Page 1 of 37
INSTALLATION QUALIFICATION
PROTOCOL FOR
HVAC SYSTEM OF AHU-01
CUSTOMER:
PROJECT:
SUBMITTED BY:
PHARMA ENGINEERS
PLO T N O. 1 1 3 / A / 1 , L A NE 8 , P HA SE I I,
I DA C HE RLA PA LL I, H YD ERA BA D - 5 0 0 0 5 1 .
Te l N o.9 1 - 4 0 2 7 2 6 1 1 1 3 , 2 7 2 6 1 1 1 4
Page 2 of 37
INSTALLATION QUALIFICATION PROTOCOL APPROVAL
This document is prepared by the documentation team of M/S. PHARMA ENGINEERS
for
AHU TAG Number :
PLANT /PROJECT
:
CLIENT
:
Hence this document before being effective shall be approved by M/s Client / Customer
M/s. PHARMA ENGINEERS:
Name
Designation
Signature
Date
Prepared By
Reviewed By
CLIENT / CUSTOMER
Name
Reviewed By
Approved By
Designation
Signature
Date
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 3 of 37
INSTALLATION QUALIFICATION (IQ)
TABLE OF CONTENT
1.
OBJECTIVE ...............................................................................................................................4
2.
RESPONSIBILITIES ...............................................................................................................4
3.
SCOPE OF SUPPLY OF COMPONENTS: ..........................................................................5
4.
VERIFICATION OF LEAKAGE IN DUCTING ...............................................................30
5.
VERIFICATION OF MANIFOLD LEAK TEST (HYDRO TEST) .................................33
6.
VERIFICATION OF CALIBRATION OF INSTRUMENTS: .........................................35
7.
LIST OF DOCUMENTS ENCLOSED ................................................................................36
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 4 of 37
INSTALLATION QUALIFICATION (IQ)
1. OBJECTIVE
The objective of this document is to verify that the HVAC system (AHU Tag
No: _____________________) is installed with due considerations as specified in
DQ of HVAC System (AHU Tag No: _____________________).
2. RESPONSIBILITIES
M/s. Pharma Engineers:
1. To install the system as per the specifications.
2. To provide the necessary test certificates as per technical specifications
specified in DQ.
3. To Complete the hvac system qualification.
4. To perform the duct leak test (for classified areas only) as per SMACNA
Standard 2012.
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 5 of 37
INSTALLATION QUALIFICATION (IQ)
3. SCOPE OF SUPPLY OF COMPONENTS:
PURPOSE
This test is to verify that the AHU dimensions, position and sizes of utility
connections are in compliance with the design qualification and also with
as-built drawing.
PRE-REQUISITES
1. As built drawing
2. Measuring tape
3. Approved Design Qualification Document
TEST METHOD
1. Physically check the dimension of the AHU in length, width, and height
and confirm with design document.
2. Physically check and confirm the supply and return air duct sizes right
from the AHU up to terminal point for every room.
3. Physically check and confirm that the dampers are marked with air flow
direction and marking was mentioned for the quantity adjustment.
4. Physically check and confirm that required indications are mentioned on
the AHU like cable entry, safety indication, supply air, return air and
exhaust air location.
5. Physically check and confirm the condensate piping and slope being
maintained.
6. Physically check and confirm the location of fire/ smoke detectors and
confirm the good practice of installation.
7. Deviations or remarks may be documented along with summary of all test
results
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 6 of 37
INSTALLATION QUALIFICATION (IQ)
COMPONENT VERICATION:
AHU (SUPPLY UNIT) / AHU (RETURN UNIT) / EXHAUST UNIT / AHU CUM
DEHUMIDIFIER
SR.NO
1.
2.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
CONSTRUCTIONAL DETAILS:
AHU TAG Number
Unit Serial Number
Manufacturers name
M/S PHARMA ENGINEERS
Qty
01 No.
Unit Model
AHU-01
Capacity (CFM)
6000 CFM
Static Pressure (MM)
220 mm of WC
Process Blower Make
KRUGER / NICOTRA GEBHARDT
Process Blower Model
RLO-51-4550-D38
Process Blower Speed (RPM)
2850 RPM
Reactivation Blower Make
NICOTRA GEBHARDT
Reactivation Blower Model
RLO-11-2528-D19
Process Motor Make
CROMPTON GREAVES/SIEMENS
Process Motor Capacity (K.W/
11 KW / 15 HP
HP)
Process Motor Speed (RPM)
2900 RPM
Reactivation Motor Make
CROMPTON GREAVES/SIEMENS
Reactivation Motor Capacity
0.75 KW/1.0 HP
(K.W/ HP)
Motor Make
BB/CG
Motor Capacity (K.W)
5.5
Poles
4 Pole / 2 Pole
Motor Speed(RPM)
2900 RPM / 1440 RPM
M.O.C of Drain Tray
SS 304
M.O.C of Frame work
Aluminum Extruded Profile
M.O.C of Base of the unit
14G G.S Sheet Plain
CENTRIFUGAL FAN:
Serial Number
Make
KRUGER / NICOTRA GEBHARDT
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 7 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
Model
Air Flow
Static Pressure
Type
Fan Pulley
V- Belt
R.P.M
3.
4.
5.
6.
7.
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
BNB-P400
3000 CFM
210 mm of WC
PLUG FAN / DIDW
3103 RPM
MOTOR:
Serial Number
Make
BB/CG/SIEMENS
K. W
5.5
Motor Pulley
RPM
2900 RPM / 1440 RPM
Type
Flame Proof / Non-Flame Proof
DEHUMIDIFIER BED CONSTRUCTIONAL DETAILS:
BryAir / Air Pack
Manufacturers name
Unit Serial Number
Air flow handling capacity of
dehumidifier
Revolution per Hour
BED MOTOR
Serial Number
Make
Type
Power
RPM
REACTIVATION BLOWER
Type
Blower Model
Air Flow
REACTIVATION MOTOR
Serial Number
Make
2000 CFM
20
T.W.T.
Induction motor
90W/440V
3
Backward
RLO-315
667 CFM
Crompton Greaves
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 8 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
8.
9.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Type
Tefc Sq cage Induction flange mounted
CRITERIA
FULFILLED
(YES/NO)
Rating
1.5 HP
RPM
2880
FILTRATION SCHEME WITH IN AHU & ACD
FILTRATION IN ACD
REACTIVATION FILTER
Make
THERMODYNE / AAF
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Filter classification as per EN
G-3
779
Average arrestance of synthetic
80 ≤ Am <90
dust
Equivalent particle size in terms
20 micron-Un authenticated data
of market language
I.P.D of Filter (Approximate)
55 ± 10 Pa
F.P.D of Filter (Approximate)
250 Pa
Size of Filter / Rated Air flow
610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 50 / 500 CFM
Qty
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the
limits after commissioning.
FILTRATION AHU
FIRST STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 9 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
Filter classification as per EN
779
Average arrestance of synthetic
dust
Equivalent particle size in terms
of market language
I.P.D of Filter (Approximate)
F.P.D of Filter (Approximate)
Size of Filter / Rated Air flow
Qty
Serial Number
Size of Filter / Rated Air flow
Qty
Serial Number
Size of Filter / Rated Air flow
Qty
Serial Number
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
CRITERIA
FULFILLED
(YES/NO)
G-3
80 ≤ Am <90
20 micron-Un authenticated data
55 ± 10 Pa
250 Pa
610 x 610 x 50 / 2000 CFM
610 x 305 x 50 / 1000 CFM
305 x 305 x 50 / 500 CFM
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the
limits after commissioning.
10.
FIRST STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Filter classification as per EN
G-4
779
Average arrestance of synthetic
90 ≤ Am
dust
Equivalent particle size in terms
10 micron-Un authenticated data
of market language
I.P.D of Filter (Approximate)
65 ± 10 Pa
F.P.D of Filter (Approximate)
250 Pa
Size of Filter / Rated Air flow
610 x 610 x 50 / 2000 CFM
Qty
Serial Number
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 10 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
11.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Size of Filter / Rated Air flow
610 x 305 x 50 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 50 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
SECOND STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Filter classification as per EN
M-5
779
Average efficiency at 0.4 micron 40 ≤ Em < 60
Equivalent particle size in terms
5 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
90 ± 10 Pa
(Approximate)
I.P.D of Filter for 300 mm thick
75 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
450 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 500 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 300 / 2000 CFM
Qty
Serial Number
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 11 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
Size of Filter / Rated Air flow
Qty
Serial Number
Size of Filter / Rated Air flow
Qty
Serial Number
12.
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
610 x 305 x 300 / 1000 CFM
305 x 305 x 300 / 500 CFM
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
SECOND STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Filter classification as per EN
M-6
779
Average efficiency at 0.4 micron 60 ≤ Em < 80
Equivalent particle size in terms
5 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
110 ± 10 Pa
(Approximate)
I.P.D of Filter for 300 mm thick
90 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
450 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 500 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 300 / 2000 CFM
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 12 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
13.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 300 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 300 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
SECOND STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Synthetic
Compatibility of water wash
Yes
Filter Test method
EN 779
Filter classification as per EN
F-7
779
Average efficiency at 0.4 micron 80 ≤ Em < 90
Equivalent particle size in terms
3 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
160 ± 10 Pa
(Approximate)
I.P.D of Filter for 300 mm thick
120 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
450 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 2000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 500 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 300 / 2000 CFM
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 13 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
14.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 300 / 1000 CFM
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 300 / 500 CFM
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
THIRD STAGE FILTRATION IN AHU
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Micro Fiber Glass
Compatibility of water wash
No
Filter Test method
EN 779
Filter classification as per EN
F-9
779
Average efficiency at 0.4 micron 95 ≤ Em
Equivalent particle size in terms
1 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
120 ± 10 Pa
(Approximate)
I.P.D of Filter for 300 mm thick
180 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
500 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 247 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 300 / 2000 CFM @ 2.5 m/s
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 14 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
15.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 300 / 1000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 300 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
TERMINAL STAGE FILTRATION IN AHU (PLENUM)
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Micro Fiber Glass
Compatibility of water wash
No
Filter Test method
EN 1822
Filter classification as per EN
H-13
779
Average Efficiency at MPPS
99.95%
Equivalent particle size in terms
0.3 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
350 ± 10 Pa
(Approximate)
I.P.D of Filter for 292 mm thick
350 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
750 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 245 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 292 / 2000 CFM @ 2.5 m/s
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 15 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
16.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 292 / 1000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 292 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer
should set the limits after commissioning.
TERMINAL STAGE FILTRATION IN AHU (PLENUM)
THERMODYNE / AAF
Make of Filter
Type of filter
Flange type
Filter Media
Micro Fiber Glass
Compatibility of water wash
No
Filter Test method
EN 1822
Filter classification as per EN
H-14
779
Average Efficiency at MPPS
99.995%
Equivalent particle size in terms
0.3 micron-Un authenticated data
of market language
I.P.D of Filter for 150 mm thick
350 ± 10 Pa
(Approximate)
I.P.D of Filter for 292 mm thick
350 ± 10 Pa
(Approximate)
F.P.D of Filter (Approximate)
750 Pa
Size of Filter / Rated Air flow
610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 150 / 500 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 150 / 245 CFM @ 1.25 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
610 x 610 x 292 / 2000 CFM @ 2.5 m/s
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 16 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
17.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Size of Filter / Rated Air flow
610 x 305 x 292 / 1000 CFM @ 2.5 m/s
Qty
Serial Number
Size of Filter / Rated Air flow
305 x 305 x 292 / 500 CFM @ 2.5 m/s
Qty
Serial Number
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should set the
limits after commissioning.
FRESH AIR FILTRATION IN AHU / PRECOOLING
Make of Filter
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN
779
Average efficiency at 0.4 micron
Equivalent particle size in terms
of market language
Size of Filter / Rated Air flow
Qty
Serial Number
18.
CRITERIA
FULFILLED
(YES/NO)
BLEED AIR FILTRATION IN AHU
Make of Filter
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN
779
Average efficiency at 0.4 micron
Equivalent particle size in terms
of market language
Size of Filter / Rated Air flow
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 17 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Qty
Serial Number
19.
20.
21.
22.
COOLING, HEATING WITH IN AHU / ACD
COOLING COIL IN TFA
M/s. Flakt Woods (India) Pvt. Ltd.
Manufacturers name
Hyderabad Coils Pvt Ltd
Quantity
1 No.
Fluid
Chilled water
Coil size (fin ht. x fin Length)
635 x 860 mm
No. of Rows
6
Tube MOC
Copper
Tube Diameter
1/2”
Fins MOC
Aluminum
COOLING COIL IN AHU
M/s. Flakt Woods (India) Pvt. Ltd.
Manufacturers name
Hyderabad Coils Pvt Ltd
Quantity
1 No.
Fluid
Chilled water
Coil size (fin ht. x fin Length)
635 x 860 mm
No. of Rows
6
Tube MOC
Copper
Tube Diameter
1/2”
Fins MOC
Aluminum
HEATING COIL IN AHU
M/s. Flakt Woods (India) Pvt. Ltd.
Manufacturers name
Hyderabad Coils Pvt Ltd
Quantity
1 No.
Fluid
Hot water
Coil size (fin ht. x fin Length)
635 x 860 mm
No. of Rows
2
Tube MOC
Copper
Tube Diameter
1/2”
Fins MOC
Aluminum
STEAM COIL IN ACD
M/s. Flakt Woods (India) Pvt. Ltd.
Manufacturers name
Hyderabad Coils Pvt Ltd
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 18 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
23.
24.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Quantity
1 No.
Fluid
Steam
Coil size (fin ht. x fin Length)
635 x 860 mm
No. of Rows
6
Tube MOC
Copper
Tube Diameter
5/8”
Fins MOC
Aluminum
DETAILS OF VOLUME CONTROL DAMPERS FOR AHU:
M/s. Flakt Woods (India) Pvt. Ltd.
Make
M/s. System Air
M/s. Pharma Engineers
MOC
Aluminum extruded aero foil design
Supply Air
325x550 mm–1 No.
Return Air
325x550 mm–1 No..
Fresh Air
300x600 mm– 1 No.
Bleed Air
300x300 mm– 1 No.
DETAILS OF FUSIBLE LINK FIRE DAMPERS FOR AHU:
M/s. System Air
Make
M/s. Pharma Engineers
Multi-blade low leakage with opposed
Type
blade
Blades & Casing
1.6mm thick GSS / 1.6 mm thick GI sheet
Fire Rating @ IP555
120min Fire Rating
Melting point of fusible link
74 deg. C
Limit switch
Mounted on frame of damper
Supply Duct
550x325 mm
Return Duct
550x325 mm
Exhaust Duct
550x325 mm
DETAILS OF MOTORIZED FIRE DAMPERS FOR AHU:
25.
MOC
M/s. System Air
M/s. Pharma Engineers
GI
Thickness
16G
Rating @ IP 555
120min Fire Rated
Make
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 19 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Supply Duct
550x325 mm
Return Duct
550x325 mm
Exhaust Duct
550x325 mm
ACTUATOR FOR FIRE DAMPER:
26.
27.
28.
29.
30.
31.
Make
M/S. Belimo
Model
NFA-S2
Location
Return Air Duct, Supply Duct
PIPPING & MANIFOLD DETAILS
CHILLED WATER MANIFOLD:
Pipe Size
32 mm
Pipe Material
MS
PIPE INSULATION
Make
kflex
Material
Elastomeric Nitrile rubber
Fire performance
Class ‘O’ (FM APPROVED)
Thickness
25 mm
Temperature range
(maximum& minimum)
105°C & -40°C
Thermal conductivity at 20°C
3Way Valve with Actuator
Make
Valve Model Number
Actuator model number
Size
Qty
Ball Valves
Make
Size
Qty
Balancing Valves
Make
Size
Qty
0.036 w/m degK
Honeywell / Siemens
V5013P1010
ML74208088-E
25 mm
1no.
L&T or its equivalent
32 mm
6 Nos.
Advance or its equivalent
32 mm
1No.
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 20 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
32.
33.
DESCRIPTION
Strainer
Make
Size
Qty
Drain Valve
Make
Size
Qty
34.
35.
36.
37.
38.
39.
Air Vent Valve
Make
Size
Test port
Make
Size
HOT WATER MANIFOLD:
Pipe Size
Pipe Material
PIPE INSULATION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Creative/Zoloto or its equivalent
32 mm
1No.
Zoloto/L&T or its equivalent
20 mm
1No.
Anergy or its equivalent
15 mm
Anergy or its equivalent
8mm
25 mm
MS
Make
kflex
Material
Elastomeric Nitrile rubber
Fire performance
Class ‘O’ (FM APPROVED)
Thickness
25 mm
Temperature range
(maximum& minimum)
105°C & -40°C
Thermal conductivity at 20°C
0.036 w/m degK
2 WAY VALVE WITH ACTUATOR
Make
Honeywell /Siemens
Model Number
V5011P1004
Actuator model number
ML74208088-E
Size
25 mm
Qty
1no.
Ball Valves
Make
L&T or its equivalent
Size
25 mm
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 21 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
40.
41.
42.
43.
44.
45.
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Qty
5 Nos.
Balancing Valves
Make
Advance or its equivalent
Size
25 mm
Qty
1No.
Strainer
Make
Creative /Zoloto or its equivalent
Size
25 mm
Qty
1No.
Drain Valve
Make
Zoloto/L&T or its equivalent
Size
20 mm
Qty
1No.
Air Vent Valve
Make
Anergy or its equivalent
Size
15 mm
Test port
Make
Anergy or its equivalent
Size
8mm
PRE-COOLIG COIL MANIFOLD
Manufacturers name
M/s. Hyderabad Coils
Serving to
AHU- FRESH AIR
No. of Rows
4
Coil size (fin Width. X fin
24” X 24”
height)
Fins/ Inch
12 FPI
Fins MOC
Aluminum
Size of manifold
40 NB
Pipe Material of manifold
Make of Ball Valves
Qty
Make of Strainer
Size
Qty
Make of Balancing Valve
MS or its equivalent
L&T
2 Nos
Marck or its equivalent
40 mm
01 No’s
Advance
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 22 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Size
40 mm
Qty
01 No’s
POST HEATING COIL MANIFOLD
46.
47.
48.
Manufacturers name
Serving to
No. of Rows
Coil size (fin Width. X fin
height)
Fins/ Inch
M/s. Hyderabad Coils
AHU- FRESH AIR
2
Fins MOC
Aluminum
Size of manifold
40 NB
24” X 24”
12 FPI
Pipe Material of manifold
MS
Make of Ball Valves
L&T or its equivalent
Qty
2 Nos
Make of Strainer
Marck or its equivalent
Size
40 mm
Qty
01 No’s
Make of Balancing Valve
Advance or its equivalent
Size
40 mm
Qty
01 No’s
HEATERS
Make
Type
Capacity
THYRISTOR HEATING MODULE
Make
M/s Pharma Engineers
Unit Serial Number
Qty
01 No’s
Type
Double Skin Thermal Break Type
Model
TH-45
Location
At service floor
Overall dimensions (L X W X
H) (MM)
Capacity
45 KW
Plenums Outer skin(MM)
0.8 mm PP GS sheet.
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 23 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Plenums Inner skin(MM)
0.6 mm PP GS sheet.
Panel thickness(MM)
43±0.5 mm
HVAC ELECTRICAL PANEL (CENTRALIZED)
49.
Make
M/s. PHARMA ENGINEERS
Type
Compartmental
Location
Cable Entry
Top
HVAC ELECTRICAL PANEL (STAND ALONE)
Make
50.
M/s. PHARMA ENGINEERS
Type
Location
Cable Entry
Top
VARIABLE FREQUENCY DRIVE
Make
Danfoss
Serial Number
51.
Model
VLT HVAC basic Drive FC101
VFD Capacity (KW) for supply
unit
3.7 K. W
VFD Capacity (KW) for return
unit
3.7 K. W
INSTRUMENTATION DETAILS
MAGNEHELIC GAUGES
52.
Make
Dwyer, U.S.A.
Location
AHU prefilter
Range
0-25mm
Qty
1 No’s
Serial Number
Location
AHU fine filter
Range
0-50mm
Qty
1 No’s
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 24 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Serial Number
Location
AHU plenum HEPA Filter
Range
0-50mm
Qty
1 No’s
Serial Number
Location
Rooms
Range
0-60 Pa
Qty
5 No’s
Serial Number
SENSOR DETAILS
TEMPERATURE & RH SENSOR
Make
53.
Model
Location
Qty
Serial Number
DPT SENSOR
Make
54.
Model
Location
Qty
Serial Number
VELOCITY SENSOR
Make
55.
Model
Location
Qty
Serial number
56.
DUCTING:
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 25 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Material
Manufacturer
Fabrication standard/Year
Duct leak test standard (only for
Classified AHU’s)
Duct seal class
Duct leak testing pressure
Galvanized steel sheet
JINDAL / TATA/SAIL/UTTAM/ESSAR
IS 655/2012
Thickness of Galvanized sheet
751 to 1520 mm - 22 G
SMACNA 2012
C
2” W.G
Up to 750 mm - 24 G
1521 to 2285 mm - 20 G
Type of Gasket
Supporting Rods
Duct joint
Bonding/sealant
Rubber based gasket
8 mm G.I threaded rod
MS angle frames for Classified AHU
TDF for unclassified AHU
Silicone based sealant
INSULATION:
57.
Make
Type
Thermal Conductivity ‘K’ valve,
Density Kg / m3
Temperature range
Finishing material
Fire performance
Thickness
THERMOBREAK
Cross linked polyolefin foam
0.032 W/mK @ 23° C
25
-80 Deg.C to +100 Deg.C
Aluminum foil
Class “0”
19mm For Supply & 13 mm For Return
Ducts
SUPPLY AIR TERMINAL MODULE
Make
M/s PHARMA ENGINEERS
58.
Module MOC
Grill MOC
Thickness of sheet
Damper
GI POWDER COATED
SS 304
1.2 mm
In built with housing
TERMINAL HEPA FILTERS IN ROOM
59.
Make of Filter
Type of filter
AAF
Flange type
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 26 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN
779
Average Efficiency at MPPS
Equivalent particle size in terms
of market language
I.P.D of Filter (Approximate)
F.P.D of Filter (Approximate)
Hood Size
HEPA Filter Size / CFM
Qty
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Micro Fiber Glass
No
EN 1822
H-14
99.995%
0.3 micron-Un authenticated data
250 ± 10 Pa
500 Pa
Serial Number
Room Name
HEPA Filter Size / CFM
Qty
Serial Number
SUPPLY AIR TERMINAL FOUR WAY DIFFUSERS
Make
60.
M/s SYSTEM AIR INDIA PVT LTD
M/s PHARMA ENGINEERS
Diffuser MOC
Ceiling mounted square type horizontal
air diffusion pattern
Damper MOC
Aluminum
Room Name
Diffuser Size
Qty
Room Name
Diffuser Size
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 27 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
SUPPLY AIR TERMINAL GRILLES (Linear Grilles)
Make
61.
M/s SYSTEM AIR INDIA PVT LTD
M/s PHARMA ENGINEERS
Material Of Construction
Extruded Aluminum
Damper MOC
Al. extruded
Room Name
Grill Size
Qty
Room Name
Grill Size
Qty
RETURN AIR TERMINAL MODULE
Make
M/s PHARMA ENGINEERS
62.
Module MOC
Grill MOC
Thickness of sheet
Room Name
Hood Size
Qty
Room Name
Hood Size
Qty
GI POWDER COATED
SS 304
1.2 mm
RETURN AIR TERMINAL FOUR WAY DIFFUSERS
Make
63.
M/s SYSTEM AIR INDIA PVT LTD
M/s PHARMA ENGINEERS
Diffuser MOC
Ceiling mounted square type horizontal
air diffusion pattern
Damper MOC
Aluminum
Room Name
Diffuser Size
Qty
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 28 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
Room Name
Diffuser Size
Qty
RETURN AIR TERMINAL GRILLES (Linear Grilles)
Make
64.
M/s SYSTEM AIR INDIA PVT LTD
M/s PHARMA ENGINEERS
Material Of Construction
Extruded Aluminum
Damper MOC
Al. extruded
Room Name
Grill Size
Qty
Room Name
Grill Size
Qty
RETURN AIR RAISERS
Make
Riser MOC
Damper MOC
Riser Grill MOC
65.
Riser Filter Make
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN
779
Average arrestance of synthetic
dust
Equivalent particle size in terms
of market language
Room Name
Riser Size
M/s. Pharma engineers
GI Powder Coated
Aluminum
SS 304
M/s Pharma Engineers
Flange / Box
Synthetic
Yes
EN-779
G-4
90 ≤ Am
10 micron-Un authenticated data
CRITERIA
FULFILLED
(YES/NO)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 29 of 37
INSTALLATION QUALIFICATION (IQ)
SR.NO
DESCRIPTION
SPECIFICATIONS AS PER DESIGN
QUALIFICATION
CRITERIA
FULFILLED
(YES/NO)
Filter Size / CFM
Qty
Serial Number
Room Name
Riser Size
Filter Size / CFM
Qty
Serial Number
ACCEPTANCE CRITERIA
Dimensions and supply connections of the system should comply with DQ document and as built
drawings.
However, the acceptance is up to the judgment of experts if any deviations in the readings
REMARKS (IF ANY):
Test Conducted By
Test Witnessed By
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 30 of 37
INSTALLATION QUALIFICATION (IQ)
4. VERIFICATION OF LEAKAGE IN DUCTING
PURPOSE:
To ensure that the ducting was Fabricated as per IS 655/2012 and leak test for
classified AHU are performed as per SMACNA 2012
PRE-REQUISITES:
1.
2.
3.
4.
Full tightened nut and bolts in the flanges of the erected duct network.
Duct leak test machine
Flexible pipe
Dummy plate connector
TEST PROCEDURE:
1. Before starting up the test procedure all the required instruments and tools to
be arranged to the work location.
2. Fix the dummy plate connector to one end of the duct to be tested.
3. Make sure that all the flanges are tightened properly with gasket and the other
end of the duct was closed with dummy sheet.
4. Now, connect one end flexible hose pipe to the connector fixed to duct and the
other end to the test rig.
5. Now, switch on the leak tester and feed the required data in the HMI, like
date, AHU No., area of ducting, Seal class, static Pressure and leak factor etc.,
6. The test rig has two blowers, first start with one pump and increase the speed
of blower gradually until it achieves the required pressure, if not switch on the
second blower and increase the speed gradually until it achieves the required
pressure duct pressure as specified.
7. If desired pressure is not achieved check for any leakages in duct.
8. Let the system run for 2-4 minutes to stabilize.
9. Now, print the results and observe the status in the printed data and verify the
leakage falls under acceptable range and the test is passing.
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 31 of 37
INSTALLATION QUALIFICATION (IQ)
10. If the test fails, verify for any leakages at all tangential joints and tight it
properly and repeat the test again as per the above steps.
11. After completion of test, remove the hose connector piece and close the
opening with dummy piece at the duct end.
12. Repeat this test for main ducts.
13. Duct leak test report is enclosed with this document.
Duct Pressure Class / Seal Class / Air Leakage Class as per SMACNA Standards
Reprinted =Table: E-1 (HVAC AIR DUCT LEAKAGE TEST MANUAL--- 2nd Edition 2012)
Duct Pressure
Class
1”, 2” WG.
3” WG
4”, 6” WG
Seal Class
C
B
A
Sealing
Requirement
All Transverse
Joints
All Transverse &
Longitudinal Seams
All Transverse Joints, Longitudinal
Seams & Wall Penetrations
Rectangular
Duct
Class 16
Class 8
Class 4
Appendix E: SMACNA -- HVAC AIR DUCT LEAKAGE TEST MANUAL
Leakage Factor “Lf” - CFM / 100 Sq. ft of Duct
Pressure (P)
In. wg
P 0.65
1.0
Leakage Class (CL)
Class 2
Class 4
Class 8
Class 16
1.00
2.0
4.0
8.0
16.0
2.0
1.57
3.1
6.3
12.6
25.1
3.0
2.04
4.1
8.2
16.3
32.7
4.0
2.46
4.9
9.8
5.0
2.85
5.7
11.4
6.0
3.20
6.4
12.8
F = CL (P 0.65)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 32 of 37
INSTALLATION QUALIFICATION (IQ)
Duct Pressure class is decided based on pressure generated by terminal
filters.
As pressure of terminal filter is 50mm. Hence 2” static pressure is selected.
ACCEPTANCE CRITERIA:
Result must be ‘PASS’ it ensures that the duct fabrication is satisfactory.
This test must be completed for at least 60% to 70% of main ducts.
REMARKS (IF ANY):
Performed By
Checked By
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 33 of 37
INSTALLATION QUALIFICATION (IQ)
5. VERIFICATION OF MANIFOLD LEAK TEST (HYDRO
TEST)
PURPOSE:
To ensure that the piping manifold installed to AHU is free from leakages.
PRE-REQUISITES:
1.
2.
3.
4.
Full welded joints.
Duly calibrated Pressure gauge
Hydraulic Pump
Isolation of System for performing test
TEST PROCEDURE:
1. First fill up the water distribution loop with DM/Purified water.
2. Close the return line of loop by means of Blind TC/Return line valve to
pressurize the distribution loop
3. Connect the Hydro pump at the supply line side with adequate range of
pressure gauge
4. Pressurize the distribution loop system up to 1.5 times of design pressure with
help of hydro pump
5. Observe the pressure gauge reading after achieving the required pressure in
the loop
6. Hold this pressure for minimum 30 minutes.
7. Observe for any Pressure drop/Leakage in the distribution loop
8. If at all there is any leakage in the loop, Rectify the same & Repeat the
Procedure
9. Release the pressure and put the loop in operation.
10. Test results are enclosed with this document.
ACCEPTANCE CRITERIA:
Manifold must be free from leakages it ensures that the manifold fabrication is
satisfactory.
However, the acceptance is up to the judgment of experts if any deviation in the
readings.
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 34 of 37
INSTALLATION QUALIFICATION (IQ)
TEST REPORT FOR MANIFOLD LEAKAGE (HYDRO TEST)
Purpose: To determine fluid leakage in manifold
Type of manifold
Date of Test
INSTRUMENT / EQUIPMENT USED
Name of instrument /
equipment
Make of Master pressure
gauge
Make
Range
Serial number
Calibrated on
Calibration Due
TEST RESULTS
SR.NO
Performed By
START
TIME
END
TIME
PRESSURE
GAUGE
READING
REMARKS (IF ANY)
Checked By
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 35 of 37
INSTALLATION QUALIFICATION (IQ)
6. VERIFICATION OF CALIBRATION OF INSTRUMENTS:
S.no.
Instrument Type
Location
Instrument
Tag Number
Calibrated on
Calibration
Due
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
REMARKS (IF ANY):
Submitted By
Checked By
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 36 of 37
INSTALLATION QUALIFICATION (IQ)
7. LIST OF DOCUMENTS ENCLOSED
S.No
Drawing Name
1.
Testing Certificate For AHU
2.
Testing Certificate For Blower
3.
Testing Certificate For Motor
4.
Testing Certificate For Dehumidifier Bed
5.
Testing Certificate For Dehumidifier Bed Blower / Motor
6.
Testing Certificate For Reactivation Blower / Motor
7.
Testing Certificates For Ahu Filters
8.
Testing Certificate For Chilled Water Coil
9.
Testing Certificate For Hot Water Coil
10.
Testing Certificate For Steam Coil
11.
Testing Certificate For Volume Control Damper
12.
Testing Cerrticate For Fire Damper
13.
Testing Cetificate For Actuator For Fire Damper
Testing Certificate for Chilled Water Manifold and All Related Fitting And
Accessories
Testing Certificate for Hot Water Manifold and All Related Fitting And
Accessories
Testing Certificate For Steam Manifold And All Related Fitting And
Accessories
Testing Certificates For Pipe Insulation
Testing Certificates For Actuators For Control Valves
Testing Certificate For Thyristor Module
Testing Certificates For Control Panel
Testing Certificate For Variable Frequency Drive
Calibration Certificate For Magnehelic Gauge
Calibration Certificate For T&RH Sensor
Calibration Certificate For DPT Sensor
Calibration Certificate For Velocity Sensor
Testing Certificate For Ducting
Testing Certificate For Duct Insulation
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Enclosed
(Yes / No)
Client:
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-01
Page 37 of 37
INSTALLATION QUALIFICATION (IQ)
28.
29.
30.
31.
32.
33.
34.
35.
Testing Certificate For Terminal Module
Testing Certificate For Terminal Filters
Testing Certificates For Diffusers
Testing Certificates For Grilles
Testing Certificates For Risers
Testing Certificate For Riser Filter
Duct Leak Test Report
Manifold Leak Test Report (Hydro Test)
REMARKS (IF ANY):
Submitted By
Checked By