Service Manual Model: X23SW (2-WAY STEREO PLUS SUBWOOFER) ACTIVE CROSSOVER www.altoproaudio.com Version: 1.1 CONTENTS 1. Specification 2. Block Diagram 3. Schematic Diagram 4. Printed Circuit Board 5. Wiring Diagram 6. Test Procedure 7. Electrical Parts List 8. Exploded Views & Mechanical Parts List 9. Notes 1. SPECIFICATION (X23SW) Electrical Subwoofer Frequency Range 50Hz ~ 250Hz Low - High Frequency Range 250Hz ~ 6KHz THD <0.05% S/N Ratio >95dB Controls Input Level Continuouliy variable Output Level Sub, Low. High continuously variable Low Cut Front panel switches Phase Front panel switches Power Supply Connector type 3-pole IEC , grounded Type Servo controlled, stabilized Mains supply 95-120V /210-240V ,60-50Hz Power Rating 6W Physical Dimensions 483(W) 194.5(D) 44(H)mm (19" 7.7" 1.7") Weight 2.95 Kg(6.50lb) A B C D 1 1 CN-BAL-FEMALE-2 2 3 1 B-CHANNEL SIGNAL CN-BAL-FEMALE-2 2 3 1 A -CHANNEL SIGNAL 2 3 2 3 AC PLUG gain VR TL074 A gain VR TL074 A 50Hz AC INPUT 210V-240V 1 1 FUSE TL074 A VR gain 1 2 2 3 TL074 A VR gain high pass freq. 900Hz - +9KHz 1 LOW-HIGH pass 2 3 high pass freq. 900Hz - +9KHz 102℃ high out 20V 0V 20V gain VR TL074 2 3 gain VR TL074 3 lowerAfilter pass SUB-LOW pass filter over freq. 100Hz +1KHz 2 3 1 1 AND FILTER CIRCUIT BRIDGE 3 lowerAfilter pass SUB-LOW pass filter over freq. 100Hz +1KHz PT-SCX-34 high out 0V 115V 230V 5 6 AC POWER SW LOW-HIGH pass 100mA 2 TL074 A pass filter TL074 A Date: File: A4 Size Title VR gain 1 VR gain 1 SUB - LOW SUB - LOW Revision 4 2-Nov-2002 Sheet of D:\pc42\pc42\ALTO\服務手冊\X23SW\X23SW Drawn BLOCK By: DIGRAME .DDB Number pass filter LOW OUT 2 3 LOW OUT 2 3 -15v 0v +15V 4 A B C D 2.Block Diagram A B C X1 X2 INPUT 2 3 1 1a 2b 4d 3c 5e C2 10uF R1 100K 1 C1 10uF U1A TL074 +15V U2A TL074 R20 10K 1 R21 10K -15V 1 2 3 3 2 R7 3K74 VR1B 100KB R8 620K U1E TL074 R19 10K VR1A 100KB R6 620K U2E TL074 1 R5 3K74 CN3 3P2.5 CH1(CH2) R3 100K R2 100K 3 2 R4 100K C3 103(M) 4 11 D 4 11 1 5 6 U1B TL074 2 U2B TL074 R22 10K C5 103(M) R9 10K C4 103(M) 5 6 2 VR3 100KB 7 7 VR2 100KB R24 6K8 C10 330P R25 10K R11 6K8 9 10 C6 330P R12 10K 9 U2C TL074 C11 47P R26 22K 10 U1C TL074 C7 47P R13 22K 8 SW2 INV 8 3 C19 683(M) 3 R28 10K R27 10K C20 683(M) R14 47K U2D TL074 R30 10K U1D TL074 14 C8 10uF 14 C12 10uF R17 100K R16 100K R31 100K X23SW X23(M).Sch 27-Jan-2002 Model No: 4 5e 3c 4d 2b 1a 5e 3c 4d 2b 1a of 1 TASY J.S. V1.0 X5 HI OUT X4 LOW OUT Revision R18 220R Sheet 1 Drawn By: R32 220R SW1 30HZ CUT ALTO Mobile : X23SW MAIN BOARD R29 10K A4 Date: File: Size Titel 12 13 R15 100K 12 13 C9 10uF 4 A B C D 3. Schematic Diagram A B C D CH1 R63 10K0 CH2 R64 10K0 3 2 1 1 U9A TL074 VR6A 100KB 1 R66 19K1 R68 19K1 R67 330K VR6B 100KB R69 330K C23 473(M) C25 473(M) C24 473(M) 5 6 2 U9B TL074 2 7 VR7 100KB R71 6K8 R72 10K AGND 1 2 3 -15V 3 3 C29 683M) 1 2 3 C28 683M) U9E TL074 +15V U9C TL074 8 J102 3P2.5 10 9 R74 47K J101 3P2.5 C26 330P C27 47P R73 22K 4 11 R75 100K 12 13 U9D TL074 C31 10uF R79 100K R78 100K SW4 SW-6-SK22H13 R80 220R 4 X23SW X23(SUB).Sch 27-Jan-2002 Model No: 4 Sheet 1 Drawn By: ALTO Mobile : X23SW SUB WOOFER BOARD A4 Date: File: Size Titel 14 C30 10uF 1 2 3 4 5 6 V1.0 of 1 TASY J.S. Revision 5e X5 SUB WOOFER OUT 3c 4d 2b 1a A B C D A B C D 1 1 CON3 3 2 1 CN? DB1 RB154 2 2 C19 1000/35V C18 1000/35V C4 104P C5 104P IC2 L7915 C7 1000/16V C6 1000/16V IC1 L7815 3 3 C9 104P C8 104P -15V +15V Date: File: A4 Size Title R1 1.2K -15V CN5 2P2.5 CN3 3P2.5 CN2 3P2.5 Revision 4 27-Jan-2002 Sheet of D:\pc42\pc42\pc42\S-OVER\SCX202S\SCX202S\SCX202S.ddb Drawn By: Number SCX系系 POWER Schematic 1 2 1 2 3 1 2 3 +15V 4 A B C D 4.Printed Circuit Diagram X23SW(M) PCB LAYOUT PCB : X23SW(M) Top Overlay PCB : X23SW(M) Bottom Layer PCB : X23SW(M) Bottom Solder Mask PCB : X23SW(M) Bottom Overlay PCB : X23SW(M) Drill Drawing Plots Hole Size 31mil (0.8mm) 39mil (1.0mm) 47mil (1.2mm) 63mil (1.6mm) 87mil (2.2mm) 138mil (3.5mm) Totals Hole Count 128 21 17 1 6 4 177 CX22OUT PCB LAYOUT PCB : CX22OUT Bottom Layer PCB : CX22OUT Bottom Solder Mask PCB : CX22OUT Top Overlay PCB : CX22OUT Drill Drawing Plots Hole Size 39mil (1.0mm) 55mil (1.4mm) 87mil (2.2mm) 110mil (2.8mm) Totals Hole Count 7 3 20 1 31 XPWR PCB LAYOUT PCB : XPWR Bottom Layer PCB : XPWR Bottom Solder Mask PCB : XPWR Bottom Overlay PCB : XPWR Top Overlay Hole Size 31mil (0.8mm) 39mil (1.0mm) 63mil (1.6mm) 98mil (2.5mm) 138mil (3.5mm) Totals PCB : XPWR Drill Drawing Plots Hole Count 14 22 3 4 4 90 X23SW(SUB) PCB LAYOUT PCB : X23SW(SUB) Bottom Layer PCB : X23SW(SUB) Bottom Solder Mask PCB : X23SW(SUB) Bottom Overlay PCB : X23SW(SUB) Top Overlay Hole Size 31mil (0.8mm) 39mil (1.0mm) 47mil (1.2mm) 87mil (2.2mm) 138mil (3.5mm) Totals PCB : X23SW(SUB) Drill Drawing Plots Hole Count 68 18 10 4 4 104 A B C D 1 1 CN2 CH1(CH2) CX22OUT CN3 CN1 3 X23SW(M) 2 CN2 CN1 CH1 X23SW(SUB) CN3 CH2 CN2 CN2 CH1(CH2) CX22OUT CN1 3 CN4 GND A4 Date: File: Size 紅 藍 220V 110V X23SW 2-Nov-2002 X23SW(全).Sch Model No: 4 4 Sheet 1 Drawn By: 電源開關 LED PT-SCX34 GND AC IN ALTO Mobile : X23SW Wiring Diagram X23SW(M) Titel CN3 XPWR CN3 CN2 CN1 X23SW Wiring Diagram 2 V2.0 of 1 TASY J.S. Revision A B C D 5. Wiring Diagram 7. Electrical Parts List Page 1 of 1 2002/11/1 X23SW-ALTO-230V Structure Needing Material Detail List 建檔日: 2002/02/08 NO. Midprod NO 修正日: 2002/10/28 Quanity Unit 1 A-X23SW-ALTO-230V 1.000 PCS 2 A-X23SW 底后板組合 1.000 PCS 3 P-X23SW(SUB) 1.000 PCS 4 P-X23SW(M) 2.000 PCS 5 P-CX22OUT(R) 1.000 PCS 6 P-CX22OUT(L) 1.000 PCS 7 P-XPWR 1.000 PCS X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: A-X23SW-ALTO-230V NO Material No 1 MFR2271ZZ MARK: 2 MBK256ZZ MARK: 3 MTP229ZZ MARK: 4 HD00021 MARK: 5 TP3055 MARK: 6 HCSA16 MARK: 7 NPL272 MARK: 8 NPL285 MARK: 9 NPL287 MARK: 10 ME00060 MARK: 11 MF00061 MARK: 12 HLSF160 MARK: 13 HLSF129 MARK: 14 HLSF134 MARK: 15 HLSC146 MARK: 16 HLSC76 MARK: 17 NMBA02 MARK: 18 NMBP64 MARK: 19 MSCB13 MARK: 20 MSCB28 MARK: 21 MSCB38 MARK: 22 MSCB34 MARK: 23 MSCB35 MARK: 24 MSCB58 MARK: 25 MSTC04 MARK: Page 1 of 3 standard quantity: 1.000 X23SW Quanity Unit 1.000 PCS rear board (spray black-paint) X23SW 1.000 PCS top cover-printing CLE2.0 1.000 PCS fuse(T) 100mA 250V φ5*20mm CSA/S/UL/VDE 1.000 PCS loop transformer PT-SCX34 1.000 PCS AC outlett (S)315-B (AC select) 1.000 PCS cover φ8.5*4 blue 072C 8.000 PCS switch cap φ6*2.5 YELLOW C 1.000 PCS φ3*W6*18.3 black ABS 5.000 PCS MIC stand nut JY-6351G-02-250 7.000 PCS mic stand washer JY-6351G-02-250 7.000 PCS Item Name panel(white) Specific row-wire connecting wiring 2P 230mm 1.000 PCS row-wire connector wiring3P-3P 200m/m 1.000 PCS row-wire connector wiring3P-3P 120m/m 2.000 PCS signle terminal wiring CF:W146 green/yellow 80m/m 1.000 PCS single terminal wiring CF:W76 green/yellow 150m/m 1.000 PCS power push button 1.000 PCS plastic knob φ15*17 double φ11*17.5 COOL GRAY 8C Ps 8.000 PCS black-plated screw cross-head pan head 3*6 10.000 PCS 上蓋,后板 black plated screw flat self 3*4 14.000 PCS black plated screw 3*7 4.000 PCS 面板 black plated screw pill 3*6 2.000 PCS 電源開關 black plated screw cross-head pan head 3*10 2.000 PCS AC座 black plated screw iron-board pill 3*10 4.000 PCS 平衡座用 colour nut 4m/m 1.000 PCS 地線 X23SW-ALTO-230V 2002/11/1 Item No: X23SW Mid No: A-X23SW-ALTO-230V Page 2 of 3 specify: AMP standard quantity: 1.000 Quanity Unit NO Material No Item Name Specific 26 MSTC03 colour nut 3m/m 2.000 PCS MARK: 27 MFSS04 washer φ4*φ7*1t 1.000 PCS MARK: 28 MFSC09 washer φ3*φ10*1t 2.000 PCS MARK: 29 MFST01 washer φ4*φ8*0.5t 2.000 PCS MARK: 30 NMCR01 cable tie(black) ALT-102SB 5.000 PCS MARK: 31 NLXM39 self-paste foot pad(SF-004) 12.7*9.0*3.0t 4.000 PCS MARK: 32 HLSP143 single wave wired UL1007 AWG24 120mm black L5R5 1.000 PCS MARK: 33 HLSP158 P.V.C single wave wired UL1007 AWG22 250mm black 1.000 PCS MARK: 34 HLSP164 P.V.C wiring UL1617 AWG22 250mm black 1.000 PCS MARK: 35 HLSP71 P.V.C single wave wired UL1617 22AWG 80m/m brown 1.000 PCS MARK: 36 HLSA31 power cord Europe 3P LT-312+LT-501 1.000 PCS MARK: 37 HSWA13 alimentation SW SDDLB 1007U 1.000 PCS MARK: 38 DL43RG L.E.D LG2043 green 1.000 PCS MARK: 39 NMCT20WW0020 sleeving flame retardant 5φ*20m/m 8.000 PCS MARK: 40 NMCT16WW0010 sleeving flame retardant 2.5φ*10m/m 2.000 PCS MARK: 41 NWCP04 lockable bag 5*7 1.000 PCS MARK: 42 NWCP01WW0300*0580 PE bag 30*58cm 1.000 PCS MARK: 43 HEM083 desiccant 30g 1.000 MARK: 44 NMCQA-275 instruction X23SW ALTO 1.000 MARK: 45 NB01720 box ALTO 19"系列 1.000 PCS MARK: 46 NMLB1588-05ZZ label X23SW ALTO 2.000 MARK: 47 POA182 paper outter case 4 hole ALTO 19" 0.250 PCS MARK: 48 PKMS153 sponge barrier ALTO 19" 1.000 PCS MARK: 49 PKMS156 barrier ALTO19" 1.000 PCS MARK: 50 NMCQ-073 assurance book ALTO 1.000 MARK: Ps 變壓器 地線 變壓器 地線 電源SW X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: A-X23SW-ALTO-230V NO Material No 51 NMLM381ZZ MARK: 52 NE05004 MARK: 53 NMLH31 MARK: 54 NA00154 MARK: 55 NI02085 MARK: Page 3 of 3 standard quantity: 1.000 label X23SW Quanity Unit 4.000 label ALTO 4.000 label MADE IN P.R.C. 2.000 box ALTO 2.000 PCS power switch φ22*9.69 1.000 PCS Item Name Specific Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW Mid No: A-X23SW 底后板組合 NO Material No 1 MBT2171ZZ MARK: 2 MSDE34ZZ MARK: 3 MSDE35ZZ MARK: 4 MAPR80ZZ MARK: 5 MMC013 MARK: 6 ME00050 MARK: 7 MSC023 MARK: 8 MSC030 MARK: Page 1 of 1 specify: AMP standard quantity: 1.000 Item Name bottom rear plate X23SW Quanity Unit 1.000 PCS barrier (black) X23 1.000 PCS fixed board (black) X23 1.000 PCS L-shape fixed bracket 1.2*28*20*10(CLE2.0) 1.000 PCS iron pillar hexagon 6.35*M3*6 2.000 PCS Specific iron pillar screw pillar 12.000 PCS M4*10*0.7PH 1.000 PCS M3*10*0.5PH 2.000 PCS Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: P-X23SW(SUB) NO Material No 1 NPC2081 MARK: 2 RFC122S MARK:R 80 3 RFC268S MARK:R 71 4 RFC310S MARK:R 63 64 72 5 RFC322S MARK:R 73 6 RFC347S MARK:R 74 7 RFC410S MARK:R 75 78 79 8 RFC433S MARK:R 67 69 9 RPC2191S MARK:R 66 68 10 CE610N MARK:C 30 31 11 HCSI0203 MARK:CN 2 3 12 HCSV0202 MARK:CN 1 13 CL347G MARK:C 23 24 25 14 CL368G MARK:C 28 29 15 HSWA18 MARK:SW 4 16 SIC002 MARK:U 9 17 RC00157 MARK:VR 7 18 RVS104 MARK:VR 6 19 MMCJ06 MARK:J 1 2 4 20 MMCJ12 MARK:J 3 21 MI01259 MARK: Page 1 of 1 standard quantity: Item Name 1.000 Quanity Unit 1.000 PCS PCB Specific X23SW(SUB)1*3 1/8W fixed resistor 220Ω S type 1.000 PCS 1/8W fixed resistor 6.8KΩ S type 1.000 PCS 1/8W fixed resistor 10KΩ S type 3.000 PCS 1/8W fixed resistor 22KΩ S type 1.000 PCS 1/8W fixed resistor 47KΩ S type 1.000 PCS 1/8W fixed resistor 100KΩ S type 3.000 PCS 1/8W fixed resistor 330KΩ S type 2.000 PCS 1/8W precision resistor 19.1KΩ S type 2.000 PCS electrolytic capacitor 10/16V ψ4*7 2.000 PCS row-wire header 3P 2.5mm 180° 2.000 PCS row-wire header 2P 2.0mm 180° 1.000 PCS mylar capacitor 0.047/50V 3.000 PCS mylar capacitor 0.068/50V 2.000 PCS power switch PZ30 PBA-M-2PB1L 1.000 PCS integrated circuit TL074CN(S&T) 1.000 PCS 1.000 PCS potentiometer (C100K) RV142B-20-25A-C15 1.000 PCS jumper wire 8m/m 3.000 PCS jumper wire 12m/m 1.000 PCS test-5 φ1.8*10 2.000 PCS Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW Mid No: P-X23SW(M) Page 1 of 1 specify: AMP standard quantity: NO Material No Item Name Specific 1 NPC2082 PCB X23SW(M)1*2 MARK: 2 RFC122S 1/8W fixed resistor 220Ω S type MARK:R 18 32 3 RFC268S 1/8W fixed resistor 6.8KΩ S type MARK:R 11 24 4 RFC310S 1/8W fixed resistor 10KΩ S type MARK:R 12 19 20 21 22 25 27 28 29 30 9 5 RFC322S 1/8W fixed resistor 22KΩ S type MARK:R 13 26 6 RFC347S 1/8W fixed resistor 47KΩ S type MARK:R 14 7 RFC410S 1/8W fixed resistor 100KΩ S type MARK:R 1 15 16 17 2 3 31 4 8 RFC462S 1/8W fixed resistor 620KΩ S type MARK:R 6 8 9 RPC1374S 1/8W precision resistor 3.74KΩ Stype MARK:R 5 7 10 CE610N electrolytic capacitor 10/16V ψ4*7 MARK:C 1 12 2 8 9 11 MMCJ04 jumper wire 6m/m J5 MARK: 12 CM410IS metal-film capacitor(MSC)0.1uF/63V 5% CASE01 MARK:C 101 13 MMCJ06 jumper wire 8m/m MARK:J 1 2 3 4 14 HCSI0203 row-wire header 3P 2.5mm 180° MARK:CN 3 15 HCSV0205 row-wire header 5P 2.0mm 180° MARK:CN 2 16 CL310G mylar capacitor 0.01/50V MARK:C 3 4 5 17 CL368G mylar capacitor 0.068/50V MARK:C 19 20 18 HSWA18 power switch PZ30 PBA-M-2PB1L MARK:SW 1 2 19 SIC002 integrated circuit TL074CN(S&T) MARK:U 1 2 20 RC00157 MARK:VR 2 3 21 RVS104 potentiometer (C100K) RV142B-20-25A-C15 MARK:VR 1 22 MI01259 test-5 φ1.8*10 MARK: 2.000 Quanity Unit 1.000 PCS 2.000 PCS 2.000 PCS 11.000 PCS 2.000 PCS 1.000 PCS 8.000 PCS 2.000 PCS 2.000 PCS 5.000 PCS 1.000 PCS 1.000 PCS 4.000 PCS 1.000 PCS 1.000 PCS 3.000 PCS 2.000 PCS 2.000 PCS 2.000 PCS 2.000 PCS 1.000 PCS 2.000 PCS Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: P-CX22OUT(R) NO Material No 1 NPC2040 MARK: 2 HCSM61 MARK:X 1 3 HC00125 MARK:X 2 4 5 4 HLSF333 MARK:CN 1 Page 1 of 1 standard quantity: Item Name Specific 1.000 Quanity Unit 1.000 PCS PCB CX22OUT MIC jack for balance JY-5042-030G female plug 180° 1.000 PCS MIC jack JY-6351G-02-250 row-wire connector wiring5P(male)-5P(parent) 180mm 3.000 PCS 1.000 PCS Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: P-CX22OUT(L) NO Material No 1 NPC2040 MARK: 2 HCSM61 MARK:X 1 3 HC00125 MARK:X 2 3 4 5 4 HLSF331 MARK:CN 2 5 HLSF333 MARK:CN 1 Page 1 of 1 standard quantity: Item Name Specific 1.000 Quanity Unit 1.000 PCS PCB CX22OUT MIC jack for balance JY-5042-030G female plug 180° 1.000 PCS MIC jack JY-6351G-02-250 4.000 PCS row-wire connector wiring2P(male)-2P(parent) 180mm 1.000 PCS row-wire connector wiring5P(male)-5P(parent) 180mm 1.000 PCS Ps X23SW-ALTO-230V 2002/11/1 Item No: X23SW specify: AMP Mid No: P-XPWR NO Material No 1 NPC0106 MARK: 2 RFC212S MARK:R 1 3 CC410F MARK:C 4 5 8 9 4 CE747E MARK:C 6 7 5 CE822F MARK:C 18 19 6 DB001A MARK:DB 1 7 SIC717 MARK:IC 1 8 SIC719 MARK:IC 2 9 HCSI0203 MARK:CN 2 3 10 HCSI0202 MARK:CN 4 11 HCSR0203 MARK:CN 1 12 STR802-T2 MARK: 13 MHL013 MARK: 14 MFSS03 MARK: 15 MSCN16 MARK: Page 1 of 1 standard quantity: Item Name 1.000 Quanity Unit 1.000 PCS PCB Specific XPWR(1*4) 1/8W fixed resistor 1.2KΩ S type 1.000 PCS ceramic capacitor 0.1uF SL 4.000 PCS electrolytic capacitor 470/25V 2.000 PCS electrotytic capacitor 2200/35V φ16*31.5mm 2.000 PCS bridge rectifier RB154 1A/400V 1.000 PCS integrated circuit 7815 1.000 PCS integrated circuit 7915 1.000 PCS row-wire header 3P 2.5mm 180° 2.000 PCS row-wire header 2P 2.5mm 180° 1.000 PCS row-wire header 3P 3.96mm 180° 1.000 PCS silicone insulator TO-220 square type 2.000 heat sink MA103*25m/m*2PIN 2.000 PCS washer φ3*φ5*1t 2.000 PCS Ni screw pill 3*6 thin tooth P0.5 2.000 PCS Ps 8. Exploded Views