3 2 7 DESCRIPTION 1)Controller & oil tank cabinet 8 2)Upper limit switch 3)Upper pre-limit switch 4)Lower pre-limit switch 5)Pit stop 6)Pit prop 6 7)Semi-automatic doors 8)Shaft light 4 1 5 GL-1 Compact Version 1.0 MA04-03-1-01 COMPLETE LIFTS GL-01 COMPACT GL-01 CONTROLLER CONTENTS 1. MOTOR POWER SUPPLY ........................................................................................................................................... 3 2. TERMINAL STRIPS ...................................................................................................................................................... 4 3. SAFETY CHAIN CONNECTIONS................................................................................................................................. 5 4. LIMIT SWITCH, EMERGENCY STOP BUTTON, PIT PROP CONTACT ................................................................... 6 5. DOOR LOCKS & CONTACTS ...................................................................................................................................... 7 6. PRE-LIMIT SWITCHES ................................................................................................................................................. 8 7. OIL TANK CONNECTIONS .......................................................................................................................................... 9 8. CAR CONNECTIONS ................................................................................................................................................. 10 9. LOP΄S .......................................................................................................................................................................... 11 10. LOP'S WITH EMERGENCY STOP BUTTON .......................................................................................................... 12 11. SHAFT LIGHTS ......................................................................................................................................................... 13 12. PLACING THE MAGNETS IN THE SHAFT ............................................................................................................. 14 13. PROGRAMMING GL-01 ........................................................................................................................................... 15 14. GL-01 FAULT LIST ................................................................................................................................................... 16 GL-1 Compact Version 1.0 http://www.kleemann.gr 2 COMPLETE LIFTS GL-01 COMPACT 1. MOTOR POWER SUPPLY GL-1 Compact Version 1.0 http://www.kleemann.gr 3 GL-1 Compact Version 1.0 93:P?t stop & pit prop contact Motor thermistor Oél thermistor Electronic pressure switch supply Electronic pressure switch supply Overload pressure switch 96:Door lock contacts Åarth (1X2,5mm) Common pre-limit switches Upper pre-limit switch Lower pre-limit switch http://www.kleemann.gr Pit stop socket (earth) Pit stop socket (neutral) Pit stop socket (phase) Earth Low pressure switch Low pressure switch Common for thermistors 95:Feedback from safety chain Emergency lowering coil D12 Emergency lowering coil D12 Descent coil 92:Feedback from safety chain 94:Door Contacts Ascent coil Common valves TERMINAL STRIP B 91:Upper limit switch TERMINAL STRIP C TERMINAL STRIP Á COMPLETE LIFTS GL-01 COMPACT 2. TERMINAL STRIPS 4 GL-1 Compact Version 1.0 1B GL- 4 10 8A 6 BOARD GL01 1S 48 48V 0V http://www.kleemann.gr FC1 12/FC1 12/KC10 13/KC10 92/SC9 93/SC9 94/SC9 95/SC9 96/SC9 91/SC9 1C 6 13/FC1 TERMINAL STRIP B TERMINAL STRIP Á LOW PRESSURE SWITCH CAR STOP * MANUFACTURED CONNECTIONS OR BRIDGES YELLOW/GREEN (PE) DOOR LOCKS DOOR CONTACTS PIT STOP-PIT PROP CONTACT UPPER LIMIT SWITCH * * * * COMPLETE LIFTS GL-01 COMPACT 3. SAFETY CHAIN CONNECTIONS 5 COMPLETE LIFTS GL-01 COMPACT 4 . LIMIT SWITCH, EMERGENCY STOP BUTTON, PIT STOP CONTACT 95 92 94 95 96 93 91 92 MANUFACTURED CONNECTIONS OR BRIDGES YE L 91 LO UPPER LIMIT SWITCH W/ GR EE N ORANGE FAST CONNECTOR GREY CABLE WN BRO /GREEN O YELL 3×0,75mm² W E B LU KNIT GOES THROUGH THE SHAFT YEL N REE W/G LO 91 93 YEL LOW ORANGE FAST CONNECTOR /GR EEN WN BRO /GREEN GREY CABLE 3×0,75mm² PIT PROP CONTACT OW YELL E B LU YEL REE W/G N LO 93 PIT STOP 93 YEL L OW ORANGE FAST CONNECTOR /GR EEN WN BRO /GREEN O YELL GREY CABLE 3×0,75mm² W E BLU NUMBER-COLOUR WIRE 1S 91 93 1B 92 1C 93 6 94 8A 95 GL-1 Compact Version 1.0 3× 0,75m YELLOW/GREEN BROWN 91 92 93 94 95 96 TERMINAL STRIP C TERMINAL STRIP Á YELLOW/GREEN GREY CA BLE m² SC9 BLUE YE CODE TERMINAL STRIP A LLO N REE W/G 10 96 PE YELLOW/GREEN 0V EM ED CODE TERMINAL STRIP C L BLUE-BLUE (PRE-LIMIT SWITCHES COMMON) BROWN (UPPER PRE-LIMIT) BROWN (LOWER PRE-LIMIT) NUMBER-COLOUR WIRE BROWN Í BLUE PE YELLOW/GREEN http://www.kleemann.gr 6 COMPLETE LIFTS GL-01 COMPACT 5. DOOR LOCKS & CONTACTS 95 92 94 91 92 95 96 93 MANUFACTURED CONNECTIONS OR BRIDGES YE 96 LL OW DOUBLE INSULATED CABLE 3Χ1,00 mm² GR EE N KNIT GOES TROUGH THE SHAFT ORANGE FAST CONNECTOR B LA LO W YEL CK LOW YEL CK BLA EN GRE G RE EN YELLOW /GREEN LOCK CONTACT 96 94 YE LLO WG ORANGE FAST CONNECTOR B LA CK LOW YEL CK B LA W LO EL DOOR CONTACT DOUBLE INSULATED CABLE 3Χ1,00 mm² RE EN G RE EN YELLOW/GREEN N EE GR Y 94 TERMINAL STRIP Á 91 92 93 94 95 96 GL-1 Compact Version 1.0 YELLOWGREEN SC9 CODE TERMINAL STRIP Á NUMBER-COLOUR WIRE 1S 91 1B 92 1C 93 6 94 8A 95 10 96 PE YELLOWGREEN 0V EM ED BLUE-BLUE (PRE-LIMIT SWITCHES COMMON) BROWN (UPPER PRE-LIMIT) BROWN (LOWER PRE-LIMIT) http://www.kleemann.gr 7 COMPLETE LIFTS GL-01 COMPACT 6. PRE-LIMIT SWITCHES 95 92 94 91 92 95 96 93 MANUFACTURED CONNECTIONS OR BRIDGES UPPER PRE-LIMIT SWITCH 638 3×0,75mm2 UPPER PRE-LIMIT SWITCH KNIT GOES THROUGH THE SHAFT WIRE COLOUR TERMINAL STRIP Á 0V BROWN EM 3×0,75mm2 638 GL-1 Compact Version 1.0 BLUE LOWER PRE-LIMIT SWITCH LOWER PRE-LIMIT SWITCH WIRE COLOUR TERMINAL STRIP A BLUE 0V BROWN ED CODE TERMINAL STRIP Á NUMBER-COLOUR WIRE 1S 91 1B 92 1C 93 6 94 8A 95 10 96 PE YELLOWGREEN 0V (PRE-LIMIT SWITCHES COMMON) E BLU OW N BR BL U E BROWN YELLOW/GREEN SC9 91 92 93 94 95 96 TERMINAL STRIP Á EM ED BLUE-BLUE BROWN (UPPER PRE-LIMIT) BROWN (LOWER PRE-LIMIT) http://www.kleemann.gr 8 COMPLETE LIFTS GL-01 COMPACT 7. OIL TANK CONNECTION TERMINAL STRIP B 1 2 3 4 5 6 7 8 GREY CABLE 16X0,75mm 2 9 10 11 12 13 VALVE BLOCK KLEEMANN GN/YL 1 KC-10 2 3 4 5 7 8 STH 6 COMTH MTH EXPLANATIONS A48/COMV 1/2 VALVE COIL A (ASCENT) D48/COMV 3/2 VALVE COIL D (DESCENT) -12/+12 4/5 EMERGENCY LOWERING COIL STH / COMTH 7/6 MOTOR THERMISTOR MTH / COMTH 8/6 OIL THERMISTOR SUI/0V 11/10 OVERLOAD PRESSURE SWITCH 0V / 24V 10/9 ELECTRONIC PRESSURE SWITCH SUPPLY LPS/LPS 12/13 LOW PRESSURE SWITCH GL-1 Compact Version 1.0 http://www.kleemann.gr 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PE GL-1 Compact Version 1.0 FC1 CONNECTED TO THE FC1 TERMINAL STRIP ON THE CONTROLLER FIX THE BOX ON TOP OF THE CAR } } } } CABLE/WIRE FOR RETIRING CAM OPERATIONAL MAGNETIC SWITCHES LANDING ZONE MAGNETIC SWITCHES SAFETY GEAR CONTACT CL Ν LIGHTS 1C΄ CAR EMERGENCY 6 STOP BUTTON CAM- CAM+ CAB CAA CAZB CAZA } } 1C 1C΄ COMPLETE LIFTS GL-01 COMPACT 8. CAR CONNECTIONS 230Volt CODE TERMINAL STRIP FC1 PE http://www.kleemann.gr NUMBER-COLOUR WIRE FC1 0V 1 CAA 2 CAB 3 CAZ+ 4 CAZB 5 CAZA 6 CAZ7 SP 8 SP 9 CAM+ 10 CAM- 11 1C 12 6 13 N 14 CL 15 YELLOW/GREEN 10 COMPLETE LIFTS GL-01 COMPACT 9. LOP΄S 3 LOP 3 2 FIX THE CONNECTOR TO THE FLAT 1 CABLE 1 0 LEVEL 3 RED GREY CABLE 16Χ0,35mm² 3 LOP 1 2 ! ! ! CAUTION : THE RED CABEL OF THE CONNECTOR MUST BE CONNECTED WITH THE RED WIRE OF THE FLAT 1 1 0 LEVEL 1 GREY CABLE 16Χ0,35mm² 1 RED FLAT1 3 LOP 0 2 1 0 LEVEL 0 CONTROLLER GREY CABLE 16Χ0,35mm² COLOUR WIRE LOP FLAT1 1 RED FLAT 1 GL-1 Compact Version 1.0 http://www.kleemann.gr CODE RED 24V BLACK 0V GREY A BROWN B YELLOW C WHITE BLUE D FM MAUVE FD GREEN D1 PINK D2 RED-BLUE D3 GREEN-BROWN D4 PINK-GREZ D5 WHITE-GREEN D6 WHITE-YELLOW D7 BROWN-YELLOW D8 11 COMPLETE LIFTS GL-01 COMPACT 10. LOP’S WITH EMERGENCY STOP BUTTON 95 92 94 91 92 95 96 93 MANUFACTURED CONNECTIONS OR BRIDGES 2 1 0 93 YEL L OW ORANGE FAST CONNECTOR /GR EEN WN EN BRO W/GRE LO YEL E BLU LO YEL W/G N REE GREY CABLE 3Χ0,75mm² GREY CABLE 16Χ0,35mm² 93 2 1 0 93 YEL L OW /G R ORANGE FAST CONNECTOR EEN WN EN BRO W/GRE LO YEL E BLU LO YEL W/G N REE GREY CABLE 3Χ0,75mm² GREY CABLE 16Χ0,35mm² 93 YELLOW/GREEN TERMINAL STRIP Α SC9 91 92 93 94 95 96 GL-1 Compact Version 1.0 http://www.kleemann.gr 12 COMPLETE LIFTS GL-01 COMPACT 11. SHAFT LIGHTS 46,5mm O4 13 6,5 mm 3m O6 CABLE GOES THROUGH THE SHAFT 75mm 230Volt CONNECT THE FLEX CABLE ON TO THE BASE OF THE LAMP & THEN SCREW THE COVER ON, AS SEEN ON THE SKETCH. Technical specifications BLUE BROWN Voltage 230V AC Max lamp power 40W Integration of protection IP 20 Class II CONNECTED TO THE CONNECTORS << PAL >> & << COML >> GL-1 Compact Version 1.0 http://www.kleemann.gr 13 10cm 30 cm LEVEL 0 LEVEL 1 LEVEL 2 LEVEL 3 3m 3m 3m 11cm 11cm 11cm 11cm 63cm 63cm 63cm 63cm http://www.kleemann.gr 63cm GL-1 Compact Version 1.0 63cm 0V ED 0V EM 1Â 1S N.C. Contact Lower pre-limit switch N.C. Contact Upper pre-limit switch Upper limit switch Lower floor Intermediate floors Upper floor LEVEL 0 LEVEL 1 LEVEL 2 LEVEL 3 In this particular example: Length between 2 floors = 3m. Car's speed = 0,63m/sec. COMPLETE LIFTS GL-01 COMPACT 12. PLACING MAGNETS IN THE SHAFT 30 cm 14 20cm COMPLETE LIFTS GL-01 COMPACT 13. PROGRAMMING GL-01 In order to program GL-01 board you must keep buttons K1, K2 pressed, turn on the FT circuit breaker and wait until parameter A shows up in DIS1 display. Use button K1 to change parameter (A-G). Use K2 button to show the parameters value. If you wish to change value use K1 button. Press K2 button to return to the parameters menu. In order to complete GL-01 programming and return to normal operation you have to turn off and turn on the FT circuit breaker MENU A NUMBER OF LANDING B ELEVATOR TYPE C CALL TYPE D E F TIMER OF CAR LIGHT TIMER OF HIGH SPPED TIMER OF SLOW SPEED G PARKING OPERATION Η I J TIMER OF RELAY L TIMER OF VALVE Α TIMER OF CAM K1 Κ1 2-8 0=HYD. 4 MAGNETS/LANDING 1=HYD. 2 MAGNETS/LANDING 2=TRA. 4 MAGNETS/LANDING 3=TRA. 2 MAGNETS/LANDING 0= Only one call will saved and K2 completely executed! 1= To move the lift you need to keep the call button pressed! 1-9 sec. 10-60 sec. 10-60 sec. 0= NO 1= YES 0-9 1 SPEED (0)* 0-9 0-9 DEFAULT 2 DEFAULT 0 DEFAULT 0 DEFAULT 5 DEFAULT 20 DEFAULT 20 DEFAULT 1 DEFAULT 8 DEFAULT 0 DEFAULT 0 *If there are only 2 valves in the block (ascent-descent) enter value (0) DIS1 K2 K1 GL-1 Compact Version 1.0 http://www.kleemann.gr 15 COMPLETE LIFTS GL-01 COMPACT 14. GL-01 FAULT LIST FAULT CODE 1 2 3 4 5 7 C A 8 6 b P H DESCRIPTION FAST SPEED TIME ELAPSED SLOW SPEED TIME ELAPSED RELEVELING TIME ELAPSED SAFETY CHAIN INTERRUPTED UP TO 6 PRE-LIMIT SWITCHES HAVE BEEN ACTIVATED SIMULTANEOUSLY CONTACTORS ARE NOT SWITCHED OFF AT THE END OF TRAVEL FAULT OF MAGNETIC SWITCHES CAA & CAB *SAFETY CHAIN INTERRUPTED UP TO 10 *SAFETY CHAIN INTERRUPTED UP TO 8A *SAFETY CHAIN INTERRUPTED UP TO 6 *SAFETY CHAIN INTERRUPTED UP TO 1B *OIL MAXIMUM TEMPERATURE EXCEEDED *MOTOR MAXIMUM TEMPERATURE EXCEEDED * This fault is displayed only when you are resetting the controller GL-1 Compact Version 1.0 http://www.kleemann.gr 16