Caledonian Medium Voltage Cables Company Profile Caledonian develops, manufactures and markets a totally integrated product line of Medium Voltage Cables for a diverse variety of technological applications. The company offers an unrivalled experience and vast product range developed organically at the leading edge of technology. It manufactures a variety of products, which include medium voltage power cables, low voltage power and control cables, instrumentation cables, pilot cables, building wires & flexible cables. It can also offer cables with special features like flame retardant properties, low smoke & halogen free (LSZH) properties, cables with anti-termite treatment, UV resistant outer sheath, etc, being suitable for different types of applications or environmental conditions. Caledonian holds several important international approvals and manufactures its products in accordance with relevant IEC, VDE, CENELEC and British Standard. The quality management system is accredited to ISO 9001. Caledonian has maintained an enviable growth record year on year. The products manufactured by Caledonian are sold not only in Europe by also beyond to Australia, China, Japan, South Korea, Arab countries. They have been installed in variety of applications including power plants, oil refineries, petroleum & gas facilities, hospitals, hotels, airports etc. This catalogue contains technical information on all medium voltage cables including armoured and unarmoured designs, single and multicore constructions and different sheathing and screening options. All cable designs outlined in this section follow the constructions covered by IEC 60502, BS 6622 and VDE 0276. However, Caledonian can also supply a range of alternative designs to meet specific customer needs including different sheathing, screening, armouring and sheath color options, together with enhanced fire performance, water sealing of conductors and screens, and added environmental protection. Cables can be made to individual customer specifications or other recognized standards. These standards include ICEA S-66-524 WC 7, AS 1429, JIS C 3606, EDF HN 33-S-23, ASTM etc. Table Of Contents I II III IV V Cable Properties & Construction 03 Cable Machinery & Equipments 05 Product Testing 06 Cable Options & Ordering Information 09 II Medium Voltage Cables to BS 6622 Single Core Cables To BS 6622 Three Core Cables To BS 6622 12 ~ 30 III Medium Voltage Cables to IEC 60502 Single Core Cables To IEC 60502 Three Core Cables To IEC 60502 31 ~ 59 IV Medium Voltage Cables to VDE 0276 Single Core Cables To VDE 0276 Three Core Cables To VDE 0276 60 ~ 86 V Technical Information 87 I Caledonian Medium Voltage Cables I II I III IV Cable Properties & Construction Cable Machinery & Equipments Product Testing Cable Options & Ordering Information V Cable Properties & Construction ▓▓ Cable Properties Special features which we can offer for MV cables: ÌÌ Ì Watertight construction (both radial and longitudinal). ÌÌ Ì Lead sheath available for options. ÌÌ Ì Resistant to heavy vibration. ÌÌ Ì Available in long delivery lengths to reduce number of joints. ÌÌ Ì Corrosion-free screen area. ÌÌ Ì Copper or aluminum conductor up to 2000 mm². ÌÌ Ì Metallic sheath and radial moisture barrier made of copper wire or tape. ÌÌ Ì Different options for outer PE jackets (LDPE, MDPE & HDPE). ÌÌ Ì Different options for LSF, LSOH & FRPVC, being anti-termite or UV resistant as per BS 7835, IEC 60332 etc. ÌÌ Ì Strippable insulation screen. ÌÌ Ì Metallic screen made of multiple layers of copper tapes or a combination of copper wires and tapes to increase the earth fault current carrying capacity. ÌÌ Ì Increased armour conductivity by insertion of hard drawn copper wires in armour. ▓▓ Cable Construction Caledonian medium voltage cables are manufactured using the monosil process. Caledonian provides the highly specialized plant, state-of-the-art research facilities and meticulous quality control procedures that are required for the manufacturing of PVC insulated cables for use up to 6KV and XLPE/EPR insulated cables for use at voltages up to 42 KV. The materials are all kept in cleanliness-controlled conditions throughout the production process in order to ensure the absolute homogeneity of the finished insulation materials. Conductors Either aluminium or copper conductors are used. Conductors up to 800mm² will be circular, compacted & stranded and shall comply with IEC 60228 class 2. 1000mm² conductor will be circular stranded type on which a layer of semi-conducting tape will be applied. Conductor Screen This will be an extruded layer of semi-conducting crosslinkable compound applied under simultaneous triple extrusion process over the conductor along with the insulation and the insulation screen. The triple extrusion is a single high precision operation that eliminates the possibility of any contamination between the layers which could create irregularities in the electrical field. By careful material selection and special attention to process parameters, Caledonian produces the insulation screen layers with the required degree of stripping force as stipulated by the applicable national or international standard. www.addison-cables.com 03 Caledonian Medium Voltage Cables Insulation This will be an extruded layer of XLPE or EPR applied over conductor screen under triple extrusion process along with conductor screen and insulation screen. PVC may be used for 1.8/3KV and 3.6/6KV cables. Insulation Screen This will be a layer of semi-conducting crosslinkable compound which will be applied by triple extrusion process over the insulation. Metallic Screen It will consist of a layer of copper tape applied helically with overlap over insulation screen. Other combinations of metallic screens as per customer’s requirement can also be provided on request. Laying-Up In case of three core cables, the three cores are laid up with non-hygroscopic fillers like polypropylene(PP) fillers at interstices and a binder tape is applied with an overlap. These binder tapes can be of PVC or foamed Polyethylene. Inner Sheath (Bedding) for Armoured Cables Extruded layer of PVC or PE is applied over the laid up cores for armoured cables. PVC is normally of grade ST2 and PE of grade ST7 as per IEC 60502 Part 2. Armouring In case of armoured cables, the armour is applied helically over inner sheath. For single core cables, it is of aluminium wires and for multicore cables, the armour can be of one among the following options: a) Galvanized steel wire. b) Galvanized steel tape. c) Galvanized steel strip. Oversheath An extruded layer is applied over the armour in case of armoured cables and over laid up cores in case of unarmoured cables. Outer sheath material can be either PVC, PE, HDPE or MDPE. Caledonian medium voltage cables are normally supplied with red PVC oversheaths complying with BS 6622 or IEC 60502. Other colors may be provided to suit a range of installation considerations such as the effect of UV radiations and differing soil compositions. Anti-termite formulations can also be supplied in addition to graphite-coated oversheaths where on-site testing of the sheath is required. Fire Performance on Cable Sheaths Cables can also be supplied with special flame retardant PVC oversheaths to comply with the IEC 60332 standard. We can also supply cables with Low Smoke Halogen Free (LSZH) sheaths according to BS 7211 and BS 6724 standards or other equivalent Cable Properties & Construction international standards. ▓▓ Cable Machinery & Equipments The MV cable manufacturing facility at Caledonian is the most modern facility available today with the state of the art machinery & equipments. The entire MV cables manufacturing plant at Caledonian is fully air-conditioned with humidity control to ensure contamination free atmosphere. The heart of MV cable manufacturing facility is the CCV line. This line supplied by Troester, Germany and which incorporates some of the most modern features like, -- Triple extrusion head to ensure superior quality of extrusion and uniform bonding of conductor screen, XLPE insulation and the insulation screen. -- CDCC – Completely dry curing & cooling in an inert atmosphere of nitrogen. -- In line X-ray machine for checking proper concentricity as well as measuring thickness of extruded materials. -- Fully computerized auto-cure control system, which controls all driving parameters to achieve best curing of extruded materials. -- Fully automatic compound handling system in a positive pressure atmosphere ensuring a contamination free line, which is absolutely essential to achieve superior quality product. Some of the other machines include: -- Drawing machine from Niehoff, Germany -- Cable stranding machine from Mali, Austria -- Screening machine from Ceeco, Canada -- Five drum cabling machine from Mali, Austria -- Armouring machine from Ceeco, Canada -- Extruder from Troester, Germany, etc. With the manufacturing facilities incorporating the use of latest available technology, the MV cables offered by Caledonian provides customers with a definite advantage in terms of: -- Compete adherence to specifications, -- Superior overall performance, -- Minimum risk of insulation failures, -- Longer service life, -- Triple head extrusion. www.addison-cables.com 05 Caledonian Medium Voltage Cables ▓▓ Product Testing Caledonian has made major investment in the testing facilities for its MV cables factory. We have equipped ourselves with the latest and most advanced cable testing facility available in the world. Our major testing facilities include: a) DC withstand voltage test system from Hipotronics USA. b) Partial discharge test system from Haefely, Switzerland. c) HV test system from Haefely, Switzerland. d) On line conductor resistance meter from Aesa, Switzerland Effective quality assurance procedures are essential to ensure the consistency and long term reliability and performance of all products. Caledonian always recognises the importance of quality assurance and this commitment is reflected in the company achievement of ISO 9001 certification. The design validation for our MV Cables has been done at recognized international laboratories. With the above state of the art testing facility, we can conduct all type, routine as well as special tests mentioned in IEC 60502 Part 2, BS 6622 & other international specifications, inhouse. While 100% of the cables are tested for routine tests prior to dispatch, however upon customers’ request, other type/special tests can be carried out in house or by any third party laboratory. The tests can be divided into different categories: Type Tests The type test is conducted by KEMA, Netherlands to validate a special cable design type. Electrical type tests include the following: -- Partial discharge test (IEC 60502 clause 18.1.3) -- Bending test (IEC 60502 clause18.1.4) -- Sheath measurement (IEC 60502 clause 18.1.5) -- Heating cycle test (IEC 60502 clause 18.1.6) -- Impulse withstand test followed by a.c. voltage test (IEC 60502 18.1.7) -- High voltage test for 4 hours (IEC 60502 clause 18.1.8) -- Resistivity of semiconducting screens (IEC 60502 clause 18.1.9) Nonelectrical type tests include the following: -- All nonelectrical type tests as required by IEC 60502 Routine Tests Routine tests are carried out on each finished length of cable to control the overall quality of the cable. They comprise: -- Measurement of dimensions. -- Measurement of conductor resistance: the D.C. resistance of each conductor, when corrected to 20°C and 1 Km, shall not exceed the appropriate maximum value specified in IEC 60228 respectively. Cable Properties & Construction -- Measurement of screen resistance. -- High voltage test: an a.c. voltage of 3.5 Uo shall be applied for 5 min between each conductor and metallic screen. No breakdown shall occur. -- Partial discharge test: the magnitude of discharge at 1.73 Uo shall not exceed 10pC. -- Measurement of dielectric losses and capacity. Special Tests Special tests are carried out on 10% of the lengths for each production lot, in any case on one length. They are carried out if major changes in design are introduced. They comprise: -- Measurement of dimensions -- Checking sheath identification -- Testing shrinkage of PE sheath -- Conductor examination -- Carrying out voltage test -- Carrying out hot set test for XLPE insulation At Caledonian, quality assurance is an integrated part of the production process and maintained from order entry and manufacture through to testing, packaging and shipping. All quality assurance procedures are regularly audited by recognised quality organisations and all routine voltage testing is carried to more stringent levels than that required by international standards. Specification for testing is designed in accordance to the following international standards: -- IEC 60502 -- IEC 60811 -- BS 5368 -- DIN 56283/VDE 0273 -- EDF HN 33S23 -- AS&JIS -- ASTM -- etc. We have also installed many in line devices/facilities for checking the product quality during the manufacturing process like the X-ray machine installed in the CCV line, curing optimization software, etc, to avoid any risk or failure & to ensure a long service life for our products. With these modern equipment & facilities, we ensure to maintain close manufacturing tolerances, high accuracy to customer specifications as well as effective monitoring of the entire manufacturing process to offer a world class product. www.addison-cables.com 07 Caledonian Medium Voltage Cables The following In-Process testing is conducted during the cable manufacturing : ÌÌ Ì Tandem Line ÌÌ Ì Visual and physical tests ÌÌ Ì Electrical tests ÌÌ Ì Resistance & resistance unbalance tests ÌÌ Ì Open & short circuit test ÌÌ Ì High Voltage Test ÌÌ Ì Group twinner ÌÌ Ì Visual & physical tests ÌÌ Ì Electrical tests ÌÌ Ì Resistance & resistance unbalance tests ÌÌ Ì Mutual capacitance test ÌÌ Ì Open & short circuit test ÌÌ Ì Insulation resistance test ÌÌ Ì Sheathing ÌÌ Ì Dimensional test ÌÌ Ì Water penetration test ÌÌ Ì Spark test ÌÌ Ì Overlaps & seal bonding inspection ÌÌ Ì Armoring ÌÌ Ì Dimensional test ÌÌ Ì Visual inspection ÌÌ Ì Jacketing ÌÌ Ì Dimensional test ÌÌ Ì Overlap inspection ÌÌ Ì Spark test ÌÌ Ì Final Testing ÌÌ Ì Routine testing ÌÌ Ì Resistance & resistance unbalance tests ÌÌ Ì Mutual capacitance test ÌÌ Ì Transmission test ÌÌ Ì Capacitance & capacitance unbalance tests ( pair to pair and pair to ground ) ÌÌ Ì Attenuation & cross talk tests. Cable Properties & Construction ▓▓ Cable Options It is essential that the type of cable ordered is suitable for its intended use. Cable choice will be based on a whole range of factors including installation requirements, relevant local regulations and the electrical characteristics of appropriate cable types. The factors to be considered are: ÌÌ Ì Nominal voltage of system. ÌÌ Ì Highest voltage of system. ÌÌ Ì Impulse withstand voltage. ÌÌ Ì System frequency. ÌÌ Ì Maximum rated current. ÌÌ Ì For continous operation. -- For cyclic operation ( a load curve is essential ) -- For overload operation, if any ( duration is essential ) ÌÌ Ì Symmetrical and asymmetrical short circuit current , both between pulses and to earth. ÌÌ Ì Duration of fault in second. ÌÌ Ì Required screen bonding scheme -- Both ends bonded -- Single point bonded -- Cross bonded ▓▓ Ordering Informations VDE CODE: ABCDEFGH A. Conductor N- Standard construction in accordance to VDE standard (copper conductor) NA- Aluminium conductor NFA- Standard construction for twisted cable (aluminium conductor) B. Insulation Material Y- PVC 2X- XLPE 3G- EPR C. Concentric Conductor Shielding Material C- Concentric conductors of copper wires and copper tape, helically wounded CW- Concentric conductors of copper wires in waveconal formation and and copper tape, helically wounded CE- Concentric conductors of copper wires and copper tape over each individual conductor, helically wounded Blank- No screen www.addison-cables.com 09 Caledonian Medium Voltage Cables D.Shielding Material S- Shielding of copper wires and copper tape, helically wounded SE- Shielding of copper wires and copper tape over each individual conductor, helically wounded (F)- Longitudinally water proof shielding Blank- No screen E. Bedding Material 2Y- PE Y- PVC H- LSZH K- Lead sheath Blank- No bedding F. Armoring Material B- Double steel tape armouring R- Round steel wire armouring F- Flat steel wire armouring Gb- Steel tape armouring Blank- No armour G. Jacket Material 2Y- PE Y- PVC H- LSZH K- Lead sheath H. Cable Types J- Cables with green-yellow conductor are marked with protective conductor O- Cables without green-yellow conductor are marked without protective conductor Caledonian Order Code MVA-BCDEFGH-IJ A Cable Design Standard 6622- BS6622 standard 502- IEC60502 standard 276- VDE0276 standard B Conductor A- Aluminium conductor Blank- Copper conductor Cable Properties & Construction C Insulation Material Y- PVC 2X-XLPE 3G-EPR D Concentric Conductor Shielding Material C- Concentric conductors of copper wires and copper tape, helically wounded CW- Concentric conductors of copper wires in waveconal formation and and copper tape, helically wounded CE- Concentric conductors of copper wires and copper tape over each individual conductor, helically wounded Blank- No screen E Shielding Material S- Shielding of copper wires and copper tape, helically wounded SE- Shielding of copper wires and copper tape over each individual conductor, helically wounded (F)- Longitudinally water proof shielding Blank- No screen F Bedding Material 2Y- PE Y- PVC H- LSZH K- Lead sheath Blank- No bedding G Armoring Material B- Double steel tape armouring R- Round steel wire armouring F- Flat steel wire armouring Gb- Steel tape armouring Blank- No armour H Jacket Material 2Y- PE Y- PVC H- LSZH K- Lead Sheath I No of Cores 3C- 3 Cores J Conductor Size 185- 185 mm sq 8A- 8AWG www.addison-cables.com 11 Caledonian Medium Voltage Cables I II II III IV Medium Voltage Cables to BS 6622 Single Core Cables To BS 6622 Three Core Cables To BS 6622 V Medium Voltage Cables to BS 6622 Single Core Cables to BS 6622 ▓▓ APPLICATIONS: The single core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 3.8/6.6KV to 19/33KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: PVC/PE/LSZH Oversheath Aluminium Wire Armour (optional) Binder XLPE/EPR Insulation Screen Conductor Conductor Screen Insulation Screen Metallic Screen PVC/PE/LSZH Separation Sheath (optional) BS 6622 BS 7835 (LSZH) ▓▓ CONSTRUCTION: Conductor: Plain annealed copper or aluminium complying with IEC 60228/BS 6360. Copper conductors shall be stranded (class 2) and aluminium conductors shall be either solid or stranded (class 2). Conductor Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the conductor and shall cover the surface completely. The minimum thickness is 0.3mm and the maximum resistivity shall not exceed 500 Ohm-m at 90°C. Insulation: Insulation is of cross-linked polyethylene compound XLPE (GP8) conforming to BS 7655-1.3 or EPR (GP7), conforming to BS 7655-1.2. Table 1. Insulation Thickness Insulation Thickness at Nominal Voltage Nom. Cross Section Area 3.8/6.6KV (Um=7.2KV) 6.35/11KV (Um=12KV) 8.7/15KV(Um=17.5KV) 12.7/22KV(Um=24KV) 19/33KV(Um=36KV) mm² mm mm mm mm mm 70 – 185 2.5 3.4 4.5 5.5 8.0 240 2.6 3.4 4.5 5.5 8.0 300 2.8 3.4 4.5 5.5 8.0 400 3.0 3.4 4.5 5.5 8.0 Above 500 3.2 3.4 4.5 5.5 8.0 www.addison-cables.com 13 Caledonian Medium Voltage Cables Insulaton Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi- conducting tape may be applied over the extruded semi-conducting layer as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. Metallic Layer: The metallic layer shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires. The metallic layer provides an earth fault current path, capable of withstanding fault current to earth of 1000A for one second at maximum temperature 160°C. Copper wires are applied over the conducting water blocking layer with a minimum diameter of 0.5mm. And over the copper wires, copper tape with minimum thickness of 0.1mm can be applied helically with overlap. Total cross section of copper wire screen layer is shown in table 2. Table 2. Minimum Total Cross Section of Copper Wire Screen & DC Resistance of the screen Nominal Cross-Section of Cables Minimum Cross-Section of Copper Wire Screen DC Resistance of the Copper Wire Screen at 20°C mm² mm² Ω up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH. The nominal thickness is calculated by 0.02Du + 0.6mm where Du is the fictitious diameter under the sheath in mm. The nominal separation sheath thickness shall not be less than 1.2mm. Armour (for armoured cable): The armour consists of round aluminium wire with diameter specified as in Table 3. Table 3. Armour Wire Diameter Fictitious Diameter Under the Armour Armour Wire Diameter mm mm > < 25 1.6 25 35 2.0 35 60 2.5 60 - 3.15 Over Sheath: Overall sheath comprises a layer of extruded either PVC type 9 conforming to BS 7665-4.2 or MDPE type TS2 conforming to BS 7655-10.1. LSZH can be offered as an option. The oversheath is normally black in colour. When a DC voltage test is to be performed on the oversheath, a semi-conducting layer such as graphite coating shall be applied over the surface of the extruded oversheath. The nominal oversheath thickness is calculated Medium Voltage Cables to BS 6622 by 0.035+D where D is the diameter immediately under the oversheath in mm. For cables with the oversheath not applied over the armour, the nominal oversheath thickness shall not be less than 1.4mm. And for cables with oversheath applied over the armour, the nominal oversheath thickness shall not be less than 1.8mm. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 90°C Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature: 250°C (short circuit duration up to 5 seconds) Bending Radius: 12 x OD Table 4. Nominal /Operating /Test Voltages Rated Voltage Uo/U Operating Voltage (Um) Testing Voltage (rms) 3.8/6.6KV 7.2KV 15KV 6.35/11KV 12KV 25.5KV 8.7/15KV 17.5KV 35KV 12.7/22KV 24KV 51KV 19/33KV 36KV 76KV www.addison-cables.com 15 Caledonian Medium Voltage Cables Single Core 3.8/6.6KV (Um=7.2KV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area Cu AL mm² mm mm² mm mm kg/km Aluminium Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area Cu mm² kg / km mm mm mm mm Approx. Weight AL 25 2.5 16 1.5 20.3 750 580 3.4 1.2 1.6 1.8 26.3 1150 1000 35 2.5 16 1.6 21.3 870 650 3.6 1.2 1.6 1.8 27.3 1250 1050 50 2.5 16 1.6 22.4 1090 770 3.9 1.2 1.6 1.8 28.4 1500 1190 70 2.5 16 1.7 24.2 1310 870 4.3 1.2 1.6 1.8 30.0 1740 1300 95 2.5 16 1.7 25.8 1560 960 4.7 1.2 1.6 1.9 31.8 2030 1430 120 2.5 16 1.8 27.4 1830 1070 5.0 1.2 1.6 1.9 33.2 2310 1550 150 2.5 25 1.8 29.1 2130 1190 5.3 1.2 1.6 2.0 35.1 2660 1720 185 2.5 25 1.9 30.8 2490 1320 5.8 1.2 2.0 2.0 37.4 3120 1950 240 2.6 25 1.9 33.5 3040 1520 6.3 1.2 2.0 2.1 40.3 3740 2200 300 2.8 25 2.0 36.1 3650 1770 7.0 1.2 2.0 2.2 42.9 4400 2520 400 3.0 35 2.2 40.6 4680 2170 7.7 1.2 2.0 2.3 47.2 5490 2960 500 3.2 35 2.3 43.6 5670 2570 8.5 1.3 2.5 2.5 51.6 6760 3660 630 3.2 35 2.4 48.8 6980 2990 9.5 1.4 2.5 2.6 57.0 8200 4160 Electrical Data Aluminium Unarmoured Wire Cables Armoured Cables Nom. Short CrossReactance Inductance Impedance Short Circuit Short Circuit Section Circuit Rating of Rating of DC AC Area Rating of Capaci- Charging Copper Copper Tape Resistance Resistance Trefoil Flat Spaced Conductor tance Current Flat Flat Wire Screen CU / AL CU / AL Trefoil Trefoil CU / AL spaced Spaced Screen 1 sec 1 sec Cu AL Cu AL 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m µΩ/m nH/m nH/m µΩ/ m µΩ/m 25 727/1200 927/1538 3.6/2.3 263 0.32 2.6 0.4 136 194 400 590 936 1544 952 1554 35 524/868 668/1113 5.0/3.2 291 0.35 2.6 0.5 127 185 390 580 679 1121 695 1131 50 387/641 494/822 6.8/4.4 321 0.39 2.6 0.5 121 179 380 570 511 834 527 844 70 268/443 343/568 9.8/6.3 371 0.45 2.6 0.6 115 173 370 550 364 583 386 597 95 193/320 248/410 13.3/8.5 417 0.50 2.6 0.6 110 168 350 540 272 427 300 446 120 153/253 196/325 17.2/11.0 459 0.55 2.6 0.7 107 165 340 520 225 345 257 367 150 124/206 159/265 21.2/13.5 494 0.59 4.3 0.7 103 161 330 510 193 287 229 313 185 99.1/164 128/211 26.6/17.0 543 0.65 4.3 0.8 100 158 320 500 165 237 206 267 240 75.4/125 98/161 34.9/22.3 583 0.70 4.3 0.9 97 155 310 490 140 191 185 226 300 60.1/100 80/130 43.8/28.0 602 0.72 4.3 1.0 95 153 300 490 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 627 0.75 5.8 1.1 92 150 290 480 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 654 0.79 5.8 1.2 90 149 290 470 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 726 0.87 5.8 1.3 87 145 280 460 97 110 151 160 Medium Voltage Cables to BS 6622 Single Core 6.35/11KV (Um=12KV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area Cu AL mm² mm mm² mm mm kg/km 25 3.4 16 1.5 22.1 960 740 Aluminium Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area mm² mm mm mm mm 3.8 1.2 1.6 1.8 28.1 Approx. Weight Cu AL kg/km 1300 780 35 3.4 16 1.6 23.3 1060 790 4.1 1.2 1.6 1.8 29.1 1400 1180 50 3.4 16 1.7 24.4 1160 840 4.4 1.2 1.6 1.8 30.2 1600 1280 70 3.4 16 1.7 26.0 1370 930 4.7 1.2 1.6 1.9 32.0 1840 1400 95 3.4 16 1.8 27.8 1640 1040 5.2 1.2 1.6 1.9 33.6 2130 1530 120 3.4 16 1.8 29.2 1900 1140 5.5 1.2 1.6 2.0 35.2 2430 1670 150 3.4 25 1.9 31.1 2220 1280 5.8 1.2 1.6 2.1 37.9 2870 1930 185 3.4 25 1.9 32.6 2570 1410 6.2 1.2 2.0 2.1 39.4 3240 2080 240 3.4 25 2.0 35.3 3130 1610 6.8 1.2 2.0 2.2 42.1 3490 2330 300 3.4 25 2.1 37.5 3730 1850 7.3 1.2 2.0 2.2 44.1 4490 2560 400 3.4 35 2.2 41.4 4730 2200 8.0 1.2 2.0 2.4 48.2 5589 3040 500 3.4 35 2.3 44.0 5700 2600 8.6 1.3 2.5 2.5 52.0 6780 3680 630 3.4 35 2.4 49.2 7010 3020 9.5 1.4 2.5 2.6 57.4 8230 4200 Electrical Data Aluminium Unarmoured Wire Cables Armoured Cables Nom. Short CrossReactance Inductance Impedance Short Short Circuit Circuit Section Circuit DC AC Charging Rating of Rating of Area Rating of CapaciResistance Resistance Current Copper Copper Trefoil Flat Spaced Conductor tance Flat Flat CU / AL CU / AL Wire Screen Tape Trefoil Trefoil CU / AL Spaced Spaced 1 sec Screen 1 sec Cu AL Cu AL 1 sec mm² 25 µΩ/m µΩ/m 727/1200 927/1538 kA pF/m mA/m kA kA µΩ/m µΩ/m nH/m nH/m µΩ/m µΩ/m 3.6/2.3 208 0.42 2.6 0.5 146 206 440 640 936 1544 952 1554 35 524/868 668/1113 5.0/3.2 229 0.46 2.6 0.6 138 201 440 640 679 1121 695 1131 50 387/641 494/822 6.8/4.4 252 0.50 2.6 0.6 132 195 420 620 511 834 527 844 70 268/443 343/568 9.8/6.3 288 0.58 2.6 0.7 122 188 390 600 364 583 386 597 95 193/320 248/410 13.3/8.5 323 0.65 2.6 0.7 122 182 390 580 272 427 300 446 120 153/253 196//325 17.2/11.0 353 0.71 2.6 0.8 116 172 370 550 225 345 257 367 150 124/206 159/265 21.2/13.5 380 0.76 4.3 0.8 110 166 350 530 193 287 229 313 185 99.1/164 128/211 26.6/17.0 416 0.83 4.3 0.9 107 166 340 530 165 237 206 267 240 75.4/125 98/161 34.9/22.3 460 0.92 4.3 0.9 104 163 330 520 140 191 185 226 300 60.1/100 80/130 43.8/28.0 506 1.01 4.3 1.0 100 157 320 500 126 163 174 203 400 47/77.8 64/102 57.3/36.6 561 1.12 5.8 1.1 94 154 300 490 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 619 1.24 5.8 1.2 91 151 290 480 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 698 1.37 5.8 1.3 91 148 290 470 97 110 151 160 www.addison-cables.com 17 Caledonian Medium Voltage Cables Single Core 8.7/15KV (Um=17.5kV) Dimensional Data Unarmoured Cables Nom. Copper CrossNom. Approx. Approx. Nom. Weight Section Insulation Wire Sheath Overall Area Thickness Screen Thickness Diameter CU AL Area mm² mm mm² mm mm 25 4.5 16 1.6 23.7 940 35 4.5 16 1.7 24.9 Aluminium Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area kg/km Approx. Weight CU AL mm² mm mm mm mm kg/km 820 4.4 1.2 1.6 1.8 30.3 1430 1210 1140 870 4.7 1.2 1.6 1.9 31.5 1630 1310 50 4.5 16 1.7 26.6 1240 920 4.9 1.2 1.6 1.9 32.6 1730 1410 70 4.5 16 1.8 28.4 1470 1030 5.3 1.2 1.6 1.9 34.2 1970 1520 95 4.5 16 1.9 30.2 1750 1160 5.7 1.2 2.0 2.0 36.8 2370 1770 120 4.5 16 1.9 31.6 2100 1250 6.1 1.2 2.0 2.1 38.4 2670 1910 150 4.5 25 2.0 33.5 2340 1400 6.4 1.2 2.0 2.1 40.1 3020 2080 185 4.5 25 2.0 35.0 2690 1520 6.8 1.2 2.0 2.2 41.8 3420 2240 240 4.5 25 2.1 36.8 3270 1740 7.4 1.2 2.0 2.3 44.5 4050 2500 300 4.5 25 2.2 39.9 3870 1990 7.9 1.2 2.0 2.3 46.5 4680 2780 400 4.5 35 2.3 43.8 4890 2370 8.5 1.3 2.5 2.5 51.8 5970 3430 500 4.5 35 2.4 46.4 5860 2760 9.2 1.3 2.5 2.6 54.4 7010 3910 630 4.5 35 2.5 51.6 7190 3190 10.0 1.4 2.5 2.7 59.8 8480 4420 Electrical Data Aluminium Unarmoured Wire Cables Armoured Cables Nom. Short CrossReactance Inductance Impedance Short Short Circuit Section Circuit Circuit CapacDC AC Rating of Area Rating of Charging Rating of itance Resistance Resistance Copper Trefoil Flat Spaced Conductor Current Copper Wire Flat Flat CU / AL CU / AL Tape Trefoil Trefoil CU / AL Screen Spaced Spaced Screen 1 sec 1 sec CU AL CU AL 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m µΩ/m nH/m nH/m µΩ/m µΩ/m 25 727/1200 927/1538 3.6/2.3 171 0.47 2.6 0.6 154 217 480 680 936 1544 952 1554 35 524/868 668/1113 5.0/3.2 187 0.51 2.6 0.6 145 208 460 660 679 1121 695 1131 50 387/641 494/822 6.8/4.4 204 0.56 2.6 0.7 138 201 440 640 511 834 527 844 70 268/443 343/568 9.8/6.3 232 0.63 2.6 0.7 132 188 420 600 364 583 386 597 95 193/320 248/410 13.3/8.5 258 0.70 2.6 0.8 126 182 400 580 272 427 300 446 120 153/253 196/325 17.2/11.0 281 0.77 2.6 0.8 119 179 380 570 225 345 257 367 150 124/206 159/265 21.2/13.5 301 0.82 4.3 0.9 113 176 360 560 193 287 229 313 185 99.1/164 128/211 26.6/17.0 329 0.90 4.3 0.9 110 170 350 540 165 237 206 267 240 75.4/125 98/161 34.9/22.3 363 0.99 4.3 1.0 107 166 340 530 140 191 185 226 300 60.1/100 80/130 43.8/28.0 398 1.09 4.3 1.1 104 160 330 510 126 163 174 203 400 47/77.8 64/102 57.3/36.6 439 1.20 5.8 1.2 97 157 310 500 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 483 1.32 5.8 1.3 94 154 300 490 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 534 1.46 5.8 1.4 91 151 290 480 97 110 151 160 Medium Voltage Cables to BS 6622 Single Core 12.7/22KV (Um=24kV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area CU AL mm² mm mm² mm mm 35 5.5 16 1.7 27.4 Aluminium Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area kg/km 1100 800 mm² mm mm mm mm 5.2 1.2 1.6 1.9 31.4 Approx. Weight CU AL kg/km 1400 1200 50 5.5 16 1.8 28.8 1330 1010 5.4 1.2 1.6 2.0 34.8 1850 1540 70 5.5 16 1.9 30.6 1570 1130 5.9 1.2 2.0 2.0 37.2 2190 1750 95 5.5 16 1.9 32.2 1840 1240 6.2 1.2 2.0 2.1 39.0 2510 1900 120 5.5 16 2.0 33.8 2120 1360 6.6 1.2 2.0 2.1 40.4 2810 2040 150 5.5 25 2.0 35.5 2440 1500 6.9 1.2 2.0 2.2 42.3 3180 2240 185 5.5 25 2.1 37.2 2810 1640 7.4 1.2 2.0 2.2 43.8 3560 2380 240 5.5 25 2.2 39.9 3390 1860 7.8 1.2 2.0 2.3 46.5 4200 2640 300 5.5 25 2.2 41.9 3990 2110 8.4 1.3 2.5 2.4 49.9 5030 3130 400 5.5 35 2.3 45.8 5100 2490 9.0 1.3 2.5 2.5 53.8 6140 3600 500 5.5 35 2.4 48.4 6000 2900 9.7 1.4 2.5 2.6 56.6 7210 4100 630 5.5 35 2.5 53.6 7340 3340 10.4 1.4 2.5 2.8 62.0 8700 4650 Electrical Data Aluminium Unarmoured Wire Cables Armoured Cables Nom. CrossSection Area Short Short Short Circuit Circuit Circuit DC AC Rating of Rating of Capaci- Charging Rating of Resistance Resistance Copper Conductor tance Current Copper Wire CU / AL CU / AL Tape CU / AL Screen Screen 1 sec 1 sec 1 sec Reactance Inductance Trefoil Flat Flat Trefoil Spaced Spaced Impedance Trefoil Flat Spaced CU AL µΩ/m mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m µΩ/m nH/m nH/m CU AL µΩ/m 35 524/868 668/1113 5.0/3.2 162 0.7 2.6 0.7 147 207 470 620 679 1121 695 1131 50 387/641 494/822 6.8/4.4 177 0.8 2.6 0.8 141 201 450 640 511 834 527 844 70 268/443 343/568 9.8/6.3 200 0.8 2.6 0.8 135 195 430 620 364 583 386 597 95 193/320 248/410 13.3/8.5 222 0.9 2.6 0.9 129 188 410 600 272 427 300 446 120 153/253 196/325 17.2/11.0 241 0.9 2.6 0.9 122 182 390 580 225 345 257 367 150 124/206 159/265 21.2/13.5 257 1.0 4.3 1.0 116 176 370 560 193 287 229 313 185 99.1/164 128/211 26.6/17.0 280 1.0 4.3 1.0 116 173 370 550 165 237 206 267 240 75.4/125 98/161 34.9/22.3 307 1.1 4.3 1.1 110 170 350 540 140 191 185 226 300 60.1/100 80/130 43.8/28.0 336 1.2 4.3 1.2 107 166 340 530 126 163 174 203 400 470/77.8 64/102 57.3/36.6 370 1.3 5.8 1.3 100 160 320 510 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 406 1.4 5.8 1.4 97 154 310 490 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 449 1.5 5.8 1.5 94 151 300 480 97 110 151 160 www.addison-cables.com 19 Caledonian Medium Voltage Cables Single Core 19/33KV (Um=36kV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area CU AL mm² mm mm² mm mm 50 70 95 120 150 185 240 300 400 500 630 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 16 16 16 16 25 25 25 25 35 35 35 2.0 2.0 2.1 2.1 2.2 2.2 2.3 2.4 2.5 2.6 2.7 34.2 35.8 37.6 39.0 40.9 42.4 45.1 47.3 51.2 53.8 59.0 Aluminium Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area kg/km 1580 1820 2120 2400 2740 3110 3720 4350 5410 6420 7800 1270 1380 1510 1630 1810 1950 2180 2460 2880 3320 3780 mm² mm mm mm mm 6.7 7.1 7.5 7.9 8.2 8.6 9.2 9.7 10.3 11.0 11.8 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.4 1.4 1.5 1.5 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.2 2.2 2.3 2.3 2.4 2.5 2.5 2.6 2.7 2.8 2.9 41.0 42.6 44.4 45.8 48.9 50.6 53.1 55.5 59.4 62.2 67.4 Approx. Weight CU AL kg/km 2300 2560 2890 3200 3760 4180 4830 5540 6680 7790 9290 1980 2120 2290 2430 2830 3010 3270 3630 4130 4690 5220 Electrical Data Aluminium Unarmoured Wire Cables Armoured Cables Nom. Short Short CrossReactance Inductance Impedance Short Circuit Circuit Section Circuit Rating of Rating of DC AC Area Rating of Capaci- Charging Copper Copper Resistance Resistance Trefoil Flat Spaced Conductor tance Current Flat Flat Wire Tape CU / AL CU / AL Trefoil Trefoil CU / AL Spaced Spaced Screen Screen 1 sec CU AL CU AL 1 sec 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m µΩ/m nH/m nH/m 50 387/641 494/822 6.8/4.4 138 0.83 2.6 1.0 151 214 480 680 70 268/443 343/568 9.8/6.3 154 0.92 2.6 1.0 144 201 460 640 95 193/320 248/410 13.3/8.5 169 1.01 2.6 1.1 138 195 440 620 120 153/253 196/325 17.2/11.0 183 1.10 2.6 1.1 132 188 420 600 150 124/206 159/265 21.2/13.5 194 1.16 4.3 1.2 126 182 400 580 185 99.1/164 128/211 26.6/17.0 210 1.26 4.3 1.2 122 182 390 580 240 75.4/125 98/161 34.9/22.3 229 1.37 4.3 1.3 119 176 380 560 300 60.1/100 80/130 43.8/28.0 249 1.49 4.3 1.4 113 173 360 550 400 47/77.8 64/102 57.3/36.6 273 1.64 5.8 1.5 107 163 340 520 500 36.6/60.5 51/81 72.3/46.2 298 1.79 5.8 1.6 104 163 330 520 630 28.3/46.9 42/64 91.2/58.3 327 1.96 5.8 1.7 100 160 320 510 µΩ/m µΩ/m 511 834 527 844 364 583 386 597 272 427 300 446 225 345 257 367 193 287 229 313 165 237 206 267 140 191 185 226 126 163 174 203 113 141 164 184 105 124 158 171 97 110 151 160 Medium Voltage Cables to BS 6622 Current Rating for 3.8/6.6KV (Um=7.2KV), 6.35/11KV (Um=12KV) & 8.7/15KV (Um=17.5KV) Nom. CrossSection Area Ground Duct Air Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Touching Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d CU AL CU AL CU AL CU AL CU AL CU mm² A A A A A AL A 25 160/160 120/120 170/170 125/125 165/165 125/125 165/165 125/125 170/170 130/130 230/235 180/180 35 180/180 150/150 190/190 155/15 185/185 155/155 185/185 155/155 200/200 160/160 260/265 210/210 50 220/220 170/170 230/230 175/175 225/220 175/170 220/220 170/170 235/250 180/195 295/300 230/230 70 270/270 210.210 280/280 215/215 270/260 215/210 270/270 210/210 285/310 225/240 370/370 290/290 95 320/320 250/250 335/335 260/260 320/305 255/245 325/325 250/250 360/375 280/295 455/460 350/355 120 360/360 280/280 380/380 295/295 360/340 285/275 370/370 285/285 415/430 320/355 520/530 410/410 150 410/410 320/315 430/430 330/330 400/375 315/300 415/410 320/320 470/490 365/380 600/600 465/465 185 460/455 360/355 485/485 375/375 440/410 350/335 465/460 360/360 540/550 425/435 690/690 530/530 240 530/520 415/405 560/560 440/440 505/460 405/380 540/540 420/420 640/650 500/510 820/820 640/630 300 600/580 475/455 640/640 495/495 560/500 455/420 610/610 475/470 740/740 580/580 940/940 730/730 400 680/650 540/510 730/730 570/570 610/530 510/455 690/690 540/540 840/840 670/670 1100/1100 860/860 500 750/710 610/570 830/830 650/650 680/570 570/500 790/780 620/620 940/930 790/770 1280/1280 1010/1010 630 830/760 680/640 940/940 750/750 750/620 640/550 890/890 710/700 1110/1040 910/880 1500/1480 1190/1180 Current Rating for 12.7/22KV (Um=24KV) Nom. CrossSection Area Ground Duct Air Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Touching Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d CU AL CU AL CU AL CU AL CU AL CU mm² A A A A A AL A 35 180/180 130/130 200/200 135/135 180/170 130/125 180/175 130/125 190/175 145/135 225/230 175/175 50 220/220 170/170 230/230 175/175 225/210 175/170 225/220 175/170 245/260 190/200 295/300 230/230 70 270/270 210.210 280/280 215/215 270/260 210/205 270/270 210/210 300/320 235/245 365/370 285/285 95 320/320 250/245 335/335 260/260 320/300 250/245 320/325 250/250 360/380 280/295 450/450 345/350 120 360/360 280/280 380/380 295/295 360/340 280/275 365/365 285/285 425/440 330/340 520/520 400/400 150 410/410 320/310 430/430 330/330 405/370 320/300 410/410 320/315 485/490 375/385 590/590 455/455 185 460/450 360/350 485/485 375/375 445/400 350/335 460/460 360/360 550/560 430/440 670/670 520/520 240 530/510 415/405 560/560 440/440 520/450 415/380 530/530 415/415 650/650 510/510 800/800 620/620 300 600/570 475/450 640/640 495/495 570/490 460/415 600/600 470/470 740/730 580/580 920/910 710/710 400 690/640 550/510 730/730 570/570 630/530 520/460 690/680 540/530 850/830 680/670 1070/1060 840/830 500 760/700 610/570 830/830 650/650 700/570 570/510 780/770 610/610 980/940 790/770 1250/1230 980/970 630 850/760 690/640 950/940 750/750 780/610 650/560 890/880 700/700 1130/1050 920/880 1450/1430 1060/1140 www.addison-cables.com 21 Caledonian Medium Voltage Cables Current Rating for 19/33KV (Um=36KV) Ground Duct Air Nom. CrossSection Area Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Touching Unarm’d/Arm’d Trefoil Unarm’d/Arm’d Flat Spaced Unarm’d/Arm’d CU CU CU CU CU CU mm² A AL AL A AL A AL A AL A AL A 50 220/220 170/170 230/230 175/175 225/220 175/170 225/220 175/170 245/260 190/200 295/300 230/230 70 270/270 210.210 280/280 215/215 270/260 210/205 270/270 210/210 300/320 235/245 365/370 285/285 95 320/320 250/245 335/335 260/260 320/300 250/245 320/325 250/250 360/380 280/295 450/450 345/350 120 360/360 280/280 380/380 295/295 360/340 280/275 365/365 285/285 425/440 330/340 520/520 400/400 150 410/410 320/310 430/430 330/330 405/370 320/300 410/410 320/315 485/490 375/385 590/590 455/455 185 460/450 360/350 485/485 375/375 445/400 350/335 460/460 360/360 550/560 430/440 670/670 520/520 240 530/510 415/405 560/560 440/440 520/450 415/380 530/530 415/415 650/650 510/510 800/800 620/620 300 600/570 475/450 640/640 495/495 570/490 460/415 600/600 470/470 740/730 580/580 920/910 710/710 400 690/640 550/510 730/730 570/570 630/530 520/460 690/680 540/530 850/830 680/670 1070/1060 840/830 500 760/700 610/570 830/830 650/650 700/570 570/510 780/770 610/610 980/940 790/770 1250/1230 980/970 630 850/760 690/640 940/940 750/750 780/610 650/560 890/880 700/700 1130/1050 920/880 1450/1430 1060/1140 ▓▓ Current Rating Conditions: Ground Temperature:20°C Ambient Temperature (air): 30°C Depth of Soil: 0.8m Thermal Resistance of Soil: 1.5K•m/W Medium Voltage Cables to BS 6622 Three Core Cables to BS 6622 ▓▓ APPLICATIONS: The three core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 3.6/6.6KV to 19/33KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: PVC/PE/LSZH Oversheath PVC/PE/LSZH Separation Sheath(optional) Metallic Screen Insulation Screen Insulation Conductor XLPE/EPR Screen Binder Armour(optional) BS 6622 ▓▓ CONSTRUCTION: Conductor: Plain annealed copper or aluminium complying with IEC 60228/BS 6360. Copper conductors shall be stranded (class 2) and aluminium conductors shall be either solid or stranded (class 2). Conductor Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the conductor and shall cover the surface completely. The minimum thickness is 0.3mm and the maximum resistivity shall not exceed 500 Ohm-m at 90°C. Insulation: Insulation is of cross-linked polyethylene compound XLPE (GP8) conforming to BS 7655-1.3 or EPR (GP7), conforming to BS 7655-1.2. Table 1. Insulation Thickness Nom. Cross Section Area Insulation Thickness at Nom. Voltage 3.8/6.6KV(Um=7.2KV) 6.35/11KV(Um=12KV) 8.7/15KV(Um=17.5KV) 12.7/22KV(Um=24KV) 19/33KV(Um=36KV) mm² mm mm mm mm mm 70 – 185 2.5 3.4 4.5 5.5 8.0 240 2.6 3.4 4.5 5.5 8.0 300 2.8 3.4 4.5 5.5 8.0 400 3.0 3.4 4.5 5.5 8.0 Above 500 3.2 3.4 4.5 5.5 8.0 www.addison-cables.com 23 Caledonian Medium Voltage Cables Insulaton Screen: Extruded layer of semi-conducting cross-linkable compound is applied over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi -conducting tape may be applied over the extruded semi-conducting layer as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. Inner Covering & Fillers: For cables with a collective metallic layer or cables with a metallic layer over each individual cores with additional collective metallic layers, semi-conducting inner covering and fillers shall be applied over the laid up cores. The inner covering is made of non hygroscopic material, except if the cable is to be made longitudinally watertight. The inner covering shall be extruded or lapped. The approximate thickness of extruded inner coverings is given in Table 2: Table 2. Approximate Thickness Of Extruded Inner Coverings Ficititous Diameter Over Laid Up Cores Approx. Thickress of Extruded Inner Covering mm mm > < 35 45 1.0 25 35 1.2 35 45 1.4 45 60 1.6 60 80 1.8 80 - 2.0 *The approximate thickness of lapped inner coverings shall be 0.6mm. Metallic Layer: The metallic layer shall be applied over each core or applied as a collective screen. The metallic screen shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires. The metallic layer provides an earth fault current path, capable of withstanding fault current to earth of 1000A for one second at maximum temperature 160°C. Copper wires are applied over the conducting water blocking layer with a minimum diameter of 0.5mm. And over the copper wires, copper tape with minimum thickness of 0.1mm can be applied helically with overlap. Total cross section of copper wire screen is shown in table 3. Table 3. Minimum Total Cross Section Of Copper Wire Screen & DC Resistance Of The Screen Nominal Cross-Section Area of Cable Minimum Cross-Section of Copper Wire Screen Area DC Resistance of the Copper Wire Screen mm² mm² mm up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH. The nominal thickness is calculated by 0.02Du + 0.6mm where Medium Voltage Cables to BS 6622 Du is the fictitious diameter under the sheath in mm. The nominal separation sheath thickness shall not be less than 1.2mm. Armour (for armoured cable): The armour consists of galvanized steel wire applied over the inner covering with diameter specified as in Table 4. Table 4. Armour Wire Diameter Fictitiious Diameter Under the Armour Armour Wire Diameter mm mm > < 25 1.6 25 35 2.0 35 60 2.5 60 - 3.15 Over Sheath: Overall sheath comprises a layer of extruded either PVC type 9 conforming to BS 7665-4.2 or MDPE type TS2 conforming to BS 7655-10.1; LSZH can be offered as an option. The oversheath is normally black in colour. When a DC voltage test is to be performed on the oversheath, a semi-conducting layer such as graphite coating shall be applied over the surface of the extruded oversheath. The nominal oversheath thickness is calculated by 0.035+D where D is the diameter immediately under the oversheath in mm. For cables with the oversheath not applied over the armour, the nominal oversheath thickness shall not be less than 1.4mm. And for cables with oversheath applied over the armour, the nominal oversheath thickness shall not be less than 1.8mm. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 90°C Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature: 250°C (short circuit duration up to 5 seconds) Bending Radius: 15 x OD Table 5. Nominal /Operating /Test Voltages Rated Voltage Uo/U Operating Voltage (Um) Testing Voltage (rms) 3.8/6.6KV 7.2KV 15KV 6.35/11KV 12KV 25.5KV 8.7/15KV 17.5KV 35KV 12.7/22KV 24KV 51KV 19/33KV 36KV 76KV www.addison-cables.com 25 Caledonian Medium Voltage Cables Three Core 3.8/6.6KV (Um=7.2KV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Tape Weight Sheath Overall Screen Area Thickness Diameter Thickness Area CU AL mm² mm mm² mm mm kg/km 25 2.5 16 2.1 37.7 2205 35 2.5 16 2.3 41.2 2690 50 2.5 16 2.5 44.9 70 2.5 16 2.6 48.0 Steel Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area Approx. Weight CU AL mm² mm mm mm mm kg / km 1740 3.4 1.2 2.0 2.2 44.5 3890 3465 2010 3.6 1.2 2.5 2.3 46.8 4420 3730 3340 2350 3.8 1.3 2.5 2.5 51.5 5640 4690 4050 2730 4.3 1.3 2.5 2.6 55.0 6570 5240 95 2.5 16 2.7 51.7 5000 3180 4.7 1.4 2.5 2.7 58.9 7760 5890 120 2.5 16 2.8 54.7 5890 3590 5.0 1.5 2.5 2.8 62.1 8810 6510 150 2.5 25 2.9 58.4 6960 4160 5.3 1.5 2.5 2.9 65.8 10110 7310 185 2.5 25 3.0 61.9 8160 4650 5.8 1.6 2.5 3.0 69.5 11520 7960 240 2.6 25 3.2 68.1 10210 5530 6.3 1.7 2.5 3.2 75.9 13920 9140 300 2.8 25 3.5 73.6 12380 6670 7.0 1.8 3.15 3.5 83.1 17400 11620 400 3.0 35 3.7 83.8 16190 8430 7.7 2.0 3.15 3.7 93.0 21900 13980 Electrical Data Steel Wire Unarmoured Armoured Cables Cables Nom. CrossSection Area Current Ratings Short Short Short Circuit Circuit Ground Circuit Rating of Rating of DC AC Rating of Capaci- Charging Copper Wire Copper Reac- InducResistance Resistance Conductor tance Current Screen Tape tance tance CU / AL CU / AL CU / AL Per Core Screen Per CU AL 1 sec 1 sec Core 1 sec Duct CU A Air AL CU 95 145 115 A AL mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 25 727/1200 927/1538 3.6/2.3 272 0.33 2.6 0.4 113 370 140 115 125 A 35 524/868 668/1113 5.0/3.2 301 0.36 2.6 0.5 108 350 170 135 150 115 175 140 50 387/641 494/822 6.8/4.4 332 0.40 2.6 0.5 102 330 210 160 180 135 220 170 70 268/443 343/568 9.8/6.3 383 0.46 2.6 0.6 97 310 255 195 215 165 270 210 95 193/320 248/410 13.3/8.5 432 0.52 2.6 0.6 92 290 300 230 255 200 330 250 120 153/253 196/325 17.2/11.0 474 0.57 2.6 0.7 89 280 340 265 290 225 375 295 150 124/206 159/265 21.2/13.5 511 0.61 4.3 0.7 87 280 380 295 330 255 430 330 185 99.1/164 128/211 26.6/17.0 562 0.67 4.3 0.8 86 270 430 335 370 290 490 385 240 75.4/125 98/161 34.9/22.3 602 0.72 4.3 0.9 83 260 490 380 425 335 570 450 300 60.1/100 80/130 43.8/28.0 622 0.75 4.3 1.0 82 260 540 435 470 375 650 510 400 47.0/77.8 64/102 57.3/36.6 648 0.78 5.8 1.1 80 250 590 480 520 420 700 570 Medium Voltage Cables to BS 6622 Three Core 6.35/11KV (Um=12KV) Dimensional Data Unarmoured Cables Nom. Copper CrossNom. Approx. Nom. Section Insulation Wire Sheath Overall Area Thickness Screen Thickness Diameter Area Steel Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area Approx. Weight CU AL kg/km Approx. Weight CU AL mm² mm mm² mm mm mm² mm mm mm mm kg / km 25 3.4 16 2.3 42.8 2600 35 3.4 16 2.3 45.3 3000 2120 3.8 1.3 2.5 2.4 50.0 4930 4400 2320 4.1 1.3 2.5 2.5 52.3 5380 4700 50 3.4 16 2.4 48.5 3630 2690 4.4 1.4 2.5 2.6 55.7 6210 5260 70 3.4 16 2.5 52.0 4440 3110 4.7 1.4 2.5 2.7 59.2 7200 5870 95 3.4 16 2.7 56.0 5440 3620 5.2 1.5 2.5 2.8 63.2 8420 6550 120 3.4 16 2.8 59.4 6370 4020 5.5 1.6 2.5 3.0 67.0 9580 7190 150 3.4 25 2.9 62.7 7430 4630 5.8 1.6 2.5 3.1 70.3 10830 8030 185 3.4 25 3.0 66.1 8680 5150 6.2 1.7 2.5 3.2 73.9 12290 8720 240 3.4 25 3.1 71.7 10690 5990 6.8 1.8 3.15 3.4 81.2 15620 10790 300 3.4 25 3.3 76.4 12770 7050 7.3 1.9 3.15 3.6 86.1 18030 12240 400 3.4 35 3.5 85.1 16460 8680 8.0 2.0 3.15 3.8 95.0 22350 14350 Electrical Data Steel Wire Unarmoured Armoured Cables Cables Nom. CrossSection Area mm² 25 Current Ratings Short Short Short Circuit Circuit Circuit Rating of Rating of DC AC Rating of Capaci- Charging Copper Wire Copper Reac- InducResistance Resistance Conductor tance Current Screen Tape tance tance CU / AL CU / AL CU / AL Per Core Screen Per 1 sec 1 sec Core 1 sec µ Ω/m µ Ω/m 727/1200 927/1538 kA pF/m mA/m kA kA µΩ/m nH/m 3.6/2.3 216 0.43 2.6 0.5 123 390 Ground CU Duct AL CU 115 125 A 140 Air AL CU 95 145 A AL A 115 35 524/868 668/1113 5.0/3.2 237 0.47 2.6 0.6 115 370 170 135 150 115 175 140 50 387/641 494/822 6.8/4.4 260 0.52 2.6 0.6 109 350 210 160 180 135 220 170 70 268/443 343/568 9.8/6.3 298 0.60 2.6 0.7 103 330 255 195 215 165 270 210 95 193/320 248/410 13.3/8.5 334 0.67 2.6 0.7 99 310 300 230 255 200 330 250 120 153/253 196/325 17.2/11.0 365 0.73 2.6 0.8 96 310 340 265 290 225 375 295 150 124/206 159/265 21.2/13.5 392 0.78 4.3 0.8 93 300 380 295 330 255 430 330 185 99.1/164 128/211 26.6/17.0 430 0.86 4.3 0.9 90 290 430 335 370 290 490 385 240 75.4/125 98/161 34.9/22.3 476 0.95 4.3 0.9 87 280 490 380 425 335 570 450 300 60.1/100 80/130 43.8/28.0 524 1.05 4.3 1.0 85 270 540 435 470 375 650 510 400 47.0/77.8 64/102 57.3/36.6 580 1.16 5.8 1.1 81 260 590 480 520 420 700 570 www.addison-cables.com 27 Caledonian Medium Voltage Cables Three Core 8.7/15KV (Um=17.5KV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area CU AL mm² mm mm² mm mm kg/km Steel Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area mm² mm mm mm Approx. Weight CU mm AL kg / km 25 4.5 16 2.4 48.4 3000 2420 4.4 1.4 2.5 2.6 55.2 5600 5100 35 4.5 16 2.5 50.4 3450 2670 4.7 1.4 2.5 2.7 57.6 6130 5440 50 4.5 16 2.6 53.7 4140 3190 4.9 1.5 2.5 2.8 61.1 7010 6060 70 4.5 16 2.7 57.2 4980 3640 5.3 1.5 2.5 2.9 64.6 8030 6700 95 4.5 16 2.8 60.6 5900 4050 5.7 1.6 2.5 3.0 68.2 9160 7330 120 4.5 16 2.9 63.9 6870 4560 6.1 1.7 2.5 3.1 71.7 10340 8030 150 4.5 25 3.0 67.9 8030 5230 6.4 1.7 2.5 3.2 75.4 11730 8930 185 4.5 25 3.1 71.1 9310 5770 6.8 1.8 3.15 3.4 80.6 14170 10570 240 4.5 25 3.3 76.9 11390 6680 7.4 1.9 3.15 3.6 86.6 16670 11810 300 4.5 25 3.5 81.6 13510 7790 7.9 2.0 3.15 3.7 91.3 19140 13340 400 4.5 35 3.7 89.9 17130 9340 8.5 2.1 3.15 4.0 100.0 23360 15410 Electrical Data Steel Wire Unarmoured Armoured Cables Cables Nom. CrossSection Area Short Short Circuit Circuit Rating of DC AC Rating of Capaci- Charging Copper Wire Resistance Resistance Conductor tance Current Screen Per CU / AL CU / AL CU / AL Core 1 sec 1 sec Current Ratings Short Circuit Rating of Copper Reac- InducTape tance tance Screen Per Core 1 sec Ground CU Duct AL Cu 115 Air Al Cu 125 95 145 115 175 140 A mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 25 727/1200 927/1538 3.6/2.3 176 0.48 2.6 0.6 138 410 35 524/868 668/1113 5.0/3.2 193 0.53 2.6 0.6 123 390 170 135 150 50 387/641 494/822 6.8/4.4 211 0.58 2.6 0.7 116 370 210 160 180 135 220 170 140 A Al A 115 70 268/443 343/568 9.8/6.3 240 0.65 2.6 0.7 110 350 255 195 215 165 270 210 95 193/320 248/410 13.3/8.5 267 0.73 2.6 0.8 105 330 300 230 255 200 330 250 120 153/253 196//325 17.2/11.0 291 0.79 2.6 0.8 102 320 340 265 290 225 375 295 150 124/206 159/265 21.2/13.5 312 0.85 4.3 0.9 98 310 380 300 330 255 430 330 185 99.1/164 128/211 26.6/17.0 340 0.93 4.3 0.9 95 300 430 335 370 290 490 385 240 75.4/125 98/161 34.9/22.3 375 1.02 4.3 1.0 91 290 490 380 425 335 570 450 300 60.1/100 80/130 43.8/28.0 411 1.12 4.3 1.1 89 280 540 435 470 375 650 510 400 47.0/77.8 64/102 57.3/36.6 454 1.24 5.8 1.2 84 270 590 480 520 420 700 570 Medium Voltage Cables to BS 6622 Three Core 12.7/22KV (Um=24KV) Dimensional Data Unarmoured Cables Nom. Copper CrossApprox. Nom. Approx. Nom. Section Insulation Wire Weight Sheath Overall Area Thickness Screen Thickness Diameter Area CU AL kg/km Steel Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area Approx. Weight CU AL mm² mm mm² mm mm mm² mm mm mm mm kg / km 35 5.5 16 2.7 51 3750 50 5.5 16 2.8 54 4240 2880 5.2 1.5 2.5 2.8 62.3 6870 6140 3250 5.4 1.5 2.5 2.9 65.6 7710 6810 70 5.5 16 2.9 58 5050 3650 5.9 1.6 2.5 3.0 69.0 8710 7370 95 5.5 16 3.0 62 6010 4110 6.2 1.7 2.5 3.2 73.1 10000 8130 120 5.5 16 3.1 65 6990 4660 6.6 1.7 3.15 3.3 77.7 12040 9730 150 5.5 25 3.2 68 8130 5330 6.9 1.8 3.15 3.4 81.7 13550 10750 185 5.5 25 3.3 72 9410 5870 7.4 1.9 3.15 3.6 85.5 15150 240 5.5 25 3.5 79 11490 6880 7.8 2.0 3.15 3.7 91.3 17710 12840 300 5.5 25 3.7 84 13710 7890 8.2 2.0 3.15 3.9 96.0 20170 14360 400 5.5 35 3.9 91 17230 9440 9.0 2.2 3.15 4.1 104.8 24520 16480 11610 Electrical Data Steel Wire Unarmoured Armoured Cables Cables Nom. CrossSection Area mm² Current Ratings Short Short Short Circuit Circuit Circuit Rating of Rating of DC AC Rating of Capaci- Charging Copper Wire Copper Reac- InducResistance Resistance Conductor tance Current Screen Tape tance tance CU / AL CU / AL CU / AL Per Core Screen 1 sec 1 sec Per Core 1 sec kA pF/m mA/m kA kA Ground CU µΩ/m nH/m AL Duct CU A AL Air CU A AL µΩ/m µΩ/m A 35 524/868 668/1113 5.0/3.2 168 0.67 2.6 0.7 129 410 170 135 155 120 180 145 50 387/641 494/822 6.8/4.4 183 0.73 2.6 0.8 122 390 210 160 185 140 225 175 70 268/443 343/568 9.8/6.3 207 0.83 2.6 0.8 115 370 255 195 225 170 275 215 95 193/320 248/410 13.3/8.5 229 0.92 2.6 0.9 110 350 295 230 260 205 330 260 120 153/253 196/325 17.2/11.0 249 1.00 2.6 0.9 106 340 335 260 300 235 380 300 150 124/206 159/265 21.2/13.5 266 1.06 4.3 1.0 103 330 375 290 335 265 430 335 185 99.1/164 128/211 26.6/17.0 289 1.16 4.3 1.0 100 320 420 330 380 300 490 390 240 75.4/125 98/161 34.9/22.3 318 1.27 4.3 1.1 95 300 480 380 430 345 570 460 300 60.1/100 80/130 43.8/28.0 348 1.39 4.3 1.2 93 300 530 425 480 385 650 520 400 47.0/77.8 64/102 57.3/36.6 383 1.53 5.8 1.3 87 280 590 480 520 420 700 570 www.addison-cables.com 29 Caledonian Medium Voltage Cables Three Core 19/33KV (Um=36KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Weight Section Insulation Wire Sheath Overall Area Thickness Screen Thickness Diameter CU AL Area mm² mm mm² mm mm kg/km Steel Wire Armoured Cables Nom. Copper Nom. Approx. Nom. Armour Tape Sheath Overall Bedding Wire Screen Thickness Diameter Thickness Diameter Area mm² mm mm mm mm Approx. Weight CU AL kg / km 35 8.0 16 3.1 60 3750 2880 6.5 1.7 2.5 3.2 74.9 9460 8700 50 8.0 16 3.2 65 5240 4260 6.7 1.8 3.15 3.4 79.0 10620 9680 70 8.0 16 3.3 70 6120 4730 7.1 1.8 3.15 3.5 82.5 11840 10440 95 8.0 16 3.4 74 7140 5240 7.5 1.9 3.15 3.6 86.4 13200 11350 120 8.0 16 3.5 77 8080 5710 7.9 2.0 3.15 3.7 89.9 14520 12190 150 8.0 25 3.6 80 9120 6220 8.2 2.0 3.15 3.8 93.6 16070 13280 185 8.0 25 3.7 84 10440 6940 8.6 2.1 3.15 3.9 97.3 17710 14090 240 8.0 25 3.9 91 12620 8010 9.2 2.2 3.15 4.1 103.2 20370 15460 300 8.0 25 4.0 95 14690 8800 9.7 2.3 3.15 4.3 108.2 22980 17210 400 8.0 35 4.3 103 17720 10230 10.3 2.4 3.15 4.5 116.8 27480 19450 Electrical Data Aluminium Unarmored Wire Current Ratings Cables Armoured Cables Nom. Short Short CrossCircuit Circuit Ground Duct Air Short Circuit Section Rating of Rating of DC AC Rating of Area Capaci- Charging Copper Copper Reac- InducResistance Resistance Conductor tance Current Wire Tape tance tance CU / AL CU / AL CU / AL Screen Screen 1 sec CU AL CU AL CU AL Per Core Per Core 1 sec 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m A A A 35 524/868 668/1113 5.0/3.2 132 0.79 2.6 0.9 140 460 170 135 155 120 180 145 50 387/641 494/822 6.8/4.4 142 0.85 2.6 1.0 134 430 210 160 185 140 225 175 70 268/443 343/568 9.8/6.3 159 0.95 2.6 1.0 127 400 255 195 225 170 275 215 95 193/320 248/410 13.3/8.5 175 1.05 2.6 1.1 121 390 295 230 260 205 330 260 120 153/253 196/325 17.2/11.0 189 1.13 2.6 1.1 117 370 335 260 300 235 380 300 150 124/206 159/265 21.2/13.5 201 1.21 4.3 1.2 113 360 375 290 335 265 430 335 185 99.1/164 128/211 26.6/17.0 217 1.30 4.3 1.2 109 350 420 330 380 300 490 390 240 75.4/125 98/161 34.9/22.3 237 1.42 4.3 1.3 104 330 480 380 430 345 570 460 300 60.1/100 80/130 43.8/28.0 258 1.55 4.3 1.4 101 320 530 425 480 385 650 520 400 47.0/77.8 64/102 57.3/36.6 282 1.69 5.8 1.5 96 290 590 480 520 420 700 570 Caledonian Medium Voltage Cables I III II III IV Medium Voltage Cables to IEC 60502 Single Core Cables To IEC 60502 Three Core Cables To IEC 60502 V Caledonian Medium Voltage Cables Single Core Cables to IEC 60502 ▓▓ APPLICATIONS: The single core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 1.8/3KV to 26/35KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: PVC/PE/LSZH Oversheath Aluminium Wire Armour(optional) Binder XLPE/EPR/HEPR Insulation Screen Conductor Conductor Screen Insulation Screen Metallic Screen PVC/PE/LSZH Separation Sheath(optional) IEC 60502 Part 1(1.8/3KV) IEC 60502 Part 2(3.6/6KV to 18/30KV) ▓▓ CONSTRUCTION: Conductor: Plain annealed copper or aluminium complying with IEC 60228 class 1 or 2. Conductor Screen: The conductor screen consists of an extruded layer of non metallic, semi-conducting compound firmly bonded to the insulation to exclude all air voids. The conductor screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3KV and 3.6/6KV cables. Insulation: Insulation is of polyvinyl chloride (PVC) intended for 1.8/3KV and 3.6/6KV cables, cross-linked polyethylene compound (XLPE) or ethylene propylene rubber (EPR/HEPR). Table 1. Insulation Thickness Of XLPE Or EPR/HEPR Insulation Nom. Cross Section Area 1.8/3KV (Um=3.6KV) mm² mm Insulation Thickness at Nominal Voltage XLPE/EPR 10 16 25 35 50 – 185 240 300 400 500 - 1600 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2-2.8 3.6/6KV (Um=7.2KV) XLPE 2.5 2.5 2.5 2.5 2.5 2.6 2.8 3.0 3.2 6/10KV 8.7/15KV 12/20KV (Um=12KV) (Um=17.5KV) (Um=24KV) mm mm EPR XLPE/EPR Unscreened Screened 3.0 2.5 3.0 2.5 3.4 3.0 2.5 3.4 3.0 2.5 3.4 3.0 2.5 3.4 3.0 2.6 3.4 3.0 2.8 3.4 3.0 3.0 3.4 3.2 3.2 3.4 18/30KV (Um=36KV) 21/35KV (Um=42KV) 26/35KV (Um=42KV) mm mm mm mm mm XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR 4.5 4.5 4.5 4.5 4.5 4.5 4.5 5.5 5.5 5.5 5.5 5.5 5.5 8.0 8.0 8.0 8.0 8.0 9.3 9.3 9.3 9.3 9.3 10.5 10.5 10.5 10.5 10.5 *Insulation Thickness of PVC is 3.4mm (1- 1600mm sq) for 3.6/6KV cables. Medium Voltage Cables to IEC 60502 Insulaton Screen: The insulation screen consists of an extruded layer of non metallic, semiconducting compound extruded over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi-conducting tape may be applied over the extruded semi-conducting layer as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. The insulation screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3KV and 3.6/6KV cables. The screen may be covered by semi-conductive water blocking swellable tape to ensure longitudinal watertightness. Metallic Layer: The metallic layer may be applied over the individual cores or the core assembly collectively. The following types of metallic layers are provided: 1) Metallic Screen 2) Concentric Conductor 3) Metallic Sheath 4) Metallic armour The metallic screen shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires to provide an earth fault current path. The concentric conductor is applied directly either over the insulation, or over the insulation screen or over an inner covering. The metallic sheath consists of lead or lead alloy applied as a tightly fitting seamless tube. The metallic armour consists of either flat wire armour, round wire armour, and double tape armour. Table 2. Minimum Total Cross Section Of Metallic Screen Nom. Cross-Section Area of Cable Min. Cross-Section of Metallic Screen DC Resistance of the Copper Wire Screen mm² mm² mm up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 800-1000 50 0.35 Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH, applied under the armour .The nominal thickness is calculated by 0.02Du + 0.6mm where Du is the fictitious diameter under the sheath in mm. For cables without a lead sheath, the nominal separation sheath thickness shall not be less than 1.2mm. For cables where the separation sheath is applied over the lead sheath, the nominal separation sheath thickness shall not be less than 1.0mm. Lapped Bedding (for armoured lead sheathed cable): The lapped bedding consists of either impregnated/synthetic compounded paper tapes or a combination of two layers of these paper tapes followed by a few layers of compounded fabulous materials. The thickness is around 1.5mm. Armour (for armoured cable): The armour consists of round aluminium wire armour applied helically over an extruded separation sheath. Table 3. Round Armour Wire Diameter www.addison-cables.com 33 Caledonian Medium Voltage Cables Fictitious Diameter Under the Armour Armour Wire Diameter mm mm > < - 10 0.8 10 15 1.25 15 25 1.6 25 35 2.0 35 60 2.5 60 - 3.15 Over Sheath: Overall sheath comprises a layer of extruded thermoplastic compound (PVC, PE or LSZH can be offered as an option.) or elastomeric compound (polychlorprene CSP or chlorosulfonated PE). The nominal oversheath thickness is calculated by 0.035D+1 where D is the fictitiuous diameter immediately under the oversheath in mm. For unarmoured cables and cables with the oversheath not applied over the armour, metallic screen or concentric conductor, the nominal oversheath thickness shall not be less than 1.4mm. And for cables with oversheath applied over the armour, metallic screen or concentric conductor, the nominal oversheath thickness shall not be less than 1.8mm. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 70°C (PVC insulation); up to 90°C (XLPE or EPR insulation) Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature( 5 seconds maximum duration ): 140-160°C (PVC insulation); 250°C (XLPE or EPR insulation) Bending Radius: 12 x OD Table 4. Nominal /Operating /Testing Voltages Rated Voltage Uo/U Operating Voltage (Um) 1.8/3KV 3.6KV Testing Voltage (rms) 6.5KV 3.6/6KV 7.2KV 12.5KV 6/10KV 12KV 21KV 8.7/15KV 17.5KV 30.5KV 12/20KV 24KV 42KV 18/30KV 36KV 63KV 21/35KV 42KV 73.5(53)*KV 26/35KV 42KV 91(65)*KV *21/35KV and 26/35kV power frequency voltage test can be made under the following conditions: 2.5Uo x 30mins or 3.0Uo x 15mins. Numbers in brackets refer to the test values for 3.0Uo x 1.5mins. Medium Voltage Cables to IEC 60502 Single Core 1.8/3KV (Um=3.6KV) Dimensional Data Unarmoured Cables Steel Wire Armoured Cables Nom. Copper Approx. Approx. CrossNom. Approx. Nom. Armour Nom. Approx. Nom. Copper Wire Weight Weight Section Insulation Sheath Overall Bedding Wire Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter Thickness Size Thickness Diameter CU AL CU AL Area* mm² mm mm mm² mm mm mm mm mm mm 10 2.0 0.1 16 1.8 13 240 kg/km 180 1.2 1.6 1.8 18 460 kg/km 400 16 2.0 0.1 16 1.8 13 300 200 1.2 1.6 1.8 19 530 430 25 2.0 0.1 16 1.8 15 410 250 1.2 1.6 1.8 20 650 500 35 2.0 0.1 16 1.8 16 510 300 1.2 1.6 1.8 21 780 560 50 2.0 0.1 16 1.8 17 640 350 1.2 1.6 1.8 22 930 640 70 2.0 0.1 16 1.8 19 850 440 1.2 1.6 1.8 24 1170 750 95 2.0 0.1 16 1.8 20 1130 540 1.2 1.6 1.8 26 1460 870 120 2.0 0.1 16 1.8 22 1370 630 1.2 1.6 1.8 27 1730 990 150 2.0 0.1 25 1.8 23 1650 730 1.2 1.6 1.8 29 2030 1110 185 2.0 0.1 25 1.8 25 2010 860 1.2 1.6 1.9 30 2430 1280 240 2.0 0.1 25 1.8 27 2570 1050 1.2 1.6 2.0 33 3040 1530 300 2.0 0.1 25 1.8 29 3160 1250 1.2 2.0 2.1 36 3760 1860 400 2.0 0.1 35 1.9 33 3980 1560 1.2 2.0 2.2 39 4660 2230 2930 500 2.2 0.1 35 2.1 35.5 4910 1905 1.3 2.5 2.5 43 5930 630 2.4 0.1 35 2.2 39.7 6340 2420 1.4 2.5 2.6 49 7370 3430 800 2.6 0.1 50 2.3 44.5 7890 2980 1.4 2.5 2.7 52 9070 4230 1000 2.8 0.1 50 2.5 49.4 9890 3700 1.5 2.5 2.9 56 11100 4950 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Short Reactance Inductance Impedance Circuit Circuit Circuit Rating Nom. DC AC Rating of Rating of Capaci- Charging of Copper CrossTrefoil Flat Spaced Resistance Resistance Copper Conductor tance Current Wire Section Flat Flat CU / AL CU / AL Tape Trefoil Trefoil CU / AL Screen Area Spaced Spaced Screen cu AL cu AL 1 sec 1 sec 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA µΩ/m nH/m µΩ/ m µΩ/ m 10 1830/3080 2330/3920 1.4/0.9 182 0.27 2.6 0.2 151 201 384 558 2332 3846 2332 3840 16 1150/1910 1460/2420 2.2/1.4 201 0.29 2.6 0.3 140 193 362 546 1462 2411 1478 2420 25 727/1200 927/1538 3.6/2.3 222 0.32 2.6 0.3 131 185 345 535 936 1544 952 1554 679 1121 695 1131 35 524/868 668/1113 5.0/3.2 251 0.35 2.6 0.4 122 178 327 524 50 387/641 494/822 6.8/4.4 281 0.39 2.6 0.4 116 172 313 514 511 834 527 844 70 268/443 343/568 9.8/6.3 341 0.45 2.6 0.5 110 165 300 495 364 583 386 597 95 193/320 248/410 13.3/8.5 397 0.50 2.6 0.5 104 160 287 485 272 427 300 446 120 153/253 196/325 17.2/11.0 430 0.55 2.6 0.6 104 159 283 480 225 345 257 367 150 124/206 159/266 21.2/13.5 464 0.59 4.3 0.6 100 156 280 475 193 287 229 313 185 99.1/164 128/211 26.6/17.0 513 0.65 4.3 0.7 98 154 274 465 165 237 206 267 240 75.4/125 98/161 34.9/22.3 573 0.70 4.3 0.9 94 150 267 459 140 191 185 226 300 60.1/100 80/130 43.8/28.0 652 0.72 4.3 1.0 91 147 260 455 128 163 174 203 400 47.0/77.8 64/102 57.3/36.6 727 0.75 5.8 1.1 90 147 253 445 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 754 0.79 5.8 1.2 89 145 248 435 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 786 0.87 5.8 1.3 86 143 245 425 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 846 0.91 8.2 1.4 85 142 243 415 92 101 147 153 1000 17.6/29.1 30/46 143.0/94.0 916 0.99 8.2 1.5 83 141 239 405 88 95 148 144 www.addison-cables.com 35 Caledonian Medium Voltage Cables Single Core 3.6/6KV (Um=7.2KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. Nom. Approx. Nom. Copper CrossWire Weight Sheath Overall Tape Section Insulation Screen Area Thickness Thickness Area* Thickness Diameter CU AL mm² 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 mm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.8 3.0 3.2 3.2 3.2 3.2 mm 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 mm² 16 16 16 16 16 16 16 16 25 25 25 25 35 35 35 50 50 mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.9 2.0 2.1 2.1 2.2 2.4 2.5 mm 16 16 18 19 20 22 23 25 26 28 31 34 38 41.5 45.3 49.9 54.2 Aluminium Wire Armoured Cables Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km 320 260 390 290 500 340 610 400 750 450 970 550 1250 660 1500 760 1790 860 2150 1000 2770 1250 3400 1500 4280 1850 5325 2240 6745 2750 8290 3310 10255 3990 mm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3 1.4 1.5 1.5 1.6 mm 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.5 2.5 2.5 2.5 2.5 mm 1.8 1.8 1.8 1.8 1.8 1.8 1.9 1.9 2.0 2.1 2.2 2.2 2.4 2.6 2.7 2.8 3.0 mm 22 22 23 24 26 27 29 31 32 35 38 41 46 50 56 59 63 Approx. Weight CU AL kg/km 610 550 680 580 810 660 940 730 1100 810 1350 930 1670 1080 1950 1200 2270 1350 2770 1620 3440 1930 4120 2210 5250 2820 6520 3520 7960 4020 9660 4820 11690 5540 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Reactance Inductance Impedance Short Short Circuit Circuit Circuit Nom. Rating Rating DC AC Rating of Capaci- Charging Crossof Copper of Copper Resistance Resistance Trefoil Flat Spaced Conductor tance Current Section Flat Flat Wire Screen Tape CU / AL CU / AL Trefoil Trefoil CU / AL Area Spaced Spaced 1 sec Screen 1 sec CU AL CU AL 1 sec mm² µΩ/m µΩm kA 10 1830/3080 2330/3920 1.4/0.9 16 1150/1910 1460/2420 2.2/1.4 25 727/1200 927/1538 3.6/2.3 35 524/868 668/1113 5.0/3.2 50 387/641 494/822 6.8/4.4 70 268/443 343/568 9.8/6.3 95 193/320 248/410 13.3/8.5 120 153/253 196/325 17.2/11.0 150 124/206 159/265 21.2/13.5 185 99.1/164 128/211 26.6/17.0 240 75.4/125 98/161 34.9/22.3 300 60.1/100 80/130 43.8/28.0 400 47.0/77.8 64/102 57.3/36.6 500 36.6/60.5 51/81 72.3/46.2 630 28.3/46.9 42/64 91.2/58.3 800 22.1/36.7 35/55 114.4/75.0 1000 17.6/29.1 30/46 143.0/94.0 pF/m 202 232 262 291 321 371 417 459 494 543 583 602 627 654 726 786 856 mA/m 0.26 0.29 0.32 0.35 0.39 0.45 0.50 0.55 0.59 0.65 0.70 0.72 0.75 0.79 0.87 0.91 0.99 kA 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 4.3 4.3 4.3 4.3 5.8 5.8 5.8 8.2 8.2 kA 0.4 0.4 0.4 0.5 0.5 0.6 0.6 0.7 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 µΩ/m 160 214 152 205 142 196 133 187 121 179 115 173 110 168 107 165 103 161 100 158 97 155 95 153 92 150 90 147 87 145 85 143 83 141 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. nH/m 420 610 410 600 400 590 390 580 380 570 370 550 350 540 340 520 330 510 320 500 310 490 300 490 290 480 290 470 280 460 270 460 260 450 µΩ/ m µΩ/m 2332 3846 2345 3840 1462 2411 1478 2421 936 1544 952 1554 679 1121 695 1131 511 834 527 844 364 583 386 597 272 427 300 446 225 345 257 367 193 287 229 313 165 237 206 267 140 191 185 226 126 163 174 203 113 141 164 184 105 124 158 171 97 110 151 160 92 101 147 153 88 95 144 148 Medium Voltage Cables to IEC 60502 Single Core 6/10KV (Um=12KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter CU AL Area* mm² mm mm mm² mm mm Aluminium Wire Armoured Cables Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km mm mm mm Approx. Weight CU mm AL kg/km 16 3.4 0.1 16 1.8 18 450 350 1.2 1.6 1.8 24 770 670 25 3.4 0.1 16 1.8 20 560 400 1.2 1.6 1.8 25 910 750 35 3.4 0.1 16 1.8 21 680 460 1.2 1.6 1.8 26 1040 820 50 3.4 0.1 16 1.8 22 810 520 1.2 1.6 1.8 28 1190 900 70 3.4 0.1 16 1.8 24 1050 620 1.2 1.6 1.9 29 1470 1040 95 3.4 0.1 16 1.8 25 1320 730 1.2 1.6 2.0 31 1780 1190 120 3.4 0.1 16 1.8 27 1580 840 1.2 2.0 2.0 34 2150 1410 150 3.4 0.1 25 1.9 28 1880 960 1.2 2.0 2.1 35 2480 1560 185 3.4 0.1 25 1.9 30 2250 1100 1.2 2.0 2.1 37 2890 1730 240 3.4 0.1 25 2.0 33 2870 1350 1.2 2.0 2.2 40 3570 2050 300 3.4 0.1 25 2.1 35 3490 1580 1.2 2.0 2.3 42 4230 2330 400 3.4 0.1 35 2.2 39 4350 1920 1.3 2.5 2.4 47 5320 2890 500 3.4 0.1 35 2.2 39.9 5235 2240 1.4 2.5 2.5 51 6510 3530 630 3.4 0.1 35 2.3 43.7 6675 2765 1.5 2.5 2.6 56 7960 4050 800 3.4 0.1 50 2.5 48.6 8225 3330 1.5 2.5 2.7 59 9670 4850 1000 3.4 0.1 50 2.6 52.9 10210 4030 1.6 2.5 2.9 63 11710 5570 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Reactance Inductance Impedance Short Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating of Capaci- Charging CrossCopper Copper Resistance Resistance Trefoil Flat spaced Conductor tance Current Section Flat Flat Wire Tape CU / AL CU / AL Trefoil Trefoil CU / AL Area Spaced Spaced Screen Screen 1 sec CU AL CU AL 1 sec 1 sec mm² kA pF/m mA/m kA kA 16 1150/1910 1460/2420 µΩ/m µΩm 2.2/1.4 187 0.39 2.6 0.5 152 µΩ/m 216 480 nH/m 680 1462 2411 1478 2421 µΩ/ m µΩ/m 25 727/1200 927/1538 3.6/2.3 208 0.42 2.6 0.5 144 210 460 660 936 1544 952 1554 35 524/868 668/1113 5.0/3.2 229 0.46 2.6 0.6 136 200 440 640 679 1121 695 1131 50 387/641 494/822 6.8/4.4 252 0.50 2.6 0.6 131 195 420 620 511 834 527 844 70 268/443 343/568 9.8/6.3 288 0.58 2.6 0.7 122 188 390 600 364 583 386 597 95 193/320 248/410 13.3/8.5 323 0.65 2.6 0.7 122 182 390 580 272 427 300 446 120 153/253 196/325 17.2/11.0 353 0.71 2.6 0.8 116 172 370 550 225 345 257 367 150 124/206 159/265 21.2/13.5 380 0.76 4.3 0.8 110 166 350 530 193 287 229 313 185 99.1/164 128/211 26.6/17.0 416 0.83 4.3 0.9 107 166 340 530 165 237 206 267 240 75.4/125 98/161 34.9/22.3 460 0.92 4.3 0.9 104 163 330 520 140 191 185 226 126 163 174 203 300 60.1/100 80/130 43.8/28.0 506 1.01 4.3 1.0 100 157 320 500 400 47.0/77.8 64/102 57.3/36.6 561 1.12 5.8 1.1 94 154 300 490 113 141 164 184 500 36.6/60.5 51/81.0 72.3/46.2 619 1.24 5.8 1.2 91 151 290 480 105 124 158 171 630 28.3/46.9 42/64.0 91.2/58.3 698 1.37 5.8 1.3 91 148 290 470 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 780 1.39 8.2 1.4 88 144 280 470 92 101 147 153 1000 17.6/29.1 30/46 143.0/94.0 860 1.54 8.2 1.5 85 143 270 460 88 95 144 148 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. www.addison-cables.com 37 Caledonian Medium Voltage Cables Single Core 8.7/15KV (Um=17.5KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter CU AL Area* mm² mm mm mm² mm mm kg/km 25 4.5 0.1 16 1.8 22 640 35 4.5 0.1 16 1.8 23 760 50 4.5 0.1 16 1.8 24 70 4.5 0.1 16 1.8 95 4.5 0.1 16 1.8 120 4.5 0.1 16 150 4.5 0.1 25 185 4.5 0.1 240 4.5 300 Aluminium Wire Armoured Cables Approx. Weight Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter CU AL mm mm mm mm kg/km 480 1.2 1.6 1.8 28 1020 540 1.2 1.6 1.9 29 1170 950 900 610 1.2 1.6 1.9 30 1340 1040 26 1140 710 1.2 1.6 2.0 32 1610 1190 27 1420 830 1.2 2.0 2.1 35 2020 1430 1.9 29 1700 950 1.2 2.0 2.1 36 2310 1570 1.9 31 1990 1070 1.2 2.0 2.2 38 2660 1740 25 2.0 32 2380 1230 1.2 2.0 2.2 39 3070 1920 0.1 25 2.1 35 3010 1490 1.2 2.0 2.3 42 3750 2240 4.5 0.1 25 2.1 37 3620 1720 1.3 2.5 2.4 46 4590 2690 400 4.5 0.1 35 2.2 41 4490 2070 1.3 2.5 2.5 49 5550 3120 500 4.5 0.1 35 2.3 43 5460 2460 1.3 2.5 2.6 52 6590 3600 630 4.5 0.1 35 2.4 48 6790 2590 1.4 2.5 2.7 57 8060 4110 800 4.5 0.1 50 2.6 52 8420 3570 1.5 2.5 2.8 61 9800 4970 1000 4.5 0.1 50 2.7 55 10330 4180 1.6 2.5 3.0 65 10850 5710 860 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Reactance Inductance Short Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating of Capaci- Charging CrossCopper Copper Resistance Resistance Conductor tance Current Section Flat Flat Wire Tape CU / AL CU / AL Trefoil Trefoil CU / AL Area Spaced Spaced Screen Screen 1 sec 1 sec 1 sec mm² µΩ/m µΩm µΩ/m nH/m Impedance Trefoil CU AL µΩ/ m Flat spaced CU AL kA pF/m mA/m kA kA 25 727/1200 927/1538 3.6/2.3 171 0.47 2.6 0.6 150 210 480 680 936 1544 952 1554 µΩ/m 35 524/868 668/1113 5.0/3.2 187 0.51 2.6 0.6 141 207 460 660 679 1121 695 1131 50 387/641 494/822 6.8/4.4 204 0.57 2.6 0.7 138 195 440 640 511 834 527 844 70 268/443 343/568 9.8/6.3 232 0.63 2.6 0.7 132 188 420 600 364 583 386 597 95 193/320 248/410 13.3/8.5 258 0.71 2.6 0.8 126 182 400 580 272 427 300 446 120 153/253 196/325 17.2/11.0 281 0.74 2.6 0.8 119 179 380 570 225 345 257 367 150 124/206 159/265 21.2/13.5 301 0.79 4.3 0.9 113 176 360 560 193 287 229 313 185 99.1/164 128/211 26.6/17.0 329 0.87 4.3 0.9 110 170 350 540 165 237 206 267 240 75.4/125 98/161 34.9/22.3 363 0.96 4.3 1.0 107 166 340 530 140 191 185 226 300 60.1/100 80/130 43.8/28.0 398 1.03 4.3 1.1 104 160 330 510 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 439 1.17 5.8 1.2 97 157 310 500 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 483 1.28 5.8 1.3 94 154 300 490 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 534 1.42 5.8 1.4 91 151 290 480 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 590 1.61 8.2 1.4 91 147 290 470 92 101 147 153 1000 17.6/29.1 30/46 143.0/94.0 640 1.75 8.2 1.5 88 144 280 460 88 95 144 148 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. Medium Voltage Cables to IEC 60502 Single Core 12/20KV (Um=24KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter Cu AL Area* Aluminium Wire Armoured Cables Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km Approx. Weight Cu AL mm² mm mm mm² mm mm mm mm mm mm 25 5.5 0.1 16 1.8 24 720 560 1.2 1.6 1.8 29 1200 kg/km 980 35 5.5 0.1 16 1.8 25 840 620 1.2 1.6 1.9 30 1350 1070 50 5.5 0.1 16 1.8 26 990 690 1.2 2.0 2.0 33 1550 1250 70 5.5 0.1 16 1.8 28 1230 800 1.2 2.0 2.1 35 1840 1420 95 5.5 0.1 16 1.9 30 1530 940 1.2 2.0 2.1 37 2160 1570 120 5.5 0.1 16 2.0 31 1810 1050 1.2 2.0 2.2 38 2470 1730 150 5.5 0.1 25 2.0 33 2110 1190 1.2 2.0 2.2 40 2810 1890 185 5.5 0.1 25 2.1 35 2510 1360 1.2 2.0 2.3 42 3240 2090 240 5.5 0.1 25 2.1 38 3130 1610 1.3 2.5 2.4 45 4150 2580 300 5.5 0.1 25 2.2 40 3760 1860 1.3 2.5 2.5 48 4800 2890 400 5.5 0.1 35 2.3 43 4650 2220 1.4 2.5 2.6 52 5780 3350 500 5.5 0.1 35 2.4 46 5530 2545 1.5 2.5 2.7 55 6850 3850 630 5.5 0.1 35 2.5 50 6700 3100 1.5 2.5 2.9 60 8380 4400 800 5.5 0.1 50 2.6 55 8580 3690 1.6 2.5 3.0 64 10130 5270 1000 5.5 0.1 50 2.7 59 10620 4445 1.7 2.5 3.1 68 12180 6000 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Reactance Inductance Impedance Short Short Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating of Capaci- Charging CrossCopper Wire Copper Resistance Resistance Trefoil Flat spaced Conductor tance Current Section Flat Flat Screen Tape CU / AL CU / AL Trefoil Trefoil CU / AL Area Spaced Spaced 1 sec Screen 1 sec Cu AL Cu AL 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA 25 727/1200 927/1538 3.6/2.3 142 0.62 2.6 0.6 162 µΩ/m 214 490 nH/m 680 35 524/868 668/1113 5.0/3.2 162 0.65 2.6 0.7 150 207 470 660 50 387/641 494/822 6.8/4.4 177 0.71 2.6 0.8 141 201 450 640 70 268/443 343/568 9.8/6.3 200 0.80 2.6 0.8 135 195 430 620 95 193/320 248/410 13.3/8.5 222 0.89 2.6 0.9 129 188 410 600 120 153/253 196/325 17.2/11.0 241 0.96 2.6 0.9 122 182 390 580 150 124/206 159/265 21.2/13.5 257 1.03 4.3 1.0 116 176 370 560 185 99.1/164 128/211 26.6/17.0 280 1.12 4.3 1.0 116 173 370 550 240 75.4/125 98/161 34.9/22.3 307 1.23 4.3 1.1 110 170 350 540 300 60.1/100 80/130 43.8/28.0 336 1.34 4.3 1.2 107 166 340 530 400 47.0/77.8 64/102 57.3/36.6 370 1.48 5.8 1.3 100 160 320 510 500 36.6/60.5 51/81 72.3/46.2 406 1.62 5.8 1.4 97 154 310 490 630 28.3/46.9 42/64 91.2/58.3 449 1.80 5.8 1.5 94 151 300 480 800 22.1/36.7 35/55 114.4/75.0 490 1.85 8.2 1.6 91 151 290 480 1000 17.6/29.1 30/46 143.0/94.0 540 2.03 8.2 1.7 87 148 280 470 µΩ/ m µΩ/m 936 1544 952 1554 679 1121 695 1131 511 834 527 364 583 386 272 427 300 844 225 345 257 193 287 229 367 165 237 206 140 191 185 267 126 163 174 113 141 164 203 105 124 158 97 110 151 171 92 101 147 88 95 144 153 597 446 313 226 184 160 148 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. www.addison-cables.com 39 Caledonian Medium Voltage Cables Single Core 18/30KV (Um=36KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter Cu AL Area* Aluminium Wire Armoured Cables Approx. Weight Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km Cu AL mm² mm mm mm² mm mm mm mm mm mm 50 8.0 0.1 16 2.0 31 1250 960 1.2 2.0 2.2 38 1910 kg/km 1640 70 8.0 0.1 16 2.0 34 1510 1090 1.2 2.0 2.3 41 2240 1820 95 8.0 0.1 16 2.1 35 1830 1240 1.2 2.0 2.3 42 2570 1980 120 8.0 0.1 16 2.1 37 2110 1360 1.3 2.5 2.4 45 3060 2310 150 8.0 0.1 25 2.2 38 2420 1510 1.3 2.5 2.5 47 3430 2510 185 8.0 0.1 25 2.2 40 2830 1680 1.3 2.5 2.5 50 3890 2720 240 8.0 0.1 25 2.3 43 3500 1980 1.4 2.5 2.6 52 4630 3120 300 8.0 0.1 25 2.4 45 4150 2250 1.4 2.5 2.7 54 5330 3430 400 8.0 0.1 35 2.5 49 5070 2640 1.5 2.5 2.8 58 6360 3930 500 8.0 0.1 35 2.6 52 5945 2965 1.6 2.5 2.9 61 7670 4490 630 8.0 0.1 35 2.7 56 7445 3555 1.7 2.5 3.0 65 8870 5020 800 8.0 0.1 50 2.8 61 9060 4180 1.9 2.5 3.2 69 10790 5980 1000 8.0 0.1 50 2.9 65 11140 4980 2.0 2.5 3.3 73 12860 6730 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Short Short Reactance Inductance Impedance Short Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating of Capaci- Charging CrossCopper Copper Resistance Resistance Trefoil Flat spaced Conductor tance Current Section Flat Flat Wire Tape CU / AL CU / AL Trefoil Trefoil CU / AL Area spaced spaced Screen Screen 1 sec Cu AL Cu AL 1 sec 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m µΩ/ m µΩ/ m 50 387/641 494/822 6.8/4.4 138 0.83 2.6 1.0 151 214 480 680 511 834 527 844 70 268/443 343/568 9.8/6.3 154 0.92 2.6 1.0 144 201 460 640 364 583 386 597 95 193/320 248/410 13.3/8.5 169 1.01 2.6 1.1 138 195 440 620 272 427 300 446 120 153/253 196/325 17.2/11.0 183 1.10 2.6 1.1 132 188 420 600 225 345 257 367 150 124/206 159/265 21.2/13.5 194 1.16 4.3 1.2 126 182 400 580 193 287 229 313 185 99.1/164 128/211 26.6/17.0 210 1.26 4.3 1.2 122 182 390 580 165 237 206 267 240 75.4/125 98/161 34.9/22.3 229 1.37 4.3 1.3 119 176 380 560 140 191 185 226 300 60.1/100 80/130 43.8/28.0 249 1.49 4.3 1.4 113 173 360 550 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 273 1.64 5.8 1.5 107 163 340 520 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 298 1.79 5.8 1.6 104 163 330 520 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 327 1.96 5.8 1.7 100 160 320 510 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 350 1.98 8.2 1.8 97 154 310 490 92 101 147 153 1000 17.6/29.1 30/46 143.0/94.0 380 2.15 8.2 1.9 94 149 300 490 88 95 144 148 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. Medium Voltage Cables to IEC 60502 Single Core 21/35KV (Um=42KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter Cu Al Area* mm² mm mm mm² mm mm Aluminium Wire Armoured Cables Approx. Weight Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km mm mm mm Cu mm Al kg/km 50 9.3 0.1 16 2.0 35.7 1526 1239 1.2 2.0 2.3 43.5 2331 2116 70 9.3 0.1 16 2.1 37.6 1809 1393 1.2 2.5 2.4 46.6 2680 2325 95 9.3 0.1 16 2.2 39.4 2123 1555 1.2 2.5 2.5 48.4 2981 2482 120 9.3 0.1 16 2.2 40.8 2405 1688 1.4 2.5 2.5 49.8 3487 2867 150 9.3 0.1 25 2.2 42.3 2733 1838 1.4 2.5 2.6 51.5 3870 3055 185 9.3 0.1 25 2.3 44.7 3216 2082 1.4 2.5 2.6 53.5 4420 3370 240 9.3 0.1 25 2.4 46.9 3766 2333 1.4 2.5 2.7 55.8 4981 3676 300 9.3 0.1 25 2.4 49.3 4408 2605 1.4 2.5 2.8 58.5 5661 3971 400 9.3 0.1 35 2.5 52.3 5473 3057 1.6 2.5 2.9 61.7 6865 4550 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Short Reactance Inductance Impedance Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating Capaci- Charging CrossCopper Copper Resistance Resistance of Trefoil Flat spaced tance Current Section Flat Flat Wire Tape CU / AL CU / AL Conductor Trefoil Trefoil Area Spaced Spaced Screen Screen CU / AL Cu Al Cu Al 1 sec 1 sec 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA 50 387/641 494/822 6.8/4.4 130 0.89 2.6 1.1 156 µΩ/m 220 495 nH/m 700 511 834 527 µΩ/ m µΩ/ m 844 70 268/443 343/568 9.8/6.3 144 0.98 2.6 1.1 150 204 475 650 364 583 386 597 95 193/320 248/410 13.3/8.5 159 1.06 2.6 1.2 142 198 455 630 272 427 300 446 120 153/253 196/325 17.2/11.0 171 1.18 2.6 1.2 137 191 435 610 225 345 257 367 150 124/206 159/265 21.2/13.5 180 1.26 4.3 1.3 131 185 415 590 193 287 229 313 185 99.1/164 128/211 26.6/17.0 193 1.34 4.3 1.3 125 185 400 590 165 237 206 267 240 75.4/125 98/161 34.9/22.3 210 1.45 4.3 1.4 123 179 390 570 140 191 185 226 300 60.1/100 80/130 43.8/28.0 228 1.57 4.3 1.5 116 176 370 560 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 249 1.74 5.8 1.6 110 166 350 530 113 141 164 184 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. www.addison-cables.com 41 Caledonian Medium Voltage Cables Single Core 26/35KV (Um=42KV) Dimensional Data Unarmoured Cables Nom. Copper Approx. CrossNom. Approx. Nom. Copper Wire Weight Section Insulation Sheath Overall Tape Area Thickness Thickness Screen Thickness Diameter Cu Al Area* Aluminium Wire Armoured Cables Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km Approx. Weight Cu Al mm² mm mm mm² mm mm mm mm mm mm 50 10.5 0.1 16 2.1 38.3 1689 1402 1.2 2.5 2.5 46.8 2580 kg/km 70 10.5 0.1 16 2.2 40.2 1980 1564 1.2 2.5 2.5 48.8 2937 2611 95 10.5 0.1 16 2.2 41.8 2283 1714 1.2 2.5 2.6 50.9 3206 2737 120 10.5 0.1 16 2.3 43.4 2588 1871 1.4 2.5 2.6 51.5 3753 3177 150 10.5 0.1 25 2.3 44.9 2923 2028 1.4 2.5 2.7 53.8 4143 3371 185 10.5 0.1 25 2.4 47.3 3415 2281 1.4 2.5 2.7 55.6 4694 3693 240 10.5 0.1 25 2.5 49.5 3975 2542 1.4 2.5 2.8 57.6 5258 4005 300 10.5 0.1 25 2.5 51.9 4625 2822 1.4 2.5 2.9 60.8 5940 4301 400 10.5 0.1 35 2.6 54.9 5704 3288 1.6 2.5 3.0 63.6 7155 4894 2395 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Short Reactance Inductance Impedance Circuit Circuit Circuit Nom. Rating of Rating of DC AC Rating Capaci- Charging CrossCopper Copper Resistance Resistance of Trefoil Flat spaced tance Current Section Flat Flat Wire Tape CU / AL CU / AL Conductor Trefoil Trefoil Area Spaced Spaced Screen Screen CU / AL Cu Al Cu Al 1 sec 1 sec 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA 50 387/641 494/822 6.8/4.4 126 0.95 2.6 1.2 161 µΩ/m 227 510 nH/m 720 511 834 527 µΩ/ m µΩ/ m 844 70 268/443 343/568 9.8/6.3 138 1.04 2.6 1.2 154 207 490 660 364 583 386 597 95 193/320 248/410 13.3/8.5 151 1.13 2.6 1.3 147 202 470 640 272 427 300 446 120 153/253 196/325 17.2/11.0 161 1.24 2.6 1.3 142 194 450 620 225 345 257 367 150 124/206 159/265 21.2/13.5 169 1.36 4.3 1.4 136 188 430 600 193 287 229 313 185 99.1/164 128/211 26.6/17.0 176 1.40 4.3 1.4 128 188 410 600 165 237 206 267 240 75.4/125 98/161 34.9/22.3 192 1.51 4.3 1.5 128 183 400 580 140 191 185 226 300 60.1/100 80/130 43.8/28.0 209 1.64 4.3 1.6 119 180 380 570 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 227 1.80 5.8 1.7 114 170 360 540 113 141 164 184 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. Medium Voltage Cables to IEC 60502 Current Rating for Single Core 1.8/3KV(Um=3.6KV ) to 26/35KV(Um=42KV) XLPE Insulation Nom. CrossSection Area Buried direct in Ground Trefoil CU mm² 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 Flat spaced AL CU 59 84 108 129 152 186 221 252 281 317 367 414 470 530 600 660 720 87 113 144 172 203 246 293 332 366 410 470 524 572 672 882 1002 1112 A 84 109 140 166 196 239 285 323 361 406 469 526 590 650 700 750 800 Laid in Single Way Duct Trefoil AL CU 62 88 112 134 157 192 229 260 288 324 373 419 466 546 646 756 856 78 103 132 157 186 227 271 308 343 387 447 504 564 604 654 694 724 A Flat Touching AL CU 55 80 102 122 144 176 210 240 267 303 351 397 451 504 554 594 644 98 104 133 159 188 229 274 311 347 391 453 510 571 661 771 871 971 A Laid in Air Trefoil AL CU 56 81 103 123 146 178 213 242 271 307 356 402 457 537 617 717 807 103 125 163 198 238 296 361 417 473 543 641 735 845 935 1045 1145 1235 A Flat Touching Flat spaced AL CU AL CU 75 97 127 154 184 230 280 324 368 424 502 577 673 773 883 983 1083 106 128 167 203 243 303 369 426 481 550 647 739 837 938 1048 1148 1238 77 99 130 157 189 236 287 332 376 432 511 586 676 776 886 986 1086 122 150 196 238 286 356 434 500 559 637 745 846 938 1118 1318 1528 1738 A A AL A 88 116 153 185 222 278 338 391 440 504 593 677 769 919 1089 1279 1469 Current Rating for Single Core 1.8/3KV(Um=3.6KV) to 26/35KV(Um=42KV) EPR Insulation Nom. CrossSection Area Buried direct in Ground Laid in Single Way Duct Trefoil Trefoil CU mm² 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000 AL Flat spaced CU A 81 106 136 162 192 234 280 319 357 403 467 526 597 657 707 757 807 AL CU A 57 82 105 126 149 182 217 247 277 314 364 411 471 531 601 661 721 83 109 140 167 198 242 289 329 369 417 484 545 618 718 928 1048 1158 AL Flat Touching CU A 58 84 109 130 153 188 224 256 287 325 377 426 487 567 667 777 877 74 99 128 153 181 222 266 303 341 386 449 509 580 620 670 710 740 AL Laid in Air Trefoil CU A 52 77 99 118 140 172 206 235 264 300 350 397 456 509 559 599 649 94 100 129 154 183 224 269 306 344 390 454 515 588 678 788 888 988 AL Flat Touching Flat spaced CU CU A 53 78 100 120 142 174 208 238 267 303 354 401 462 542 622 722 812 94 116 153 186 224 280 343 398 454 522 619 712 825 915 1025 1125 1215 AL A 68 90 119 144 174 218 266 309 352 406 483 556 651 751 862 961 1061 97 119 156 190 229 287 352 407 465 534 634 728 843 849 1054 1154 1244 AL A 70 92 121 147 178 223 273 317 361 417 495 570 667 767 876 977 1077 110 138 181 221 266 334 409 474 540 621 736 843 977 1157 1357 1567 1777 79 107 141 171 207 259 317 368 419 484 575 659 770 920 1090 1280 1470 ▓▓ Current Rating Conditions: Ground Temperature: 20°C Ambient Temperature (air): 30°C Depth of Soil: 0.8m Thermal Resistance of Soil: 1.5K•m/W www.addison-cables.com 43 Caledonian Medium Voltage Cables Three Core Cables to IEC 60502 ▓▓ APPLICATIONS: The three core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 1.8/3KV to 26/35KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: IEC 60502 Part 1(1.8/3KV) IEC 60502 Part 2(3.6/6KV to 18/30KV) ▓▓ CONSTRUCTION: PVC/PE/LSZH Oversheath PVC/PE/LSZH Separation Sheath(optional) Metallic Screen Insulation Screen XLPE/EPR/HEPR Insulation Conductor Conductor Screen Binder Armour(optional) Conductor: Plain annealed copper or aluminium complying with IEC 60228 class 1 or 2. Conductor Screen: The conductor screen consists of an extruded layer of non metallic, semi-conducting compound applied on top of a semi-conducting tape. The conductor screen is applied under triple extrusion process over the conductor along with the insulation and the insulation screen. The extruded semi-conducting compound is firmly bonded to the insulation to exclude all air voids and can be easily hand stripped on site. The conductor screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3.6KV and 3.6/6KV cables. Insulation: Insulation is of polyvinyl chloride (PVC) intended for 1.8/3.6KV and 3.6/6KV cables, cross-linked polyethylene compound (XLPE) or ethylene propylene rubber (EPR/ HEPR). Table 1. Insulation Thickness Of XLPE Or EPR/HEPR Insulation Nom. Cross 1.8/3kV Section (Um=3.6kV) Area mm² mm XLPE/EPR 10 16 25 35 50 – 185 240 300 400 500 - 1600 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2-2.8 Insulation Thickness at Nom. Voltage 3.6/6kV 6/10KV 8.7/15KV 12/20KV 18/30KV 21/35KV 26/35KV (Um=7.2kV) (Um=12KV) (Um=17KV) (Um=24KV) (Um=36KV) (Um=42KV) (Um=42KV) mm mm mm mm mm mm mm XLPE EPR XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR XLPE/EPR Unscreened Screened 2.5 3.0 2.5 2.5 3.0 2.5 3.4 2.5 3.0 2.5 3.4 4.5 2.5 3.0 2.5 3.4 4.5 5.5 2.5 3.0 2.5 3.4 4.5 5.5 8.0 9.3 10.5 2.6 3.0 2.6 3.4 4.5 5.5 8.0 9.3 10.5 2.8 3.0 2.8 3.4 4.5 5.5 8.0 9.3 10.5 3.0 3.0 3.0 3.4 4.5 5.5 8.0 9.3 10.5 3.2 3.2 3.2 3.4 4.5 5.5 8.0 9.3 10.5 Medium Voltage Cables to IEC 60502 Insulaton Screen: The insulation screen consists of an extruded layer of non metallic, semi-conducting compound extruded over the insulation of each core. The extruded semiconducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. As an option, a semi-conducting tape may be applied over the individual cores or core assembly as a bedding for the metallic layer. The minimum thickness is 0.3 mm and the maximum resistivity is 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. The insulation screen is not necessary for both PVC and EPR/HEPR insulated 1.8/3.6KV and 3.6/6KV cables. The screen may be covered by semi-conductive water blocking swellable tape to ensure longitudinal watertightness. Inner Covering & Fillers: For cables with a collective metallic layer or cables with a metallic layer over each individual cores with additional collective metallic layers, semi-conducting inner covering and fillers shall be applied over the laid up cores. The inner covering and fillers are made of non hygroscopic material like polypropylene, except if the cable is to be made longitudinally watertight. The inner covering is extruded in general but may be lapped if the interstices between the cores are filled. The approximate thickness of extruded inner coverings is given in Table 2: Table 2. Approximate Thickness Of Extruded Inner Coverings Ficititous Diameter Over Laid Up Cores Approx. Thickress of Extruded Inner Covering mm mm > < - 25 1.0 25 35 1.2 35 45 1.4 45 60 1.6 60 80 1.8 80 - 2.0 *The approximate thickness of lapped inner coverings shall be 0.4mm for fictitious diameters over the laid up cores up to and including 40mm and 0.6mm for larger diameter. Metallic Layer: The metallic layer may be applied over the individual cores or the core assembly collectively. The following types of metallic layers are provided: 1) Metallic Screen 2) Concentric Conductor 3) Metallic Sheath 4) Metallic Armour The metallic screen shall consist of either copper tapes or a concentric layer of copper wires or a combination of tapes and wires. The concentric conductor is applied directly over the inner covering. The metallic sheath consists of lead or lead alloy applied as a tightly fitting seamless tube. The metallic armour consists of either flat wire armour, round wire armour, and double tape armour. www.addison-cables.com 45 Caledonian Medium Voltage Cables Table 3. Minimum Total Cross Section Of Metallic Screen Nom. Cross-Section Area of Cable Min. Cross-Section of Metallic Screen DC Resistance of the Copper Wire Screen mm² mm² mm up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 800-1000 50 0.35 Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH applied over the laid up cores under the armour. PVC is normally of grade ST2 and PE of grade ST7. The nominal thickness is calculated by 0.02Du + 0.6mm where Du is the fictitious diameter under the sheath in mm. For cables without a lead sheath, the nominal separation sheath thickness shall not be less than 1.2mm. For cables where the separation sheath is applied over the lead sheath, the nominal separation sheath thickness shall not be less than 1.0mm. Tabel 4. Separation Thickness Cores Diameter Approx. Thickress of Inner Sheath mm mm > < 35 45 1.4 45 60 1.6 60 80 1.8 80 - 2.0 Lapped Bedding (for armoured lead sheathed cable): The lapped bedding applied to the lead sheath consists of either impregnated/synthetic compounded paper tapes or a combination of two layers of these paper tapes followed by a few layers of compounded fabulous materials. The thickness is around 1.5mm. Armour (for armoured cable): The armour is applied over the inner covering helically. It consists of either flat galvanized steel wire armour (strip), round galvanized steel wire armour, and double steel tape armour. Table 5. Round Armour Wire Diameter Fictitious Diameter Under the Armour Armour Wire Diameter mm mm > < - 10 1.25 10 15 1.25 15 25 1.6 25 35 2.0 35 60 2.5 60 - 3.15 Medium Voltage Cables to IEC 60502 Table 6. Armour Tape Thickness Fictitious Diameter Under the Armour Galvanized Steel / Steel Aluminum / Aluminium Alloy mm mm mm > < - 30 0.2 0.5 30 70 0.5 0.5 70 - 0.8 0.8 For flat wire armour and fictitious diameter under the armour greater than 15mm, the nominal thickness of the flat steel wire diameter shall be 0.8mm.Cables with fictitious diameter under the armour up to and including 15mm, flat wire armour will not be used. The tape armour is applied helically in two layers so that the outer tape is approximately central over the gap of the inner tape. If tape armour is used, the inner covering shall be reinforced by taped bedding. Over Sheath: Overall sheath comprises a layer of extruded either thermoplastic compound (PVC ST3 type or PE ST7 type) or elastomeric compound (polychlorprene CSP or chlorosulfonated PE). The nominal oversheath thickness is calculated by 0.035D+1 where D is the fictitiuous diameter immediately under the oversheath in mm. For unarmoured cables and cables with the oversheath not applied over the armour, metallic screen or concentric conductor, the nominal oversheath thickness shall not be less than 1.4mm. And for cables with oversheath applied over the armour, metallic screen or concentric conductor, the nominal oversheath thickness shall not be less than 1.8mm. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 70°C (PVC insulation); up to 90°C (XLPE or EPR insulation) Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature( 5 seconds maximum duration ): 140-160 °C (PVC insulation); 250°C (XLPE or EPR insulation) Bending Radius: 15 x OD Table 7. Nominal /Operating /Testing Voltages Rated Voltage Uo/U Operating Voltage (Um) Testing Voltage (rms) 1.8/3KV 3.6KV 6.5KV 3.6/6KV 7.2KV 12.5KV 6/10KV 12KV 21KV 8.7/15KV 17.5KV 30.5KV 12/20KV 24KV 42KV 18/30KV 36KV 63KV 21/35KV 42KV 73.5(53)*KV 26/35KV 42KV 91(65)*KV *21/35KV and 26/35kV power frequency voltage test can be made under the following conditions: 2.5Uo x 30mins or 3.0Uo x 15mins. Numbers in brackets refer to the test values for 3.0Uo x 1.5mins. www.addison-cables.com 47 Caledonian Medium Voltage Cables Three Core 1.8/3KV (Um=3.6KV) Dimensional Data Unarmoured Cables Copper Nom. Nom. Approx. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area mm² mm mm mm² mm mm 10 2.0 0.1 16 1.8 23 16 2.0 0.1 16 1.8 25 2.0 0.1 16 1.8 35 2.0 0.1 16 50 2.0 0.1 16 70 2.0 0.1 95 2.0 0.1 120 2.0 150 2.0 185 240 Steel Round-Wire Armoured Cables Approx. Weight CU Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter AL kg/km Approx. Weight CU AL mm mm mm mm 650 460 1.2 1.6 1.8 28 1480 kg/km 1290 24 840 540 1.2 1.6 1.9 29 1720 1410 26 1160 680 1.2 1.6 1.9 32 2130 1650 1.8 29 1490 820 1.2 2.0 2.1 36 2810 2140 1.9 32 1900 1000 1.2 2.0 2.2 39 3340 2450 16 2.0 36 2580 1290 1.2 2.0 2.3 42 4200 2910 16 2.2 40 3440 1640 1.3 2.5 2.4 47 5620 3820 0.1 16 2.3 43 4220 1950 1.3 2.5 2.5 51 6580 4310 0.1 25 2.4 46 5090 2290 1.4 2.5 2.7 54 7680 4870 2.0 0.1 25 2.5 50 6240 2730 1.5 2.5 2.8 58 9060 5560 2.0 0.1 25 2.7 56 8030 3430 1.6 2.5 3.0 64 11200 6600 300 2.0 0.1 25 2.8 60 9890 4100 1.6 2.5 3.1 69 13590 7500 400 2.0 0.1 35 3.1 68 12530 5150 1.8 3.15 3.4 78 17260 9880 500 2.2 0.1 35 3.3 75.7 16680 7510 1.8 3.15 3.5 84.3 21780 13025 630 2.4 0.1 35 3.5 84.9 21770 10040 1.8 3.15 3.8 94.6 27400 16050 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Nom. Nom. Armour Approx. CrossNom.Sheath Bedding Wire Overall Section Thickness Thickness Size Diameter Area Double Steel Tape Armoured Cables Approx. Weight CU AL kg/km Nom. Bedding Thickness No of Steel Tapes x Nom Tape Thickness mm mm mm mm Nom. Approx. Sheath Overall Thickness Diameter Approx. Weight CU AL mm² mm mm mm mm kg/km 10 1.2 0.8 1.8 24.5 1245 1065 1.2 2 x 0.2 1.8 23.6 925 16 1.2 0.8 1.8 27.1 1565 1280 1.2 2 x 0.2 1.8 26.2 1205 925 25 1.2 0.8 1.8 29.7 1975 1525 1.2 2 x 0.2 1.9 29.0 1590 1145 750 35 1.2 0.8 1.9 32.5 2420 1805 1.2 2 x 0.2 1.9 31.6 1985 1370 50 1.2 0.8 2.0 35 2860 2080 1.2 2 x 0.2 2.0 34.1 2400 1605 70 1.2 0.8 2.1 38.7 3685 2525 1.2 2 x 0.5 2.2 39.5 3570 2410 95 1.3 0.8 2.2 42.9 4695 3080 1.3 2 x 0.5 2.3 43.7 4570 2950 120 1.3 0.8 2.3 46.4 5650 3585 1.3 2 x 0.5 2.4 46.1 5510 3440 150 1.4 0.8 2.4 49.6 6630 4085 1.4 2 x 0.5 2.6 50.6 6500 3955 185 1.5 0.8 2.6 54.1 7990 4820 1.5 2 x 0.5 2.7 54.9 7825 4650 240 1.6 0.8 2.7 59.2 10060 5790 1.6 2 x 0.5 2.8 60.0 9825 5600 300 1.6 0.8 2.9 64.6 12230 6865 1.6 2 x0.5 3.0 65.4 12030 6660 400 1.8 0.8 3.1 71.0 15200 8280 1.8 2 x 0.5 3.2 71.8 14970 8055 500 1.8 0.8 3.3 79.5 19090 10255 1.8 2 x 0.8 3.5 80.5 18880 10035 630 1.8 0.8 3.6 89.8 24400 12920 1.8 2 x 0.8 3.8 92.3 25070 13620 Medium Voltage Cables to IEC 60502 Electrical Data Short Circuit Rating of Conductor CU / AL 1 sec Nom. DC AC CrossResistance Resistance Section CU / AL CU / AL Area Capaci- Charging tance Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 10 1830/3080 2330/3920 1.4/0.9 160 0.25 2.6 0.4 101 390 16 1150/1910 1460/2420 2.2/1.4 180 0.27 2.6 0.4 98 370 25 727/1200 929/1538 3.6/2.3 220 0.29 2.6 0.4 95 350 35 524/868 668/1113 5.0/3.2 250 0.31 2.6 0.5 92 330 50 387/641 494/822 6.8/4.4 270 0.33 2.6 0.5 88 310 70 268/443 343/568 9.8/6.3 310 0.35 2.6 0.6 84 290 95 193/320 248/410 13.3/8.5 350 0.38 2.6 0.6 81 270 120 153/253 196/325 17.2/11.0 380 0.46 2.6 0.7 79 250 150 124/206 159/265 21.2/13.5 420 0.50 2.6 0.7 77 260 185 99.1/164 128/211 26.6/17.0 460 0.56 2.6 0.8 76 250 240 75.4/125 98/161 34.9/22.3 510 0.61 4.3 0.9 74 240 300 60.1/100 80/130 43.8/28.0 570 0.68 4.3 1.0 73 250 400 47.0/77.8 64/102 57.3/36.6 590 0.70 5.8 1.1 71 240 500 36.6/60.5 57/81 72.3/46.2 610 0.72 5.8 1.2 69 230 630 28.3/46.9 42/64 91.2/58.3 630 0.74 5.8 1.3 67 220 Three Core 3.8/6.6KV (Um=7.2KV) Dimensional Data Unarmoured Cables Steel Round-Wire Armoured Cables Copper Nom. Nom. Approx. Approx.Weight Nom. Armour Nom. Approx. Nom. Copper Wire CrossSheath Overall Bedding Wire Sheath Overall Insulation Tape Screen Section Thickness Diameter CU Thickness Thickness AL Thickness Size Thickness Diameter Area* Area mm² mm mm mm² mm mm 10 2.5 0.1 16 2.0 30 16 2.5 0.1 16 2.0 31 25 2.5 0.1 16 2.1 34 35 2.5 0.1 16 2.2 37 50 2.5 0.1 16 2.3 40 70 2.5 0.1 16 2.4 95 2.5 0.1 16 2.5 kg/km Approx. Weight CU AL mm mm mm mm kg/km 790 1.2 2.0 2.1 36 2310 2120 1190 890 1.2 2.0 2.2 38 2600 2290 1560 1080 1.2 2.0 2.3 41 3080 2600 1930 1270 1.3 2.5 2.4 45 3950 3280 2370 1480 1.3 2.5 2.5 47 4530 3630 43 3110 1820 1.4 2.5 2.6 51 5510 4210 47 4000 2200 1.5 2.5 2.8 55 6660 4860 980 120 2.5 0.1 16 2.6 50 4820 2550 1.5 2.5 2.9 59 7630 5360 150 2.5 0.1 25 2.8 54 5770 2970 1.6 2.5 3.0 62 8800 6000 185 2.5 0.1 25 2.9 58 6960 3460 1.6 2.5 3.1 66 10180 6670 240 2.6 0.1 25 3.1 65 8940 4340 1.8 3.15 3.4 75 13480 8870 300 2.8 0.1 25 3.3 70 10980 5190 1.9 3.15 3.6 81 15920 10130 400 3.0 0.1 35 3.5 79 13820 6440 2.0 3.5 3.9 90 19980 12590 500 3.2 0.1 35 3.7 87 19100 10755 2.1 3.5 4.1 98 24160 14820 630 3.2 0.1 35 4.0 95 30470 13150 2.2 3.5 4.4 107 29650 17710 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. www.addison-cables.com 49 Caledonian Medium Voltage Cables Steel Flat Wire Armoured Cables Nom. CrossSection Area Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter Double Steel Tape Armoured Cables Approx. Weight CU AL No of Steel Nom. Approx. Nom. tapes x Sheath Overall Bedding nom tape Thickness Diameter Thickness thickness kg/km Approx. Weight CU AL mm² mm mm mm mm mm mm mm mm 10 1.2 0.8 1.8 26.9 1415 1235 1.2 2X0.2 1.8 26 1060 kg/km 885 16 1.2 0.8 1.8 29.2 1725 1445 1.2 2X0.2 1.8 28.3 1340 1055 25 1.2 0.8 1.9 32.2 2165 1735 1.2 2X0.2 1.9 31.3 1735 1305 35 1.3 0.8 2.0 35.0 2645 2025 1.3 2X0.2 2.0 34.1 2170 1555 50 1.3 0.8 2.1 37.4 3075 2295 1.3 2X0.5 2.1 38.0 2950 2170 70 1.4 0.8 2.2 41.0 3915 2755 1.4 2X0.5 2.3 41.8 3795 2635 95 1.5 0.8 2.3 45.3 4840 3335 1.5 2X0.5 2.4 46.1 4810 3200 120 1.5 0.8 2.4 48.7 5915 3855 1.5 2X0.5 2.5 49.5 5770 3705 150 1.6 0.8 2.5 52.1 6930 4395 1.6 2X0.5 2.6 52.9 6775 4235 185 1.6 0.8 2.6 56.2 8265 5100 1.6 2X0.5 2.8 57.2 8120 4950 240 1.8 0.8 2.8 62.2 10440 6220 1.8 2X0.5 2.9 63.0 10250 6025 300 1.9 0.8 3.0 68.2 12780 7420 1.9 2X0.5 3.1 69.0 12570 7200 400 2.0 0.8 3.3 75.9 15970 9110 2.0 2X0.5 3.4 76.7 15740 8870 500 2.1 0.8 3.5 84.2 19940 11130 2.1 2X0.8 3.6 86.5 20550 11750 630 2.2 0.8 3.7 93.5 25120 13670 2.2 2X0.8 3.9 96.0 25830 14400 Short Circuit Rating of Copper Wire Screen Per Core 1 sec Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 10 1830/3080 2330/3920 1.4/0.9 212 0.27 2.6 0.4 132 410 16 1150/1910 1470/2420 2.2/1.4 242 0.30 2.6 0.4 124 390 25 727/1200 927/1538 3.6/2.3 272 0.33 2.6 0.4 116 370 35 524/868 668/1113 5.0/3.2 301 0.36 2.6 0.5 108 350 50 387/641 494/822 6.8/4.4 332 0.40 2.6 0.5 102 330 70 268/443 343/568 9.8/6.3 383 0.46 2.6 0.6 97 310 95 193/320 248/410 13.3/8.5 432 0.52 2.6 0.6 92 290 120 153/253 196/325 17.2/11.0 474 0.57 2.6 0.7 89 280 150 124/206 159/265 21.2/13.5 511 0.61 4.3 0.7 87 280 185 99.1/164 128/211 26.6/17.0 562 0.67 4.3 0.8 86 270 240 75.4/125 98/161 34.9/22.3 602 0.72 4.3 0.9 83 260 300 60.1/100 80/130 43.8/28.0 622 0.75 4.3 1.0 82 260 400 47.0/77.8 64/102 57.3/36.6 648 0.78 5.8 1.1 80 250 500 36.6/60.5 51/81 72.3/46.2 668 0.82 5.8 1.2 78 250 630 28.3/46.9 42/64 91.2/58.3 758 0.92 5.8 1.3 76 240 Medium Voltage Cables to IEC 60502 Three Core 6/10KV (Um=12KV) Dimensional Data Unarmoured Cables Approx. Weight Copper Nom. Nom. Approx. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area mm² mm mm mm² mm Steel Round-Wire Armoured Cables CU mm AL Approx. Weight Nom. Armour Nom. Approx Bedding Wire Sheath Overall Thickness Size Thickness Diameter kg/km mm mm mm CU mm AL kg/km 16 3.4 0.1 16 2.2 36 1410 1110 1.2 2.0 2.4 42 3000 2700 25 3.4 0.1 16 2.3 39 1800 1320 1.3 2.5 2.5 46 3900 3430 35 3.4 0.1 16 2.3 41 2170 1500 1.3 2.5 2.6 49 4430 3770 50 3.4 0.1 16 2.4 44 2630 1730 1.4 2.5 2.7 52 5080 4190 70 3.4 0.1 16 2.6 48 3400 2110 1.5 2.5 2.8 56 6050 4750 95 3.4 0.1 16 2.7 52 4310 2510 1.5 2.5 2.9 60 7180 5380 120 3.4 0.1 16 2.8 55 5150 2890 1.6 2.5 3.0 63 8230 5960 150 3.4 0.1 25 2.9 58 6100 3300 1.7 2.5 3.1 67 9380 6580 185 3.4 0.1 25 3.0 62 7310 3810 1.7 3.15 3.3 72 11610 8110 240 3.4 0.1 25 3.2 69 9290 4680 1.8 3.15 3.5 79 14110 9510 300 3.4 0.1 25 3.3 73 11240 5450 1.9 3.15 3.7 84 16420 10630 400 3.4 0.1 35 3.6 81 14040 6660 2.0 3.5 3.9 92 20620 12880 500 3.4 0.1 35 3.7 88 17830 8450 2.1 3.5 4.0 99. 25090 16530 630 3.4 0.1 35 3.9 96 20030 10895 2.2 3.5 4.1 109 30880 19670 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Nom. Nom. Armour Nom. Approx. CrossBedding Wire Sheath Overall Section Thickness Size Thickness Diameter Area Double Steel Tape Armoured Cables Approx. Weight CU mm² mm mm mm mm 16 1.2 0.8 2.2 39.7 2795 25 1.3 0.8 2.2 42.7 35 1.3 0.8 2.3 45.2 50 1.4 0.8 2.4 70 1.5 0.8 2.5 AL kg/km Nom. Bedding Thickness No of Steel Nom. Approx. tapes x Sheath Overall nom tape Thickness Diameter thickness Approx. Weight CU AL mm mm mm mm kg/km 2515 1.2 2x0.5 2.3 40.5 2680 2395 3305 2885 1.3 2x0.5 2.4 43.7 3195 2775 3835 3215 1.3 2x0.5 2.5 46.2 3720 3100 47.8 4325 3570 1.4 2x0.5 2.6 48.8 4200 3445 51.8 5320 4185 1.5 2x0.5 2.7 52.8 5185 4050 95 1.5 0.8 2.7 56.1 6450 4875 1.5 2x0.5 2.8 56.9 6280 4700 120 1.6 0.8 2.8 59.7 7545 5510 1.6 2x0.5 2.9 60.5 7360 5325 150 1.7 0.8 2.9 63.1 8610 6150 1.7 2x0.5 3.0 63.9 8420 5950 185 1.7 0.8 3.0 67.4 10120 6995 1.7 2x0.5 3.1 68.2 9910 6780 240 1.8 0.8 3.2 73.0 12430 8205 1.8 2x0.5 3.3 73.8 12200 7970 300 1.9 0.8 3.3 78.3 14775 9455 1.9 2x0.5 3.4 79.1 14530 9200 400 2.0 0.8 3.5 85.2 17950 11190 2.0 2x0.8 3.7 87.7 18600 11850 500 2.1 0.8 3.7 92.8 21970 13270 2.1 2x0.8 3.9 95.3 22680 13990 630 2.2 0.8 4.0 102.7 27480 16160 2.2 2x0.8 4.1 105.0 28200 16910 www.addison-cables.com 51 Caledonian Medium Voltage Cables Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capaci- Charging tance Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Wire Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 16 1150/1910 1470/2420 2.2/1.4 186 0.40 2.6 0.5 131 410 25 727/1200 927/1538 3.6/2.3 216 0.43 2.6 0.5 123 390 35 524/868 668/1113 5.0/3.2 237 0.47 2.6 0.6 115 370 50 387/641 494/822 6.8/4.4 266 0.52 2.6 0.6 109 350 70 268/443 343/568 9.8/6.3 298 0.60 2.6 0.7 103 330 95 193/320 248/410 13.3/8.5 334 0.67 2.6 0.7 99 320 120 153/253 196/325 17.2/11.0 365 0.73 2.6 0.8 96 310 150 124/206 159/265 21.2/13.5 392 0.78 4.3 0.8 93 300 185 99.1/164 128/211 26.6/17.0 430 0.86 4.3 0.9 90 290 240 75.4/125 98/161 34.9/22.3 476 0.95 4.3 0.9 87 280 300 60.1/100 80/130 43.8/28.0 524 1.05 4.3 1.0 85 270 400 47.0/77.8 64/102 57.3/36.6 580 1.16 5.8 1.1 81 260 500 36.6/60.5 51/81 72.3/46.2 630 1.26 5.8 1.2 78 250 630 28.3/46.9 42/64 91.2/58.3 690 1.36 5.8 1.3 76 240 Medium Voltage Cables to IEC 60502 Three Core 8.7/15KV (Um=17.5KV) Dimensional Data Unarmoured Cables Steel Round-Wire Armoured Cables Approx. Weight Copper Nom. Nom. Approx. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area CU AL Nom. Armour Nom. Bedding Wire Sheath Thickness Size Thickness kg/km Approx. Overall Diameter Approx. Weight CU AL mm² mm mm mm² mm mm mm mm mm mm 25 4.5 0.1 16 2.4 44 2100 1620 1.4 2.5 2.7 52 4560 kg/km 4080 35 4.5 0.1 16 2.5 46 2510 1840 1.4 2.5 2.7 54 5080 4410 50 4.5 0.1 16 2.6 49 2980 2080 1.5 2.5 2.9 57 5740 4840 70 4.5 0.1 16 2.7 53 3760 2470 1.6 2.5 3.0 62 6770 5480 95 4.5 0.1 16 2.8 57 4700 2900 1.6 2.5 3.1 65 7890 6100 120 4.5 0.1 16 3.0 60 5590 3320 1.7 2.5 3.2 69 8970 6700 150 4.5 0.1 25 3.1 64 6560 3760 1.8 3.15 3.4 74 11030 8220 185 4.5 0.1 25 3.2 67 7800 4300 1.8 3.15 3.5 78 12490 8980 240 4.5 0.1 25 3.4 74 9820 5220 1.9 3.15 3.7 84 15040 10440 300 4.5 0.1 25 3.5 79 11800 6010 2.0 3.5 3.8 90 17920 12130 400 4.5 0.1 35 3.7 86 14620 7240 2.1 3.5 4.1 98 21360 13970 500 4.5 0.1 35 3.8 93 18160 9355 2.2 3.5 4.3 106 26490 17830 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Nom. CrossSection Area mm² Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter mm mm mm mm Double Steel Tape Armoured Cables Approx. Weight CU AL kg/km No of Steel Nom. Approx. Nom. tapes x Sheath Overall Bedding Nom Tape Thickness Diameter Thickness Thickness mm mm mm mm Approx. Weight CU AL kg/km 25 1.4 0.8 2.4 48.0 3915 3495 1.4 2x0.5 2.5 48.8 3770 3345 35 1.4 0.8 2.5 50.8 4510 3890 1.4 2x0.5 2.6 51.6 4350 3735 50 1.5 0.8 2.6 53.3 5020 4270 1.5 2x0.5 2.7 54.1 4855 4105 70 1.6 0.8 2.7 57.0 5990 4870 1.6 2x0.5 2.8 57.8 5815 4690 95 1.6 0.8 2.8 61.2 7170 5600 1.6 2x0.5 3.0 62.2 7010 5435 120 1.7 0.8 2.9 65.1 8340 6320 1.7 2x0.5 3.1 66.1 8170 6145 150 1.8 0.8 3.0 68.3 9440 6955 1.8 2x0.5 3.2 69.3 9260 6770 185 1.8 0.8 3.2 72.8 10990 7880 1.8 2x0.5 3.3 73.6 10760 7650 240 1.9 0.8 3.3 78.3 13370 9155 1.9 2x0.5 3.4 79.1 13120 8900 300 2.0 0.8 3.5 83.7 15760 10460 2.0 2x0.8 3.6 86.0 16360 11070 400 2.1 0.8 3.7 90.5 19050 12260 2.1 2x0.8 3.9 93.0 19750 12960 500 2.2 0.8 3.9 98.2 23160 14430 2.2 2x0.8 4.1 100.7 23900 15190 www.addison-cables.com 53 Caledonian Medium Voltage Cables Electrical Data Nom. DC AC CrossResistance Resistance Section CU / AL CU / AL Area Short Circuit Short Circuit Short Circuit Rating of Rating of Rating of Copper Charging Copper Tape Conductor Capacitance Wire Screen Reactance Inductance Current Screen Per CU / AL Per Core Core 1 sec 1 sec 1 sec mm² µΩm µΩ/m kA pF/m mA/m kA kA µΩm nH/m 25 727/1200 927/1538 3.6/2.3 176 0.48 2.6 0.6 132 410 35 524/868 668/1113 5.0/3.2 193 0.53 2.6 0.6 123 390 50 387/641 494/822 6.8/4.4 211 0.58 2.6 0.7 116 370 70 268/443 343/568 9.8/6.3 240 0.65 2.6 0.7 110 350 95 193/320 248/410 13.3/8.5 267 0.73 2.6 0.8 105 330 120 153/253 196/325 17.2/11.0 291 0.79 2.6 0.8 102 320 150 124/206 159/265 21.2/13.5 312 0.85 4.3 0.9 98 310 185 99.1/164 128/211 26.6/17.0 340 0.93 4.3 0.9 95 300 240 75.4/125 98/161 34.9/22.3 375 1.02 4.3 1.0 91 290 300 60.1/100 80/130 43.8/28.0 411 1.12 4.3 1.1 89 280 400 47.0/77.8 64/102 57.3/36.6 454 1.24 5.8 1.2 84 270 500 36.6/60.5 51/81 72.3/46.2 504 1.34 5.8 1.3 78 250 Three Core12/20KV (Um=24KV) Dimensional Data Unarmoured Cables Copper Nom. Nom. Approx. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area Steel Round-Wire Armoured Cables Approx. Weight CU AL kg/km Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter Approx. Weight CU AL mm² mm mm mm² mm mm mm mm mm mm 35 5.5 0.1 16 2.7 51 2850 2180 1.5 2.5 2.9 60 5700 kg/km 5010 50 5.5 0.1 16 2.8 54 3340 2450 1.6 2.5 3.0 62 6370 5480 70 5.5 0.1 16 2.9 58 4150 2850 1.6 2.5 3.1 66 7370 6070 95 5.5 0.1 16 3.0 62 5110 3310 1.7 3.15 3.3 72 9400 7600 120 5.5 0.1 16 3.1 65 5990 3730 1.8 3.15 3.4 75 10530 8270 150 5.5 0.1 25 3.2 68 6980 4180 1.8 3.15 3.5 80 11800 8940 185 5.5 0.1 25 3.3 72 8240 4740 1.9 3.15 3.7 83 13350 9850 240 5.5 0.1 25 3.6 79 10310 5700 2.0 3.5 3.8 90 16430 11820 300 5.5 0.1 25 3.7 84 12360 6570 2.1 3.5 4.0 95 18870 13080 400 5.5 0.1 35 3.9 91 15220 7830 2.2 4.0 4.3 103 23260 15930 500 5.5 0.1 35 4.1 97 19105 10325 2.3 4.2 4.5 110 27800 19170 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to IEC 60502 Steel Flat Wire Armoured Cables Nom. CrossSection Area Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter Double Steel Tape Armoured Cables Approx. Weight CU mm² mm mm mm mm 35 1.5 0.8 2.7 55.7 5150 50 1.6 0.8 2.8 58.2 5675 70 1.6 0.8 2.9 61.9 95 1.7 0.8 3.0 66.4 120 1.8 0.8 3.1 150 1.8 0.8 185 1.9 0.8 240 2.0 300 2.1 400 500 AL No of Steel Nom. Approx. Nom. tapes x Sheath Overall Bedding nom tape Thickness Diameter Thickness thickness kg/km Approx. Weight CU AL mm mm mm mm kg/km 4530 1.5 2x0.5 2.8 56.5 4975 4355 4935 1.6 2x0.5 2.9 59.0 5495 4750 6685 5570 1.6 2x0.5 3.0 62.7 6490 5375 7945 6390 1.7 2x0.5 3.1 67.2 7735 6180 70.0 9110 7103 1.8 2x0.5 3.2 70.8 8890 6880 3.2 73.2 10240 7770 1.8 2x0.5 3.3 74.0 10010 7535 3.3 77.7 11840 8750 1.9 2x0.5 3.4 78.5 11600 8500 0.8 3.5 83.2 14270 10070 2.0 2x0.8 3.6 85.5 14870 10680 0.8 3.6 88.6 16730 11440 2.1 2x0.8 3.8 91.1 17400 12130 2.2 0.8 3.9 95.6 20130 13350 2.2 2x0.8 4.0 97.9 20820 14050 2.3 0.8 4.1 103.3 24310 15600 2.3 2x0.8 4.2 105.6 25050 16350 Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 35 524/868 668/1113 5.0/3.2 168 0.67 2.6 0.7 129 410 50 387/641 494/822 6.8/4.4 183 0.73 2.6 0.8 122 390 70 268/443 343/568 9.8/6.3 207 0.83 2.6 0.8 115 370 95 193/320 248/410 13.3/8.5 229 0.92 2.6 0.9 110 350 120 153/253 196/325 17.2/11.0 249 1.00 2.6 0.9 106 340 150 124/206 159/265 21.2/13.5 266 1.06 4.3 1.0 103 330 185 99.1/164 128/211 26.6/17.0 289 1.16 4.3 1.0 100 320 240 75.4/125 98/161 34.9/22.3 318 1.27 4.3 1.1 95 300 300 60.1/100 80/130 43.8/28.0 348 1.39 4.3 1.2 93 290 400 47.0/77.8 64/102 57.3/36.6 388 1.53 5.8 1.3 87 280 500 36.6/60.5 51/81 72.3/46.2 422 1.67 5.8 1.4 78 250 www.addison-cables.com 55 Caledonian Medium Voltage Cables Three Core 18/30KV (Um=36KV) Dimensional Data Unarmoured Cables Steel Round-Wire Armoured Cables Copper Nom. Approx. Approx. Nom. Approx. Nom. Armour Nom. Approx. Nom. Copper Wire CrossWeight Weight Sheath Overall Bedding Wire Sheath Overall Insulation Tape Screen Section Thickness Diameter CU Thickness Size Thickness Diameter Thickness Thickness AL CU AL Area* Area mm² mm mm mm² mm mm kg/km mm mm mm mm kg/km 50 8.0 0.1 16 3.2 65 4340 3460 1.8 3.15 3.5 75 8950 8080 70 8.0 0.1 16 3.3 70 5220 3930 1.9 3.15 3.6 80 10150 8860 95 8.0 0.1 16 3.4 74 6240 4440 1.9 3.15 3.7 84 11390 9590 120 8.0 0.1 16 3.5 77 7180 4910 2.0 3.5 3.8 89 13200 10860 150 8.0 0.1 25 3.6 80 8220 5420 2.1 3.5 4.0 92 14520 11720 185 8.0 0.1 25 3.7 84 9540 6040 2.1 4.0 4.1 97 17020 13510 240 8.0 0.1 25 3.9 91 11720 7110 2.2 4.0 4.3 104 19810 15200 300 8.0 0.1 25 4.0 95 13790 8000 2.3 4.5 4.5 108 23310 17470 400 8.0 0.1 35 4.3 103 16820 9430 2.4 4.5 4.7 117 27010 19620 500 8.0 0.1 35 4.5 110 21550 12880 2.5 4.5 4.9 124 31130 22610 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Double Steel Tape Armoured Cables No of Steel Nom. Approx. Approx. Nom. Approx. Nom. Armour Nom. Approx. Nom. tapes x CrossWeight Weight Sheath Overall Bedding Wire Sheath Oveall Bedding nom tape Section Thickness Diameter Thickness Size Thickness Diameter CU Thickness AL CU AL thickness Area mm² mm mm mm mm kg/km mm mm mm mm kg/km 50 1.8 0.8 3.1 70.2 7490 6775 1.8 2x0.5 3.3 71.2 7300 6585 70 1.9 0.8 3.2 74.0 8590 7540 1.9 2x0.5 3.4 75.0 8390 7335 95 1.9 0.8 3.4 78.5 9990 8460 1.9 2x0.5 3.5 79.3 9740 8210 120 2.0 0.8 3.5 82.2 11250 9270 2.0 2x0.8 3.6 84.5 11845 9875 150 2.1 0.8 3.6 85.6 12510 10070 2.1 2x0.8 3.7 87.9 13120 10700 185 2.1 0.8 3.7 89.8 14155 11100 2.1 2x0.8 3.9 92.3 14850 11800 240 2.2 0.8 3.8 95.4 16740 12575 2.2 2x0.8 4.0 97.9 17480 13320 300 2.3 0.8 4.0 100.9 19310 14120 2.3 2x0.8 4.2 103.4 20080 14900 400 2.4 0.8 4.2 107.8 22840 16170 2.4 2x0.8 4.4 110.3 23660 17000 500 2.5 0.8 4.4 115.5 27200 18610 2.5 2x0.8 4.6 118.0 28080 19510 Electrical Data Nom. DC AC CrossResistance Resistance Section CU / AL CU / AL Area mm² 50 70 95 120 150 185 240 300 400 500 µΩ/m 387/641 268/443 193/320 153/253 124/206 99.1/164 75.4/125 60.1/100 47.0/77.8 36.6/60.5 µΩ/m 494/822 343/568 248/410 196/325 159/265 128/211 98/161 80/130 64/102 51/81 Short Circuit Short Circuit Rating of Rating of Charging Conductor Capacitance Copper Wire Current CU / AL Screen Per 1 sec Core 1 sec kA 6.8/4.4 9.8/6.3 13.3/8.5 17.2/11.0 21.2/13.5 26.6/17.0 34.9/22.3 43.8/28.0 57.3/36.6 72.3/46.2 pF/m 142 159 175 189 201 217 237 258 282 302 mA/m 0.85 0.95 1.05 1.13 1.21 1.3 1.42 1.55 1.69 1.79 kA 2.6 2.6 2.6 2.6 4.3 4.3 4.3 4.3 5.8 5.8 Short Circuit Rating of Copper Tape Screen Per Core 1 sec kA 1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.4 1.5 1.6 Reactance Inductance µΩ/m 134 127 121 117 113 109 104 101 96 78 nH/m 430 400 390 370 360 350 330 320 290 250 Medium Voltage Cables to IEC 60502 Three Core 21/35KV (Um=42KV) Dimensional Data Unarmoured Cables Copper Nom. Nom. Approx. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area Steel Round-Wire Armoured Cables Approx. Weight CU mm² mm mm mm² mm mm 50 9.3 0.1 16 3.2 73.9 5320 70 9.3 0.1 16 3.3 78.0 95 9.3 0.1 16 3.5 81.9 120 9.3 0.1 16 3.6 150 9.3 0.1 25 185 9.3 0.1 240 9.3 0.1 300 9.3 400 9.3 Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter AL kg/km Approx. Weight CU AL mm mm mm mm kg/km 4446 1.9 3.15 3.8 87.1 10970 10090 6166 4880 2.0 3.5 3.9 91.3 12220 10750 7144 5430 2.1 3.5 4.0 94.5 13560 11780 85.1 8232 6049 2.1 4.0 4.1 97.5 14880 13650 3.7 88.6 9273 6549 2.1 4.0 4.2 100.5 16150 14060 25 3.8 93.5 10845 7392 2.2 4.0 4.3 105.5 17840 14390 25 4.0 98.2 12675 8310 2.3 4.5 4.5 111.5 20410 15870 0.1 25 4.1 103.6 14960 9362 2.4 4.5 4.6 116.5 24100 18460 0.1 35 4.3 110.0 18055 10698 2.5 4.5 4.8 124.3 28680 20560 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Nom. Nom. Armour Nom. Approx. CrossBedding Wire Sheath Oveall Section Thickness Size Thickness Diameter Area mm² mm mm mm mm Approx. Weight CU AL kg/km Double Steel Tape Armoured Cables No of Steel Approx. Nom. Approx. Nom. tapes x Weight Sheath Overall Bedding nom tape Thickness Diameter Thickness CU AL thickness mm mm mm mm kg/km 50 1.9 0.8 3.3 80.5 9825 8986 1.9 2x0.5 3.5 82.5 9625 8786 70 2.0 0.8 3.6 85.5 11015 9769 2.0 2x0.8 3.8 87.6 10825 9569 95 2.1 0.8 3.8 88.5 12360 10580 2.1 2x0.8 3.9 90.5 12116 10327 120 2.1 0.8 3.9 91.5 13900 11715 2.1 2x0.8 4.0 94.5 13306 11110 150 2.1 0.8 4.0 94.8 15160 12440 2.1 2x0.8 4.1 97.5 14550 11830 185 2.2 0.8 4.1 99.5 17500 13450 2.2 2x0.8 4.2 101.7 16810 12765 240 2.3 0.8 4.2 104.1 19390 14890 2.3 2x0.8 4.4 107.5 18650 14150 300 2.4 0.8 4.4 109.5 21970 16280 2.4 2x0.8 4.6 112.8 21200 15500 400 2.5 0.8 4.6 116.3 25600 18430 2.5 2x0.8 4.8 118.8 24780 17600 Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Short Circuit Rating of Rating of Charging Conductor Capacitance Copper Wire Current CU / AL Screen Per 1 sec Core 1 sec Short Circuit Rating of Copper Tape Reactance Inductance Screen Per Core 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 50 387/641 494/822 6.8/4.4 135 0.91 2.6 1.1 140 450 70 268/443 343/568 9.8/6.3 151 1.01 2.6 1.1 134 415 95 193/320 248/410 13.3/8.5 166 1.11 2.6 1.2 126 405 120 153/253 196/325 17.2/11.0 179 1.21 2.6 1.2 123 385 150 124/206 159/265 21.2/13.5 189 1.29 4.3 1.3 118 375 185 99.1/164 128/211 26.6/17.0 202 1.38 4.3 1.3 114 365 240 75.4/125 98/161 34.9/22.3 221 1.49 4.3 1.4 109 345 300 60.1/100 80/130 43.8/28.0 240 1.65 4.3 1.5 105 335 400 47.0/77.8 64/102 57.3/36.6 267 1.75 5.8 1.6 101 305 www.addison-cables.com 57 Caledonian Medium Voltage Cables Three Core 26/35KV (Um=42KV) Dimensional Data Unarmoured Cables Copper Nom. Approx. Nom. Approx. Nom. Copper Wire CrossWeight Sheath Overall Insulation Tape Screen Section Thickness Diameter CU Thickness Thickness AL Area* Area mm² mm mm mm² mm mm kg/km Steel Round-Wire Armoured Cables Nom. Armour Nom. Approx. Bedding Wire Sheath Overall Thickness Size Thickness Diameter Approx. Weight CU AL mm mm mm mm kg/km 50 10.5 0.1 16 3.4 79.7 5928 5053 1.9 3.5 4.0 93.5 12050 11150 70 10.5 0.1 16 3.5 83.6 6900 5634 2.0 4.0 4.1 97.5 13150 11850 95 10.5 0.1 16 3.6 87.2 7863 6131 2.1 4.0 4.2 101.5 14800 12950 120 10.5 0.1 16 3.8 90.7 8817 6634 2.2 4.0 4.4 105.5 16050 13800 150 10.5 0.1 25 3.9 94.1 10085 7361 2.3 4.5 4.5 108.5 17420 14640 185 10.5 0.1 25 4.0 99.1 11573 8120 2.3 4.5 4.6 112 19200 15700 240 10.5 0.1 25 4.1 103.6 13387 9023 2.4 4.5 4.7 117 21050 16800 300 10.5 0.1 25 4.3 109.2 15658 10060 2.5 4.5 4.8 122.5 24900 19100 400 10.5 0.1 35 4.5 115.6 19013 11657 2.6 4.5 5.1 129 29200 21560 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Steel Flat Wire Armoured Cables Nom. Approx. Nom. Armour Nom. Approx. CrossWeight Bedding Wire Sheath Oveall Section Thickness Size Thickness Diameter CU AL Area mm² mm mm mm mm kg/km Double Steel Tape Armoured Cables Nom. No of Steel Nom. Approx. Bedding tapes x nom Sheath Overall Thickness tape thickness Thickness Diameter mm mm mm mm Approx. Weight CU AL kg/km 50 1.9 0.8 3.5 86.5 10880 9990 1.9 2x0.8 3.7 87.5 10690 70 2.0 0.8 3.6 90.5 12000 10795 2.0 2x0.8 3.8 91.4 10800 10590 9800 95 2.1 0.8 3.8 94.0 13360 11570 2.1 2x0.8 3.9 95.2 13110 11327 120 2.2 0.8 3.9 96.4 13705 12710 2.2 2x0.8 4.0 98.7 14300 12110 15550 12800 150 2.3 0.8 4.0 99.5 16160 13440 2.3 2x0.8 4.1 102.1 185 2.3 0.8 4.1 105.1 18505 14465 2.3 2x0.8 4.2 107.3 17810 13765 240 2.4 0.8 4.2 109.8 20390 15890 2.4 2x0.8 4.4 112.2 19650 15150 300 2.5 0.8 4.4 115.5 22970 17280 2.5 2x0.8 4.6 118.0 22200 16500 400 2.6 0.8 4.6 122.1 26600 19430 2.6 2x0.8 4.8 124.6 25780 18600 Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Short Circuit Rating of Rating of Charging Copper Wire Conductor Capacitance Current Screen Per CU / AL Core 1 sec 1 sec Short Circuit Rating of Copper Tape Reactance Inductance Screen Per Core 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 50 387/641 494/822 6.8/4.4 131 0.97 2.6 1.2 146 470 70 268/443 343/568 9.8/6.3 145 1.07 2.6 1.2 139 430 95 193/320 248/410 13.3/8.5 158 1.18 2.6 1.3 132 420 120 153/253 196/325 17.2/11.0 169 1.26 2.6 1.3 128 400 150 124/206 159/265 21.2/13.5 178 1.36 4.3 1.4 123 390 185 99.1/164 128/211 26.6/17.0 185 1.44 4.3 1.4 118 380 240 75.4/125 98/161 34.9/22.3 203 1.57 4.3 1.5 113 360 300 60.1/100 80/130 43.8/28.0 219 1.72 4.3 1.6 109 350 400 47.0/77.8 64/102 57.3/36.6 245 1.85 5.8 1.7 105 320 Medium Voltage Cables to IEC 60502 Current Rating for Three Core 1.8/3KV(Um=7.2 )KV to 26/35KV(Um=42KV) XLPE Insulation Unarmored Nom. CrossSection Area Buried direct in Ground CU mm² 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Laid in Single Way Duct AL CU 53 78 100 119 140 171 203 232 260 294 340 384 438 498 568 62 87 112 133 158 193 231 264 297 336 390 441 501 541 591 A 76 101 129 153 181 221 262 298 334 377 434 489 553 613 663 Armored Laid in Air Buried direct in Ground AL CU AL CU 42 67 87 103 122 150 179 205 231 262 305 346 398 451 501 87 109 142 170 204 253 304 351 398 455 531 606 696 786 896 62 84 110 132 158 196 236 273 309 355 415 475 552 652 762 76 101 129 154 181 220 263 298 332 374 431 482 541 601 651 A A Laid in Single Way Duct AL CU 53 78 100 119 140 171 204 232 259 293 338 380 432 492 562 63 88 112 134 158 194 232 264 296 335 387 435 492 532 582 A Laid in Air AL CU 43 68 87 104 123 150 180 206 231 262 304 343 393 446 496 88 110 143 172 205 253 307 352 397 453 529 599 683 773 883 A AL A 63 85 111 133 159 196 238 274 309 354 415 472 545 645 755 Current Rating for Three Core 1.8/3KV(Um=7.2 )KV to 26/35KV(Um=42KV) EPR Insulation Unarmored Nom. CrossSection Area Buried direct in Ground CU mm² 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Laid in Single Way Duct AL CU 51 76 97 116 137 167 200 227 255 289 335 378 432 492 562 59 84 109 130 154 189 227 258 291 330 384 434 494 534 584 A 73 98 125 150 176 216 258 292 328 371 429 482 545 605 655 Armored Laid in Air Buried direct in Ground AL CU AL CU 40 65 84 101 119 147 176 201 226 257 300 340 392 445 495 82 104 135 164 195 243 296 339 385 441 519 590 678 768 878 58 80 105 127 151 189 229 263 299 343 406 462 538 638 749 73 98 125 150 177 216 257 292 327 368 424 475 534 594 644 A A Laid in Single Way Duct AL CU 51 76 97 116 137 168 200 227 254 288 332 374 426 486 556 60 85 109 131 155 190 227 259 291 328 381 429 485 525 575 A Laid in Air AL CU 41 66 85 101 120 147 176 201 226 257 299 338 387 440 490 82 104 136 164 197 244 296 339 385 439 513 583 666 756 862 A AL A 59 81 105 127 153 190 230 264 300 343 402 459 530 630 741 ▓▓ Current Rating Conditions: Ground Temperature: 20°C Ambient Temperature (air): 30°C Depth of Soil: 0.8 m Thermal Resistance of Soil: 1.5K•m/W www.addison-cables.com 59 Caledonian Medium Voltage Cables I IV II III IV Medium Voltage Cables to VDE 0276 Single Core Cables To VDE 0276 Three Core Cables To VDE 0276 V Medium Voltage Cables to VDE 0276 Single Core Cables to VDE 0276 ▓▓ APPLICATIONS: The single core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 3.8/6.6KV to 19/33KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: DIN VDE 0276 Part 620 -622 HD 620 S1 PVC/PE/LSZH Oversheath Aluminium Wire Armour(optional) Binder XLPE Insulation Conductor Conductor Screen Insulation Screen Metallic Screen PVC/PE/LSZH Separation Sheath(optional) ▓▓ CONSTRUCTION: Conductor: Stranded compacted circular copper or aluminium conductors according to IEC 60228 class 2 / VDE 0276 class 2 / VDE 0295 HD 383. All internal interstices of the conductor are filled with water blocking compound to prevent ingress of water through conductor during storage, handing, installation and operation of the cable. Conductor Screen: The conductor screen consists of an extruded layer of non metallic, semi-conducting compound firmly bonded to the insulation to exclude all air voids. The screen has a minimum thickness of 0.3mm and the maximum volume resistivity of 500 Ohm-m at 90°C. Insulation: Insulation is of extruded XLPE compound type 2XI1 according to DIN VDE 0207 part 22 and HD 620.1 with high degree of cross-linking, free from contaminants, air voids and heat resistant by dry cured process. The nominal insulation wall thickness is shown in table 1. www.addison-cables.com 61 Caledonian Medium Voltage Cables Table 1. Insulation Thickness Insulation Thickness at Nom. Voltage Nom. Cross Section Area 3.6/6KV(Um=7.2kV) 6/10kV(Um=12kV) 8.7/15kV(Um=17.5kV) 12/20kV(Um=24kV) 18/30kv(Um=36kV) mm² mm mm mm mm mm 35 2.5 3.4 4.5 5.5 - 50 2.5 3.4 4.5 5.5 8.0 70 2.5 3.4 4.5 5.5 8.0 95 2.5 3.4 4.5 5.5 8.0 120 2.5 3.4 4.5 5.5 8.0 150 2.5 3.4 4.5 5.5 8.0 185 2.5 3.4 4.5 5.5 8.0 240 2.6 3.4 4.5 5.5 8.0 300 2.8 3.4 4.5 5.5 8.0 400 3.0 3.4 4.5 5.5 8.0 Insulation Screen: The insulation screen consists of extruded non metallic, semi-conducting compound extruded over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating.The minimum thickness is 0.3mm and the maximum volume resistivity of 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. Conducting Water Blocking Layer: The insulation screen may be coverd by semiconductive water blocking tape which will swell up under the influence of moisture of water to ensure longitudinal watertightness. Metallic Screen: Copper wires are applied over the conducting water blocking layer with a minimum diameter of 0.5mm. And over the copper wires, copper tape with minimum thickness of 0.1mm is applied helically with overlap. Total cross section of metallic screen layer is shown in table 2. The screen can withstand fault current to earth of 1000 A for one second at maximum temperature of 160°C. Minimum cross section of concentric conductor is according to DIN VDE 0273 & 0276 as shown. Table 2. Minimum Total Cross Section of Metallic Screen Nominal Cross-Section Area Of Cable Minimum Cross-Section of Metallic Screen DC Resistance of the Copper Wire Screen mm² mm² mm Up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 800-1000 50 0.35 Separator / Water Blocking Layer: The metallic screen may be covered by non-conducting water blocking tape which will swell up under the influence of moisture of water to ensure longitudinal watertightness. Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH, applied under the armour. Thickness of separation sheath as shown in table 3. Medium Voltage Cables to VDE 0276 Table 3. Separation Sheath Thickness Core Diameter Approx.Thickess of Inner Sheath mm mm > < 35 45 1.4 45 60 1.6 60 80 1.8 80 - 2.0 Armour (for armoured cable): The armour consists of round aluminium wire armour applied helically over an extruded separation sheath. Table 4. Round Armour Wire Diameter Fictitious Diameter Under the Armour Armour Wire Diameter mm mm > < - 10 0.8 10 15 1.25 15 25 1.6 25 35 2.0 35 60 2.5 60 - 3.15 Outer Sheath: Overall sheath comprises a layer of extruded PE compound DMP2 according to HD620.1 and 2YM3 type to DIN VDE 0276 Part 3, or PVC compound DMV6 according to HD620.1 and YM5 to DIN VDE 0276 Part 6. Normal wall thickness is 2.5mm (1/500mm 18/30sq 2.6mm), suitable for exposure to sun-light or other local atmospheric environments and for the operating temperature of the cable. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 90°C Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature: 250°C (short circuit duration up to 5 seconds) Bending Radius: 15 x OD (Cable without metal sheath) 30 x OD (Cable with aluminium sheath) Table 5. Nominal /Operating /Testing Voltages Nominal Voltage Uo/U Operating Voltage (max) Testing Voltage 3.6/6KV 8KV 10KV 6/10KV 12KV 15KV 8.7/15KV 18KV 22.5KV 12/20KV 24KV 30KV 18/30KV 36KV 45KV www.addison-cables.com 63 Caledonian Medium Voltage Cables ▓▓ TYPE CODES: Cores N According to VDE Standard (No abbreviation for copper conductor) A Aluminium Conductor 2X XLPE Insulation Y PVC Insulation Screen S Screen of copper wires and copper tape, helically wound. SE Screen of copper wire plus copper tape over each individual cores, helically wound (F) Longitudinally waterproof screen. Concentric Conductor Screen C Concentric conductor screen of copper wires and copper tape, helically wound. CE Concentric conductor screen of copper wire plus copper tape over each individual cores, helically wound. Jacket 2Y PE Jacket Y PVC Jacket H LSZH Jacket Medium Voltage Cables to VDE 0276 Single Core 1.8/3KV (Um=3.6KV) Dimensional Data Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall N2XSY/ Insulation Tape Screen Section Thickness Diameter N2XSH Thickness Thickness Area* Area Cu Approx. Weight NA2XSY/ NA2XSH Al N2XS2Y Cu NA2XS2Y N2XS (F) 2Y NA2XS (F) Al Cu 2Y Al mm² mm mm mm² mm mm kg / km kg / km kg / km kg / km kg / km kg / km 25 2.0 0.1 16 1.4 13 500 180 480 140 500 230 35 2.0 0.1 16 1.4 14 620 280 600 240 620 330 50 2.0 0.1 16 1.4 15 700 380 750 290 750 430 70 2.0 0.1 16 1.5 17 900 480 800 380 1000 560 95 2.0 0.1 16 1.5 19 1200 590 1050 460 1300 670 120 2.0 0.1 16 1.6 21 1450 700 1300 550 1500 800 150 2.0 0.1 25 1.6 22 1700 800 1550 650 1800 900 185 2.0 0.1 25 1.7 24 2050 850 1900 750 2150 950 240 2.0 0.1 25 1.8 27 2550 1050 2350 900 2650 1150 300 2.0 0.1 25 1.8 29 3150 1250 2950 1050 3250 1350 400 2.0 0.1 35 1.9 32 3950 1550 3800 1450 4100 1650 500 2.2 0.1 35 2.0 35 5000 2000 4800 1800 5200 2150 630 2.4 0.1 35 2.2 38 6200 2200 6300 2100 6400 2350 800 2.6 0.1 35 2.3 44 8000 2900 7900 2800 8200 3050 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Impedance Short Circuit Circuit Circuit Nom. Inductance Rating of Rating of Reactance DC AC Rating of Capaci- Charging CrossFlat Copper Copper Resistance Resistance Trefoil Conductor tance Current Section Spaced Wire Tape CU / AL CU / AL CU / AL Area Screen Screen 1 sec Trefoil Flat Trefoil Flat cu AL cu AL 1 sec 1 sec Spaced Spaced mm² µΩ/m µΩm kA pF/m mA/m kA kA 25 727/1200 929/1538 3.6/2.3 222 0.32 2.6 0.3 131 µΩ/m 35 524/868 668/1113 5.0/3.2 251 0.35 2.6 0.4 122 178 50 387/641 494/822 6.8/4.4 281 0.39 2.6 0.4 116 172 70 268/443 343/568 9.8/6.3 341 0.45 2.6 0.5 110 165 185 nH/m 345 µΩ/ m µΩ/ m 535 936 1544 952 1554 327 524 679 1121 695 1131 313 514 511 834 527 844 300 495 364 583 386 597 95 193/320 248/410 13.3/8.5 397 0.50 2.6 0.5 104 160 287 485 272 427 300 446 120 153/253 196/325 17.2/11.0 430 0.55 2.6 0.6 104 159 280 475 225 345 257 367 150 124/206 159/265 21.2/13.5 464 0.59 4.3 0.6 100 156 274 465 193 287 229 313 185 99.1/164 128/211 26.6/17.0 513 0.65 4.3 0.7 98 154 267 459 165 237 206 267 240 75.4/125 98/161 34.9/22.3 573 0.70 4.3 0.9 94 150 260 455 140 191 185 226 300 60.1/100 80/130 43.8/28.0 652 0.72 4.3 1.0 91 147 253 445 128 163 174 203 400 47.0/77.8 64/102 57.3/36.6 727 0.75 5.8 1.1 90 147 248 435 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 754 0.79 5.8 1.2 89 145 245 425 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 786 0.87 5.8 1.3 86 143 243 415 97 110 151 160 www.addison-cables.com 65 Caledonian Medium Voltage Cables SIngle Core 3.6/6KV (Um=7.2 KV) Dimensional Data Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area mm² mm mm mm² mm mm Approx. Weight N2XSY/ NA2XSY/ N2XS2Y N2XSH NA2XSH Cu Cu Al kg / km kg / km kg / km NA2XS2Y N2XS (F) 2Y NA2XS (F) 2Y Al Cu Al kg / km kg / km kg / km 25 2.5 0.1 16 1.5 18 700 480 600 550 700 560 35 2.5 0.1 16 1.6 20 820 580 800 560 900 660 50 2.5 0.1 16 1.6 21 1000 680 900 570 1050 750 70 2.5 0.1 16 1.7 23 1200 770 1100 650 1300 850 95 2.5 0.1 16 1.7 24 1500 890 1350 760 1550 990 120 2.5 0.1 16 1.8 26 1850 1000 1700 850 1900 1150 150 2.5 0.1 25 1.8 27 2100 1100 1950 1050 2200 1250 185 2.5 0.1 25 1.9 29 2450 1250 2300 1200 2550 1300 240 2.6 0.1 25 1.9 32 3050 1550 2850 1400 3150 1650 300 2.8 0.1 25 2.0 35 3650 1850 3450 1650 3750 1950 400 3.0 0.1 35 2.1 38 4550 2250 4400 2050 4700 2350 500 3.2 0.1 35 2.3 42 5700 2700 5500 2500 5900 2850 630 3.2 0.1 35 2.4 48 7090 3020 6890 2820 7290 3200 800 3.2 0.1 35 2.5 52 8900 3700 8700 3500 9100 3850 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Reactance Inductance Impedance Short Circuit Circuit Circuit Rating Rating Nom. DC AC Rating of Capaci- Charging of of CrossFlat Resistance Resistance Trefoil Conductor tance Current Copper Copper Section Spaced Flat Flat CU / AL CU / AL CU / AL Wire Tape Trefoil Spaced Trefoil Spaced Area 1 sec Screen Screen CU AL CU AL 1 sec 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA µΩ/m nH/m µΩ/ m µΩ/m 16 1150/1910 1460/2420 2.2/1.4 232 0.29 2.6 0.4 152 205 410 600 25 727/1200 927/1538 3.6/2.3 262 0.32 2.6 0.4 142 196 400 590 1462 2411 1478 2420 936 1544 952 1554 35 524/868 668/1113 5.0/3.2 291 0.35 2.6 0.5 133 187 390 580 679 1121 695 1131 50 387/641 494/822 6.8/4.4 321 0.39 2.6 0.5 121 179 380 570 511 834 527 844 70 268/443 343/568 9.8/6.3 371 0.45 2.6 0.6 115 173 370 550 364 583 386 597 95 193/320 248/410 13.3/8.5 417 0.50 2.6 0.6 110 168 350 540 272 427 300 446 120 153/253 196/325 17.2/11.0 459 0.55 2.6 0.7 107 165 340 520 225 345 257 367 150 124/206 159/265 21.2/13.5 494 0.59 4.3 0.7 103 161 330 510 193 287 229 313 185 99.1/164 128/211 26.6/17.0 543 0.65 4.3 0.8 100 158 320 500 165 237 206 267 240 75.4/125 98/161 34.9/22.3 583 0.70 4.3 0.9 97 155 310 490 140 191 185 226 300 60.1/100 80/130 43.8/28.0 602 0.72 4.3 1.0 95 153 300 490 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 627 0.75 5.8 1.1 92 150 290 480 113 141 164 184 105 124 158 171 500 36.6/60.5 51/81 72.3/46.2 654 0.79 5.8 1.2 90 147 290 470 630 28.3/46.9 42/64 91.2/58.3 726 0.87 5.8 1.3 87 145 280 460 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 786 0.91 5.8 1.4 85 143 270 460 92 101 147 153 * For capacitance & charging current values, multiply values shown by 1.2 for EPR insulated cables. Medium Voltage Cables to VDE 0276 Single Core 6/10KV (Um=12 KV) Dimensional Data Approx. Weight Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall N2XSY/ NA2XSY/ N2XS2Y NA2XS2Y N2X (F) 2Y Insulation Tape Screen Section Thickness Diameter N2XSH NA2XSH Thickness Thickness Cu Al Cu Area* Area Cu Al mm² mm mm mm mm mm kg / km kg / km kg / km kg / km NA2XS (F) 2Y Al kg / km kg / km 25 3.4 0.1 16 1.6 25 820 580 720 550 900 650 35 3.4 0.1 16 1.6 25 920 680 900 570 980 750 50 3.4 0.1 16 1.7 26 1100 780 950 670 1150 850 70 3.4 0.1 16 1.7 28 1300 870 1200 750 1400 950 95 3.4 0.1 16 1.8 30 1600 990 1450 860 1650 1100 120 3.4 0.1 16 1.8 32 1950 1100 1800 950 2050 1250 150 3.4 0.1 25 1.9 33 2200 1200 2050 1150 2300 1350 185 3.4 0.1 25 1.9 34 2550 1350 2400 1300 2650 1500 240 3.4 0.1 25 2.0 36 3150 1650 2950 1500 3250 1750 300 3.4 0.1 25 2.1 38 3750 1950 3550 1750 3850 2050 400 3.4 0.1 35 2.2 43 4650 2350 4500 2150 4800 2450 500 3.4 0.1 35 2.3 45 5800 2800 5700 2600 6000 2950 630 3.4 0.1 35 2.4 50 7300 3100 7010 2950 7500 3300 800 3.4 0.1 35 2.5 50 9100 3900 8900 3700 9300 4000 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Inductance Impedance Short Circuit Circuit Reactance Circuit Rating Rating Nom. DC AC Rating of Capaci- Charging of of CrossFlat Resistance Resistance Trefoil Conductor tance Current Copper Copper Section Spaced Flat Flat CU / AL CU / AL CU / AL Wire Tape Trefoil Spaced Trefoil Spaced Area 1 sec Screen Screen CU AL CU AL 1 sec 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA 25 727/1200 927/1538 3.6/2.3 208 0.42 2.6 0.5 144 µΩ/m 210 460 nH/m 660 35 524/868 668/1113 5.0/3.2 229 0.46 2.6 0.6 136 200 440 640 50 387/641 494/822 6.8/4.4 252 0.50 2.6 0.6 131 195 420 620 936 1544 952 1554 679 1121 695 1131 511 834 527 844 µΩ/ m µΩ/m 70 268/443 343/568 9.8/6.3 288 0.58 2.6 0.7 122 188 390 600 364 95 193/320 248/410 13.3/8.5 323 0.65 2.6 0.7 122 182 390 580 272 120 153/253 196/325 17.2/11.0 353 0.71 2.6 0.8 116 172 370 550 225 150 124/206 159/265 21.2/13.5 380 0.76 4.3 0.8 110 166 350 530 193 185 99.1/164 128/211 26.6/17.0 416 0.83 4.3 0.9 107 166 340 530 240 75.4/125 98/161 34.9/22.3 460 0.92 4.3 0.9 104 163 330 300 60.1/100 80/130 43.8/28.0 506 1.01 4.3 1.0 100 157 400 47.0/77.8 64/102 57.3/36.6 561 1.12 5.8 1.1 94 500 36.6/60.5 51/81.0 72.3/46.2 619 1.24 5.8 1.2 630 28.3/46.9 42/64.0 91.2/58.3 698 1.37 5.8 800 22.1/36.7 35/55 114.4/75.0 780 1.39 5.8 583 386 597 427 300 446 345 257 367 287 229 313 165 237 206 267 520 140 191 185 226 320 500 126 163 174 203 154 300 490 113 141 164 184 91 151 290 480 105 124 158 171 1.3 91 148 290 470 97 110 151 160 1.4 88 144 280 470 92 101 147 153 www.addison-cables.com 67 Caledonian Medium Voltage Cables Singke Core 8.7/15KV (Um=17.5KV) Dimensional Data Approx. Weight Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall N2XSY/ NA2XSY/ N2XS2Y NA2XS2Y N2XS (F) 2Y Insulation Tape Screen Section Thickness Diameter N2XSH NA2XSH Thickness Thickness Cu Al Cu Area* Area Cu Al mm² mm mm mm mm mm kg / km kg / km kg / km kg / km NA2XS (F) 2Y Al kg / km kg / km 25 4.5 0.1 16 1.7 26 900 600 880 500 900 700 35 4.5 0.1 16 1.7 26 1020 700 1000 600 1060 800 50 4.5 0.1 16 1.7 27 1200 880 1050 770 1250 950 70 4.5 0.1 16 1.8 29 1400 970 1300 850 1500 1050 95 4.5 0.1 16 1.8 31 1700 1090 1550 960 1750 1200 120 4.5 0.1 16 1.9 32 2050 1200 1900 1150 2100 1300 150 4.5 0.1 25 1.9 33 2300 1400 2150 1250 2400 1500 185 4.5 0.1 25 2.0 35 2650 1650 2500 1400 2750 1750 240 4.5 0.1 25 2.1 37 3250 1750 3050 1600 3350 1850 300 4.5 0.1 25 2.1 39 3850 2050 3650 1850 3950 2150 400 4.5 0.1 35 2.3 43 4850 2550 4700 2250 5000 2550 500 4.5 0.1 35 2.3 45 5900 2900 5700 2600 6100 3050 630 4.5 0.1 35 2.5 51 7500 3200 7200 3100 8000 3400 800 4.5 0.1 35 2.6 51 9300 4200 9100 4000 9500 4300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Reactance Inductance Short Circuit Circuit Circuit Rating Rating Nom. DC AC Rating of Capaci- Charging of of CrossResistance Resistance Conductor tance Current Copper Copper Section Flat Trefoil CU / AL CU / AL CU / AL Wire Tape Trefoil Spaced Spaced Flat Area 1 sec Screen Screen 1 sec 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA 25 727/1200 927/1538 3.6/2.3 171 0.47 2.6 0.6 µΩ/m 35 524/868 668/1113 5.0/3.2 187 0.51 2.6 0.6 141 207 460 660 50 387/641 494/822 6.8/4.4 204 0.57 2.6 0.7 138 195 440 640 150 210 nH/m 480 680 Impedance Trefoil Flat Spaced CU CU AL µΩ/ m AL µΩ/m 936 1544 952 1554 679 1121 695 1131 511 834 527 844 70 268/443 343/568 9.8/6.3 232 0.63 2.6 0.7 132 188 420 600 364 583 386 597 95 193/320 248/410 13.3/8.5 258 0.71 2.6 0.8 126 182 400 580 272 427 300 446 120 153/253 196/325 17.2/11.0 281 0.74 2.6 0.8 119 179 380 570 225 345 257 367 150 124/206 159/265 21.2/13.5 301 0.79 4.3 0.9 113 176 360 560 193 287 229 313 185 99.1/164 128/211 26.6/17.0 329 0.87 4.3 0.9 110 170 350 540 165 237 206 267 240 75.4/125 98/161 34.9/22.3 363 0.96 4.3 1.0 107 166 340 530 140 191 185 226 300 60.1/100 80/130 43.8/28.0 398 1.03 4.3 1.1 104 160 330 510 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 439 1.17 5.8 1.2 97 157 310 500 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 483 1.28 5.8 1.3 94 154 300 490 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 534 1.42 5.8 1.4 91 151 290 480 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 590 1.61 5.8 1.4 91 147 290 470 92 101 147 153 Medium Voltage Cables to VDE 0276 Single Core 12/20KV (Um=24KV) Dimensional Data Approx. Weight Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall N2XSY/ NA2XSY/ N2XS2Y NA2XS2Y N2XS (F) 2Y NA2XS (F) 2Y Insulation Tape Screen Section Thickness Diameter N2XSH NA2XSH Thickness Thickness Cu Al Cu Al Area* Area Cu Al mm² mm mm mm mm mm kg / km kg / km kg / km kg / km 25 5.5 0.1 16 1.8 29 1000 35 5.5 0.1 16 1.8 30 1100 kg / km kg / km 750 900 850 1050 630 1100 850 730 1200 950 50 5.5 0.1 16 1.8 31 1250 970 1150 830 1350 1050 70 5.5 0.1 16 1.9 33 1500 1100 1350 920 1600 1200 95 5.5 0.1 16 1.9 34 1800 1200 1650 1050 1900 1300 120 5.5 0.1 16 2.0 35 2150 1350 1900 1150 2250 1450 150 5.5 0.1 25 2.0 37 2400 1500 2250 1350 2500 1650 185 5.5 0.1 25 2.1 38 2800 1700 2600 1550 2900 1800 240 5.5 0.1 25 2.1 42 3400 1900 3200 1750 3500 2050 300 5.5 0.1 25 2.2 43 4000 2200 3800 2000 4150 2300 400 5.5 0.1 35 2.3 44 4950 2600 4750 2400 5100 2800 500 5.5 0.1 35 2.4 46 6050 3000 5800 2800 6200 3200 630 5.5 0.1 35 2.5 50 8150 3600 8050 3400 8300 3750 800 5.5 0.1 35 2.6 53 9600 4400 9450 4200 9800 4300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Inductance Impedance Short Circuit Circuit Reactance Circuit Rating Rating Nom. DC AC Rating of Capaci- Charging of of CrossFlat Resistance Resistance Trefoil Conductor tance Current Copper Copper Section Spaced Flat Flat CU / AL CU / AL CU / AL Wire Tape Trefoil Spaced Trefoil Spaced Area 1 sec Screen Screen Cu AL Cu AL 1 sec 1 sec mm² µΩ/m µΩm kA pF/m mA/m kA kA 25 727/1200 927/1538 3.6/2.3 142 0.62 2.6 0.6 µΩ/m 35 524/868 668/1113 5.0/3.2 162 0.65 2.6 0.7 150 207 50 387/641 494/822 6.8/4.4 177 0.71 2.6 0.8 141 201 162 214 nH/m 490 µΩ/ m µΩ/m 680 936 1544 952 1554 470 660 679 1121 695 1131 450 640 511 834 527 844 70 268/443 343/568 9.8/6.3 200 0.80 2.6 0.8 135 195 430 620 364 583 386 597 95 193/320 248/410 13.3/8.5 222 0.89 2.6 0.9 129 188 410 600 272 427 300 446 120 153/253 196/325 17.2/11.0 241 0.96 2.6 0.9 122 182 390 580 225 345 257 367 150 124/206 159/265 21.2/13.5 257 1.03 4.3 1.0 116 176 370 560 193 287 229 313 185 99.1/164 128/211 26.6/17.0 280 1.12 4.3 1.0 116 173 370 550 165 237 206 267 240 75.4/125 98/161 34.9/22.3 307 1.23 4.3 1.1 110 170 350 540 140 191 185 226 300 60.1/100 80/130 43.8/28.0 336 1.34 4.3 1.2 107 166 340 530 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 370 1.48 5.8 1.3 100 160 320 510 113 500 36.6/60.5 51/81 72.3/46.2 406 1.62 5.8 1.4 97 154 310 490 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 449 1.80 5.8 1.5 94 151 300 480 97 110 800 22.1/36.7 35/55 114.4/75.0 490 1.85 5.8 1.6 91 151 290 480 92 101 147 153 141 164 184 www.addison-cables.com 151 160 69 Caledonian Medium Voltage Cables Single Core 18/30KV (Um=36KV) Dimensional Data Copper Nom. Nom. Nom. Nom. Copper Wire CrossSheath Overall Insulation Tape Screen Section Thickness Diameter Thickness Thickness Area* Area Approx. Weight N2XSY/ N2XSH Cu NA2XSY/ NA2XSH Al N2XS2Y NA2XS2Y N2XS (F) 2Y NA2XS (F) 2Y Cu Al Cu Al kg / km mm² mm mm mm mm mm kg / km kg / km kg / km kg / km 25 8.0 0.1 16 1.9 30 1300 1050 35 8.0 0.1 16 1.9 30 1400 1150 50 8.0 0.1 16 2.0 35 1550 1250 70 8.0 0.1 16 2.0 37 1750 95 8.0 0.1 16 2.1 39 2050 120 8.0 0.1 16 2.1 41 150 8.0 0.1 25 2.2 42 185 8.0 0.1 25 2.2 240 8.0 0.1 25 2.3 300 8.0 0.1 25 400 8.0 0.1 35 500 8.0 0.1 630 8.0 0.1 800 8.0 0.1 kg / km 1100 900 1400 1150 1200 1000 1500 1250 1350 1100 1650 1350 1350 1600 1200 1900 1450 1500 1900 1300 2150 1600 2350 1600 2150 1450 2450 1750 2700 1850 2550 1650 2750 1950 44 3100 2000 2900 1800 3150 2150 46 3700 2250 3500 2050 3800 2400 2.4 49 4350 2550 4150 2300 4400 2700 2.5 52 5350 3000 5100 2750 5450 3200 35 2.6 54 6450 3450 6200 3150 6550 3650 35 2.7 59 8300 3780 8100 3600 8600 4100 35 2.8 59 9900 4500 9700 4320 10300 4800 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Short Short Short Circuit Circuit Reactance Inductance Circuit Rating Rating Nom. DC AC Rating Capaci- Charging of of CrossResistance Resistance of tance Current Copper Copper Section CU / AL CU / AL Conductor Wire Tape Trefoil Flat Trefoil Flat Area CU / AL Screen Screen 1 sec 1 sec 1 sec mm² nH/m Trefoil Flat spaced Cu Cu AL µΩ/ m AL µΩ/m 727/1200 µΩ/m 927/1538 kA 3.6/2.3 pF/m mA/m kA kA 121 0.71 2.6 0.9 159 229 530 720 686 1247 759 1146 50 387/641 494/822 6.8/4.4 138 0.83 2.6 1.0 151 214 480 680 511 834 527 844 70 268/443 343/568 9.8/6.3 154 0.92 2.6 1.0 144 201 460 640 364 583 386 597 95 193/320 248/410 13.3/8.5 169 1.01 2.6 1.1 138 195 440 620 272 427 300 446 120 153/253 196/325 17.2/11.0 183 1.10 2.6 1.1 132 188 420 600 225 345 257 367 150 124/206 159/265 21.2/13.5 194 1.16 4.3 1.2 126 182 400 580 193 287 229 313 185 99.1/164 128/211 26.6/17.0 210 1.26 4.3 1.2 122 182 390 580 165 237 206 267 240 75.4/125 98/161 34.9/22.3 229 1.37 4.3 1.3 119 176 380 560 140 191 185 226 300 60.1/100 80/130 43.8/28.0 249 1.49 4.3 1.4 113 173 360 550 126 163 174 203 400 47.0/77.8 64/102 57.3/36.6 273 1.64 5.8 1.5 107 163 340 520 113 141 164 184 500 36.6/60.5 51/81 72.3/46.2 298 1.79 5.8 1.6 104 163 330 520 105 124 158 171 630 28.3/46.9 42/64 91.2/58.3 327 1.96 5.8 1.7 99 160 320 510 97 110 151 160 800 22.1/36.7 35/55 114.4/75.0 350 1.98 5.8 1.8 98 154 310 490 92 101 147 153 25 µΩ/m Impedance µΩ/ m Medium Voltage Cables to VDE 0276 Current Rating for Single Core 1.8/3KV(Um=3.6KV ) to 18/30KV(Um=36KV) XLPE Insulation Nom. CrossSection Area Buried direct in Ground Trefoil CU mm² 10 Flat spaced AL CU 59 87 A 84 Laid in Single Way Duct Trefoil AL CU 62 78 A Flat touching AL CU 55 98 A Laid in Air Trefoil AL CU 56 103 A Flat Touching Flat spaced AL CU AL CU 75 106 77 122 A A AL A 88 16 109 84 113 88 103 80 104 81 125 97 128 99 150 116 25 140 108 144 112 132 102 133 103 163 127 167 130 196 153 35 166 129 172 134 157 122 159 123 198 154 203 157 238 185 50 196 152 203 157 186 144 188 146 238 184 243 189 286 222 70 239 186 246 192 227 176 229 178 296 230 303 236 356 278 95 285 221 293 229 271 210 274 213 361 280 369 287 434 338 120 323 252 332 260 308 240 311 242 417 324 426 332 500 391 150 361 281 366 288 343 267 347 271 473 368 481 376 559 440 185 406 317 410 324 387 303 391 307 543 424 550 432 637 504 240 469 367 470 373 447 351 453 356 641 502 647 511 745 593 300 526 414 524 419 504 397 510 402 735 577 739 586 846 677 400 590 470 572 466 564 451 571 457 845 673 837 676 938 769 500 650 530 672 546 604 504 661 537 935 773 938 776 1118 919 630 700 600 882 646 654 554 771 617 1045 883 1048 886 1318 1089 800 750 660 1002 756 694 594 871 717 1145 983 1148 986 1528 1279 1000 800 720 1112 856 724 644 971 807 1235 1083 1238 1086 1738 1469 www.addison-cables.com 71 Caledonian Medium Voltage Cables Three Core Cables to VDE 0276 ▓▓ APPLICATIONS: The three core cables are designed for distribution of electrical power with nominal voltage Uo/U ranging from 3.6/6.6KV to 19/33KV and frequency 50Hz. They are suitable for installation mostly in power supply stations, indoors and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switchboards and power stations. ▓▓ STANDARD: DIN VDE 0276 Part 620 -622 HD 620 S1 PVC/PE/LSZH Oversheath PVC/PE/LSZH Separation Sheath(optional) Metallic Screen Insulation Screen XLPE Insulation Conductor Conductor Screen Binder Armour(optional) ▓▓ CONSTRUCTION: Conductor: Stranded compacted circular copper or aluminium conductors according to IEC 60228 class 2 / VDE 0276 class 2. VDE 0295 HD 383. All internal interstices of the conductor are filled with water blocking compound to prevent ingress of water through conductor during storage, handing, installation and operating of the cable. Conductor Screen: The conductor screen consists of an extruded layer of non metallic, semi-conducting compound firmly bonded to the insulation to exclude all air voids. The screen has a minimum thickness of 0.3mm and the maximum volume resistivity of 500 Ohm-m at 90°C. Insulation: Insulation is of extruded XLPE compound type 2XI1 according to DIN VDE 0207 part 22 and HD 620.1 with high degree of cross-linking, free from contaminants, air voids and heat resistant by dry cured process. The nominal insulation wall thickness is shown in table 1. Medium Voltage Cables to VDE 0276 Table 1. Insulation Thickness Nom. Cross-Section Area mm² Insulation Thickness at Nom. Voltage 3.6/6kV (Um=7.2)kV 6/10KV (Um=12KV) 8.7/15KV (Um=17KV) 12/20KV (Um=24KV) 18/30KV (Um=36KV) mm mm mm mm mm XLPE XLPE XLPE XLPE XLPE 35 2.5 3.4 4.5 5.5 - 50 2.5 3.4 4.5 5.5 8.0 70 2.5 3.4 4.5 5.5 8.0 95 2.5 3.4 4.5 5.5 8.0 120 2.5 3.4 4.5 5.5 8.0 150 2.5 3.4 4.5 5.5 8.0 185 2.5 3.4 4.5 5.5 8.0 240 2.6 3.4 4.5 5.5 8.0 300 2.8 3.4 4.5 5.5 8.0 400 3.0 3.4 4.5 5.5 8.0 Insulation Screen: The insulation screen consists of extruded non metallic, semi-conducting compound extruded over the insulation. The extruded semi-conducting layer shall consist of bonded or cold strippable semi-conducting compound capable of removal for jointing or terminating. The minimum thickness is 0.3mm and the maximum volume resistivity of 500 Ohm-m at 90°C. The screen is tightly fitted to the insulation to exclude all air voids and can be easily hand stripped on site. Conducting Water Blocking Layer: The insulation screen may be covered by semiconductive water blocking tape which will swell up under the influence of moisture of water to ensure longitudinal watertightness. Metallic Screen: Copper wires are applied over the conducting water blocking layer with a minimum diameter of 0.5mm. And over the copper wires, copper tape with minimum thickness of 0.1mm is applied helically with overlap. Total cross section of metallic screen layer is shown in table 2. The screen can withstand of fault current to earth of 1000 A for one second at maximum temperature of 160°C. Minimum cross section of concentric conductor is according to DIN VDE 0273 & 0276 as shown. Table 2. Minimum Total Cross Section of Metallic Screen Nominal Cross-Section Area Of Cable Minimum Cross-Section of Metallic Screen DC Resistance of the Copper Wire Screen mm² mm² mm Up to 120 16 1.06 150-300 25 0.72 400-630 35 0.51 800-1000 50 0.35 Separator / Water Blocking Layer: The metallic screen may be covered by non-conducting water blocking tape which will swell up under the influence of moisture of water to ensure longitudinal watertightness. Separation Sheath (for armoured cable): The separation sheath comprises a layer of extruded PVC, PE or LSZH, applied under the armour. Thickness of separation sheath is shown in table 3. www.addison-cables.com 73 Caledonian Medium Voltage Cables Table 3. Separation Sheath Thickness Cores Diameter mm > 35 45 60 80 Approx.Thickess of Inner Sheath mm < 45 60 80 - 1.4 1.6 1.8 2.0 Armour(for armoured cable): The armour consists of: 1) Double layers of galvanized steel tape are applied helically with proper inner overlapping over an extruded separation sheath. Thickness of the steel tape is shown in table 4. Tabel 4. Galvanized Steel Tape Thickness Inner Diameter mm > 30 70 Thickness of Galvanized Steel Tape mm < 30 70 - 0.2 0.5 0.8 2) Galvanized flat steel wires with thickness of 0.8 mm are applied helically over the surface of inner sheath with minimum of 90% coverage. And galvanized Steel tape with nominal thickness of 0.3 mm is applied helically with 50% coverage to cover the surface of the flat wires. Outer Sheath: Overall sheath comprises a layer of extruded PE compound DMP2 according to HD620.1 and 2YM3 type to DIN VDE 0276 Part 3, or PVC compound DMV6 according to HD620.1 and YM5 to DIN VDE 0276 Part 6. Normal wall thickness is 2.5mm (1/500mm 18/30sq 2.6mm), suitable for exposure to sun-light or other local atmospheric environments and for the operating temperature of the cable. ▓▓ PHYSICAL PROPERTIES: Operating Temperature: up to 90°C Temperature Range: -5°C ( PVC sheath ); -20°C ( PE sheath ) Short Circuit Temperature: 250°C (short circuit duration up to 5 seconds) Bending Radius: 15 x OD (Cable without metal sheath) 30 x OD (Cable with aluminium sheath) Table 5. Nominal /Operating /Testing Voltages Nominal Voltage Uo/U Operating Voltage (Um) Testing Voltage 3.6/6KV 8KV 12.5KV 6/10KV 12KV 21KV 8.7/15KV 18KV 30.5KV 12/20KV 24KV 42KV 18/30KV 36KV 63KV Medium Voltage Cables to VDE 0276 ▓▓ TYPE CODES: Conductor N According to VDE Standard (No abbreviation for copper conductor) A Aluminium conductor Copper conductor Insulation 2X XLPE Screen C Concentric conductor of copper CE Concentric conductor of copper over each individual core S Screen of copper wires & copper tape, helically wound SE Screen of copper wires over each individual cores (G) Longitudinally waterproof Armour F Armour of galvanized flat steel wire G Counter Helix of galvanized steel tape B Steel tape armouring R Armour of galvanized round steel wire Sheath 2Y PE Y PVC H LSZH K Lead sheath KL Aluminium sheath www.addison-cables.com 75 Caledonian Medium Voltage Cables Three Core 3.6/6KV (Um=7.2KV) N2XSEY NA2XSEY Dimensional Data Nom. CrossSection Area Approx. Nom. Conductor Insulation Diameter Thickness Copper Tape Thickness Copper Wire Screen Area* Approx. Insulation Diameter Nom. Sheath Thickness Approx. Overall Diameter Cu Al Approx. Weight mm² mm mm mm mm² mm mm mm kg / km kg / km 25 6.05 2.5 0.1 16 12.5 1.5 37 2100 1600 35 7.10 2.5 0.1 16 13.5 1.6 39 2500 1800 50 8.25 2.5 0.1 16 14.7 1.6 42 3000 2100 70 9.90 2.5 0.1 16 16.3 1.7 46 3800 2500 95 11.7 2.5 0.1 16 18.1 1.7 50 4800 3000 120 13.1 2.5 0.1 16 19.5 1.8 53 5800 3500 150 14.3 2.5 0.1 25 20.7 1.8 56 6700 3900 185 16.3 2.5 0.1 25 22.7 1.9 60 8100 4600 240 18.7 2.6 0.1 25 25.3 1.9 66 10200 5600 300 20.9 2.8 0.1 25 27.9 2.0 72 12500 6700 400 23.7 3.0 0.1 35 31.1 2.1 80 15600 8200 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Three Core 3.6/6KV (Um=7.2KV) Galvanized Steel Tape Armoured Cables N2XSEYBY NA2XSEYBY Dimensional Data Nom. CrossSection Area Approx. Nom. Copper Conductor Insulation Tape Diameter Thickness Thickness Copper Wire Screen Area* Approx. Nom. Nom. Approx. Insulation Armour Sheath Overall Diameter Thickness Thickness Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 25 6.05 2.5 0.1 16 12.5 0.5 2.2 39 2800 2300 35 7.10 2.5 0.1 16 13.5 0.5 2.3 42 3200 2600 50 8.25 2.5 0.1 16 14.7 0.5 2.4 45 3800 2900 70 9.90 2.5 0.1 16 16.3 0.5 2.5 49 4700 3400 95 11.7 2.5 0.1 16 18.1 0.5 2.6 53 5800 4000 120 13.1 2.5 0.1 16 19.5 0.5 2.7 56 6800 4600 150 14.3 2.5 0.1 25 20.7 0.5 2.8 59 7900 5100 185 16.3 2.5 0.1 25 22.7 0.8 2.9 64 9400 5900 240 18.7 2.6 0.1 25 25.3 0.8 3.1 70 11700 7000 300 20.9 2.8 0.1 25 27.9 0.8 3.3 76 14100 8300 400 23.7 3.0 0.1 35 31.1 0.8 3.6 85 18300 10900 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to VDE 0276 Three Core 3.6/6KV (Um=7.2KV) Galvanized Flat Steel wire+Steel Tape Armoured Cables N2XSEYFGbY NA2XSEYFGbY Dimensional Data Nom. CrossSection Area mm² Approx. Nom. Copper Conductor Insulation Tape Diameter Thickness Thickness mm mm mm Copper Wire Screen Area* Approx. Insulation Diameter Nom. Armour Thickness Nom. Sheath Thickness Approx. Overall Diameter mm² mm mm mm mm Approx. Weight Cu Al kg / km kg / km 25 6.05 2.5 0.1 16 12.5 0.8 2.2 40 2900 2400 35 7.10 2.5 0.1 16 13.7 0.8 2.3 42 3300 2700 50 8.25 2.5 0.1 16 14.7 0.8 2.4 45 3900 3000 70 9.90 2.5 0.1 16 16.3 0.8 2.5 49 4900 3600 95 11.7 2.5 0.1 16 18.1 0.8 2.6 53 6000 4200 120 13.1 2.5 0.1 16 19.5 0.8 2.7 56 7000 4700 150 14.3 2.5 0.1 25 20.7 0.8 2.8 59 8100 5200 185 16.3 2.5 0.1 25 22.7 0.8 2.9 64 9600 6100 240 18.7 2.6 0.1 25 25.3 0.8 3.1 70 11900 7200 300 20.9 2.8 0.1 25 27.9 0.8 3.3 76 14300 8600 400 23.7 3.0 0.1 35 31.1 0.8 3.6 84 17700 10300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Nom. DC AC CrossResistance Resistance Section CU / AL CU / AL Area Short Circuit Short Circuit Rating of Rating of Charging Copper Wire Conductor Capacitance Current Screen CU / AL Per Core 1 sec 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 25 727/1200 927/1538 3.6/2.3 272 0.33 2.6 0.4 116 370 35 524/868 668/1113 5.0/3.2 301 0.36 2.6 0.5 108 350 50 387/641 494/822 6.8/4.4 332 0.40 2.6 0.5 102 330 70 268/443 343/568 9.8/6.3 383 0.46 2.6 0.6 97 310 95 193/320 248/410 13.3/8.5 432 0.52 2.6 0.6 92 290 120 153/253 196/325 17.2/11.0 474 0.57 2.6 0.7 89 280 150 124/206 159/265 21.2/13.5 511 0.61 4.3 0.7 87 280 185 99.1/164 128/211 26.6/17.0 562 0.67 4.3 0.8 86 270 240 75.4/125 98/161 34.9/22.3 602 0.72 4.3 0.9 83 260 300 60.1/100 80/130 43.8/28.0 622 0.75 4.3 1.0 82 260 400 47.0/77.8 64/102 57.3/36.6 648 0.78 5.8 1.1 80 250 www.addison-cables.com 77 Caledonian Medium Voltage Cables Three Core 6/10KV (Um=12KV) N2XSEY NA2XSEY Dimensional Data Approx. Conductor Diameter Nom. Insulation Thickness Copper Tape Thickness Copper Wire Screen Area* mm² mm mm mm 25 6.05 3.4 0.1 35 7.10 3.4 0.1 Nom. CrossSection Area Approx. Insulation Diameter Nom. Sheath Thickness Approx. Overall Diameter mm² mm mm 16 14.3 1.6 16 15.3 1.6 Approx. Weight Cu Al mm kg / km kg / km 41 2400 1900 43 2800 2200 50 8.25 3.4 0.1 16 16.5 1.7 46 3400 2500 70 9.90 3.4 0.1 16 18.1 1.7 50 4200 2900 95 11.7 3.4 0.1 16 19.9 1.8 54 5300 3400 120 13.1 3.4 0.1 16 21.3 1.8 57 6200 3900 150 14.3 3.4 0.1 25 22.5 1.9 60 7200 4400 185 16.3 3.4 0.1 25 24.5 1.9 64 8600 5100 240 18.7 3.4 0.1 25 26.9 2.0 70 10700 6100 300 20.9 3.4 0.1 25 29.1 2.1 75 12900 7100 400 23.7 3.4 0.1 35 31.9 2.2 81 15900 8500 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Three Core 6/10KV (Um=12KV) Galvanized Steel Tape Armoured Cables N2XSEYBY NA2XSEYBY Dimensional Data Nom. CrossSection Area Approx. Conductor Diameter Nom. Insulation Thickness Copper Tape Thickness Copper Wire Screen Area* Approx. Insulation Diameter mm² mm mm mm mm² mm mm mm Nom. Nom. Approx. Armour Sheath Overall Thickness Thickness Diameter Approx. Weight Cu Al mm kg / km kg / km 25 6.05 3.4 0.1 16 14.3 0.5 2.3 44 3200 2700 35 7.10 3.4 0.1 16 15.3 0.5 2.4 46 3700 3000 50 8.25 3.4 0.1 16 16.5 0.5 2.5 49 4300 3400 70 9.90 3.4 0.1 16 18.1 0.5 2.6 53 5200 3900 95 11.7 3.4 0.1 16 19.9 0.5 2.8 57 6400 4600 120 13.1 3.4 0.1 16 21.3 0.5 2.9 61 7400 5200 150 14.3 3.4 0.1 25 22.5 0.5 3.0 64 8500 5700 185 16.3 3.4 0.1 25 24.5 0.5 3.1 68 10000 6500 240 18.7 3.4 0.1 25 26.9 0.5 3.3 74 12300 7600 300 20.9 3.4 0.1 25 29.1 0.5 3.4 79 14600 8800 400 23.7 3.4 0.1 35 31.9 0.8 3.7 87 18700 11300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to VDE 0276 Three Core 6/10KV (Um=12KV) Galvanized Flat Steel wire Armoured Cables N2XSEYFGbY NA2XSEYFGbY Dimensional Data Nom. Approx. Nom. Copper CrossConductor Insulation Tape Section Diameter Thickness Thickness Area Copper Wire Screen Area* Approx. Nom. Insulation Armour Diameter Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 25 6.05 3.4 0.1 16 14.3 0.8 2.3 44 3300 2800 35 7.10 3.4 0.1 16 15.3 0.8 2.4 46 3800 3100 50 8.25 3.4 0.1 16 16.5 0.8 2.5 49 4400 3500 70 9.90 3.4 0.1 16 18.1 0.8 2.6 53 5400 4100 95 11.7 3.4 0.1 16 19.9 0.8 2.8 57 6500 4700 120 13.1 3.4 0.1 16 21.3 0.8 2.9 61 7600 5300 150 14.3 3.4 0.1 25 22.5 0.8 3.0 64 8700 5900 185 16.3 3.4 0.1 25 24.5 0.8 3.1 68 10200 6800 240 18.7 3.4 0.1 25 26.9 0.8 3.3 74 12500 7900 300 20.9 3.4 0.1 25 29.1 0.8 3.4 79 14900 9100 400 23.7 3.4 0.1 35 31.9 0.8 3.7 86 18000 10600 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Nom. CrossSection Area Short Circuit DC AC Rating of Charging Resistance Resistance Conductor Capacitance Current CU / AL CU / AL CU / AL 1 sec Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Wire Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 25 727/1200 927/1538 3.6/2.3 204 0.43 2.6 0.5 129 405 35 524/868 668/1113 5.0/3.2 237 0.47 2.6 0.6 115 370 50 387/641 494/822 6.8/4.4 260 0.52 2.6 0.6 109 350 70 268/443 343/568 9.8/6.3 298 0.60 2.6 0.7 103 330 95 193/320 248/410 13.3/8.5 334 0.67 2.6 0.7 99 320 120 153/253 196/325 17.2/11.0 365 0.73 2.6 0.8 96 310 150 124/206 159/265 21.2/13.5 392 0.78 4.3 0.8 93 300 185 99.1/164 128/211 26.6/17.0 430 0.86 4.3 0.9 90 290 240 75.4/125 98/161 34.9/22.3 476 0.95 4.3 0.9 87 280 300 60.1/100 80/130 43.8/28.0 524 1.05 4.3 1.0 85 270 400 47.0/77.8 64/102 57.3/36.6 580 1.16 5.8 1.1 81 260 www.addison-cables.com 79 Caledonian Medium Voltage Cables Three Core 8.7/15KV (Um=17.5KV) N2XSEY NA2XSEY Dimensional Data Approx. Conductor Diameter Nom. Insulation Thickness Copper Tape Thickness Copper Wire Screen Area* mm² mm mm mm 25 6.05 4.5 0.1 35 7.10 4.5 50 8.25 70 9.90 Nom. CrossSection Area Approx. Weight Approx. Insulation Diameter Nom. Sheath Thickness Approx. Overall Diameter Cu Al mm² mm mm mm kg / km kg / km 16 16.5 1.7 46 3500 2400 0.1 16 17.5 1.7 48 3800 2600 4.5 0.1 16 18.7 1.7 51 4400 3000 4.5 0.1 16 20.3 1.8 55 5300 3400 95 11.7 4.5 0.1 16 22.1 1.8 59 6400 4000 120 13.1 4.5 0.1 16 23.5 1.9 62 7400 4500 150 14.3 4.5 0.1 25 24.7 1.9 65 8500 5000 185 16.3 4.5 0.1 25 26.7 2.0 69 10000 5800 240 18.7 4.5 0.1 25 29.1 2.1 75 12200 6800 300 20.9 4.5 0.1 25 31.3 2.1 80 14400 7900 400 23.7 4.5 0.1 35 34.1 2.2 87 17500 9300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Three Core 8.7/15KV (Um=17.5KV) Galvanized Steel Tape Armoured Cables N2XSEYBY NA2XSEYBY Dimensional Data Nom. Approx Nom. Copper CrossConductor Insulation Tape Section Diameter Thickness Thickness Area Copper Wire Screen Area* Approx Nom. Nom. Insulation Armour Sheath Diameter Thickness Thickness Approx. Overall Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 25 6.05 4.5 0.1 16 16.5 0.5 2.5 49 3800 3300 35 7.10 4.5 0.1 16 17.5 0.5 2.6 51 4300 3600 50 8.25 4.5 0.1 16 18.7 0.5 2.7 54 4900 4000 70 9.90 4.5 0.1 16 20.3 0.5 2.8 58 5900 4600 95 11.7 4.5 0.1 16 22.1 0.5 2.9 62 7100 5300 120 13.1 4.5 0.1 16 23.5 0.5 3.0 66 8100 5900 150 14.3 4.5 0.1 25 24.7 0.5 3.1 69 9200 6400 185 16.3 4.5 0.1 25 26.7 0.5 3.3 74 10900 7400 240 18.7 4.5 0.1 25 29.1 0.5 3.4 79 13100 8500 300 20.9 4.5 0.1 25 31.3 0.5 3.6 86 16400 10600 400 23.7 4.5 0.1 35 34.1 0.8 3.9 93 19700 12300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to VDE 0276 Three Core 8.7/15KV (Um=17.5KV) Galvanized Flat Steel Wire Armoured Cables N2XSEYFGbY NA2XSEYFGbY Dimensional Data Nom. CrossSection Area Approx. Nom. Copper Conductor Insulation Tape Diameter Thickness Thickness Copper Wire Screen Area* Approx. Nom. Nom. Approx. Insulation Armour Sheath Overall Diameter Thickness Thickness Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 25 6.05 4.5 0.1 16 16.5 0.8 2.5 49 3400 3400 35 7.10 4.5 0.1 16 17.5 0.8 2.6 51 4400 3800 50 8.25 4.5 0.1 16 18.7 0.8 2.7 54 5100 4200 70 9.90 4.5 0.1 16 20.3 0.8 2.8 58 6000 4700 95 11.7 4.5 0.1 16 22.1 0.8 2.9 62 7300 5400 120 13.1 4.5 0.1 16 23.5 0.8 3.0 66 8300 6100 150 14.3 4.5 0.1 25 24.7 0.8 3.1 69 9400 6600 185 16.3 4.5 0.1 25 26.7 0.8 3.3 74 11100 7600 240 18.7 4.5 0.1 25 29.1 0.8 3.4 79 13400 8700 300 20.9 4.5 0.1 25 31.3 0.8 3.6 85 15800 10000 400 23.7 4.5 0.1 35 34.1 0.8 3.9 91 19000 11600 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Nom. CrossSection Area Short Circuit DC AC Rating of Resistance Resistance Conductor CU / AL CU / AL CU / AL 1 sec kA Short Circuit Rating of Charging Copper Wire Capacitance Current Screen Per Core 1 sec pF/m mA/m kA Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance kA µΩm nH/m mm² µΩm µΩ/m 25 727/1200 927/1538 3.6/2.3 176 0.48 2.6 0.6 132 410 35 524/868 668/1113 5.0/3.2 193 0.53 2.6 0.6 123 390 50 387/641 494/822 6.8/4.4 211 0.58 2.6 0.7 116 370 70 268/443 343/568 9.8/6.3 240 0.65 2.6 0.7 110 350 95 193/320 248/410 13.3/8.5 267 0.73 2.6 0.8 105 330 120 153/253 196/325 17.2/11.0 291 0.79 2.6 0.8 102 320 150 124/206 159/265 21.2/13.5 312 0.85 4.3 0.9 98 310 185 99.1/164 128/211 26.6/17.0 340 0.93 4.3 0.9 95 300 240 75.4/125 98/161 34.9/22.3 375 1.02 4.3 1.0 91 290 300 60.1/100 80/130 43.8/28.0 411 1.12 4.3 1.1 89 280 400 47.0/77.8 64/102 57.3/36.6 454 1.24 5.8 1.2 84 270 www.addison-cables.com 81 Caledonian Medium Voltage Cables Three Core 12/20KV (Um=24KV) N2XSEY NA2XSEY Dimensional Data Approx. Conductor Diameter Nom. Insulation Thickness Copper Tape Thickness Copper Wire Screen Area* mm² mm mm mm 35 7.10 5.5 0.1 50 8.25 5.5 70 9.90 95 11.7 120 150 Nom. CrossSection Area Approx. Weight Approx. Insulation Diameter Nom. Sheath Thickness Approx. Overall Diameter Cu Al mm² mm mm mm kg / km kg / km 16 19.7 1.8 53 3800 3100 0.1 16 20.9 1.8 56 4400 3500 5.5 0.1 16 22.5 1.9 60 5300 4000 5.5 0.1 16 24.3 1.9 64 6400 4600 13.1 5.5 0.1 16 25.7 2.0 67 7400 5200 14.3 5.5 0.1 25 26.9 2.0 70 8500 5700 185 16.3 5.5 0.1 25 28.9 2.1 75 10000 6500 240 18.7 5.5 0.1 25 31.3 2.1 80 12200 7500 300 20.9 5.5 0.1 25 33.5 2.2 85 14400 8700 400 23.7 5.5 0.1 35 36.3 2.3 91 17500 10200 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Three Core 12/20KV (Um=24KV) Galvanized Steel Tape Armoured Cables N2XSEYBY NA2XSEYBY Dimensional Data Nom. Approx. Nom. Copper CrossConductor Insulation Tape Section Diameter Thickness Thickness Area Copper Wire Screen Area* Approx. Nom. Nom. Insulation Armour Sheath Diameter Thickness Thickness Approx. Overall Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 35 7.10 5.5 0.1 16 19.7 0.5 2.7 57 4900 4200 50 8.25 5.5 0.1 16 20.9 0.5 2.9 60 5600 4700 70 9.90 5.5 0.1 16 22.5 0.5 3.0 64 6600 5300 95 11.7 5.5 0.1 16 24.3 0.5 3.1 68 7800 6000 120 13.1 5.5 0.1 16 25.7 0.5 3.2 71 8900 6600 150 14.3 5.5 0.1 25 26.9 0.5 3.3 74 10100 7200 185 16.3 5.5 0.1 25 28.9 0.5 3.4 79 11700 8200 240 18.7 5.5 0.1 25 31.3 0.8 3.6 86 14900 10200 300 20.9 5.5 0.1 25 33.5 0.8 3.8 91 17400 11600 400 23.7 5.5 0.1 35 36.3 0.8 4.0 98 20800 13400 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to VDE 0276 Three Core 12/20KV (Um=24KV) Galvanized Flat Steel Wire Armoured Cables N2XSEYFGbY NA2XSEYFGbY Dimensional Data Nom. Approx. Nom. Copper CrossConductor Insulation Tape Section Diameter Thickness Thickness Area Copper Wire Screen Area* Approx. Nom. Insulation Armour Diameter Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 35 7.10 5.5 0.1 16 19.7 0.8 2.7 57 5000 4400 50 8.25 5.5 0.1 16 20.9 0.8 2.9 60 5700 4800 70 9.90 5.5 0.1 16 22.5 0.8 3.0 64 6800 5400 95 11.7 5.5 0.1 16 24.3 0.8 3.1 68 8000 6200 120 13.1 5.5 0.1 16 25.7 0.8 3.2 71 9100 6800 150 14.3 5.5 0.1 25 26.9 0.8 3.3 74 10300 7500 185 16.3 5.5 0.1 25 28.9 0.8 3.4 79 11900 8400 240 18.7 5.5 0.1 25 31.3 0.8 3.6 85 14300 9600 300 20.9 5.5 0.1 25 33.5 0.8 3.8 90 16700 10900 400 23.7 5.5 0.1 35 36.3 0.8 4.0 97 20100 12700 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Rating of Conductor CU / AL 1 sec Capacitance Charging Current Short Circuit Rating of Copper Wire Screen Per Core 1 sec Short Circuit Rating of Copper Tape Screen Per Core 1 sec Reactance Inductance mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 35 524/868 668/1113 5.0/3.2 168 0.67 2.6 0.7 129 410 50 387/641 494/822 6.8/4.4 183 0.73 2.6 0.8 122 390 70 268/443 343/568 9.8/6.3 207 0.83 2.6 0.8 115 370 95 193/320 248/410 13.3/8.5 229 0.92 2.6 0.9 110 350 120 153/253 196/325 17.2/11.0 249 1.00 2.6 0.9 106 340 150 124/206 159/265 21.2/13.5 266 1.06 4.3 1.0 103 330 185 99.1/164 128/211 26.6/17.0 289 1.16 4.3 1.0 100 320 240 75.4/125 98/161 34.9/22.3 318 1.27 4.3 1.1 95 300 300 60.1/100 80/130 43.8/28.0 348 1.39 4.3 1.2 93 300 400 47.0/77.8 64/102 57.3/36.6 388 1.53 5.8 1.3 87 280 www.addison-cables.com 83 Caledonian Medium Voltage Cables Three Core 18/30KV (Um=36KV) N2XSEY NA2XSEY Dimensional Data Nom. CrossSection Area Approx. Nom. Conductor Insulation Diameter Thickness Copper Tape Thickness Copper Wire Screen Area* Approx. Weight Approx. Insulation Diameter Nom. Sheath Thickness Approx. Overall Diameter Cu Al mm² mm mm mm mm² mm mm mm kg / km kg / km 50 8.25 8.0 0.1 16 25.9 2.0 68 5800 4900 70 9.90 8.0 0.1 16 27.5 2.0 71 6800 5500 95 11.7 8.0 0.1 16 29.3 2.1 75 8000 6100 120 13.1 8.0 0.1 16 30.7 2.1 79 9000 6700 150 14.3 8.0 0.1 25 31.9 2.2 81 10100 7300 185 16.3 8.0 0.1 25 33.9 2.2 86 11800 8300 240 18.7 8.0 0.1 25 36.3 2.3 91 14000 9400 300 20.9 8.0 0.1 25 38.5 2.4 97 16500 10700 400 23.7 8.0 0.1 35 41.3 2.5 103 19700 12300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Three Core 18/30KV (Um=36KV) Galvanized Steel Tape Armoured Cables N2XSEYBY NA2XSEYBY Dimensional Data Nom. Approx. Nom. Copper CrossConductor Insulation Tape Section Diameter Thickness Thickness Area mm² mm mm mm Copper Wire Screen Area* mm² Approx. Nom. Nom. Insulation Armour Sheath Diameter Thickness Thickness mm mm mm Approx. Overall Diameter mm Approx. Weight Cu Al kg / km kg / km 50 8.25 8.0 0.1 16 25.9 0.5 3.2 72 7300 6400 70 9.90 8.0 0.1 16 27.5 0.5 3.3 75 8400 7100 95 11.7 8.0 0.1 16 29.3 0.5 3.5 80 9700 7900 120 13.1 8.0 0.1 16 30.7 0.8 3.6 84 11700 9400 150 14.3 8.0 0.1 25 31.9 0.8 3.7 87 12900 10100 185 16.3 8.0 0.1 25 33.9 0.8 3.9 92 14800 11300 240 18.7 8.0 0.1 25 36.3 0.8 4.0 98 17300 12600 300 20.9 8.0 0.1 25 38.5 0.8 4.2 103 20000 14100 400 23.7 8.0 0.1 35 41.3 0.8 4.4 110 23500 16000 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Medium Voltage Cables to VDE 0276 Three Core 18/30KV (Um=36KV) Galvanized Flat Steel wire Armoured Cables N2XSEYFGbY NA2XSEYFGbY Dimensional Data Nom. CrossSection Area Approx. Nom. Copper Conductor Insulation Tape Diameter Thickness Thickness Copper Wire Screen Area* Approx. Nom. Insulation Armour Diameter Thickness Nom. Sheath Thickness Approx. Overall Diameter Approx. Weight Cu Al mm² mm mm mm mm² mm mm mm mm kg / km kg / km 50 8.25 8.0 0.1 16 25.9 0.8 3.2 72 7500 6600 70 9.90 8.0 0.1 16 27.5 0.8 3.3 76 8600 7300 95 11.7 8.0 0.1 16 29.3 0.8 3.5 80 10000 8100 120 13.1 8.0 0.1 16 30.7 0.8 3.6 83 11200 8900 150 14.3 8.0 0.1 25 31.9 0.8 3.7 86 12400 9500 185 16.3 8.0 0.1 25 33.9 0.8 3.9 91 14100 10600 240 18.7 8.0 0.1 25 36.3 0.8 4.0 97 16600 11900 300 20.9 8.0 0.1 25 38.5 0.8 4.2 102 19200 13400 400 23.7 8.0 0.1 35 41.3 0.8 4.4 109 22700 15300 *Optional wire screen can be provided in combination of copper tapes. Nominal screen area, as stated in the table, can be supplied as standard. Electrical Data Nom. CrossSection Area DC AC Resistance Resistance CU / AL CU / AL Short Circuit Short Circuit Rating of Rating of Charging Copper Wire Conductor Capacitance Current Screen CU / AL Per Core 1 sec 1 sec Short Circuit Rating of Copper Tape Reactance Inductance Screen Per Core 1 sec mm² µΩ/m µΩ/m kA pF/m mA/m kA kA µΩ/m nH/m 50 387/641 494/822 6.8/4.4 142 0.85 2.6 1.0 134 430 70 268/443 343/568 9.8/6.3 159 0.95 2.6 1.0 127 400 95 193/320 248/410 13.3/8.5 175 1.05 2.6 1.1 121 390 120 153/253 196/325 17.2/11.0 189 1.13 2.6 1.1 117 370 150 124/206 159/265 21.2/13.5 201 1.21 4.3 1.2 113 360 185 99.1/164 128/211 26.6/17.0 217 1.3 4.3 1.2 109 350 240 75.4/125 98/161 34.9/22.3 237 1.42 4.3 1.3 104 330 300 60.1/100 80/130 43.8/28.0 258 1.55 4.3 1.4 101 320 400 47.0/77.8 64/102 57.3/36.6 282 1.69 5.8 1.5 96 290 www.addison-cables.com 85 Caledonian Medium Voltage Cables Current Rating for Three Core 1.8/3KV(Um=7.2KV ) to 26/35KV(Um=42KV) XLPE Insulation Unarmored Nom. CrossSection Area Armored Buried direct in Laid in Single Way Ground Duct Laid in Air Buried direct in Laid in Single Way Ground Duct Laid in Air CU CU CU CU mm² AL CU A AL A AL A AL CU A AL A AL A 10 76 53 62 42 87 62 76 53 63 43 88 63 16 101 78 87 67 109 84 101 78 88 68 110 85 25 129 100 112 87 142 110 129 100 112 87 143 111 35 153 119 133 103 170 132 154 119 134 104 172 133 50 181 140 158 122 204 158 181 140 158 123 205 159 70 221 171 193 150 253 196 220 171 194 150 253 196 95 262 203 231 179 304 236 263 204 232 180 307 238 120 298 232 264 205 351 273 298 232 264 206 352 274 150 334 260 297 231 398 309 332 259 296 231 397 309 185 377 294 336 262 455 355 374 293 335 262 453 354 240 434 340 390 305 531 415 431 338 387 304 529 415 300 489 384 441 346 606 475 482 380 435 343 599 472 400 553 438 501 398 696 552 541 432 492 393 683 545 500 613 498 541 451 786 652 601 492 532 446 773 645 630 663 568 591 501 896 762 651 562 582 496 883 755 Caledonian Medium Voltage Cables I V II Technical Information III IV V Caledonian Medium Voltage Cables Technical information ▓▓ Current Ratings The current ratings given on the previous pages are based on the standard conditions of installation detailed bellows: Maximum conductor temperature: 90°C Maximum ambient temperature: In air 30°C In ground 20°C Ground thermal resistivity: 1.5K•m/W Laying depth: 0.8m Spacing between cable laid: In flat formation 2 times of cable overall diameter In trefoil with cable touching Where the site conditions differ from the standard conditions mentioned, it will be necessary to multiply the tabulated ratings by the actors given in the following tables. These factors are for variation in ambient ground temperature, soil thermal resistivity and depth of laying. Where more than one circuit is installed in close proximity, then will be necessary to derate further in accordance with the group rating factors given. ▓▓ Rating Factors Cables laid direct in ground: Variation in ground temperatur Ground Temperature Cabe Type All Cables 15 20 25 1.00 0.97 0.93 30 Rating Factor 0.89 35 40 45 0.86 0.82 0.76 Rating factor for depth of laying (To center of cable or trefoil group of cables) Depth of laying m 0.50 0.60 0.80 1.00 1.25 1.50 1.75 2.00 2.50 3.00 or more 1.9/3.3KV (1.8/3KV) to 19/33KV (18/30KV) Cables Up to 300 mm² Above 300 mm² 1.00 1.00 0.98 0.97 0.96 0.95 0.95 0.94 0.94 0.92 0.92 0.90 0.91 0.89 0.90 0.88 Technical Information Rating factor for variation in thermal resistivity of soil depth Nom.CrossSection Area Soil thermal resistivity K.m/W 0.8 0.9 1.0 1.5 2.0 2.5 3.0 50 1.15 1.11 1.07 0.91 0.81 0.73 0.68 70 1.16 1.12 1.07 0.91 0.81 0.73 0.68 95 1.16 1.12 1.07 0.91 0.81 0.73 0.68 120 1.16 1.12 1.07 0.91 0.81 0.73 0.68 150 1.17 1.12 1.07 0.91 0.81 0.73 0.68 185 1.17 1.12 1.07 0.91 0.81 0.73 0.68 240 1.17 1.12 1.07 0.91 0.80 0.73 0.68 300 1.18 1.12 1.07 0.91 0.80 0.73 0.68 400 1.18 1.12 1.07 0.91 0.80 0.73 0.67 500 1.18 1.12 1.07 0.91 0.80 0.73 0.67 630 1.18 1.12 1.07 0.91 0.80 0.73 0.67 800 1.18 1.12 1.07 0.91 0.80 0.72 0.67 1000 1.18 1.12 1.07 0.91 0.80 0.72 0.67 16 1.12 1.08 1.05 0.93 0.84 0.77 0.72 25 1.13 1.09 1.05 0.93 0.83 0.77 0.71 35 1.13 1.09 1.06 0.92 0.83 0.76 0.71 50 1.13 1.09 1.06 0.92 0.83 0.76 0.71 70 1.14 1.09 1.06 0.92 0.83 0.75 0.70 95 1.14 1.09 1.06 0.92 0.83 0.75 0.70 120 1.14 1.10 1.06 0.92 0.82 0.75 0.69 150 1.14 1.10 1.06 0.92 0.82 0.75 0.69 185 1.14 1.10 1.06 0.92 0.82 0.74 0.69 240 1.15 1.10 1.07 0.92 0.82 0.74 0.69 300 1.15 1.10 1.07 0.92 0.82 0.74 0.69 400 1.15 1.10 1.07 0.92 0.82 0.74 0.69 Single multicore Group rating factor for circuits of three single core cables. In trefoil and laid flat touching, horizontal formation (average values) No. of circuits 1.9/3.3KV(1.8/3KV) to 12.7/22KV (12/20KV) Cables 19/33KV(18/30KV) Cables Spacing of circuits Touching Trefoil Laid Flat 0.15m* 0.3m 0.45m 0.6m 2 0.78 0.80 0.81 0.85 0.88 0.90 3 0.66 0.68 0.71 0.76 0.80 0.83 4 0.59 0.62 0.65 0.72 0.76 0.80 5 0.55 0.58 0.61 0.68 0.73 0.77 6 0.52 0.55 0.58 0.66 0.72 0.76 2 0.79 0.81 0.81 0.85 0.88 0.90 3 0.67 0.70 0.71 0.76 0.80 0.83 4 0.62 0.65 0.65 0.72 0.76 0.80 5 0.57 0.60 0.60 0.68 0.73 0.77 6 0.54 0.57 0.57 0.66 0.70 0.76 *This configuration, at 0.15m spacing, may not be practical for the larger size cables. www.addison-cables.com 89 Caledonian Medium Voltage Cables Group rating factor for multicore cables in horizontal formation (average values) 1.9/3.3KV(1.8/3KV) to 12.7/22KV (12/20KV) Cables 19/33KV(18/30KV) Cables Spacing No. of cables in group Touching 0.15m 0.3m 0.45m 0.6m 2 0.80 0.85 0.89 0.90 0.92 3 0.68 0.75 0.80 0.84 0.86 4 0.62 0.70 0.77 0.80 0.84 5 0.57 0.66 0.73 0.78 0.81 6 0.55 0.63 0.71 0.76 0.80 2 0.80 0.83 0.87 0.89 0.91 3 0.70 0.73 0.78 0.82 0.85 4 0.64 0.68 0.74 0.78 0.82 5 0.59 0.63 0.70 0.75 0.79 6 0.56 0.60 0.68 0.74 0.78 Cables laid direct in single way ducts: (The term “ducts” applies to single earthenware, fibre or plastic pipes). Variation in ground temperature Ground Temperature 15 20 25 1.00 0.97 0.93 Cabe Type All Cables 30 35 40 45 0.86 0.82 0.76 Rating Factor 0.89 Rating factor for depth of laying (To center of cable or trefoil group of cables) Depth of laying 600/1000V cables 1900/3300V to 19000/33000V cables m Single Core Multicore Single Core Multicore 0.50 1.00 1.00 - - 0.60 0.98 0.99 - - 0.80 0.95 0.97 1.00 1.00 1.00 0.93 0.96 0.98 0.99 1.25 0.90 0.95 0.95 0.97 1.50 0.89 0.94 0.93 0.96 1.75 0.88 0.94 0.92 0.95 2.00 0.87 0.93 0.90 0.95 2.50 0.86 0.92 0.89 0.93 3.00 or more 0.85 0.91 0.88 0.92 Technical Information Rating factor for variation in termal resistivity of soil depth Nom.CrossSection Area mm² Soil thermal resistivity K.m/W 0.8 0.9 1.0 1.5 2.0 2.5 3.0 50 1.08 1.06 1.04 0.94 0.87 0.82 0.77 70 1.09 1.06 1.04 0.94 0.87 0.81 0.76 Single Core 95 1.09 1.06 1.04 0.94 0.87 0.81 0.76 120 1.10 1.07 1.04 0.94 0.86 0.80 0.75 150 1.10 1.07 1.04 0.94 0.86 0.80 0.75 185 1.10 1.07 1.04 0.93 0.86 0.79 0.75 240 1.11 1.07 1.05 0.93 0.86 0.79 0.74 300 1.11 1.08 1.05 0.93 0.85 0.79 0.74 400 1.11 1.08 1.05 0.93 0.85 0.78 0.73 500 1.11 1.08 1.05 0.93 0.85 0.78 0.73 630 1.12 1.08 1.05 0.93 0.84 0.78 0.72 800 1.12 1.09 1.05 0.93 0.84 0.77 0.72 1000 1.13 1.09 1.05 0.93 0.84 0.77 0.71 16 1.04 1.03 1.02 0.97 0.92 0.88 0.85 25 1.05 1.03 1.02 0.96 0.92 0.88 0.84 35 1.05 1.03 1.02 0.96 0.92 0.87 0.83 50 1.05 1.03 1.02 0.96 0.91 0.87 0.83 70 1.05 1.04 1.02 0.96 0.91 0.86 0.82 multicore 95 1.06 1.04 1.02 0.96 0.91 0.86 0.82 120 1.06 1.04 1.03 0.95 0.90 0.85 0.81 150 1.06 1.04 1.03 0.95 0.90 0.85 0.80 185 1.07 1.05 1.03 0.95 0.89 0.84 0.80 240 1.07 1.05 1.03 0.95 0.89 0.84 0.79 300 1.07 1.05 1.03 0.95 0.88 0.83 0.78 400 1.07 1.05 1.03 0.95 0.88 0.83 0.78 Group rating factor for circuits of three single core cables In trefoil single way ducts, horizontal formation (average values) No. of circuits 1.9/3.3KV(1.8/3KV) to 12.7/22KV(12/20KV) Cables 19/33KV(18/30KV) Cables Spacing Touching 0.45m 0.60m 2 0.85 0.88 0.90 3 0.75 0.80 0.83 4 0.70 0.76 0.80 5 0.67 0.73 0.77 6 0.64 0.71 0.76 2 0.85 0.88 0.90 3 0.76 0.80 0.83 4 0.71 0.76 0.80 5 0.67 0.73 0.77 6 0.65 0.71 0.76 www.addison-cables.com 91 Caledonian Medium Voltage Cables Group rating factor for multicore cables in single way ducts, horizontal formation (average values) No. of ducts in group 1.9/3.3KV(1.8/3KV) to 12.7/22KV(12/20KV) Cables 19/33KV(18/30KV) Cables Spacing Touching 0.30m 0.45m 0.60m 2 0.88 0.91 0.93 0.94 3 0.80 0.84 0.87 0.89 4 0.75 0.81 0.84 0.87 5 0.71 0.77 0.82 0.85 6 0.69 0.75 0.80 0.84 2 0.87 0.89 0.92 0.93 3 0.78 0.82 0.85 0.87 4 0.73 0.78 0.82 0.85 5 0.69 0.75 0.79 0.83 6 0.67 0.73 0.78 0.82 Cables laid direct in free airs: Variation in air temperature Ground Temperature 25 30 35 Cabe Type 40 45 50 55 Rating Factor Cables type up to 3.3KV 1.02 1.00 0.96 0.91 0.87 0.82 0.76 6.6Kv or above 1.00 0.95 0.91 0.86 0.80 0.75 0.69 Effect of grouping cables No reduction in rating is necessary where there is free circulation of air around the circuits providing that: 111 The horizontal clearance between circuits is not less than twice the overall diameter of an individual cable. 222 The vertical clearance between circuits is not less than four times the diameter of an individual cable. 333 If the number of circuits exceeds three, they are installed in a horizontal plane. Technical Information ▓▓ Short Circuit Ratings Short circuit rating –Copper conductor current in kiloamps 100 90 80 70 60 1000 sq mm 800 sq mm 630 sq mm 50 500 sq mm 40 400 sq mm 30 Currrnt In KiloAMPS 300 sq mm 240 sq mm 20 185 sq mm 150 sq mm 120 sq mm 10 9 8 95 sq mm 7 6 70 sq mm 5 50 sq mm 4 3 35 sq mm 25 sq mm 2 16 sq mm 1 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 2.0 3.0 Duration Of Short Circuit In Seconds Basis: 1. Cable fully located at start of short circuit. (Conductor temperature: 90°C) 2. Conductor temperature at end of short circuit: 250°C www.addison-cables.com 93 Caledonian Medium Voltage Cables Short circuit rating –Aluminium conductor current in kiloamps 100 90 80 70 60 1000 sq mm 50 800 sq mm 40 630 sq mm 30 Currrnt In KiloAMPS 500 sq mm 400 sq mm 20 300 sq mm 240 sq mm 185 sq mm 10 9 8 150 sq mm 7 6 120 sq mm 5 95 sq mm 4 70 sq mm 3 50 sq mm 2 35 sq mm 25 sq mm 16 sq mm 1 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 Duration Of Short Circuit In Seconds Basis: 1. Cable fully located at start of short circuit. (Conductor temperature: 90°C) 2. Conductor temperature at end of short circuit: 250°C 2.0 3.0 Technical Information Armour fault current Nom. CrossSection Area mm² Aluminium Wire Armoured Cables 3.8/6.6 (3.6/6) KV 6.35/11 (6/12) KV 8.7/15 KV 12.7/22 (12/20) KV Steel Wire Armoured Cables 18/30 (19/33) KV 3.8/6.6 (3.6/6) KV 6.35/11 (6/12) KV 8.7/15KV 12.7/22 (12/20) KV 25 7370 10160 11510 35 7800 10830 11960 13090 18/30 (19/33) KV 50 6150 6660 7340 7860 12010 10380 11290 12640 13770 21500 70 6660 7170 7860 10680 12810 11290 12190 13540 14670 22580 95 7170 7690 10410 11210 13350 12190 13320 14450 19710 24010 120 7520 8030 10940 11750 13880 13090 14220 15350 20790 25090 150 8030 10680 11480 12280 18350 13770 14900 16030 21860 25810 185 10680 11480 12280 12810 19190 14900 15800 21860 23300 27240 240 11750 12280 13060 13880 20020 16480 21860 23660 25090 29030 300 12550 13080 13880 18770 21690 22580 23660 25090 26520 30830 400 13880 14150 19190 20020 22940 25090 25810 27240 28670 500 19190 19610 20440 21690 24610 630 21270 21270 22530 23360 26280 800 23360 23360 24610 25450 28790 1000 25450 25450 26700 27530 30870 Wire screen Nom.Cross-Section Area Maximum dc resistance at 20°C Short Circuit Rating mm² Ohm/km A 16 1.19 2040 25 0.759 3200 35 0.542 4480 Copper wire applied helically or tape screen applied individually to each screened core, or collectively over laid up provide an earth fault current path. www.addison-cables.com 95 Table Of Contents I II III IV V Cable Properties & Construction 03 Cable Machinery & Equipments 05 Product Testing 06 Cable Options & Ordering Information 09 II Medium Voltage Cables to BS 6622 Single Core Cables To BS 6622 Three Core Cables To BS 6622 12 ~ 30 III Medium Voltage Cables to IEC 60502 Single Core Cables To IEC 60502 Three Core Cables To IEC 60502 31 ~ 59 IV Medium Voltage Cables to VDE 0276 Single Core Cables To VDE 0276 Three Core Cables To VDE 0276 60 ~ 86 V Technical Information 87 I Medium Voltage Cables