1_1.1 Contact KIROW ARDELT AG Spinnereistraße 13 D-04179 Leipzig Please give us your unit and unit no. when calling. Central office Tel.: +49(0)341/4953-0 Fax: +49(0)341/4953-123 E-mail: info@kirow.de Internet: http://www.kirow.de After-sales service Tel.: " Copyright reserved " +49(0)341/4953-0 gb 1_1 / 1 1_1.5 Certification of instruction Unit Unit No. Customer __________________ __________________ __________________ Date Instructor Instructor's signature __________________ __________________ __________________________ No. Last name, first name Signature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 " Copyright reserved " gb 1_1 / 1 1_3.1 Use for the intended purpose Use for the intended purpose It is assumed that all towing and lifting takes place under suitable physical conditions so that the inclinations, axle pressures, stabilisation pressures, etc. specified in the technical data can be safely observed. • This crane is built to the state of the art and in accordance with recognised safety regulations. Nevertheless, if used inappropriately or for purposes other than its intended use, the crane can represent a danger to the life and limb of the operator or other persons and there is a risk of damage to the crane or other equipment. • This crane has been designed exclusively for lifting and positioning loads and may therefore not be used for transporting freight or people in a conventional sense. During operation, however, it may carry one person per seat and trail one or two wagons carrying extra loads such as spreader bars or other load take-ups. The crane may also be used with additional load take-ups, even if these have not been supplied as an option. It is, however, assumed that the customer uses load take-ups which are suitable for the particular type of crane. If in doubt, be sure to consult the supplier. " Copyright reserved " • Caution! Allowance must be made for the different lifting forces applying in various operating situations. These are listed under ”Technical data” and in lifting capacity tables. • It should also be noted that any data given is specific to a particular vehicle, and that vehicles of the same type may differ in some technical details. • Basically, additional suitable preventive measures should be taken for the handling of hazardous materials of all types, e.g. highly inflammable, explosive or corrosive materials. It is expressly pointed out that the crane is not specifically intended for the handling of hazardous substances. • This crane is not designed for use in ex-protected areas. • The intended use of the crane also necessitates the observance of the operating instructions as well as the supplementary accident prevention regulations and industrial safety regulations. • Use in any other way is regarded as contradictory to the intended use and is thus forbidden. • The crane owner alone is responsible for all risks and/or damage occurring as a result of operation in a manner contradictory to the intended use. dt 1_1 / 1 1_3.1 Use for the intended purpose " Copyright reserved " • Technical modifications, attachments or any reconstruction may be carried out only by personnel of the manufacturer or with the written approval. • Spare parts must meet the technical demands specified by the manufacturer. This is always assured by the use of original spare parts. dt 1_1 / 1 1_3.11 Rope diagram 2x6 " Copyright reserved " gb 2x4 2x2 3_1 / 1 1_3.3 Technical data Dimensions and weights Brake system Gauge Rolling circle diameter Wheelset arrangement Distance between bogie pins Distance between wheelsets Length over buffer 1.435 mm 840 ( 760 ) mm [(1A)(1A)] (2) (2) [(A1)(A1)] 11.000 mm 3.400 ( 1.100 ) mm 16.000 mm Coupler AAR Coupler No. 13 B Minimal curve radius Maximum hauling speed 120 m 120 km / h Transport position Maximum axle load Total weight Line load 23,0 t 276 t 17,3 t/m Height in transport position Width in transport position 4.750 mm 3.200 mm Primary Secondary Hand brake Air reservoir undercarriage JZ 7 - (D) - 8 x 10" Disk brakes for all wheels mechanical for all wheelsets 2 x 100 l / 2 x 50 l 1 x 25 l / 2 x 15 l 2 x 25 l / 1 x 9 l Air reservoir superstructure Propping facilities Base 1 Base 2 Base 3 Maximum stabilising force Propping cylinders Self-supporting base Maximum wheel force Travelling gear Speed Inclination compensator " Copyright reserved " stroke 4,0 m x 15,1 m 6,0 m x 14,2 m 7,8 m x 13,2 m 2.200 kN 800 mm 1,1 m x 11,0 m Spring system hydraulically blocked 350 kN 2 driven wheelsets per bogie Load-dependend 25 km / h Stepless compensation for track superelevations from 0 to 160 mm gb 3_1 / 3 1_3.3 Technical data 360° On the left hand 1 - seats from 7,0 m to 14,0 m Superstructure Cab Rear outreach Diesel engine 2x Type Construction Rating max. torque Generator Cummins QSB 6.7 - 260 6 cylinders in line Water cooling Exhaust gas turbocharger with charge air cooling 194 kW / 2.200 rpm 987 Nm / 1.500 rpm 28 V 70 A Fuel tank capacity Hydrulic tank capacity Hoisting gear Type Rope diameter Rope speed Hoisting speed Hook block 900 l 3.000 l 4-stage planetary double hoisting gear Spring-loaded multiple disc brake 2 ropes 26 mm 0 - 20 m/min 2 x 6 - strand 0 - 3,0 m/min 2 x 4 - strand 0 - 4,5 m/min 2 x 2 - strand 0 - 9,0 m/min 2 x 6 - strand 200,0 t 2 x 4 - strand 120,0 t 2 x 2 - strand 60,0 t Ramshorn hook to DlN 15 402 Slewing gear Type One 3-stage planetary gear Spring-Ioaded multiple disc brake Roller slewing connection with external toothing 0 - 1.0 rpm Superstructure speed Derricking gear Type Derricking speed " Copyright reserved " gb 2 differential cylinders Lowering brake stop valves from 0° to 50° : 120 s 3_2 / 3 1_3.3 Technical data Boom Type double telescope Telescopic cylinder with stop valves Telescoping length 7,0 m + 8,0 m Working radius total 7,0 m to 27,0 m Working radius horizontal 12,0 m to 27,0 m Operative telescoping speed 6,0 m/min Counterweight 2 parts, approx. 58 t von 7,0 m bis 14,0 m ± 20 ° / ± 25 ° Telescopic • tail radius profilfrei schwenkbar Noise level External In cab Paintwork 1 x primer coat 1 x undercoat 1 x top coat " Copyright reserved " gb max. 75 dB ( A ) max. 72 dB ( A ) 2-K EP 2-K EP 2-K EP boom superstructure undercarriage approx. 60 µm • oxyd red approx. 60 µm • beige approx. 50 µm RAL 2004 RAL 2004 RAL 9005 3_3 / 3 1_3.5 Lifting capacities - overview of operating modes Important note! Because of their volume, the tables of lifting capacities forming part of these instructions are supplied as a separate manual ! Coding pattern The "coding pattern" for the operating modes indicated in the tables of lifting capacities is shown below. 1 - Superstructure remains in track line Tail radius Propping mode free on rail propped one prop set 1 propped one side props set propped all props set 8,0 m 9,0 m 10,0 m 12,0 m 14,0 m 0 1 2 3 4 5 - 0 1101 1102 1103 1104 1105 3,5 m 1 1111 1112 1113 1114 1115 3,0 m 2 1121 1122 1123 1124 1125 3,0 - 3,5 m 3 1131 1132 1133 1134 1135 > 2,0 m A 11A1 11A2 11A3 11A4 11A5 3,5 m 4 1141 1142 1143 1144 1145 3,0 m 5 1151 1152 1153 1154 1155 3,0 - 3,5 m 6 1161 1162 1163 1164 1165 > 2,0 m B 11B1 11B2 11B3 11B4 11B5 7,0 m 7 1171 1172 1173 1174 1175 6,0 m 8 1181 1182 1183 1184 1185 6,0 - 7,0 m 9 1191 1192 1193 1194 1195 > 4,0 m C 11C1 11C2 11C3 11C4 11C5 F3 F4 F5 F6 F7 F2 GG - Menu " Copyright reserved " 7,0 m 060 gb 3_1 / 2 1_3.5 Lifting capacities - overview of operating modes 2 - Rear part follows crane rotation Tail radius Propping mode free on rail propped one prop set 1 propped one side props set propped all props set 8,0 m 9,0 m 10,0 m 12,0 m 14,0 m 0 1 2 3 4 5 2100 2101 2102 2103 2104 2105 - 0 3,5 m 1 3,0 m 2 3,0 - 3,5 m 3 > 2,0 m A 3,5 m 4 3,0 m 5 3,0 - 3,5 m 6 > 2,0 m B 7,0 m 7 2170 2171 2172 2173 2174 2175 6,0 m 8 2180 2181 2182 2183 2184 2185 6,0 - 7,0 m 9 2190 2191 2192 2193 2194 2195 > 4,0 m C 21C0 21C1 21C2 21C3 21C4 21C5 F2 F3 F4 F5 F6 F7 GG - Menu " Copyright reserved " 7,0 m 060 gb 3_2 / 2 1_3.7 Railway Crane General drawing KRC 2880 0m Radius RADIUS 7m 8m 9m 10 m 11 m 12 m 13 m 14 m 15 m 16 m 17 m 18 m 19 m 20 m 21 m 22 m 23 m 24 m 25 m 26 m 27 m 26 m 25 m 24 m 23 m 22 m 21 m 20 m 19 m 18 m 17 m 16 m 15 m 14 m 13 m 12 m 11 m 10 m 14000 9m 7000 8m 7m 6m 5m 4m 3m 2m 1m 8000 " Copyright reserved " 060 gb 8000 1m 2m 3m 4m 5m 6m 7m 8m 9m 10 m 11 m 12 m 13 m 14 m 15 m 16 m 17 m 18 m 19 m OUTREACH COUPLER OUTREACHBEYOND BEYOND COUPLER 3_1 / 1 1_3.9 Railway Crane Transport position KRC 2880 4800 GB 146.1 - 83 1100 1435 1200 1100 1200 1100 1100 1200 1100 1200 1100 < 6000 3200 11000 17000 3400 16000 24538 " Copyright reserved " 060 gb 3_1 / 1