SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of RS-640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2010 ROLAND DG CORPORATION
70098-03
Contents
1 Structure & Spare Parts
1-1
COVERS ............................................................................................................................................................. 1-1
1-2
FRAME .............................................................................................................................................................. 1-3
1-3
DRIVE UNIT ....................................................................................................................................................... 1-5
1-4
HEAD CARRIAGE ............................................................................................................................................... 1-7
1-5
BASE FRAME...................................................................................................................................................... 1-9
1-6
CHASSIS ...........................................................................................................................................................1-11
1-7
PINCH ROLLER ............................................................................................................................................... 1-12
1-8
STAND .............................................................................................................................................................. 1-13
1-9
WIPER SYSTEM .............................................................................................................................................. 1-14
1-10 PUMP SYSTEM ................................................................................................................................................ 1-15
1-11 INK SYSTEM .................................................................................................................................................... 1-17
1-12 ACCESSORIES .................................................................................................................................................. 1-18
2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6
WIRING MAP ...................................................................................................................................................... 2-1
MAIN BOARD ..................................................................................................................................................... 2-3
SERVO BOARD ............................................................................................................................................... 2-14
CARRAGE BOARD .......................................................................................................................................... 2-19
SUB BOARD...................................................................................................................................................... 2-21
MAINTENANCE PARTS LIST .......................................................................................................................... 2-26
3 Replacement of Main Parts
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
HEAD REPLACEMENT ...................................................................................................................................... 3-4
WIPER REPLACEMENT .................................................................................................................................. 3-10
CAP TOP REPLACEMENT .............................................................................................................................. 3-12
CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-15
FEED MOTOR REPLACEMENT ...................................................................................................................... 3-21
PUMP REPLACEMENT ................................................................................................................................... 3-30
INK TUBE REPLACEMENT ............................................................................................................................. 3-37
BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-41
BATTERY REPLACEMENT .............................................................................................................................. 3-51
CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-54
ENCODER SCALE REPLACEMENT ............................................................................................................... 3-58
GRIT ENCODER REPLACEMENT ................................................................................................................. 3-60
PINCH ROLLER REPLACEMENT ................................................................................................................... 3-63
HOLDER CABLE SHEET REPLACEMENT ..................................................................................................... 3-64
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
SERVICE MODE ................................................................................................................................................ 4-1
HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15
HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22
HEAD ALIGNMENT ........................................................................................................................................... 4-24
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32
LINEAR ENCODER SETUP ............................................................................................................................. 4-34
FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36
CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-38
BELT TENSION ADJUSTMENT ....................................................................................................................... 4-40
BELT POSITION ADJUSTMENT ...................................................................................................................... 4-43
TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-49
PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-52
5 Supplemental Information
5-1
5-2
SPECIAL TOOLS................................................................................................................................................. 5-1
SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2
INK DROPS ON THE MEDIA .............................................................................................................................. 6-3
VERTICAL BANDING .......................................................................................................................................... 6-3
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3
MEDIA SKEW ...................................................................................................................................................... 6-3
MOTOR ERROR ................................................................................................................................................. 6-4
HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-5
PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-5
ERROR MESSAGE ............................................................................................................................................. 6-5
SERVICE CALL ................................................................................................................................................... 6-6
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST ............................................................................................................................. 7-1
MAINTENANCE CHECK LIST .......................................................................................................................... 7-10
SPACIFICATION .................................................................................................................................................7-11
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision No.
Date
Description of Changes
Approval
Issued
0
2008.12.2
First Edition
Kato
Mabuchi
[1-1 COVER], [1-5 BASE FRAME] Parts have been revised.
1
2009.2.6
[5-2 SENSOR MAP] has been revised.
Kato
Mabuchi
[1-1 COVER], [1-3 DRIVE UNIT], [1-10 PUMP SYSTEM],
[1-12 ACCESSORY] Parts have been revised.
2
2009.9.2
[2-2 MAIN BOARD], [2-4 CARRIAGE BOARD] Circuit
Diagrams are revised.
Kato
Mabuchi
Kato
Misako
Sect 3, Sect 4, Sect 5 and Sect 7 have been revised for
supporting the AQUEOUS PIGMENT ink.
[1-1 COVER], [1-5 BASE FRAME], [1-6 CHASSIS],
3
2010.1.7
[1-10 PUMP SYSTEM] Parts have been revised.
[2-3 SERVO BOARD] [2-5 SUB BOARD] Circuit Diagram
has been revised.
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
symbol alerts the user to important instructions or warnings. The specific
The
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
: Tips and advise before the adjustment.
symbols, the symbols shown below are also used.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Caution : Moving Print Heads
The print heads move at high speed and
pose a hazard.
Caution : Pinching Hazard
Contact during operation may cause the
hand or fingers to become pinched, rsulting in injury.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
Caution : High Temperature
The platen and dryer become hot. Exercise caution to avoid fire or burns.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a wellventilated area.
WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING.
F80L HS
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connection of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal except the time of replacement.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
1 Structure & Spare Parts
1-1 COVER
S2
S1
S8
25
S2
S9
2
29
24
28
8
33
S1
S2
15
S4
11
Revised 2
S2
12
S1
S7
10
S1 S7
14
S2
S6
S1
S10
17
S1 Revised 2
13 S2
S1
9
S5
5 S3
35
33
16
S11
44
38
S2
Revised 2 18
23
S2 S2
41
43
7
27
S1
25
34
S12
37 S11
3
42
Revised 1
31
45
22
26
36
1-1
41
44
S2 S5
4
30
19
32
20 19
20
21
S2
6
1
S2
1-1 COVER
PARTS LIST -Main PartsParts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000004195
FRAME,COVER F VP-540
1
1000005897
FRAME,COVER F RS-640
1
1
1
W700981210 ASSY,PANEL BOARD RS-540
1
2
11879107
ABSORBER TK-12
1
1000004743
ASSY,COVER FRONT RS-540
1
38 1000004200
HOOK,INT SW VP-540
3
37
1000004775
ASSY,COVER FRONT RS-640
1
41 1000004199
PAD, STOPPER VP-540
4
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
1
1000004197
PLATE,COVER F VP-540
5
1000004205
CABLE-ASSY, FRONT-COVER SW VP-540
1
1000005899
PLATE,COVER F RS-640
1
1000004196
PLATE,NUT COVER F VP-540
1
1000005898
PLATE,NUT COVER F RS-640
1
42
2
Revised 1
1
6
23475212
CABLE-CARD,24P1 600L BB
1
7
1000005165
COVER,CHASSIS RS-540
1
8
1000002608
COVER,INK CARTRIDGE VP-540
1
44 1000004198
SHAFT,COVER F VP-540
2
9
1000004361
COVER,INT SW VP-540_01
1
45 21425110
WASHER,COVER FJ-50
14
1000002550
COVER,MAINTENANCE INKHEAD VP-540
1
1000006236
COVER,MAINTENANCE INKHEAD 2 VP-540I
1
10
11 1000004738
12
COVER,MAINTENANCE RS-540
1
1000004740
COVER,RAIL B RS-540
1
1000004777
COVER,RAIL B RS-640
1
COVER,RAIL B-RIGHT RS-540
1
13 1000004742
1000004744
COVER,RAIL F RS-540
1
1000004776
COVER,RAIL F RS-640
1
15 1000004737
COVER,SIDE L RS-540
1
16 1000004739
COVER,SIDE R RS-540
1
1000002627
COVER,UNDER L VP-540
1
1000006239
COVER,UNDER L 2 VP-540I
1000002628
COVER,UNDER R VP-540
14
17
18
1000006240
COVER,UNDER R 2 VP-540I
43
Revised 2
Revised 2
No.10, 17: Refer to the Service Information RS640-003.
Revised 2 1
PARTS LIST -Supplemental Parts-
1
Revised 2 1
Parts Name
qt.
19 22495102
KEY TOP,CLEAR GX-24
2
S1 31289111AS
Parts No.
CUPSCREW SET, M4*6 NI 100 PCS.
16
20 1000004754
KEY TOP,GREEN RS-540
2
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
28
21 22495101
KEY TOP,WHITE GX-24
5
S3 31139103
PLAPOINT,FE4*6 WH
2
22 22535460
LABEL,ENERGY STAR COLOR #LA668
1
S4 31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
3
23 1000004160
LABEL, REFLECTION XC-540#LA1041
1
S5 31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
4
24 1000004741
LABEL,EMBLEM LOGO ROLAND 2
1
S6 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
4
25 1000001099
LABEL,HARMFUL FIRE #LA915
2
S7 31139104
SCREW,PLAPOINT M4*6 BK FE
2
26 1000003489
LABEL,MARK ECO#LA1014
1
S8 31049107AS
SCREW SET,CAP M3*12 3CBC 20 PCS
1
27 1000005208
LABEL,CLAMP MEDIA #LA1091
1
S9 31029816AS
BUSH SET,ROLL 3*4 100 3C PCS.
1
28 22535441
LABEL,SET INK SP-300 #LA634
1
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
29 1000001620
LABEL,USE ECO-SOL MAX#LA924
1
S11 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
30 1000003029
SHEET,LCD VP-540
1
S12 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
31 1000004753
SHEET,PANEL RS-540
1
32 1000004752
STAY,PANEL RS-540
1
33 1000005166
CUSHION,COVER SIDE RS-540
2
34 22535286
LABEL,CAUTION COVER #LA265
1
35 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
1
36 1000005697
LABEL,CAUTION RS-540#LA1089
1
* qt. indicates the number of parts that is described in the figure.
1-2
Revised 1
2
4
6
1-2 FRAME
S6
S17
28
S14 S17
S12
34
S13
S10
S17 11
4 S14
S19
33
S17
S8
11
27
S5
25
8
S4
6 18 7
13
S4
S16
30
32
10
20
16
23
S8
26
7
S14
19 S17S13
S10
36
S17
7
35
S11
29
S8
S13
S17
S2
S10
S19
4
S5
S14
S16
S19
S10
14
S1
S17
39
37
S19
8
S11
S19
S7
S6
9
2
S4
S10
12
S1
S4
3
21 S9
15
S3 S10
5
S10
S19
31
S10
17
S17
S6
1-3
S11
22
1
24
S18
1-2 FRAME
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
1
7520501000
ASSY,CAP BOTTLE 2 FJ-52
1
S1 31029101
BUSH,NB-19
2
2
W700981240 ASSY,FAN JUNCTION BOARD RS-540
1
S2 31029106
BUSH,SQUARE SB-6025
1
1000002527
BASE,BOTTOM VP-540
1
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
2
3
qt.
Parts No.
Parts Name
qt.
1000004766
BASE,BOTTOM RS-640
1
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
7
4
1000002589
BASE,RAIL VP-540
2
S5 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
4
5
21985140
BRACKET,INK CATCH TANK SP-540V
1
S6 31129101
PIPE SET,POLYCA 3*6*8 20PCS
3
6
12159573
BUSH,80F-0603
2
S7 31149706AS
RING SET,E-RING ETW-10 SUS 20 PCS
1
7
12159563
BUSH,80F-1006
3
S8 31149705
RING SET,E-RING ETW-7 SUS 50PCS
3
8
12159508
BUSH,SHAFT OILES 80F-1206
2
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
2
9
1000002168
CABLE-ASSY,FAN VP-540
1
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
13
10 1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
1
S11 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
3
11 21745109
COLLAR,LEVER FJ-540
2
S12 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
2
12 1000004731
COVER,SCAN MOTOR RS-540
1
S13 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
5
13 1000002528
FRAME,MIDDLE L VP-540
1
S14 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
7
14 1000005167
FRAME,MIDDLE R RS-540
1
S16 31799107
SCREW SET,CAP M4*6 NI 20PCS
2
15 1000002548
FRAME,SCAN MOTOR VP-540
1
S17 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
13
16 1000002518
FRAME,SIDE L VP-540
1
S18 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
17 1000004730
FRAME,SIDE R RS-540
1
S19 31069104
SCREW,CAP M4*6+FL NI
18
18 22305101
GUIDE,LEVER SP-300
1
* qt. indicates the number of parts that is described in the figure.
19 1000001601
KNOB,XC-540
1
20 1000002556
LEVER,CAM PINCH VP-540
1
21 22155763
OILES BUSH 80F-0806
1
22 1000003088
PAD,BASE BOTTOM VP-540
1
23 22175105
PINCH ROLL SPRING
1
24 22055474
PLATE,INK CATCH TANK FJ-52
1
25 1000002609
PLATE,LEVER LINK VP-540
1
26 15229506
SENSOR INTERRUPTER,GP1A05A5
1
27 22145393
SHAFT,JOINT PNC-960
1
SHAFT,SQUARE VP-540
1
28
1000002526
SHAFT,SQUARE RS-640
1
29 22035196
1000004767
STAND,LEVER SP-300
1
30 1000002629
STAY,COVER UNDER VP-540
1
31 1000002558
STAY,FRAME SIDE R VP-540
1
32 1000002555
STAY,LEVER SENSOR VP-540
1
33 1000002631
STAY,PINCH LEVER ADJUST VP-540
1
34 1000002551
STAY,PINCH LEVER VP-540
1
35 1000002569
STAY,SUPPORT INKCARTRIDGE VP-540
1
36 1000004193
SUPPORT,FRAME R TYPE2 VP-540
1
37 22535444
LABEL,READ MANUAL #LA637
1
1-4
1-3 DRIVE UNIT
S8
71 60
S24
S23
S7
28
S27
14
4
70
20 S23
S7
S7
34
S12
S27
30
66 9
S12
73
S14
41
S7
S22
23
S3
51 S26
S1
35
S27
S4 S2
S22
65 S13 29
1
5 S11
S22
S5
35
12
13
S2
S11
54
38
S21
68
S8
50
S8
26 44
S10
S20
26
64
49
39 47
S7
36
19
S12
S7
57 37
76
35
75
S12
21
35
56
S7
S2
25 S12
3
S4
48
2
59 32
24
67
S15
15
Revised 2
46
S7
26
S25
31
56
S2 S7
S12 S7
2
S12
S12
S22
45
S12
52
42
S5
S7
58
S18 6 17
S19
S10
27
74
43
16
72
S20
55
S7
S5
63 61
8
S3 11 S22
62
18
S17
S14
S8
69 S22
S5
7
S22
S3
53
S7 22
33
S21
S22
5
S22
S11
65
S7
10
S16
1-5
1-3 DRIVE UNIT
PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
qt.
Parts No.
ASSY,FEED MOTOR SP-540V
1
51 22175870
BEARING 10-19ZZ
1
2 W700981280 ASSY,FLEX2 RS-540
1
52 15229506
SENSOR INTERRUPTER,GP1A05A5
1
3 W700981290 ASSY,FLEX3 RS-540
1
53 1000001480
SHAFT,DRIVE PULLEY XC-540
1
4 W700981250 ASSY,GRIT ENCODER BOARD RS-540
1
54 1000001479
SHAFT,IDLE PULLEY XC-540
1
5 6700469030
ASSY,PULLEY VP-540
1
55 22295117
SHAFT,LOCK CJ-70
1
6 6700469020
ASSY,SCAN MOTOR VP-540
1
56 1000003089
SHEET,FRAME SUPPORT RAIL VP-540
3 *2
7 11869103
BALL,4MM
1
1000005175
SHEET,HOLDER CABLE RS-540
2
8 1000003822
BASE,FLANGE VP-540
1
1000004785
SHEET,HOLDER CABLE RS-640
2
9 1000002605
BASE,G-ENCODER SENSOR VP-540
1
1000002544
SHEET,LINEAR SCALE VP-540 (for RS-540）
1
GUIDE,CLAMP MEDIA RS-540
1
1000003665
SHEET,LINEAR SCALE XJ-540 (for RS-640）
1
1 7876709020
10
1000005206
1000005201
57
58
Parts Name
qt.
GUIDE,CLAMP MEDIA RS-640
1
59 1000002709
SHEET,RAIL UNDER VP-540
8
BASE,SCAN DRIVE VP-540
1
60 1000002162
SHEET,ROTARY DISK SLIT 360LPI
1
1000004793
BELT,100S2M2153LW-C (RS-540用）
1
61 22185101
SLIDER,LOCK CJ-70
1
1000004778
BELT,100S2M2413LW-C (RS-640用）
1
62 1000003821
SPACER,FLANGE VP-540
1
CABLE ASSY,GRIT MOTOR SP-300
1
63 22175134
SPRING,A CJ-70
2
14 1000002169
CABLE-ASSY,GRIT ENCODER VP-540
1
64 22175122
SPRING,BACK UP PNC-960
1
15 23415114
CABLE ASSY,MNT. COVER SW SP-300
1
65 22175157
SPRING,C P-ROLLER CM-500
2
16 1000002178
CABLE-ASSY,PRI-CAR ORG VP-540
1
66 1000002596
STAY,G-ENCODER SENSOR VP-540
1
17 1000002188
CABLE-ASSY,SCAN MOTOR VP-540
1
67 22715469
STAY,HOLD SHAFT SQUARE SP-540V
1
18 21365103
CASE,LOCK CJ-70
1
68 1000002597
STAY,RAILGUIDE L VP-540
1
19 1000002646
COVER,ENCODER VP-540
1
69 1000002534
STAY,SHAFT DRIVE PULLEY VP-540
1
20 1000002592
COVER,FEED GEAR VP-540
1
70 1000002554
STAY,SUPPORT RAIL L VP-540
1
1000002708
COVER,INK CARTRIDGE FLEX VP-540
1
71 1000002594
STOPPER,GRIT-ENCORDER VP-540
1
1000004786
COVER,INK CARTRIDGE FLEX RS-640
1
72 22135441
STOPPER,LINEAR SCALE FJ-540
1
22 1000002647
COVER,INNER VP-540
1
23 1000003037
COVER,JUNCTION BOARD VP-540
1
24 1000002710
COVER,RAIL SIDE VP-540
1
74 1000003823
FLANGE,MOTOR SCAN VP-540
1
25 1000004149
FILTER(E),FRC-40-12-1.7-013
1
75 1000004747
STAY,SUPPORT GUIDE CABLE RS-540
1
26 1000003086
FILTER(E),RAIL SHIELD VP-540
3
1000005271
HOLDER,CABLE F RS-540
1
27 1000003084
FILTER(E),SFT-36SN
1
1000005272
HOLDER,CABLE F RS-640
1
28 1000002593
FLANGE,GRIT-ENCORDER VP-540
1
11 1000002533
12
13 23415124
21
73
76
1000004142
1000004788
SUPPORT,GUIDE CABLE TYPE2 VP-540
SUPPORT,GUIDE CABLE RS-640
1
PARTS LIST -Supplemental Parts-
29 1000003823
FLANGE,MOTOR SCAN VP-540
1
30 1000002552
FRAME,FEED MOTOR VP-540
1
Parts No.
Parts Name
qt.
1000002549
FRAME,SUPPORT AUTO CUTTER VP-540
1
S1 31029101
BUSH,NB-19
1
1000006244
FRAME,SUPPORT AUTO CUTTER 2 VP-540I
1
S2 31029106
BUSH,SQUARE SB-6025
3
1000005176
FRAME,SUPPORT RAIL RS-540
1
S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
2
31
32
1000004787
33 1000001905
Revised 2
FRAME,SUPPORT RAIL RS-640
1
S4 3000000033
GEAR,H187S20(B8)
1
S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
CLAMP,WIRE PLESS RFC-45VO
6 *3
16
34 21685128
GEAR H300 S10(B6C16POM)
1 *1 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
9
35 1000003293
GUIDE,TUBE TYPE3 VP-540
23
S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
10
36 1000002603
HOLDER,BACKUP SHAFTSQUARE VP-540
1
S10 31129102
2
1000005174
HOLDER,CABLE RS-540
1
S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
3
1000004782
HOLDER,CABLE RS-640
1
S12 31299102AS RIVET SET,NYLON P2655B 20 PCS.
27 *4
37
PIPE SET,POLYCA 4*8*10 20PCS
38 1000001555
HOLDER,IDLE PULLEY XC-540
1
S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
4
39 21655131
HOLDER,LINEAR SCALE CJ-70
1
S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
3
41 22115121
HOUSING,R-BEARING FRAME FJ-540
1
S15 31019149
1000004745
L-BEARING,SSR15XW2GE+2050L (for RS-540)
1
S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
18 *5
21895153
42
SCREW SET,BINDING M2.3*8 3CBC 100PCS
2
L-BEARING SSR15XW2UE+2320LY ( for RS-640) 1
S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
4
43 1000002535
LOCK,STAY VP-540
1
S18 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
4
44 1000003151
PAD,GUIDE TUBE VP-540
2
S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
1
1000002612
PLATE,HOLDER CABLE VP-540
1
S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
2
1000004783
PLATE,HOLDER CABLE RS-640
1
S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
1
18
45
46 1000003374
PLATE,INK CARTRIDGE FLEX VP-540
1
S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
47 22055316
PLATE,LINEAR SCALE CJ-70
1
S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
4
1000005270
PLATE,RAIL REAR RS-540
1
S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
2
1000004781
PLATE,RAIL REAR RS-640
1
S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
9
1000005171
RAIL,GUIDE RS-540
1
S26 31049117
SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
2
1000004779
RAIL,GUIDE RS-640
1
S27 31069104
SCREW,CAP M4*6+FL NI
7
1000002543
RAIL,LINEAR SCALE VP-540
1
qt. for RS-640 *1 = 26, *2 = 4, *3 = 7, *4 = 29, *5 = 20
1000004780
RAIL,LINEAR SCALE RS-640
1
48
49
50
* qt. indicates the number of parts that is described in the figure.
1-6
1-4 HEAD CARRIAGE
S2
24
S2
S2
25
S2
S5
S2
S6
36
11
31
57
21
53
39
S2
S3
S22
60
59
12
2
S2
S2
S23
6
5
19
15
S12
49
9
S2
28
S21
S18
S17
45
27
48 41
S3
13
14
S3
29
S3
S16
S10
44
S3
S12
54
61
S4
S10
29
S8
S10
51
S20 S19
40 42
S3
18
17
S15
S13
S1
S4
43
S3
S9
37
46
32
8
47
S7
14
S2
10
4
52
1
S3
56
33
7
S2
22
12
3
34
23
S2
S2
S6
35
S3
30
50
1-7
58
51
S4
38
20
S14
55
1-4 HEAD CARRIAGE
PARTS LIST -Main Parts-
PARTS LIST -Main Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
21905166
ADAPTER,HEAD FJ-540
4
46 1000002623
SPACER,U/D LEVER VP-540
1
2
1000002679
ADAPTER,JUNCTION VPY306
4
47 22175154
SPRING,BLADE UP CM-500
1
3
11909167
ADAPTER,SCREW 3FAI FJ-540
8
48 22175159
SPRING,CARRIAGE SIDE FJ-50
2
4
22805292
ASSY,CLAMP BLADE CM-500
1
49 22175520
SPRING,HEAD ADJUST 500 FJ-540
4
5
1000002201
ASSY,HEAD INKJET SOL XC-540
4
50 22175519
SPRING,HEAD PRESS 500 FJ-540
4
6
22805291
ASSY,HOLDER BLADE CM-500
1
51 22625109
SPRING,PULL CARRIAGE 3500 FJ-540
2
7
6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
8
52 22175155
SPRING,SCREW CM-500
1
8
W700981120 ASSY,LINEAR ENCODER BOARD RS-540
1
53 1000003863
STAY,CARRIAGE TUBE TYPE2 VP-540
1
9
W7009812A0 ASSY,PAPERSIDE SENS BOARD RS-540
1
54 1000000417
STAY,ENCORDER SENSOR SP-540V
1
1
55 1000004749
STAY,HOLDER BELT RS-540
1
11 W700981110 ASSY,PRINT CARRIAGE BOARD RS-540
1
56 1000005168
STAY,HOLDER CARRIAGE BOARD RS-540
1
10 22805396
ASSY,PLATE CAM SLIDE FJ-500
12 1000003136
ASSY,TUBING 3*150MM VP-540
8
57 1000003031
SUPPORT,ADJUST SCREW VP-540
1
13 1000002519
BASE,CARRIAGE AL VP-540
1
58 1000005170
SUPPORT,CARRIAGE BOARD RS-540
1
14 1000003032
BASE,CARRIAGE SIDE AL VP-540
2
59 1000002643
SUPPORT,DAMPER VP-540
1
15 22355656
BASE,CUTTER CM-500
1
17 1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
1
18 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
1
19 23475206
CABLE-CARD 21P1 330L BB
8
20 21775103
CAM,CARRIAGE FJ-540
2
21 11769118
CLAMP,FCM2-S6-14
1
22 22025646
COVER,BELT HOLDER EGX-600
2
Parts No.
60
1000002681
TUBE,SJ-RDG3*4 4LINK VP-540
1
1000004784
TUBE,SJ-RDG3*4 LINK4 RS-640
1
BASE,HOLDER CARRIAGE RS-540
1
61 1000005669
PARTS LIST -Supplemental PartsParts Name
qt.
23 1000002588
COVER,HEAD BOARD VP-540
1
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
24 1000002632
COVER,PRINT CARRIAGE VP-540
1
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
23
25 1000002652
COVER,PRINT JUNCTION VP-540
1
S3 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
20
27 1000002523
FRAME,CARRIAGE U/D VP-540
1
S4 31149703AS
RING SET,E-RING ETW-4 100 PCS.
3
28 22115798
FRAME,CUTTER FJ-500
1
S5 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
2
29 1000003076
GUIDE,CARRIAGE CAP VP-540
2
S6 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
3
30 22135440
GUIDE,HEAD AL FJ-540
4
S7 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
8
31 1000003293
GUIDE,TUBE TYPE3 VP-540
1
S8 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
2
32 21655232
HOLDER,BELT EGX-600
2
S9 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
1
33 1000004750
HOLDER,CUTTER RS-540
1
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
8
34 11659249
HOLDER,RING O 3FAI FJ-540
8
S12 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
13
35 1000005169
LABEL,ARROW RS-540#LA1087
1
S13 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
4
36 1000002753
LABEL,READ MANUAL VP-540#LA969
1
S14 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
2
4
37 1000002587
LEVER,CARRIAGE VP-540
1
S15 31799103
SCREW SET,CAP M3*15 NI 20PCS
38 21345105
LOCK,CJ-500
1
S16 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
4
39 1000002586
PLATE,DAMPER VP-540
1
S17 31029801AS
BUSH SET,ROLL 2*4 3C100PCS
1
40 22055547
PLATE,GND FJ-540
4
S18 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
1
41 22055548
PLATE,SLIDER CARRIAGE FJ-540
2
S19 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
1
42 21495115
SCREW,BLADE SET CM-500
1
S20 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
1
43 15229506
SENSOR INTERRUPTER,GP1A05A5
1
S21 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
1
44 1000002521
SHAFT,HEXAGON CARRIAGE VP-540
1
S22 31409811AS
SADDLE SET,LOCKING WIRE LWS-1211Z 20P
1
45 22185127
SLIDER,CARRIAGE FJ-540
2
S23 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
1
* qt. indicates the number of parts that is described in the figure.
1-8
1-5 BASE FRAME
S3
S12
S5
S13
1
S4
S5
S7
S13
2
S17
4
8
S14
S12
S3
4
20
19
S14
S4
4
6
S3
S2
21 5
S3 S14 5
S3
S2
19
21
S2
10
23
S4
4
20
S10
3
S3
S16
23
S14
S10
S4
12
9
S11
S7
S8 18
22
11
22
S11
11
S14
S3
S14
S15
S14
S1
14
15
13
S13
16
S14
S13
S6
S14
S14
7
S9
1-9
18
S3
1-5 BASE FRAME
PARTS LIST -Main Parts-
1
2
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1000004795
APRON,B RS-540
1
S1 31029101
BUSH,NB-19
2
1000004772
APRON,B RS-640
1
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
12
1000002148
APRON,F AL VP-540 (For RS-540）
1
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
24
Revised 3
1000006105
APRON,F AL RS-640
1
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
10
1000005086
APRON,F UNDER RS-540
1
S5 31279106
LABEL,CAUTION HOT SURF NO.778
2
1000004771
APRON,F UNDER RS-640
1
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
4
1000002165
ASSY,CORD HEATER VP-540
4
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
5
1000004792
ASSY,CORD HEATER RS-640
4
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
2
W700981260 ASSY,THERMISTOR BOARD RS-540
2
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
6
1000004733
BED,RS-540
1
S10 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
4
1000004769
BED,RS-640
1
S11 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
7
1000000764
FAN,A35577-55ROL
2
S12 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
4
8
1000002584
FRAME,SIDE BED L VP-540
1
S13 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
18
1000002541
PLATE,SHUTTER VP-540
1
S14 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
18
3
4
5
6
9
PLATE,SHUTTER RS-640
1
S15 31179106
SCREW,JACK UP SP-540V
6
10 15099124
SENSOR,US-602SXTLAS 65OFF 50ON
2
S16 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
11 15099115
SENSOR-INTERRUPTER GP2A25NJ
2
12 1000002600
SHUTTER,BED L VP-540
1
S17 3000000112
（Cut when using.）
13 1000002599
SHUTTER,BED R VP-540
1
14 21625103
SHUTTER,HEATER CORD SP-300
2
15 1000002582
SPACER,BED LOWER VP-540
3
16 1000002583
SPACER,BED UPPER VP-540
3
18 1000002585
STAY,PAPER SENSOR VP-540
2
1000002590
STAY,PRINT HEATER VP-540
2
1000004773
STAY,PRINT HEATER RS-640
2
1000002606
STAY,DRY HEATER VP-540
2
1000005695
19
20
1000004770
STAY,DRY HEATER RS-640
2
21 1000002181
CABLE-ASSY,THERMISTOR VP-540
2
22 1000002175
CABLE-ASSY,PAPER SENSOR VP-540
2
23 1000002184
CABLE-ASSY,THERMOSTAT VP-540
2
TAPE,REFLECTION FNS 50 8*10M
RS-540 : L= 1450mm, RS-640 : L= 1705mm
* qt. indicates the number of parts that is described in the figure.
1-10
1
1-6 CHASSIS
S4
17
14
15
3
S4
S4
23
16
21
S9
10
19
4
33
S4
S8
9
10
24
S1
S4
26
34
S1
2
7
S1
S8
S8
S10
22
1
S4
S5
S6
S3
29
5
31
27 12
S11
S4
18
30
S2
S7
S4
S3
8
28
35
11
6
20
S4
32
13
PARTS LIST -Main Parts1
S4
Parts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
23 1000004149
FILTER(E),FRC-40-12-1.7-013
1
6700989010
ASSY,MAIN BOARD RS-540
1
24 12559105
FUSE,5X20 021706.3MXP 6.3A/250V
2
2
W700981220 ASSY,POWER BOARD RS-540
1
26 1000003015
FUSE,1543.15DR
2
3
1000004994
ASSY,SERVO BOARD RS-540
1
27 13429702
INLET AC P01CF01 15A250V
1
4
15009101
BATTERY CR2032
1
28 22535257
LABEL,CAUTION VOLTAGE #LA167
1
5
23415116
CABLE ASSY,JUNBI D SP-300
1
29 1000002682
LABEL,LAN VP-540#LA964
1
6
23415117
CABLE ASSY,POWER MAIN SP-300
1
30 22535117
LABEL,POWER CM-500 NO.893
1
7
23475197
CABLE CARD 25P1 105L BB FJ-540
1
31 13129170
POWER SW AJ7201B
1
8
23415268
CABLE-ASSY AC GROUND GREEN SP-540
1
1000004955
POWER UNIT,LEB150F-0536-XRLD
1
1000002044
CABLE-ASSY,117V SELECTOR XC-540 (for 117V)
2
1000006130
POWER UNIT,LEB150F-0536-XRLD A Revised 3 1
1000002043
CABLE-ASSY,230V SELECTOR XC-540 (for 230V)
2
33 1000004996
STAY,CABLE RS-540
1000002183
CABLE-ASSY,HEATER VP-540
2
34 1000002566
STAY,CHASSIS FAN VP-540
1
1000004791
CABLE-ASSY,HEATER RS-640
2
35 12399353
FILTER(E) TFT-081813N F-540
1
9
10
32
1
11 1000002189
CABLE-ASSY,JUNBI A VP-540
1
12 1000002190
CABLE-ASSY,JUNBI B VP-540
1
13 1000002173
CABLE-ASSY,JUNBI E VP-540
1
Parts No.
Parts Name
qt.
14 1000004961
CABLE-ASSY,POWER SERVO RS-540
1
S1 31029106
BUSH,SQUARE SB-6025
3
15 1000002180
CABLE-ASSY,RELAY JUNCTION VP-540
1
S2 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
2
CABLE CARD,36P1 2670L BB HIGH-V (for RS-540）
3
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1
16
23475240
Revised 3 : Refer to the Service Information RS640-004.
PARTS LIST -Supplemental Parts-
1000004962
CABLE-CARD,36P1 2930L BB HIGH-V (for RS-640）
3
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
30
23475237
CABLE-CARD 40P1 2070L BB HIGH-V (for RS-540）
1
S5 31279116
LABEL,EARTH MARK-1 NO.E-580
1
1000004963
CABLE-CARD,40P1 2330L BB HIGH-V (for RS-640）
1
S6 31279121
LABEL,FLASH-LIGHTING NO.E-582
1
18 1000004995
CHASSIS,RS-540
1
S7 31279191
LABEL,WARNING FUSE REPLACE #347
1
19 11769118
CLAMP,FCM2-S6-14
1
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
8
20 1000005165
COVER,CHASSIS RS-540
1
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
2
21 1000000012
FAN,109R0624H459
1
S10 31369102
SPACER,PCB SUPPORT PCB-8S
2
22 1000003085
FILTER(E),CHASSIS SHIELD VP-540
1
S11 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
* qt. indicates the number of parts that is described in the figure.
17
1-11
2
1-7 PINCH ROLLER
S2
1
9
11
10
3
2
4
S1
5
7
6
S1
8
Parts Name
RS-640 qt.
Parts No.
RS-540 qt.
Parts Name
RS-640 qt.
Parts No.
PARTS LIST -Supplemental PartsRS-540 qt.
PARTS LIST -Main Parts-
1
1000005172
ADAPTER,GND PINCH RS-540
8 10
S1 31149702AS
RING SET,E-RING ETW-3 100 PCS.
16 20
2
6700980190
ASSY,PINCHROLL RS-540
8 10
S2 31019702AS
SCREW SET,BIND P-TIGHT M3*6 3C 100P
16 20
3
21745101
COLLAR,P-ROLLER PNC-960
8 10
* qt. indicates the number of parts that is described in the figure.
4
22195153
FRAME,PINCH ROLL SP-540V
8 10
5
1000004732
LEVER,PINCH WIDE RS-540
8 10
6
11539104
PIN 3*35 SUS M6
8 10
7
22145832
PIN NO.2
214-832
8 10
8
1000003616
P-ROLLER,FD8S3(B15B15L60)
8 10
9
1000002648
SPRING,PINCH LEFT VP-540
8 10
10 1000002649
SPRING,PINCH RIGHT VP-540
8 10
11 1000005173
STAY,PINCH GND RS-540
8 10
1-12
1-8 STAND
S4
15
17
9 5
S4
6
4
20
7
11
S1
S2
S3
13
7
1
S4
16
11
S2
S2
S4
16
20 6
7
S3
19
S2
10
S5
4
S1
14
13
S2
S2
18
17 12
5
7
S4 9 S4
2
S2
18
S2
S2
S2
S2
19
8
3
8
S2
PARTS LIST -Main PartsParts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
1000004724
ARM,L RS-540
1
1000004725
PIPE,FEEDER SHAFT RS-540
2
2
1000004723
ARM,R RS-540
1
1000004764
PIPE,FEEDER SHAFT RS-640
2
3
1000002636
ASSY,BASE STAND VP-540
2
17 1000004721
SHAFT,FEEDER RS-540
2
4
1000004718
BASE,FEEDER RS-540
2
1000002635
STAY,STAND VP-540
2
5
1000001068
BUSH,80F-1610
2
6
1000001352
BUSH,80F-1620
2
16
18
1000005696
STAY,STAND RS-640
2
19 1000005694
STAND,LEG RS-540
2
SPACER,BASE FEEDER RS-540
2
7
1000004720
BUSH,FEEDER R RS-540
4
20 1000005480
8
12329505
CASTER,BWS-50BN
4
PARTS LIST -Supplemental Parts-
9
1000004719
COVER,FEEDER RS-540
2
Parts No.
10 1000004734
DAMPER,FRT-C2-301G1
1
S1 31119701
PIN,SNAP M14 SUS
2
11 1000001584
FLANGE,GUIDE 3 XC-540
2
S2 31049157
SCREW,CAP M6*20 3CBC+PW+SW
30
12 1000004722
GEAR,S32(B5M0.8) RS-540
1
S3 3000000110
NUT SET,SQUARE M6*11*3 3C 50PCS
2
13 1000003545
KNOB,BOLT 117-10313
2
S4 3000000124
SCREW SET,BIND P-TIGHT4*12 3CBC 50PCS
18
14 1000001090
LABEL,CLAMP L AJ-1000#LA913
1
S5 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
2
15 1000001089
LABEL,CLAMP R AJ-1000#LA912
1
S6 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
1
Parts Name
* qt. indicates the number of parts that is described in the figure.
1-13
qt.
1-9 WIPER SYSTEM
S1
11
23
6
S2
20
22
12
3
19
S8
3
8
2
16
S8
S1
7
21
9
S5
S8
14
8
15
10
S6
S7
S3
18
17
S1
5
S4
1
S1
13
4
PARTS LIST -Main PartsParts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
1000002576
BASE,WIPER MOTOR VP-540
1
18 15229506
SENSOR INTERRUPTER,GP1A05A5
1
2
11929138
BELT,408P2M4-530
1
19 1000004034
SHAFT,WIPE PULLEY XC-540
1
3
12159536
BUSH,B-S6-17
2
20 22155961
SHAFT,WIPER FJ-540
1
4
1000002182
CABLE-ASSY,WIPER MOTOR VP-540
1
21 22175140
SPRING,TENSIONER STX-7
1
5
1000002186
CABLE-ASSY,WIPER SENSOR VP-540
1
22 1000003390
WIPER,HEAD FOR SOLINK
2
6
1000002573
COVER,SCRAPER VP-540
1
23 1000001658
WIPER,SCRAPER XC-540
1
7
1000002572
COVER,WIPE VP-540
1
8
21995104
FLANGE,PULLEY STX-7
2
9
1000002574
FRAME,WIPER VP-540
1
PARTS LIST -Supplemental PartsParts No.
Parts Name
qt.
10 21685144
GEAR,S53S5(B15) FJ-540
1
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
6
11 1000002571
HOLDER,SCRAPER VP-540
1
S2 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
1
12 21655245
HOLDER,WIPER FJ-540
1
S3 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
2
1
13 22435106
MOTOR,103-593-1041
1
S4 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
14 21545160
PAD,WIPER TRAY SJ-540
1
S5 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
2
15 21975124
PULLEY,T14P2S4 + GEAR,S53
1
S6 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
1
SCREW SET,SET WP M3*3 NI 20 PCS
16 21975123
PULLEY,WD6.94S9
1
S7 31199701AS
17 1000002575
RAIL,GUIDE WIPER VP-540
1
S8 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
* qt. indicates the number of parts that is described in the figure.
1-14
1
3
1-10 PUMP SYSTEM
11
2
13
22
13
7
18
18
1
9
S4
25
S3
17 S4
S2
7
27
7
7
22
7
7
14
S2
S5
S7
26
30
12
Revised 2
24
22
S1
S7
S5
5
7
7
Revised 2
18
7
1
7
S2
18
22
30
15
S8
S2
S5
S2
21
28
S5
19
8
S2
29
16
S9
16 23
31
4
29
29
S6
S2
29
31
3
20
1-15
6
10 S6
1-10 PUMP SYSTEM
PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
qt.
Parts No.
1000002537
ARM,LINK UP VP-540
2
S1 31029106
BUSH,SQUARE SB-6025
1
1000002794
ASSY,CAP-TOP XC-540
4
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
17
1000004546
ASSY,CAP-TOP 2 XC-540
4
S3 31109601
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
1
3
6700319010
ASSY,PUMP SUB XC-540
2
S4 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
9
4
1000003383
ASSY,TUBING 2*30MM VP-540
1
S5 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
6
1000002538
BASE,CAP VP-540
1
S6 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
4
1000006234
BASE,CAP 2 VP-540I
1
S7 31179106
SCREW,JACK UP SP-540V
2
6
22175815
BEARING F8-16ZZ
1
S8 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
2
7
1000000796
BUSH,80F-0503
12
S9 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
8
1000002179
CABLE-ASSY,PUMP MOTOR VP-540
1
* qt. indicates the number of parts that is described in the figure.
9
21365121
CASE,CAP TOP FJ-540
4
10 1000002564
COUPLING,PUMP VP-540
1
11 22025671
COVER,CAP CASE FJ-540
4
12 12239406
CUSHION,TM-96-6
1
13 1000002095
1
2
5
14
Revised 2
Revised 3
FITTING,TUBE PP VFY206
2
1000002536
FRAME,BACK-UP CAP VP-540
1
1000006241
FRAME,BACK-UP CAP 2 VP-540I
Revised 3
Revised 2： 1000004546 ASSY,CAP-TOP 2 XC-540
Refer to the Service Information : RS640-001
Revised 3： Refer to the Service Information RS640-005.
1
15 1000002580
FRAME,BASE CAP VP-540
1
16 21685122
GEAR,S10S20
2
17 22135616
GUIDE,CAP CASE FJ-540
1
18 22135349
STOPPER,PEN-HOLDER CM-24
4
19 22435106
MOTOR,103-593-1041
1
20 1000002595
PLATE,P-BEARING VP-540
1
21 1000001585
PLATE,P-MOTOR XC-540
1
22 1000002539
SHAFT,CAP VP-540
4
23 1000002563
SHAFT,PUMP VP-540
1
24 1000003104
SHEET,BASE CAP VP-540
1
25 22175334
SPRING,CAP HEAD FJ-540
8
26 1000002561
SPRING,CAP SWING VP-540
2
27 1000003033
STAY,GUIDE CAP-CASE VP-540
1
28 1000002565
STAY,PUMP ASSY VP-540
1
29 1000002019
STOPPER,PUMP XC-540
4
30 1000002645
STOPPER,SHAFT CAP VP-540
4
31 1000002119
TUBE,EPDM ID2-OD4 310MM
2
Parts Name
1-16
qt.
1-11 INK SYSTEM
S3
S4
S2
16
13
S7
7
S1
S5
10
2
S5
1
10
S2
S5
10 2
1
9
S2
15
17
1
10
5
S2
1
3
S5
5
11
12
14
S2
S6
S6
4
6
PARTS LIST -Main PartsParts No.
Parts Name
qt.
Parts No.
Parts Name
qt.
1
11909133
ADAPTER,SCREW 2FAI FJ-50
8
2
1000004796
ADAPTER,JOINT 2-3FAI RS-540
4
15 22625103
SPRING,PRESS CARTRIDGE SP-300
8
16 1000005645
PLATE,COVER CARTRIDGE IC RS-540
3
W700981270 ASSY,CARTRIDGE IC BOARD RS-540
4
1
17 21435109
TUBE,SILICONE 3*5*8 FJ-540
4
4
W700981230 ASSY,FEED MOTOR BOARD RS-540
1
5
1000002424
ASSY,TUBING 2*310MM XC-540
4
6
1000002568
BASE,INKCARTRIDGE VP-540
1
PARTS LIST -Supplemental PartsParts No.
Parts Name
qt.
7
1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
1
S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
1
9
11659218
HOLDER,IC SC-500
4
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
20
10 11659149
HOLDER,RING O 2FAI FJ-50
8
S3 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
2
11 1000001473
PLATE,HOLDER I/C XC-540
4
S4 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
4
12 22055435
PLATE,INK FJ-500
1
S5 31799103
SCREW SET,CAP M3*15 NI 20PCS
20
13 1000002560
PLATE,INK JOINT VP-540
1
S6 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
4
14 21475153
SHEET,INK CARTRIDGE SP-300
1
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
2
* qt. indicates the number of parts that is described in the figure.
1-17
1-12 ACCESSORY
10
26
117V
38
46
15
14
230V
4
3
44
240VA
240VE
5
2
1
46
25
S5
45
44
28
29
33
54
16
33
55
18
42
56
58
25
S5
56
6
7
47
36
50
49
49
48
12
S2
S4
60
22
51
37
S1
S4
57
19
59
13
30
40
52
43
31
32
17
23
20
61
27
27
24
41
32
63
11
14
S3
53
64
21
S1
39
62
65
34
1-18
Revised 2
35
8
1-12 ACCESSORY
PARTS LIST -Main PartsParts No.
1 23495124
PARTS LIST -Main Parts-
Parts Name
qt.
Parts No.
Parts Name
qt.
AC CORD 3ASL100 240VA 10A SAA
1
36 1000005198
PAD,ACCESSORY RS-540
2
2 13499111
AC CORD H05VV-F 240VE 10A S
1
37 1000004192
PAD,COVER FRONT VP-540
1
3 13499109
AC CORD SJT 117V 10A 3PVC
1
38 1000005199
PAD,FEEDER RS-540
1
4 23495125
AC-CORD H05VV 230V 10A S
1
39 1000003565
PAD,L-CENTER XJ-740
1
5 13499209
ADAPTER PLUG (100V)
1
40 1000002690
PAD,L-LEFT VP-540
1
6 6700989020
ASSY,CLAMP MEDIA L RS-540
1
41 1000005216
PAD,L-RIGHT RS-540
1
1000004729
PAD,PIPE FEEDER SHAFT RS-540
1
1000004763
PAD,PIPE FEEDER SHAFT RS-640
1
7 6700989030
ASSY,CLAMP MEDIA R RS-540
1
8 11849102
BLADE,OLFA AUTO CUTTER XB10
1
9 13439801
CABLE-AC 3P CHINA 10A250V S
10 23495117
11 22335143
Revised 2
42
1
43 1000005200
PAD,SPACER RAIL RS-540
5
CABLE-AC,VCTF 100V 12A 3P-S
1
44 1000005196
PAD,SPACER STAND RS-540
2
CAP,EPDM
1
45 1000002695
PAD,STAND L/R VP-540
2
12 1000004727
CARTON,ACCESSORY RS-540
1
46 1000005195
PAD,STAND UPPER RS-540
2
13 22605305
CARTON,COVER INK SP-300
1
47 1000005217
PAD,SUPPORT STAND RS-540
2
1000002688
CARTON,COVER VP-540
2
48 1000003078
PAD,TRAY 440 A VP-540
1
1000004759
CARTON,COVER RS-640
2
49 1000003079
PAD,TRAY 440 B VP-540
2
15 1000005197
CARTON,FEEDER RS-540
1
50 1000003080
PAD,TRAY 440 C VP-540
1
1000004728
CARTON,PIPE FEEDER SHAFT RS-540
1
51 1000005274
PAD,U-LEFT RS-540
1
1000004762
CARTON,PIPE FEEDER SHAFT RS-640
1
52 1000005275
PAD,U-RIGHT RS-540
1
1000005273
CARTON,SLEEVE RS-540
2
53 22155133
PIPE,TOOL D9*L150 FJ-540
1
1000004760
CARTON,SLEEVE RS-640
2
54 1000005203
PLATE,CLAMP MEDIA L RS-540
1
1000004761
CARTON,STAND RS-640
1
55 1000005202
PLATE,CLAMP MEDIA R RS-540
1
1000002694
CARTON,STAND VP-540
1
56 1000001602
SHEET,CLAMP MEDIA XC-540
2
19 1000003077
CARTON,TRAY 440 VP-540
1
57 1000002042
SHEET,MIRROR DU-540
1
20 11369115
CASE,PP BOTTLE
2
58 1000004669
MANUAL,STICKER REP JP/EN RS-640
1
14
16
17
18
21 ST-037
CLEAN STICK TX712A
10
59 22735135
STICKER,SUP JP/EN SP-300
1
22 1000002650
COVER,440CC I/C VP-540
1
60 1000004717
STOPPER,CARRIAGE RS-540
1
23 21995106
FLANGE,GUIDE 2 PNS-70
2
61 1000003635
STOPPER,PIPE FEEDER XJ-740
2
24 22565682
HEXAGONAL WRENCH 5
1
25 1000005204
HOLDER,CLAMP MEDIA RS-540
2
26 22535532
62
1000005276
TRAY,SKID RS-540
1
1000004758
TRAY,SKID RS-640
1
LABEL,CARTON CARE #LA762
1
63 12569656
TWEEZERS PTS-01
1
1000004755
LABEL,CARTON RS-540#LA1067
2
64 22085118
KIT,CLEANING(SL)
1
1000004757
LABEL,CARTON RS-640#LA1068
2
65 1000006413
LABEL,USE ONLY FPG2 #1162
28 1000003651
LABEL,CLAMP L XJ-740#LA1023
1
* Only for RS-640
29 1000003650
LABEL,CLAMP R XJ-740#LA1024
1
30 22535144
LABEL,DRAIN BOTTLE #LA29
2
31 1000001099
LABEL,HARMFUL FIRE #LA915
2
32 22535357
LABEL,USE FORKLIFT #LA435
2
Parts No.
33 1000005205
27
34
35
Revised 2
1
PARTS LIST -Supplemental PartsParts Name
qt.
2
MAGNET,SMF-1042KA
2
S1 31279201
LABEL,REPACKAGE #LA16
1000004668
MANUAL,INS EN RS-640
1
S2 31139103
PLAPOINT,FE4*6 WH
1
1000004667
MANUAL,INS JP RS-640
1
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
32
1000004666
MANUAL,USE EN RS-640
1
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
4
1000004665
MANUAL,USE JP RS-640
1
S5 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
4
* qt. indicates the number of parts that is described in the figure.
1-19
*
L
E
N
14
CN203
CN205
13
THERMOSTAT
3
2
1
DRYER AC
4
AC LINE
54
43 HEATER
11 V SELECTOR
54
43 HEATER
THERMISTOR BOARD
PRINT HEATER AC
11 V SELECTOR
13
54
43 HEATER
THERMOSTAT
54
PRINT
CARRIAGE
BOARD
43 HEATER
THERMISTOR BOARD
AC LINE
14
HEAD
HEAD
HEAD
HEAD
CN1
CN2
CN***
CN303
CN206
CN209
CN204
CN208
CN207
CN210
CN212
CN213
28
51
50 FUSE
50 FUSE
POWER
BOARD
CN200
CN201
CN202
CN309 CN300 CN304 CN305
CN310 CN301 CN306 CN307
CN700
CN308
CN302
5
AC LINE
TU
CN23
+5V
22
41V_control
6
NETWORK
CN20
16
23
29
7
DC41V
CN2
CN412
30
CN1000
VACUUM
FAN
FAN
JUNCTION
BOARD
9
CN207
15
CN1
CN405
DC41V DC5V
CN3
CN416
CN1100
FEED MOTOR BOARD
CN404 to CN407
SERVO BOARD
CN404
20
CN1002 CN1001
VACUUM
FAN
CN1004
CN1003
CHASSIS CN400
10
FAN
DC5V DC41V
DC5V
CN22
19
MAINTENANCE COVER SW
WIPE
PAPER FRONT
ORG
PAPER REAR
PRINT ORG
CN4 CN5 CN6 CN7
BATTERY
+41V
CN3
34
CN100
PANEL BOARD
SW POWER SUPPLY
MAIN BOARD
CN14
CN15
CN17
35 ×3
LINEAR ENCODER
BOARD
HEAD UP/DOWN
SENSOR
FEED MOTOR
53
CN1200
8
25
24
17
CARTRIDGE
IC BOARD
CN1400
GRIT
ENCODER INK EXIST/EMPTY
BOARD
SENSOR
CN19
CN8
37 ×8
CN1
CN2800
CN7
PAPERSIDE SENSOR BOARD
CN3
CN4
CN1
2-1
CN2
CN413
CN414
CN1300
CN401
CN402
CN403
CN403
CN401
SLIT DISK
FRONT COVER SW
COVER SW L
PUMP MOTOR
WIPER MOTOR
SCAN MOTOR
59
18 MAINTENANCE
PINCH U/D SENS
2 Electrical Section
2-1 WIRING MAP
CABLE LIST
Parts No.
Parts Name
RS-540 RS-640
CABLE-ASSY,JUNBI A VP-540
1000002190
CABLE-ASSY,JUNBI B VP-540
3
23415268
CABLE-ASSY AC GROUND GREEN SP-540
4
23415116
CABLE ASSY,JUNBI D SP-300
5
1000002173
CABLE-ASSY,JUNBI E VP-540
6
1000004961
CABLE-ASSY,POWER SERVO RS-540
7
23415117
CABLE ASSY,POWER MAIN SP-300
8
1000002188
CABLE-ASSY,SCAN MOTOR VP-540
CABLE-ASSY,117V SELECTOR XC-540 (for 100V)
1000002043
CABLE-ASSY,230V SELECTOR XC-540 (for 200V)
13
1000002184
CABLE-ASSY,THERMOSTAT VP-540
14
1000002181
CABLE-ASSY,THERMISTOR VP-540
15
1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
16
23415124
CABLE ASSY,GRIT MOTOR SP-300
17
1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
18
23415114
CABLE ASSY,MNT. COVER SW SP-300
19
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
20
1000002186
CABLE-ASSY,WIPER SENSOR VP-540
22
1000002178
CABLE-ASSY,PRI-CAR ORG VP-540
23
1000002175
CABLE-ASSY,PAPER SENSOR VP-540
24
1000002182
CABLE-ASSY,WIPER MOTOR VP-540
25
1000002179
CABLE-ASSY,PUMP MOTOR VP-540
28
1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
29
23475197
CABLE CARD 25P1 105L BB FJ-540
30
23475237
CABLE-CARD 40P1 2070L BB HIGH-V
30
1000004963
CABLE-CARD,40P1 2330L BB HIGH-V
34
23475212
CABLE-CARD,24P1 600L BB
35
23475240
CABLE CARD,36P1 2670L BB HIGH-V
35
1000004962
CABLE-CARD,36P1 2930L BB HIGH-V
37
23475206
CABLE-CARD 21P1 330L BB
43
1000002165
ASSY,CORD HEATER VP-540
43
1000004792
ASSY,CORD HEATER RS-640
50
12559105
FUSE,5X20 021706.3MXP 6.3A/250V
51
1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
53
1000002169
CABLE-ASSY,GRIT ENCODER VP-540
54
1000002183
CABLE-ASSY,HEATER VP-540
54
1000004791
CABLE-ASSY,HEATER RS-640
59
1000004205
CABLE-ASSY, FRONT-COVER SW VP-540
60
1000004790
CABLE-ASSY,P-SIDE SENS RS-540
* *
* * * *
* *
2-2
* * *
1000002044
11
* * * *
11
* *
CABLE-ASSY,RELAY JUNCTION VP-540
CABLE-ASSY,FAN VP-540
* *
1000002180
1000002168
* *
9
10
* * * * * * * * * * * * * * * * * * * * * * * * * *
1000002189
2
* * * * * * * * * * * * * * * * * * * * * * * * * * *
1
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
DIP SW
It indicates the version of the Board.
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
RS-640/540 OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
R20
RA1
*1 Connecting to each
PC211
CE0.1u
Y1
0
T4
T11
T18
A1
STATUS0
STATUS1
Cmd_MtoS
PC226
CE0.1u
*1
*3
T14
R10
10K
T3
R21
10K
VCC3
VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC
VCC3
PC220
CE0.1u
VCC3
VCC1.55
B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18
PC219
CE0.1u
VCC3
PC227
CE0.1u
VCC3
PC209
CE0.1u
T10
T15
/RESET1
/RESET1
VCC3
PC214
CE0.1u
VCC3
PC212
CE0.1u
VCC3
CE9p
C8
CE9p
R26
FA-365 20.0MHz
+ C3
10u/16V
+ C4
10u/16V
T12
T6
T5
10K
10K
R1
A1
R14 10K
T13
A0
A24
A25
A18
A19
A20
A21
A22
A23
A0
+ C5
10u/16V
C6
/Cmd_HS_MtoS
Cmd_MtoS
10K
*4
VCC3
/Cmd_HS_MtoS
PC201
CE0.1u
VCC1.55
VCC1.55
PC221
CE0.1u
5 A25 R5
7 A24
4 A23
8 A22
3 A21
9 A20
2 A19
10 A18
T1
PC207
CE0.1u
PC210
CE0.1u
R15
10K
10K
R2
R6
STATUS0
STATUS1
VCC3
PC5
CE0.1u
VCC3
PC6
CE0.1u
VCC3
10
R27
10
R28
10
R29
2.2K
VCC3
R3
2.2K
1
6
VCC3
10K
T17 T16 T7
R7
10K
R19 2.2K
R4
T8
VCC3
T20 T19 T2
/Cmd_HS_StoM
*4 Connecting to each VDDQ
PC225
CE0.1u
VCC3
PC224
CE0.1u
VCC3
PC7
CE0.1u
VCC3
PC9
CE0.1u
VCC3
PC22
CE0.1u
VCC3
PC30
CE0.1u
VCC3
PC39
CE0.1u
VCC3
PC223
CE0.1u
R8
10K
VCC3
*3 Connecting to each VDDQ
VCC3
PC229
CE0.1u
VCC3
PC218
CE0.1u
VCC3
PC216
CE0.1u
VCC3
PC38
CE0.1u
VCC3
PC37
CE0.1u
VCC3
PC29
CE0.1u
/RESET1
/RESET1
56
T22
56
75
56
75
TXD2
/WR2
10K
R49
47
VCC3
VCC3
R23
10K
R22
T21
STATUS0
STATUS1
/WR2
TXD2
RA19
3
1
2
EXBA10E103J
STATUS0
STATUS1
VCC3
A[0..25]
D47
D32
VCC3
/CS0
75
R35
D46
D33
6
PC21
CE0.1u
D62
D49
D45
D34
D44
D35
D35
D47
D44
D32
D34
D46
D45
D33
5
7
4
8
3
9
2
10
EXBA10E103J
RA14
VCC3
IC7
HD6417297BP267
OUTY
VCC
RA28
4
5
EXBA10E103J
SN74LVC1G32DCK
GND
INA
INB
IC1
1
D43
D36
D42
D37
6
EXBA10E103J
RA24
1
R16
470
PC3
CE0.1u
VCC3
EXBA10E103J
RA32
T25
VCC3
T31
PC228
T29
W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3
R60
10K
VCC3
VCC3
*2
PC222
VCC1.55
CE0.1u
CE0.1u
A17
A15
A16
A13
A14
A10
A11
A12
A7
A8
A9
T38
A4
A5
A6
A2
A3
T50
D22
D24
D23
D25
10
2
9
3
8
4
7
5
R73
R55
R63
R61
R43
R62
R44
R45
R64
RA51
R95
VCC3
10
2
9
3
8
4
7
5
1
2
3
4
RA52
R70
R52
R71
R53
R72
R54
8
7
6
5
33
8
7
6
5
RA45
1
2
3
4
R76
R74
R65
8
7
6
5
RA46
1
2
3
4
RA47
/DREQ0
10K
/CS3
R94
10K
6
/WE0
DQM0
DQM1
DQM4
DQM5
CKE
/WE1
75
75
75
75
75
56
75
VCC3
1
6
D[0..63]
4
13
5
12
/WE0
6
7
10
11
CLBA1
CLKB2
CLKB3
CLKB4
PC205
CE0.1u
VCC3
/WE1
VDD
NC
GND
1
5
Cd
PC202
CE0.1u
MD[0..31]
2
/RRD
/WWE0
/RESET1
R201
0
VCC3
MD[0..31]
TTXD3
RXD3
PC112
CE0.1u
R152
1K TP303
1
3
5
IC40B
2
74LVC14
74LVC14
IC40C
R322
1K
6
4
RA35
RA39
RA31
RA44
RA27
RA22
RA15
RA10
RA49
RA41
RA37
RA33
RA29
RA25
RA20
EXBV8V560J EXBV8V560J
EXBV8V560J
EXBV8V560J
EXBV8V330J EXBV8V330J
EXBV8V330J
EXBV8V330J EXBV8V560J
EXBV8V560J EXBV8V560J
EXBV8V560J
EXBV8V330J EXBV8V330J
VCC
NC
RY/BY
BYTE
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
37
RRXD
RRXD2
/RESET2
CONF_DONE
56
R325
33
TP302
/RESET1
10K
56
10K
TXD3
RRXD3
VCC3
R93
VCC3
R89
R213
10K
VCC3
PC4
CE0.1u
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
10K
R215
DD[0..63]
DD[0..63]
EXBV8V330J EXBV8V330J
R151
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21
MA[0..25]
13 VCC3
15
47
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
R327
R328
1K
VCC3
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
18
17
16
15
14
13
12
11
PS-40PE-D4T1-PN1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN2
PC56
CE0.1u
VCC3
74LVC541
E1
E2
1
19
TTXD3
RXD3
STATUS0
STATUS1
IC18
VCC
D1
D2
D3
D4
D5
D6
D7
D8
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
MA25
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
VSS
VSS
27
46
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
MA[0..25]
S29AL016D70TFI020
WP/ACC
CE
OE
WE
RESET
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC2
14
26
28
11
12
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
2
3
4
5
6
7
8
9
74LVC14
IC40A
STATUS0
STATUS1
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15
/RRD
/WWE0
/RESET1
Cmd_StoM
RXD2
CLK120_3
CLK60_2
Cmd_StoM
RXD2
CLK120_3
CLK60_2
CLK120_1
CLK120_2
DSP01-002-430G-0
JUMP1
CLK120_1
CLK120_2
1
3
JP1
DSP03-003-432G
VCC3
OUT
RN5VD29A
VCC3
2
4
3
IC39
NON
33
0
0
33
/CS0
PC58
CE0.1u
VCC3
R91
R79
R82
R83
R80
/CS0
PC57
CE0.1u
VCC3
PC203
CE0.1u
VCC3
PC204
CE0.1u
VCC3
CE0.1u
DQM5
CKE
PC118
RA15
RA16
RA17
EXBV8V680J
5 RA22
6 RA23
7 RA24
8 RA25
5
6
7
8
VCC3
2
3
14
15
43
43
43
EXBV8V680J
5 RA18
5
6 RA19
6
7 RA20
7
8 RA21
8
T52
RA[0..25]
DQM4
DQM1
DQM0
4
3
2
1
4
3
2
1
A[0..25]
RA7
4
3
2
1
RA8
4
3
2
1
R48
R47
R46
CLKA1
CLKA2
CLKA3
CLKA4
CY2308-2
VDD
VDD
GND
GND
S1
S2
REF
FBK
IC17
/RAS
/RD
/WR
DQM2
DQM3
PC206
CE0.1u
VCC3
PC208
CE0.1u
VCC3
PC213
CE0.1u
VCC3
PC215
CE0.1u
VCC3
PC217
CE0.1u
VCC3
VCC3
9
8
/CS2
10K
/RAS
33
1
/RD
56
56
16
/WR
56
56
/CS3
DQM2
R42
/CS2
DQM3
75
DQM6
DQM6
75
75
DQM7
/DREQ0
RRXD
DQM7
56
A22
A23
A24
A25
A18
A19
A20
A21
A15
A16
A17
RA[0..25]
75
TP254
RRXD
VCC3
R69
33
EXBV8V330J
EXBV8V330J
8 RA11
7 RA12
6 RA13
5 RA14
VCC3
1
RA3
RA4
RA5
RA6
RA0
RA1
RA2
EXBV8V330J
8 RA7
7 RA8
6 RA9
5 RA10
8
7
6
5
68
68
68
*2 Connecting to eachVDDQ
A10
A14
A11
A15
A12
A16
A13
A17
CLK120
A2
A6
A3
A7
A4
A8
A5
A9
T43
T41
1
2
3
4
A11
A12
A13
A14
R57
10K
1
2
3
4
A7
A8
A9
A10
VCC3
1
2
3
4
EXBA10E103J
A3
A4
A5
A6
RA40
R31
R30
R51
A0
A1
A2
D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE
RA13
RA43
EXBA10E103J
SML-210MT (GREEN)
D1
RA36
EXBA10E103J
D12
D3
VCC3
D63
D48
1
D59
D52
D58
D53
D41
D38
D40
D39
D39
D43
D40
D36
D38
D42
D41
D37
5
7
4
8
3
9
2
10
1
D15
D0
D14
D1
D3
D1
D12
D14
D2
D0
D13
D15
5
7
4
8
3
9
2
10
6
R25
R32
R33
R34
/CS1
/CS4
/CS5
/CS6
/CS1
/CS4
/CS5
/CS6
33
R12
/CS0
R18
/CCS0
6
D8
D7
PC8
CE0.1u
D61
D50
D60
D51
6
10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55
6
10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
1
D28
D19
D11
D4
D10
D5
D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10
1
D13
D2
1
D9
D6
DD33 8
DD46 7
DD32 6
DD47 5
EXBA10E103J
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/RD2
/RD2
8
7
6
5
DD31
DD16
DD30
DD17
D29
D18
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
D33
D46
D32
D47
1
2
3
4
8
7
6
5
1
2
3
4
D35
D44
D34
D45
1
2
3
4
DD35 8
DD44 7
DD34 6
DD45 5
1
2
3
4
8
7
6
5
8
7
6
5
DD27
DD20
DD26
DD21
D31
D16
D30
D17
6
10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21
VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
1
6
10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27
D37
D42
D36
D43
DD37 8
DD42 7
DD36 6
DD43 5
1
2
3
4
8
7
6
5
DD39 8
DD40 7
DD38 6
DD41 5
1
2
3
4
1
2
3
4
D39
D40
D38
D41
EXBA10E103J
EXBA10E103J
8
7
6
5
1
2
3
4
D1
D14
D0
D15
1
2
3
4
8
7
6
5
DD1
DD14
DD0
DD15
8
7
6
5
1
2
3
4
D3
D12
D2
D13
1
2
3
4
8
7
6
5
DD3
DD12
DD2
DD13
8
7
6
5
1
2
3
4
D5
D10
D4
D11
1
2
3
4
8
7
6
5
DD5
DD10
DD4
DD11
8
7
6
5
1
2
3
4
D7
D6
D8
D9
1
2
3
4
1
2
3
4
8
7
6
5
DD7
DD6
DD8
DD9
8
7
6
5
1 D63
2 D48
3 D62
4 D49
DD63 8
DD48 7
DD62 6
DD49 5
1
2
3
4
8
7
6
5
1 D61
2 D50
3 D60
4 D51
1
2
3
4
DD61 8
DD50 7
DD60 6
DD51 5
8
7
6
5
1 D59
2 D52
3 D58
4 D53
DD59 8
DD52 7
DD58 6
DD53 5
1
2
3
4
8
7
6
5
1 D57
2 D54
3 D56
4 D55
1
2
3
4
DD57 8
DD54 7
DD56 6
DD55 5
8
7
6
5
1 D25
2 D24
3 D22
4 D23
1
2
3
4
DD25 8
DD24 7
DD22 6
DD23 5
8
7
6
5
1 D31
2 D16
3 D30
4 D17
1
2
3
4
8
7
6
5
1 D27
2 D20
3 D26
4 D21
1
2
3
4
8
7
6
5
1 D29
2 D18
3 D28
4 D19
1
2
3
4
8
7
6
5
8
7
6
5
2-5
DD29
DD18
DD28
DD19
VCC3
CONF_DONE
/RESET2
/RESET1
TXD3
RRXD3
RRXD
RRXD2
VCC3
MAIN BOARD_Circuit Diagram 1/9
PC49
CE0.1u
/CS5
/RD2
/WE1
/WE0
/WR2
/CS1
/WE1
/WE0
/WR2
/CS1
RA22
RA23
RA24
RA25
RA20
RA21
RA18
RA19
RA16
RA17
RA14
RA15
RA12
RA13
RA10
RA11
RA6
RA7
RA8
RA9
RA4
RA5
RA2
RA3
RA0
RA1
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
DD14
DD15
/WR2
DD12
DD13
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
DD0
DD1
/CS5
/RD2
PC63
CE0.1u
VCC3
PC62
CE0.1u
VCC3
PC41
CE0.1u
VCC3
PC50
CE0.1u
VCC3
PC35
CE0.1u
VCC3
PC40
CE0.1u
VCC3
RA[0..25]
VCC3
PC36
CE0.1u
VCC3
RA[0..25]
PC26
CE0.1u
VCC3
PC25
CE0.1u
VCC3
PC19
CE0.1u
VCC3
PC20
CE0.1u
VCC3
/WR2
PC11
CE0.1u
VCC3
PC10
CE0.1u
VCC3
PC1
CE0.1u
VCC3
PC2
CE0.1u
VCC3
DD[0..63]
VCC3
VCC3
VCC3
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC15
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC12
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC9
VCC3
VCC3
VCC3
VCC3
VCC3
10K
R202
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC3
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5 MD28
6 MD29
7 MD30
8 MD31
EXBV8V560J
5 MD16
6 MD17
7 MD18
8 MD19
EXBV8V560J
5 MD20
6 MD21
7 MD22
8 MD23
EXBV8V560J
5 MD24
6 MD25
7 MD26
8 MD27
EXBV8V560J
/GATE1
5 MD12
6 MD13
7 MD14
8 MD15
EXBV8V330J
5 MD0
6 MD1
7 MD2
8 MD3
EXBV8V330J
5 MD4
6 MD5
7 MD6
8 MD7
EXBV8V330J
5 MD8
6 MD9
7 MD10
8 MD11
EXBV8V330J
5
6
7
8
TP244
TP269
5 MA16
6 MA17
7 MA18
8 MA19
EXBV8V560J
5 MA20
6 MA21
7 MA22
8 MA23
EXBV8V560J
5 MA24
6 MA25
7
8
EXBV8V560J
5 MA12
6 MA13
7 MA14
8 MA15
EXBV8V680J
5 MA0
6 MA1
7 MA2
8 MA3
EXBV8V680J
5 MA4
6 MA5
7 MA6
8 MA7
EXBV8V680J
5 MA8
6 MA9
7 MA10
8 MA11
EXBV8V680J
RA59
EXBV8V560J
4
3
2
1
RA54
4
3
2
1
RA56
4
3
2
1
RA57
4
3
2
1
RA50
4
3
2
1
RA38
4
3
2
1
RA42
4
3
2
1
RA48
4
3
2
1
RA34
4
3
2
1
RA21
4
3
2
1
RA26
4
3
2
1
RA30
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
/GATE1
4
3
2
1
RA18
4
3
2
1
RA6
4
3
2
1
RA9
4
3
2
1
RA11
TP250
TP270
/WWR
/WWE1
/WWE0
/CCS5
/RRD
TP268
TP266
/GATE2
/WR2
/WWR
/WWE0
/CCS5
/RRD
PC90
R224
R222
R217
CE0.1u
/FPGA_WE
/USB_WE
/RRD2
56
56
DD30
DD31
DD28
DD29
DD26
DD27
DD22
DD23
DD24
DD25
DD20
DD21
DD18
DD19
DD16
DD17
VCC3
56
CE0.1u
PC96
VCC3
PC91
CE0.1u
VCC3
/GATE2
CE0.1u
VCC3
PC97
VCC3
/WR2
MA24 TP265
DD14
DD15
MA25 T9
DD12
DD13
VCC3
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
CLK120_2
DD10
DD11
DD6
DD7
DD8
DD9
DD4
DD5
DD2
DD3
SDBK2
SDBK1
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
VCC3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LA6
LB6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
IC29
SN74LVCH16245ADGG-EL
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3
VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3
VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
HAB/BA /HOE
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
4
3
2
1
4
3
2
1
RA78
4
3
2
1
RA75
4
3
2
1
RA76
4
3
2
1
RA77
10K
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
VCC3
4
3
2
1
RA71
4
3
2
1
4
3
2
1
4
3
2
1
PC14
CE0.1u
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
DB28
5
DB29
6
DB30
7
DB31
8
EXBV8V560J
DB16
5
DB17
6
DB18
7
DB19
8
EXBV8V560J
DB20
5
DB21
6
DB22
7
DB23
8
EXBV8V560J
DB24
5
DB25
6
DB26
7
DB27
8
EXBV8V560J
DB12
5
DB13
6
DB14
7
DB15
8
EXBV8V560J
DB0
5
DB1
6
DB2
7
DB3
8
EXBV8V330J
DB4
5
DB5
6
DB6
7
DB7
8
EXBV8V330J
DB8
5
DB9
6
DB10
7
DB11
8
EXBV8V560J
PC23
CE0.1u
VCC3
1
3
9
14
27
43
49
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
PC24
CE0.1u
VCC3
DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC12
CE0.1u
VCC3
PC13
CE0.1u
VCC3
MT48LC16M16A2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC8
4
3
2
1
RA68
4
3
2
1
RA69
4
3
2
1
RA70
R251
PC15
CE0.1u
VCC3
6
12
28
41
46
52
54
37
38
IC23
NON
47
NON
47
SDBK0
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
CKE
CLK120_1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
R206
R208
47
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
18
17
16
19
39
15
R207
R204
R205
A[0..25]
RA[0..25]
DD[0..63]
/RAS
/RD
/WR
/CS3
DQM7
DQM6
MA23 TP264
PC79
CE0.1u
VCC3
PC68
CE0.1u
VCC3
PC67
CE0.1u
DQM5
DQM4
DQM3
DQM2
DQM1
DQM0
CLK120_2
DD0
DD1
A17
A16
A15
CKE
CLK120_1
/RAS
/RD
/WR
/CS3
DQM7
DQM6
A[0..25]
RA[0..25]
DD[0..63]
VCC3
PC80
CE0.1u
VCC3
MA[0..25]
MD[0..31]
MA22 TP263
MA21 TP262
MA20 TP260
MA19 TP258
MA0
MA[0..25]
MD[0..31]
TP286
TP277
TP287
TP278
TP288
TP279
TP289
TP280
TP290
TP281
TP291
TP282
TP285
TP283
TP292
TP284
/RESET1
/USBCS
/USB_WE
/WWE0
/RRD2
/INTUSB_0
MA[0..25]
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RESET1
T156
MA13
MA14
MA15
MA16
MA17
MA18
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
PC46
CE0.1u
VCC3
1
3
9
14
27
43
49
63
56
55
54
53
51
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
DB[0..31]
PC47
CE0.1u
VCC3
DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC28
CE0.1u
VCC3
PC31
CE0.1u
/USBCS
/USB_WE
/WWE0
/RRD2
/INTUSB_0
R169
10K(NON)
VCC3
MA[0..25]
DB[0..31]
PC32
CE0.1u
VCC3
MT48LC16M16A2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC13
VCC3
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
PC33
CE0.1u
VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
RST
CS
WR1
WR0
RD
INT
A1
A2
A3
A4
A5
A6/ALE
D0
D1/AD1
D2/AD2
D3/AD3
D4/AD4
D5/AD5
D6/AD6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
57
59
58
62
60
61
17
16
10
11
DREQ0
DEND0
DACK0
DEND1
DREQ1
DACK1/DSTB0
MPBUS
TEST
XIN
XOUT
R357
5.6K 1%(NON)
M66592FP(NON)
4
43
44
45
46
47
48
49
50
52
DP
SD0
SD1
SD2
SD3
SD4
SD5
SD6
SD7
SOF
IC47
5
VBUS
3
DM
VCC_1.5
10K(NON)
R355
C40
8p(NON)
1M(NON)
R166
560(NON)
R167
10K(NON)
R361
PC76
CE0.1u
T157
VCC3
VCC3
VCC
-Data
+Data
Ground
CASE1A
CASE1B
CN21
PC86
CE0.1u
VCC3
PC85
CE0.1u
VCC3
PC73
CE0.1u
VCC3
R168
0(NON)
VCC3
VCC3
DUSB-BRA42-T11(D4T)-FA(NON)
1
2
3
4
5A
5B
1
3
9
14
27
43
49
VCC3
PC74
CE0.1u
VCC3
PC75
CE0.1u
VCC3
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
C45
8p(NON)
Y6
FA-365 12.0MHz(NON)
VCC_1.5
VCC_1.5
PC289
PC288
PC126
CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
VCC_1.5
+ C33
PC290
PC291
PC292
PC133
PC125
10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
MT48LC16M16A2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC24
FL47
EXCML20A390U(NON)
2
ACM2012(NON)
3
1
FL46
C46
CE1u(NON)
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
VCC3
4
VCC3
10K(NON)
R356
FL45
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
EXCML20A390U(NON)
PC66
CE0.1u
/INTUSB_1
PC65
CE0.1u
VCC3
1
3
9
14
27
43
49
VCC3
DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31
VCC3
40
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
PC52
CE0.1u
VCC3
PC53
CE0.1u
VCC3
MT48LC16M16A2P-7E
GND
GND
GND
GND
GND
GND
GND
CKE
CLK
RAS
CAS
WE
CS
UDQM
LDQM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10/AP
A11
A12
BA1
BA0
IC20
PC54
CE0.1u
VCC3
6
12
28
41
46
52
54
37
38
18
17
16
19
39
15
23
24
25
26
29
30
31
32
33
34
22
35
36
21
20
PC55
CE0.1u
VCC3
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2
DGND
41
VDD
AFED15V
AFEA15V
AFEA15G
AFED15G
15
42
64
2
12
VIF1
VIF2
VIF3
AFED33V
AFEA33V
AFED33G
AFEA33G
1
9
40
13
6
RERIN
8
2-6
7
14
DD[0..63]
MAIN BOARD_Circuit Diagram 2/9
CE0.1u
CE0.1u
PC276
CE0.1u
/DREQ0
CE0.1u
MA[0..25]
CE0.1u
PC261
VCC3
PC262
mac_clk
/CS4
/CS6
/WWE0
/RRD2
/CCS0
MA[0..25]
PC94
VCC3
CE0.1u
VCC3
PC95
VCC3
CE0.1u
PC260
VCC3
CE0.1u
PC279
VCC3
*3 Connecting to each VCCIO
PC272
VCC3
CE0.1u
VCC3
PC109
VCC3
CE0.1u
PC111
VCC3
CE0.1u
PC277
VCC3
CE0.1u
PC278
*2 Connecting to each VCCIO
CE0.1u
VCC3
PC271
CE0.1u
VCC3
PC270
VCC3
T87
MA24
MA25
/DREQ0
1
2
3
4
5
6
7
8
T85
*2
WDT_/OUT
R279
10K
KHS82E
SW1
0(NON)
T86
mac_clk R273
/CS4
/CS6
/WWE0
/RRD2
/CCS0
T77
T78
T83
T89
T90
DB28
DB29
DB30
DB31
DB23
DB24
ASDO
DB25
DB26
DB27
DB12
DB13
DB14
DB15
DB16
T80
DB17
DB18
DB19
DB20
DB21
DB22
MA23
MA19
MA20
MA21
MA22
ASDO
CE0.1u
PC93
VCC3
CE0.1u
PC266
VCC3
CE0.1u
PC115
VCC3
CE0.1u
PC114
*1 Connecting to each VCCIO
CE0.1u
VCC3
PC99
CE0.1u
VCC3
PC98
VCC3
*4 Connecting to each VCCIO
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
16
15
14
13
12
11
10
9
VCC3
GND
VCCIO2
I/O/LVDS6p
I/O/LVDS11n
I/O/LVDS11p
I/O/LVDS6n
I/O/LVDS14p
I/O/LVDS12n
I/O/LVDS12p
I/O/LVDS8n
I/O/LVDS8p
I/O/LVDS14n
I/O/LVDS13n
I/O/LVDS13p
VCCIO2
GND
VCCIO1
GND
I/O/LVDS10p
I/O/LVDS15n
I/O/LVDS15p
I/O/LVDS17n
I/O/LVDS48n
NC
I/O/LVDS50n
I/O/LVDS59n
I/O/LVDS50p
I/O/LVDS59p
I/O/LVDS49p
I/O/LVDS49n
GND
VCCIO3
I/O/LVDS52n
I/O/LVDS52p
I/O/ASDO
I/O/LVDS53p
I/O/LVDS53n
I/O/LVDS54p
VCCIO2
GND
GND
VCCIO2
I/O/LVDS54n
I/O/LVDS60n
I/O/VREFB4N1
I/O/LVDS60p
NC
NC
NC
NC
I/O/CRC_ERROR/LVDS9p
I/O/CLKUSR/LVDS9n
I/O
I/O
NC
I/O/LVDS7p
NC
I/O/LVDS7n
I/O
GND_PLL2
CLK1/LVDSCLK0n
CLK0/LVDSCLK0p
CLK3/LVDSCLK1n
CLK6/LVDSCLK3p
CLK5/LVDSCLK2n
I/O/LVDS26n
EXBA10E103J
RA74
VCC3
5
7
4
8
3
9
2
10
6
R301
10K
T100
A1
A2
D3
B3
A3
D4
C4
B4
A4
E5
D5
C5
B5
A5
A15
A16
B1
B2
E6
D6
C6
B6
K10
B8
L10
N10
L9
N9
R10
T10
B15
B16
R9
T9
C3
T8
R8
T7
C7
C8
C9
C10
R7
L8
N8
L7
C15
C16
D1
D2
C1
C2
E1
E2
D7
E3
D9
E4
F3
D12
H1
H2
J1
J15
H15
B13
T122
DB[0..31]
EXD0
EXD1
EXD2
EXD3
EXD4
EXD5
EXD6
EXD7
EXD8
EXD9
EXD10
EXD11
1
T79
DATA0
DATA0
T84
nCS
nCS
EXD20T142
EXD21
EXD22
IC36
EP2C5F256
VCC
GND
OE
OUT
3
1
SG-710ECK 14.7456MHz
2
Y4
VCC3
4
PC100
CE0.1u
VCC3
10K
R304
VCC3
T99
DB[0..31]
EXD12
EXD13
EXD14
EXD15
EXD16
EXD17
EXD18
EXD19
/LED
/SW0
/SW1
/SW2
/PANEL
/LED
/SW0
/SW1
/SW2
/PANEL
T74
T75
/SENSOR
/RESET1
/SENSOR
/RESET1
T133
*1
EXD23
EXD24
EXD25
EXD26
EXD27
EXD28
T112
nCE
/CS5
/MTRERR
nCE
/CS5
/MTRERR
VCC3
10K
R129
VCC3
33
I/O/LVDS23p
I/O/LVDS23n
I/O/VREFB2N1
I/O/LVDS21p
I/O/LVDS22p
I/O/LVDS22n
I/O/LVDS24n
VCCIO2
GND
GND
VCCIO2
GNDA_PLL2
VCCA_PLL2
I/O/VREFB2N0
I/O/LVDS21n
NC
DATA0
TCK
NC
I/O/nCSO
NC
I/O/LVDS48p
I/O/LVDS32n
I/O/LVDS32p
I/O/LVDS24p
I/O/LVDS35n
VCCD_PLL2
GND_PLL2
NC
NC
I/O/LVDS35p
CLK4/LVDSCLK2p
TMS
TDO
VCCIO1
NC
nCE
I/O/LVDS1n
I/O/PLL1_OUTn
GND
VCCINT
I/O
I/O
VCCIO3
I/O/VREFB1N1
I/O/LVDS3p
A10
B10
D8
D10
F9
F10
G10
E7
E8
E9
E10
E11
E12
C11
D11
E13
F1
F2
E15
F4
F5
K11
J11
H11
G11
H12
F11
F12
F13
F14
J12
H16
G1
G2
G3
G4
G5
N2
M4
G8
G9
M3
M2
G14
J4
K4
/SERIAL_START
/SRVBRD_RESET
/SERIAL_START
/SRVBRD_RESET
33
R134
VCC3
R132
*4
/PRN_RST
/FIFO_HALF_NET
PR_TXD
PR_RXD
PR_RTS
PR_CTS
/WR_STB
/WR_FULL
/RBE3
/RBE2
/RBE1
T154
EXD29
EXD30
EXD31
/PRN_RST
/FIFO_HALF_NET
PR_TXD
PR_RXD
PR_RTS
PR_CTS
/WR_STB
/WR_FULL
/RBE3
/RBE2
/RBE1
T111
T123
EXD[0..31]
/RBE0
T150
T149/RBE0
T88
T151
T153
T16
T15
P11
N11
M11
L11
P12
N12
P13
N13
P14
N14
M12
M14
T2
T1
R16
R15
L12
L14
H13
K15
T11
R11
T12
R12
R6
T13
R13
T14
R2
R1
R14
P15
P16
N15
N16
M15
P10
P9
P8
P7
P6
M16
L15
L16
C12
A13
D16
E16
E14
D15
B7
A6
A7
A8
A9
N7
N6
N5
N4
N3
B9
L2
8
7
6
5
R303
10K
VCC3
T152
1
2
3
4
VCC3
1
2
3
4
CE0.1u
CROP_ON
/PS_SENS
DCLK
CLK120_3
EXT_IN2
EXT_IN3
EXT_OUT3
HEAD_SENS
PC265
CE0.1u
VCC1.2
PC268
CE0.1u
EXT_IN2
EXT_IN3
CROP_ON
/PS_SENS
DCLK
CLK120_3
PC264
CE0.1u(NON)
PC267
CE0.1u
EXT_OUT2
EXT_IN0
EXT_OUT2
EXT_IN0
PC116
CE0.1u(NON)
nCONFIG
T144
NON
R276
10K
/ALT_CONF_DONE
/ALT_CONFIG
nCONFIG
R298
/ALT_DCLK
/ALT_DATA
EXT_OUT0
EXT_OUT0
EXT_OUT1
EXT_OUT1
T148
T145
/ALT_STATUS
/ALT_RESET
NON
/INTDDA
/F0_INTREQ
T76
/IRL0
/IRL1
/IRL2
/IRL3
MA18
/INTUSB_0
R171
10K
R277
10K
R156
150
C28
100p
C27
100p
R136
150
RA72
EXBV8V103J
VCC3
VCC3
R310
R311
P_POS
H_UD
/ALT_CONF_DONE
/ALT_CONFIG
/ALT_DCLK
/ALT_DATA
/ALT_STATUS
/ALT_RESET
VCC3
/INTDDA
/F0_INTREQ
/LCD_CS
LCD_E
LCD_RS
LCD_RW
RTC_DATA
/CS1
RTC_WDATA
CONF_DONE
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
TTXD3
RRXD3
TTXD3
RRXD3
/LCD_CS
LCD_E
LCD_RS
LCD_RW
RTC_DATA
/CS1
RTC_WDATA
CONF_DONE
RTC_CLK
RTC_CE
AD_IN
/AD_CS
AD_CK
AD_OUT
/GATE1
/GATE2
/USBCS
EXT_IN1
/GATE1
/GATE2
/USBCS
R326
10K
R297
VCC1.2
VCC3
PC275
G15
F15
F16
M13
P4
P3
M10
M9
M8
M7
M6
M5
A11
B11
A12
B12
A14
R5
B14
L13
C14
D14
C13
D13
G12
G13
L6
L5
T6
T5
T4
T3
K16
G16
K14
K13
K12
R4
R3
K9
K8
K7
K6
F6
K5
K3
F8
F7
N1
M1
J14
J13
G7
G6
J10
J9
J8
J7
J6
J5
P1
J3
L1
K2
*3
VCC3
EXT_IN1
EXBV8V103J
8
7
6
5
RA73
EXT_OUT3
HEAD_SENS
I/O/LVDS34p
I/O/LVDS33n
I/O/LVDS33p
nSTATUS
I/O/LVDS57n
I/O
VCCIO4
GND
GND
VCCIO4
GNDA_PLL1
VCCA_PLL1
I/O
I/O
I/O/LVDS25p
I/O/LVDS25n
I/O/LVDS28p
I/O/LVDS55n
I/O/LVDS28n
CONF_DONE
I/O/LVDS29n
I/O/PLL2_OUTn
I/O/LVDS27n
I/O/LVDS29p
I/O/LVDS31n
I/O/LVDS31p
VCCD_PLL1
GND_PLL1
I/O
I/O/LVDS55p
I/O/LVDS56p
I/O/LVDS58p
I/O/LVDS36n
I/O/LVDS34n
VCCIO3
NC
MSEL1
I/O/LVDS56n
I/O/LVDS58n
GND
NC
NC
NC
I/O/LVDS10n
I/O/LVDS3n
VCCIO1
I/O/LVDS18p
I/O/LVDS18n
I/O/LVDS1p
I/O
GND
MSEL0
I/O/LVDS16p
I/O/LVDS16n
NC
GND
GND
VCCINT
NC
nCONFIG
I/O/LVDS0p
GND
I/O/LVDS2p
I/O/LVDS4p
GND
VCCIO4
I/O
I/O/VREFB4N0
I/O/LVDS43p
I/O/LVDS43n
I/O/LVDS47p
I/O/LVDS42n
I/O/LVDS47n
I/O/LVDS41n/INIT_DONE
I/O
I/O/LVDS41p/nCEO
I/O/LVDS42p
I/O/VREFB3N1
VCCIO4
GND
VCCIO3
GND
I/O
I/O
I/O/VREFB3N0
I/O/LVDS36p
I/O/LVDS51p
I/O/LVDS51n
I/O/LVDS46p
I/O/LVDS46n
NC
I/O/LVDS45p
I/O/LVDS45n
I/O/LVDS44p
GND
VCCIO1
I/O/LVDS44n
I/O/LVDS40n
I/O/LVDS40p
I/O/LVDS39n
I/O/LVDS39p
I/O/LVDS38n
VCCIO4
GND
GND
VCCIO4
NC
I/O/LVDS38p
I/O/LVDS37n
I/O/LVDS37p
I/O/LVDS27p
I/O/LVDS26p
I/O/LVDS30p
I/O
I/O/PLL2_OUTp
I/O/LVDS30n
I/O/LVDS19p
I/O/LVDS17p
I/O/LVDS19n
I/O
I/O/LVDS20n
NC
NC
GND_PLL1
NC
NC
I/O/LVDS20p
I/O/LVDS2n
CLK7/LVDSCLK3n
CLK2/LVDSCLK1p
GND
DCLK
TDI
NC
VCCINT
GND
GND
VCCINT
I/O
I/O/PLL1_OUTp
I/O/LVDS0n
GND
I/O/LVDS57p
I/O/LVDS4n
J16
J2
H3
H4
H5
H6
H7
H8
H9
H10
L3
L4
P2
H14
P5
K1
1
2
3
4
1
2
3
4
8
7
6
5
2-7
8
7
6
5
5
6
7
8
5
6
7
8
4
3
2
1
NON
RA79
EXBV8V103J
0
P_POS
H_UD
VCC3
4
3
2
1
EXD[0..31]
1
2
3
4
/INTUSB_0
/IRL0
/IRL1
/IRL2
/IRL3
MA18
nCONFIG
nCE
DATA0
nCS
nCONFIG
nCE
DATA0
nCS
ASDO
EPCS1
10K
VCC3
Vcc
Vcc
DCLK
ASDI
R360
nCS
DATA
Vcc
GND
IC206
CONF_DONE
10K
10K
R358
VCC3
R359
DCLK
VCC3
CONF_DONE
DCLK
VCC3
TP330
TP325
TP331
TP326
TP332
TP327
TP333
TP328
TP334
TP329
8
7
6
5
53398-1071
1
2
3
4
5
6
7
8
9
10
CN16
MAIN BOARD_Circuit Diagram 3/9
33
VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCD_PLL1
VCCA_PLL2
VCCD_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND_PLL1
GND_PLL1
GND_PLL2
GND_PLL2
GNDA_PLL1
GNDA_PLL2
nSTATUS
TCK
TMS
TDO
TDI
DATA0
SA_/SWE
SA_/SOE
SA_/SOE
T23
T24
R36
R41
SA_A[0..12]
SA_D[0..15]
0
0
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
G9
H7
H10
J7
B1
G3
K3
R1
A2
A15
C10
C7
E10
E7
B16
G14
K14
R16
M10
M7
P7
P10
T2
T15
M5
L6
E12
F11
A1
A16
B2
B15
C8
C9
E8
E9
G8
H3
H8
H9
H14
J3
J8
J9
J14
K9
M8
M9
P8
P9
R2
R15
T1
T16
L5
N5
D12
F12
M6
E11
M13
F2
G1
G2
H5
F1
R68
SA_/SWE
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
/ALT_DATA
VCC1.2
VCC3
MA[16..25]
SA_D[0..15]
SA_A0..12]
/ALT_STATUS
T44
T30
T32
T39
10K
R210
VCC3
10K
R209
MA[16..25]
R211
10K
CLK60_2
MD[0..31]
/ALT_STATUS
CLK60_2
MD[0..31]
/ALT_RESET
/RRD
/FPGA_WE
/CCS5
/ALT_DATA
T61
T60
T66
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3
MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
CLK4
CLK5
CLK6
CLK7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SA_/SWE
SA_/SOE
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
SA_/SWE
SA_/SOE
T51
T53
T55
T47
MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11
F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5
EP2C5F256
IC16
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O CLKUSR
I/O
I/O
MA18
MA19
MD6
MD0
C11
D11
B5
C1
I/O
I/O
I/O
I/O
MD5
A4
I/O
DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O
BHE
BLE
40
39
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021DV33-10ZSXI
OE
CE
41
WE
6
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
IC10
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
PC34
CE0.1u
VCC3
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12
SB_/SOE
SB_/SWE
SB_/SOE
SB_/SWE
T73
R112
T72
R100
0
0
SB_D0
SB_D1
SB_D2
SB_D3
SB_D4
SB_D5
SB_D6
SB_D7
SB_D8
SB_D9
SB_D10
SB_D11
SB_D12
SB_D13
SB_D14
SB_D15
40
39
41
6
17
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
NC
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CY7C1021DV33-10ZSXI
BHE
BLE
OE
CE
WE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC28
SB_D[0..15]
DAC_A[0..9]
DACLAT[0..3]
SI_B[0..3]
SI_A[0..3]
SCK[0..3]
T46
T65
T40
T56
T64
DAC_A0
DAC_A1
DAC_A2
DAC_A3
DAC_A4
DAC_A5
DAC_A6
DAC_A7
DAC_A8
DAC_A9
DACLAT0
DACLAT1
DACLAT2
DACLAT3
T69
T34
T42
T54
T57
T63
T68
T45
T62
SCK0
SCK1
SCK2
SCK3
SI_A0
SI_A1
SI_A2
SI_A3
SI_B0
SI_B1
SI_B2
SI_B3
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A9
SB_A8
SB_A6
SB_A10
SB_A7
SB_A11
SB_A12
2-8
22
23
28
5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
PC84
CE0.1u
VCC3
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A6
SB_A7
SB_A8
SB_A9
SB_A10
SB_A11
SB_A12
SB_A[0..12]
H4
L13
J5
G5
C3
N14
F4
B8
C15
P4
R4
T4
P5
R5
T5
T6
R7
T7
L7
L8
G7
F10
K10
C16
D1
D2
D7
D9
E13
E15
F5
F13
N8
N9
N10
L10
T8
R8
T9
R9
T10
R10
T11
R11
N12
N13
M14
L14
M12
L12
M16
M15
L15
N15
L16
N16
P16
E14
F9
F8
F7
D16
D15
E16
/ALT_RESET
/RRD
/FPGA_WE
/CCS5
T36
T26
T59
T35
VCC1.2
CE0.1u
PC234
CE0.1u
PC240
CE0.1u
PC243
CE0.1u
PC71
ENC_PHB
ENC_PHA
PSAVE
PSAVE
ENC_PHB
ENC_PHA
DDA_MtoS
/F0_INTREQ
SB_/SOE
SB_/SWE
DDA_CLK
1K
R216
5
6
7
8
R218
CE0.1u
PC238
CE0.1u
PC42
CE0.1u
PC69
CE0.1u
PC236
C209
CE100p
R225 33
CE0.1u
PC70
CE0.1u
PC239
DDA_StoM
CE0.1u
PC237
CE0.1u
CE0.1u
PC48
CE0.1u
PC245
DDA_StoM
PC246
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
PC244
CE0.1u(NON)
VCC1.2
NON
DAC[0..9]
/DAC_RESET
DAC[0..9]
DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3
PC233
CE0.1u(NON)
VCC1.2
NON
CCH[0..3]
NNCHG[0..3]
LLAT[0..3]
R214
5
6
7
8
EXBV8V181J
4
3
2
1
RA58
DDA_MtoS
/F0_INTREQ
T37
T28
T33
T67
SB_/SOE
SB_/SWE
SB_D13
SB_D14
SB_D11
SB_D10
SB_D15
SB_D12
SB_D5
SB_D6
SB_D8
SB_D7
SB_D9
SB_D0
SB_D2
SB_D1
SB_D4
SB_D3
/DAC_RST
MD23
MD17
MD28
MD29
MD18
MD24
MD19
MD20
LLAT3
LLAT2
LLAT1
LLAT0
T27 MD27
MA21
MA16
MD31
MD26
MD21
MD16
MD22
CCH3
CCH2
CCH1
CCH0
MD30
MD25
NNCHG3
NNCHG2
NNCHG1
NNCHG0
MA20
MA22
MA17
MD10
MD15
MD9
MD14
4
3
2
1
DDA_CLK
D5
B7
C4
C6
N4
P15
P14
P13
P12
C12
D13
D10
N3
K13
R13
T13
R12
T12
C14
B12
K8
B10
A7
A11
K7
C13
D8
D14
A13
K6
B13
B11
A8
A14
B14
A9
A12
B9
A10
L11
M11
N11
P11
J10
R14
T14
G15
F16
G13
H13
F15
G16
H11
G10
H12
G11
G12
K16
J12
K15
J11
K11
L9
J6
H6
G4
F14
DACLAT0
DACLAT1
DACLAT2
DACLAT3
/DAC_RESET
R223
180
DAC8
DAC9
EXBV8V181J
R84
180
R86
180
DAC_A8
DAC_A9
DAC4
DAC5
DAC6
DAC7
EXBV8V181J
RA55
5
4 5
6
3 6
7
2 7
8
1 8
4
3
2
1
DAC_A4
DAC_A5
DAC_A6
DAC_A7
5
6
7
8
DAC0
DAC1
DAC2
DAC3
4
3
2
1
RA53
5
6
7
8
4
3
2
1
DAC_A0
DAC_A1
DAC_A2
DAC_A3
CE0.1u
PC45
CE0.1u
PC247
R149
R148
R147
R146
R145
R144
/RESET2
/PS_SENS
4A
G
G
15
4
12
CE0.1u
PC232
CE0.1u
PC64
SCK3 R116
SI_A3 R118
SI_B3 R117
3A
100 9
SCK2 R119
CE0.1u
PC231
CE0.1u
PC242
CE0.1u
PC43
CE0.1u
PC241
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
PC103
CE0.1u
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
PC104
CE0.1u
HD151031FPEL
VCC3
G
G
4
12
VCC3
VCC3
4A
3A
2A
1A
IC32
15
100 9
100 7
100 1
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
PC105
CE0.1u
HD151031FPEL
VCC3
2A
VCC3
1A
100 7
SI_A2 R121
IC33
100 1
CE0.1u
PC44
G
G
4
12
HD151031FPEL
VCC3
4A
15
3A
SI_B2 R120
VCC3
100 9
100 7
SCK1 R122
1A
2A
100 1
SI_A1 R124
IC34
4Y
4Z
3Y
3Z
2Y
2Z
1Y
1Z
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
PC106
CE0.1u
HD151031FPEL
VCC3
4A
G
G
4
12
3A
2A
1A
SI_B1 R123
VCC3
100 9
SCK0 R125
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
TC74VHCT541AFT
IC35
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC41
15
100 7
CE0.1u
PC72
1
19
2
3
4
5
6
7
8
9
E1
E2
1
19
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
TC74VHCT541AFT
D1
D2
D3
D4
D5
D6
D7
D8
IC42
2
3
4
5
6
7
8
9
100 1
100
100
100
100
100
100
100
100
100
100
100
100
SI_A0 R127
SI_B0 R126
CCH2
R143
CCH3
R142
NNCHG0 R141
NNCHG1 R140
NNCHG2 R139
NNCHG3 R138
/RESET2
/PS_SENS
LLAT0
LLAT1
LLAT2
LLAT3
CCH0
CCH1
14
13
10
11
6
5
2
3
14
13
10
11
6
5
2
3
14
13
10
11
6
5
2
3
14
13
10
11
6
5
2
3
R337
R336
R335
R334
R333
R332
R343
R342
R341
R340
R339
R338
T113
T124
T102
T91
T103
T92
T117
T128
T114
T125
T104
T93
T105
T94
T118
T129
T115
T126
T106
T95
T107
T96
T119
T130
T116
T127
T108
T97
T109
T98
T120
R282
R281
R258
R257
R259
R260
R284
R283
R286
R285
R261
R262
R263
R264
R288
R287
R289
R290
R266
R265
R267
R268
R292
R291
R294
R293
R269
R270
R271
R272
R296
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
C220
CE220p
C212
CE220p
C213
CE220p
C221
CE220p
C222
CE220p
C214
CE220p
C215
CE220p
C223
CE220p
C224
CE220p
C216
CE220p
C217
CE220p
C225
CE220p
C226
CE220p
C218
CE220p
C219
CE220p
C227
CE220p
CE100p
C235 C234 C233 C232 C231 C230
FL13
FL20
FL38
FL23
FL14
FL11
CE0.1u
CE100p CE100p CE100p
CE100p CE100p
T131
R295
10
PC119
VCC
100
100
100
100
100
100
CE100p
C241 C240 C239 C238 C237 C236
FL36
FL21
FL12
FL35
FL37
FL22
CE100p CE100p CE100p
CE100p CE100p
CE0.1u
PC120
VCC
100
100
100
100
100
100
FL1
EXCML16A270U
TP297
FL6
EXCML16A270U
FL30
EXCML16A270U
TP320
FL40
EXCML16A270U
FL24
EXCML16A270U
TP314
FL15
EXCML16A270U
FL29
EXCML16A270U
TP319
FL39
EXCML16A270U
FL5
EXCML16A270U
TP301
FL10
EXCML16A270U
FL3
EXCML16A270U
TP299
FL8
EXCML16A270U
FL4
EXCML16A270U
TP300
FL9
EXCML16A270U
FL2
EXCML16A270U
TP298
FL7
EXCML16A270U
FL28
EXCML16A270U
TP318
FL19
EXCML16A270U
FL26
EXCML16A270U
TP316
FL17
EXCML16A270U
FL27
EXCML16A270U
TP317
FL18
EXCML16A270U
FL25
EXCML16A270U
TP315
FL16
EXCML16A270U
FL34
EXCML16A270U
TP324
FL44
EXCML16A270U
FL32
EXCML16A270U
TP322
FL42
EXCML16A270U
FL33
EXCML16A270U
TP323
FL43
EXCML16A270U
FL31
EXCML16A270U
TP321
FL41
EXCML16A270U
TP336
SCK3_ZA
SCK3_YA
TP309
SCK3_ZB
SCK3_YB
TP337
SI3_ZA
SI3_YA
TP304
SI3_ZB
SI3_YB
TP305
SCK2_ZA
SCK2_YA
TP307
SCK2_ZB
SCK2_YB
TP306
SI2_ZA
SI2_YA
TP308
SI2_ZB
SI2_YB
TP310
SCK1_ZA
SCK1_YA
TP312
SCK1_ZB
SCK1_YB
TP311
SI1_ZA
SI1_YA
TP313
SI1_ZB
SI1_YB
TP338
SCK0_ZA
SCK0_YA
TP340
SCK0_ZB
SCK0_YB
TP339
SI0_ZA
SI0_YA
TP341
SI0_ZB
SI0_YB
EXCML16A270U CH2
EXCML16A270U CH3
EXCML16A270U NCHG0
EXCML16A270U NCHG1
EXCML16A270U NCHG2
EXCML16A270U NCHG3
/HRESET
/P_SIDE_SENS
EXCML16A270U LAT0
EXCML16A270U LAT1
EXCML16A270U LAT2
EXCML16A270U LAT3
EXCML16A270U CH0
EXCML16A270U CH1
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
SI3_ZB
SI3_YB
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3
/HRESET
/P_SIDE_SENS
LAT0
LAT1
LAT2
LAT3
CH0
CH1
MAIN BOARD_Circuit Diagram 4/9
PC17
CE0.1u
VCC3
/PANEL
/WWR
/HRESET
DBB[0..7]
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
41V_SENSE
ENV_TH
CROPMARK
P_SIDE
HEAD_TH2
PC16
CE0.1u
/PANEL
/WWR
/HRESET
DBB[0..7]
VCC
/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1
41V_SENSE
ENV_TH
33
33
33
R135
R137
R154
DBB7
DBB6
DBB5
DBB4
DBB3
DBB2
DBB1
DBB0
33
R161
18
17
16
15
14
13
12
11
1
19
2
3
4
5
6
7
8
9
33
R158
R157
10K 1%
VCC
CROPMARK
P_SIDE
HEAD_TH2
33
10K
R37
VCC3
R133
BCR20V4
HEAD_TH1
BT1
CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
HEAD_TH1
CR2032 3V
RBT1
RTC_WDATA
RTC_CLK
RTC_CE
19
1
E
DIR
R13
33
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
IC5
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC4
PC122
CE1u
PC117
CE1u
4
3
2
1
5
6
7
8
4
3
2
1
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
EXBV8V330J
6
7
8
4
3
2
1
EXBV8V330J
RA4
4
3
2
1
RA5
EXBV8V330J
4
3
2
1
EXBV8V330J
4
3
2
1
RA3
4
3
2
1
4
3
2
1
RA2
TP209
TP216
TP210
TP208
TP207
TP201
TP211
TP202
TP220
TP203
TP212
TP221
TP213
TP204
TP214
TP205
TP215
TP206
TP222
TP223
VCC
DB[0..31]
NC
DB[0..31]
19
10
12
11
REF
AGND
DGND
14
15
20
VCC
4
3
2
1
4
3
2
1
5
6
7
8
5
6
7
8
DBB0
DBB1
DBB2
DBB3
RXD2
TXD2
EXBV8V560J
R203
10K
VCC
RXD3
TXD3
R85
10K
VCC
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
DBB[0..7]
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC209
EXBV8V560J
RA202
5 DBB4
4 5
6 DBB5
3 6
7 DBB6
2 7
8 DBB7
1 8
4
3
2
1
18
17
16
15
14
13
12
11
PC293
CE0.1u
VCC3
EXT_OUT3
EXT_OUT0
EXT_OUT1
To PANEL BOARD
52808-2491
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CN3
DB4
DB5
DB6
DB7
DB0
DB1
DB2
DB3
RA201
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD
R173
10K
R174
10K(NON)
EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD
PC102
CE0.1u
EXT_OUT2
RTC_DATA
DO
SARS
VCC
RTC_DATA
TLC0838CPW
CLK
DI
SE
AD_CK
AD_IN
AD_CK
AD_IN
16
17
13
/AD_CS
CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
COM
IC38
CS
TEST
18
/AD_CS
RX-4045SA
GND
1
4
8
9
14
NC
NC
NC
NC
NC
5
10
3
INT
FOUT
PC113
CE1u
18
17
16
15
14
13
12
11
11
13
DO
PC110
CE1u
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
PC27
CE0.1u
VDD
6
R59
10K
DI
CLK
CE
12
2
7
VCC3
VCC
VCC
TP261
TP259
TP257
TP256
TP255
TP253
TP252
TP251
TP249
TP248
DBB[0..7]
1
19
2
3
4
5
6
7
8
9
EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3
1
19
2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
C248
DBB0
DBB1
DBB2
DBB3
DBB4
DBB5
DBB6
DBB7
1K
R17
DDA_MtoS
DDA_CLK
C253
C249
R24
C250
33
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
IC6
C1
CE100p
R9
33
4
3
2
1
5
6
7
8
RA81
5
6
7
8
C251 EXBV8V330J
4
3
2
1
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
PINCHPOS
HEAD_UD
C7
CE100p
/INTDDA
18
17
16
15
14
13
12
11
VCC
C252
CE100p CE100p CE100p CE100p
5
6
7
8
C254
11
3
2
74LVC14
IC48E
4
1
10
9
6
13
PC137
CE0.1u
VCC3
74LVC14
74LVC14
IC48B
IC48A
1
19
2
3
4
5
6
7
8
9
C202
C203
C204
TP350
TP349
TP347
TP345
TP348
TP343
TP351
TP344
RA80
EXBV8V103J
C205
TP1
C201
C208
C207
C206
74LVC14
IC48F
74LVC14
74LVC14
IC48D
IC48C
12
8
5
5
6
7
8
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
DDA_StoM
RESERVE_PORT
ENV_TH
EXBA10E103J
RA12
VCC3
TP218
TP233
TP232
TP231
TP247
TP234
ENV_TH
C2
CE100p
/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
DDA_StoM
R11 33
TP219
TP227
TP226
TP225
TP224
TP230
TP229
TP228
TP242
TP241
TP240
TP239
TP238
TP237
TP236
TP235
CROPMARK
TP246
TP245
VCC
TP217
PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
MAINTENANCECOVER_L
RESERVE_PORT
EXBV8V330J
PINCHPOS
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
CROPMARK
CE100p CE100p CE100p CE100p
5
6
7
8
EXBA10E103J
RA23
EXBV8V330J
RA17
5
4 5
6
3 6
7
2 7
8
1 8
4
3
2
1
RA16
VCC
41V_control
MD-S8100
1
2
3
4
5
6
7
8
TP335
R371
0(NON)
CN23
VCC
CE100p CE100p CE100p CE100p
4
PRINT_CARRIAGE_ORG
3
2
Reserved
FRONT_COVER
1
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
4
3
PINCH_ROLL_U/D
2
1
PC18
CE0.1u
VCC3
CE100p CE100p CE100p CE100p
To DPICS Serial
53398-0571
1
2
3
4
5
CN11
53398-0571
1
2
3
4
5
CN10
/SENSOR
DBB[0..7]
R170 150
5
6
7
8
EXBV8V330J
4
3
2
1
RA82
PINCHPOS
HEAD_UD
4
3
2
1
To Monitor Serial
DBB[0..7]
C49
100p
/SENSOR
C48
100p
18
17
16
15
14
13
12
11
R172 150
TC74VHCT541AFT
E1
E2
D1
D2
D3
D4
D5
D6
D7
D8
IC45
C255
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
IC11
1
2
3
4
5
6
7
8
9
PC107
CE1u
PC101
CE1u
1SS355
1SS355
D3
D2
RTC_WDATA
RTC_CLK
RTC_CE
T132
T135
T138
T140
T143
VCC
1
PC128
CE0.1u
6
10
2
9
3
8
4
7
5
1
2-9
6
Revised 2
10
2
9
3
8
4
7
5
VCC
Reserve
TP243
PRINT ORG Sensor
Reserve
PAPER FRONT Sensor
PAPER REAR Sensor
Maintenance_Cover_SW
52808-2591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN8
To SERVO BOARD
CUT_ORG_Sensor
53398-0371
1
2
3
CN4
53398-0671
1
2
3
4
5
6
CN7
53014-02
1
2
CN6
53014-03(NON)
1
2
3
CN9
53398-0471
1
2
3
4
CN5
53398-0271(NON)
1
2
CN1
MAIN BOARD_Circuit Diagram 5/9
2-10
RA63
RA67
RA62
RA66
RA61
RA65
RA60
RA64
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
5 RD28
6 RD29
7 RD30
8 RD31
5 RD24
6 RD25
7 RD26
8 RD27
5 RD20
6 RD21
7 RD22
8 RD23
TP10
CPU_/RBE0
CPU_/RBE1
R250
R248
R280
R155
R253
R231
/RCS1
/RCS2
/RCS3
5
6
7
8
4
3
2
1
5 RD16
6 RD17
7 RD18
8 RD19
0
0
0
0
0
0
5
6
7
8
4
3
2
1
5 RD12
6 RD13
7 RD14
8 RD15
/RCS2
/RCS3
5
6
7
8
4
3
2
1
5 RD8
6 RD9
7 RD10
8 RD11
/RWE
/ROE
/RCS0
5
6
7
8
4
3
2
1
/RWE
/ROE
/RCS0
5
6
7
8
4
3
2
1
5 RD4
6 RD5
7 RD6
8 RD7
5 RD0
6 RD1
7 RD2
8 RD3
0
0
5
6
7
8
4
3
2
1
RD0
RD31
CPU_/RBE0 R236
CPU_/RBE1 R232
EXD0 4
EXD1 3
EXD2 2
EXD3 1
EXBV8V560J
EXD4 4
EXD5 3
EXD6 2
EXD7 1
EXBV8V560J
EXD8 4
EXD9 3
EXD10 2
EXD11 1
EXBV8V560J
EXD12 4
EXD13 3
EXD14 2
EXD15 1
EXBV8V560J
EXD16 4
EXD17 3
EXD18 2
EXD19 1
EXBV8V330J
EXD20 4
EXD21 3
EXD22 2
EXD23 1
EXBV8V330J
EXD24 4
EXD25 3
EXD26 2
EXD27 1
EXBV8V330J
EXD28 4
EXD29 3
EXD30 2
EXD31 1
EXBV8V330J
TP2
TP275
EXD[0..31]
TP294
TP296
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
RAB0
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
RAB24
RAB0
RAB24
GND
3
OUTY
VCC
SN74LVC1G32DCK
INA
INB
1
2
IC43
AU1100-333MBD
RBEN0
RBEN1
RBEN2
RBEN3
RWE
ROE
RCS0
RCS1
RCS2
RCS3
EWAIT
K16
L20
K19
L17
L18
L19
M20
M19
N20
P20
A10
R242
10K
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
RD16
RD17
RD18
RD19
RD20
RD21
RD22
RD23
RD24
RD25
RD26
RD27
RD28
RD29
RD30
RD31
RAD0
RAD1
RAD2
RAD3
RAD4
RAD5
RAD6
RAD7
RAD8
RAD9
RAD10
RAD11
RAD12
RAD13
RAD14
RAD15
RAD16
RAD17
RAD18
RAD19
RAD20
RAD21
RAD22
RAD23
RAD24
RAD25
RAD26
RAD27
RAD28
RAD29
RAD30
RAD31
B12
E12
D13
D14
A12
C12
B13
E14
C13
A13
B14
A14
C14
D15
E13
B15
A15
A16
B16
C15
D16
C16
B17
C17
A17
A18
A19
B18
A20
C18
D17
B19
D18
C19
B20
E17
E18
D19
F17
G17
F18
E19
C20
D20
G16
H17
G18
E20
F19
H18
H16
F20
G19
G20
H19
J17
J18
J16
J19
H20
J20
K20
K18
K17
IC30A
TP293
TP295
5
4
R159
PC285
CE0.1u
VCC3
33
22
22
/WR_STB
VCC3
/WR_STB
10K
10K
40
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
28
41
54
6
12
46
52
1
14
27
3
9
43
49
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
28
41
54
6
12
46
52
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
IC27
EDS2516AFTA-75-E
NC
TP5
R256
R275
CKE
CLK
CS
RAS
CAS
WE
37
38
19
18
17
16
SDCKE
SDCLK1R2
/SDCS1
R247
0
LDQM
DQM
15
39
A13/BA0
A12/BA1
20
21
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
/SDQM2
/SDQM3
23
24
25
26
29
30
31
32
33
34
22
35
36
1
14
27
3
9
43
49
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
VCC
VCC
VCC
VCCQ
VCCQ
VCCQ
VCCQ
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
IC203
EDS2516AFTA-75-E
NC
CKE
CLK
CS
RAS
CAS
WE
LDQM
DQM
A13/BA0
A12/BA1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12/NC
SDBA0
SDBA1
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
37
38
19
18
17
16
SDCKE
SDCLK1R1
/SDCS1
40
15
39
20
21
23
24
25
26
29
30
31
32
33
34
22
35
36
/SDQM0
/SDQM1
SDBA0
SDBA1
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
TP4
TP6
TP7
SDCLK
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
A8
D10
B10
B8
A7
C9
B7
A9 R241
B9 R249
H3
H2
G2
G1
H5
H4
H1
L4
K4
J4
K1
K2
J1
J2
E9
SDQMO
SDQM1
SDQM2
SDQM3
SDRAS
SDCAS
SDWE
SDCLK0
SDCLK1
SDCLK2
SDCS0
SDCS1
SDCS2
SDCKE
SMROMCKE
PREG
PCE1
PCE2
POE
PWE
PIOR
PIOW
PWAIT
PIOS16
V2
U2
U3
U4
W1
V1
U1
T2
T3
T1
R5
R2
R3
R4
P5
P2
R1
P1
P3
P4
N3
N2
N4
N5
M3
M4
M5
M2
L2
N1
M1
L1
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
SDA0
SDA1
SDA2
SDA3
SDA4
SDA5
SDA6
SDA7
SDA8
SDA9
SDA10
SDA11
SDA12
SDBA0
SDBA1
G3
F2
F3
F1
F4
E1
E2
F5
E4
E3
E5
D1
D3
G4
G5
SDD[0..31]
SDA[0..12]
RAB[0..24]
RD[0..31]
VCC3
SDD16
SDD17
SDD18
SDD19
SDD20
SDD21
SDD22
SDD23
SDD24
SDD25
SDD26
SDD27
SDD28
SDD29
SDD30
SDD31
VCC3
SDD0
SDD1
SDD2
SDD3
SDD4
SDD5
SDD6
SDD7
SDD8
SDD9
SDD10
SDD11
SDD12
SDD13
SDD14
SDD15
CE0.1u
CE0.1u
PC88
CE0.1u
PC77
CE0.1u
VCC3
PC254
PC248
VCC3
PC89
CE0.1u
CE0.1u
/RWE
/ROE
/FROM
13
34
32
31
26
25
24
23
22
21
20
10
9
8
7
6
5
4
3
54
19
18
11
12
15
2
/RCS2
/FROM
/RCS0
VSS2
VSS1
VDD
RY/BY
NC1
NC2
NC3
NC4
NC5
NC6
NC7
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
JP2
2
4
6
/EPROM
DSP01-002-430G-0
JUMP3
XJ8C-0611
/RCS2
1
/FROM 3
5
/RCS0
BYTE
WP/ACC
RESET
WE
OE
CE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
52
33
43
17
1
27
28
29
30
55
56
35
37
39
41
44
46
48
50
36
38
40
42
45
47
49
51
/EPROM
/RWE
CPU_/RBE0
/ROE
/EPROM
TC58FVM7T5BTG65CCH
DSP01-002-430G-0
JUMP2
53
VCC3
R113
4.7K 16
/NET_RESET 14
/NET_RESET
/RWE
/ROE
/FROM
CE0.1u
PC258
PC83
CE0.1u
PC253
RAB1
RAB2
RAB3
RAB4
RAB5
RAB6
RAB7
RAB8
RAB9
RAB10
RAB11
RAB12
RAB13
RAB14
RAB15
RAB16
RAB17
RAB18
RAB19
RAB20
RAB21
RAB22
RAB23
IC31
PC87
VCC3
/RWE
CPU_/RBE0
/ROE
/EPROM
CE0.1u CE0.1u
PC92
RD0
RD1
RD2
RD3
RD4
RD5
RD6
RD7
RD8
RD9
RD10
RD11
RD12
RD13
RD14
RD15
VCC
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
RD14
RD15
RD12
RD13
RD10
RD11
RD6
RD7
RD8
RD9
RD4
RD5
RD2
RD3
RAB23
RAB19
RAB21
RDB7
RDB6
RDB5
RDB4
RDB3
RDB2
RDB1
RDB0
RDB15
RDB14
RDB13
RDB12
RDB11
RDB10
RDB9
RDB8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PS-50PE-D4T1-PN1
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
CE0.1u
CE0.1u
CN13
VCC
PC134
PC135
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
RDB[0..15]
RDB14
RDB15
RDB12
RDB13
RDB10
RDB11
RDB6
RDB7
RDB8
RDB9
RDB4
RDB5
RDB2
RDB3
RDB0
RDB1
RAB9
RAB8
RAB7
RAB6
RAB5
RAB4
RAB3
RAB2
RAB1
RAB20
RAB22
/NET_RESET
CPU_/RBE1
/RCS3
RAB18
RAB17
RAB16
RAB15
RAB14
RAB13
RAB12
RAB11
RAB10
VCC3
SN74LVCH16245ADGG-EL
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LB3
LA3
VCC3
VCC3
LA4
LB4
LB5
LA5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3
VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
CE0.1u
RD0
RD1
PC269
CE0.1u
IC204
PC263
VCC3
/NET_RESET
CPU_/RBE1
/RCS3
RD[0..31]
MAIN BOARD_Circuit Diagram 6/9
WDT
2-11
R239
VCC3
R233
VCC3
/PRN_RST
L202
0
MMZ1608S800A
L201
0
MMZ1608S800A
0
+
+
R238
/PRN_RST
2
1
3
4
C22
4.7u/25V
WDO
RESET
WDI
PFO
PC255
CE0.1u
XAGND32
XPWR32
PC256
CE0.1u
XAGND12
XPWR12
XAGND32
XPWR32
XAGND12
XPWR12
/NET_RESET
ADM706RARZ(NON)
VCC
MR
GND
PFI
8
7
6
5
4.7K(NON)
VCC3
PC250
CE0.1u(NON)
IC202
R230
0
R229
C21
4.7u/25V
4.7K(NON)
R227
WDT_/OUT
WDT
C16
CE3p
C14
100u/10V
+
VCC3
/NET_RESET
R234
4.7K
VCC3
CE3p
C15
Y3
VCC3
VCC_mac
2
1
5
4
3
ADJ
4
3
0
C210
CE68p
R226
10K 1%
R228
100 1%
+ C24
PC252
CE0.1u
PC282
CE0.1u
C32
+
CE0.1u
PC274
CE0.1u
PC281
10u/16V
10u/16V 10u/16V 10u/16V
+ C19
CE0.1u
CE0.1u
+ C29
PC259
PC280
CE0.1u
+
PC283
+
CE0.1u
+
XPWR12
XAGND12
R111
XPWR32
XAGND32
XPWR12
XAGND12
22
XPWR32
XAGND32
A3
B5
A5
A4
B1
B2
TP276
VCC_mac
C211
C_non
VDDX1
VDDX2
VDDX3
VDDX4
VDDX5
VDDX6
VDDX7
VDDX8
VDDX9
VDDX10
VDDX11
VDDX12
VDDX13
VDDX14
VDDX15
VDDX16
VDDX17
VDDX18
VDDX19
VDDX20
G9
G10
G11
G12
G13
G14
H14
J14
K14
L14
L16
M14
N14
P8
P9
P10
P11
P12
P13
P14
AU1100-333MBD
VDDY1
VDDY2
VDDY3
VDDY4
VDDY5
VDDY6
VDDY7
VDDY8
VDDY9
VDDY10
VDDY11
VDDY12
VDDI1
VDDI2
VDDI3
VDDI4
VDDI5
VDDI6
VDDI7
VDDI8
VDDI9
VDDI10
VDDI11
VDDI12
VDDI13
VDDI14
VDDI15
VDDI16
VDDI17
VDDI18
VDDI19
VDDI20
VDDI21
VDDI22
RESETIN
RESETOUT
EXTCLK0
EXTCLK1
PWR_EN
VDDXOK
VSEL
XPWR12
XAGND12
XTI12
XTO12
XPWR32
XAGND32
G7
G8
H7
J3
J7
K5
K7
L3
L7
M7
N7
P7
E15
F7
F8
F11
F12
F15
F16
G15
H6
J6
K15
L15
M6
N6
P15
R7
R8
R11
R12
R15
R16
T15
D5
D2
/RESET_OUT
E7
/RESET_OUT
E8
E6
PWR_EN
R235
2.7K(NON) C5
R246
10K
C1
VCC3
C18
C30
C31
C23
10u/16V 10u/16V 10u/16V 10u/16V
LP3964EMP
VOUT
R240
PC251
+
D201
VIN
SD
GND
VDD
OUT
VCC3
KC7050B 12.000MHz
INH
GND
Y2
1SS355
IC201
1
2
PC78
CE0.1u
XTI32
XT032
C6
D6
D9
Y7
W6
Y6
T9
Y8
V8
U7
V7
D11
E10
E16
F6
F9
F10
F13
F14
G6
H8
H9
H10
H11
H12
H13
H15
J5
J8
J9
J10
J11
J12
J13
J15
K3
K6
K8
K9
K10
K11
K12
K13
L5
L6
L8
L9
L10
L11
L12
L13
M8
M9
M10
M11
M12
M13
M15
N8
N9
N10
N11
N12
N13
N15
N16
P6
R6
R9
R10
R13
R14
T5
T16
VSS1
VSS2
VSS3
VSS4
VSS5
VSS6
VSS7
VSS8
VSS9
VSS10
VSS11
VSS12
VSS13
VSS14
VSS15
VSS16
VSS17
VSS18
VSS19
VSS20
VSS21
VSS22
VSS23
VSS24
VSS25
VSS26
VSS27
VSS28
VSS29
VSS30
VSS31
VSS32
VSS33
VSS34
VSS35
VSS36
VSS37
VSS38
VSS39
VSS40
VSS41
VSS42
VSS43
VSS44
VSS45
VSS46
VSS47
VSS48
VSS49
VSS50
VSS51
VSS52
VSS53
VSS54
VSS55
VSS56
VSS57
VSS58
VSS59
VSS60
VSS61
VSS62
VSS63
D4
B4
GPIO0
GPIO1
GPIO7
GPIO16
GPIO17
GPIO18
GPIO19
GPIO20
GPIO21
GPIO22
GPIO23
ROMSIZE
ROMSEL
R254
/WR_FULL
WDT
/RBE0
/RBE1
/RBE2
/RBE3
/FIFO_HALF_NET
TP3
VCC3
10K
4.7K
R252
IC30C
4.7K
R313
A2
B3
4.7K
R312
WDT_/OUT
0
0
4.7K
R300
C001R-32.768K R105 NON
R109
R108
VCC3
/WR_FULL
WDT
/RBE0
/RBE1
/RBE2
/RBE3
/FIFO_HALF_NET
MAIN BOARD_Circuit Diagram 7/9
10K
SDMS0_CLK
SDMS0_CMD
SDMS0_DAT0
SDMS0_DAT1
SDMS0_DAT2
SDMS0_DAT3
SDMS1_CLK
SDMS1_CMD
SDMS1_DAT0
SDMS1_DAT1
SDMS1_DAT2
SDMS1_DAT3
SDMS_MS_EN
ACSYNC
ACBCLK
ACDO
ACDI
ACRST
I2SCLK
I2SWORD
I2SDI
I2SDIO
IRDATX
IRDARX
IRFIRSEL
DMA_REQ0
DMA_REQ1
T7
V5
T6
V4
Y3
Y2
W4
W3
Y1
T4
W2
V3
U5
V14
U13
W14
T13
U14
U12
V13
U16
W15
V15
Y16
V11
D7
C8
IC30B
AU1100-333MBD
LCD_FCK
LCD_LCK
LCD_PCK
LCD_BIAS
LCD_LEND
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7
LCD_D8
LCD_D9
LCD_D10
LCD_D11
LCD_D12
LCD_D13
LCD_D14
LCD_D15
LCD_PWM0
LCD_PWM1
P17
M17
M16
R19
T17
R20
T20
N19
N18
N17
M18
P16
R17
R18
T18
P19
P18
T19
U20
V20
W20
V6
U6
U3TXD
U3RXD
U3CTS
U3RTS
U3DSR
U3DTR
U3DCD
U3RI
USBH0P
USBH0M
T137
R315
Y12
Y15
U17
W12
Y19
T11
V17
V16
U1TXD
U1RXD
U8
U10
Y11
V10
U9
V9
W11
Y10
W13
U11
T12
T10
Y14
W10
W9
Y9
C4
U19
U18
C2
V18
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
TRST
TDI
TDO
TMS
TCK
RESVD0
RESVD1
RESVD2
RESVD3
RESVD4
RESVD5
SOCLK
SODIN
SODOUT
SODEN
W8
W7
T8
Y5
W5
Y4
W16
W18
Y17
U15
C3
B6
C7
D8
A6
R305
R302
Y20
V19
USBH1P
USBH1M
TESTEN
TC0
TC1
TC2
TC3
15K
15K
R319
R320
W17
Y18
PC273
CE0.1u
VCC3
15K
15K
0
0
0
0
0
R318
R317
R321
R314
V12
T14
T136
T134
T82
T110
T101
T81
T121
8
6
2
74LVC14
4.7K
330
4.7K
4.7K
4.7K
4.7K
R347
R345
R346
R349
R350
13
11
3
VCC3
R348
N0TXCLK
N0TXEN
N0TXD0
N0TXD1
N0TXD2
N0TXD3
N0RXCLK
N0RXDV
N0RXD0
N0RXD1
N0RXD2
N0RXD3
N0CRS
N0COL
N0MDC
N0MDIO
74LVC14
IC37F
IC37E
74LVC14
74LVC14
12
10
4
IC37D
9
5
1
IC37B
74LVC14
IC37C
74LVC14
IC37A
33
R308
33
R307
33
R130
+
GND
3
L1
MMZ1608S800A
1.5K
OUTY
VCC
4
5
VCC3
VCC3
PC286
CE0.1u
L2
MMZ1608S800A
C242
C39
CE0.1u
CE0.1u
VCC3
R353
SN74LVC1G32DCK
INA
INB
1
2
IC44
C41
4.7u/25V
VCC3
TP8
TP9
4.7K
R131
VCC3
4.7K
R306
PC108
CE0.1u
4.7K
R309
0
4.7K
R255
R316
Y13
W19
AVDD33
PWFBOUT
PWFBIN
32
8
1
2
27
28
37
38
39
40
41
42
43
44
46
47
29
35
11
17
45
NC
RESET
ANE
DUPLEX
SPEED
RPTR
LDPS
RESETB
ISOLATE
MII
X1
X2
AGND
AGND
AGND
AGND
AGND
VDD
OUT
4
3
R165
VCC3
34
TPTX+
PC132
CE0.1u
33
TPRX+
TPTX-
30
31
22
VCC3
TP271
TP274
VCC
TPRX-
KC7050B 25.000MHz
INH
GND
Y5
RTL8201CP
DVDD33
DVDD33
36
LED0
LED1
LED2
LED3
LED4
TXC
TXEN
TXD0
TXD1
TXD2
TXD3
RXC
RXDV
RXD0
RXD1
RXD2
RXD3
CRS
COL
MDC
MDIO
RXER/FXEN
IC46
14
48
9
10
12
13
15
7
2
6
5
4
3
16
22
21
20
19
18
23
1
25
26
24
PR_RXD
PR_TXD
PR_RTS
PR_CTS
TP272 TP273
53398-0571
5
4
3
2
1
CN12
PC127
CE0.1u
/RESET_OUT
PC287
CE0.1u
VCC3
C246
CE0.1u
49.9 1%
U0TXD
U0RXD
49.9 1%
R362
R243
LCLK
LWAIT
LWR0
LWR1
LRD0
LRD1
E11
D12
C11
A11
B11
C10
49.9 1%
R363
mac_clk
R237
33(NON)
1K
4.7K
4.7K
4.7K
4.7K
R245
R278
R274
R244
R299
2.0K 1%
R354
49.9 1%
R364
2-12
R365
VCC3
C247
CE0.1u
CE0.1u
C245
R368
330
VCC3
A_LED_L
K_LED_L
J1011F21PNL
A_LED_R
K_LED_R
12
11
TDCT
TD+
9
10
GND
GND
2
3
1
RDCT
RD+
CN20
4
5
8
6
7
FG
FG
L4
MMZ1608S800A
13
14
GREEN
ORANGE
MAIN BOARD_Circuit Diagram 8/9
CE0.1u
PC51
VCC3
2
4
3
6
5
OUT
Cd
VCC
C13
NC
3
4
VOUT
FIN
VIN
NC
VI
IC208
4
VOUT
FIN
+ C44
10u/16V
VO
2
3
AIC1086PM
1SS355
D5
BD12KA5FP
2
IC49
1
1SS355
D203
BD15KA5FP(NON)
2
IC205
VIN
3
C244
R352
15K(NON)
7
VC
VIN
+
R366
270 1%
R369
120 1%
R370
120 1%
R367
120 1%
C47
220u/6.3V
VO
PC284
+
PC294
CE0.1u
T158
CE0.1u(NON)
R212
1K 1%
PC123
CE0.1u
T146
R373
10K
PC124
CE0.1u
R163
10K
VCC3
+
COM0
COM1
COM2
COM3
12
COM0
COM1
COM2
COM3
VCC
41V_SENSE
13
R160
1K
R164
22K
+41V
DTD113EK
2
Q1
VHV1
VHV0
VHV1 VHV0
R87
10K
VCC1.55
41V_control
74LVC14
IC40F
PC59
CE0.1u
T58
R162
10K 1/4W
VCC
41V_SENSE
C12
100u/25V
C37
220u/50V
R219
120 1%
R331
10K(NON)
VCC1.2
+
T147
VHV1
VHV0
R220
120 1%
C36
220u/50V
VCC_1.5
4
3
+
01543.15DR
F1
01543.15DR
F2
T155
VADJ
C38
100u/25V
+
220u/6.3V(NON)
2
IC19
PQ070XZ1HZ
1SS355
D4
D8
D5S6M(NON)
L3
SBC8-221-182(NON)
C42
220u/50V
C34
+
1
VCC3
CE0.033u(NON)
1SS355(NON)
D202
C11
CE0.01u
1
VCC3
6
R81
CE0.33u
1K TP267
VCC3
1
VCC3
D6
PC129
CE0.1u
1SS355(NON) 1SS355(NON)
IC207
L4960(NON)
1
1
7
+ C35
2.2u/50V(NON)
RN5VD29A
VDD
NC
GND
IC14
PR2016-25-PB-SN(NON)
HS1
0154002.DR(NON)
D7
C43
220u/50V
5
F3
+
4
+41V
CE0.1u
PC130
3
3
B4P-VH
C243
CE1500p(NON)
2
2
4
3
2
1
+41V
R351
4
4.7K(NON)
3
1
CN19
GND
5
5
ADJ
2-13
1
53398-0971
1
2
3
4
5
6
7
8
9
CN18
VCC
10K
VCC3
R221
PSAVE
DAC_LAT3
DAC_LAT2
DAC_LAT1
B04B-XASK-1
1
2
3
4
CN22
DAC_LAT0
/DAC_RESET
DAC[0..9]
T70
T139
DAC_LAT3
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
T71
DAC_LAT2
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
T48
E09A54RA
DAOUT
PSAVE
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC25
ENC_PHA R150
8
23
5
6
4
3
2
1
30
29
28
27
26
25
DAOUT
8
E09A54RA
PSAVE
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
23
5
6
4
3
2
1
30
29
28
27
26
25
IC26
E09A54RA
DAOUT
8
LAT
RST
PSAVE
5
6
DAC_LAT1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC21
23
4
3
2
1
30
29
28
27
26
25
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
DAOUT
E09A54RA
PSAVE
8
LAT
RST
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
IC22
23
5
6
DAC_LAT0
/DAC_RESET
T49
4
3
2
1
30
29
28
27
26
25
DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9
ENC_PHA
PSAVE
DAC[0..9]
100 8
9
VCC
VCC3
9
11
12
13
15
17
19
21
7
10
14
C228
CE1000p
R324
1K
33
R323
PC81
CE0.1u
ENC_PHB
T141
10
R128
1
ENC_PHB R153
510
R114
510
R99
510
R102
R88
10
510
R92
24
VCC3
PC82
CE0.1u
VCC3
1
R50
510
R58
R40
10
510
R78
R38
20
18
16
22
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
PC60
CE0.1u
1
9
11
12
13
15
17
19
21
7
10
14
R75
24
510
10
20
18
16
22
74LVC14
IC40D
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
VCC3
NPNB
FB
PNPB
VCC45
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
VCC3
NPNB
FB
PNPB
VCC45
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
VCC3
NPNB
FB
PNPB
VCC45
R98
9
11
12
13
15
17
19
21
7
10
14
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
D.P.
GND3
GND45
VOUTGND
510
R110
R96
24
VCC3
PC61
CE0.1u
1
20
18
16
NPNB
FB
PNPB
VCC3
R106
22
VCC45
100
TR16
2SA1213
R107
43
R97
43
TR12
2SC2873
TR8
2SA1213
R77
43
R39
43
TR4
2SC2873
TR3
2SA1213
R56
43
R90
43
TR5
2SC2873
TR9
2SA1213
R101
43
R115
43
TR13
2SC2873
TR15
2SA1746
TR11
2SC4131
TR7
2SA1746
PC235
CE0.1u
PC249
CE0.1u
10
COM3
74LVC14
IC40E
C20
CE0.022u
R104
4.7 /0.25W
COM3
HS3
COM2
11
C229
CE1000p
R330
1K
VCC
VCC
33
R329
VCC3
PC136
CE0.1u
VHV1
HEAT-SINK PA32-3S-75L
C10
CE0.022u
R67
4.7 /0.25W
COM2
COM1
+ C26
22u/50V
C9
CE0.022u
R66
4.7 /0.25W
COM1
CE0.1u
TR2
2SC4131
HS2
HEAT-SINK PA32-3S-75L
C17
CE0.022u
COM0
+ C25
22u/50V
R103
4.7 /0.25W
COM0
PC230
TR1
2SA1746
TR6
2SC4131
TR10
2SA1746
TR14
2SC4131
CE0.1u
PC257
VHV0
10K
R344
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
NCHG2
CH2
LAT2
NCHG3
CH3
LAT3
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
NCHG1
CH1
LAT1
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
PC121
CE0.1u
VHV1
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
NCHG0
CH0
LAT0
HEAD_TH1
PC131
CE0.1u
VHV0
COM2
GND
COM2
GND
COM2
GND
COM2
GND
COM3
GND
COM3
GND
LAT3
GND
CH3
GND
NCHG3
GND
LAT2
GND
CH2
GND
NCHG2
GND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
GND
COM1
GND
COM1
GND
COM1
GND
COM1
GND
COM3
GND
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
GND
LAT1
GND
CH1
GND
NCHG1
GND
GND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
COM0
GND
COM0
GND
COM0
GND
COM0
GND
COM3
GND
ENC_PH_A
VCC
ENC_PH_B
GND
HEAD_TH1
GND
LAT0
GND
CH0
GND
NCHG0
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN14
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN15
36FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN17
MAIN BOARD_Circuit Diagram 9/9
Revised 2
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the
version of the Board.
2-14
APRON_TH
BED_TH
TP34
C212
T250
T27
SUB_DATA_OUT
1
19
E1
E2
SOL_CURNT
Y_CURNT
X_CURNT
SOL_CURNT
X_CURNT
R25
47K
VM
D35
1SS355
3.3K
R75
R315
10K
3.3K
R74
R321
R322
R323
R316
10K
VCC3 VCC3 VCC3
R109
R108
R107
R106
R105
R130
2.2K
EXBA10E103J
5
7
4
8
3
9
2
10
WIPE_Org
100
100
100
C62
CE470p
VCC3
TP414
TP413
2
T24 T21 T25 T22
CE470p
CE470p
CE470p
3
1
R121
10K
R123
0(NON)
R80
0
C22
CE0.1u
Y_CURNT_AD
VM_Voltage
D32
1SS355
VCC3
C67
CE0.1u
EXBA10E103J
RA7
C41
CE27p
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
C401
CE0.1u
VCC3
2
4
3
VCC3
CE0.1u
VCC3
VFWE
C40
CE27p
TP401
C66
Y1
HC49/U-S 8MHZ
TP26
CE0.1u
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
C68
X_CURNT_AD
SOL_CURNT_AD
EXT_Port1
EXT_Port2
EXT_Port3
C305
D33
1SS355
RA6
EXBA10E103J
DDA_StoM
/MON_HS_toPC
DDA_CLK
Rxd Sub_to_Servo
CAP_Org
WIPE_Org
TS2
SUB_DATA_IN
SOL_CURNT_AD
Y_CURNT_AD
X_CURNT_AD
VM_Voltage
DDA_MtoS
Servo_to_Sub
JP3
TP406
TP400
SUB_DATA_OUT
SUB_STORE
TS1
R86
1.8K
RA4
EXBV8V103J
TP28
single:pull_dowm
multi:pull_up
DSP03-003-432G(NON)
ExtCLK
ExtDout
ExtDin
ExtStore
ExtLoad
T23
R76
10K
R62
VCC3
10K(NON)
Slow_Power_On
C35
CE0.1u
VCC3
VCC3
T29
T3
C304
R122
10K
T20
T37
C60
T30
T35
CE100p
CE100p
C59
T48
T36
C303
D34
1SS355
3.3K
R73
33
33
33
33
33
R339
10K
SUB_CLK
SUB_LOAD
VCC
CE100p
C58
DDA_CLK
/Cmd_MtoS_
/Cmd_HS_MtoS
DDA_MtoS
INTDDA
SUB_STORE
Bed_Heater_ON
Apron_Heater_ON
0
R125
6
T31
T28
T260 VCC3 RA5
1
CAP_Org
SUB_DATA_IN
TP5 TP4 TP3 TP2 TP1
TP33TP32
Y_CURNT
C18
CE0.1u
VCC3
2
3
4
5
6
7
8
9
D1
D2
D3
D4
D5
D6
D7
D8
DDA_StoMout
INTDDA
T8
R400
R401
74LVC541
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
33
33
DDA_StoMExtin
R113
10K(NON)
IC15
CropMark
R314
TP301
10K
TP300
TP302
CE1u
1
2
3
4
5
6
7
8
9
10
11
VCC
10K(NON)
Sub_to_Servo
Servo_to_Sub
C57
53398-1190
18
17
16
15
14
13
12
11
Maintenance_Cover_L
FO_OUT
CropMark
33
C213
33
/MON_HS_toPC
Sub_to_Servo
Servo_to_Sub
VCC3
T32
CE0.1u CE0.1u
R251
R243
R252
10K 1%
R124
T33
33
MAINTENANCE_HATCH
/MTRERR
/SERVO_RES
/Serial_Start
/CropOn
/CropOn
PinchPos
PinchPos
RESERVE
DDA_StoMout
DDA_MtoS
/Cmd_StoM
/Cmd_MtoS
/Cmd_HS_StoM
DDA_CLK
CN13
VCC
53398-0590
1
2
3
4
5
CN10
VCC3
R242
10K 1%
CN11
52808-2591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN12 52808-1891
T407
T405
T406
33
R112
TP20
C64
CE0.1u
R120
220
VCC3
TP19
RA11
1
EXBA10E103J
VCC3
6
/RD
/HWR
/LWR
/Cmd_HS_StoM_out
T402
T403
T404
/MTRERR
DDA_StoMExtin
T34
T39
T41
R110
C73
CE0.022u
PowerON
TP412
220
R97
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
IC16
IC-CPU HD6432673A06FC
T26
1
2
C21
CE0.1u
74LVC14
IC7A
1
5
Cd
T5
5
EXBA10E103J
RA9
VCC3
R54
1.0K
OUT
RN5VD29A
VDD
NC
GND
IC8
EXBA10E103J
RA8
3
74LVC14
IC7C
9
74LVC14
IC7B
6
4
8
VCC3
74LVC14
IC7D
EXBA10E103J
RA10
RA400
EXBV8V103J
T52
T45
CE0.1u
C63
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
C61
CE0.1u
C65
3
R61
1.0K
VCC3
YPWM
XPWM
ExtDin
ExtDout
StpBRef
StpARef
SolPWM
D4
D5
D6
D7
VFWE
ExtLoad
ExtStore
D15
D0
D1
D2
D3
FANPWM2
FANPWM1
D0 10
D1 2
D2 9
D3 3
D4 8
D5 4
D6 7
D7 5
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
/RES
T44
T51
T50
T43 T49 T42
T54
T47
T53
T46
Q4
DTC114EK 1
VCC3
SEL-6414E
D15
2
/Cmd_StoM_out
C70
CE0.022u
R118
10K(NON)
C69
CE0.022u
R64 2.2K
TP409
2.2K
R132
1.5K
R128
1.5K
R129
R126
1.2K(NON)
R117
10K(NON)
1.5K
R131
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
R111 2.2K(NON)
0
R119
SCLKO
6
1
1
D12
D13
D14
1
10
2
9
3
8
4
7
5
5
7
4
8 A1
3 A2
9 A3
2 A4
10 A5
6
5
7
4
8
3
9
2
10
TP411
A1
A2
A3
A4
A5
R77
10K(NON)
C72
CE0.022u
1
6
/H8_RES
A6
A7
A8
A9
A10
A11
5 A6
7 A7
4 A8
8 A9
3 A10
9 A11
2 A12
10 A13
6
A12
A13
A14
A15
1
X_En_Pha
X_En_Phb
ExtCLK
Y_En_Pha
INTDDA
Y_En_Phb
ExtLoad
ExtStore
FANPWM2
FANPWM1
ExtDin
ExtDout
10K
10K
R115
R114
Head_Power_On
Head_Slow_Power_On
FRONT_COVER
EXT_Port1
EXT_Port2
EXT_Port3
VCC3
RA15
EXBA10E103J
T55
T56
T57
T58
T59
T38
T40
1
6
1
6
VCC3
GND
14
/RD
VCC3
C75
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
IO
IO
IO
IO
IO
IO
IO
TMS
TDI
TCK
TDO
CE0.1u
SolPWM
YPWM
XPWM
C77
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
10K
10K
10K
10K
10K
10K
10K
C74
CE0.1u
Stp0BPh
Stp0APh
Stp0BPWM
Stp0APWM
Stp0Decay
/CS2
StpARef
StpBRef
Stp0Decay
Stp0APWM
Stp0BPWM
Stp0APh
Stp0BPh
TMS
TDI
TCK
TDO
SCLK
A1
A2
A3
A4
D0
D1
D2
D3
VCC3
/SERVO_RES
/H8_RES
R300
R301
R302
R303
R304
R305
R306
VCC3
/OE
22
/CS1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
21 A1
23 A2
24 A3
25 A4
26 A5
1 A6
2 A7
3 A8
4 A9
5 A10
6 A11
7 A12
8 A13
9 A14
10 A15
VCC3
28
CE0.1u
CY7C1399BN-12ZXC C51
/WE
/CS
27
20
/LWR
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC20
11
12
13
15
16
17
18
19
D0
D1
D2
D3
D4
D5
D6
D7
22
/RD
14
27
20
/CS1
11
12
13
15
16
17
18
19
/HWR
D8
D9
D10
D11
D12
D13
D14
D15
TP415
T14
T13
T12
T400
T11
T401
10
2
9
3
8
4
7
5
G_CWW
G_CW
D8
D9
D10
D11
5 A14
7 A15
4
8
3
9
2
10
RA13
RA14
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
6
1
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
EXBA10E103J
EXBA10E103J
T300
T301
T302
T303
T304
T18
Stp1Decay
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
5
7
4
8
3
9
2
10
T17
T16
T15
/LWR
IC11
EPM240T100C5N
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2APh
Stp2BPh
6
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
R307
R308
R309
R310
R311
R312
R313
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
IO
GNDIO
VCCIO2
IO
IO
IO
IO
IO
IO
IO
IO
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
C79
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
CE0.1u
C76
10K
10K
10K
10K
10K
10K
10K
Y_PWM+
CE0.1u CE0.1u
C80
CE0.1u
C52
21 A1
23 A2
24 A3
25 A4
26 A5
1 A6
2 A7
3 A8
4 A9
5 A10
6 A11
7 A12
8 A13
9 A14
10 A15
VCC3
28
TP416
/MTD_En3
/MTD_En2
/MTD_En1
/MTD_En0
RA3
VCC3 VCC3 EXBV8V103J
CY7C1399BN-12ZXC
GND
/OE
/CS
/WE
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
IC19
T10
/MTD_En3
/MTD_En2
4
3
2
1
4
3
2
1
5
6
7
8
R317
R318
R342
10K
T408
T409
VCC3
10K
10K
Stp3BPh
Stp3APh
Stp3BPWM
Stp3APWM
Stp3Decay
Stp2BPh
Stp2APh
Stp2BPWM
Stp2APWM
Stp2Decay
Stp1BPh
Stp1APh
Stp1BPWM
Stp1APWM
Stp1Decay
Y_PWM+
53398-1090
1
2
3
4
5
6
7
8
9
10
CN9
DDA_StoMExtin
TDI
TMS
TDO
TCK
R135
10K(NON)
R136
10K
VCC3
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
/GE_PhB
/GE_PhA
VCC3
R133
10K
R134
10K
DDA_StoMout
TP417
Sol_En
Sol_PWMSol_PWM+
X_En
X_PWMX_PWM+
Y_En
Y_PWM-
/RD
G_CW
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO2
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
VCCIO1
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
IO
IO
IO
IO
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
2-15
T9
T7
5
6
7
8
/MTD_En1
/MTD_En0
G_CWW
DDA_StoM
/RES
/SERVO_RES
/Serial_Start
TP39
TP40
TP38
TP37
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SERVO BOARD_Circuit Diagram 1/4
Revised 3
2-16
C84
CE0.1u
VCC3
X_En
6
4
2
X_CURNT
74LVC14
74LVC14
IC5C
74LVC14
IC5B
5
3
1
Sub_to_Servo
IC5A
X_CURNT
Sol_En
R170
10K
8
3
13
Sol_En
X_En
Sol_PWMX_PWM+
X_PWM-
R169
10K
7
4
14
EN1
EN2
EN3
IN1
IN2
IN3
IC2
C110
CE1u/25V
TP74
Sol_PWMX_PWM+
X_PWM-
TP70 TP68 TP73
C100
CE0.22u/50V
D43
DAN217U
16
VREF
1
11
10
20
C103
CE0.22u/50V
6
5
15
OUT1
OUT2
OUT3
5
SUB_LOAD
SUB_CLK
Servo_to_Sub
SUB_STORE
FRONT_COVER
MAINTENANCE_HATCH
12
330(NON)
IC5F
8
13
10
C88
CE100p
R47
R35
R48
R36
R49
74LVC14
IC5D
74LVC14
IC5E
150
33
33
33
33
R161
4.7K 0.1%
9
11
R162
4.7K 0.1%
R165
12K 0.1%
0.1ohm/1W
R164
12K 0.1%
R4
330(NON)
74LVC14
R157
0
R156
VCC
10
R20
100K 0.1%
9
0
NJM3403AM
IC1C
100K 0.1%
8
X_En_Phb
X_En_Phb
R320
6
X_En_Pha
X_En_Pha
R167
4.7K 0.1%
4
Y_En_Phb
Y_En_Phb
74LVC14
IC6D
74LVC14
IC6C
74LVC14
IC6B
74LVC14
9
5
3
1
12K 0.1%
TP87
10K
150
R34
R33
R42
C400
CE100p
R403
C86
CE100p
R43
C85
CE100p
TP85
150
150
150
33
10K
R44
10
IC6F
74LVC14
TP93
12
R3
1ohm/1W
R46
C91
CE100p
VCC3
TP94 TP86
/GE_PhB
/GE_PhA
R11
4.7K 0.1%
R9
TP92
11
TP84
C92
CE1000p
13
IC6E
74LVC14
CE1000p CE1000p
CE1000p CE1000p
C16 C15 C14 C13
1
2
3
4
8
7
6
5
8
7
6
5
TP402
TP91
TP83
C89
CE1000p
R37
R50
470
470
R31
R30
10K
10K
VCC
R2
1.0K
VCC
R402 10K
EXBV8V470J
1
2
3
4
RA2
R1
1.0K
VCC
5
6
7
8
5
6
7
8
TP95 TP88
TP90 TP89
VCC
Sol_En
Y_CURNT
TP75
TP78
R7
Feed_Motor-
CropMark
Feed_Motor+
0
14
EN1
EN2
EN3
IN1
IN2
IN3
IC3
0(NON)
R8
1
13
12
100K 0.1%
-
2
IC1A
3
+
R163
VCC
NJM3403AM
IC1D
R15
NJM3403AM
8
3
13
7
4
14
C111
CE1u/25V
To FEED MOTOR BOARD
40FMN-BTK-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN2
TP76
R171
10K
TP77
Y_CURNT
Y_En
Sol_En
Y_En
Y_PWM+
Y_PWMSol_PWM+
@SUB_CLK
@SUB_LOAD
@SUB_DATA_OUT
@SUB_STORE_OUT
@SUB_DATA_IN
@Sub_to_Servo
@Servo_to_Sub
@MAINTENANCE_HATCH
@Maintenance_Cover_L
/GE_PhB_in
/GE_PhA_in
FeedEn_Ph_B_in
FeedEn_Ph_A_in
VCC3
C1
CE0.1u
FL1
TP81
EXCML20A390U
TP82
FL2
EXCML20A390U
RA1
EXBV8V102J
TP69
Y_PWM+
Y_PWMSol_PWM+
C104
CE0.22u/50V
D44
DAN217U
2
1
3
17
C105
CE0.22u/50V
16
VREF
IC6A
R168 12K 0.1%
2
Y_En_Pha
Y_En_Pha
R10
100K 0.1%
VCC
R319
6
100K 0.1%
NJM3403AM
SUB_DATA_OUT
8
R21
7
IC1B
R12
Maintenance_Cover_L
SUB_DATA_IN
L6234
9
12
VS
VS
CE0.01u
C102
C112
VM
2
1
3
17
VCP
C101
CE0.22u/50V
18
VBOOT
GND
GND
GND
GND
Sol_CURNT
+
Sol_CURNT
-
SENSE2
SENSE1
+
CE0.22u/50V
-
19
2
4
11
4
3
2
1
4
3
2
1
18
VBOOT
GND
GND
GND
GND
1
11
10
20
VCP
C107
CE0.22u/50V
0
C113
CE0.1u
R14
0
+24V
R13
100
C4
CE470p
R6
100K
PinchPos
/Crop_ON@
R139
VCC
R17
4.7K 0.1%
R51
10K
R160
4.7K 0.1%
R16
12K 0.1%
0.1ohm/1W
VM
R19
12K 0.1%
R5
100u/63V
+ C5
R166
0(NON)
VCC
330(NON)
R159
R18
100K 0.1%
L6234
6
5
15
OUT1
OUT2
OUT3
CE0.22u/50V
9
12
C108
VS
VS
C106
CE0.01u
SENSE2
SENSE1
19
2
+
C17
CE0.1u
R141
10K(NON)
-
VCC3
0
TP79
TP80
TP71
C93
CE0.1u
Sol-
To SCAN MOTOR
Scan_Motor+
Scan_Motor-
Scan_Encoder_Phase_A
Scan_Encoder_Phase_B
5267-08A
1
2
3
4
5
6
7
8
CN3
PinchPos
/Crop_ON
CropMark
Sol-
Sol+
52808-1591
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN6
To CUT CARRIAGE BOARD
Sol+
TP43
VCC
FL9
TP44
EXCML20A390U
FL8
EXCML20A390U
EXCML20A390U
TP47TP48TP49
FL17
FL18
EXCML20A390U
TP72
VCC
SERVO BOARD_Circuit Diagram 2/4
Revised 3
E1
E2
1
19
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
VCC
C402
CE0.1u
74VHCT541
D1
D2
D3
D4
D5
D6
D7
D8
18
17
16
15
14
13
12
11
/Crop_ON@
R96
1.0K
3.3K
R99
R79
1.0K
R71 3.3K
R327
Stp2BPWM
Stp2APWM
Stp1BPWM
R94
R95
TP29
TP30
R81
1.0K
3.3K
R78
R69
1.0K
3.3K
R70
R98
1.0K(NON)
3.3K(NON)
TP9
Stp1APh
Stp1BPh
Stp1Decay
C33
CE0.047u
CE0.047u
C30
R66
10K
VREFA
VREFB
CR
2
26
4
R333
220(NON)
CE0.1u
C37
CE820p
C28
CE3900p C27
TP35
TP23 TP22 TP36
VCC
TP25
Stp2APh
Stp2BPh
Stp2Decay
ENA A
ENA B
6
22
VSA
PHA
PHB
DECAY
VCC
ALM
5
23
24
1
7
21
9
15
16
19
27
OUT1
OUT2
OUT3
OUT4
LG A
LG B
NC
NC
NC
NC
VSB
VCC
VSA
22
DG1S6(NON)
27
VSB
220(NON)
VSA
R63
1ohm/1W
220
R65
VREFA
VREFB
CR
ENA A
ENA B
27
16
22
PHA
PHB
DECAY
23
20
25
VCC
ALM
26
17
18
28
15
HS1
HS2
2
4
6
9
11
13
21
28
15
HS1
HS2
2
4
6
9
11
13
21
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
R87
1ohm/1W
220
R85
3
7
8
12
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
C36
C39
R407
0ohm/1W
C38
CE0.22u/50V
CE0.22u/50V
1
14
R405
0ohm/1W(NON)
+24V VMTD
R104
1ohm/1W(NON)
C55
CE820p(NON)
1
14 CE0.22u/50V(NON)
CE0.22u/50V(NON)
3
7
8
12
220(NON)
R103
LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
C56
R404
0ohm/1W(NON)
C53
R332
0.68ohm/1W(NON)
D302
DG1S6(NON)
D29
DG1S6
D37
DG1S6
D31
DG1S6
D39
DG1S6
DG1S6(NON)
D17
DG1S6(NON)
D21
DG1S6(NON)
D19
DG1S6(NON)
D23
R406
0ohm/1W(NON)
C310
CE820p(NON)
+24V VMTD
D301
R334
D300
7
21
9
15
16
19
LG A
LG B
NC
NC
NC
NC
DG1S6(NON)
DG1S6(NON)
IC14
MTD2005F-3072
19
24
VCC
R88
1ohm/1W(NON)
220(NON)
R89
VREFA
VREFB
CR
ENA A
ENA B
27
16
23
20
25
PHA
PHB
DECAY
26
17
18
D303
10
12
14
18
CE0.22u/50V(NON)
8 CE0.22u/50V(NON)
20
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
C302
VMTD
FL16
FL301
EXCML20A390U
FL13
EXCML20A390U
FL14
EXCML20A390U
FL15
EXCML20A390U
FL12
EXCML20A390U(NON)
FL303
EXCML20A390U(NON)
FL302
EXCML20A390U(NON)
FL300
EXCML20A390U(NON)
D30
DG1S6
D38
DG1S6
D36
DG1S6
D40
DG1S6
DG1S6(NON)
D18
DG1S6(NON)
D22
DG1S6(NON)
D20
EXCML20A390U
FL3
EXCML20A390U
FL4
EXCML20A390U
FL5
EXCML20A390U
FL6
EXCML20A390U(NON)
FL7
EXCML20A390U(NON)
FL10
EXCML20A390U(NON)
FL11
D25
EXCML20A390U(NON)
DG1S6(NON)
DG1S6(NON)
D307
DG1S6(NON)
D306
DG1S6(NON)
D305
DG1S6(NON)
D304
D24
DG1S6
D27
DG1S6
D26
DG1S6
D28
DG1S6
100
100
R60
R59
1
2
3
4
UPA1759G-E2-A
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC10
8
7
6
5
C20
10u/100V
+
D2FS6-5063
+
RCH895NP-181K
L3
C19
10u/100V
RCH895NP-181K
D4
D2FS6-5063
L4
D3
TP56
TP53
TP46
R53
0ohm/1W
+24V
TP45
APRON_TH
C301
VMTD
VMTD
C49
CE820p
D12
DG1S6
D10
DG1S6
D11
DG1S6
D9
DG1S6
BED_TH
IC18
MTD2005F-3072(NON)
VCC
ALM
C44
R102
0.68ohm/1W
220
R100
C45
CE0.22u/50V
CE0.22u/50V
8
20
VMTD
10
12
14
18
VMMA
VMMB
IC301
MTD2005-7101(NON)
R331
0.68ohm/1W(NON)
C43
C42
CE3900p(NON)
CE820p(NON)
CE0.047u(NON)
C50
C54
TP15
R90
10K(NON)
CE0.047u(NON)
C47
VCC
TP21
TP6
VCC
CE0.1u(NON)
19
TP8 TP7 TP17
24
CE820p(NON)
C308 CE3900p(NON)
C309
TP309
VSA
VREFA
VREFB
CR
ENA A
ENA B
R68
0.68ohm/1W
220
R72
1
2
26
4
6
22
PHA
PHB
DECAY
5
23
24
IC17
MTD2005-7101
VCC
ALM
VCC
25
3
CE0.1u(NON)
25
3
C300
TP307 TP308 TP310
VCC
10K(NON)
TP27
C34
C31
CE3900p
CE820p
TP306
R330
CE0.1u
C46
TP14 TP16 TP24
VCC
Stp3APh
Stp3BPh
Stp3Decay
R84
10K
C307
CE0.047u(NON)
C306
R92
1.0K(NON)
TP11
TP305
C48
CE0.047u
CE0.047u
TP13
Stp0APh
Stp0BPh
Stp0Decay
CE0.047u(NON)
3.3K(NON)
TP12
R329
1.0K(NON)
3.3K(NON)
TP304
R328
1.0K(NON)
TP18
C32
TP303
R326 3.3K(NON)
TP10
TP31
Stp1APWM
Stp3BPWM
Stp3APWM
Stp0BPWM
Stp0APWM
/Crop_ON@
TP41
PG
TP42
RSA
11
RSA
11
IC12
RSB
17
RSB
17
2
3
4
5
6
7
8
9
5
5
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
NC
TP50
TP54
TP57
TP52
TP311
TP313
TP314
TP312
TP58
TP60
TP61
TP59
To FAN JUNCTION
BOARD
CHASSIS FAN
13
C11
CE100p
R38
150
11
C12
CE100p
150
74LVC14
IC7F
12
10
CAP_Org
WIPE_Org
WIPE ORG
SENSOR
WIPER MOTOR
Reserve
PUMP MOTOR
74LVC14
IC7E
53014-07
1
2
3
4
5
6
7
CN404
53014-06
1
2
3
4
5
6
CN403
53014-05
1
2
3
4
5
CN402
53014-08
1
2
3
4
5
6
7
8
CN401
53398-0890
1
2
3
4
5
6
7
8
CN400
5267-02A
1
2
CN7
R39
R22
10K
VCC
CE0.1u
C99
Cap_Org
VCC
+A_I2
-A_I2
-B_I2
+B_I2
+A_I1
-A_I1
-B_I1
+B_I1
+A_I0
-A_I0
-B_I0
+B_I0
+A_I3
-A_I3
-B_I3
+B_I3
TP404
TP403
Wipe_Org
R23
10K
TP66 TP67
TP62
TP64
TP65
TP63
13
PG
13
RSA
RSA
RSB
10
RSB
13
NC
13
2-17
10
FANPWM1
FANPWM2
/CropOn
/MTD_En0
/MTD_En1
/MTD_En2
/MTD_En3
SERVO BOARD_Circuit Diagram 3/4
+41V
CE0.047u
C9
CE0.1u
C10
+41V
CE0.1u
C78
9
10
11
12
13
14
15
16
470 1%
CE0.047u (NON)
C26
R29
47
R26
C8
R408
10K 1%
9
10
11
12
13
14
15
16
B6P-VH
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
8
7
6
5
4
3
2
1
CE0.1u (NON)
C23
R58
1.8K 1% (NON) 100 1% (NON)
R56
SPI-8010A (NON)
C25
CE1000p (NON)
NC
NC
VIn
B.S
NC
Comp
Vref
NC
IC9
47 (NON)
R55
R27
1.0K 1%
CE1000p
8
7
6
5
4
3
2
1
CE0.1u
C97
NC
SWout
NC
Reg
CE/SS
DGND
NC
AGND
SPI-8010A
NC
NC
VIn
B.S
NC
Comp
Vref
NC
IC4
R57
CE0.1u
C96
+
T4
D41
D2FS6-5063(NON)
RCH895NP-470K (NON)
L2
D2
D2FS6-5063
L1
RCH895NP-470K
1000u/63V
+ C2
+41V
+
T6
C7
CE0.1u
C83
CE0.1u
VCC
R40
1K/1W
+24V
Q5
DTC114EK
2
R152
1K/0.5W
VCC
Slow_Power_ON
PowerON
C98
CE1000p
+41V
Head_Slow_Power_On
Head_Power_On
C403
CE0.1u
2
2
1
11CT 3.15A
F1
2
OUT
3
1SS355
UPC2933T
GND
IN
IC13
D5
Q6
DTC114EK
R146
100
R148
15K
D1
DE3L20U-7061
Q7
DTC114EK
15K
R155
Q1 2SJ553S
R154
2.2K/0.5W
T2
Q2
2SJ553S
R147
2.2K/0.5W
2
C109
CE1000p
R158
1K/0.5W
3
1
To SW POWER SUPPLY
470 1%(NON)
CE1000p
C95
220u/35V
C6
3
C29
C71
100u/25V CE0.1u
+
T19
RXEF185
VMTD
R151 1.0K
R127
10K
VCC3
+
+VHEAD
Q8
DTC114EK
R153
100
BR1
1
6
5
4
3
2
1
CE1000p (NON)
C81
CE0.1u (NON)
C82
1000u/63V
CN1
C24 330u/16V
3
1
3
1
2-18
C3
+41V
T1
1
C94
CE470p
R150
100
D42
PTZ43A
+41V
Apron_Heater_ON
Bed_Heater_ON
R257
R255
0
0
T258 T261
To MAIN BOARD
Q3
3 2SK2796STR-E
2
R24
47/1W
R149
47/1W
VM
B4P-VH
4
3
2
1
CN4
1
2
3
4
VCC
C219
R253
47/1W
CE0.1u(NON)
R256
47/1W
+24V
C223
VCC
R260
15/1W(NON)
UPA1759G-E2-A
8
7
6
5
CE0.1u(NON)
5267-04A
1
2
3
4
CN207
To Power Board
To SW POWER SUPPLY
+24V
5267-05A
1
2
3
4
5
CN405
VCC
R250
15/1W(NON)
VCC3
Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2
IC207
+24V
SERVO BOARD_Circuit Diagram 4/4
2-4 CARRIAGE BOARD
CARRIAGE BOARD_Arrangement Diagram (Component Side)
It indicates the
version of the Board.
2-19
ENC_PHASE_A
ENC_PHASE_B
ENC_PHASE_B
HVCC
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
CN212
53261-0490
13
12
TP230 TP232
TP226 TP229 TP234
TP235
TP236
HVCC
HVCC
TP220
R218
10K
TP219
74VHCT08AFT
IC202D
TP228 TP231 TP233
TP227
11
TP253
To LINEAR ENCODER
BOARD
53261-0590
CN213
1
2
3
4
10
9
74VHCT08AFT
IC202C
THERM_1
TP207
R216
10K
TP206
TP204
TP216 TP217 TP218
To HEAD UP/DOWN
SENSOR
SCK3_ZB
SCK3_YB
P_SIDE
HEAD_UD
/P_SIDE_Enable
TP249
HEAD_TH2
1
2
3
4
5
8
TP202
TP201 TP203 TP205
TP200
HEAD 0
HEAD 1
R222 0(NON)
R221
0
2
DTC114EK
Q200
TP252
HEAD_TH1
ENC_PHASE_B
ENC_PHASE_A
R220
10K(NON)
HVCC
HVCC
R212
1K(NON)
HVCC
ENC_PHASE_A
HEAD_UD
VHV1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM3
HGND
P_SIDE
HEAD_UD
/P_SIDE_Enable
HEAD_CHECK
HEAD_TH2
HGND
LAT1
HGND
CH1
HGND
NCHG1
HGND
HGND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VHV0 VHV1
VHV0
COM0
HGND
COM0
HGND
COM0
HGND
COM0
HGND
COM3
HGND
ENC_PHASE_A
HVCC
ENC_PHASE_B
HGND
HEAD_TH1
HGND
LAT0
HGND
CH0
HGND
NCHG0
HGND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB
HEAD_UD
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN202
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VHV0
3
1
SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA
HVCC
HGND
NCHG1
HGND
LAT1
HGND
CH1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
HGND
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB
VHV0
HGND
COM1
HGND
COM1
HGND
COM1
HGND
CHECK1
HVCC
NCHG1
HGND
LAT1
HGND
CH1
HGND
VHV0
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
HGND
COM0
HGND
COM0
HGND
COM0
HGND
HGND
THERM_1
HVCC
HGND
NCHG0
HGND
LAT0
HGND
CH0
SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB
HGND
COM0
HGND
COM0
HGND
COM0
HGND
CHECK0
HVCC
NCHG0
HGND
LAT0
HGND
CH0
HGND
VHV0
TP247
R219
10K
HGND
COM3
HGND
COM3
HGND
COM3
HGND
HGND
THERM_2
HVCC
HGND
NCHG3
HGND
LAT3
HGND
CH3
SCK3_ZB
SCK3_YB
SI3_ZB
SI3_YB
VHV1
HGND
COM3
HGND
COM3
HGND
COM3
HGND
CHECK3
HVCC
NCHG3
HGND
LAT3
HGND
CH3
HGND
VHV1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN207
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
52808-2191
LEVCC
C700
CE0.1u
LENC_PHB
LENC_PHA
CABLE-ASSY,LINEAR ENCODER VP-540
CN700
1
2
3
4
LEVCC
1
2
3
4
KE-207
VCC
GND
Vout(A)
Vout(B)
U700
K
An
6
5
150
R700
LINEAR ENCODER BOARD
TP238TP242
TP244
TP246
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TP215
R217
10K
HVCC
P_SIDE
/P_SIDE_Enable
TP225
TP214
TP212
TP222 TP223 TP224
CN210
THERM_2
TP237 TP240 TP243
TP239 TP241 TP245
HVCC
TP210
TP209 TP211 TP213
TP208
HEAD 3
SI3_YB
SI3_ZB
NCHG3
CH3
4
5
74VHCT08AFT
IC202B
LAT3
6
TP221
TP248
HEAD 2
CN209
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK3_ZB
SCK3_YB
SI3_ZB
SI3_YB
NCHG3
LAT3
CH3
COM2
HGND
COM2
HGND
COM2
HGND
COM2
HGND
COM3
HGND
COM3
HGND
LAT3
HGND
CH3
HGND
NCHG3
HGND
LAT2
HGND
CH2
HGND
NCHG2
HGND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB
VHV1
52808-2191
36FMN-BTK
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN201
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN206
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN205
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN203
P_SIDE
/P_SIDE_Enable
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
HVCC
HGND
NCHG2
HGND
LAT2
HGND
CH2
HGND
COM2
HGND
COM2
HGND
COM2
HGND
HGND
SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB
VHV1
HGND
COM2
HGND
COM2
HGND
COM2
HGND
CHECK2
HVCC
NCHG2
HGND
LAT2
HGND
CH2
HGND
VHV1
2.2K
C208 CE1000p
R214
BA10358F
1
IC200A
C202
CE0.1u
3
2
+
-
HVCC
0(NON)
R207
HEAD_TH2
HEAD_TH1
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN208
52808-2191
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN204
0
7
0(NON)
R209
1
0(NON)
TR200
1SS355
R215
3.3K
D200
6
1SS355
D201
2
R204
C209
CE1000p
0
R206
10K 1%
HVCC
C203
CE0.1u
VR200
22KVR
100
R213
1K
R211
BA10358F
HVCC
-
IC201A
3
+
0
R205
10K 1%
HVCC
IC202A
C210
CE0.1u
HVCC
53261-0390
1
2
3
CN211
To PAPERSIDE SENS
BOARD
THERM_2
THERM_1
2
1
+ C205
10u/50V
HVCC
74VHCT08AFT
3
C204
CE0.1u
VHV1
10u/50V
+ C207
R202
R224
0
TP251
C201
CE0.1u
VHV0
BA10358F
IC200B
5
-
6
LED200
SEL6410E-TP5
+
0
-
IC201B
5
+
47u/16V
HVCC
R210
82
330
R200
+ C206
R223
BA10358F
7
R208
DTB123EK
2
R203
0
R201
TP250
C200
CE0.1u
HVCC
HVCC
14
GND VCC
7
CN200
8
1
8
4
2-20
3
Revised 2
4
PRINT CARRIAGE BOARD
CARRIAGE BOARD_Circuit Diagram
2-5 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board.
2-21
/RESET
/SW1
/SW0
/LED
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
+ C111
47u/16V
100
R103
100
100
C113
100
C107
100
CE100p(NON)
R105
CE100p(NON)
R107
C116
CE100p(NON)
R112
C114
CE100p(NON)
R109
100
R104
PD[0..7]
100
100
R101
R102
PANEL BOARD
From MAIN BOARD
52806-2410
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN100
VCC
C106
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD4
PD5
PD6
PD7
PD3
PD2
PD1
PD0
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
C109
CE100p
C103
CE100p
C104
CE100p
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
74VHC14
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
11
1
3
4
7
8
13
14
17
18
18
17
16
15
14
13
12
11
2
3
4
5
6
7
8
9
1
11
74VHC32
IC104D
B0
B1
B2
B3
B4
B5
B6
B7
IC101
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
74VHCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC103
VCC
3
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
2
LEFT CURSOR
TOP CURSOR
RIGHT CURSOR
MENU
DOWN CURSOR
ENTER
CONFIG
PAUSE
POWER
POWER_LED
BASE LED
PAUSE_LED
BUZZER
BUSY_LED
SETUP_LED
LCD_ON
HEATER_LED
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VCC
19 DB0
18 DB1
17 DB2
16 DB3
15 DB4
14 DB5
13 DB6
12 DB7
VCC
19
1
2
3
4
5
6
7
8
9
8
74VHC32
74VHCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC106
VCC
6
74VHC32
74HCT273
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC107
VCC
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
11
74VHC32
74VHCT245
10
IC104C
9
2
IC104A
1
5
IC104B
4
74VHCT574
1D
2D
3D
4D
5D
6D
7D
8D
OC
CLK
IC100
13
R118
10K
1
2
3
4
5
1
2
3
4
5
10
9
8
7
6
VCC
10
9
8
7
6
EXBA10E103J
RA101
VCC
EXBA10E103J
RA102
DTD113EK
Q106
470
R115
10K
R119
VCC
R113 100
R114
10K
VCC
Q107
2SK2796S
EVQ21305R
EVQ21305R
SW109
SW103
EVQ21305R
EVQ21305R
SW106
SW110
EVQ21305R
SW105
EVQ21305R
SW114
EVQ21305R
EVQ21305R
SW113
SW102
EVQ21305R
SW112
VSS
VDD
V0
RS
R/W
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VLED
VLSS
VCC
KEY103
2
2
DTD113EK
Q102
KEY108
KEY107
LEFT CURSOR
KEY104
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR KEY105
MENU
KEY106
ENTER
KEY102
CONFIG
PAUSE KEY101
POWER
To LCD
KEY100
LCD EW162G2GLY
LCD1
MDF7-16P-2.54DSA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN101
2
3
1
12
3
1
20
10
DTD113EK
Q101
2
DTD113EK
Q108
3
1
2
2
DTD113EK
Q104
3
1
IC105A
20
10
20
10
20
10
VCC
BZ100
C110
CE0.1u
BUSY
SETUP
PAUSE
BASE
C100
CE0.1u
C102
CE0.1u
C112
CE0.1u
330
BUZZER
R108
LED101
330
R100
390
SEL6410E TH12 RT
HEATER
SEL6410E TH12 RT
LED100
390
R110
330
R117
330
R106
POWER R111
SLR343BC4T3F
LED107
SLR343BC4T3F
LED106
SEL6410E TH12 RT
LED105
SEL6410E TH12 RT
LED102
Q103
DTD113EK
2
MEB-12C-5
2
1
Q100
DTD113EK
2
DTD113EK
Q105
3
1
3
1
3
1
3
2-22
1
CE100p(NON)
1
VCC
C108
CE0.1u
13
11
9
5
3
VCC
12
10
8
6
4
C105
CE0.1u
VHCT14
74VHC14
IC105F
74VHC14
IC105E
74VHC14
IC105D
74VHC14
IC105C
IC105B
C101
CE0.1u
SUB BOARD_Circuit Diagram 1/4
0
R301
1
2
3
4
5267-04A
C301
CE470p(NON)
SSR301
G3M-205P-VD-1
Power Board
C300
CE470p(NON)
0
R300
CN308
INPUTINPUT+
4
3
to Servo Board
SSR300
G3M-205P-VD-1
INPUTINPUT+
4
3
LOAD2
2
LOAD2
2
LOAD1
1
LOAD1
1
2-23
B2P3-VH
1
2
3
B4P7-VH
CN307
1
2
3
4
5
6
7
B2P3-VH
CN310
1
2
3
B2P-VH
CN306
1
2
CN301
B2P3-VH
1
2
3
B4P7-VH
CN305
1
2
3
4
5
6
7
B2P3-VH
CN309
1
2
3
B2P-VH
CN304
1
2
CN300
to Apron Heater 2
to 100/200V Select Cable
to Apron Heater 1
to Apron Thermostat
to Bed Heater 2
to 100/200V Select Cable
to Bed Heater 1
to Bed Thermostat
B2P(4-2.3)-VH
1
2
3
4
FS300
F300B
FS301
PFC-5000 6.3A/250V
F301A
PFC-5000
F301B
PFC-5000 6.3A/250VPFC-5000
F300A
to SW Power Supply
CN302
B2P3-VH
1
2
3
CN303
to Power SW
SUB BOARD_Circuit Diagram 2/4
TP400
10K
R401
R402
10K
TP405
TP404
TP403
TP402
C426
CE470p
100
PC400
CE0.1u
1
2
3
4
DS2480B
GND
1-W
NC
VDD
IC401
RXD
TXD
POL
VPP
CE1.0u(NON)
C404
TP419
8
7
6
5
SEL_IHB
SEL_A
SEL_B
SEL_C
Ink_RxD
Ink_TxD
TP421
TP407
TP408
TP409
TP410
TP411
TP412
TP413
47u/16V
+ C402
J2VCC3
J2VCC
TP420
Servo_Grit_Motor+
Servo_Grit_Motor-
Feed_Encoder_Phase_A
J2VCC3
Feed_Encoder_Phase_B
GritEncoderPhaseA
GritEncoderPhaseB
/FRONT_COVER
Pinch_ud_sens
Maintenance_Cover_L
Servo_to_Sub
Sub_to_Servo
SUB_DATA_out
SUB_STORE_in
SUB_DATA_in
SUB_LOAD_in
SUB_CLK_in
J2VCC
TDI
TMS
TDO
TCK
R416
R414
VEE
7
VCC
GND
74HC4051A
INH
COM
0
1
2
3
4
5
6
7
C407
33
C408
R403
10K
J2VCC3
16
8
13
14
15
12
1
5
2
4
J2VCC
J2VCC3
/RESET
Ink_TxD
Ink_RxD
1
2
3
4
5
6
7
8
9
10
11
R405
10K
J2VCC
J2VCC3
J2VCC3
TMS
TDI
RA408
EXBV8V222J
J2VCC
10K
R404
@SUB_DATA_out
@SUB_LOAD_in
@SUB_STORE_in
@SUB_DATA_in
@SUB_CLK_in
@Servo_to_Sub
@Sub_to_Servo
PC403
CE0.1u
J2VCC
RA407
EXBV8V222J
5267-02A
1
2
CN417
R407
22K TP406
C427
2.2u/50V
C409
+
J2VCC3
D400
1SS355
CE470p CE470p CE470p
CE470p
C406
for Jigu
33
IC402
A
B
C
C405
R417
CE470p(NON)
100
100
100
100
100
6
3
11
10
9
R410
R411
R412
R413
47u/16V
+ C403
J2VCC
FEED MOTOR BOARD
R415
TP418
40FMN-BTK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN412
To SERVO BOARD
53398-10
1
2
3
4
5
6
7
8
9
10
CN400
TP401
J2VCC3 10K
CPLD Download R400
D405
UDZS 7.5B
D406
UDZS 7.5B
D407
UDZS 7.5B
D408
UDZS 7.5B
D401
UDZS 7.5B(NON)
D402
UDZS 7.5B(NON)
D403
UDZS 7.5B(NON)
D404
UDZS 7.5B(NON)
R406
1K
PC401
CE1.0u
I/O/TDI
I/O
I/O
I/O/TDO
I/O
I/O
GND
GND
I/O
Vcc
I/O
I/O
I/O/TMS
I/O
I/O
I/O/TCK
IC400
Vcc
I/O
EPM3032ATC44-10N
I/O
GND
GND
I/O
53014-08
1
2
3
4
5
6
7
8
CN416
53014-08(NON)
1
2
3
4
5
6
7
8
CN415
TCK
TDO
SEL_IHB
SEL_C
SEL_B
SEL_A
C410
C411
C412
C413
C414
C415
C416
C417
C419
C420
C421
C422
C423
C424
C425
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
C418
5
6
7
8
5
6
7
8
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
To CARTRIDGE IC BOARD
J2VCC
RA406
EXBV8V103J
33
32
31
30
29
28
27
26
25
24
23
PC402
CE1.0u
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
EXBV8V101J
EXBV8V101J
RA405
4
5 4
3
6 3
2
7 2
1
8 1
5
6
7
8
RA404
EXBV8V101J
EXBV8V101J
RA403
4
5 4
3
6 3
2
7 2
1
8 1
5
6
7
8
RA402
1
1
J2VCC3
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
/RESET
12
13
14
15
16
17
18
19
20
21
22
J2VCC3
RA401
EXBA10E103J
Servo_Grit_Motor+
Servo_Grit_Motor-
Feed_Encoder_Phase_A
Feed_Encoder_Phase_B
GritEncoderPhaseB
GritEncoderPhaseA
C400
CE0.1u
J2VCC
Ink_Empty_3
Ink_Exist_3
Ink_Empty_2
Ink_Exist_2
Ink_Empty_1
Ink_Exist_1
To Ink 5
To Ink 4
To Ink 3
To Ink 2
To Ink 1
To Front Cover Sensor
To Maintenance Cover L
To Pinch U/D Sensor
To Ink 6
To Ink 7
To Ink 8
5267-07A
1
2
3
4
5
6
7
CN414
5267-08A
1
2
3
4
5
6
7
8
CN413
C401
CE0.1u
To Feed Motor
To GRIT ENCODER BOARD
292132-4(NON)
1
2
3
4
292132-4(NON)
CN411
1
2
3
4
292132-4(NON)
CN410
1
2
3
4
292132-4(NON)
CN409
1
2
3
4
292132-4
CN408
1
2
3
4
292132-4
CN407
1
2
3
4
292132-4
CN406
1
2
3
4
292132-4
CN405
1
2
3
4
CN404
53014-03
1
2
3
CN403
53014-02
1
2
CN402
5267-03A
1
2
3
CN401
J2VCC
J2VCC
J2VCC
Ink_Empty_0
Ink_Exist_0
R409
10K
J2VCC
Maintenance_Cover_L
Pinch_ud_sens
R408
10K
/FRONT_COVER
J2VCC3
RA400
EXBA10E103J
6
10
2
9
3
8
4
7
5
6
44
43
42
41
40
39
38
37
36
35
34
I/O
I/O
I/O
Vcc
INPUT/OE2/GCLK2
INPUT/GCLRn
INPUT/OE1
INPUT/GCLK1
GND
I/O
I/O
I/O
I/O
I/O
I/O
GND
Vcc
I/O
I/O
I/O
I/O
I/O
8
7
6
5
8
7
6
5
1
2
3
4
2-24
1
2
3
4
Revised 3
1
2
3
4
Revised 3
1
2
3
4
TP414
TP415
TP416
TP417
Revised 3
10
2
9
3
8
4
7
5
J2VCC
SUB BOARD_Circuit Diagram 3/4
SUB BOARD_Circuit Diagram 4/4
CN1001
CN1000
to Servo Board
1
2
3
4
5
6
7
8
1
2
to FAN
5267-02A
CN1002
1
2
53398-08
to FAN
5267-02A
CN1003
1
2
to Bed Thermistor Board
53014-02
CN1004
1
2
to Apron Thermistor Board
53014-02
FAN JUNCTION BOARD
CN1101
CN1100
2
1
CN1200
1
2
5268-02A
CN1102
5
3
4
3
2
1
CN032-004
CN032-004
5268-03A(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CN1301
CN1300
1
2
5
5268-02A
CN1402
3
4
3
2
1
CN1401
2
1
5
5268-02A
CN1302
CARTRIDGE IC BOARD
CN1400
1
2
2
1
3
4
3
2
1
CN032-004
CN032-004
5268-03A(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CN1501
CN1500
CN1601
2
1
5
1
2
5268-02A(NON)
CN1602
3
4
3
2
1
CARTRIDGE IC BOARD
CN1600
1
2
2
1
5268-02A(NON)
CN1502
3
2
1
CN032-004(NON)
5
3
4
CN032-004(NON)
5268-03A(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CN1701
CN1700
2
1
CN1801
2
1
5
1
2
5268-02A(NON)
CN1802
3
4
3
2
1
CARTRIDGE IC BOARD
CN1800
1
2
5268-02A(NON)
CN1702
3
2
1
CN032-004(NON)
5
3
4
CN032-004(NON)
5268-03A(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CN1
1
2
5268-02A
CN1202
3
4
3
2
1
CN1201
2
1
5
CARTRIDGE IC BOARD
TH1
1
2
103KT
53398-02
THERMISTOR BOARD
CN2
TH2
1
2
103KT
53398-02
THERMISTOR BOARD
CN900
CABLE-ASSY,P-SIDE SENS RS-540
GE3VCC
1
2
3
1
2
3
4
3
1
CN2800
U2800
GENC3_PHA
GENC3_PHB
5268-04A
U900
GP2S40
C2800
3
4
5
6
Vout(A) An
GND
VCC
Vout(B) K
1
R2800
150
2
KE-2A10-36
CE0.1u
2
4
GE3VCC
PAPERSIDE SENSOR BOARD
2-25
GRIT ENCODER BOARD
2-6 MAINTENANCE PARTS LIST_Electrical Parts
MAIN BOARD
Parts No
Parts Name
Description
Function
IC22
1000001098
IC21
IC,E09A54RA
D/A Converter
IC26
IC25
TR10
TR11
TR14
15129122
TR15
TR 2SC4131 GB
POWER Transistor
TR6
TR7
TR1
TR2
1000000659
FUSE,01543.15DR
F1
DC Fuse for Head MG&YE
F2
DC Fuse for Head BK&CY
SERVO BOARD
Parts No
15189105
Parts Name
Description
Function
IC-LINEAR,MTD2005-7101
IC17
Pump Motor Driver
15189111
IC-LINEAR,MTD2005F-3072
IC14
Wipe Motor Driver
15119119
TR,MOS UPA1759G-E2-A
IC10
Relay Drive
15119119
TR,MOS UPA1759G-E2-A
IC207
Relay Drive
12559102
FUSE 11CT 3.15A
F1
DC Fuse
POWER BOARD
Parts No
12559105
1000000164
Parts Name
Description
FUSE,5X20 021706.3MXP 6.3A/250V
RELAY,SSR G3M-205P-VD-1 DC24V LF
FS300
Function
AC Fuse for Print Heater
FS301
AC Fuse for Dryer
SSR300
Relay for Printer Heater
SSR301
Relay for Dryer
2-26
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Main Power SW and unplug the power cable of the Printer before performing parts
replacement.
It is not possible to cut power off completely only by turning off the Sub Power SWs.
MAIN POWER SW
<BACK>
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
●
When unpacking a static-sensitive device from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the device to
the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
●
When transporting a sensitive devices, first place it in an antistatic container or packaging.
●
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
Adj. Time : 45min.
Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.)
1. FLUSHING POSITION ADJUSTMENT
Adj. Time : 5min.
Total Time : 25min.
CARRIAGE MOTOR REPLACEMENT : 20 min.
1. SERVO LOCK CHECK
2. AGING
It can be performed in the [MOTOR MENU] > [AGING] > [SCAN].
3. MOTOR HOURS CLEAR
Adj. Time : 5min.
Total Time : 25min.
FEED MOTOR REPLACEMENT : 30 min.
1. SERVO LOCK CHECK
2. AGING
It can be performed in the [MOTOR MENU] > [AGING] > [FEED].
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min.
Total Time : 36min.
GRIT ENCODER REPLACEMENT : 10 min.
1. GRIT ENCODER CHECK
Adj. Time : 2min.
Total Time : 12min.
PUMP REPLACEMENT : 20 min. (2 pcs.)
1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min.
Total Time : 22min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
13. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
14. FLUSHING POSITION ADJUSTMENT
15. LINEAR ENCODER SETUP
16. PAPER SIDE SENSOR ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
Adj. Time : 70min.
Total Time : 100min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck) : 30 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set it in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
Adj. Time : 20min.
Total Time : 50min.
CARRIAGE BOARD REPLACEMENT : 10min.
1. HEAD UP/DOWN SENSOR CHECK
2. THERMISTER CHECK
3. LINEAR ENCODER SETUP
4. PAPER SIDE SENSOR ADJUSTMENT
Adj. Time : 10min.
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED//BUZ CHECK
It can be performed in the [SUB MENU] > [LCD/LED/BUZ CHK].
2. KEY CHECK
It can be performed in the [SUB MENU] > [KEY CHECK].
Adj. Time : 3min.
Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min.
1. I/S CHECK
It can be performed in the [I/S MENU] > [I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU] > [FAN CHECK] > [VACUUM FAN] to check that there is a operation sound of the vacuum fan
4. PUMP CHECK
It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
6. HEATER CHECK
It can be performed in the [HEATER MENU] > [HEATER CHECK].
7. GRIT ENCODER CHECK
It can be performed in the [MOTOR MENU] > [G-ENC. CHECK].
8. AGING
It can be performed in the [MOTOR MENU] > [AGING > BOTH].
Adj. Time : 10min.
Total Time : 28min.
CARRIAGE BELT REPLACEMENT : 35min.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. FLUSHING POSITION ADJUSTMENT
Adj. Time : 20min.
Total Time : 55min.
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
Adj. Time : 5min.
Total Time : 30min.
BATTERY REPLACEMENT : 7min.
1. TIME AND DATE SETTING
Adj. Time : 2min.
Total Time : 9min.
3-3
3-1 HEAD REPLACEMENT
1 Turn on the sub power while pressing the left, right
and down keys to enter the Service Mode.
+
Revised 2
MENU
When replacing the HEAD of the machine using
the pigment ink, it is NOT necessary to remove
the ink from the machine. Go to step 3 .
MENU
SERVICE MENU
2 Select [SERVICE MENU] > [SUB MENU] > [PUMP
SERVICE MENU
SUB MENU
UP], and remove ink by following the sequence.
[
] [
[
]
]
SUB MENU
PUMP UP
CHECK
DRAIN BOTTLE
[ENTER]
REMOVE SOL CRT.
1234
PUMPING-UP...
>>>
3 In [PRINT MENU] > [HEAD RANK] menu, select the
head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the left
and right keys, and changing the parameters with the
up and down keys.
Press the [ENTER] key to save the settings.
* The head at the left end is [HEAD1], and [HEAD2] to
[HEAD4] in order to the right.
Make sure to input the Head Rank before
replacing the head, because the sticker which
the head rank is written on will be hidden once
the head is installed.
4
Turn off the sub power, and then turn off the main
power.
HEAD RANK
SERVICE MENU
PRINT MENU
[
5CY2F2F
]
PRINT MENU
HEAD RANK
[
]
HEAD RANK
HEAD 1
[
]
HEAD RANK 1
1234567 (1/5)
[ENTER]
MAIN POWER SW
<Back Side>
Be sure to turn off the main power when
replacing the head. Otherwise the head or
Main Board could break, . It is recommended
to disconnect the AC code.
SUB POWER SW
3-4
5 Remove the I/S Cover.
SCREW
I/S COVER
HOOK
6 Remove the Right Top Cover and Carriage Cover.
CARRIAGE COVER
RIGHT TOP COVER
7
Remove the 2 screws to remove the Damper Plate.
And remove the 2 Ink Dampers from the head which
will be replaced.
Do not hold both sides of the Ink Damper
tightly. It could break.
Be sure to remove and fix the Ink Damper
with the Head Board Cover fixed. It prevents
the ink from dropping on the Head Board.
SCREW
INK
DAMPER
SCREW
DAMPER PLATE
HEAD BOARD COVER
8 Remove the 2 screws fixing the Head Board Cover,
and move it upward.
There is a tab on the left side of the Head
Board Cover.
HEAD BOARD COVER
TAB
3-5
SCREW
9 Disconnect the 2 Ribbon Cables from the head.
RIBBON CABLE
10
Remove the spring, and remove the 3 screws fixing the
head.
Then, pull the head towards the front and pull it up to
remove it.
SPRING
11 Remove the head from the adapter and fix the new
HEAD
head to the adapter.
5CY2F2F
Make sure to fix the head by pressing it to the
bottom left corner of the adapter.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
ADAPTER
12 Install the head to the Head Carriage and fix the 3
screws temporarily. Then, fix the spring and tighten up
the 3 screws in the order as shown in the figure.
2
3
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws.
1
3-6
SPRING
13
Connect the 2 Ribbon Cables to the Head Board.
RIBBON CABLE
Do not connect the cables to the wrong
connecter.
14
Fix the Head Board Cover.
When fixing the Head Board Cover, hook the
tab to the Carriage Base.
HEAD BOARD COVER
CARRIAGE
BASE
15
SCREW
TAB
Fix the 2 new Ink Dampers to the head.
INK
DAMPER
Make sure to replace the Dampers when
replacing the head.
Do not hold both sides of the Ink Damper
tightly. It could break.
16
Fix the Damper Plate.
SCREW
Make sure not to press it to the Dampers.
Dampers could break.
* Fix the screws at the lower end of the long
screw hole.
INK
DAMPER
SCREW
DAMPER PLATE
<ZOOM>
HEAD BOARD COVER
3-7
17 Turn on the main power, and then turn on the sub
power while pressing the left, right and down keys to
enter the Service Mode.
+
Revised 2
MENU
When replacing the HEAD of the machine using
the pigment ink, it is NOT necessary to clean
the ink line. Go to step 19 .
18
Select [SERVICE MENU] > [SUB MENU] > [HEAD
REPLACE], and perform Head Cleaning and Filling Ink
by following the sequences.
MENU
SERVICE MENU
SERVICE MENU
SUB MENU
] [
[
]
SUB MENU
HEAD REPLACE
[
]
CHECK
DRAIN BOTTLE
[ENTER]
SET SOLCL-LIQUID
1234
FILLING INK...
>>>
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
[ENTER]
SET SOL CRT.
1234
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
REMOVE SOL CL
1234
* If you dispose of the drained ink, the drain counter
needs to be reset. Select [SUB MENU] >
[MAINTENANCE] > [DRAIN BOTTLE] > [RESET
DRAIN COUNTER] in the User's menu, and press the
[ENTER] key.
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
3-8
[ENTER]
19 Enter the Service Mode and perform the following
adjustments.
1. THERMISTER CHECK
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-7 FLUSHING POSITION ADJUSTMENT]
< HOW TO CLEAR THE HEAD INFORMATION >
After THERMISTER CHECK and HEAD ALIGNMENT,
clear the head information from the [SERVICE MENU] >
[HISTORY MENU] > [HEAD GROUP]. Select the head
you replaced and press the [ENTER] key.
* The head at the left end is [HEAD1], and [HEAD2] to
[HEAD4] in the order to the right.
SERVICE MENU
HISTORY MENU
[ ]
HISTORY MENU
HEAD GROUP
[
] [
HEAD GROUP
CLEAR ALL
]
[
]
HEAD GROUP
CLEAR H4
[
]
HEAD GROUP
CLEAR H3
[
]
HEAD GROUP
CLEAR H2
[
]
HEAD GROUP
CLEAR H1
< NOTE FOR FIXING THE CARRIAGE COVER >
CARRIAGE COVER
When fixing the Carriage Cover, be careful with the
followings.
1. Do not fix the screws on the convex part (The Carriage
Cover will be cracked).
2. Fix the screw in the middle of the hole.
Convex part, Side of the Carriage Cover
3-9
3-2 WIPER REPLACEMENT
1 Select [SUB MENU] > [MAINTENANCE] > [REPLACE
WIPER] in the User's Menu, and press the [ENTER]
key.
MENU
SUB MENU
[
][
]
[
][
]
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE WIPER
2 The Head Carriage moves to a location permitting
wiper replacement, and then the message shown in
the figure appears.
Remove the I/S Cover.
OPEN FRONT
COVER
SCREW
I/S COVER
HOOK
3
The message shown in the figure appears.
FINISHED?
4
Using the tweezers, grasp the bottom part of the wiper
and unhook it.
Clean the Wiper Carriage and Scraper using
the cleaning stick if they need to be cleaned.
3-10
WIPER CARRIAGE
SCRAPER
5 Remove the wiper and install the new one.
Make sure to fix the Wiper so that the rubber
side faces the front.
6 Use the tweezers to press the part shown in the figure
and engage the wiper on the hook.
Make sure engage it on the hook. If the wiper
is not hooked, it may fall off during use.
7
Fix the I/S Cover, and press the [ENTER] key.
The Head Carriage moves back to the standby position
and the Head Cleaning starts automatically. When the
Head Cleaning finishes, the screen shown in the figure
appears.
SCREW
I/S COVER
HOOK
ENTER
MAINTENANCE
REPLACE WIPER
3-11
3-3 CAP TOP REPLACEMENT
1 Remove the I/S Cover.
SCREW
I/S COVER
HOOK
2 Move the Head Carriage leftwards by hand.
HEAD CARRIAGE
3 Remove the Pump Cover.
PUMP COVER
4 Disconnect the tube of the Cap Top from the tube of
the Pump.
Save the Y tube joint to use later for connecting the
tube of the new Cap Top.
3-12
Y TUBE JOINT
5 Unhook the Cap Frame while holding it, and remove it.
CAP FRAME
HOOK
Make sure to hold the Cap Frame. There is
a spring under the Cap Top. The Cap Top
jumps out unless you hold the Cap Frame
when removing it.
6 Remove the Cap Top upward together with the tube.
7 Fix the new Cap Top. Make sure to fix it so that the
tube side faces the front.
CAP TOP
CAP TOP
TUBE
Note the followings.
1. Do not touch the rubber's tip part of the
Cap Top.
2. The spring under the Cap Top is fixed
properly.
3. Do not bend the tubes.
8 Fix the Cap Frame.
CAP FRAME
3-13
9 Connect the tube of the Cap Top to the tube of the
Y TUBE JOINT
Pump using the Y tube joint.
10
Fix the Pump Cover.
PUMP COVER
11 Move the Head Carriage by hand to the lock position.
12
HEAD CARRIAGE
Fix the I/S Cover.
SCREW
Perform the following adjustment.
1. [4-7 FLUSHING POSITION ADJUSTMENT]
I/S COVER
HOOK
3-14
3-4 CARRIAGE MOTOR REPLACEMENT
1 Turn off the sub power, and then turn off the main
power.
MAIN POWER SW
2 Remove the following covers.
SCREW
I/S Cover
Right Top Cover
Panel Cover
Chassis Cover
I/S COVER
HOOK
When removing the
Panel Cover, remove the
sensor on the back side
of the Panel Cover and
the Ribbon Cable on the
Panel Board.
RIGHT TOP COVER
PANEL COVER
SENSOR
CHASSIS COVER
RIBBON CABLE
< Back Side >
3
Disconnect the connector of the Motor Cable.
CONNECTOR
< Top View >
3-15
4 Remove the spring on the Flange.
FLANGE
SPRING
5 Remove the 3 screws fixing the Flange, and remove
FLANGE
the motor together with the Flange.
SCREW
6 Remove the 4 screws to remove the motor from the
Flange.
And fix a new motor to the Flange.
BASE
FLANGE
Be careful with the fixing direction of the
Flange in relation to the motor cables.
SPACER
7 Fix the Flange with the 3 screws temporarily.
FLANGE
SCREW
3-16
8 Fix the spring.
SPRING
9
Move the Head Carriage leftwards by hand.
HEAD CARRIAGE
10 Turn the Drive Gear by hand and check there is no
backlash all the way around.
DRIVE GEAR
MOTOR GEAR
11
Tighten up the 3 screws to fix the Flange in the order
shown in the figure.
1
3
2
3-17
12 Turn the Drive Gear by hand little by little and check
there is no backlash.
DRIVE GEAR
Grease the gear of the motor and Drive Gear
properly (FLOIL G902).
MOTOR GEAR
13 Connect the connector of the Motor Cable.
CONNECTOR
< Top View >
14 Move the Head Carriage by hand to the lock position.
15
Fix the Chassis Cover, Right Top Cover and Panel
Cover.
When fixing the Panel
Cover, fix the sensor
on the back side of the
Panel Cover and connect
the Ribbon Cable to the
Panel Board.
HEAD CARRIAGE
RIGHT TOP COVER
PANEL COVER
CHASSIS COVER
SENSOR
RIBBON CABLE
< Back Side >
3-18
16
Perform the SERVO LOCK CHECK.
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
17 In [MOTOR MENU] > [SERVO LOCK] menu, select [S].
Move the Head Carriage left and right by hand and
make sure the value on the LCD changes depending
on the head position.
SERVICE MENU
MOTOR MENU
MOTOR MENU
SERVO LOCK
18
Press the [ENTER] key to excite the motor.
Check the Head Carriage can not be moved easily by
hand and the value on the LCD doesn't change.
SERVO LOCK
S*
1688
SERVO LOCK
S*
1688
19 Perform the AGING.
Go back to the [MOTOR MENU], and select [AGING]
> [SCAN] and press the [ENTER] key. Make sure
the machine performs AGING and then, finish it by
pressing [ENTER] key.
SERVICE MENU
MOTOR MENU
[
]
[
]
MOTOR MENU
AGING
Do not load any media when performing
[AGING].
3-19
AGING
SCAN
20
Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S]
> [CLEAR] and press the [ENTER] key. The motor
working hours will be reset to 0.
HISTORY MENU
MOTOR GROUP
MOTOR HOURS S
1653 hours
MOTOR HOURS S
CLEAR
3-20
3-5 FEED MOTOR REPLACEMENT
1 Turn off the sub power, and then turn off the main
power.
MAIN POWER SW
< Rear View >
2 Remove the following covers.
INK CARTRIDGE COVER
Maintenance Cover
Left Side Cover
Left Cover
Ink Cartridge Cover
LEFT COVER
< Left Side >
3 Disconnect the connector of the sensor cable from the
LEFT SIDE COVER
MAINTENANCE COVER
FEED MOTOR BOARD
Feed Motor Board.
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
4
Open the Front Cover and remove the Cutter Frame.
FRONT COVER
When removing the Cutter Frame, remove
the Sensor Cable on the back side from the
Clamp.
CLAMP
CUTTER FRAME
CUTTER FRAME
CABLE
3-21
5 Remove the connector of the Motor Cable.
CONNECTOR
6 Remove the screw as shown in the figure to remove
the Grit Encoder Board together with the stay.
SCREW
STAY
GRIT
ENCODER
BOARD
7 Remove the 3 screws as shown in the figure to remove
Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
8 Remove the Grit Encoder.
GRIT ENCODER
Make sure not to scratch or leave any
fingerprints on the Grit Encoder.
3-22
9 Remove the 4 rivets as shown in the figure, and slide
RIVET
the Gear Cover to the front side, and remove it.
GEAR COVER
RIVET
10
Remove the spring.
SPRING
11 Remove the 3 screws fixing the Flange, and remove
the motor together with the Flange.
SCREW
MOTOR
FLANGE
SCREW
12
Remove the 4 screws to remove the motor from the
Flange.
And fix the new motor to the Flange.
Be careful with the fixing direction of the
Flange in relation to the motor cables.
3-23
FLANGE
13 Fix the Flange with the 3 screws temporarily.
SCREW
FLANGE
14 Fix the spring.
SPRING
15 Turn the Drive Gear by hand and check there is no
backlash all the way around.
DRIVE GEAR
MOTOR GEAR
16 Tighten up the 3 screws to fix the Flange in the order
shown in the figure.
FLANGE
1
2
3
3-24
17 Turn the Drive Gear by hand little by little and check
there is no backlash.
DRIVE GEAR
Grease the gear of the motor and Drive Gear
properly (FLOIL G902).
18 Slide the Gear Cover to the back side, and fix the Gear
RIVET
Cover with the 4 rivets.
GEAR COVER
RIVET
19 Rotate the Shaft to check that the Drive Gear does not
touch the Gear Cover.
SHAFT
DRVIVE GEAR
GEAR COVER
< Top View >
20 Fix the Grit Encoder.
GRIT ENCODER
The both sides of the Grit Encoder is the
same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on it.
3-25
21 Fix the Grit Encoder Stopper with the 3 screws while
holding the Shaft.
GRIT ENCODER STOPPER
SHAFT
SCREW
22
Fix the Grit Encoder Board together with the stay so
that the Grit Encoder is in between the gap of sensor.
Adjust the position
of the sensor so
that the clearance
with the GritEncoder is around
1mm.
SCREW
GRIT
ENCODER
1mm
STAY
SENSOR
GRIT
ENCODER
BOARD
< Top View >
23
Rotate the Shaft to check that the Grit Encoder does
not touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the
sensor, loosen the screw as shown in the
figure to adjust the sensor by moving right
and left.
SCREW
GRIT
ENCODER
24
SHAFT
SENSOR
< Top View >
Connect the connector of the Motor Cable and put the
cable through the Clamp.
CONNECTOR
CLAMP
3-26
25
Fix the Cutter Frame.
When fixing the Cutter Frame, be careful
not to squeeze the sensor cable on the back
side. Fix the sensor cable to the Clamp.
CLAMP
CUTTER FRAME
CUTTER FRAME
26
CABLE
Connect the connector of the sensor cable to the Feed
Motor Board.
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
27
Perform the SERVO LOCK CHECK.
After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
28
In [MOTOR MENU] > [SERVO LOCK] menu, select [F].
Rotate the Grit Roller back and forth by hand and
make sure the value on the LCD changes depending
on the movements.
SERVICE MENU
MOTOR MENU
[
] [
MOTOR MENU
SERVO LOCK
[
]
SERVO LOCK
F: 140
140
3-27
]
29
Press the [ENTER] key to excite the motor.
Check the Grit Roller can not be rotated easily by hand
and the value on the LCD doesn't change.
SERVO LOCK
F: 80
80
[ ENTER ]
SERVO LOCK
F:* 80
80
30
Check the Grit Encoder.
Go back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the
Grit Encoder functions correctly by confirming the
display to show [G-ENC. CHECK COMPLETED].
SERVICE MENU
MOTOR MENU
[
][
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC:
G-ENC:
In case that [G-ENC. CHECK FAILED] appears, check
the followings.
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There are no scratches or fingerprints on the Grit
Encoder.
6654
6653
G-ENC. CHECK
COMPLETED
G-ENC. CHECK
FAILED
31 Perform AGING.
Go back to the [MOTOR MENU], and select [AGING]
> [FEED] and press the [ENTER] key. Make sure
the machine performs AGING and then, finish it by
pressing [ENTER] key.
Do not load any media when performing
[AGING].
SERVICE MENU
MOTOR MENU
]
][
]
MOTOR MENU
AGING
[
AGING
FEED
3-28
[
32
Clear the motor working hours.
Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS F]
> [CLEAR] and press the [ENTER] key. The motor
working hours will be reset to 0.
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
][
]
MOTOR HOURS F
1653 hours
[
]
MOTOR HOURS F
CLEAR
[ ENTER ]
3-29
3-6 PUMP REPLACEMENT
1 Turn off the sub power, and then turn off the main
power.
MAIN POWER SW
< Rear View >
2 Remove the I/S Cover.
SCREW
I/S COVER
HOOK
3 Remove the Pump Cover and Panel Cover.
When removing the
Panel Cover, remove the
sensor on the back side
of the Panel Cover and
the Ribbon Cable on the
Panel Board.
PANEL COVER
SENSOR
RIBBON CABLE
< Back Side >
PUMP COVER
4 Remove the connector of the motor.
MOTOR
CONNECTOR
3-30
5 Disconnect the tubes of the Cap Top and the tubes of
TUBE (CAP TOP)
the Drain from the pumps.
TUBE (DRAIN)
PUMP
6 Remove the 2 screws as shown in the figure to remove
the Pump Unit.
SCREW
7
Remove the 4 screws as shown in the figure to remove
the Pump Unit Stay.
SCREW
SCREW
PUMP UNIT STAY
8
Separate the 2 pumps.
3-31
PUMP UNIT
9 Replace with the new pump.
BEARING
< Procedure for pump with the motor >
1) Remove the setscrew as shown in the figure to remove
SETSCREW
the gear and bearing from the Shaft.
SHAFT
GEAR
2) Remove the 3 screws as shown in the figure to remove
MOTOR
the pump from the motor.
Fix the new pump to the motor.
SCREW
PUMP
3) Set the bearing and gear to the Shaft.
BEARING
SHAFT
GEAR
Be careful with the fixing direction of the
bearing and gear.
3-32
4) Fix the setscrew at the D-cut part by pushing the gear
against the bearing.
SETSCREW
GEAR
BEARING
SETSCREW
GEAR
D-cut part
< Procedure for pump without the motor >
1) Remove the 3 screws as shown in the figure to remove
PLATE
the plate from the pump, and fix it to the new pump.
SCREW
10 Assemble the 2 pumps.
3-33
11 Fix the Pump Unit Stay with the 4 screws as shown in
SCREW
the figure.
SCREW
PUMP UNIT STAY
12 Fix the Pump Unit with the 2 screws as shown in the
figure.
SCREW
13 Connect the tubes of the Cap Top and the tubes of the
TUBE (CAP TOP)
Drain to the pumps.
No difference between the 2 tubes(DRAIN).
No difference between the 2 tubes(CAP TOP).
Connect them to their pumps as shown in the
STOPPER
figure.
PUMP UNIT
TUBE (DRAIN)
PUMP
TUBE(DRAIN)
STOPPER
TUBE(CAP TOP)
14 Connect the connector of the motor.
MOTOR
CONNECTOR
3-34
15 Fix the Pump Cover and Panel Cover.
When fixing the Panel
Cover, fix the sensor
on the back side of the
Panel Cover and connect
the Ribbon Cable on the
Panel Board.
PANEL COVER
SENSOR
RIBBON CABLE
< Back Side >
16
PUMP COVER
Turn on the main power, then turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
17 Select [SERVICE MENU] > [I/S MENU] > [PUMP
CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] to check the pumps work correctly.
SERVICE MENU
I/S MENU
[
][
]
PUMP CHECK
PUMP SUCTION
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP RELEASE
18 Clear the pump times.
Select [SERVICE MENU] > [HISTORY MENU] >
[MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and
press the [ENTER] key.
SERVICE MENU
HITORY MENU
[
]
HITORY MENU
MOTOR GROUP
[
]
PUMP TIMES
9134 times
3-35
PUMP TIMES
CLEAR
19
Fix the I/S Cover.
SCREW
I/S COVER
HOOK
3-36
3-7 INK TUBE REPLACEMENT
1 Turn on the sub power while pressing the left, right and
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2 Select [SERVICE MENU] > [SUB MENU] > [PUMP
Revised 2
UP], and remove ink by following the sequence.
< ECO-SOL MAX ink >
< AQUEOUS PIGMENT ink >
SERVICE MENU
SUB MENU
SERVICE MENU
SUB MENU
] [
[
]
[
] [
[
]
]
SUB MENU
PUMP UP
SUB MENU
PUMP UP
[
]
CHECK
DRAIN BOTTLE
CHECK
DRAIN BOTTLE
ENTER
[ENTER]
REMOVE SOL CRT.
1234
REMOVE CARTRIDGE
1234
PUMPING-UP...
>>>
PUMPING-UP...
>>>
3 Turn off the sub power, and then turn off the main
MAIN POWER SW
power.
<Back Side>
SUB POWER SW
4 Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Rail Cover
Front Cover
Top Cover
Right Top Cover
LEFT SIDE COVER
TOP COVER
FRONT RAIL COVER
RIGHT TOP COVER
MAINTENANCE COVER
FRONT COVER
I/S COVER
3-37
5
Remove the Carriage Cover.
CARRIAGE COVER
6 Disconnect the ink tubes (Carriage Side) from the Y
tube joints, and put the scotch tape at the tip of the ink
tube to prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of
the other side (Carriage Side) of the joints.
7 Disconnect the ink tubes (Cartridge Side) from the
JOINT ADAPTERs
Joint Adapters, and put the scotch tape at the tip of the
ink tube to prevent the ink from coming out.
It is not necessary to replace the ink tubes of
the other side (Cartridge Side) of the joints.
8 Pull out the ink tubes and replace them with new ones.
Upper
Each four tubes are connected, and the
lengths of both ends are different.
Be careful with the fixing direction of tubes.
P/No.
P/Name
1000002681 TUBE,SJ-RDG3*4 4LINK VP-540
(For RS-540)
1000004784 TUBE,SJ-RDG3*4 LINK4 RS-640
CARTRIDGE Side
CARRIAGE Side
Lower
(For RS-640)
3-38
9 Put the new ink tubes in the Tube Guides. Connect the
JOINT ADAPTERs
new ink tubes to the Joint Adapters(Cartridge Side),
and fix them to the Clamps.
Connect the tubes to the tube joints in the fixed
positions with K on top as shown in the figure.
TUBE GUIDE
K
C
M
Y
CLAMPs
< Left Side >
Cross the tubes (Carriage Side) two
by two as shown in the figure.
HOLDER CABLE PLATE
Be careful not to bend and break the
tubes.
Make sure that the tubes do not
touch the plate and Cable Guide
Support.
plate
Make sure that the fixing direction of
the Holder Cable Plate is correct.
cross
CABLE GUIDE SUPPORT
< Rear View >
RIBBON CABLE
HOLDER CABLE SHEET
CABLE HOLDER
CABLE HOLDER
HOLDER CABLE PLATE
TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
10
Fix the tubes with the Clamps as shown in the figure.
CLAMPs
< Rear View >
3-39
11
Connect the tubes to the Y tube joints (Carriage
Side).
JOINTs
12
Fix the Carriage Cover.
CARRIAGE COVER
13 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the
Service Mode.
MENU
MENU
SERVICE MENU
14 Select [SERVICE MENU] > [SUB MENU] > [FILL INK],
and perform Filling Ink by following the sequences.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
FILL INK
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
3-40
3-8 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
POWER BOARD
MAIN BOARD
SERVO BOARD
SW POWER SUPPLY
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN3
CN7
CN6
CN5
CN8
CN14
CN15
CN17
CN19
3-41
CN22
1 Turn on the main power.
MAIN POWER SW
< Rear View >
2 Start the Peck.
3 Perform [Get Report] and [Get Parameters], and save
the Service Report and the parameters.
4 Turn off the main power and pull out the AC cord.
MAIN POWER SW
< Rear View >
3-42
5 Remove the I/S Cover, Right Top Cover and Chassis
Cover.
RIGHT TOP COVER
I/S COVER
CHASSIS COVER
6 Remove the 4 screws as shown in the figure.
SCREW
< Top View >
the cables and release the cables from the
7 Disconnect
clamps.
8 Pull out the Chassis to the front side.
CHASSIS
3-43
9 Disconnect all the cables from the Servo Board.
10 Remove the 4 screws as shown in the figure to remove
the Servo Board.
11 Disconnect the cables as shown in the figure from the
Main Board.
12 Disconnect the connector and Ribbon Cable as shown
in the figure and fix them to the new Main Board.
Remove the 4 screws as shown in the figure and
replace with the new Main Board.
RIBBON CABLE
CONNECTOR
3-44
13
Connect the cables as shown in the figure to the Main
Board.
14
Fix the Servo Board with the 4 screws as shown in the
figure.
15
Put back the Chassis.
CHASSIS
16 Connect all the cables to the Servo Board.
3-45
17
Fix the Chassis with the 4 screws as shown in the
figure.
SCREW
< Top View >
CHASSIS
18
Connect the cables and bundle them with the clamps.
Make sure to insert the connector of the Power
Board to the proper sockets.
On the connector...
DRYER : 1 red line
PRINT : NO red line
DRYER
PRINT
POWER BOARD
19 Perform the following operations after replacement.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the Sensor Check.
3-46
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. SENSOR CHECK
It can be performed in the Sensor Check.
13. LIMIT & CUT DOWN POSITION INITIALIZE
14. FLUSHING POSITION ADJUSTMENT
15. LINEAR ENCODER SETUP
16. PAPER SIDE SENSOR ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
3-47
SW POWER SUPPLY REPLACEMENT (41V,5V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the
[CN1] and [CN405] on
the Servo Board, and
[CN22] on the Main
Board
Connected to the
[CN302] on the
Power Board.
1 Turn off the sub power, and then turn off the main
power and pull out the AC cord.
MAIN POWER SW
< Rear View >
2 Remove the I/S Cover, Right Top Cover and Chassis
Cover.
I/S COVER
CHASSIS COVER
3-48
RIGHT TOP COVER
3 Remove the 4 screws as shown in the figure.
SCREW
< Top View >
the cables and release the cables from the
4 Disconnect
clamps.
5 Pull out the Chassis to the front side.
CHASSIS
6 Disconnect all the cable from the SW Power Supply.
3-49
7 Remove the 5 screws as shown in the figure and
replace with the new SW Power Supply.
Connect all the cables to the SW Power Supply.
In case that the volume is accidentaly turned
around, adjust the output voltage value to +41
+/- 0.1.
VOLUME
8 Put back the Chassis.
CHASSIS
9 Fix the Chassis with the 4 screws as shown in the
figure.
SCREW
< Top View >
Connect the cables and bundle the cables with the
10 clamps.
3-50
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit,
disassembly the lithium battery,
nor put it into fire.
It may cause heat, explosion and
fire.
Put tape around the lithium
battery for insulation for disposal
or preservation.
It may cause heat, explosion and
fire.
1 Turn off the sub power, and then turn off the main
power.
Remove the Chassis cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
3-51
2 Remove the battery on the Main Board by pushing it
SOCKET
down and tilting towards left.
1
2
MAIN BOARD
3 Replace the battery with new one.
SOCKET
BATTERY
Be careful with the direction of the battery.
MAIN BOARD
4 Turn on the main power, then turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
5 Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press [ENTER] key.
The display of [B] which shows a battery
exhaustion disappears by this step.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
[
]
CLOCK
TIME
TIME
00:00:59 B
TIME
13:01:59 B
[ ENTER ]
3-52
]
6 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press [ENTER] key.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
[
] [
[
]
[
]
CLOCK
DATE
DATE
00/00/00
DATE
06/08/08
7 Turn off the sub power, and then turn off the main
power.
Fix the Chassis Cover.
CHASSIS COVER
MAIN POWER SW
< Rear View >
8 Dispose of the battery.
3-53
]
3-10 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !!
When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new
belt at the same time as removing the current belt.
There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
< Rear View >
2
Remove the following covers.
LEFT SIDE COVER
I/S Cover
Maintenance Cover
Left Side Cover
Front Rail Cover
Front Cover
Top Cover
Right Top Cover
TOP COVER
FRONT RAIL COVER
RIGHT TOP COVER
MAINTENANCE COVER
FRONT COVER
I/S COVER
3 Remove the Head Carriage Cover and move the
Head Carriage leftwards by hand.
HEAD CARRIAGE
3-54
4
Remove the 2 screws fixing the Belt Holder Stay to the
Head Carriage.
5 Loosen the 2 Fixingscrews as shown in the figure
<Top View Left side of the Belt>
located leftside of the Belt.
And loosen the Adjustment Screw.
Adjustment Screw
Fixingscrew
6 Remove the Belt Holder Stay from the Head Carriage
and move it to the left.
Do not scratch the Encoder Scale when
removing the Belt Holder Stay from the
Head Carriage or moving the Belt Holder
Stay.
For working easily and safely, it is
recommended to remove the encoder/
encoder scale if it is difficult to remove or
move the Belt Holder Stay.
7
Loosen the 4 screws to remove the Carriage Belt.
Do not scratch the Encoder Scale when
removing the Carriage Belt.
If the grease of the Belt adheres to the
Encoder Scale, it can be a cause of
defective printing.
3-55
BELT HOLDER STAY
8 Replace with the new Carriage Belt.
Check that the Belt is not twisted.
Put adequate quantity of grease(P/# : 21675102
GREASE, FLOIL G-902Y 10ML) on the pulleys.
<Left side>
9 Tighten the screws as shown in the figure to fix both
ends of the Carriage Belt to the Belt Holder Stay with
the plastic plate and metal plate.
<Right Side>
< Cross-section diagram >
SCREW
OK)
CARRIAGE BELT
CARRIAGE BELT
METAL PLATE
When fixing the Carriage Belt, make sure the
ends of the Carriage Belt are not overlapped.
BELT HOLDER STAY
PLASTIC PLATE
Be careful with the fixing direction of the
plastic plate and the fixing order of the plates.
NG)
SCREW
CARRIAGE BELT
CARRIAGE BELT
METAL PLATE
< Cross-section diagram >
OK)
SCREW
METAL PLATE
PLASTIC PLATE
PLASTIC PLATE
BELT HOLDER STAY
SCREW
CARRIAGE BELT
CARRIAGE BELT
METAL PLATE
CARRIAGE BELT
BELT HOLDER STAY
PLASTIC PLATE
BELT HOLDER STAY
10 Move the Belt Holder Stay by hand to the position of
the screw hole which is for fixing to the Head Carriage,
while pusing it backward.
Do not scratch the Encoder Scale when
removing the Carriage Belt.
If the grease of the Belt adheres to the
Encoder Scale, it can be a cause of
defective printing.
3-56
BELT HOLDER STAY
11 Fix the Belt Holder Stay to the Head Carriage with the
screws.
12 Tighten the Adjustment Screw to have tension on the
<Top View Left side of the Belt>
Belt and then, tighten the 2 Fixingscrews shown in the
figure. Move the Head Carriage in a whole width of the
machine.
Do not tighten the Screws too hard.
Adjustment Screw
13
14
Lock the Head Carriage.
Perform the following adjustments and setting.
1. [4-9 Belt Tension Adjustment]
2. [4-10 Belt Position Adjustment]
3. [4-5 Limit & Cut Down Position Initialize]
4. [4-7 Flushing Position Adjustment]
3-57
Fixingscrew
3-11 ENCODER SCALE REPLACEMENT
1
Remove the following covers.
LEFT SIDE COVER
I/S Cover
Maintenance Cover
Left Side Cover
Front Rail Cover
Front Cover
Top Cover
TOP COVER
FRONT RAIL COVER
MAINTENANCE COVER
FRONT COVER
I/S COVER
2 Move the Head Carriage slowly leftwards.
HEAD CARRIAGE
3 Remove the Encoder Scale by removing the plate
fixing the Encoder Scale at its right end and the spring
on its left end.
SPRING
ENCODER SCALE
PLATE
4 Remove the Spring Plate from the Encoder Scale and
fix it to the new Encoder Scale where there is no black
dot written on it.
SPRING PLATE
Make sure not to scratch or put grease on the
Encoder Scale when fixing it.
Do not touch the surface of the Encoder
Scale.
3-58
BLACK DOT
5 Put the Encoder Scale in between the Encoder Plate
and the Guide Rail.
Then, fix the right end with the plate and hook up the
spring on the left end.
Make sure that the Encoder Scale is in place.
ENCODER SCALE
GUIDE RAIL
ENCODER PLATE
Do not loosen or tighten the screws fixing the
Encoder Plate.
GUIDE RAIL
ENCODER SCALE
SPRING
PLATE
ENCODER PLATE
6
Move the Head Carriage in a whole width of the
machine.
Make sure that the Encoder Scale doesn't make
contact with the Encoder Module and also Encoder
Scale is between the slit of the Encoder Module.
Perform the [4-6 LINEAR ENCODER SETUP].
3-59
3-12 GRIT ENCODER REPLACEMENT
1 Turn off the sub power, and then turn off the main
power.
MAIN POWER SW
< Rear View >
2 Remove the following covers.
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
< Left Side >
LEFT SIDE COVER
MAINTENANCE COVER
3 Remove the screw as shown in the figure to remove
the Grit Encoder Board together with the stay.
SCREW
STAY
GRIT
ENCODER
BOARD
4 Remove the 3 screws as shown in the figure to remove
Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
3-60
5 Replace with the new Grit Encoder.
GRIT ENCODER
The both sides of the Grit Encoder is the
same.
When fixing the Grit Encoder, make sure not
to scratch or leave any fingerprints on the
Grit Encoder.
6 Fix the Grit Encoder Stopper with the 3 screws as
shown in the figure by holding the Shaft.
GRIT ENCODER STOPPER
SHAFT
SCREW
7 Fix the Grit Encoder Board together with the stay so
that the Grit Encoder is in between the sensor.
Adjust the position
of the sensor so
that the clearance
with the GritEncoder is around
1mm.
SCREW
GRIT
ENCODER
1mm
STAY
SENSOR
GRIT
ENCODER
BOARD
< Top View >
8
Rotate the Shaft by Flange to check that the Grit
encoder does not touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the
sensor, loosen the screw as shown in the
figure to adjust the sensor by moving it right
and left.
SCREW
GRIT
ENCODER
SHAFT
SENSOR
< Top View >
3-61
9 After turning on the main power, turn on the sub power
while pressing the left, right and down keys to enter the
Service Mode.
+
MENU
MENU
SERVICE MENU
10
Check the GRIT ENCODER.
Go back to the [MOTOR MENU], and select [G-ENC.
CHECK] and press the [ENTER] key. Make sure the
Grit Encoder functions correctly by confirming the
display shows [G-ENC. CHECK COMPLETED].
SERVICE MENU
MOTOR MENU
[
][
]
MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC:
G-ENC:
6654
6653
G-ENC. CHECK
COMPLETED
In case that [G-ENC. CHECK FAILED] appears, check
the followings.
G-ENC. CHECK
FAILED
1. Grit Encoder is fixed correctly.
2. Feed Motor is fixed correctly.
3. There is no scratches or finger prints on the Grit
Encoder .
11 Fix the following covers.
Maintenance Cover
Left Side Cover
Left Cover
LEFT COVER
< Left Side >
3-62
LEFT SIDE COVER
MAINTENANCE COVER
3-13 PINCH ROLLER REPLACEMENT
1 Remove the Pinch Roller from the Pinch Lever.
Pinch Roller
Pinch Lever
2 Fix the new Pinch Roller to the Pinch Lever.
< ZOOM >
Pinch Lever
Pinch Roller
Make sure that the Pinch Roller is fixed
firmly at the 3 points and the hook.
Hook
< Bottom view >
3-63
3-14 HOLDER CABLE SHEET REPLACEMENT
1 Turn on the sub power while pressing the left, right and
down keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2 Select [SERVICE MENU] > [SUB MENU] > [PUMP
Revised 2
UP], and remove ink by following the sequence.
< ECO-SOL MAX ink >
< AQUEOUS PIGMENT ink >
SERVICE MENU
SUB MENU
SERVICE MENU
SUB MENU
[
] [
]
[
] [
[
]
]
SUB MENU
PUMP UP
SUB MENU
PUMP UP
[
]
CHECK
DRAIN BOTTLE
CHECK
DRAIN BOTTLE
ENTER
[ENTER]
REMOVE SOL CRT.
1234
REMOVE CARTRIDGE
1234
PUMPING-UP...
>>>
PUMPING-UP...
>>>
3 Turn off the sub power, and then turn off the main
power.
MAIN POWER SW
4 Remove the following covers.
I/S Cover
Maintenance Cover
Left Side Cover
Front Rail Cover
Front Cover
Top Cover
Right Top Cover
LEFT SIDE COVER
TOP COVER
FRONT RAIL COVER
RIGHT TOP COVER
MAINTENANCE COVER
FRONT COVER
I/S COVER
3-64
5 Remove the Carriage Cover.
6
CARRIAGE COVER
Disconnect the ink tubes from the Y tube joints, and
put the scotch tape at the tip of the ink tube to prevent
the ink from coming out. And remove them from the
Clamps.
CLAMPs
Y TUBE
JOINTs
7 Remove the 2 Tube Guides. Open the clamp and
PRINT CARRIAGE BOARD
RIBBON CABLE
disconnect the 3 Ribbon Cables from the Carriage
Board.
CLAMP
< Back Side >
3-65
TUBE GUIDEs
8 Remove the Cable Holders and Holder Cable Sheets
from the Tube Guides leaving the Ribbon Cables and
Holder Cable Plates.
HOLDER CABLE SHEET
HOLDER CABLE PLATE
CABLE HOLDER
RIBBON CABLE
TUBE GUIDEs
9 Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following
figures.
TUBE GUIDEs
Make sure that the cables
fit in the grooves of the
Tube Guides.
CABLES
TUBES
TUBE GUIDE
< Cross section >
Number of Tube Guide used on the each
machine is as follows.
RS-540 : 24
RS-640 : 27
3-66
Be careful with
the fixing order.
< Fixing Position >
CABLE HOLDER
HOLDER CABLE SHEET x 2
RIBBON CABLE x 3
CABLE HOLDER
HOLDER CABLE PLATE
TUBE GUIDE
Make sure that the fixing direction of
the Holder Cable Plate is correct.
RIBBON CABLE
HOLDER CABLE SHEET
CABLE HOLDER
CABLE HOLDER
HOLDER CABLE PLATE
TUBE
NG
HOLDER CABLE PLATE
OK
< Cross Section >
3-67
10
Fix the 2 Tube Guides. Connect the Ribbon Cables to
the Carriage Board, and fix them with the clamp.
Make sure that the tubes do not touch the
plate and Cable Guide Support.
plate
TUBE GUIDEs
In case of replacing the Tube Guides, cross
the tubes two by two as shown in the figure.
< Back Side >
CARRIAGE BOARD
CABLE GUIDE
SUPOORT
RIBBON CABLE
Be careful not to bend and break the tubes.
CLAMP
HOLDER CABLE PLATE
cross
11
Connect the tubes to the Y tube joints.
Fix them to the Clamps.
CLAMPs
Y TUBE JOINTs
12
Fix the Carriage Cover.
CARRIAGE COVER
3-68
13 Move the Head Carriage in a whole width of the
machine manually to make sure that there is no noise.
Confirm the cable assemblies when it makes abnormal
noise.
HEAD CARRIAGE
14 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the
Service Mode.
MENU
MENU
SERVICE MENU
15
Select [SERVICE MENU] > [SUB MENU] > [FILL INK],
and perform Ink Filling by following the sequences.
SERVICE MENU
SUB MENU
[
] [
[
]
]
SUB MENU
FILL INK
CHECK
DRAIN BOTTLE
[ENTER]
FILLING INK...
>>>
CHECK
DRAIN BOTTLE
3-69
4 Adjustment
4-1 SERVICE MODE
[
], [
], [
] + POWER ON
SERVICE MENU
PRINT MENU
[ MENU ] key
PRINT MENU
HEAD RANK
PRINT MENU
HEAD ADJUST
MENU
SERVICE MENU
HEAD RANK
HEAD 1
HEAD RANK 1
1234567 (1/5)
HEAD RANK
HEAD 4
HEAD RANK 4
1234567 (1/5)
HEAD ADJUST
BIAS
BIAS
TEST PRINT
PERFORMING
TEST PRINT
BIAS
--- VIEW ---
Feed media for visual check of the test pattern, by pressing
[ ] or [ ] key while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] key again after feeding, media returns
to the original position.
VERTICAL
TEST PRINT
PERFORMING
TEST PRINT
VERTICAL
--- VIEW ---
Feed media for visual check of the test pattern, by pressing
[ ] or [ ] key while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] key again after feeding, media returns
to the original position.
HORIZONTAL
TEST PRINT
PERFORMING
TEST PRINT
HEAD ADJUST
VERTICAL
HEAD ADJUST
HORIZONTAL
This menu is used for entering the Head Rank for each head
with 35 digit number and alphabet. The digits can be changed
with [ ] and [ ] keys and parameters can be changed with
[ ] and [ ] keys. The digit being changed is marked with an
under bar. Press [ENTER] key to save the settings.
It beeps for alerting when the calculation for verification,
CHECK SUM, is not correct in order to avoid input error.
HORIZONTAL
DT1, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT3, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT1, High
H2
2
H3
1
H4
3
HORIZONTAL
DT3, High
H2
2
H3
1
H4
3
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ]
keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the previous menu by pressing [ ] key when the cursor is on the head of the left end.
It starts with H2 when H1 is defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
BI-DIR.DEFAULT
TEST PRINT
HEAD ADJUST
BI-DIR.DEFAULT
TEST PRINT
1234
PERFORMING
TEST PRINT
Cursor can be moved with [ ] and [ ] keys, and the heads can be
turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the previous menu
by pressing [ ] key when the cursor is on the head 1.
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys.
[ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the previous menu by pressing [ ] key when the cursor is on the head of the left end.
Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST
STANDARD HEAD
STANDARD HEAD
2 > 2
This menu is hidden normally.
It appears when Base Head Menu is enabled
on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)
This is for checking the installation and
operation of Linear Encoder and Scale.
Refer to [4-6 LINEAR ENCODER SETUP].
PRINT MENU
CALIB.DEFAULT
PRINT MENU
TEST PATTERN
PRINT MENU
FLUSHING ADJ.
LINEAR ENCODER
SETUP FAILED
Error is found on Linear
Encoder and Scale.
CALIB.DEFAULT
TEST PRINT
PERFORMING
TEST PRINT
CALIB.DEFAULT
TEST PRINT 2
PERFORMING
TEST PRINT
CALIB.DEFAULT
SETTING
SETTING
+0.05%
TEST PATTERN
HORIZONTAL
PERFORMING
TEST PRINT
This is for checking the Head
Alignment in Horizontal.
TEST PATTERN
BI-DIR.
PERFORMING
TEST PRINT
This is for checking the Head
Alignment in Bidirectional.
TEST PATTERN
FILL
PERFORMING
TEST PRINT
It prints 100% solid single color
by each head. Print mode is fixed
at 720 dpi and 8 pass.
TEST PATTERN
BI-DIR. CHECK
PERFORMING
TEST PRINT
NOW PROCESSING..
FLUSHING ADJ.
SET POSITION
+0.10%
This menu is used for Calibration.
Refer to [4- 8 CALIBRATION].
When it shows [ ***** ], it means
that it has never been setup and it
needs to be set. In this case, even if
adjustment is unnecessary by the
test result, [0] must be set here.
This print pattern is for checking a
shifting error in Bidirectional and
also for confirming the mechanical
tendency.
NOW PROCESSING..
This is for adjusting the flushing position. Set the head height to LOW.
As entering the menu, the Head Carriage moves to the current flushing position. With [ ] and [ ] keys, move the Head Carriage to the position where
the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is
automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
Normal
SERVICE MENU
I/S MENU
I/S MENU
I/S CHECK
NOW PROCESSING..
Checking
I/S CHECK
COMPLETED
Error
I/S CHECK ERROR
WIPER
I/S MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
I/S MENU
I/S CONTROL
I/S CONTROL
WIPER
I/S MENU
WIPER AGING
NOW PROCESSING..
WIPER
FRONT
Normal
WIPER AGING
COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!
4-2
This is for checking the
operation of the wiper motor
and sensor. Make sure not
to have the Head Carriage
and Tool Carriage above the
wiper unit during the check.
This is for checking the pump
motor. The rotation for both ink
suction and release can be
checked. Pump motor rotates
for 5 seconds and stop.
The wiper can be moved
manually. Option: FRONT/REAR
Default: FRONT
Caution: Make sure not to have
the Head Carriage and Tool
Carriage above the wiper unit
during this operation.
This is for confirming that the
wiper is operated properly.
I/S MENU
CARTRIDGE
Remove all cartridges
before pressing [ENTER] key
Set cartridge to SLOT1
CARTRIDGE
IC CHECK
IC CHECK
SLOT1
All cartridges must be removed before entering IC
CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First, it confirms if
there is the driver for IC detection. The message below
is shown when an error is found on the driver.
INSERT
Error
IC CHECK
SLOT1
IC CHECK
SYSTEM ERROR
ERROR
Next, IC communication is checked individually by slot.
When a cartridge is inserted, it automatically starts to
communicate with the Ink cartridge IC for checking.
Display shows [OK], when the communication is done
properly. As cartridge is removed, the slot number of next
cartridge to be inserted is displayed. Starting from
SLOT1, it continues to SLOT4 in order. When the check
of SLOT4 is completed, the following message is
displayed at the end of check.
Normal
IC CHECK
SLOT1
OK
From SLOT1 to 4 in order
Set cartridge to SLOT12
IC CHECK
COMPLETED
IC CHECK
SLOT4
INSERT
It returns to IC CHECK menu by pressing [ENTER] key.
When communication is failed, it displays as below.
Error
IC CHECK
SLOT4
ERROR
IC CHECK
SLOT1
ERROR
Normal
IC CHECK
SLOT4
It returns to IC CHECK menu by pressing [ENTER] key.
NOTE:
Any cartridge can be used for this check as long as it
has IC chip on it.
No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
Before this IC CHECK, make sure Cartridge Sensor is
working properly.
OK
IC CHECK
COMPLETED
CARTRIDGE
SLOT 1
SL1 : SERIAL
1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE
Max K
Ink type of the Ink Cartridge IC is displayed.
SL1 : CAPACITY
200cc
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO.
40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM.
100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME
0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT
1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG
000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage.
Following messages are displayed when some error is found.
CARTRIDGE
SLOT 2
Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE
SLOT 4
A cartridge with no IC is inserted, wire break or short
SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-3
FRHDPULWwabC
***
H *
SERVICE MENU
SENSOR CHECK
1234
*EC
This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
F: Front Paper Sensor
R: Rear Paper Sensor
H: Head Lock Sensor
D: Side Cover Sensor
P: Maintenance Cover Sensor
U: Head Up/Down Sensor
L: Sheet Load Sensor
W: Paper Side Sensor
w: Wiper Sensor
a: TU Motor Drive Sensor
(When TU is connected)
b: Not in use
C: Front Cover Sensor
The second page shows the status of each
Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the display shows the left-side head.
Head Up/Down Sensor
H: Head HIGH
L: Head LOW
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
* : Cartridge inserted, Ink empty
TU Motor Drive Sensor
* : Driving
Blank: Not driving
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
HEAD:25 C/ 77 F
SERVICE MENU
SUB MENU
SUB MENU
SERIAL NO.
SERIAL NO.
ZS00000
SUB MENU
CHANGE INKTYPE
CHANGE INKTYPE
MAX 4
MAX 4
This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.
The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves
between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and
[ ] keys.
NOW PROCESSING..
To Setup View
BUSY LED blinks
This is for changing the Ink Type. Different from the process in the User Menu,
operations such as Head Wash and Fill Ink are not included.
This menu is used as a correction purpose when a wrong-type ink is selected.
When the ink type is changed, Ink System is initialized internally and then it exits
the menu and Setup is canceled.
Revised 2
Ink Type Max 4 : ECO-SOL Max CMYK
PIG 4 : PIGMENT CMYK
Revised 2 PIG2 4 : PIGMENT2 CMYK
UNKNOWN: Ink Type not specified
CHECK
DRAIN BOTTLE
SUB MENU
FILL INK
When ink is not filled
INSTALL
DRAIN BOTTLE
SELECT INK TYPE
E-SOL Max4COLOR
SET SOL CRT.
1234
SET CARTRIDGE
1234
Goes next, when cartridge is set
CHECK
DRAIN BOTTLE
FILLING INK...
Goes next, when completed
Revised 2
CHECK
DRAIN BOTTLE
SUB MENU
PUMP UP
REMOVE SOL CRT.
1234
PUMPING-UP...
Goes next, when completed
REMOVE CARTRIDGE
1234
Goes next, when cartridge is removed
Revised 2
SUB MENU
HEAD REPLACE
CHECK
DRAIN BOTTLE
SET SOLCL-LIQUID
1234
Cleaning and ink filling for after head replacement.
REMOVE SOL CL
1234
FILLING INK...
SET CL-LIQUID
1234
FILLING INK...
REMOVE CL-LIQUID
1234
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
SET SOL CRT.
1234
CHECK
DRAIN BOTTLE
FILLING INK...
CHECK
DRAIN BOTTLE
SET CARTRIDGE
1234
Goes next, when cartridge is set
Revised 2
SUB MENU
HEAD WASH
CHECK
DRAIN BOTTLE
REMOVE SOL CRT.
1234
SET SOLCL-LIQUID
1234
REMOVE CARTRIDGE
1234
SET CL-LIQUID
1234
Goes next, when cartridge is removed
WASHING HEAD...
REMOVE SOL CL
1234
REMOVE CL-LIQUID
1234
Goes next, when cleaning cartridge is removed
4-4
Goes next, when cleaning cartridge is set
WASHING HEAD...
Goes next, when completed
SUB MENU
PERIODIC CL.
PERIODIC CL.
LIGHT LIGHT
This is for selecting a cleaning type for [PERIODIC CL.] function.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
WIPE: Wiping and Flushing only
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU
FAN CHECK
FAN CHECK
VACUUM FAN
SUB MENU
TU CHECK
TU CHECK
TU
This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.
Fan turns off automatically as exiting this menu.
TU
START
TU IS
NOT CONNECTED
Selecting [START], the operation of TU can be
confirmed by manually moving the dancer roller of TU.
The driving status of TU is indicated on the upper right
of the display. It shows [ * ] while driving and it is blank
when not driving. Also selecting [STOP], make sure TU
does not drive when the dancer roller is moved. Once
back out this menu, the initial status here is always
[START] despite what is selected before.
DATE
05/09/10
DATE
05/09/10
STOP
When Take-Up unit is not connected
SUB MENU
CLOCK
CLOCK
DATE
Display
[Year/Month/Day]
TIME
01:01:59
CLOCK
TIME
[Year/Month/Day]
Edit
TIME
01:01:59
Display
TIME
01:01:59
B
Edit
TIME
01:01:59
B
It shows [B], when
battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it
performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time
record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.
When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as
a referential information.
SUB MENU
DIP SW CHECK
DIP SW CHECK
0110 0000
bit # [ 1 2 3 4
SUB MENU
KEY CHECK
SUB MENU
LCD/LED/BUZ CHK
This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in
order from the left. [0] is OFF and [1] is ON.
5678]
This is for checking the operation of panel keys. It shows [NONE] on the lower LCD
before pressing any key. It shows the key name when a key is pressed. And it shows
the message [KEY ERROR] when 2 or more keys are pressed at the same time, and
it is considered that no buttons are pressed. You can exit this menu with [ ] key.
Therefore, [ ] key needs to be the last button to be pressed in order to check all
keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When
exiting, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly.
The power cannot be turned off with the Sub Power SW while performing this menu
KEY CHECK
NONE
This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially
performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF
of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on
LCD, and display of all characters available on LCD.
Confirm that all functions operate properly, visually and by the sound.
Abbreviated
Returns when completed
Waiting for incoming data
SUB MENU
PORT CHECK
DETECTING...
00:
0B
This is for checking the data input from network. The check sum and input data byte
are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of
2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They
are cleared when [ENTER] key is pressed. The input data byte overflows at
4GB(4294967296B) and is reset to 0.
Receiving data from network
NETWORK
B3:1073741624B
SUB MENU
MAINTE. MSG.
MAINTE. MSG.
NONE 100 hours
SUB MENU
PAPERSIDE SENSE
PAPERSIDE SENS
OUTPUT LEVEL
OUTPUT LEVEL
0.71V
PAPERSIDE SENS
NOW PROCESSING..
This is for setting the timing to show the message for maintenance. It displays the
message suggesting to perform maintenance when the total print time reaches the
specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
This menu is used for adjusting the Paper Side Sensor.
Refer to [4-12 PAPER SIDE SENSOR ADJUSTMENT].
SENSOR AUTOTEST
SENSOR AUTOTEST
0.5V NOISE 1
Goes next after checking
When MEDIA CLAMP is detected.(beeps one time)
SUB MENU
MEDIA CLAMP CHK
MEDIA CLAMP CHK
COMPLETED
NOW PROCESSING..
When MEDIA CLAMP is not detected.(beeps two times)
MEDIA CLAMP CHK
FAILED
4-5
This menu is for checking the detection of
the Media Clamp.
SERVICE MENU
MOTOR MENU
MOTOR MENU
AGING
AGING
SCAN
SCAN
NOW AGING
AGING
FEED
FEED
NOW AGING
AGING
BOTH
BOTH
NOW AGING
SCAN : Aging for Scan Motor.
The Head Carriage runs max. printing width
in Scan direction.
FEED : Aging for Feed Motor.
Grit Roller runs 100mm back and forth.
BOTH : The Head Carriage runs max. printing width
in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
To stop Aging, press [ENTER] key. The Head Carriage
automatically returns to the capping position, and it returns to the
previous menu after the Head is capped.
Make sure not to perform Aging for excessive time when the
head has ink, in order to prevent the head from being damaged
by dried ink. When Aging is performed with ink filled, it runs while
performing the Flushing operation. No Flushing when ink is not
filled.
Servo Motor : LOCKED
MOTOR MENU
SERVO LOCK
SERVO LOCK
F: * 0
SERVO LOCK
S:
100
0
Servo Motor : FREE
SERVO LOCK
F:
240
20
M-ENC:
G-ENC:
6654
6653
SERVO LOCK
F:
0
0
This is for checking whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
long as the feed-back is proper.
Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the power is
controlled normally.
As for [F(Feed direction)], the value displayed on the left changes
by Grid Encoder, and the right changes by Motor Encoder.
Normal (beeps 1 time)
MOTOR MENU
G-ENC. CHECK
G-ENC. CHECK
COMPLETED
Error (beeps 2 times)
This is for checking whether the Grit Encoder functions normally.
Be careful with the Feed Motor which drives as executing this
menu.
The motor drives about 4 times and it displays the coordinates
of the stop position of Motor Encoder and Grit Encoder at each
time. The result is judged by the last Encoder coordinates.
G-ENC. CHECK
FAILED
SERVICE MENU
HEATER MENU
HEATER MENU
SVC. MODE HEAT.
SVC.MODE HEAT.
STOP > STOP
HEATER MENU
HEATER ADJUST
HEATER ADJUST
PRINT
PRINT
HEATER ADJUST
DRYER
DRYER
HEATER MENU
PREHEAT TEMP.
PREHEAT TEMP.
35 C
35 C
HEATER MENU
HEAT TIMEOUT
HEAT TIMEOUT
OFF
10min
HEATER MENU
HEATER CHECK
The heater does not operate when the machine is started in Service Mode. Set [START] here
when the heater needs to be on. [START] is canceled once the Sub Power is turned off and
the setting is back to [STOP] when entering the Service Mode next time.
0
0
-3
This is for setting the offset of heater temperature.
The heater is controlled with this offset value added
to the temperature displayed on the LCD.
Range: -5 to +5 Default: 0
-3
This is for setting the heater temperature for [PREHEATING] under the
[HEATER MENU] in the User Menu.
Range: 20 to 40 C
Default: 30 C
This is for setting the time to show the confirmation message when controlling heater
temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when
the temperature controll is not completed at the specified timing when controlling the heater
temperature before printing.
Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : OFF
Print Heater : ON
PRINT
DRYER
PRINT
DRYER
_ 25 C
25 C
_ 40 C
*
25 C
This is for checking the heaters and thermistors.
While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys
are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only
means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off
automatically when exiting the menu.
Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.
The temperature is displayed in Celsius only.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE1
This is the software switch for switching the setting of supporting functions. Normally, it is not necessary
to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys.
Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
PAGE1
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH
PAGE16
PAGE16
00000000
bit #[ 8 7 6 5 4 3 2 1 ]
Bit
Contents
PAGE1:Bit4
Reflection of the heater related
parameters to the test pattern
[1] enables the settings of [FULL WIDTH S] and
[PERIODIC CL.] for all test patterns.
0
PAGE1:Bit7
Periodic flushing of MAX ink
Enables with [0], Disables with [1]
0
PAGE2:Bit6
Base Head Menu
With [1], [STANDARD HEAD] menu is added
to the Service Menu
0
Installation of Front Cover
With [1], Front Cover is installed.
With [0], No Front Cover.
1
PAGE16:Bit1
Meanings
* All the default of the items not shown here is [0].
CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
4-6
Default
SERVICE MENU
HISTORY MENU
HISTORY MENU
MOTOR GROUP
MOTOR HOURS F
3 hours
In History Menu, the parameters are separated in groups
by categories. The parameters can be displayed or cleared
by selecting the group.
SERVICE MENU
REPORT
REPORT
SERVICE REPORT
MOTOR HOURS F
CLEAR
CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /
WIPE GROUP / PRINT GROUP / CUTTING GROUP /
INK GROUP / HEATER GROUP / ERROR GROUP /
SYSTEM
SERVICE REPORT
HEAD H1
H1/H2/H3/H4
REPORT
HISTORY REPORT
HISTORY REPORT
HEAD H1
H1/H2/H3/H4
REPORT
CARTRIDGE
CARTRIDGE
HEAD H1
Reports can be printed. The head to print the report is selectable, considering the case of head
trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing.
SERVICE : Service Report is printed. It prints the Service Information additionally to the System
Report of the standard menu.
HISTORY : History Report is printed.
CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink
Cartridges installed on the machine.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
H1/H2/H3/H4
REPORT
EVENT LOG
SELECT MAXIMUM
100 LOGS
Options: 100LOGS/200LOGS/ALL
REPORT
SERIAL
4-7
EVENT LOG
HEAD H1
Required Printing Area
SERVICE: W270 L360mm
HISTORY: W165 L160mm
CARTRIDGE: W180 L35mm
EVENT LOG/100 LOGS: W280 L155mm
EVENT LOG/200 LOGS: W280 L285mm
EVENT LOG/ALL(400): W280 L545mm
HISTORY MENU
MOTOR GROUP
Item
MOTOR HOURS F
MOTOR HOURS S
PUMP TIMES
CLEAR ALL
Contents
Total time that the Feed Motor has been rotated.
Total time that the Scan Motor has been rotated.
Total time that the Pump Motor has been rotated.
Clear all the value in the Motor Group.
Unit
hour
hour
times
Life: 1500 hours
Life: 200,000 times
HEAD GROUP
Item
SHOT COUNT 1
SHOT COUNT 2
SHOT COUNT 3
SHOT COUNT 4
SHOT COUNT 5
SHOT COUNT 6
SHOT COUNT 7
SHOT COUNT 8
Contents
Number of shots fired from the nozzle(H1 left)
Number of shots fired from the nozzle(H1 right)
Number of shots fired from the nozzle(H2 left)
Number of shots fired from the nozzle(H2 right)
Number of shots fired from the nozzle(H3 left)
Number of shots fired from the nozzle(H3 right)
Number of shots fired from the nozzle(H4 left)
Number of shots fired from the nozzle(H4 right)
Unit
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Shots/1000
Reference
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
Life: 6 billion Shots/nozzle
WIPE H1
Number of times the Wiping has been performed.(H1) times
WIPE H2
Number of times the Wiping has been performed.(H2) times
WIPE H3
Number of times the Wiping has been performed.(H3) times
WIPE H4
Number of times the Wiping has been performed.(H4) times
RUB H1
RUB H2
RUB H3
RUB H4
NORMAL CL. H1
NORMAL CL. H2
NORMAL CL. H3
NORMAL CL. H4
MEDIUM CL. H1
MEDIUM CL. H2
MEDIUM CL. H3
MEDIUM CL. H4
POWERFUL CL.H1
POWERFUL CL.H2
POWERFUL CL.H3
POWERFUL CL.H4
AUTO CL.H1
AUTO CL.H2
AUTO CL.H3
AUTO CL.H4
PROTECT HEAD HEAD1
PROTECT HEAD HEAD2
PROTECT HEAD HEAD3
PROTECT HEAD HEAD4
CLEAR
CLEAR
CLEAR
CLEAR
CLEAR
H4
H3
H2
H1
ALL
Number of times the Rubbing has been
times
performed.(H1)
Number of times the Rubbing has been
times
performed.(H2)
Number of times the Rubbing has been
times
performed.(H3)
Number of times the Rubbing has been
times
performed.(H4)
Number of times the Normal Cleaning has been
times
performed.(H1)
Number of times the Normal Cleaning has been
times
performed.(H2)
Number of times the Normal Cleaning has been
times
performed.(H3)
Number of times the Normal Cleaning has been
times
performed.(H4)
Number of times the Medium Cleaning has been
times
performed.(H1)
Number of times the Medium Cleaning has been
times
performed.(H2)
Number of times the Medium Cleaning has been
times
performed.(H3)
Number of times the Medium Cleaning has been
times
performed.(H4)
Number of times the Powerful Cleaning has been
times
performed.(H1)
Number of times the Powerful Cleaning has been
times
performed.(H2)
Number of times the Powerful Cleaning has been
times
performed.(H3)
Number of times the Powerful Cleaning has been
times
performed.(H4)
Number of times the Automatic Cleaning has been
times
performed.(H1)
Number of times the Automatic Cleaning has been
times
performed.(H2)
Number of times the Automatic Cleaning has been
times
performed.(H3)
Number of times the Automatic Cleaning has been
times
performed.(H4)
Protect the Head ( Performance to get the Head wet ).
times
(H1)
Protect the Head ( Performance to get the Head wet ).
times
(H2)
Protect the Head ( Performance to get the Head wet ).
times
(H3)
Protect the Head ( Performance to get the Head wet ).
times
(H4)
Clear all the value of the H4.
Clear all the value of the H3.
Clear all the value of the H2.
Clear all the value of the H1.
Clear all the value of all the Head.
4-8
Reference
MAINTENANCE GROUP
Item
MAINTE. COUNT
Contents
Number of times the Head Maintenance([SUB
MENU]>[MAINTENANCE]>[CLEANING]) has been
performed.
Unit
times
TOTAL TIME
Lapsed time from the last Head Maintenance
hour
PRINTING TIME
Printing time from the last Head Maintenance
hour
CLEAR
Clear all the value in the MAINTENANCE GROUP.
ALL
Reference
This value is cleared automatically after carrying out the
Head Maintenance.
This value is cleared automatically after carrying out the
Head Maintenance.
WIPE GROUP
Item
WIPING COUNT
RUBBING COUNT
WIPE REPLACE
CLEAR ALL
Contents
Number of times the Wiping has been performed.
Number of times the Rubbing has been performed.
Number of times the Wipe has been replaced.
Clear all the value in the WIPE GROUP.
Unit
times
times
times
Reference
This value is cleared automatically after replacing it.
This value is cleared automatically after replacing it.
PRINT GROUP
Item
PRINTING TIME
PRINT PAGES
CLEAR ALL
Contents
Total time of printing performed.
Number of pages printed
Clear all the value in the PRINT GROUP.
Unit
hour
pages
Reference
Test print time is excluded.
Unit
Reference
INK GROUP
Item
CARTRIDGE 1
CARTRIDGE 2
CARTRIDGE 3
CARTRIDGE 4
CHANGE INK
CLEAR ALL
ERROR GROUP
Item
SERVICE CALL
S-CALL HISTORY
MOTOR ERROR F
MOTOR ERROR S
LOW TEMP.ERR.
HIGH TEMP.ERR.
Contents
Number of times the Ink Cartridge 1 has been
changed.
Number of times the Ink Cartridge 2 has been
changed.
Number of times the Ink Cartridge 3 has been
changed.
Number of times the Ink Cartridge 4 has been
changed.
Number of times the Ink type has been changed.
Clear all the value in the INK GROUP.
Contents
Number of times the Service Call has occurred.
Service Call Number of the last 5 Calls.
Number of times the Feed Motor Error has occurred.
Number of times the Scan Motor Error has occurred.
Number of times the Low Temperature Error has
occurred.
Number of times the High Temperature Error has
occurred.
times
times
times
times
times
Unit
times
No.
times
times
Keep Service Call Number of the last 5 Calls.
Number of times the Servo Error has occurred.
Number of times the Servo Error has occurred.
times
Number of times the Low Temperature Error has occurred.
times
Number of times the High Temperature Error has occurred.
EMERG. CAPPING
Number of times the Emergency Capping Error has
occurred.
times
START UNCAPPED
Number of times the machine has started uncapped.
times
CLEAR
Clear all the value in the ERROR GROUP.
ALL
Reference
Number of times of forced capping for Head dry prevention
that works when cap is left open for 10 minutes or more
due to cover open or other reasons.
When cap is left open, it is detected when machine is
started.
HEATER GROUP
Item
PRINT USE TIME
DRY USE TIME
CLEAR ALL
Contents
Total time of Print Heater used.
Total time of Dryer used.
Clear all the value in the HEATER GROUP.
Unit
hour
hour
Reference
Total time of Print Heater used.
Total time of Dryer used.
SYSTEM GROUP
Item
POWER ON COUNT
POWER ON TIME
SLEEP TIME
SHEETCUT COUNT
CLEAR ALL
Contents
Number of times Sub Power has been turned on.
Total time of Sub Power ON.
Total time of the machine in Sleep Mode.
Number of times the Sheet Cut has been performed.
Clear all the value in the SYSTEM GROUP.
Unit
times
hour
hour
times
Reference
4-9
Sleep time is excluded.
It counts both Command and Panel.
SERVICE REPORT
Service Report
Head rank
H1
H2
H3
H4
:
:
:
:
Head hori.(DT1. Low)
(DT3. Low)
(DT1. High)
(DT3. High)
(DT1. Low)
Head bi
(DT3. Low)
(DT1. High)
(DT3. High)
Dip SW
System SW page ( 1- 4)
System SW page ( 5- 8)
System SW page ( 9-12)
System SW page (13-16)
Network I/F version
Limit position
Cutter down position
Calibration default
Encoder position(L)
Encoder position(R)
73X3635TXSYWWRR
76U3839VXSXUUQR
6FY3635YUVWWWQR
6EZ3535YXV0VVPS
H1
H2
............
............
............
............
H3
H4
00H..E
40X..E
00K..E
10S..E
:
0
0
+1
:
0
+0.5
+1
:
0
+1
+1
:
0
0
+1.5
:
+10
+9.5
+10
+9
:
+7
+8
+7
: +8
+18.5
+21
+19
: +20
+15.5
+17
+16
: +16
: 00000000
00000000
00000000
00000000
: 00000000
00000000
00000000
00000000
: 00000000
00000000
00000000
00000000
: 00000000
00000000
00000000
00000000
: 00000000
: Print Server 1.1 (Tue May 30 14:46:26 JST 2006)
25.6 mm
Heating timeout
: 20 min
:
:
1725.8 mm
Drain liquid volume :
192.0 cc
Standard head
1
:
:
-0.26 %
Flushing pos adjust :
0.00 mm
:
1516.6 mm
145.0 mm
:
Roland Versa Art series
Model
Version
Serial No.
Date
:
:
:
:
RS-640
2.0
XXXXXXX
2008/07/11 14:19
IP Address
Subnet Mask
Gateway Address
MAC Address
:
:
:
:
192.168.000.100
255.255.255.000
000.000.000.000
00:40:AB:00:0C:E1
Head Temperature
:
27 C / 82.4 F
Heater temp.(PRINT)
Heater temp.(DRYER)
:
:
28 C / 82 F
26 C / 78 F
Menu language
Length unit
Temperature unit
Head height
Sheet type
Empty mode
:
:
:
:
:
:
Japanese
mm
C
Low
Opaque
Stop
Calibration
Full width scanning
Scan interval
Sleep
Sleep interval
Sheet remain
Periodic cleaning
Media Release
Sheet Pos(R)
Sheet Pos(L)
:
:
:
:
:
:
:
:
:
:
+1.00 %
FULL
0.0 sec
Enable
30 min
0.0m
NONE
Disable
0.0m
1625.6m
: H1
No.3 : -5
No.4 : -2
:
:
:
:
:
Bi-dir. adjust No.1
No.2
:
:
Preset name
:
Calibration
Heater setting(PRINT) :
Heater setting(DRYER) :
Feed for dry
:
Bi-dir. simple
:
Bi-dir. Adjust No.1
:
No.2
:
:
Preset name
:
Calibration
Heater setting(PRINT) :
Heater setting(DRYER) :
Feed for dry
:
Bi-dir. simple
:
Bi-dir. Adjust No.1
:
No.2
:
Side Margin
Sheet Width
Bi-dir. simple
10mm
1625.0mm
0
H1
H2
H3
0
0
0
0
0
0
PRESETTING1
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0 / 0 /
0 / 0 /
PRESETTING2
0.00 %
35 C / 94 F
40 C / 104 F
Disable
0
0 / 0 /
0 / 0 /
H4
0
0
Scan interval
Sheet type
Full width S
Preheating
Vacuum power
0 / 0
0 / 0
:
:
:
:
:
Scan interval
Sheet type
Full width S
Preheating
Vacuum power
0 / 0
0 / 0
:
:
:
:
:
: PRESETTING8
Preset name
Scan interval
:
0.00 %
Calibration
Heater setting(PRINT) : 35 C / 94 F Sheet type
Heater setting(DRYER) : 40 C / 104 F Full width S
Preheating
Feed for dry
: Disable
Vacuum power
Bi-dir. simple
:
0
Bi-dir. Adjust No.1
:
0 / 0 / 0 / 0
No.2
:
0 / 0 / 0 / 0
0.0 sec
Opaque
FULL
Preheat
AUTO
0.0 sec
Opaque
FULL
Preheat
AUTO
0.0 sec
Opaque
FULL
Preheat
AUTO
0
0
/
/
Media Release :
Side Margin
:
No.3 :
No.4 :
4-10
/
/
Media Release :
Side Margin
:
No.3 :
No.4 :
:
:
:
:
:
0
0
0
0
: E-SOL Max 4Color
76/ 62/ 59/ 73
:
Vacuum power
Set remain at loading
Heater setting(PRINT)
Heater setting(DRYER)
Feed for dry
Preheating
:
:
:
:
:
:
Auto
Disable
35 C / 94 F
40 C / 104 F
Disable
PREHEAT
:
H2
-4
-2
Media Release :
Side Margin
:
No.3 :
No.4 :
Ink type
Ink remain (1-4)
/
/
H3
H4
-4
-4.5
-2.5 -2
Disable
10mmm
0
0
/
/
Sheet Width
Sheet Pos(R)
Sheet Pos(L)
0
0
Disable
10mmm
0
0
/
/
/
/
0
0
Sheet Width
Sheet Pos(R)
Sheet Pos(L)
0
0
Disable
10mmm
0
0
/
/
/
/
/
/
: 1625.0mm
:
0.0m
:
1625.6m
0
0
Sheet Width
Sheet Pos(R)
Sheet Pos(L)
0
0
: 1625.0mm
:
0.0m
:
1625.6m
0
0
: 1625.0mm
:
0.0m
:
1625.6m
HISTORY REPORT
History Report
Model
: RS-640
Serial No.
: XXXXXXX
Version
: 2.0
Date
: 2008/07/11
==== Motor group ====
Motor feed
(trip / total [clear]):
0/
0
hours
[0]
Motor scan
(trip / total [clear]):
9/
9
hours
[0]
Pump Times
(trip / total [clear]):
1,703/
1,703
times
[0]
==== Maintenance group ====
Mainte. count
0 times
:
Total time
:
483 hours
Printing time
:
8 hours
==== Wiper group ====
Wiping count
:
86 times
Rubbing count
:
6 times
Wiper replace count
:
0 times
==== Head group ====
Shot Cnt. 1 (trip/total [clear]):
2,697/
2,697K shots/nozzle [0]
2,701/
Shot Cnt. 2 (trip/total [clear]):
2,701K shots/nozzle [0]
Shot Cnt. 3 (trip/total [clear]):
10,361/
10,361K shots/nozzle [0]
Shot Cnt. 4 (trip/total [clear]):
10,357/
10,357K shots/nozzle [0]
12,166/
12,166K shots/nozzle [0]
Shot Cnt. 5 (trip/total [clear]):
12,137/
Shot Cnt. 6 (trip/total [clear]):
12,137K shots/nozzle [0]
Shot Cnt. 7 (trip/total [clear]):
4,786/
4,786K shots/nozzle [0]
4,767/
4,767K shots/nozzle [0]
Shot Cnt. 8 (trip/total [clear]):
H2
H3
H4
: H1
Wiping count for head
times
43
43
43
: 43
Rubbing count for head :
3
times
3
3
3
Headrank set count
0
times
0
0
:
0
Auto cleaning count
times
17
17
17
: 17
Normal cleaning count
4
times
4
4
4
:
Medium cleaning count
0
times
0
0
0
:
Powerful cleaning count :
1
times
1
1
1
Protect Head
:
0
0
0
0
times
==== Print group ====
Printing time
Print pages
==== Ink group ====
Cartridge change(1-4)
Change ink type
==== Error group ====
Service call count
Service call history
Motor error
(feed)
Motor error
(scan)
Low temperature error
High temperature error
Emergency capping
Start uncapped
==== Heater group ====
Heater used time
==== System group ====
Power on count
Power on time
Sleep time
Sheet cut count
Peck used count
:
:
:
:
6 hours
34 pages
0
2
1
0
0
times
:
0 times
: **** **** **** **** ****
:
0 times
2 times
:
:
0 times
:
0 times
:
0 times
:
2 times
PRINT
DRYER
:
6
6 hours
:
:
:
:
:
97
37
2
33
0
times
hours
hours
times
times
4-11
times
14:24
INK CARTRIDGE REPORT
Ink Cartridge Report
Model
Version
: RS-640
: 2.0
Serial No.
No:
SERIAL/ INK TYPE/ CAP./ LOT No/
MAX K/ 400cc/ 60907A/
1: 14d178b002000071/
MAX C/ 400cc/ 61004A/
2: 000000018ebb7700/
MAX M/ 400cc/ 61021A/
3: 000000018ef67200/
MAX Y/ 200cc/ 61026A/
4: 000000018f613b00/
: XXXXXXX
CONSUM./
TIME/ INS./
FLAG
47.879cc/0y015d04h14m08s/
1/ 00000000
75.914cc/0y015d04h14m03s/
1/ 00000000
81.901cc/0y015d04h13m58s/
1/ 00000000
53.789cc/0y015d04h13m52s/
1/ 00000000
EVENT LOG REPORT
Event log Report
Model
:RS-640
Serial No.
: XXXXXXX
Date
: 2008/07/11 17:20
Version
:2.0
Date
Time Temp. Event
Information
Date
Time Temp. Event
Information
+--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+------------------------08/07/11 15:37 30
Sub power off
08/07/11 15:09 30
Print done
Testpattern
08/07/11 15:36 30
Setup done
Width:1021mm Env.: 0.000
08/07/11 15:09 30
Print start
Testpattern
08/07/11 15:35 30
Sub power on
Normal
08/07/11 15:08 30
Print done
Testpattern
08/07/11 15:34 30
Sub power off
08/07/11 15:08 30
Print start
Testpattern
08/07/11 15:33 30
Setup done
Width:1021mm Env.: 0.000
08/07/11 15:07 30
Print done
Testpattern
08/07/11 15:32 30
Sub power on
Normal
08/07/11 15:06 30
Print start
Testpattern
08/07/11 15:32 30
Sub power off
08/07/11 15:05 30
Setup done
Width:1021mm Env.: 0.000
08/07/11 15:31 30
Print done
Testpattern
08/07/11 15:04 30
Sub power on
Service mode
08/07/11 15:31 30
Print start
Testpattern
08/07/11 15:04 30
Sub power off
08/07/11 15:31 30
Print done
Testpattern
08/07/11 15:03 30
Print done
Testpattern
08/07/11 15:29 30
Print start
Testpattern
08/07/11 15:03 30
Print start
Testpattern
08/07/11 15:29 30
Print done
Testpattern
08/07/11 15:02 30
Setup done
Width:1021mm Env.: 0.000
08/07/11 15:29 30
Print start
Testpattern
08/07/11 15:01 30
Sub power on
Normal
08/07/11 15:29 30
Print done
Testpattern
08/07/11 15:00 30
Sub power off
08/07/11 15:27 30
Print start
Testpattern
08/07/11 14:13 25
Sub power on
Menu language mode
08/07/11 15:26 30
Print done
Testpattern
08/07/11 14:13 25
Main power on
Normal
08/07/11 15:26 30
Print start
Testpattern
08/07/10 09:08 24
Sub power off
08/07/11 15:26 30
Print done
Testpattern
08/07/10 09:08 24
Sub power on
Sensor check mode
08/07/11 15:25 30
Print start
Testpattern
08/07/10 09:07 24
Main power on
Normal
08/07/11 15:25 30
Print done
Testpattern
08/07/09 23:46 26
Sub power off
08/07/11 15:24 30
Print start
Testpattern
08/07/09 23:42 25
Sub power on
Sensor check mode
08/07/11 15:24 30
Print done
Testpattern
08/07/09 23:42 25
Main power on
Normal
08/07/11 15:24 30
Print start
Testpattern
08/07/09 21:39 26
Sub power off
08/07/11 15:23 30
Print done
Testpattern
08/07/09 21:26 23
Sub power on
Service mode
08/07/11 15:23 30
Print start
Testpattern
08/07/09 21:26 23
Main power on
Normal
08/07/11 15:21 30
Print done
Testpattern
08/07/09 16:52 25
Sub power off
08/07/11 15:21 30
Print start
Testpattern
08/07/09 16:52 25
Sub power on
Service mode
08/07/11 15:20 30
Print done
Testpattern
08/07/09 16:51 25
Sub power off
08/07/11 15:20 30
Print start
Testpattern
08/07/09 16:51 25
Sub power on
Service mode
08/07/11 15:18 30
Cleaning
Normal cleaning
08/07/09 16:51 25
Sub power off
08/07/11 15:17 30
Print done
Testpattern
08/07/09 16:49 25
Sub power on
Service mode
08/07/11 15:17 30
Print start
Testpattern
08/07/09 16:49 25
Main power on
Normal
08/07/11 15:16 30
Print done
Testpattern
08/07/09 16:49 25
Sub power off
08/07/11 15:16 30
Print start
Testpattern
08/07/09 16:48 25
Sub power on
Service mode
08/07/11 15:15 30
Print done
Testpattern
08/07/09 16:47 25
Sub power off
08/07/11 15:14 30
Print start
Testpattern
08/07/09 16:46 25
Sub power on
Service mode
08/07/11 15:14 30
Print done
Testpattern
08/07/09 16:46 25
Sub power off
08/07/11 15:13 30
Print start
Testpattern
08/07/09 16:45 25
Sub power on
Service mode
08/07/11 15:13 30
Print done
Testpattern
08/07/09 16:45 25
Sub power off
08/07/11 15:12 30
Print start
Testpattern
08/07/09 16:45 25
Sub power on
Service mode
08/07/11 15:11 30
Print done
Testpattern
08/07/09 16:44 25
Sub power off
08/07/11 15:11 30
Print start
Testpattern
08/07/09 16:44 25
Sub power on
Service mode
08/07/11 15:11 30
Print done
Testpattern
08/07/09 16:43 25
Sub power off
08/07/11 15:10 30
Print start
Testpattern
08/07/09 16:42 25
Sub power on
Service mode
08/07/11 15:10 30
Print done
Testpattern
08/07/09 16:41 25
Sub power off
4-12
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
RS-640
[ ]
INITIALIZATION
COMPLETED
All parameters will be initialized. Turn on the Sub Power SW
while pressing [
], [
] and [ENTER] keys to start the
machine in System Parameter Initialize mode. A con rmation
message is shown on the LCD first and then, move to the
Select Machine Model menu by pressing [ENTER] key.
Select the model by pressing [
] and [
] keys.
Press [ENTER] key to initialize the system parameter or
press the Sub Power SW more than 1 second to cancel it.
The machine turns off automatically when the initialization is
completed. All the parameters are reset to the default.
It is necessary to initialize the limit position after this
initialization. [SERVICE CALL 0101] occurs without initializing
the limit position.
LANGUAGE / UNIT
SELECTION
MENU
+
SERVICE REPORT PRINTING
+
Roland DG Corp.
RS-640
SERVICE REPORT
MENU LANGUAGE
ENGLISH
[ ]
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C > F
4-13
Turn on the Sub Power SW while
pressing [
] key to start the
machine in the Service Report
Printing mode.
The service report will be printed
automatically when the media is set
up. It prints with Black ink.
(Printing Area : W270 L360mm)
The machine turns to be the normal
mode after printing.
Key Combinations
Function for Service
Combination Key Selection
+
Service Mode
F/W Upgrade Mode
Comments
Press [MENU] and [
Menu.
] to enter Service
+
[UPDATE FIRMWARE?] will be
displayed.
Press [ENTER] to upgrade F/W.
+
Use this when the Main Board is
replaced.
F/W Installation Mode for
a brand-new Main Board
ENTER
System Parameter
Initialize
ENTER
Limit Position/Cut Down
Position Initialize
+
+
[SUM-ERROR] will be displayed.
Press [ENTER] to upgrade F/W.
All parameters will be initialized.
Press [ENTER] to start initialize.
Press [ENTER] to initialize Limit Position.
Then set up Cut Down Position.
Service Report
+
Service Report will be printed.
It is the same as the Service Report in
the Service Menu.
Function for Users
Combination Key Selection
Comments
Language/Unit Selection
MENU
Press[
] and [
Language/Unit.
+
4-14
] to select
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the rmware.
1.Firmware le
2.WindowsPC (Network port is required.)
3.Peck5.exe
4.Network cable (A cross cable is required when you connect RS-540/640 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of RS-540/640.
Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.]> [NETWORK]> [IP
ADDRESS].
MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
2 Turn off the Sub Power SW.
4-15
3 Start the Peck5.
[Peck5] screen is displayed, and click [Select Port]
button.
4 Select [Type3 ProIII, VP series etc.] from
[Product].
Also, select [Via Network] and input IP
address of RS-540/640.
Click [OK] button.
5 [Peck5] screen is displayed again.
Click [Firmware Upgrade] button.
6 [OPEN] screen is displayed.
Select the rmware le and click [Open].
It starts to send the rmware to RS-540/640.
4-16
7
The machine goes into the Firmware
Upgrade mode automatically.
When upgrade is completed, the Sub Power
turns off automatically.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
V1.0
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)
This is required when a new Main Board without the rmware is installed.
1 Turn on the Main Power SW while pressing [
and [
], [
],
] keys.
+
UPDATE FIRMWARE?
2 Press [ENTER] key to set the machine ready to receive
the rmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-17
3 Press [MENU] key, and set [IP ADDRESS], [SUBNET
MASK] and [GATEWAY ADDR.].
Press [
] and [
] keys for moving between digits,
and [
] and [
] keys for selecting value. After
setting an address, press [ENTER] key to go next
address setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing
[ENTER] key.
The setting made here is only temporary for
the rmware installation and it is not saved.
WAITING
000.000.000.000
MENU
IP ADDRESS
192.168.000.100
[ ]
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.100
4 Start the Peck5 on PC.
[Peck5] screen is displayed, and click [Select Port]
button.
5 Select [Type3 ProIII, VP series etc.] from
[Product].
Also, select [Via Network] and input IP
address of RS-540/640.
Click [OK] button.
4-18
6 [Peck5] screen is displayed again.
Click [Firmware Upgrade] button.
7 [OPEN] screen is displayed.
Select the rmware le and click [Open].
It starts to send the rmware to RS-540/640.
8 It starts loading the rmware.
The rmware installation is completed when
[COMPLETED] message is displayed.
Turn off the Sub Power.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
COMPLETED
4-19
V1.0
9 Turn on the Sub Power SW while pressing [
], [
],
and [ENTER] keys to enter [INITIALIZE ALL SYS.
PARAMETER] menu.
Select the model by pressing [
] and [
] keys,
and press [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
RS-640
[ ]
INITIALIZATION
COMPLETED
10
Turn on the Sub Power SW while pressing [
and [
] keys to enter the Service Mode.
], [
]
+
MENU
MENU
SERVICE MENU
11
Enter the [NETWORK] menu and input
[IP ADDRESS], [SUBNET MASK] and
[GATEWAY ADDR.].
Turn off the Sub Power when the network
setting is completed.
MENU
SERVICE MENU
[ ]
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
[ ]
NETWORK
IP ADDRESS
IP ADDRESS
192.168.000.100
[ ]
SUBNET MASK
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
[ ]
NETWORK
SUBNET MASK
[ ]
[ ]
NETWORK
GATEWAY ADDR.
4-20
[ ]
Start the Peck5 on PC.
12 [Peck5] screen is displayed, and click [Put Parameters]
button.
13
14
[OPEN] screen is displayed.
Select the System Parameter le that is saved before
the Main Board replacement.
Click [Open]. Peck5 starts to send the System
Parameter to RS-540/640.
Click [Get Report] button to import the System Report
le.
Confirm that the System Parameter is reloaded
properly.
The network settings set at the 11 are
replaced with the ones saved in the
System Parameter as [Put Parameters] is
executed.
Please do the network settings again if
necessary.
4-21
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
1 Turn on the Main Power SW and Sub Power SW, then
press [MENU] key.
Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS]
and set the IP address.
MENU
[ ]
Close the RIP when it is running.
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
2 Open a browser and enter the IP address which is set
at 1 .
Current Network Firmware version appears.
Internet Explorer is recommended.
3 Click [Update].
4-22
4 Specify the target le for upgrade and click [Update].
5 The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys
while upgrading.
6 When upgrade is completed, the version of upgraded
Network Firmware appears.
Turn off the Sub Power SW and Main Power SW once.
4-23
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head
is replaced.
If the heads are not aligned, printing problems such as banding, ne lines and gap between bands
could occur.
The PET-G is required for this alignment.
Please DO NOT use Take-Up Unit for this alignment.
1 Remove the I/S Cover.
SCREWs
I/S COVER
2 Remove the Carriage Cover and Right Top Cover.
CARRIAGE COVER
RIGHT TOP COVER
3 Remove the Damper Plate.
DAMPER
PLATE
4-24
4 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
Set up the PET-G on the machine.
MENU
MENU
SERVICE MENU
5 [BIAS ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]> [BIAS]> [
TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
6 Test pattern as shown in the gure will be printed.
7 Loosen the 3 screws xing the head.
Loosen the screws fixing the head for 1/2
turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
4-25
8 Insert the 1.5 mm Hexagonal Wrench through the hole
of the Head Carriage, then turn the Adjustment Screw to
make the lines of each color in the test pattern straight.
ADJUSTMENT
SCREW
Position of the printing moves 1 line by
turning the screw 2/3 turn.
Hole for inserting
the Hexagonal
Wrench
When the upper lines are shifting towards the left of
the lower lines, turn the screw CW.
When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
9 Tighten the screws xing the head in order as shown in
the gure, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too strong.
1
10
Print the test pattern again.
If the result is not satisfactory, repeat 5 to 9 .
SERVICE MENU
PRINT MENU
[ ] [ ]
The shifting of lines should be smaller than
1/2 dot.
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
4-26
11
[VERTICAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]>
[VERTICAL]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
12
Test pattern as shown in the gure will be printed.
To see the test pattern close, move the media
by pressing [
] key. The media is moved
back to the position where it was by pressing
[ ] key.
13
Loosen the 3 screws xing the head.
Loosen the screws fixing the head for 1/2
turn.
If the screws are loosened too much, the
alignment cannot be done correctly.
14 Turn the Adjustment Screw to make the lines of each
color in the test pattern straight.
Position of the printing moves 1 line by
turning the screw 1/6 turn.
ADJUSTMENT SCREW
4-27
When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
Adjust the head positions referring to the
left-end K head as the base position. The
position of K head on the left end does not
need to be adjusted.
15
Tighten the screws xing the head in order as shown in
the gure, using the Torque Driver (ST-056).
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws too
strong.
16
Print the test pattern again.
If the result is not satisfactory, repeat 11 to 15.
1
SERVICE MENU
PRINT MENU
[ ] [ ]
If the VERTICAL test print reult is satisfactory, select
[HEAD ADJUST]> [BIAS]> [TEST PRINT], and print
the BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat
BIAS ADJUSTMENT.
The shifting of lines should be smaller than
1/2 dot.
17
[HORIZONTAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]>
[HORIZONTAL]> [TEST PRINT], and press [ENTER]
key.
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
4-28
18
Te s t P a t t e r n w i l l b e
printed.
Find the position where
the line of each color
matches the K line and
check the number.
In case of having problem
selecting one between
2 numbers, 1/2 is also
available when setting up
the value.
The number with is the
current setting.
H4
H3
Head Position:
High
H2
DT3.High -20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+
H4
H3
H2
DT1.High -20
H4
H3
H2
Head Position:
Low
DT3.Low -20
H4
H3
H2
DT1.Low -20
19
Select [DT1, Low], [DT3, Low], [DT1, HIGH]
and [DT3, HIGH] in the [HEAD ADJUST]
menu and enter the parameters checked at
18 with [
] and [
] keys.
Press [ENTER] key to save the settings.
Parameters can be entered
with an increment of 1/2.
HORIZONTAL
TEST PRINT
HORIZONTAL
DT1, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT3, Low
H2
2
H3
1
H4
3
HORIZONTAL
DT1, High
H2
2
H3
1
H4
3
HORIZONTAL
DT3, High
H2
2
H3
1
H4
3
4-29
20
[BIDIRECTIONAL ADJUSTMENT]
Select [PRINT MENU]> [HEAD ADJUST]> [BI-DIR.
DEFAULT]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ] [ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
TEST PRINT
1234
[ ]
21
Test pattern will be printed.
Find the position where the two
lines are overlapping and check
the number of each color.
In case of having problem selecting
one between two numbers, 1/2 is
also available when setting up the
value.
The number with
is the current
setting.
H4
H3
H2
H1
Head Position:
High
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
Head Position:
Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
4-30
+50
22
Select [DT1, Low], [DT3, Low],
[DT1, HIGH] and [DT3, HIGH] in
the [HEAD ADJUST] menu and
enter the parameters checked at
21 with [
] and [
] keys.
Press [ENTER] key to save the
settings.
Parameters can
be entered with an
increment of 1/2.
23
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
DT1, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, Low
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT1, High
H1
2
H2
1
H3
3
H4
2
BI-DIR.DEFAULT
DT3, High
H1
2
H2
1
H3
3
H4
2
Fix the Damper Plate.
Make sure to press the Damper Plate
downward lightly when xing it.
If you press the Damper Plate strongly, the
Damper may be damaged.
* Fix the screws at the lower end of the long
screw hole.
<ZOOM>
4-31
DAMPER
PLATE
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
Followings must be done before this adjustment.
1) Operation check of wiper
2) Sensor check of wiper sensor and head rock sensor, and making sure if they work properly
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error
and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some
problems such as a cutter-down error when separating the sheet.
Flushing Position Adjustment is required after this adjustment.
1 Remove the I/S Cover.
SCREWs
I/S COVER
HOOK
2 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Limit Initialize mode.
+
LIMIT INITIALIZE
MENU
3 Lock the Head Carriage.
After locking the Head Carriage, push it
lightly towards left to confirm it is locked
and also to eliminate looseness.
4-32
4 Con rm that the head is certainly capped, and press
[ENTER] key. Limit position initialize starts.
After the completion of the initialize, the message is
displayed as shown in the gure.
SETTING UP
THE LIMIT
[ ]
DETECTING..
SETTING UP
CUTTER DOWN POS
5 Move the Head Carriage with your hand until it makes
full contact with the Left Frame with Cut Down status.
6 Perform the Cut Down Position Initialize by pressing
[ENTER] key.
After the completion of the initialize, the message is
displayed as shown in the gure.
SETTING UP
CUTTER DOWN POS
Perform the following adjustment.
[4-7 FLUSHING POSITION ADJUSTMENT]
DETECTING..
[ ]
INITIALIZATION
COMPLETED
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)
This is for checking the reading of the Encoder Scale and for calibrating its expansion/contraction
caused by the operation environment. This operation is required when the Limit Sensor, Encoder Scale
or Encoder Module is replaced or the position is adjusted.
1 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
2 Lower the Pinch Rollers.
Make sure to unload the media when it is set
on the machine.
Also, the Media Clamps must be removed.
3 Select [PRINT MENU]> [LINEAR ENCODER], and
press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS:
1361.00mm
4-34
4 One of the messages appears at the completion of
the set up. In case of SETUP FAILED, check the
followings.
Dirt/Scratch on the Encoder Scale.
Dirt/Scratch on the Encoder Module.
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
4-35
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the ushing position. This adjustment is required when a Cap Top and a head are
removed or replaced, or LIMIT POSITION & CUT DOWN POSITION INITIALIZE is performed. Without
this adjustment, the Flushing may not be performed properly.
1 The Head height should be set LOW.
HIGH
LOW
2 Remove the I/S Cover.
SCREWs
I/S COVER
3 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
4-36
4 Select [PRINT MENU]> [FLUSHING ADJ.], and press
[ENTER] key.
The Head Carriage automatically moves to the current
ushing position.
SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
FLUSHING ADJ.
[ ]
FLUSHING ADJ.
SET POSITION
5 Move the Cap Tops and heads to the position where the
leftmost Cap Top makes contact with the surface of the
leftmost head by pressing [
] and [
] keys. Then,
press [ENTER] key to update the ushing position.
When you press [MENU] key, the flushing position is
not updated and exiting the menu.
The left end cap does not necessarily touch
rst.
4-37
HEAD
CAP
4-8 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of the media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based
on the value in feeding media [PET-G] (Roll media with a width of 1050mm.)
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared to
the original data.
Do not use the Take-up unit during this adjustment.
1 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
Setup the PET-G on the machine.
MENU
MENU
SERVICE MENU
2 Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST
SERVICE MENU
PRINT MENU
PRINT], and press [ENTER] key.
Test Pattern will be printed.
[ ] [ ]
PRINT MENU
CALIB.DEFAULT
Test print requires 510mm or more of the
media setup width.
[ ]
CALIB.DEFAULT
TEST PRINT
[ ]
3 Measure the length of the feed direction and use the
value to calculate the calibration amount with the
formula shown at 4 .
400mm
Feed
Test pattern is always printed with offset
0.00%. Even if a correction is made in the
[SETTING] menu, the test pattern is not
changed.
500mm
Scan
4-38
4 Calculate the amount to be calibrated with the formula
as shown in the gure.
Calibration
=
Value
5 S e l e c t [ P R I N T M E N U ] > [ C A L I B . D E FA U LT ] >
[SETTING], and enter the calibration value with [
and [
] keys.
Press [ENTER] key to save the setting.
]
400 -
Measured
Length
Measured
Length
SERVICE MENU
PRINT MENU
[ ] [ ]
Parameters can be entered with an
increment of 0.01%.
(MAX. +2.00% to MIN. -2.00%)
PRINT MENU
CALIB.DEFAULT
[ ] [ ]
CALIB.DEFAULT
SETTING
[ ]
SETTING
+0.00%
+0.15%
[ ]
4-39
x 100
4-9 BELT TENSION ADJUSTMENT
(Referential Time : 20min.)
1 Lock the Head Carriage.
2 Remove the Covers in order.
1. I/S Cover
2. Maintenance Cover
3. Left Cover
4. Front Rail Cover
5. Front Cover
6. Top Cover
TOP COVER
LEFT
COVER
FRONT RAIL COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
3 Measure the tension of the belt at the
position above the center of the 5th
Grit Roller from the right using Tension
Gauge (ST-001)(*1).
Pull the belt 30mm up from the surface
of the Guide Rail when you see it from
the machine front(*2). The tension is
proper if the measured value is 0.50kgf
to 0.70kgf.
If the tension is improper, move on to
the next step and adjust the belt tension.
<*1>
<*2>
BELT
30mm
Top surface of
the GUIDE RAIL
4-40
4 Loosen the 2 Fixing Screws which are located on the
left end of the belt halfway round.
<TOP VIEW>
FIXING SCREW
Be careful with the sharp edges around
the belt when loosening the screws. It may
cause injury.
FIXING SCREW
5 Insert a wrench through the holes on the Side Frame
and loosen the 2 screws to make a gap of 3mm
between the tip of the screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)
3mm
SCREWs
The gap between the screws and Idle
Pulley Holder can be seen from both front
side and rear side of the machine.
IDLE PULLEY HOLDER
6 Turn the Adjustment Screw as shown in the gure to
adjust the value of the tension gauge within acceptable
range referring to 3 .
Turn the screw CW: Tension is increased
Turn the screw CCW: Tension is decreased
ADJUSTMENT
SCREW
7 Tighten the 2 Fixing Screws shown in the gure, and
again confirm that the tension is within the proper
value.
FIXING SCREW
FIXING SCREW
4-41
8 Tighten the 2 screws shown in the figure to slightly
contact with Idle Pulley Holder.
Move on to [4-10 BELT POSITION ADJUSTMENT].
SCREWs
Make sure not to tighten the screws too tight.
It may move the fixed Idle Pulley Holder
accidentally.
IDLE PULLEY HOLDER
4-42
4-10 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
anges excessively. The belt position needs to be con rmed after the Belt Tension Adjustment and
adjusted if it is necessary.
1 Remove the Covers in order.
1. I/S Cover
2. Right Top Cover
3. Maintenance Cover
4. Left Cover
5. Front Rail Cover
6. Front Cover
7. Top Cover
TOP COVER
LEFT
COVER
FRONT RAIL
COVER
RIGHT TOP
COVER
MAINTENANCE
COVER
FRONT COVER
I/S COVER
2 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3 [ADJUSTMENT ON THE DRIVE PULLEY SIDE]
Perform the Aging test for the belt.
Select [MOTOR MENU]> [AGING]> [SCAN], and press
[ENTER] key.
SERVICE MENU
MOTOR MENU
[ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
4-43
4 Con rm the belt position.
The position is proper when the belt is not touching
the flanges of the Drive Pulley excessively. When
the position is proper, skip this adjustment and go
to [ADJUSTMENT ON THE IDLE PULLEY SIDE]
described in the later step of this adjustment leaving
the belt aging on. When the position is improper, make
adjustment as follows.
<TOP VIEW(R)>
FLANGE
Belt partly touching the ange is acceptable.
5 Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
6 Remove the Right Side Frame and
CHASSIS COVER
Chassis Cover.
RIGHT SIDE
FRAME
7 Loosen the 2 Fixing Screws located on the right end of
the belt.
Loosen the screws about a few rounds for
the bottom of the screw head not to contact
with the Stay.
FIXING
SCREWs
4-44
8 Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
9 Adjust the belt position turning the Adjustment Screw
as follows.
Touching the frange on the FRONT side of machine
Belt leans to the front side of the machine
-Turn the screw carefully in CCW (loosening).
The work space is narrow. Be careful and
try not to touch the driving pulley and belt.
ADJUSTMENT SCREW
Belt leans to the rear side of the machine
-Turn the screw carefully in CW (tightening).
Touching the frange on the REAR side of machine
ADJUSTMENT SCREW
Tighten the 2 Fixing Screws for the bottom of the screw
10 head to slightly contact with the Stay.
Make sure not to tighten the screws too tight.
It may move the fixed Drive Pulley Holder
accidentally.
Light
contact
FIXING
SCREWs
4-45
Con rm that the belt is not touching the pulley anges
11 excessively.
<TOP VIEW(R)>
When the belt is in improper position, adjust it again.
When it is proper, leave the belt aging on, and go to
the following [ADJUSTMENT ON THE IDLE PULLEY
SIDE].
12
[ADJUSTMENT ON THE IDLE PULLEY SIDE]
Con rm the position of the belt.
The position is proper when the belt is not touching
the anges excessively. When the position is proper,
close this BELT POSITION ADJUSTMENT. When it is
improper, make adjustment as follows.
FLANGE
<TOP VIEW(L)>
FLANGE
Belt partly touching the ange is acceptable.
13
Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
14
Loosen the 2 Fixing Screws located at the left end of
the belt eighth to quarter round.
FIXING SCREW
When the screw is loosen more than
necessary, it gives difficulty in adjusting
the belt. Also, you need to be careful with
the sharp edges around it when turning the
screws. It may cause injury.
FIXING SCREW
4-46
15
Insert a wrench through the holes on the Side Frame
and loosen the 2 screws to make a gap of 3mm
between the tip of the screw and Idle Pulley Holder.
3mm
SCREWs
The gap between the screws and Idle
Pulley can be seen from both front side and
rear side of the machine.
IDLE PULLEY HOLDER
16
Press [ENTER] key to restart Aging.
AGING
SCAN
[ ]
17
Insert a wrench through the holes on the Side Frame
and adjust the belt position turning the screw 1 and 2
as follows.
Belt leans to the front side of the machine
-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1.
SCREW1
SCREW2
Belt leans to the rear side of the machine
-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2.
SCREW1
SCREW2
4-47
18
Tighten one of the screws that has no contact with
the Idle Pulley Holder to slightly touch the Idle Pulley
Holder.
Make sure not to tighten the screws too
tight. It may move the Idle Pulley Holder
accidentally.
SCREWs
IDLE PULLEY HOLDER
19
Tighten the 2 Fixing Screws as shown in the gure.
FIXING SCREW
Be careful with the moving the Head
Carriage during the work, and also with the
sharp edges of the mechanical parts around
it.
FIXING SCREW
Con rm that the belt is not touching the Pulley Flanges
20 excessively.
When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel Aging.
FLANGE
SCAN
NOW AGING
[ ]
4-48
4-11 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is to check whether the Take-up Unit operates properly.
1 Con rm that the cable of the Take-up Unit is connected
to the connector and turn on the Main Power SW.
2 Turn on the Sub Power SW while pressing [
and [
], [
<REAR VIEW>
]
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
3 Select [SUB MENU]> [TU CHECK]> [TU].
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
TU CHECK
[ ]
TU CHECK
TU
[ ]
TU
START
START
[ ]
4-49
4 Con rm that [START] is selected, and press [ENTER]
key to turn on the Take-up Unit.
[START] or [STOP] can be selected with
[
] and [
] keys.
The current setting is displayed on the left
and the new setting is diplayed on the right.
TU
START
START
[ ]
5 Set the AUTO switch of the Take-up Unit to either
FORWARD or BACKWARD.
6 Move the Dancer Roller up and down by hand, and
con rm that the drive part rotates.
Drive Part
The operation status of the Take-up Unit
can be con rmed also on the LCD. [ * ] is
diplayed on the right side of upper LCD
while driving, and not displayed while not
driving.
TU
START
7 Select [STOP] with [
*
START
] and [
DANCER ROLLER
] keys, and press
[ENTER] key.
TU
START
STOP
[ ]
4-50
8 Move the Dancer Roller up and down by hand, and
con rm that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when
exiting the menu. The initial setting is
[START] every time entering [TU] menu.
DANCER ROLLER
4-51
4-12 PAPER SIDE SENSOR ADJUSTMENT
(Referential Time : 5min.)
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.
1 Remove the I/S Cover.
SCREWs
I/S COVER
2 Remove the Right Top Cover and Carriage Cover.
CARRIAGE COVER
RIGHT TOP COVER
3 Lower the Pinch Loading Lever.
4-52
4 Turn on the Sub Power SW while pressing [
and [
], [
]
] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
5 S e l e c t [ S U B M E N U ] > [ PA P E R S I D E S E N S E ] >
[OUTPUT LEVEL], and press [
] key.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.71V
6 Adjust the VR on the Carriage Board so that the
[OUTPUT LEVEL] will be 0.45 - 0.74V.
7 Select [PAPERSIDE SENSE] > [SENSOR AUTOTEST]
menu.
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
PAPERSIDE SENSE
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
4-53
8 If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out
the [SENSOR AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out
the [SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE with new one in case of scratch.
If adhesion of a tape remains on the Bed or
the dust sticks on the reverse side of a tape
when you replace re ective tape, a sensor
cannot read correctly.
4-54
5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Parts No.
ST-056
Parts Name
TORQUE DRIVER NS
Purpose
HEAD ALIGNMENT
Parts No.
ST-001
Parts Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Parts No.
ST-037
Parts Name
CLEANING STICK TX712A
Purpose
HEAD CLEANING
Parts No.
21755107
Parts Name
CLEANING LIQUID(SL) 500ML
Purpose
HEAD CLEANING (SOL)
Parts No.
22085118
Parts Name
KIT, CLEANING(SL)
Purpose
Revised 2
Revised 2
"HEAD CLEANING (SOL)
*Cleaning Liquid + Cleaning Sticks 10 pcs."
Parts No.
21755102
Parts Name
CLEANING LIQUID,500ML CJ-70
Purpose
HEAD CLEANING (PIG/DYE)
Parts No.
22085115
Parts Name
KIT,CLEANING CJ-70
Purpose
"HEAD CLEANING (PIG/DYE)
*Cleaning Liquid + Cleaning Sticks 10 pcs."
5-1
5-2 SENSOR MAP
REAR PAPER SENSOR
LIMIT SENSOR
It detects the rear edge of the media and also
whether the media is loaded or not.
It detects the limit positon of the head carriage
in the scan direction.
THERMOSTAT(HEATER)
IS COVER SENSOR
If the Heater exceeds the limit temperature,
it cuts the power being supplied.
It detects whether the IS Cover is
opened or closed.
(Right side of the machine)
THERMOSTAT(DRYER)
FRONT PAPER SENSOR
It detects the front edge of the media.
If the Dryer exceeds the limit temperature,
it cuts the power being supplied.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
THERMISTOR(DRYER)
It takes the temperature of the Dryer.
MAINTENANCE COVER SENSOR
(Front side of the machine)
It detects whether the Maintenance Cover
is set or not.
(Left side of the machine)
Revised 1
FRONT COVER SENSOR
It detects whether the Front Cover is
opened or closed.
FEED ENCODER MODULE
It detects the rotation position of the
Grit Roller.
SHEET LOAD SENSOR
It detects whether the Sheet Loading Lever
is UP or DOWN.
5-2
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects the coordinates in the carriage moving
direction, and also generates the print signal.
HEAD UP/DOWN SENSOR
It detects the position of the Head
Height Lever.
PAPER SIDE SENSOR
It detects the left and right edges of the media.
INK EMPTY SENSOR
It detects whether the Ink Cartridge is empty or not.
THERMISTOR
It takes the temperature around
the Head.
INK CARTRIDGE SENSOR
INK CARTRIDGE IC SENSOR
It detects whether the Ink Cartridge
is installed or not.
It communicates with the IC chip of the Ink
Cartridge.
5-3
6 Troubleshooting
6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING)
Missing dot or
deflected-fired dot
appears on the test
Yes
*Several Normal Cleanings and a Powerful
Cleaning do not improve the printing result.
To 1-10
CHECKING POINT
Solved
Not Improved
No
NO
Improved
Perform Normal
Cleaning
To 11-16
ACTION
REFERENCE
OUTLINE
1
Machine is not installed in Install in a location that is
an appropriate location
level and stable.
2
Media is not set up
correctly
Load and set up the
media correctly at the
correct position.
User's Manual
Feed is not smooth when media is tilted or tensioned unevenly
on the left and right. Reload and set up the media correctly.
3
Temperature of the print
heater is inappropriate
Set appropriate
temperature
User's Manual
When the temperature of the print heater is too high and the
ink drys too fast, it may result in banding because the dots
stay small after landing on media.
4
Bi-directinal adjustment is Correct setting for
not correct
Bidirectional Printing
User's Manual
5
Feed Calibration is not
correct
User's Manual
If the calibration is not correct, white fine line caused by gaps
or dark line caused by overlapping appears.
6
Scanning distance of the Set the [FULL WIDTH S]
User's Manual
Head Carriage
to [FULL]
Set [FULL WIDTH S] to [FULL] to uniform the heating time on
each pass. This may improve printing quality.
7
[PERIODIC CL.] setting
Set [PERIODIC CL.] to
[NONE] or [Page]
8
Wrong profile for the
media
Use a suitable Profile
9
Head Rank is not correct
Set the correct Head
Rank
10
Apply Calibration
Never install the machine in a location where it is tilted or
where it may wobble or librate.
User's Manual
When this is set to [10 min] to [990 min], self cleaning is
performed while a printing is paused. And it may cause
uneven printing at the part before and after cleaning.
[3-1 HEAD
REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is
not set properly, the ink dots are not fired in appropriate sizes.
Head is out of adjustment Head Alignment
[4-4 HEAD ALIGNMENT]
Check whether each [BIAS], [VERTICAL], [HORIZONTAL]
and [BI-DIR.DEFAULT] settings are correct.
11
Foreign substances stuck
Manual cleaning.
on the head
User's Manual
Nozzle condition becomes poor due to the foreign substances
stuck on the surface of the Head.
12
Wiper wears out
Wiper replacement
[3-2 WIPER
REPLACEMENT]
Wiping does not work effectively and foreign substances left
on the head surfaces cannot be removed completely.
13
Defect of Cap Top
Cap Top replacement
[3-3 CAP TOP
REPLACEMENT]
Cleaning does not work effectively and the nozzle condition
cannot be improved. Also, if the head is not capped correctly,
the head dries and it may cause the head nozzle clogging.
14
Head nozzle is clogged
Clean the head surface
using the cleaning stick.
(Manual Cleaning)
15
Broken Head
Head replacement
16
Broken Pump
Pump replacement
Generally, we do not recommend to wipe the surface of Head
with a cleaning stick. Howerver, it's worth trying before
replacing the Head. Soak the cleaning stick in cleaning liquid
fully, and then tap and scrub the surface of Head with it.
[3-1 HEAD
REPLACEMENT]
Ink suction during cleanings does not work and the nozzle
condition cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Ink Cartridge is almost
empty
Check remaining Ink /
User's Manual
Replace the Ink Cartridge
When the machine keeps printing with ink cartridge almost
empty, the negative pressure delivered in the ink tube causes
the improper ink supplying and the head cannot fire the ink
correctly.
2
Error of Ink Empty
detection
Replace the ink cartridge/
sensor
If the cartridge tab does not stick out when it is empty, it
cannot detect its empty and printing is continued without
firing ink. Also, if the sensor is not working, Ink Empty cannot
be detected even if the cartridge tab sticks out.
3
Bad contact/Broken cable Refix / Replace the cable
If there is a bad communication between the head and the
Main Board, the signal for driving head is not sent properly
and results in not printing properly. If the Flexible cable is
fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been conneted and
disconnected several times may have a damaged terminal.
4
Defect of Cap Top
Cap Top Replacement
Air bubbles in Ink line
Powerful Cleaning/
Remove air bubbles by
an syringe
When air bubbles come inside the Ink line, the head may not
fire the Ink temporarily. Air bubbles tend to go into the Ink line
if Ink Cartridge is installed and uninstalled so many times.
The air bubbles inside the lines can be removed by
performing the powerful cleaning or using a syringe.
Eliminate the looseness
of the tube joint
If the tube has air due to the looseness of the tube joint, fix
the joint and remove the air.
5
[3-3 CAP TOP
REPLACEMENT]
[3-7 INK TUBE
REPLACEMENT]
6
Broken Ink Tube
7
Broken Fuse on the Main Replace the Fuse on the
Board
Main Board
8
Broken Main Board
Main Board Replacement
[3-8 BOARDS
REPLACEMENT]
9
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
Ink Tube Replacement
If the Head is not capped correctly, the Head dries and it may
cause the Head nozzle clogging.
The F1 Fuses are for M and Y, and the F2 Fuses are for K
and C. If the M and Y Heads do not fire any Ink at all, the F1
Fuse may be defective. If the K and C Heads do not, the F2
Fuse may be defective.
There might be a problem with the other devices on the Main
Board if the Fuses are not defective.
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
User's Manual
If media is not set straight, it comes loose on the Platen and
it wrinkles, and results in shifting. Set the media straight
referring to the User's Manual.
User's Manual
Some types of media may tend to stick to the platen. Starting
printing with the media sticking to the platen may make
normal feed impossible and the printing position may be
shifted. By setting [MEDIA RELEASE] menu to [ENABLE.],
the machine feeds the media back abd forth before starting
printing and the sticking can be avoided.
1
The media is set tilted
2
Set the [MEDIA
The sticky media is used RELEASE] menu to
[ENABLE.]
3
Encoder Scale is
dirty/broken
Clean or replace Encoder [3-11 ENCODER SCALE When Encoder Scale is not read correctly, printing position
Scale
REPLACEMENT]
may shift.
4
Encoder Module is
dirty/broken
Clean or replace Encoder
Module
5
Head is out of adjustment Head Alignment
6
Bad contact of Flexible
cable
Set the media correctly
When Encoder Scale is not read correctly, printing position
may shift.
[4-4 HEAD ALIGNMENT]
Refix / Replace the
Flexible cable
If the Heads are not aligned or Horizontal adjustment is not
performed properly, the color shifting occurs.
If the Flexible cable is not fixed correctly, the Head moves
incorrectly and results in the shifting in printing.
6-2
6-4 INK DROPS ON THE MEDIA
NO
CHECKING POINT
ACTION
REFERENCE
1
Foreign substances
Manual Cleaning
2
Media strikes Head
Use the media clamps/
Replace with a suitable
media
3
Static electricity of
the media
Perform [PERIODIC CL]
User's Manual
4
Wiper wears out
Wiper Replacement
User's Manual
5
Broken ink tube
Ink Tube Replacement
[3-8 INK TUBE
REPLACEMENT]
6
Broken Head
Head Replacement
[3-1 HEAD
REPLACEMENT]
User's Manual
OUTLINE
When foreign substances such as fiber dust are stuck on the
surface of the Head, Ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.
If media tends to curl or become bumpy due to the Ink
absorption, the Head sometimes strikes the media while
printing and it causes the Ink dropping problem.
If media produces static electricity easily, the ink tends to
remain on the head surface while printing and results in ink
dropping. When this is set to [10 min] to [990 min], automatic
cleaning is performed while printing and it may prevent the ink
dropping.
Cleaning does not work effectively with worn wiper. Therefore,
foreign substances stuck on the head surface cannot be
removed completely and the ink flows through it and results in
ink dropping.
When the ink tube is broken, it is not possible to keep the ink
line air tight and results in ink dropping.
When a head is broken mechanically such as a crack, it is not
possible to keep the ink line air tight and results in the ink
dropping.
6-5 VERTICAL BANDING
NO
CHECKING POINT
1
Encoder Scale is dirty
2
LM Guide is dirty
3
There is dirt in the teeth
of the gear
ACTION
REFERENCE
OUTLINE
When there is scratch or dirt on the Encoder Scale, the
Clean / Replace Encoder [3-12 ENCODER SCALE
printing image could be affected and the vertical bandings
Scale
REPLACEMENT]
appear at the position where there is scratch or dirt.
When the sliding resistance with the moving Head Carriage
increases partly due to some dirt on the LM Guide, it may
Clean LM Guide
affect the printing at the position where there is dirt and the
vertical banding may appear.
When there are foreign substances on the teeth of the gear,
the movement of the Head Carriage changes at the position
Clean the gear
where there is dirt. And it results in the periodical vertical
banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO
CHECKING POINT
1
Check the main power
switch
ACTION
Do not switch off the
main power
REFERENCE
User's Manual
OUTLINE
When the main power is off, the maintenance flushing is not
performed and it may cause the Head nozzle clogging. Make
sure to power on/off with only the sub power switch for daily
use.
6-7 MEDIA SKEW
NO
1
2
CHECKING POINT
Fixing of the Media
Holders
Setting of the Media to
the Media Holders
ACTION
Fix the Media Holders
firmly
Set the Media to the
Media Holders again
REFERENCE
User's Manual
3
Set the [MEDIA
The sticky media is used RELEASE] menu to
[ENABLE.]
User's Manual
4
Media is not set straight
to the machine
Setup Media again
User's Manual
5
Grit Roller is dirty
Clean the Grit Roller
6
Pinch Roller is worn out
Replace the Pinch Roller
7
Grit Roller is loose
Fix the Grit Roller
[3-13 PINCH ROLLER
REPLACEMENT]
6-3
OUTLINE
If the Media Holders are not fixed firmly, the media cannot be
fed because the Media Holders are unstable.
When the media is not set to the Media Holders correctly, the
media is fed tilted and it may result in Media shifting.
Some types of media may tend to stick to the platen. Starting
printing with that type of media may have a feed problem. By
setting [MEDIA RELEASE] menu to [ENABLE.], the machine
feeds the media back and forth before starting printing and
the sticking can be removed.
The most effective measure against Media shifting is to set
Media straight to the machine. Especially on lengthy printing,
small tilt of Media setup results in big Media shifting while
printing.
When dust such as pieces of vinyl is stuck to the Grit Roller,
ability to hold Media decreases and it results in Media shifting.
Use a brush to clean the Grit Roller.
When pinch rollers wear out, ability to hold media decreases
and it results in media shifting. Referential time for replacing
Pinch Roller is 24 months.
6-8 MOTOR ERROR
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Remove cause of
Media Jam
1
Media Jamming
2
Back tension of media is
Use appropriate media
too high
When using hard-to-unroll or too heavy media, Motor Error
occurs due to the too much load for feeding the media.
3
There is a dirt in teeth of
Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot
rotate, Motor Error occurs.
4
Broken/life of the Motor
Motor replacement
5
Broken Servo Board
Servo Board replacement
6
Power Supply for Motor is Replace the switching
broken
power supply
[3-4 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot
REPLACEMENT]
follow the order from the CPU and it results in a Motor Error.
When the Motor Driver is broken, the power supply voltage for
the motor is not supplied and the motor cannot move. It
results in a Motor Error.
[3-8 BOARDS
REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied,
the Motor cannot move and it results in a Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR
CODE : 0000 0000
Error detected at first
Error detected as a result
No.
0001
0004
0008
MEANING
CAUSE
Feed Motor Deviation Error
(The order from the CPU does not match the < External factors >
feedback of the Feed Motor.)
1. Media Jamming
2. Carriage is moved by hands.
Feed Motor Overcurrent Error 1
3. Carriage runs into a thing/hand.
(Big load is put on the motor movement
4. Media is stuck because it is caught by the paper pipe.
instantaneously.)
5. Media is pulled forcedly.
Feed Motor Overcurrent Error 2
6. Loaded Media is too heavy.
(A little load is put on the motor movement for
a long time.)
< Machine factors >
0005
0001 and 0004 occurred at the same time.
0009
0001 and 0008 occurred at the same time.
0010
Scan Motor Deviation Error
(The order from the CPU does not match the
feedback of the Scan Motor.)
0040
0080
1. The grease lubrication of the motor gear is not enough.
2. Motor is broken/Life.
3. Servo Board is broken.
4. Carriage fixation to the belt is loose.
Scan Motor Overcurrent Error 1
(Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2
(A little load is put on the motor movement for
a long time.)
0050
0010 and 0040 occurred at the same time.
0090
0010 and 0080 occurred at the same time.
6-4
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
The media is not loaded
Set up the media.
2
Inappropriate
Check the temperature
temperature is set on the
setting
machine
3
Media width is too small
Use a wider media
When media is narrow, the air-cooling effect by the vacuum
fan increases and it takes time for the heater temperature to
go up.
4
Environmental
temperature is low
Raise the environmental
User's Manual
temperature
In cold environment, it may take a long time or the Heater
may fail to reach the preset temperature. Suggest using the
machine under the environment from 20 to 32 °C.
5
The voltage of power
supply is unstable
Check the voltage
If the voltage is unstable, the heater cannot function fully.
6
Bad contact or cut line on
the cable between the
Re-fix / Replace the
Heater Unit and Main
cable
Board
If the cable between the Heater unit and Main Board is
broken, the Heater temperature does not rise. Check the
connection of the each cable or replace it if it is broken.
7
Fuse on the power board Replace the fuse on the
is broken
power board
The temperature of the Heater does not rise if the Fuse
FS300 or FS301 on the power board is burned out. FS300 is
for the print heater and FS301 for the dryer.
8
Power Board is broken
The Heater does not work correctly because the signal to the
Heater is not transferred correctly.
User's Manual
User's Manual
Replace the power board
When the setting of print heater/dryer is off, the Heater does
not operate.
6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)
NO
CHECKING POINT
1
Turn off the main power
and restart the printer
ACTION
It can be solved by restarting the printer with the main power.
Try it several times.
2
Refix the cable
It can be solved by refixing the network cable. Try it several
times.
3
Network problem
Connect them directly
with a crossover cable.
4
Main board is damaged
Replace the main board.
REFERENCE
OUTLINE
The problem may be in the network when they are connected
through LAN. It can be identified whether the problem is on
the printer or the network, by connecting the PC and the
printer directly with a crossover cable.
Main board may be damaged if the problem is not solved by
the measures above.
6-11 ERROR MESSAGE
NO
CHECKING POINT
1
service call
2
Internal Error
ACTION
REFERENCE
Restart the machine
Refer to [6-12 SERVICE
[6-12 SERVICE CALL]
CALL]
Restart the machine
Upgrade the firmware to
the latest version
6-5
OUTLINE
Restart the machine and see if the same error occurs again.
Restart the machine and see if the same error occurs again.
Check the revision record of the firmware version and
upgrade it if the error has been solved in the firmware.
6-12 SERVICE CALL
CODE
0002
0004
CONTENTS
Disorder of communication with Sub CPU
This occurs when the Sub CPU is not
detected after turning on the machine
CAUSE
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
Sub CPU SRAM error
An error occurs while downloading a
program for sub CPU.
SRAM is broken.
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
An error occurs when trying to connect with
sub CPU.
A noise on a signal while sending a
command.
Sub CPU was reset to default.
Tried to communicate when Sub CPU was
reset to default.
0005
0006
Servo Board does not work correctly.
Sub CPU does not work correctly.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal while sending a
command.
Sub CPU was reset while sending a
command.
There is a problem with synchronizing serial Servo Board does not work correctly.
Sub CPU does not work correctly.
communication to Sub CPU.
There is a bad connection between Main
Board and Servo Board.
A noise on a signal.
An error occurs while sending a command.
0007
0008
0010
0101
0102
0107
0109
0110
0112
0130
0135
0140
0145
Network I/F Initialize has not been
completed.
Limit Position Initialize in the Service Mode
has not been done.
Network I/F does not work correctly.
Firmware for Network I/F is not installed.
Limit Position Initialize has not been done.
Limit Position Initialize is ended before it is
completed.
Limit Sensor does not work correctly or is
Even though the machine carries out the
regular movement, the output of Limit Sensor broken.
does not reach the expected value.
Linear Encoder Setup has not been done.
Linear Encoder Setup has not been done.
Linear Encoder Setup is ended before it is
completed.
Wiper Motor error
Even though the machine carries out the
Defect of Wiper Unit
regular movement, the output of the Wiper
Sensor does not reach the expected value. Defect of Wiper Sensor
Cut-line or short-circuit of cable and Flexible
cable
Read error of Linear Encoder.
Input value from Linear Encoder is not
changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side.
When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly.
movement is not completed on some head.
ACTION
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Servo Board replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo
Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement
Check the firmware is installed into Network I/F.
Main Board replacement
Complete Limit Position Initialize correctly.
Limit Sensor replacement
Check the mechanical backlash or loose with the scan axis
related parts.
Carry out Linear Encoder Setup in service menu.
Wiper Motor Replacement
Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible cable Replacement
Confirm whether Encoder Scale is between the slit of
Encoder Module in a whole width of the machine.
Check cable connection between Linear Encoder Board and
Main Board.
Confirm connection between Belt and Carriage.
Linear Encoder replacement
Scan Motor replacement
Main Board replacement
Ink cartridge IC sensor replacement
Communication error with Cartridge IC driver Cartridge IC driver is broken.
Cartridge IC driver cable has short circuited
or cut-line.
Check cable connection around Thermistor.
There is a problem with Thermistor for Print Thermistor cable has short circuited or cutThermistor replacement
line.
Heater
Thermistor has a problem.
Print Heater temperature has reached 60°C Print Heater cable connection has a problem. Check Print Heater
Check Thermostat
Thermostat has a problem.
and above
Check Thermistor
Thermistor has a problem.
Check cable connection around Thermistor
There is a problem with Thermistor for dryer Thermistor cable has short circuited or cutThermistor replacement
line.
Thermistor has a problem.
Dryer temperature has reached 80°C and
Check Dryer
Dryer cable connection has a problem.
above
Check Thermostat
Thermostat has a problem.
Check Thermistor
Thermistor has a problem.
6-6
7 Service Activities
7-1 INSTALLATION CHECK LIST
RS-640/540 INSTALLATION CHECK LIST
Date :
User Name :
Serial Number :
Checking the place of installation
There is a space necessary for installing the machine as follows.
2400 mm
650 mm
3560 mm（RS-640）
3300 mm（RS-540）
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine may reach 200 kg (441 lb.) or more (180 kg (397 lb.) or more for the 54-inch
model). Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Never install close to any flammable object or in a gas-filled location.
It causes a risk of combustion or explosion.
Install in a clean, brightly lit location.
Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an
accident, such as becoming caught in the machine as the result of an inadvertent stumble.
Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection
of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide
enough empty space to allow immediate access to the electrical outlet.
Ensure adequate ventilation for the work area.
Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
Manual etc.
Software disc etc.
Accessories
Accessories
RS-640 only
7-2
Checking the Accessories
Power cord: 1
Arm (right): 1
Arm (left): 1
Casters: 2
Stand leg: 1
Shafts: 2
Media clamps : 2
Bolts : 32
Hexagonal wrench: 1
Media holder : 2
Pipe: 1
Media
flanges: 2
Retaining screws : 2
Ink-cartridge
tray: 1
SOL INK cleaning
cartridges: 2
Drain bottles: 2
Shaft clamps : 2
User’s Manual: 1
Software RIP: 1
Replacement
blade for separating knife: 1
Setup Guide: 1
(ECO-SOL MAX ink models only) Revised 2
Cleaning sticks: 10
Replacement
wipers: 2
Tweezers: 1
Cleaning kit
7-3
Label for AQUEOUS
PIGMENT ink: 1
(AQUEOUS PIGMENT ink
models only) Revised 2
Installation and Preparation
Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].
Assemble the Stand
Install the Media Holder
Install the Drain Bottle
Attach the Ink-cartridge Tray
Remove the Packing Materials
Connect the Cables
AQUEOUS PIGMENT ink (FPG2) / ECO-SOL MAX ink: Install the Ink Cartridges
Revised 2
!! IMPORTANT !!
- Shake the Ink Cartridge a few times gently before installing to the machine.
- When installing the AQUEOUS PIGMENT ink (FPG2), you must start the machine in the AQUEOUS
PIGMENT ink mode before filling with ink.
- When installing the AQUEOUS PIGMENT ink (FPG2), confirm the firmware is version 3.3 or above.
Make the Network Settings
IP address of PC
IP address of RS-640/540
Upgrading the Firmware
Upgrade the firmware to the latest version.
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
SERVICE MENU
SUB MENU
SUB MENU
CLOCK
CLOCK
DATE
CLOCK
TIME
7-4
DATE
08/09/10
DATE
08/09/10
[Year/Month/Day]
[Year/Month/Day]
TIME
01:01:59
TIME
01:01:59
Installing Roland Versaworks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software
Windows Vista Ultimate Service Pack 1 (32-bit edition)
or Windows Vista Business Service Pack 1 (32-bit edition)
or Windows Vista Ultimate (32-bit edition)
Operating system (OS)
or Windows Vista Business (32-bit edition)
or Windows XP Professional Service Pack 3
or Windows XP Professional Service Pack 2
or Windows 2000 Service Pack 4
Processor
2.0-GHz or faster Pentium 4 recommended
Memory (RAM)
512 MB of RAM (1 GB or more recommended)
( For Windows Vista, 1 GB ( 2 GB or more recommended) )
Video card and monitor
A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required
as a working space
40 GB or more recommended
NTFS format
Optical drive
DVD-ROM drive
¾ For network connection: Ethernet port
¾ For USB connection: USB port
Other requirements
¾ For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
¾ To use Roland@NET and VersaWorks Online: Internet connection and web browser
When the machine is installed with the AQUEOUS PIGMENT ink (FPG2), upgrade the
VersaWorks to Ver.3.2.2 or above.
Revised 2
Make the setting for Roland@NET
Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being
output.
7-5
Basic Operation
Explain following items in reference to the User's Manual.
Switching the power on and off
Main power switch
Keep the Loading Lever turned up while
not using the machine.
Sub power switch
!! IMPORTANT !! Revised 2
Leave the main power on at all times. Maintenance operation is automatically carried out every 8
hours while the machine is not in use. Use the sub power switch for the daily powering on and off. (The
maintenance operation is not carried out when using AQUEOUS PIGMENT ink.)
Loading and cutting off media
Settings for the Media Heating System
!! IMPORTANT !!
Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots
land on the media cannot expand enough and it may result in bandings.
Default setting of the heater is OFF when using AQUEOUS PIGMENT ink.
Starting printing
- Pausing and canceling a printing
- Setting a starting position of printing (Base point setting)
Printing test and cleanings
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
7-6
Revised 2
Checking for remaining Ink
- Explain the [EMPTY MODE].
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing an ink cartridge.
- Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of
missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before you
perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
Job outputting from
Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
Functions for optimizing
printing
Explain the following items in reference to the User's Manual.
Optimizing printing to match Media thickness
- Head height
- Bi-direction adjustment
- Feed calibration
!! IMPORTANT !!
- These adjustments are required for each Media
individually.
- If you are setting Feed Calibration on your machine,
check in advance that [Use Printer Settings] is set on
Roland VersaWorks.
7-7
Preset function
All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by
media.
- Temperature setting of Heater/Dryer
- [SIDE MARGIN]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [CALIBRATION]
- [SHEET TYPE], [SHEET WIDTH], [SHEET POS]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [MEDIA RELEASE]
- [PREHEATING]
- [FEED FOR DRY]
Maintenance
Explain the following items in reference to the User's Manual.
Disposing of discharged ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU]
> [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise,
"CHECK DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning the parts other than the print heads
- Pinch Rollers
- Grit Rollers
- Platen
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers
Replacing the separating knife
7-8
Explain the following items in reference to the Setup Guide.
Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature is too
high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print
heads.
While in use: Temperature 15 to 32 C(20 C or more recommended), Humidity 35 to 80% (Non-condensing)
While not in use: Temperature 5 to 40 C, Humidity 20 to 80% (Non-condensing)
!! IMPORTANT !! Revised 2
Although it is not mentioned in the User's Manual, if the machine is used with the AQUEOUS
PIGMENT ink (FPG2), we recommend using the machine under the humidity of 70% or lower for
stable ink firing. If the humidity is over 70%, ink firing problem such as missing dot is more likely to
occur, and success rate of cleaning decreases.
When not in use for a prolonged period
Transporting the unit
When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it.
!! IMPORTANT !!
When using the ECO-SOL MAX ink, fill ink within one week after transporting. If the machine is left
without ink, the nozzles on the heads may get clogged.
Others
Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and on
the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it
occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads Stopped
Moving]. When the print carriage does not return to the standby position, capping needs to be done manually
by user.
Consumable Parts and
Replacement Cycle
Parts Name
Replacement Cycle
Printing Head
6 billion shots / nozzle (6,000,000 kshots)
* Damper needs to be replaced together with the Head replacement.
Wiper
6 months, Wiping 3000 times or Rubbing 100 times
Carriage Motor
1500 hours
Cap Top
ECO-SOL MAX ink: 6 months
AQUEOUS PIGMENT ink (FPG2): 24months
Ink Tube
3000 hours
Sponge for Wiper
12 months
Lithium Battery
24 months
Pinch Roller
Replace it depending on the degree of wear of its rubber part.
7-9
Revised 2
7-2 Maintenance Check List
RS-640/540 Maintenance Check List
Date :
User :
Serial Number :
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned about.
Done
Output / Get report before
maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the
Service menu.
Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of it and
give an explanation to the customer. Make sure to reset the dischargedink count.
Good
Upgrade the firmware to the latest
version
Upgrade the firmware if the installed firmware is not the latest version.
Head
Carriage Motor
Check
Consumable
Parts
Cleaning Wiper
Reset
Disposed
Unnecessary
Done
Ver.
Determine if they should be replaced based on the SHOT COUNT in the
History Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/Nozzle
Good
Perform a manual cleaning by using cleaning sticks and cleaning liquid.
Cleaning Done
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BI-DIR.
DEFAULT to check the error, and perform adjustment if necessary.
Adjustment Done
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sound heard while
printing the report and the customer's interview. Put some grease (FLOIL
G902) on the gear if you replace the motor.
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on the deformation or the time
period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing
count 100 times.
Replacement Done
Good
Good
Replacement Done
Reset
Cleaning Done
Replacement Done
Cap Top
Determine if it should be replaced based on the performance of the
cleaning or the time period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland
cleaning stick and cleaning liquid.
Replacement Cycle
- ECO-SOL MAX ink: 6 months
- AQUEOUS PIGMENT ink (FPG2): 24months Revised 2
Sponge for Wiper
Determine if it should be replaced based on its appearance or the time
period from the last replacement.
Replacement Cycle : 12 months
Replacement Done
Wiper Scraper
Clean it manually using the Roland cleaning stick and cleaning liquid.
Replace it as necessary.
Cleaning Done
Replacement Done
Lithium Battery
Replacement Cycle : 24 months
Good
Good
Carriage Belt
Check if the carriage belt doesn't touch the flanges of the drive pulley and
idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Adjustment Done
Check the belt tension and adjust it if necessary.
Good
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates
smoothly.
Good
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Check printing
Check that there is no problem with the printing operation and printing
result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the
Service menu.
Done
Check
Mechanical
Parts
7-10
Reset
Good
Cleaning Done
Replacement Done
Good
Adjustment Done
Replacement Done
7-3 Specifications
Main unit specification
RS-540
Printing technology
Media
Width
Thickness
Roll outer diameter
Roll weight (*1)
Core diameter
Printing width (*2)
Ink cartridges
Types
Colors
Printing resolution (dots per inch)
Distance accuracy (*3) (*4)
Media heating system (*5)
Connectivity
Power-saving function
Power requirements
RS-640
Piezoelectric inkjet
259 to 1,371 mm (10.2 to 54 in.)
259 to 1625 mm (10.2 to 64 in.)
Maximum 1.0 mm (39 mil) with liner
Maximum 210 mm (8.3 in.)
Maximum 30 kg (66 lb.)
Maximum 40 kg (88 lb.)
50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum 1,361 mm (53.6 in.)
Maximum 1615 mm (63.6 in.)
ECO-SOL MAX 220-cc cartridge / 440-cc cartridge
AQUEOUS PIGMENT ink (FPG2) 220-cc cartridge
Four colors (cyan, magenta, yellow, and black)
Revised 2
Maximum 1,440 dpi
Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
Print heater, setting range for the preset temperature: 30 to 45°C (86 to 112°F)
Dryer, setting range for the preset temperature: 30 to 50°C (86 to 122°F)
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature
Power
During operation
Sleep mode
Acoustic noise
During operation
level
During standby
Dimensions (with stand) (*6)
Weight (with stand)
Environmental
Power on (*7)
Power off
AC 100 to 120 V ±10%, 7.6 A, 50/60
Hz or AC 220 to 240 V ±10%, 3.9 A,
50/60 Hz
Approx. 1020 W
AC 100 to 120 V ±10%, 7.8 A, 50/60
Hz or AC 220 to 240 V ±10%, 4.0 A,
50/60 Hz
Approx. 1030 W
Approx. 14 W
63 dB or less
44 dB or less
2,310 (W) x 740 (D) x 1,103 (H) mm
(90.9 (W) x 29.1 (D) x 43.4 (H) in.)
122 kg (269 lb.)
2,570 (W) x 740 (D) x 1,103 (H) mm
(101.2 (W) x 29.1 (D) x 43.4 (H) in.)
133 kg (293 lb.)
Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended), humidity: 35 to 80%RH (non-condensing)
Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-condensing)
Accessories
for separating knife, cleaning kit, software RIP, User's Manual, etc.
*1
When the take-up unit is used, conditions are dependent on the usable media of the take-up unit.
*2
The length of printing is subject to the limitations of the program.
*3
○
○Temperature: 25°C (77°F), humidity: 50%
*4
Not assured when the print heater or dryer is used.
*5
○Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment.
○Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*6
○Depth when the included ink-cartridge tray is installed is 1,000 mm.
*7
○Operating environment
Use in an operating environment with this range.
7-11