EcoGuardianTM(Ballast Water Treatment System)
MANUAL
OPERATING
MANUAL
EcoGuardianTM
(Ballast Water Treatment System)
Hanla IMS Co., Ltd.
115, Hwajeonsandan 1-ro, Gangseo-gu, Busan, Korea
Tel. : +82-51-601-7000 Fax. : +82-51-831-1850 e-mail : hanla@hanlaims.com
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
CONTENTS
3.
Operating Manual .....................................................................................................17
3.1
Safety ...............................................................................................................17
3.2
Operating Instructions ....................................................................................17
3.3
Preparation and Inspection condition............................................................17
3.4
DGPS Logging .................................................................................................18
3.5
Data logging ....................................................................................................19
3.6
Symbol status ..................................................................................................20
3.7
Operation Level ...............................................................................................21
3.8
Screen Description ..........................................................................................22
3.8.1 【Initial Screen】 .....................................................................................23
3.8.2 【MAIN】 ..................................................................................................24
3.8.3 【BALLAST】 ..........................................................................................25
3.8.4 【DE-BALLAST】 ....................................................................................31
3.8.5 【MODE SELECT】 .................................................................................37
3.8.5.1 [MODE SELECT】:〔BY-PASS〕 ..............................................................38
3.8.5.2 【OVERRIDE】:〔BALLAST〕 ...................................................................46
3.8.5.3 【OVERRIDE】:〔DE-BALLAST〕 .............................................................53
3.8.5.4 【MAINTENANCE】 .................................................................................59
3.8.6 【SYSTEM STATUS】 ..............................................................................60
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.7 【ALARM HISTORY】 ..............................................................................61
3.8.8 【TREND】screen ...................................................................................62
3.9
Alarm list ..........................................................................................................63
3.9.1 Alarm trouble shootings ......................................................................65
3.9.2 Additional method of solve the alram.................................................71
3.10 Maintenance list ..............................................................................................72
3.10.1 Supplement list ....................................................................................72
3.10.2 Clean list ...............................................................................................74
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3. Operating Manual
3.1
Safety
Caution : The EcoGuardianTMsystem must be operated by the authorized operator.
Caution : All documentsmust be read and understood prior to operation.
Danger : Do not touch electrical equipment with wet hands during operation.
(e.g. : PSE output cable, electrolyzer, inside panel)
3.2
Operating Instructions
This section contains step-by-step instructions for operating the EcoGuardianTM system.
Read carefully below for preparation, status and risk or warning precautions.
3.3
Preparation and Inspection condition
1) Use the EcoGuardian ™ system when operating a Valast Pump (or GS pump).
2) Check the power supply of all equipment and signal status of all sensors on the
EcoGuardian ™ system.
3) Check the remaining amount of the TRO sensor reagent and also check the date of the
last replacement. Refill or replace the TRO sensor reagent, if necessary. Also check that
the cooling fan in the reagent is working properly without running the EcoGuardian™
system
4) Check the valve location of the EcoGuardian™.
5) Check the alarm list and clear the last executed alarm.
6) Check the remaining amount of the neutralizer and the date of the last replacement
when deballasting. Refill or replace neutralizer if necessary.
7) Check the current date and time of the control system clock and reset if necessary.
(If it is a DGPS connection, it is automatically synchronized to GMT time.)
8) Prior to handling the system, be aware of all guidance for EcoGuardian™system.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.4
DGPS Logging
#LOGGING DATA (DGPS NMEA table)
Name
Example
UNIT
①Latitude #1
34
Degree dd(xx)
②Latitude #2
44
Minute
mm(xx)
③Latitude #3
6400
Minute
.mmmm(0.xxxx)
④Latitude #4
N
(N/S Indicator)
N=north or S=south
⑤Longitude #1
126
Degree ddd(xxx)
⑥Longitude #2
19
Minute
mm(xx)
⑦Longitude #3
5697
Minute
.mmmm(0.xxxx)
⑧Longitude #4
E
(E/W Indicator)
E=east or W=west
34° 44´.6400´N126° 19´.5697´E
①
②
③
④
Position Logging
⑤
⑥
⑦
⑧
Position format
Position format
(dd°mm´.mmmm’)
(dd°mm´ss.s”)
Latitude #0123
34446400 N
34°44´.6400´N(0.6500x60=38.4”)
34°44´38.4" N
Longitude #0123
126195697 E
126°19'5697´E(5697x60=34.1”)
126°19'34.1" E
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.5
Data logging
When the system is started, all data is automatically recorded for 24 months.
1) Location and duration of recording
The data is recorded in the SD card of HMI in MCP, RCP.
(If it is damaged, contact the HANLA IMS because it is set to
record only SD card that has been paid.)

Total capacity of SD card : 8GB

Capacity per file : 10 hour average 8~10MB

Expiration date : 24 months
※
After 24 months, please back up the existing 2 years
data.
2) How to view recorded files
① The date of data storage
•
Check the date of each folder modified(refer to Logging Data list)
② The name of data file
•
The logging file format is save as [SA+ month(maximum 24 months)+day(maximum 31
days) +operation times(0~9 times)]
e.g.)SAM01folderSA04245 file
->recording is ballasting on24th April, 6 times(recorded 1st year April)
e.g.) SAM02folder SA16240 file
->recording is de-ballasting on24th April, 1 times(recorded 2nd year April)
First year data on 24thApril : SA04240~ SA04249
Secondyear data on 24thApril : SA16240~ SA16249
Thirdyear data on 24thApril : SA04240~ SA01249
3) Logging Data list
NAME
FOLDER
NAME
ALARM
ALARM
BALLAST
DE-BALLAST
(BALLAST /
(DE-BALLAST /
OVERRIDE)
OVERRIDE)
SAM01
SAM02
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BY-PASS
SAM03
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.6
Symbol status
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.7
Operation Level
Tap the [LOG IN] button for operation.
1) LEVEL0 :This level can operate without password. Operator is able to check current
status.
2) LEVEL1 : Must enter a password. Use only authorized user.
(BALLAST, DE-BALLAST, MAINTENANCEMODE can be run.)
3) LEVEL2 :Must enter a password. Use only authorized user.
(Can be operated emergency operation such as BY-PASS and OVERRIDE
including LEVEL1)
4) LEVEL3 :Only service engineer of EcoGuardianTM can operate.
(changesetting parameters.)
5) Enter the password for the ‘LOG IN’ level.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8
Screen Description
3.8.1【INITIAL】
3.8.2【MAIN】
3.8.3【BALLAST】
3.8.4【DE-BALLAST】
3.8.5【MODE SELECT】
§ BY-PASS
§ OVERRIDE
① BALLAST
② DE-BALLAST
§ MAINTENANCE
3.8.6【SYSTEM STATUS】
3.8.7【ALARM HISTORY】
3.8.8【TREND】
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.1
【Initial Screen】
Function
Initial Screen
Description
Initial Screen
Touch the image to go to the MAIN screen.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.2
【MAIN】
- This screen is the first step th show the main state of the EcoGuardian™ before operating
the system.
2
1
4
3
No.
Function
①
Switch screen
②
Current date & time
Description
Switch to various screens of the control system.
☞Selected screen will be changed blue.
Indicate current date and time.
Display alarms that occurred and their time.
③
Alarm display window
☞Alarm shown in red
☞Display green when alarm is off.
④
Reset alarm
Displays green when the alarm is removed.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.3
【BALLAST】
TM
- This screen shows ballast condition of EcoGuardian .
You can see each component on this screen after ballast starts.
Check list for ballasting
Item
Check point
Status
Check the relevant valve is open or closed correctly.
MAIN
OK screen
-Refer to 『5.VALVE LIST』
Check salinity and temperature of seawater.
MCP
OK
①Source lamp
ON
②Touch screen
ON
③Select switch
LOCAL(MCP) /
REMOTE(RCP)
④Alarm lamp
OFF
⑤Buzzer stop button
OFF
⑥Buzzer
OFF
⑦Emergency stop button
OFF
①Source lamp
ON
②Watt-hour meter
ON
MPP
TSU
HEU
Check the validity of TRO reagent.
OK
Make sure that the manual valve is open.
(Use in low temperature conditions)
『 5.VALVELIST』
OK
SCU
Make sure there is enough salt water in the salt tank.
Make sure that the manual valve is open.
(If salinity is low)
System
Make sure that the AFU, ECU, TSU and SIU are ready.
OK
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『 5.VALVELIST』
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
9)
STEP “1”
Ballast START
STEP “2”
Tap the image : Go to MAIN screen.
Tap [BALLAST] : Go to BALLASTMODE.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “3”
MANUAL
STEP “4”
Tap [LOG IN] :Go to LOG IN screen.
LEVEL1 :Please enter an authorized password.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “5”
MANUAL
STEP “6”
Tap [START] :Go to the next screen for operating.
1
2
① Select :Tap the button to suit your application.(default is left)
② Tap [OK] :Go to the next. (Tap [CANCEL] : Cancellation)
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EcoGuardianTM(Ballast Water Treatment System)
STEP “7”
MANUAL
[YES] :Ballast will be started.
[NO] :Cancel and go back to previous screen.
STEP “8”
※CAUTION :Check carefully the 5. VALVE LIST prior to start.
When the ballast pump is operated, the pop-up will be disappear
and start ballast mode automatically.
※CAUTION :If the ballast pump does not operate within 30
seconds, the system will be shut down.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
BALLAST STOP
STEP “2”
Tap [STOP] :Stop the ballast mode.
When the ballast pump is stopped, this pop-up will be disappear..
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.4
【DE-BALLAST】
TM
- This screen shows De-ballast condition of EcoGuardian .
You can see each component on this screen after De-ballast starts.
Check list for De-ballasting
Item
Check point
Status
Check the relevant valve is open or closed correctly.
MAIN
MCP
OK
-Refer to 『5. VALVE LIST』
①Source lamp
ON
②Touch screen
ON
③Select switch
LOCAL(MCP) /
REMOTE(RCP)
④Alarm lamp
OFF
⑤Buzzer stop button
OFF
⑥Buzzer
OFF
⑦Emergency stop button
OFF
TSU
Check the validity of TRO reagent.
OK
NEU
Check the amount of neutralization solution in the NEU
injection tank.
OK
Check operating condition of TSU, NEU.
OK
System
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
DE-BALLAST START
STEP “2”
Tap the image :Go to MAIN screen.
Tap [DE-BALLAST] :Go to De-ballastmode.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “3”
MANUAL
STEP “4”
Tap [LOG IN] :Go to LOG IN screen.
LEVEL1 :Please enter an authorized password.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “5”
MANUAL
STEP “6”
Tap [START] :Go to the next screen for operating.
Tap [YES] :Start De-ballast.(Tap [NO] : Cancellation)
※Caution :Check carefully the5. VALVE LIST prior to start.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “7”
MANUAL
When the ballast pump is operated, the pop-up will diappear and
start De-ballast mode automatically.
※CAUTION :If the ballast pump does not operate within 30
seconds,the system will shut down.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
DE-BALLAST STOP
STEP “2”
TAP [STOP] :Stop the De-ballast mode.
When the ballast pump is stopped, this pop-up will disappear.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.5
【MODE SELECT】
- [MODE SELECT] has BY-PASS, OVERRIDE, MAINTENANCE and ENGINEER mode.
1
No.
Function
Description
①
MODE SELECT
Select the mode to operate (BY-PASS, OVERRIDE,
MAINTENANCE and ENGINEER)
(1)
BY-PASS
This mode must be used by authorized operators.
(2)
OVERRIDE
Select mode (Ballast / De-ballast)
(3)
MAINTENANCE
(4)
ENGINEER
Maintenance mode
This mode is only available for service engineers.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.5.1 [MODE SELECT】:〔BY-PASS〕
- In the event of an emergency on the vessel, you can activate the BY-PASS mode. The alarms
are enabled and records valves and controls.
•Check list for BY-PASS mode.
Item
Check point
Status
Check the relevant valve is open or closed correctly.
MAIN
MCP
OK screen
- Refer to『5. VALVE LIST』
① Source lamp
ON
② Touch screen
ON
③ Select switch
LOCAL(MCP) /
REMOTE(RCP)
④ Alarm lamp
OFF
⑤ Buzzer stop button
OFF
⑥ Buzzer
OFF
⑦ Emergency stop button
OFF
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
BY-PASS START
STEP “2”
Tap the image :Go to MAINscreen.
Tap the [MODE SELECT]
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EcoGuardianTM(Ballast Water Treatment System)
STEP “3”
MANUAL
STEP “4”
Select BY-PASS mode.(Choose the mode if there is an option for
the De-ballast.)
Tap the [LOG IN]:Go to the [LOG IN] screen.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “5”
MANUAL
STEP “6”
LEVEL 2 :Please enter your authorized password.
Tap the [START] :Go to the next screen for operating.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “7”
MANUAL
[SELECTION AFU] : AFU is recommended for use in dirty water.
STEP “8”
If AFU use, It will add a small amount of alarm list.
[YES] :Start BY-PASS mode.(NO : Cancellation)
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EcoGuardianTM(Ballast Water Treatment System)
STEP “9”
MANUAL
When the ballast pump is operated, this pop-up will be disappear
and start automatically.
※CAUTION :If the ballast pump does not operate within 30
seconds, the system will shut down.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
BY-PASS STOP
STEP “2”
Tap [STOP] :Stop BY-PASS mode.
When the ballast pump is stopped, this pop-up will.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
AFU using by-pass mode alarm
Unit
MAIN
AFU
Description
(Abbreviation)
BUTTERFLY V/V
(MV101)
BUTTERFLY V/V
(MV102)
BUTTERFLY V/V
(MV103)
BFP
(BACK FLUSH PUMP)
GM
(GEARED MOTER)
PRESS.TRANSMITTER
(PT201)
DIFFERENTIAL
PRESS.
(DP201)
Alarm
Shutdown
(over)
High
Low
Shutdown
(below)
20% low
OPEN
Duration
Time
-
-
-
3% over
OPEN
-
-
-
10sec
-
-
-
CLOSE
30sec
30sec
NO SIGNAL
NO SIGNAL
7bar
6bar
-
-
1sec
0.8bar
0.7bar
-
-
2sec
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.5.2 【OVERRIDE】:〔BALLAST〕
STEP “1”
OVERRIDE_BALLAST START
STEP “2”
Tap the image :Go to the MAIN screen.
Tap [MODE SELECT] :Go to the next pop-up. (OVERRIDE)
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EcoGuardianTM(Ballast Water Treatment System)
STEP “3”
MANUAL
STEP “4”
Tap [OVERRIDE] :Go to the next pop-up.
Tap [BALLAST] :Go to the next screen. (OVERRIDE– BALLAST)
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EcoGuardianTM(Ballast Water Treatment System)
STEP “5”
MANUAL
STEP “6”
Tap [LOG IN] :Go to the LOG IN screen.
LEVEL 2 :Please enter your authorized password.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “7”
MANUAL
Select components which will be operated by OVERRIDE mode.
STEP “8”
※You can select multiple components.
Tap [START] :Go to the next screen for operating.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “9”
MANUAL
1
2
① Select :Tap the button to suit your application. (default is left)
STEP “10”
② Tap [OK] :Go to the next. (Tap [CANCEL] :Cancellation)
[YES] :Ballast will be started .
[NO] :Cancel and go back to previous screen.
※CAUTION :Check carefully the 5. VALVE LIST prior to start.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “11”
MANUAL
When the ballast pump is operated, the pop-up will disappear and start Ballast
mode automatically.
※CAUTION :If the ballast pump does not operated within 30 seconds, the system
will be shut down.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
OVERRIDE_BALLAST STOP
STEP “2”
Tap [STOP] :Stop [OVERRIDE-BALLAST] mode.
When the ballast pump is stopped, this pop-up will disappear.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.5.3 【OVERRIDE】:〔DE-BALLAST〕
STEP “1”
OVERRIDE_DE-BALLAST START
STEP “2”
Tap the image :Go to the MAIN screen.
Tap [MODE SELECT] :Go to the next pop-up.(OVERRIDE)
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EcoGuardianTM(Ballast Water Treatment System)
STEP “3”
MANUAL
STEP “4”
Tap [OVERRIDE] :Go to the next pop-up.
Tap [DE-BALLAST] :Go to [OVERRIDE-DE-BALLAST] mode.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “5”
MANUAL
STEP “6”
Tap [LOG IN] :Go to the LOG IN screen.
LEVEL 2 :Please enter your authorized password.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “7”
MANUAL
STEP “8”
Select components which will be operated by OVERRIDEmode.
Tap [START] :Go to the next screen for operating.
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EcoGuardianTM(Ballast Water Treatment System)
STEP “9”
MANUAL
[YES] : Start [OVERRIDE-DE-BALLAST] (NO : Cancellation)
STEP “10”
※Caution : Check carefully the 5. VALVE LIST prior to start.
When the ballast pump is operated, the pop-up will disappear and
start De-ballast mode automatically.
※CAUTION :If the ballast pump does not operate within 30
seconds, the system will shut down.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
STEP “1”
OVERRIDE_DE-BALLAST STOP
STEP “2”
Tap [STOP] :Stop [OVERRIDE_DE-BALLAST] mode.
When the ballast pump is stopped, this pop-up will disappear.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.5.4 【MAINTENANCE】
- In this screen, You can change the value of each component of EcoGuardian ™
tocheck the operation status.
2
1
5
3
4
1) ① Tap〔MODE SELECT〕, enter the MAINTENANCEmode.(current screen)
2) ② Tap〔LOG IN〕, change to LEVEL 1.
3) ③ Tap〔ON〕button, to activate the MAINTENANCE mode.
( ④ Tap〔OFF〕 to exit or cancel.)
4) ⑤Each component can be operated by manually.
(Tap the checkbox and then select〔OPEN/CLOSE〕)
5) ④ Tap〔OFF〕 button after completing the operation. MAINTENANCEmode is
disabled.
※CAUTION :Do not operate automatically during maintenance.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.6
【SYSTEM STATUS】
- This screen shows the status of each component forEcoGuardian ™.
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.7
【ALARM HISTORY】
- This screen shows the alarm history ofEcoGuardian ™.
1
2
No.
①
②
Function
Description
Date
Alarm occurrence date
Trig
Alarm occurrencetime
Recov.
Alarm clear time
Message
Alarm contents
START
Previous alarm check enable button
EXIT
Previous alarm check disable button
ROLL UP
Check forward alarm(if START button is enabled)
ROLL DOWN
Check previous alarm(if START button is enabled)
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.8.8
【TREND】screen
- This screen provides a graphical view of the state of the component of
theEcoGuardianTM.
1
2
No.
Function
Description
①
Button
Move to graph for each component
DISP
Graph direction movement enable button
PREV
Go to the previous step(if DISP is enabled)
FWD
Go to the forward step( if DISP is enabled)
SCALE UP
Grow the graph size( if DISP is enabled)
SCALE DOWN
Reduce the graph size( if DISP is enabled)
②
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EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.9
Alarm list
Ballasting mode alarm
Unit
Description
(Abbreviation)
FLOW METER
(FM)
Alarm
Shutdown
(over)
110%
(TRC)
-
AFU
ECU
BUTTERFLY V/V
(MV101)
BUTTERFLY V/V
(MV102)
BUTTERFLY V/V
(MV103)
DIFFERENTIAL
PRESS.
(DP201)
PRESS.
TRANSMITTER
(PT201)
CONDUCTIVITY
SENSOR
(CS301)
TEMP SENSOR
(TS301)
FLOW METER
(FM301)
FLOW SWITCH
(FS301)
H2 GAS SENSOR
(H2S301)
H2 GAS DETECTOR
(H2D301)
PSE
WATER LEAKAGE
SENSOR (WLS301)
PRESS.
TRANSMITTER
(PT301)
AIR BLOWER
(AB1/ AB2)
TEMP SENSOR
(TS701)
VOLTAGE
AMPARE
TEMPERATURE
TSU
TRO
SIU
PT601
Duration
Time
-
180sec
70%(TRC)
-
0sec
Low
-
-
110%(TRC)
MAIN
Shutdown
(below)
60%
(TRC)
High
300sec
-
-
-
20%(OPEN)
30sec
3%(OPEN)
-
-
-
10sec
-
-
-
OPEN
30sec
0.8bar
0.7bar
-
-
2sec
7bar
6bar
-
-
1sec
-
-
10PSU
-
30sec
-
-
10PSU
0℃
0.4%
(TRC)
300sec
30sec
300sec
-
0℃
0.45%
(TRC)
-
-
-
OFF
5sec
50%LEL
50%LEL
-
25%LEL
25%LEL
8bar
ON
-
ON
-
0sec
3sec
0sec
3sec
10sec
300sec
10bar
-
-
-
-
-
-
OFF
0sec
43℃
40℃
-
-
30sec
100%
100%
85℃
9mg/L
-
9mg/L
-0.3bar
7.2mg/L
-
7.2mg/L
-
0sec
0sec
0sec
260sec
130sec
5sec
-
63 -
30sec
10sec
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
De-ballasting mode alarm
Unit
MAIN
NEU
TSU
Description
(Abbreviation)
BUTTERFLY V/V
(MV102)
PRESSURE
SWITCH
(PS401)
LEVEL SWITCH
(LS401/2/3)
Alarm
Shutdown
(over)
High
Low
Shutdown
(below)
Duration
Time
-
-
-
20%
10sec
-
ON
-
-
5sec
-
ON
ON
ON
15sec
0.2mg/L
-
-
-
260sec
-
0.2mg/L
-
-
130sec
Shutdown
(below)
20% low
OPEN
Duration
Time
TRO
AFU using by-pass mode alarm
Unit
MAIN
AFU
Description
(Abbreviation)
BUTTERFLY V/V
(MV101)
BUTTERFLY V/V
(MV102)
BUTTERFLY V/V
(MV103)
BFP
(BACK FLUSH PUMP)
GM
(GEARED MOTER)
PRESS.TRANSMITTER
(PT201)
DIFFERENTIAL
PRESS.
(DP201)
Alarm
Shutdown
(over)
High
Low
-
-
-
3% over
OPEN
-
-
-
10sec
-
-
-
CLOSE
30sec
30sec
NO SIGNAL
NO SIGNAL
7bar
6bar
-
-
1sec
0.8bar
0.7bar
-
-
2sec
-
64 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.9.1
UNIT
Alarm trouble shootings
ITEM
Flow meter
(FM)
Cause
Measure
AFU
Inletvalve
(MV1x3)
Cause
Measure
MAIN
AFU
OutletValve
(MV1x1)
Cause
Measure
AFU
Bypass
Valve
(MV1x2)
Cause
Measure
DESCRIPTION
☎ FM, Main line flow low & high / too low & too high
Low & High / Too low & Too high [Warning / Shutdown] :
☞ Measure the amount of water entering the ballast main.
◈The ballast pump capacity may be high or low.
◈The valve may be closed or faulty.
☼ Check the "Main valve (AFU inlet/ outlet)"for normal
operation.
☼ Check the pump flow rate.
☼ Make sure that the Ballast line valves are open correctly.
☎MV1x3, Main inlet valve not open
[Shutdown when AFU front valve is closed]
☞The valve is located at the ATU inlet.
(Full open takes more than 20 seconds)
◈Even if the valve is open, you may receive a feedback signal.
◈The feedback signal may not come from the valve.
◈The valve may be malfunctioning.
☼ Make sure that the valve is operating normally in
MAINTENANCE mode.
☼ During normal operation, check if the feedback signal is coming
from the SYSTEMSTATUS mode.
☎ MV1x1, Main outlet valve not open
[Shutdown when AFU rear valve is closed]
☞This is the control valve.
(Full open takes more than 20 seconds)
◈ Even if the valve is open, you may receive a feedback signal.
◈The feedback signal may not come from the valve.
◈The valve may be malfunctioning.
☼ Make sure that the valve is operating normally in
MAINTENANCE mode.
☼ During normal operation, check if the feedback signal is coming
from the SYSTEM STATUS mode.
☎ MV1x2, Main by-pass valve not close
☞This valve is used in De-ballast and By-pass mode.
☞ This is the control valve.
(Full open takes more than 20 seconds)
◈ Even if the valve is open, you may receive a feedback signal.
◈The feedback signal may not come from the valve.
◈The valve may be malfunctioning.
☼ Make sure that the valve is operating normally in
MAINTENANCE mode.
☼ During normal operation, check if the feedback signal is coming
from the SYSTEM STATUS mode.
-
65 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
Differential
Pressure
(DP2x1)
Cause
☎DP2x1, AFU Filter differential pressure high / too high
High / Too high [Warning / Shutdown]
☞If foreign objects accumulate in the filter, the differential
pressure between inlet and outlet of the filter is increased.
◈It may not have been smooth filtering.
☼ Attempt to operate backflushing in order at MAINTENANCE mode.
Measure
AFU
Pressure
(PT2x1)
Cause
Measure
Conductivity
Sensor
(CS3x1)
Cause
Measure
ECU
Temperature
Sensor
(TS3x1)
Cause
Measure
☞Check that the backflush valve are operating normally.
☼ Check the pressure sensor.
☞In the operation stationary, check that the pressure in
PT2x1, PT2x2 is close to 0 bar, otherwise check for noise
and replace with a new one.
☼ If it does not resolve after check as above, disassemble the
housing and clean the element.
☎PT2x1, AFU Filter inlet pressure high / too high
High / Too high [Warning / Shutdown]
☞Refer to the pressure of the main line and check for safety.
◈The AFU rear end valves may not open properly.
◈The AFU pressure sensor may be malfunctioning.
☼Check the main line valves.
☼If the pressure in PT2x01, PT2x2 is abnormal even in the
operation stationary, replace sensor with a new one.
☎CS3x1, Conductivity low/ too low
Low / Too low [Warning / Shutdown]
☞Use a conductivity sensor to calculate the salinity of water.
☞The conductivity value is used as a variable for electrolysis.
◈The salinity of the water entering the electrolyzer is lower than
the set value.
◈CS3x1 is not working normally.
☼Check the conductivity value on the sensor or touch screen. If
the salinity is low, select the salt use during operation.(#option)
☼If the conductivity sensor is malfunctions,replace it new one.
☼If you would like to operate, select CS3x1 in OVERRIDE mode
and operate it.
☎TS3x1, Sea water temperature low / too low
Low / Too low [Warning / Shutdown]
☞The temperature of the water entering the electrolyzer has
affects to the electrolysis.
◈The temperature of the water entering the electrolyzer is too low.
◈TS3x1 is not working normally.
☼If the temperature of the water entering the electrolyzer is low,
operate the HEU(Option).
☼Check that the sensor is working properly by warm water. It will
be flowing out of the pipe by dismantle the pipe. If the sensor is
in trouble, please replace it.
☼If you would like to operate, select TS3x1 in OVERRIDE mode
and operate it.
-
66 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
Flow meter
(FM3x1)
Cause
☎FM3x1, Side line flow too low
Low / Too low [Warning / Shutdown]
☞Measure the amount of water entering the ECU.
◈The FM3x1 sensor may be malfunctioning.
◈ ECU front and rear valves may be closed.
◈ SIU may be clogged.
◈The EBP may be malfunctioning.
☼ Check the operation of the FM3x1 sensor to see if there is a problem.
Measure
Flow switch
(FS3x1)
Cause
Measure
ECU
Hydrogen
gas sensor
(H2S3x1)
Cause
Measure
Hydrogen
gas detector
(H2D3x1)
Cause
Measure
☼ Check front and rear valves for ECU.
☼ Check front and rear line forSIU.
☼ Check if the EBP is malfunctioning by operating
inMAINTENANCE mode.
☎FS3x1, Side line flow switch abnormal [Shutdown]
☞The safety sensor and verifies that the electrolyzer is full pipe.
◈The pipe may be not full, because of electrolyzer pipe problem.
◈ FS3x1 may be disconnect of cable or faulty sensor.
☼ Check the inlet line of the electrolyzer.
☼ Unscrew FS3x1 and immerse it in water to check the on/off
signal in the touch screen at [SYSTEM STATUS].
☼ If there is a problem with the component, please replace it
with a new one.
☼ If you would like to operate, select FS3x1 in override mode
and operate it.
☎H2S3x1, Hydrogen Gas high / too high(in pipe)
High / Too high [Warning / Shutdown]
☞ Safety sensors to verify that hydrogen generated by
electrolysis is discharged below the reference value.
◈Rear valve of air blower may be closed.
◈The direction of rotation of the air blower may be reversed.
◈H2S3x1 sensor may not operate normally.
☼ Check rear valve for Air blower.
☼ Check the direction of rotation of motor is correct or not.
☼ If the H2S3x1 sensor does not operate correctly, replace it
with a new one.
☎H2D3x1, Hydrogen Gas high / too high(in pipe)
High/ Too high [Warning / Shutdown]
☞ A sensor that detects if the concentration is higher than a
reference value when there is hydrogen gas exposed to the outside.
◈There may be leaks in the ECU.
◈H2D3x1sensor may be malfunctioning.
☼ Check if there is leaking line.
☼ If the H2D3x1 sensor does not operate correctly, replace it
with a new one.
-
67 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
Pressure
Transmitter
(PT3x1)
Cause
ECU
Measure
Temperature
Sensor
(TS7x1)
Cause
Measure
Over
voltage
Cause
Measure
PSE
Over
current
Cause
Measure
Pressure
Switch
(PS4x1)
NEU
Cause
Measure
☎PT301, Side line pressure high / too high
High / Too high [Warning / Shutdown]
A sensor to check ECU line pressure is normal.
◈ECU rear valves may be closed.
◈The sensor may be malfunctioning.
☼ Check the rear valves for ECU.
☼ If the PT3x1 sensor does not operate correctly, replace it
with a new one.
☎TS7x1, Cooling water temperature too high
High / Too high [Warning / Shutdown]
☞ A sensor to check that the heat generated by applying electricity
in the rectifier is lower than the reference value.
◈CWP (Cooling Water Pump) may not work properly.
◈Clear water temperature may be high.
◈TS7x1 sensor may not operate normally.
☼ Check whether the CWP is operating properly in the
MAINTENANCE mode.
☼ Check if the clear water is flowing in the pipe and the
temperature is normal.
☎PSE, Output over voltage
Output over voltage [Shutdown]
☞The Power Supply Equipment (PSE) is a device that provides
power for electrolysis by changing AC power to DC power.
◈The DC power supply voltage for PSE is output over 100 %.
☼ Check the output voltage of the PSE.
☼ Check the cables between PSE and electrolyzer.
If ok, turn the power off and on again after 2 minutes.
☎PSE, Output over current [Shutdown]
☞The PSE(Power Supply Equipment) is a device that powers for
electrolysis by changing AC power to DC power.
◈The DC power supply current of PSE is output over 100 %.
☼ Check the output voltage of PSE.
☼ Check the cables between PSE and electrolyzer.
If ok, operate the system again.
If problem is occurred, please call at HANLA IMS.
☎PS4x1, Neutralizer Injection line pressure high [Warning]
☞A sensor to check whether NEU line pressure is normal.
◈NEU rear valve and line may be blocked.
◈PS4x1 pressure switch may be malfunctioning.
☼ Check the NEU Line.
☼ If PS4x1 is ON even In the operation stationarywith no pressure,
change the sensor.
-
68 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
Level
switch
NEU
Cause
Measure
TRO sensor
(Ballast)
Cause
TSU
Measure
TRO sensor
Cause
TSU
☎LS4xx, Neutralizer tank level high/low/too low
High / Low / Too low [Warning / Shutdown]
☞Installed at NEU (Neutralization Unit) tank.
☞Give the message about overflow or supplement after check
Neutralizer level of NEU tank.
◈Level Switch may be malfunctioning.
◈Insufficient or too many neutralizer at tank.
☼ Check the amount of neutralizer.
☼ If the level gauge appears to be normal, there may be a problem
with the sensor.
☼ If the LS4X3 alarm doesn't operate,please operate after check
the appropriate sensor at Override mode.
☎TRO, ppm low/high/too low/ too high [Warning / Shutdown]
☞The TRO(Total residual Oxidant) concentration of processed
ballast water shall be maintained at a preset value.
◈The TRO concentration of processed ballast water is lower than
the reference value.
◈The TRO concentration of processed ballast water is higher than
the reference value.
◈This may be a false feedback signal.
☼ Check the TRO suction line and valve.
☼ Check that the flow rate from the main Ballast line to the TRO
sensor is normal.
☼ Check the CLX sensor is normal.
☼ Check the TFP(TRO Feed Pump) is normal.
☎ TRO, Communication abnormal [Shutdown]
☞ The TRO(Total Residual Oxidant) concentration of
processed ballast water shall be maintained at a preset value.
◈ The power(220V) is not supplied.
◈ The control air is not supplied.(only EX-type)
◈ This may be a false feedback signal.
☼ Check the lamp(green) on the TRO sensor.
Measure
☼ Check the control air is supplied correctly.
☼ Check the communication cable with MCP.
☼ If problem is occurred, please refer to component manual.
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69 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
TRO sensor
Cause
Measure
☎ TRO, Communication abnormal [Shutdown]
☞ The TRO(Total Residual Oxidant) concentration of
processed ballast water shall be maintained at a preset value.
◈ The power(220V) is not supplied.
◈ This may be a false feedback signal.
☼ Check the power cable with MCP.
☼ Check the communication cable with MCP.
Cause
◈ The control air is not supplied. (only EX-type)
◈ Air purge of TRO sensor is not operation. (only EX-type)
☼ Check the control air is supplied correctly. (only EX-type)
☼ Check the lamp(green) on the TRO sensor. (only EX-type)
- Air sentinel purge controller operation
TSU
PRESSURE
The minimum
enclosure pressure is
met
TIMER
The timer is enabled
BYPASS
The BYPASS key has
been used
Measure
- Indicator lamps to determine the operating condition
Lamp color matrix
Meaning
Power condition
All lamps green
Safe operation
Power ON
TIMER lamp red
Instrument
purging
Power OFF
PRESSURE lamp red
Unsafe Operation
Pressure Low
Power OFF
BYPASS lamp red
Bypass key
operating
Power OFF
No lamps
No power out
applied
No power applied;
everything off
-
70 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.9.2
UNIT
MAIN
Additional method of solve the alram
ITEM
DESCRIPTION
By-pass
Warning when bypass mode is running.
Cause
◈In case of no Ballasting or De-ballasting situation, Driver
must operate by-pass for the safety of ships and crew.
Measure
☼ Alarm occurs and all data about by-pass mode is recorded.
Maintenance
A pop-up occurs when maintenance mode is active, and
interlocks are formed to prevent other actions from occurring.
Cause
◈In case of maintenance or fix are need, operator must activate
maintenance mode for the safety of ships or crew.
Measure
☼ In case of using the Maintenance mode, different operation is
not perform.
-
71 -
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.10 Maintenance list
3.10.1 Supplement list
NO UNIT
NAME
FLOW TIME
LIMIT
PICTURE
EXPIRATIO
N DATE
NEUTRALIZER
1
NEU
HANLA IMS
When low
alarm occurs
(Sodium
Thiosulfate
5H2O 50%)
(Total using
time :
320hours)
(400ml)
3
TSU
-
Within 1 year
BUFFER
REAGENT
2
SUPPLIER
INDICATORR
EAGENT
Within 3
month
(Aryl Sulfonic
Acid liquid125ml)
( Total using
time :
80hours )
DPD POWER
Within 3
month
Tech. sales
Department
HANLA IMS
1 YEAR
Tech. sales
Department
HANLA IMS
1 YEAR
Tech. sales
Department
HANLA IMS
4
-
72 -
1 YEAR
Tech. sales
Department
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
NO UNIT
5
6
NEU
TSU
NAME
FLOW TIME
LIMIT
PICTURE
HYDROGEN
GAS
DETECTOR
EXPIRATIO
N DATE
HANLA IMS
Within 3 year
(SPXCDXSF
XSS)
CHLORINE
SENSOR
-
SCU
Tech. sales
Department
HANLA IMS
Within 3 year
(2106B1510)
-
SALT POWER
7
SUPPLIER
Tech. sales
Department
HANLA IMS
When low
alarm occurs
(SODIUM
CHLORIDE,
Nacl)
-
73 -
-
Tech. sales
Department
EcoGuardianTM(Ballast Water Treatment System)
MANUAL
3.10.2 Clean list
NO UNIT
ITEM
PICTURE
CLEANING PERIODS
1) No use the filter : 1 month
2) Cleaning when back flushing occurs
a lot
1
AFU
AUTO FILTER
[Method]
Refer to System manual
1) 10 times of Ballasting
2) Cleaning every 6 months
2
ECU
ELECTROLYZER
[Method]
Refer to System manual
-
74 -