INDUSTRIAL TRAINING AT PICARD BANGLADESH LTD Ohiduzzaman Leather produc ts E ngi neeri n g ZH -079-0 3 7 A n O v e r v i e w a n d p r e s e n t a t i o n o f t h e wh o l e t r a i n i n g process. 9-4-2023 1 Agenda I. Purpose of Industrial training II. Introduction of Picard Bangladesh III. Production process and Machineries IV. Research and Developments V. Compliance( CSR and OSH) VI. Accomplishments 2 Purpose of Industrial Training Topic one Why do we need Industrial Training? • • • • • • • Provide students or individuals with practical work experience related to their academic or career field Industrial training provides individuals with the opportunity to learn about industry-specific practices, technologies, and workflows that are not typically taught in a classroom setting. To get familiar with industry and its work, structure, success and management To analyze overall industrial production activities. To develop skills about the construction of leather products To learn about organizational behavior To establish connections with professionals in their field of interest. 4 INTRODUCTION OF PICARD Topic two 5 Overview Picard Bangladesh Lim ited, a Bangladeshi -Germ an joint venture established in 1995 was founded as a com pany in Germ any in 1928. Its reputation for producing high -quality leather goods (including handbags, wallets, luggage, purses, card holders, belts, and m ore) extends far beyond its hom e country. The com pany is doing outstanding under the leadership of Md. Saiful Islam MD of the com pany. The facility is currently located 30 kilom eters north of Dhaka, in the heart of the new industrial zone in Boro Rangam atia, kathgora, Zirabo, Savar, Dhaka. The current eight -storied production plant occupies a space of 25,000 sq m t. Picard Bangladesh strives to live up to its m otto of "Never on tim e, but always ahead of tim e". P r e s e n t a t i o n Ti t l e 6 Picard Bangladesh manufactures for these Brands Mimco Marcs Sportscraft R M Williams Bree Kitamure Clathas Tommy Hillfigure David Jones Crossing 7 Category of Products Small Leather Goods (SLG)- Card Holder, Coin Case, Key Case, Ladies Purse, Mobile Case, Razor Case, Wallet, etc. Big Leather Goods (BLG)- Backpack, Briefcase, Cross Body Bag, Clutch, Duffle Bag, Messenger Bag, Tote Bag, Travel Bag, Waist Bag, Ladies Bag, etc. 8 Organizational Structure of Picard MD DMD Admin Human and Resources Accounts and Finance Compliance Welfare Planning Industrial Engineering Business Development Merchandising Research and Development Supply Chain QC and QA Production Store Finishing 9 Production Process and Machinery and Equipment Topic Three 10 Workflow of Picard Bangladesh Limited Sample Developed by R&D Bulk Order Material Sourcing Material Purchase Product Scheduling Assembling, Sewing, Edge coloring, Stamping, Glueing etc Floor Operation Splitting & Skiving Cutting Store Finishing Quality Checking Packing Shipment 11 Machinery and Equipments • • • • • • • • Hot marking machine • Wood roller machine Emboss Machine • Buffing machine Deboss Machine • Heater machine Colour Machine • Burnishing machine Heating Machine Spray Machine Buffing Machine Auto gluing machine Pasting machine Riveting & button machine • Auto belt color & dry machine Inking machine single roller • Belt color double roller P r e s e n t a t i o n Ti t l e 2/1/20XX 12 Sewing Machine Flatbed machine (Lining) Flatbed machine (Leather) Cylinder machine Zigzag machine Post bad machine Auto sewing machine 2 needle Machine P r e s e n t a t i o n Ti t l e 2/1/20XX 13 Types of Cutting Machine • Manual Long Handle End Cutting Machine (M.L.H.E.C.M): Used for cutting the lining. Total lining consumption is given for products and the lining is cut according to measurement. • Guillotine Flat Knife Paper Cutting Machine (G.F.K.P.C.M): Used for paper and PVC cutting. • Plane Hydraulic Cutting Machine (P.H.C.M): Used for lining and reinforcement cutting. • Hydraulic Swing Arm Cutting Press (H.S.A.C.P): Used for PU rough and net cut for both small leather goods and big leather goods. Besides, the leather rough and net cut is also done for small leather goods and big leather goods. • Auto Cutting Machine (A.C.M.): Computer-controlled auto-cutting machine is used to cut hard material and complex shapes. • Strap Cutting Machine: Used for cutting the strap 14 Picture of some Machines 15 Knife Store 16 Research and development in Picard Bangladesh LTD. Topic tw o 2/1/20XX 17 Show room of Picard 18 Products that I developed in Picard Bangladesh Ltd M aterials Style : A -01 Leather : Cow Nappa Colour : Gravel Lining Colour :Black : Crossing Lining Reinforcem ent Material: Arom atic PVC, Rabush, Kim lon, Foam , Excelon Tape, EVA, Texon, Interlining. Ladies cross Body Bag Patterns 19 Mens Wallet Style: A-02 Leather material: King Nappa Color: Grey and Black Substance: 1.1 mm Lining material: Picard World Lining Color: Grey Reinforcement Material: PVC, Mesh, White Board, Bliton P r e s e n t a t i o n Ti t l e 20 Compliance Topic three 2/1/20XX 21 Occupational Safety and Health Picard Bangladesh strictly follows com pliance, OSH and International Labor Law. It has enough fire safety equipm ent and they perform Fire Drill on a regular basis in every 2 m onth. Internal auditor and 3 r d party auditor audits on a regular basis to m aintain international standards. Risk assessm ent is also perform ed m aintaining ISO standards by auditors. Every floor has first aid kit trained nurse and param edics in case of accidents. 22 Corporate Social Responsibility (CSR) Picard Community Child-Care Facilities Apon Fair Price Shop School Picard Bangladesh Ltd has a day -care c e n t e r f o r t h e e mp l o y e e ’s c h i l d r e n . T h e d a y - c a r e c e n t e r e n r i c h e d wi t h adequate facilities. It has 6 c a r e g i v e r s a n d o n e p r o g r a m o f f i c e r. T h e a g e l i mi t f o r t h e c h i l d r e n i s t o 0 t o 6 y e a r s . To g e t d a y c a r e f a c i l i t i e s f o r t h e c h i l d r e n , o n e e mp l o y e e mu s t c o mp l e t e a o n e - y e a r c o n t i n u o u s jo b i n t h e c o mp a n y. Apon operat es a "Fair Pric e Shop" Picard Community School is taking good care of the students with proper education system – running by trained and dedicated teaching staffs. All the students along with the teachers and teaching staffs celebrate annual cultural function and enjoy picnic also. They celebrate important days and festivals f or t he s t aff and work ers in t he prem is es of Pic ard, als o a m em ber of LFM EAB, in Sav ar. Pac k aged and non -pac k aged hous ehold nec es s it ies are s old at t he s hop at up t o a 10 per c ent as well. The school also organizes dis c ount wit h c redit f ac ilit ies , whic h various health checkup activities. At will help inc reas e t he dis pos able present the school is giving its full effort towards the overall improvement of the educational system of the community. inc om e of t he work ers , t he s t at em ent read. 23 Why Picard Practices CSR? CSR helps “Picard Bangladesh Lim ited” to im prove business perform ance, increase com petitive advantage and build trust with custom ers and em ployees Perhaps m ost im portantly, CSR gives “Picard” a positive im age of a reputable ethical business. P r e s e n t a t i o n Ti t l e 24 Licenses and Certificates PICARD Bangladesh Limited has completed the below listed compliance certification: ISO 14001:2015 (Environmental Management System) ISO 9001: 2015 (Quality Management System) ISO 45001:2018 (Occupation Health and Safety Management System) Fire Safety Audit Sedex (Supplier Ethical Data Exchange) BSCI (Business Social Compliance Initiative) OHSAS 18001:2007 25 Awards National Export Trophy Gold (2019) National Export Trophy Bronze (2015) Best Exporter Award by (BLGMEA) Leather Standard Award by LWH OHS Good Practice Award Covid 19 Management System Global Exporter Award by EPB Leather Industry Environmental Best Practice Award by BTA Best SME award Asias Best Employer Brand award Leather Chemical Performance award by LWG ESSAB Safety Excellence Award 2022 26 Industry Visit by our Teachers 27 THANK YOU FOR YOUR PATENCE END OF SLIDE 28