COST ACCOUNTING CHAPTER 1: Introduction to Cost Accounting COST • Measurement in monetary terms of the amount of resources used for the purpose of production of goods or rendering services. • The amount of money involved in production, marketing and distribution. ACCOUNTING • The art of recording, classifying and summarizing in a significant manner and in terms of money, transactions and events which are, in part at least, of financial character and interpreting the results thereof. • Different branches: Financial Accounting, Managerial Accounting, Cost Accounting, Auditing, and Taxation FINANCIAL ACCOUNTING • Primarily concerned with recording of a company’s transactions and preparations of financial statements • Provides historical, monetary (financial), and verifiable information to the company (information is used by external users) MANAGERIAL ACCOUNTING • Providing information to managers for use in planning and controlling operations for decision making • Prepares financial reports (information) for internal users (management) only • Financials analysis, budgeting, and forecasting, cost analysis, evaluation of business decisions etc. COST ACCOUNTING • • • Process of analyzing, recording, classifying, summarizing and interpreting the details of cost materials, labor and factory overhead necessary to produce and sell the product Subset of management accounting and financial accounting Intersection between financial accounting and managerial accounting because it provides information regarding cost of products and services needed both financial and managerial accounting OBJECTIVES OF COST ACCOUNTING • Cost accounting is a crucial tool for determining production costs, providing detailed information for inventory valuation and income determination. It enhances financial accounting effectiveness and aids management in determining product selling prices and efficiency. Historically, it was used for inventory and comprehensive income calculations. Today, it aids in planning, controlling activities, improving service quality, pricing, and decisionmaking. COST ACCOUNTING DATA • • Used for by both internal and external reports Uses of cost accounting data o Cost estimation and Price setting o Decision Making o Cost Control COST ACCOUNTING SYSTEM • Used to track and allocate costs and expenditures • Assists management in planning and control of the company’s operations as well as in analyzing the product profitability FIVE PARTS OF COST ACCOUNTING SYSTEM I. INPUT MEASUREMENT BASIS TAKE NOTE: Product Costs are Materials, Labor and Factory Overhead a. Historical Costing (Actual Costing) i. Product costs are determined as they occur simultaneously with the manufacturing operation ii. Total of product costs is only known as the operation has been completed iii. Collects the actual amount of product costs – Actual Costing b. Standard Costing (Predetermined) i. Product costs are determined in advance ii. Using predetermined costs and quantities iii. Difference between actual costs and predetermined costs are charged to variance account c. Normal Costing i. Combination of actual costing and standard costing ii. Direct materials and direct labor using actual costing and factory overhead using standard costing iii. Factory Overhead = Rate per activity*actual quantity of activity measure iv. Difference between the applied factory overhead cost and the actual overhead is called variance II. INVENTORY VALUATION METHODS a. Throughput Costing i. Only direct materials are recorded as part of the inventory ii. Direct labor and factory overhead costs are charged as an expense iii. Total sales less costs of direct materials known as throughput contribution iv. Does not provide proper matching of cost and revenue because direct labor and factory overhead costs are expensed rather than capitalizing it in the inventory Computation of Cost of Goods Sold Beginning Inventory Add: Direct Materials Goods Available for Sale Less: Ending Inventory Cost of Goods Sold b. Direct (Variable) Costing i. All variable costs as part of the inventory (direct materials, direct labor, and variable factory overhead) ii. All fixed costs as period costs iii. Does not provide proper matching of cost and revenue because the fixed factory overhead costs are charged to expense Computation of Cost of Goods Sold Beginning Inventory Add: Direct Materials Direct Labor Variable Factory Overhead Goods Available for Sale Less: Ending Inventory Cost of Goods Sold c. Full Absorption Costing i. All product costs (direct materials, direct labor, variable factory overhead and fixed factory overhead) are capitalized in the inventory ii. Provides proper matching of cost and revenue iii. Used by companies for external reporting purposes Computation of Cost of Goods Sold Beginning Inventory Add: Direct Materials Direct Labor Variable Factory Overhead Fixed Factory Overhead Goods Available for Sale Less: Ending Inventory Cost of Goods Sold d. Activity Based Costing i. Assigns factory overhead costs to produce in a more logical manner ii. Provides more accurate product costs iii. Identifies a company’s activities and assigns costs to product produced based on the number of activities used by each product iv. Direct materials, direct labor, variable factory overhead and fixed factory overhead to activity cost pools to inventory III. COST ACCUMULATION METHODS (PROCEDURES) a. Job Order Costing i. Unique per job (individual job) ii. Keeps the costs of different jobs, orders, contracts separate during their manufacture iii. Producing heterogeneous products iv. Each job has different costs v. Applicable for work done based on customer’s specifications (made to order products) b. Process Costing i. By department ii. Units are not separately distinguishable from one another during manufacturing process iii. Cost is accumulated by departments, operation or processes iv. Applicable to companies producing large quantities of homogenous products c. Backflush Costing i. Simplified cost accumulation method ii. Adopts Just in Time (JIT) inventory system inventories will be there just when it is needed iii. Delays the costing process until production of goods is actually produced or completed iv. Objectives is to zero out or minimize inventory on hand d. Hybrid Costing i. Combination of job order and process costing method ii. Direct materials are accounted using job order costing iii. Conversion cost (labor and factory overhead) are accounted using process costing IV. COST FLOW ASSUMPTION a. Specific Identification i. Actual cost of the item sold is determined and charged as cost of goods sold ii. Cost of inventory = Inventory Units*Corresponding Unit Cost b. First in; First out (FIFO) i. Goods first purchased are first sold ii. Goods purchased at the end of the accounting period remain in ending inventory iii. Inventory costs are recorded at recent or new prices while the inventory sold is recorded at older prices c. Last in; First out (LIFO) i. Goods last purchased are first sold ii. Goods at the beginning of the period is assumed to remain in the ending inventory iii. Inventory is recorded in terms of older prices and the cost of goods sold is recorded at recent prices d. Weighted Average i. Beginning inventory units lose their separate identity because they are combined together with the newly purchase inventories ii. Average Cost per Unit = Cost of Goods Available for Sale/ Number of Units Purchased iii. Cost of Goods Sold = Average Unit Cost*Units Sold iv. Unit on hand to determine the ending inventories V. RECORDING INTERVAL CAPABILITY (ACCOUNTING SYSTEM FOR INVENTORIES) a. Perpetual i. Requires maintenance of records called stock cards ii. Stock cards updates the inventory accounts after each purchase or sale iii. Providing an up to date inventory balance and a reduced level of physical inventory counts b. Periodic i. Requires the physical counting of inventories on hand at the end of the accounting period to determine the total inventories ii. Generally used by retailers whose inventory items have small peso investment CHAPTER 2: COST CLASSIFICATION AND ESTIMATION CLASSIFICATION OF COSTS - The process of arranging the components of costs in logical groups having regard to their nature and purpose. A. As to Element or Nature 1. Material 2. Labor 3. Expenses – cost incurred other than material and labor costs. a. Direct expenses – also known as chargeable expenses. can be directly allocated to a particular product, cost center or unit of service (e.g. direct materials and labor). b. Indirect expenses – cannot be conveniently and directly allocated to a particular product, cost center or unit of service ❖ Overheads – the total of indirect materials, labor costs and expenses. ➢ Factory Overheads – indirect costs incurred in the factory ➢ Administrative Overheads – indirect costs incurred in the administrative office (e.g. office supplies, salary of office staff) ➢ Selling & Distribution Overheads – indirect costs incurred in connection with the selling and distribution of goods and services (e.g. sales staff salaries, commission, advertising) B. As relation to Product 1. Product Costs – are costs of DM, DL, FOH used in the manufacture of products a. Prime Cost – sum of direct materials and direct labor. Primary costs needed to manufacture the products. b. Conversion Cost – sum of direct labor and factory overhead costs needed to be incurred to convert RM into finished products. 2. Period Costs – also known as commercial cost. costs that are not associated with production and treated as expense when incurred. a. Selling or Marketing costs – cost incurred necessary to secure the customer orders and make the finished products shipped to the customer. (e.g. delivery expenses, rent and insurance of showrooms, cost of samples) b. Administrative/General costs – includes all executives and clerical expenses associated with general administrative of the company (e.g. salaries of executive officers, rent of office building) C. As to Behavior 1. Variable Cost – are costs that vary directly proportional to the change in the level of activity (volume) of production. (e.g. supplies, DM, DL, variable OH, shipping costs) 2. Fixed Cost – are costs that do not change regardless of the change in the level activity (volume). Cost incurred even if there are no units produced (e.g. rent, administrative and sales salaries, insurance, depreciation). a. Committed Fixed Cost – fixed costs that may not be altered or significantly reduced and long term in nature. (e.g. depreciation, property taxes) b. Discretionary Fixed Cost – fixed costs that may be altered, reduced or eliminated by current management decisions and has no particular relationship with the production output. (e.g. research & development cost, advertising, donations) 3. Mixed (Semi-variable cost) – costs that have a behavior of fixed and variable costs. (e.g. electricity, water, post-paid cellphone plans) D. As in relation to manufacturing departments 1. Direct Departmental charge – conveniently identified costs that are immediately charged 2. Indirect Departmental charge – costs that are originally charge to some other manufacturing departments but are later allocated or transferred to other departments that indirectly benefitted from said costs. E. As in nature as common or joint cost 1. Common Costs – benefit of which is enjoyed by more than one cost center within an organization (e.g. electrical expenses are allocated to different departments) 2. Joint Costs – the cost of two or more products that are produced simultaneously by a single process (e.g. cost of chicken divided into chicken breast, drumsticks etc.) F. As to accounting period 1. Capital Expenditure – cost incurred to acquire or improve assets for more than one year. (e.g. PPE) 2. Revenue Expenditure – costs that are directly charged as an expense because it benefited only the current period. (e.g. rent, utilities, salaries, repair expense) G. By Normality 1. Normal Cost – regular costs incurred in the normal conditions during the normal operations of the organization. 2. Abnormal Cost – arises because of any abnormal or irregular activity which are not part of routine business operations. (e.g. costs arising from floods, riots, earthquake) H. By Time 1. Historical Costs – cost at the time of acquisition or time of transaction. It reports past event and therefore makes the information out of date and irrelevant for decision making. 2. Predetermined Costs – planned cost for a unit of product or services rendered. I. For Planning, Control & Analytical Processes 1. Standard Costs – Predetermined costs for DM, DL, FOH 2. Opportunity Costs – the benefit given up when one alternative is chosen over another. Not recorded in the books of accounts 3. Differential Costs – the difference in total cost between two alternatives. 4. Relevant Costs – affect the decision making of the management. 5. Out of pocket costs – also know as explicit costs. Cost or expense relevant in decision making that requires the payment of money as a result of their incurrence. 6. Imputed Costs – also know as implicit cost. cost which doesn’t involve an actual cash outlay 7. Sunk Costs – cost for which an outlay has already been made and it cannot be changed by present or future decision. (e.g. cost of PPE acquired a year ago) 8. Controllable Costs – cost where the manager has the power to influence or authorize the incurrence of such cost. 9. Uncontrollable Costs – cost which cannot be influenced by the manager/company. 10. Avoidable Costs – also know as escapable cost. cost which will be eliminated or not incurred if a department with which they are related is discontinued. 11. Shutdown Costs – cost incurred by the company if the operation is terminated or shutdown or discontinued. 12. Marginal Costs – increase or decrease in the total cost of production run for making one additional unit of the item. COST BEHAVIOR 1. Fixed Costs Costs Fixed Total Amount Constant Variable Increases production increases (directly proportional) Increase less proportionately as production increases (vs total variable costs) Mixed Per unit amount Decreases as production increases (inversely proportional) as Constant Decrease less proportionately as production increases ( vs unit fixed costs) COST BEHAVIOR ASSUMPTIONS AND LIMITATIONS 1. Relevant Range assumption – range of activity within which the cost behavior pattern is valid. 2. Time assumption – the cost behavior pattern identified are true and only over a specified period of time. 3. Linearity assumption – the cost is assumed to manifest a linear relationship over a relevant range despite its tendency to show otherwise. SEGREGATION OF FIXED AND VARIABLE ELEMENTS OF MIXED COSTS High-Low Method – quick and easy method of determining the variable cost per unit and the total amount of fixed costs that are part of mixed costs. 2. Variable Costs 3. Mixed Costs or Semi-Variable Costs Algebraic Formula of Mixed Cost: y = a + bx Where: y = total costs (dependent variable) a = total fixed costs b = variable cost per unit x = the activity or cost driver bx = total variable costs Advantage Disadvantage Simple, inexpensive and Use only 2 data points easy to apply which may not produce accurate results 4 Steps of High-Low Method 1. Identify the high and low activity levels from the data set. (Note: high and low activity not high and low peso amount) Months Units Total Cost January 115,000 425,000 February 75,000 300,000 March 50,000 220,000 April 105,000 375,000 May 95,000 350,000 June 140,000 490,000 Highest level of activity = June: 140,000 units; 490,000 Lowest level of activity = March: 50,000 units; 220,000 2. Calculate the variable cost per unit Variable cost per unit (b) = Change in Costs (highest – lowest) Change in activity (highest – lowest) Variable cost per unit (b) = 490,000 – 220,000 140,000 – 50,000 Variable cost per unit (b) = 270,000 90,000 Variable cost per unit (b) = 3.00 3. Calculate the total fixed cost Fixed Cost = Highest activity cost – (variable cost per unit x highest activity units) Or Lowest activity cost – (variable cost per unit x lowest activity units Total Fixed Cost = 490,000 – (3 x 140,000) Or 220,000 – (3 x 50,000) Total Fixed Cost = 70,000 4. State the results in equation form. y = a + bx y = 70,000 + 3.00x SOURCE DOCUMENTS MAINTAINED 1. Purchase Requisition Form – document originated from storeroom staff and sent to the purchasing agent 2. Purchase Order – authorization signed by the purchasing department sent to supplier/vendor to supply goods at agreed price. 3. Receiving Report – document prepared by the receiving department that shows the purchase order number and other details about the materials received. 4. Material Requisition form – document authorizing the material storekeeper to deliver the materials to the department requesting it. 5. Bill of Materials – list of materials needed to produce a product 6. Return Materials Report – document prepared when some materials requisitioned were not used and returned to material storeroom. 7. Debit or Credit Memorandum – document prepared when goods ordered differ from the goods shipped by the supplier and an adjustment must be made to the invoice. Main Functions Department CHAPTER 3: MATERIALS PROCUREMENT, USE & CONTROL PROCUREMENT CYCLE 1. Engineering and planning department determines the cycle of operation and establishes the material needed. 2. Materials requirement are developed 3. A purchase requisition form will be prepared by the production department to inform the purchasing agent of the material needed. 4. A purchase order will be prepared by the purchasing dept. sent to the vendor to deliver the materials needed. 5. Once the materials are delivered by the vendor, a receiving report will be prepared by the receiving dept. 6. A material requisition is issued to the material storekeeper to issue the materials to the dept. that requested the materials. 7. Material stock cards are maintained to record the receipt and issuance of materials. 1. 2. 3. 4. 5. 6. 7. 8. 9. of Procurement (Purchasing) To receive purchase requisition Purhase materials and services Request proposals Negotiate Prepare purchase order Follows up delivery Handles all paper works Coordinates with receiving and a/p dept Ensure that the staff members comply with the company’s policies Forms/Documents Execution: a. Purchase Requisition Form - Purchasing department > storeroom b. Purchase Order – receiving dept > inspection dept > accounting dept > storeroom MATERIALS CONTROL SYSTEM - Control over purchasing, handling, storing, and use of materials to minimize wastes loss of materials from the time it is received. CONTROL PROCEDURES 1. Order cycling method – materials on hand are reviewed on periodic cycle and orders are placed to maintain desired level of inventory 2. ABC analysis – used by company that has products with different sizes and values. Materials are categorized 3. Two-bin system – divides into two bins: one bin is for normal operation and othe bin is for backup purposes. For companies who maintain inexpensive materials. 4. Minimum-Maximum system – simplest method to manage inventory. For companies with inexpensive and perishable items. 5. Automatic order system – order is placed automatically when the level of inventory reaches predetermine point. BASIC ASPECTS OF MATERIALS CONTROL 1. Physical and Operation Aspect – deals with safeguarding materials a. Limit the access to materials b. Proper segregation of duties and responsibilities c. Accuracy in recording 2. Control of Investment – materials should be planned and controlled so that there would be no over-stocking and under-stocking. ORDER POINT - Will trigger he placement of orders for addtl unit of materials Determination of Order Points based on Three Factors: • • • Usage – quantity of materials used each day Lead time – estimated time in days to place an order Safety stock – estimated quantity of materials maintained to avoid running out of stock Accounting for Inventories 1. Periodic Inventory system – does not keep real time record of inventory. Company does physical inventory count of goods from time to time. ➢ Counting might be done weekly, monthly, quarterly, semi-annually or annually ➢ Applicable to companies with small cost of inventory (sari-sari store, groceries, auto supply etc.) 2. Perpetual Inventory system – continuously updates the balance of inventory thru ledger card (stock cards) ➢ Applicable to companies with large cost of inventory (real property, cars, jewelries etc.) Inventory Costing Methods (PAS 2) 1. FIFO ( First in, First Out) – materials that first purchase, first issue ➢ Ending balance is based on the most recent purchase price, materials issued are based on earliest prices ➢ Rising prices = higher net income vs Declining prices = lower net income 2. Weighted Average Method – average unit price is computed every purchase ➢ Ending balance is based on average unit price x material units on hand ➢ Rising prices = inventory value < current cost vs Declining prices = inventory value > current cost Accounting for Inventory Write-down - Cost < Net realizable value, inventory will be carried at its cost - Cost > Net realizable value, inventory will be carried at its NRV 2 Methods of accounting for inventory write-down: 1. Direct Method – Each material ledger card is adjusted at lower of cost or NRV, all ledger cards are added = new valuation ➢ difference of cost of inventory and its NRV is known as loss on inventory write-down 2. Allowance Method – Each material is recorded at cost, any loss on inventory write-down is accounted separately ➢ Loss on inventory (dr) ; allowance for inventory write-down (cr) Cost of Inventory - - Includes cost of purchase, net of trade discounts received (excluding taxes, freight & handling cost), cost of conversion (DL & FOH) FOB Shipping point: ownership is transferred upon shipment FOB Destination: ownership is transferred upon receipt of buyer/ at location of buyer - Trade Discount: deducted from list price = invoice price (no entry) - Cash Discount: deducted from invoice price when paid w/n discounting period CHAPTER 4: Accounting for Labor Labor – physical or mental effort exerted by individuals in the creation of a product. Direct (WIP) or Indirect (FOH) REQUIRES: 1. Correct timekeeping 2. Strict control of engagement 3. Analysis of time in terms of departments, operation and production order 4. Improvement in the method of production DEPARTMENTS: 1. Personnel – planning, recruitment and firing 2. Engineering and Work – maintaining control over working conditions and production techniques 3. Timekeeping – accumulation of total hours worked 4. Payroll – computation of gross earnings and deductions 5. Cost Accounting – collecting, classifying and assigning costs TYPES OF WAGE PAYMENT PLANS 1. Time Based: Wage = number of time worked x hourly rate 2. Piece Based: Wage = units produced x rate per unit 3. Modified Based: combination of 1 and 2; minimum hourly rate and bonus 4. Bonus or Incentive Schemes: premium bonus plan – individual or group incentive plan Accounting for Overtime Premium 1. Charged to specific job – rush orders: charged to Work In Process WIP xx Payroll xx 2. Charged to Manufacturing Overhead control – regular order that cannot be completed with regular working hours: charged to FOH WIP xx FOH Control xx Payroll xx PAYROLL • Calculation of all employee’s compensation, contribution, taxes and net payment for the period: payroll register Highly confidential document • EE name Total Mtly WT Philhe HDM SSS Deduc Net Pay GE X alth F tion GROSS EARNINGS • • Regular pay Wages – based on production; variable, high or low Salaries – fixed amount; usually managerial • Deductions (Employee’s Contribution only) 1. SSS Premium – protection in cases of disability, sickness, retirement and death 2. PAG-IBIG/HDMF Monthly salary at least 1k to 1.5k EE 1% ER 2% Above 1.5k 2% 2% 3. Philhealth – half of percentage each for EE and ER (2023 – 4.50%) 4. Withholding Tax – refer to table, based on taxable income Gross Earnings xx Less: Statutory Deductions (SSS, Philhealth, HDMF) (xx) Taxable Income xx Withholding tax (xx) Net Earnings xx JOURNAL ENTRIES A. Payroll and employee contributions Payroll xx Withholding Tax Payable xx OTHER LABOR RELATED CHARGED TO FOH SSS premium payable xx Philhealth xx Pagibig xx Accrued Payroll xx B. Distribution of payroll Work in process xx Factory Overhead Control xx Administrative Expenses xx Selling Expenses xx Payroll xx A. Employer’s Contribution Factory Overhead Control xx Administrative Expenses xx Selling Expenses xx SSS Contribution Payable xx Philhealth xx Pagibig xx WORK ON SPECIAL DAYS 1. Rest Day – 30% 2. Special Holiday – 30% Eg. EDSA Revolution, All Saints Day 3. Regular Holiday – daily rate x 2 (double pay) Eg. Independence Day, Christmas Day LABOR TIME LOSSES IDLE TIME • Normal – merienda, getting tools, materials Factory Overhead Control xx Payroll • xx Abnormal – power failure, inefficiency of workers, layoff Abnormal Idle Time Loss/Expense Payroll xx xx 1. 2. 3. • • • • • • 4. 5. Overtime Premium (25%) Statutory Contributions of Employer Fringe Benefits Paid sick leave Holiday Vacation pay Health insurance Pension payments Hospitalization Shift premium: Night differential pay (10%) Incentive Plans FORMULA & SAMPLE PROBLEMS: (EOQ) EXAMPLE PROBLEM: (INVENTORY COSTING) EXAMPLE PROBLEM: (COST OF INVENTORY) EXAMPLE PROBLEM: (INVENTORY WRITEDOWN) Problem 15: Inventory Valuation Shiela has five product lines. On Dec. 31,2030, the company provided the following data: Product Units Unit Cost NRV per unit A 500.00 500.00 510.00 B 1,000.00 250.00 225.00 C 1,500.00 750.00 800.00 D 2,000.00 375.00 385.00 E 2,500.00 125.00 100.00