ANALYSIS & DESIGN OF PRESTRESSED TRANSFER PLATE Ir. LOW HF PhD.Eng (Monash) PEPC, MIEM, C.ENG MIStructE, MIEAust, CPEng, MIES, APEC Eng, ASEAN Eng, IntPE INTRODUCTION TRANSFER STRUCTURE is required when the layout of shear walls or columns for the tower block and the podium floor are different This is to enable the transition of the load from the smaller grid structures in a tower block to the larger column spacing at the podium and subsequently to the building foundations. Transfer beams have traditionally been used as transfer structures to support the tower blocks. Design of Prestressed Transfer Plate by Ir Dr Low HF 2 INTRODUCTION PRESTRESSED TRANSFER PLATE = A Thick Prestressed (Post-Tensioned) Concrete Slab used to transfer shear wall loads to the supporting columns Design of Prestressed Transfer Plate by Ir Dr Low HF 3 PACIFIC PLACE, HONG KONG (1988) • First documented Prestressed Transfer Plate at Pacific Place Tower in Hong Kong (1988) • Alternative Design to use 4.5m thick PT Transfer Plate to support 61 storeys of hotel/ residential units (74mm per floor) • Rebars were reduced from 500kg/m3 to 180kg/m3 + 22kg/m3 of tendons • Built in 3 layers with first 1.5m was designed to support the subsequent pour Source: Section 5.2 (fib Bulletin 31, 2005) Design of Prestressed Transfer Plate by Ir Dr Low HF 4 SANDWICH CLASS HOUSING- MARINA HABITAT • Prestressed Transfer Plates to support 3 towers of 42 storeys of residential units in Ap Lei Chau built in1996 • Alternative Design reduced RC Transfer Plates from 4.2m to 3.2m using Post-Tensioning (76mm per floor) • It was casted in 2 layers with the first layer of 1.3m was designed to support the subsequent casts Source: Section 5.2 (fib Bulletin 31, 2005) Design of Prestressed Transfer Plate by Ir Dr Low HF 5 Max Span Length (m) PT Plate Thickness (mm) Span/ Depth Ratio Plate Thickness Required for each supported level (mm) Item Project Location No. of Floors Supported Above, n 1 Hong Kong 61 9.3 4500 2.1 74 Hong Kong 43 10.5 3200 3.3 74 Hong Kong 47 10.8 3200 3.4 68 Hong Kong 37 11.6 3500 3.3 95 USA 30 6 Pacific Place Building Sandwich-Class Housing Development, Ap Lei Chau Robinson Place4 Residential Block@Tai Ho Road, Tsuen Wan4 One Eleven Building, Chicago (Unbonded Tendons) Nanjing Lou Zi Xiang Service Apartment China 25 8.0 2000 4.0 80 7 Shanghai Qian Hong Yuan Building6 China 20 8.4 1000 8.4 50 8 9 10 Guangzhou Jia He Yuan Building6 China China China 17 22 47 9.0 8.4 1200 1700 2000 7.5 4.9 71 77 43 China 30 India India India India India India Malaysia 12 42 35 13 12 28 30 11.0 9.0 10.5 11.0 12.0 Malaysia Malaysia 24 Mercury Apartment, Sentul Village9 Alila Bangsar Apartment, KL9 PPAIM Apartment@ Precinct 17 Cyberaya9 Sky Habitat Condo@ Meldrum Hills, Johor Bahru9 Solstice Apartment@ Pangeo, Cyberjaya9 25 2 3 4 5 11 12 13 14 15 16 17 18 Baoding Kang Le Mall6 Ningbo Zhe Hai Building6 Changzhou Lai Meng City Commercial Complex Classic Mall, Chennai Delhi One, Noida, Delhi8 Aether by Romel Group, Mumbai8 Kapil Tower, Hyderabad8 Phoenix Market City, Chenna8 Vasant Oasis, Mumbai8 Concerto Kiara, Mon't Kiara, KL 1500 50 1800 60 8.0 1000 3000 1250 1000 1250 1800 1400 11.0 3.0 8.4 11.0 9.6 0.0 5.7 83 71 36 77 104 64 47 26 41 10.6 11.5 1800 2600 5.9 4.4 69 63 Malaysia 26 8.7 1200 7.3 46 Malaysia 23 9.3 1200 7.8 52 Malaysia 31 8.4 1500 5.6 48 Twin Arkz Condo@ Bukit Jalil, KL9 Malaysia 29 9.4 1800 5.2 62 26 I-Marcom Condo@Kia Peng, KL9 Malaysia 42 11.8 2700 4.4 64 27 28 The Bay Residence, Kota Kinabalu, Sabah9 Malaysia Malaysia 18 32 8.4 8.5 1000 1500 8.4 5.7 56 47 19 20 22 23 d'Pristine Medini, Johor9 [1]Source: Section 5.2 (fib Bulletin 31, 2005). [5] Source: Research and Application of Thick Plate Transition Floor in Tall Building [4] Source: Table 1-1: Transfer Plate for High-rise Building (Su J. H., 2007) – in Mandarin. [7] Courtesy of OSD Consultants (M) Sdn Bhd & Utracon India [3] Source: One Eleven Prestressed Transfer Deck@ www.amsyscoinc.com (Amsysco, 2015). (He P. L., 2007) – in Mandarin. 6 CURRENT TREND OF PT TRANSFER PLATE • General rule of thumb, prestressed transfer plate thickness can be taken as 50mm for each level transferred above; normally governed by punching shear design (max allowable shear stress) ie. to support a 30 storeys apartment above, initial transfer plate thickness can be taken as 30 storeys * 50mm/ storey = 1500mm thick • For typical prestressed transfer plate (7.5 to 8.5m grid) the following poundage may be applicable. Rebar = 75 ~ 85kg/m3 Tendon = 20 ~ 30kg/m3 • Minimum concrete grade for prestressed structures allowed is G35; but concrete grade 45 is commonly used in Malaysia due to punching shear consideration Design of Prestressed Transfer Plate by Ir Dr Low HF 7 ADVANTAGES OF PT TRANSFER PLATE • Cost Saving as compared to conventional RC Transfer Beams • Reduced Concrete Weight => Lower equivalent concrete thickness compared to conventional RC beams, reduced load on foundation and amount of formwork. • Faster Construction => no complicated transfer beam reinforcements & simpler bottom formwork • Aesthetic => provide a flat and pleasing soffit Design of Prestressed Transfer Plate by Ir Dr Low HF 8 RC TRANSFER BEAMS VS PRESTRESS TRANSFER PLATE CONVENTIONAL RC TRANSFER BEAMS => LARGE BEAMS OF 1500W BY 1800D PRESTRESSED TRANSFER PLATES => FLAT SLAB OF 1000 THICK Design of Prestressed Transfer Plate by Ir Dr Low HF 9 SPECIAL FEATURES OF A PT TRANSFER PLATE • Complicated Load Path 2-way Behaviour to transfer shear wall loads in all directions; Irregular shear wall orientation; => FEM software to predict load path and design • Interaction with Shear Walls Transfer plates are relatively less stiff compared to RC transfer beams. Interaction effect with shear walls (arching effect) are more significant • First Cast to Support Second Cast Prestressed transfer plates are casted in layers with the first cast designed to support the subsequent casts => it experiences changes in section properties and stresses throughout various construction stages Design of Prestressed Transfer Plate by Ir Dr Low HF 10 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE Two-Way Slab Behaviour Line of Zero Shear 2-way Behaviour to transfer shear wall loads in all directions; Irregular shear wall orientation; => FEM software to predict load path and design * Sagging at midspan normally governs the design; except at long cantilevers Design of Prestressed Transfer Plate by Ir Dr Low HF 11 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE Two-Way Slab Behaviour Modes of Failure Source: Practical Yield Line Design by G. Kennedy & C. H. Goodchild Design of Prestressed Transfer Plate by Ir Dr Low HF 12 METHOD OF TRANSFER PLATE MODELLING • Two type models of analysis modelling for Transfer Plate: (a) Complete Model considering shear wall interaction effect (b) Separate Model without shear wall interaction effect • Complete Model normally considers stage construction analysis; ie no shear walls are erected during stressing of the transfer plate • Separate Model transfers the shear wall reactions from one analysis model to another analysis model of prestressed transfer plate as line loads Design of Prestressed Transfer Plate by Ir Dr Low HF 13 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE • Shear Wall – Transfer Plate Interaction Effect Transfer plates are relatively less stiff compared to RC transfer beams. Interaction effect with shear walls (arching effect) are more imminent Shear Wall Interaction Effect on Transfer Plate design: Shear Wall Active Interactive Zone, L • Helping effect on Transfer Plate Bending • Helping effect on Punching Shear/ Localised load below the 2 wall ends • Redistribution of Column Reaction Loads below Transfer Plate Span Length, L (Support to Support) Deep Beam “hanging” the transfer plate Reference: Variation of Wall Vertical Stress Along its Length for Various Wall Heights (Kuang & Zhang, 2003) Design of Prestressed Transfer Plate by Ir Dr Low HF 14 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE • Shear Wall – Transfer Plate Interaction Effect on Punching Shear When the shear walls are supported directly onto the column supports, direct transfer of load from shear walls to columns, reducing the punching shear force in the transfer plates When the shear walls are supported away from column supports, localised forces are developed at the 2 ends of the shear walls due to arching effect. Source: Punching Shear Stress in PT Transfer Plate of Multi-Story Buildings by Byeonguk Ahn, Thomas HK Kang, SM Kang & JK Yoon Design of Prestressed Transfer Plate by Ir Dr Low HF 15 COMPARISON OF STRESS CONTOUR IN FEM WITH VS WITHOUR SHEAR WALL INTERACTION EFFECT Stress contour without shear wall interaction (line load) in X-direction (left) & Y-direction (right) Stress contour considering shear wall interaction in X-direction (left) & Y-direction (right) Design of Prestressed Transfer Plate by Ir Dr Low HF 16 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE • Shear Wall – Transfer Plate Interaction Effect on Column Axial Force • Complete Model considering shear wall interaction effect and Separate Model (line load) have different column axial force distribution; more significant for columns near to the core walls (eg. Col 3, 4 & 10) • If Separate Model is used, it is recommended to consider transfer of load through the core walls in the analysis model of the Transfer Plate. Source: Punching Shear Stress in PT Transfer Plate of Multi-Story Buildings by Byeonguk Ahn, Thomas HK Kang, SM Kang & JK Yoon Design of Prestressed Transfer Plate by Ir Dr Low HF 17 BEHAVIOUR OF A PRESTRESS TRANSFER PLATE • Locked-In Stresses due to Staged Construction & Sequential Stressing Prestressed transfer plates are casted in layers with the first cast designed to support the subsequent casts => it experiences changes in section properties and stresses throughout various construction stages This type of locked-in or residual stresses cannot be disregarded because it will add on to the stresses of the complete composite structure. d d/3 Z= BD2/6 = B (d/3)2 / 6 = Bd2 / 54 Z= BD2/6 = B (d)2 / 6 = Bd2 / 6 For a 1.5m deep transfer plate (full Section), M = (1.5m*24kN/m3) * 8.4m ^2 /12; Z = 1.0*1.5^2 / 6 => Stresses due to self weight = 0.56MPa Since Stress= M/Z Staged casting incurs 9 times tensile stresses due to self weight For a 0.5m deep transfer plate (d/3 Sec) M = (1.5m*24kN/m3) * 8.4m ^2 /12; Z = 1.0*1.5^2 / 54 => Stresses due to self weight = 5.04MPa This locked-in stresses should be taken care by extra tendons in the first cast; cannot rely on the minimum rebar in the transfer plate which will not help in terms of stress at SLS Design of Prestressed Transfer Plate by Ir Dr Low HF 18 PT TRANSFER PLATE RESEARCH WITH STRAIN GAUGES Together with Dr Daniel & Dr Kong of Monash University, we have done the first experimental research on a prestressed transfer plate that was constructed with staged casting and sequential stressing. A total of 131 units of strain gauges (vibrating wire) were cast into the prestressed transfer plate at various locations to record the concrete strain throughout the 19 tower construction Design of Prestressed Transfer Plate by Ir Dr Low HF CONCRETE STRESSES MEASURED AT SITE IN COMPARISON WITH NUMERICAL FEM MODELS • In order to obtain the total stresses from various FE numerical models to simulate staged construction, Principle of Super-position was adopted during the combination of stresses from one stage (1st model) to the next (2nd Model). • The total stresses from FEM models are compared with the site data. • The measured concrete stresses at site demonstrated the similar behavior as predicted by the numerical FEM models Combining Stresses of Different FE Models by Principle of Super-Position Design of Prestressed Transfer Plate by Ir Dr Low HF 20 Variation of Concrete Stresses Across Transfer Plate Thickness STRESS VARIATION VS DEPTH AT POINT 16B STRESS VARIATION VS DEPTH AT POINT 6B • Sudden changes of stress across the interface joints between the first cast and second cast were recorded by the strain gauges • The observation confirmed the locked-in stresses in the prestressed transfer plate due to staged construction in line with the construction method (first cast prestressed to support the second cast of wet concrete) and sequential tendon stressing. • These residual stresses were frequently ignored in the design of prestressed transfer plate. Thus, computation method needs to be established for a safe design in future. Design of Prestressed Transfer Plate by Ir Dr Low HF 21 LIMITATION OF CURRENT DESIGN APPROACH FOR PRESTRESSED TRANSFER PLATE • Separate Model is widely adopted by local consultants • The transfer plates are designed-&-built or alternative design proposed by a prestressing specialist contractor • Consultants need to interface the tower and podium design carefully in order to ensure consistency of load path from the design of tower structure to transfer plate, and subsequently to the foundation. • Common shortfalls: 1. The transfer plate in the Separate Model is not designed for complete forces rather than just the gravity loads. Design of Prestressed Transfer Plate by Ir Dr Low HF 22 LIMITATION OF CURRENT DESIGN APPROACH FOR PRESTRESSED TRANSFER PLATE • 2. Common shortfalls: Not check back the column forces (axial and bending) after alternative design to convert transfer beams into prestressed transfer plate Suspended Shear Walls Columns Core Walls Columns to be checked for buckling and extra slenderness, particularly double/triple volume, when converted into transfer plate Design of Prestressed Transfer Plate by Ir Dr Low HF 23 LIMITATION OF CURRENT DESIGN APPROACH FOR PRESTRESSED TRANSFER PLATE • Common shortfalls: 3. Inconsistency in the design assumption for shear walls and transfer plate; ie, consider the helping effect from the shear wall- transfer plate interaction, but only design the shear wall for axial loads (without considering the arching effect – strut-&-tie action) ⇒ reinf. not detailed accordingly. 4. Not consider the restraint effect (prestress losses) due to the shear walls if multiple stage stressing are proposed for the transfer plate. ie, only stress 50% of the tendons during transfer; 2nd stage stressing after completion of 10 floors above 5. Not consider induced forces into the transfer plates due to differential column shortening effect. Design of Prestressed Transfer Plate by Ir Dr Low HF 24 Ir. LOW HF PhD.Eng (Monash) PEPC, MIEM, C.ENG MIStructE, MIEAust, CPEng, MIES, APEC Eng, ASEAN Eng, IntPE Handphone : 019-3571163 Email : lowhf@osdconsultants.com.my Website : www.osdalliance.com.my Learn Prestressed Design https://www.facebook.com/ groups/271051748340014 CODES & DESIGN GUIDELINES • BS8110-1: 1997: Sec 4 only covers prestressed beams and one-way spanning slabs; but not flat slab or plate If a transfer plate were to be designed as prestressed one-way slab of concrete G45, then the design flexural tensile stresses would be ½(5.0 + 5.8) * 0.7 = 3.78N/mm2 Design of Prestressed Transfer Plate by Ir Dr Low HF 26 TECHNICAL REPORT, TR43 • Prestressed Transfer Plate behaves as two-way slabs and thus specialist literature shall be referred. • Reference is commonly made to Technical Report 43: Post-Tensioned Concrete Floors Design Handbook by UK Concrete Society • TR43 allows normalisation of peak stresses of a prestressed flat slab across a tributary width; and compare with the allowable tensile and compressive stress Design of Prestressed Transfer Plate by Ir Dr Low HF 27 TR43: 1st Edition VS 2nd Edition • Two editions of TR43 were issued; 1st Edition issued in 1994 to compliment BS8110 2nd Edition issued in 2004 to compliment EC2 • Both require prestressed design to SLS, whereby BS: Load Comb of 1.0DL + 1.0LL EC: Load Comb of 1.0DL + 1.0LL (Characteristic); if LL reduction Load Comb of 1.0DL + 0.7LL (Frequent); if NO LL reduction • At ULS bending capacity and punching shear check BS: Load Comb of 1.4DL + 1.6LL EC: Load Comb of 1.35DL + 1.5LL • Punching Shear Design to • TR43 (1st Edition): PT Beam Formula for Section Cracked in Flexural TR43 (2nd Edition): Prestressed Flat Slab Punching Shear Formula Both editions do NOT cover Interface Shear Design Design of Prestressed Transfer Plate by Ir Dr Low HF 28 ALLOWABLE STRESS TO TR43 (1ST Edition) • First edition of TR43 (1994) allows normalisation of stresses across the full panel (entire tributary width) • For flat slab design, first edition of TR43 (1994) recommends to adopt allowable Tensile stress of 0.45√fcu ; and Compressive stress of 0.33fcu at midspan and 0.24fcu over support. • During transfer, TR43 allows tensile stress of 0.36√fci and compressive stress of 0.5fci. Design of Prestressed Transfer Plate by Ir Dr Low HF 29 ALLOWABLE STRESS TO TR43 (2nd Edition) • In TR43 2nd Edition (2004), two methods of normalising the stresses are allowed; (1) Across Full Panel ; (2) Column Strip – Middle Strip Method = 2.89N/mm2 < 0.45 √fcu ** Spacing of Rebars or Tendons < 500mm; otherwise stress for “without bonded reinf.“ shall be used. fctm = 0.30* fck 2/3 for concrete C50/60 or below; eg fcu = 45 => fck = 35 =>fctm = 3.2MPa Design of Prestressed Transfer Plate by Ir Dr Low HF 30 ALLOWABLE STRESS TO TR43 (2nd Edition) • In TR43 (2nd Edition), two methods of normalising the stresses are allowed; (1) Across Full Panel ; (2) Column Strip – Middle Strip Method = 0.57 √fcu ** Spacing of Rebars or Tendons < 500mm; otherwise stress for “without bonded reinf.“ shall be used. fctm = 0.30* fck 2/3 for concrete C50/60; eg fcu = 45 => fck = 35 =>fctm = 3.2MPa Design of Prestressed Transfer Plate by Ir Dr Low HF 31 COMPARISON OF ALLOWABLE STRESSES For comparison purposes, let’s take prestressed transfer plate of >1000mm thick with concrete G45 (fck, cube) • Allowable Compressive Stress Location BS8110 TR43 (1st Edition) TR43 (2nd Edition) ACI 318M-14 Support 0.33fcu (14.8MPa) 0.24fcu (10.8MPa) 0.3fck (10.5MPa) 0.45fck (15.7MPa) Span 0.33fcu (14.8MPa) 0.33fcu (14.8MPa) 0.4fck (14.0MPa) 0.45fck (15.7MPa) • Allowable Tensile Stress Location Span/ Support BS8110 3.78MPa TR43 (1st Edition) Full Panel 0.45√fcu (3.02MPa) SLS Load Comb: TR43 (2nd Edition) Full Panel Column-Middle Strip 0.9fctm (2.89MPa) 1.2fctm (3.85MPa) ACI 318M-14 Clause R24.5.2.1 Full Panel 0.5√fck (2.96MPa) BS8110 = 1.0DL + 1.0LL EC2 = 1.0DL + 1.0LL (Characteristic) ACI318 = 1.0DL + 1.0LL (Total Load) Design of Prestressed Transfer Plate by Ir Dr Low HF 32 TRANSFER PLATE ANALYSIS • Complicated Load Path 2-way Behaviour to transfer shear wall loads in all directions; Irregular shear wall orientation; => FEM software to predict load path and design Design of Prestressed Transfer Plate by Ir Dr Low HF 33 TRANSFER PLATE DESIGN FOR SLS • The critical condition for a prestressed structure is • During Transfer when the load is minimum and prestress force is largest • At Service when the load is maximum and prestress force is minimum (after losses) • With these conditions, the following formulas can be written with limiting stresses for top and bottom fiber for each transfer and service stage. Design of Prestressed Transfer Plate by Ir Dr Low HF 34 TRANSFER PLATE DESIGN FOR SLS Discussion: Are we supposed to check width based on the normalized stresses across the full panel? Design of Prestressed Transfer Plate by Ir Dr Low HF 35 TRANSFER PLATE DESIGN FOR REBARS Q1: Why do we need minimum top reinf. at support? Q2: Do we need to provide minimum bottom reinf.? Q3: How to arrange the minimum reinf.? 0.2L 0.2L 1.5d+Col+1.5d A2: Arching effect in the shear wall causes load concentration at the 2 wall edges. This point load effect may cause localized cracking at the soffit which requires effective mean for crack control Design of Prestressed Transfer Plate by Ir Dr Low HF 36 TRANSFER PLATE PUNCHING SHEAR DESIGN What’s Punching Shear? Punching shear is a type of failure of reinforced concrete slabs subjected to high localized forces. In flat slab structures, this occurs at column support points. The failure is due to shear. Design of Prestressed Transfer Plate by Ir Dr Low HF 37 TRANSFER PLATE PUNCHING SHEAR DESIGN Effective Punching Shear Force The critical consideration for shear in flat slab structures is that of punching shear around the columns. The shear stresses are increased to allow for the effects of moment transfer. x Design of Prestressed Transfer Plate by Ir Dr Low HF 38 EXTRACTING PUNCHING SHEAR FORCES FROM FEM ANALYSIS MODEL FOR DESIGN When extracting the shear stress from the FEM shell elements, engineers have to ensure the cut-lines go through the perimeter nodes to avoid “missing” shear force. If use column reaction to design, the helping effect from the shear wall interaction will not be realised. Design of Prestressed Transfer Plate by Ir Dr Low HF 39 TRANSFER PLATE PUNCHING SHEAR DESIGN Shear Capacity of Prestressed Elements is made up from • • • (TR43 2nd Edition) Concrete shear component, VRd,c (including helping effect of concrete precompression) Shear steel component, VRd,s Vertical component of tendons, Vp When calculating the contribution of prestressing force at ULS, both the direct stress, σcp, and the beneficial effects due to vertical component of prestress force, should be multiplied by an appropriate safety factor, γp. *** γp in UK National Annex is taken as 0.9. Design of Prestressed Transfer Plate by Ir Dr Low HF 40 TRANSFER PLATE PUNCHING SHEAR DESIGN Vertical Component of Tendon Force -reduce the applied shear force at column due to catenary action -only those tendons passing within 0.5h of the column face can be considered and the angle of the tendon considered should be that at 0.5h from the column face. -value should remain constant for outer perimeters Vp ~ Peff * 8a/S Where a = tendon drape (highest profile – lowest profile) S = tendon span Design of Prestressed Transfer Plate by Ir Dr Low HF 41 TRANSFER PLATE PUNCHING SHEAR DESIGN Design of Prestressed Transfer Plate by Ir Dr Low HF 42 UNDERSTANDING INTERFACING SHEAR Longitudinal Shear force occurs in between different layers of the structure => Develop horizontal shearing stress Consider two timbers are put together without any glue or nails in between d d/2 d/2 d/2 d/2 If they are glued together, the glue will prevent 2 timbers from sliding past each other d This resistance to sliding at the horizontal surface of the interface generates shear stress which can cause failure if they are weak If this happens, the strength and stiffness of the structure will be substantially reduced from d3 to 2*(d/2)3 = d3/4, or 4 times weaker. Design of Prestressed Transfer Plate by Ir Dr Low HF 43 TRANSFER PLATE INTERFACING SHEAR DESIGN Computing Interfacing Shear Stress using Linear Elastic Approach For equilibrium, σc . dA + ∆H = σd . dA Concrete Area of 2nd cast, A y νh = V. Q / Ib (N/mm2) Where V = vertical shear force Q = A. y ; refer diagram above I = moment of inertia b = width of interface Design of Prestressed Transfer Plate by Ir Dr Low HF 44 TRANSFER PLATE INTERFACING SHEAR DESIGN Computing Interfacing Shear Stress using Non-Linear Approach (ULS) EQ 6.24: BS EN 1992-1-1 (2004) Where β = Ratio of longitudinal force in new concrete area and the total longitudinal force either in compression or tension zone, both calculated for the section considered VEd = Transverse Shear Force (Normal Shear) z = Lever arm of composite section bi = width of interface Concrete 2nd cast within Compressive Zone εcu y Concrete 2nd cast within Tensile Zone 0.85fck 0.4x Fcd 0.8x x z Apt Ast (a) Section εst εpt (b) Strain Fpt Fst β within compressive zone = y / (0.8x) β within tensile zone = Fst / (Fst+Fpt) (c) Idealised Stress Block to EC2 Flexural Behaviour of Prestressed Beam at Ultimate with Idealised Stress Block to EC2 Design of Prestressed Transfer Plate by Ir Dr Low HF 45 TRANSFER PLATE INTERFACING SHEAR DESIGN BS8110 Nominal links should be of cross section at least 0.15% of the contact area. Spacing should not exceed 4 times the minimum thickness of the second cast nor 600mm whichever is greater. As,h /Sh = νh . b / 0.87*460 ; Sh = radial spacing of interfacing links Design of Prestressed Transfer Plate by Ir Dr Low HF 46 TRANSFER PLATE INTERFACING SHEAR DESIGN BS EN 1992-1-1 (2004) Design of Prestressed Transfer Plate by Ir Dr Low HF 47 COMPARISON OF HORIZONTAL SHEAR CAPACITY BY DIFFECT CODES VS EXPERIMENTAL RESULTS Experiments results were compared with the computed horizontal shear stress capacity by various codes based on the upper characteristic concrete tensile strength without material factor ~1.5 times higher than other codes Design of Prestressed Transfer Plate by Ir Dr Low HF 48 PRESTRESS TRANSFER PLATE DESIGN FLOW CHART 1. Select Stress Limit & Decide on Concrete Grade 2. Member Sizing & Modelling 3. Analysis of Structure 4. Select Prestress Force and Eccentricity 5. Design to comply Allowable Stress Limit at SLS 6. Calculate Prestress Losses 7. Check Deflection at SLS 8. Check Ultimate Moment of Resistance 9. Design for Punching Shear 10. Design for Interfacing Shear (if few times castings) Design of Prestressed Transfer Plate by Ir Dr Low HF 49 COMPLETED PROJECT AT MON’T KIARA, KL Design of Prestressed Transfer Plate by Ir Dr Low HF 50 THANK YOU MY CONTACT EMAIL: lowhf@osdconsultants.com.my Handphone : 019-3571163 Website : www.osdalliance.com.my Learn Prestressed Design https://www.facebook.com/ groups/271051748340014