Designed by : Project : Above Ground Water Tank Reviewed by : Cled Bagas Date : Feb-28-18 Client : SAIPEM S.P.A Rev. 0 Doc no : AWF-TDC-01 Design Calculation for DN1200 cylindrical shell (Horizontal Tank) according to BS EN13121-3:2006 Given Data : Vessel Diameter (D) = 1.2 m Saddle Distance (L) = 1.3 m Length of Cylinder (Ls) = 2.4 m 51 kg/m2 Internal Pressure (PSop) = Hydrostatic Pressure (Php) = 6656.92 kg/m2 Design Temperature (TS) = 93 3 °C Cured Resin density (ρ F ) = 1140 kg/m Weight of Content(Wc)= 2910 kg Resin HDT = 150 °C Weight of Vessel (Wv) = 595.2 kg Density of Content (ρ F ) = 1000 kg/m3 Wind Pressure (Pwind) = 120.2 kg/m2 Laminate Density = 1600 kg/m3 Width of Saddle (b1) = 0.25 m Laminate Flexural Modulus Eɸb = 3800 Mpa Laminate Axial Modulus Ex = 1725 Mpa Design Factor , K 7.9.5.1,7.9.5.7,Table-7/EN 1994-4/Table-18 Fiberglass properties (Table 3 BS EN 13121-3 2016) Fiberglass Type CSM WR mass per layer(m) = 0.450 ultimate tensile strength (ui)= unit Tensile Modulus (Xi)= CFW Factor Unit 2 0.600 0.594 kg/m 200 600 500 N/mm 14000 16000 28000 N/mm γ M γ F ,i A 1 1.4 Value 1.0 A2 1.5 A3 1.2 A4 1.2 A5 1.0 y F,w y F,p K5 2.4 1.35 1.50 0.76 Ultimate Tensile Unit Load, Ulam,k= u1.m1. n1.+ u2 .m2. n2... + uz mz nz _Eq. 12 = Proposed laminate thickness t (BS 4994) 1.1 0.72 n= 2 1 6 mz= 0.9 0.6 3.56 kg/m tn = 2 0.7 2.57 mm 5.21 mm t= N/mm Remarks CSM WR CFW Unit tc = 2.2 2322.00 layers 2 thickness constant,figure 5 Limit Design Laminate Unit Loading No of layers No. Ui,d,R = ulam,k/(y M .A A 1 .A A 2 .A A 3 .A A 4 ) Eq. Eq 9 = mz=n x m,mass of each layer 743.088 N/mm tn=(mz)(tc)thickness of each laminate overall thickness of laminate Factored External Design Pressure 10.10.3.5 Eq.182 = 180.300 2 kg/m Check for Circumferencial Unit Load due to vessel weight Check for Circumferencial Unit Load due to content and 10.10.10.3.1 , internal pressure 10.10.10.3.1 Eq.157 Eq.156 126.47 = N/mm < Ui,d,R ∴ SATISFACTORY Check for maximum tensile Unit Load due to Vessel + content + = 112.25 Ui,d,R ∴ SATISFACTORY N/mm < Check for Unit Load at Mid Span 10.10.3.2.3 internal pressure 10.10.10.3.1 , Eq.162 where : Eq.158 = 238.72 N/mm < Ui,d,R ∴ SATISFACTORY Check thickness for critical axial buckling unit load 10.3.2 = 47.56 Check the thickness for Max Unit Load due at nadir of Sadle 10.10.4.2.2 Eq.190 W1 = (Wc + Wv)/2 Eq.41 = 220.30 N/mm < Ui,d,R ∴ SATISFACTORY Check for critical circumferential buckling pressure 10.3.3 C0 = = 473.01 kg/m2 > Pd,cr 1.0 Ui,d,R ∴ SATISFACTORY N/mm < = 140.16 N/mm < Eq.189 Ui,d,R ∴ SATISFACTORY Summary : CSM = 2 layers Eq.45 WR = 1 layers ∴ SATISFACTORY CFW = 6 layers Thickness = Eq.187 5 21 mm 5.21