SEBP7406 April 2014 Parts Manual C4.4 Industrial Engine 4401-Up (Engine) SAFETY.CAT.COM P roduc t and Deal er Informati on Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Deliv ery Date: P roduc t Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number: Deal er Information Name: Branch: Address: Dealer Contact Sales: Parts: Service: Phone Number Hours ME MORA NDA MEMORANDA SEBP7406 TA BLE OF CONTENTS NA ME PA GE GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . A2 REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . A4 S UPP L E ME NTA L COOLA NT A D D I T I V E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5 MA INTE NA NCE P A RTS . . . . . . . . . . . . . . . . . . . . . . . . A 6 NAME P AGE CONNECTION GP-INLET. . . . . . . . . . . . . . . . . . . . . 70 COVER GP-AIR INLET. . . . . . . . . . . . . . . . . . . . . . . 72 PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . 74 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . 75 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 FILTER & LINES GP-FUEL. . . . . . . . . . . . . . . . . . . 81 FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . 84 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7 ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 2 BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BALANCER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 7 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 8 CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . 17 CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . 19 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . 21 CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . 22 DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . 30 HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 32 LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 34 MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . 36 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 41 PLUG GP-CYLINDER HEAD. . . . . . . . . . . . . . . . . . 44 PLUG GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . 45 PULLEY GP-CRANKSHAFT. . . . . . . . . . . . . . . . . . . 47 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 48 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . 49 ELECTRICAL AND STARTING S Y S T E M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 ALTERNATOR GP-CHARGING. . . . . . . . . . . . . . . . 90 GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . 93 SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 97 OP E RA TOR S TA TION . . . . . . . . . . . . . . . . . . . . . . . . . 99 GAUGE GP-TEMPERATURE . . . . . . . . . . . . . . . . . 99 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . B1 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 51 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 51 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 52 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 53 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . 54 CONNECTOR GP-CAB HEATER LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 COOLER GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . 57 FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 69 AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 69 SEBP7406 TABLE OF CONTENTS A1 GE NE RA L INFORMA TION 1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX Cat engines are identified with Serial Numbers and Arrangement Numbers. In some cases, Modification Numbers are also used. The serial number plate which shows these numbers is mounted on the engine. The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description. Cat dealers need this information to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers. 2. ORDERING PARTS 6. INDEX The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. 7. P A RT NUMB E R INDE X A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual. 8. CAPTIONS Quality Cat replacement parts are available from Cat dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Cat Engines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the engine for which the parts are needed. Captions located at the beginning each information element identify the part number and part name along with additional descriptive information. S/N information found in each caption should be used to select correct information for a specific engine. Field replacement options, identification of optional attachment components, and where used ("part of") information is also provided. The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.) . 3. PARTS MANUAL ORGANIZATION Product information in this manual is presented as "information elements" that represent all of the components for the specific model. An Engine Arrangement is an example of an information element. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual. 9. NO N -S E RV IC E D PA R TS In some instances it is necessary to display non-serviced parts that are a link to lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available. All consist lists have not been converted to reflect this enhancement. 4. TABLE OF CONTENTS A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists. A2 GENERAL INFORMATION SEBP7406 GENERAL INFORMATION 10. P A RTS LIS T RE FERE NCE NUMB E RS 15. < END> Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers. This symbol indicates the end of an information element. NOTE: Co ntinu in g improv e me nt an d ad v an ce me n t o f p ro du c t d es ign may c au s e c h an g es to y ou r en g ine which may not be inc luded in this public ation. Whe n ev er a q u es tion a ris e s re ga rd in g y ou r Ca t p ro du c t o r this p u blic at io n , p le as e c o n s u lt y o ur Ca t d ea le r fo r th e la te s t a v aila b le in fo rma tio n. 11. INDE NTE D P ART NA ME S When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented. 12. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated. 13 . A B B REV IA TION S A ND S Y MB OL S O . D . – Outside Diameter I . D . – Inside Diameter A – Not Part Of This Group B – Use As Required C – Change From Previous Type D – Order By The Meter E – Order By The Centimeter F – Not Shown G – Order By The Inch I – Refer To Hydraulic Information System M – Metric Part R – Remfg Part May Be Available Y – Separate Illustration Z – Not Serviced Separately 14. DESCRIPTION OF TYPE CHANGES Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These "type" changes are identified with a "C" note (change from previous type) in the Parts List. Only the "types" that apply to this Parts Manual will be included. Additional types may exist causing "C" notes to appear on an Information Element when no other types are shown. SEBP7406 GENERAL INFORMATION A3 REPAIR ALTERNATIVES RE MANUFA CTURE D COMP ONE NTS As an option when making repairs consider Cat Remanufactured Components. Components that are available through the Cat Remanufactured Program are identified three ways in the parts book: • • • with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption Typical components included in the Remanufacturing Program include: ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS Cat Remanufactured engines for many engine arrangements are also available. A4 REPAIR ALTERNATIVES SEBP7406 S UP P LE ME NTA L COOLA NT A DDITIV E S CUS TOME R B ENE FITS : Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. • Provides measured coolant conditioner. DESCRIPTION: Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system. The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spinon element. (No Spin-on available for 3600 Family of Engines) NOTE: The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals. The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications. NOTE: For use with standard heavy duty coolant only, not for use with Extended Life Coolant. PARTS NEEDED: C ooling Sy stem C apac ity Li quid SCA at Ini ti al Fill Liquid SCA at Maintenanc e* S p i n -o n S C A Ma i n t e n a n c e Element* (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1) 30-38 (8-10) 3P-2044 (1) 6V-3542 (1) 111-2372 (1) 111-2369 (1) 38-49 (10-13) 3P-2044 (1) 8T-1589 (1) 111-2372 (1) 111-2369 (1) 49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1) 64-83 (17-22) 3P-2044 (2) 8T-1589 (1) 111-2372 (1) 6V-3542 (1) 111-2371 (1) 83-114 (22-30) 3P-2044 (3) 8T-1589 (1) 3P-2044 (1) 9N-3718 (1) 114-163 (30-43) 3P-2044 (5) 3P-2044 (1) 6V-3542 (1) 111-2371 (2) 163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2) L i t e rs Gallons 22-30 * Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions. ( ) Indicates quantity required. SEBP7406 SUPPLEMENTAL COOLANT ADDITIVES A5 MA INTE NA NCE P A RTS PART NUMB E R QTY WHE RE US E D 233-5182 233-5184 194-5390 1 1 1 AIR CLEANER GP AIR CLEANER GP TURBOCHARGER GP 69 69 78 BASIC ENGINE CAP AS (ENGINE OIL FILLER) GASKET (VALVE COVER) 8 136-3608 225-6451 8 PLUG-DRAIN (ENGINE OIL) 9 7C-0351 37 SEAL (VALVE COVER) 39 V 8 -BELT SET (INCLUDES 2-BELTS) (FAN DRIVE) 124-0506 128-5250 1 1 1 2 2 1 1 COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM COVER GP-VALVE MECHANISM PAN GP-OIL PAN GP-OIL COVER GP-VALVE MECHANISM DRIVE GP-FAN 8 8 9 37 39 8 26 4N-8771 1 DRIVE GP-FAN 25 236-7764 236-8781 236-7722 236-7765 254-2268 1 1 1 1 1 RADIATOR GP RADIATOR GP RADIATOR GP RADIATOR GP CONNECTION GP-WATER 65 65 65 65 55 254-2267 1 CONNECTION GP-WATER 54 232-6662 4 GLOW PLUG GP 92 FUEL SYSTEM FILTER ELEMENT-WTR SEP & FUEL 83 252-6338 1 FILTER GP-FUEL 83 LUBRICATION SYSTEM CAP-OIL FILLER (ENGINE) FILTER AS-ENGINE OIL 51 52 130-9888 7W-2326 1 1 FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL 51 52 DESCRIPTION AIR INLET AND EXHAUST SYSTEM FILTER ELEMENT AS-AIR (PRIMARY) FILTER ELEMENT AS-AIR (SECONDARY) 69 GASKET-MANIFOLD 69 78 26 25 COOLING SYSTEM CAP-RADIATOR HOSE-RADIATOR 65 HOSE-RADIATOR (UPPER) 65 PLUG-DRAIN (COOLANT) 65 REGULATOR AS-WATER 65 TEMPERATURE (CONNECTOR INCLUDED) REGULATOR GP-TEMPERATURE 55 (INCLUDES CONNECTOR) (WATER) PAGE 54 ELECTRICAL AND STARTING SYSTEM GLOW PLUG (12-VOLT) 92 A6 MAINTENANCE PARTS SEBP7406 INDEX NA ME PA GE A AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 90 91 ALTERNATOR GP-CHARGING (12-VOLT) . . . . . . . 90 B NAME P AGE FILTER & LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . 81 FILTER AS-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 52 FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . . 69 FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 69 FILTER ELEMENT-WTR SEP & FUEL . . . . . . . . . . 83 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 52 FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . 83 FILTER-SECONDARY . . . . . . . . . . . . . . . . . . . . . . . . . . 81 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 BALANCER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 C CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 CAP AS (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . 8 CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 51 CAP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 CONNECTION GP-INLET–AIR . . . . . . . . . . . . . . . . . . 70 CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . . 54 55 CONNECTOR GP-CAB HEATER LINES . . . . . . . . . 56 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 57 58 59 COVER GP-AIR INLET. . . . . . . . . . . . . . . . . . . . . . . . . 72 COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . . 8 9 11 CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 15 16 CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 17 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 19 20 CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 22 23 24 D DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 26 E ENGINE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 2 F FAN GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 61 FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 51 SEBP7406 G GASKET (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . . 8 9 GASKET-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE). . . 39 GAUGE GP-TEMPERATURE . . . . . . . . . . . . . . . . . . . 99 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 GLOW PLUG (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . 92 GLOW PLUG GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 H HOSE-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 HOSE-RADIATOR (UPPER) . . . . . . . . . . . . . . . . . . . . 65 HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 30 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 32 L LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 34 35 M MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 36 P PAN GP-OIL–ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . 37 39 PIPE GP-EXHAUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 43 PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . . 44 PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 46 PLUG-DRAIN (COOLANT) . . . . . . . . . . . . . . . . . . . . . . 65 PLUG-DRAIN (ENGINE OIL). . . . . . . . . . . . . . . . . . . . 37 39 PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . 47 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 53 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 84 87 INDEX A7 INDEX NAME PAGE NA ME PA GE PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 64 R RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 REGULATOR AS-WATER TEMPERATURE (CONNECTOR INCLUDED) . . . . . . . . . . . . . . . . . . . 55 REGULATOR GP-TEMPERATURE (INCLUDES CONNECTOR) (WATER) . . . . . . . . . . . . . . . . . . . . . 54 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 S SEAL (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . . . . . 8 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 93 94 95 96 SWITCH (OIL PRESSURE) . . . . . . . . . . . . . . . . . . . . . 98 SWITCH AS-PRESSURE (ENGINE OIL) . . . . . . . . . 97 SWITCH GP-PRESSURE–ENGINE OIL . . . . . . . . . . 97 98 SWITCH-TEMPERATURE. . . . . . . . . . . . . . . . . . . . . . . 99 SWITCH-TEMPERATURE (FUEL) . . . . . . . . . . . . . . . 84 87 T TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 75 78 V V-BELT SET (INCLUDES 2-BELTS) (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 26 VALVE MECHANISM GP. . . . . . . . . . . . . . . . . . . . . . . 49 50 A8 INDEX SEBP7406 E NGINE A RRA NGE ME NT 309-0313 ENGINE AR 83 BRAKE KW (111 BHP) AT 2200 RPM i05770529 SMCS-1000 P ART NAME NOTE Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y - SEPARATE ILLUSTRATION P ART NUMBE R QTY 311-7455 316-7955 316-8453 316-6941 316-6899 298-5111 316-7960 316-7951 316-7950 316-7953 316-7959 314-5003 323-6796 298-5100 315-3421 301-8237 367-0592 298-5110 315-3418 303-4618 315-3419 311-4641 298-5096 304-8762 316-7952 298-5098 298-5131 360-7339 298-5112 316-7956 316-7961 316-7963 325-5612 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 420-3156 316-6925 316-7962 316-7954 1 1 1 1 1 2 3 4 5 6 (PRODUCT LEVEL) ALTERNATOR GP-CHARGING CAMSHAFT GP CONNECTION GP-INLET CONNECTION GP-WATER COOLER GP-ENGINE OIL COVER GP-ENGINE COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DRIVE GP-FAN FAN GP FILTER & LINES GP-FUEL FILTER GP-ENGINE OIL FILTER GP-FUEL FLYWHEEL GP GAUGE GP-TEMPERATURE GEAR GP-FRONT GLOW PLUG GP HOUSING GP-FLYWHEEL LIFTING GP-ENGINE MOUNTING GP-ENGINE PAN GP-OIL PIPE GP-EXHAUST PISTON & ROD GP PLUG GP-ENGINE PLUG GP-ENGINE PULLEY GP-CRANKSHAFT PUMP GP-ENGINE OIL PUMP GP-FUEL INJECTION PUMP GP-WATER RADIATOR GP STARTING MOTOR GP-ELECTRIC –OR– STARTING MOTOR GP-ELECTRIC SWITCH GP-PRESSURE TURBOCHARGER GP VALVE MECHANISM GP SEE PA GE 90 5 70 54 57 7 11 15 19 23 25 60 81 52 83 27 99 28 92 30 34 36 37 74 41 45 46 47 53 84 64 65 93 95 97 75 49 <END> SEBP7406 1 of 1 ENGINE ARRANGEMENT 1 E NGINE A RRA NGE ME NT 326-3311 ENGINE AR-PRIMARY 68 BRAKE KW (91 BBHP) AT 2200 RPM SMCS-1000 i05770581 PART NAME P A R T N U MB E R QTY Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 322-4890 301-8245 330-0367 317-6143 330-0370 330-0399 316-6943 298-5111 315-3407 330-0363 330-0362 330-0365 320-9223 322-4889 299-5071 323-6796 298-5100 315-3421 315-3418 319-1582 326-9013 322-4888 330-0364 298-5129 360-7339 322-2401 315-3411 330-0368 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Y Y Y Y 420-3188 317-6146 330-0369 330-0366 359-0733 1 1 1 1 1 NOTE 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) ALTERNATOR GP-CHARGING BALANCER GP CAMSHAFT GP CONNECTION GP-WATER CONNECTOR GP-CAB HEATER LINES COOLER GP-ENGINE OIL COVER GP-AIR INLET COVER GP-ENGINE COVER GP-VALVE MECHANISM CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DRIVE GP-FAN FAN GP FILLER GP-ENGINE OIL FILTER & LINES GP-FUEL FILTER GP-ENGINE OIL FILTER GP-FUEL GLOW PLUG GP HOUSING GP-FRONT LIFTING GP-ENGINE PAN GP-OIL PISTON & ROD GP PLUG GP-CYLINDER HEAD PULLEY GP-CRANKSHAFT PUMP GP-FUEL INJECTION PUMP GP-WATER STARTING MOTOR GP-ELECTRIC –OR– STARTING MOTOR GP-ELECTRIC SWITCH GP-PRESSURE TURBOCHARGER GP VALVE MECHANISM GP CYLINDER BLOCK GP-SHORT 91 3 6 55 56 58 72 7 9 16 20 24 26 61 51 81 52 83 92 32 35 39 43 44 47 87 62 94 96 98 78 50 Y - SEPARATE ILLUSTRATION <END> 2 ENGINE ARRANGEMENT 1 of 1 SEBP7406 BASIC ENGINE 301-8245 BALANCER GP SMCS-1220 NOTE REF NO 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 M - METRIC PART i05770784 GRAPHIC RE F M 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEBP7406 1 of 2 PART NAME PA RT NUMBER QTY 6I-0454 234-0615 8N-7998 195-2221 234-0189 234-0198 234-0201 234-0204 234-0205 234-0212 234-0220 234-0223 234-0614 234-0616 234-0590 234-0591 234-0613 6 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 2 3 4 5 6 (PRODUCT LEVEL) SEE P AGE BOLT (M10X1.5X70-MM) BALANCER AS DOWEL NUT (M12X1.75-THD) BOLT SHAFT-GEAR WASHER-THRUST GEAR-BALANCER (17-TEETH) GEAR AS (44-TEETH) BOLT COVER ROTOR AS DOWEL VALVE-RELIEF (ENGINE OIL PRESSURE) PLUNGER SPRING PLUG-RETAINER BASIC ENGINE 3 BASIC ENGINE 301-8245 GRAPHIC #1 4 BASIC ENGINE BALANCER GP (c on td.) i05770784 <E ND> g01065190 2 of 2 SEBP7406 BASIC ENGINE 316-7955 CAMSHAFT GP SMCS-1210 NOTE i05770708 REF NO GRAPHIC RE F 1 2 3 3A 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 315-3384 319-8426 350-2433 1B-8736 8 8 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE TAPPET PUSHROD CAMSHAFT AS KEY-WOODRUFF < E ND> 1 of 1 4 g02134393 BASIC ENGINE 5 BASIC ENGINE 330-0367 CAMSHAFT GP SMCS-1210 NOTE GRAP HIC REF 1 2 3 3A 1 1 1 1 GRAPHIC #1 6 i05771235 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 315-3384 319-8426 380-2600 1B-8736 8 8 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) TAPPET PUSHROD CAMSHAFT AS KEY-WOODRUFF <E ND> g02134051 1 of 1 SEBP7406 BASIC ENGINE 298-5111 COVER GP-ENGINE SMCS-1000 NOTE REF NO 1 2 3 4 4A 5 M - METRIC PART M i05770582 GRAPHIC RE F 1 1 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 6I-0646 100-4830 111-8222 329-7854 329-7856 214-3203 1 1 5 1 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE BOLT (M10X1.5X14-MM) BOLT (M10X1.5X20-MM) BOLT (M8X16-MM) PLATE AS SEAL-O-RING WASHER (SEALING) < E ND> 1 of 1 4 g01304566 BASIC ENGINE 7 BASIC ENGINE 308-1393 COVER GP-VALVE MECHANISM PART OF 316-7960 COVER GP-VALVE MECHANISM SMCS-1107 NOTE GRAP HIC REF 1 1A 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 GRAPHIC #1 8 i05770750 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 136-3608 124-0506 225-6451 225-6456 225-6461 225-6464 225-6477 225-6478 225-6479 349-2746 1 1 1 1 1 1 1 4 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) CAP AS (ENGINE OIL FILLER) SEAL (VALVE COVER) GASKET (VALVE COVER) SPRING CAP DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR) PLATE SCREW-MACHINE CAP BOLT <E ND> g03139884 1 of 1 SEBP7406 BASIC ENGINE 315-3407 COVER GP-VALVE MECHANISM SMCS-1107 NOTE REF NO 1 1A 2 3 4 5 M 6 7 8 9 10 11 13 13A 13B 13C 13D 13E 13F 13G 14 M - METRIC PART SEBP7406 i05770785 GRAPHIC RE F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 of 2 PART NAME PA RT NUMBER QTY 315-3380 150-7732 6I-0846 6I-0917 7C-1281 100-4838 100-4841 5D-1026 162-1565 198-8645 230-9127 237-0769 308-1792 225-6451 225-6456 225-6461 225-6464 225-6477 225-6478 225-6479 217-9039 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) TUBE AS-BREATHER SEAL-O-RING BOLT (M6X1X14-MM) BOLT (M6X1X25-MM) BRACKET BOLT (M6X20-MM) BOLT (M6X1X10-MM) CLAMP-BAND SPRING (CRANKCASE BREATHER HOSE) HOSE (CRANKCASE BREATHER) COVER SHIELD-HEAT COVER GP-VALVE MECHANISM GASKET (VALVE COVER) SPRING CAP DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR) PLATE SCREW-MACHINE CAP STRAP-CABLE BASIC ENGINE 9 BASIC ENGINE 315-3407 GRAPHIC #1 10 BASIC ENGINE COVER GP-VALVE MECHANISM (c o ntd.) i05770785 <E ND> g03179398 2 of 2 SEBP7406 BASIC ENGINE 316-7960 COVER GP-VALVE MECHANISM SMCS-1107 NOTE REF NO i05770746 GRAPHIC RE F 1 1 1A 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 Y 10 1 11 1 Y - SEPARATE ILLUSTRATION SEBP7406 1 of 2 PART NAME PA RT NUMBER QTY 315-3380 150-7732 6I-0846 7C-1281 100-4838 5D-1026 162-1565 198-8645 230-9127 308-1393 217-9039 1 1 3 1 1 1 1 1 1 1 1 1 2 3 4 5 6 (PRODUCT LEVEL) SEE P AGE TUBE AS-BREATHER SEAL-O-RING BOLT (M6X1X14-MM) BRACKET BOLT (M6X20-MM) CLAMP-BAND SPRING (CRANKCASE BREATHER HOSE) HOSE (CRANKCASE BREATHER) COVER COVER GP-VALVE MECHANISM STRAP-CABLE 8 BASIC ENGINE 11 BASIC ENGINE 316-7960 GRAPHIC #1 12 BASIC ENGINE COVER GP-VALVE MECHANISM (c o ntd.) i05770746 <E ND> g03177261 2 of 2 SEBP7406 BASIC ENGINE 232-7400 CRANKSHAFT GP SPLINED PART OF 316-7951, 330-0363 CRANKSHAFT GP SMCS-1202 NOTE REF NO i05584214 GRAPHIC RE F 1 2 1 1 AB 1 AB 1 AB 1 3 1 AB 1 4 1 AB 1 5 1 AB 1 AB 1 AB 1 A - NOT PART OF THIS GROUP B - USE AS REQUIRED SEBP7406 1 of 2 PART NAME PA RT NUMBER QTY 1B-8736 225-7772 233-3785 233-3784 233-3786 032-9090 067-6873 032-9091 067-6874 353-2205 353-2206 353-2207 353-2208 1 1 2 2 1 1 2 3 4 5 6 (PRODUCT LEVEL) SEE P AGE KEY-WOODRUFF BEARING SET-MAIN (STANDARD) KIT-CRANKSHAFT BEARING (0.50-MM US) KIT-CRANKSHAFT BEARING (0.25-MM US) KIT-CRANKSHAFT BEARING (0.75-MM US) WASHER-THRUST (STANDARD-UPPER) WASHER-THRUST (0.18-MM OS) WASHER-THRUST (STANDARD-LOWER) WASHER-THRUST (0.18-MM OS) KIT-ROD BEARING KIT-ROD BEARING (0.25-MM US) KIT-ROD BEARING (0.50-MM US) KIT-ROD BEARING (0.75-MM US) BASIC ENGINE 13 BASIC ENGINE 232-7400 GRAPHIC #1 14 BASIC ENGINE CRANKSHAFT GP (c on td.) i05584214 <E ND> g01369317 2 of 2 SEBP7406 BASIC ENGINE 316-7951 CRANKSHAFT GP SMCS-1202 NOTE REF NO i05770638 GRAPHIC RE F PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) GEAR-CRANKSHAFT (34-TEETH) CRANKSHAFT GP (WITH SPLINE) (CONNECTING ROD, JY 2 1 232-7400 1 63.48-MM DIA) J - CHECK CONNECTING ROD JOURNAL TO ENSURE THIS IS THE CORRECT CRANKSHAFT Y - SEPARATE ILLUSTRATION 1 1 GRAPHIC #1 SEBP7406 216-8314 1 < E ND> 1 of 1 13 g01400305 BASIC ENGINE 15 BASIC ENGINE 330-0363 CRANKSHAFT GP FIELD REPLACEMENT ORDER 274-4716 KIT-CRANKSHAFT SMCS-1202 NOTE RE F NO i05771223 GRAP HIC REF P A RT NA ME PA RT NUMBE R QTY 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) GEAR-CRANKSHAFT (34-TEETH) CRANKSHAFT GP (WITH SPLINE) (CONNECTING ROD, JY 2 1 232-7400 1 63.48-MM DIA) J - CHECK CONNECTING ROD JOURNAL TO ENSURE THIS IS THE CORRECT CRANKSHAFT Y - SEPARATE ILLUSTRATION 1 GRAPHIC #1 16 BASIC ENGINE 1 216-8314 1 <E ND> 13 g01693233 1 of 1 SEBP7406 BASIC ENGINE 336-3516 CYLINDER BLOCK AS PART OF 330-0362 CYLINDER BLOCK GP i05771394 SMCS-1201 NOTE REF NO 1 2 3 4 5 6 7 M 8 9 10 11 12 13 14 15 16 17 18 M - METRIC PART GRAPHIC RE F M 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEBP7406 1 of 2 PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 6I-0645 6I-0646 035-8063 0S-2353 067-6002 067-6006 067-6043 100-4841 185-0884 214-3203 225-8858 366-8853 232-7596 232-7597 232-7599 233-9408 252-6318 276-5605 4 1 1 10 10 1 1 4 2 1 1 1 1 2 1 1 1 4 BOLT (M8X1.25X25-MM) BOLT (M10X1.5X14-MM) PLUG BOLT (5/8-18X3.75-IN) DOWEL PLUG PLUG-SIDE BOLT (M6X1X10-MM) DOWEL WASHER (SEALING) PLUG BEARING PLUG PLUG PLUG GASKET PLATE JET AS-PISTON COOLING (PRODUCT LEVEL) SEE P AGE BASIC ENGINE 17 BASIC ENGINE 336-3516 GRAPHIC #1 18 BASIC ENGINE CYLINDER BLOCK AS (c o ntd.) i05771394 <E ND> g01586142 2 of 2 SEBP7406 BASIC ENGINE 316-7950 CYLINDER BLOCK GP SMCS-1201 NOTE REF NO M 1 2 M - METRIC PART i05770637 GRAPHIC RE F 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 1 2 3 209-9219 232-7449 10 1 BOLT (M8X1.25X16-MM) HOUSING AS < E ND> 1 of 1 4 5 6 (PRODUCT LEVEL) SEE P AGE g01951544 BASIC ENGINE 19 BASIC ENGINE 330-0362 CYLINDER BLOCK GP SMCS-1201 NOTE RE F NO Y M i05771289 GRAP HIC REF 1 1 2 1 3 1 M - METRIC PART Y - SEPARATE ILLUSTRATION GRAPHIC #1 20 BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 1 2 3 4 5 6 336-3516 209-9219 232-7449 1 10 1 CYLINDER BLOCK AS BOLT (M8X1.25X16-MM) HOUSING AS SEE PAGE (PRODUCT LEVEL) 17 <E ND> g03346307 1 of 1 SEBP7406 BASIC ENGINE 315-3389 CYLINDER HEAD AS PART OF 316-7953 CYLINDER HEAD GP SMCS-1100, 1101 NOTE i05770651 REF NO GRAPHIC RE F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 1 2 3 2B-0858 9Y-5015 067-6006 185-0882 199-9751 232-1322 315-3390 361-3332 315-3392 315-3393 315-3394 252-6438 254-3954 322-9663 322-9664 2 2 4 8 1 1 4 8 8 16 4 4 4 4 4 PLUG-PIPE PLUG-FREEZE PLUG GUIDE-VALVE SEAL-O-RING PLUG VALVE-INLET SPRING-VALVE CAP COLLET VALVE-EXHAUST SEAL-INLET VALVE (GREEN) SEAL-EXHAUST VALVE (BROWN) INSERT-VALVE SEAT SEAT-VALVE < E ND> 1 of 1 4 5 6 (PRODUCT LEVEL) SEE P AGE g01542313 BASIC ENGINE 21 BASIC ENGINE 316-7896 CYLINDER HEAD GP PART OF 330-0365 CYLINDER HEAD GP SMCS-1100 NOTE GRAP HIC REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GRAPHIC #1 22 i05771384 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 1 2 3 4 5 6 2B-0858 9Y-5015 067-6006 185-0882 199-9751 232-1322 315-3390 361-3332 315-3392 315-3393 315-3394 252-6438 254-3954 322-9663 322-9664 2 2 4 8 1 1 4 8 8 16 4 4 4 4 4 PLUG-PIPE PLUG-FREEZE PLUG GUIDE-VALVE SEAL-O-RING PLUG VALVE-INLET SPRING-VALVE CAP COLLET VALVE-EXHAUST SEAL-INLET VALVE (GREEN) SEAL-EXHAUST VALVE (BROWN) INSERT-VALVE SEAT SEAT-VALVE SEE PAGE (PRODUCT LEVEL) <E ND> g01542313 1 of 1 SEBP7406 BASIC ENGINE 316-7953 CYLINDER HEAD GP SMCS-1100 NOTE REF NO i05770642 GRAPHIC RE F 1 1 2 1 3 1 Y 4 1 Y - SEPARATE ILLUSTRATION GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 225-5501 225-5502 258-4946 315-3389 7 3 1 1 1 2 3 5 6 (PRODUCT LEVEL) BOLT (M15X1.5X137-MM) BOLT (M15X1.5X162-MM) GASKET-CYLINDER HEAD CYLINDER HEAD AS < E ND> 1 of 1 4 SEE P AGE 21 g00909291 BASIC ENGINE 23 BASIC ENGINE 330-0365 CYLINDER HEAD GP SMCS-1100 NOTE RE F NO i05771231 GRAP HIC REF 1 1 2 1 3 1 Y 4 1 Y - SEPARATE ILLUSTRATION GRAPHIC #1 24 BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 225-5501 225-5502 258-4946 316-7896 7 3 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M15X1.5X137-MM) BOLT (M15X1.5X162-MM) GASKET-CYLINDER HEAD CYLINDER HEAD GP 22 <E ND> g01523242 1 of 1 SEBP7406 BASIC ENGINE 316-7959 DRIVE GP-FAN SMCS-1359 NOTE i05770734 REF NO GRAPHIC RE F 1 2 3 4 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 230-8065 111-0859 130-3880 4N-8771 1 4 1 1 1 2 3 5 6 SEE P AGE (PRODUCT LEVEL) HOUSING AS BOLT (M10X1.5X35-MM) PULLEY-FAN DRIVE V-BELT SET (INCLUDES 2-BELTS) (FAN DRIVE) < E ND> 1 of 1 4 g01377656 BASIC ENGINE 25 BASIC ENGINE 320-9223 DRIVE GP-FAN SMCS-1359 NOTE GRAP HIC REF 1 2 3 4 1 1 1 1 GRAPHIC #1 26 i05770793 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 111-0859 130-3879 230-8065 128-5250 4 1 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M10X1.5X35-MM) PULLEY-FAN DRIVE HOUSING AS V-BELT SET (INCLUDES 2-BELTS) (FAN DRIVE) <E ND> g01531554 1 of 1 SEBP7406 BASIC ENGINE 301-8237 FLYWHEEL GP SMCS-1156 NOTE i05770590 REF NO GRAPHIC RE F 1 1A 2 3 4 5 1 1 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 103-6131 033-7687 103-6132 0S-1603 5P-8245 149-5599 1 1 4 6 6 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE FLYWHEEL AS RING-STARTING MOTOR (126-TEETH) BOLT (1/2-20X2.25-IN) BOLT (1/2-20X1.5-IN) WASHER-HARD (13.5X25.5X3-MM THK) HOUSING < E ND> 1 of 1 4 g01235653 BASIC ENGINE 27 BASIC ENGINE 298-5110 GEAR GP-FRONT SMCS-1151, 1162, 1206 NOTE M M M M M M M RE F NO GRAP HIC REF 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 ABF i05770580 P A RT NA ME 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PA RT NUMBE R QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6I-0217 6I-0645 6I-0650 7C-4616 067-6179 100-3751 100-4830 101-3895 124-3815 133-1011 216-8634 226-8767 226-8766 232-3666 251-4336 277-3012 324-0444 288-0422 323-3515 295-1711 6 4 3 1 1 5 1 2 9 1 1 1 1 1 1 1 1 1 1 1 BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) BOLT (M10X1.5X65-MM) BOLT (M12X1.75X45-MM) DOWEL BOLT (M8X1.25X65-MM) BOLT (M10X1.5X20-MM) BOLT (M8X1.25X35-MM) BOLT (M8X1.25X16-MM) WASHER GEAR-CAMSHAFT (68-TEETH) COVER AS-FRONT GASKET-COVER WASHER-THRUST GEAR AS-IDLER (73-TEETH) GASKET-COVER (HOUSING) HUB-IDLER GEAR SEAL-OIL HOUSING-FRONT PLATE-RETAINING 1 225-6522 1 PLUG-CUP (ALSO ORDER IF ONLY ORDERING HOUSING-FRONT) A - NOT PART OF THIS GROUP B - USE AS REQUIRED F - NOT SHOWN M - METRIC PART 28 BASIC ENGINE 1 of 2 SEBP7406 BASIC ENGINE 298-5110 GEAR GP-FRONT (c ontd .) GRAPHIC #1 SEBP7406 i05770580 < E ND> 2 of 2 g01304618 BASIC ENGINE 29 BASIC ENGINE 303-4618 HOUSING GP-FLYWHEEL SMCS-1157 NOTE RE F NO M 1 2 3 4 5 6 M 7 8 9 10 M - METRIC PART 30 BASIC ENGINE i05770596 GRAP HIC REF 1 1 1 1 1 1 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6I-0423 375-9272 7W-1176 7W-4642 101-3617 114-4363 121-0883 199-3109 220-8632 287-8597 2 2 1 1 3 2 6 1 1 2 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M12X1.75X30-MM) PLUG PLATE-COVER SHIELD-DUST PLUG BOLT (M8X1.25X12-MM) BOLT (M10X1.5X30-MM) PLUG HOUSING-FLYWHEEL DOWEL 1 of 2 SEBP7406 BASIC ENGINE 303-4618 HOUSING GP-FLYWHEEL (c on td.) GRAPHIC #1 SEBP7406 < E ND> 2 of 2 i05770596 g01368852 BASIC ENGINE 31 BASIC ENGINE 319-1582 HOUSING GP-FRONT SMCS-1151, 1162, 1206 NOTE RE F NO M M 1 2 3 4 M 5 M 6 M 7 M 8 9 10 11 11A 12 13 M 13A 13B 13C 13D 13E 13F 14 15 16 M - METRIC PART 32 BASIC ENGINE GRAP HIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i05770792 P A RT NA ME PA RT NUMBE R QTY 6I-0217 6I-0645 7C-4616 067-6179 100-3751 100-4830 101-3895 124-3815 133-1011 216-8634 226-8767 226-8766 232-3666 235-1418 5C-9553 235-1064 235-1352 235-1358 235-1391 235-1398 277-3012 288-0422 323-3515 6 7 1 1 5 1 2 9 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) BOLT (M12X1.75X45-MM) DOWEL BOLT (M8X1.25X65-MM) BOLT (M10X1.5X20-MM) BOLT (M8X1.25X35-MM) BOLT (M8X16X1.25-MM) WASHER GEAR-CAMSHAFT (68-TEETH) COVER AS-FRONT GASKET-COVER WASHER-THRUST GEAR AS-IDLER (73-TEETH) BOLT (M6X1X16-MM) PLATE-RETAINING CLIP BEARING HUB-IDLER GEAR WASHER-THRUST GASKET-COVER SEAL-OIL HOUSING-FRONT 1 of 2 SEBP7406 BASIC ENGINE 319-1582 HOUSING GP-FRONT (c o ntd.) GRAPHIC #1 SEBP7406 i05770792 < E ND> 2 of 2 g01431239 BASIC ENGINE 33 BASIC ENGINE 315-3419 LIFTING GP-ENGINE SMCS-1122 NOTE RE F NO M 1 2 3 M - METRIC PART GRAPHIC #1 34 BASIC ENGINE i05770624 GRAP HIC REF 1 1 1 P A RT NA ME PA RT NUMBE R QTY 100-4830 225-8848 275-2452 4 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M10X1.5X20-MM) PLATE-LIFTING PLATE-LIFTING <E ND> g00912754 1 of 1 SEBP7406 BASIC ENGINE 326-9013 LIFTING GP-ENGINE SMCS-1122 NOTE REF NO M 1 2 M - METRIC PART i05771220 GRAPHIC RE F 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 100-4830 225-8848 4 2 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE BOLT (M10X1.5X20-MM) PLATE-LIFTING < E ND> 1 of 1 4 g01636462 BASIC ENGINE 35 BASIC ENGINE 311-4641 MOUNTING GP-ENGINE SMCS-1152, 1153, 1154 NOTE RE F NO 1 2 3 4 M - METRIC PART M GRAPHIC #1 36 BASIC ENGINE GRAP HIC REF 1 1 1 1 i05770611 P A RT NA ME PA RT NUMBE R QTY 6H-3616 6I-0423 101-7185 101-7186 4 6 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PLUG-PROTECTION BOLT (M12X1.75X30-MM) BRACKET BRACKET <E ND> g01407801 1 of 1 SEBP7406 BASIC ENGINE 298-5096 PAN GP-OIL–ENGINE SMCS-1302 NOTE REF NO 1 2 3 4 5 M 6 7 8 M 9 10 10A 11 12 13 14 15 16 M - METRIC PART M M M SEBP7406 i05770555 GRAPHIC RE F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 of 2 PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 5C-1809 6I-0217 6I-0260 6I-0363 6I-1497 6I-4072 7C-0351 067-6213 124-3815 124-7702 6I-4079 130-1161 214-3281 225-6005 230-8094 230-8218 275-9883 1 1 2 2 1 2 2 1 17 1 1 1 1 1 1 1 2 SPACER (8X19X6.5-MM) BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) BOLT (M6X1X20-MM) SEAL BOLT (M8X1.25X14-MM) PLUG-DRAIN (ENGINE OIL) GASKET BOLT (M8X16X1.25-MM) TUBE AS NUT GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) PAN-OIL GASKET BRIDGE TUBE-SUCTION SEAL (PRODUCT LEVEL) SEE P AGE BASIC ENGINE 37 BASIC ENGINE 298-5096 GRAPHIC #1 38 BASIC ENGINE PAN GP-OIL (c o ntd.) i05770555 <E ND> g01304644 2 of 2 SEBP7406 BASIC ENGINE 322-4888 PAN GP-OIL–ENGINE SMCS-1302 NOTE REF NO 1 2 3 4 M 5 6 7 8 9 M 10 11 11A 12 13 14 15 16 17 18 M - METRIC PART SEBP7406 i05770795 GRAPHIC RE F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 of 2 PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 6I-0289 6I-0291 6I-0292 6I-0293 6I-0363 6I-1497 7C-0351 067-6213 359-9666 101-3895 124-7702 6I-4079 131-4291 155-4828 230-8094 237-5932 237-5933 275-9883 303-2124 1 2 5 12 2 1 2 1 1 2 1 1 1 2 1 1 1 2 1 PLUG NUT (M8X1.25-THD) BOLT (M8X1.25X140-MM) BOLT (M8X1.25X80-MM) BOLT (M6X1X20-MM) SEAL PLUG-DRAIN (ENGINE OIL) GASKET BOLT-FLANGE HEAD BOLT (M8X1.25X35-MM) TUBE AS NUT GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) STUD BRIDGE GASKET TUBE-OIL SUCTION SEAL PAN-OIL (PRODUCT LEVEL) SEE P AGE BASIC ENGINE 39 BASIC ENGINE 322-4888 GRAPHIC #1 40 BASIC ENGINE PAN GP-OIL (c o ntd.) i05770795 <E ND> g01324852 2 of 2 SEBP7406 BASIC ENGINE 316-7952 PISTON & ROD GP SMCS-1225 i05770640 NOTE REF NO GRAPHIC RE F BJ 1 PART NAME PA RT NUMBER QTY 1 225-5441 4 BJ 1 225-5451 4 BJ 1 225-5453 4 BJ 1 225-5454 4 BJ 1 225-5458 4 BJ 1 225-5459 4 1A 1B 2 1 1 1 225-5438 225-5439 315-3395 1 2 4 2A 2B 124-3536 276-7476 380-2065 2 1 AB 1 1 1 AB 1 396-4592 1 2 3 4 5 6 (PRODUCT LEVEL) SEE P AGE ROD AS-CONNECTING (L-GRADE) –OR– ROD AS-CONNECTING (GRADE K) –OR– ROD AS-CONNECTING (J-GRADE) –OR– ROD AS-CONNECTING (GRADE H) –OR– ROD AS-CONNECTING (GRADE G) –OR– ROD AS-CONNECTING (F-GRADE) (EACH INCLUDES) BUSHING BOLT-SPECIAL (CONNECTING ROD) KIT-PISTON & RING (EACH INCLUDES) RING-RETAINING KIT-PISTON RING KIT-PISTON RING (0.5-MM OS) (INCLUDES 3 PISTON RINGS) KIT-PISTON & RING (0.5-MM OS) (INCLUDES PISTON & RETAINING RING) A - NOT PART OF THIS GROUP B - USE AS REQUIRED J - ENSURE THAT CORRECT ROD LENGTH IS FITTED SEBP7406 1 of 2 BASIC ENGINE 41 BASIC ENGINE 316-7952 GRAPHIC #1 42 BASIC ENGINE PISTON & ROD GP (c ontd .) i05770640 <E ND> g01369796 2 of 2 SEBP7406 BASIC ENGINE 330-0364 PISTON & ROD GP SMCS-1225 i05772529 REF NO GRAPHIC RE F 1 1A 1B PART NAME PA RT NUMBER QTY 1 315-3395 4 124-3536 276-7476 380-2065 2 1 AB 1 1 1 AB 1 396-4592 1 225-5441 4 1 225-5451 4 1 225-5453 4 1 225-5454 4 1 225-5458 4 1 225-5459 4 225-5438 225-5439 1 1 NOTE 2 2A 1 2B 1 A - NOT PART OF THIS GROUP B - USE AS REQUIRED GRAPHIC #1 SEBP7406 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE KIT-PISTON & RING (EACH INCLUDES) RING-RETAINING KIT-PISTON RING KIT-PISTON RING (0.5-MM OS) (INCLUDES 3 PISTON RINGS) KIT-PISTON & RING (0.5-MM OS) (INCLUDES PISTON & RETAINING RING) ROD AS-CONNECTING (L-GRADE) –OR– ROD AS-CONNECTING (GRADE K) –OR– ROD AS-CONNECTING (J-GRADE) –OR– ROD AS-CONNECTING (GRADE H) –OR– ROD AS-CONNECTING (GRADE G) –OR– ROD AS-CONNECTING (F-GRADE) (EACH ROD ASSEMBLY INCLUDES) BUSHING BOLT-SPECIAL (CONNECTING ROD) < E ND> 1 of 1 4 g01523198 BASIC ENGINE 43 BASIC ENGINE 298-5129 PLUG GP-CYLINDER HEAD SMCS-1100 NOTE GRAP HIC REF 1 2 1 1 GRAPHIC #1 44 i05770780 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 232-1322 199-9751 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PLUG SEAL-O-RING <E ND> g01305536 1 of 1 SEBP7406 BASIC ENGINE 298-5098 PLUG GP-ENGINE SMCS-1100, 1201 NOTE i05770570 REF NO GRAPHIC RE F 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 225-6522 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE PLUG-CUP < E ND> 1 of 1 4 g01304747 BASIC ENGINE 45 BASIC ENGINE 298-5131 PLUG GP-ENGINE SMCS-1100, 1201 NOTE GRAP HIC REF 1 1 GRAPHIC #1 46 i05770588 RE F NO BASIC ENGINE P A RT NA ME PA RT NUMBE R QTY 2B-0858 3 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PLUG-PIPE <E ND> g01305448 1 of 1 SEBP7406 BASIC ENGINE 360-7339 PULLEY GP-CRANKSHAFT SMCS-1205 NOTE i05770763 REF NO GRAPHIC RE F 1 2 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 334-9334 359-0746 3 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE BOLT PULLEY-CRANKSHAFT < E ND> 1 of 1 4 g02154868 BASIC ENGINE 47 BASIC ENGINE 315-3385 ROCKER ARM GP PART OF 316-7954, 330-0366 VALVE MECHANISM GP i05770692 SMCS-1123 NOTE RE F NO GRAP HIC REF 1 1A 2 3 4 5 6 7 PA RT NUMBE R QTY 1 1 1 1 1 1 1 1 225-5634 225-5629 225-5638 225-5959 225-5960 225-5961 225-5962 315-3386 1 2 3 2 1 2 3 4 7A 7B 8 1 1 1 278-5113 315-3387 315-3388 1 1 4 8A 8B 1 1 278-5113 315-3387 1 1 GRAPHIC #1 48 P A RT NA ME BASIC ENGINE 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) SHAFT AS PLUG SPRING CLIP BOLT (M8X1.25X60-MM) WASHER (26.7X34.32X0.38-MM THK) BOLT (M8X1.25X30-MM) ROCKER ARM AS (EACH INCLUDES) ADJUSTING SCREW (TORX) NUT ROCKER ARM AS (EACH INCLUDES) ADJUSTING SCREW (TORX) NUT <E ND> g01399975 1 of 1 SEBP7406 BASIC ENGINE 316-7954 VALVE MECHANISM GP SMCS-1102, 1121, 1123, 1209 i05770686 P ART NAME NOTE Y Y - SEPARATE ILLUSTRATION P ART NUMBE R QTY 315-3385 1 1 2 3 4 5 6 (PRODUCT LEVEL) ROCKER ARM GP SEE PA GE 48 <END> SEBP7406 1 of 1 BASIC ENGINE 49 BASIC ENGINE 330-0366 VALVE MECHANISM GP SMCS-1102, 1121, 1123, 1209 NOTE RE F NO GRAP HIC REF Y 1 1 Y - SEPARATE ILLUSTRATION GRAPHIC #1 50 BASIC ENGINE i05771233 P A RT NA ME PA RT NUMBE R QTY 315-3385 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) ROCKER ARM GP 48 <E ND> g01611483 1 of 1 SEBP7406 LUBRICATION SY STE M 299-5071 FILLER GP-ENGINE OIL SMCS-1316 NOTE REF NO 1 1A 1B 1C 2 M 3 M - METRIC PART i05770782 GRAPHIC RE F 1 1 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 321-2383 306-2337 130-9888 113-1504 6I-4374 6I-0254 1 1 1 1 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE FILLER GP-ENGINE OIL SEAL-O-RING CAP-OIL FILLER (ENGINE) SEAL-O-RING BOLT (M8X1.25X60-MM) BOLT (M8X1.25X30-MM) < E ND> 1 of 1 4 g01333629 LUBRICATION SYSTEM 51 LUBRICATION SYSTEM 298-5100 FILTER GP-ENGINE OIL SMCS-1306, 1308 NOTE i05770574 RE F NO GRAP HIC REF 1 1 GRAPHIC #1 52 LUBRICATION SYSTEM P A RT NA ME PA RT NUMBE R QTY 7W-2326 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) FILTER AS-ENGINE OIL <E ND> g01304792 1 of 1 SEBP7406 LUBRICATION SY STE M 298-5112 PUMP GP-ENGINE OIL SMCS-1304, 1315 NOTE REF NO 1 M 2 M - METRIC PART i05770584 GRAPHIC RE F 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 225-8329 100-4461 1 5 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE PUMP AS-ENGINE OIL BOLT (M10X1.50X50-MM) < E ND> 1 of 1 4 g01304952 LUBRICATION SYSTEM 53 COOLING SYS TEM 316-6941 CONNECTION GP-WATER SMCS-1380 NOTE i05770635 RE F NO GRAP HIC REF 1 1A M 2 M - METRIC PART GRAPHIC #1 54 COOLING SYSTEM P A RT NA ME PA RT NUMBE R QTY 1 254-2267 1 1 1 254-2270 6I-0260 1 2 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) REGULATOR GP-TEMPERATURE (INCLUDES CONNECTOR) (WATER) SEAL-O-RING BOLT (M8X1.25X25-MM) <E ND> g01319398 1 of 1 SEBP7406 COOLING SYSTEM 317-6143 CONNECTION GP-WATER SMCS-1380 i05770790 NOTE REF NO GRAPHIC RE F M M 1 2 3 3A 3B 3C M - METRIC PART PA RT NUMBER QTY 1 1 6I-0260 100-3751 1 1 1 254-2268 1 1 1 1 254-2270 291-8813 291-8845 1 1 1 GRAPHIC #1 SEBP7406 PART NAME 1 2 3 5 6 SEE P AGE (PRODUCT LEVEL) BOLT (M8X1.25X25-MM) BOLT (M8X1.25X65-MM) REGULATOR AS-WATER TEMPERATURE (CONNECTOR INCLUDED) SEAL-O-RING PLUG SEAL-O-RING < E ND> 1 of 1 4 g01441723 COOLING SYSTEM 55 COOLING SYS TEM 330-0370 CONNECTOR GP-CAB HEATER LINES SMCS-1380 NOTE i05770822 RE F NO GRAP HIC REF 1 2 1 1 GRAPHIC #1 56 COOLING SYSTEM P A RT NA ME PA RT NUMBE R QTY 2B-0858 7W-4669 1 2 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PLUG-PIPE ADAPTER <E ND> g01688954 1 of 1 SEBP7406 COOLING SYSTEM 316-6899 COOLER GP-ENGINE OIL SMCS-1378 NOTE REF NO i05770626 GRAPHIC RE F 1 1 2 1 3 1 4 1 5 1 Y 6 1 M - METRIC PART Y - SEPARATE ILLUSTRATION M GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 6I-0572 6I-0645 225-7944 232-3751 249-0974 354-1274 4 4 2 1 1 1 1 2 3 5 6 (PRODUCT LEVEL) BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) GASKET (ENGINE OIL FILTER BASE) PLATE HEAD AS-OIL FILTER COOLER GP-ENGINE OIL < E ND> 1 of 1 4 SEE P AGE 59 g02151330 COOLING SYSTEM 57 COOLING SYS TEM 330-0399 COOLER GP-ENGINE OIL SMCS-1378 NOTE RE F NO i05770821 GRAP HIC REF M 1 1 2 1 3 1 4 1 5 1 6 1 7 1 Y 8 1 M - METRIC PART Y - SEPARATE ILLUSTRATION GRAPHIC #1 58 COOLING SYSTEM P A RT NA ME PA RT NUMBE R QTY 6I-0645 225-7944 233-9408 235-2451 244-6872 249-0975 252-6318 354-1274 4 1 2 4 1 1 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X25-MM) GASKET (ENGINE OIL FILTER BASE) GASKET BOLT (M6X1X35-MM) ADAPTER-FILTER HEAD AS-OIL FILTER PLATE (BLANKING) COOLER GP-ENGINE OIL <E ND> 59 g02152641 1 of 1 SEBP7406 COOLING SYSTEM 354-1274 COOLER GP-ENGINE OIL PART OF 316-6899, 330-0399 COOLER GP-ENGINE OIL i05770629 SMCS-1378 NOTE M M J REF NO GRAPHIC RE F 1 2 3 4 5 6 1 1 1 1 1 1 J PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 6I-0260 6I-4374 101-3895 225-6817 225-6818 272-2265 10 3 4 1 2 1 BOLT (M8X1.25X25-MM) BOLT (M8X1.25X60-MM) BOLT (M8X1.25X35-MM) COOLER-OIL SEAL SEAL 416-8777 1 AVAILABLE REPAIR KIT(S): KIT-SEALING (ENGINE OIL COOLER) (INCLUDES SEALS & LEAFLET) (PRODUCT LEVEL) SEE P AGE J - KIT MARKED J SERVICES PART(S) MARKED J M - METRIC PART GRAPHIC #1 SEBP7406 < E ND> 1 of 1 g02140458 COOLING SYSTEM 59 COOLING SYS TEM 314-5003 FAN GP SMCS-1356 NOTE i05770617 RE F NO GRAP HIC REF 1 2 3 4 1 1 1 1 GRAPHIC #1 60 COOLING SYSTEM P A RT NA ME PA RT NUMBE R QTY 113-6349 135-6362 135-6363 114-2474 4 4 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) NUT (M8X1.25-THD) STUD EXTENSION-FAN FAN (10-BLADE) <E ND> g01326057 1 of 1 SEBP7406 COOLING SYSTEM 322-4889 FAN GP SMCS-1356 NOTE i05770819 REF NO GRAPHIC RE F 1 2 3 4 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 113-6349 135-6362 135-6363 185-9538 4 4 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE NUT (M8X1.25-THD) STUD EXTENSION-FAN FAN (10-BLADE) < E ND> 1 of 1 4 g01326057 COOLING SYSTEM 61 COOLING SYS TEM 315-3411 PUMP GP-WATER SMCS-1361 NOTE RE F NO i05770786 GRAP HIC REF M M M 1 2 3 4 5 5A 5B 6 6A M - METRIC PART 62 COOLING SYSTEM 1 1 1 1 1 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6I-0217 6I-0254 100-3751 113-8129 225-7741 225-7738 225-7739 355-2252 225-8019 2 2 5 2 1 1 1 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X20-MM) BOLT (M8X1.25X30-MM) BOLT (M8X1.25X65-MM) BOLT (M8X1.25X75-MM) CONNECTION AS SEAL-O-RING SEAL-O-RING PUMP GP-WATER GASKET 1 of 2 SEBP7406 COOLING SYSTEM 315-3411 PUMP GP-WATER (c ontd .) GRAPHIC #1 SEBP7406 i05770786 < E ND> 2 of 2 g02146895 COOLING SYSTEM 63 COOLING SYS TEM 316-7961 PUMP GP-WATER SMCS-1361 NOTE M i05770751 RE F NO GRAP HIC REF 1 2 2A 2B 1 1 1 1 P A RT NA ME 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PA RT NUMBE R QTY 6I-0217 225-7741 225-7738 225-7739 2 1 1 1 BOLT (M8X1.25X20-MM) CONNECTION AS SEAL-O-RING SEAL-O-RING 247-0144 1 AVAILABLE REPAIR KIT(S): KIT-WATER PUMP (INLCUDES 2 DIFFERENT GASKETS) M - METRIC PART GRAPHIC #1 64 COOLING SYSTEM <E ND> g01710341 1 of 1 SEBP7406 COOLING SYSTEM 316-7963 RADIATOR GP SMCS-1353 NOTE REF NO 1 2 M 3 4 5 6 7 M 8 M 9 10 11 12 13 14 15 16 17 18 19 19A 19B 19C 19D 19E 20 21 22 23 24 25 26 27 28 29 M - METRIC PART SEBP7406 i05770756 GRAPHIC RE F 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 1 2 2 2 2 1 1 1 1 1 1 of 4 PART NAME PA RT NUMBER QTY 1 2 3 4 5 6 3E-7404 5P-0597 6I-0260 6I-0291 6I-0594 7W-2601 100-4458 100-4461 100-4830 101-7537 101-7538 101-7540 101-7541 101-7546 103-1067 236-7722 236-7734 236-7735 236-7766 114-4363 236-7760 236-7763 236-7764 236-7765 236-8773 236-8776 236-8777 236-8780 236-8781 236-8782 326-0497 236-8784 311-4621 316-7990 6 3 1 1 2 2 4 2 2 8 2 2 4 1 3 1 1 2 1 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CLAMP-HOSE CLAMP-HOSE BOLT (M8X1.25X25-MM) NUT (M8X1.25-THD) NUT (M10X1.5-THD) SPACER BOLT (M8X1.25X14-MM) BOLT (M10X1.5X50-MM) BOLT (M10X1.5X20-MM) BOLT (M12X1.75X35-MM) MOUNT WASHER BOLT MOUNT CLAMP-HOSE HOSE-RADIATOR (UPPER) HOSE (AFTERCOOLER) HOSE (AFTERCOOLER) RADIATOR AS BOLT (M8X1.25X12-MM) GUARD-RADIATOR BRACKET-MOUNTING CAP-RADIATOR PLUG-DRAIN (COOLANT) BRACKET-MOUNTING CONNECTOR HOSE-AIR INLET TUBE HOSE-RADIATOR GUARD (RADIATOR) (LH) GUARD-RADIATOR (RH) GUARD-FAN BRACKET BRACKET (PRODUCT LEVEL) SEE P AGE COOLING SYSTEM 65 COOLING SYS TEM 316-7963 RADIATOR GP (c on td.) i05770756 GRAPHIC #1 66 COOLING SYSTEM g01618195 2 of 4 SEBP7406 COOLING SYSTEM 316-7963 RADIATOR GP (c ontd .) GRAPHIC #2 SEBP7406 i05770756 g01401441 3 of 4 COOLING SYSTEM 67 COOLING SYS TEM 316-7963 GRAPHIC #3 68 COOLING SYSTEM RADIATOR GP (c on td.) i05770756 <E ND> g01401442 4 of 4 SEBP7406 AIR INLET AND EXHAUST SYSTEM 233-5180 AIR CLEANER GP PART OF 316-7962 TURBOCHARGER GP SMCS-1051, 1054 NOTE i05770753 REF NO GRAPHIC RE F 1 2 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 233-5182 233-5184 1 1 1 2 3 5 6 SEE P AGE (PRODUCT LEVEL) FILTER ELEMENT AS-AIR (PRIMARY) FILTER ELEMENT AS-AIR (SECONDARY) < E ND> 1 of 1 4 g01086817 AIR INLET AND EXHAUST SYSTEM 69 AIR INLET AND EXHAUST SYSTEM 316-8453 CONNECTION GP-INLET–AIR SMCS-1087 NOTE RE F NO M 1 2 3 M 4 5 6 6A M - METRIC PART i05770757 GRAP HIC REF 2 2 1,2 1 1,2 2 2 P A RT NA ME PA RT NUMBE R QTY 6I-0645 111-8222 114-2579 124-3815 185-6627 238-8289 238-8288 4 8 3 4 3 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X25-MM) BOLT (M8X16-MM) GASKET BOLT (M8X16X1.25-MM) PLATE PIPE AS GASKET-INLET GRAPHIC #1 70 AIR INLET AND EXHAUST SYSTEM g01401700 1 of 2 SEBP7406 AIR INLET AND EXHAUST SYSTEM 316-8453 CONNECTION GP-INLET (c on td.) GRAPHIC #2 SEBP7406 < E ND> 2 of 2 i05770757 g01401713 AIR INLET AND EXHAUST SYSTEM 71 AIR INLET AND EXHAUST SYSTEM 316-6943 COVER GP-AIR INLET SMCS-1087 NOTE RE F NO 1 2 M 3 4 M - METRIC PART 72 i05770788 GRAP HIC REF 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 185-6627 114-2579 124-3815 111-8222 2 2 4 4 AIR INLET AND EXHAUST SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) PLATE GASKET BOLT (M8X16X1.25-MM) BOLT (M8X16-MM) 1 of 2 SEBP7406 AIR INLET AND EXHAUST SYSTEM 316-6943 COVER GP-AIR INLET (c ontd .) GRAPHIC #1 SEBP7406 < E ND> 2 of 2 i05770788 g01373097 AIR INLET AND EXHAUST SYSTEM 73 AIR INLET AND EXHAUST SYSTEM 304-8762 PIPE GP-EXHAUST SMCS-1061 NOTE i05770610 RE F NO GRAP HIC REF 1 2 3 4 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6I-4013 6I-4039 6I-4012 6I-0563 1 1 3 3 GRAPHIC #1 74 AIR INLET AND EXHAUST SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) FLANGE GASKET (EXHAUST) STUD NUT (M10X1.5-THD) <E ND> g01373067 1 of 1 SEBP7406 AIR INLET AND EXHAUST SYSTEM 316-7962 TURBOCHARGER GP SMCS-1052, 1053 NOTE REF NO GRAPHIC RE F 1 2 2 1 3 2 4 2 5 1 M 6 1 M 7 1 M 8 2 9 1 10 1 11 1 12 1 13 1 13A 1 13B 1 14 1 15 1 16 1 17 1 18 1 19 2 20 1 21 2 22 2 23 1 24 1 25 1 Y 26 2 27 1 M - METRIC PART Y - SEPARATE ILLUSTRATION M M SEBP7406 1 of 3 i05770752 PART NAME PA RT NUMBER QTY 5P-0598 6I-0217 6I-0254 6I-0291 6I-0563 6I-0593 6I-0654 100-4830 106-8916 147-5553 174-9638 194-5390 225-8525 225-8524 225-8526 353-3477 353-3478 225-8536 227-4562 232-6189 236-8750 371-6059 101-7860 290-2488 302-0581 307-2805 316-7989 233-5180 225-8530 1 2 2 2 7 2 3 2 2 7 8 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) CLAMP-HOSE BOLT (M8X1.25X20-MM) BOLT (M8X1.25X30-MM) NUT (M8X1.25-THD) NUT (M10X1.5-THD) BOLT (M10X1.5X30-MM) BOLT (M10X1.5X25-MM) BOLT (M10X1.5X20-MM) BOLT (M6X16-MM) STUD BOLT GASKET-MANIFOLD TUBE AS BOLT-SPECIAL (BANJO) WASHER (10.4X13.75X1.37-MM THK) GASKET-TURBOCHARGER GASKET-TURBOCHARGER GASKET ELBOW-EXHAUST TUBE AS HOSE-AIR MANIFOLD-EXHAUST CLIP BRACKET-MOUNTING ADAPTER-EXHAUST BRACKET TURBOCHARGER AIR CLEANER GP GASKET 69 AIR INLET AND EXHAUST SYSTEM 75 AIR INLET AND EXHAUST SYSTEM 316-7962 TURBOCHARGER GP (c on td.) i05770752 GRAPHIC #1 76 AIR INLET AND EXHAUST SYSTEM g01699653 2 of 3 SEBP7406 AIR INLET AND EXHAUST SYSTEM 316-7962 TURBOCHARGER GP (c on td .) GRAPHIC #2 SEBP7406 i05770752 < E ND> 3 of 3 g03121697 AIR INLET AND EXHAUST SYSTEM 77 AIR INLET AND EXHAUST SYSTEM 330-0369 TURBOCHARGER GP SMCS-1052, 1053 NOTE M RE F NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 19B 20 M - METRIC PART 78 i05771236 GRAP HIC REF 1 1 2 1 2 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6I-0217 6I-0563 6I-0572 106-8916 141-1667 147-5553 174-9638 194-5390 353-3477 353-3478 225-8536 234-3030 237-3794 237-3921 237-3922 371-5700 263-5376 322-9615 322-9616 225-8524 225-8526 330-0386 2 4 4 2 2 4 8 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 AIR INLET AND EXHAUST SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X20-MM) NUT (M10X1.5-THD) BOLT (M8X1.25X20-MM) BOLT (M6X16-MM) CLAMP-HOSE STUD BOLT GASKET-MANIFOLD GASKET-TURBOCHARGER GASKET-TURBOCHARGER GASKET GASKET-INLET BOLT CLIP TUBE MANIFOLD-EXHAUST HOSE TUBE-TURBOCHARGER TUBE AS-TURBOCHARGER BOLT-SPECIAL (BANJO) WASHER (10.4X13.75X1.37-MM THK) TURBOCHARGER 1 of 3 SEBP7406 AIR INLET AND EXHAUST SYSTEM 330-0369 TURBOCHARGER GP (c on td .) GRAPHIC #1 SEBP7406 i05771236 g01687680 2 of 3 AIR INLET AND EXHAUST SYSTEM 79 AIR INLET AND EXHAUST SYSTEM 330-0369 TURBOCHARGER GP (c on td.) GRAPHIC #2 80 AIR INLET AND EXHAUST SYSTEM i05771236 <E ND> g01687681 3 of 3 SEBP7406 FUEL SYSTEM 323-6796 FILTER & LINES GP-FUEL SMCS-1261, 1274 NOTE SEBP7406 i05770759 REF NO GRAPHIC RE F 1 2 3 4 5 6 7 8 9 9A 10 12 13 14 15 15A 15B 16 17 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 of 2 PART NAME PA RT NUMBER QTY 8T-7876 035-8017 365-3308 067-6265 215-9508 215-9509 232-3126 232-9759 236-2144 067-6999 237-0286 311-6822 318-2365 318-9510 318-9512 232-9758 318-9511 320-9213 323-6797 289-2478 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 357-4187 1 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) SEAL-O-RING UNION NUT-COMPRESSION FITTING-BRASS FITTING (QUICK DISCONNECT, MALE) FITTING (QUICK DISCONNECT, FEMALE) CLIP LINE AS-FUEL INJECTION (LOW PRESSURE FEED) TUBE AS FERRULE PLUG CLIP-TUBE CLIP BRACKET KIT-MOUNTING WASHER (6.51X17.785X1.6-MM THK) BOLT CONNECTION TUBE CLIP AVAILABLE REPAIR KIT(S): KIT-FUEL PRIMING PUMP (INCLUDES SPACERS & ISOLATORS) FUEL SYSTEM 81 FUEL SYS TEM 323-6796 GRAPHIC #1 82 FUEL SYSTEM FILTER & LINES GP-FUEL (c o ntd .) i05770759 <E ND> g02842418 2 of 2 SEBP7406 FUEL SYSTEM 315-3421 FILTER GP-FUEL SMCS-1261 NOTE i05770625 REF NO GRAPHIC RE F 1 1A 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 252-6334 252-6338 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE FILTER GP-WATER SEP & FUEL FILTER ELEMENT-WTR SEP & FUEL < E ND> 1 of 1 4 g01398258 FUEL SYSTEM 83 FUEL SYS TEM 316-7956 PUMP GP-FUEL INJECTION SMCS-1251, 1290 NOTE M M M M GRAP HIC REF 1 2 3 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 29A 29B 29C 29D 30 30A 31 M - METRIC PART 84 i05770721 RE F NO FUEL SYSTEM P A RT NA ME PA RT NUMBE R QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 6I-0217 6I-0260 6I-0291 100-4830 124-3815 140-8714 230-8989 230-8995 230-8996 230-8997 230-8998 232-1328 232-1793 232-1794 232-2725 232-2726 232-3126 232-3149 232-3157 232-3274 169-5326 238-8671 240-5571 316-7986 111-3422 111-3423 152-3968 176-6219 316-7987 1 3 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 3 1 4 1 4 1 1 1 1 1 1 4 1 1 2 140-8718 275-1038 232-1323 1 1 1 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) NUT (M8X1.25-THD) BOLT (M10X1.5X20-MM) BOLT (M8X1.25X16-MM) CLIP GEAR-FUEL PUMP (68-TEETH) TUBE AS (CYL NO. 1) TUBE AS (CYL NO. 2) TUBE AS (CYL NO. 3) TUBE AS (CYL NO. 4) CAP CABLE HOSE CLIP CLIP CLIP WASHER (8.35X16.85X1.55-MM THK) BRACKET BOLT (M8X1.25X48.1-MM) SWITCH-TEMPERATURE (FUEL) CLAMP-INJECTOR BRACKET PUMP AS-FUEL INJECTION NUT WASHER SEAL-O-RING VALVE GP-SOLENOID (12-VOLT) ATOMIZER AS (EACH INCLUDES) WASHER SEAL-O-RING PLUG-CUP 1 of 3 SEBP7406 FUEL SYSTEM 316-7956 PUMP GP-FUEL INJECTION (c on td.) GRAPHIC #1 SEBP7406 i05770721 g01543473 2 of 3 FUEL SYSTEM 85 FUEL SYS TEM 316-7956 GRAPHIC #2 86 FUEL SYSTEM PUMP GP-FUEL INJECTION (c o ntd.) i05770721 <E ND> g01543474 3 of 3 SEBP7406 FUEL SYSTEM 322-2401 PUMP GP-FUEL INJECTION SMCS-1251, 1290 NOTE M M M M GRAPHIC RE F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 26 26A 26B 26C 26D M - METRIC PART SEBP7406 i05770794 REF NO PART NAME PA RT NUMBER QTY 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 1 2 1 6I-0217 6I-0260 6I-0291 100-4830 124-3815 140-8714 230-8989 230-8995 230-8996 230-8997 230-8998 232-1323 232-1328 232-1793 232-1794 232-2725 232-2726 232-3126 232-3149 232-3157 232-3274 169-5326 238-8671 240-5571 315-3381 1 3 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 3 1 4 1 4 1 4 1 1 1 1 1 1 1 140-8718 275-1038 322-2399 111-3422 111-3423 152-3968 176-6219 1 1 1 1 1 1 1 1 of 3 1 2 3 4 5 6 (PRODUCT LEVEL) SEE P AGE BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) NUT (M8X1.25-THD) BOLT (M10X1.5X20-MM) BOLT (M8X1.25X16-MM) CLIP GEAR-FUEL PUMP (68-TEETH) TUBE AS (CYL NO. 1) TUBE AS (CYL NO. 2) TUBE AS (CYL NO. 3) TUBE AS (CYL NO. 4) PLUG-CUP CAP CABLE HOSE CLIP CLIP CLIP WASHER (8.35X16.85X1.55-MM THK) BRACKET BOLT (M8X1.25X48.1-MM) SWITCH-TEMPERATURE (FUEL) CLAMP-INJECTOR BRACKET ATOMIZER AS (EACH INCLUDES) WASHER SEAL-O-RING PUMP GP-FUEL INJECTION NUT WASHER SEAL-O-RING VALVE GP-SOLENOID (12-VOLT) FUEL SYSTEM 87 FUEL SYS TEM 322-2401 PUMP GP-FUEL INJECTION (c o ntd.) i05770794 GRAPHIC #1 88 FUEL SYSTEM g01691713 2 of 3 SEBP7406 FUEL SYSTEM 322-2401 PUMP GP-FUEL INJECTION (c on td.) GRAPHIC #2 SEBP7406 < E ND> 3 of 3 i05770794 g01691674 FUEL SYSTEM 89 ELECTRICAL AND STARTING SY STE M 311-7455 ALTERNATOR GP-CHARGING 12 VOLT i05770614 SMCS-1405 NOTE RE F NO 1 2 3 4 5 6 7 M 8 9 10 11 12 M - METRIC PART M M GRAP HIC REF 1 1 1 1 1 1 1 1 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6B-0933 6I-0260 6I-0454 6I-0594 067-6366 359-9666 113-6349 140-8783 339-7767 233-9530 233-9531 228-7391 1 1 1 1 2 1 1 2 1 1 1 1 GRAPHIC #1 90 ELECTRICAL AND STARTING SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) SPACER (10.31X19.05X6.35-MM THK) BOLT (M8X1.25X25-MM) BOLT (M10X1.5X70-MM) NUT (M10X1.5-THD) WASHER BOLT-FLANGE HEAD NUT (M8X1.25-THD) BOLT (M10X1.5X45-MM) ALTERNATOR GP-CHARGING (12-VOLT) BRACKET LEVER-ADJUSTING PULLEY-ALTERNATOR <E ND> g02726504 1 of 1 SEBP7406 ELE CTRICAL A ND STARTING SYS TEM 322-4890 ALTERNATOR GP-CHARGING 12 VOLT SMCS-1405 NOTE REF NO 1 2 3 4 5 6 7 M 8 9 10 11 12 M - METRIC PART M M i05770801 GRAPHIC RE F 1 1 1 1 1 1 1 1 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 6B-0933 6I-0260 6I-0454 6I-0594 067-6366 359-9666 113-6349 140-8783 339-7766 228-7391 233-9530 233-9531 1 1 1 1 2 1 1 2 1 1 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE SPACER (10.31X19.05X6.35-MM THK) BOLT (M8X1.25X25-MM) BOLT (M10X1.5X70-MM) NUT (M10X1.5-THD) WASHER BOLT-FLANGE HEAD NUT (M8X1.25-THD) BOLT (M10X1.5X45-MM) ALTERNATOR GP-CHARGING PULLEY-ALTERNATOR BRACKET LEVER-ADJUSTING < E ND> 1 of 1 4 g03376267 ELECTRICAL AND STARTING SYSTEM 91 ELECTRICAL AND STARTING SY STE M 315-3418 GLOW PLUG GP SMCS-1412 NOTE i05770619 RE F NO GRAP HIC REF 1 1 1 1 1 1 1 2 P A RT NA ME PA RT NUMBE R QTY 368-3151 369-2472 370-2909 276-1151 369-0473 232-6662 1 1 1 1 1 4 GRAPHIC #1 92 ELECTRICAL AND STARTING SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) BUS BAR GP SPACER WIRE AS (STARTING AID) PIN-CONNECTOR (8-GA TO 10-GA) LOCKNUT GLOW PLUG (12-VOLT) <E ND> g02788466 1 of 1 SEBP7406 ELE CTRICAL A ND STARTING SYS TEM 325-5612 STARTING MOTOR GP-ELECTRIC 12 VOLT, 3.2 KW i05770761 SMCS-1453 NOTE REF NO GRAPHIC RE F 1 2 3 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 6I-0364 6I-0594 364-4130 3 3 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE STUD (M10X1.5X45-MM) NUT (M10X1.5-THD) STARTING MOTOR GP-ELECTRIC < E ND> 1 of 1 4 g01534854 ELECTRICAL AND STARTING SYSTEM 93 ELECTRICAL AND STARTING SY STE M 330-0368 STARTING MOTOR GP-ELECTRIC SMCS-1453 NOTE i05770631 RE F NO GRAP HIC REF 1 2 3 1 1 1 P A RT NA ME PA RT NUMBE R QTY 6I-0364 6I-0594 364-4131 3 3 1 GRAPHIC #1 94 ELECTRICAL AND STARTING SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) STUD (M10X1.5X45-MM) NUT (M10X1.5-THD) STARTING MOTOR GP-ELECTRIC <E ND> g01636810 1 of 1 SEBP7406 ELE CTRICAL A ND STARTING SYS TEM 420-3156 STARTING MOTOR GP-ELECTRIC SMCS-1453 NOTE i05770613 REF NO GRAPHIC RE F 1 2 3 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 6I-0364 6I-0594 357-5202 3 3 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE STUD (M10X1.5X45-MM) NUT (M10X1.5-THD) MOTOR-STARTING < E ND> 1 of 1 4 g01870874 ELECTRICAL AND STARTING SYSTEM 95 ELECTRICAL AND STARTING SY STE M 420-3188 STARTING MOTOR GP-ELECTRIC SMCS-1453 i05770639 PART NAME NOTE P A R T N U MB E R QTY 6I-0594 357-5203 6I-0364 3 1 3 1 2 3 4 5 6 SEE P AGE (PRODUCT LEVEL) NUT (M10X1.5-THD) STARTER-MOTOR STUD (M10X1.5X45-MM) <END> 96 ELECTRICAL AND STARTING SYSTEM 1 of 1 SEBP7406 ELE CTRICAL A ND STARTING SYS TEM 316-6925 SWITCH GP-PRESSURE–ENGINE OIL SMCS-7400, 7421 NOTE i05770630 REF NO GRAPHIC RE F 1 2 3 4 1 1 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 035-8063 199-9267 225-7941 237-4894 1 1 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE PLUG SEAL-O-RING PLUG SWITCH AS-PRESSURE (ENGINE OIL) < E ND> 1 of 1 4 g01400195 ELECTRICAL AND STARTING SYSTEM 97 ELECTRICAL AND STARTING SY STE M 317-6146 SWITCH GP-PRESSURE–ENGINE OIL SMCS-7400, 7421 NOTE i05770812 RE F NO GRAP HIC REF 1 2 3 4 5 1 1 1 1 1 P A RT NA ME PA RT NUMBE R QTY 8T-7876 199-9267 225-7941 232-3861 253-7909 1 1 1 1 1 GRAPHIC #1 98 ELECTRICAL AND STARTING SYSTEM 1 2 3 4 5 6 SEE PAGE (PRODUCT LEVEL) SEAL-O-RING SEAL-O-RING PLUG PLUG (BLANKING) SWITCH (OIL PRESSURE) <E ND> g01441476 1 of 1 SEBP7406 OPERATOR STA TION 367-0592 GAUGE GP-TEMPERATURE SMCS-7450 NOTE i05770567 REF NO GRAPHIC RE F 1 2 1 1 GRAPHIC #1 SEBP7406 PART NAME PA RT NUMBER QTY 199-9751 367-0593 1 1 1 2 3 5 6 (PRODUCT LEVEL) SEE P AGE SEAL-O-RING SWITCH-TEMPERATURE < E ND> 1 of 1 4 g02633297 OPERATOR STATION 99 PART NUMBER INDEX Part Page 0 0S-1603 . . . . . . . . 27 0S-2353 . . . . . . . . 17 1 1B-8736 . . . . . . . . . 5 6 13 2 2B-0858 . . . . . . . . 21 22 46 56 3 3E-7404 . . . . . . . . 65 4 4N-8771 . . . . . . . . 25 5 5C-1809 . . . . . . . . 37 5C-9553 . . . . . . . . 32 5D-1026 . . . . . . . . . 9 11 5P-0597 . . . . . . . . 65 5P-0598 . . . . . . . . 75 5P-8245 . . . . . . . . 27 6 6B-0933 . . . . . . . . 90 91 6H-3616 . . . . . . . . 36 6I-0217 . . . . . . . . 28 32 37 62 64 75 78 84 87 6I-0254 . . . . . . . . 51 62 75 6I-0260 . . . . . . . . 37 54 55 59 65 84 87 90 91 6I-0289 . . . . . . . . 39 6I-0291 . . . . . . . . 39 ► P R IMA R Y R E F E R E NC E SEBP7406 P art Page 65 75 84 87 6I-0292 . . . . . . . . 39 6I-0293 . . . . . . . . 39 6I-0363 . . . . . . . . 37 39 6I-0364 . . . . . . . . 93 94 95 96 6I-0423 . . . . . . . . 30 36 6I-0454 . . . . . . . . . 3 90 91 6I-0563 . . . . . . . . 74 75 78 6I-0572 . . . . . . . . 57 78 6I-0593 . . . . . . . . 75 6I-0594 . . . . . . . . 65 90 91 93 94 95 96 6I-0645 . . . . . . . . 17 28 32 57 58 70 6I-0646 . . . . . . . . . 7 17 6I-0650 . . . . . . . . 28 6I-0654 . . . . . . . . 75 6I-0846 . . . . . . . . . 9 11 6I-0917 . . . . . . . . . 9 6I-1497 . . . . . . . . 37 39 6I-4012 . . . . . . . . 74 6I-4013 . . . . . . . . 74 6I-4039 . . . . . . . . 74 6I-4072 . . . . . . . . 37 6I-4079 . . . . . . . . 37 39 6I-4374 . . . . . . . . 51 59 7 7C-0351 . . . . . . . . 37 39 7C-1281 . . . . . . . . . 9 11 7C-4616 . . . . . . . . 28 32 7W-1176 . . . . . . . . 30 7W-2326 . . . . . . . . 52 7W-2601 . . . . . . . . 65 7W-4642 . . . . . . . . 30 7W-4669 . . . . . . . . 56 8 8N-7998 . . . . . . . . . 3 P art Page 8T-7876 . . . . . . . . 81 98 9 9Y-5015 . . . . . . . . 21 22 0 032-9090 032-9091 033-7687 035-8017 035-8063 . . .. .. . . . .. .. . . . .. .. . . . .. .. . . . .. .. . 067-6002 . . . . . . . 067-6006 . . . . . . . 067-6043 . . . . . . . 067-6179 . . . . . . . 067-6213 . . . . . . . 067-6265 . . . . . . . 067-6366 . . . . . . . 067-6873 . . . . . . . 067-6874 . . . . . . . 067-6999 . . . . . . . 13 13 27 81 17 97 17 17 21 22 17 28 32 37 39 81 90 91 13 13 81 1 100-3751 . . . . . . . 28 32 55 62 100-4458 . . . . . . . 65 100-4461 . . . . . . . 53 65 100-4830 . . . . . . . . 7 28 32 34 35 65 75 84 87 100-4838 . . . . . . . . 9 11 100-4841 . . . . . . . . 9 17 101-3617 . . . . . . . 30 101-3895 . . . . . . . 28 32 39 59 101-7185 . . . . . . . 36 101-7186 . . . . . . . 36 101-7537 . . . . . . . 65 101-7538 . . . . . . . 65 101-7540 . . . . . . . 65 101-7541 . . . . . . . 65 101-7546 . . . . . . . 65 101-7860 . . . . . . . 75 103-1067 . . . . . . . 65 103-6131 . . . . . . . 27 Pa rt Page 103-6132 . . . . . . . 27 106-8916 . . . . . . . 75 78 111-0859 . . . . . . . 25 26 111-3422 . . . . . . . 84 87 111-3423 . . . . . . . 84 87 111-8222 . . . . . . . . 7 70 72 113-1504 . . . . . . . 51 113-6349 . . . . . . . 60 61 90 91 113-8129 . . . . . . . 62 114-2474 . . . . . . . 60 114-2579 . . . . . . . 70 72 114-4363 . . . . . . . 30 65 121-0883 . . . . . . . 30 124-0506 . . . . . . . . 8 124-3536 . . . . . . . 41 43 124-3815 . . . . . . . 28 32 37 70 72 84 87 124-7702 . . . . . . . 37 39 128-5250 . . . . . . . 26 130-1161 . . . . . . . 37 130-3879 . . . . . . . 26 130-3880 . . . . . . . 25 130-9888 . . . . . . . 51 131-4291 . . . . . . . 39 133-1011 . . . . . . . 28 32 135-6362 . . . . . . . 60 61 135-6363 . . . . . . . 60 61 136-3608 . . . . . . . . 8 140-8714 . . . . . . . 84 87 140-8718 . . . . . . . 84 87 140-8783 . . . . . . . 90 91 141-1667 . . . . . . . 78 147-5553 . . . . . . . 75 78 149-5599 . . . . . . . 27 150-7732 . . . . . . . . 9 11 152-3968 . . . . . . . 84 87 155-4828 . . . . . . . 39 162-1565 . . . . . . . . 9 11 169-5326 . . . . . . . 84 87 174-9638 . . . . . . . 75 78 176-6219 . . . . . . . 84 87 185-0882 . . . . . . . 21 22 PART NUMBER INDEX B1 P A RT NUMB E R INDE X Pa rt Page 185-0884 . . . . . . . 17 185-6627 . . . . . . . 70 72 185-9538 . . . . . . . 61 194-5390 . . . . . . . 75 78 195-2221 . . . . . . . . 3 198-8645 . . . . . . . . 9 11 199-3109 . . . . . . . 30 199-9267 . . . . . . . 97 98 199-9751 . . . . . . . 21 22 44 99 2 209-9219 . . . . . . . 19 20 214-3203 . . . . . . . . 7 17 214-3281 . . . . . . . 37 215-9508 . . . . . . . 81 215-9509 . . . . . . . 81 216-8314 . . . . . . . 15 16 216-8634 . . . . . . . 28 32 217-9039 . . . . . . . . 9 11 220-8632 . . . . . . . 30 225-5438 . . . . . . . 41 43 225-5439 . . . . . . . 41 43 225-5441 . . . . . . . 41 43 225-5451 . . . . . . . 41 43 225-5453 . . . . . . . 41 43 225-5454 . . . . . . . 41 43 225-5458 . . . . . . . 41 43 225-5459 . . . . . . . 41 43 225-5501 . . . . . . . 23 24 225-5502 . . . . . . . 23 24 225-5629 . . . . . . . 48 225-5634 . . . . . . . 48 225-5638 . . . . . . . 48 225-5959 . . . . . . . 48 225-5960 . . . . . . . 48 225-5961 . . . . . . . 48 225-5962 . . . . . . . 48 225-6005 . . . . . . . 37 225-6451 . . . . . . . . 8 9 225-6456 . . . . . . . . 8 9 225-6461 . . . . . . . . 8 9 225-6464 . . . . . . . . 8 9 225-6477 . . . . . . . . 8 9 225-6478 . . . . . . . . 8 ► B2 P RIMAR Y R E FE RE N CE PART NUMBER INDEX Part Page 9 225-6479 . . . . . . . . 8 9 225-6522 . . . . . . . 28 45 225-6817 . . . . . . . 59 225-6818 . . . . . . . 59 225-7738 . . . . . . . 62 64 225-7739 . . . . . . . 62 64 225-7741 . . . . . . . 62 64 225-7772 . . . . . . . 13 225-7941 . . . . . . . 97 98 225-7944 . . . . . . . 57 58 225-8019 . . . . . . . 62 225-8329 . . . . . . . 53 225-8524 . . . . . . . 75 78 225-8525 . . . . . . . 75 225-8526 . . . . . . . 75 78 225-8530 . . . . . . . 75 225-8536 . . . . . . . 75 78 225-8848 . . . . . . . 34 35 225-8858 . . . . . . . 17 226-8766 . . . . . . . 28 32 226-8767 . . . . . . . 28 32 227-4562 . . . . . . . 75 228-7391 . . . . . . . 90 91 230-8065 . . . . . . . 25 26 230-8094 . . . . . . . 37 39 230-8218 . . . . . . . 37 230-8989 . . . . . . . 84 87 230-8995 . . . . . . . 84 87 230-8996 . . . . . . . 84 87 230-8997 . . . . . . . 84 87 230-8998 . . . . . . . 84 87 230-9127 . . . . . . . . 9 11 232-1322 . . . . . . . 21 22 44 232-1323 . . . . . . . 84 87 232-1328 . . . . . . . 84 87 232-1793 . . . . . . . 84 87 232-1794 . . . . . . . 84 87 232-2725 . . . . . . . 84 87 232-2726 . . . . . . . 84 87 232-3126 . . . . . . . 81 84 87 232-3149 . . . . . . . 84 Part Page 87 232-3157 . . . . . . . 84 87 232-3274 . . . . . . . 84 87 232-3666 . . . . . . . 28 32 232-3751 . . . . . . . 57 232-3861 . . . . . . . 98 232-6189 . . . . . . . 75 232-6662 . . . . . . . 92 232-7400 . . . . . . ►13 232-7400 15 16 232-7449 . . . . . . . 19 20 232-7596 . . . . . . . 17 232-7597 . . . . . . . 17 232-7599 . . . . . . . 17 232-9758 . . . . . . . 81 232-9759 . . . . . . . 81 233-3784 . . . . . . . 13 233-3785 . . . . . . . 13 233-3786 . . . . . . . 13 233-5180 . . . . . . ►69 233-5180 75 233-5182 . . . . . . . 69 233-5184 . . . . . . . 69 233-9408 . . . . . . . 17 58 233-9530 . . . . . . . 90 91 233-9531 . . . . . . . 90 91 234-0189 . . . . . . . . 3 234-0198 . . . . . . . . 3 234-0201 . . . . . . . . 3 234-0204 . . . . . . . . 3 234-0205 . . . . . . . . 3 234-0212 . . . . . . . . 3 234-0220 . . . . . . . . 3 234-0223 . . . . . . . . 3 234-0590 . . . . . . . . 3 234-0591 . . . . . . . . 3 234-0613 . . . . . . . . 3 234-0614 . . . . . . . . 3 234-0615 . . . . . . . . 3 234-0616 . . . . . . . . 3 234-3030 . . . . . . . 78 235-1064 . . . . . . . 32 235-1352 . . . . . . . 32 235-1358 . . . . . . . 32 235-1391 . . . . . . . 32 235-1398 . . . . . . . 32 235-1418 . . . . . . . 32 235-2451 . . . . . . . 58 236-2144 . . . . . . . 81 236-7722 . . . . . . . 65 236-7734 . . . . . . . 65 236-7735 . . . . . . . 65 236-7760 . . . . . . . 65 236-7763 . . . . . . . 65 236-7764 . . . . . . . 65 236-7765 . . . . . . . 65 236-7766 . . . . . . . 65 236-8750 . . . . . . . 75 236-8773 . . . . . . . 65 236-8776 . . . . . . . 65 236-8777 . . . . . . . 65 236-8780 . . . . . . . 65 236-8781 . . . . . . . 65 236-8782 . . . . . . . 65 236-8784 . . . . . . . 65 237-0286 . . . . . . . 81 P art 237-0769 237-3794 237-3921 237-3922 237-4894 237-5932 237-5933 238-8288 238-8289 238-8671 240-5571 244-6872 247-0144 249-0974 249-0975 251-4336 252-6318 252-6334 252-6338 252-6438 253-7909 254-2267 254-2268 254-2270 254-3954 258-4946 263-5376 272-2265 275-1038 275-2452 275-9883 276-1151 276-5605 276-7476 277-3012 278-5113 287-8597 288-0422 289-2478 290-2488 291-8813 291-8845 295-1711 298-5096 298-5096 298-5098 298-5098 298-5100 298-5100 298-5110 298-5110 298-5111 298-5111 298-5112 298-5112 298-5129 298-5129 298-5131 298-5131 299-5071 Page . . .. .. . .9 . . . . . . . 78 . . . . . . . 78 . . . . . . . 78 . . . . . . . 97 . . . . . . . 39 . . . . . . . 39 . . . . . . . 70 . . . . . . . 70 . . . . . . . 84 87 . . . . . . . 84 87 . . . . . . . 58 . . . . . . . 64 . . . . . . . 57 . . . . . . . 58 . . . . . . . 28 . . . . . . . 17 58 . . . . . . . 83 . . . . . . . 83 . . . . . . . 21 22 . . . . . . . 98 . . . . . . . 54 . . . . . . . 55 . . . . . . . 54 55 . . . . . . . 21 22 . . . . . . . 23 24 . . . . . . . 78 . . . . . . . 59 . . . . . . . 84 87 . . . . . . . 34 . . . . . . . 37 39 . . . . . . . 92 . . . . . . . 17 . . . . . . . 41 43 . . . . . . . 28 32 . . . . . . . 48 . . . . . . . 30 . . . . . . . 28 32 . . . . . . . 81 . . . . . . . 75 . . . . . . . 55 . . . . . . . 55 . . . . . . . 28 . . .. .. . .1 ►37 . . .. .. . .1 ►45 . . .. .. . .1 2 ►52 . . .. .. . .1 ►28 . . .. .. . .1 2 ►7 . . .. .. . .1 ►53 . . .. .. . .2 ►44 . . .. .. . .1 ►46 . . .. .. . .2 SEBP7406 PART NUMBER INDEX Part Page P art 299-5071 ►51 316-7896 316-7950 316-7950 316-7951 316-7951 316-7952 316-7952 316-7953 316-7953 316-7954 316-7954 316-7955 316-7955 316-7956 316-7956 316-7959 316-7959 316-7960 316-7960 316-7961 316-7961 316-7962 316-7962 316-7963 316-7963 316-7986 316-7987 316-7989 316-7990 316-8453 316-8453 317-6143 317-6143 317-6146 317-6146 318-2365 318-9510 318-9511 318-9512 319-1582 319-1582 319-8426 3 301-8237 301-8237 301-8245 301-8245 302-0581 303-2124 303-4618 303-4618 304-8762 304-8762 306-2337 307-2805 308-1393 308-1393 308-1792 309-0313 311-4621 311-4641 311-4641 311-6822 311-7455 311-7455 314-5003 314-5003 315-3380 315-3381 315-3384 315-3385 315-3385 315-3386 315-3387 315-3388 315-3389 315-3389 315-3390 315-3392 315-3393 315-3394 315-3395 315-3407 315-3407 315-3411 315-3411 315-3418 315-3418 315-3419 315-3419 315-3421 315-3421 316-6899 316-6899 316-6925 316-6925 316-6941 316-6941 316-6943 316-6943 316-7896 .. . .. .. .1 ►27 .. . .. .. .2 ►3 . . . . . . . 75 . . . . . . . 39 .. . .. .. .1 ►30 .. . .. .. .1 ►74 . . . . . . . 51 . . . . . . . 75 . . . . . . . ►8 11 .. . .. .. .9 . . . . . . . ►1 . . . . . . . 65 .. . .. .. .1 ►36 . . . . . . . 81 .. . .. .. .1 ►90 .. . .. .. .1 ►60 .. . .. .. .9 11 . . . . . . . 87 .. . .. .. .5 6 . . . . . . ►48 49 50 . . . . . . . 48 . . . . . . . 48 . . . . . . . 48 . . . . . . ►21 23 . . . . . . . 21 22 . . . . . . . 21 22 . . . . . . . 21 22 . . . . . . . 21 22 . . . . . . . 41 43 .. . .. .. .2 ►9 .. . .. .. .2 ►62 .. . .. .. .1 2 ►92 .. . .. .. .1 ►34 .. . .. .. .1 2 ►83 .. . .. .. .1 ►57 .. . .. .. .1 ►97 .. . .. .. .1 ►54 .. . .. .. .2 ►72 . . . . . . ►22 ► P R IMA R Y R E F E R E NC E SEBP7406 320-9213 320-9223 320-9223 321-2383 322-2399 322-2401 322-2401 322-4888 322-4888 322-4889 322-4889 322-4890 322-4890 322-9615 322-9616 322-9663 322-9664 323-3515 323-6796 323-6796 323-6797 324-0444 325-5612 325-5612 326-0497 326-3311 326-9013 Page 24 .. .. . .. .1 ►19 .. .. . .. .1 ►15 .. .. . .. .1 ►41 .. .. . .. .1 ►23 .. .. . .. .1 ►49 .. .. . .. .1 ►5 .. .. . .. .1 ►84 .. .. . .. .1 ►25 .. .. . .. .1 ►11 .. .. . .. .1 ►64 .. .. . .. .1 ►75 .. .. . .. .1 ►65 . . . . . . . 84 . . . . . . . 84 . . . . . . . 75 . . . . . . . 65 .. .. . .. .1 ►70 .. .. . .. .2 ►55 .. .. . .. .2 ►98 . . . . . . . 81 . . . . . . . 81 . . . . . . . 81 . . . . . . . 81 .. .. . .. .2 ►32 .. .. . .. .5 6 . . . . . . . 81 .. .. . .. .2 ►26 . . . . . . . 51 . . . . . . . 87 .. .. . .. .2 ►87 .. .. . .. .2 ►39 .. .. . .. .2 ►61 .. .. . .. .2 ►91 . . . . . . . 78 . . . . . . . 78 . . . . . . . 21 22 . . . . . . . 21 22 . . . . . . . 28 32 .. .. . .. .1 2 ►81 . . . . . . . 81 . . . . . . . 28 .. .. . .. .1 ►93 . . . . . . . 65 . . . . . . . ►2 .. .. . .. .2 P art 326-9013 329-7854 329-7856 330-0362 330-0362 330-0363 330-0363 330-0364 330-0364 330-0365 330-0365 330-0366 330-0366 330-0367 330-0367 330-0368 330-0368 330-0369 330-0369 330-0370 330-0370 330-0386 330-0399 330-0399 334-9334 336-3516 336-3516 339-7766 339-7767 349-2746 350-2433 353-2205 353-2206 353-2207 353-2208 353-3477 353-3478 354-1274 354-1274 355-2252 357-4187 357-5202 357-5203 359-0733 359-0746 359-9666 360-7339 360-7339 361-3332 364-4130 364-4131 365-3308 366-8853 367-0592 367-0592 367-0593 368-3151 369-0473 369-2472 370-2909 371-5700 371-6059 375-9272 380-2065 380-2600 396-4592 Page ►35 . . .. .. .. 7 . . .. .. .. 7 . . .. .. .. 2 ►20 . . .. .. .. 2 ►16 . . .. .. .. 2 ►43 . . .. .. .. 2 ►24 . . .. .. .. 2 ►50 . . .. .. .. 2 ►6 . . .. .. .. 2 ►94 . . .. .. .. 2 ►78 . . .. .. .. 2 ►56 . . . . . . . 78 . . .. .. .. 2 ►58 . . . . . . . 47 . . . . . . ►17 20 . . . . . . . 91 . . . . . . . 90 . . .. .. .. 8 . . .. .. .. 5 . . . . . . . 13 . . . . . . . 13 . . . . . . . 13 . . . . . . . 13 . . . . . . . 75 78 . . . . . . . 75 78 . . . . . . . 57 58 ►59 . . . . . . . 62 . . . . . . . 81 . . . . . . . 95 . . . . . . . 96 . . .. .. .. 2 . . . . . . . 47 . . . . . . . 39 90 91 . . .. .. .. 1 2 ►47 . . . . . . . 21 22 . . . . . . . 93 . . . . . . . 94 . . . . . . . 81 . . . . . . . 17 . . .. .. .. 1 ►99 . . . . . . . 99 . . . . . . . 92 . . . . . . . 92 . . . . . . . 92 . . . . . . . 92 . . . . . . . 78 . . . . . . . 75 . . . . . . . 30 . . . . . . . 41 43 . . .. .. .. 6 . . . . . . . 41 Pa rt Page 43 4 416-8777 . . . . . . . 59 420-3156 . . . . . . . . 1 420-3156 ►95 420-3188 . . . . . . . . 2 420-3188 ►96 PART NUMBER INDEX B3 ME MORA NDA B4 MEMORANDA SEBP7406 ©2014 Caterpillar All Rights Reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. SEBP7406 C4.4 Indus trial E ngi ne 4 40 1 -UP