Uploaded by cagri.aydin

tekno 401 ep

advertisement
TEKNOBOND 401 EP
MALZEME SUNUMU
TEKNİK BİLGİ FÖYÜ
www.teknoyapi.com.tr
Teknobond 401 EP
Epoksi Esaslı Kimyasal Dübel
Ürün Tanımı
Teknobond 401 EP saf epoksi esaslı, solventsiz 2 bileşenli yüksek performanslı kartuşlu kimyasal dübel
malzemesidir.
Özellikleri
-EAD 330499-01-0601'e göre yapıştırılmış bağlantı elemanları için Avrupa Teknik Değerlendirmesi
(Seçenek 1, Sismik C1 ve C2, (100 yıllık çalışma ömrü): ETA -19/0201- EAD 330087-00-0601'e göre
Avrupa Teknik Onayı: ETA -19/0200
- DIN EN 1363-1 ve TR020 Teknik raporuna göre yangına dayanıklılık test raporu: EBB 21834_3
- Betonda AC 308'e göre ABD onayı (ICC-ES): ESR-4246, ASTM C881
- NSF Standard 61'e göre içme suyu uygulamaları için sertifikalı
- Apır ankrajlama kapasitesi
- Sarkma yapmaz, tiksotropiktir
- Yüksek kimyasal dirence sahiptir
- Kokusuzdur
- Yüksek eğilme ve basınç dayanımına sahiptir.
- En son REACH düzenlemelerine uygundur, Fenol (CAS# 108-95-2), DETA /TETA (CAS# 111-40-0),
Benzil alkoller (CAS# 100-51-6), Bisfenol-A (CAS# 80- 05-7) içermez.
Uygulama Metodu
Uygulama Yeri: Cephelerin, çatıların, ahşap konstrüksiyonların, metal konstrüksiyonların
sabitlenmesi için uygundur; metal profiller, kolonlar, kirişler, konsollar, korkuluklar, sıhhi
cihazlar, kablo kanalları, borular, montaj sonrası inşaat demiri bağlantısı (yeniden yapılandırma
veya güçlendirme) vb.
Depolama: - Depolama: soğuk ve karanlık bir yerde saklayın, depolama sıcaklığı: +5°C'den
+35°C'ye kadar
- Raf ömrü: Kartuşlar için 24 ay (ST).
Uygulamalar ve kullanım amacı
- Temel malzeme:
çatlaklı ve çatlaksız beton, hafif beton, gözenekli beton, masif duvar, boşluklu tuğla, doğal taş
(Dikkat! doğal taş, renk değiştirebilir; önceden kontrol edilmelidir.
- Ankraj elemanları: Dişli çubuklar (çinko kaplama veya sıcak daldırma, paslanmaz çelik ve yüksek
korozyona dayanıklı çelik), takviye çubukları, içten dişli çubuklar, profilli çubuk, alt kesitli çelik
kesit (örn. delikli kesit)
- Sıcaklık aralığı: kartuş sıcaklığı min. +5°C; optimum +40°C; tam kürlenme sonrası ana malzeme
sıcaklığı -40°c - +72°c
www.teknoyapi.com.tr
Technical Data
UV Dayanım
Geçer
Su Geçirimsizlik ( DIN EN 12390-8 )
0 mm
Yoğunluk ( kg / dm³ )
1,50
Basınç Dayanımı ( N / mm ² )
120
Eğilme Dayanımı ( N / mm ² )
66
( EN 196 )
E-Moduls ( N / mm ² )
6300
( DIN EN ISO 527-2 )
Büzülme ( % )
< 1,4
( DIN 52450 )
Shore D
>85
( DIN EN ISO 868 )
Electrik Direnci
8,0 * 1012 
( EN 196 )
( IEC 93 )
Termal İletkenlik
0,5 w / m·k ( DIN EN 993-15 )
Isı Kapasitesi
1350 J / kg · k ( DIN EN 993-15 )
Reaktivite
Zemin Sıcaklığı
Çalışma Süresi
0 °C
Tam Kürlenme Süresi
-
+4°C
90 dk
144 saat
+5 °C -
+9°C
80 dk
48 saat
+ 10 °C -
+14°C
60 dk
28 saat
+ 15 °C -
+19°C
40 dk
18 saat
+ 20 °C -
+24°C
30 dk
12 saat
+ 25 °C -
+34°C
12 dk
9 saat
+ 35 °C -
+39°C
8 dk
6 saat
8 dk
4 saat
+40°C
Kartuş
Sıcaklığı
+5 °C - +40 °C
SERTİFİKALAR
European Technical
Assessment
ETA-22/0362
of 3 June 2022
English translation prepared by DIBt - Original version in German language
General Part
Technical Assessment Body issuing the
European Technical Assessment:
Deutsches Institut für Bautechnik
Trade name of the construction product
Injection system TEKNOBOND 401 EP for concrete
Product family
to which the construction product belongs
Bonded fastener for use in concrete
Manufacturer
Tekno Yapi Kimyasallari SAN. TIC. A.S.
Deri OSB Aritma Caddesi Gergef Sokak No:6
34959 TUZLA/ISTANBUL
TÜRKEI
Manufacturing plant
Plant 1
This European Technical Assessment
contains
46 pages including 3 annexes which form an integral part
of this assessment
This European Technical Assessment is
issued in accordance with Regulation (EU)
No 305/2011, on the basis of
EAD 330499-01-0601-v01 Edition 11/2020
Z52935.22
8.06.01-126/22
European Technical Assessment
ETA-22/0362
English translation prepared by DIBt
Page 2 of 46 | 3 June 2022
The European Technical Assessment is issued by the Technical Assessment Body in its official language.
Translations of this European Technical Assessment in other languages shall fully correspond to the
original issued document and shall be identified as such.
Communication of this European Technical Assessment, including transmission by electronic means,
shall be in full. However, partial reproduction may only be made with the written consent of the issuing
Technical Assessment Body. Any partial reproduction shall be identified as such.
This European Technical Assessment may be withdrawn by the issuing Technical Assessment Body, in
particular pursuant to information by the Commission in accordance with Article 25(3) of Regulation
(EU) No 305/2011.
Z52935.22
8.06.01-126/22
European Technical Assessment
ETA-22/0362
English translation prepared by DIBt
Page 3 of 46 | 3 June 2022
Specific Part
1
Technical description of the product
The "Injection system TEKNOBOND 401EP for concrete" is a bonded anchor consisting of a
mortar cartridge with injection mortar TEKNOBOND 401EP and a steel element according to
Annex A 3.
The steel element is placed into a drilled hole filled with injection mortar and is anchored via the
bond between metal part, injection mortar and concrete.
The product description is given in Annex A.
2
Specification of the intended use in accordance with the applicable European
Assessment Document
The performances given in Section 3 are only valid if the anchor is used in compliance with the
specifications and conditions given in Annex B.
The verifications and assessment methods on which this European Technical Assessment is
based lead to the assumption of a working life of the anchor of at least 50 and/or 100 years. The
indications given on the working life cannot be interpreted as a guarantee given by the
producer, but are to be regarded only as a means for choosing the right products in relation to
the expected economically reasonable working life of the works.
3
Performance of the product and references to the methods used for its assessment
3.1
Mechanical resistance and stability (BWR 1)
3.2
Z52935.22
Essential characteristic
Performance
Characteristic resistance to tension load (static and quasistatic loading)
See Annex C 1 to C 6, C 8 to
C 11, C 13 to C 16, B 3
Characteristic resistance to shear load (static and quasi-static
loading)
See Annex C 1, C 7, C 12,
C 17
Displacements under short-term and long-term loading
See Annex C 18 to C 20
Characteristic resistance and displacements for seismic
performance categories C1 and C2
See Annex C 21 to C 28
Hygiene, health and the environment (BWR 3)
Essential characteristic
Performance
Content, emission and/or release of dangerous substances
No performance assessed
8.06.01-126/22
European Technical Assessment
ETA-22/0362
English translation prepared by DIBt
4
Page 4 of 46 | 3 June 2022
Assessment and verification of constancy of performance (AVCP) system applied, with
reference to its legal base
In accordance with the European Assessment Document EAD 330499-01-0601 the applicable
European legal act is: [96/582/EC].
The system to be applied is: 1
5
Technical details necessary for the implementation of the AVCP system, as provided for
in the applicable European Assessment Document
Technical details necessary for the implementation of the AVCP system are laid down in the
control plan deposited at Deutsches Institut für Bautechnik.
Issued in Berlin on 3 June 2022 by Deutsches Institut für Bautechnik
Dipl.-Ing. Beatrix Wittstock
Head of Section
Z52935.22
beglaubigt:
Baderschneider
8.06.01-126/22
Page 5 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 6 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 7 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 8 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 9 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 10 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 11 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 12 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 13 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 14 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 15 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 16 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 17 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 18 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 19 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 20 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 21 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 22 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 23 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 24 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 25 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 26 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 27 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 28 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 29 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 30 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 31 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 32 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 33 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 34 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 35 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 36 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 37 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 38 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 39 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 40 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 41 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 42 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 43 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 44 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 45 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
Page 46 of European Technical Assessment
ETA-22/0362 of 3 June 2022
English translation prepared by DIBt
Z52976.22
8.06.01-126/22
European Technical
Assessment
ETA-22/0363
of 12 August 2022
English translation prepared by DIBt - Original version in German language
General Part
Technical Assessment Body issuing the
European Technical Assessment:
Deutsches Institut für Bautechnik
Trade name of the construction product
Injection system TEKNOBOND 401EP
Product family
to which the construction product belongs
Systems for post-installed
rebar connections with mortar
Manufacturer
Tekno Yapi Kimyasallari SAN. TIC. A.S.
Deri OSB Aritma Caddesi Gergef Sokak No:6
34959 TUZLA/ISTANBUL
TÜRKEI
Manufacturing plant
Plant 1
This European Technical Assessment
contains
24 pages including 3 annexes which form an integral part
of this assessment
This European Technical Assessment is
issued in accordance with Regulation (EU)
No 305/2011, on the basis of
EAD 330087-01-0601, Edition 06/2021
Z75671.22
8.06.01-125/22
European Technical Assessment
ETA-22/0363
English translation prepared by DIBt
Page 2 of 24 | 12 August 2022
The European Technical Assessment is issued by the Technical Assessment Body in its official language.
Translations of this European Technical Assessment in other languages shall fully correspond to the
original issued document and shall be identified as such.
Communication of this European Technical Assessment, including transmission by electronic means,
shall be in full. However, partial reproduction may only be made with the written consent of the issuing
Technical Assessment Body. Any partial reproduction shall be identified as such.
This European Technical Assessment may be withdrawn by the issuing Technical Assessment Body, in
particular pursuant to information by the Commission in accordance with Article 25(3) of Regulation
(EU) No 305/2011.
Z75671.22
8.06.01-125/22
European Technical Assessment
ETA-22/0363
English translation prepared by DIBt
Page 3 of 24 | 12 August 2022
Specific Part
1
Technical description of the product
The subject of this European Technical Assessment is the post-installed connection, by
anchoring or overlap connection joint, of reinforcing bars (rebars) in existing structures made of
normal weight concrete, using the "Injection system TEKNOBOND 401EP for rebar connection"
in accordance with the regulations for reinforced concrete construction.
Reinforcing bars made of steel with a diameter φ from 8 to 40 mm or the tension anchor ZA of
sizes M12 to M24 according to Annex A and injection mortar TEKNOBOND 401EP are used for
rebar connections. The rebar is placed into a drilled hole filled with injection mortar and is
anchored via the bond between rebar, injection mortar and concrete.
The product description is given in Annex A.
2
Specification of the intended use in accordance with the applicable European
assessment Document
The performances given in Section 3 are only valid if the anchor is used in compliance with the
specifications and conditions given in Annex B.
The verifications and assessment methods on which this European Technical Assessment is
based lead to the assumption of a working life of the rebar connections of at least 50 and/or
100 years. The indications given on the working life cannot be interpreted as a guarantee given
by the producer, but are to be regarded only as a means for choosing the right products in
relation to the expected economically reasonable working life of the works.
3
Performance of the product and references to the methods used for its assessment
3.1
Mechanical resistance and stability (BWR 1)
3.2
4
Essential characteristic
Performance
Characteristic resistance under static and quasi-static loading
See Annex C 1
Characteristic resistance under seismic loading
See Annex B 4 and C 2
Safety in case of fire (BWR 2)
Essential characteristic
Performance
Reaction to fire
Class A1
Resistance to fire
See Annex C 3 to C 4
Assessment and verification of constancy of performance (AVCP) system applied, with
reference to its legal base
In accordance with European Assessment Document EAD No. 330087-01-0601, the applicable
European legal act is: [96/582/EC].
The system to be applied is: 1
Z75671.22
8.06.01-125/22
European Technical Assessment
ETA-22/0363
English translation prepared by DIBt
5
Page 4 of 24 | 12 August 2022
Technical details necessary for the implementation of the AVCP system, as provided for
in the applicable European Assessment Document
Technical details necessary for the implementation of the AVCP system are laid down in the
control plan deposited with Deutsches Institut für Bautechnik.
Issued in Berlin 12 August 2022 by Deutsches Institut für Bautechnik
Dipl.-Ing. Beatrix Wittstock
Head of Section
Z75671.22
beglaubigt:
Baderschneider
8.06.01-125/22
Page 5 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 6 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 7 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 8 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 9 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 10 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 11 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 12 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 13 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 14 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 15 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 16 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 17 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 18 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 19 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 20 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 21 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 22 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 23 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
Page 24 of European Technical Assessment
ETA-22/0363 of 12 August 2022
English translation prepared by DIBt
Z75846.22
8.06.01-125/22
YANGINA DAYANIM
RAPORU
Assessment Report
Project
22255
Fire resistance of Injection system
TEKNOBOND 401 EP under fire exposure
acc. 1363-1
Employer
Tekno Yapi Kimyasallari SAN. TIC. A.S.
Deri OSB Arıtma Caddesi Gergef Sokak No:6
34956 Tuzla/ İstanbul
TURKEY
Date
24.11.2022
Pages
10
Author
UNTERER SOMMERWALDWEG
1
TRAGWERK@INGENIEURBUEROTHIELE .DE
66953
PIRMASENS
TEL.
06331 55470
PAGE 2 EVALUATION REPORT 22255 24.11.2022
Table of contents
1
General information............................................................................................... 3
2
Reference documents ........................................................................................... 3
3
Product description ............................................................................................... 4
4
Scope of evaluation............................................................................................... 4
4.1
Steel failure..................................................................................................................... 5
4.1.1
General – commercially available threaded rods ............................................................. 5
4.1.2
Steel Failure for CF AKS - A4 from chemofast acc. [9] .................................................... 6
4.1.3
Rebars .............................................................................................................................. 6
4.2
4.3
4.4
Pullout failure for non-cracked concrete .......................................................................... 7
Pullout failure for cracked concrete ................................................................................. 9
Concrete cone failure .................................................................................................... 10
5
Summary............................................................................................................. 10
PAGE 3 EVALUATION REPORT 22255 24.11.2022
1
General information
Tekno Yapi Kimyasallari SAN. TIC. A.S. authorized the evaluation of the fire resistance
of the chemical anchor system TEKNOBOND 401EP for axial tension and shear loads.
The evaluation is based on tests that were conducted by the Technical University Kaiserslautern under fire exposure according to DIN EN 1363-1:2012 [2] and Technical Report TR 020 [1]. The test results are summarized in test report 17061MR15557 [3].
This evaluation provides fire resistances which covers anchors with fire attack from one
side only.
2
Reference documents
[1]
Evaluation of Anchorages in Concrete Concerning Resistance to fire, EOTA TR 020,
Edition May 2004
[2]
Feuerwiderstandsprüfungen – Teil 1: Allgemeine Anforderungen, DIN EN 1363-1;
Edition Oktober 2012
[3]
Report on fire tests according TR020, Test Report 17061MR15557_2, TU Kaiserslautern, May 2018
[4]
Report on fire tests for post installed rebars according to EAD 330087-00-0601, Test
Report 17061MR15557_1, TU Kaiserslautern, May 2017
[5]
DIN EN 1992-4:2019-04: Eurocode 2.Design of concrete structures – Part 4: Design
of fastenings for use in concrete.
[6]
European Technical Assessment ETA-22/0362: “Injection system TEKNOBOND
401EP for concrete”, EOTA, 3. Juni 2022.
[7]
C. Thiele, M. Reichert: “Qualifikation von Verbunddübeln im Brandfall”, TU Kaiserslautern, DIBt, June 2017.
[8]
Report on fire tests according TR020, Test Report 17027MR15552, TU Kaiserslautern, June 2017
[9]
Feuerwiderstände von Edelstahl im Brandfall, TU Kaiserslautern 21036CT15511,
17.7.2021
PAGE 4 EVALUATION REPORT 22255 24.11.2022
3
Product description
The Injection system TEKNOBOND 401EP adhesive is a bonded anchor system consisting of a plastic cartridge containing the injection mortar and a steel part.
The injection system Tekno Yapi Kimyasallari SAN. TIC. A.S. is designed for the use in
concrete according to the European Technical Assessment ETA-22/0362 [6].
4
Scope of evaluation
The present evaluation of fire resistance for Injection system TEKNOBOND 401EP anchor systems in concrete is assessed with respect to its fire resistance properties as anchor applications in walls and ceilings. The tests which this evaluation refers to, are executed with vertical arranged anchors and axial load application. Furthermore, the anchors
were exposed to the standard temperature-time curve (ETK) [2]. In the tests a fixture
according to TR020 was used, therefore the following fire resistances cover only anchors
protected from fire by attachments similar to the fixture according to TR020 [1].
The assessment of steel failure and concrete cone failure is carried out in dependence
on TR020 [1]. Additionally the failure type pullout failure is assessed as explained in below.
a. Steel failure:
Steel failure is assessed according to TR020 [1]. In some cases more than one anchor
size is assessed together
b. Pullout failure:
Pullout failure is assessed by the current state of scientific knowledge according to the
research report “Qualfikation von Verbunddübeln im Brandfall” [7] A combination of thermal simulation and assessment of test results was used.
c. Concrete cone failure:
Concrete cone failure is assessed according to TR020 [1].
For internally threaded rods steel failure has to be proven with using the internal thread
diameter. The outer diameter of the internally threaded rods can be used to verify the
pullout capacity.
PAGE 5 EVALUATION REPORT 22255 24.11.2022
4.1
Steel failure
4.1.1
General – commercially available threaded rods
The values below are valid for the use of carbon steel (minimum grade 5.8 acc. to ISO
898-1), stainless steel (1.4401, 1.4404, 1.4541, 1.4571, 1.4572 acc. to EN 10088, minimum grade 70 acc. to ISO 3506) or high corrosion resistant steel (HCR 1.4529, 1.4565
acc. to EN 10088, minimum grade 70 acc. to ISO 3506) anchor rods.
The fire resistances for steel failure cover axial loads and shear loads as well.
Table 4-1: Maximum tension load NRk,s,fi(t)
thread
diameter
[mm]
6
8
10
12
16
20
24
27
30
maximum tension load NRk,s,fi(t)
depending on the fire resistance
tensile stress
area
[mm²]
20,1
36,6
58
84,3
157
245
353
459
561
30
60
90
120
[min]
0,29
1,10
1,74
3,03
5,65
8,82
12,71
16,52
20,20
[min]
0,23
0,88
1,39
2,28
4,24
6,62
9,53
12,39
15,15
[min]
0,17
0,66
1,04
1,60
2,98
4,66
6,71
8,72
10,66
[min]
0,14
0,51
0,81
1,18
2,20
3,43
4,94
6,43
7,85
PAGE 6 EVALUATION REPORT 22255 24.11.2022
4.1.2
Steel Failure for CF AKS - A4 from chemofast acc. [9]
The values below are valid only for stainless steel (1.4401, 1.4404, 1.4541, 1.4571 und
1.4578 acc. to EN 10088, minimum grade 70 acc. to ISO 3506) anchor rods CF AKS -A4.
The fire resistances for steel failure cover axial loads and shear loads as well.
Table 4-1: Maximum tension load NRk,s,fi(t), CF AKS – A4
tensile stress
area
thread diameter
[mm]
8
10
12
16
20
24
27
30
4.1.3
Maximum tension laod NRk,fi(t), [kN]
depending on the fire resistance time
[mm²]
36,6
58
84,3
157
245
353
459
561
30
60
90
120
[min]
2,45
3,89
8,43
15,70
24,50
35,30
45,90
56,10
[min]
1,94
3,07
6,15
11,46
17,89
25,77
33,51
40,95
[min]
1,46
2,32
3,79
7,07
11,03
15,89
20,66
25,25
[min]
1,21
1,91
2,61
4,87
7,60
10,94
14,23
17,39
Rebars
The values below are valid for the use of rebars according DIN EN 1992-1 with
fyk ≥ 500N/mm².
The fire resistances for steel failure cover axial loads and shear loads as well.
Table 4-2: Maximum tension load NRk,s,fi(t) for rebars
rebar
[mm]
8
10
12
16
20
25
28
32
Maximum tension laod NRk,fi(t), [kN]
depending on the fire resistance time
tensile stress
area
[mm²]
50
79
113
201
314
491
616
804
30
60
90
120
[min]
1,51
2,36
3,39
6,03
9,42
14,73
18,47
24,13
[min]
1,01
1,57
2,26
4,02
6,28
9,82
12,32
16,08
[min]
0,75
1,18
1,70
3,02
4,71
7,36
9,24
12,06
[min]
0,50
0,79
1,13
2,01
3,14
4,91
6,16
8,04
PAGE 7 EVALUATION REPORT 22255 24.11.2022
4.2
Pullout failure for non-cracked concrete
In the following tables the characteristic pullout resistances non-cracked concrete are
given. The given values are valid for the specified anchorage depths as well as for larger
anchorage depths. The specified values can also be applied for rebars. Therefore choose
the anchor size equal or smaller than the nominal diameter of the rebars. The maximum
anchorage depth is given in [6].
Table 4-3: Fire resistance concerning pullout failure in non-cracked concrete for threaded rods,
M8 – M12, d8-d12
Anchorage depth
hef ≥
[mm]
80
85
90
95
100
105
110
115
120
160
90
95
100
105
110
115
125
140
170
200
100
105
110
115
120
130
140
170
200
240
Anchor size
[mm]
8
10
12
30
[min]
3,26
3,77
4,28
4,92
6,30
8,19
10,19
11,99
13,65
13,65
4,60
5,24
5,91
6,76
8,54
11,99
15,80
21,99
33,50
37,19
6,20
6,99
7,80
8,92
11,08
17,16
22,59
36,79
50,46
68,57
Maximum tension laod NRk,p,ucr,fi(t), [kN]
depending on the fire resistance time
60
90
[min]
[min]
1,37
0,44
1,65
0,73
1,94
1,01
2,24
1,28
2,61
1,55
3,01
1,83
3,45
2,11
3,92
2,40
4,40
2,73
4,40
2,73
2,06
0,87
2,42
1,23
2,79
1,58
3,21
1,93
3,69
2,29
3,92
2,40
5,39
3,39
7,32
4,87
19,36
8,57
25,82
16,70
2,92
1,45
3,36
1,89
3,82
2,32
4,37
2,75
4,98
3,18
6,35
4,06
7,84
5,13
18,38
9,33
33,91
20,22
52,33
40,52
120
[min]
0,00
0,02
0,25
0,56
0,83
1,10
1,37
1,64
1,91
1,91
0,00
0,20
0,64
1,01
1,36
1,64
2,40
3,46
6,49
10,65
0,14
0,70
1,17
1,60
2,03
2,88
3,74
7,00
11,44
30,15
PAGE 8 EVALUATION REPORT 22255 24.11.2022
Table 4-4: Fire resistance concerning pullout failure in non-cracked concrete for treaded rods,
M16 – M24, d16-d25
Anchorage depth
hef ≥
[mm]
110
115
120
125
130
160
180
200
250
300
120
130
140
150
160
170
180
190
250
300
130
140
150
160
170
180
190
200
250
300
Anchor size
[mm]
16
20
24
30
[min]
8,27
9,27
10,31
11,40
12,49
33,39
46,56
58,97
89,29
119,45
10,67
13,21
15,84
19,09
27,22
37,76
47,16
55,67
102,28
140,01
13,56
16,53
19,69
22,99
29,47
40,96
53,85
64,84
112,76
158,26
Maximum tension laod NRk,p,ucr,fi(t), [kN]
depending on the fire resistance time
60
90
[min]
[min]
3,98
1,89
4,58
2,50
5,18
3,10
5,80
3,69
6,54
4,28
12,19
8,31
18,50
12,06
34,16
16,28
66,58
50,22
96,92
81,32
5,22
2,43
6,73
3,97
8,29
5,47
10,27
6,97
12,54
8,47
15,01
10,26
17,62
12,38
20,35
14,72
71,27
47,46
109,96
89,54
6,67
3,07
8,49
4,97
10,31
6,80
12,52
8,61
15,13
10,42
18,00
12,36
21,05
14,74
24,25
17,42
70,10
36,10
118,89
92,01
120
[min]
0,09
0,73
1,44
2,06
2,66
6,17
9,07
12,78
34,86
68,39
0,09
1,73
3,33
4,84
6,32
7,81
9,30
11,13
27,15
72,33
0,10
2,07
4,06
5,91
7,72
9,52
11,31
13,26
27,29
67,75
PAGE 9 EVALUATION REPORT 22255 24.11.2022
Table 4-5: Fire resistance concerning pullout failure in non-cracked concrete for treaded rods,
M27 – M30
Anchorage depth
hef ≥
[mm]
135
150
165
180
195
200
210
225
275
300
140
150
160
170
175
185
190
210
250
300
4.3
Anchor size
[mm]
27
30
30
[min]
15,25
20,22
25,68
34,77
54,76
62,03
74,86
92,06
144,87
170,45
17,15
20,69
24,57
28,59
30,66
36,04
41,35
72,56
123,85
181,85
Maximum tension laod NRk,p,ucr,fi(t), [kN]
depending on the fire resistance time
60
90
[min]
[min]
7,40
3,08
10,49
6,33
13,75
9,43
18,01
12,50
22,90
15,94
24,63
17,32
28,21
20,30
33,97
25,21
95,18
54,53
122,76
89,04
8,19
3,07
10,50
5,60
12,80
7,96
15,12
10,27
16,48
11,41
19,58
13,69
21,26
14,83
28,65
20,18
52,53
34,71
124,24
79,48
120
[min]
0,01
2,99
6,26
9,34
12,39
13,41
15,56
19,62
36,60
56,41
0,00
1,24
4,14
6,58
7,74
10,04
11,18
15,72
27,66
48,26
Pullout failure for cracked concrete
The test results according test report 17061MR15557_2 [3] shows no significant reduction between cracked and non-cracked concrete. However a reduction factor between
cracked and non-cracked concrete of 0,75 was considered.
𝑁𝑅𝑘,𝑝,𝑐𝑟,𝑓𝑖 = 0,75 ∙ 𝑁𝑅𝑘,𝑝,𝑢𝑐𝑟,𝑓𝑖
PAGE 10 EVALUATION REPORT 22255 24.11.2022
4.4
Concrete cone failure
The resistance against concrete cone failure has to be calculated according equation 2.6
and 2.7 of TR 020 [1] or equations D.2 und D.3 of DIN EN 1992-4 and equation 7.2 of
DIN EN 1992-4 [5] as given below.
ℎ𝑒𝑓
0
∙ 𝑁 0 ≤ 𝑁𝑅𝑘,𝑐
200 𝑅𝑘,𝑐
ℎ𝑒𝑓
0
0
𝑁𝑅𝑘,𝑐,𝑓𝑖(120)
= 0,8 ∙
∙ 𝑁 0 ≤ 𝑁𝑅𝑘,𝑐
200 𝑅𝑘,𝑐
0
𝑁𝑅𝑘,𝑐,𝑓𝑖(90)
=
𝑤𝑖𝑡ℎ
5
0,5
0
𝑁𝑅𝑘,𝑐
= 7,7 ∙ ℎ1,5
𝑒𝑓 ∙ 𝑓𝑐𝑘
Summary
The listed fire resistances are valid for single anchors with an edge distance of more than
ccr=2 hef and a spacing to the adjacent anchor of s= 2 ccr= 4 hef. Edge and spacing distances have to be chosen so that steel – or pullout failure are decisive.
Pirmasens, 24.11.2022
____________________________
apl. Prof. Dr.-Ing. Catherina Thiele
Download