Service Manual • Quick Parts List • Schematics • More! 16220 Wood-Red Rd NE •Woodinville, WA•98072•USA Phone: 425.487.4333 • Toll-free: 800.898.3211 Fax: 425.487.4337 Email: Techmail@loudtechinc.com www.mackie.com Page 1 of 30 THUMP 12 SERVICE MANUAL CAUTION AVIS RISK OF ELECTRIC SHOCK. DO NOT OPEN RISQUE DE CHOC ELECTRIQUE. NE PAS OUVRIR CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER (OR BACK) NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL ATTENTION: POUR EVITER LES RISQUES DE CHOC ELECTRIQUE, NE PAS ENLEVER LE COUVERCLE. AUCUN ENTRETIEN DE PIECES INTERIEURES PAR L'USAGER. CONFIER L'ENTRETIEN AU PERSONNEL QUALIFIE. AVIS: POUR EVITER LES RISQUES D'INCENDIE OU D'ELECTROCUTION, N'EXPOSEZ PAS CET ARTICLE A LA PLUIE OU A L'HUMIDITE The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure, that may be of sufficient magnitude to constitute a risk of electric shock to persons. Le symbole éclair avec point de flèche à l'intérieur d'un triangle équilatéral est utilisé pour alerter l'utilisateur de la présence à l'intérieur du coffret de "voltage dangereux" non isolé d'ampleur suffisante pour constituer un risque d'éléctrocution. The exclamation point within an equilateral triangle is intended to alert the user of the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance. Le point d'exclamation à l'intérieur d'un triangle équilatéral est employé pour alerter les utilisateurs de la présence d'instructions importantes pour le fonctionnement et l'entretien (service) dans le livret d'instruction accompagnant l'appareil. Safety Warning: Caution! These instructions are for use by qualified personnel only! To avoid electric shock, do not perform any servicing unless you are qualified to do so. Refer all service to qualified personnel. ESD Warning: To avoid damage by electrostatic discharge all standard ESD precautions must be taken. Page 2 of 30 THUMP 12 SERVICE MANUAL Table of Contents Specifications................................................................................................................................4 Service Bulletins /Service Kits / Modifications / Software Driver Information.......................... 6 Block Diagram...............................................................................................................................7 Quick Parts.....................................................................................................................................8 Final Assembly Diagrams..............................................................................................................9 Final Assembly Quick Parts.........................................................................................................12 Amp Subassembly Diagrams.....................................................................................................13 Amp Subassembly Quick Parts..................................................................................................15 MG300 +75 PWR ASP Drive Subassembly Diagrams............................................................... 16 MG300 +75 PWR ASP Drive Subassembly Quick Parts............................................................ 18 2042206-XX PCB ASSY ASP TH12Av2/TH15Av2 (TOP)............................................................... 19 2042206-XX PCB ASSY ASP TH12Av2/TH15Av2 (BOTTOM)...................................................... 20 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (INPUT)........................................................ 21 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (LF_HP_PROCESSING)............................... 22 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (LF & HF CROSSOVERS)............................ 23 2042204-XX PCB ASSY POWER SUPPLY/AMP MG300+75W (Top)........................................... 24 2042204-XX PCB ASSY POWER SUPPLY/AMP MG300+75W (Bottom)..................................... 25 2042204-XX SCHEMATIC POWER SUPPLY/AMP MG300+75W (Power Supply)...................... 26 2042204-XX SCHEMATIC POWER SUPPLY/AMP MG300+75W(Amplifiers).............................. 27 2043052-00 PCB ASSY LED (Top)................................................................................................31 2043052-00 PCB ASSY LED (Bottom)..........................................................................................32 2043079-XX SCHEMATIC PCB ASSY TH-15A............................................................................... 33 Page 3 of 30 THUMP 12 SERVICE MANUAL Specifications THUMP12 SPECIFICATIONS Acoustic Performance Frequency Response (–3 dB) 57 Hz – 20 kHz Frequency Response (–10 dB) 50 Hz – 23 kHz Horizontal Coverage Angle Vertical Coverage Angle Maximum SPL Peak 90˚ 60˚ 125 dB SPL @ 1m High-Frequency Section Compression Driver 1.4 in / 36 mm Diaphragm Material Titanium Magnet Material Ferrite Low-Frequency Section Woofer Diameter 12.0 in / 305 mm [Thump12] Cone Material Paper Magnet Material Ferrite Power Amplifiers System Power Amplification Rated Power 500 watts rms 1000 watts peak Low Frequency Power Amplifier Rated Power Design 400 watts rms 800 watts peak Class D High Frequency Power Amplifier Rated Power Design 100 watts rms 200 watts peak Class AB Page 4 of 30 Specifications Continued... THUMP 12 SERVICE MANUAL Construction Features Input / Output Input Type Female XLR / 1/4" Balanced Input Impedance 20 k Thru balanced bridging; 10 k unbalanced Male XLR balanced Level Control Rotating Knob 0 dB at center Sensitivity +4 dBu for full output (Level Control @ Center) –36 dBu for full output (Level Control @ Max) Basic Design:Trapezoidal Material:Polypropylene Finish:Textured Handles: One on each side, one on top Grille: ing Display LEDs Front: Power ON Rear: Power ON, OL (overload) Operating Temperature: Electronic Crossover Crossover Type Perforated metal with weather-resistant coat- 0 – 40 ˚C 32 – 104 ˚F 24 dB/octave Crossover Frequency 3 kHz Physical Properties Thump12: Equalization Low Frequency EQ Mid Frequency EQ ±6 dB @ 80 Hz, shelving ±6 dB sweepable from 100 Hz to 8 kHz ±6 dB @ 12 kHz, shelving High Frequency EQ Height: 23.5 in / 596 mm Width: 14.5 in / 367 mm Depth: 12.4 in / 314 mm Weight: 29.0 lb / 13.2 kg Mounting Methods: Pole-mountable via the built-in socket on the bottom of the cabinet. Be sure the pole is capable of supporting the weight of the Thump loudspeaker. Power US detachable line cord 100 – 120 VAC, 50 – 60 Hz, 130W EU detachable line cord 220 – 240 VAC, 50 – 60 Hz, 130W AC Connector Power Supply Type Operating Temperature [extended ambient temperature] 3-pin IEC 250 VAC, 10 A male Switchmode 0 - 40 ˚C 32 - 104 ˚F Options Thump12 Bag P/N 2036809-07 SPM200 Loudspeaker Pole Mount P/N 2035170-01 Disclaimer Safety Features Input Protection Display LEDs Peak and RMS limiting, power supply and amplifier thermal protection Front / rear power ON, Rear OL (Overload) Since we are always striving to make our p ­ roducts better by incorporating new and improved materials, components, and manufacturing methods, we reserve the right to change these specifications at any time without notice. The “Running Man” figure is a registered trademark of LOUD Technologies Inc. All other brand names mentioned are trademarks or r­egistered trademarks of their respective holders, and are hereby acknowledged. ©2014 LOUD Technologies Inc. All Rights Reserved. Page 5 of 30 THUMP 12 SERVICE MANUAL !!!Service Bulletins / Service Kits / Modifications / Software Driver Information (Please Review Before Servicing)!!! Service Bulletins None as of this document revision. Service Kits None as of this document revision. Modifications None as of this document revision. Software Driver Information This product does not require a driver. NOTES: Page 6 of 30 Loop Out XLR Input XLR Level Control 80 LO 100-8K MID 12K HI 3-Band Contour EQ Loudspeaker Processing Loudspeaker Processing Limiter Limiter OL LED Mute Mute Thermal Monitoring Amp Amp LF HF THUMP 12 SERVICE MANUAL Block Diagram Page 7 of 30 Quick Parts THUMP 12 SERVICE MANUAL Part Number 2042350-00 2042350-01 2042206-00 2042348-00 2042348-01 2039282 2038493 2039987 2042755 2040618-03 2040618-05 2040619-01 0012784-01 0030398 0030393 0030394 0007251 43900140 0030396-01 0018463-02 33890190 0025953 Description Assy Amplifier Thump12 100-120V Assy Amplifier Thump12 220-240V ASP PCB Assy Mg300 +75W Pwr Asp-Drive 100-120V Assy Mg300 +75W Pwr Asp-Drive 220-240V Power Switch Assembly IEC Socket Assembly HF Driver LF Driver- 12” Blue Knob White Knob Large White Knob Side Handle Top Handle Cabinet Front TH12A Cabinet Back TH12A Top Hat/Pole Mount Gasket Cab SRM Grille LED PCB Foot Running Man Logo *Pricing and availability are subject to change without notice. www.mackie.com For Ordering Information Contact: Phone: 1-800-898-3211 ext. 1623 Email: parts@loudtechinc.com Page 8 of 30 THUMP 12 SERVICE MANUAL Final Assembly Diagrams Page 9 of 30 THUMP 12 SERVICE MANUAL Final Assembly Diagrams Page 10 of 30 THUMP 12 SERVICE MANUAL Final Assembly Diagrams Page 11 of 30 THUMP 12 SERVICE MANUAL Item 1 2 3 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 Part Number 0030393 0030394 2042350-00 2042350-01 0030398 0012784-01 0030396-01 2042755 2043595 0007251 0018477-18 33890190 2042968 0018463-02 43900140 0025953 2035521 0007247 51992008 0014654 33921580 51190336 51240211 0010014 52100121 27 0019649 28 019650 29 30 31 32 33 1160335 0032856 0033468 2043622 2034504 Final Assembly Quick Parts Description CABINET FRONT TH12A CABINET BACK TH12A ASSY AMPLIFIER THUMP12 100-120V ASSY AMPLIFIER THUMP12 220-240V HANDLE TOP TH12A SIDE HANDLE - 15 MCK ACTIVE SPEAKER BLK GRL TH-12Av2 BLACK XDCR WOOFER DRIVER CONE 12 INCH XDCR Compression Driver 1 inch VC with ferro-fluid TOP HAT/POLE MOUNT/SRM350 SCR M5 X 0.8 X 18MM PAN MCH SEMS ITLW PH STL CLRZC CABINET FEET/SR1530 ASSY CBL SPEAKER AND FRONT LED TOP BOX PCBA LED TH-12v2 TH-15v2 GASKET CAB SRM LBL LOGO STAMPED METAL RUNNING MAN SOUND ABSORBER INTERNAL TH-12A SCR MACH M5X14 FLH PHH STL BLK SCR SELFTAP PLASTIC DBL THD 4X20 PNH PHH STL BLK NUT/HEX/M4 ZNC[DIN934] SPCR 6.5ID 9OD 6.3THK STL ZN SCR MACH M6X35 SKT HEX STL BLK SCR SELFTAP 2.9X9.5 FILH PHH STL BLK WASHER/FLAT/M5/DIN125A/ZINC WSHR FLT M6 12OD 1.4THK STL BLK SCREW/M4.8 X 1.59 x 45MM PH RWASHER/DUAL THREAD/ TFS/BLK SCREW/M4.8 X 1.59 x 20MM PH RWASHER/DUAL THREAD/ TFS/BLK SCR M4 X 16 PH FHMS BLK ZINC[DIN965A] LBL SERIAL NUMBER GENERIC 35mm X 9.5mm UL LBL REVISION GENERIC 13mm X 9.5mm SPACER PANEL AMP THUMP SILICONE RTV NON-FLOWABLE PASTE Page 12 of 30 THUMP 12 SERVICE MANUAL Amp Subassembly Diagrams Page 13 of 30 THUMP 12 SERVICE MANUAL Amp Subassembly Diagrams Page 14 of 30 THUMP 12 SERVICE MANUAL Item 1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Number 2042349-00 2042349-01 2042206-00 2042348-00 2042348-01 2039282 2038493 2040618-03 2040618-05 2040619-01 700-055-00 2042613 0000659 0013712-010 0010597 2043373 730-001-00 0007794-06 014654 2034504 Amp Subassembly Quick Parts Description PANEL AMPLIFIER THUMP12 100-120V PANEL AMPLIFIER THUMP12 220-240V PCB ASSY ASP TH-12Av2 ASSY MG300 +75W PWR ASP-DRIVE 100-120V ASSY MG300 +75W PWR ASP-DRIVE 220-240V ASSY CBL SWITCH POWER NANO ASSY CBL IEC INT W 50MM 16AWG GND WIRE KNOB ANALOG UNIVERSAL BLUE KNOB ANALOG UNIVERSAL WHITE 100 KNOB ANALOG LARGE UNIVERSAL WHITE 100 SCR MCH 4-24X3/8 PHP BLK HILO SCR MACH M3X8 PNH PHILLIP STL BLK NI NUT HEX KEP M3 CBL ASSY 12 PIN 2.5MM TJC3 SINGLE ROW 10 CM LEN NUT HEX KEP M4 SHIELD AMP MG300 +75W THERMAL COMPOUND SCR M3 X 6MM PAN MCH EXT SEMS PH STL CL ZINC NUT/HEX/M4 ZNC[DIN934] SILICONE RTV NON-FLOWABLE PASTE Page 15 of 30 THUMP 12 SERVICE MANUAL MG300 +75W PWR ASP-DRIVE Subassembly Diagrams Page 16 of 30 THUMP 12 SERVICE MANUAL MG300 +75W PWR ASP-DRIVE Subassembly Diagrams Page 17 of 30 THUMP 12 SERVICE MANUAL Item 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 18 19 20 21 22 23 24 Part Number 2042347 2042204-XX 2042812 0021422 730-001-00 0028527 2042369 2043010 410-002-00 2042935 0010597 2043560 0024357 2043432 0000659 2042422 0020269 0000621-12 2042594-03 720-002-00 0013709-008 2034504 MG300 +75W PWR ASP-DRIVE Subassembly Quick Parts Description HEATSINK L-STYLE MG300 +75W PCB ASSY POWER SUPPLY/AMP MG300+75W-10%HL HEATSINK SMALL MG300 +75W INSULATOR 20X11X0.1MM MICA THERMAL COMPOUND INSULATOR SILICON TRANSISTOR INSULATOR SILICON CLAMP IC MG300 +75W INSL SILPAD .007 SELF ADH CLAMP TRANSISTOR CENTER MNT NUT HEX KEP M4 CLAMP TRANSISTOR CENTER MNT 30MM LG SCR SEMS M3X8 PNH PHILLIP STL NICKEL INSULATOR SILICON NUT HEX KEP M3 INSULATOR HEATSINK VALOX MG300 +75W WASHER/FLAT M3 SCR M3 X 0.5 X 12MM FLT 90 DEG MCH PH STL BLKZC SHRINK TUBE D13X26MM TAPE DS 10MIL X .75W CLR ASSY CBL 9 PIN 2.5MM TJC3 SINGLE ROW 8 CM LEN SILICONE RTV NON-FLOWABLE PASTE Page 18 of 30 Page 19 of 30 2042206-XX PCB ASSYASP TH12Av2/TH15Av2 (TOP) THUMP 12 SERVICE MANUAL Page 20 of 30 2042206-XX PCB ASSYASP TH12Av2/TH15Av2 (BOTTOM) THUMP 12 SERVICE MANUAL Page 21 of 30 A B C D J2 J1 4 1 3 2 FTP1 FTP2 8 LF+OUT N/C N/C N/C J4-10 J4-11 J4-12 J4-9 J4-8 J4-7 J4-6 J4-5 J4-4 LF-OUT J4-3 -HF OUT J4-2 HF-OUT/GND J4-1 FROM AMP/ SUPPLY BOARD FTP42 FTP43 4 5 1 3 2 6 7 OUTPUT -THRU INPUTS 8 R121 0.0 R106 0.0 N/C FTP41 FTP40 FTP39 FTP38 FTP37 FTP36 FTP35 FTP34 FTP33 R108 0.0 -15V D12 1N4148W R107 10K0 1% R1-A 10KZD LEVEL 9Hz R114 10K0 1% 5 6 NJM4580M 7 1K00 1% U16-B 470PF 5% R105 C87 C17 470UF 6.3V R54 20 1 C98 470PF 5% R125 1K00 1% 2 3 U16-A NJM4580M AV = 1.5dB TO 40dB 4 NJM4580M -15V 8 U16-C +15V C107 680PF C108 680PF 7 C95 .1UF 50V C86 .1UF 50V 4 8 U15-C NJM4580M C36 100UF 25V C37 100UF 25V C105 680PF C106 680PF C91 .1UF 50V C85 .1UF 50V D14 S1B 100V D15 S1B 100V 4 8 U8-C NJM4580M 680PF C103 (AV = OFF TO +40dB) 680PF C101 C100 C63 .1UF 50V C57 .1UF 50V 4 8 U7-C NJM4580M 680PF R127 XXX 1% R104 10K0 1% 6 C62 .1UF 50V C60 .1UF 50V R1-B C18 10UF 50V 7Hz [1] FTP7 6 5 U6-B FTP8 7 319KHz -01 R82 4K99 C73 100PF -3.0dB ASSY # AV -00 -5.6dB PARA-1 R43 6K19 NJM4580M R81 4K99 C7 .47 C16 .22 4 8 U9-C NJM4580M [2] [2] +15V -15V [2] +HV C74 .1UF 50V 4 8 Q 1.93 C76 .1UF 50V 4 319KHz 2 5 C78 .1UF 50V C70 .1UF 50V 1000Hz 954Hz 4 8 U12-C NJM4580M 2.5 2.0 C82 .1UF 50V 4 8 C28 XXX -00 -01 5 6 C61 .1UF 50V C55 .1UF 50V CW 3.9 3.0 Q NJM4580M 7 U10-B R68 4K87 R69 XXX 1780Hz 2740Hz ASSY # FR R95 XXX C29 XXX U6-C NJM4580M C71 .1UF 50V NJM4580M 7 U9-B R66 11K0 -00 -01 5 6 Q C30 .047 R67 2K87 ASSY # FR R91 1K10 C31 .047 BOOST CUT BOOST 1 U10-A NJM4580M 3 CUT FTP13 C19 10UF 50V C75 100PF R85 4K99 +5dB -5dB 12KHz HI -6dB +6dB 4 2 3 FTP16 FTP14 4 1 U7-A NJM4580M R55 510K C65 22PF C67 R53 820PF 15K0 R56 240K R5 20KB HI LEVEL C64 820PF R96 XXX U11-C XXX 8 PARA-2 -00 -01 ASSY # AV R84 4K99 R59 31K6 NJM4580M 1 R52 510K FTP9 R51 15K0 R83 XXX FTP15 2 3 U6-A 0.67 R92 XXX 1 C20 .22 R60 4.64k 42Hz HF 0 R80 20K0 3 2 C69 .1UF 50V C12 .47 R42 5K62 -01 U9-A NJM4580M U10-C NJM4580M NJM4580M 7 U15-B ASSY # FR -00 60Hz LF+OUT [3] C68 .1UF 50V 5 6 FTP6 0.72 -01 32Hz Q 0.707 ASSY # FR -00 60Hz EXCUR-LIM-HPF-1 EXCUR-LIM-HPF-2 5 R4-B FTP10 R45 4K99 Q=1.6 HM THUMP 12 SERVICE MANUAL LF-OUT [3] HF+OUT [3] [3] 10KZD HF-OUT CHGND_A R103 4K99 NJM4580M 1 U15-A C90 220PF 3 2 C97 220PF R123 4K99 R124 10K0 1% R126 XXX 1% 144KHz AV = -6dB AV = 1.5dB @ Mid-rotation INPUT STAGE FTP5 GREEN PWR D2 R94 3K01 1% R93 3K01 1% 680PF C102 RF BLOCKADE - KEEP PATH TO CHAS GND SHORT FTP4 FTP3 D7 1N4148W D6 1N4148W D13 1N4148W C34 10UF 50V C88 1000PF 5% C96 1000PF 5% C35 10UF 50V 1.6Hz +15V 6 CW 7 CW 8 FTP31 7 -6dB +6dB [2] PARA_OUT C13 .047 (25% REV LOG) MID FREQ. FTP11 R65 15K0 8KHz NJM4580M MID LEVEL CW R4-A R62 665 50KE 6 5 U7-B C56 100PF R44 4K99 100Hz MID CW 2 3 C58 22PF R46 15K0 1 NJM4580M U8-A -01 Assy is TH-15Av2 C 2013 LOUD TECHNOLOGIES INC. ALL RIGHTS RESERVED THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL PROPERTY OF LOUD TECHNOLOGIES INC. 3 [1] FTP12 ISSUED: MFG ENG: MFG: MATERIAL: NP ENG: CHECKED: DRAWN: RJ APPROVALS CHGND_A Component changes for pumping. B03 ECOWD17858 50Hz 0008320-02 0008320-02 0008320-02 0008320-02 0008320-02 706-095-00 3/05/2013 DATE 2 DWG FILE: 7/03/2014 2/13/2014 Technologies Inc. RJ RJ 2/12/2014 1/16/2014 12/03/2013 10/09/2013 DWG. NO. 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 2042206-XX-B03.sch NONE SIZE SCALE: D RJ RJ DATE 4-19-2013 1 SHEET 2042206-XX 1 OF 3 B03 REV. SCHEMATIC ASP TH-12Av2/TH-15Av2 INPUT PCB1 PCB FAB ASP TH-12A/15Av2 2042205-01 SCH1 SCHEMATIC ASP TH-12A/15Av2 2042206-XX SPCR PVC .905" T1 LED SO7 706-095-00 SO6 SPCR PVC .905" T1 LED STDF SWAGE M3 X 24MM 4.7 DIA SO5 STDF SWAGE M3 X 24MM 4.7 DIA SO4 STDF SWAGE M3 X 24MM 4.7 DIA SO2 STDF SWAGE M3 X 24MM 4.7 DIA SO1 STDF SWAGE M3 X 24MM 4.7 DIA SO3 Component removal for TH12. B02 ECOWD17388 LOW C11 10UF 50V Component changes for gain adjustments. B01 ECOWD17377 0 LF RJ B00 Release to MP with more component changes ECOWD17293 LOW LEVEL -6dB RJ Many,many changes. A00 Release to pilot with many more changes 200 ECOWD16735 ECOWD17177 RJ REV BY Release to proto 100 ECOWD16170 1 DESCRIPTION OF CHANGE 2 REV ECO -00 Assy is TH-12Av2 C21 .1 R2 20KB 0 +6dB 3 NOTE: - NON-STUFFED PARTS ARE INDICATED AS "XXX" IN THE SCHEMATIC. R3 10KB C22 .022 R61 665 CW 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (INPUT) FTP32 CW A B C D A B C D Page 22 of 30 [1] PARA_OUT 8 8 1Hz C33 10UF 50V R135 100K R133 68K 499 R134 +15V - + 499 R136 4 2 3 7 1 U17-A NJM13600M 7 5 R137 26K1 1 R138 100K 2 3 2 3 1 NJM4580M C38 1UF 50V R145 330K -15V +15V FTP17 18KHz U18-A R139 49K9 C112 220PF -15V Q2 IMBT4401 4 8 U4-C NJM4580M CUT R100 26K1 10K0 R144 R50 XXX C81 100PF 319KHz 6 C49 .1UF 50V C46 .1UF 50V 6 4 8 U18-C NJM4580M C113 .1UF 50V C93 .1UF 50V 4 8 C48 .1UF 50V R90 4 8 U5-C NJM4580 CUT R87 XXX C23 2.2UF 50V 221K C26 XXX -00 -01 C54 .1UF 50V C44 .1UF 50V xxx 4 8 5 U1-C NJM4580M -00/01 R86 XXX 1 5 6 C47 .1UF 50V C40 .1UF 50V Q XXX 3 2 FTP20 4 8 U2-C NJM4580M 7 U11-B R70 XXX BOOST R71 XXX 3 2 U11-A XXX R89 0.0 C77 XXX 0dB 0dB ASSY # AV ASSY # FR R97 XXX C27 XXX 1 NJM4580M U14-A R111 20K0 PARA-3 R110 2K00 R113 2K00 5 C51 .1UF 50V C43 .1UF 50V FTP18 R112 20K0 NJM4580M 1 U13-A 6 11 U17-E NJM13600M 3 2 D9 1N4148W R109 49K9 4 C111 .1UF 50V C92 .1UF 50V 10 R130 10 R128 D8 1N4148W C89 100PF 4 8 U13-C NJM4580M +HV [1] C83 .1UF 50V 4 8 U14-C NJM4580M C39 10UF 50V C84 .1UF 50V C80 .1UF 50V R143 470 R131 2K00 2.2V (12A) 3.5V (15A) 4 8 3 +15V 5 6 NJM4580M 7 U19-B 68K LED DRIVE R49 R48 68K OL D1 RED 3 C115 .1UF 50V C99 .1UF 50V R141 10K0 9 U17-D NJM13600M R120 33K2 -15V 10 6 3 40KHz NJM4580M 7 8 7 - + FTP22 NJM13600M U17-B 16 U18-B R119 35K7 U17-C 5 R140 3K01 Q1 IMBT4403 2 100PF C94 12 1 C114 1000PF +VS NJM13600M R122 2M7 LIMITER DEFEAT NJM4580M 1 U19-A D16 1N4148W +VS C24 10UF 50V 1Hz J5-2 J5-1 3 2 (ATTACK = 5mS FIXED; RELEASE = 40mS/dB) 13 15 14 TIMING, THRESHOLD-DET & V/I CONV U19-C NJM4580M 5K62 R142 R132 20K0 +6.3V@200W TH15 +7.2V@150W TH12 D3 1N4148W C79 .1UF 50V NJM4580M 7 U13-B R76 24K9 5 6 D4 1N4148W R75 49K9 FULL WAVE RECTIFIER LIMITER 4 THUMP 12 SERVICE MANUAL R88 0.0 D10 1N4148W D11 1N4148W J3-2 J3-1 BOOST-DEFEAT C45 .1UF 50V FTP19 FTP21 R79 10K0 U3-C NJM4580M 2.1 1.6 68Hz 57Hz 7 NJM4580M Q 5 U12-B R73 22K1 -00 -01 C25 .15 R74 2K74 ASSY # FR R98 100K .15 C32 R99 26K1 1 BOOST 3 2 U12-A NJM4580M R102 4K99 +12dB +10dB ASSY # AV PARA-4 5 6 C72 100PF R77 1M -00 -01 R101 4K99 C59 .1UF 50V 7 U14-B R72 221K NJM4580M R78 100K JUMP1 +15V 20K0 1N4148W D5 R47 LF VARIABLE BOOST 6 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (LF_HF_PROCESSING) NONE DWG FILE: 2 [3] PROC_OUT Technologies Inc. 1.3Vpk for TH15 full output 1.0Vpk for TH12 full output R117 20K0 DWG. NO. 1 SHEET 2042206-XX LF_HF_PROCESSING 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 R116 1K00 1 2 OF 3 B03 REV. SCHEMATIC ASP TH-12Av2/TH-15Av2 SIZE SCALE: D R118 1K00 R115 68K +15V 2 A B C D Page 23 of 30 A B C D 8 8 [2] PROC_OUT 7 7 R36 10K0 C8 .01 R34 10K0 C14 XXX R146 6K98 C119 5 6 NJM4580M 7 U1-B R6 9K76 U4-A 1 6 FTP25 0.707 1.3 Q NJM4580M 3 2 2380Hz 3kHz C52 4700pF -00 -01 ASSY # FR X-OVER-LPF1 None 1394Hz C118 2200pF R147 6K98 6800pF -00 -01 U4-B 1.92 FTP26 5 7 0.83 0.54 Q NJM4580M 5 6 5.9KHz 3kHz ASSY # FR X-OVER-LPF2 15.69KHz -01 R21 475 C41 4700pF ASSY # FR Q -00 15.87KHz 1.54 R25 5K11 BOOST R23 4K02 CUT NJM4580M 1 U1-A R7 12K1 C42 4700pF 2 3 R22 4K99 C50 100PF 319KHz R20 XXX R24 4K99 +3.0dB 1.4 NJM4580 7 FTP24 C15 .01 -01 Q 5 6 U5-B R18 5K90 FR 6287Hz 4243Hz HF-PARA ASSY # AV -00 +6.0dB -00 -01 C5 XXX FTP23 -00 -01 ASSY # X-OVER-HPF1 5 FTP27 FTP28 C1 XXX C10 .01 2 R27 5K76 3 1 FTP29 C4 .01 R35 0.0 C2 XXX R16 XXX -00 -01 U8-B 7 0.85 Q XXX R17 NJM4580M 5 6 Bypass 35Hz ASSY # FR R8 2K00 4 C3 .01 R9 14K0 5 6 FTP30 R32 XXX 6 U3-B 7 NJM4580M R15 4K99 5 R12 4K99 47 R11 R10 47 R33 3K01 3 2 1 U3-A NJM4580M R30 3K01 C117 100PF 47 R29 R28 47 HF+OUT [1] LF-OUT 3 [1] ISSUED: MFG ENG: MFG: MATERIAL: NP ENG: CHECKED: DRAWN: RJ APPROVALS 0.75 Vrms for full output TH15 0.6 Vrms for full output TH12 LF+OUT [1] HF-OUT [1] 0.97 Vrms for full output TH15 0.8 Vrms for full output TH12 LF-PHASE & GAIN R31 4K99 R14 1K24 R13 XXX C116 100PF HF-PHASE & GAIN 3 C 2013 LOUD TECHNOLOGIES INC. ALL RIGHTS RESERVED THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL PROPERTY OF LOUD TECHNOLOGIES INC. 7 U2-B NJM4580M Q 1.307 X-OVER-HPF3 ASSY # FR -00/01 3.0KHz X-OVER-HPF3 TH15 R26 4K87 C9 .01 Q 0.541 U2-A NJM4580M ASSY # FR -00/01 3.0KHz X-OVER-HPF2 3dB Butterworth 4th Order 4 THUMP 12 SERVICE MANUAL ASSY # FR R37 XXX C6 XXX R19 XXX BOOST R39 XXX U5-A 1 C53 100PF R41 4K99 CUT 3 2 319KHz 0dB -3.0dB NJM4580 R38 XXX R40 4K99 -00 -01 ASSY # AV HF-PARA 6 2042206-XX SCHEMATIC ASP TH12Av2/TH15Av2 (lf & HF CROSSOVERS) DATE 10/XX/2013 DWG. NO. 2042206-XX-B03.sch NONE DWG FILE: 2 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 Technologies Inc. 1 1 SHEET 2042206-XX 3 OF 3 B03 REV. SCHEMATIC ASP TH-12Av2/TH-15Av2 LF & HF CROSSOVERS SIZE SCALE: D 2 A B C D Page 24 of 30 2242204-XX PCB ASSY POWER SUPPLY/ AMP MG300+75W (TOP) THUMP 12 SERVICE MANUAL Page 25 of 30 2242204-XX PCB ASSY POWER SUPPLY/ AMP MG300+75W (TOP) THUMP 12 SERVICE MANUAL A B C C40 1UF 50V 90mS SOFT START C81 .01 6 R48 47K 3 8 FI SS LS 8 FAN7631 U6-A LINE UNDERVOLTAGE LOCKOUT: TURN-OFF @ 70VAC TURN-ON @ 80VAC R49 1M R50 1M R51 1M E 100kHz C83 .01 DEAD TIME 300nS 4 2 1 BLU BRN R56 5.62K R57 4.99K D11 ER1J R47 22 START-UP CURRENT OPERATING FREQ. R52 56K R53 56K R54 56K R70 56K POWER SWITCH P/N 0031348 GRN-YEL BLU BRN R55 12K1 DT RT CON CHASSIS GND STUD N L P/N 2035914 ASSY 2035973 100-120VAC or 220-240VAC INPUT 8 HO R68 2K 2 100PF C80 9 11 14 15 FTP1 FTP2 FTP3 FTP4 3 Z2 1N4148W D14 ! 1 C82 .1UF 50V C84 .1UF 50V C46 Q4 BCX56-16 10 7 CS LO CTR PGND 7 ! F1 T 6.3A L 250V SGND U6-B FAN7631 LVCC 12 +16V U6-C FAN7631 HVCC 16 J4-2 J4-1 7 D15 R58 22 2 275V 0.33UF C47 1 2200PF 250V R46 1K D12 MMSZ5245B 15V 1/2W -HV [1] R60 1K C36 47uF 35V 8MH Z1 3 4 R59 10K 1 R62 10K 1 ! ! R7 300K 1W TH1 L14 2043108 3 C33 47uF 35V 5 ES1D ! ! 4 3 2 1 R64 100 6 uH L9-D L9-C L9-B L9-A C42 0.1UF 630V ! 1 2 275V 1UF C50 C48 2200PF 250V 2200pF D13 6 7 C88 5 6 8 FTP5 FTP6 5A ! C79 .1UF 50V R9 0.1 L15 2043108 *HS 2 3 *HS C49 2200PF 250V R8 0.1 Q3 FQPF12N60C 1N4148W D16 R61 22 ! L10 Q2 2 FQPF12N60C 1N4148W C41 47uF 35V ! 6 2242204-XX SCHEMATIC POWER SUPPLY/ AMP MG300+75W (POWER SUPPLY) 8MH L11 ! C35 0.22UF 400V 3 4 [1] ! 1 2 3 5 6 7 8 27V 80V 80V C32 3300pF 440VAC ! 12 16 13.3V 13.3V 14 11 10 13.3V 40V 9 XFMR2043047 T1 +HV 470VAC VR1 ! 4 ! 1 8A 600V D7 J5 22 R29 D1 *HS D2 22 R32 22 R43 D3 *HS D4 22 R45 ES1D D19 ES1D D18 ES1D D17 R6 68K 1W R5 68K 1W C45 330uF 200V C39 330uF 200V C44 330uF 200V C38 330uF 200V C31 1000pF C23 C85 220UF 35V C53 220UF 35V C34 220UF 35V ER1002F ER1002F 1000pF C29 1000pF C30 ER1002F ER1002F 1000pF L12 1.5UH 1 2 C76 0.1uF 100V C77 0.1uF 100V -HV [1] +HV L8 L6 4 2 2 1.5UH 1 1.5UH 1 C20 1000UF 63V C27 1000UF 63V 1 1 2 2 3 COM 3 OUT 1 2 OUT COM U2 7915 IN IN U3 7815 L5 8UH L7 8UH C21 47UF 25V C25 47UF 25V R30 2K2 .25W R33 2K2 .25W C19 1000UF 63V C26 1000UF 63V D20 S1B D6 S1B D5 S1B 3 3 [2] [2] [2] D_GND [1,2] ISSUED: MFG ENG: MFG: MATERIAL: NP ENG: RJ APPROVALS Z6 CHECKED: DRAWN: [1,2] [2] +DIG [2] -15V +15V -38V D_GND +38V C 2013 LOUD TECHNOLOGIES INC. ALL RIGHTS RESERVED THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL PROPERTY OF LOUD TECHNOLOGIES INC. 2 C22 10UF 50V C24 10UF 50V R3 5.1K 2W R4 5.1K 2W 1 SECONDARY SIDE COMPONENTS [1] C43 330uF 200V C37 330uF 200V 330 Volts 4 PRIMARY SIDE COMPONENTS CUT JUMPER FOR 220-240V 5 *HS 5 THUMP 12 SERVICE MANUAL 3 2 D Page 26 of 30 2042204-XX SCHEMATIC POWER SUPPLY/AMP MG300+75W-10%HL 3/11/2013 DATE RTV2 RTV1 FC1 FC2 2 1 SHEET 2042204-XX POWER_SUPPLY DWG. NO. 2042204-XX-C00.sch NONE DWG FILE: D SIZE SCALE: 1 OF 2 C00 REV. SCHEMATIC POWER SUPPLY/AMP MG300+75W-10%HL 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 Technologies Inc. 2034504 SILICONE RTV NON-FLOWABLE PASTE ADD PER ASSY DWG 2040887 SILICONE RTV NON-FLOWABLE PASTE HI-TEMP 400-060-00 FUSE CLIP PCMT 5MM DIA 400-060-00 FUSE CLIP PCMT 5MM DIA 2042203-02 PCB FAB POWER SUPPLY/AMP MG300+75W-10%HL SCH1 PCB1 0032856 LBL SERIAL NUMBER GENERIC 35mm X 9.5mm UL 0017668-13 LBL IEC POWER RATING 100-120V~/ 220-240V~ 50-60Hz 150W 0005458-180 HEATSHRINK TUBE 2:1 VW-1 (18.0mm) CLAMP IC TH-12A TH-15A v3 (2043010) 1 LBL2 LBL1 MISC1 HDW1 2 A B C D A B J3-12 J3-11 J3-10 J3-9 J3-8 J3-7 J3-6 J3-5 J3-4 J3-3 J3-2 J3-1 8 FTP18 FTP17 FTP16 FTP15 FTP14 FTP13 FTP12 FTP11 [1,2] +15V [1,2] +DIG D_GND /MUTE -15V R65 47K R31 47K [1,2] [1] [2] [1] POWER GND +15V LF+IN FTP9 FTP10 LF-IN HF+IN FTP8 FTP7 HF-IN C87 .1UF 50V R87 10K R88 15K0 COM C86 .1UF 50V 7 FTP22 FTP21 R89 15K0 U5-E LM339 J1-5 R41 10K 10 +38V R40 4.99K [1,2] FTP24 FTP23 R26 NS C78 .1UF 50V +15V J2-1 J2-2 LM339 - 4.3V Unmuted U5-C (6.0V) Muted 11 + 13 R39 10K 1.45 Vrms for 280 W 100K NTC R2 4.3V @90C LED POWER J1-2 R36 20K 6 -38V [1,2] +38V [1,2] 6 MUTE R42 10K OVERTEMP PROTECTION +12.5V @ 25C +15V Attach to U1 tab - AMPLIFIERS MUTED AND OL LED ON @ 90 DEG C. - AMPLIFIERS UN-MUTED AND OL LED OFF @ 80 DEG C. 1.0Vrms for 72 W 7 L4 L2 R38 4.99K C13 47UF 50V C65 1000PF C62 1000PF 470K R34 R44 10K C4 47UF 50V 14 LM339 R37 75K - 8 U5-D + 9 R63 75K 10 R27 10 R15 [1,2] +DIG 10UF 50V C14 10UF 50V C8 /MUTE C28 10UF 50V [2] 1K R66 D10 1N4148W D22 1N4148W C15 47UF 50V -38V [1,2] +38V 5 4 VDDA [2] VDDP [2] R23 5.62K 5 VSSP [2] VSSA [2] FTP20 C66 220PF + 7 C94 .1UF 50V - 6 1 U5-A LM339 VSSA [2] VDDA [2] D8 5.6V FTP37 FTP36 FTP35 FTP34 FTP33 FTP32 FTP31 FTP30 FTP29 R35 10K C93 10UF 50V 2 U5-B J17 LM339 + - R67 8.25K R21 5.62K FTP19 R19 10K R69 10K C5 1UF 50V C9 47UF 50V [1,2] 5 J18 IN2P IN2N 4 SGND IN1N IN1P 5 2 9 8 C71 0.1uF 100V C68 0.1uF 100V C7 10UF 50V 0.1uF 100V U4 C58 C75 0.1uF 100V 4 TDA8954 VDDP [2] VSSP [2] FTP38 FTP39 FTP40 FTP41 FTP42 FTP43 FTP44 FTP45 FTP46 D21 1N4148W R24 30K J7-9 J7-8 J7-7 J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 R18 10K C92 .1UF 50V C91 10UF 50V J6-9 J6-8 J6-7 J6-6 J6-5 J6-4 J6-3 J6-2 J6-1 7 C 8 T C57 220PF 4 C63 0.1uF 100V 0.1uF 100V C59 22UF 250V C11 R20 20K R17 4.53K C61 0.1uF 100V 0.1uF 100V C69 C70 0.1uF 100V 22 21 BOOT1 BOOT2 OUT2 C67 0.1uF 100V 15 OUT1 C54 R13 1K [2] VDDP VSSP 0.015UF C72 C16 10UF 50V C74 220PF 3 1 1 2 2 C73 220PF L3 47UH L1 47UH C56 220PF 1 3 10 MUTE 4 +IN-MT - 9 STBY 2 U1 TDA7294V 3 + R28 10 R14 10 C55 220PF 0.015UF [2] C12 10UF 50V C3 10UF 50V 16 0.1uF 100V C60 1N4148W D9 R25 30K R16 27K THUMP 12 SERVICE MANUAL 14 7 15 OUT 14 50V C17 47UF C64 0.1uF 100V R22 22 C18 0.68uF 250V C6 0.68uF 250V R10 22 C52 0.1uF 100V COM Z7 C10 1000pF C1 1000pF 3 R11 0.0 C90 1000pF 2 J21 FTP26 J1-6 HF OUT FTP28 LF OUT J1-4 J1-1 FTP27 280 W/ 6 OHMS = 41Vrms J20 J1-3 FTP25 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 LOUD Technologies Inc. C2 1000pF 72 W/ 8 OHMS = 24Vrms 1 2 1 SHEET 2042204-XX AMPLIFIERS DWG. NO. 2042204-XX-C00.sch NONE DWG FILE: D SIZE SCALE: 2 OF 2 C00 REV. SCHEMATIC POWER SUPPLY/AMP MG300+75W-10%HL C51 0.1uF 100V 4 L13 1mH 2 R1 10 2W 1 C89 1000pF 30mm X 45mm breakaway pcb 8 6 R12 27K BOOT 13 +VS 2242204-XX SCHEMATIC POWER SUPPLY/ AMP MG300+75W (AMPLIFIERS) 3 12 VCC GND 6 OSC 3 VDDA 10 MODE VSSA 1 DIAG1 12 DIAG2 PROT 13 STABI 18 11 OSCREF 24 VSSA 17 VSSP1 VDDP1 VDDP2 23 VSSP2 20 +VP -VP SB-GND -VS D Page 27 of 30 A B C D Page 28 of 30 0018463-XXPCB ASSY LED (TOP) THUMP 12 SERVICE MANUAL Page 29 of 30 0018463-XXPCB ASSY LED (BOTTOM) THUMP 12 SERVICE MANUAL A B C D Page 30 of 30 8 8 7 7 6 6 0018463-XX SCHEMATIC PCB ASSY TH-15A J1-1 J1-2 GREEN LED USED ON 0018463-02 ASSY. BLUE LED USED ON 0018463-01 ASSY. AMBER LED USED ON 0018463 ASSY. 5 (0027080) SPC1 PILLAR D3X10.8MM PLASTIC SPACER USED ON -01 AND -02 ASSY. LED1 5 4 4 PCB1 3 3 C 2013-2014 LOUD TECHNOLOGIES INC. ALL RIGHTS RESERVED THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL PROPERTY OF LOUD TECHNOLOGIES INC. SCHEMATIC PCB ASSY TH-15A 0018463-XX PCB FAB LED ASSEMBLY 33030270-05 SCH1 THUMP 12 SERVICE MANUAL ISSUED: MFG ENG: MFG: MATERIAL: NP ENG: KR APPROVALS CHECKED: DRAWN: DATE 12-12-13 DWG. NO. 0018463-XX-F00.sch NONE DWG FILE: 2 16220 WOOD-RED RD NE WOODINVILLE, WA 98072 Technologies Inc. 1 1 SHEET 0018463-XX 1 OF 1 F00 REV. SCHEMATIC PCB ASSY TH-15A SIZE SCALE: D 2 A B C D