Linx 8900 Series Ink Jet Printers This guide is intended for users of the 8900 Series Ink Jet Printers. Operators Guide TP1A002 - 5.1 Copyright Contact © Linx Printing Technologies Ltd. 2023 Linx Printing Technologies Ltd. will be pleased to receive any correspondence relating to instructions and the information contained within them; please write to us at the address below. For further information or help with Linx products, please contact: No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language by any means or in any form, without the express prior written permission of Linx Printing Technologies Ltd. Neither whole nor part of the product described in this guide may be adapted or reproduced in any material form without the express prior written permission of Linx Printing Technologies Ltd. Contravention of copyright may also reduce the ability of Linx Printing Technologies Ltd. to provide effective support for its equipment. Trademarks Linx Printing Technologies Ltd. Linx House, 8 Stocks Bridge Way, Compass Point Business Park, St Ives, Cambridgeshire, PE27 5JL, United Kingdom Telephone: 01480 302 100 LINX®, Easi-Change® and PrinterNet® are registered trademarks of Linx Printing Technologies Ltd. Email: support@linx.co.uk Or visit our website at: www.linxglobal.com Linx 8900 Series Ink Jet Printers TP1A002 - 5.1 2 About this Operators Guide WARNING Risk of serious injury or death! The information contained in this edition of the Operators Guide is applicable to printers with version 6.1 System Software or later, until it is superseded by a new edition of the guide. Indicates a hazard that may cause loss of life, physical injury or illness. The content of this Operators Guide is provided for information only. Nothing in the content of this Operators Guide represents, or should be construed as, any contractual or other commitment on the part of Linx Printing Technologies Ltd. CAUTION Linx products are subject to continual development and improvement, and updates to the content of this Operators Guide will be made accordingly in subsequent editions. Linx reserves the right to make changes without notice to both this publication and to the products described herein. All possible care has been taken in the preparation of this Operators Guide, and information of a technical nature and particulars of the printer and its use are given by Linx in good faith. However, Linx makes no guarantees regarding the accuracy or completeness of this Operators Guide. This Operators Guide describes all of the software features available for the printer. The feature set for your printer may be restricted, making some features not available. Safety notices used in this manual Risk of damage to printer! Indicates a hazardous situation which, if not avoided, could result in damage to the printer. IMPORTANT NOTE Indicates an important situation which, if not avoided, may seriously impair operations. Additional information relating to the current section. Safety symbols used in this Operators Guide To draw attention to special hazards, the following symbols are used in this Operators Guide. DANGER Risk of death! Indicates a hazardous situation which, if not avoided, will almost certainly result in death or serious injury. Linx 8900 Series Ink Jet Printers TP1A002 - 5.1 3 Symbol Meaning Symbol General warning Meaning Convention Description Eye protection Bold Used for button names, for example Menu button. Bold/Italics Used for screen names, for example Home screen. > Used to indicate next in a sequence of events. Italics Used for cross referencing. Electrical hazards and electrical shock hazard Hand protection Heavy objects or equipment Environmental hazard Sharp edges or equipment Hazardous waste Fire hazard Electrical earth Irritant Conventions used in this Operators Guide The following conventions have been used in this Operators Guide: Linx 8900 Series Ink Jet Printers TP1A002 - 5.1 4 Contents Linx 8900 Series Ink Jet Printers Copyright Trademarks Contact About this Operators Guide 1 2 2 2 3 Contents 5 Safety Safety recommendation Intended use Safely operating the printer Electrical safety Heavy equipment hazard Training 9 10 10 10 11 12 12 Compliance information European Union Regulations Electrical safety Noise emissions Federal Communications Commission (FCC) Regulations 13 14 15 15 15 Inks and solvents Inks and solvent safety First Aid Safety Data Sheets for inks and solvents Disposing of waste ink and solvent bottles and cartridges Dye-based inks Pigmented inks 17 18 19 19 19 20 24 Linx 8900 Series Ink Jet Printers - Contents TP1A002 - 5.1 Technical specifications Printer technical specifications Printhead technical specifications Print speeds and sizes technical specifications 26 27 28 29 Printer overview Printer overview 32 33 Home screen Home screen Printer status bar Faults and warnings status button Message preview Carousel area Printer consumables Zoom buttons Print control buttons 36 37 38 39 40 40 40 41 41 Printer installation Printer installation Printer mountings Connect to a power supply Fit the printhead to the production line Mk11 right-angled printhead 42 43 44 44 45 48 Photocell installation Photocell connection Setting the photocell type Setting the photocell deadtime Set the Print Trigger Set the trigger to printhead distance 50 51 52 52 53 54 5 Shaft encoder installation Overview Quadrature shaft encoder for use with rollback correction Shaft encoder connection Setting the encoder voltage How to calculate and set the encoder pitch for the production line Set the maximum line speed for a shaft encoder 55 56 57 57 58 58 60 Introducing the user interface Main Menu Screen navigation Option screens Text entry screens Numeric entry screens Message Editor screen Information screens 61 62 63 64 64 65 65 67 Getting started Power on/off Printing messages Pause printing Printer display screen First use Default user accounts Log in to the printer Change your PIN code Log off from the printer Printer keyboard Supported keyboards Using the keyboard Setting the keyboard language Extended character sets Slashed zero character option Linx 8900 Series Ink Jet Printers - Contents TP1A002 - 5.1 Primary and secondary keyboards Different keyboards 78 79 Changing the printer setup Printer setup Customise Home Screen Add a screen saver Locale Change the date Change the time Change the time zone Synchronise printer to network time Change the printer environment parameters Reduce downtime after an EHT trip Set printer automatic powerdown conditions 84 85 85 87 90 91 91 92 93 93 93 94 68 69 71 71 72 72 73 74 74 74 Line settings Create a new production line Copy, rename and delete production lines Setting the line direction How to calculate and set a fixed line speed for the production Set the Speed Mode Set the printhead height on the production line Print position Inter-Print Distance Dynamic orientation Line rollback correction 96 97 98 98 98 100 101 102 102 103 105 75 76 76 77 77 77 Alarm setup Alarm modes 24-volt and VFC alarms Multi-stage alarm setup Alarm groups Testing the alarms 108 109 110 111 111 116 6 Multi-stage alarm 116 Message settings Message settings Message Orientation Tower message style Print Width Print Delay Print Height Message Print Count Message styles and throw distances Message editor settings Remote Fields (QuickSwitch) 119 120 121 121 122 123 124 124 125 125 130 Getting started with messages Message store Create a simple message Save a message Select a message Edit a message Manage messages Message properties 133 134 134 138 139 140 148 150 Message fields Add a Logo field Add a Sequential Number field Add a Sequential Text field Add a Shift Code field Add a Prompted field Add a Remote field Add a Barcode field Data Matrix QR Code Custom date and time formats 151 152 153 163 165 169 175 178 188 189 192 Linx 8900 Series Ink Jet Printers - Contents TP1A002 - 5.1 Production schedules Create and edit a production schedule Production schedule triggers Manage production schedules 198 200 201 203 User management Access control and security Printer functions and access rights User management Security options 204 205 205 209 210 Printer communications Set the printer name Set the printer serial number Network settings Wireless settings PrinterNet® settings Virtual Network Computing (VNC) (Remote Control) settings 212 213 213 213 214 217 217 Import/Export data USB connection Copy messages, line settings, graphics, and production schedules Back up and restore printer settings Output Logging Downtime Logging 219 220 220 223 228 230 Parallel I/O Set up the Parallel I/O Input connections Output connections Parallel I/O connector 233 234 246 247 247 Remote communications setup Remote communications Setting up the RCI connection 249 250 250 7 Setting up the SCP (Simple Communications Protocol) connection Setting up the QuickSwitch connection 253 254 Consumables Consumables history Replacing the ink and solvent cartridges Replace the service module Active Airflow Control 259 260 262 267 271 Software upgrades System software upgrade and patch history Allow supervisor to enter configuration code Remote software upgrade 272 273 274 275 Printer maintenance Routine printer maintenance Clean the printer Clean or replace the air filter Viewing maintenance records Performing a Valve Reset System monitor Jet functions Storing your printer 279 280 281 282 286 287 287 288 290 Printhead maintenance Routine printhead maintenance Clean the printhead Clean the printhead (enhanced) Flush the printhead nozzle Clear the nozzle 292 293 294 296 299 299 Troubleshooting Faults and warnings Summary of faults and warnings Faults and warnings screens 301 302 303 309 Linx 8900 Series Ink Jet Printers - Contents TP1A002 - 5.1 Prevent reporting of selected warnings 309 8 Safety This section details important information about the safety of the printer and its use. Safety recommendation Intended use Safely operating the printer Electrical safety Heavy equipment hazard Training 10 10 10 11 12 12 TP1A002 - 5.1 Safety recommendation Before attempting to use either the 8900 Series printers or their accessories, you must read the information contained in this section. It is essential that you follow safe operating procedures at all times, and that the printer is maintained according to the directions contained herein and as recommended by Linx or its authorised Distributors. It is strongly recommended that any maintenance tasks, other than those described in this guide, are performed only by Linx maintenance technicians or Linx-trained personnel. Intended use The intended use of the printer is to print information directly onto a product. Using this printer for any other purpose may lead to serious personal injury. The printer has been designed to be operated in an indoor environment, i.e. it should be located in a building, in a position where it is protected from the weather, and is not exposed to direct sunlight. Safely operating the printer WARNING Fire hazard DO NOT operate the printer if the feet are not attached to the base of the cabinet. Feet must be attached to the base of the cabinet when the printer is mounted to a shelf or trolley. WARNING Inhalation risk from ink and solvents Exposure to ink and solvent vapours at lower levels can cause headache, nausea, dizziness or light-headedness. Make sure that the area around the printer, when it is in operation, when you are operating the printer, or when you use inks and solvents, is adequately ventilated to disperse ink and solvent vapour. WARNING Keep away from children Do not install or operate this printer at locations that are accessible to children. WARNING WARNING Personal injury Fire hazard NEVER look into the printhead or point the printhead at any person when the printer is powered on DO NOT smoke cigarettes or use naked flames near the printer as it contains flammable inks and solvents. These inks and solvents are highly flammable and must be kept away from any source of heat or ignition. CAUTION Do not exceed the operational limits This printer must not be operated in environments that exceed the operational limits listed on the technical data sheet. Linx 8900 Series Ink Jet Printers - Safety TP1A002 - 5.1 10 CAUTION Ensure that the printer is mounted securely for operation. If dismounted, place on a flat surface in the upright position. Electrical safety DANGER CAUTION Damage to models that have a drain plug If your printer model has a drain plug in the base of the cabinet, make sure it is fitted securely. DO NOT operate the printer if the drain plug is not fitted. For location of the drain plug, see "Back" on page 34. CAUTION For optimum safety, this printer should be operated with Linx approved spares and accessories. The use of unapproved spares and accessories may damage the product and affect your product warranty. CAUTION Linx recommends that any maintenance tasks, other than those described in this Operators Guide, are performed only by Linx maintenance technicians or Linx-trained personnel. Lethal voltage hazard Dangerous voltages exist in this equipment while AC electrical supply is connected and the printer is powered on. Maximum caution must be used when work is done on the printer while AC electrical supply is connected. The correct, standard electrical safety precautions must be taken. DO NOT open the rear panel. Only Linx maintenance technicians or Linx trained personnel should open the rear panel to work on internal components. Opening the rear panel may cause serious injury and void your Linx warranty. This product must be connected to the AC electrical supply by a plug and socket arrangement. The plug and socket must be easily accessible by an operator to allow them to perform an emergency shut down of the printer. The AC supply connector must be secured by the protection box on the printer. Do not use the printer if there is any sign of damage to the AC electrical supply cabling. ALWAYS disconnect the external alarm (if fitted) from the alarm output of the printer before any maintenance tasks are done. Emergency power down If the printer needs to be stopped quickly due to an emergency, disconnect the AC electrical supply cable for the printer from the AC electrical supply socket. If there is a hazard that prevents safe access to the AC electrical supply cable, operate the local electrical isolator switch for the AC electrical supply. Linx 8900 Series Ink Jet Printers - Safety TP1A002 - 5.1 11 Heavy equipment hazard WARNING Heavy equipment hazard. Risk of personal injury. The weight of the printer is >15 kg when the ink and solvent cartridges, solvent tank and service module are full. When handling heavy objects, always observe local safety regulations for safe manual handling. Training It is recommended that operators obtain training on how to safely operate this printer. Your personal safety could be affected if you do not understand how to operate the printer correctly. If you are in any doubt about how to operate the printer safely, DO NOT USE IT. Contact Linx or your local Linx distributor for information about training courses for this printer. Linx 8900 Series Ink Jet Printers - Safety TP1A002 - 5.1 12 Compliance information This section details important information about the international compliance of the printer and its use. European Union Regulations Electrical safety Noise emissions Federal Communications Commission (FCC) Regulations 14 15 15 15 TP1A002 - 5.1 European Union declaration of conformity Linx declares that the Linx printer complies with Directive 2014/30/EU (EMC), 2014/35/EU (LVD) and 2014/53/EU (RED). The printer also complies with Directive 2011/65/EU (RoHS). The full text of the European Union declaration of conformity is available at: www.linxglobal.com/en-gb/resources/declarationsof-conformity. UKCA Declaration of conformity with UK legislation European Union Regulations Your printer operates in the following frequency bands at the maximum transmitted radio-frequency (RF) power: Model Frequency (MHz) RFID power (mW) 8900 13.56 200 8910 13.56 200 8920 13.56 200 8940 13.56 200 Linx 8900 Series Ink Jet Printers - Compliance information TP1A002 - 5.1 Linx declares that the Linx 8900 Series printer complies with the Electromagnetic Compatibility Regulations 2016, Electrical Equipment (Safety) Regulations 2016, Radio Equipment Regulations 2017 & The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012. 14 Disposal of waste electrical products and packaging For customers in the USA WARNING This symbol of the crossed-out wheeled bin on the product and packaging indicates that these products must not be disposed of with household waste. At the end of its operational life, waste electrical and electronic equipment must be disposed of according to European environmental directive 2012/19/EU (WEEE), or the local equivalent in your country. For packaging disposal, observe the legal regulations on waste segregation in your country. Personal injury Changes or modifications to this product not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. Electrical safety The electrical safety of the equipment has been tested in accordance with IEC 62368-1:2014. Noise emissions The noise emission level from this printer does not exceed 57 dB(A) SPL. This means that there is no hazard to hearing from long-term exposure to noise from the printer, and therefore no requirement for ear protection to be worn. Federal Communications Commission (FCC) Regulations Linx 8900 Series Ink Jet Printers - Compliance information TP1A002 - 5.1 2. This device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. This equipment has been tested and certified for compliance with U.S. regulations regarding safety and electrical emissions. This equipment has been investigated in accordance with the standard for safety: UL 62368-1:2014 Safety of information technology equipment. 15 For customers in Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. This equipment has been tested and certified for compliance with Canadian regulations regarding safety and electrical emissions. This equipment has been investigated in accordance with the standard for safety: CAN/ CSA C22.2 No. 62368-1:2014. Safety of information technology equipment. Linx 8900 Series Ink Jet Printers - Compliance information TP1A002 - 5.1 16 Inks and solvents This section details the inks and solvents available for use with this printer, and related safety information. Inks and solvent safety First Aid Safety Data Sheets for inks and solvents Disposing of waste ink and solvent bottles and cartridges Dye-based inks Pigmented inks 18 19 19 19 20 24 TP1A002 - 5.1 Inks and solvent safety WARNING Fire hazard The solvents and solvent-based inks used in this printer are highly flammable and must be kept away from any source of heat or ignition. WARNING Hand protection The inks and solvents used by the printer can cause irritation to the skin. You must wear solvent-resistant protective gloves when there is direct contact with the inks and solvents. If you do not wear appropriate hand protection, there is a risk of irritation to your skin. WARNING WARNING Irritant The solvents and solvent-based inks used in this printer can cause severe irritation to eyes and skin. Solvent resistant gloves and safety glasses must be worn when there is direct contact with inks and solvents. Sharp needles hazard The ink and solvent refill mechanism on the printer uses retractable safety needles to pierce the cartridge caps. Use caution when replacing the ink and solvent cartridges. There is a risk of personal injury if you do not follow the correct guidelines for replacing the ink and solvent cartridges. WARNING CAUTION Eye protection Only use Linx inks and solvents with this printer. The use of other consumables may damage the printer and can affect your product warranty. For inks and solvents for this printer, see "Inks and solvents" on the previous page. The inks and solvents used by the printer can cause irritation to the eyes. You must wear safety eyeglasses, manufactured to European standard (DIN EN 166) and international safety standards, when you work on the printer and when you clean the printer. If you do not wear appropriate eye protection, there is a risk of severe irritation and temporary (reversible) damage to your eyes. Always refer to the Safety Data Sheets (SDS) before working with inks and solvents. If they have not been supplied or are not available, please contact your local Linx distributor. Always read the instructions on the ink cartridge before use. Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 18 Remove all spilt ink and solvent, or build-up of ink deposits immediately, using the correct solvent type for the ink being used. Clean up spills quickly and dispose of any contaminated cloths as flammable waste immediately. Disposing of waste ink and solvent bottles and cartridges Used cloths and gloves are potential fire hazards. Do not keep them for future use. Do not dispose of in normal waste. Store all inks and solvents in their original containers. Make sure the container lids are closed tightly at all times.. Store the containers in a well ventilated cabinet or in a recommended flameproof storage container away from any source of heat. Store between 15-25°C (59-77°F). First Aid It is recommended that all operators are trained in first aid and are aware of potential risks to health when working in environments with flammable and hazardous substances. Operators must have access to the Safety Data Sheet (SDS) for the ink and solvent used with the printer. The SDS contains important information relating to the first aid treatment given to personnel in the event of an accident involving the inks and solvents used with the printer. WARNING Hazardous waste Hazardous Waste Do not dispose of waste ink or solvent into the waste water drainage systems. Chemicals in the ink and solvent can be harmful to the environment and to wildlife. Waste bottles and cartridges must be disposed of as hazardous waste. Do not dispose of waste bottles and cartridges with household or commercial electronic and electrical waste for recycling. If the hazardous waste disposal scheme requires the removal of the RFID tag, remove it and recycle the RFID tag as electrical waste. Safety Data Sheets for inks and solvents Before operating the product, read the Safety Data Sheet (SDS) for the ink and solvent used with your printer. The SDS contains important information about the usage and storage of the ink and solvent, and first aid treatments. The SDS for your ink and solvent can be obtained from your local Distributor or Linx Customer Services (support@linx.co.uk). Keep the SDS with the fluids so you can refer to it quickly and easily. Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 19 Dye-based inks Table 1 shows the available dye based inks for use with the Mk11 MIDI and Mk11 MIDI plus printheads and provides information on the solvent and cleaning fluid for each ink. • indicates that the ink is available for the respective printhead. Table 1 Dye-based inks Ink Type / Solvent Type Colour Solvent Base Cleaning Fluid 1010/1505 Black Ketone-based (MEK) 0105 1014/1505 Black plastic-adherent Ketone-based (MEK) 0105 1016/1506 Black plastic-film Ketone-based (MEK) 0105 1018/1505 Red Ketone-based (MEK) 0105 1035/1535 Black water-removable Ketone-based (MEK) 0115 1055/1555 Black wet process Ketone-based (MEK) 0115 1056/1555 Black wet process Ketone-based (MEK) 0115 1058/1558 Black bottling Ketone-based (MEK) 0105 1062/1505 Black oil-penetrating Ketone-based (MEK) 0105 1063/1563 Black grease-penetrating Ketone-based (MEK) 0105 1065/1565 Black dry glass Ketone-based (MEK) 0115 1068/1568 Black bottling Ketone-based (MEK) 0115 Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 Mk11 MIDI • • • • • • • • • • • • Mk11 MIDI plus • 20 Dye-based inks (continued) Ink Type / Solvent Type Colour Solvent Base Cleaning Fluid 1070/1560 Black alkali-removable Ketone-based (MEK) 0115 1075/1575 Black alcohol-resistant Ketone-based (MEK) 0105 1077/1577 Black retort Ketone-based (MEK) 0105 1085/1585 Black Ketone-based (MEK) 0105 1121/1590 Clear UV-readable (fluoresces blue under UV light) Ketone-based (MEK) 0115 1130/1530 Black PE Ketone-based (MEK) 0105 1240/1512 Black fast-drying Ketone-based (MEK) 0105 1243/1512 Blue fast-drying Ketone-based (MEK) 0105 1248/1517 Brown fast-drying Ketone-based (MEK) 0105 1281/1545 Thermochromic purple to pink Ketone-based (MEK) 0115 1290/1540 Thermochromic black to blue Ketone-based (MEK) 0115 1291/1545 Thermochromic black to blue Ketone-based (MEK) 0115 1405/1705 Black ultra fast-drying Ketone-based (acetone) 0155 2030/2500 Black ethanol Industrial alcohol (ethanol) 0205 2035/2500 Black ethanol Industrial alcohol (ethanol) 0205 2040/2505 Blue wetness-indicator Industrial alcohol (ethanol) 0205 Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 Mk11 MIDI • • • • • • • • • • • • • • • • Mk11 MIDI plus • • • 21 Dye-based inks (continued) Ink Type / Solvent Type Colour Solvent Base Cleaning Fluid 2250/2750 Black food-packaging Industrial alcohol (ethanol) 0205 3085/3585 Black alcohol-resistant Ketone-based (MIPK) 0325 3103/3501 Black mixed base Mixed-base (ethanol / acetone) 3110/3501 Black mixed base 3123/3501 Mk11 MIDI Mk11 MIDI plus 0305 • • • • Mixed-base (ethanol / acetone) 0305 • • Blue mixed base Mixed-base (ethanol / acetone) 0305 • 3124/3501 Green mixed base Mixed-base (ethanol / acetone) 0305 • 3160/3560 Clear security (fluoresces red under UV light) Mixed-base (ethanol / acetone) 0305 • 3203/3703 Black Mixed-base (ethanol / DEK) 0315 3240/3710 Black Mixed-base (DEK / acetone) 0155 3401/3905 Black Mixed-base (methyl acetate / ethanol) 0335 • • • For more information about inks, refer to https://www.linxglobal.com/en/products/inks-and-fluids/. Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 22 The Mk11 right-angled printhead uses the same inks and solvents as the Mk11 MIDI printhead. To view the installed ink and solvent, touch Menu > Printer Setup > Installation > Ink/Solvent. Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 23 Pigmented inks CAUTION Risk of damage to product Only use an ink shaker with pigmented inks that require mechanical shaking. Do not use an ink shaker for ink types that require shaking by hand as the ink will separate. Table 2 shows the available pigmented inks for use with Mk11 MIDI plus printheads and provides information on the solvent and cleaning fluid for each ink. It also lists guidance on ink shaking prior to fitting an ink cartridge (see "Shaking pigmented ink cartridges" on the next page for more information). Table 2 Pigmented inks Ink Type / Solvent Type Colour Base Cleaning Fluid Shaking Guidance 1009/1505 Black Ketone-based (MEK) 0105 Hand, 2 mins 1033/1505 Blue Ketone-based (MEK) 0105 Hand, 2 mins 1039/1505 Yellow Ketone-based (MEK) 0105 Hand, 2 mins 1079/1505 Yellow Ketone-based (MEK) 0105 Hand, 2 mins 1088/1588 Yellow bottling Ketone-based (MEK) 0115 Hand, 2 mins For more information about inks, refer to https://www.linxglobal.com/en/products/inks-and-fluids/. To view the installed ink and solvent, touch Menu > Printer Setup > Installation > Ink/Solvent. Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 24 Shaking pigmented ink cartridges Pigmented ink cartridges must be shaken before they are inserted into the printer. This is necessary to make sure that any sediment that has settled in the cartridge is completely remixed with the ink. Shaking the ink helps maintain optimum print opacity and consistency. Follow the help screen information when prompted and refer to Table 3 for shaking guidance. Always check the specifications of the pigmented ink before shaking. Once shaken, fit the ink cartridge in the printer. Table 3 Shaking guidance To manually perform a mix sequence: 1. Make sure the printer status is ‘Idle’. 2. Touch Menu > Maintenance > Mix Cycle. 3. Touch the Start button. While the printer performs a mix sequence, the printer status bar shows the status ‘Mixing’ and displays the ‘mixing sequence’ icon (see "Printer status bar" on page 38). If necessary, you can touch the Stop button to cancel the Mix Cycle operation. 4. When the mix sequence is completed, touch Exit to display the Maintenance screen. 5. Touch Exit until the Home screen is displayed. Guidance Action Hand, 2 mins Shake the new ink cartridge by hand, shaking from side to side, for at least two minutes before use. 6. Touch the Start Printing button and perform a test print. When you use the printer, the ink is mixed continuously and the Mix Cycle option is disabled. IMPORTANT NOTE Mixing sequence for pigmented inks If a mix sequence has been completed in the last 24 hours, a new sequence is not performed. When the printer is idle or powered off, the pigment in soft pigmented inks can become separated. This separation can cause internal problems in the printer. To maintain print quality and prevent any problems, the printer performs a mix sequence during jet startup, which mixes the ink automatically in the Service Module. The time taken to mix the ink depends on the period of time since the printer was last used. You can also manually perform a mix sequence using the Mix Cycle option before you start printing, to make sure a printer startup sequence takes less time (as a mix sequence does not need to be performed). Linx 8900 Series Ink Jet Printers - Inks and solvents TP1A002 - 5.1 25 Technical specifications This section details the technical specifications for 8900 Series printers and Mk11 MIDI and Mk11 MIDI plus printheads. Printer technical specifications Printhead technical specifications Print speeds and sizes technical specifications 27 28 29 TP1A002 - 5.1 Printer technical specifications Table 4 Printer technical specification Data Value Dimensions Height: 503 mm Width: 440 mm (400 mm at base) Depth: 355 mm Weight (approximately) 21.8 kg (dry) 24.5 kg approx. (includes fluids and printhead with a 6-metre conduit). Operating temperature +5 °C to 50 °C (depending on ink type) Maximum of 90% relative humidity non-condensing IP rating 8900, 8910, 8920 8940 IP55 IP65 Voltage 100 V AC to 230 V AC 50/60 Hz single phase Supply fuses 4 A (T), time delay (5 mm x 20 mm) Power consumption: 38 W (typical when printing) Power rating 150 W Noise 57 dB(A) SPL Linx 8900 Series Ink Jet Printers - Technical specifications TP1A002 - 5.1 27 Printhead technical specifications Table 5 Mk11 Midi (62 μm) and Mk11 MIDI plus (75 µm) technical specification Data Value Printhead body length 225 mm (excluding conduit) Printhead body diameter 42 mm Conduit length 2, 4 or 6 metres Minimum bend radius (see "Conduit installation" on page 46) 60 mm (static installation) 180 mm (dynamic installation) Standard throw distance (see "Print speeds and sizes technical specifications" on the next page and "Message styles and throw distances" on page 125) 12 mm (Midi) 20 mm (MIDI plus) Table 6 Mk11 Midi (62 μm) and Mk11 MIDI plus (75 µm) right-angled printhead technical specification Data Value Printhead body length 257 mm (excluding conduit) Printhead body diameter 42 mm Conduit length 2, 4 or 6 metres Minimum bend radius (see "Conduit installation" on page 46) 60 mm (static installation) 180 mm (dynamic installation) Linx 8900 Series Ink Jet Printers - Technical specifications TP1A002 - 5.1 28 Mk11 Midi (62 μm) and Mk11 MIDI plus (75 µm) right-angled printhead technical specification (continued) Data Value Standard throw distance (see "Print speeds and sizes technical specifications" below and "Message styles and throw distances" on page 125) 12 mm (Midi) 20 mm (MIDI plus) Printhead conduit orientation The dotted line in the images indicates the position of conduit relative to the angle of the printhead; see "Adjusting the printhead orientation" on page 48. Print speeds and sizes technical specifications Listed maximum speeds apply when printing at the horizontal drop pitch shown. Table 7 Print performance - Mk11 MIDI (62 µm) technical specification Data 8900 8910 8920 8940 Lines of print supported 1, 2 or 3 1, 2 or 3 up to 6 up to 6 Character height range 1.8 to 8.8 mm 1.8 to 20 mm 1.8 to 20 mm 1.8 to 20 mm Linx 8900 Series Ink Jet Printers - Technical specifications TP1A002 - 5.1 29 Print performance - Mk11 MIDI (62 µm) technical specification (continued) Data 8900 8910 8920 8940 Maximum speed for single line print (5 dot high characters) 2.92 m/s (0.37 mm drop pitch) 6.25 m/s (0.47 mm drop pitch) 6.25 m/s (0.47 mm drop pitch) 7.50 m/s (0.47 mm drop pitch) Maximum speed for two line print (7 dot high characters) 1.46 m/s (0.37 mm drop pitch) 2.09 m/s (0.37 mm drop pitch) 2.46 m/s (0.43 mm drop pitch) 2.65 m/s (0.43 mm drop pitch) Recommended distance from printhead to substrate 12 mm 12 mm (35 mm for carton coding message style) 12 mm (35 mm for carton coding message style) 12 mm (35 mm for carton coding message style) Table 8 Print performance - Mk11 MIDI plus (75 µm) technical specification Data 8900 8910 8920 8940 Lines of print supported 1, 2 or 3 1, 2 or 3 up to 6 up to 6 Character height range 2.1 to 10.7 mm 2.1 to 20 mm 2.1 to 20 mm 2.1 to 20 mm Maximum speed for single line print (ultra fast tower print style; 5 dot high characters; see "Tower message style" on page 121) N/A N/A N/A 10 m/s (0.625 mm drop pitch) Maximum speed for single line print (5 dot high characters) 2.84 m/s (0.44 mm drop pitch) 7.28 m/s (0.57 mm drop pitch) 7.28 m/s (0.57 mm drop pitch) 9.10 m/s (0.57 mm drop pitch) Linx 8900 Series Ink Jet Printers - Technical specifications TP1A002 - 5.1 30 Print performance - Mk11 MIDI plus (75 µm) technical specification (continued) Data 8900 8910 8920 8940 Maximum speed for two line print (7 dot high characters) 1.42 m/s (0.44 mm drop pitch) 2.02 m/s (0.44 mm drop pitch) 2.38 m/s (0.52 mm drop pitch) 2.56 m/s (0.52 mm drop pitch) Recommended distance from printhead to substrate 20 mm 20 mm (45 mm for carton coding message style) 20 mm (45 mm for carton coding message style) 20 mm (45 mm for carton coding message style; 5 mm for and wiring cabling applications) Linx 8900 Series Ink Jet Printers - Technical specifications TP1A002 - 5.1 31 Printer overview This section provides an overview of the printer. Printer overview 33 TP1A002 - 5.1 Printer overview Figure 1 Front Linx 8900 Series Ink Jet Printers - Printer overview TP1A002 - 5.1 Item Description/Item 1 Power on/off button 2 Touch screen display 3 Front access door (for access to the ink and solvent cartridges) 4 Removable side panel (for access to the service module) 33 Figure 2 Back Linx 8900 Series Ink Jet Printers - Printer overview TP1A002 - 5.1 Item Description 1 Air filter 2 Serial number plate 3 Drain hole and plug (not all models) 34 Figure 3 Connections Item Description Item Description 1 Protection box for external AC electrical supply 6 USB interface 2 Volt Free Contact (VFC) Alarm (configurable option) 7 External Alarm Output (24 V) 3 25 Way Parallel IO (configurable option) 8 Photocell / shaft encoder connectors (x2) 4 RS232 interface (configurable option) 9 Printhead conduit mounting plate 5 Ethernet interface Linx 8900 Series Ink Jet Printers - Printer overview TP1A002 - 5.1 35 Home screen This section describes the Home screen. Home screen Printer status bar Faults and warnings status button Message preview Carousel area Printer consumables Zoom buttons Print control buttons 37 38 39 40 40 40 41 41 TP1A002 - 5.1 Home screen Figure 4 Home screen Linx 8900 Series Ink Jet Printers - Home screen TP1A002 - 5.1 Item Description 1 Printer status bar 2 Faults and warnings status button 3 Menu button 4 Printer consumables 5 Zoom buttons 6 Message Settings 7 Power off button 8 Line Settings 9 Print control button 10 Message Store 11 Message preview 12 Home button 37 The Home screen is displayed after the printer is powered on. It allows access to common printer functions. You can perform the following tasks, depending on your user account access level: Jet State Printer status bar colour Printing Green • Review the status of the printer. • Start and stop the printer; see "Power on/off " on page 69. Jet Stopping Light green • Change line and message settings; see "Line settings" on page 96 and "Message settings" on page 119. Fault Red • Access menu options; see "Main Menu" on page 62. Jet Maintenance Blue • Access the Message Store screen to create new messages; see "Getting started with messages" on page 133. Filling Up Purple • Select saved messages. Aborting Brown • You can add other options to the carousel and select the order in which they appear; see "Carousel area button options" on page 86. Printer status bar Figure 5 Home screen printer status bar with USB icon The printer status bar shows the current jet state of the printer (for example, “Jet Starting” or “Printing”). The colour of the printer status bar on the Home screen (and on other printer screens, except the Faults & Warnings notification screens) shows the jet state (Table 9). Table 9 Jet state and printer status bar colours Jet State Printer status bar colour Idle White Jet Starting Light green Jet Running Medium blue Linx 8900 Series Ink Jet Printers - Home screen TP1A002 - 5.1 For more information about which buttons are available in each of these printer states; see "Print control buttons" on page 41. Information icons are displayed on the left side of the status bar (see Figure 5): The front door allows access to the printer consumables (ink and solvent cartridges) is open or not correctly closed. When the printer door is correctly closed, the icon is no longer displayed. A valid USB memory device is inserted and recognised. 38 The printer Service Module requires replacement. Table 10 PrinterNet connectivity icon states Icon State Frozen date is enabled and any date fields in the current selected message are frozen at the current date. Information icons are displayed on the right side of the status bar: Description Edge server connected to cloud server. Remote upgrade available for download. The printer is performing a mix sequence (see "Mixing sequence for pigmented inks" on page 25. Remote upgrade download in progress (icon is animated). Remote connection (VNC) to printer is active (see "Virtual Network Computing (VNC) (Remote Control) settings" on page 217. Remote upgrade download complete and ready to install. Printer connected to wireless network. Number of bars indicates signal strength. Edge server disconnected from cloud server. Printer not connected to wireless network (see "Wireless settings" on page 214). Printer connected to wired network. Printer not connected to wired network (see "Network settings" on page 213. PrinterNet® icons are also displayed on the right side of the status bar (Table 10). They show the status of the PrinterNet connection (see "PrinterNet® settings" on page 217) and the status of remote system software upgrade downloads (see "Remote software upgrade" on page 275). Faults and warnings status button The fault and warning status button on the printer status bar shows the current state of the printer: The printer is operating normally—there are no faults or warnings. The printer status bar reflects the jet state. Printer warnings—there are one or more current warnings, but no faults. Printer faults—there are one or more current faults (warnings can also exist, but faults take priority). Linx 8900 Series Ink Jet Printers - Home screen TP1A002 - 5.1 39 Touch the status button to open the Current Faults and Warnings screen to see information about current faults and warnings. You can also access information about cleared faults and warnings from this screen. A warning refers to an event that does not prevent normal operation, but you must correct the problem as soon as possible. A fault prevents the printer from printing and you must correct the problem immediately; see "Faults and warnings" on page 302. Message preview This area displays a preview of the message selected for printing. The name of the message appears at the top left of the message preview. The current date and time (in the format for the current locale) is displayed at the top right of the message preview. If there is no message selected, the printer displays No Message Selected. Line Settings—touch this button to view and change the production line settings for the selected message. You can select a production line to use, and set the line speed and direction. Some functions are not available when the printer status is “Printing”; see "Line settings" on page 96. Message Settings—touch this button to view and change the message settings for the selected message. You can change the orientation of the message, the print width, print delay and print height; see "Message settings" on page 120. You can add other options to the carousel and select the order in which they appear; see "Carousel area button options" on page 86. Carousel area Printer consumables The carousel area allows you to quickly access commonly used options on the printer. Touch the left or right arrow buttons to cycle through the options. The options given below are displayed by default; for additional options; see "Carousel area button options" on page 86. The consumables status panel on the Home screen shows the percentage of fluid that remains in the printer ink and solvent cartridges. When the level in a cartridge reaches 0%, the printer displays the “3.77 Ink Cartridge Empty” or “3.78 Solvent Cartridge Empty” Warning screen. You must now replace the cartridge. Message Store—touch this button to open the Message Store screen. When the printer is first installed, the store is empty. You can create messages to put in the store. You can select a message from the store later, then print or edit or copy the message, and even change its name. When you do not need the message, you can delete the message from the store; see "Create a simple message" on page 134. Touch the panel to display the Consumables History screen where you can find more information about printer consumables, including the printer service module. See "Consumables history" on page 260. Linx 8900 Series Ink Jet Printers - Home screen TP1A002 - 5.1 40 Zoom buttons Touch the Home screen within the message preview area to display the zoom buttons. These buttons allow you to increase or decrease the size of the previewed message. The buttons are displayed for a period of 10 seconds before they are dismissed, unless any screen activity is detected. Action Jet State Available Print Control Buttons Touch Stop Jet Jet stopping1 None Idle Start Printing Fault None Fault Print control buttons You use these buttons to start and stop the jet, start printing, and pause and continue printing. The options after printer power-on are shown in Table 11. IMPORTANT NOTE The print control buttons that are available change according to the printer's jet state. Table 11 Jet state and print control buttons Action Jet State Available Print Control Buttons Power-on the printer Idle Start Printing Touch Start Printing Jet starting Stop Jet Jet running Stop Jet Printing Pause Printing and Stop Jet Touch Pause Printing Jet running Start Printing and Stop Jet Touch Start Printing Printing Pause Printing and Stop Jet 1See "If the jet is running" on page 69 for more information on subsequent actions based on ink viscosity after requesting to stop the jet. Linx 8900 Series Ink Jet Printers - Home screen TP1A002 - 5.1 41 Printer installation This section provides information on installing the printer and printhead including the printer conduit. Printer installation Printer mountings Connect to a power supply Fit the printhead to the production line Mk11 right-angled printhead 43 44 44 45 48 TP1A002 - 5.1 This section describes how to install and set up the printer, printhead and conduit. The printer, printhead and conduit are supplied as a unit. You can use these instructions to move the printer to a new production line or make changes to the production line setup. If you are not sure about these procedures, contact your local Linx Distributor, who will be pleased to advise you or send a trained Linx-approved service engineer to assist. Observe the specific requirements for installing the printer ("Printer installation" below), printhead ("Printhead mounting" on page 45) and conduit ("Conduit installation" on page 46). Printer installation WARNING Inhalation risk from ink and solvents Exposure to ink and solvent vapours at lower levels can cause headache, nausea, dizziness or light-headedness. Make sure that the area around the printer, when it is in operation, when you are operating the printer, or when you use inks and solvents, is adequately ventilated to disperse ink and solvent vapour. Make sure that the vents at the rear of the cabinet are not obstructed and that air can flow freely around the printer on all sides. CAUTION Risk of damage to product! The printer must be mounted on its feet to allow clearance under the printer. Never block the vent hole on the underside of the printer. Allow a minimum of 150 mm clearance for the printhead conduit to bend at the side of the printer (see Figure 6). CAUTION Risk of damage to product! Do not bend the conduit at a sharp angle. The minimum radius for the conduit is 60 mm. Figure 6 Printer installation - conduit clearance The printer should be installed close to an AC electrical power supply that does not have electrical interference. The AC electrical supply plug and socket must be easily accessible should an emergency power-down of the printer be required. Refer to "Safety" on page 9 for information relating to electrical hazards and emission of solvent vapour. Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 43 Printer mountings The printer is intended for installation at 600 mm above floor level, which gives good visibility of the display, ergonomic operation of the keyboard, and convenient access for ink and solvent replenishment. It is recommended that Linx printers are mounted using Linx approved mounting options. Linx offers many mounting options for positioning printers and printheads onto production lines. Linx printer mounting cabinets and tables are designed to be moved easily on the line. Contact your local Linx Distributor for more information and availability. Linx printers are fitted with neoprene feet for installation on to a flat, level surface. The printer must be installed in the upright position. Connect to a power supply WARNING This printer must be earthed. WARNING The printer must be electrically wired by a qualified and competent electrician. Linx cannot accept responsibility for any injury to personnel or damage to the printer caused by incorrect or faulty wiring. WARNING WARNING Make sure that the feet are attached to the base of the cabinet. Feet must be attached when the printer is mounted to a shelf or trolley and in operation. IMPORTANT NOTE When dismounted from its mounting, always place the printer on a flat level surface in the upright position. Never place the printer on its side, front or rear panel of the cabinet. IMPORTANT NOTE Ensure that the printer is securely mounted on a flat surface and at a tilt angle of no more than 2°. Ensure the printhead and printhead conduit are fitted correctly; see "Conduit installation" on page 46. Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 Make sure that the switch of the local electrical supply socket is isolated before you connect the printer to the power supply. The printer requires a single-phase, 50/60 Hz AC electrical supply of 100 V to 230 V. Any AC voltage within this range provides acceptable power for operation. See "Printer technical specifications" on page 27. Make sure that the information shown on the label on the rear panel matches your power source. The printer is supplied with an AC electrical supply cable that has a socket at one end that connects to the printer and is secured by the protection box. A plug (of local type) is fitted to the other end for connection to the AC power supply. Some regions of the world are supplied with a cable that is not fitted with a plug. One of two types of cable are supplied. The cables have the same specification but the colour of the wires are different. The wire colours in the cable are given in Table 12. 44 Table 12 Wire colours Printhead mounting Wire colours Connection Green/Yellow Green Earth/Ground Blue White Neutral Brown Black Live Fit the printhead to the production line The printhead is connected to the printer via a flexible conduit or 'umbilical' of 2, 4, or 6 metres in length, depending on the printer model. The conduit allows freedom of printhead positioning over the production line. The conduit can withstand occasional bending to a minimum radius of 60 mm. However, where the printhead is frequently moved, for instance on a traversing system, special precautions need to be taken to ensure that conduit life is maximised. The most important factor that restricts the life of a conduit is the minimum bend radius that is used in an application. Linx recommends that the method used to install the printhead maximises this radius, and that the bend radius is never less than the minimum. Correct installation and routing of the conduit have an important effect on the life and reliability of the conduit and printhead. If the basic installation guidelines contained in this section are followed, the life of the conduit and printhead will be significantly increased. Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 The printhead must be mounted onto a rigid support, preferably a fully adjustable stand or mounting. Linx printhead mountings comprise 32 mm diameter stainless steel poles in lengths of 0.5 metre and 1.0 metre, in combination with brackets, clamps and joints. The printhead can be set at any angle. Use a Linx printhead bracket to hold the printhead correctly and prevent vibration. Floor mount printhead mountings are easily moveable and are designed to support the printhead at a distance from the printer, for example on the opposite side of the production line. There are two types of printhead direct mountings available from Linx—horizontal and vertical. The horizontal mount is designed for mounting onto a horizontal surface, such as a vibration free part of the production line. The vertical mount can be used to mount the printhead onto a vertical surface, such as the side of the printer mounting cabinet or a vibration-free part of the production line. The functional parts of a printhead are protected by a cover tube. The printhead mounting bracket is fitted to the end of the printhead mount’s horizontal pole and grips the cover tube. This allows the printhead to be withdrawn from the cover tube for maintenance and then refitted without altering the previously set up printing position. Printheads, although non-contact, must be mounted close to the surface to be printed on (the substrate). The distance between the end of the printhead and the substrate is called the ‘throw distance’, which varies with printhead type. See "Printhead technical specifications" on page 28 for the recommended throw distance for the printer and printhead. 45 • Make sure that the conduit is supported on rollers to avoid interference with the production line (G). • Make sure that the conduit only bends when the printhead is moving (H). Conduit installation There are two important elements of printhead and printer installation: Table 13 Correct conduit installation Conduit route • Static applications—the printhead is fixed in position relative to the printer or product line, and the product is moved relative to the printhead. A conveyor line is a typical example. • Dynamic applications—the printhead is moved relative to a stationary product. A printhead mounted on a traversing system to cross a multi-lane indexing line is a typical example. Printer position • Conduit routing from printer to printhead. (A) There is no strain on the conduit if it is bent along the narrowest section. (B) The conduit is supported out of the way of the production line. When installing or moving the printer and printhead, it is recommended that the subsequent guidelines are followed: • Do not make a sharp bend in the conduit of less than 60 mm (the minimum bend radius, measured to the inside of the conduit). Make sure that the orientation of the conduit is correct before it is bent; see Table 13 (A). • Use a support to stop movement of loose conduit and to make sure that the conduit does not touch other machinery to minimise transmission of vibration (B). Allow access to clean the printhead. • Make sure that there are cut-outs in guards, so that the conduit is not compressed when the guards are closed (C). • Always select a route that gives the most gradual curves on the conduit and use supports as necessary, so that the minimum bend radius is never less than 60 mm (D and E). • For dynamic applications (traversing) Linx recommends that you use a 4 m or 6 m conduit with a minimum bend radius of 180 mm. Leave a loop in the conduit to absorb the movement (F). Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 46 Correct conduit installation (continued) (C) The conduit lies in a cut-out to prevent it being crushed when the guard is closed. (D) A conduit support prevents the conduit being bent over a sharp edge. (E) A conduit support prevents the conduit being bent round a sharp edge. Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 (F) Use a loop of conduit to take up the motion over the greatest length of conduit. This improves reliability. (G) The conduit is supported on rollers to prevent it hitting the production line or packaging film below as the printhead moves.. (H) The conduit is only bent as the printhead moves. This improves reliability. 47 Mk11 right-angled printhead The Mk11 right-angled printhead provides a quick and simple method to change the orientation of the conduit on the printhead, to allow the printhead to fit into many different applications. The conduit can be oriented in seven different directions, (see "Printhead technical specifications" on page 28) allowing the conduit to be rotated to achieve the best orientation for the application. This is useful for positioning the printhead and conduit in dynamic (traversing) applications, where the layout of the conduit is a critical factor to help avoid stress on the conduit and printhead. The operation and performance of the right-angled printhead and the standard printhead are identical. There are no software implications, and no special maintenance requirements. The conduit itself is identical to the conduit on a standard printhead—only the conduit entry on the printhead is different. The conduit is connected to the printhead at a right angle, so there is no need to allow for the conduit bend radius as well as the length of the printhead. Figure 7 Mk11 right-angled printhead The printhead can be adjusted without affecting the seal between the conduit and the printhead. IMPORTANT NOTE The printhead is not designed for repeated changes in the orientation after the initial installation. Changing the orientation repeatedly can affect the reliability of the conduit connections inside the printhead. Adjusting the printhead orientation The conduit orientation can be adjusted in steps of 45° within a 270° range. To change the orientation: 1. Loosen screw 'A' by approximately five turns. Do not loosen any other screws on the printhead; see Figure 8. 2. Hold the cover tube and lift the upper part of the printhead, as indicated by the large vertical arrow, until it can be rotated. 3. Rotate the upper part of the printhead to the required orientation. 4. Push back in place and hold. Tighten screw ‘A’ until it is hand tight. Figure 8 Adjusting the Mk11 right-angled printhead Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 48 Figure 10 Mk11 right-angled printhead typical configuration Dynamic (traversing) applications The layout of the conduit, and the direction of movement of the printhead, are critical—an incorrect layout can damage the conduit. See Figure 9 for the recommended direction of movement relative to the conduit. IMPORTANT NOTE For dynamic (traversing) applications, Linx recommends that you use a 4 metre or 6 metre conduit with a minimum bend radius of 180 mm. Figure 9 Correct traversing configuration Any left-to-right movement of the printhead causes a repeated bending of the conduit along its widest section. This should be avoided if possible, to reduce the stress on the conduit. The printhead moves on a support rail along the axis of the conduit, and the excess conduit length is taken up in a loop between the printer and the printhead, as shown. Some supports (not shown) may be needed for the conduit, depending on the conduit length and routing; see Figure 10. Linx 8900 Series Ink Jet Printers - Printer installation TP1A002 - 5.1 49 Photocell installation This section describes how to install and setup a photocell on the production line (optional accessory). Photocell connection Setting the photocell type Setting the photocell deadtime Set the Print Trigger Set the trigger to printhead distance 51 52 52 53 54 TP1A002 - 5.1 A photocell can be installed to detect the presence of the product on the production line. The message is printed when the printer receives a trigger signal from the photocell. Normally, the product passes the photocell first, then the printhead. The distance between the printhead and the photocell must be less than the distance between the products. Figure 11 shows the photocell (A) and the printhead (B). The arrow shows the direction of movement of the product along the production line. • Retro-reflective light beam, 5 m D-type • Inductive switch, 5 m D-type • Reflection light beam scanner, 5 m D-type • Background suppression sensor, 5 m D-type • Colour registration mark scanner, 5 m D-type CAUTION Figure 11 Photocell setup Risk of damage to printer Use only Linx-approved accessories. The electromagnetic compatibility (EMC) performance of the printer can change if you use other shaft encoders, photocells and cables. When the photocell is installed, you must perform the following setup tasks in the Line Settings screen: • Set the photocell type; see "Setting the photocell type" on the next page. • Set the photocell deadtime; see "Setting the photocell deadtime" on the next page. • Set the print trigger for the printing of a message; see "Set the Print Trigger" on page 53. • Set the trigger to printhead distance; see "Set the trigger to printhead distance" on page 54. If you are using two photocells on the production line, you must set up both primary and secondary photocells. The printer supports up to two photocells (primary and secondary). Photocells must be setup and configured for use. The following photocells are available from Linx: • Photocell connection A 9-pin D-type connector is used to connect the photocell to the printer. Table 14 describes the function of each pin. Fibre optic control unit, 5 m D-type Linx 8900 Series Ink Jet Printers - Photocell installation TP1A002 - 5.1 51 Table 14 Photocell pin connections To set up the primary photocell: Function Connection 1. On the Home screen carousel area, touch Line Settings > Advanced > Primary Photocell > Photocell Type. +24 V Pin 1 2. On the Primary Photocell screen, select the photocell type: 0V Pin 2 Secondary trigger Pin 4 Primary trigger Pin 6 • NPN • PNP 3. Touch Exit to return to the Advanced Line Settings screen. To set up the secondary photocell: 1. On the Home screen carousel area, touch Line Settings > Advanced > Secondary Photocell > Photocell Type. CAUTION 2. Do step 2 and step 3 above. Risk of damage to printer POWER OFF the printer, before connecting an accessory to the printer. Connect the screen of the photocell cable to the shell of the connector. The connector shell must connect to the printer chassis. DO NOT connect the screen to 0 (zero) volts. To maintain the correct IP rating for the printer, use a photocell of the appropriate rating. Setting the photocell type A photocell can be of NPN or PNP type. PNP photocells produce a positive output when triggered, while NPN sensors produce a negative signal. Setting the photocell deadtime The deadtime is the delay period for a photocell during which the photocell does not respond to any trigger signals. This allows the printer to filter out any potential false trigger signals caused by, for example, printing on a reflective substrate. You can set the deadtime period to 0 ms, 1 ms, or 5 ms. To set the deadtime for the primary photocell: 1. On the Home screen carousel area, touch Line Settings > Advanced > Primary Photocell > Photocell Deadtime. 2. Set the deadtime to one of the following: • 0 ms • 1 ms • 5 ms 3. Touch Exit to return to the Advanced Line Settings screen. Linx 8900 Series Ink Jet Printers - Photocell installation TP1A002 - 5.1 52 Distance option (see "Inter-Print Distance" on page 102) controls the rate of printing. To set the deadtime for the secondary photocell: 1. On the Home screen carousel area, touch Line Settings > Advanced > Secondary Photocell > Photocell Deadtime. • 2. Repeat step 2 and step 3 above. Set the Print Trigger A trigger is a signal that tells the printer to print or update a message. IMPORTANT NOTE The Print Trigger must be set for both primary and secondary photocells. Setting the print trigger for the primary photocell To set the print trigger for primary photocell: 1. On the Home screen carousel area, touch Line Settings > Advanced > Print Trigger. 3. Touch Exit to return to the Advanced Line Settings screen. Setting the print trigger for the secondary photocell To set the print trigger for secondary photocell: 1. On the Home screen carousel area, touch Line Settings > Advanced > Print Trigger. 2. Select from the following options: • Leading Edge Secondary—The printer prints or updates the message when the secondary product sensor detects the leading edge of a product. • Trailing Edge Secondary— The printer prints or updates the message when the secondary product sensor detects the trailing edge of the product. • Active Secondary (Level)—The printer continuously prints or updates the message while the secondary product sensor detects the presence of a product (the signal is active). • Inactive Secondary (Level)—The printer continuously prints or updates the message while the secondary product sensor does not detect the presence of a product (the signal is not active). 2. On the Print Trigger screen, select from the following options: • Leading Edge Primary—The printer prints or updates the message when the product sensor detects the leading edge of a product. • Trailing Edge Primary— The printer prints or updates the message when the product sensor detects the trailing edge of the product. • Active Primary (Level)—The printer continuously prints or updates the message while the product sensor detects the presence of a product (the signal is active). • Inactive Primary (Level)—The printer continuously prints or updates the message while the product sensor does not detect the presence of a product (the signal is not active). • Continuous—This mode does not use an external trigger signal for printing and the printer prints the message continuously. The Inter-Print Linx 8900 Series Ink Jet Printers - Photocell installation TP1A002 - 5.1 Manual—The printer prints or updates the message when you touch Manual Trigger on the carousel area of the Home screen. See "Customise Home Screen" on page 85 for more information on how to configure the carousel options. 3. Touch Exit to return to the Advanced Line Settings screen. 53 Set the trigger to printhead distance The Trigger to Printhead Distance specifies the distance between the trigger and the printhead. If the printhead and photocell do not move, the Trigger to Printhead Distance is the same for all products printed on the selected line. The distance is 0 (zero) if the printhead and the photocell are in the same position. If the photocell position is changed, the value of the Trigger to Printhead Distance can be changed. Valid distances are between 0.0 mm and 10000.0 mm. To change the Trigger to Printhead Distance: 1. On the Home screen carousel area, touch Line Settings > Advanced > Trigger to Printhead Distance. 2. Enter the trigger to printhead distance value. Use the keypad to enter a new trigger to printhead distance value, or use the + and - minus buttons to increase or decrease the trigger to printhead distance value. 3. Touch Save. Linx 8900 Series Ink Jet Printers - Photocell installation TP1A002 - 5.1 54 Shaft encoder installation This section describes how to install and setup a shaft encoder for production lines with variable speed (optional accessory). Overview Quadrature shaft encoder for use with rollback correction Shaft encoder connection Setting the encoder voltage How to calculate and set the encoder pitch for the production line Set the maximum line speed for a shaft encoder 56 57 57 58 58 60 TP1A002 - 5.1 The following shaft encoders are available from Linx: Overview On production lines that have variable speeds, it is recommended that a shaft encoder (Figure 12) is installed to detect the line speed. The encoder generates a pulse for a fixed distance of product movement on the production line. The pulses enable the printer to print at a constant width should the line speed increase or decrease. Figure 12 Shaft encoder • 2500 ppr • 5000 ppr • 10000 ppr To measure the line speed, you can connect the shaft encoder to a drive shaft on the line, or to an encoder wheel. Linx provides the following range of encoder wheels: • 200 mm circumference • 304.8 mm (1 foot) circumference • 500 mm circumference CAUTION Risk of damage to printer Use only Linx-approved accessories. The electromagnetic compatibility (EMC) performance of the printer can change if you use other shaft encoders, photocells and cables. If a shaft encoder is to be fitted, it should be attached to a suitable production line drive shaft, with appropriate gearing if necessary. The shaft encoder must be installed and driven in a position where it best follows the movement of the product being printed on. The selection of a shaft encoder and its gearing determines the printed pitch and the maximum possible line speed. The printer allows some variation using the Print Width option on the Message Settings screen (see "Print Width" on page 122) but the initial selection of the shaft encoder and gearing is critical. Linx recommends that a shaft encoder that generates a minimum of 2500 pulses per revolution (ppr) is used. Linx 8900 Series Ink Jet Printers - Shaft encoder installation TP1A002 - 5.1 Shaft encoder setup To complete the setup of the shaft encoder, you need to perform the following setup tasks in the Line Settings screen: • Set the encoder voltage; see "Setting the encoder voltage" on page 58. • Calculate the encoder pitch for the production line; see "How to calculate and set the encoder pitch for the production line" on page 58. • Set the maximum line speed for the production line; see "Set the maximum line speed for a shaft encoder" on page 60. 56 Table 15 describes the function of each pin. Quadrature shaft encoder for use with rollback correction Rollback correction (see "Line rollback correction" on page 105) requires a quadrature (dual-channel) increment shaft encoder to be installed to determine the line speed and the printer to be configured to use a shaft encoder (see "Shaft encoder setup" on the previous page). Contact your local Linx Distributor for more information and availability of Linxapproved quadrature increment shaft encoders. Table 15 Shaft encoder pin connections Function Connection +24 V Pin 1 0V Pin 2 +5 V Pin 3 Single-ended input Pin 8 CAUTION Risk of damage to printer Use only Linx-approved accessories. The electromagnetic compatibility (EMC) performance of the printer can change if you use other shaft encoders, photocells and cables. CAUTION Risk of damage to printer POWER OFF the printer, before connecting an accessory to the printer. IMPORTANT NOTE The encoder pitch will change when using a quadrature encoder (see "Quadrature shaft encoder for use with rollback correction" above) depending on whether or not the rollback correction (see "Line rollback correction" on page 105) is enabled. When rollback corrrection is disabled the pitch of the encoder will double as both channels of the encoder are used to generate pulses. Connect the screen of the shaft encoder to the shell of the connector. The connector shell must connect to the printer chassis. DO NOT connect the screen to 0 (zero) volts. To maintain the correct IP rating for the printer, use a shaft encoder of the appropriate rating. Shaft encoder connection A 9-pin D-type connector is used to connect the shaft encoder to the printer. Linx shaft encoders are supplied with the correct connector and 5 metre cable. Linx 8900 Series Ink Jet Printers - Shaft encoder installation TP1A002 - 5.1 57 CAUTION IMPORTANT NOTE Risk of damage to printer These options are available in the ‘Idle’ state and the ‘Jet Running’ state, but not in the ‘Printing’ state. Use only Linx-approved accessories. The electromagnetic compatibility (EMC) performance of the printer can change if you use other shaft encoders, photocells and cables. Setting the encoder voltage If you use a shaft encoder, you need to set the voltage used by the encoder. There are two voltage options: 5 V and 24 V. To set the voltage: 1. On the Home screen carousel area, touch Line Settings > Advanced > Encoder Voltage. 2. Touch 5 V or 24 V. 3. Touch Exit to return to the Line Settings screen. How to calculate and set the encoder pitch for the production line A given shaft encoder and drive gearing has a fixed encoder ‘pitch’, that is, the distance travelled by the product for each pulse cycle of the shaft encoder output. The width control in the printer is used to generate rasters at integer multiples of the shaft encoder pitch. This multiplier is the ‘pitch factor’ and will always be a whole number. Linx 8900 Series Ink Jet Printers - Shaft encoder installation TP1A002 - 5.1 If you do not know the encoder pitch, you can calculate the correct values and then enter that value as the line speed. IMPORTANT NOTE The encoder pitch will change when using a quadrature encoder (see "Quadrature shaft encoder for use with rollback correction" on the previous page) depending on whether or not the rollback correction (see "Line rollback correction" on page 105) is enabled. When rollback corrrection is disabled the pitch of the encoder will double as both channels of the encoder are used to generate pulses. Calculate the encoder pitch 1. On the Home screen carousel area, touch Line Settings. 2. On the Line settings screen, touch Shaft Encoder to set the speed mode for the line. 3. On the Line Settings screen, touch Advanced > Calculate Encoder Pitch. The printer displays the Calculate Encoder Pitch screen (Figure 13). 58 Figure 13 Calculate Encoder Pitch screen: Start Calibration screen Figure 14 Calculate Encoder Pitch: Print Calibration Message screen 4. Stop the production line. 7. Start the production line. 5. Put a sheet of paper or a sample product on the production line. 8. When the paper or product moves under the printhead, touch Print Calibration Message. 6. Touch Start Calibration to begin to measure the encoder pitch. IMPORTANT NOTE You may need to adjust the position of the printhead if you do not print on a sample product. If the printer is in the ‘Idle’ state, the printer enters the ‘Jet Starting’ state, and then the ‘Jet Running’ state. When the printer is in the ‘Printing’ state, the Print Calibration Message button is enabled. The current encoder pitch is shown in the “Encoder Pitch Information” box. The Enter Measured Calibration Length button is enabled and the printer prints a calibration message. IMPORTANT NOTE You may have to create a minimum of three calibration messages to calculate an accurate encoder pitch. The number at the end of the calibration message shows the number of messages printed. 9. Measure the length of the printed calibration message. This value is the distance between the outer edges of the end arrows, shown by the red dots in the Figure 13 for reference, when the length of the calibration message is 100 mm (plus or minus 1 mm), the encoder pitch is accurate. Linx 8900 Series Ink Jet Printers - Shaft encoder installation TP1A002 - 5.1 59 10.Touch Enter Measured Calibration Length to display the Measured Calibration Length screen. 11.Enter the measured calibration length (for example 75 mm) and touch Save. The printer calculates the encoder pitch from the entered measurement and displays the Calculate Encoder Pitch screen. The printer displays the calculated encoder pitch in the “Encoder Pitch Information” box. 12.Touch Stop to pause the print or touch Reset to return to the previous encoder pitch value. 13.Touch Save to save the new calculated line speed. When the pitch has been calculated, you can enter the pitch for the line, see "Setting the encoder pitch for the line" below. Setting the encoder pitch for the line To enter the encoder pitch for the line, you need to calculate it first (see "Calculate the encoder pitch" on page 58). To set the encoder pitch for the line: 1. On the Home screen carousel area, touch Line Settings. Set the maximum line speed for a shaft encoder The printer needs a minimum time to generate the characters and print each character on the product. The time that is needed depends on the message style. The printer displays the maximum line speed for the message style of the current message and you cannot change the value. If the line speed is greater than the maximum line speed, the printer prints characters that are wider than the recommended Print Width and may not result in legible characters. To set the maximum line speed: 1. On the Home screen carousel area, touch Line Settings > Advanced > Maximum Line Speed. 2. Use the keypad to enter the required line speed, or use the + and - buttons to make small adjustments to the line speed. 3. Touch Save to save your changes. 2. On the Line settings screen, touch Shaft Encoder. 3. Touch Set Line Speed/Encoder Pitch. 4. Use the keypad to enter the required encoder pitch, or use the + and buttons to make small adjustments to the line speed. 5. Touch Save to save your changes. IMPORTANT NOTE The printer does not allow you to enter invalid values in the Encoder Pitch field. Invalid values are highlighted in red. Linx 8900 Series Ink Jet Printers - Shaft encoder installation TP1A002 - 5.1 60 Introducing the user interface This section introduces the Main Menu and other commonly used screens on the user interface. Main Menu Screen navigation Option screens Text entry screens Numeric entry screens Message Editor screen Information screens 62 63 64 64 65 65 67 TP1A002 - 5.1 Touch Exit or Home to return to the Home screen. Main Menu The Menu button is on the top right of the Home screen and is always available; see "Home screen" on page 37. Touch the Menu button to display the Main Menu screen (Figure 15). Printer Setup—Touch this button to access the printer settings options. For example, you can set the printer language and keyboard, set the date or time, and create and manage users; see "Changing the printer setup" on page 84. Figure 15 Main Menu screen User Login and User Logout—This button displays one of two options. If there is no user logged in to the printer, the printer displays the User Login screen. Touch User Login to log in as a user on the printer. See "Log in to the printer" on page 74. If a user is logged in to the printer, the printer displays the Logout button with the name of the logged in user (for example, “SUPERVISOR”). Touch Logout to log out as that user. See "Security options" on page 210. Maintenance—Touch this button to allow you to perform routine maintenance tasks on the printer; see "Printer maintenance" on page 279. On the Main Menu screen you can do the following tasks, depending on your user account access level: • Change the printer setup • Log in and log out as a given user • Maintain the printer • Backup and restore printer data with a USB memory stick • Get help for common printer functions • View system information Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 Backup & Restore—Touch this button to transfer data between the printer and a USB memory stick. For example, you can copy messages, and save and restore line settings or other printer data; see "Copy messages, line settings, graphics, and production schedules" on page 220. Help—Touch this button to get help for common printer functions and information about Faults and Warnings messages. 62 System Information—Touch this button to display information about the printer. For example, software and hardware version numbers, printer serial number, and printhead information. This information is useful for maintenance purposes. Symbol Description Move through the digits or text in the data entry box Move through fields on the Editor screen; see "Message Editor screen" on page 65 Screen navigation Table 16 shows the button options available to navigate the user interface and perform commonly used actions, such as scrolling through lists and moving the cursor through digits or text. Move up and down through information and fields on the screen Table 16 Screen navigation Symbol Description Home Touch Home on screens to return to the Home screen; see "Home screen" on page 37 Menu Touch Menu to display the Main Menu screen; see "Main Menu" on the previous page Backspace key for use on both numeric and text screens to remove data Add to or subtract from the current value when using numeric screens. Zoom in and out on the Editor screen; see "Message Editor screen" on page 65 Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 View more information and fields Used to confirm actions Used for further help during faults Used to navigate backwards and forwards through the carousel 63 Screen navigation (continued) Symbol Figure 16 Example of option screen: Printer Setup screen Description Access the Advanced Line Settings and Advanced Message Settings screens Cancel the action Exit the current screen without saving changes Exit the current screen and return to the previous screen Save actions Save actions and exit Some option screens require you to enter text or numeric values; see "Text entry screens" below and "Numeric entry screens" on the next page. Text entry screens Option screens Text entry screens allow you to enter text using the touch screen keyboard; see "Using the keyboard" on page 76. The name of a printer screen is shown in the printer status bar. On the Main Menu screen and the Message Store, Line Settings and Message Settings options on the Home screen carousel area, you can access option screens that allow you to change printer settings and perform tasks on the printer. For example, the Printer Setup button on the Main Menu screen opens the Printer Setup screen (Figure 16) that allows you to change global printer settings. Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 64 Figure 17 Example text entry screen Numeric entry screens Use the numeric keypad to enter a value in the numeric entry box, for example in the Line Settings and Message Settings screens. Values can be changed using the plus and minus buttons. Most numeric entry screens show the range of values you can enter. Invalid values are highlighted in red. Figure 18 Example numeric entry screen See "Screen navigation" on page 63 for information on using the buttons on numeric screens. Message Editor screen Messages are created and edited using the Editor screen (see Figure 19). This screen appears when you touch the Create or Edit buttons on the Message Store screen. When you touch Edit, the Editor screen displays the Overwrite and Insert buttons (if the insert function is enabled; see "Automatically move existing fields when inserting and deleting fields" on page 146). When you touch Create the Message Style screen appears. Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 65 Figure 19 Editor screen If you touch the Home or Menu buttons when you create or edit a message on the Message Editor screen, a prompt screen is displayed with the text 'Do you want to save this message?'. Touch Yes to save the message and any changes. Touch No to discard the changes. If this is a new message, you are prompted to enter a name for it. Message information area For some message styles, the message height (in millimetres or inches) takes into account the small 'pixel' gap between printed lines. The message height is calculated as the sum of the printed line heights in pixels, plus the total gap heights, multiplied by the vertical pitch. Table 17 describes the icons used in the message information area. IMPORTANT NOTE Touch the label "Touch here to enter new message text." to create a new message. You can use the touch screen keyboard of the printer to edit message fields. Touch ? for information about creating a message. The vertical pitch height is adjusted by Print Height option as a percentage. The height value assumes a single pixel for the line separation. Table 17 Message information area Symbol If a message has more than one line, each line is separated by a grey line for guidance. IMPORTANT NOTE The label and message lines are not part of the printed message. The message information area, highlighted by a red box in Figure 19, provides information about the size and position of the message. See "Message information area" below. Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 Description Message size in pixels and units for the selected locale (for example, 70x16/25.6x5.6 mm) When you select a field to edit, the position of the field in pixel coordinates (for example, 5,5) When you select a field to edit, the size of the field in pixels (for example, 65x7) 66 Information screens If the printer needs attention, for example, there is a problem with the printer, an information screen is displayed. Figure 20 Example information screen Information screens contain messages about system events; touch the Need help? button for more information about the event. A system event can be: • Warnings • System failures • Print failures • Information events. Another example of an information screen is the Maintenance Times screen (Figure 156) that provides a record of the times during which the printer is in operation or powered on. Linx 8900 Series Ink Jet Printers - Introducing the user interface TP1A002 - 5.1 67 Getting started This section provides information on starting to use the printer. Power on/off Printing messages Pause printing Printer display screen First use Default user accounts Log in to the printer Change your PIN code Log off from the printer 69 71 71 72 72 73 74 74 74 TP1A002 - 5.1 Power off the printer Power on/off The tasks given in this section can be performed even when you are logged out; see "Log off from the printer" on page 74. Power on the printer To power on the printer, press the green button to the right of the printer display for approximately two seconds. When you first power on the printer there is no user logged in and you can perform the following tasks on the printer: • Start, stop, and pause printing. • Start and stop the jet. • View the Faults and Warnings notifications and information screens. • Log in to the printer with a user name and PIN code; see "Log in to the printer" on page 74. • View the System Information screen and Jet Monitor screens. • View the printer help screens. If the Remember Last Login after Restart option on the Security Options screen is enabled then the last logged in user is will be logged in automatically; see "Security options" on page 210. Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 IMPORTANT NOTE Always use the correct procedure (described below) to shut down and turn off the printer. Do NOT disconnect the mains electrical supply cable or use the local electrical isolator switch to stop the printer, except in an emergency. Use the correct procedure to make sure that any changes are saved and the printhead is cleaned. IMPORTANT NOTE DO NOT disconnect the mains electrical supply whilst the jet is stopping. To stop printing and power off the printer, do the following: If the jet is running 1. Touch Stop Jet. Table 18 shows subsequent action based on ink viscosity. Table 18 Actions based on ink viscosity after requesting to stop the jet Ink Viscosity Action Normal The printer status bar displays a progress bar with the label “Jet Stopping”. After approximately two minutes, the jet is stopped. The Home screen will be displayed and the printer status bar indicates that the jet state is “Idle” OR the printer will power down (only if the After Jet Shutdown option is set to Yes; see "Set printer automatic powerdown conditions" on page 94). Low If the ink viscosity is low due to the jet being started and stopped many times in low-usage applications, this is 69 Actions based on ink viscosity after requesting to stop the jet (continued) Ink Viscosity Figure 21 Power down screen Action reported and the printer recommends to leave the jet running for an extended period (up to 180 minutes) to reduce the solvent level and increase ink viscosity. This will enable the printer to continue to operate reliably after the next jet start. Touch one of the following two options: • • Run—leave the jet running for the extended period. A dialog is displayed stating the elapsed time. At any point, touch Cancel to abort and return to the Home screen. Once the extended running period has elapsed, the Home screen will be displayed. Touch Stop Jet and continue as with normal ink viscosity (see above). Stop Jet—confirm jet stop. The printer status bar displays a progress bar with the label “Jet Stopping”. The jet will stop either when the extended running period has elapsed or until the ink viscosity returns to the normal level. The Home screen will be displayed and printer status bar indicates that the jet state is “Idle” OR the printer will power down (only if the After Jet Shutdown option is set to Yes). 2. If the printer has not powered down automatically, touch Power Off to power down the printer. 3. Touch Yes to confirm. The power down screen is shown (Figure 21). Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 When the power down screen disappears (approximately after 10 seconds), the printer is safely powered off. IMPORTANT NOTE The Stop Jet button stops the jet. Do not use Stop Jet to pause printing. When the jet is stopped: • The printhead is automatically cleaned • The solvent is recycled within the printer's ink system To prevent over-diluting the printer ink with solvent, it is optimal to stop and start the printer once per day (24 hours). If the jet is stopped Touch Power Off to power off the printer and shutdown as described above. 70 Emergency shutdown procedure For more information; see "Emergency power down" on page 11. Printing messages It is recommended to print a test message to check the quality of the print and the positioning of the message on the product. You may need to adjust the printhead settings and printing position to obtain the best quality printed message on the product. For more information on adjusting the print settings, see "Set the printhead height on the production line" on page 101 and "Print position" on page 102. To print a selected message, on the Home screen, touch Start Printing to start the jet. A jet start takes approximately 2.5 minutes. The printer status bar displays a progress bar with the label "Jet Starting". When startup is complete and a trigger signal is received, the printer starts printing. The printer status bar displays "Printing" and Pause Printing is enabled. For more information on pausing printing, see "Pause printing" below. If a message is selected for printing, the Home screen displays a message preview on the top left (top left of the message preview). If no message is selected for printing, the Home screen displays "No message selected" in the message preview. You can use a product sensor or other device to trigger a print, or you can set the printer to print continuously. The Print Trigger option on the Advanced Line Settings screen controls the print actions. See "Set the Print Trigger" on page 53. Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 Pause printing Use the Pause Printing button to stop the print for a short time (for example, to change line and message settings). The Pause Printing button is only available when the printer is printing. To pause printing: • on the Home screen, touch the Pause Printing button. • Printing stops but the jet is not stopped. The printer status bar displays the message “Jet Running”. To quickly restart printing: • on the Home screen, touch the Start Printing button, or • select a different message to print. To stop the print for a short time (for example, to change line and message settings): • on the Home screen, touch the Pause Printing button. IMPORTANT NOTE When you pause printing, the printer saves any changes to the message. For example, if you use a sequential number field (see "Add a Sequential Number field" on page 153), the print restarts at the correct position in the sequence. If the print job is completed and you need to power off the printer, see "Power on/off " on page 69. 71 Printer display screen First use When you power on the printer for the first time, the printer display screen shows a picture of the printer and a progress bar displaying the power-up process. During the power-up process, the printer completes internal tests. A splash screen displays the system software version installed on the printer. When you power on the printer for the first time, the printer displays a splash screen. This screen shows a picture of the printer and a progress bar for the printer power-up process. During the power-up process, the printer completes internal tests. CAUTION Risk of touch screen damage The touch screen is designed to be used by a finger to activate onscreen functions, and can be used when wearing gloves. Do not use items like pens and other tools that can scratch the touch screen, which can make it less sensitive to touch. The display screen is touch sensitive allowing access to printer functions via the user interface; see "Introducing the user interface" on page 61. You can touch most areas of the printer screen to access printer functions. Printer screen brightness To reduce power usage, the brightness of the printer display is reduced to 10% of its normal level after 10 minutes if there is no touch screen activity (that is, activity occurs if the screen is touched). Display brightness returns to normal if touch screen activity is detected, or a Fault or Warning event occurs. When a Fault or Warning event occurs, the display appears at normal brightness for 10 minutes, but then enters a ‘pulse’ mode (where the display alternates between 2% and 30% brightness). Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 The splash screen shows a number that tells you which software version is installed in the printer (for example, v6.0). The number changes if new software is installed. IMPORTANT NOTE If the printer is connected to an externally facing network (internet) and Synchronise to UTC time from the Internet is enabled (see "Synchronise printer to network time" on page 93), the printer will be synchronised to UTC (Coordinated Universal Time) during power up. Manual setting of the printer time and date as explained in step 3 is disabled. When you first use the printer, you are guided through a setup process: 1. The printer displays the Language screen which shows a list of the languages that are available. Use the scroll bar to view all options, and then touch the required option to select that language. 2. The printer displays the Locale screen, which allows you to select the units of measurement and keyboard settings. Once complete touch Exit. 3. The printer displays the Time Zone screen, which lists global time zones by geographic and time zone names. Select the time zone for your locale. To enable DST adjustment, touch the right arrow by a geographic time zone name to display further local options within the selected geographic time zone. Touch the geographic name closest to your current location from the list; see Figure 22. 72 Figure 22 Time Zone screen • Humid Environment—whether the printer operates in humid conditions. Touch Yes or No. • Dusty Environment—whether the printer operates in dusty conditions. Touch Yes or No. • Temperature—the average temperature on the production line. Enter a value in degrees Celsius (°C). 5. The Ink / Solvent Selection screen displays showing available ink and solvent types. Select the ink and solvent type installed in the printer or touch Cancel if the correct type is already selected. 6. The Home screen displays. This screen appears after every subsequent power-up process; see "Home screen" on page 37. Default user accounts The printer uses information either from the internal clock or an externally facing network (internet) (see "Synchronise printer to network time" on page 93) to display the current time in 24-hour format and current date in the format of the selected language (for example dd/MM/yyyy). If the printer is obtaining information from the internal clock, you can use the arrow buttons to move the cursor to the required field to make any changes to the time and then save your changes; see "Change the time" on page 91. The printer displays the Set Date screen where you can change the current date and save your changes; see "Change the date" on page 91. Exit the Date & Time screen. 4. The printer displays the Environment screen that requests information about the environment on the production line where the printer is installed. This information can be used by Linx Technical Support to diagnose any printer problems. You can enter the following information: • Wet Environment—whether the printer operates in wet conditions. Touch Yes or No. Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 Access to the printer interface is controlled by user accounts, allowing users to log in with a user name and a PIN code to perform tasks on the printer. The printer has the following default pre-configured user accounts: • Operator • Line Manager • Maintenance Engineer • Production Manager • Supervisor IMPORTANT NOTE You are given the default PIN codes for the pre-configured user accounts. Contact your local Linx Distributor if you are not given these PIN codes. These users have access to different printer functions; see "Printer functions and access rights" on page 205. 73 You can view which user is logged in on the Main Menu screen (displayed in the status bar). You can enable the Remember Last Login after Restart option on the Security Options screen to remember the last logged in user when you restart the printer. To enable the option, touch Menu > Printer Setup > Security Options. When you first power on the printer there is no user logged in and you can perform the following tasks on the printer: Change your PIN code To change the PIN code of the logged in user: 1. Touch Menu > Printer Setup > Change Your PIN Code to display the Enter Current PIN Code screen. 2. Enter your current PIN code, then touch Save to display the Enter New PIN Code screen. • Start, stop and pause printing. • Start and stop the jet. 3. Enter your new PIN code, then touch Save to display the Confirm New PIN Code screen. • View faults and warning notification notifications and information. 4. Enter the new PIN code again and touch Save. • Log in to the printer with a user name and PIN code. • View the System Information screen and Jet Monitor screen. • View the printer help screens. The printer displays a message to confirm that your PIN code is changed. 5. Touch OK to return to the Printer Setup screen. To view the actual PIN code as it is entered, touch Show PIN. The PIN is displayed instead of the asterisk. Log in to the printer Log off from the printer To log in to the printer: 1. Touch Menu > User Login to display the Select User screen with a list of users on the printer; see "Printer functions and access rights" on page 205. 2. Select the required user. The printer displays the Enter PIN Code screen. 3. Touch Show PIN to display the PIN code, if required. 4. Enter the PIN code and touch Save. To log off from the printer: 1. Touch Menu > Logout to display a confirmation screen. 2. Touch Yes to log out and return to the Main Menu screen. Even when you are logged out of the printer you can still perform the tasks listed in "Power on the printer" on page 69. The printer displays the Main Menu screen with the name of the logged in user. Linx 8900 Series Ink Jet Printers - Getting started TP1A002 - 5.1 74 Printer keyboard This section provides information on the printer keyboard. Supported keyboards Using the keyboard Setting the keyboard language Extended character sets Slashed zero character option Primary and secondary keyboards Different keyboards 76 76 77 77 77 78 79 TP1A002 - 5.1 3See "Korean character selector" on page 81 4See "Chinese Pinyin" on page 79 Supported keyboards The following keyboards are supported (see Table 19): Table 19 Supported keyboards English German Russian English (US) Greek Simplified Chinese Arabic 1 (Lebanon) Hebrew Simplified Chinese Pinyin1 Arabic 22 Hindi Slovenian Bulgarian Hungarian Spanish Chinese Pinyin Italian Swedish Croatian Japanese Thai Czech Korean Traditional Chinese Danish Korean Pinyin3 Traditional Chinese Pinyin4 Dutch Norwegian Turkish Finnish Polish Vietnamese Finnish (with Sammi) Portuguese French Romanian You can set the default language, the type of keyboard, and configure keyboard options. For more information, see "Primary and secondary keyboards" on page 78. IMPORTANT NOTE For some languages (e.g. Hindi), selection of a particular font that supports the character set may be required when creating or editing a message. Using the keyboard The printer uses a touch screen keyboard for data entry. Enter data as follows: 1. Type the required text. 2. Use the scroll (← and →) buttons to move through the text, and the backspace button to delete text. 3. Touch Enter to confirm. The keyboard defaults to upper-case characters. To change between upper- and lower-case characters, touch the shift (↑) button. In lower-case mode, the keyboard displays common special characters for the selected keyboard, for example, @. 1See "Chinese Pinyin" on page 79 2Egypt and all other Arabic speaking countries Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 76 Figure 23 English keyboard extended character set Setting the keyboard language You can set the language that the printer software uses in all of the screens that are displayed, for example, menus and system messages. For more information, see "Change the language for the user interface" on page 90. To set the language for the keyboard: 1. Touch Menu > Printer Setup. The printer displays the Printer Setup screen. 2. Touch Locale > Keyboard. 3. Touch the name of the keyboard you require to select the keyboard and return to the Locale screen. 4. Touch Exit. Extended character sets Access the extended character set, symbols such as the Euro symbol €, on the keyboard as follows: 1. Touch the Alt button. The button becomes highlighted in this mode; see Figure 23. 2. Touch the required extended character(s). 3. Touch the Alt button again to return to the keyboard. Slashed zero character option You have the option to print the zero character with a slash rather than the standard zero character. The setting is global (that is, it will apply to all messages in the printer) and is applicable to all field types. To enable this option: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings to display the Editor Settings screen; see Figure 24. 2. Scroll to the end of the list and touch Zero Character. Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 77 Figure 24 Editor Settings screen (Zero Character) Figure 25 Slashed zero rendered characters IMPORTANT NOTE If slashed zero characters are being used then all text fields in the message should use a universal font. If not, zeros in non-universal font field(s) will not be printed. IMPORTANT NOTE IMPORTANT NOTE When creating a message, the zero character on the keyboard and in the edit box will be displayed in the normal manner (no slash). It is only in the displayed message and in the printed fields that the slashed form will be displayed. Supported print fonts Not all fonts support the slashed zero character. The character is supported in all universal font sizes but it is not present in any other fonts. Figure 25 shows rendered characters for sizes 34, 25, 21, 16, 12, 9, 7 and 5. All text fields (see "Message fields" on page 151) are affected by the Zero Character setting. This means that any zero(s) contained in the field(s) will be printed with a slash if the option is set and the font used contains the character. Primary and secondary keyboards The printer supports the use of two keyboards—primary and secondary. You can tell the printer which touch screen keyboard to use and control the characters that appear when you press a key on the keyboard. The primary keyboard is typically the same as the selected language (see Table 19). If necessary, you can set a secondary keyboard that is different from the primary keyboard and switch between the two. Use Toggle Keyboard to switch between the primary and secondary keyboards. Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 78 Set a secondary keyboard You can select a secondary keyboard layout that is different from the primary keyboard. For example, you can change between an English (United Kingdom) keyboard and a Japanese keyboard, which allows you to enter English and Japanese characters as necessary. To set the language of the secondary keyboard: 1. Touch Menu > Printer Setup. The printer displays the Printer Setup screen. 2. Touch Locale > Secondary Keyboard. 3. Touch the name of the keyboard you require to select the keyboard and return to the Locale screen. 4. Touch Exit. Different keyboards The printer provides support for different keyboard systems, including Chinese Pinyin and Korean characters. Chinese Pinyin The Chinese Pinyin system allows you to enter combinations of Latin characters that phonetically match Chinese characters. Use the Chinese Pinyin system when you select one of the Chinese Pinyin secondary keyboards; see "Primary and secondary keyboards" on the previous page. IMPORTANT NOTE The Pinyin system for Traditional Chinese works in the same way as the one for Simplified Chinese, as described below. To use the Chinese Pinyin system with a secondary keyboard: 1. From the text edit box, touch Toggle Keyboard to display the secondary keyboard. The Enter Text screen displays in ‘Pinyin’ mode (Figure 26). 2. Enter the Latin characters in the lower text box. Matching Chinese characters are displayed for selection to the right. 3. Select the required Chinese characters (use the Home, End, left and right arrow buttons to scroll characters; the blue bar show the current position in the list). Selected Chinese characters are displayed in the upper text box at the current cursor position. 4. If required, touch Pinyin Toggle to change to ‘Edit Text’ mode and then enter characters in the upper text box directly from the selected keyboard. 5. If required, touch Toggle Keyboard to display the primary keyboard, then scroll and enter any additional Latin characters. 6. Touch the Toggle Keyboard again to return to ‘Pinyin’ mode to enter more Chinese characters. 7. When you have entered your required text, touch Enter in ‘Pinyin’ or ‘Edit Text’ mode to display the Editor screen with the selected message text. See "Chinese Pinyin keyboard" on the next page for the layout of the keyboard. Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 79 Figure 26 Enter Text screen: Simplified Chinese character selected Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 Figure 27 Chinese Pinyin keyboard Item Description 1 Lower Text box 2 Home arrow key 3 Left arrow key 4 Upper Text box 80 To use the Korean character selector: Item Description 5 Right arrow key 6 Scroll buttons 7 Toggle keyboard button 8 End arrow button 9 Pinyin Toggle button 10 Backspace button 11 List Position 4. If required, touch Pinyin Toggle to change to ‘Edit Text’ mode, then enter characters in the upper text box directly from the selected keyboard. 12 Shift button 5. If required, touch Toggle Keyboard to display the primary keyboard and then scroll and enter any additional Latin characters. 1. From the text edit box, touch Toggle Keyboard to display the secondary keyboard. The Enter Text screen displays in ‘Jamo Input’ mode (Figure 28). Korean character selector The Korean character selector allows you to create messages in Korean through Hangul symbols, built from Jamo characters. The Korean character selector operates in similar way to the Chinese Pinyin system; see "Chinese Pinyin" on page 79. 2. Enter Jamo characters in the lower text box. Use the Shift (↑) button to display additional Jamo characters. Matching valid future combinations of Jamo characters that form Hangul symbols are displayed for selection to the right; see Figure 28. 3. Select the required Hangul symbols (use the Home, End, left and right arrow buttons to scroll characters; the blue bar show the current position in the list). Selected symbols are displayed in the upper text box at the current cursor position. 6. Touch Toggle Keyboard again to return to ‘‘Jamo Input’ mode to enter more Jamo characters to form Hangul symbols. 7. When you have entered your required text, touch Enter in ‘Pinyin’ or ‘Edit Text’ mode to display the Editor screen with the selected message text. Use the Korean character selector when you select one of the Korean Pinyin secondary keyboard; see "Primary and secondary keyboards" on page 78. The Korean character selector only allows you to enter valid Jamo character combinations. Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 81 Figure 28 Enter Text screen: Hangul symbols selected Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 Figure 29 Korean character selector Item Description 1 Lower Text box 2 Home arrow key 3 Left arrow key 82 Item Description 4 Upper Text box 5 Right arrow key 6 Scroll buttons 7 Toggle keyboard button 8 End arrow button 9 Pinyin Toggle button 10 Backspace button 11 List Position 12 Shift button Linx 8900 Series Ink Jet Printers - Printer keyboard TP1A002 - 5.1 83 Changing the printer setup This section describes how to change the printer user interface settings. Printer setup Customise Home Screen Add a screen saver Locale Change the date Change the time Change the time zone Synchronise printer to network time Change the printer environment parameters Reduce downtime after an EHT trip Set printer automatic powerdown conditions 85 85 87 90 91 91 92 93 93 93 94 TP1A002 - 5.1 Count, Current Rate Prints/Hour, and Downtime Logging options are displayed by default, but you can remove them if required. Printer setup You can customise the printer setup, such as the options in the Home screen, the language (locale) for the user interface and change the date and time, including the time zones. Touch Menu > Printer Setup to access the Printer Setup screen, see Figure 30. Figure 30 Printer Setup screen You can select six other options to assign to the buttons on the carousel; see "Carousel area button options" on the next page for a list of available options. Touch Menu > Printer Setup > User Interface Settings > Customise Home Screen to display the Customise Home Screen screen (Figure 31). Figure 31 Customise Home Screen display Customise Home Screen The Customise Home Screen screen allows you to configure the option buttons that appear in the Home screen carousel area. The Message Store, Line Settings, and Message Settings options are always displayed on the carousel. You cannot remove these options. The Message Print Item Description 1 Carousel area button options 2 Up and down arrow buttons Touch the box to the left of the option name to select or deselect that option. Touch Exit when you have made your selections. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 85 To change the order in which the options appear in the carousel area, touch the required option to highlight it, and then use the up and down arrow buttons to move the item within the list. The first item in the list on the Customise Home Screen appears as the first option on the Home screen carousel area. Print Delay (All Users)— Select this option to enable all users (even if no user is logged in) to set the print delay for the current message from the carousel; see "Print Delay" on page 123. Carousel area button options Manual Trigger—Select this option to enable the Manual Trigger button to allow you to manually trigger a print from the carousel; see "Set the Print Trigger" on page 53. In addition to the options displayed by default, you can assign the options to the buttons on the carousel area. The following carousel area button options are available. Message Print Count— Select this option to enable you to edit from the carousel the number of prints that the printer made with the current message. You can use any value from 0 to 4,294,967,295. Total Print Count— This value is the total of the print count values for all messages. You cannot change this value. Batch Print Count— Select this option to enable you to edit from the carousel the total number of prints made by the printer for this message in the interval since you last set the batch print count. Print Delay— Select this option to enable you to set the print delay for the current message from the carousel; see "Print Delay" on page 123. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 Update Message—Select this option to enable you to update from the carousel all prompted fields in the current message if a message that contains prompted fields is printing; see "Add a Prompted field" on page 169. Reset Sequential Numbers—Select this option to enable you to reset from the carousel any sequential number fields for the current message to the start of their sequences. See "Reset Sequential Numbers" on page 154. Edit Sequential Numbers—Select this option to edit the current value for a single sequential number in the current message from the carousel. See "Edit Sequential Number current value" on page 154. The new current value must be within the first Sequential Number range (if specified for the field; see "Sequential Number ranges" on page 153). Only available when the message contains a single sequential number field. 86 Gate Sequential Numbers—Select this option to enable you to manually trigger a print from the carousel when an Increment trigger action is also set; see "Select Actions" on page 159. Production Schedule Store—Select this option to allow access to the Production Schedule Store where you can create production schedules; see "Create and edit a production schedule " on page 200. Reset Sequential Text—Select this option to enable you to reset from the carousel any sequential text fields for the current message to the start of their sequences; see "Add a Sequential Text field" on page 163. Reset Production Schedule—Select this option to reset from the carousel any production schedule to the start of the schedule; see "Create and edit a production schedule " on page 200. Gate Sequential Text—Select this option to enable you to manually trigger a print from the carousel when an Increment trigger action is also set; see "Select Actions" on page 159. Gate Production Schedule—Select this option to manually advance to the next message in a production schedule from the carousel when an Increment trigger action is also set; see "Create and edit a production schedule " on page 200. Current Rate Prints/Hour—Select this option to enable you to configure output logging options for the printer from the carousel. These options allow you to set output targets for print jobs, based on a target print count or a target end time. The output rate or end time for the current print job is displayed on the option button. The background colour of the button indicates the current output status; see "Output Logging" on page 228. Downtime Logging—Select this option to allow you to record details of any production downtime from the carousel; see "Downtime Logging" on page 230. Frozen Date—Select this option to display the Frozen Date button in the carousel area on the printer Home screen. Add a screen saver If the screen saver option is enabled, a screen saver is displayed if the printer is inactive for a configurable set period. You can select your own image for the screen saver (for example, your company logo), display output rate information (see Figure 32) and fluid levels, as well as using the screen saver to alert you to warnings or faults from a distance. Touch the screen to dismiss the screen saver and return to the printer user interface. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 87 time to clear the screen saver from the screen and return to the printer's user interface display. Figure 32 Example output rate screen saver • Settings—select this option to display the Screen Saver Settings screen; see "Screen saver settings" below. This is only available for selection when the Screen Saver option is enabled. Figure 33 Screen Saver Menu screen IMPORTANT NOTE The screen saver is only displayed when on the Home or Main Menu screens. To configure the screen saver: 1. Touch Menu > Printer Setup > Screen Saver to display the Screen Saver Menu screen (Figure 33). 2. Touch Screen Saver. The following options are available: • • Screen Saver—use this option to enable or disable the screen saver. When this option is enabled, the Screen Saver Settings screen is displayed. Screen saver settings The following options are available on the Screen Saver Settings screen: Screen Saver Timeout—this option is enabled if the Screen Saver option is enabled. Enter a timeout period of between 10 and 180 seconds. After this timeout period, the screen saver is displayed. The default timeout period is 120 seconds. You can touch the screen at any Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 • Default—if this option is enabled, any graphic selected as a screen saver image on the Screen Saver Image screen (Figure 34) is set as the screen saver. If this option is disabled, no image is used as a screen saver, even if the Screen Saver option is enabled. • Alarms—if this option is enabled (and alarms have been configured), when an alarm condition exists, a warning is displayed on the screen saver screen; see "Alarm setup" on page 108. 88 • • Ink and Solvent Levels—if this option is enabled, the printer displays a screen saver that shows current ink and solvent fluid levels after a selected period of printer inactivity. A yellow warning triangle is displayed if ink or solvent fluid levels are low, if the cartridge has expired, or the wrong fluid cartridge has been fitted. Output Rate—if this option is enabled, the printer displays a screen saver that shows output rate information. The output rate screen saver displays the date and time, the target method, and the current output status. The date and time and the target method areas are always shown with black text on a white background. The appearance of the output status area depends on the current output status (Table 20). Table 20 Output rate screen saver appearance Current target method Current output status Print state Output status appearance None N/A N/A White text on green background End time End time = Estimated end time N/A White text on red background End time End time > Estimated end time Printing White text on red background End time End time > Estimated end time Not printing Black text on white background End time End time < Estimated end time Printing White text on green background End time End time < Estimated end time Not printing Black text on white background Current output status Output rate Current rate = Target output rate N/A Black text on white background Output rate Current rate < Target output rate Printing White text on red background Output rate Current rate < Target output rate Not Printing Black text on white background Output rate Current rate < Target output rate Printing White text on green background Output rate Current rate < Target output rate Not printing Black text on white background Print state Output status appearance When the printer is not in the ‘Printing’ state, the output rate is always shown as 0. When the printer is not in the ‘Printing’ state, the estimated end time is shown as -if no prints have been made since printer powerup. If prints have been made, the estimated end time is displayed, calculated from the items that remain to be coded and the last recorded print rate. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 Current target method • Image—select this option to display the Screen Saver Image screen (Figure 34). 89 Figure 34 Screensaver Image screen Locale You can set the locale and options for language, keyboard, units of measurement, and secondary keyboard. Touch Menu > Printer Setup > Locale to display the Locale screen. The following options are available: You can copy graphics to the printer from a USB memory device to use as screen saver images (see "USB connection" on page 220). To copy graphics from a USB memory device: 1. Insert the memory device. Any image files on the device appear on the USB tab on the Screensaver Image screen. • Language—change the language of the User Interface; see "Change the language for the user interface" below. • Keyboard—change the language of the primary keyboard; see "Primary and secondary keyboards" on page 78. • Units of Measure—change the units of measure (metric and imperial); see "Change the units of measurement" on the next page. • Secondary Keyboard—change the language of the secondary keyboard; see "Primary and secondary keyboards" on page 78. Change the language for the user interface You can change the printer software language used in all displayed screens, for example, menus, dialog boxes and system messages. 2. Touch the name of a graphic to select that graphic. A preview of the image is displayed. Touch Help for information about how to resize the image and increase or decrease image magnification. 3. If necessary, edit the image and touch Select. Make sure that the printer is not in the 'Printing' state. To change the printer language: The selected graphic is set as the default screen saver image. 1. Touch Menu > Printer Setup > Locale > Language. The Language screen is displayed. 2. Touch the name of the required language to select that language and return to the Locale screen. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 90 Figure 35 Date display When you set a language, the printer uses the date and time formats for the selected language. Change the units of measurement 3. Enter a new date using one of the following methods: The printer uses the default units of measurement for the selected language and keyboard options. To override the default unit of measurement: • adjust the day, month and year with the plus and minus buttons Change the time Change the date IMPORTANT NOTE If Synchronise to UTC time from the Internet is enabled (see "Synchronise printer to network time" on page 93), manual setting of the printer time is disabled. IMPORTANT NOTE If Synchronise to UTC time from the Internet is enabled (see "Synchronise printer to network time" on page 93), manual setting of the printer date is disabled. Make sure that the printer is not in the 'Printing' state. Enter the day, month and year on the keypad, or 4. Touch Save to save the changes. 1. Touch Menu > Printer Setup > Locale > Units of Measurement. 2. Touch Metric or Imperial. • Make sure that the printer is not in the 'Printing' state. To change the time: 1. Touch Menu > Printer Setup to display the Printer Setup screen. To change the date: 1. Touch Menu > Printer Setup to display the Printer Setup screen. 2. Touch Date & Time > Date. The Set Date screen is displayed (Figure 35). The printer displays the current date format for the selected language (for example dd/MM/yyyy), the first field of the displayed date is highlighted. Use the scroll buttons to move the cursor to the required field. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 2. Touch Date & Time > Time. The Set Time screen is displayed (Figure 36). The printer displays the current time in 24 hour format, the hour field is highlighted. Use the scroll buttons to move the cursor to the required field. 91 The Time Zone screen displays a list of global time zones by geographic name and time zone name, for example, Canada and Pacific Standard Time. Figure 36 Time display 3. Touch the right arrow next to a geographic time zone name to display more local options within this time zone. 4. Touch the geographic name closest to the current location from the list; see Figure 37. 3. Enter a new time using one of the following methods: • enter the hour, minutes and seconds on the keypad, or • adjust the hour, minutes and seconds with the plus and minus buttons. To disable DST adjustment, select the official time zone name with an offset value closest to your locale. For example, for London select GMT+1. 4. Touch Save to save the changes. Change the time zone Figure 37 DST adjustment You can set a local time zone for the printer, and, if necessary, a Daylight Saving Time (DST) adjustment for your locale. The DST adjustment is an offset of the Coordinated Universal Time (UTC) value that is always used by Linx printers. To change the time zone: 1. Touch Menu > Printer Setup to display the Printer Setup screen. 2. Touch Date & Time > Time > Time Zone. The Time Zone screen displays a list of global time zones by geographic name and time zone name, for example, Canada and Pacific Standard Time. 3. Touch the time zone name for your locale to apply the selected time zone, without a DST adjustment, and return to the Date & Time screen. To enable DST adjustment: 1. Touch Menu > Printer Setup to display the Printer Setup screen. 2. Touch Date & Time > Time > Time Zone. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 92 Synchronise printer to network time Change the printer environment parameters If the printer is connected to an externally facing network, the printer system clock can be synchronised to UTC (Coordinated Universal Time) which is retrieved from the internet shortly after power up. The time will be re-synchonised every 12 hours while running. You can change environment parameters for the printer. These settings are set when the printer is first powered on (see "First use" on page 72). Touch Menu > Printer Setup > Installation > Environment. The Environment screen displays a list of environment parameters: IMPORTANT NOTE The printer time zone must also be configured (see "Change the time zone" on the previous page), otherwise all printer time functions will display UTC time. • Wet Environment—whether the printer operates in wet conditions. Touch Yes or No. • Humid Environment—whether the printer operates in humid conditions. Touch Yes or No. • Dusty Environment—whether the printer operates in dusty conditions. Touch Yes or No. • Temperature—the average temperature on the production line. Enter a value in degrees Celsius (°C). IMPORTANT NOTE Enabling this feature requires Supervisor level access and will disable manual settings of the printer date and time. To synchronise the printer to network time: 1. Touch Menu > Printer Setup to display the Printer Setup screen. 2. Touch Date & Time > Synchronise to UTC time from the Internet > Yes. A warning is displayed advising to check the correct time zone is set. 3. Touch OK to return to the Date & Time screen. Check the printer time zone is correct (see "Change the time zone" on the previous page). Reduce downtime after an EHT trip After an EHT trip the printer performs a power cycle. The printer can be configured to not perform a power cycle after the EHT trip which reduces downtime. If the Synchronise to UTC time from the Internet option is set to No, a warning is subsequently displayed and the printer date and time must be set manually. IMPORTANT NOTE It is best practice to power-cycle the printer after an EHT fault. 1. Touch Menu > Printer Setup > Installation. The Installation screen is displayed. 2. Touch Power-Cycle after EHT fault to toggle whether a power cycle is required after an EHT trip to clear the “2.01 EHT Trip” Fault screen. • Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 No—power cycle not required. 93 • The After Jet Shutdown option is set to Yes by default. All other options are set to No by default. If no option is set to Yes, the printer will never automatically power down. Yes—power cycle always required. In the event of an EHT trip, touch Help on the “2.01 EHT Trip” Fault screen for more information about recovery. 2. Touch the button to enable/disable the following powerdown options: Set printer automatic powerdown conditions • After Jet Shutdown—the printer automatically powers down once the jet shuts down. • Delayed on Idle—if there is no activity (see below) during the powerdown delay time, and the printer is in the ‘Idle’ state, the printer automatically powers down. • Delayed on Jet Running—if there is no activity during the powerdown delay time, and the printer is in the ‘Jet Running’ state, a normal jet shutdown is performed followed by automatic powerdown. • Delayed on Printing—if there is no activity during the powerdown delay time, and the printer is in the ‘Printing’ state, printing is stopped and a normal jet shutdown is performed followed by automatic powerdown. • Delay—allows you to change the powerdown delay time. The delay time is the time, in minutes, during which there must be no activity before the powerdown sequence can begin. If any activity occurs during the delay time the delay period is restarted. Touch the Delay button to enter the required delay time on the Delay screen. The minimum delay value is 1 minute and the maximum delay value is 1440 minutes (24 hours). The default delay value is 60 minutes. You can configure the printer for automatic powerdown under certain conditions. IMPORTANT NOTE If printer faults exist, the printer will not automatically power down. To set the printer automatic powerdown: 1. Touch Menu > Printer Setup > Power Down. The Power Down screen is displayed (Figure 38). Figure 38 Power Down screen IMPORTANT NOTE The values selected for these options are retained after a printer restart or software upgrade. When auto powerdown is activated, a confirmation screen is displayed for a period of 10 seconds. Touch the Cancel button to cancel the auto powerdown. Otherwise, if no printer activity is detected, the printer powers down after this period has expired. Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 94 For the delayed powerdown options, any printer activity resets the delay period to its original value. Printer activity is defined as any one of the following: • Any events that cause the printer to print. • Touchscreen activity (that is, if the screen is touched). • External communications (transmitted or received data over the remote interface of the printer). Linx 8900 Series Ink Jet Printers - Changing the printer setup TP1A002 - 5.1 95 Line settings This section introduces you to the setting up of production lines. Create a new production line 97 Copy, rename and delete production lines 98 Setting the line direction 98 How to calculate and set a fixed line speed for the production 98 Set the Speed Mode 100 Set the printhead height on the production line 101 Print position 102 Inter-Print Distance 102 Dynamic orientation 103 Line rollback correction 105 TP1A002 - 5.1 The Line Settings screen allows you to create and manage production lines for the printer. A production line is where messages are printed on products. Depending on the printer model, the printer allows you to configure up to a maximum of 50 production lines, so that each line can have a different name and settings. On the Home screen carousel area, touch Line Settings to display the Line Settings screen (Figure 39). Figure 39 Line Settings screen Item Description 1 Current Line button. Touch to select another production line or create a new line. 2 Guided Tour for help setting up a new line. 3 Line Direction (left to right and right to left directions). 4 Trigger to Printhead Distance setting. 5 Alarms settings. 6 Line Speed and Encoder Pitch setting area including Help and Set Line Speed/Encoder Pitch buttons to display information about the line settings options. 7 Advanced settings including Photocell and Shaft Encoder setup, Trigger to Printhead distance and Dynamic Orientation settings. The options on the Line Settings screen are available in the 'Idle' and 'Jet Running' states but not in the 'Printing' state. Create a new production line Depending on the printer model, the printer allows you to configure up to a maximum of 50 production lines, so that each line has a different name and settings. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 97 To create a new line: To delete all lines: 1. On the Home screen carousel area, touch Line Settings > Current Line to display the Line List screen in selection mode. 1. Select the line, and touch Delete All. 2. Touch OK. 2. Touch New and enter a name for the line on the displayed text entry screen. 3. Touch OK. The new line appears in the list of available lines. The line settings for the new line default to those of the current selected line, but you can edit them as required. Alternatively, you can create a new line by copying an existing line and then renaming it. See "Copy, rename and delete production lines" below. Copy, rename and delete production lines You can copy and rename an existing line, and delete a line or all lines. On the Home screen carousel area, touch Line Settings > Current Line > Manage to display the Manage Lines screen in 'manage' mode. To copy a line: 1. Select the line and touch Copy. 2. Enter a name for the copied line. 3. Touch OK. Setting the line direction The direction of the production line can be set to left to right or right to left. To set the line direction: 1. On the Home screen carousel area, touch Line Settings to display the Line Settings screen. 2. Select the line direction you require using the Line Direction arrow keys. The graphic of the line on the screen and the graphic of the printhead changes to show the line direction selected. How to calculate and set a fixed line speed for the production IMPORTANT NOTE The options to calculate the fixed line speed are available in the ‘Idle’ state and the ‘Jet Running’ state, but not in the ‘Printing’ state. To rename a line: 1. Select the line and touch Rename. 2. Enter a name for the line. 3. Touch OK. To delete a line: If you do not know the speed of your production line, you will need to calculate the line and enter the line speed values. If the line has variable speed and you are using a shaft encoder to set the line speed, see "How to calculate and set the encoder pitch for the production line" on page 58. 1. Select the line, and touch Delete. 2. Touch OK. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 98 Calculate the fixed line speed To calculate the fixed line speed: 1. On the Home screen carousel area, touch Line Settings to display the Line Settings screen. 2. Touch the Fixed Speed option. 3. Touch Advanced > Calculate Line Speed. The printer displays the Calculate Line Speed screen. IMPORTANT NOTE You may need to adjust the position of the printhead if you do not print on a sample product. If the printer is in the ‘Idle’ state, the printer enters the ‘Jet Starting’ state, and then the ‘Jet Running’ state. When the printer is in the ‘Printing’ state, Print Calibration Message is enabled. The current line speed is shown in the “Line Speed Information” box. Figure 41 Calculate Line Speed: Print Calibration Message screen Figure 40 Calculate Line Speed: Start Calibration screen 7. Start the production line. 4. Stop the production line. 5. Put a sheet of paper or a sample product on the production line. 6. Touch Start Calibration to begin to measure the line speed. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 8. When the paper or product moves under the printhead, touch Print Calibration Message. The Enter Measured Calibration Length button is enabled and the printer prints a calibration message. 99 IMPORTANT NOTE Figure 42 Calculate Line Speed: Line Speed Calibration screen You may have to create a minimum of three calibration messages to calculate an accurate line speed. The number at the end of the calibration message shows the number of messages printed. 9. Measure the length of the printed calibration message. This value is the distance between the outer edges of the end arrows (Figure 40). For reference, when the length of the calibration message is 100 mm (plus or minus 1 mm), the line speed is accurate. 10.Touch Enter Measured Calibration Length to display the Measured Calibration Length screen. 11.Enter the measured calibration length (for example 75 mm) and select Save. The printer calculates the line speed from the entered measurement and displays the Calculate Line Speed screen. The printer displays the calculated line speed in the “Line Speed Information” box. 12.Touch Stop to pause the print or touch Reset to return to the previous line speed value. 13.Touch Save to save the new calculated line speed. Set the Speed Mode The speed of the line can be set using a fixed speed or by using a shaft encoder (if installed). Before setting the speed mode, you need to know the line speed or, if you are using a shaft encoder the value of the encoder pitch (see "How to calculate and set the encoder pitch for the production line" on page 58) for information about how to calculate the values. Setting a fixed speed for the line To set the fixed line speed: 1. On the Home screen carousel area, touch Line Settings to display the Line Settings screen. 2. Touch the Fixed Speed option. 3. Touch Set Line Speed/Encoder Pitch. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 100 4. Use the keypad to enter the required line speed, or use the + and - buttons to make small adjustments to the line speed. To change the printhead height: 5. Touch Save to save your changes. 1. On the Home screen carousel area, touch Line Settings > Advanced > Printhead Height. IMPORTANT NOTE 2. Enter the required printhead height. Enter a negative height if the printhead is lower than the base of the printer. The printer does not allow you to enter invalid values in the Line Speed field. Invalid values are highlighted in red. Set the printhead height on the production line The printhead height is the height difference between the printhead and the cabinet. The difference is measured from the base of the feet of the printer to the end of the printhead (Figure 43). 3. Touch Save. IMPORTANT NOTE Always make sure that the printhead height setting is accurate because the printer uses this value to calculate the correct internal pressures. The range for the height difference is –2 metres to +2 metres. It is not necessary to enter the ‘+’ sign for positive numbers. Figure 43 Printhead height measurement Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 101 distance between the sensor (B) and print position (E) is the print delay (D); see "Print Delay" on page 123. Print position It is necessary to make sure that the printed message is in the correct position on the product. Figure 44 shows an example of the print position. Figure 44 Print position Inter-Print Distance The Inter-Print Distance is the distance between the end of one message and the end of the next message—the dimension “A” in Figure 45. Figure 45 Inter-Print Distance The Inter-Print Distance is used only for continuous and active/inactive level print triggers. The large arrow shows the direction of movement of the product. In this example, there is a fixed distance (C) between the printhead (A) and the sensor (B) that detects the edge of the product. The distance is the trigger to printhead distance; see "Set the trigger to printhead distance" on page 54. The printer displays what it considers the minimum and maximum Inter-Print Distance values. The maximum value is enforced; however values less than the minimum can be entered. For some installations, the distance is zero. The trigger signal from the sensor occurs at the edge of the product, however, the print position (E), in this example, a label, is not at the edge of the product. The Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 102 IMPORTANT NOTE Example Specifying Inter-Print Distance values less than the minimum may result in messages being displayed when appropriate, warning of any resulting effects. These can include over speed errors when the Inter-Print Distance is shorter than the message length and phasing or time of flight faults because these measurements cannot be calculated between prints. The printer in this example is on a production line that has three lanes (Figure 46). The printhead is on a traversing arm, and moves across three lanes to mark a product. Figure 46 Printing a message with reverse text To activate/inactivate the Inter-Print Distance: 1. On the Home screen carousel area, touch Line Settings > Advanced > Inter-Print Distance. 2. Use the keypad to enter the required distance, or use the + and - buttons to make small adjustments to the distance. 3. Touch Save to save your changes. Enter Inter-Print Distance when message is selected Optionally, the printer can be set to prompt for the Inter-Print Distance when a message is selected thus overriding the Inter-Print Distance set for the selected line. See "Enter Inter-Print Distance when message is selected" on page 128 for more information. IMPORTANT NOTE The printer prints the same message on all of the products. Dynamic orientation The printer marks the first three items (A, B, and C) with normal orientation (Figure 47). The conveyor moves to put the next row of products under the traversing arm. The Dynamic orientation option allows you to set up dynamic message orientation for traversing operations. Dynamic orientation means that the orientation of the message changes automatically in response to a trigger event. The printhead direction reverses, and the printer marks the next three items (D, E, and F) with reversed (horizontal) orientation (Figure 48). If this option is enabled, the Dynamic Orientation Settings option becomes available; see "Dynamic orientation settings" on the next page. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 IMPORTANT NOTE Two other orientations are also available (vertical and horizontal + vertical). This example does not use these orientations. 103 The direction signal from the traversing arm has two levels: Active (Low) and Inactive (High). The signal level indicates the current direction of the traversing arm; high level indicates forward direction and low level indicates reverse direction. The printer uses this level to set the orientation of printed messages. Figure 49 Dynamic Orientation Settings screen Figure 47 Normal orientation Figure 48 Horizontal orientation Two other orientations are also available (Vertical and Horizontal + Vertical). Figure 46 does not use these orientations. Dynamic orientation settings To use dynamic message orientation, you must define the event that will trigger the change in orientation. This can be a high level or low level trigger. The following options are available: • Active Secondary (Level)—This option sets the message orientation when a low level trigger signal is received (when the trigger is in the active state). You can select Horizontal + Vertical, Horizontal, Vertical, or Normal orientation. • Inactive Secondary (Level)—This option sets the message orientation when a high level trigger signal is received (when the trigger is in the inactive state). You can select Horizontal + Vertical, Horizontal, Vertical, or Normal orientation. • Trigger State—This option is for display purposes only and shows which of the two orientation states is active. This depends on the current state of the secondary trigger signal. The trigger can either be Active (low level) or Inactive (high level) state. On the Home screen carousel area, touch Line Settings > Advanced > Dynamic Orientation Settings to display the Dynamic Orientation Settings screen (Figure 49). Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 104 Figure 50 Rollback operation The options given in this section are available in the ‘Idle’ and the ‘Jet Running’ state, but not in the ‘Printing’ state. Line rollback correction IMPORTANT NOTE This feature is not available on 8900, 8910 and 8920 printers. IMPORTANT NOTE Rollback correction requires a dual-channel (quadrature) increment shaft encoder (see "Quadrature shaft encoder for use with rollback correction" on page 57) to be installed to determine the line speed and the printer to be configured to use a shaft encoder (see "Shaft encoder setup" on page 56). If rollback correction is disabled and the encoder is moved in reverse, the printer continues to print, overprinting existing messages. This is undesirable behaviour. If rollback correction is enabled in conjunction with the use of a quadrature increment shaft encoder, the printer is prevented from overprinting messages when the line direction is reversed for a limited period/distance (encoder specification dependent; see note). Table 21 list the items in Figure 50. Table 21 Rollback operation Item Description Item Description t1 Print trigger time 3 Normal line motion (forward) t2 First line direction change (backwards) 4 Reversal of line motion (4) (backwards) and rollback distance (d1) IMPORTANT NOTE The maximum rollback distance (d1 in Figure 50) is determined by the pulses/mm specification of the quadrature encoder. This can be calculated as: d1 d1 = 65535 / pulses/mm For example, if the quadrature encoder has 66 pulses/mm, the maximum rollback distance is 992 mm. t3 Second line direction change (forwards) 5 Resumption of normal line motion (forward) Figure 50 shows behaviour with rollback correction disabled (1) and enabled (2). Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 105 Rollback operation (continued) Figure 51 Rollback Settings screen Item Description Item Description 1 Printed message without rollback correction 6 Line has returned to its position prior to running in reverse 2 Printed message with rollback correction Rollback activity IMPORTANT NOTE There will be a gap between prints if the line speed exceeds 0.1 m/s when resuming the print from position 6 in Figure 50. To toggle rollback correction operation: 1. On the Home screen carousel area, touch Line Settings > Advanced > Rollback Settings. The Rollback Settings screen is displayed (Figure 51). 2. Touch Rollback to toggle rollback correction operation. • Disabled—rollback correction disabled. • Enabled—rollback correction enabled. Options become available to configure rollback correction (see "Line rollback correction settings" on the next page). You can configure whether the shaft encoder is turning Clockwise or Anticlockwise (using Encoder Sense; see Figure 51). The printer software subsequently establishes forward motion for the line (indicated as Forwards by Line Direction and 3 in Figure 50), meaning it can then establish when the line starts to travel in reverse (indicated as Backwards by Line Direction and 4 in Figure 50). If this occurs, the “3.111 Line is Rolling Back” Warning screen is shown and the printer ceases to print. IMPORTANT NOTE The “3.111 Line is Rolling Back” Warning screen may be disabled (see "Prevent reporting of selected warnings" on page 309). This warning is designated within the Print Warning alarm group and can be assigned to an alarm or beacon if desired (see "Alarm groups" on page 111). During the line reversal period/distance (d1 in Figure 50), the reversed shaft encoder pulse count is recorded. Printing does not resume until the line runs Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 106 forward again (5 in Figure 50) and an equal number of forward shaft encoder pulses have been counted. If it is necessary to move the line in reverse to get to the start point of the next print; for example when using a hand transport, you can subsequently reset the reverse shaft encoder pulse count (using Reset Backward Counter). IMPORTANT NOTE If the rollback limit (distance) is reached or exceeded (determined by the pulses/mm specification of the quadrature encoder), the “3.112 Rollback Limit Reached or Exceeded” Warning screen is shown and recording of the reversed shaft encoder pulse count is stopped. Reset the reverse shaft encoder pulse count using Reset Backward Counter. Printing does not resume until the line runs forward again and an equal number of forward shaft encoder pulses have been counted to that (the reset) point. Line rollback correction settings To use rollback correction, you must first enable it (touch Line Settings > Advanced > Rollback Settings > Rollback). The Rollback Settings screen is displayed (see Figure 51). The following options are available: • • • • Rollback—This option toggles rollback correction operation. Reset Backward Counter—This option allows printing to resume if it is necessary to move the line in reverse to get to the start point of the next print; for example when using a hand transport. Additionally, Reset Backward Counter can be used to resume normal printing if the line has been moved backwards to fix a fault and the previous print is no longer required. Encoder Sense—Designates the shaft encoder rotation direction deemed to be forward motion for the current line (Clockwise or Anticlockwise). Line Direction—Indicates (with regard to Encoder Sense) whether the line is presently moving Forward or Backward. Linx 8900 Series Ink Jet Printers - Line settings TP1A002 - 5.1 107 Alarm setup This section details how to set up and test 24volt, volt-free contact (VFC) and multi-stage alarms. Alarm modes 24-volt and VFC alarms Multi-stage alarm setup Alarm groups Testing the alarms Multi-stage alarm 109 110 111 111 116 116 TP1A002 - 5.1 The printer is provided with a single 24-volt alarm output that can be used to operate a 24-volt external alarm beacon. The optional dual alarm facility on the printer additionally provides a signal to activate an external AC-powered volt-free contact (VFC) alarm beacon or other devices such as sirens, production line interlocks and other error reporting equipment. See "24-volt and VFC alarms" on the next page. A multi-stage alarm is also available as an optional accessory and provides more information on the printer status to operators who are at a distance to the printer. The alarm can use four outputs to indicate four different alarm conditions. An example of a multi-stage alarm is a three-stage alarm with three different coloured beacons. The alarm groups that trigger the external alarm, for example illuminate a beacon, are configured on the Alarm Setup screen (Figure 52). Figure 52 Alarm Setup screen Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 On the Home screen carousel area, touch Line Settings > Alarms to display the Alarm Setup screen for the selected line. The alarm outputs are connected to the External Alarm Output (24 V) connector and the Volt Free Contact (VFC) Alarm connector (configurable option) on the side of the printer cabinet; see "Connections" on page 35. Alarm modes The available alarm modes and settings are shown in Table 22. Table 22 Alarm modes Symbol Setting Description Continuous The alarm is turned on and remains on until the alarm condition is cleared. Pulsed Continuous The alarm pulses continuously until the alarm condition is cleared. Pulsed The alarm pulses twice if an alarm condition occurs. 109 Alarm modes (continued) Symbol Figure 53 Alarm Setup screen (24V Alarm) Setting Description None No alarm is set. You can use any of the alarm indication modes to indicate any alarm condition. 24-volt and VFC alarms The printer can use two alarm connections; a 24-volt alarm connection and a voltfree contact (VFC) alarm connection. To set the alarm options: 1. On the Home screen carousel area, touch Line Settings > Alarms to display the Alarm Setup screen. 2. Touch 24V Alarm to display the Alarm Setup: 24V Alarm screen for your selected line or touch VFC Alarm to display the Alarm Setup: VFC Alarm screen. The printer displays a list of alarm groups, each containing a number of system events (see Figure 53). 3. To select an alarm mode for an alarm group, touch the name of the system event you want to trigger for this alarm (for example, “Printer Failure”). The printer displays a list of alarm modes with information graphics. 4. Touch the name of the alarm mode to use for that alarm group (for example, “Continuous”). The radio button to the left of the name of the alarm mode is selected. IMPORTANT NOTE The default alarm mode for all alarm groups is None. 5. Touch Save to confirm your selection. The printer displays the Alarm Setup screen with the selected alarm mode for the system event. 6. Touch Save to save your changes. 7. Touch Exit to return to the Line Settings screen. 8. Repeat step 1 to step 7 to set the alarm options for other alarm groups. Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 110 9. Test the alarm setup; see "Testing the alarms" on page 116. IMPORTANT NOTE IMPORTANT NOTE Alarm event groups are prioritised in the order shown on the Alarm Setup screen. For example, if a Print Warning event occurs, an alarm configured for this event is generated. Whilst this alarm is active, if a Stop Printing event occurs, this alarm will supersede the Print Warning alarm. Multi-stage alarm setup The default alarm mode for all system events is None. 6. Touch Save to confirm your selection. The printer displays the Alarm Setup 24V Alarm: Multi‐Stage Alarm or Alarm Setup VFC Alarm: Multi‐Stage Alarm screen with the selected alarm mode for the alarm group. 7. Touch Save to save your changes. 8. Touch Exit to return to the Line Settings screen. 9. Repeat step 1 to step 8 to set the alarm options for other alarm groups. IMPORTANT NOTE The Multi-Stage Alarm is only available when the optional hardware is installed. To set the alarm options: 1. On the Home screen carousel area, touch Line Settings > Alarms to display the Alarm Setup screen. 2. Touch Multi-stage Alarm to display the Alarm Setup: Outputs screen. The four options on this screen (‘Alarm Output 1’, ‘Alarm Output 2’, ‘Alarm Output 3’, and ‘Alarm Output 4’) allow you to configure the separate alarm outputs. 3. Touch one of the four buttons to display either the Alarm Setup 24V Alarm: Multi‐Stage Alarm or Alarm Setup VFC Alarm: Multi‐Stage Alarm screen (depending on the alarm option selected for the printer). 4. To select an alarm mode for an alarm group, touch the name of the system event you want to trigger for this alarm (for example, “Printer Failure”). The printer displays a list of alarm modes with information graphics. 5. Touch the name of the alarm mode to use for that alarm group (for example, “Continuous”). 10.Test the alarm setup; see "Testing the alarms" on page 116. IMPORTANT NOTE Alarm event groups are prioritised in the order shown on the Alarm Setup screen. For example, if a Print Warning event occurs, an alarm configured for this event is generated. Whilst this alarm is active, if a Stop Printing event occurs, this alarm will supersede the Print Warning alarm. Alarm groups Alarms can be set to alert you to a range of system events, for example, printer failures and warnings. These system events are arranged in alarm groups, each related to printer functions. If a system event within a given alarm group occurs, the type of alarm selected for that alarm group is triggered. Touch Help on any of the Alarm Setup screens to review the alarm groups and associated system events. IMPORTANT NOTE Fault and warning availability is printer dependent. The radio button to the left of the name of the alarm mode is selected. Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 111 Table 23 details the system events associate with each alarm group. Alarm Group System Event(s) Table 23 Alarm Groups and associated System Events Alarm Group 2.21 Service Module Removed System Event(s) 2.22 Unable to Fill Service Module Printer Failure 1.03 Internal Software Failure 2.23 Charge Amplifier Trip Stop Printing 1.40 EHT Board Missing 2.24 Memory Low 1.43 Watchdog Trip 2.25 Memory Storage Low 1.41 Ink Board Missing 2.26 Modulation Amplifier Trip 1.42 I2C Bus Failure 2.27 Service Module Requires Replacement 2.00 Printhead Over Temperature 2.28 Valid UNIC Chip Not Found 2.01 EHT Trip 2.29 Pump Drive Failure 2.02 Phase Failure 2.30 Pressure Reading at Maximum 2.03 Time of Flight Failure 2.31 Pressure Reading Suspect 2.07 Internal Spillage 2.32 Pressure Reading at Minimum 2.08 Printer Over Temperature 2.33 Valve Drive 1 Failure 2.09 Misaligned Ink Jet 2.34 Valve Drive 2 Failure 2.11 Pressure Limit Reached 2.35 Pump Stalled 2.12 Viscosity Out of Range 2.43 Solvent System Empty 2.20 Ink System Empty 2.44 Unable to Fill Solvent Buffer Tank Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 112 Alarm Groups and associated System Events (continued) Alarm Group Alarm Group Scheduled Maintenance System Event(s) 2.45 Printhead Fault 2.46 Valve Drive 3 Failure 2.47 Valve Drive 4 Failure 2.48 Valve Overdrive 1 and 2 2.49 Valve Overdrive 3 and 4 Failure 2.50 Alarm Overdrive Failure 2.51 Remove Ink Cartridge 2.52 Ink Mixing Failed 3.12 Printhead Cover Off 4.32 Not Printing 3.40 Service Module Requires Replacement 3.85 Easi-change Service Key Not Found 3.86 Invalid Easi-Change Service Key 3.87 Easi-Change Service Key Already Used 3.101 Incorrect Easi-Change Service Key Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 System Event(s) 3.107 Incorrect Easi-Change Service Key (Service Module Type) Printing 4.23 Printing Consumable Warning 1.45 RFID Fault 3.21 Ink Low Prevented Mix 3.22 Fault Prevented Mix 3.23 Power-down Occurred During Mixing 3.25 Ink Not Mixed For 4 Weeks 3.27 Mix In Idle Disabled 3.73 Ink Cartridge Not Found 3.74 Solvent Cartridge Not Found 3.77 Ink Cartridge Empty 3.78 Solvent Cartridge Empty 3.79 Invalid Ink Cartridge 3.80 Invalid Solvent Cartridge 3.81 Ink Cartridge Expired 3.82 Solvent Cartridge Expired 113 Alarm Groups and associated System Events (continued) Alarm Group Alarm Group Print Warning System Event(s) System Event(s) 3.41 Service Module Removed 3.83 Wrong Ink Type 3.42 Service Module Requires Commissioning 3.84 Wrong Solvent Type 3.43 Memory Low 3.108 Replace Ink Cartridge 3.44 Memory Storage Low 3.109 Shake Ink Cartridge 3.45 3.110 Remove Ink Cartridge 3.45 Service Module Replacement Due Within One Month 3.05 Over Speed (Print Trigger) 3.46 Pump Pressure Failure 3.06 Over Speed (Synchronous Data) 3.47 Pump RPM Failure 3.07 Over Speed (Asynchronous Data) 3.48 Pump RPM Limit Reached 3.08 Over Speed (Line Speed) 3.49 Pump Current Limit Exceeded 3.09 Over Speed (Compensation) 3.50 Valve Supply 3.10 Under Speed (Line speed) 3.51 Pump Oscillating 3.18 Low Pressure 3.52 Pump Power Limit Reached 3.19 Valid UNIC Chip Not Found 3.56 Printhead Over Temperature 3.24 Restart In Progress 3.57 EHT Trip 3.29 Over Speed (No remote data) 3.58 Internal Spillage 3.30 Remote Error 3.60 Reset System Clock 3.69 Remote Field Not Found Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 114 Alarm Groups and associated System Events (continued) Alarm Group Alarm Group Power up No Alarm System Event(s) System Event(s) 3.16 Gutter Override Active 3.71 Jet Start Failure - Do Not Switch Off 3.17 Gate Array Test Mode Active 3.75 Solvent Tank Needs Commissioning 3.59 Low Battery 3.91 Over Speed (Line Sensor) 3.65 3.92 Under Speed (Line Sensor) Reverted To System Settings From Last Successful Powerdown 3.93 Line Sensor Missing 3.66 System Settings not Found, Reverted to Defaults 3.94 Line Object Error (Line Sensor) 3.68 Field Truncation 3.97 Over Speed (Delay-Update Missed) 3.89 Daylight Saving Time Started 3.98 Over Speed (Delay-Update Late) 3.90 Daylight Saving Time Ended 3.106 Trigger Rate is Too High 3.95 3.111 Line is Rolling Back Service module Replacement Recommended 3.112 Rollback Limit Reached or Exceeded 3.96 Air Filter Cleaning Recommended 4.24 Powerup 3.99 Check Custom Date Format 4.29 Powerdown 3.100 Commissioning Required 3.00 Shutdown Incomplete 3.102 Software Upgrade Available 3.13 Cover Override Active 3.103 Service Module High 3.15 Safety Override Active 3.104 Service Module Full 3.105 Remote Upgrade Ready Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 115 Alarm Groups and associated System Events (continued) Alarm Group System Event(s) Multi-stage alarm If the Multi‐stage alarm hardware option is fitted, you can use the four outputs to indicate four different alarm conditions. 4.00 Jet Test Start 4.01 Jet Test Stop 4.02 Normal Start 4.03 Normal Stop Multi-stage 24-volt alarm connection 4.20 Solvent Added The alarm can use either a 24-volt seven-pin socket connector (Figure 54) or a 15way D-type connector (Figure 55) for the outputs. 4.21 Ink Added 4.22 Service Module Low 4.27 Shutdown Incomplete (Failure) 4.30 Solvent Buffer Tank Low 4.31 Printer Door Open For information on the wiring of the connectors, see "Multi-stage VFC alarm connection" on the next page and "Multi-stage 24-volt alarm connection" below. CAUTION Risk of damage to printer POWER OFF the printer, before connecting an accessory to the printer. Figure 54 Multi-stage alarm: 24-volt seven-pin connector Testing the alarms The alarms can be tested using the Test Mode option on the Alarm Setup screen. This option tests the alarm outputs to an alarm beacon fitted to the printer. When the Test Mode option is set to on, the Test 24V Alarm, Test VFC Alarm and Test Multi-State Alarm options become available for selection (depending on the alarm setup and configuration). Touch the appropriate option to test the alarm. When the test is complete, touch the option again to stop testing. Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 116 Socket Signal Socket Signal 1 Alarm 1 2 Alarm 2 3 Alarm 3 4 24 volts 5 Not used 6 Alarm 4 7 0 (zero) volts Multi-stage VFC alarm connection The alarm can use a six‐pin volt‐free contact (VFC) plug connector (Figure 56). Before starting to assemble and wire the connector, read "Electrical safety: assembly and wiring of the external 6-way socket connector" on the next page. CAUTION Risk of damage to printer Figure 55 Multi-stage alarm: 24-volt 15-way connector POWER OFF the printer, before connecting an accessory to the printer. The functions of the connector pins on the printer are shown below. Figure 56 Multi-stage alarm: volt-free contact (VFC) six-pin connector Pin Signal Pin Signal 1 0 (zero) volts 3 Alarm 4 5 Alarm 1 9 12 24 volts 14 Pin Signal Pin Signal Alarm 3 1 RLA4Normallyclosed(NC) 2 RLA4Normallyopen(NO) Alarm 2 3 RLAcommon 4 RLA3Normallyopen(NO) Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 117 Pin Signal Pin Signal 5 RLA2Normallyopen(NO) 6 RLA1Normallyopen(NO) Electrical safety: assembly and wiring of the external 6way socket connector 1. Assembly and wiring of the Multi‐Stage Alarm external equipment connector and any maintenance work on the connector must be performed only by Linx maintenance technicians, personnel trained by Linx, or a qualified and authorised electrician. 2. The Multi‐Stage Alarm is a Class II double‐insulated device; no earth connection is required on the external alarm connection. The printer must be provided with an earth connection. 3. The upstream electrical supply for the external equipment must have a method of isolation that is easily accessible for use during maintenance or in an emergency. The external equipment must not be wired directly into the mains electrical supply. The isolation device must have a clearance of ≥ 3 mm between its contacts when open. 4. Fuses for the Multi‐Stage Alarm are fitted inside the printer. There are 2‐off fuses with the following specification: 2A Timelag (T) 250 V, TR5 miniature, push fit. 5. The upstream electrical supply must have maximum voltage up to 240 V AC. 6. Recommended maximum load is 1 A per relay connection. 7. The upstream electrical supply must be limited by an upstream fuse of 4 A (maximum) that has an IEC 60127 approved 1500 A breaking capacity. Linx 8900 Series Ink Jet Printers - Alarm setup TP1A002 - 5.1 118 Message settings This section details the process to adjust basic message settings for a selected message. Message settings Message Orientation Tower message style Print Width Print Delay Print Height Message Print Count Message styles and throw distances Message editor settings Remote Fields (QuickSwitch) 120 121 121 122 123 124 124 125 125 130 TP1A002 - 5.1 Figure 57 Message Settings screen Message settings The Message Settings screen allows you to adjust basic message settings like, message orientation, Print Delay, Print Height, and Print Width, for a selected message. Advanced message settings, such as Message Print Count, and Horizontal and Vertical flip, are available on the Advanced Message Settings screen. IMPORTANT NOTE The Message Settings and Advanced Message Settings screens are only available when a message is selected. Any new message you create can use the default message settings (style, font and font size) for the printer. These defaults are set using the Line Settings screen. See "Setting the default message settings for the line" on page 126. You can apply settings to any new message you create. See "Message editor settings" on page 125. On the Home screen carousel area, touch Message Settings to display the Message Settings screen (Figure 57). Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 Item Description 1 Message Orientation buttons 2 Print Width button 3 Print Height button 4 Print Delay button 120 To change the message orientation: Message Orientation The printer allows you to print a message in a different direction with a horizontal, vertical, or horizontal and vertical flip. You can use the four Message Orientation buttons on the Message Settings screen to change the orientation of the printed message. You can select any of the four orientations shown in Table 24. Table 24 Message orientations Orientation Button 1. On the Home screen carousel area, touch Message Settings to display the Message Settings screen. 2. Touch the Message Orientation button you require. The selected button is highlighted. The Horizontal Flip and Vertical Flip options on the Advanced Message screen (Message Settings > Advanced) correspond to the Horizontal and Vertical Message Orientation buttons. Example Normal Tower message style Horizontal flip The tower message style enables printing at ultra-fast line speeds of up to 10 m/s. Common applications include printing on wires or cables. IMPORTANT NOTE This message style is only available on 8940 printers in conjunction with the MK11 Midi plus printhead (see "Print speeds and sizes technical specifications" on page 29). Vertical flip Horizontal and vertical flip 1 x 5 Western Fixed Tower message style Message Orientation is available in the ‘Idle’ state and the ‘Jet Running’ state, but not in the ‘Printing’ state. Figure 58, Figure 59 and Table 25 show available characters. Characters are 5 by 5. IMPORTANT NOTE When you change the setting, the change only applies to the selected message. You can use a different setting for each message. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 121 Figure 58 Alphanumeric characters; "Z" highlighted) For optimal print quality with higher density pigmented inks, the printhead distance to the substrate should be set to 5 mm (see "Message styles and throw distances" on page 125). Figure 60 shows an example message created using the “1 x 5 Western Fixed Tower“ message style. Figure 60 Example “1 x 5 Western Fixed Tower“ message Figure 59 Special characters and symbols When creating a new message (see "Create a simple message" on page 134) or editing an existing message (see "Change a message style" on page 140), select the “1 x 5 Western Fixed Tower“ style from the Select Font Style & Size screen. This message style maximizes print quality and is supported by the Text, Date, Logo, Sequential Number, Sequential Text, Time, Shift Code and Remote field types. IMPORTANT NOTE The selection of other font types and sizes when using the “1 x 5 Western Fixed Tower“ style is disabled (see "Tower message style" on the previous page). This applies both when editing message settings (see "Edit a Text field" on page 142) and when configuring default line settings (see "Setting the default message settings for the line" on page 126. Rotation is also disabled editing message settings. To compensate for increased line speed, slight adjustments to the printhead tilt angle maybe required to produce an optimal straight or horizontal print. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 Supported characters See Table 25 for characters supported by the “1 x 5 Western Fixed Tower“ style. Table 25 Supported characters Alphanumeric characters Special characters and symbols Latin Numeric: ASCII (0-9) Capital alphabets: (ASCII) (A-Z) []!£$%^&(-~\+?{}><;@ Print Width The Print Width setting is the horizontal distance between the drops in the message characters. To maintain good print quality, the vertical distance between drops in the message must be equal to the horizontal distance between drops. You can use the Print Width option to adjust the horizontal distance between drops in the message characters. 122 Figure 61 Setting print width • Use the plus and minus buttons to increase or decrease the Print Width value. 4. Touch the Save button to save the selected value and return to the Message Settings screen. Touch the Cancel button to discard any changes and return to the Message Settings screen. The Print Width option on the Advanced Message screen (Message Settings > Advanced > Print Width) corresponds to the Print Width button. Print Delay In Figure 61 (a) the letter “H” is printed at an ideal Print Width—the horizontal spacing (X1) is equal to the vertical spacing (Y). In Figure 61 (b), the Print Width is larger than the ideal Print Width—the horizontal spacing (X2) is larger than the vertical spacing (Y). You can apply the Print Width value and test the result while you are printing. IMPORTANT NOTE When you change the value, the change applies only to the selected message. You can use a different value for each message. The values that are allowed depend on the message style and other factors. To change the Print Width: 1. On the Home screen carousel area, touch Message Settings to display the Message Settings screen. 2. Touch the Print Width button to display the Enter Print Width screen. The Print Delay is the horizontal distance (in inches or millimetres) between the printhead and the start of the message on the product, measured when the print triggers. You can change the Print Delay to make sure that the printed message appears in the correct position on the product. To change the print delay: 1. On the Home screen carousel area, touch Message Settings to display the Message Settings screen. 2. Touch the Print Delay button to display the Enter Print Delay screen to display the Enter Print Delay screen. 3. Enter a new Print Delay value using one of the following methods: • Use the keypad to enter a new Print Delay value, or • use the plus and minus buttons to increase or decrease the Print Delay value. 4. Touch Save to save the selected value and return to the Message Settings screen, or touch Cancel to discard any changes and return to the Message Settings screen. 3. To change the Print Width: • Use the keypad to enter the Print Width, or Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 123 The Print Width option on the Advanced Message screen (Message Settings > Advanced > Print Width) corresponds to the Print Width button. 4. Touch Save to save your changes and return to the Message Settings screen. The Print Height option on the Advanced Message screen (Message Settings > Advanced > Print Height) corresponds to the Print Height button. IMPORTANT NOTE You can also edit the print delay using the Print Delay and Print Delay (All Users) carousel area buttons. See "Carousel area button options" on page 86. Print Height Message Print Count You can make small adjustments to the height of the printed message. The adjustment range depends on the message type. You can display the number of prints that the printer has made with the current message. You can use this option to change the Print Count for the current message. You can use any value from 0 to 4,294,967,295. This option is not available in the ‘Printing’ state. You can apply the setting and test the result while you are printing. To change the message print count: IMPORTANT NOTE When you change the value, the change applies only to the selected message. You can use a different value for each message. To change the Print Height: 1. On the Home screen carousel area, touch Message Settings to display the Message Settings screen. 2. Touch the Print Height button to display the Enter Print Height screen. 3. Enter a new Print Height value using one of the following options: • Use the keypad to enter a new Print Height value, or 1. On the Home screen carousel area, touch Message Settings to display the Message Settings screen. 2. Touch Advanced > Message Print Count to display the Enter Print Count screen. 3. To change the Message Print Count: • Use the keypad to enter a new Print Count value, or • use the plus and minus buttons to increase or decrease the Print Count value. 4. Touch Save to save the entered value and return to the Advanced Message Settings screen. Touch Cancel to discard any changes and return to the Advanced Message Settings screen. • use the plus and minus buttons to increase or decrease the Print Height value. The default value is 0%. Enter a negative value to decrease the character height, or enter a positive value to increase the character height Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 124 Message styles and throw distances The standard throw distance (that is, the distance between the end of the printhead and the product being printed) for most message styles on the MK11 Midi printhead is 12 mm and for the MK11 Midi plus the distance is 20 mm, with the exception of those styles shown in the tables below. When using these message styles, adjust the throw distance to achieve good print quality. See "Set the printhead height on the production line" on page 101 for information on adjusting the throw distance. Table 27 MK11 Midi plus message style recommended throw distances Message Style Throw distance (mm/inch) 1x5 Western Fixed Tower (see "Tower message style" on page 121) 5 mm/0.197 in. 1x5 Western Fixed Wide 8 mm/0.315 in. 1x7 Western Fixed Wide 8 mm/0.315 in. 25 Western Fixed Tall 45 mm/1.772 in. 25 Hindi Fixed Tall 45 mm/1.772 in. 25 Chinese Fixed Tall 45 mm/1.772 in. Table 26 MK11 Midi message style recommended throw distances Message Style Throw distance (mm/inch) 25 Western Fixed Tall 37 mm/1.457 in. 1x25 Thai Fixed Tall 45 mm/1.772 in. 25 Hindi Fixed Tall 37 mm/1.457 in. 25 Western Flexible Tall 45 mm/1.772 in. 25 Chinese Fixed Tall 37 mm/1.457 in. 1x25 Thai Fixed Tall 37 mm/1.457 in. Message editor settings 25 Western Flexible Tall 37 mm/1.457 in. 1x7 (40mm) Western Fixed 40 mm/1.575 in. The Editor Settings option allows you to select the settings used to create new messages. 1x16 (40mm) Western Flexible 40 mm/1.575 in. Touch Menu > Printer Setup > User Interface Settings > Editor Settings to display the Editor Settings screen. You can set the following: Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 • use current message settings or default settings for a new message • select message styles that use fonts for other locales • force the application of default message settings to new messages 125 • start day for the week • date offset limits • turn on/off insert mode • enable/disable zero characters • enter the Inter-Print Distance when a message is selected • allow editing of the message currently printing Hindi, Thai or Simplified Chinese fonts. To select a message style: Select new message settings You can apply settings to any new message you create. The following options are available: • Use current message settings— any new message you create uses the settings associated with the currently selected message. • Use default settings— any new message you create uses the default message settings for the printer. 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings > Select Message Styles. 2. Touch the box to the left of a message style to select that style, see Figure 62. 3. Touch OK to save your changes and return to the Editor Settings screen. To discard your changes, touch Exit. Figure 62 Select Message Styles screen To set the new message settings: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings > New Message Settings. 2. Touch either: • Use default settings, or • Use current message settings Touch Exit to save the changes and return to the Editor Settings screen. Selecting message styles that use Chinese, Thai and Hindi fonts You can select message styles that use fonts for other locales, for example, with the styles for your current locale, you can also select message styles that uses Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 Setting the default message settings for the line You can set the default settings for the message style, font type and font size for the production line. 126 You can force all new messages on a selected line to use the default message settings. See "Forcing the application of the default message style" below. IMPORTANT NOTE The selection of other font types and sizes when using the “1 x 5 Western Fixed Tower“ style is disabled (see "Tower message style" on page 121). This applies both when editing message settings (see "Edit a Text field" on page 142) and when configuring default line settings (see "Setting the default message settings for the line" on the previous page. Rotation is also disabled editing message settings. Setting the default message style A default message style defines the number of lines in the message, the message height (in number of ink drops) and the character set used (for example “Western” or “Chinese”). For example, a 1 x 25 Western message style has one line of message, a message height of 25 drops and uses the Western character set. See "Message styles and throw distances" on page 125 for the throw distances (distance between the printhead and the product) for message styles. To set the default the message style: 1. On the Home screen carousel area, touch Line Settings > Advanced > Default Message Style. Setting the default font name To set the default font for the message style: 1. On the Home screen carousel area, touch Line Settings > Advanced > Default Font Name. 2. Use the scroll bar to move through the available font names and select the name of the default font style you require for your selected message. Alternatively, use Find to search for the font. Enter the name of the font and touch Enter. Setting the default font size To set the default font size for the message style: 1. On the Home screen carousel area, touch Line Settings > Advanced > Default Font Size. 2. Touch the required font size button. Forcing the application of the default message style You can choose to apply default message settings to new messages. If you select Yes, any new message automatically uses the default message style. You do not have the option to select another message style when you create a message. See "Setting the default message settings for the line" on the previous page for more information about default message styles. 2. Use the scroll bar to move through the available styles. Each style has a graphic for information. 3. Select the name of the default message style you require to select that style for your selected line. This message style is applied to all messages that you create for the selected line. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings > Force Default Style. 2. Select Yes or No. 3. Touch Exit to save your changes and display the Editor Settings screen. 127 Start day of the week You can specify a start day for the week. This defines which day of the week is day number one when the date format 'd1-7 (Day number of week)' is used in a date field. IMPORTANT NOTE The Enter Inter-Print Distance prompt screen will only be displayed after message selection if the Line Settings > Advanced > Print Trigger option is configured with the continuous and active/inactive level print triggers (see "Set the Print Trigger" on page 53). To set the start day: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings > Start Day. 2. Select the required day of the week. 3. Touch Exit to return to the Editor Settings screen. Enter Inter-Print Distance when message is selected This option enables the printer to prompt for the Inter-Print Distance to be entered when a message is selected, thus overriding the Inter-Print Distance configured for the selected line. By default, this option is disabled. Allow editing of the message currently printing This option enables the operator to edit the message currently printing then save it without stopping printing (see "Saving edits to the message currently printing" on page 138). The option is supported for all field types. IMPORTANT NOTE If a message contains Sequential Number or Sequential Text fields and the message is edited whilst printing (see "Allow editing of the message currently printing" above), the subsequent printed values in these fields will revert to those that appeared in the Message Editor at the start of the edit. Values shown when starting the edit are dependent on what occurred most recently prior to editing (when the previous last edit of the message was saved OR when printing was last stopped or paused). To enable this option: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings to display the Editor Settings screen. 2. Touch Enter Inter-Print Distance when message is selected to toggle to Yes. 3. Touch Exit. By default, this option is disabled. To enable this option: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings to display the Editor Settings screen. 2. Touch Allow Edit of Currently Printing Message to toggle to Yes. 3. Touch Exit. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 128 • Offset Limits Enabled—set to Yes to offset limits. Date offset limits settings • You can define the minimum and maximum values for the date offset (see "Date offset limits" below) on the Date Field Properties screen (Figure 63). For more information, see "Edit a Date field" on page 143. Allowed Offset Units—select the offset units to set limits (Days, Weeks, Months, or Years). • Date Offset Limits—enter the minimum and maximum values for each selected offset unit; see Table 28. Touch Menu > Printer Setup > User Interface Settings > Editor Settings > Edit Properties to display the Date Field Properties screen. For more information on the Editor screen, see "Message Editor screen" on page 65. Figure 63 Date Field Properties screen Table 28 Date offset limits Date offset unit Minimum value Maximum value Days -7305 7305 Weeks -1040 1040 Months -240 240 Years -20 20 Time offset to date fields A time offset can be added to date fields in addition to a date offset. This maintains consistency with any offsets in a time field. On the Date Field Properties screen, Time Offset allows you to add or subtract a fixed time difference of between -23.59 and +23.59 hours/minutes from the current date/time. The total offset applied to the date is the date offset plus the time offset. Date offset limits Positive/Negative Offset allows you to select a positive or negative offset. Date Offset Limits Settings allows you to define the minimum and maximum values for the date offset options on the Date Field Properties screen; see "Date offset limits settings" above. The following options are available: Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 129 Remote Fields (QuickSwitch) If using QuickSwitch to download data into remote fields, on the Advanced Message Settings screen, touch Remote Fields (QuickSwitch) to display the Remote Fields (QuickSwitch) screen (Figure 64). Figure 64 Remote Fields (QuickSwitch) screen Adding a hidden field When using QuickSwitch to download data into remote fields, you do not have to print all of the scanned data in the remote fields of a message, you can allocate some of the data to a field that is not printed. IMPORTANT NOTE At least one remote field MUST remain unused (not present in the message) so it can be configured as hidden. IMPORTANT NOTE Remote hidden fields are designed to be used with QuickSwitch only. Users should not use messages in RCI that contain hidden fields or data may be lost. 1. On the Advanced Message Settings screen, touch Add Hidden Field to display the Add Hidden Field (QuickSwitch) screen. 2. Touch the desired field to be configured as hidden. The Remote Fields (QuickSwitch) screen is displayed again showing the hidden field that has been added (identified using the Hidden Field suffix) at the bottom of the list (Figure 65). IMPORTANT NOTE The Remote Fields (QuickSwitch) button is only visible if the currently selected message contains remote fields. The screens shown in this section are based on the Hidden remote field example (3 fields, 1 hidden); see "Hidden remote field example" on page 132. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 130 Figure 65 Remote Fields (QuickSwitch) screen showing hidden field Use the up and down arrow buttons to change the order of the selected field. Touch Exit to confirm. Figure 66 Remote Field Order screen Configuring remote field properties Select the desired remote field to be configured from the Remote Fields (QuickSwitch) screen. Edit the following properties: l l Size—only available for hidden fields. Use the Enter Number of Characters screen to define the maximum number of characters that the remote device can download into the selected remote hidden field (up to a maximum of 255 characters). Touch Save to confirm or Cancel to cancel the changes. Order—use the Remote Field Order screen to define the order in which remote fields used in the current message are populated by remote data. IMPORTANT NOTE When remote fields are initially added to a message, the order will be dictated by the (global) Remote Field List displayed using Printer Setup > Remote Fields. Deleting a hidden field To delete a hidden field shown in the Remote Fields (QuickSwitch) screen: 1. On the Advanced Message Settings screen, touch Remote Fields (QuickSwitch) > Delete Hidden Field to display the Remote Field List screen. 2. Touch the field, then touch Delete Hidden Field. Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 131 3. Touch Yes to confirm or No to cancel. IMPORTANT NOTE IMPORTANT NOTE Indicates an important situation which, if not avoided, may seriously impair operations. RemoteField2 is configured as hidden and field order in maintained. Figure 68 Example message with QuickSwitch hidden remote fields Hidden remote field example A given message uses the RemoteField1 and RemoteField3 remote fields; see Figure 67. Figure 67 Message Editor screen: RemoteField1, RemoteField3 The message has the following QuickSwitch remote fields configuration: • RemoteField1 (Size = 5) • RemoteField2 (Size = 2) (Hidden Field) • RemoteField3 (Size = 4) Linx 8900 Series Ink Jet Printers - Message settings TP1A002 - 5.1 132 Getting started with messages This section introduces you to messages that are printed on the product. Learn how to create, save, edit and store messages. Message store Create a simple message Save a message Select a message Edit a message Manage messages Message properties 134 134 138 139 140 148 150 TP1A002 - 5.1 Message store The Message Store is where messages are created, edited and stored for use. You can also: • delete messages that are no longer required • copy and rename existing messages • view the properties of the current selected message, and • view a list of all available messages On the Home screen carousel area, touch Message Store to display the Message Store screen (Figure 69). Figure 69 Message Store screen When messages are created and stored, the number of messages in the store and the name of the selected message appear in the printer status bar. You can scroll through the messages in the store using the left and right arrow buttons. Alternatively, you can use the List screen to find and select a message. See "Select a message" on page 139. Create a simple message A message can contain several parts. Each part is called a field. You can put several different types of field into your message, for example, text, date and time, sequential number and barcode. The following instructions describe how to create a simple message with a Text field, a 'best before' Date field and an optional Time field. You will use the Message Editor screen (see "Message Editor screen" on page 65) to create the message, and then save the message to the Message Store (see "Message store" above). See "Message fields" on page 151 for information on adding complex fields to your messages, including logos, sequential numbers, and barcodes. To create a simple message: 1. On the Home screen carousel area, touch Message Store to display the Message Store screen. 2. Touch Create to create a new message using the Message Editor screen. When the printer is installed there are no messages in the store. 3. You can accept a default message style for the message or select a new style. If Force Default Style is enabled, a default style is automatically applied to the new message (go to step 5). If Force Default Style is disabled, the printer displays the Message Style screen (Figure 70) with the Default Message Style selected. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 134 Chinese), see "Selecting message styles that use Chinese, Thai and Hindi fonts" on page 126. Figure 70 Message Style screen Figure 71 Select Font Style & Size screen 4. Touch Yes to select the Default Message Style (go to step 5). If you want to use a new style touch No and choose a style from the Select Font Style & Size screen (Figure 71). • • • A message style allows you to create a message with a defined layout (for example, the number of lines in the message and the message height in ink drops). A message style defines the height of the lines in a message and their position. You can select Fixed or Flexible message styles. If you use a Fixed message style, you cannot move a message field outside the line boundaries of the style or change the size of the field. If you use a Flexible message style, you can move a message field to any position in the message and change the size of the field. The message style also defines the locale of the font used in the message. For example, the “2x7 Western Fixed” style is a two-line message, seven ink drops in height that uses Western fonts. To select message styles that use fonts for other locales (for example, Hindi or 5. The Editor screen displays and the name of the selected message style is shown in the printer status bar (see "Message Editor screen" on page 65). You can now enter a Text field, Date and Time field to your message. When you have created your message, save the message to the Message Store (see "Save a message" on page 138). Add a new text field 1. On the Message Editor screen, touch the position on the message line where you need to create the new Text field. 2. On the Select Field Type screen (Figure 72), touch Text. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 135 Figure 72 Select Field Type screen 3. On the Enter Text screen (see "Text entry screens" on page 64), use the keyboard to enter the characters for the Text field in the edit box. 4. When complete, touch Enter. The printer displays the Editor screen with the entered Text field. The start of the field is inserted in the message at the point where you touched the screen. The selected field is highlighted in yellow (Figure 73). Figure 73 Editor screen: field selected You can use the arrow buttons to move the Text field in the message boundary, or touch the field, and then drag and drop it in the required position. If you use a Fixed message style, you cannot move fields across line boundaries. If you use a Flexible message style, you can place fields anywhere within the message area. See "Change a message style" on page 140. Before moving the field, it may be necessary to use the plus and minus zoom buttons to increase or decrease the size of the previewed message on the screen. To add another text field to your message, touch within the message boundary to display the Select Field Type screen (Figure 72), then touch Text. Touch the Delete button to delete a highlighted text field. Touch the Edit Properties button to display the Text Field Properties screen to change the properties of the Text field (for example, Font Size). Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 136 move the field in the message boundary, or touch the field, and then drag and drop it in the required position. Add a Date and Time field Figure 75 Editor screen: field selected Make sure that the field does not overlap any existing fields. To add a Date field: 1. Touch the screen at the required insertion point. Make sure that the field does not overlap any existing field. 2. On the Select Field Type screen (Figure 72), touch Date to display the Select Date Format screen (Figure 74). Figure 74 Select Date Format screen To add a Time field: 1. Touch the screen at the required insertion point. Make sure that the field does not overlap any existing field. 2. On the Select Field Type screen (Figure 72), touch Time to display the Select Time Format screen (Figure 76). 3. Use the scroll bar to scroll through the list and find the required date format. Alternatively, touch Find to search for a date format. 4. Touch the name of the required date format. 5. The Editor screen is displayed. The content of your message is displayed with the field highlighted in yellow (Figure 75). Use the arrow buttons to Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 137 Enter Message Name screen. If necessary, use the backspace button to delete the default message name. Figure 76 Select Time Format screen 2. Touch Enter to save the message (the message is displayed in the Message Store) or Cancel to return to the Editor screen. If you want to print the message, you will need to select it from the Message Store. See "Select a message" on the next page. Saving an existing message Touch Save and Exit to save your changes and return to the Message Store screen. Saving edits to the message currently printing 3. Use the scroll bar to scroll through the list and find the required time format. Alternatively, touch Find to search for a time format. IMPORTANT NOTE 4. Touch the name of the required time format. The Allow Edit of Currently Printing Message option must be enabled (see "Allow editing of the message currently printing" on page 128) to edit the message currently printing. 5. The Editor screen is displayed. The content of your message is displayed with the field highlighted in yellow. Use the arrow buttons to move the field in the message boundary, or touch the field, and then drag and drop it in the required position. 1. Touch Save and Exit to save your changes. The Save Edit of Current Message screen is displayed informing you that saving the message shall overwrite the message currently printing. Save a message Saving a new message 2. Touch No to return to the Message Editor screen. Touch OK to proceed. Printing is paused momentarily as the printer changes the message. Printing then proceeds in the same way as if printing was resumed after pausing normally; the next message is printed only after the line has traversed the correct InterPrint distance. 1. Touch Save and Exit to save your changes. The printer asks you for a name for the message. You can save the message using the default message name or enter a name for the message in the text edit box on the Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 138 Figure 77 Select Message screen IMPORTANT NOTE If a message contains Sequential Number or Sequential Text fields and the message is edited whilst printing (see "Allow editing of the message currently printing" on page 128), the subsequent printed values in these fields will revert to those that appeared in the Message Editor at the start of the edit. Values shown when starting the edit are dependent on what occurred most recently prior to editing (when the previous last edit of the message was saved OR when printing was last stopped or paused). Select a message You can select a message for editing and printing from the Message Store. Touch Message Store in the carousel area on the Home screen to open the Message Store. When the Message Store opens, the number of messages in the store and the name of the current selected message appears in the printer status bar. For more information, see "Message store" on page 134. You can use the left and right arrow buttons to scroll through the messages. Press Select to select the message for editing or printing, and return to the Home screen where the message is displayed. See "Printing messages" on page 71 to print your message. To select a message from the message list: 1. On the Message Store screen, touch List to display the Select Message screen (Figure 77). 2. Use the scroll bar to locate the required message. When the message is selected, it appears in the Message Store screen. 3. Press Select to select the message for editing or printing. To select a message using the Find option: 1. On the Message Store screen, touch List to display the Select Message screen. 2. Touch Find.The printer displays the Find Message screen and keyboard with the first name in the Message Store list highlighted (Figure 78). Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 139 Figure 78 Find Message screen The printer displays what it considers the minimum and maximum Inter-Print Distance values. The maximum value is enforced; however values less than the minimum can be entered. See "InterPrint Distance" on page 102 for more information and any warnings that may be displayed. 8. The printer displays the Home screen with the message selected. Edit a message It may be necessary to change an existing message, including: 3. Enter the first letter of the message name. The printer displays the first message name that starts with the letters entered. 4. Use the arrow buttons to move through the message list, or continue to enter letters until the required message name is highlighted. 5. Touch the highlighted message name or touch Enter to select the highlighted message. When the message is selected, it appears in the Message Store screen. 6. Press Select to select the message for editing or printing. 7. If the printer prompts for the Inter-Print Distance to be entered (see "Enter Inter-Print Distance when message is selected" on page 128), use the keypad to enter the required distance, or use the + and - buttons to make small adjustments to the distance. Touch Save to save your changes. • changing a message style • inserting new message fields • editing or moving a field • deleting a field IMPORTANT NOTE If a message contains Sequential Number or Sequential Text fields and the message is edited whilst printing (see "Allow editing of the message currently printing" on page 128), the subsequent printed values in these fields will revert to those that appeared in the Message Editor at the start of the edit. Values shown when starting the edit are dependent on what occurred most recently prior to editing (when the previous last edit of the message was saved OR when printing was last stopped or paused). Change a message style Message styles define message layout, font size, style, line height and position. A new message (see "Create a simple message" on page 134) uses the default Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 140 Figure 79 Message Style screen message style. You can select a new message style (either Fixed or Flexible) for messages that have been created. IMPORTANT NOTE You can only change the current style of a message to a style with the same, or greater, number of lines. When you change a message style, the size of any fields in the message change to reflect the new style. If any message fields are not on the line boundaries when you change a message style, the fields can change position. Selection of a Fixed or Flexible style can affect this behaviour. You can subsequently move fields to a new position (see "Move a field" on page 145). To select a message style: 1. On the Home screen carousel area, touch Message Store to display the Message Store screen. 2. Touch Edit to display the Editor screen with your selected message. 3. Touch Message Style to display the Select Font Style & Size screen. 4. Select the required message style. 5. The Message Style screen (Figure 79) displays your message with the new style applied. Note that the Message Style button changes to the name of the selected message style. 6. The printer adjusts the size of message to fit the selected style. If necessary, use the + and - buttons to adjust the size of the message preview. 7. Touch OK to select the style and return to the Editor screen. Alternatively, touch Cancel to discard your changes and return to the Editor screen. To select another font style and size, touch Message Style. 8. Touch Save and Exit to save your changes or Exit Without Saving to discard the changes. 9. Touch Exit to return to the Home screen. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 141 • Font Size—select the required font size. Edit a Text field You cannot change the font size for fixed message styles. To edit a Text field: 1. On the Home screen carousel area, touch Message Store to display the Message Editor screen; see "Message Editor screen" on page 65. 2. Select the required message and touch Edit to view the content of your message. See "Select a message" on page 139 for options on how to select a message. • Bold Factor—select a value between x1 and x10. • Inter Character Gap—inserts an inter character gap of between 1 and 10 rasters. • Character Rotation—rotates the characters in the selected field to the right by: 3. Touch the Text field you wish to edit. The selected field is highlighted in yellow (Figure 80). Figure 80 Editor screen: field selected • • 0° • 90° • 180° • 270° Field Rotation—rotates the selected field by 0, 90, 180, or 270 degrees to the right. IMPORTANT NOTE If you rotate a field, the field can move outside the message area and will not print correctly. The printer applies a red highlight to indicate any field that is outside the message area. If necessary, you can adjust the font size to make sure that the field fits in the message area. 4. Touch Edit Properties to display the Text Field Properties screen. You can edit the following properties: • Text—displays the Enter Text screen where you can edit your entered text. • Font Name—select the required font. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 • Prompt User—enables prompted fields functionality for the field. Prompted fields are fields within a standard text field that, when the message is selected, require the user to enter or select text before printing; see "Add a Prompted field" on page 169. • Field Justification—select the required field justification (alignment) from the list; see "Justifying (aligning) fields" on page 147. 142 • Negative Image—touch Yes to print the field as an inverse (negative) image; see "Inverting fields (negative image)" on page 147. 5. Select and set your required options, then touch Exit. 6. When the changes to the field are complete, touch OK to return to the Editor screen. 7. Touch Save and Exit to save your changes or Exit Without Saving to discard the changes. 6. When the changes to the field are complete, touch OK to return to the Editor screen. 7. Touch Save and Exit to save your changes or Exit Without Saving to discard the changes. Edit a Date field To edit a date field: Edit a Time field 1. On the Home screen carousel area, touch Message Store to display the Message Editor screen. To edit a time field: 2. Select the required message and touch Edit to view the content of your message. See "Select a message" on page 139 for options on how to select a message. 1. On the Home screen carousel area, touch Message Store to display the Message Editor screen. 2. Select the required message and touch Edit to view the content of your message. See "Select a message" on page 139 for options on how to select a message. 3. Touch the Time field you wish to edit. The selected field is highlighted in yellow. 3. Touch the Date field you wish to edit. The selected field is highlighted in yellow. 4. Touch Edit Properties to display the Date Field Properties screen. You can edit the following properties: 4. Touch Edit Properties to display the Time Field Properties screen. You can edit the following properties: • Time Format—displays the Select Time Format screen where you can change the selected time format. • Time Offset—you can add or subtract a fixed absolute time unit to/from the time. Enter the required offset on the Enter Absolute Time Offset screen and touch Save. • Positive/Negative Offset—select Positive or Negative. • Time Locale—displays the Language screen. The printer uses the time format for the language selected on this screen. 5. Select and set your required options, and touch Exit. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 • Date Format—displays the Select Date Format screen where you can change the selected date format. • Date Offset—you can add or subtract a fixed unit to/from the date to print a sell-by date. Enter the required offset on the Enter Date Offset screen and touch Save. • Date Offset Units—if you use a date offset, you can use days, weeks, months, or years. • Time Offset—you can add or subtract a fixed absolute time unit to/from the date. Enter the required offset on the Enter Absolute Time Offset screen and touch Save. • Positive/Negative Offset—select Positive or Negative. • Date Locale—displays the Language screen. The printer uses the date format for the language selected on this screen. 143 Table 29 Date Rounding options IMPORTANT NOTE The total offset applied to the date field is the Date Offset + Time Offset offset. The other Date field options are the same as those for a Text field. See "Edit a Text field" on page 142. Option Description Rounding Type This allows the user to select one of the available rounding functions. The printed date depends on which Rounding Type option is applied to the system date. The following example shows how the date will be rounded: If the current date is 03/06/2018 (Sunday) and the user specific date format needs to show only Mondays, touch Rounding Type > Forward to Weekday > Monday. Now the date prompted will be 04/06/2018 (Monday). Rounding Calculation This allows the user to decide if date offset should be considered for date rounding. If ‘After Offset’ is enabled, the date will be rounded to the specified weekday or weekend after adding or subtracting the date offset value. 5. Select and set your required options and touch Exit. 6. When the changes to the field are complete, touch OK to return to the Editor screen. 7. Touch Save and Exit to save your changes or Exit Without Saving to discard the changes. Date Rounding Date Rounding enables the dates to be rounded forward or backward to a particular day, based on the user requirements. To set up Date Rounding: 1. Touch Date to select the Date field on the Message Editor screen. 2. Touch Edit Properties to display the Date Field Properties screen. 3. Scroll down to Rounding. By default, this option is set to No. To enable rounding, touch Rounding to set it to Yes. The Rounding settings fields are now available and the Date Rounding provides the following options: 4. When you have selected your required options, touch Exit to return to the Date Field Properties screen. Frozen Date You can configure this option on the Customise Home Screen (see "Customise Home Screen" on page 85). To enable Frozen Date: 1. On the Home screen carousel area, touch Frozen Date. A screen is displayed to confirm that the option is enabled. When enabled, a button appears in the carousel area on the printer Home screen and an icon appears on the printer status bar. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 144 Figure 81 Frozen Date button and icon To move a field: 1. On the Home screen carousel area, touch Message Store. 2. Select the required message. See "Select a message" on page 139 for options on how to select a message. 3. Touch Edit to display the Message Editor screen. 4. Touch the field that you want to move. The selected field is highlighted in yellow. Before moving the field, it may be necessary to use the plus and minus zoom buttons to increase or decrease the size of the previewed message on the screen. 5. Use the arrow buttons to move the selected field, or touch and drag the field within the limits set by the message style. Any date fields in the current selected message are frozen at the current date (including any date offset values for the fields). 2. Touch Frozen Date again to disable this option. A screen is displayed to confirm that the option is disabled. Any date field in the current selected message revert to the current date (including any date offset values for the field). 6. When complete, touch OK to return to the Message Editor screen. 7. Touch Save and Exit to save your changes or Exit Without Saving to discard the changes. Delete a field To delete a field from an existing message: Any messages in a production schedule use the frozen date that corresponds to when the schedule was created and the frozen date enabled. 1. On the Home screen carousel area, touch Message Store. 2. Select the required message. See "Select a message" on page 139 for options on how to select a message. 3. Touch Edit to display the Message Editor screen. Move a field 4. Touch the field that you want to delete. The selected field is highlighted in yellow. It may be necessary to move a field within a message. For example, if you add a new field that overlaps an existing field. 5. Touch Delete. The field is removed from the message preview. 6. On the Editor screen, touch Save and Exit to save your changes or Exit Without Saving to discard the changes. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 145 Figure 82 Message Editor screen: Insert and Overwrite buttons Automatically move existing fields when inserting and deleting fields The Insert Mode feature automatically moves existing fields while inserting and deleting fields in the Message Editor screen. When the new field is added, any existing fields to the right automatically move further to the right to make room as required. If the new field is then deleted, the fields return to their previous position. By default, Insert Mode is disabled. To enable Insert Mode: 1. Touch Menu > Printer Setup > User Interface Settings > Editor Settings. 2. Touch Insert Mode to toggle to Yes. 3. Touch Exit until the Home screen is displayed. When Insert Mode is enabled, the Insert and Overwrite buttons appear on the Message Editor screen (Figure 82). To insert a new field in the Message Editor screen, touch the Insert button, then touch the desired position on a line. Select the required field type (for example, Date field) by choosing from Select Field Type screen. When you have inserted the field and selected the required field type options, touch the Save and Exit button to save the changes and exit the Message Editor screen. Touch the Overwrite button to exit Insert Mode. Overlapping fields If a new field touches an existing field, the printer highlights the overlap in red, refer to "Field overlap" on the next page (A). Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 146 Figure 83 Field overlap To enable Field Justification: 1. On the Message Editor screen, select the desired field. The field is highlighted in yellow. 2. Touch Edit Properties to display the corresponding Field Properties screen. By default the justification is set to Left. 3. Touch Field Justification to justify the field content to Left, Right, or Centre. 4. Touch Exit to save the changes to the message. Inverting fields (negative image) You must move, or delete, the new field. If you move a field, make sure that the field is within the message boundary. If a part of the field is outside the message boundary, that part of the field is not printed. To avoid overlapping fields, enabling Insert Mode will automatically move fields when inserting and deleting new fields in a message. See "Automatically move existing fields when inserting and deleting fields" on the previous page. All fields can be inverted (printed as a negative images). This setting is useful to improve readability on some substrates. After creating a field, the additional Negative Image option property is available on all Field Properties screens (the Text Field Properties screen is shown in Figure 84). Touch Yes to print the field (for example, text field, or barcode field) as an inverse image. Figure 85 shows the first (text) and last (time) fields printed inversely and the middle (date) field printed normally. Figure 86 shows an inverse barcode. To move fields manually, see "Move a field" on page 145. Justifying (aligning) fields The Field Justification feature enables the user to justify (align) the field content in the Message Editor screen. All field types (Text, Date, Logo, Sequential Number, Sequential Text, Time, Shift Code, Remote fields, Barcodes) can be justified to the Left, Right, or Centre of the message field. Field Justification helps to achieve a consistent print position even if the contents in different fields have varying lengths. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 147 Figure 84 Text Field Properties screen: Negative Image Figure 87 Inverted (A) and non-inverted (B) QR code The frame is one dot wide and provides a distinct boundary that allows the scanner to register the image and correctly read the data. As a result, inverted 2D codes are printed 2 dots (pixels) in height and width bigger than the specified dimensions. Figure 87 (B) shows a non-inverted QR code. Figure 85 Inverted and non-inverted text field IMPORTANT NOTE Users should be aware of this when creating messages. If the code is to be inverted, a message style that will fit the code size plus the bounding frame must be selected. Figure 86 Inverted barcode symbol with human readable text displayed Manage messages You can manage messages that are stored in the printer. The following options are available: Inverse 2D codes To improve scanning performance for inverted 2D codes (QR Codes and Data Matrix), if the Negative Image option is set Yes , the code is printed with bounding frame to improve contrast at the edges of the barcode (Figure 87) (A). • make a copy of a message and use the copy as a base for a new message (see "Copy a message" on the next page) • change the name of a message (see "Rename a message" on page 150) • delete messages that are not required (see "Delete a message" on page 150). Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 148 IMPORTANT NOTE Figure 88 Manage Messages screen You can use the USB connection of the printer to save messages from the printer to a USB memory device, and transfer messages to the printer from a memory device; see "USB connection" on page 220. IMPORTANT NOTE When you copy or rename a message, you cannot use the name of an existing message. IMPORTANT NOTE Rename, Delete, and Delete All are not available for the current printed message when the printer is in the “Printing” state. To manage messages: 1. On the Home screen carousel area, touch Message Store > Manage to display the Manage Messages screen (Figure 88). 2. Select the required message from the message list. Use the left and right arrow buttons to scroll through the messages (see "Select a message" on page 139). Copy a message To copy a selected message: 1. On the Manage Messages screen, touch Copy. 2. Enter the name for the copied message, and touch Enter to create a copy of the message. 3. Touch Cancel to discard your changes and return to the Manage Messages screen. 4. Touch Exit to return to the Message Store screen. Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 149 • Height (in dots) Rename a message • Width (in rasters) To rename a message: • Message style • Number of printed dots • Number of prints per 500 ml ink cartridge 1. On the Manage Messages screen, touch Rename. 2. Repeat step 2 and 3 of "Copy a message" on the previous page. 3. Touch Exit to return to the Message Store screen. Delete a message To delete a message: IMPORTANT NOTE If a message contains a remote field, the printer cannot calculate information about the ink usage; a "-" is displayed instead of a value. The message content depends on the data downloaded in the remote field; see "Add a Remote field" on page 175. 1. On the Manage Messages screen, touch Delete. The printer displays a confirmation screen. 2. Touch Yes to delete the message, or No to cancel and return to the Manage Messages screen. 3. Touch Exit to return to the Message Store screen. Delete all messages To delete all messages: 1. On the Manage Messages screen, touch Delete All. 2. Repeat step 2 of "Delete a message" above. 3. Touch Exit to return to the Message Store screen. Message properties The Message Properties screen displays information about the selected message. On the Home screen carousel area, touch Message Store > Properties to display the following information: Linx 8900 Series Ink Jet Printers - Getting started with messages TP1A002 - 5.1 150 Message fields This section details the various fields and options for messages. Add a Logo field Add a Sequential Number field Add a Sequential Text field Add a Shift Code field Add a Prompted field Add a Remote field Add a Barcode field Data Matrix QR Code Custom date and time formats 152 153 163 165 169 175 178 188 189 192 TP1A002 - 5.1 Add a Logo field IMPORTANT NOTE Logos and graphics cannot be created on the printer. They must be copied to the printer from a USB device; see "Copy messages, line settings, graphics, and production schedules" on page 220. To add a logo to an existing message: 1. On the Home screen carousel area, touch Message Store to display the Message Store screen. 5. Scroll through the list and touch the required logo. 6. The Editor screen is displayed with the logo inserted into the message. 7. Touch OK > Save and Exit to save the message and display the Message Store screen. Edit Logo field properties After creating a Logo field, the following additional field properties are available on the Logo Properties screen: • Select Logo—select the required logo from the list. 2. Select a message from the message store and touch Edit to open the message in the Message Editor screen. • Bold Factor—logo fields can be bolded to improve readability on some substrates. Select a value in the range x1 to x10. 3. Touch the message in the Message Editor screen. • Field Rotation— logo fields can be rotated to provide additional field placement flexibility. Select rotation of the logo field by 0, 90, 180, or 270 degrees to the right (Figure 90). 4. On the Selected Field Type screen, touch Logo to open the Logos screen (Figure 89). Figure 89 Logos screen Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Figure 90 Logo field rotation 152 IMPORTANT NOTE IMPORTANT NOTE Logo fields that exceed the maximum height of the current message style when rotated will be cropped appropriately and highlighted accordingly. (see 90º and 270º respectively in the figure above). Always consider the message style and logo x/y dimensions to ensure that the logo is printed correctly in the chosen orientation. If a message contains Sequential Number or Sequential Text fields and the message is edited whilst printing (see "Allow editing of the message currently printing" on page 128), the subsequent printed values in these fields will revert to those that appeared in the Message Editor at the start of the edit. Values shown when starting the edit are dependent on what occurred most recently prior to editing (when the previous last edit of the message was saved OR when printing was last stopped or paused). • Negative Image—touch Yes to print the field as an inverse image. See "Inverting fields (negative image)" on page 147. To make changes to the Logo field: 1. Select the message from the message store and touch Edit to open the message in the Message Editor screen. 2. Touch the Logo field in the message, then touch Edit Properties to open the Logo Properties screen. 3. Make the changes to the logo field. 4. Touch Exit to return to the Message Editor screen. 5. Touch Save and Exit to save the message and display the Message Store screen. Add a Sequential Number field A Sequential Number field is a field that contains a number that is updated automatically. That is, a number that increments or decrements automatically: • The printer updates the number at each occurrence of a user-defined trigger event. • The number can contain both numerals (0 to 9) and letters (a to z, or A to Z). The number can contain Western, Arabic, and Hindi numerals. See "Select Actions" on page 159 for more information about print triggers. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Sequential Number ranges A Sequential Number range can include numbers or letters, or a mixture of numbers and letters. The table below shows some examples of acceptable ranges for a Sequential Number field. Table 30 Example Sequential Number ranges Range How the Sequential Number field changes 000 to 999 001, 002, 003, …, …, 998, 999, 001, 002, … 5001 to 10000 5001, 5002, 5003, …,, …, 9999, 10000, 5001, … A0a to Z9z A0a, A0b, A0c, …, , …, Z9y, Z9z, A0a, 0#01 to 9#99 0#01, 0#02,... ...9#98, 9#99,...0#01 The example ranges shown in the table are of different sizes: • In the first example range, there are 999 numbers. • In the second example range, there are 5000 numbers. • In the third example range, there are 26×10×26 (6760) numbers. 153 • For the fourth example range, it contains a format character (‘#’) that does not move or change. The Sequential Number field changes at each occurrence of the trigger event. In the examples shown above, the Sequential Number field changes by an interval of 1 for each trigger event. See the 'Step' property in "Sequential Number Field properties" on page 156 to set the printer to use a different interval. Format characters You can insert a space or another character that is not a numeral or letter. For example: /=<>+.*@ You can put these characters in any position to format the printed number. When the number is updated, these characters do not move or change. For example, the following sequence of 999 numbers contains the “#” symbol: 0#01, 0#02,... ...9#98, 9#99 Edit Sequential Number current value You can edit the current value for a Sequential Number field in the current message using the Edit Sequential Number carousel area button. See "Carousel area button options" on page 86. IMPORTANT NOTE Only available when the message contains a single Sequential Number field. The new current value must be within the first Sequential Number range (if specified for the field; see "Sequential Number ranges" on the previous page). Whilst editing, if the sequential number keeps incrementing, the new current value will replace the incremented value. 1. On the Home screen carousel area, touch Edit Sequential Number to display the Edit Sequential Number screen. 2. Touch Current Value to display the Enter Current Value screen. 3. Enter the required value (within the first Sequential Number range if specified for the field) and then touch Enter. The Edit Sequential Number screen is shown. 4. Touch Exit to return to the Home screen. Multiple ranges You can create Sequential Numbers that contain more than one range. If you do this, the printer prints the first range of the sequence, then the second range, and so on. For example, if you create a Sequential Number that includes the first three ranges shown in the table in "Sequential Number ranges" on the previous page, the printer prints the following: 000, 001, …, , 998, 999, 5001, 5002, …, , 9999, 10000, A0a, A0b, …, , Z9y, Z9z. Reset Sequential Numbers You can reset all sequential number fields in the current message to the start of the sequence. The Reset option is set to the ‘Leading Edge Primary’ event (that is, when there is a leading edge trigger event on the primary photocell, the sequence is reset to the beginning of the sequence). See "Select Actions" on page 159 for trigger options. You can create up to 50 ranges on the printer. See the 'Ranges' property in "Add a Sequential Number field" on the previous page for more information about multiple ranges. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 154 Use the Reset Sequential Numbers button in the carousel area on the Home screen to reset any sequential number fields for the current message to the start of their sequences. See "Carousel area button options" on page 86. Alternatively, to reset a sequence: 1. On the Home screen carousel area, touch Message Store. 2. Select the message with the sequential number you want to reset. Touch Edit to display the Editor screen. 3. Touch the sequential number field in the message, then touch Edit Properties. The Sequential Number Properties screen displays. 4. Touch Actions > Reset. Select the reset event option. You can use the primary or secondary photocell to trigger the action, or choose a manual reset. 5. Touch Exit to return to the Editor screen. 6. Touch OK to confirm and then Save and Exit to save your changes. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 155 Sequential Number Field properties Table 31 Sequential Number Field properties Property Description Important Notes Start Use this to enter the first item in the range. The Start item and the Stop item have the same number of characters. To create a range that starts at 1 and ends at 999, enter “001” in the Start item. If you need any format characters, insert these characters in the Start item. The printer does not change lower case letters to upper case letters (for example “a” to “A”), or upper case to lower case. Stop Use this to enter the last item in the range. The printer uses the Start item to calculate the Stop item automatically, but you can change the Stop item if necessary. If the Start item contains any format characters, the printer always inserts these characters into the same positions in the Stop item. If you set a Stop item value that is less than the Start item value, the Sequential Number count decreases. Current Value Use this to set the current sequential number value. The number must be in the current range. The printer does not accept a value that does not match the format of the items in the current range. Repeat Use this to control how many prints occur for each change in the number. The following examples show how the Repeat value changes the count sequence for numbers and letters: Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Repeat Numbers Letters 1 1, 2, 3,... a, b, c,... d,... 2 1, 1, 2, 2, 3,... 3,... a, a, b, b,... c, c,... g,... 3 1,1,1,2,2,2,3,3,3,... a,a,a,b,b,b,c,c,c,... 156 Sequential Number Field properties (continued) Property Description Important Notes Step Use this to set the step value or the size of the increase (or decrease) in the field value at each print. The following examples show how the Step value changes the count sequence for numbers and letters: Step Numbers Letters 1 1, 2, 3, 4,... a, b, c,... 2 1, 3, 5, 7,... a, c, e,... 3 1, 4, 7, 10,... a, d, g,... Current Repeat Use this to set the remaining number of times that the Current Value will be printed. This value is less than or equal to the Repeat value and greater than zero. Actions Use this to set the events that control number sequence actions. Select this option to display the Sequential Number Actions screen. See "Select Actions" on page 159 for the available options. Ranges Use this to add more ranges to the Sequential Number. Select this option to display the Sequential Number Range List screen, with a list of any ranges that exist. See "Add sequential number ranges" on page 162 for how to add ranges. Field Rotation Use this to rotate the selected field by 0, 90, 180, or 270 degrees to the right. If you rotate a field, it can move outside the message area and will not print correctly. The printer applies a red highlight to indicate any field that is outside the message area. You can adjust the font size to make sure that the field fits in the message area. Leading Zeros Use this to remove any leading zeroes in a sequential number and replace them with spaces. For example, if this option is set to Yes, a sequential number with four leading zeroes, '00001', is displayed and printed as '1'. Otherwise, the number is displayed and printed as '00001'. This option is not available if any range in the sequential number includes a character that is not a number. Or if the sequential number contains more than one range. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 157 Sequential Number Field properties (continued) Property Description Important Notes Field Justification Use this to set the justification of any text in a field. The default justification is Left. Character Range Use this to select the numeric system used for the user interface and message text. The options are Latin Numeric, Arabic Numeric, or Hindi Numeric. Negative Image Use this to print the field as an inverse image. See "Inverting fields (negative image)" on page 147. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 158 Select Actions Actions options are available for Sequential Text fields and Sequential Number fields. To select the action options, touch the Actions button on the Sequential Text Field Properties screen and Sequential Number Field Properties screen to select the trigger conditions (see Table 32). Table 32 Sequential Text and Number Actions trigger conditions Action Description Trigger conditions Increment Use this to control when to advance the sequence count for an item. • • • • • • • • Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Leading Edge Primary—the printer updates the message when the primary product sensor detects the leading edge of a product. Trailing Edge Primary—the printer updates the message when the primary product sensor detects the trailing edge of a product. Leading Edge Secondary—the printer updates the message when the secondary product sensor detects the leading edge of a product. Trailing Edge Secondary—the printer updates the message when the secondary product sensor detects the trailing edge of a product. Every Print—the printer updates the message on every print. This is the default option. Primary photocell—the printer updates the message when the primary product sensor detects both the leading and trailing edge of a product. Secondary photocell—the printer updates the message when the secondary product sensor detects both the leading and trailing edge of a product None—no trigger condition is configured. 159 Sequential Text and Number Actions trigger conditions (continued) Action Description Trigger conditions Reset Use this to control when the sequence is reset to the beginning of the sequence. You can use a primary or secondary photocell to trigger this action. The Reset is set to Leading Edge Primary event. • • • • • • Only When Printing Use this to allow the increment of a sequential text ONLY if the printer is in the 'Printing' state. This option defaults to No for a newly created sequential text field. The option is disabled when the Increment option is set to Every Print or if the trigger is set to None. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Leading Edge Primary—see above. Trailing Edge Primary—see above. Leading Edge Secondary—see above. Trailing Edge Secondary—see above. Manual Reset—you can select Reset Sequential Text on the Home screen carousel area to reset the text sequence. This is the default option. None—no trigger condition is configured. In the No state, the sequential field (assuming this is the selected message) will increment when the trigger occurs whatever the state of the printer. In the Yes state, the field will increment only if the printer is in the 'Printing' state. 160 Sequential Text and Number Actions trigger conditions (continued) Action Description Trigger conditions Gating Use this with the Increment option to control when to advance the sequence count for an item. Both trigger conditions must be met for the count to advance. You can use a primary or secondary photocell to trigger this action. • • • • • • Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Active Primary—the printer continuously prints or updates the message while the primary product sensor detects the presence of a product (the signal is active). Inactive Primary—the printer continuously prints or updates the message while the primary product sensor does not detect the presence of a product (the signal is not active). Active Secondary—the printer continuously prints or updates the message while the secondary product sensor detects the presence of a product (the signal is active). Inactive Secondary—the printer continuously prints or updates the message while the secondary product sensor does not detect the presence of a product (the signal is not active). Manual Gating—you can use Gate Sequential Text on the Home screen carousel area as a trigger condition in association with the selected Increment trigger option. This is the default option None—no trigger condition is configured. 161 For example, when the Reset option is set to the ‘Leading Edge Primary’ event, if there is a leading edge trigger event on the primary photocell, the sequence is reset to the beginning of the sequence. When the Gating option is set to ‘Active Secondary (Level)’, the count advances when there is a trigger event and a print also occurs. Figure 91 Sequential Number Range List screen After selecting your required trigger options, select Exit to return to the Editor screen with the current sequential text field displayed. Add sequential number ranges You can add more ranges to the Sequential Number, delete ranges and reorder the range list. To add ranges: 1. On the Home screen carousel area, touch Message Store. 2. Select the message with the sequential number you want to reset. Touch Edit to display the Editor screen. 3. Touch the sequential number field in the message, then touch Edit Properties. The Sequential Number Properties screen displays. 4. Touch Ranges. 5. Touch Add to display the Sequential Number Range Entry screen. 6. Enter the required Start and Stop values. These are set to 0 and 9 by default. All ranges use the same settings—only the Start and Stop values are different. You can select Make Current to make the selected range the current range. 7. When you have entered your required values, touch Exit to display the Sequential Number Range List (Figure 91) with the added ranges. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 The total number of ranges is shown on the printer status bar. 8. Touch Exit after selecting the required options on the Sequential Number Field screen, and return to the Editor screen in edit mode. A sequential number field with the selected start number is inserted in the message. 9. Touch OK then Save and Exit to save your changes to your message. Delete sequential number range To delete a range: 1. Touch Reorder > Delete. 2. Touch the required item, then touch Delete. 162 IMPORTANT NOTE Reorder sequential number ranges To reorder the range list: 1. Touch Reorder. 2. Use the up and down arrow buttons to move the ranges in the list. Add a Sequential Text field You can use a sequential text sequence to print a batch code on a product, as shown in Table 33. If a message contains Sequential Number or Sequential Text fields and the message is edited whilst printing (see "Allow editing of the message currently printing" on page 128), the subsequent printed values in these fields will revert to those that appeared in the Message Editor at the start of the edit. Values shown when starting the edit are dependent on what occurred most recently prior to editing (when the previous last edit of the message was saved OR when printing was last stopped or paused). Create a Sequential Text field To add a Sequential Text field to a message: Table 33 Batch code sequence Batch Batch code Quantity 1. On the Home screen carousel area, touch Message Store to display the Message Store screen. 1 “AAA” 300 2. Touch Edit to display the Message Editor screen with your selected message. 2 “BBB” 200 3. Touch the message where you want to insert the sequential text field to display the Select Field Type screen. 3 “CCC” 400 4. Touch Sequential Text and enter the required information for the first Sequential Text field (for example, “AAA”). The printer prints the batch code “AAA” on the first 300 products, then prints the batch code “BBB” on 200 products, and “CCC” on 400 products. The sequence automatically restarts when the sequence of 900 messages is complete. The Sequential Text List screen is displayed with your entered text and its repeat count and current repeat count values. Normally the printer updates the counter each time it prints a message. However, you can also use an external trigger signal to update the counter. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 163 Figure 92 Sequential Text List screen The repeat count is the number of times that a text string is repeated before the next item in the list is printed. In the example in Table 33, the text “AAA” is printed 300 times before the next item (“BBB”) is printed. The current count is the number of prints that remain to be printed in the current text sequence. The first Sequential Text item to be printed is indicated by the word ‘(current)’ after the text. 5. Touch Add to enter more Sequential Text items to the list (for example, “BBB” and “CCC”). The title bar shows the number of entries in the list. If there is more than one item in the list, Reorder List is enabled. Touch it to display the Reorder List screen. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Figure 93 Reorder List screen 6. Touch an item to highlight it, then touch Delete to remove that item from the list. To change the position of an item in the list, highlight the item, and then use the arrow buttons to move it up or down the list. 7. To edit an item in the list, highlight it and touch Edit. 8. The Sequential Text List Entry screen is displayed with the following options: Table 34 Sequential Text List Entry options Option Description Text Use this to edit the text of the selected item. Make Current This option is only enabled if the selected item is not the current item in the list. Touch this button to make the selected item the current item. 164 Option Description Option Description Repeat Use this to edit the number of times the selected item is repeated. Actions Current Repeat If the selected item is the current item in the list, you can use this option to set the current repeat count value. Use this to set the events that control text sequence actions in the Sequential Text Actions screen. See "Select Actions" on page 159 for the available options. Font Name Use this to select the required font from the list. 9. Touch Exit to return to the Sequential Text List screen. 10.Touch Exit to display the Sequential Text Field Properties screen. Touch Exit again to return to the Message Editor screen, then OK > Save and Exit to save the changes to the message. Edit Sequential Text field properties The Sequential Text Field Properties screen is also available when you edit an existing Sequential Text field. It has the same options as the Text Field Properties screen with the options given in Table 35. IMPORTANT NOTE The Prompt User option is not available, because you cannot use a Sequential Text field as a Prompted field. Table 35 Sequential Text Field Properties options Option Description Edit List Use this to display the Sequential Text List Entry screen (see Step 6 in "Create a Sequential Text field" on page 163). Default Repeat Use this to set the default repeat value for items in the Sequential Text list. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Add a Shift Code field A shift code records the time or the day of the week during which a message was printed. You can use the shift code to help you identify each batch of products. You can insert multiple shift code fields in a message. Shift codes are individual to each message. If you need to use a shift code again, you can copy a message and then edit it, or create a new message. The printer can generate two types of shift code field—Daily or Weekly. These types are described in "Examples" below. Examples The two types of shift code are shown in the examples below. Example 1: Daily shift code This type of shift code is repeated each day and indicates the time during which a message was printed. The table below shows an example. 165 Table 36 Daily shift codes Create a Shift Code field Time Shift code 06:00 to 14:00 “AAA” 1. Create and select a message, or find and select an existing message. 14:00 to 22:00 “BBB” 2. On the Message Store screen, touch Edit to display the Message Editor screen. 22:00 to 06:00 “CCC” 3. Touch the screen at the required insertion point. To add a Shift Code field to a message: Make sure that the field does not overlap any existing field. The printer displays the Select Field Type screen. The start time of each period defines the end of the previous period. 4. Touch Shift Code to display the Shift Code Properties screen. Shift Cycle shows the current type of shift cycle (Daily or Weekly). Example 2: Weekly shift code This type of shift code is repeated each week and indicates the day on which a message was printed. The table below shows an example. 5. Touch Shift Cycle and touch either Daily or Weekly option and return to the Shift Code Properties screen. 6. Touch Edit Cycle to display the Shift List screen (Figure 94). Figure 94 Shift List screen Table 37 Weekly shift codes Time Shift code Monday 00:00 to Friday 23:59 “AAA” Saturday 00:00 to Saturday 23:59 “BBB” Sunday 00:00 to Sunday 23:59 “CCC” When you create a Weekly shift code, you can set the time at which the code changes on each day. The start day and time of each period defines the end of the previous period. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 166 If shifts already exist, this screen shows a list of the shift names. If there are no shifts, you need to create them, as shown in step 7 onwards. 7. To insert the first item in the shift code, touch Add to display the Shift Entry screen. If you selected a Weekly shift code, the Day of Week button is available. If you selected a Daily shift code, the Time button is available. IMPORTANT NOTE You cannot change the shift cycle type after you add an item to the shift code. 8. For a weekly shift code, touch Day of Week to display the Day of Week screen. Shift Entry screen. 12.Touch Exit to display the Shift List screen with the information you entered for the first item. The screen for the Daily shift cycle or the Weekly shift cycle shows the number of shifts in the list in the title bar. 13.Touch Exit to return to the Shift Code Properties screen. 14.Repeat step 7 to step 13 to add the next two items. 15.The Shift List screen for the Daily shift cycle or the Weekly shift cycle shows the three items in the shift list. Again, the title bar shows the number of shifts in the list. Figure 95 Shift list screen: Daily shift cycle (2) In "Example 2: Weekly shift code" on the previous page, the first day of the week is Monday. Select the required day of the week to select that day and return to the Shift Entry screen. 9. To set the time at which the shift begins, touch Time to display the Enter Shift Start Time screen. In "Example 1: Daily shift code" on page 165, the first start time is ‘06:00’. 10.Enter the start time, then touch Save to return to the Shift Entry screen. IMPORTANT NOTE When you create a new Daily shift entry, the default time automatically increments by 8 hours from the last entry in the list up to a time of 23:59 that same day. When you create a Weekly shift entry, the default time automatically increments by 8 hours from the last entry in the list. If necessary, this changes the day of the shift item. 11.To enter the text for the shift code, touch Text to display the Enter Text screen. In "Examples" on page 165, both texts for the first items are “AAA”. Enter these letters without the quotation marks, then touch Enter to return to the Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 16.Touch Exit to return to the Message Editor screen in edit mode. 17.Touch Exit again, then touch OK > Save and Exit to save changes to your message. Edit a Shift Code field To edit an existing shift code: 167 1. Find and touch an existing message. 2. On the Message Store screen, touch Edit to display the Message Editor screen. 3. Touch the shift code field in the message to highlight the field. Property Description Field Rotation Use this to rotate the selected field by 0, 90, 180, or 270 degrees to the right; see "Edit Logo field properties" on page 152. If you rotate a field, it can move outside the message area and will not print correctly. The printer applies a red highlight to indicate any field that is outside the message area. You can adjust the font size to make sure that the field fits in the message area. Field Justification Use this to set the justification of any text in a field. The default justification is Left. The field is highlighted in yellow. 4. Touch Edit Properties to display the Shift Code Properties screen. 5. Touch Edit Cycle to add items to the shift code, as shown in "Create a Shift Code field" on page 166. The printer places the new item in the correct position in the list. For a Daily shift code, the position depends on the start time of the new item. For a Weekly shift code, the position depends on the day of the week and the start time. 6. Touch Exit to return to the Shift Code Properties screen. You can also edit the properties of the shift code field given in Table 38. Table 38 Shift Code field properties Property Description Font Name Select the required font from the list. Font Size Select the required font size from the list. You cannot change the font size for fixed message styles. Bold Factor Select a value in the range x1 to x10. Character Rotation Use this to rotate the characters in the selected field by 0, 90, 180, or 270 degrees to the right. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 7. Touch Exit to return to the Message Editor screen. 8. Touch Exit again, then touch OK > Save and Exit to save changes to your message. Delete a shift code item If any shift code items exist, Delete is enabled on the Shift List screen. To delete an item within a shift code: 1. Touch Delete to display the Select Item to Delete screen. 2. Touch the shift code item that you wish to delete to highlight that item. 3. Touch Delete to delete the selected shift code item. 4. Touch Exit to return to the Shift List screen. 168 Add a Prompted field Prompted fields are fields within a standard Text field that, when the message is selected but before the message is printed, require the user to either: 2. On the Message Editor screen in edit mode, touch the field to select it. The field is highlighted in yellow. 3. Touch Edit Properties to display the Text Field Properties screen. 4. Scroll down to Prompt User. By default, this option is set to No. To enable prompted fields, touch Prompt User to set it to Yes. Prompt Setup is now available. • accept the default text, • enter text, IMPORTANT NOTE • scan a barcode (only when the Message Select and Populate Text Fields option is enabled; see "Configure QuickSwitch connection" on page 254), When prompted fields are enabled, the Text option on the Text Field Properties screen is disabled. • select text from the prompt list. They reduce the need to edit a message and make sure that all message data is entered before a message is printed. Prompted fields also allow you to reuse message content between messages. For example, you can copy messages, and then edit the prompted fields that they contain. Prompted fields are a property of the standard Text field that you can enable from the Text Field Properties screen. You can turn multiple Text fields in a message into prompted fields. When you have created a message with one or more prompted fields, you can select that message to print. When you select the message, the printer displays one or more screens that prompt you perform an action. You must respond to each of these prompts before the message can be printed. See "Use Prompted fields" on page 172. 5. Touch Prompt Setup to display the options that allow you to set userprompt text and prompt type in the Prompt Setup screen. 6. Touch Prompt Text to allow you to enter the text that is displayed as a prompt when a message is selected. The default text (dependent on Prompt Type) is either “Please enter data” or “Please scan data”, but you can enter your own prompt description. Enter your text and touch Enter to return to the Prompt Setup screen. 7. Touch Prompt Type and touch either User Entry, Select from List or Barcode Scan from the Prompt Type screen: • The User Entry option can be used to prompt the user to enter text up to a maximum number of characters, specified by the Maximum Number of Characters option. See "User Entry and Barcode options" on page 173. • The Select from List option can be used to prompt the user to select existing text from a list, which you can edit via the Edit Prompt List option. See "Select from List option" on page 174. • The Barcode Scan option can be used to prompt the user to populate the text field by scanning in the data from the barcode reader. See "User Entry and Barcode options" on page 173. Create a Prompted Text field To add a Prompted field to a message: 1. Create a Text field in a message. The text that you enter in the field becomes the default text for the prompted field. You can edit this text later. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 169 8. If necessary, repeat step 1 to step 7 to create additional prompted fields in your message. When you have created a prompted text field, you can restrict the reply entered by the user to contain a minimum number of characters. See "Configure minimum number of characters" on the next page. The Select from List option (Figure 97) can be used to prompt the user to select existing text from a list, which you can edit via the Edit Prompt List option; see "Select from List option" on page 174. Figure 97 Prompt Setup screen (Select from List option selected) Configure Prompted fields Prompted fields can be configured by selecting either User Entry, Select from List or Barcode Scan from the Prompt Type screen. The User Entry option (Figure 96) can be used to prompt the user to enter text which is limited to a specific number of characters. The number of characters is limited by the Maximum Number of Characters and Minimum Number of Characters options; see "User Entry and Barcode options" on page 173. Figure 96 Prompt Setup screen (User Entry option selected) The Barcode Scan option (Figure 98) can be used to prompt the user to populate the text field by scanning in the data using the barcode reader (only when the Message Select and Populate Text Fields option is enabled; see "Configure QuickSwitch connection" on page 254). The data read from the barcode is read into the field - just as if you had typed it in for an ordinary, user-entry prompted field. The data is limited by the Maximum Number of Characters and Minimum Number of Characters options; see "User Entry and Barcode options" on page 173. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 170 Figure 98 Prompt Setup screen (Barcode Scan option selected) Configure minimum number of characters Figure 99 Prompt Setup screen 4. Touch Minimum Number of Characters to display the Enter Minimum Number of Characters screen. You can specify a minimum number of characters for a prompted text field. It enables the printer to restrict the reply entered by the user to contain at least the number of characters configured using this option. The largest minimum value that can be set is determined by the default prompted data. It should be less than or equal to the default prompt data length. That is, you cannot configure a minimum length greater than the default prompt data length. To configure the minimum number of characters for a prompted text field: 1. On the Editor screen in edit mode, touch the text field to select it. The field is highlighted in yellow. 2. Touch Edit Properties to display the Text Field Properties screen. 3. Touch Prompt Setup to display the Prompt Setup screen (Figure 99). Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 171 Figure 100 Enter Minimum Number of Characters IMPORTANT NOTE If the current message contains prompted fields, when you turn off, and then turn on the printer, you are prompted to enter field information when you select Start Printing. Update Message button If a message that contains prompted fields is printing, you can touch the Update Message button on the carousel area on the Home screen to update all fields in the message (Figure 101). See "Customise Home Screen" on page 85 for more information about how to enable the Update Message option on the Home screen carousel area. Figure 101 Carousel area: Update Message option 5. The default value for the minimum length is 1 when a User Entry prompted field is created with the minimum character length of 1 character unless the an alternative value is set. Enter the required value for the minimum number of characters and then touch Save. Use Prompted fields When you have created a message that contains one or more prompted fields, you can select that message for printing. When you select the message for printing, the printer displays a sequence of one or more prompt screens, which depends on how many prompted fields the message contains. At each screen, you must choose to accept the default text, enter text, scan a barcode, or select text from the prompt list depending on how the prompted field has been configured. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 172 The printer displays each prompt screen in sequence. When all prompted fields have been completed, the fields are loaded into the current message, and the message is printed at the next print trigger. IMPORTANT NOTE Table 39 Prompted Value screen options Option Description Default The text in the edit box of the prompt screen defaults to the text entered in the Default Text option. For example, you can touch Enter at the “ENTER PRODUCT NAME” prompt to accept the text entered. Current Value The text in the edit box of the prompt screen defaults to the text last entered or scanned into the field. If the prompted field has been used before, you can touch Enter at the “ENTER PRODUCT NAME” prompt to accept the text last entered or scanned into the field. If no text has been entered or scanned before, the Default Text is used in the field. Empty No text appears in the edit box of the prompt screen. You are prompted to enter text or scan at the “ENTER PRODUCT NAME” prompt. You must enter at least one character before Enter is enabled. If there is only one prompted field in a message, the Update Current Message button shows the prompt text for that field. User Entry and Barcode options To configure a prompted field created with the User Entry or Barcode option: 1. On the Editor screen in edit mode, touch the field to select it. The field is highlighted in yellow. 2. Touch Edit Properties to display the Text Field Properties screen. 3. Touch Prompt Setup to display the Prompt Setup screen. 4. Touch Maximum Number of Characters and Minimum Number of Characters to enter the maximum and minimum number of characters that can be entered in the prompted field. The default values are 10 and 1 characters respectively. 5. Touch Default Text to edit the default text for the prompted field that appears in the edit box of the prompt screen (see Figure 96 and Figure 98). IMPORTANT NOTE This text is originally the text entered in the field you created in step 1 of "Create a Prompted Text field" on page 169, but you can edit the text if required. For a barcode prompted text field, you can optionally forgo the barcode scan and enter data via the keyboard. 6. Touch Prompt With to display the Prompted Value screen and select which text appears in the edit box of the prompt screen for the prompted field. 7. When you have selected your required options, touch Exit to return to the Text Field Properties screen. The options given in Table 39 are available when a message that contains the prompted field is selected for printing. See "Use Prompted fields" on the previous page for more information. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 8. Touch Exit again to return to the Editor screen in edit mode, where you can save your changes to the message. 173 Select from List option To configure a prompted field created with the Select from List option: 1. On the Editor screen in edit mode, touch the field to select it. The field is highlighted in yellow. 2. Touch Edit Properties to display the Text Field Properties screen. 3. Touch Prompt Setup to display the Prompt Setup screen. 4. Touch Edit Prompt List to create and manage a list of text items for use in prompted fields. The list item text defaults to the text entered in the field you created in step 1 of "Create a Prompted Text field" on page 169, but you can edit the text. For example, for the prompt “ENTER PRODUCT QUANTITY”, you can create and select from the list items. The number of entries in the list is shown in the status bar. To create a prompt list item: 1. On the Prompt List screen, touch Add. 2. Touch Text to enter the required text (for example, “50 PACKS”), and then touch Enter to return to the Prompt List Entry screen (see Figure 97). IMPORTANT NOTE There can be only one default entry in the prompt list. If you create a new default option, the “(default)” label is removed from the existing entry. To edit a prompt list item: 1. Touch the name of the item to display the Prompt List Entry screen and edit the text and default option as described above. 2. Repeat step 2 to step 5 to edit the text and default options. To delete a prompt list item: 1. On the Prompt List screen, touch Delete to display the Select Item to Delete screen. 2. Touch the name of the item to be deleted to highlight it. 3. Touch Delete to remove the item from the list and touch Exit to return to the Prompt List screen. 4. Touch Prompt With to display the Prompted Value screen and select which text appears in prompted field. The options given in Table 40 are available when a message that contains the prompted field is selected for printing. 3. You can use the Default option to make a prompt list item the default option for the prompted field when you use the Default option on the Prompt Value screen (see step 2). 4. Touch Default to toggle between Yes and No. 5. Touch Exit to return to the Prompt List screen. The current default prompt list item is labelled “(default)”. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 174 Table 40 Prompted Value screen options Data transmission Option Description Default The text highlighted in the prompt list for the field defaults to the default prompt list item selected at the Prompt List Entry screen. Current Value Empty The text highlighted in the prompt list for the field defaults to the last prompt list item used in the field. If no item has been used before, the Default entry from the Prompt List screen is highlighted in the prompt list. You are prompted to select an item from the prompt list. This option overrides any current default prompt list item selected at the Prompt List screen. 5. When you have selected your required options, touch Exit to return to the Text Field Properties screen. 6. Touch Exit again to return to the Editor screen in edit mode, where you can save your changes to the message. Add a Remote field A Remote field in a message reserves an area that you can use for data that is downloaded from a remote device (for example, a computer). Remote fields are created and configured globally, and then inserted into messages. A message can have more than one Remote field. Incoming data fills each field in the order specified when the fields are created. Remote field buffering is configured from the Printer Setup screen and applies to any message that is being printed. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 The printer cannot receive remote data unless an enabled remote protocol is in use. The printer uses the: • Remote Communications Interface (RCI) • Simple Communications Protocol (SCP) Refer to the following for more information: • Linx Remote Communications Interface Reference Manual • Linx Simple Communications Protocol (SCP) Reference Manual Create a Remote field You create a Remote field on the Printer Setup screen. You can define names for one or more Remote fields and the order in which data is downloaded to those fields from a remote device. To create a Remote field: 1. Touch Menu > Printer Setup to display the Printer Setup screen. 2. Touch Remote Fields to display the Remote Field List screen. This screen displays a list of the names of any Remote fields that have been created. If no Remote fields have been created, the list is empty. 3. Touch Add to display the Enter Remote Field Name screen. 4. Enter a name for the Remote field (“PRODUCT” in this example), then touch Enter to return to the Remote Field List screen. The name of the field is displayed in the list. If you need to add more Remote fields to a message, repeat step 3 and step 4. For example, Figure 102 shows a list of three Remote fields. 175 Figure 102 Remote Field List screen with multiple entries 5. Touch the name of a Remote field in the list to display the Remote Field screen. You can touch Name to edit the name of the Remote field. You can touch Field Order to show a number for each Remote field you create. This number indicates the order in which the fields are populated by remote data. The first field that you create is assigned the number 1 (first to be populated), the second 2 (second to be populated), and so on. If there is more than one Remote field in the list, you can change the order in which the fields are populated. 6. If you wish to move a remote field (for example, “PRODUCT”), touch Field Order to display the Remote Field Order screen with a list of the names of all Remote fields. You can use the up and down arrow buttons to move the highlighted entry up or down the list and change the order number of the selected field name within the list (Figure 103). Figure 103 Remote Field Order screen: field order changed 7. Touch Exit to return to the Remote Field screen. The number shown in Field Order changes to the new position of the field in the Remote field list (the field “PRODUCT” moves from position 1 to position 2 in the order). 8. Touch Exit three times to return to the Printer Setup screen and apply your changes. Add a Remote field to a message Before you can add a Remote field to a message, you must first set up a field or fields with the Remote Fields option on the Printer Setup screen; see "Create a Remote field" on the previous page. To add a Remote field to a message: 1. Create and select a message, or find and select an existing message. 2. Touch Edit. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 176 3. Touch the screen at the required insertion point. Make sure that the field does not overlap any existing field. The printer displays the Select Field Type screen. 4. Touch Remote to display the Select Field Name screen with a list of the names of available Remote fields set up with the Communications option. 5. Touch the name of the Remote field that you require to display the Enter Number of Characters screen. This screen allows you to specify the maximum number of characters that the remote device can download into the selected field (up to a maximum of 255 characters). The printer uses this value to calculate the space that is needed in the message. 6. Enter the required number of characters and touch Save. The printer displays the Editor screen with the selected Remote field inserted into the message. A yellow box indicates the size of the field which depends on the value you entered in the Enter Number of Characters option. Figure 104 Editor screen with Remote field IMPORTANT NOTE The field is blank in the printed message and in the preview of the message on the Home screen unless the field contains some data. When the field contains some data, the preview of the message shows the data in the Remote field. 7. If required, repeat step 3 to step 6 to add other Remote fields to your message. 8. When you have finished, touch Exit to return to the Editor screen where you can save changes to your message. IMPORTANT NOTE Once you have selected a Remote field for a message, that field cannot be selected again in the same message unless you delete the field from the message. Edit Remote field properties When you have created the Remote field, you can edit the following in the Remote field properties screen: Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 • Remote Field Name—allows you to edit the name of the Remote field. • Remote Field Size—enter the maximum number of characters that the remote device can download into the selected field (up to a maximum of 255 characters). • Font Name—select the required font from the list. • Font Size—select the required font size from the list. You cannot change the font size for fixed message styles. • Bold Factor—select a value in the range x1 to x10. • Character Rotation—rotates the characters in the selected field by 0, 90, 180, or 270 degrees to the right. 177 • Field Rotation—rotates the selected field by 0, 90, 180, or 270 degrees to the right. • Inter Character Gap—inserts an inter character gap of between 1 and 10 rasters. If an inter character gap is set for a field, the field is printed with that number of rasters between the characters. If there is a problem when you select a message that contains one or more Remote fields for printing, the printer may display the following warnings: • Field Justification—you can set the justification of any text in a field. The default justification is left. “3.68 Field Truncation” • Negative Image—touch Yes to print the field as an inverse (negative) image; see "Inverting fields (negative image)" on page 147. IMPORTANT NOTE If you rotate a field, the field can move outside the message area and will not print correctly. The printer applies a red highlight to indicate any field that is outside the message area. If necessary, you can adjust the font size to make sure that the field fits in the message area. Delete a Remote field To delete a Remote field: 1. Touch Delete on the Remote Field List screen. The printer displays the Remote Field List: Select Entries to Delete screen with a list of the names of all Remote fields. To select a field to delete, touch the name of the required field until a check mark appears in the box to the left of the field name. 2. After selecting one or more fields to delete, touch Delete. Remote field warnings The size (in characters) of the Remote field in a message is not large enough to contain the remote data that is being downloaded into the field. Not all the remote data is downloaded into the field. If necessary, you can edit the message to increase the size of the field. Use the Enter Number of Characters screen. "Add a Remote field to a message" on page 176 to increase the maximum number of characters that the remote device can download into the selected field. “3.69 Remote Field Not Found” A Remote field exists in a message, but has been subsequently deleted from the list of fields on the Remote Field List screen. The printer does not recognise the deleted field and no remote data is downloaded into the field in the message. If necessary, recreate the Remote field as described in "Create a Remote field" on page 175 and edit the message to add that field to it. Add a Barcode field This section describes how you create and edit a barcode. The printer can generate the barcode formats given in Table 41. The printer displays a confirmation screen for each field to be deleted. 3. Touch Yes to delete the field. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 178 Table 41 Barcode formats Format Description ITF 2o5 (Interleaved 2 of 5). Numeric only (0–9). The data can contain any even number of characters (which includes the checksum). Maximum of 18 characters supported. CODE 39 The data must contain only upper-case alphanumeric characters. Maximum of 32 characters supported. CODE 128 Full 128 ASCII character set. Maximum of 32 characters supported. EAN-8 8 digits (7 + checksum). Numeric only (0–9). EAN-13 13 digits (12 + checksum). Numeric only (0–9). UPCA 12 digits (11 + checksum). Numeric only (0–9). Pharmacode Numeric only (0-9). The data represents a single integer from 3 to 131070 in binary format, read from right to left. RM4SCC Type C Royal Mail 4-State Customer Code. The data must contain only alphanumeric characters (no special characters or symbols). Data Matrix (ECC200) A two-dimensional code of alphanumeric characters and punctuation symbols. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Format Description QR Code A two-dimensional code of alphanumeric characters and punctuation symbols (can include kanji characters). See "Characters" on page 185 for more information about the character counts and character ranges available for each barcode type. Create a barcode You need to select the source data after you have created the barcode field. To add a barcode to a message: 1. Create a new message, or edit an existing message. 2. On the Message Editor screen touch the position in the message where you need to create the new field. The Select Field Type screen is displayed. 3. Touch Barcode to insert a barcode field in the message. The Barcode screen is displayed (Figure 105). 179 Figure 105 Barcode screen Format To format a barcode: 1. Touch Format to display the Select Barcode Format screen. The printer displays a list of the available barcode formats; see Table 41. 2. Touch the name of the required barcode format (for example, ‘Code 39’). The printer displays the Barcode screen with your selection shown on the Format button. Source fields To add a source field: 1. Touch Source Fields to open the Source Fields screen. This allows you to add source fields to encode as a barcode. The following options are available: • Format • Source Fields • Setup • 2. Touch Add to display the Source Fields List screen. The following source field options are available: • Date—see "Add a Date and Time field" on page 137 • Remote Field—see "Add a Remote field" on page 175 • Sequential Number—see "Add a Sequential Number field" on page 153 Options • Sequential Text—see "Add a Sequential Text field" on page 163 • Field Justification • Shift Code—see "Add a Shift Code field" on page 165 • Negative Image • Text—see "Add a new text field" on page 135 • Time—see "Add a Date and Time field" on page 137 IMPORTANT NOTE The Field Rotation option is not available for barcodes. 3. Select the field type that you want to encode (for example, Text) and enter or select the required information for that field. The Source Fields screen is displayed with details of the selected source field. 4. Touch Add to select another field type to encode (for example, a Date field) and select the required format for the Date field (for example, ‘dd/MM/yy’). Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 180 The Source Fields screen is displayed with details of both selected source fields. 5. Touch Exit to return to the Barcode screen. Edit source field properties Properties for each source field can be edited. Touch a source field in the Source Fields screen to display the respective Properties screen. Showing source fields in a barcode The barcode specific Show Field option on the relevant field Properties screen enables the field to be shown adjacent to the barcode symbol. When this option is set to Yes, the field is highlighted green in the Source Fields screen. Edit source fields list You can edit the source fields list. Touch Edit List to display the Source Fields screen with edit options. To delete an item from the source field list, touch the required item to highlight it, then touch Delete. If there is more than one item in the list, you can change the order in which the items are encoded. Highlight the item you want to move, and then use the up and down arrow buttons to move the item to the required position. Touch Exit twice to return to the Barcode screen. The following options are available. These options depend on the barcode type that you selected. Height You can set the height of the bar code (the number of ink drops). The maximum height depends on the printhead type. The maximum height of the bar code is the height of the largest message type that you can print. One drop is equivalent to one pixel. Human Readable Text You can use this option with the barcode types EAN-8, EAN-13, and UPCA. If you set this option to Enabled the printer displays the barcode text alongside the barcode. Checksum You can set barcode types ITF2o5 and Code 39 to include a checksum. If you set the Checksum option to Enabled, the barcode includes a checksum character. The barcode types Code 128, EAN-13, EAN-8, and UPCA always include a checksum. The Data Matrix barcode types and QR codes include any error checks within the code. If the checksum character is not in the range of characters that the printer can print, a square box is printed. For example, the printer cannot print the ASCII character 27 (‘ESC’). Setup IMPORTANT NOTE The Setup button is disabled until you create a source field. Touch Setup to display the Barcode Setup screen. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 181 8. Touch Setup to display the Barcode Setup screen. Quiet Space IMPORTANT NOTE All barcodes, including Data Matrix and QR codes, must include some quiet space. The printer automatically includes this for some barcode types. This option is enabled for all barcode types, other than Pharmacode. The printer inserts a blank area at each end of the barcode. The blank areas improve the accuracy of the scanning process. Data Matrix and QR codes do not use this option. Enable/disable barcode quiet space option For some barcode formats it is now possible to enable/disable the quiet space. Quiet space may now optionally be disabled for barcodes which support that feature; see Table 44. The following example describes how to create two adjacent barcodes to compare quiet space usage: The Quiet Space button can now be toggled to disable the quiet space feature. 9. Change the Height to 7 drops and toggle Quiet Space to disabled. 10.Touch Exit to return to the Editor screen with the barcode field displayed. Compare this with how the same barcode would always have looked previously with the quiet space feature forcibly enabled. Below the barcode just created, create another similar barcode with a text field containing "0000" with a height of 7-high drops as before but this time enable the Quiet Space button. Notice the difference between the barcodes. Bold Factor This option allows you to adjust width of barcode bars and spacing to improve readability. This is achieved by adjusting the bold factor as with other fields. Select a value in the range x1 to x10. Figure 107 shows an Code 39 barcode with differing bold factors. 1. Create a new message; see "Create a simple message" on page 134. 2. On the Message Editor screen touch the position in the message where you need to create the new field. The Select Field Type screen is displayed. 3. Touch Barcode to insert a barcode field in the message. The printer displays the Barcode screen. The Code 39 barcode (default) supports the quiet space feature. 4. Touch Source Fields to open the Source Fields screen. This allows you to add source fields to encode as a barcode. 5. Touch Add to display the Source Fields List screen. 6. Select the Text field type and enter 0000 for that field. 7. Touch Enter to return to the Barcode screen. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 182 Figure 106 Code 39 barcode with 1x (A), 2x (B) and 4x (C) bold factors Table 42 Aspect ratios Format Aspect Ratio 0:1 1:1 2:1 3: 1 5:2 8:3 • • • • • • • • • • • • • ITF 2o5 CODE 39 RM4SCC Type C • IMPORTANT NOTE When the narrow bar width is small, rounding errors can occur in the printed width ratios, because the width of the bars must increase in single pixel increments. Aspect Ratio When you select the Code 39, ITF 2of5 or RM4SCC Type C barcode formats, the Aspect Ratio option becomes available. This option defines the ratio between widths of the narrow and wide lines of the barcode. The following options are available in Table 42: Size When you create a Data Matrix field, you can use this option to set the number of rows and columns in the field. See "Data Matrix" on page 188. Module Size This option allows you to set the size of the modules in a Data Matrix or QR code. See "Data Matrix" on page 188. IMPORTANT NOTE The values in mm and pixels apply to the Mk11 Midi printhead only. The values for other printheads assume that one drop is equal to one pixel. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 183 Version When you create a QR code, you can use this option to set the version for the code. This is the equivalent of the Size option for a Data Matrix field. See "QR Code" on page 189. • Show Field is set to Yes for each source field using the relevant field Properties screen (see "Showing source fields in a barcode" on page 181). • Human Readable Text set to Enabled. • Checksum set to Enabled. Figure 107 EAN-13 barcode example Error Correction This option allows you to set the error correction level for a QR code. See "QR Code" on page 189. Field Justification You can set the justification of the entire barcode symbol. The default justification is Left. IMPORTANT NOTE Source fields (if visible; see "Showing source fields in a barcode" on page 181) can also have justification set independently using the relevant field Properties screen. Negative Image Figure 107 shows an EAN-13 barcode symbol (A) that contains the data from three text fields (“1234”, “5678”, and “9012”). The barcode encodes the fields as a single 12-digit number “123456789012”. • Because Show Field is set to Yes for each source field, the printer displays the source fields (C, D, E) next to the symbol. The lines with dashes in the figure indicate that the fields are separate. You can select and edit each one separately. • Because the Human Readable Text option is set to Enabled, the printer also shows the 12-digit number (B) under the barcode symbol. The additional digit (“8”) in this number is the checksum character. • Because the Checksum option is set to Enabled by default, the number (B) includes the checksum character “8”. Touch Yes to print the barcode symbol as an inverse image. IMPORTANT NOTE Source fields (if visible; see "Showing source fields in a barcode" on page 181) can also have justification set independently using the relevant field Properties screen. Barcode example Figure 107 shows an EAN-13 barcode with the following options: Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 184 Characters Table 43 Barcode types: available character ranges Format Numeric Alphabetic Supported character count ITF 2o5 Yes No 18 Latin numeric ASCII (0-9) CODE 39 Yes Yes 32 Latin Numeric ASCII (0-9) Capital alphabets (ASCII) (A-Z) Space, Dollar sign, Percentage sign, Plus sign, Hyphen, Period, Forward slash CODE 128 Yes Yes 32 Printable characters (ASCII) EAN-8 Yes No 7 Latin numeric ASCII (0-9) EAN-13 Yes No 12 Latin numeric ASCII (0-9) UPCA Yes No 11 Latin numeric ASCII (0-9) Pharmacode Yes No 6 Latin numeric RM4SCC Type C Yes Yes 255 Latin ASCII (0-9) (A-Z) Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Supported character range 185 Barcode types: available character ranges (continued) Format Numeric Alphabetic Supported character count Data Matrix (ECC200) Yes Yes 255 Printable characters (ASCII) Pound sign, Broken bar, Not sign, A acute, E acute, I acute, O acute, U acute, a acute, e acute, i acute, o acute, u acute QR Code Yes Yes 255 Printable characters: (ASCII) Pound sign, Broken bar, Not sign, A acute, E acute, I acute, O acute, U acute, a acute, e acute, i acute, o acute, u acute, Kanji characters Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Supported character range 186 Available barcode options The following table shows the options that are available for each type of barcode (“N/A” indicates that the option is not available). Table 44 Barcode format and parameters ITF 2o5 Code 39 Code 128 EAN 13 EAN 8 UPCA Pharmacode RM4SCC Type C Data Matrix QR Code Human Readable Text No No No Yes Yes Yes No N/A No No Checksum Yes Yes Yes Yes Yes Yes N/A N/A No No Quiet Space Yes Yes Yes Yes Yes Yes No N/A N/A N/A Bold Factor /Module Size Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Aspect Ratio Yes Yes N/A N/A N/A N/A N/A Yes N/A N/A Yes Yes Yes Yes Yes Yes Yes Yes Format Setup page Respective Source Field Properties page Show Field Yes Yes Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 187 If the height of the Data Matrix field is greater that the height of the message style, a warning message is displayed. If the Data Matrix field is large, the field can cover the displayed text. Move the field or the text to remove the problem. Data Matrix A Data Matrix code operates like a normal barcode but the information is contained in a pattern of dots in a square or rectangle. The size and shape of the Data Matrix code depends on the selected format. The 2-D Dot Codes User Guide contains more information about Data Matrix codes. Data Matrix Fields Module Size This option sets the size of the modules in the Data Matrix field to a width of between 0.353 mm (1 pixel) and 0.706 mm (2 pixels). The modules are squares, so if you select a value of 0.353 mm, the modules in the Data Matrix field are 0.353 mm by 0.353 mm. If you increase the module size, the size of the Data Matrix field is increased. Table 45 Data matrix default module size You use the same method to create a barcode field or a Data Matrix field, but some of the menu options are different. Data Matrix Size Default Module Size Source Fields 17 x 17 or less 0.706 mm (2 pixels) You can use one Data Matrix field to encode any number of text items. The text items can be any of the following field types: 18 x 18 or 32 x 32 0.353 mm (1 pixel) l Text l Date and Time Encoding Capacity l Sequential number l Text sequence l Prompted The capacity of the Data Matrix field depends on the size, as shown in "Data matrix default module size" above. If the amount of encoded data is greater than the capacity, the printer displays an empty box instead of the field. Increase the size of the field or decrease the amount of data. Size The printer can generate ECC 200 Data Matrix fields in 16 different sizes (rows by columns). "ECC 200 Data matrix" on the next page. The default size is 16x16. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 188 IMPORTANT NOTE Symbol Size Capacity The Data Matrix format uses some capacity for error correction. "ECC 200 Data matrix" below shows the maximum available capacity for numeric, alphanumeric, or binary data for each symbol size. The printer sets the encoding mode automatically for the type of data included in the symbol. Rows Columns Numerics Alphanumerics 8-bit byte 8 18 10 6 3 8 32 20 13 8 12 26 32 22 14 8-bit byte 12 36 44 31 20 16 36 64 46 30 16 48 98 72 47 Table 46 ECC 200 Data matrix Symbol Size Capacity Rows Numerics Columns Alphanumerics 10 10 6 3 1 12 12 10 6 3 14 14 16 10 6 16 16 25 16 10 18 18 36 25 16 20 20 44 31 20 A QR (Quick Response) code encodes information contained in a pattern of dots in a square (see Figure 108. 22 22 60 43 28 The size of the QR code depends on the selected format. 24 24 72 52 34 26 26 88 64 42 32 32 124 91 60 The Data Matrix field can use a number of standard methods to encode the source data. The method that is used depends on the type of source data. QR Code IMPORTANT NOTE The message style size must be at least 1 x 21 to create QR code fields. The QR code option is not available for smaller sizes. Rectangular symbols Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 189 Figure 108 QR code l Text sequence l Prompted Module Size This option sets the size of the modules that form the QR code. The modules are squares, so if you select a value of 0.353 mm, the modules in the QR code are 0.353 mm by 0.353 mm. If you increase the module size, the size of the QR code is increased. Version This is like the Size option for a Data Matrix field. There are 4 version options from ‘Version 1 - 21x21’ (that is, 21 modules by 21 modules) to ‘Version 4 - 33x33’ (33 modules by 33 modules). Each higher version number contains an additional four modules per side. Table 47 Maximum version number allowed by each module size QR Code Fields You use the same method to create a barcode field or a QR code, but some of the menu options are different. Source Fields You can use one QR code to encode any number of text items. The text items can be any of the following field types: l Text l Date and Time l Sequential number Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 Module size (mm) Maximum version 0.340 4 (33 modules by 33 modules) 0.425 3 (29 modules by 29 modules) 0.510 2 (25 modules by 25 modules) 0.595 1 (21 modules by 21 modules) If the height of the QR code is more than the height of the message style, a warning message is displayed. If the QR code is large, the field can cover the displayed text. Move the field or the text to remove the problem. 190 Table 48 QR Code capacities Error Correction A QR code can use an error correction capability to restore data if the code is dirty or damaged. There are four error correction levels. A higher level of error correction decreases the storage capacity that is available. Capacity Version (size in modules) Error correction 1 (21 x 21) Bits UTF- 8 alphanumeric UTF-8 kanji L 152 17 5 M 128 14 4 Q 104 11 3 H 72 7 2 L 272 32 10 M 224 26 8 Q 176 20 6 H 128 14 4 L 440 53 17 M 352 42 13 Q 272 32 10 H 208 24 7 L 640 78 25 M 512 62 20 Q 384 46 15 You can select one of the following levels of error correction: l Level L (Low) 7% of codewords used for error correction. l Level M (Medium) 15% of codewords used for error correction. l Level Q (Quartile) 25% of codewords used for error correction. l Level H (High) 30% of codewords used for error correction. The default setting is Level L. 2 (25 x 25) Encoding capacity The capacity of the QR code depends on the size of the code and the level of error correction that is applied. If the amount of encoded data is greater than the capacity, the printer displays an empty box instead of the field. Increase the size of the code or decrease the amount of data. Table 48 shows the maximum available capacity at each level of error correction (in bits, alphanumeric characters, and kanji characters) for each version number. 3 (29 x 29) 4 (33 x 33) Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 191 A list of any custom date formats that have been created is displayed in alphabetical order by format name. If no custom date formats have been created, the list is blank. QR Code capacities (continued) Version (size in modules) Capacity Error correction H 3. Touch New to display the Editor screen (Figure 109). Bits UTF- 8 alphanumeric UTF-8 kanji 288 34 11 Figure 109 Editor screen Custom date and time formats The Date Store option on the Store screen allows you to create your own custom date and time formats. You can build formats from date and time format elements separated by special characters, and customise individual format elements to your requirements. These formats are then available to you when you create a new message that requires a date field. IMPORTANT NOTE Custom time formats are part of custom date formats. You cannot create separate custom time formats. Create a custom format You can create, edit, and manage custom date formats in the Date Store screen. The next steps will show an example of a custom format where the date format elements are separated by the ‘##’ symbols in the form ‘dd##MM’ (day of month with leading zero and month number with leading zero, for example ‘23##06’). 4. To create the custom date format, touch Add Element to insert a date format element from the Date Format Element screen (Figure 110). To create a new custom format: 1. On the Home screen carousel area, touch Message Store. 2. Touch Store > Date Store to display the Date Store screen. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 192 Figure 110 Date Format Element screen 8. Insert the final date format element (‘MM’) using the same steps in adding the first element. An example of how the completed custom date format appears is shown below the edit box (Figure 111). Figure 111 Editor screen with completed custom date format IMPORTANT NOTE See "Available date format elements" below for a list of available date format elements. 5. Select the first required element (in this example, ‘dd’) to return to the Editor screen. The selected element is displayed in the edit box. Any new date format element (or separator) is inserted at the current position of the cursor in the edit box. 6. To insert a custom separator between date format elements, touch Add Separator to display the Enter Separator screen. This screen allows you to enter a character or characters to act as a separator between date format elements. 9. To save your date format, touch Save and Exit. 10.Enter a name for the format, and then touch Enter. The Date Store screen is displayed with your date format added to the list of available custom formats. See "Edit date format elements" on page 195 for information abut how to edit individual date format elements. Available date format elements Table 49 shows the available custom date format elements and their values. 7. Enter the characters (in this example, ‘##’) and then touch Enter. The separator is inserted after the first date format element. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 193 Table 49 Available date format elements Date Format Element Value Date Format Element Value yyyy (Four digit year number) 2016 (fixed value for the current year) d (Day of month, without leading zero) 1 to 31 y (Year of decade) 1 to 9 dd (Day of month, with leading zero) 01 to 31 HH (Hours using 24 hour clock) 00 to 23 d1-7 (Day number of week) 1 to 7 hh (Hours using 12 hour clock) 01 to 12 jjj (Julian day number, 29th Feb=060) 01 to 366 mm (Minutes) 00 to 59 JJJ (Julian day number, 29th Feb=366) 01 to 366 ss (Seconds) 00 to 59 tt (AM/PM - before/after noon) am or pm MM (Month number, with leading zeros) 01 to 12 MMM (for example, MAR) JAN to DEC MMMM (for example, MARCH) JANUARY to DECEMBER w (Week of year, without leading zero) 1 to 52 ww (Week of year, with leading zero) 01 to 52 y (Year of century, without leading zero) 0 to 99 yy (Year of century, with leading zero) 00 to 99 IMPORTANT NOTE Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 If a message selected for printing contains a custom date format whose content conflicts with the content of a format with the same name in the Date Store, the printer reports the "3.99 Check Custom Date” warning. This can occur, for example, if a custom date format used in the currently selected message is modified in the Date Store. The message content is not modified as this could affect the message layout. The warning is also reported when you exit the Date Store screen if the currently selected message contains a custom date format that does match the one in the Date Store. For example, the date format has been modified in the Date Store. In both cases, check the current message and custom date format for problems. 194 Edit a custom date format Edit date format elements To edit a custom date format, touch any item in a custom date format to highlight that item. The Delete button and the Edit Properties button are displayed, and the left and right arrow buttons are enabled (Figure 112). You can edit individual date format elements to customise them to your requirements. • To delete a highlighted date format element or separator, touch Delete. The element or separator is removed from the date format. • Any new separator (or date format element) is inserted at the current position of the cursor in the edit box. • If you need to move the element or separator, use the left and right arrow buttons to move the highlighted item to the required position in the custom date format. Figure 112 Editor screen with moved date element See "Edit date format elements" below for information about how to edit individual date format elements. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 To edit a date format element: 1. Touch the required custom date format and then touch the element that you need to edit to highlight it. 2. Touch Edit Properties to display the Date Format Element Properties screen (Figure 113) for that element. 3. The content of this screen varies according to the date format element selected. Figure 113 Date Format Element Properties screen For example, the figure above shows the properties for the ‘MMM (e.g. MAR)’ date format element. The first column shows the index values (which are locale specific and cannot be edited). The second column shows the text that is printed for a specific default value in the date format element (for 195 example, ‘1’ is ‘JAN’). The index value in the first column is derived from the current date and time. The next steps will show an example of how to edit the date format element so that the months of the year are changed to the names of products to be printed on a production line for a specific month. For example, • ‘1’ (January) becomes ‘EGGS’, • ‘2’ (February) becomes ‘MILK’, and so on. 4. To edit a date format element, touch the element that you want to edit (for example ‘2’) to display the Enter Value screen. 5. Enter the new text for the entry (‘MILK’) and then touch Enter. The edited element appears on the Date Format Element Properties screen (Figure 114). Figure 114 Date Format Element Properties screen: edited element 6. When you have edited your required elements, touch Exit to save your changes. You can touch Reset to restore all date format element properties to their default values. Calendar The Calendar option on the Date Field Properties screen supports the Hijiri, Gregorian and Buddhist calendars. • For the Gregorian calendar, month names (January, February, and so on) are displayed in the language of the selected date locale. • For the Hijiri calendar, the month name is displayed in Arabic text for Arab1 and Arab2 locales and in Latin versions for all other locales. • For the Buddhist calendar, the day and month is the same as the Gregorian but the year is offset by +543, for example in the Gregorian calendar the date 6 Nov 2016 appears in the Buddhist calendar as 6 Nov 2562. IMPORTANT NOTE If a message is selected for printing that contains a custom date format whose content conflicts with the content of a format with the same name in the Date Store, the printer reports the “3.99 Check Custom Date” warning. This can occur, for example, if a custom date format used in the currently selected message is modified in the Date Store. The message content is not modified as this could affect the message layout. The warning is also reported when you exit the Date Store screen if the currently selected message contains a custom date format that does match the one in the Date Store. For example, the date format has been modified in the Date Store. In both cases, check the current message and custom date format for problems. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 196 To set the calendar: 1. Touch the required custom date format and then touch the element that you need to edit to highlight it. 2. Touch Edit Properties to display the Date Field Properties screen. 3. Touch Calendar to display the Calendar screen. 4. Touch the calendar option: • Gregorian • Hijri • Buddhist 5. Touch Exit to display the Message Editor screen. The date field appears in the calendar format selected. 6. Touch OK > Save and Exit to save your changes. Manage custom date formats You can manage the custom date formats that are stored in the printer. To manage a custom date format: 1. On the Home screen carousel area, touch Message Store. 2. Touch Store > Date Store to display the Date Store screen. 3. Select the required custom date format. 4. Select the available options to manage the custom date format. You can make a copy of a format and use the copy as a base for a new format; you can change the name of a format or delete formats that are not required. These options are the same as those you use to manage messages or production schedules; see "Manage production schedules" on page 203. Linx 8900 Series Ink Jet Printers - Message fields TP1A002 - 5.1 197 Production schedules This section describes production schedules. Create and edit a production schedule Production schedule triggers Manage production schedules 200 201 203 TP1A002 - 5.1 A production schedule allows you to print a sequence of messages automatically. You can set the number of repeats and other variables for each message in the sequence, or use a trigger signal to change to the next message. You can use an external device or external signal to provide the trigger signal. IMPORTANT NOTE A production schedule can use any messages that exist in the message store. Before you delete a message from the store, make sure that the message is not used in a production schedule. You can create, edit, and manage production schedules from the Production Schedule Store, accessed from the carousel area on the printer Home screen. For more information on the carousel area; see "Carousel area" on page 40. The following example shows how you create a new production schedule. This example uses the messages given in "Production Schedule example" below. Table 50 Production Schedule example Message Name Text 'Message_1' "AAA" 'Message_2' "BBB" 'Message_3' "CCC" 'Message_3' "CCC" 'Message_5' "EEE" Linx 8900 Series Ink Jet Printers - Production schedules TP1A002 - 5.1 Before you begin, create and store these five messages in the message store; see "Message store" on page 134. IMPORTANT NOTE All messages in a production schedule use the same message style. The message style of the first message created in a schedule becomes the default style for all other messages you create. To view and select production schedules: 1. On the Home screen carousel area, touch Production Schedule Store to display the Production Schedule Store screen. If any production schedules exist, a preview of the currently selected schedule is displayed. The title bar shows the number of production schedules in the store, and the name and position of the currently selected schedule in the list of schedules. 2. Touch List to display the Select Production Schedule screen. A list of any production schedules that have been created is displayed in alphabetical order by name. To find a schedule from a long list of schedule names, touch Find. 3. After selecting a schedule, the printer may prompt for the Inter-Print Distance to be entered (see "Enter Inter-Print Distance when message is selected" on page 128), use the keypad to enter the required distance, or use the + and - buttons to make small adjustments to the distance. Touch Save to save your changes. The printer displays what it considers the minimum and maximum Inter-Print Distance values. The maximum value is enforced; however values less than the minimum can be entered. See "InterPrint Distance" on page 102 for more information and any warnings that may be displayed. 199 • Orientation—you can use this option to set the orientation of all text fields in the message. Touch Normal, Horizontal flip, Vertical flip, or Reverse (Horizontal flip + Vertical flip). • Print Delay—you can use this option to change the print delay for the message (see "Print Delay" on page 123). The print delay defaults to the value set in message settings. If a different value is set in this option, that value becomes the new default. Create and edit a production schedule To create and edit a production schedule: 1. On the Production Schedule Store screen, touch Create to display the Production Schedule Editor screen. 2. Touch Message List to display the Select Message screen. 3. Touch the required message to display the Production Schedule Message Entry screen. The following options are available: • Message Name—this option shows the name of the selected message and is for display only. You cannot select the option or change the selected message. • Repeat—this option sets the number of times that this message is printed before the next message in the schedule is printed. For example, if the value is 20, the printer prints the same message 20 times, and then prints the next message in the schedule. The default value is 1. The maximum value is 99999. • Current Repeat—this option shows how many times the current message has been repeated. You can use this option to set a different repeat value for the current item. For example, if Repeat is set to 200, you can set the Current Repeat option to 170. When you restart the print, the printer prints 30 more copies of the message, and then moves to the next message. The maximum value is 1 less than the value of the Repeat option for the current item. For example, if the repeat value is 1, the Current Repeat option is fixed at 0 and you cannot change the value. • Make Current—this option is only enabled if the selected item is not the current item in the message list. The default current item is the first message in the production schedule. Touch the button to make the selected item the current item. Linx 8900 Series Ink Jet Printers - Production schedules TP1A002 - 5.1 4. Select your required message options, then touch Exit. The Production Schedule Message List screen is displayed with your selected message. 5. Touch Add to add the other messages you created earlier to the production schedule, as described above. An example of a completed product schedule that uses these message is shown in Figure 115. Figure 115 Example Product Schedule 6. Touch the name of any message in the list to edit the properties of that message. 7. Touch Reorder List to display the Reorder List screen. 200 Use the up and down arrow buttons to change the order of items in the production schedule list. If set to No (default), the printer does not print any messages after the last item in the schedule is printed. 8. To delete an item from the list, highlight the required item, then touch Delete. IMPORTANT NOTE IMPORTANT NOTE You can also use Edit on the Production Schedule Store screen to edit a production schedule. The maximum number of messages allowed in a production schedule is 256. 2. Select your required options, then touch Save. To edit the properties of the production schedule: 1. On the Production Schedule Message List screen, touch Exit to display the Production Schedule Editor screen. The following options are available: • Message List—this option shows the name of the currently selected message in the production schedule. Touch Message List to display the Production Schedule Message List screen. • Actions—this option allows you to set the increment, reset, and gate triggers for a production schedule. These options allow you to control when the messages in a production schedule are printed; see "Production schedule triggers " below. • • Repeat Schedule—if this is set to Yes (default), after the last message in the selected schedule is printed, the printer returns to the start of the schedule. While trigger signals are received, this process continues. If set to No, the printer does not print any messages after the last item in the schedule is printed. Printing is paused and the printer state changes to ‘Jet running’. Multiprint—this option allows you to print multiple messages from a single trigger; see "Multiprint" on page 203. If this option is set to Yes, the entire schedule is printed from a single trigger signal. Printing is then paused with the printer in the ‘Jet Running’ state. Linx 8900 Series Ink Jet Printers - Production schedules TP1A002 - 5.1 3. Enter a name for the production schedule, then touch Enter to return to the Production Schedule Store screen. IMPORTANT NOTE A production schedule cannot have the same name as any message stored in the printer. Production schedule triggers To set production schedule triggers, from the Production Schedule Editor screen, touch Actions to display the Production Schedule Actions screen. The following options are available: • Increment—this option controls when to advance to the next message in a production schedule. • Reset—this option controls when to reset the production schedule to the beginning of the schedule. You can use a primary or secondary photocell to trigger this action. • Gating—this option is used with the Increment option to control when to advance to the next message in a production schedule. Both trigger conditions must be met for the printer to advance to the next message in the schedule. You can use a primary or secondary photocell to trigger this action. 201 The following trigger conditions are available for the Increment option: • • • Leading Edge Primary—the printer advances to the next message in a production schedule when the primary product sensor detects the leading edge of a product. Trailing Edge Primary—the printer advances to the next message in a production schedule when the primary product sensor detects the trailing edge of a product. Leading Edge Secondary—the printer advances to the next message in a production schedule when the secondary product sensor detects the leading edge of a product. • Trailing Edge Secondary—the printer advances to the next message in a production schedule when the secondary product sensor detects the trailing edge of a product. • Every Print—the printer advances to the next message in a production schedule on every print. This is the default option. • • • Leading Edge Secondary—the production schedule is reset to the start of the schedule when the secondary product sensor detects the leading edge of a product. • Trailing Edge Secondary—the production schedule is reset to the start of the schedule when the secondary product sensor detects the trailing edge of a product. • Manual Reset—you can use Reset Production Schedule on the Home screen carousel area to reset the production schedule to the start of the schedule. • None—no trigger condition is configured. This is the default option. The following trigger conditions are available for the Gating option in association with the selected Increment trigger option: • Active Primary—the printer advances to the next message in a production schedule when the primary product sensor detects the presence of a product (the signal is active). Primary photocell—the printer advances to the next message in a production schedule when the primary product sensor detects both the leading and trailing edge of a product. • Inactive Primary—the printer advances to the next message in a production schedule when the primary product sensor does not detect the presence of a product (the signal is not active). Secondary photocell—the printer advances to the next message in a production schedule when the secondary product sensor detects both the leading and trailing edge of a product. • Active Secondary—the printer advances to the next message in a production schedule when the secondary product sensor detects the presence of a product (the signal is active). • Inactive Secondary—the printer advances to the next message in a production schedule when the secondary product sensor does not detect the presence of a product (the signal is not active). • Manual Gating—you can use Gate Production Schedule on the Home screen carousel area as a trigger condition in association with the selected Increment trigger option. • None—no trigger condition is configured. This is the default option. The following trigger conditions are available for the Reset option: • • Leading Edge Primary—the production schedule is reset to the start of the schedule when the primary product sensor detects the leading edge of a product. Trailing Edge Primary—the production schedule is reset to the start of the schedule when the primary product sensor detects the trailing edge of a product. Linx 8900 Series Ink Jet Printers - Production schedules TP1A002 - 5.1 202 Multiprint The Multiprint option allows you to create an entire production schedule that you can print from a single trigger. To use the Multiprint option, create a production schedule, or edit an existing schedule; see "Create and edit a production schedule " on page 200. At the Production Schedule Editor screen, set the Multiprint option to Yes. When you use the Multiprint option, the following properties of the production schedule are changed: l Repeat—in ‘Multiprint’ mode each message in a production schedule is printed until the repeat count reaches zero. l Increment—this defaults to ‘Every Print’ in ‘Multiprint’ mode. l All other supported triggers for the production schedule behave as configured on the Actions screen. l The inter-print distance defaults to the value set on the Advanced Line Settings screen. l The Increment and Gating options on the Actions screen are disabled. l The ‘Continuous’ print trigger option is disabled when the printer is in the ‘Printing’ state. If the printer is in the ‘Idle’ state and the ‘Continuous’ print trigger option is selected, you cannot then select a production schedule. The entire schedule is printed. If the Repeat option is set to No, printing is paused and the printer state changes to ‘Jet running’. Touch Start Printing to print the schedule again at the next print trigger. The Home screen displays the name of the currently printing message from the Production Schedule, in the message preview window. To view the printing of messages from Production Schedule, touch Home to go back to the Home screen. Manage production schedules You can manage the production schedules that are stored in the printer. You can make a copy of a schedule to use as a base for a new schedule, change the name of a schedule or delete schedules that are not needed. On the Production Schedule Store screen, select Manage to display the Manage Production Schedules screen. Select the required schedule. The following options are available: l Copy—Select to copy the selected schedule. Enter a new name for the copied schedule and touch Enter to create a copy of the schedule. l Rename—Select to rename the selected schedule. Enter the new name and touch Enter to rename the schedule. IMPORTANT NOTE When you copy or rename a schedule, you cannot use the name of an existing schedule. Set the options that you require for each message in the schedule on the Production Schedule Message Entry screen, and then touch Exit three times to save the schedule to the Production Schedule Store. To print multiple prints from a single trigger, select the production schedule that you require from the Production Schedule Store screen, and then touch Start Printing. Linx 8900 Series Ink Jet Printers - Production schedules TP1A002 - 5.1 l Delete—Select to delete the selected schedule. l Delete All—Select to delete all schedules saved in the printer. The printer displays a confirmation screen. Touch the Yes button to delete all schedules. 203 User management This section details the user account types and security information. Access control and security Printer functions and access rights User management Security options 205 205 209 210 TP1A002 - 5.1 Access control and security To prevent unauthorised printer use, printer security settings include basic and advanced options to control access to printer functions for each user. • Basic security settings include changing the PIN code of the logged in user; see "Change your PIN code" on page 74. • Advanced security settings include different options like setting inactivity logout or remembering the last login after restart. The advanced settings also allow you to change the security rights of other users, create users with Basic or Advanced security rights, or delete users; see "Printer functions and access rights" below. Printer functions and access rights Table 51 shows the printer functions available on the printer and the access rights for the default user types. When you create new users, you can touch Help on the Printer Functions screen for more information about security access rights and printer functions; see "User management" on the previous page. For information on the user types, see "Default user accounts" on page 73. Table 51 Printer functions and access rights Printer function Print control Description Basic Start, stop, and pause printing. Start and stop the jet. Advanced Perform a Jet Test Start and Jet Test Stop. Trigger a test print. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 Operator Line Manager Maintenance Engineer Production Manager Supervisor • • • • • • • • • 205 Printer functions and access rights (continued) Printer function Description Operator Maintenance Message store Message settings Basic Perform basic maintenance functions including Nozzle Flush, Nozzle Clear, Clean Touch Screen, and Clean Printhead. View Maintenance Times and Consumable History. Advanced Replace the service module. Reset Maintenance Times. Use the From Storage and Into Storage options. Set pressure manually. Use the Valve Reset option. Edit Consumable History. Remote software upgrade. Basic Select a message to print. Advanced Edit current messages and create new messages. Copy, rename, and delete messages. Delete logos. Basic and Advanced View and change Print Width, Print Delay, and Print Height. View and change selected message Print Count. View Total Print Count. Change message orientation and reset sequential numbers. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 Line Manager • Maintenance Engineer Production Manager Supervisor • • • • • • • • • • • • • • • 206 Printer functions and access rights (continued) Printer function Description Operator Line settings Printer settings Security settings Communications access Basic View and change Inter-Print Distance, Speed Mode, Encoder Pitch and Line Speed. Calculate line speed and encoder pitch. Advanced Change the print trigger. Basic Set Date and Time. Advanced Set the Language, Secondary Keyboard, and Units of Measurement. Access the Network, Communications, and Remote Fields options. Change the Warnings options and configure Power Down options. Basic Change your own PIN code. Advanced Set Inactivity Logout and Remember Last Login after Restart. Change the security rights of other users. Create users with Basic or Advanced security rights. Delete users. Basic and Advanced Create and edit RCI connections. Create and edit RS-232 connections. Create and edit SCP connections. Create and edit Remote Fields. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 Line Manager Maintenance Engineer Production Manager Supervisor • • • • • • • • • • • • • • • • 207 Printer functions and access rights (continued) Printer function Description Operator Data backup Printer upgrade Basic Back up messages, logos, and line settings. Advanced Copy messages, logos, line settings, and fields from one printer to another printer. Copy error logs from a printer Advanced Printer software remote download and upgrade via PrinterNet®. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 Line Manager Maintenance Engineer Production Manager Supervisor • • • • • 208 User management This option allows you to add, edit, and delete user accounts, and change user passwords. You can assign each user different levels of access to the printer functions available on the printer; see "Printer functions and access rights" on page 205. To access the User Management screen, touch Menu > Printer Setup > User Management. 5. You can set a level of user access for each printer function. Touch the name of a printer function (for example, "Message Store") to set security access rights for that function. The printer displays the Available Levels screen. 6. Touch the name of the level of security access rights and return to the Printer Functions screen. 7. Repeat step 5 and step 6 as necessary to add security access rights for other printer functions. 8. Touch Exit to return to the User Management screen. For information on editing PIN codes, see "Change a user account PIN code" on the next page and "Change your PIN code" on page 74. Add a user Figure 116 Enter User Name screen To add a user: 1. On the User Management screen, touch Add User to display the Enter User Name screen. 2. Enter a name for the user (Figure 116) and touch Enter to display the Enter PIN Code screen. Figure 117 Printer Functions screen 3. Enter a PIN code and touch Save. IMPORTANT NOTE Based on the user type, the PIN code must meet the following requirements: • For an Operator, it must have a minimum of four digits. • For a Supervisor, it must have a minimum of six digits. • For a user that can create other users (with Advanced security access rights for Security Settings), it must have a minimum of six digits. 4. Enter the PIN code again and touch Save. The printer displays the Printer Functions screen for the user (Figure 117). Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 209 5. Touch OK to return to the Change PIN Code screen. Edit a user To edit security access rights for an existing user: 1. On the User Management screen, touch Edit User to display the Select User screen. 2. From the list of users, touch the name of the user to edit. The printer displays the Print Functions screen. 3. Edit security access rights as shown in step 5 and 6 of "Add a user" on the previous page. Security options You can use the following options to control access to the printer functions to prevent use that is not authorised. Touch Menu > Printer Setup > Security Options to display the following options. Remember Last Login after restart Set this option to Enabled or Disabled. Delete a user If this option is set to Enabled, the last user is automatically logged in when the printer restarts. If this option is set to Disabled, touch User Login on the Main Menu screen to log in. To delete a user: 1. On the User Management screen, touch Delete User to display the Delete User screen. Remember Last Login after Restart is enabled by default. 2. From the list of users, touch the name of the user to delete. The printer displays a confirmation screen. 3. Touch Yes to delete the user, or touch No to return to the Delete User screen. Change a user account PIN code To change a PIN code for an existing user: 1. On the User Management screen, touch Change PIN Code to display the Change PIN Code screen. Inactivity logout Set this option to Enabled or Disabled. If this option is set to Enabled, the printer logs out the current user and displays the Home screen if the printer is not active for a set period; see "Inactivity timeout" on the next page. To log in again, touch User Login on the Main Menu screen; see "Log in to the printer" on page 74. 2. From the list of users, touch the name of the user to edit. The printer displays the Enter New PIN Code screen. 3. Enter a new PIN code for the user and touch Save. 4. Enter the new PIN code again and touch Save. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 210 Inactivity timeout If this option is set to Enabled you can set a timeout period between 1 minute and 60 minutes. When the timeout period expires, the printer logs out the current user and displays the Home screen. To log in again, touch User Login on the Main Menu screen; see "Log in to the printer" on page 74. Linx 8900 Series Ink Jet Printers - User management TP1A002 - 5.1 211 Printer communications This section details the printer communication and network settings. Set the printer name Set the printer serial number Network settings Wireless settings PrinterNet® settings Virtual Network Computing (VNC) (Remote Control) settings 213 213 213 214 217 217 TP1A002 - 5.1 Set the printer name 2. Use the following to configure parameters for Ethernet communications over a network: • DHCP—the DHCP (Dynamic Host Configuration Protocol) option controls how the IP address of the printer is assigned. If this is disabled (Figure 119) you can assign a static IP address for the printer. Your network administrator supplies this IP address. If this option is enabled (Figure 118), the printer requests a dynamic IP address from the host device during the power-up sequence. • Host Name—the default Host Name for the printer is ‘LINX8900_’, or ‘LINX8950_’, followed by the UNIC code of the printer (for example, “LINX8900_000012bebf90”). To assign another name to identify the printer on the network, touch Host Name to display the Enter Host Name screen and enter a name. • Static IP Address—this option is available if the DHCP option is disabled. Touch the button to display the Static IP Address screen and enter the IP address supplied by your network administrator. Set the printer serial number • Dynamic IP Address—the Dynamic IP Address is displayed if the DHCP option is enabled. You cannot edit this value. To change the printer serial number: • Subnet Mask—this option is available if the DHCP option is disabled. The Subnet Mask is a mask that assigns an IP address to a given subnet on the network. An IP address has two components—the network address and the host address. The format depends on the type of IP address assigned. Contact your network administrator for more information. • MAC Address—the Media Access Control (MAC) address is an address that identifies network hardware. The printer software automatically detects the MAC address. You cannot edit this value. • Default Gateway—this option allows you to specify a default gateway that allows the printer to access the internet instead of a Local Area Network (LAN). The default setting is blank. Touch Default Gateway to enter the IP address of the gateway in the format xxx.xxx.xxx.xxx. If DHCP is enabled and a default gateway is specified, the printer uses this The default printer name is the same as Host Name of the printer (see "Network settings" below). You can enter another name to identify the printer (for example, to identify back-ups of printer data that you use on other printers). To change the printer name: 1. Touch Menu > Printer Setup > Installation. 2. On the Installation screen, touch Printer Name. The Enter Printer Name screen is displayed. 3. Enter a name for the printer and touch Enter. 4. The printer displays the Installation screen with your entered printer name displayed on the Printer Name. 1. Touch Menu > Printer Setup > Installation. 2. On the Installation screen, touch Printer Serial Number. The Enter Serial Number screen is displayed. 3. Enter a serial number for the printer and touch Enter. 4. The printer displays the Installation screen with your entered serial number displayed on the Printer Serial Number. Network settings To change the network settings: 1. Touch Menu > Printer Setup > Network Settings. Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 213 address in preference to the address that is supplied by DHCP. If DHCP is not enabled, the printer only uses a default gateway if a default gateway address is specified. • Name Server IP Address—this option is available if the DHCP option is disabled. It is used to link the domain name used for a network (for example, linxglobal.com) to an IP address to correctly route data to the network. Touch Name Server IP Address to enter the IP address of the name server in the format xxx.xxx.xxx.xxx. • Domain Name —this option is available if the DHCP option is disabled. It allows you to enter a memorable public domain name for your network. Touch Domain Name and enter your chosen domain name. Figure 119 DHCP disabled Figure 118 DHCP enabled Wireless settings The printer can be connected to a wireless network if a wired Ethernet connection is not available. If both are available, wired Ethernet connections have priority. The printer must be fitted with a wireless USB dongle (Figure 120) to enable connection to a wireless network. Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 214 Figure 120 Linx PrinterNet® Wireless Dongle and Cap Fitment Figure 121 Wireless Settings screen IMPORTANT NOTE Linx offers certified wireless USB dongles and optional dongle caps to maintain IP68 rating if required. Contact your local Linx distributor for more information. Use of non-Linx certified USB wireless dongles can result in unexpected and undesirable printer behaviour. See "Wireless driver support" on page 217. 2. Use the following to configure parameters for wireless operation: • Network Name (SSID)—an SSID (Service Set Identifier) is the primary name associated with a wireless local area network. Printers use this name to identify and join wireless networks. To define the SSID, touch Network Name (SSID) to display the Enter Network Name screen and enter the SSID, then touch Enter to confirm. • Password—enter the password for the selected network (8-64 characters; accessible without having to enter the network name first). To enter a password, touch Password to display the Enter Password screen and enter the password, then touch Enter to confirm. The password is visible when entering it for the first time or when re-entering from an empty password. It is not possible to view the password in plain text once it has been specified. • Allow Connection to Non-Secure Network—the user can agree or disagree to the connection to a non-secure wireless network. See "Allowing connection to non-secure networks" on the next page. IMPORTANT NOTE Wireless settings must be configured before use. Configuration of wireless settings requires Supervisor level access. IMPORTANT NOTE Check with the IT administrator that the network name (SSID) is not hidden as this will prevent the printer connecting. To change wireless settings: 1. With a wireless USB dongle fitted, touch Menu > Printer Setup > Network > Wireless Settings to display the Wireless Settings screen (Figure 121). Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 215 • Country— there are different regional regulations for the use of wireless networks. The printer supports specific wireless frequency ranges and maximum power output for each of those ranges defined for each country. By default, Automatic is selected meaning the printer attempts to identify the country by querying the external IP address (if successful the ALPHA-2 ISO country code is also displayed). To specify the country manually, touch Country to display the Country screen then select the country code. If the country is explicitly selected, only the country code will be displayed. Table 52 Allow Connection to Non-Secure Network settings Setting Password and Network Name (SSID) No (default) Cannot be zero length strings If previously set to Yes and Network Name (SSID) or Password are unset, a warning is displayed stating that you do not have authorisation to connect to a non-secure wireless network. Touch OK to confirm and then specify a valid network name and password. If you DO NOT specify a valid network name and password, on every power up, a warning is displayed stating you have not authorised connection to a non-secure wireless network. Follow the on-screen guidance. Yes Can be zero length strings A warning is displayed asking for confirmation that you want to allow connection to a non-sure wireless network. Touch Yes to confirm or No to cancel. Allowing connection to non-secure networks Non-secure is deemed to be either Network Name (SSID) or Password being unset (see Table 52). Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 Warning and action 216 Wireless driver support 1 The following wireless USB adapter drivers are currently supported : • Realtek™ RTL8192EU • Ralink™ RT5370 PrinterNet® settings Linx PrinterNet is a cloud-based solution which provides remote monitoring and control of Linx printers. The printer is installed with an "Edge Server" which connects to the PrinterNet cloud server and reports printer data in real-time. It also enables remote system software upgrade (see "Remote software upgrade" on page 275). IMPORTANT NOTE The printer must be connected to a LAN or the internet to enable a PrinterNet connection (either by Ethernet cable or wireless connection). To configure network settings, touch Menu > Printer Setup > Network Settings. • Reset to Default —reset edge server settings to the factory defaults. • Reconnect—only supported when the running the latest PrinterNet™ Platform V2 (ARLO) Edge Server. An attempt to connect to the PrinterNet cloud server will be made for a maximum of five power cycles. Once the limit has been reached, the Reconnect option is enabled and the edge server will run at power on ONLY to support time synchronisation (it will NOT attempt cloud server connection and runs in idle mode). Select Reconnect to re-start connection attempts for a further five power cycles. Virtual Network Computing (VNC) (Remote Control) settings The printer includes a Virtual Network Computing (VNC) server. The printer can be controlled remotely using PrinterNet® or a VNC client by connecting to the VNC server over a LAN (Local Area Network) or the internet. IMPORTANT NOTE Please note that this functionality is ONLY supported on printers that have a PrinterNet subscription. IMPORTANT NOTE Configuration of PrinterNet settings requires Supervisor level access. Configuring VNC settings To view PrinterNet settings: 1. Touch Printer Setup > PrinterNet to display the PrinterNet screen. On the Home screen, touch Printer Setup > Security Options to display the Security Options screen (Figure 122). 2. The following is shown: • Server—PrinterNet cloud server currently connected. • EMS version—Edge server version installed on the printer. 1Subject to change; contact your local Linx distributor for the latest information. Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 217 Figure 122 Security Options screen IMPORTANT NOTE Remote Control is always set to Off when a machine is started. If Remote Control is set to Off whilst a VNC client is connected, the connection will stop instantly. VNC Password IMPORTANT NOTE Setting a password is optional but is recommended to improve security. There is no password set by default. If a password is already set, it does not appear when the Enter VNC Password screen is displayed. To set or reset a password that is displayed when a VNC client connects: 1. Touch VNC Password to display the Enter VNC Password screen. 2. Enter a new password and touch Enter. IMPORTANT NOTE The printer must be connected to a LAN or the internet to enable remote control (either by Ethernet cable or wireless connection). To configure network settings, touch Menu > Printer Setup > Network Settings. Clear VNC Password Touch Clear VNC Password to clear the password that is currently set. There is no on-screen feedback from the printer after this has been completed. IMPORTANT NOTE Configuration of VNC settings requires Supervisor level access. VNC connection timeouts Remote Control If this option is set to On, the printer can be accessed remotely via a VNC client (subject to timeouts; see "VNC connection timeouts" below). Set to Off to disable remote access. • • • Linx 8900 Series Ink Jet Printers - Printer communications TP1A002 - 5.1 Access timeout—the Remote Control option will revert to Off if a VNC client connection has not been made 5 minutes after the Remote Control option has been set to On. Connection timeout—once a connection has been made by a VNC client, the Remote Control option will revert to Off automatically after 60 minutes of client inactivity. After either timeout has expired, Remote Control must be set to On again to enable a subsequent VNC client connection. 218 Import/Export data This section details for importing and exporting data. USB connection Copy messages, line settings, graphics, and production schedules Back up and restore printer settings Output Logging Downtime Logging 220 220 223 228 230 TP1A002 - 5.1 USB connection You can use the USB connection of the printer to save messages, graphics, and line settings between the printer and a USB memory device. You can also use the USB connection to backup, restore or transfer the printer settings to a memory device. You can restore the settings to the same printer, or transfer the settings to another printer. You must insert a USB memory device into the USB connector on the printer before you can perform any of these functions. IMPORTANT NOTE The copy, backup and restore functions are available in the ‘Idle’ state. Copy functions are also available in the ‘Jet Running’ state. These functions are not available in the ‘Printing’ state. CAUTION Risk of failure of operation Linx recommends that you use a memory device of 512 MB to 32 GB capacity formatted with the FAT32 file system to save and copy messages, and back up and restore printer settings. Do not use a memory device that is near its memory capacity. A memory device that becomes full during a save and copy operation, or back up and restore operation, can cause the operation to fail. You need Advanced security access rights to copy messages, graphics, line settings, and fields from one printer to another printer; see "Printer functions and access rights" on page 205. Copy messages, line settings, graphics, and production schedules IMPORTANT NOTE Make sure that you read and understand the information in "USB connection" above before you start. Copy messages to USB To copy messages from the printer to a memory device: 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. 2. Touch Copy Messages to USB to display the Copy Messages to USB screen. The printer displays a list of messages that are saved in the printer. 3. Use the scroll bar to move through the list of messages. 4. To select messages to copy: • Touch the name of the required message in the list. The printer displays a confirmation screen. Touch the Yes button to select that message and return to the Copy Messages to USB screen. Touch the No button to cancel the selection and return to the Copy Messages to USB screen. A check mark appears in the box to the left of the message name if the message is selected. or: When you insert a USB memory device, the USB icon is displayed in the printer status bar ("Printer status bar" on page 38). Touch the box to the left of the name of the required message. A check mark appears in the box to the left of the message name to show that the message is selected. To deselect a message, touch the box to the left of the name of the required message. The check mark in the box to the left of the message name is removed. Linx 8900 Series Ink Jet Printers - Import/Export data 220 TP1A002 - 5.1 • • To select all messages, touch the box labelled “Select all files for Copy”. Check marks appear in all the boxes to the left of all the message names. To deselect all messages, touch the box labelled “Select all files for Copy” again. The check marks in all the boxes to the left of the message names are removed. The Copy is enabled when a message is selected. 5. Touch Copy to copy the selected messages to the memory device. If the memory device contains a file that has the same name, you can do one of the following: • Overwrite the file on the memory device (touch the Yes button on the confirmation screen. To cancel the copy operation for that file, touch the No button). • Overwrite all files on the memory device (select the “Remember my decision for existing files” box and then touch the Yes button on the confirmation screen. To cancel the copy operation for all files, select the “Remember my decision for existing files” box, and then touch the No button). When the copy operation is complete, the printer displays a confirmation screen. The Backup & Restore screen is displayed. 2. Touch Copy Messages from USB to display the Copy Messages from USB screen. The printer displays a list of messages that are saved on the memory device. 3. Use the scroll bar to move through the list of messages. You can select messages to copy as shown in step 2 of "Copy messages to USB" on the previous page. 4. Touch Copy to copy the selected messages to the printer. If the printer contains a file that has the same name; see step 3 of "Copy messages to USB" on the previous page for information on how you can overwrite the file. When the copy operation is complete, the printer displays a confirmation screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 5. Touch Exit to return to the Copy Messages from USB screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 6. Touch Exit to return to the Copy Messages to USB screen. Copy line settings to USB To copy line settings from the printer to a memory device: 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. Copy messages from USB To copy messages from a memory device to the printer: 2. Touch Copy Line Settings to USB to display the Copy Line Settings to USB screen. The four available printer lines are displayed. 1. Touch Menu > Backup & Restore. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 221 3. Use the same method to select line settings given in step 2 of "Copy messages to USB" on page 220. 4. Touch Copy to copy the selected line settings to the memory device. When the copy operation is complete, the printer displays a confirmation screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 5. Touch Exit to return to the Copy Line Settings to USB screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 5. Touch Exit to return to the Copy Line Settings from USB screen. Copy graphics to USB To copy graphics (for example, logos) from the printer to a memory device: 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. Copy line settings from USB To copy line settings from a memory device to the printer: 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. 2. Touch Copy Line Settings from USB to display the Copy Line Settings from USB screen. The lines saved on the memory device are displayed. 3. You can use the same method to select line settings to copy as you do for messages as shown in step 3 of "Copy messages to USB" on page 220. 4. Touch Copy to copy the selected line settings to the printer. When the copy operation is complete, the printer displays a confirmation screen. 2. Touch Copy Graphics to USB to display the Copy Graphics to USB screen. The printer displays a list of graphics that are saved in the printer. You can use the same method to select graphics to copy as you do for messages as shown in step 2 of "Copy messages to USB" on page 220. 3. Touch Copy to copy the selected graphics to the memory device. When the copy operation is complete, the printer displays a confirmation screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 4. Touch Exit to return to the Copy Graphics to USB screen. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 222 3. The printer displays a list of logos and graphics stored on the computer. Copy graphics from USB To copy graphics (for example, logos) created on a computer from a memory device to the printer: 4. Touch the name of a logo or graphic to delete the file. 5. Touch Yes to delete the file, or touch No to return to the Delete Logo screen. 6. Touch Exit to return to the Message Store screen. 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. 2. Touch Copy Graphics from USB to display the Copy Graphics from USB screen. The printer displays a list of graphics that are saved in the memory device. 3. You can use the same method to select graphics to copy as you do for messages as shown in step 2 of "Copy messages to USB" on page 220. 4. Touch Copy to copy the selected graphics to the printer. When the copy operation is complete, the printer displays a confirmation screen. IMPORTANT NOTE If a copy operation fails for any other reason (for example, if the operation is cancelled by the operator or if the memory device becomes full), the printer displays an information message. Touch Exit to return to the previous screen. 5. Touch Exit to return to the Copy Graphics from USB screen. Copy production schedules to and from USB You can use the Copy Production Schedules to USB and Copy Production Schedules from USB options to copy production schedules to and from the printer with a USB memory device. This functionality is the same as when you copy messages to and from the printer (see "Copy messages to USB" on page 220 and "Copy messages from USB" on page 221). IMPORTANT NOTE Productions schedules are saved in the /home/Linx/Messages folder of the USB memory device. The messages that form the production schedule must be saved separately. Back up and restore printer settings IMPORTANT NOTE Make sure that you read and understand the following information before you back up or restore printer settings. Delete a graphic You can delete logos or graphics copied to the printer with a USB memory device. To delete a logo or graphic: 1. On the Home screen carousel area, touch Message Store. 1. On the Message Store screen, touch Store to display the Store screen. 2. Touch Delete Logo to display the Delete Logo screen. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 223 CAUTION Risk of printer software damage Do not remove the memory device until a backup and restore operation is complete. If you remove the memory device before an operation is complete, you can cause permanent damage to your printer software. You can use a memory device to make a backup of the printer settings. You can restore the printer settings to the same printer, or transfer printer settings to another printer. You can back up printer settings from more than one printer to the same memory device. A backup is saved to the memory device and identified by a name that shows the date and time of the backup in the format ‘YYYY-MM-DD at HH.MM: SS’. For example, ‘2022-07-29 at 10:29:03’. The printer identifies a backup from another printer with the default printer name from the Installation screen, and then the date and time of the backup. The default printer name is ‘LINX89xx_’, followed by the UNIC code of the printer (for example, ‘LINX8900_000012bebf90’). You can change the printer name used to identify backups on the Installation screen; see "Set the printer serial number" on page 213. You can back up the following printer settings: • All messages and fields • System parameters, including shaft encoder configuration and print counts • Logos • Date formats • Trigger events • Printhead parameters (for each supported printhead) • Message orientations Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 • Sequential number fields • User interface configuration • Printer configuration code • Security level passwords, security configuration and current security level • Network settings • Production schedules You can restore the full range of printer settings shown in the preceding list to a printer with the same serial number code as the backup. If the printer has a different serial number code than the backup, you cannot restore the following printer settings to that printer from the backup: • Print count • Printhead parameters (for each supported printhead) • Printer configuration code • Maintenance times • Network settings See "Restore a printer from a memory device" on the next page for more information. IMPORTANT NOTE When you restore messages, graphics, and line settings you must make sure that these files are in either the root folder of the USB memory device (>/mnt/usb) or the Linx/89xx/, as applicable. 224 Back up a printer to a memory device To back up printer settings from a printer to a memory device: 1. Touch Menu > Backup & Restore. The Backup & Restore screen is displayed. 2. Touch Backup Printer to USB, then Start to begin the backup. Restore a printer from a memory device IMPORTANT NOTE When you restore a printer from a memory device, all previous printer settings on the printer are overwritten. A progress bar shows the progress of the operation. Before you begin; see "Back up and restore printer settings" on page 223 for more information about which printer settings you can restore from backups. When the backup operation is complete, the printer displays a confirmation screen. To restore printer settings from a memory device to a printer: 1. Touch Menu > Backup & Restore. IMPORTANT NOTE You can touch Stop to cancel the backup operation. A confirmation screen shows that the backup failed. 3. Touch Exit to return to the Backup & Restore screen. 4. Touch Restore Printer from USB to show a list of backups from the current printer; see "Restore a printer from a memory device" below. The Backup & Restore screen is displayed. 2. Touch Restore Printer from USB to display the Restore Printer from USB screen. The screen shows a list of the backups that are saved from the current printer. 5. Touch Other Printer to show a list of current backups from other printers. IMPORTANT NOTE If a backup operation fails for any other reason (for example, if the memory device becomes full), the printer displays an information message. The backup is identified on the memory device as not complete and you cannot restore that backup to the printer. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 225 Figure 123 Restore Printer from USB screen: backups Each backup is identified by the name of the printer used to save the backup. The backups are shown in order of date and time (oldest backup first). Touch Other Printer to show any backups that are saved from other printers: • • The printer displays a list of backups. Each backup is identified by the name of the printer used to save the backup. The backups are shown in order of date and time (oldest backup first). Touch the This Printer button to return to the list of backups from the current printer. 3. If necessary, use the scroll bar to move down the list to find the required backup, and then touch the name of the backup to display the Restore Printer from USB screen. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 Figure 124 Restore Printer from USB screen: start restore 4. Touch Start to restore the printer. A progress bar shows the progress of the operation. Touch the Exit button to cancel the restore operation and return to the Restore Printer from USB screen You can touch Stop to cancel the restore operation. A confirmation screen shows that the restore failed. When the restore operation is complete, the printer displays a confirmation screen. You are asked to restart the printer to complete the changes. IMPORTANT NOTE If a restore operation fails for any other reason, the printer displays an information message. Touch Exit to return to the Restore Printer from USB screen. 226 5. Touch Yes to restart the printer and apply any changes. Touch No to restart the printer at a later time. When the printer restarts after a restore operation, the printer displays an information screen to confirm that the printer was updated after a restore operation. 6. Touch OK on the information screen to display the Home screen. Export Log • The end time of a downtime event. • The production line associated with the downtime event. Any field that is not applicable is left blank in the log file. Output logging data appears first in the log, followed by downtime logging data. The log is not chronological, but you can export the .csv file to a spreadsheet program, and then sort entries by date and time. The two-letter codes for log entries are as follows: This option allows you to export a log file, in Comma Separated Variable (.csv) format, of any information recorded by the Downtime Logging and Output Rate options on the printer. For more information; see "Output Logging" on the next page and "Downtime Logging" on page 230. Table 53 Export log code descriptions Log type code Condition Description To begin export, insert a USB memory device, then touch Menu > Backup & Restore > Export Log to export the log information to the device. When the export is complete, touch Exit to return to the Backup & Restore screen. PL Log every 15 minutes Periodic log MC Message selected for printing Message log The exported log file is saved to the root directory of the USB memory device with a file name in the format ‘PrinterSerialNumber_PrinterLog_YYYY-MM-DD_hhmm-ss.csv’ (for example, ‘AA521_PrinterLog_2015-07-25_08-48-27.csv’), where the ‘PrinterSerialNumber’ is the printer serial number, as shown on the Installation and System Information screens and ‘YYY-MM-DD_hh-mm-ss’ is the year-month-day-hour-minute-second that the log was created. DC Printer date/time changed Date/time change SP Print started System printing NP Print stopped Not printing TC Target rate changes Target change Each line of the exported file represents an entry from either the Output Rate log or the Downtime Logging log. The log includes the following fields: • A two-letter code that represents the entry type as shown in Table 53. Diagnostic Log • A date/time when either the output rate event occurred or the downtime event started (in the format ‘dd-MM-YYYYThh:mm:ss’). You may be asked to use this option by your local Linx Distributor to diagnose any problems with the printer. • The message selected for output rate measurement. • The target output rate (in prints per hour). • A description of the output rate event or downtime event. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 227 • Current Output Rate—shows the current output rate of the printer (prints per hour). This option is for display only; you cannot select the option or change the value on the Target Methods screen. Printer consumables logs are saved in a backup when you perform a printer back up. • Estimated End Time—shows the estimated end date and time of the current print job. This option is for display only; you cannot select the option or change the value. Output Logging • Current Target Method—shows the current selected target method used to measure output. Select from the following options: Consumables Logs for Backups This option is available on the Home screen carousel area and allows you to set output targets for print jobs. • None—no measure of print output used. • End Time—allows you to set an end time for the current print job to measure output. • Output Rate—allows you to enter a target rate (prints per hour) for the current print job to measure output. If required you can remove it; see "Customise Home Screen" on page 85. IMPORTANT NOTE The text for this option button the carousel area appears as Current Rate, Prints/Hour, Estimated End Time or Current End Time, depending on the output target method. • The button background colour indicates the current output status; see "Output status option button" on the next page. Target End Time—enter the required target date and time for completion of the print job. This option is only available if you select the End Time target method. The target date and time you can enter is calculated from the number of items that remain to be coded, as follows: • Minimum date and time = [current date and time + items remaining)/maximum print rate. On the Home screen carousel area, touch the Option button to display the Output Rate screen. • Maximum date and time = (current date and time + items remaining)/minimum print rate. Touch Current Target Method to select a target method to monitor printer output. • The minimum allowed print rate is 1 print per hour. • The maximum allowed print rate is 90000 prints per hour. Output Rate screen • Total Items to Code—enter the number of items required to be coded before your selected target end time. This option is only available if you select the End Time target method. • Items Remaining—allows you to make running changes to the number of items that remain to be coded before your selected target end time, for example, to make sure that a target output is maintained. Enter the revised The options available on the Output Rate screen vary depending on the target method. The default value for Current Target Method, Reset Batch Count, and Prompt options is None. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 228 number of items to be coded. This option is only available if you select the End Time target method. • Target Rate—enter a value for the output rate of between 1 and 90000 prints per hour. This option is only available if you select the Output Rate target method. • Reset Batch Count—use this option to reset the batch print count when certain conditions are met. The following options are available on the Reset Options screen: • Output status option button The background colour of the option button on the carousel area indicates the current output status of the printer, as shown in Table 54. Table 54 Printer output status Current Target Method Current Output Status Background Colour • None—the batch print count is never reset automatically. You can reset it manually. • Message Selected—the batch print count is reset when a message is selected for printing. End Time or Output Rate On target White • Start Print—the batch print count is reset when you start a print. Green Message Selected or Start Print—the batch print count is reset when a message is selected for printing or when you start a print. End Time or Output Rate Ahead of target • End Time or Output Rate Behind target Red None On target/Ahead of target/Behind target White Prompt—use this option to display a dialog to remind you to set a target end time or target rate when certain conditions are met. The following options are available on the Prompt Options screen: • None—no prompt is displayed. • Message Selected—you are prompted when a message is selected for printing. • Start Print—you are prompted when you start a print. • Message Selected or Start Print—you are prompted when a message is selected for printing, or when you start a print. • Screen Saver—-use this option to go to the Screen Saver Menu screen. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 Output rate logging The printer saves a log of output information in Comma Separated Variable (.csv) format, which you can export to a USB memory device. The log entry contains the following information: • Log type. See "Export Log" on page 227. • Date and time. • Message name. 229 • Print count. • Target rate. Add a log entry • Actual rate. To add a log entry: The log entry is in the format ‘Log Type, Date-Time, Message Name, Print Count, Target Rate, Actual Rate’. For example: 1. On the Home screen carousel area, touch Downtime Logging to display the Add Log Entry screen. PL, 12-07-2015T09:00:00, BEST BEFORE, 10, 30, 35 2. Touch Add or Delete Reason to display the Add or Delete Reason screen. That is, a periodic log entry, recorded at 9 am on the 12th of July 2015 for the message “Best Before”, where the print count is 10, and the target and actual print rates are 30 and 35, respectively. A new log entry is produced when the following conditions are met: • Every 15 minutes (00, 15, 30, and 45 minutes past the hour). • The current message is changed. • Printing starts or stops. • The target rate changes. • The printer date or time changes. 3. Touch Add button and enter a reason for the production downtime (for example, “SPILLAGE” or “LINE BREAKDOWN”). The printer displays the Add Log Entry screen with your entries. 4. Touch an entry to add a start time for that downtime reason (the value defaults to the current time, but you can edit the value if required), and then touch Save. The printer displays the New Downtime Entry screen with details of your entry (Figure 125). Figure 125 New Downtime Entry screen Downtime Logging Downtime Logging is available on the Home screen carousel area, but if required, can be removed; see "Carousel area button options" on page 86. You can record details of production downtime, and view and download the information as a log. For more information about how to export log information to a USB memory device, see "Import/Export data" on page 219. This option is only visible if a user is logged in to the printer. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 230 5. Touch Exit to save the reason without an associated duration, or touch Stop to add a stop time to record the duration of the downtime. Figure 126 Edit Log Entry screen 6. If you touch Stop, enter the stop time (the value defaults to the current time, but you can edit the value if required), and then touch Save. The printer displays the Home screen. Delete a log entry IMPORTANT NOTE You must have Advanced security access rights to delete a log entry. To delete a log entry: 1. On the Add Log Entry screen, touch Add or Delete Reason to display the Add or Delete Reason screen. 2. Highlight the required entry, and then touch Delete . The printer displays a confirmation screen. Automatic Logging 3. Touch Yes to delete the reason. This option allows you to configure automatic logging of printer fault messages. View log entries Settings are retained over a printer power cycle, but not after a printer upgrade. To view the downtime log: 1. On the Add Log Entry screen, touch View Log to display the Downtime Log screen. The screen displays all recorded downtime events in chronological order (most recent first), with the date and time of the event, the production line number, and the duration of the downtime. 2. Touch an entry to display the Edit Log Entry screen, where you can edit or delete entries (Figure 126). Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 On the Home screen carousel area touch Downtime Logging > View log > Automatic Logging to display the Automatic Logging screen. The following options are available: • Automatic Log Timeout—if this option and the Automatic Log Faults options are set to Yes, the printer automatically starts logging if there have been no prints during the period specified in the Timeout option. Default setting is No. 231 • Timeout—if the Automatic Log Timeout option is set to Yes, you can specify a timeout period of between 1 and 30 seconds, after which automatic logging starts. When this period expires, a log entry is added with the text Timeout exceeded - Not Printing, and a timestamp that shows when the entry was added. Default setting is 10 seconds. • Automatic Log Faults—if this option is set to Yes, automatic logging of printer faults is enabled. The fault text is logged with a timestamp that shows when the fault occurred. Default setting is No. You can delete, but not edit, automatic log entries on the Edit Log Entry screen. Log formats for Daylight Saving Time (DST) adjustment If Daylight Saving Time (DST) adjustment is enabled, output rate and downtime logs are created in the following formats (where [+|-] is the offset from the printer UTC based on the currently selected locale): • Output rate logs: DD-MM-YYYTHH:MM:SS[+/-]HH:MM • Downtime logs: DD/MM/YYYY HH:MM:SS[+|-]HH:MM All other printer logs use a [+|-]HH:MM:SS format. Linx 8900 Series Ink Jet Printers - Import/Export data TP1A002 - 5.1 232 Parallel I/O This section details how to set up and configure the parallel input and output options. Set up the Parallel I/O Input connections Output connections Parallel I/O connector 234 246 247 247 TP1A002 - 5.1 The printer includes support for optional Parallel Input/Output (I/O) hardware, which introduces basic remote monitoring and control functionality. A remote host device (PLC or computer) can be used to control the printer or to monitor the printer status. The Parallel I/O unit has eight inputs and eight outputs. Inputs (see "Input actions" on page 244) can be assigned, singularly or in groups, to a number of printer functions. For example: • Trigger print • Start print • Pause print • Stop print • Latch • Inhibit print • Pause Print/Start Print from a single input • Reset Warnings • Numeric remote field Set up the Parallel I/O You can select Parallel I/O input and output options from the Printer Setup screen. To set up a Parallel I/O: 1. Touch Menu > Printer Setup. 2. On the Printer Setup screen, touch PIO to display the PIO Configuration Selection screen (Figure 127). Figure 127 PIO Configuration Selection screen Outputs (see "Output actions" on page 245) can indicate a range of printer conditions. For example: • Jet Stopped • Jet Running • Ready to Print • Failure • Warning • Ink or Solvent Low • Online • Printing • Print End 3. Select a configuration from the list. The individual configurations from 1 to 6 are shown in Table 55 to Table 60. Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 IMPORTANT NOTE Parallel I/O functionality is always enabled in each configuration. 234 Table 55 Configuration 1 Data Inputs/Outputs Configuration Notes/Details Detection Option After inputs are steady Steady time 10 ms Type Source Not Inverted Input signal Input actions Input range Inputs 1 to 6 Combination/action Input 1 Inhibit Print Input 2 Trigger Input 3 Start Print Input 4 Pause Print Input 5 Stop Print Input 6 Reset Warnings Output actions Output 1 Print Ready Source, Not Inverted, Constant Output 2 Jet Stopped Source, Not Inverted, Constant Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 235 Configuration 1 (continued) Data Inputs/Outputs Configuration Notes/Details Output 3 Print End Source, Not Inverted, Single Pulse 1s Output 4 Failure Source, Not Inverted, Constant Output 5 Warning Source, Not Inverted, Constant Output 6 Ink or Solvent Cartridge Empty Source, Not Inverted, Constant Output 7 Online Source, Not Inverted, Constant Output 8 Jet Stopping Source, Not Inverted, Constant Configuration Notes/Details Table 56 Configuration 2 Data Inputs/Outputs Detection Option After inputs are steady Steady time 10 ms Type Source Not Inverted Input signal Input actions Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 236 Configuration 2 (continued) Data Inputs/Outputs Configuration Input range Inputs 1 to 2 Combination/action Input 1 Inhibit Print Input 2 Trigger Notes/Details Input 5 to 7 Input 5 Stop Print Input 6 Reset Warnings Input 7 Start/Pause Print Output actions Output 1 Print Ready Source, Not Inverted, Constant Output 2 Jet Stopped Source, Not Inverted, Constant Output 3 Print End Source, Not Inverted, Single Pulse 1s Output 4 Failure Source, Not Inverted, Constant Output 5 Warning Source, Not Inverted, Constant Output 6 Ink or Solvent Cartridge Empty Source, Not Inverted, Constant Output 7 Online Source, Not Inverted, Constant Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 237 Configuration 2 (continued) Data Inputs/Outputs Output 8 Configuration Notes/Details Jet Stopping Source, Not Inverted, Constant Configuration Notes/Details Table 57 Configuration 3 Data Inputs/Outputs Detection Option After inputs are steady Steady time 10 ms Type Source Not Inverted Input signal Input actions Input range Inputs 1 to 2 Combination/action Input 1 Inhibit Print Input 2 Trigger Input 3 to 8 00000100 to 10000000 Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 Numeric Remote Field 238 Configuration 3 (continued) Data Inputs/Outputs Configuration Notes/Details Output actions Output 1 Unassigned Output 2 Unassigned Output 3 Unassigned Output 4 Unassigned Output 5 Unassigned Output 6 Unassigned Output 7 Unassigned Output 8 Unassigned Table 58 Configuration 4 Data Inputs/Outputs Configuration Notes/Details Detection Option After inputs are steady Steady time 10 ms Input signal Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 239 Configuration 4 (continued) Data Inputs/Outputs Type Configuration Notes/Details Sink Not Inverted Input actions Input range Inputs 1 to 5 Combination/action Input 1 Inhibit Print Input 2 Start/Pause Print Input 3 Start Print Input 4 Reset Warnings Input 5 Stop Print Output actions Output 1 Online Source, Not Inverted, Constant Output 2 Print End Source, Not Inverted, Single Pulse 1s Output 3 Online Sink, Not Inverted, Constant Output 4 Print End Sink, Not Inverted, Single Pulse 1s Output 5 Unassigned Output 6 Unassigned Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 240 Configuration 4 (continued) Data Inputs/Outputs Configuration Output 7 Unassigned Output 8 Unassigned Notes/Details Table 59 Configuration 5 Data Inputs/Outputs Configuration Notes/Details Detection Option After inputs are steady Steady time 10 ms Type Source Not Inverted Input signal Input actions Input range Inputs 1 to 5 Combination/action Input 1 Inhibit Print Input 2 Start/Pause Print Input 3 Start Print Input 4 Reset Warnings Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 241 Configuration 5 (continued) Data Inputs/Outputs Configuration Input 5 Stop Print Notes/Details Output actions Output 1 Online Source, Not Inverted, Constant Output 2 Print End Source, Not Inverted, Single Pulse 1s Output 3 Online Sink, Not Inverted, Constant Output 4 Print End Sink, Not Inverted, Single Pulse 1s Configuration Notes/Details Table 60 Configuration 6 Data Inputs/Outputs Detection Option After inputs are steady Steady time 10 ms Type Sink Not Inverted Input signal Input actions Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 242 Configuration 6 (continued) Data Inputs/Outputs Configuration Output range Outputs 1 to 8 Combination/action Input 1 Inhibit Print Input 2 Trigger Input 3 Unassigned Input 4 Unassigned Input 5 Unassigned Input 6 Unassigned Input 7 Unassigned Input 8 Unassigned Notes/Details Output actions Output 1 Printing Source, Not Inverted, Constant Output 2 Ink or Solvent Cartridge Empty Source, Not Inverted, Constant Output 3 Warning Source, Not Inverted, Constant Output 4 Failure Source, Not Inverted, Constant Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 243 IMPORTANT NOTE Detection Trigger Print Input does not support gating events. You must make sure that the printer can detect the state of the input signal correctly as electrical noise or timing problems can cause an error. The configurations above all use the After Inputs are Steady action. The input voltage on the selected input is held in the new state for a minimum period or ‘steady time’ of 10 milliseconds to make sure that the input signal is detected correctly. Start Print If the printer is not in the ‘Jet Running’ state, the printer performs a normal jet start. When the jet starts, a print starts. If the printer is already in the ‘Jet Running’ state, a print starts. For more information, see "Printing messages" on page 71. Input signal The following signals are available: • Inverted or Not Inverted sets the polarity for each input signal. • Input Sink or Input Source connects either of two types of input signal: • Sink—pulls to 0 V • Source—pulls to 24 V Pause Print This action pauses any print and the printer enters the ‘Jet Running’ state. This action can be used if you do not need to shut down the printer. For more information, see "Pause printing" on page 71. Stop Print If the printer is in the ‘Printing’ state, any print is stopped, and the printer performs a normal jet stop. Input actions The following actions are available: Trigger Print To use the Parallel I/O option to trigger a remote print: 1. On the Home screen carousel area, touch Line Settings > Advanced to access the Advanced Line Settings screen. If the printer is not in the ‘Jet Running’ state, this action has no effect (that is, you are not prompted to power down the printer). IMPORTANT NOTE This action also initiates a printer shutdown if the Power Down option is enabled. 2. Set one of the inputs to Trigger Print Input. This action is used simultaneously with the Manual Trigger option to reset or increment sequential number and sequential text fields, and production schedules. Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 244 When the signal is detected as being active, the following actions occur: Latch This action is associated with a specific input. When the input is high, all other inputs are latched, locked, and stored. Inhibit Print • If the System Events screen is currently displayed, the signal is dismissed • Any active 24-volt, VFC, or Multi-Stage alarms for Over Speed or Under Speed warnings are cleared until another system event occurs • Other minor system warnings (3.xx warnings) that trigger an alarm, but do not stop printing, are cleared until a refresh period of 20 seconds has passed. System faults (1.xx and 2.xx faults) that cause print to stop are not cleared • Any minor Remote Communications warnings (3.xx warnings) are temporarily cleared No print occurs when the printer trigger selected on the Advanced Line Settings screen is active. Any sequential number fields increment at each print trigger event, even if no print occurs. Start/Pause Print Numeric Remote Field This action combines the Start Print and Pause Print actions. When the input is in the designated ‘start’ state, the printer enters the ‘Ready’ state. You can use a range of inputs to generate a numeric value which is put into a remote field. If the printer is not in the ‘Jet Running’ state, the printer performs a normal jet start. Once the jet starts, the printer enters the ‘Ready’ state. The value is encoded as a binary number. For example, a range of four inputs can generate any binary number from ‘0000’ to ‘1111’ (decimal 0 to 15). When the input changes to the designated ‘paused’ state, the print is paused. Any print in progress is cancelled. Output actions IMPORTANT NOTE The printer uses a fixed debounce period of 10 ms to prevent an accidental print start caused by signal noise. The following actions are available. • Jet Stopped—indicates that the printer is in the ‘Idle’ state. • Jet Starting—indicates that the printer is in the ‘Jet Starting’ state. • Print Ready—indicates that the printer is in the ‘Jet Running’ state and a message is selected for printing. An edge trigger event signal clears any outstanding transient system events (for example, Over Speed faults). • Jet Stopping—indicates that the printer is in the ‘Jet Stopping’ state. • Failure—indicates that outstanding fault messages exist on the printer. The input signal occurs once for each interval that the input is in an active state. The input must be active for a minimum of 100 ms in order to be detected. • Warning—indicates that outstanding warning messages exist on the printer. Reset Warnings Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 245 • Ink Cartridge Empty—indicates that the ink cartridge is empty. • Solvent Cartridge Empty—indicates that the solvent cartridge is empty. • Online—indicates that the printer is ready to receive communications through the Ethernet or RS-232 connections. • Printing—indicates that the printer is in the ‘Printing’ state (a repeat of the ‘print busy’ signal shows that ink is being printed for an individual message). • Print End—indicates the end of each print. The signal is active for approximately one second, unless another print occurs during this period, in which case the signal is cancelled. Input connections If the 'Sink' option (see "Input signal" on page 244) is selected, connect any inputs that are not being used to the 24-volt line or leave them floating. To use an input (A, Figure 128), connect it so that current can flow to 0 V, either through a relay contact (a) or a voltage driver (b). The input function is activated when current flows to 0 V. The current flow varies according to the input channel number—inputs 1 and 2 typically have a current flow of 55 mA. Inputs 3 to 8 typically have a current flow of 14 mA. Figure 128 Input connection: ‘Sink’ option Output signal The following signals are available • Inverted or Not Inverted sets the outputs to match the polarity of the external device. • Output Sink or Output Source: • Sink—the output operates like a switch. The external device detects the state of the output (a low output is active, a high output is not active). • Source—the output generates a voltage level (a high output is active, a low output is not active.) For more information, see "Output connections" on the next page. Output signal type and duration The output signal can be a Single Pulse or Constant. The Single Pulse option has a fixed duration of one second. Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 If the 'Source' option is selected, connect any inputs that are not being used to the 0 V line or leave them floating. 246 To use an input (A, Figure 129), connect it so that current can flow from 24 V, either through a relay contact (a) or a voltage driver (b). The input function is activated when current flows from 24 V. The current flow varies according to the input channel number—inputs 1 and 2 typically have a current flow of 55 mA. Inputs 3 to 8 typically have a current flow of 14 mA. Figure 130 Output connections Figure 129 Input connection: ‘Source’ option IMPORTANT NOTE The current in the load must not be more than 200 mA. Parallel I/O connector Output connections The Parallel I/O connector is a 25-way D-type connector on the side panel of the printer (Figure 131). Figure 130 shows how to connect a load (B) to an output (A) that is set to the ‘Sink’ option (a) or the ‘Source’ option (b). Pin numbers The function of each connector pin is shown in Table 61. Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 247 Table 61 Parallel I/O connections Pin number Function 17 Input 5 Pin number Function 1 0 V (for inputs) 18 Input 3 2 Input 0 19 Reserved (/HS-IN) 3 (No connection) 20 Reserved (/HS-OUT) 4 Input 6 21 0 V (for outputs) 5 Input 4 22 Output 6 6 Input 2 23 Output 4 7 +24 V supply (for inputs) 24 Output 2 8 0V 25 Output 0 9 Output 7 10 Output 5 11 Output 3 12 Output 1 13 +24 V supply (for outputs) 14 Input 1 15 (No connection) 16 Input 7 Linx 8900 Series Ink Jet Printers - Parallel I/O TP1A002 - 5.1 Figure 131 shows the pin numbers for the connector. Figure 131 25-way Parallel I/O connector 248 Remote communications setup This section introduces the user to the setting up of remote communications. Remote communications Setting up the RCI connection Setting up the SCP (Simple Communications Protocol) connection Setting up the QuickSwitch connection 250 250 253 254 TP1A002 - 5.1 Remote communications The printer can use protocols to enable communications with remote devices such as barcode scanners, programmable logic controllers (PLCs), and PCs. The printer currently supports the following protocols: • Remote Communications Interface (RCI) protocol—a standard feature on the printer for communication with RS-232 and Ethernet-compatible devices. This protocol enables communication with remote devices that allow you to control the printer and to download messages and data for printing. For example, you can download data into buffered Remote fields. Refer to the Linx Remote Communications Interface Reference Manual for more information about the RCI protocol. Setting up the RCI connection IMPORTANT NOTE If using an RCI over Ethernet connection, ensure to connect the Ethernet cable to the printer before printer power up. To configure the parameters for Ethernet communications over a network, touch Menu > Printer Setup > Network Settings. 1. Touch Menu > Printer Setup > Communications > RCI. The RCI Setup screen displays. 2. Touch Connection to display the Connection screen. 3. Touch the name of the remote protocol to use for the remote communications: The RS-232 connector is not fitted as standard on the printer. The connector is available as a configuration option. • • Simple Communications Protocol (SCP)—the Linx Simple Communications Protocol (SCP) is a communications protocol that allows you to control printer functions from a remote host through the RS-232 port and/or the Ethernet port. Refer to the Linx Simple Communications Protocol Reference Manual for more information about SCP and how to configure it. QuickSwitch—QuickSwitch is a simple ASCII protocol for message selection or to download data into Remote fields from RS‐232 compatible devices or USB devices (for example, barcode readers). • RCI over RS232 • RCI over Ethernet The RCI Setup screen is displayed. 4. Touch Edit Connection to display the Edit Connection screen for the selected protocol. See "Configure RCI connection" below. Configure RCI connection The following options are available on the Edit Connection screen: Hardware Setup (RS-232 connections only) Set options relating to the RS-232 connection. Baud Rate—set the transmission speed (9600, 19200, 38400, 57600, or 115200) of the data in bits per second. Data Bits—set the number of data bits (5, 6, 7, or 8) sent in each character. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 250 Parity—Parity bits (None, Odd, or Even) are used to detect errors in transmission. An extra data bit is sent with each character, so that the number of single bits in each character, including the parity bit, is always odd or always even. If a byte is received with the incorrect number of bits, there is an error in the transmission of data. Stop Bits—set the stop bits sent (1, 1.5, or 2) at the end of every character to allow the printer to detect the end of a character. Flow Control—set how the flow of data is controlled: • • Xon/Xoff—the special characters ‘Xon’ and Xoff’ control the flow of data between the printer and the remote host. An escape character identifies the special characters in the data stream. IMPORTANT NOTE If remote messages are downloaded, configure the number of buffers before the RCI protocol is used. When the number of buffers is changed, you must open and save each message that contains buffered Remote fields. The buffered Remote field value is updated to the value set at the Number of Buffers option. If all fields in a message are not the same buffer length, a loss of synchronization between fields can occur when the smallest buffer fills. On Failure—for Single print mode, sets the correct failure condition if no remote data is received ready for the next print: None—there is no control of the flow of data between the printer and the remote host. • If Warn and Ignore is selected, the warning “3.29 Overspeed (No remote data)” is displayed, and the Print Go command (see "Print Control" below) is ignored. No print occurs. • If Warn and Pause Print is selected, the warning “3.29 Overspeed (No remote data)” is displayed. The printer status is set to “Idle”. Print Mode Select either Continuous or Single: • Continuous—printing occurs if any remote data is received or if no remote data is received. If a set of remote data is received, this data is printed until another set of remote data is received. • Single—printing occurs one time for each set of remote data that is received. If there is no more data received, any print triggers that occur are controlled according to the configuration of the On Failure option. Number of Buffers—set the number of buffers (1, 2, 4, 8, 16, or 32) that are assigned to each Remote field in the message. Clear Buffers—ensures that the synchronization of Remote fields is maintained. If set to Enabled, when printing stops, the printer clears all Remote field buffers in the current message. Print Control Enable and disable the print control characters, and control the values used by these characters. Print Delay Trigger, Print Go, and Print End are to set to Disabled by default. You can enable the options in any combination, as required. See Table 64 for more information on the list of control characters. Mappings Set options that improve the compatibility between the 8900 Series printers and previous models of Linx printers. Reported Machine Type—for printer emulation, this option tells the RCI Request System Configuration command (Command 51) which type of printer is in use. See Table 62 for options. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 251 Table 62 Reported Machine Type Control options Machine Type Printer RCI Command 51 Returns 4800 4800 4 4900 4900 9 5900 5900 11 6200 6200 6 6800 6800 8 7300 7300 7 8XXX 8800 Series/8900 Series 12 Aux Photocell Mapped To—controls how the standard trigger conditions are linked to the Aux Photocell trigger used by the RCI protocol. The default setting is Leading Edge (the other options are: Trailing Edge, Active, Inactive, Continuous, and Manual). Code Page—the printer uses the Unicode character set, but the RCI protocol uses ASCII. The Code Page option controls how the printer performs the ASCII to Unicode translation. See Table 63 for options. Refer to Appendix F: ASCII Characters and Code Pages in the Linx Remote Communications Interface Reference Manual for more information. Table 63 Code Page options Code Page RCI Manual Appendix F Section / Notes European 6200 F.2.1 6200 European code page. Select for compatibility with the 6200 printer. This option contains the characters used by the 6200 printer that are not in the standard European option. European F.2.2 European code page Greek F.2.3 Greek code page Japanese F.2.4 Japanese code page Russian F.2.5 Russian code page Polish F.2.6 Polish code page Checksum Enabled (Yes) by default means the printer uses checksums. Set to Disabled to disable checksums. If checksums are disabled, the printer does not look for checksums at the end of received data, and the accuracy of transferred data is not checked. The data can become damaged and can cause problems in the printer and the remote host. Compatibility Set options that configure printer compatibility. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 252 Simple Print Status—if enabled (Yes) and the host requests the printer state, the printer uses a simplified list of three possible states: • Print Idle (the printer is not in the Printing state). • Print Waiting (the printer is ready to print). • Print Fault. Metric Width And Delays—if enabled (Yes), Width and Delay settings will be sent as metric lengths. Wait For Stop Print—if enabled (Yes), the printer does not acknowledge a Stop Print command immediately. Instead, the acknowledgement is delayed until the current print is completed, up to a maximum delay of 1.5 seconds. IMPORTANT NOTE When downloading and uploading RCI messages, each text-based field is limited to 255 bytes, therefore using UTF-8 encoding will limit the number of characters depending on the language used. Enables data for the following fields to be encoded using UTF-8 when transported via RCI: • Message text fields • Shift code fields • Barcode text fields • Sequential text fields Autoload Remote Fields UTF-8 remote data download (command 29) is also supported. Refer to 2.2.13 Message Data in the Linx Remote Communications Interface Reference Manual for more information about this feature. If enabled (Yes), preserves the content of Remote fields if the printer is turned off and then on. Keepalive Helps to prevent the printer’s RCI connection port becoming locked by a break in communication. If the connection is idle for 10 seconds and Keepalive is enabled (Yes), the printer sends a data packet to the client. If no reply is received after 5 seconds, the printer send a second packet. If this second attempt fails, the printer closes the connection and releases the port. UTF-8 Message Text Setting up the SCP (Simple Communications Protocol) connection Refer to the Linx Simple Communications Protocol Reference Manual for information about how to configure the RS-232, Any Ethernet, and Scanner options on the SCP Connections screen to enable remote communications with the printer. Enables the upload and download text data in UTF-8 format. This enables the download of non-ASCII characters in different languages, e.g. Arabic, Simplified Chinese, to provide remote message control in other locales, and for customers exporting products with localised traceability codes. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 253 You can use the Scanner connection on the SCP Connections screen to set up mistake-free data entry for messages. You can use the USB connection to connect a scanner to the printer. For example, you can scan a barcode on a job sheet to populate fields in a message and configure message settings. The Scanner SCP connection is configured in the same way as other SCP connections. Configure QuickSwitch connection The following options are available on the Edit Connection screen: Mode • Off—the Message Selection, Remote Fields and Message Select and Populate Text Field options are not enabled. • Message Selection—the printer uses the incoming data to select a message. For example, if the incoming data is ‘ABC’, the printer selects a message with the name ‘ABC’. If there is no message name that matches the incoming data in the Message Store, the data is ignored. • Remote Fields—the printer uses the incoming data to populate named Remote fields in the order defined in the Remote Fields option accessed from the Printer Setup screen (see "Add a Remote field" on page 175). • Message Select and Populate Text Field—the printer uses the incoming data firstly for message selection, after which a prompt appears requesting a second data scan to populate a prompted text field. For example, create a prompted text-field (see "Add a Prompted field" on page 169) with the Edit Properties > Prompt Setup > Prompt Type configured as Barcode Scan. When a barcode containing the saved message name (e.g. ‘ABC) is scanned using the barcode reader, the correct message is selected (e.g. ‘ABC) and the printer subsequently prompts for data to populate the text field (this is a request to scan in the data using the barcode reader). The data read from the barcode is read into the field - just as if you had typed it in for an ordinary, user-entry prompted field. Linx 8900 Series Ink Jet Printers - Remote communications setup 254 Setting up the QuickSwitch connection 1. Touch Menu > Printer Setup > Communications > QuickSwitch. The QuickSwitch Setup screen displays. 2. Touch Connection to display the Connection screen. 3. Touch the name of the QuickSwitch connection type to use: • QuickSwitch over RS232 • QuickSwitch over USB The RCI Setup screen is displayed. 4. Touch Edit Connection to display the Edit Connection screen for the selected connection option. See "Configure QuickSwitch connection" below. IMPORTANT NOTE If you choose the QuickSwitch over RS232 connection option, no other protocols are allowed to use that RS‐232 connection. RCI must use an Ethernet connection, and the RS‐232 connection for SCP is disabled. If either RCI or SCP are configured to use RS‐232, then QuickSwitch reverts to the QuickSwitch over USB option. TP1A002 - 5.1 IMPORTANT NOTE Figure 132 Preamble Editor screen Remote fields operate in a zero buffer mode where the printed message is updated as soon as the remote fields are received, regardless of whether the previous remote field data has been printed. Each remote field has a certain size and each field is populated according to its size, data being taken from the receive buffer in receive order. If the received data is too short, the field is padded out with spaces. If the received data is too long, the end of the data is truncated. IMPORTANT NOTE By default, the printer uses the incoming data to populate named remote fields in the order defined using Printer Setup > Remote Fields. This order can be overridden for remote fields used by the current message using Line Settings > Advanced Message Settings > Remote Fields (QuickSwitch). IMPORTANT NOTE When using Message Select and Populate Text Field, the data read from the barcode reader can only populate one prompted field in the message. Do not scan the barcode for the prompted text field until its prompt has appeared on the printer’s screen. Scanning the barcode prematurely may lead to the printer losing the scan. If this occurs, cancel the selection (or enter the field data manually) using the keyboard. Then, if necessary, use your barcode reader to re-select the message and scan in the prompted data again. Configure Preamble/Postamble bytes 1. Touch Add Control Character to select control characters. 2. Touch Add Printable Character to enter any printable ASCII characters. 3. Use the arrow keys to move the cursor in the edit box or touch where you want to enter a character. Use the backspace button to delete an entry, if necessary. 4. Add your required characters, and then touch Save and Exit to save and return to the Edit Connection screen. Preamble/Postamble These options display either the Preamble Editor screen (Figure 132) or Postamble Editor screen, respectively. The options on each screen are identical and allow you to enter control characters and printable ASCII characters that act as preamble or postamble bytes for the QuickSwitch data message. IMPORTANT NOTE If you touch Unicode transmission (see "Encoding" on page 257), the preamble and postamble values must not match the printable character values. If necessary, change the values to prevent any problem. See Table 64 for more information on the list of control characters. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 255 Table 64 Control characters and byte values List item Byte value DLE 16 List item Byte value List item Byte value List item Byte value NUL 0 DC1 17 SOH 1 DC2 18 STX 2 DC3 19 ETX 3 DC4 20 EOT 4 NAL 21 ENQ 5 SYN 22 P1 Preamble1 1 byte (optional) ACK 6 ETB 23 P2 Preamble 21 byte (optional) BEL 7 CAN 24 Data Data Up to 256 bytes in a remote field BS 8 EM 25 P3 Postamble 11 byte HT 9 SUB 26 P4 Postamble 21 byte (optional) LF 10 ESC 27 VT 11 FS 28 FF 12 GS 29 CR 13 RS 30 SO 14 US 31 SI 15 Table 65 details the format of the incoming data: Table 65 Incoming packet data format P1 P2 Data P3 P4 Table 66 Key for incoming packet data format The default data packet format (see Table 67) for incoming data for QuickSwitch does not contain preamble bytes, and the postamble bytes are a CR/LF (Carriage Return / Line Feed) pair. Table 67 Default data packet format Data CR LF Where the printer uses STX/ETX (Start of text character, End of text character) to define a packet boundary, you can set up the printer to accept data in the format shown in Table 68. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 256 Table 68 Example data packet format STX Data ETX Responses This option allows you to enable or disable any combination of response types for incoming data and set the values for these responses. The following options are available. Touch the required option to see a list of available response items and byte values (see Table 69). • Message Received—Touch the character used to acknowledge that a message is received. • Print Delay Trigger—Touch the character used to acknowledge the start of the print cycle (that is, when a print is triggered by a primary or auxiliary photocell). List item Byte value List item Byte value EOT 4 NAL 21 ENQ 5 SYN 22 ACK 6 ETB 23 BEL 7 CAN 24 BS 8 EM 25 HT 9 SUB 26 LF 10 ESC 27 VT 11 FS 28 • Print Go—Touch the character used to acknowledge the start of a print. FF 12 GS 29 • Print End—Touch the character used to acknowledge the end of a print. CR 13 RS 30 SO 14 US 31 SI 15 DLE 16 The default setting for all options is Disabled. Table 69 Response items and byte values List item Byte value List item Byte value Disabled No response is set DC1 17 Encoding SOH 1 DC2 18 STX 2 DC3 19 ETX 3 DC4 20 This option sets the character format in which the data is received. Touch ASCII, UTF8, or Unicode. Preamble and postamble characters are always specified as single byte characters regardless of data mode (ASCII, UTF-8, or 16 bit Unicode). This results in a range of single byte characters from 0x01 to 0x7F (ASCII). Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 257 Clear Remote Fields If this option is set to Yes, all remote fields entered for QuickSwitch are cleared after the next print is complete (that is, on pause print or stop print). On the next start print, if no data has been downloaded, the remote fields are printed blank until data has been received. Ignore Non‐printable Characters Touch Yes to ignore any non‐printable characters in the preamble and postamble formats Hardware Setup This screen allows you to configure the hardware settings for the RS‐232 connection. See "Hardware Setup (RS-232 connections only)" on page 250 for more information. Linx 8900 Series Ink Jet Printers - Remote communications setup TP1A002 - 5.1 258 Consumables This section provides data on consumables used in the printer and consumable replacement procedures. Consumables history Replacing the ink and solvent cartridges Replace the service module Active Airflow Control 260 262 267 271 TP1A002 - 5.1 Consumables history The Consumables History screen is accessed from the Maintenance screen or by touching the Ink and Solvent Consumables Panel on the Home screen (see "Printer consumables" on page 40). The screen (Figure 133) contains information about current and historical printer ink and solvent levels and usage, and service module life. The menu options on this screen are for display only. You cannot select the options or change the values with the exception of the Reset option (see "Reset" on page 262). Use the scroll bar to see all options. Figure 133 Consumables screen Ink Level Displays the status of the printer ink cartridge. When the cartridge ink level shown on the consumables status panel is above 0%, this option displays the message “Ink OK”. When the cartridge ink level reaches 0%, this option displays the message “Cartridge Empty, REPLACE CARTRIDGE” and the hours and minutes of estimated printing time that remain. If the printer ink system becomes empty, the “Ink System Empty, REPLACE CARTRIDGE” message is displayed. If a cartridge is removed, “Cartridge Removed” message is displayed. Solvent Level Displays the status of the printer solvent cartridge. When the cartridge solvent level shown on the consumables status panel is above 0%, this option displays the message “Solvent OK”. When the cartridge solvent level reaches 0%, this option displays the message “Cartridge Empty, REPLACE CARTRIDGE” and the hours and minutes of estimated printing time that remain. If the solvent system becomes empty, the “Solvent Tank Empty, REPLACE CARTRIDGE” message is displayed. If a cartridge is removed, “Cartridge Removed” message is displayed. Service Module Life Displays the service module status and jet run time in months, and the equivalent in hours, that remain before you must replace the service module. If service module replacement is not due, this option displays the message “Service Module OK”. If service module replacement is due within 1 month, this option displays the message “Replace due within 1 month, To order a replacement Service Module Contact your Linx Distributor”. Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 260 If the service module is expired, this option displays the message “Replacement overdue by 0 hours(s) To Maintain printer reliability Replace the Service Module Service Module expired”. If the replace service module is overdue by three months, this option displays the message “To continue printing Replace the Service Module”. Ink Cartridges Used Displays the number of ink cartridges used since the printer was first commissioned. This information is also displayed on the System Information screen. Solvent Cartridges Used Displays the number of solvent cartridges used since the printer was first commissioned. This information is also displayed on the System Information screen. Recent Ink Cartridges Displays the volume of ink (in the number of 500 ml cartridges that were used per 28-day period) used since the consumables history statistics were last reset. This allows you to track usage over a set period of time. To allow an accurate calculation of usage, the value is not displayed during the first seven days (a hyphen is displayed instead). This value provides an indication of fluid costs, printer usage, and efficiency. Recent Solvent Cartridges Displays the volume of solvent (in the number of 1000 ml cartridges that were used per 28-day period) used since the consumables history statistics were last reset. This allows you to track usage over a set period of time. To allow an accurate calculation of usage, the value is not displayed during the first seven days (a hyphen is displayed instead). This value provides an indication of fluid costs, printer usage, and efficiency. You cannot reset this value at Supervisor level. Please contact your local Linx Distributor for more information. Current Ink Usage Displays the calculated ink usage in ml per hour. The usage is measured when a message is being printed. A value is only displayed when ink consumption is stable and an accurate calculation is possible. Until then, a hyphen is displayed. This value provides an indication of the printer efficiency in the current application. An estimate of the number of prints that can be made from one ink cartridge can be obtained reviewing the properties of the selected current message. To view these properties, touch Message Store > Properties on the Home screen carousel area. IMPORTANT NOTE The ink usage varies according to the content of the message being printed, and the frequency at which they are printed over a period of time. You cannot reset this value at Supervisor level. Please contact your local Linx Distributor for more information. Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 261 Current Solvent Usage WARNING Displays the calculated solvent usage in ml per hour. A value is only displayed when solvent consumption is stable and an accurate calculation is possible. Until then, a hyphen is displayed. This value provides an indication of the printer efficiency in the current application. The current solvent usage is based on the last solvent cartridge that has been fully used in the printer, from 100% full to empty. Eye protection IMPORTANT NOTE The solvent usage varies according to the ambient temperature, the solvent type, and the period of time that the printer is in the ‘Jet Running’ or ‘Printing’ state. The value displayed is based on average usage during the previous 28 days. If the printer was commissioned, or if the consumables history was reset within the last 28 days, the current usage is based on the time since those events. Reset This option is available for Service level user only. This enables you to reset Recent Ink Cartridges, Recent Solvent Cartridges, Current Ink Usage and Current Solvent Usages. The last reset date along with the elapsed number of days from reset until current date is displayed. The inks and solvents used by the printer can cause irritation to the eyes. You must wear safety eyeglasses, manufactured to European standard (DIN EN 166) and international safety standards, when you work on the printer and when you clean the printer. If you do not wear appropriate eye protection, there is a risk of severe irritation and temporary (reversible) damage to your eyes. WARNING Hand protection The inks and solvents used by the printer can cause irritation to the skin. You must wear solvent-resistant protective gloves when there is direct contact with the inks and solvents. If you do not wear appropriate hand protection, there is a risk of irritation to your skin. Replacing the ink and solvent cartridges Read the safety instructions in "Inks and solvents" on page 17 for information on safely handling inks and solvents. Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 262 WARNING For illustrated instructions, see: Sharp needles hazard "Replace solvent cartridge" on page 266 The ink and solvent refill mechanism on the printer uses retractable safety needles to pierce the cartridge caps. "Replace ink cartridge" on the next page To replace the ink and solvent cartridges: Use caution when replacing the ink and solvent cartridges. There is a risk of personal injury if you do not follow the correct guidelines for replacing the ink and solvent cartridges. Follow the on screen instructions. 1. Touch the front door at the top, near the middle. The front door opens. 2. Remove the used cartridge and dispose of correctly. CAUTION Only use Linx inks and solvents with this printer. The use of other consumables may damage the printer and can affect your product warranty. For inks and solvents for this printer, see "Inks and solvents" on page 17. The consumables status panel on the Home screen shows the percentage of fluid that remains in the printer ink and solvent cartridges. When the level in a cartridge reaches 0%, the printer displays the “3.77 Ink Cartridge Empty” or “3.78 Solvent Cartridge Empty” Warning screen. You must now replace the cartridge. Touch the panel to display the Consumables History screen where you can find more information about printer consumables, including the printer service module. See "Consumables history" on page 260. Before replacing the ink or solvent cartridge, stop printing (Stop button on the Home screen). WARNING Waste bottles and cartridges must be disposed of as hazardous waste. Do not dispose of waste bottles and cartridges with household or commercial electronic and electrical waste for recycling. IMPORTANT NOTE Pigmented inks must be shaken before use. See "Shaking pigmented ink cartridges" on page 25. 3. Insert the replacement cartridge into the printer. The ink cartridge cannot be inserted into the solvent aperture, and the solvent cartridge cannot be inserted into the ink aperture. 4. Close the front door of the printer. The cartridge is not pierced until the door is fully closed. Access to the ink and solvent cartridges for removal and insertion is by a Front Access Door on the front of the printer. The door is a push-to-open/push-to-close device with no external handle or latch. Door opening is spring assisted and the door opens fully without operator assistance. Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 263 Replace ink cartridge Figure 134 Replace ink cartridge - dye-based ink Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 264 Figure 135 Replace ink cartridge - pigmented ink Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 265 Replace solvent cartridge Figure 136 Replace solvent cartridge Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 266 Replace the service module Read the safety instructions in "Inks and solvents" on page 17 for information on safely handling inks and solvents. WARNING Eye protection The inks and solvents used by the printer can cause irritation to the eyes. You must wear safety eyeglasses, manufactured to European standard (DIN EN 166) and international safety standards, when you work on the printer and when you clean the printer. If you do not wear appropriate eye protection, there is a risk of severe irritation and temporary (reversible) damage to your eyes. WARNING Hand protection The inks and solvents used by the printer can cause irritation to the skin. You must wear solvent-resistant protective gloves when there is direct contact with the inks and solvents. If you do not wear appropriate hand protection, there is a risk of irritation to your skin. CAUTION Only use Linx inks and solvents with this printer. The use of other consumables may damage the printer and can affect your product warranty. For inks and solvents for this printer, see "Inks and solvents" on page 17. The printer uses a service module, which is a replaceable and disposable tank, that holds an ink and solvent mixture for use by the ink system. Access to the service module is through an access panel on the left side of the printer cabinet. The service module is normally replaced after an interval of 2000 hours (or approximately 24 months) of operation. The period depends on the printer jet run times and ink type used. You can view the service module status on the Consumables History screen (Menu > Maintenance > Consumables History). The Service Module Life option shows the jet run time in months, and the equivalent in hours, that remain before you must replace the service module. When one month of the service module replacement time remains, the printer displays the “3.45 Service Module Replacement Due Within One Month” Warning screen. Touch the OK button to acknowledge the Warning message. The Service Module Life option on the Consumables History screen displays the message “Replacement due within 1 month”, which confirms that service module replacement is due. When the service module replacement time reaches zero, the printer displays the “3.40 Service Module Requires Replacement” Warning screen. You must now replace the service module. Touch the Need Help? button, and then touch the Resolve button to display instructions on the screen about how to replace the service module. A replacement service module is supplied in a service kit that also contains an RFID tag, called the Easi-Change™ Service key. The RFID tag data identifies that the service module is acceptable for use in the printer. When the service module is replaced, the Easi-Change™ Service Key must be inserted between the ink and solvent cartridges so that it can be read by the RFID module. If the service module Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 267 identification is correct, the service key is removed from the printer. The service key is a one-time use item—it cannot be used again on the printer, and it cannot be used on any other printer. The printer will not function unless a valid service key for the service module is detected by the RFID module. The removed service module will normally contain a quantity of ink, but the replacement service module will be empty. During the replacement process, the printer automatically adds ink to the replacement service module from the ink cartridge until the module contains the nominal 500 ml. When the nominal level is reached, which can require you to add a cartridge of ink, the printer performs the jet startup sequence. IMPORTANT NOTE You cannot replace the service module unless the jet is stopped. If necessary, touch the Stop Jet button on the Home screen to stop the jet. IMPORTANT NOTE Ensure that you discard used consumables according to local environmental regulations. For illustrated instructions, see "Service module replacement (dyebased inks)" on the next page and "Service module replacement (pigmented inks)" on page 270. To replace the service module: Before you start, unpack the service kit and read the Safety instructions for handling ink and solvents; see "Inks and solvents" on page 17. 1. Remove the port sealing plug from the service module and remove the EasiChange Service key. Keep the port sealing plug for use with the used service module. 2. Remove the label from the service module. 3. Touch Menu > Maintenance > Replace Service Module. Follow the instructions on screen. Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 4. When prompted, open the Front Access Door and insert the Easi-Change Service key between the solvent and ink cartridge apertures. 5. Remove the Side Access Panel. 6. Remove the service module using the handles. 7. Place the connector plug into the service module to prevent ink and solvent spillage. Dispose of the service module as hazardous waste. 8. Place an absorbent, lint-free paper towel underneath the filter to catch any ink spills and then remove the filter. 9. Clean or replace the ink fluid connector filter: • For printers running dye-based ink—clean the filter using solvent. Do not rinse with water. • For printers running pigments inks—lubricate the new filter supplied in the service kit. 10.Refit the ink fluid connector filter. 11.Lubricate the ports on the new service module with solvent. 12.Insert the service module into the printer. 13.Refit the Side Access Panel. 14.Remove the Easi-Change™ Service key from the printer and close the Front Access Door. 15.Dispose of the used service module, ink fluid connector filter and EasiChange™ Service key as hazardous waste according to local environmental regulations. 16.The printer fills the new Service Module with ink. The process can take 30 minutes. You may have to replace the ink cartridge during the process (see "Replacing the ink and solvent cartridges" on page 262). 17.When complete, touch Exit. When you replace the service module, the service module life and the jet run times are reset (Menu > Maintenance > Maintenance Times). IMPORTANT NOTE You must replace the air filter when a new service module is fitted. See "Clean or replace the air filter" on page 282. 268 Figure 137 Service module replacement (dye-based inks) Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 269 Figure 138 Service module replacement (pigmented inks) Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 270 Active Airflow Control Active airflow control (AAC) is a configurable option for the 8910, 8920 and 8940 printers. Printers fitted with this option will automatically optimise the level of gutter airflow to suit the current environmental and operating conditions. This allows the printer to reduce the amount of solvent saturated air leaving the printer resulting in more efficient operation. This option requires software version 5.3 or later installed and is enabled by a configuration code. The screen displays the current operational mode. There are 4 operational states, depending on ink type, temperature, and other parameters. These states show the level of efficiency that the Active Airflow Control is delivering according to the installation and current environmental and running parameters. They can be used to support remote diagnostics for the Active Airflow Control. When disabled, the printer will revert to standard solvent consumption. The colour yellow indicates that a parameter is causing the Active Airflow Control to operate sub-optimally. IMPORTANT NOTE Supervisor and Service level users can access and view the Active Airflow Control screen. Only a Service level user can enable/disable the Active Airflow Control. Figure 139 Active Airflow Control screen Linx 8900 Series Ink Jet Printers - Consumables TP1A002 - 5.1 271 Software upgrades This section describes how to upgrade the software. System software upgrade and patch history Allow supervisor to enter configuration code Remote software upgrade 273 274 275 TP1A002 - 5.1 Figure 140 System Information (Version) screen System software upgrade and patch history You can view the system software upgrade and patch history for the printer from the System Information screen. To display the system software upgrade and patch history: 1. Touch Menu > System Information to display the System Information screen (Figure 140). 2. Touch Version to display the Recent Software History screen (Figure 141). The screen displays the installation date of the latest system software upgrade (if an upgrade has been completed) and its corresponding version, followed by a list of patch dates and descriptions. The oldest patch appears at the top and will the date order increases down the screen. The date format is DD/MM/YYYY hh:mm. For example, 12th February 2021 8.23am is displayed as "12/02/2021 08:23". Figure 141 Recent Software History screen 3. Touch Full History to display the Full Software History screen. The Full Software History screen shows a full history listing from initial installation (Figure 142). The screen can also show a remote upgrade in the history (.rmt extension) as shown in (Figure 143). Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 273 Figure 142 Full Software History screen IMPORTANT NOTE The Full Software History screen allows you to select Recent History to toggle between the recent software history (default) and the full history from production installation. Allow supervisor to enter configuration code This option enables/disables access to the Printer Configuration Code option for end users with Supervisor permissions. This option is only available at Service level. Contact a Linxapproved service engineer to enable this option. Figure 143 Full Software History screen (Remote Upgrade) On the Home screen, touch Menu > Printer Setup to display the Installation screen (Figure 144). Figure 144 Installation screen (Service level) Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 274 The default value for the Allow Supervisor to Enter Configuration Code option is "Yes". When enabled, the Printer Configuration Code option is available to users with Supervisor access (Figure 145). Figure 145 Installation screen (Supervisor level) Remote software upgrade The download progress of the remote system software upgrade option via PrinterNet® is indicated by the PrinterNet connectivity icon states. IMPORTANT NOTE This applies only to printers that are configured to use PrinterNet and are connected successfully (see "PrinterNet® settings" on page 217). The PrinterNet connectivity icon indicates the current system software remote upgrade status. See "PrinterNet connectivity icon states" on page 39 for more information on available icon states. Remote upgrade procedure The Software Upgrade option is available only at the Supervisor access level or Service access level and only when the printer state is ‘Idle’ (jet off). The printer provides on-screen step-by-step instructions for the upgrade procedure. Remote upgrade available for download IMPORTANT NOTE When the Printer Configuration Code option is set: • It is remembered over a power cycle. • It is available only to Service and enabled Supervisor levels. • To update the configuration code, the printer must be in the 'Idle' state. This is the case for both Service and enabled Supervisor levels. Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 The PrinterNet connectivity icon identifies when a newer version of system software is available for download (Shaded cloud icon) This is in conjunction with the 3.102 Software Upgrade Available system warning (Figure 146). 275 Figure 146 System Warning 3.102 Start download Figure 147 Software Upgrade Confirmation (Download) Remote upgrade download in progress 1. If a download is available, touch Software Upgrade on the Maintenance screen to start the download. 2. On the Software Upgrade confirmation screen (Figure 147), touch Yes to confirm and start the download or No to cancel. 3. Once acceptance of the download has been confirmed, the download starts and the progress is indicated by the PrinterNet connectivity icon (animated shaded cloud icon). IMPORTANT NOTE Whilst a download is in progress: • If Software Upgrade is selected, the Software Download In Progress, please wait... message is displayed. • Software upgrade via USB is possible. Remote upgrade download complete and ready to install 4. After the download is complete, notification is provided by the PrinterNet connectivity icon (Clear cloud and circular refresh arrows icon). This is in Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 276 conjunction with the 3.105 Remote Upgrade Ready system warning (Figure 148). Figure 149 Software Upgrade Confirmation (Installation) Figure 148 System Warning 3.105 View enabled software options Start installation 5. Once the download is complete, touch Software Upgrade on the Maintenance screen again and follow the on-screen prompts to conduct the upgrade. Software options that are enabled and active with the current configuration can now be viewed. 1. Touch Main Menu > System Information to display the System Information screen. 2. Scroll to display the Configurations section as shown in Figure 150. Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 277 Figure 150 System Information (Configurations) screen Figure 151 Configured Software Options (options shown may differ) 3. Touch Configurations to display the software options enabled with the current configuration code. Linx 8900 Series Ink Jet Printers - Software upgrades TP1A002 - 5.1 278 Printer maintenance This section details maintenance tasks to be carried out on the printer. Routine printer maintenance Clean the printer Clean or replace the air filter Viewing maintenance records Performing a Valve Reset System monitor Jet functions Storing your printer 280 281 282 286 287 287 288 290 TP1A002 - 5.1 Routine printer maintenance Linx 8900 Series printers are durable and reliable machines and require minimal maintenance to operate without problems. However, keep them working at peak efficiency by adhering to the printer maintenance schedule. Part Examine Clean Replace/Refill Air filter Weekly for buildup of dust or debris, but daily in dusty or contaminated conditions Weekly or as necessary Replace when the printer displays the “3.40 Service Module Requires Replacement” warning message. Service module Not applicable Not applicable Replace when the printer displays the “3.40 Service Module Requires Replacement” warning message. The routine maintenance requirement is shown in Table 70. Table 70 Routine printer maintenance Part Examine Clean Replace/Refill Printer cabinet Daily or each time used, for general cleanliness Weekly or as necessary Not applicable Touch screen display Not applicable As necessary Not applicable Printhead Monthly As necessary Not applicable Ink and solvent Check the ink and solvent cartridge levels from the Home screen consumables status panel Not applicable Replace ink or solvent cartridges when the printer displays the “3.77 Ink Cartridge Empty” or “3.78 Solvent Cartridge Empty” warning message. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 You can access maintenance options from the Maintenance screen (Figure 152). Touch Menu > Maintenance to access the screen. You can find instructions on how to clean the printhead, flush and clear the nozzle, and replace the service module. 280 Figure 152 Maintenance screen WARNING Eye protection The inks and solvents used by the printer can cause irritation to the eyes. You must wear safety eyeglasses, manufactured to European standard (DIN EN 166) and international safety standards, when you work on the printer and when you clean the printer. If you do not wear appropriate eye protection, there is a risk of severe irritation and temporary (reversible) damage to your eyes. WARNING Hand protection Clean the printer Read the safety instructions in "Safety" on page 9 and "Inks and solvents" on page 17 before performing maintenance tasks on this printer. The inks and solvents used by the printer can cause irritation to the skin. You must wear solvent-resistant protective gloves when there is direct contact with the inks and solvents. If you do not wear appropriate hand protection, there is a risk of irritation to your skin. WARNING Hazardous substances Clean the printer cabinet This printer uses solvents and solvent-based inks. These inks and solvents are highly flammable and can be hazardous. Use a clean, soft, lint-free cloth and the same solvent type that is used in the printer to clean ink spills from the printer cabinet. Observe the safety precautions when you handle the solvent. Do not use abrasive materials, which can damage the printer. Use a lint-free cloth to prevent any contamination of the printhead. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 281 Clean the touch screen display If the printer is powered on, touch Menu > Maintenance > Clean Touch Screen before you clean the touch screen. When you touch Clean Touch Screen, the touch screen is locked for 30 seconds and the screen displays the time that remains before the touch screen is unlocked. When the operation is complete, the printer returns to the Maintenance screen. Use a clean lint-free cloth made moist with cleaning solution to clean the touch screen. If the printer is powered off, use a clean lint-free cloth made moist with cleaning solution to clean the touch screen. Clean or replace the air filter For illustrated instructions, see: "Air filter replacement (IP55 and IP65)" on the next page "Air filter replacement (IP55 rear panel)" on page 284 "Air filter replacement (IP55 side panel)" on page 285. To clean or replace the filter: 1. Loosen the thumbscrews and remove the access for the relevant air filter. 2. Remove the filter element. Pressure can be necessary to release the filter from the housing. 3. Gently tap or brush the filter to remove dirt, or use an air line to blow air through the filter in the opposite direction to the normal flow. 4. Check that the filter is clean and no dirt is visible in the filter housing. Replace the filter if you cannot clean it. WARNING 5. Fit the clean filter or new filter into the filter housing with the steel mesh downwards. Eye protection 6. Refit the access panel and tighten the thumbscrews. You must wear safety glasses with side protection to prevent dust or debris entering the eyes when cleaning the air filter. If you do not wear appropriate eye protections, there is a risk of irritation or damage to the eyes. Clean the air filter every week. If the printer operates in dirty conditions, you must clean the filter every day. You must replace the air filter when a new service module is fitted. Check the location of the air filter for your printer. Refer to "Back" on page 34. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 282 Figure 153 Air filter replacement (IP55 and IP65) Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 283 Figure 154 Air filter replacement (IP55 rear panel) Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 284 Figure 155 Air filter replacement (IP55 side panel) Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 285 • Power On Time (Total)—shows the total number of hours and minutes that the printer has been powered on (from the date of the printer installation). The time is updated while the printer is powered on. The printer maintains a record of the times during which the printer is in operation or powered on, and allows the printer to calculate the date of the next scheduled service. • Power On Time (Present)—shows the number of hours and minutes that the printer has been powered on. The time is reset to zero when the printer is powered on, and updated while the printer is in operation. Figure 156 Maintenance Times screen • Jet Run Time (Total)—shows the total number of hours and minutes that the jet has been operating in the ‘Jet Running’ or ‘Printing’ states (from the date of the printer installation). The time is updated while the jet is in operation. • Jet Run Time (Present)—shows the total number of hours and minutes that the jet has currently been in the ‘Jet Running’ or ‘Printing’ states. The time is reset to zero when the printer is powered on, and updated while the jet is in operation. • Maintenance Due Within—shows the jet running time that remains, in whole hours, until the next replacement of the service module is required. The time decreases (when the jet is in operation) from a value set by the maintenance technician when the service module was commissioned. Viewing maintenance records The options on the Maintenance Times screen (Figure 156) are for display only. You cannot select the options or change the values. Use the scroll bar to see all options. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 • When the Maintenance Due Within time is less than 1 month of calculated jet operation, the System Warning “3.45 Service Module Replacement Due Within One Month” is reported. This warning is displayed each time the printer is powered on, and the jet can be started normally. • When the Maintenance Due Within time reaches zero, the System Warning “3.40 Service Module Requires Replacement” is reported. This warning is displayed each time the printer is powered on, until the service module is replaced and the Maintenance Due Within time is reset. • If the warning is ignored, the Maintenance Due Within time continues to decrease and the time is displayed as a negative value. This negative 286 time indicates how long ago the service module should have been replaced. • • When the Maintenance Due Within time is more than 3 months of calculated jet operation past the replacement time (zero hours), the Print Failure “2.27 Service Module Requires Replacement” is reported. Printing is prevented until the service module is replaced and the Maintenance Due Within time is reset. Maintenance Due By—shows the date of the next replacement of the service module is required. The time interval is automatically set to 12 months, 18 months or 24 months (ink type dependent) when the service module is commissioned. • When the current date is less than 30 days before the Maintenance Due By date, the System Warning “3.45 Service Module Replacement Due Within One Month” is reported. This warning is displayed each time the printer is turned on, and the jet can be started normally. • When the Maintenance Due By date is reached, the System Warning “3.40 Service Module Requires Replacement” is reported. This warning is displayed each time the printer is turned on, until the service module is replaced and the Maintenance Due By date is reset. • When the current date is more than 3 months past the Maintenance Due By date, the Print Failure “2.27 Service Module Requires Replacement” is reported. Printing is prevented until the service module is replaced and the Maintenance Due By date is reset. 2. Touch Menu > Maintenance > Valve Reset. 3. Touch the Start button. A progress bar shows the progress of the Valve Reset sequence. If necessary, you can touch the Stop button to cancel the Valve rest operation. 4. You can perform another Valve Reset sequence when the sequence has finished. Repeat step 1 and step 2. 5. Touch Exit to return to the Maintenance screen. System monitor When the printer is installed, information about the printer environment (for example, temperature, humidity, and dust levels) is entered, together with a service module replacement interval (see "Viewing maintenance records" on the previous page). The System Monitor option allows you to view information about the printer and its environment that could affect the printer service module replacement interval (for example, if the service module needs to be replaced ahead of schedule due to changes in ink conductivity). The option also displays the current state of the printer air filter. Touch Menu > Maintenance > System Monitor to display the System Monitor Screen screen. Performing a Valve Reset The screen displays an overview of the current state of the service module and air filter. If either the service module or air filter need to be replaced, a warning symbol is displayed. This option operates all of the valves on the printer to reset them. You will not need to use this option unless asked to by your local Linx Distributor. Touch Service Module or Air Filter to display more detailed information about the current state of the printer in the Advanced System Monitor screen. To reset the valves: In Figure 157, the printer temperature is higher than the recommended limit for the selected service module replacement interval. This can affect the time that remains before the service module has to be replaced. 1. Make sure that the printer status is 'Idle'. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 287 Figure 157 Advanced System Monitor screen IMPORTANT NOTE The options on the Advanced System Monitor screen are for display only. You cannot select the options or change the values. Jet functions The Jet Functions screen (Figure 158) contains options to start and stop the jet and printing, which can help with fault diagnosis. Figure 158 Jet Functions screen: printer state 'Idle' The options on the Jet Function screen are: • Jet Test-Start—this option allows you to perform a quick jet start (a shorter method than a Normal Start sequence) to help with fault diagnosis. The option is only available when the printer is in the ‘Idle’ state. The Jet TestStart does not use a solvent jet before the ink jet is started. Therefore, frequent starts do not put additional solvent into the service module. If Jet Test-Start is used and the fault is corrected or repaired, the jet must be restarted normally to confirm that the fault has cleared. Use the Start Printing button on the Home screen to start the jet again. This action is necessary because the fault or Print Failure message can continue to be present after a Normal Start sequence. While the jet is starting, the message 'Jet Starting' is displayed in the title bar of the Jet Functions screen. Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 288 diagnosis. The option is only available when the printer is in the ‘Printing’ state. CAUTION Risk of Pump Damage • The Jet Test-Start option starts the jet even if the service module level is low. Do not allow the ink system pump to run in a dry condition. The pump must not be run for longer than 30 seconds after the change in the sound of the pump indicates that cavitation (no ink in the pump) has occurred. Damage to the pump can occur if the pump is allowed to run continuously in a dry condition. • Jet Test - Stop—this option allows you to perform a quick jet stop (approximately 10 seconds compared to a Normal Stop of approximately 2 minutes) to help with fault diagnosis. The option is only available when the printer is in the ‘Jet Running’ state. The sequence does not use solvent to clean the printhead during the shutdown process. Therefore, frequent stops do not put additional solvent into the service module. While the Jet TestStop sequence is being performed, the message 'Jet Stopping' is displayed in the title bar of the Jet Functions screen. If the line speed option is set to Shaft Encoder (on the Home screen, touch Line Settings > Shaft Encoder), printing will only start when shaft encoder pulses are received. This arrangement is the normal condition when a production line is in operation. The shaft encoder is disabled when Fixed Speed is selected on the Line Settings screen. The printer then prints at a speed calculated by the Print Delay setting. The printer operates normally for all of the other functions. For example, checks for the printhead cover not fitted and overspeed are made, and any related event messages are displayed. CAUTION The nozzle is not flushed with solvent during the Jet Test-Stop sequence. The use of this stop method is for fault diagnosis ONLY. Do NOT use the Jet Test-Stop button to shut down the printer before a period during which the printer will not be used. This method does not prepare the printer enough for a clean restart. • Start Print—this option changes the printer state from ‘Jet Running’ to ‘Printing’. The option does not start the jet. and is only available when the printer is in the ‘Jet Running’ state. The change of printer state only occurs if a message is currently selected and displayed in the message area of the Home screen. • Stop Print—this option changes the printer state from ‘Printing’ to ‘Jet Running’. Printing is disabled, but the jet continues to run to help with fault Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 Test Print—this option allows you to generate and print a test message to help with fault diagnosis. The option is only available when the printer is in the ‘Printing’ state. Test Print generates a simulation of a single print trigger to print one message manually, instead of printing from an automatically generated signal from a trigger device. The current message displayed in the message area of the Home screen is printed. The Print Delay setting (on the Home screen, touch Message Settings > Advanced > Print Delay) applies like a normal trigger device. The Test Print function also updates sequential numbers and print counters. • Jet Monitor—this option displays the Jet Monitor screen that allows you to review information about the state of the printer jet (for example, jet pressure and Time of Flight). You can use this information to diagnose problems with the printer. • Nozzle Clear—this option allows you to perform a Nozzle Clear sequence. See "Clear the nozzle" on page 299. 289 Storing your printer You can use the following maintenance-level options to prepare your printer before or after it is put into storage for a shutdown period longer than four weeks: Placing the printer into storage You can prepare your printer for an extended shutdown of more than four weeks (that is, before a printer is put into storage, or before an extended production line shutdown) using the Into Storage option. IMPORTANT NOTE The Into Storage option is available only when the printer state is ‘Idle’ (jet off). Make sure that you shut down the printer must with a full normal shutdown before you use this option. Touch Menu > Maintenance > Into Storage and follow the on-screen step-bystep instructions. Press Start to begin the operation of placing the printer into Storage mode. Press Stop to cancel the function. Press Exit to return to the Maintenance screen. The sequence flushes the printhead with a larger amount of solvent compared to a normal shutdown sequence. CAUTION DO NOT run the sequence more than two times, because the sequence discharges two times the full contents of the solvent priming unit into the service module. This quantity of solvent is equivalent to approximately four startup and shutdown operations and makes the ink thinner, which can cause printer failure. The service module can also overflow, which puts ink into the solvent tank. For the same reasons, do not run the sequence if the shutdown period is short (for example, before an overnight shutdown.) Preparing the printer for operation after storage You can prepare your printer for operation after an extended shutdown of more than four weeks (that is, after a printer has been put into storage, or after an extended production line shutdown) using the From Storage option. IMPORTANT NOTE The From Storage option is available only when the printer state is ‘Idle’ (jet off). When the printer is first used after the extended shutdown period, you must use this option before the jet is started for the first time. Touch Menu > Maintenance > From Storage and follow the on-screen step-bystep instructions. Press Start to begin the operation of restoring the printer out of Storage mode. Press Stop to cancel the function. Press Exit to return to the Maintenance screen. The sequence flushes the printhead and attempts to operate all the printer valves in turn. The valves are then ‘buzzed’ or turned on and off continuously, to check Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 290 that they operate correctly. If the background noise level is low, the following sequence is audible: • First, the printer buzzes the Ink Add, Ink System Feed, Solvent Add, Solvent Prime, Printhead Solvent Feed, and Printhead Feed valves. • Later in the sequence, the printer buzzes the Purge valve. • Finally, the printer buzzes the Printhead Gutter valve at the end of the sequence. Figure 159 From Storage warning screen If the printer does not start correctly after the From Storage sequence has finished, the sequence can be repeated. CAUTION DO NOT run the sequence more than a total of three times, because the sequence discharges the full contents of the solvent priming unit into the service module. This quantity of solvent is equivalent to approximately two startup and shutdown operations and makes the ink thinner, which can cause printer failure. The service module can also overflow, which puts ink into the solvent tank. For the same reasons, do not run the sequence if the shutdown period was short (for example, after an overnight shutdown). The From Storage Warning screen is displayed after start-up if: • 30 days or more have elapsed since the Into Storage function was run AND; • the From Storage function has NOT been run or an attempt to start the jet (normal start or quick start) has NOT been made. To clear the warning, touch OK. To stop the warning from re-appearing after startup, run the From Storage function or start the jet (normal start or quick start). Linx 8900 Series Ink Jet Printers - Printer maintenance TP1A002 - 5.1 291 Printhead maintenance This section details and instructions for the printhead for this machine. Routine printhead maintenance Clean the printhead Clean the printhead (enhanced) Flush the printhead nozzle Clear the nozzle 293 294 296 299 299 TP1A002 - 5.1 Routine printhead maintenance Read the safety instructions in "Safety" on page 9 and "Inks and solvents" on page 17 before performing maintenance tasks on this printhead. WARNING Hazardous substances WARNING Hand protection The inks and solvents used by the printer can cause irritation to the skin. You must wear solvent-resistant protective gloves when there is direct contact with the inks and solvents. If you do not wear appropriate hand protection, there is a risk of irritation to your skin. This printer uses solvents and solvent-based inks. These inks and solvents are highly flammable and can be hazardous. CAUTION WARNING Contamination of the Printhead Nozzle Assembly Irritant Blockages and print failures can occur if contamination is allowed to enter the printhead nozzle assembly. To prevent this, wear powderfree protective gloves during the following procedure. If the standard protective gloves that contain powder are worn, powder contamination can enter the printhead nozzle assembly. The solvents and solvent-based inks used in this printer can cause severe irritation to eyes and skin. Solvent resistant gloves and safety glasses must be worn when there is direct contact with inks and solvents. CAUTION Printhead Damage and Print Failures WARNING Eye protection The inks and solvents used by the printer can cause irritation to the eyes. You must wear safety eyeglasses, manufactured to European standard (DIN EN 166) and international safety standards, when you work on the printer and when you clean the printer. If you do not wear appropriate eye protection, there is a risk of severe irritation and temporary (reversible) damage to your eyes. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 The printhead can be damaged or the printer can fail if the wrong cleaning fluid is used. Make sure that the cleaning fluid used to clean the printhead is the correct type for the ink and solvent used in the printer. 293 CAUTION Printing Obstructions Do not dry the printhead with a cloth or any other material, because these items can leave fibres that can cause obstructions to the ink jet. CAUTION • Solvent resistant nozzle cleaning brush (FA79502) • Cleaning fluid (solvent) (for the ink type used in the printer) • Safety glasses • Solvent resistant gloves Linx provides equipment for required for cleaning the printhead. Contact Linx or your Linx Distributor for information. Printhead Damage Extended contact with solvent can damage the printhead. Do not put the printhead into solvent or the cleaning fluid to clean it and do not use an ultrasonic bath. These incorrect methods can cause damage to the printhead and can make your warranty invalid. IMPORTANT NOTE Dry ink can obstruct or stop the ink jet. IMPORTANT NOTE Black Pigmented Ink 1009 requires special attention. The carbon particles in this ink are electrically conductive. If dried ink is allowed to build up around the printhead charge electrode and deflector plates, electrical tracking can occur, which can cause EHT failures or poor print quality. It is most important that all dried deposits of 1009 ink are completely removed with the solvent-resistant cleaning brush and cleaning fluid. When performing maintenance tasks on the printhead, you will need: • a non-metallic container (beaker), • Solvent cleaning bottle • Cleaning bottle containing water • Solvent resistant cleaning brush (FA940029) Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 You can refer to the instructions for cleaning the printhead, and performing a nozzle flush and nozzle clear using the Help? option (Menu > Help). Clean the printhead Inspect the printhead regularly for dried ink build-up, at least once a week. The printhead cleaning interval varies to each printer and the type of ink used in the printer. Clean the printhead only if necessary using the correct cleaning fluid and a solvent resistant cleaning brush (FA940029). IMPORTANT NOTE If Time-of-Flight (TOF), phase errors, or EHT trips are still experienced after printhead cleaning, perform an enhanced printhead clean (see "Clean the printhead (enhanced)" on page 296). You can also clean the nozzle using the Nozzle Flush option; see "Clear the nozzle" on page 299. 294 Before you begin, make sure that the jet is stopped and the printer status is 'Idle' To clean the printhead: Figure 160 Correct area of the printhead to wash with cleaning fluid 1. Loosen the knurled securing screw on the printhead cover tube, and then slide off the cover tube. DO NOT remove the knurled securing screw from the cover tube. 2. Place a container under the printhead (or attach the printhead to a wash station if available), then gently brush the printhead components and the area on which they are mounted as shown in Figure 160. Pause after every application of solvent to allow the ink to dissolve. Finish with a wash when all the ink deposits have been removed. CAUTION Cleaning Precautions Only use new cleaning fluid. Do not recycle cleaning fluid. Do not wash the nozzle with cleaning fluid unless the nozzle has an ink obstruction or blockage. Do not use a solvent resistant cleaning brush (FA940029) to clean the nozzle or gutter. 3. Allow the printhead to dry. Do not use a cloth to dry the printhead components. You must make sure that the space between the nozzle and the charge electrode is free of ink. 4. Wash the inside of the printhead cover tube with cleaning fluid, (Figure 161), until all ink has been removed. Use the brush, where possible, to remove ink deposits that do not immediately wash off. Finish the cleaning with a wash and allow the cover tube to dry. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 295 Figure 161 Washing the printhead cover tube with cleaning fluid IMPORTANT NOTE Enhanced printhead cleaning should be completed only when necessary, for example following regular Time-of-Flight (TOF) or phase errors, or EHT trips. For illustrated instructions, see "Clean the printhead (enhanced)" on page 298. Before you begin, make sure that the jet is stopped and the printer status is 'Idle'. To clean the printhead: 1. Loosen the knurled securing screw on the printhead cover tube, and then slide off the cover tube. DO NOT remove the knurled securing screw from the cover tube. 5. Refit the printhead cover tube and firmly tighten the knurled securing screw. 6. Dispose of the used cleaning fluid, according to local regulations. 2. Place a container under the printhead as shown in Figure 162 (or attach the printhead to a wash station if available). CAUTION Cleaning Precautions Clean the printhead (enhanced) Enhanced printhead cleaning can resolve print quality issues and potentially avoid printhead replacement. In addition to cleaning fluid, water is also used to clean printhead parts, removing invisible cleaning-salts which can adversely affect the printhead. These salts are less soluble in solvent, but are removed with the careful application of water. This water is then displaced by cleaning fluid. This procedure also involves using a Linx approved, non-abrasive, solvent resistant nozzle cleaning brush (FA79502) to remove dried ink and other debris from the nozzle and the printhead gutter. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 Only use new cleaning fluid. Do not recycle cleaning fluid. Do not wash the nozzle with cleaning fluid unless the nozzle has an ink obstruction or blockage. Do not use a solvent resistant cleaning brush (FA940029) to clean the nozzle or gutter. 3. Wash repeatedly all of the printhead components with cleaning fluid, as shown in Figure 162 (1A), including the area on which they are mounted. Focus on the deflector plates (1B). Pause after every cleaning fluid application to allow the ink to dissolve. 4. Use a solvent resistant cleaning brush as shown in Figure 162 (2A) to gently remove any ink deposits that are not removed during step 3. Do not use the brush to clean the nozzle or gutter (2B). 296 5. Repeat step 3 and step 4 until all ink deposits have been removed, then finish with a cleaning fluid wash. 6. Together with cleaning fluid, use a solvent resistant nozzle cleaning brush as shown in Figure 162 to gently remove ink on the nozzle (3A), charge electrode (3B) and gutter (3C). Ensure that the space between the nozzle and the charge electrode is free of ink. Inspect the print nozzle with a magnifying eye glass to check for blockages. 7. Temporarily cover the gutter as shown in Figure 162 (4A). 8. Using clean water ONLY, spray the TOF and EHT plates as shown in Figure 162 (4B), then clean with a solvent resistant cleaning brush. 9. Repeat step 3 and step 4 to dispel water from the TOF and EHT plates. 10.Remove the temporary cover from the gutter. 11.Wash the inside of the printhead cover tube with cleaning fluid as shown in Figure 162 (5) to remove ink deposits. Use a solvent resistant cleaning brush to remove any remaining ink deposits. 12.Finish cleaning the cover tube with a cleaning fluid wash, then allow the cover tube to dry. 13.Refit the printhead cover tube and firmly tighten the knurled securing screw. 14.Dispose of the used cleaning fluid, according to local regulations. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 297 Figure 162 Clean the printhead (enhanced) Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 298 Flush the printhead nozzle WARNING Solvent jet hazard The Nozzle Flush sequence must not be confused with the Nozzle Clear function. When the nozzle flush sequence is in operation, the printhead must be directed down into a suitable receptacle to contain the solvent. IMPORTANT NOTE You must not use the Nozzle Flush sequence more than three times. The additional solvent causes thinner ink, which can cause printer failure. IMPORTANT NOTE The Nozzle Flush sequence can correct an incorrect nozzle alignment. If the procedure is not successful, use the Nozzle Clear maintenance option to correct the problem. A nozzle flush uses the pump pressure to create a flow of solvent through the nozzle. The solvent returns to the ink system through the gutter. Before you begin, make sure that the jet is stopped and the printer status is 'Idle'. The Nozzle Flush option is only available if the jet is stopped. Touch Stop Jet on the Home screen to stop the jet. See "If the jet is running" on page 69 for more information on subsequent actions based on ink viscosity after requesting to stop the jet. To flush the nozzle: 1. Put a container under the printhead to collect solvent. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 2. Touch Menu > Maintenance > Nozzle Flush to display the Nozzle Flush screen. Follow the on-screen instructions. 3. Touch Start. A progress bar shows the nozzle flush sequence progress. The sequence takes approximately 1 minute and 15 seconds. If necessary, touch Stop to cancel the nozzle flush. 4. To make sure that the nozzle is clear, start the jet. When you do step 4, make sure that the jet flows from the nozzle into the gutter. If the jet is not aligned correctly, contact your local Linx Distributor. If necessary, you can perform more nozzle flush sequences when the sequence has finished (repeat step 1 to step 4), or return to the Maintenance or Home screen. Clear the nozzle The Nozzle Clear sequence creates a vacuum in the nozzle while you apply solvent to the nozzle. The vacuum pulls the solvent into the nozzle; the reversed solvent flow can clear a blockage behind the nozzle. The Nozzle Clear sequence takes approximately 25 seconds. Before you begin, make sure that the jet is stopped and the printer status is 'Idle'. The Nozzle Clear option is only available if the jet is stopped. Touch Stop Jet on the Home screen to stop the jet. See "If the jet is running" on page 69 for more information on subsequent actions based on ink viscosity after requesting to stop the jet. To clear the nozzle: 1. Remove the printhead cover tube. 2. Put a container under the printhead to collect solvent and turn the printhead upside down over the container. 299 3. Touch Menu > Maintenance > Nozzle Clear to display the Nozzle Clear screen. Follow the on-screen instructions. 4. Touch Start. 5. When the nozzle clear sequence starts, apply solvent to the nozzle face (see Figure 163). Make sure that you build up a good coating of solvent to the nozzle face (A, Figure 163). The solvent enters the nozzle. A progress bar shows the nozzle clear sequence. The sequence takes approximately 25 seconds. If necessary, touch Stop to cancel the nozzle clear. Figure 163 Apply the solvent to the nozzle 7. To make sure that the nozzle is clear, start the jet. When you do step 7, make sure that the jet flows from the nozzle into the gutter. If the jet is not aligned correctly, contact your local Linx Distributor. If necessary, you can perform more nozzle clear sequences when the sequence has finished (repeat step 1 to step 7), or return to the Maintenance or Home screen. 6. Continue to apply solvent until the nozzle clear sequence is complete. Linx 8900 Series Ink Jet Printers - Printhead maintenance TP1A002 - 5.1 300 Troubleshooting This section details fault codes and how to get information to correct them. Faults and warnings Summary of faults and warnings Faults and warnings screens Prevent reporting of selected warnings 302 303 309 309 TP1A002 - 5.1 Faults and warnings The printer should operate without problems, but the printer can require attention. The Faults and Warnings screens provide information about problems with the printer and how to correct these problems. The printer alerts you to problems by displaying a Fault or Warning icon in the printer status bar on the Home screen. If more than one Fault or Warning occurs, you can touch the up and down arrow buttons to scroll through the messages in chronological order. Touch Need help? to display more information and instructions on the screen about how to clear the Fault or Warning; see "Clear a Fault or Warning" below. Touch OK to acknowledge the message and return to the Home screen. If a Fault condition exists, the printer status bar is highlighted in red and the print control button is disabled. Touch the status bar to display the Current Faults and Warnings screen; see "Faults and warnings screens" on page 309. Table 71 Fault and Warning icons IMPORTANT NOTE Icon Description Faults are events that are serious enough to stop the printer. You cannot continue to use the printer after the printer displays a Fault message. You must correct the Fault before you can continue printing. Warnings are events that are not serious enough to stop the printer, but give notice of potential problems. You can continue to use the printer after the printer displays a Warning message. If there are no current Faults or Warnings, you can still touch the printer status bar to display the Current Faults and Warnings screen. Clear a Fault or Warning You can touch Need Help? on any Faults and Warnings Notification screen to display information about how to clear a Fault or Warning. Follow the instructions on the screen to correct the problem, or touch Exit to return to the Faults and Warnings Notification screen. Faults and Warning screens Faults and Warnings notification When a Fault or Warning occurs, the printer displays a Faults and Warnings notification screen that shows information about the event and a timestamp which shows the date and time that it occurred. Each event has a unique code number, which identifies the type and source of the event, followed by a short description. IMPORTANT NOTE A full list of Faults and Warnings messages is shown in "Summary of faults and warnings" on the next page. Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 The Current Faults and Warnings and Faults and Warning History screens show a list of current and past Faults, Warning and notification information messages; see "Faults and warnings screens" on page 309. You can use the scroll bar to move through the list if there are more messages than can fit on one screen. Touch an entry in the list to display more information about the entry. Touch Exit to return to the Home screen, or touch History to display the Faults and Warnings History screen, or touch Current to display the Current Faults and Warnings screen. 302 Summary of faults and warnings This section lists all printer Faults and Warnings messages. the printer displays these messages in a notification screen if a problem occurs. If the printer displays an events message that is not described in this section, you should inform you supervisor, or contact your local Linx Distributor. See Table 72 for a list of all printer Faults and Warnings. IMPORTANT NOTE Fault and warning availability is printer dependent. Table 72 Summary of faults and warnings System Faults Print Failures System Warnings 1.03 Internal Software Failure (ASSERT) 2.00 Printhead Over Temperature 3.00 Shutdown Incomplete 1.40 EHT Board Missing 2.01 EHT Trip 3.05 Over Speed (Print Trigger) 1.42 I2C Bus Failure 2.02 Phase Failure 3.06 Over Speed (Synchronous Data) 1.43 Watchdog Trip 2.03 Time of Flight Failure 3.07 Over Speed (Asynchronous Data) 2.06 Solvent Tank Empty 3.08 Over Speed (Line Speed) 2.07 Internal Spillage 3.09 Over Speed (Compensation) 2.08 Printer Over Temperature 3.10 Under Speed (Line Speed) 2.09 Misaligned Ink Jet 3.12 Printhead Cover Off 2.11 Pressure Limit Reached 3.13 Cover Override Active 2.12 Viscosity Out Of Range 3.15 Safety Override Active Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 303 Summary of faults and warnings (continued) System Faults Print Failures System Warnings 2.20 Ink System Empty 3.16 Gutter Override Active 2.21 Service Module Removed 3.17 Gate Array Test Mode Active 2.22 Unable to Fill Service Module 3.18 Low Pressure 2.23 Charge Amplifier Trip 3.19 Valid UNIC Chip Not Found 2.24 Memory Low 3.21 Ink Low Prevented Mix 2.25 Memory Storage Low 3.22 Fault Prevented Mix 2.26 Modulation Amplifier Trip 3.23 Power-down Occurred During Mixing 2.27 Service Module Requires Replacement 3.25 Ink Not Mixed For 4 Weeks 2.28 Valid UNIC Chip Not Found 3.27 Mix In Idle Disabled 2.29 Pump Drive Failure 3.29 Over Speed (No Remote Data) 2.30 Pressure Reading at Maximum 3.30 Remote Error 2.31 Pressure Reading Suspect 3.40 Service Module Requires Replacement 2.32 Pressure Reading at Minimum 3.41 Service Module Removed 2.33 Valve Drive 1 Failure 3.42 Service Module Requires Commissioning 2.34 Valve Drive 2 Failure 3.43 Memory Low 2.35 Pump Stalled 3.44 Memory Storage Low 2.43 Solvent System Empty 3.45 Service Module Replacement Due Within One Month Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 304 Summary of faults and warnings (continued) System Faults Print Failures System Warnings 2.45 Printhead Fault 3.46 Pump Pressure Failure 2.46 Valve Drive 3 Failure 3.47 Pump RPM Failure 2.47 Valve Drive 4 Failure 3.48 Pump RPM Limit Reached 2.48 Valve Overdrive 1 and 2 Failure 3.49 Pump Current Limit Exceeded 2.49 Valve Overdrive 3 and 4 Failure 3.50 Valve Supply 2.50 Alarm Overdrive 3.51 Pump Oscillating 2.51 Remove Ink Cartridge 3.52 Pump Power Limit Reached 2.52 Ink Mixing Failed 3.53 Ink Board Memory 3.54 Ink Board Software 3.56 Printhead Over Temperature 3.57 EHT Trip 3.58 Internal Spillage 3.59 Low Battery 3.60 Reset System Clock 3.65 Reverted To System Settings From Last Successful Powerdown 3.66 System Settings Not Found, Reverted To Default 3.68 Field Truncation Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 305 Summary of faults and warnings (continued) System Faults Print Failures System Warnings 3.69 Remote Field Not Found 3.71 Jet Start Failure - Do Not Switch Off 3.73 Ink Cartridge Not Found 3.74 Solvent Cartridge Not Found 3.75 Solvent Tank Needs Commissioning 3.77 Ink Cartridge Empty 3.78 Solvent Cartridge Empty 3.79 Invalid Solvent Cartridge 3.80 Invalid Solvent Cartridge 3.81 Ink Cartridge Expired 3.82 Solvent Cartridge Expired 3.83 Wrong Ink Type 3.84 Wrong Solvent Type 3.85 Easi-Change Service Key Not Found 3.86 Invalid Easi-Change Service Key 3.87 Easi-Change Service Key Already Used 3.89 Daylight Saving Time Started Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 306 Summary of faults and warnings (continued) System Faults Print Failures System Warnings 3.90 Daylight Saving Time Started 3.91 Over Speed (Line Sensor) 3.92 Under Speed (Line Sensor) 3.93 Line Sensor Missing 3.94 Line Object Error (Line Sensor) 3.97 Over Speed (Delay-Update Missed) 3.98 Over Speed (Delay-Update Late) 3.99 Check Custom Date 3.100 Commissioning Required 3.101 Incorrect Easi-Change Service Key 3.102 Software Upgrade Available 3.103 Service Module High 3.104 Service Module Full 3.105 Remote Upgrade Ready 3.106 Trigger Rate is Too High 3.107 Incorrect Easi-Change Service Key (Service Module Type) 3.108 Replace Ink Cartridge Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 307 Summary of faults and warnings (continued) System Faults Print Failures System Warnings 3.109 Shake Ink Cartridge 3.110 Remove Ink Cartridge 3.111 Line is Rolling Back 3.112 Rollback Limit Reached or Exceeded You can set an alarm to indicate a range of system events (for example, faults and warnings). These events are classified in alarm groups, for each related to printer functions. If a system event within a given alarm group occurs, the type of alarm selected for that alarm group is triggered. See "Alarm groups" on page 111 for more information about alarms. Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 308 Faults and warnings screens These screens show a list of current and past Faults, Warnings, and notification information messages. Use the scroll bar to move through the list if there are more messages than can be displayed on one screen. Current Faults and Warnings screen Faults and Warnings History screen This screen (Figure 165) shows a list of past Faults, Warnings, and notification information messages. Touch an entry to display more information. Touch Exit to return to the Home screen, or touch Current to display the Current Faults and Warnings screen. Figure 165 Faults and Warnings History screen This screen (Figure 164) shows a list of current Fault and Warning notifications. The entries are shown in ascending order of severity. Touch an entry to display more information. Touch Exit to return to the Home screen, or touch History to display the Faults and Warnings History screen. Figure 164 Current Faults and Warnings screen Prevent reporting of selected warnings You can prevent selected printer warnings from being reported when they occur. IMPORTANT NOTE Fault and warning availability is printer dependent. Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 309 Set the printer warnings as follows: 1. Touch Menu > Printer Setup > Warnings. The Warnings screen is displayed. 2. Touch the button to enable/disable the following warnings: • 3.05 Over Speed (Print Trigger) • 3.06 Over Speed (Synchronous Data) • 3.07 Over Speed (Asynchronous Data) • 3.08 Over Speed (Line Speed) • 3.09 Over Speed (Compensation) • 3.10 Under Speed (Line Speed) • 3.29 Overspeed (No remote data) • 3.81 Ink Cartridge Expired • 3.82 Solvent Cartridge Expired • 3.91 Over Speed (Line Sensor) • 3.92 Under Speed (Line Sensor) • 3.97 Over Speed (Delay-Update Missed) • 3.98 Over Speed (Delay-Update Late) • 3.103 Service Module High • 3.104 Service Module Full • 3.111 Line is Rolling Back 3. Touch Exit to save the changes. Linx 8900 Series Ink Jet Printers - Troubleshooting TP1A002 - 5.1 310