TEKNOBOND 401 EP MALZEME SUNUMU TEKNİK BİLGİ FÖYÜ www.teknoyapi.com.tr Teknobond 401 EP Epoksi Esaslı Kimyasal Dübel Ürün Tanımı Teknobond 401 EP saf epoksi esaslı, solventsiz 2 bileşenli yüksek performanslı kartuşlu kimyasal dübel malzemesidir. Özellikleri -EAD 330499-01-0601'e göre yapıştırılmış bağlantı elemanları için Avrupa Teknik Değerlendirmesi (Seçenek 1, Sismik C1 ve C2, (100 yıllık çalışma ömrü): ETA -19/0201- EAD 330087-00-0601'e göre Avrupa Teknik Onayı: ETA -19/0200 - DIN EN 1363-1 ve TR020 Teknik raporuna göre yangına dayanıklılık test raporu: EBB 21834_3 - Betonda AC 308'e göre ABD onayı (ICC-ES): ESR-4246, ASTM C881 - NSF Standard 61'e göre içme suyu uygulamaları için sertifikalı - Apır ankrajlama kapasitesi - Sarkma yapmaz, tiksotropiktir - Yüksek kimyasal dirence sahiptir - Kokusuzdur - Yüksek eğilme ve basınç dayanımına sahiptir. - En son REACH düzenlemelerine uygundur, Fenol (CAS# 108-95-2), DETA /TETA (CAS# 111-40-0), Benzil alkoller (CAS# 100-51-6), Bisfenol-A (CAS# 80- 05-7) içermez. Uygulama Metodu Uygulama Yeri: Cephelerin, çatıların, ahşap konstrüksiyonların, metal konstrüksiyonların sabitlenmesi için uygundur; metal profiller, kolonlar, kirişler, konsollar, korkuluklar, sıhhi cihazlar, kablo kanalları, borular, montaj sonrası inşaat demiri bağlantısı (yeniden yapılandırma veya güçlendirme) vb. Depolama: - Depolama: soğuk ve karanlık bir yerde saklayın, depolama sıcaklığı: +5°C'den +35°C'ye kadar - Raf ömrü: Kartuşlar için 24 ay (ST). Uygulamalar ve kullanım amacı - Temel malzeme: çatlaklı ve çatlaksız beton, hafif beton, gözenekli beton, masif duvar, boşluklu tuğla, doğal taş (Dikkat! doğal taş, renk değiştirebilir; önceden kontrol edilmelidir. - Ankraj elemanları: Dişli çubuklar (çinko kaplama veya sıcak daldırma, paslanmaz çelik ve yüksek korozyona dayanıklı çelik), takviye çubukları, içten dişli çubuklar, profilli çubuk, alt kesitli çelik kesit (örn. delikli kesit) - Sıcaklık aralığı: kartuş sıcaklığı min. +5°C; optimum +40°C; tam kürlenme sonrası ana malzeme sıcaklığı -40°c - +72°c www.teknoyapi.com.tr Technical Data UV Dayanım Geçer Su Geçirimsizlik ( DIN EN 12390-8 ) 0 mm Yoğunluk ( kg / dm³ ) 1,50 Basınç Dayanımı ( N / mm ² ) 120 Eğilme Dayanımı ( N / mm ² ) 66 ( EN 196 ) E-Moduls ( N / mm ² ) 6300 ( DIN EN ISO 527-2 ) Büzülme ( % ) < 1,4 ( DIN 52450 ) Shore D >85 ( DIN EN ISO 868 ) Electrik Direnci 8,0 * 1012 ( EN 196 ) ( IEC 93 ) Termal İletkenlik 0,5 w / m·k ( DIN EN 993-15 ) Isı Kapasitesi 1350 J / kg · k ( DIN EN 993-15 ) Reaktivite Zemin Sıcaklığı Çalışma Süresi 0 °C Tam Kürlenme Süresi - +4°C 90 dk 144 saat +5 °C - +9°C 80 dk 48 saat + 10 °C - +14°C 60 dk 28 saat + 15 °C - +19°C 40 dk 18 saat + 20 °C - +24°C 30 dk 12 saat + 25 °C - +34°C 12 dk 9 saat + 35 °C - +39°C 8 dk 6 saat 8 dk 4 saat +40°C Kartuş Sıcaklığı +5 °C - +40 °C SERTİFİKALAR European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt - Original version in German language General Part Technical Assessment Body issuing the European Technical Assessment: Deutsches Institut für Bautechnik Trade name of the construction product Injection system TEKNOBOND 401 EP for concrete Product family to which the construction product belongs Bonded fastener for use in concrete Manufacturer Tekno Yapi Kimyasallari SAN. TIC. A.S. Deri OSB Aritma Caddesi Gergef Sokak No:6 34959 TUZLA/ISTANBUL TÜRKEI Manufacturing plant Plant 1 This European Technical Assessment contains 46 pages including 3 annexes which form an integral part of this assessment This European Technical Assessment is issued in accordance with Regulation (EU) No 305/2011, on the basis of EAD 330499-01-0601-v01 Edition 11/2020 Z52935.22 8.06.01-126/22 European Technical Assessment ETA-22/0362 English translation prepared by DIBt Page 2 of 46 | 3 June 2022 The European Technical Assessment is issued by the Technical Assessment Body in its official language. Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and shall be identified as such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may only be made with the written consent of the issuing Technical Assessment Body. Any partial reproduction shall be identified as such. This European Technical Assessment may be withdrawn by the issuing Technical Assessment Body, in particular pursuant to information by the Commission in accordance with Article 25(3) of Regulation (EU) No 305/2011. Z52935.22 8.06.01-126/22 European Technical Assessment ETA-22/0362 English translation prepared by DIBt Page 3 of 46 | 3 June 2022 Specific Part 1 Technical description of the product The "Injection system TEKNOBOND 401EP for concrete" is a bonded anchor consisting of a mortar cartridge with injection mortar TEKNOBOND 401EP and a steel element according to Annex A 3. The steel element is placed into a drilled hole filled with injection mortar and is anchored via the bond between metal part, injection mortar and concrete. The product description is given in Annex A. 2 Specification of the intended use in accordance with the applicable European Assessment Document The performances given in Section 3 are only valid if the anchor is used in compliance with the specifications and conditions given in Annex B. The verifications and assessment methods on which this European Technical Assessment is based lead to the assumption of a working life of the anchor of at least 50 and/or 100 years. The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works. 3 Performance of the product and references to the methods used for its assessment 3.1 Mechanical resistance and stability (BWR 1) 3.2 Z52935.22 Essential characteristic Performance Characteristic resistance to tension load (static and quasistatic loading) See Annex C 1 to C 6, C 8 to C 11, C 13 to C 16, B 3 Characteristic resistance to shear load (static and quasi-static loading) See Annex C 1, C 7, C 12, C 17 Displacements under short-term and long-term loading See Annex C 18 to C 20 Characteristic resistance and displacements for seismic performance categories C1 and C2 See Annex C 21 to C 28 Hygiene, health and the environment (BWR 3) Essential characteristic Performance Content, emission and/or release of dangerous substances No performance assessed 8.06.01-126/22 European Technical Assessment ETA-22/0362 English translation prepared by DIBt 4 Page 4 of 46 | 3 June 2022 Assessment and verification of constancy of performance (AVCP) system applied, with reference to its legal base In accordance with the European Assessment Document EAD 330499-01-0601 the applicable European legal act is: [96/582/EC]. The system to be applied is: 1 5 Technical details necessary for the implementation of the AVCP system, as provided for in the applicable European Assessment Document Technical details necessary for the implementation of the AVCP system are laid down in the control plan deposited at Deutsches Institut für Bautechnik. Issued in Berlin on 3 June 2022 by Deutsches Institut für Bautechnik Dipl.-Ing. Beatrix Wittstock Head of Section Z52935.22 beglaubigt: Baderschneider 8.06.01-126/22 Page 5 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 6 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 7 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 8 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 9 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 10 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 11 of European Technical Assessment ETA-22/0362 of 3 June 2022 English translation prepared by DIBt Z52976.22 8.06.01-126/22 Page 12 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Tekno Yapi Kimyasallari SAN. TIC. A.S. Deri OSB Aritma Caddesi Gergef Sokak No:6 34959 TUZLA/ISTANBUL TÜRKEI Manufacturing plant Plant 1 This European Technical Assessment contains 24 pages including 3 annexes which form an integral part of this assessment This European Technical Assessment is issued in accordance with Regulation (EU) No 305/2011, on the basis of EAD 330087-01-0601, Edition 06/2021 Z75671.22 8.06.01-125/22 European Technical Assessment ETA-22/0363 English translation prepared by DIBt Page 2 of 24 | 12 August 2022 The European Technical Assessment is issued by the Technical Assessment Body in its official language. Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and shall be identified as such. Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may only be made with the written consent of the issuing Technical Assessment Body. Any partial reproduction shall be identified as such. This European Technical Assessment may be withdrawn by the issuing Technical Assessment Body, in particular pursuant to information by the Commission in accordance with Article 25(3) of Regulation (EU) No 305/2011. Z75671.22 8.06.01-125/22 European Technical Assessment ETA-22/0363 English translation prepared by DIBt Page 3 of 24 | 12 August 2022 Specific Part 1 Technical description of the product The subject of this European Technical Assessment is the post-installed connection, by anchoring or overlap connection joint, of reinforcing bars (rebars) in existing structures made of normal weight concrete, using the "Injection system TEKNOBOND 401EP for rebar connection" in accordance with the regulations for reinforced concrete construction. Reinforcing bars made of steel with a diameter φ from 8 to 40 mm or the tension anchor ZA of sizes M12 to M24 according to Annex A and injection mortar TEKNOBOND 401EP are used for rebar connections. The rebar is placed into a drilled hole filled with injection mortar and is anchored via the bond between rebar, injection mortar and concrete. The product description is given in Annex A. 2 Specification of the intended use in accordance with the applicable European assessment Document The performances given in Section 3 are only valid if the anchor is used in compliance with the specifications and conditions given in Annex B. The verifications and assessment methods on which this European Technical Assessment is based lead to the assumption of a working life of the rebar connections of at least 50 and/or 100 years. The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works. 3 Performance of the product and references to the methods used for its assessment 3.1 Mechanical resistance and stability (BWR 1) 3.2 4 Essential characteristic Performance Characteristic resistance under static and quasi-static loading See Annex C 1 Characteristic resistance under seismic loading See Annex B 4 and C 2 Safety in case of fire (BWR 2) Essential characteristic Performance Reaction to fire Class A1 Resistance to fire See Annex C 3 to C 4 Assessment and verification of constancy of performance (AVCP) system applied, with reference to its legal base In accordance with European Assessment Document EAD No. 330087-01-0601, the applicable European legal act is: [96/582/EC]. The system to be applied is: 1 Z75671.22 8.06.01-125/22 European Technical Assessment ETA-22/0363 English translation prepared by DIBt 5 Page 4 of 24 | 12 August 2022 Technical details necessary for the implementation of the AVCP system, as provided for in the applicable European Assessment Document Technical details necessary for the implementation of the AVCP system are laid down in the control plan deposited with Deutsches Institut für Bautechnik. Issued in Berlin 12 August 2022 by Deutsches Institut für Bautechnik Dipl.-Ing. Beatrix Wittstock Head of Section Z75671.22 beglaubigt: Baderschneider 8.06.01-125/22 Page 5 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 6 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 7 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 8 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 9 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 10 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 11 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 12 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 13 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 14 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 15 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 16 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 17 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 18 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 19 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 20 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 21 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 22 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 23 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 Page 24 of European Technical Assessment ETA-22/0363 of 12 August 2022 English translation prepared by DIBt Z75846.22 8.06.01-125/22 YANGINA DAYANIM RAPORU Assessment Report Project 22255 Fire resistance of Injection system TEKNOBOND 401 EP under fire exposure acc. 1363-1 Employer Tekno Yapi Kimyasallari SAN. TIC. A.S. Deri OSB Arıtma Caddesi Gergef Sokak No:6 34956 Tuzla/ İstanbul TURKEY Date 24.11.2022 Pages 10 Author UNTERER SOMMERWALDWEG 1 TRAGWERK@INGENIEURBUEROTHIELE .DE 66953 PIRMASENS TEL. 06331 55470 PAGE 2 EVALUATION REPORT 22255 24.11.2022 Table of contents 1 General information............................................................................................... 3 2 Reference documents ........................................................................................... 3 3 Product description ............................................................................................... 4 4 Scope of evaluation............................................................................................... 4 4.1 Steel failure..................................................................................................................... 5 4.1.1 General – commercially available threaded rods ............................................................. 5 4.1.2 Steel Failure for CF AKS - A4 from chemofast acc. [9] .................................................... 6 4.1.3 Rebars .............................................................................................................................. 6 4.2 4.3 4.4 Pullout failure for non-cracked concrete .......................................................................... 7 Pullout failure for cracked concrete ................................................................................. 9 Concrete cone failure .................................................................................................... 10 5 Summary............................................................................................................. 10 PAGE 3 EVALUATION REPORT 22255 24.11.2022 1 General information Tekno Yapi Kimyasallari SAN. TIC. A.S. authorized the evaluation of the fire resistance of the chemical anchor system TEKNOBOND 401EP for axial tension and shear loads. The evaluation is based on tests that were conducted by the Technical University Kaiserslautern under fire exposure according to DIN EN 1363-1:2012 [2] and Technical Report TR 020 [1]. The test results are summarized in test report 17061MR15557 [3]. This evaluation provides fire resistances which covers anchors with fire attack from one side only. 2 Reference documents [1] Evaluation of Anchorages in Concrete Concerning Resistance to fire, EOTA TR 020, Edition May 2004 [2] Feuerwiderstandsprüfungen – Teil 1: Allgemeine Anforderungen, DIN EN 1363-1; Edition Oktober 2012 [3] Report on fire tests according TR020, Test Report 17061MR15557_2, TU Kaiserslautern, May 2018 [4] Report on fire tests for post installed rebars according to EAD 330087-00-0601, Test Report 17061MR15557_1, TU Kaiserslautern, May 2017 [5] DIN EN 1992-4:2019-04: Eurocode 2.Design of concrete structures – Part 4: Design of fastenings for use in concrete. [6] European Technical Assessment ETA-22/0362: “Injection system TEKNOBOND 401EP for concrete”, EOTA, 3. Juni 2022. [7] C. Thiele, M. Reichert: “Qualifikation von Verbunddübeln im Brandfall”, TU Kaiserslautern, DIBt, June 2017. [8] Report on fire tests according TR020, Test Report 17027MR15552, TU Kaiserslautern, June 2017 [9] Feuerwiderstände von Edelstahl im Brandfall, TU Kaiserslautern 21036CT15511, 17.7.2021 PAGE 4 EVALUATION REPORT 22255 24.11.2022 3 Product description The Injection system TEKNOBOND 401EP adhesive is a bonded anchor system consisting of a plastic cartridge containing the injection mortar and a steel part. The injection system Tekno Yapi Kimyasallari SAN. TIC. A.S. is designed for the use in concrete according to the European Technical Assessment ETA-22/0362 [6]. 4 Scope of evaluation The present evaluation of fire resistance for Injection system TEKNOBOND 401EP anchor systems in concrete is assessed with respect to its fire resistance properties as anchor applications in walls and ceilings. The tests which this evaluation refers to, are executed with vertical arranged anchors and axial load application. Furthermore, the anchors were exposed to the standard temperature-time curve (ETK) [2]. In the tests a fixture according to TR020 was used, therefore the following fire resistances cover only anchors protected from fire by attachments similar to the fixture according to TR020 [1]. The assessment of steel failure and concrete cone failure is carried out in dependence on TR020 [1]. Additionally the failure type pullout failure is assessed as explained in below. a. Steel failure: Steel failure is assessed according to TR020 [1]. In some cases more than one anchor size is assessed together b. Pullout failure: Pullout failure is assessed by the current state of scientific knowledge according to the research report “Qualfikation von Verbunddübeln im Brandfall” [7] A combination of thermal simulation and assessment of test results was used. c. Concrete cone failure: Concrete cone failure is assessed according to TR020 [1]. For internally threaded rods steel failure has to be proven with using the internal thread diameter. The outer diameter of the internally threaded rods can be used to verify the pullout capacity. PAGE 5 EVALUATION REPORT 22255 24.11.2022 4.1 Steel failure 4.1.1 General – commercially available threaded rods The values below are valid for the use of carbon steel (minimum grade 5.8 acc. to ISO 898-1), stainless steel (1.4401, 1.4404, 1.4541, 1.4571, 1.4572 acc. to EN 10088, minimum grade 70 acc. to ISO 3506) or high corrosion resistant steel (HCR 1.4529, 1.4565 acc. to EN 10088, minimum grade 70 acc. to ISO 3506) anchor rods. The fire resistances for steel failure cover axial loads and shear loads as well. Table 4-1: Maximum tension load NRk,s,fi(t) thread diameter [mm] 6 8 10 12 16 20 24 27 30 maximum tension load NRk,s,fi(t) depending on the fire resistance tensile stress area [mm²] 20,1 36,6 58 84,3 157 245 353 459 561 30 60 90 120 [min] 0,29 1,10 1,74 3,03 5,65 8,82 12,71 16,52 20,20 [min] 0,23 0,88 1,39 2,28 4,24 6,62 9,53 12,39 15,15 [min] 0,17 0,66 1,04 1,60 2,98 4,66 6,71 8,72 10,66 [min] 0,14 0,51 0,81 1,18 2,20 3,43 4,94 6,43 7,85 PAGE 6 EVALUATION REPORT 22255 24.11.2022 4.1.2 Steel Failure for CF AKS - A4 from chemofast acc. [9] The values below are valid only for stainless steel (1.4401, 1.4404, 1.4541, 1.4571 und 1.4578 acc. to EN 10088, minimum grade 70 acc. to ISO 3506) anchor rods CF AKS -A4. The fire resistances for steel failure cover axial loads and shear loads as well. Table 4-1: Maximum tension load NRk,s,fi(t), CF AKS – A4 tensile stress area thread diameter [mm] 8 10 12 16 20 24 27 30 4.1.3 Maximum tension laod NRk,fi(t), [kN] depending on the fire resistance time [mm²] 36,6 58 84,3 157 245 353 459 561 30 60 90 120 [min] 2,45 3,89 8,43 15,70 24,50 35,30 45,90 56,10 [min] 1,94 3,07 6,15 11,46 17,89 25,77 33,51 40,95 [min] 1,46 2,32 3,79 7,07 11,03 15,89 20,66 25,25 [min] 1,21 1,91 2,61 4,87 7,60 10,94 14,23 17,39 Rebars The values below are valid for the use of rebars according DIN EN 1992-1 with fyk ≥ 500N/mm². The fire resistances for steel failure cover axial loads and shear loads as well. Table 4-2: Maximum tension load NRk,s,fi(t) for rebars rebar [mm] 8 10 12 16 20 25 28 32 Maximum tension laod NRk,fi(t), [kN] depending on the fire resistance time tensile stress area [mm²] 50 79 113 201 314 491 616 804 30 60 90 120 [min] 1,51 2,36 3,39 6,03 9,42 14,73 18,47 24,13 [min] 1,01 1,57 2,26 4,02 6,28 9,82 12,32 16,08 [min] 0,75 1,18 1,70 3,02 4,71 7,36 9,24 12,06 [min] 0,50 0,79 1,13 2,01 3,14 4,91 6,16 8,04 PAGE 7 EVALUATION REPORT 22255 24.11.2022 4.2 Pullout failure for non-cracked concrete In the following tables the characteristic pullout resistances non-cracked concrete are given. The given values are valid for the specified anchorage depths as well as for larger anchorage depths. The specified values can also be applied for rebars. Therefore choose the anchor size equal or smaller than the nominal diameter of the rebars. The maximum anchorage depth is given in [6]. Table 4-3: Fire resistance concerning pullout failure in non-cracked concrete for threaded rods, M8 – M12, d8-d12 Anchorage depth hef ≥ [mm] 80 85 90 95 100 105 110 115 120 160 90 95 100 105 110 115 125 140 170 200 100 105 110 115 120 130 140 170 200 240 Anchor size [mm] 8 10 12 30 [min] 3,26 3,77 4,28 4,92 6,30 8,19 10,19 11,99 13,65 13,65 4,60 5,24 5,91 6,76 8,54 11,99 15,80 21,99 33,50 37,19 6,20 6,99 7,80 8,92 11,08 17,16 22,59 36,79 50,46 68,57 Maximum tension laod NRk,p,ucr,fi(t), [kN] depending on the fire resistance time 60 90 [min] [min] 1,37 0,44 1,65 0,73 1,94 1,01 2,24 1,28 2,61 1,55 3,01 1,83 3,45 2,11 3,92 2,40 4,40 2,73 4,40 2,73 2,06 0,87 2,42 1,23 2,79 1,58 3,21 1,93 3,69 2,29 3,92 2,40 5,39 3,39 7,32 4,87 19,36 8,57 25,82 16,70 2,92 1,45 3,36 1,89 3,82 2,32 4,37 2,75 4,98 3,18 6,35 4,06 7,84 5,13 18,38 9,33 33,91 20,22 52,33 40,52 120 [min] 0,00 0,02 0,25 0,56 0,83 1,10 1,37 1,64 1,91 1,91 0,00 0,20 0,64 1,01 1,36 1,64 2,40 3,46 6,49 10,65 0,14 0,70 1,17 1,60 2,03 2,88 3,74 7,00 11,44 30,15 PAGE 8 EVALUATION REPORT 22255 24.11.2022 Table 4-4: Fire resistance concerning pullout failure in non-cracked concrete for treaded rods, M16 – M24, d16-d25 Anchorage depth hef ≥ [mm] 110 115 120 125 130 160 180 200 250 300 120 130 140 150 160 170 180 190 250 300 130 140 150 160 170 180 190 200 250 300 Anchor size [mm] 16 20 24 30 [min] 8,27 9,27 10,31 11,40 12,49 33,39 46,56 58,97 89,29 119,45 10,67 13,21 15,84 19,09 27,22 37,76 47,16 55,67 102,28 140,01 13,56 16,53 19,69 22,99 29,47 40,96 53,85 64,84 112,76 158,26 Maximum tension laod NRk,p,ucr,fi(t), [kN] depending on the fire resistance time 60 90 [min] [min] 3,98 1,89 4,58 2,50 5,18 3,10 5,80 3,69 6,54 4,28 12,19 8,31 18,50 12,06 34,16 16,28 66,58 50,22 96,92 81,32 5,22 2,43 6,73 3,97 8,29 5,47 10,27 6,97 12,54 8,47 15,01 10,26 17,62 12,38 20,35 14,72 71,27 47,46 109,96 89,54 6,67 3,07 8,49 4,97 10,31 6,80 12,52 8,61 15,13 10,42 18,00 12,36 21,05 14,74 24,25 17,42 70,10 36,10 118,89 92,01 120 [min] 0,09 0,73 1,44 2,06 2,66 6,17 9,07 12,78 34,86 68,39 0,09 1,73 3,33 4,84 6,32 7,81 9,30 11,13 27,15 72,33 0,10 2,07 4,06 5,91 7,72 9,52 11,31 13,26 27,29 67,75 PAGE 9 EVALUATION REPORT 22255 24.11.2022 Table 4-5: Fire resistance concerning pullout failure in non-cracked concrete for treaded rods, M27 – M30 Anchorage depth hef ≥ [mm] 135 150 165 180 195 200 210 225 275 300 140 150 160 170 175 185 190 210 250 300 4.3 Anchor size [mm] 27 30 30 [min] 15,25 20,22 25,68 34,77 54,76 62,03 74,86 92,06 144,87 170,45 17,15 20,69 24,57 28,59 30,66 36,04 41,35 72,56 123,85 181,85 Maximum tension laod NRk,p,ucr,fi(t), [kN] depending on the fire resistance time 60 90 [min] [min] 7,40 3,08 10,49 6,33 13,75 9,43 18,01 12,50 22,90 15,94 24,63 17,32 28,21 20,30 33,97 25,21 95,18 54,53 122,76 89,04 8,19 3,07 10,50 5,60 12,80 7,96 15,12 10,27 16,48 11,41 19,58 13,69 21,26 14,83 28,65 20,18 52,53 34,71 124,24 79,48 120 [min] 0,01 2,99 6,26 9,34 12,39 13,41 15,56 19,62 36,60 56,41 0,00 1,24 4,14 6,58 7,74 10,04 11,18 15,72 27,66 48,26 Pullout failure for cracked concrete The test results according test report 17061MR15557_2 [3] shows no significant reduction between cracked and non-cracked concrete. However a reduction factor between cracked and non-cracked concrete of 0,75 was considered. 𝑁𝑅𝑘,𝑝,𝑐𝑟,𝑓𝑖 = 0,75 ∙ 𝑁𝑅𝑘,𝑝,𝑢𝑐𝑟,𝑓𝑖 PAGE 10 EVALUATION REPORT 22255 24.11.2022 4.4 Concrete cone failure The resistance against concrete cone failure has to be calculated according equation 2.6 and 2.7 of TR 020 [1] or equations D.2 und D.3 of DIN EN 1992-4 and equation 7.2 of DIN EN 1992-4 [5] as given below. ℎ𝑒𝑓 0 ∙ 𝑁 0 ≤ 𝑁𝑅𝑘,𝑐 200 𝑅𝑘,𝑐 ℎ𝑒𝑓 0 0 𝑁𝑅𝑘,𝑐,𝑓𝑖(120) = 0,8 ∙ ∙ 𝑁 0 ≤ 𝑁𝑅𝑘,𝑐 200 𝑅𝑘,𝑐 0 𝑁𝑅𝑘,𝑐,𝑓𝑖(90) = 𝑤𝑖𝑡ℎ 5 0,5 0 𝑁𝑅𝑘,𝑐 = 7,7 ∙ ℎ1,5 𝑒𝑓 ∙ 𝑓𝑐𝑘 Summary The listed fire resistances are valid for single anchors with an edge distance of more than ccr=2 hef and a spacing to the adjacent anchor of s= 2 ccr= 4 hef. Edge and spacing distances have to be chosen so that steel – or pullout failure are decisive. Pirmasens, 24.11.2022 ____________________________ apl. Prof. Dr.-Ing. Catherina Thiele