CHAPTER 2 JOB-ORDER COSTING FOR MANUFACTURING AND SERVICE COMPANIES CHAPTER INTRODUCTION To determine the cost of manufactured products, companies use a product costing system, an integrated set of documents, ledgers, accounts, and accounting procedures used to measure and record the cost of manufactured products. This chapter considers cost classifications for manufacturing firms and how the costs of manufactured products are reflected in a company’s financial statements. In particular, this chapter considers a type of product costing system referred to as a job-order costing system used by both manufacturing and service organizations. Modern manufacturing practices and how they are helping companies succeed in a competitive global economy are also discussed. Objectives, Terms, and Discussions LO1 Distinguish between manufacturing and nonmanufacturing costs and between product and period costs. COST CLASSIFICATIONS FOR MANUFACTURING FIRMS A company needs to know the cost of its products for several reasons: To set prices. To calculate profit when products are sold. To prepare financial statements in accordance with generally accepted accounting principles (GAAP). To assess the reasonableness of the cost incurred in purchasing or manufacturing products. For management decision making. The cost of a merchandising firm’s product includes the purchase price plus shipping charges. Calculating the cost of a manufacturing firm’s product is more complex. It includes the costs of raw materials used plus labor costs and any other manufacturing costs incurred in the manufacturing process. Costs are classified as manufacturing and nonmanufacturing costs and also as product and period costs. Manufacturing costs (also known as product costs) are all the costs associated with the production of goods. They include three cost categories: direct material, direct labor, and manufacturing overhead. Direct material cost is the cost of all materials and parts that are directly traced to items produced. Examples of direct materials are the wood, steering assembly, and motor used to make a boat. 24 Study Guide to accompany Jiambalvo Managerial Accounting Direct material cost often does not include the cost of minor materials. Indirect material cost is the cost of all materials and parts that are not directly traced to a product. Examples of indirect materials are the glue and screws used to make a boat. Direct labor cost is the cost of labor that is directly traced to items produced. An example of a direct labor cost is the cost of the workers directly involved in constructing a boat. Indirect labor cost is the cost of labor that is not traced directly to items produced. An example of an indirect labor cost is the cost of a production supervisor. Manufacturing overhead is the cost of all manufacturing activities other than direct material and direct labor. It includes indirect material, indirect labor, and a wide variety of other cost items. Examples of manufacturing overhead include the cost of indirect material, indirect labor, glue, supervisory salaries, depreciation of tools, utilities, and a number of other items. Nonmanufacturing costs (also known as period costs) are all the costs that are not associated with the production of goods. Examples of nonmanufacturing costs include selling and general and administrative costs. Selling costs include all the costs associated with securing and filling customer orders. Examples of selling costs include advertising costs and sales personnel salaries. General and administrative costs are all the costs associated with the firm’s general management. Examples of general and administrative costs include salaries of the company president and general managers and the costs of supplies used by clerical employees. Product costs (also called manufacturing costs) are those costs assigned to goods produced. Product costs include direct material, direct labor, and manufacturing overhead. Product costs are considered an asset (inventory) until the finished goods are sold. When the goods are sold, the product costs are expenses. Period costs (nonmanufacturing costs) are identified with accounting periods rather than with goods produced. We recognize period costs in the period incurred. Examples of period costs are selling and general and administrative costs. For example, rent paid on an office building is a period cost and expensed in the period incurred while rent paid on a factory building is a product cost (manufacturing overhead) and is expensed when goods are sold. Full cost means that product cost information used to prepare financial statements includes both variable and fixed manufacturing overhead as well as direct material and direct labor, which are generally variable costs. GAAP requires that inventory and cost of goods sold be presented using full cost information. LO2 Discuss the three inventory accounts of a manufacturing firm and describe the flow of product costs in a manufacturing firm’s accounts. BALANCE SHEET PRESENTATION OF PRODUCT COSTS Product costs are treated as an asset until the finished goods are sold. Product costs appear on the balance sheet in three asset accounts related to inventory: Raw Materials, Work in Process, and Finished Goods. The Raw Materials Inventory account includes the cost of materials on hand that are used to produce a company’s products. Examples of Raw Material Inventory for a boat manufacturer include steering assemblies, wood, motors, screws, and glue used to make a boat. Chapter 2 Job-Order Costing For Manufacturing And Service Companies 25 Work in Process Inventory is the inventory account for the cost of goods that are only partially completed. For example, if a boat is partially completed at the end of a period, the cost of direct material, direct labor, and manufacturing overhead incurred to bring the boat into its current state of partial completion is included in Work in Process Inventory. Finished Goods Inventory is the account for the cost of all items that are complete and ready to sell. Finished Goods Inventory includes the cost of direct material, direct labor, and manufacturing overhead incurred to bring those boats to their finished state. FLOW OF PRODUCT COSTS IN ACCOUNTS In an accounting system, product costs flow from one inventory account to another. The cost of direct material used reduces the Raw Material Inventory account and increases the Work in Process Inventory account. The cost of indirect material used reduces the Raw Material Inventory account and increases the Manufacturing Overhead account. The amount of direct labor increases the Work in Process account, but indirect labor is accumulated in the Manufacturing Overhead account. The Manufacturing Overhead account, which includes indirect material, indirect labor, and a variety of other overhead costs, is then periodically added to the Work in Process account. Once items are finished, the cost of the completed items is transferred from the Work in Process account to the Finished Goods account INCOME STATEMENT PRESENTATION OF PRODUCT COSTS The cost of goods manufactured refers to the cost of all goods completed during the period. When the completed items are sold, the cost of the items sold is considered an expense and must be transferred from Finished Goods into Cost of Goods Sold. This matches revenue (sales dollars) with the cost of producing the revenue (cost of goods sold). In a manufacturing entity, before cost of goods sold can be calculated, the cost of goods manufactured must be calculated. Cost of goods manufactured is calculated by adding to the beginning balance in Work in Process the current manufacturing cost (direct material, direct labor, and manufacturing overhead for the period) and deducting the ending balance in Work in Process. Beginning Balance in Work In Process Current + Manufacturing − Costs Ending Balance in Work In Process Costs of Goods = Manufacture d Once the cost of goods manufactured is known, cost of goods sold is calculated as the beginning balance in finished goods inventory plus cost of goods manufactured minus the ending balance in finished goods. Beginning Balance in Finished Goods Cost of Goods + Manufacture d − Ending Balance in Finished Goods Cost = of Goods Sold Illustration 2-6 in the textbook presents a Schedule of Cost of Goods Manufactured and the Income Statement. Note that in the income statement, the sum of the beginning 26 Study Guide to accompany Jiambalvo Managerial Accounting balance in Finished Goods plus the cost of goods manufactured is referred to as the cost of goods available for sale. LO3 Discuss the types of product costing systems and explain the relation between the cost of jobs and the Work in Process Inventory, Finished Goods Inventory, and Cost of Goods Sold accounts. TYPES OF COSTING SYSTEMS There are two major product costing systems: job-order costing and process costing. Companies that produce individual products or batches of products that are unique use a job-order costing system. Examples of entities using job-order systems include construction companies and printing companies. A job is an individual product or batch for which a company needs cost information. When the items that make up the job are completed and sold, the company can match the cost of the job with the revenue it produced and obtain an appropriate measure of gross profit. Companies that generally produce large quantities of identical items use a process costing system. Examples of companies using process costing systems include metal producers and producers of paints and plastics. These products pass through uniform and continuous production operations. Costs are accumulated by each operation, and the unit cost of items is determined by dividing the costs of the production operations by the number of identical items produced. Unit cost of items produced = Total cost of production Total number of units produced In a job-order costing system, costs are traced to specific jobs or items produced. However, in a process costing system, there is no need to trace costs to specific jobs or items produced since all the items are virtually identical. It is sufficient to assign each item its average unit cost of production. OVERVIEW OF JOB COSTS AND FINANCIAL STATEMENT ACCOUNTS Product costs include three cost items: direct material, direct labor, and manufacturing overhead. In a job-order costing system, the cost of a job is the total of these three items. Consequently, when using a job-order system you must relate these costs to specific jobs. Product costs are reflected in one of three accounts: Work in Process Inventory (jobs that are currently being worked on) or Finished Goods Inventory (jobs completed but not sold) on the balance sheet or in Cost of Goods Sold (jobs that are sold during the accounting period) on the income statement. The flow of costs through a job-order costing system is based on the status of jobs. First, direct material, direct labor, and manufacturing overhead costs related to jobs being worked on are added to the Work in Process Inventory account. Then, as specific jobs are completed, the costs of those jobs are deducted from Work in Process Inventory and added to Finished Goods Inventory. Finally, as jobs are sold, the costs of those jobs are deducted from Finished Goods Inventory and added to Cost of Goods Sold. Chapter 2 Job-Order Costing For Manufacturing And Service Companies 27 Remember the two components of a job-costing system: The items making up the costs of a job (direct material, direct labor, and overhead). The way the status of jobs triggers the flow of costs through financial statement accounts (Work in Process, Finished Goods, and Cost of Goods Sold). LO4 Describe how direct material, direct labor, and manufacturing overhead are assigned to jobs. JOB-ORDER COSTING SYSTEM Job-order costing operations begin when a company decides to produce a specific product for stock or accepts an order for a custom product. When a company accepts an order, a job-cost sheet is prepared. A job-cost sheet, typically computer generated, is a form used to accumulate the costs of producing the item or items ordered. The job-cost sheet contains detailed information on the three categories of product costs: direct material, direct labor, and manufacturing overhead. Direct Material Cost: A material requisition form is used to request the release of materials from a company's storage area. The form lists the type, quantity, and cost of materials required and the number of the job requiring the materials. Each material requisition form is listed in summary form on the job cost sheet. Removal of materials from storage for use on a specific job decreases the Raw Materials Inventory account and increases the Work in Process Inventory account. Periodically, the total cost of material issued to jobs is calculated and recorded in the company accounts. The entry to record $60,000 of materials issued to a specific job is: Work in Process Inventory Raw Materials Inventory To record raw material used 60,000 60,000 Direct labor Cost: Time tickets (also called job tickets or work tickets) are used to keep track of the amount of time spent on each job. If there are many workers on a particular job, individual time tickets may not be posted directly to job-cost sheets since that would produce too much detail. Periodically, the amount of direct labor cost attributed to jobs being worked on must be debited to the Work in Process account. Suppose $10,000 of direct labor cost is incurred. The appropriate journal entry is: Work in Process Inventory 10,000 Wages Payable 10,000 To record direct labor cost Manufacturing Overhead: The final cost component to assign to a job is manufacturing overhead. Manufacturing overhead costs are not directly traced to goods produced and, therefore, must be allocated to jobs. The basic approach involves assigning overhead to jobs based on some characteristic that jobs share in common, such as direct labor hours or direct labor cost. The common characteristic is referred to as an allocation base. An overhead allocation rate is calculated by dividing estimated overhead costs by the estimated quantity of the allocation base. For example, suppose a company anticipates $200,000 of manufacturing overhead and 36,364 labor hours during the year. The overhead allocation rate of $5.50 ($200,000 ÷ 36,364) indicates that each job will be assigned $5.50 28 Study Guide to accompany Jiambalvo Managerial Accounting per hour of overhead for every direct labor hour worked. The amount of overhead assigned to jobs is referred to as overhead applied. Recording manufacturing overhead is a two-step process. First, when actual overhead costs are incurred, the Manufacturing Overhead account is debited (increased). Second, when overhead is applied to jobs, the Manufacturing Overhead account is credited (decreased), and the Work in Process Inventory account is debited (increased). Assume $10,000 of depreciation, $1,000 of utility cost, and $55,000 of various other overhead costs are incurred. The journal entry to record step one is: Manufacturing Overhead 66,000 Accumulated Depreciation 10,000 Utility Payable 1,000 Various other account 55,000 To record overhead costs incurred Suppose $60,000 of overhead is applied to jobs. The journal entry to record step two is: Work in Process Inventory 60,000 Manufacturing Overhead 60,000 To record overhead costs applied to jobs Using information from job-cost sheets, accountants can prepare an analysis of estimated and actual cost for jobs. When actual costs are higher than estimated costs, managers can work to improve estimates or reduce costs. In addition to considering production costs, managers need to consider what customers are willing to pay when setting prices. When making decisions, managers need to perform incremental analysis. RELATION BETWEEN THE COSTS OF JOBS AND THE FLOW OF COSTS IN WORK IN PROCESS, FINISHED GOODS, AND COST OF GOODS SOLD When jobs are completed, Work in Process is reduced (credited) and Finished Goods is increased (debited). Suppose the cost of jobs completed is $80,000 and the cost of jobs sold is $70,000. The appropriate entries are: Finished Goods Inventory 80,000 Work in Process Inventory 80,000 To record cost of jobs complete Cost of Goods Sold 70,000 Finished Goods Inventory 70,000 To record cost of goods sold expense ALLOCATING OVERHEAD TO JOBS: A CLOSER LOOK Overhead allocation is the process of assigning manufacturing overhead to specific jobs and recording overhead in various accounts. As mentioned earlier, overhead costs are allocated to jobs by means of an overhead allocation rate, calculated as the ratio of overhead costs to activity. The allocation base (activity such as direct labor cost or machine hours) should be strongly associated with overhead costs. That is, increases in overhead cost should coincide with increases in the allocation base. Jobs with greater quantities of an allocation base will receive larger allocations of overhead. Activity-based costing (ABC) is a method of assigning overhead costs to products using a number of different allocation bases. Major activities that create overhead costs are Chapter 2 Job-Order Costing For Manufacturing And Service Companies 29 identified. The costs of the major activities are grouped into cost pools. Multiple overhead rates are calculated by dividing the amount of each cost pool by a measure of its corresponding activity (referred to as a cost driver). Overhead is then assigned to a job based on how much of each activity it caused. LO5 Explain the role of predetermined overhead rate in applying overhead to jobs and explain how the difference between actual overhead and overhead allocated to jobs using a predetermined rate is treated. PREDETERMINED OVERHEAD RATES Overhead rates can be developed by dividing actual overhead by the actual level of the allocation base. However, because total actual overhead cost and the total actual level of the allocation base are not known until the end of the accounting period, most companies do not use this method. An immediate cost figure may be needed so a company can determine the price to charge a customer and to determine the profitability of jobs. Overhead rates are typically based on estimates of overhead cost and estimates of the level of the allocation base. Overhead rates based on these estimated figures are referred to as predetermined overhead rates. Predetermined overhead rate = Estimated total overhead cost Estimated level of allocation base ELIMINATING OVERAPPLIED OR UNDERAPPLIED OVERHEAD As previously stated, recording manufacturing overhead is a two-step process. First, the actual costs of various overhead items are accumulated in the Manufacturing Overhead account. Second, overhead is applied to individual jobs using the predetermined overhead rate, increasing Work in Process and decreasing Manufacturing Overhead. In step one the debit entries to the Manufacturing Overhead account record actual overhead costs incurred, and in step two the credit entries to the Manufacturing Overhead account record the amount of overhead applied to jobs in process. Manufacturing Overhead Actual Overhead overhead costs costs applied incurred to jobs Because the predetermined overhead rate is based on estimated costs and level of activity, there is likely to be a difference between the debits to manufacturing overhead (recording actual overhead costs) and the credits to manufacturing overhead (recording the amount of overhead applied to jobs during the period using the predetermined overhead rate). The difference is referred to as underapplied overhead if actual overhead is greater than the amount of overhead applied and as overapplied overhead if actual overhead is less than the amount applied. At the end of the accounting period, under- or overapplied overhead is equal to the balance in Manufacturing Overhead and must be closed. If the amount of over- or underapplied overhead is not large, most companies simply close the Manufacturing 30 Study Guide to accompany Jiambalvo Managerial Accounting Overhead account and adjust the Cost of Goods Sold account. Suppose a company had $50,000 of actual overhead and applied $48,000 to jobs using a predetermined overhead rate. Overhead is underapplied by $2,000, the debit balance in the manufacturing overhead account. To close the account, the following journal entry is made. Cost of Goods Sold 2,000 Manufacturing Overhead 2,000 To close manufacturing overhead and eliminate underapplied overhead) Theoretically, the amount of under- or overapplied overhead should be apportioned among Work in Process, Finished Goods, and Cost of Goods Sold. Because the cost of jobs is reflected in Work in Process, Finished Goods, and Cost of Goods Sold, all these accounts should be adjusted to reflect actual overhead costs. Apportioning the over- or underapplied overhead can be accomplished based on the relative cost recorded in these accounts. Suppose a company has Work in Process of 410,000, Finished Goods of $10,000, Cost of Goods Sold of $20,000 and underapplied overhead of $2,000. The following journal entry would be made. Work in Process Inventory 500 Finished Goods Inventory 500 Cost of Goods Sold 1,000 Manufacturing Overhead 2,000 To apportion underapplied overhead LO6 Explain how service companies can use job-order costing to calculate the cost of services provided to customers. JOB-ORDER COSTING FOR SERVICE COMPANIES Many service companies use job-order costing (e.g., hospitals, law firms, accounting firms, consulting companies, and repair shops.). For example, a hospital might want to know the cost of treating a patient. Therefore, the patient becomes a "job." Costs are accumulated on a report much like a job-cost sheet used in a manufacturing setting. LO7 Discuss modern manufacturing practices and how they affect product costing. MODERN MANUFACTURING PRACTICES AND PRODUCT COSTING SYSTEMS Starting in the late 1980s, to compete effectively in a global economy many U. S. manufacturers made fundamental changes in their operations and business philosophies. Three of these major changes are just-in-time production, computer-controlled manufacturing, and total quality management. A just-in-time (JIT) system is an innovative manufacturing system first used by Japanese companies. One important goal of a JIT system is to minimize inventories of raw materials and work in process. Companies with JIT systems make arrangements with suppliers to deliver materials just before they are needed in the production process. Production lines are scheduled just in time to meet the requirements of the next production line. JIT is more than an effort to reduce inventories. The goals of a JIT system are to develop a balanced production system that is flexible and allows for smooth, rapid flow of Chapter 2 Job-Order Costing For Manufacturing And Service Companies 31 materials. JIT systems concentrate on improving quality, eliminating production breakdowns, and preventing missed delivery deadlines by suppliers. JIT is also referred to as lean production systems. With JIT, there is no “fat” associated with wasted space and excess investment in inventory. Many manufacturing companies are also using highly automated computercontrolled manufacturing systems. Using computers to control equipment, including robots, generally increases the flexibility and accuracy of the production process. State-ofthe-art equipment and computer control systems may help firms meet the challenge of global competition and have a significant effect on the composition of product costs. Drastic decreases in labor costs may occur in highly automated companies. Investing in state-ofthe-art equipment also changes the mix of fixed and variable costs. When equipment is substituted for labor, fixed costs generally increase, and variable costs decrease. Lean Manufacturing is closely related to JIT. Some use the terms interchangeably. However, most people associate JIT with an intense focus on inventory management while they associate lean with eliminating waste across the value chain. An increasing number of companies have instituted total quality management (TQM) programs to ensure that their products are of the highest quality and that production processes are efficient. Most companies with TQM develop a company philosophy that stresses listening to the needs of customers, making products right the first time and reducing defective products that must be reworked, and encouraging workers to continuously improve their production processes. TQM affects product costing by reducing the need to track the cost of scrap and rework related to each job. 32 Study Guide to accompany Jiambalvo Managerial Accounting Review of Key Terms Activity-based costing: A method of assigning overhead costs that identifies key activities and accumulates the costs associated with them. Allocation base (cost driver): The measure of activity used to calculate an overhead rate. Computer-controlled manufacturing system: A highly automated manufacturing system that uses computers to control equipment and generally increases the flexibility and accuracy of the production process. Cost driver:A measure of activity, corresponding to a cost pool, used to allocate overhead cost. Cost of goods available for sale: The sum of the beginning balance in finished goods plus the cost of goods manufactured. Cost of goods manufactured: The cost of items that have been completed in the current accounting period. Cost pools: A grouping of overhead costs based on the major activity that created them. Also, a grouping of individual costs whose total is allocated using one allocation base. Direct labor cost: Cost of labor that is directly traced to items produced. Direct material cost: Materials and parts that are directly traced to items produced. Finished Goods Inventory: The costs of goods that are completed and ready to sell. Full cost: An approach to product costing that includes direct material, direct labor, and both fixed and variable manufacturing overhead in product cost. General and administrative expenses: Expenses associated with the firm's general management. Indirect labor costs: All labor costs that are not directly traced to items produced. Indirect materials: Materials and parts that are not directly traced to items produced. Job: An individual product or batch for which a company needs cost information. Job-cost sheet: A form used to accumulate the cost of producing an item for order or inventory. Job-order costing system: A system of accounting for product cost used by companies that produce individual products or batches of unique products. Just-in-time (JIT): A manufacturing system designed to minimize inventories of raw materials and work in process. In a JIT system, goods are manufactured just before sale and purchases are made just before goods are needed in production. Lean Manufacturing: The concept of lean manufacturing associated with eliminating waste across the value chain. Manufacturing costs: All costs associated with the production of goods. Manufacturing overhead: The costs of manufacturing activities other than direct material and direct labor. Nonmanufacturing costs: Costs not associated with the production of goods. Overapplied overhead: The excess of overhead applied to inventory using a predetermined rate over actual overhead. Overhead allocation: The process of assigning overhead to specific jobs and recording overhead in various accounts. Overhead allocation rate: A measure of overhead cost divided by a measure of the overhead allocation base. Overhead applied: The amount of overhead assigned to jobs. Period costs: Costs identified with accounting periods rather than with goods produced. Predetermined overhead rate: The estimated level of overhead cost divided by the estimated level of the allocation base. Process costing system: A product costing system used by companies that produce large numbers of identical items in a continuous production process. Product costing system: An integrated set of documents, ledgers, accounts, and accounting procedures used to measure and record the cost of manufactured products. Product costs: Cost assigned to goods produced. Product costs include direct materials, direct labor and manufacturing overhead. Raw material inventory: An account that includes the cost of materials on hand that are used to produce a company's products. Selling costs: Costs associated with securing and filling customer orders. Time tickets: Forms completed by workers to keep track of the amount of time spent on each job. Total quality management (TQM): Programs designed to ensure high-quality products that involve listening to customers' needs, making products right the first time, reducing defective products, and encouraging workers to improve their production processes continuously. Underapplied overhead: The amount by which actual overhead exceeds the amount applied to inventory using a predetermined overhead rate. Work in process inventory: An account that includes the cost of goods that are partially complete. Chapter 2 Job-Order Costing For Manufacturing And Service Companies 33 Chapter 2 – True/False ________ 1. Manufacturing costs include three cost categories: direct material, direct labor, and manufacturing overhead. ________ 2. Product costs are treated as an asset until the finished goods are sold. ________ 3. A construction company would use a process costing system. ________ 4. When completed items are sold, the cost of the items sold is considered an expense and must be transferred from Finished Goods Inventory to Cost of Goods Sold. ________ 5. JIT has an intense focus on eliminating waste across the value chain while lean manufacturing has a focus on inventory management. ________ 6. The two product costing systems are process costing and job-order costing. ________ 7. If actual overhead is greater than the overhead applied, overhead is said to be over applied. ________ 8. The cost of a factory supervisor’s salary is an example of direct labor. ________ 9. In a manufacturing firm, the cost of goods available for sale is the sum of the ending balance in Finished Goods plus cost of goods manufactured. ________ 10. When overhead is applied to jobs, the Manufacturing Overhead account is credited. ________ 11. The cost of goods manufactured is calculated as the beginning balance in Work in Process plus current manufacturing costs less the ending balance in Work in Process. ________ 12. Removal of materials from storage for use on a specific job decreases Work in Process Inventory 34 Study Guide to accompany Jiambalvo Managerial Accounting Chapter 2 – Key Terms Matching Match the terms, found in Chapter 2, with the following definitions: a. b. c. d. e. f. Activity-based costing (ABC) Allocation base Cost driver Cost of goods available for sale Cost pools Full cost g. h. i. j. k. l. Job-Order costing system Overhead allocation Process costing system Product costing system Raw Materials Inventory Total quality management ________ 1. An account that includes the cost of materials on hand that are used to produce a company's products ________ 2. The sum of the beginning balance in finished goods plus the cost of goods manufactured ________ 3. A product costing system used by companies that produce large numbers of identical items in a continuous production process ________ 4. An approach to product costing that includes direct material, direct labor and both fixed and variable manufacturing overhead in product cost ________ 5. The process of assigning overhead to specific jobs and recording overhead in various accounts ________ 6. Programs designed to ensure high-quality products that involve listening to customers' needs, making products right the first time, reducing defective products, and encouraging workers to improve their production processes continuously ________ 7. A grouping of overhead costs based on the major activity that created them. Also, a grouping of individual costs whose total is allocated using one allocation base ________ 8. A system of accounting for product cost used by companies that produce individual products or batches of unique products ________ 9. A method of assigning overhead costs that identifies key activities and accumulates the costs associated with them ________ 10. The measure of activity used to calculate an overhead rate ________ 11. An integrated set of documents, ledgers, accounts, and accounting procedures used to measure and record the cost of manufactured products ________ 12. A measure of the activity, related to a cost pool, used to allocate cost Chapter 2 Job-Order Costing For Manufacturing And Service Companies 35 36 Study Guide to accompany Jiambalvo Managerial Accounting Chapter 2 – Multiple Choice 1. Which of the following would be classified as a manufacturing cost? a. Salary of chief financial officer b. Depreciation of factory building c. Cost of promoting products d. Rent on office equipment 2. Which of the following is not a reason for a company to know the cost of products? a. To guarantee the quality of its products b. To assess the reasonableness of the cost incurred in manufacturing products c. For management decision-making d. To prepare financial statements in accordance with GAAP 3. Which of the following is the formula for calculating cost of goods sold? a. Current manufacturing costs plus ending balance in Finished Goods less beginning balance in Finished Goods. b. Beginning balance in Finished Goods plus costs of goods manufactured less ending balance in Finished Goods. c. Current manufacturing costs plus ending balance in Work in Process less beginning balance in Work in Process. d. Beginning balance in Work in Process plus current manufacturing costs less ending balance in Work in Process. 4. Which of the following costs would not be included in direct materials for a boat manufacturer? a. Wood b. Steering assembly c. Screws and glue d. All of these would be included in the cost of motorboats 5. The balance sheet of a manufacturing entity includes which of the following inventory accounts? a. Direct materials, selling and administrative inventory and product inventory b. Direct materials, direct labor and manufacturing overhead c. Raw materials, work in process and finished goods d. Raw materials, cost of goods available for sale and product inventory 6. A job-cost sheet is typically a computerized form used to accumulate: a. cost of raw materials purchased. b. cost of goods sold. c. applied overhead cost. d. cost of direct materials, direct labor and manufacturing overhead. 7. The method of applying overhead to products using a number of different allocation bases is called: a. activity-based costing (ABC). b. just-in-time (JIT). c. predetermined overhead method. d. total quality management (TQM). Chapter 2 Job-Order Costing For Manufacturing And Service Companies 37 8. Which of the following is not a major change that U.S. companies made to compete in a global economy? a. Computer-controlled manufacturing b. Bare-boned manufacturing c. Total quality management d. Just-in-time production 9. When overhead is applied to jobs, the journal entry includes: a. a credit to Manufacturing Overhead. b. a debit to Finished Goods Inventory. c. a debit to Manufacturing Overhead. d. a credit to Work in Process Inventory. 10. During the month of May the Gant Company had the following costs: direct materials $50,000; direct labor $42,000; indirect materials $10,000; indirect labor $5,000; selling expenses $12,000; administrative expenses $6,000; taxes on the factory building $2,000; and depreciation on the factory building $16,000. The beginning balance in Work in Process Inventory was $20,000, and the ending balance in Work in Process Inventory was $18,000. The cost of goods manufactured for the month was: a. $123,000. b. $127,000. c. $141,000. d. $145,000. 11. The overhead allocation rate is a. a measure of the effectiveness of cost pools. b. used only in a process costing system. c. always based on either direct labor hours or machine hours. d. the ratio of overhead costs to activity. 12. The Love Corporation applies overhead to work in process based on direct labor hours. Love estimates manufacturing overhead for the following period to be $600,000 and labor hours to total 30,000. If actual manufacturing overhead is $620,000 and actual labor hours total 30,600, manufacturing overhead is: a. $8,000 underapplied. b. $12,000 overapplied. c. $12,156 underapplied. d. $20,000 overapplied. 38 Study Guide to accompany Jiambalvo Managerial Accounting Exercise 2 – 1 During the month of May, Agora Company had material requisitions for $100,000 of materials related to specific jobs. The company also had $50,000 of labor costs (requiring 625 labor hours) related to specific jobs. At the beginning of the period, overhead is estimated to be $90,000 and direct labor is estimated to be 6,000 hours. Actual overhead costs for May are $9,000. Prepare journal entries to record the issuance of direct materials, direct labor, and overhead assigned to jobs for the month. Exercise 2 – 2 As shown in the income statement, classify each of the following items as a product cost a period cost, or neither. Place an X in the appropriate column for each. Product Cost a. b. c. d. e. f. g. h. i. j. k. l. Period Cost Neither Wood for making kayaks Raw materials Salary of the CEO Depreciation of the kayak retail store building Factory supervisor’s salary Glue used to hold wood in the kayaks together Finished goods Depreciation on machines used in manufacturing kayaks Advertising expense Utilities expense for the factory building President’s salary Wages of employees working on the assembly line Exercise 2 – 3 Cooper Manufacturing uses a job-order costing system. The account balances at the end of the period for the product cost-related accounts are as follows: Raw Material Inventory $340,000 Work in Process Inventory 360,000 Finished Goods Inventory 540,000 Cost of Goods Sold 900,000 Manufacturing Overhead (debit) 90,000 a. Prepare a journal entry to close the manufacturing overhead account assuming that the amount is not material. b. Prepare a journal entry to close the manufacturing overhead account assuming that the amount is material. Chapter 2 Job-Order Costing For Manufacturing And Service Companies 39 Problem 2 – 4 Able Company estimated the following total annual costs as well as costs related to Job 250. Expected direct labor hours 20,600 Expected direct labor cost $329,600 Expected machine hours 51,500 Expected material costs $980,950 Expected manufacturing overhead costs $824,000 Job 250 direct material cost $3,000 Job 250 direct labor (150 hours @ $12 per $1,800 hour) Job 250 machine hours used 220 a. Calculate overhead allocation rates using each of the four possible allocation bases. b. Determine the cost of the Job 250 using each of the four overhead allocation rates. Problem 2 – 5 The Third Pigg Brick Company manufactures custom bricks used in upscale home. The following information relates to the fiscal year ending December 21, 2017. Beginning balance in Raw Materials Inventory Purchases of raw material Ending balance in Raw Materials Inventory Beginning balance in Work in Process Ending balance in Work in Process Direct labor cost Manufacturing overhead applied Beginning balance in Finished Goods Ending balance in Finished Goods Sales Selling expenses General and administrative expenses $400,000 1,300,000 200,000 330,000 360,000 2,000,000 620,000 630,000 650,000 6,200,000 450,000 750,000 a. Prepare a schedule of cost of goods manufactured. b. Prepare an income statement for fiscal 2017. Ignore income taxes. 40 Study Guide to accompany Jiambalvo Managerial Accounting Solutions – True/False 1. 2. 3. 4. 5. T T F T F 6. 7. T F A construction company would use a job-order costing system. Lean manufacturing has an intense focus on eliminating waste across the value chain while JIT has a focus on inventory management. If actual overhead is greater than the overhead applied, overhead is said to be underapplied. The cost of a factory supervisor’s salary is an example of manufacturing 8. F overhead 9. F In a manufacturing firm, the cost of goods available for sale is the sum of the beginning balance in Finished Goods plus cost of goods manufactured. 10. T 11. T 12. F Removal of materials from storage for use on a specific job increases Work in Process Inventory. Solutions – Key Terms Matching 1. 2. 3. 4. 5. 6. k. Raw Materials Inventory d. Cost of goods available for sale i. Process costing system f. Full cost h. Overhead allocation l. Total quality management 7. 8. 9. 10. 11. 12. e. Cost pools g. Job-order costing system a. Activity-Based costing (ABC) b. Allocation base j. Product costing system c. Cost driver 7. 8. 9. 10. 11. 12. a b a b d a Solutions – Multiple Choice 1. 2. 3. 4. 5. 6. b a b c c d Chapter 2 Job-Order Costing For Manufacturing And Service Companies 41 Solution – Exercise 2 – 1 During the month of May, Agora Company had material requisitions for $100,000 of materials related to specific jobs. The company also had $50,000 of labor costs (requiring 625 labor hours) related to specific jobs. At the beginning of the period, overhead is estimated to be $90,000 and direct labor is estimated to be 6,000 hours. Actual overhead costs for May are $9,000. Prepare journal entries to record the issuance of direct materials, direct labor, and overhead assigned to jobs for the month. Material: Work in Process Raw Materials Inventory To record raw materials used $100,000 $100,000 Labor: Work in Process Wages Payable To record direct labor costs $50,000 $50,000 Overhead: Work in Process Manufacturing Overhead $9,375 $9,375 Solution – Exercise 2 – 2 As shown in the income statement, classify each of the following items as a product cost, a period cost, or neither. Place an X in the appropriate column for each. a. b. c. d. e. f. g. h. i. j. k. l. Wood for making kayaks Raw materials Salary of the CEO Depreciation of the kayak retail store building Factory supervisor’s salary Glue used to hold wood in the kayaks together Finished goods Depreciation on machines used in manufacturing kayaks Advertising expense Utilities expense for the factory building President’s salary Wages of employees working on the assembly line Product Cost X Period Cost Neither X X X X X X X X X X X 42 Study Guide to accompany Jiambalvo Managerial Accounting Solution – Exercise 2 – 3 Cooper Manufacturing uses a job-order costing system. the account balances at the end of the period for the product cost-related accounts are as follows: Raw Material Inventory $340,000 Work in Process Inventory 360,000 Finished Goods Inventory 540,000 Cost of Goods Sold 900,000 Manufacturing Overhead (debit) 90,000 a. Prepare a journal entry to close the manufacturing overhead account assuming that the amount is not material. Cost of Goods Sold 90,000 Manufacturing Overhead 90,000 b. Prepare a journal entry to close the manufacturing overhead account assuming that the amount is material. Work in Process Inventory Finished Goods Inventory Cost of Goods Sold Total Work in Process Inventory Finished Goods Inventory Cost of Goods Sold Manufacturing Overhead 360,000 20% 18,000 540,000 900,000 $1,800,000 18,000 27,000 45,000 90,000 30% 50% 100% 27,000 45,000 90,000 Chapter 2 Job-Order Costing For Manufacturing And Service Companies 43 Solution – Problem 2 – 4 Able Company estimated the following total annual costs as well as costs related to Job 250. Expected direct labor hours Expected direct labor cost Expected machine hours Expected material costs Expected manufacturing overhead costs Job 250 direct material cost Job 250 direct labor (150 hours @ $12 per hour) Job 250 machine hours used 20,600 $329,600 51,500 $980,950 $824,000 $3,000 $1,800 220 a. Calculate overhead allocation rates using each of the four possible allocation bases. $824,000 ÷ 20,600 = $40 per direct labor hour $824,000 ÷$329,600 = 250% of direct labor cost $824,000 ÷51,500 = $16 per machine hour $824,000 ÷$980,950 = 84% of direct material costs Direct labor hours Direct labor costs Machine hours Direct material costs b. Determine the cost of the following Job 250 using each of the four overhead allocation rates. Cost Component Direct Material Direct Labor Overhead Total Cost Labor Hrs $3,000 $1,800 $6,000 $10,800 Labor hrs: 150 hrs x $$40 = $6,000 Labor costs: $1,800 x 250% = $7,500 Machine hrs: 220 hrs x $16 = $3,520 Material costs: $3,000 x 84% Labor Costs $3,000 $1,800 $4,500 $9,300 Machine Hrs $3,000 $1,800 $3,520 $8,320 Material Cost $3,000 $1,800 $2,520 $7,320 44 Study Guide to accompany Jiambalvo Managerial Accounting Solution – Problem 2 – 5 The Third Pigg Brick Company manufactures custom bricks used in upscale home. The following information relates to the fiscal year ending December 21, 2017. Beginning balance in Raw Materials Inventory Purchases of raw material Ending balance in Raw Materials Inventory Beginning balance in Work in Process Ending balance in Work in Process Direct labor cost Manufacturing overhead Beginning balance in Finished Goods Ending balance in Finished Goods Sales Selling expenses General and administrative expenses $400,000 1,300,000 200,000 330,000 360,000 2,000,000 620,000 630,000 650,000 6,200,000 450,000 750,000 a. Prepare a schedule of cost of goods manufactured. Third Pigg Brick Company Schedule of Cost of Goods Manufactured For Year Ending December 31, 2017 Work in Process, January 1 $ 330,000 Direct material: Raw Materials, January 1 $400,000 Material purchases 1,300,000 Less Raw Materials, December $1,500,000 31 200,000 Direct labor 2,000,000 Manufacturing overhead 620,000 4,120,000 Less Work in Process, December 31 360,000 Cost of goods manufactured $4,090,000 b. Prepare an income statement for fiscal 2017. Ignore income taxes. Third Pigg Brick Company Income Statement For Year Ending December 31, 2017 Sales Less cost of goods sold Beginning finished goods Add cost of goods manufactured Less ending finished goods Gross Profit Less nonmanufacturing expenses Selling expenses General and administrative expenses Net income $6,200,000 $ 630,000 4,090,000 650,000 450,000 750,000 4,070,000 2,130,000 1,200,000 $ 930,000