` ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING COMPETENCY-BASED LEARNING MATERIAL GRADE 9 ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II Unit Competency: ASSEMBLE ELECTRONIC PRODUCTS Module No: 1 ASSEMBLING ELECTRONIC PRODUCTS Learning Outcome 1 PREPARE TO ASSEMBLE ELECTRONIC PRODUCTS 1 ` QUARTER 1 LO 1. Prepare to assemble Electronic Product 2 ` Definition of Terms Electronics Laboratory - a place where activities pertaining to electronics projects are done Electric shock - effect on animal body on sudden discharge of electricity Electrostatic discharge - releasing of the electrical charges produced by the human body to ground Gloves - covering of leather, cotton, silk, etc for the hand usually with separated fingers. Goggle - spectacles for protecting eyes from glare, dust, and other pollutants. Hazard - something causing danger Mask - covering for concealing the face Maintenance - keeping up with an A1 operation Occupational health - pertaining to wellness of an individual with reference to an activity or job in an electronics lab Personal Protective Equipment - (PPE) equipment used to protect one’s body from hazards and danger of the electronics trades Risk - exposure to something unpleasant Safety practices - set of rules or procedure intended for a safe execution of a certain activity or job in a laboratory 3 ` 5S - five actions that start with letter S that helps in the arrangement of things in a laboratory Systematize. Sort, Sweep, Self- discipline, Sanitize Systematize - arrange methodically things in a laboratory Standardize - to make things in same features or level in quality or achievement Sort - arrange things according to kinds, types, or classification Injury - damage or harm caused to the structure or function of the body caused by an outside agent or force, which may be physical or chemical Cuts - break in the skin inflicted by sharp objects Burns - damage in the skin caused by exposure to fire or excessive heat Fire extinguisher - an equipment of chemicals intended to terminate or extinguish fire First Aid Kit – medicine for initial treatment of any wounds inflicted to a person INTRODUCTION: This module contains information and suggested learning activities on Assembling Electronic Products. It covers the knowledge, skills and desirable attitudes required in assembling consumer electronic products and systems. This module consists of two (5) learning outcomes. Each learning outcome contains learning activities supported by instructional sheets. Before you perform the instructions, read the information sheets and answer the self-check and activities provided to ascertain to yourself and your teacher that you have acquired the knowledge necessary to perform the skill portion of the particular learning outcome. 4 ` Upon completing this module, report to your teacher for an assessment to check your achievement of knowledge and skills required in this module. If you pass the assessment, you will be given a certificate of completion. SUMMARY OF LEARNING OUTCOMES: Upon completion of the module, you should be able to prepare to assemble electronics product Learning Outcome 1: Prepare to Assemble Electronic Products 1. Occupational Health Safety (OHS) Content: 2. Personal Protective Equipment 3. Hand Tools 4. Electronic Symbols Objective: 1.1 Prepare assembly workplace in accordance with OHS policies and procedures 1.2 Follow established risk control measures for work preparation 1.3 Clarify work instructions based on job order or client requirements 1.4 Consult a responsible person for effective and proper work coordination 1.5 Check required materials, tools, and equipment in accordance with established procedures 1.6 Obtain parts and components needed to complete the work in accordance with requirements 5 ` Let us determine how much you already know about identifying health hazards and occupational risks. Take this test. Pre-test LO1 Direction: Modified true or false. Write true if the statement is true. If it is not true, write the word or words that make the statement false. 1. As a general rule, all passages must be free of any obstruction that will hamper the movement of persons in the area. 2. Treat every wire in the electrical system as live wire and act accordingly. Always attempt to work in any “live” electronic or electrical circuits. 3. Never use tools or equipment you are not familiar with or you do not know how to operate. Always ask assistance from your teacher to avoid accidents. 4. The shop is a place of work so one can engage in a play while at work. 5. Keep the work area always clean and orderly. Test II. MULTIPLE CHOICE: Direction: Choose the best answer. Write letters only. 6. This is safety reminder “prevention is better than ________”. A) Accident C. Electric shock B) Cure D. Nothing 6 ` 7. If it cannot be avoided working with “live” wires, you may do the job provided you have to work with: A) Both hands C) One hand B) Goggles D) Wet hands 8. If you used a damaged hand tool, what will you do? A) Tag a tool C) Put in a trash can B) Don’t use it D) None of the above 9. As part of the normal operating and safety procedure, these tools should be Returned to the __________ after used. A) Classroom C) Store B) Laboratory D.) Tool box 10. When sharpening hand tools, follow normal _____ procedure. A) Friendly C) Safety B) Common D) Sanitary 11. Maintain cleanliness, keeping the workplace in perfect condition perpetual cleaning, is an example of what S in the 5’S A) Seiri C) Seiso b. B) Seiton D) seiketsu 12. Keep only what is necessary in the work area, is an example of what S in the 5 S A. Seiri C). Seiso B. Seiton D) Shitsuke 13. Assign responsibility, track progress, and continue the cycle. A) Seiri C) Seiso B) Seiton D) Shitsuke 7 ` 14. 4. Incorporate 5S into standard operating procedures A). Seiri C) Seiso B) Seiton D) Seiketsu 15. 5’s means.. A) Good housekeeping and workplace organization B) Good housekeeping and organization C) Good housekeeping and workplace cooperation D) Good housekeeping and workplace station Test III. Directions: Match the electronic and electrical symbols in Column A with the corresponding descriptions in column B. Write the letter of your answer sheet. Column A Column B 1 A. Capacitor . 2. B. Transistor 3. C. Transformer 4. D. Fuse 5. F. Diode 8 ` Test IV. CROSSWORD PUZZLE Directions: Answer the crossword base on the given description. Choices: Technician Chemical Orderliness Hand tools Safety 9 ` Read Information Sheet 1.1 very well then find out how much you can remember and how much you learned by doing Self-check 1.1. Information Sheet 1.1 In every field of work, there are safety precautions and practices to be followed to prevent accidents. Sometimes before an accident occurs a warning is given, so the individual concerned can prepare for the undesirable eventualities. In some situations, no warning at all is served and anyone is caught by surprise. In areas where students are acquiring basic technical skills safety begins the moment they enter the work area or at times before reaching that work area. Identifying health hazards and occupational risks is indispensable. In laboratory areas where students stay to acquire skills there are certain points to consider. 1. Electrical hazards. Electrical hazards are the type of risks that are more likely fatal than any other hazards that can happen in a laboratory room. Electrical hazards such as electrical shocks from open wires, grounded electrical appliances can be found anywhere in a disorganized laboratory area. 10 ` 2. Hazards from improper use of hand tools. Hand tools are classified into cutting tools, driving tools, boring tools, joining tools, and measuring Cutting tools may inflict injuries when improperly handled due to its sharp edges that can cut through the skin of the human body. Cutter Knife Hacksaw Scrapper Driving tools Driving tools like screw drivers and hammers, when used improperly can break human flesh or fracture bones which are very painful to an individual. Claw hammer Screw drivers 11 ` Boring tools Drill bits, Center punch, and reamer are boring tools. These tools also do damage when not properly used. Electric drill Drill bits with handle Soldering tools Soldering tools such as soldering iron, soldering gun and hot air soldering causes extreme heat and burn in the skin when improperly used. Soldering Iron Soldering Gun 12 ` Measuring Tools Multi tester is an electronic measuring instrument that combines several measurement functions in one unit. A typical multi meter can measure voltage, current, and resistance. Types Analog Multi-tester Digital Multi-tester Objects placed on top of a cabinet can be very dangerous to students and teacher as well. 13 ` Other untoward incidents also happen as a result of haste and sometimes neglect of tools, materials, and equipment in the shop. Disorderliness can also make things worse, hence presence of mind, particularly while working is important. It is very useful to follow guidelines that will serve as a safety net. The following safety rules should be understood and strictly followed to avoid accidents while working. 1.Avoid wearing loose clothing when working. Sleeves should be fit and shirts tucked in as much as possible. Remove ties, watches, rings, and other jewelry from your body. 2. Report immediately injuries or accidents of any type to your teacher. 3. Never put fasteners or any small metal articles in or near the mouth when working. 4. Never throw tools of any type around. Make sure the sharp edge of cutting tools are away from the edge of the table or work bench. 5. Keep working areas clean and free from disposable materials. 6. Secure the help of your classmates when carrying heavy tools to avoid accidents. 7. Never use dull or damaged tools. 8. Do not use tools with loose handles and ragged. Report cases like these to the teacher and do necessary repair and adjustments, if possible. 9. Know and observe safety measures specific for each tool or operation. 14 ` Safety Requirements For your protection, observe the following safety requirements: ● Follow all cautions, warnings, and instructions marked on the equipment. ● Ensure that the voltage and frequency rating of the power outlet matches the electrical rating labels on the system. ● Use properly grounded power outlets. Information Sheet 1.2 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES Occupational Health and Safety is a planned system of working to prevent illness and injury where you work by recognizing and identifying hazards and risks. OCCUPATIONAL HEALTH AND SAFETY POLICIES and PROCEDURE Occupational Health and Safety (OHS) is a cross-disciplinary area concerned with protecting the safety, health and welfare of people engaged in work. The goal is to promote a safe work environment. It may also protect co-workers, family members, employers, customers, suppliers, nearby communities, and other members of the public who are impacted by the workplace environment. As Consumer Electronic Servicing National Certificate Level II (CES NC II) student, you should know how to conduct yourself when working in the classroom/ laboratory room, as well as implement a safe way of accomplishing every task. Safety practices should be learned early and always adhered to 15 ` when working with any electrical and electronic device. This is for your protection as well as of the people working with you, and also for the devices that you are using. The basis for this process begins with Occupational Health and Safety Policies. Personal Safety While Working Along Electronic Circuits Electronics equipment can be dangerous, and you or others can be injured or even killed if you don’t follow proper safety guidelines when working or servicing these circuits. The following are some precautionary measures to take before working with any electrical/ electronic circuits: Wear shoes with non-conductive rubber soles to help reduce the chance of being shocked or seriously injured in an electrical accident. Do not work on components that are plugged into their power source. Do not remove expansion cards from electronic product when it is turned on. Remove jewelries when working inside any electronic related equipment. Be sure not to merge electronic components and water. Safety Requirements with the Use of Personal Protective Equipment Hand Tool Design, Selection, and Setup 1. Weight - Use the lightest weight tool possible to avoid injury. Excessively heavy tools must be equipped with mechanical support and attached hoses should be supported. Support - Equip tools with some means of mechanical support so you don't need to hold a heavy tool continuously while working. If mechanical support cannot be provided, the workstation should be designed so you can put the tool down or rest it in a holster when it is not in use. 16 ` 2. Balance - Additional force is required to use an unbalanced tool. The tool's center of gravity should be close to the body, close to the handles, and in line with the center of the hand holding the tool. 3. Torque Control - High torque requires a lot of force to keep the tool from rotating out of your hand. Torque settings should be set to the minimum required by job specifications, especially for in-line and pistol-shaped tools. 4. Grip - Tool handles should allow stable and efficient grip. The handle should be cylindrical or oval in shape, with a diameter of between 1.25 and 1.75 inches. Tool handles should contact as much of the hand and fingers as possible. Grips should be made of nonslip compressible and nonconductive material. Avoid form-fitting handles (handles with finger grooves), since they may not fit the hand size of every user. Handles should be kept clean and free from slippery grease, oil, or sweat. 17 ` 5. Span - On two-handled manual tools, like pliers, the open span should be about 4 inches and the closed span should only be about 1.5 inches. 6. Spring-loaded handles - A spring-loaded mechanism saves muscular effort and reduces mechanical stress on the backs and sides of fingers for such tools as scissors, pliers, and other manual cutting and gripping tools which have to be opened and closed repeatedly during use 7. Choose the right tool shape - Pistol-shaped tools should be used on a vertical surface or on a horizontal surface below waist height. Bend the tool, not the wrist. 18 ` 8. Avoid bending over your work. 9. Avoid overhead work if possible. Use a ladder to reduce the need for outstretched arms. 10. Keep the elbows close to the body. 19 ` 11. Tilt the work surface instead of the wrist. 12. Stand with weight evenly distributed on both feet. When standing for long periods of time, rest one foot on a sturdy object above floor height and switch legs periodically. 13. Sit up straight so the chair offers good back support. Adjust the chair back so it comfortably supports the natural curve of the lower back. Adjust the seat height to allow thighs to be parallel to the floor. 20 ` Three Think Safe Steps: 1. SPOT THE HAZARD- A hazard is anything that could hurt you or someone else. 2. ASSESS THE RISK- It means working out how likely it is that a hazard will harm someone and how serious the harm could be. 3. MAKE THE CHANGES- For example, you can pick things from the floor and put them away to eliminate a trip hazard. C0MMON HAZARDS -A hazard is a situation in the workplace that has the potential to harm the health and safety of people or to damage plant and equipment. with pics PHYSICAL HAZARDS -One of the most common physical hazards. with pics MECHANICAL HAZARDS -When working on electronic equipment always be alert. With pic CHEMICAL HAZARDS -Always read the warnings and instructions on the label. ELECTRIC SHOCK HAZARD -Inside computers and electronic equipment, there is a range of voltages from3.3 volts to 25 volts, most of which are harmless. SAFETY GUIDELINES • Protect people from injury • protect equipment from damage • Protect the environment from contamination FIRE SAFETY GUIDELINES • Know the location of fire extinguishers, how to use them and which to use for electrical fires and for combustible fires. • Find an escape route in case of fire gets out of control. 21 ` • Know how to contact emergency services quickly. • Keep the workspace clean. • Keep most solvents in a separate area. Information Sheet 1.3 PERSONAL PROTECTIVE EQUIPMENT It is the employer’s responsibility to provide personnel protective clothing and equipment. It includes work clothes and specially designed protective clothing intended for your protection. Wear the correct clothing and equipment to protect you from possible serious injury. Do not interfere with or misuse any item provided for health and safety. Personal Protective Equipment (PPE) is defined in the Occupational Safety and Health Administration (OSHA) as a tool used to protect workers from injury or illness caused by having contact with the dangers (hazards) in the workplace, whether they are chemical, biological, radiation, physical, electrical, mechanical and other. Exposures to hazards are reduced using PPE. The types of Personal Protective Equipment Personal Protective Equipment can be classified according to target organs potentially affected of the risk of danger. Identification of hazard and risk assessment of a job, process and activity must be done first before deciding which type of PPE to be used. 22 ` The types of Personal Protective Equipment Personal Protective Equipment can be classified according to target organs potentially affected of the risk of danger. Identification of hazard and risk assessment of a job, process and activity must be done first before deciding which type of PPE to be used. Organ Source of danger PPE 1. Eye splashes of liquid chemicals or metals, dust, catalyst powder, projectiles, gas, steam and radiation. safety spectacles, goggles, face shield, welding shield Ear the sound with the noise level more than 85 dB ear plug, ear muff, canal caps. Head crushed by falling objects, hit by hard objects, rotating objects entangled hair helmets, bump caps. 2. 3. 4. Respiratory dust, steam, gas, lack of oxygen (oxygen deficiency). respirators, breathing apparatus 5. extreme temperatures, bad weather, splashes of liquid chemicals or metals, a blast from a leaking pressure, penetration of sharp objects, dust contaminated. boiler suits, chemical suit, vest, apron, full body suits, jackets. Hand extreme temperatures, sharp objects, crushed by heavy objects, electric shock, chemicals, skin infections. gloves, armlets, mitts. Foot slippery floors, wet floors, sharp objects, falling objects, chemical splashes and liquid metals aberration safety shoes, safety boot leggings. Body 6. 7. 23 ` Wear clothes that are tight, plain, and well-built and keep them buttoned up. – Loose sleeves, unbuttoned or torn shirts or sweaters, ties or loose belts can easily be caught in revolving machinery. Wear cuff less trouser. - Trouser cuffs may cause you to trip or they may catch sparks or harmful substances. Wear suitable footwear and keep it in good repair Wear safety shoes or boots with insulated sole for electrical work. - Safety shoes and boots will reinforce toe caps to protect against heavy falling objects. Keep long hair under a tightfitting cap or net. If your hair is long, it can be easily caught by the machine. 24 ` Do not wear accessories such as rings or wrist watches, earrings, neck chains, pendants and bracelets while on the job. - Such items can be caught by moving machinery. It is extremely dangerous to wear them in certain types of work. You may lose your fingers Wear personal protective equipment suitable to the kind of work to be done. – Learn the purpose of each item from the wide range of protective devices available. How is Electrostatic Discharge (ESD) Generated? Static charge is a form of electricity at rest. It can be generated by simple friction that is, rubbing two objects together. A simple method of generating a static charge is to rub a plastic ball pen case on a nylon cloth. Once generated, the static electricity will remain on the ball pen for as long as it is not placed on any other charged materials. If ever the ball pen comes in contact with another object, the static electricity can move to or from the ball pen to equalize the charge between the two objects. The transfer of static electricity from any of the two objects is called electro-static discharge. One inexhaustible source of electrons that can supply or can accept them without any effect is the earth. Whatever charged object brought into it is immediately discharged. ESD wrist straps ESD wrist straps are also called conductive wrist straps or bands. They are usually made of elastic cloth but contain conductive strands that touch your skin and discharge any static electricity on your body. Some straps are made of conductive rubber. The wire attached to the strap containing a large value resistor usually one mega ohm (1,000,000 ohms). It allows any charge on your body to be slowly transferred to a washing machine ground point. ESD Protection Procedure 1. Anti-static kit can be purchased from a computer or electronics store. The main component is an ESD wrist strap with a wire several feet long having an alligator clip at the other end. 2. Before troubleshooting any domestic appliance, wear an ESD wrist strap and wear it as you go under the covers, handle ICs, and circuit boards. 25 ` 3. Put the adjustable strap around your wrist. If you are wearing an ESD wrist strap connected to frame or ground, it drains static charges of your body, thus, it prevents damaging ESD sensitive devices. 4. Attach the clip at the end of the wire to an electrical ground connection or metal framework of the appliance. 5. If you work on a appliance without a conductive wrist strap, touch an electrical appliance such as a lamp or the screw in a wall outlet cover plate before touching the PCB. An electrostatic discharge of just a few hundred volts is too small to feel in most cases but can be usually deadly to ESD sensitive devices. Also avoid wearing clothes that easily produce a static charge, such as knits and wools and limit your movements as much as possible, especially on carpets while working on electronic circuits of a washing machine. 26 ` GOOD HOUSEKEEPING AND WORKPLACE ORGANIZATION 5’S 5S or good housekeeping involves the principle of waste elimination through workplace organization. 5S was derived from the Japanese words seiri, seiton, seiso, seiketsu, and shitsuke. In English, they can be roughly translated as sort, set in order, clean, standardize, and sustain. What Is the 5’S System? The 5S system is a lean manufacturing tool that improves workplace efficiency and eliminates waste. There are five steps in the system, each starting with the letter S: 1. Sort 2. Set In Order 3. Shine 4. Standardize 5. Sustain By providing a systematic framework for organization and cleanliness, 5S helps facilities avoid lost productivity from delayed work or unplanned downtime. 27 ` The Steps of 5S 5S was created in Japan, and the original “S” terms were in Japanese, so English translations for each of the five steps may vary. The basic ideas and the connections between them are easy to understand, though. Step Name Japanese term 1. Sort Seiri (tidiness) 2. Set In Order Seiton (orderliness) 3. Shine 4.Standardize 5. Sustain Explanation Remove unnecessary items from each area Organize and identify storage for efficient use Seiso (cleanliness) Clean and inspect each area regularly Seiketsu Incorporate 5S into standard operating (standardization) procedures Shitsuke (discipline) Assign responsibility, track progress, and continue the cycle These steps feed into each other, so the sequence is important. Step 1: Sort The first step in the 5S process is Sort, or “seiri,” which translates to “tidiness.” The goal of the Sort step is to eliminate clutter and clear up space by removing things that don’t belong in the area.. Red-Tagging Unknown Items 28 ` Step 2: Set In Order The second step, Set In Order, was originally called “seiton,” which translates to “orderliness.” A variety of names have been used in English: “Systematic Organization,” “Straightening Out,” and “Simplify,” for example. No matter what it’s called, the goal of this step is to organize the work area. Each item should be easy to find, use, and return: a place for everything, and everything in its place. Building a 5S Map Step 3: Shine The third step of 5S is Shine, or “seiso,” which means “cleanliness.” While the first and second steps cleared up space and arranged the area for efficiency, this step attacks the dirt and grime that inevitably builds up underneath the clutter, and works to keep it from coming back. Routine Cleaning 29 ` Step 4: Standardize The first three steps of 5S cover the basics of clearing, organizing, and cleaning a work space; on their own, those steps will provide short-term benefits. The fourth step is Standardize, or “seiketsu,” which simply means standardization. By writing down what is being done, where, and by whom, you can incorporate the new practices into normal work procedure. This paves the way for long-term change. The Power of Writing Things Down Step 5: Sustain The fifth step of a 5S program is Sustain, or “shitsuke,” which literally means “discipline.” The idea here is continuing commitment. It’s important to follow through on the decisions that you’ve made — and continually return to the earlier steps of 5S, in an ongoing cycle. Sustaining a 5S program can mean different things in different workplaces, but there are some elements that are common in successful programs. 30 ` Management support – Without visible commitment from managers, the 5S processes won’t stick around. Supervisors and managers should be involved in auditing the 5S work processes, and getting feedback from workers. They also need to provide the tools, training, and time for workers to get their jobs done right. Department tours – Bringing teams from one department to visit other departments will help familiarize the entire workforce with the processes of your facility. This type of “cross pollination” helps to spread good ideas, and inspires people to come up with new ways to improve the 5S implementation. Updated training – As time passes, there may be changes in your workplace, such as new equipment, new products, or new work rules. When this happens, revise your 5S work standards to accommodate those changes, and provide training on the new standards. Progress audits – The standards that are created in the 5S program should provide specific and measurable goals. Checking on those goals with a periodic audit can provide important information and guidance. Where is 5S working well? Where are teams falling behind? Performance evaluations – Once you know your goals are reasonable, make performance part of each employee evaluation. When teams and individuals perform well, celebrate it, and post overall results so each team can see how they compare to the rest of the facility. 31 ` Benefits of a 5S Program Because 5S focuses on improving a workplace, and different workplaces may have little in common, it can be hard to predict the exact results of using the program. However, some benefits are almost always found: Better time usage - Getting rid of unwanted materials and organizing the important tools and supplies will eliminate clutter and confusion. Workers spend less time finding and retrieving what they need, and can be more productive instead. Less wasted space – Eliminating unnecessary material stockpiles and consolidating tool storage will clear up room for more useful applications. Every square foot of floor space has a cost, and getting the most out of that investment will maximize your facility’s profitability. Reduced injury rates – Organizing work areas for efficiency and ease of use will reduce the movements needed for workers to do their jobs. Removing clutter and routinely cleaning up spills will eliminate trip hazards. As a result, workers will experience less fatigue and fewer injuries. Reduced equipment downtime – When tools and equipment are kept clean, routinely inspected, and used in a standardized way, preventative maintenance is much easier, and major failures can often be prevented entirely. 32 ` Improved consistency and quality – Standardizing work processes will reduce variations and mistakes. By eliminating faults and failures, overall productivity can be dramatically improved. Heightened employee morale – When 5S principles are used effectively, workers see that their input is valued, and their performance is recognized. This creates an environment where workers can feel pride in their work, and take an interest in improving their company. These benefits are not just good feelings. By documenting their situations before and after adopting 5S, many facilities have been able to show actual, measured improvements. ACTIVITY SHEET 1.1 Prepare Assemble Electronic Products (Hand Tools) Instruction: 1. Without looking at the Information Sheet 1-1, answer the written test on SelfCheck 1.1 2. After finishing your test, you can compare your answers with the Answer Key 1.1. 3. You must get a score of 7 - 9 to have the rating of Very Good and pass the SelfCheck based on the Assessment Criteria 1.1 33 ` Direction: Classify the following hand tools, material, and equipment according to their uses. SELF-CHECK 1.1 Prepare Assemble Electronic Products (Hand Tools) Familiarization: Identify the tools, equipment and materials in assembling electronic products as numbered. Write your answers on a separate sheet. 34 ` Assessment Criteria 1.1 Score Descriptive Grade 10 Excellent 7-9 Very good 6 Good 3-5 Fair 2-0 Poor ACTIVITY SHEET 1.2 Prepare Assemble Electronic Products Occupational Health and Safety (OHS) Instruction: 1. Without looking at Information Sheet 1.2, answer the written test on the Occupational Health and Safety (OHS) in the Self-Check 1.2. 2. After finishing your test, you can compare your answer with the Answer Key 1.2. You must get at least a score of 3 - 4 to have a rating of Very Good and pass the Self-check based on Assessment Criteria 1.2. 35 ` Direction: Write the safety requirement indicated in each number on a separate sheet of paper. Assessment Criteria 1.2 Score Descriptive Grade 5 Excellent 4 Very good 3 Good 1-2 Fair 0 Poor 36 ` SELF-CHECK 1.2 Prepare Assemble Electronic Products Occupational Health and Safety (OHS) TRUE OR FALSE: Write T if the statement is correct and F if the statement is incorrect. Write your answer on the space provided. 1. Wear shoes with conductive rubber soles to help reduce the chance of being shocked or seriously injured in an electrical accident. 2. Do not work on components that are plugged into their power source. 3. Remove expansion cards from electronic product when it is turned on. 4. Do not remove jewelries when working inside any electronic related equipment. 5. Be sure not to merge electronic components and water. Assessment Criteria 1.2 Score Descriptive Grade 5 Excellent 4 Very good 3 Good 1-2 Fair 0 Poor 37 ` ACTIVITY SHEET 1.3 Prepare Assemble Electronic Products Personal Protective Equipment (PPE) Instruction: 1. Without looking at Information Sheet 1.3, answer the written test on the Personal Protective Equipment (PPE) in the Self-Check 1.3. 2. After finishing your test, you can compare your answer with the Answer Key 1.3. You must get at least a score of 3 - 4 to have a rating of Very Good and pass the Self-check based on Assessment Criteria 1.3. Direction: Matching type: Match the illustration in column A with the label in the column B. Illustration Label 1. A. apron 2. B. goggles 3. C. mask 4. D. insulated shoes 5. E. gloves 38 ` Assessment Criteria 1.3 Score Descriptive Grade 5 Excellent 4 Very good 3 Good 1-2 Fair 0 Poor SELF-CHECK 1.3 Prepare Assemble Electronic Products Personal Protective Equipment (PPE) Directions: Identify the different personal protective equipment in the drawing as numbered. Write your answer in a separate sheet of paper. 39 ` Assessment Criteria 1.3 Score Descriptive Grade 10 Excellent 7-9 Very good 6 Good 3-5 Fair 2-0 Poor 40 ` ACTIVITY SHEET 1.4 Prepare Assemble Electronic Products GOOD HOUSEKEEPING AND WORKPLACE ORGANIZATION (5’S) Instruction: 1. Without looking at Information Sheet 1.3, answer the written test on the Good Housekeeping and Workplace organization (5’s) in the Self-Check 1.4. 2. After finishing your test, you can compare your answer with the Answer Key 1.4. You must get at least a score of 3 - 4 to have a rating of Very Good and pass the Self-check based on Assessment Criteria 1.4. A. GUESS WHAT?? Direction: Arrange the rumble letters to form the correct word. 1. TORS 2. SSENILREDOR 3. SSENLINEALC 4. ANTSRADEZID 5. SISTUAIN 41 ` Assessment CriteriaCriteria 1.4 Score Descriptive Grade 5 Excellent 4 Very good 3 Good 1-2 Fair 0 Poor SELF-CHECK 1.4 Prepare Assemble Electronic Products GOOD HOUSEKEEPING AND WORKPLACE ORGANIZATION (5’S) Directions: Identify the following statement and answer in which 5’s does ithe statement belong. Choices: Seiso Shitsuke Seiton Seiketsu 1. Assign responsibility, track progress, and continue the cycle 2. Clean and inspect each area regularly 3. Remove unnecessary items from each area 4. Incorporate 5S into standard operating procedures 5. Organize and identify storage for efficient use 42 Seiri ` Assessment Criteria 1.4 Score Descriptive Grade 5 Excellent 4 Very good 3 Good 1-2 Fair 0 Poor Self check Directions: Express what you learned in this lesson by completing the sentences below. 1. What are the classification of hand tools? __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ 2. Enumerate the different materials used in Personal Protective Equipment (PPE) _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ 3. Explain the importance of Good Housekeeping and Workplace Organization (5’s). _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ 43 ` Assessment Test I. Familiarization: Identify the tools, equipment and materials in assembling electronic products as numbered. Write your answers on a separate sheet. 44 ` Test II. Direction: Write the safety requirement indicated in each number on a separate sheet of paper. 45 ` Test III. Direction: Matching type: Match the illustration in column A with the label in the column B. Illustration Label 1. A. apron 2. B. goggles 3. C. mask 4. D. insulated shoes 5. E. gloves 46 ` Test IV. Directions: Identify the following statement and answer in which 5’s does the statement belong. Choices: Seiso Shitsuke Seiton Seiri Seiketsu 1. Assign responsibility, track progress, and continue the cycle 2. Clean and inspect each area regularly 3. Remove unnecessary items from each area 4. Incorporate 5S into standard operating procedures 5. Organize and identify storage for efficient use Additional Activities 1. Practice the 5’s in your home. a. Sort b. Set In Order c. Shine d. Standardize e. Sustain 2. Get some tools in your home and try to identify it and state according to their classification. 47 ` ANSWER KEYS PRE – TEST Answer key: Test I, Test II. Test III. 1, TRUE 6. B 11. C 1.D 2. FALSE 7. C 12. A 2. F 3. TRUE 8. A 13. D 3. B 4.FALSE 9. D 14. D 4. C 5. TRUE 10.C 15. A 5. A Test IV. 1. Technician 2. Chemical 3. Hand tools 4. Orderliness 5. Safety LESSON 1. ASSEMBLING ELECTRONIC PRODUCTS LO1. Prepare to assemble electronics product Activity 1: Answer key: 1. Soldering tool 6. Driving tool 2, Holding/Cutting tool 7. Cutting tool 3. Auxilliary 8. Auxilliary 4. Driving tool 9. Driving 5.Measuring tool 10. Auxilliary 48 ` Self- Check 1.1 Answer key: 1. Soldering iron 6. Phillip screw driver 2, Long nose 7. Diagonal cutting plier 3. ESD 8. Mask 4. Flat screw driver 9. Wrench 5. Multi-tester 10. Cable tie Self- Check 1.2 Answer key: 1. Avoid bending over your work 2, Avoid overhead work 3. Sit up straight 4. Stand with weight evenly distributed on both legs 5. Torques control Self- Check 1.2 Answer key: 1. FALSE 2, TRUE 3. FALSE 4. FALSE 5. TRUE 49 ` Activity sheet 1.3 Answer key: 1. D 2, C 3. A 4. B 5. E Self- Check 1.3 Answer key: 1. Head protection 6. Close fitting high over all 2, Ear protection 7. No rings and watches 3. Tidy hair style 8. Cuff less trousers 4. Eye protection 9. Reinforced foot wear 5. Close fitting cuffs 10. Insulated shoes Activity sheet 1.4 Self- Check 1.4 Answer Answer key: key: 1. Shitsuke 1. SORT 2, Seiso 2, ORDERLINESS 3. Seiri 3. CLEANLINESS 4. Seiketsu 4. STANDARDIZE 5. Seiton 5. SUSTAIN 50 ` References DISCLAIMER Most of the content of this module is lifted from CBLM in Consumer Electronics Servicing Y3, copyright, Department of Education 2008. Graphics were added to enhance students’ understanding of concepts. Likewise, relevant activities were added to make the module appropriate for distance modular learning. The activities were prepared by ______________________. Barrowed photos included in this module are owned by their respective copyright owners. The publisher does not claim ownership over them. https://images.app.goo.gl/YvJygNGr9vpgFyoE8 https://images.app.goo.gl/fGsX1HKEywqAdbG36 https://images.app.goo.gl/WvJ3UCUwtfLwJPgE6 K12 Technology and Livelihood Education Curriculum Based Instruction of Consumer Electronics Serving NCII Grade8 Curriculum Based Instruction of Consumer Electronics Serving NCII Grade 9 https://images.app.goo.gl/xMhHrMUvonBybJ747 https://images.app.goo.gl/xYneCidyF9U6xoPY7 https://images.app.goo.gl/a8B76DsRrpdeYExEA https://www.graphicproducts.com/articles/what-is-5s/ http://i.ebayimg.com/images/i/191402817711-0-1/s-l1000.jpg https://s3.amazonaws.com/cdn.teachersource.com/images/products/pop/safe100.jp g https://sc02.alicdn.com/kf/HTB1codGKFXXXXXPXpXXq6xXFXXXq/00036812/HTB1c odGKFXXXXXPXpXXq6xXFXXXq.jpg http://i.ebayimg.com/images/i/331935384022-0-1/s-l1000.jpg 51 ` https://tse2.mm.bing.net/th?id=OIP.GZbsoJqxdQtmkxEh1dXoQHaGy&pid=Api&P=0&w=173&h=160 https://image.shutterstock.com/image-illustration/resistor-international-symbolthin-mode-260nw-1519445426.jpg https://images.app.goo.gl/SE3FJTKk84anebSc9 https://images.app.goo.gl/nyHwTN1hEh9Xa6Z89 https://images.app.goo.gl/7Yi9QaZAdzAdoQgi8 https://images.app.goo.gl/oEusazPs6SPdp9Fy8 https://images.app.goo.gl/n1NqvwrpVuEL2hY2A https://images.app.goo.gl/p1KNmRV31NWvpU2A7 52