Machine Tools
HMC Maintenance
(HP5100)
HP5100
HP51MTE87
Contents
124
No.
Alarm
number
1
2001
OP Emg. Stop PB or LS Off
126
2
2002
Main Spindle Servo Alarm
128
3
2003
Circuit Protector Trip
130
4
2004
Hyd. Pump Motor Overload
132
5
2005
Hyd. Pressure Down Alarm
134
6
2009
ATC Servo or Inverter Alarm
137
7
2010
Spindle Tool Unclamp Cmd. Fault
138
8
2015
Spindle Tool Unclamp Alarm
140
9
2020
Coolant & Lub. Pump Overload
142
10
2021
Air Pressure Down Alarm
175
11
2023
M06 Command Overtime Alarm
162
12
2036
Magazine Rotation or Matrix Illegal Position Alarm
167
13
2037
M06 Command Illegal Pos.
171
14
2041
APC Overtime Alarm
173
15
2042
M61 / M62 Command Illegal Position
176
16
2048
ATC Door Open
180
17
2050
Lub. Level Low or Pressure Down
184
18
2051
Oil cooling Unit Alarm
186
19
2052
Filter Change Alarm For TSC Unit
195
20
2060
Spindle Tool CL/UNCL Overtime Alarm
196
21
2063
ATC Arm Pin Alarm
198
22
2064
Waiting Tool Pot Spindle/Magazine Side Alarm
200
23
2065
Changer Arm Position Check Alarm
203
24
2073
Pallet or Table CL/UNCL Switch Alarm
207
25
2074
ATC Overtime Alarm
211
26
2075
ATC Magazine Rotation Over Time Alarm
215
27
2077
Waiting Pot & Spindle Tool No. Zero
218
28
2078
ATC OP Manual Mode
220
29
2080
ATC or APC Interlock Alarm
222
30
2081
ATC Magazine Guard Door Open
226
31
2084
APC Set-Up Station Door Open
228
Alarm Name
Page
HP5100
HP51MTE87
No.
Alarm
number
32
Alarm Name
Page
2085
APC Set-Up Location S/W Unpush
229
33
2086
APC OP Manual Mode
231
34
2090
Table Or Pallet Clamp Alarm
233
35
2094
Chip or Screw Conveyor Alarm
236
36
2107
Operator’s Door Open
238
37
2118
Operator’s Door Open Alarm
239
38
2120
Y-Z Interference Zone Alarm
241
39
2126
APC Up / Down Alarm
243
40
2127
APC Changer 180CW/CCW Alarm
246
41
2154
Waiting Pot Clamp Alarm
249
42
2155
Tool Magazine Pot Detect Switch Alarm
251
43
2158
Waiting Pot Spindle/Magazine Side Command
254
44
2160
APC Pallet Check Switch Alarm
256
45
2163
ATC Door Open/Close Alarm
258
46
2200
T-code Or M06 Commanded Status
260
47
2215
VPF Off Of Tool Magazine
261
Appendix1 X-Y Signal Address
263
Appendix2 M-CODE LIST
268
Appendix3 Repairing Method of Spindle Amp Alarms
274
Appendix4 ATC Main Changer Sequence Chart
280
Appendix5 Pallet Change Sequence Chart
281
Appendix6 Recovering ATC Breakdowns
283
Appendix7 Repairing Method of Servo Driver Alarms
286
125
HP5100
2001
Status
HP51MTE87
OP Emg. Stop PB or LS Off
Either the Emergency Stop Push Button Switch has been pressed on the
operation panel, or more than one of Emergency Stop Axis Limit Switches
of each axis have been activated.
Cause
① The Emergency Stop Push Button Switch has been pressed on the
operation panel (Main O.P, ATC O.P).
② The Axis (X,Y,Z Axis) Emergency Stop Limit Switch has been pressed.
③ The operation panel Emergency Stop Switches, axis emergency stop
Limit Switches, or other related parts are faulty.
④ The connecting cable has been disconnected.
Solution
① Check if the red spade-shaped push button switch has been pressed on
the operation panel (Main O.P, ATC O.P). If it is pressed, turn the
switch clockwise to release it.
② When each axis's(X, Y, Z Axis) emergency stop Limit Switch has been
activated, simultaneously press the operation panel Machine Ready
Switch and the Emergency Release Switch to set the machine at
Machine Ready. (If the switch is released, the machine returns to
emergency status.) Transfer the problem axes in Jog or Handle Mode
to release it from the axis emergency stop Limit Switch.
③ Check the operation panel Emergency Stop Switches, axis emergency
stop Limit Switches, or other related parts for problems. Make any
necessary replacements or repairs.
④ Connecting Cable Disconnection: Refer to the Electric drawings and use
a Electric tester to check the Terminal Block for each terminal to find
the problem area. Connect the cable or replace with a new cable.
Part Name
Part Number
Symbol
Model
Maker
Switch, Emergency P/B
(for Main)
ESWPB0439
SB1
B130-81L 2B
KACON
Switch, Emergency P/B
(for ATC)
ESWPB0226
SB7
KH-3046ER-RED
Kunhung
Switch, Emergency P/B
(for APC)
ESWPB0248
SB9
AH30-VR02
Fuji
126
HP5100
HP51MTE87
Signal
Address
Symbol
I/O Status
Connector
(Pin)
Numbering
Tube
Emergency
Stop
X8.4
ESP.M
-SB1,124,SEMG,
SL1,2,3,12A,13A,
15ª
Input Module
Slot 02
T/Block(31)
ESP
Machine
Ready
X32.4
MRD.M
-SB11
Distributed I/O
Module A
XC56A(A04)
SB11
OP Emg. Stop PB
or LS Off
ddress
Symbol
Coil Comment
A0.0
2001
OP Emg. Stop or LS Off
R650.2
APONI
Auto Power On Initial Flag
R652.7
ARST
Upper Alarm Reset
X8.4
ESP.M
Emergency Stop
X32.4
MRD.M
Machine Ready
127
HP5100
2002
Main Spindle Servo Alarm
Status
The Alarm shows on the Main Spindle Drive Unit
Cause
Actions
128
HP51MTE87
① Main Spindle Drive Unit troubled
② The Spindle Motor, power cable, or signal cable troubled
① Check the Alarm number appearing in the Main Spindle Drive Unit on
the operation panel
② Take appropriate actions according to the alarm number.
☞ Refer to appendix (Repairing Spindle Amp Alarms)
③ Check the spindle motor three-phase power and Feedback cable
connections
HP5100
HP51MTE87
Main Spindle
Servo Alarm
Address
Symbol
Coil Comment
A0.1
2002
Main Spindle Servo Alarm
F45.0
ALMA
Spindle Alarm
R652.7
ARST
Alarm Reset
129
HP5100
HP51MTE87
2003
Circuit Protector Trip
Status
Circuit Protect has been activated in the electrical cabinet.
Cause
Solution
① Circuit Protect has been activated. (Detection of abnormal electric
current)
② Control power faulty
③ Circuit protect faulty
① Find the reason for tripping the Circuit Protector.
☞ (ex) If QF22 has been tripped, first check for short-circuiting in the
QF22's secondary L+ cable. After repairing, replace the tripped Circuit
Protector.
② If the alarm shows without tripping the circuit protector, measure
resistance at each auxiliary a contact to find the short-circuited Circuit
protector, and replace it with a new one.
☞ The normal resistance measure for contact points when Circuit
Protect is On is “0”Ohm.
③ Check the I/O board: If ①~② are normal, the I/O board is faulty.
Part Name
Part Number
Symbol
Model
Protector, Auxiliary
ENFBX0290S
Protector, Circuit
ENFBX0283S
QF14
5SX2216-7
Siemens
Protector, Circuit
ENFBX0284S
QF15
5SX2220-7
Siemens
Protector, Circuit
ENFBX0268S
QF21
5SX2106-7
Siemens
Protector, Circuit
ENFBX0264S
QF22,81
5SX2101-7
Siemens
Protector, Circuit
ENFBX0551
QF28
5SX2125-7
Siemens
Protector, Circuit
ENFBX0278S
QF27
5SX2206-7
Siemens
QF14,15,22,
5SX9100
QF23,27,28,81 INO+1NC(6.0A)
Signal
Address
Tool Symbol
Circuit Protect Trip
X2.3
TRIP.M
-QF 14,15,21,22,
23,81,27,28
I/O
Maker
Siemens
Connector Numbering
(Pin)
Tube
Input
Module T/Block(07)
Slot 07
TRIP
Circuit Protector
Trip
130
HP5100
HP51MTE87
Address
Symbol
Coil Comment
A0.2
2003
Circuit Protector Trip
R652.7
ARST
Alarm Reset
X2.3
TRIP.M
Emergency Stop
InputModule(AID32E)
M odule(AID 32E ) : S lot
7
Input
:Slot
X2.3(TRIP.M)
(T R IP .M )
X2.3
1515
TR IP
-Q F14
-Q F23
T ranse Form er P ower
TR IP E
T R IP A
-Q F21
D C 24V C ontrol
T R IP C
-Q F22
T ool M agazine M otor B rake
A C 100V C ontrol
-Q F81
TR IP D
A TC M otor B rak e
TR IP F
-Q F28
S olenoid D C P ower S ource
TR IP H
1L+
C ircuit Protector
P rotector TTrip
rip
Circuit
131
HP5100
HP51MTE87
2004
Hyd. Pump Motor Overload
Status
Overcurrent detected in the Hyd. Pump Motor.
Cause
Solution
① Burnout of the Hyd. Pump Motor or power Cable
② Fault in the Load Setting value of the Overcurrent Detecting circuit
breaker or the Circuit Breaker itself
① Check the Hyd. Pump Motor or Power Cable. If there are problems,
repair or replace with a new one.
② Check the load Setting value of the Overcurrent Detecting circuit
breaker. If it is wrong, reset it. If the circuit breaker itself is faulty,
replace with a new one. (The problem circuit breaker can be found by
the KA11 contact and and 1L+ contact and resistance check)
☞ QM31 Setting Overload: 2.2Kw : 9.6A
QM32 Setting Overload: 2.2Kw : 10.0A
QM36 Setting Overload: 2.2Kw : 10.0A, 3.7Kw : 17A
Product
Product #
Symbol
Model
Maker
Breaker, Auxillary
ENFBX0290R
QM31, 32
3RV1901-1F(2NO)
Siemens
Breaker, Circuit
ENFBX0285R
QM31, 32
3RV1011-1KA10(912A)
Siemens
Signal
Address
Tool
Symbol
Hydraulic Motor
Overload
X2.1
HOL.M
-QM31
I/O
Connector Numbering
(Pin)
Tube
Input Module Slot 07 XJ411 (32)
HOL
z
Hyd. Pump Motor
Overload
132
Address
Symbol
Coil Comment
A0.3
2004
Hyd. Pump Motor Overload
R652.7
ARST
Upper Alarm Reset
X2.1
HOL.M
Hydralic. Motor Overload
HP5100
HP51MTE87
In p ut Module(AID32E)
M od u le(AID32E ) : :Slo
t7
Input
Slot7
X 2.1 (HOL.M)
(HO L.M )
X2.1
XJ41132
(32)
-Q M 31
H yd. P um p M otor(M ain)
HO LA
-Q M 32
H yd. P um p M otor(P M G )
HO LB
-Q M 36
F ixture Hyd. P um p M otor
1L+
Hyd. Pump
Pum p M
otor O
v erload
Hyd.
Motor
Overload
133
HP5100
2005
Status
Cause
HP51MTE87
Hyd. Pressure Down Alarm
The Hyd. Pressure Switch has been activated because the pressure in the
Hyd. Power Unit has fallen below the Hyd. Pressure Switch set point.
① Hyd. Power Unit malfunction, or the oil pressure has fallen below 20
kg/㎠.
② Hyd. Pressure Switch or other parts faulty
Solution
① Turn the Hyd. Power Unit pressure adjustment valve clockwise to set
the pressure at 50Kg/㎠.
② Hyd.Power Unit, Pressure Switch itself,cables, or related parts faulty.
Check Hyd. Power Unit, Pressure Switch, all cables between Switch and
the operation panel and input modules. Repair or replace with new
ones.
Signal
Address
Tool
Symbol
I/O
Connector Numbering
(Pin)
Tube
Hyd.Pressure
Check
(Main)
X3.0
HPRS.M
-SP01
Input Module Slot
07
XJ411 (12)
SP01
Hydraulic 1,2,3
Motor Run
Y38.4
HYDM.R
-KA31
Distributed I/O
Module B
XCE57B(A18)
KA31
Hyd. Pressure
Down Alarm
Aux. Hyd. Pressure
OK Flag
134
HP5100
HP51MTE87
Hyd. Pump On
Check Time
Hyd. Pressure OK
Hyd. Pressure
Check Time (Main)
Address
Symbol
Coil Comment
A0.0
2001
OP Emg. Stop PB or LS Off
A0.1
2002
Main Spindle Servo Alarm
A0.2
2003
Circuit Protector Trip
A0.3
2004
Hyd, Pump Motor Overload
A0.4
2005
Hyd. Pressure Down Alarm
A0.6
2007
Spindle Stop Signal Alarm
A0.7
2008
-
A1.0
2009
Spindle Servo or Inverter Alarm
A1.6
2015
Spindle Tool Unclamp Alarm
F0.6
SA
Servo Ready
F1.0
AL
NC Alarm
K5.0
KHPRS
Hyd. Pressure Switch Not Used
K11.7
KFXHYD
When Motor Of Hyd. Fixture Used
135
HP5100
136
HP51MTE87
Address
Symbol
Coil Comment
R440.2
TMB99
Hyd. Pressure Check Time (Fixture)
R441.2
KMB107
Hyd. Pressure D-Time Initial
R625.3
TMB20
Hyd. Motor On Check Time Delay
R629.2
KMB51
Hyd. Pressure Check Time (Main)
R630.0
MRYA
Aux. Machine Ready
R630.3
HPOK
Hyd. Pressure OK
R647.0
APOFF
Auto Power Off
R652.7
ARST
Alarm Reset
R763.6
MAPCFG
Man APC Command Flag
R841.0
APOKF
Aux. Hyd. Pressure OK Flag
R1420.7
PMGSEL
PMG Operation Selected
X3.0
HPRS.M
Hyd. Pressure Check (Main)
Y38.4
HYDM.R
Hyd. 1,2,3 Motor Run
HP5100
HP51MTE87
2009
ATC Servo or Inverter Alarm
Status
The alarm shows on the inverter of the Servo Motor driving the ATC
Cause
① Servo Motor Inverter troubled
② Servo Motor or Connection cable troubled
Solution
Refer to the Servo Motor Manual and Repair troubled part or replace with
new ones.☞ Refer to the Appendix (Repairing method by Servo Driver
Alarms)
Signal
Address
Tool
Symbol
I/O
Connector Numbering
(Pin)
Tube
ATC Servo or
Inverter Alarm
X9.6
TALM.M
-A81
Input Module Slot
08
XJ412 (01)
TALM
ATC Servo or
Inverter Alarm
Address
Symbol
Coil Comment
A1.0
2009
ATC Servo or Inverter Alarm
K7.6
KATC
ATC Not Used
R652.7
ARST
Alarm Reset
X9.6
TALM.M
ATC Servo or Inverter Alarm
137
HP5100
HP51MTE87
2010
Spindle Tool Unclamp Cmd. Fault
Status
The clamp/unclamp command signal in the spindle tool during M06
troubled. The tool clamp command signal is confirmed before the
unclamp command signal.
Cause
① Fault in the unclamp command signal from ATC servo amp.
② Error in the ATC Servo amp parameters input
Solution
①. Check the signal cable connections for unclamp command from
ATC servo amp
②Check the parameters for the ATC Servo Amp Unclamp command
location control
▣PARAMETERS FOR ATC SERVO
NO.
ATC SERVO
DEF. TYPE
FUNCTION
RANGE
67 CLAMP POSITION (*1) 1~360
1~360
68 UNCLAMP POSITION
289
25
D
D
HP51
HP41
277 (270)
25
note *1) ( ) used HSK Tool
NO.67 "289" -> "277" : CHANGE DC24V SOL. (INCLUDE DIODE)
NO.69 "289" -> "284" : CHANGE DC24V SOL. (INCLUDE DIODE)
138
Signal
Address
Tool
Symbol
I/O
Connector Numbering
(Pin)
Tube
Tool Clamp
Command
X8.5
(CLMD.M)
-SX51
Input Module Slot
08
XJ412 (38)
SX51
Tool Unclamp
Command
X8.6
(ULMD.M)
-SX52
Input Module Slot
08
XJ410 (22)
SX52
HP5100
HP51MTE87
Spindle Tool Unclamp
Cmd. Fault
Tool Clamp
Command Fault
Tool Clamp
Command Fault
Tool Clamp
Command Fault
Address
Symbol
Coil Comment
A1.1
2010
Spindle Tool Unclamp Cmd. Fault
K7.6
KATC
ATC Not Used
R652.7
ARST
Alarm Reset
R0705.5
TCFLT
Tool Clamp Command Fault
F0.6
SA
Servo Ready
R652.6
ERST
External Reset
R705.4
TUCCFG
ATC Unclamp Command Flag
R705.5
TCFLT
Tool Clamp Command Fault
R2409.0
M06CDF
M06 Command Flag
X8.5
CLMD.M
Tool Clamp Command
F0.6
SA
R705.4
TUCCFG
ATC Unclamp Command Flag
R2409.0
M06CDF
M06 Command Flag
X8.6
ULMD.M
Tool Unclamp Command
Servo Ready
139
HP5100
2015
HP51MTE87
Spindle Tool Unclamp Alarm
Status
The Spindle Tool Clamp Detection Switch in the Spindle Tool Clamp Status
(Spindle Tool Unclamp Output Off) is off, or the Spindle Tool Unclamp
Detection Switch is On
① Fault in the adjustment of the Spindle Tool Clamp Detection Switch or
Cause
the Spindle Tool Unclamp Detection Switch
② Fault in the Switch itself or the connection cable, or related parts
Solution
① Readjust the Switch
② Check the proximity Switch, connecting cable, and I/O board. Repair
faulty part or replace with new ones.
Product
Product #
Switch, Proximity /
ESWPX0265
PNP
Cable, Proximity S/W ECBLS0170F
Symbol
Model
Label
-
BES516-325-E5-C-S4
Balluff
-SX11/12
BKS B20-1-03
Balluff
Signal
Address
Tool
Symbol
I/O
Connector Numbering
(Pin)
Tube
Spindle Tool Clamp
X6.4
TCL.M
-SX11
Input Module Slot
08
XJ412 (31)
SX11
Spindle Tool
Unclamp
X6.5
TUCL.M
-SX12
Input Module Slot
08
XJ411 (47)
SX12
Spindle
Tool
Unclamp
Spindle Tool
Clamp
0.8~1.2mm
Proximity Switch
Dog
Spindle Tool
Unclamp Alarm
140
HP5100
HP51MTE87
Address
Symbol
Coil Comment
A1.6
A1.6
Spindle Tool Unclamp Alarm
R652.7
ARST
Alarm Reset
R841.2
SPTCLF
Spindle Tool Clamp Flag
X6.4
TCL.M
Spindle Tool Clamp
X6.5
TUCL.M
Spindle Tool Unclamp
141
HP5100
HP51MTE87
2020
Coolant & Lub. Pump Overload
Status
Overcurrent detected in the coolant or lubricant Pump Motor.
Cause
① Burnout of the coolant or lubricant Pump Motor or power cable
② Fault in the Overcurrent detecting Circuit Breaker Load settting value ,
or the circuit breaker itself
Solution
① Check the coolant or lubricant Pump Motor and power Cable. Repair
faulty part or replace with new ones.
② Check the Overcurrent detecting Circuit Breaker Load settting value
and reset it. If there is a problem with the circuit breaker itself, replace
with a new one.
☞ QM10 (Spindle & Y-Axis Servo Fan Motor Use) Setting Overload: 1.5A
QM40 (Flushing Coolant Pump Motor Use) Setting Overload: 8.0A
QM41 (Flood Coolant Pump Motor Use) Setting Overload: 8.0A
QM51 (Lub. Pump Motor Use) Setting Overload: 0.9A
Product
Product #
Symbol
Model
Label
Breaker, Motor Circuit
ENFBX0255R
QM10
3RV1011-1AA10
(1.0-1.6A)
Siemens
Breaker, Motor Circuit
ENFBX0258R
QM40
3RV1011-1GA10
(4.5-6.3A)
Siemens
Breaker, Motor Circuit
ENFBX0259R
QM41
3RV1011-1JA10
(7.0-10.0A)
Siemens
Breaker, Motor Circuit
ENFBX0254R
QM51
3RV1011-0JA10
(0.7-1.0A)
Siemens
ENFBX0290R QM10,40,41,51 3RV1901-1F(2NO)
Siemens
Breaker, Auxillary
Signal
Address
Tool
Symbol
Coolant & Lub.
Motor
Overload
X2.2
MOL.M
-QM10~
-QM185
I/O
Connector Numbering
(Pin)
Tube
Input Module Slot 07 XJ410 (48)
MOL
Coolant & Lub. Pump
Overload
142
HP5100
HP51MTE87
Address
Symbol
Coil Comment
A2.3
2020
Coolant & Lub. Pump Overload
R652.7
ARST
Alarm Reset
X2.2
MOL.M
Coolant & Lub. Pump Overload
Input Module(AID32E)
Module(AID32E) :: Slot
Input
Slot77
X2.2
X2.2 (MOL.M)
(MOL.M)
XJ411 48
(48)
-QM10
Spindle&Y-Axis Servo Fan motor
MOLA
-QM40
Flushing Coolant Pump Motor
MOLB
-QM41
Flood Coolant Pump Motor
MOLC
1L+
-QM51
Lubrication Pump Motor
MOLM
1L+
Hyd.Pump
Pump Motor
Motor Overload
Hyd.
Overload
143
HP5100
144
HP51MTE87
HP5100
HP51MTE87
(Reference) Servo ATC Recovery
1) ATC Structure
-. Magazine
Servo Motor
With Brake
-. Reduction Gear
-. Tool Pot Guide
& Clamp Device
Changer Arm
Home Position
Detection
Proximity S/W
Unique Tool
Locking Device
Air Cylinder
Reduction Gear
Spline Shaft
ATC Servo
Motor
Drive Cam Ass’y
145
HP5100
HP51MTE87
2) ATC Main Sequence
Initial Condition
① Arm & Servo Home Position
② 2nd Reference Point & M19
③ Pot Spindle Si de
& Clamp
④ Arm Pin Release
Changer Arm
X8.7 (SX53) CAHP.M
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
Arm
Forward
X15.5 (SD56) ATAR.M
Gripping Tool
Spindle Tool Unclamp
☞Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
On
☞Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
Off
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
On
Spindle Tool
Arm Pin
Locking
Changer Arm Pin Locking
&
☞ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04) On
☞ Completion : X15.3(ATAL.M), SD55, Input Module
Arm Out
Rotation
On
Slot06 (Pin11)
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43) Off
Tool Change
Spindle Tool Clamp
☞ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
Arm In
Off
☞ Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31) On
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
Spindle Tool Clamp
Off
Arm Pin
Release
Changer Arm Pin Release
Arm
☞ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
On
☞Completion:X15.3(ATAL.M),SD55, Input Module Slot06(Pin11)
On
X15.5 (ATAR.M), SD56, Input Module Slot06(Pin43)
Off
Changer Arm Home
Changer Arm Home Position
☞Input Signal : X8.7(CAHP.M),SX53, Input Module Slot8(Pin37)
146
Forward
On
HP5100
HP51MTE87
3) Trouble Shooting
(1) Operating the Maintenance screen (ATC manual operation)
① Select "JOG” Mode on the Main O.P.
② Press the“CUSTOM” Key.
☞ The“CUSTOM WINDOW”sceen appears.
③ Press the“MANUAL”Function Key.
☞ The ATC, APC Manual screen appears.
147
HP5100
④ Press“ATCON".
☞ The“ATC MANUAL MODE”is On.
148
HP51MTE87
HP5100
HP51MTE87
☞ Step Selecting method: Use the cursor keys to move the cursor up and down
on the Main O.P, and select.
⑤ Manual operation: After selecting the designated command and pushing Cycle Start, the
step operates and is completed when an "*" appears in the "status" space on the right.
Initial Condition
Status
(2) Canceling the AL2065 (Verifying the Arm Home Position)
① Meaning of the Alarm : The alarm becomes activated when there is a change in t
he Main Changer Arm Home Position due to the Servo System or from other causes.
That is, the case where there is a difference between the reference point (X7.6)
memorized in the servo system and the reference point that recognizes
proximity switches (X8.7) by the present arm position.
② Objective of the Alarm: The alarm aims to increase the stability of the Servo
Mechanisms (e.g. Clamping/Unclamping), which must work based on the Arm's
actual location, by maintaining the same Arm position setting regardless of
continuous tool exchanges.
③ Troubleshooting the Alarm
☞ Checking for Problems with the Changer Arm Home Position Detection Proximity
S/W
After
checking
for
problems
with
switch
looseness/
Dog
looseness/
contamination/firing range, proceed normally.
149
HP5100
HP51MTE87
☞In case of alarm, when the changer arm home dog is deflected or even if the
position is normal, observe inside the Cam to see if the Turret Can Follower
Bearing is positioned on the Cam's Center area. Since this area is very small, it is
convenient to use a mirror and worklight.
Is the Cam Follower
Bearing in the middle of
the central area?
A
Central
Mirror
Area
A
A≒B
☞After verifying the Cam Follower Bearing location, use those observations to
cancel the #2065 Alarm by Origin Initialization from the Servo Drive..
Case
A
B
150
Cam
Follower
S/W & Dog align
Solution
Normal
Normal
Faulty
Faulty
Faulty
Normal
Normal
Faulty
Reorder the Switch, secure, and Initialize
Initialize
Realign the Changer Arm using Inching,
reorder the Switch, and Initialize
HP5100
HP51MTE87
(2) -1 Case “A”
① Press the "MODE" Key once on the Servo Drive start
screen [r 0000]
② Press the "DOWN" Key once on the
[rd-oFF] screen
③ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters will blink, then complete
Servo Origin Initialization.
④ Power Off → On
⑤ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
151
HP5100
(2)-2
HP51MTE87
Case “B”
① Press the MODE Key once and the "DOWN" Key
four times on the Servo Drive start screen[r 0000] to
display the [JOG run]. Press the "SET" Key once to
display the [Jr.0000].
② Appropriately use the "UP/DOWN" Key (which
drives the Arm 20rpm every time it is pressed) to
position the Cam Follower Bearing in the center of the
middle section. If necessary, reorder the S/W and press
the "Set" Key once to exit to the [JOG run] screen.
③ Press the "UP" key three times on the [JOG run] screen.
④ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters on the screen will blink,
and then complete the Servo Origin Initialization.
⑤ Power Off → On
⑥ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
152
HP5100
HP51MTE87
3) Ordinarily, ATC related trouble shooting that could possibly occur during ordinary
arm driving
Case
1
2
Status
Power interruption before unclamp or after clamp, emergency situation
Power interruption during arm driving after unclamp and before clamp, or
emergency situation
Power interruption during unclamp or right after clamp, emergency
3
situation
Arm gets jammed during unclamp or right after clamp (in most cases)
(2)-3 Case “1”
① Power On → Machine Ready Operation
Case “1”
② Maintenance Mode On
③ Use Reverse Step operation to return to the
Arm Home Position
☞ If the problem occurred after Clamping,
use the available Forward Step control. The
point at which the problem occurred can be
judged based on the Forward Step control's
availability, and is the D450=D452 status.
That is, the PMC Ladder is set so that the for
ward step control is only available after clam
ping is verified.
④ Maintenance Mode Off
⑤ Take necessary measures after confirming whether AL2065 ooccurred or not
⑥ If there is a record of turning off Power, manually recover the reference point (not
necessary for emergency).
⑦ M19 / G91 G30 X0 Y0 Z0 in MDI Mode
⑧ Check the tool number (D450 / D452) on the G.Data Table and make any necessary
changes.
⑨ Maintenance Mode On
⑩ Execute 1 Cycle several times to accurately judge the cause of the problem, and to
check for any additional problems.
⑪ Maintenance Mode Off
⑫ Insert the tool that was to be exchanged before the problem arose. Recheck the
program, and continue the original process.
153
HP5100
(2)-4 Case “2”
① Power ON à Machine Ready operation
② Maintenance Mode On
③ With the reverse step operation,
returns to arm home position
☞ Remove all the tools clamped to the
changer arm and reverse operate. At
this time, in the figure below, in
position A, when the tool is removed
it is very dangerous therefore it must
be done at B.
④ Maintenance Mode Off
⑤ Take necessary measures after
confirming whether AL2065 ooccurred
or not.
⑥ If there is any history of power OFF,
manual return to the reference point
(not necessary for emergency).
⑦ M19 / G91 G30 X0 Y0 Z0 based on
MDI
⑧ Check the tool number (D450 / D452)
on the G.Data and change it if
necessary.
⑨ Maintenance Mode On
⑩ Accurately check the cause by
executing 1 cycle several times and
check if there are any additional
problems.
⑪ Maintenance Mode Off
⑫ After changing the tool that was to be
changed before the problem re-check
the program and continue operating.
154
HP51MTE87
A
①
B
②
Case “2”
①
②
Press the locking pin on the
back of the arm as hard as
possible and then remove the
tools clamped to the arm.
Check the
state of
roller
rotation
and degree
of wear,
etc. and
take proper
measures if
necessary.
CT/DIN Shape
HP5100
HP51MTE87
(2)-5 Case “3” (Machine is Jammed) Trouble Shooting Process
Case
Tool Data
3-1
D450≠D452
3-2
D450=D452
Status
Cannot pull out tools after Unclamping.
Cannot rotate Changer Arm because it is jammed in
tools after Clamping.
Case “3”
☞ It is very important to distinguish the two states, and it is accurate to
determine using the position of the changer arm home position dog.
Case 3-1
C. Arm home position
dog is located below
the proximity switch
▶ Reverse operation
Case 3-2
C. Arm home position
dog is located above
the proximity switch
▶ Forward operation
① Power ON à Machine Ready operation
☞ Even if it is due to being mechanically jammed and not power
interruption, the probability that AL2009 will occur from the servo system
is very high. AL2009 caused by overload is power OFF level, so for
release power OFF / ON operation is essential.
② Maintenance Mode On
155
HP5100
HP51MTE87
③ Distinguish the occurred situations and perform the trouble shooting.
(Refer to the next page)
.
Case
Tool Data
Status
▪ If the Changer Arm falls out easily during Reverse Step
Control, return it to the Cam Home Position and execute
the next step.
3-1
D450≠D452
▪ If the Arm does not fall out and the Overload Alarm(#2009)
is set off, turn on the power and press the Changer Arm
Roller using a screwdriver. Carefully recover using Reverse
control and execute the following step.
▪ If the Changer Arm falls out easily during Forward Step
Control, return it to the Cam Home Position and execute
the next step.
3-2
D450=D452
▪ If the Arm does not fall out and the Overload Alarm(#2009)
is set off, turn on the power and press the Changer Arm
Roller using a screwdriver. Carefully recover using Forward
control and execute the following step.
④ Finding the origin of jamming and Troubleshooting (see below)
⑤ Maintenance Mode Off
⑥ Check for AL2065 activation and take appropriate steps.
⑦ If there is a record of turning off Power, manually recover the reference point
(unnecessary in the case of emergency).
⑧ M19 / G91 G30 X0 Y0 Z0 in MDI Mode
⑨ Check the tool number (D450 / D452) on the G.Data Table and make any necessary
changes.
⑩ Maintenance Mode On
⑪ Execute 1 Cycle several times to accurately judge the cause of the problem, and to
check for any additional problems.
⑫ Maintenance Mode Off
⑬ Insert the tool that was to be exchanged before the problem arose. Recheck the
program, and continue the original process.
☞ Notes to be checked when removing jams
ⓐ Do not carelessly use manual Unclamp operation.
(Note) If the jam occured during Unclamping, be careful of tools falling from the
Spindle.
156
HP5100
HP51MTE87
ⓑ If the tool had not fallen due to weak Kicking, send the Arm to its home position.
Carefully hit with a rubber hammer and repeat the manual unclamping
process to pull out the tool. After completion, it is recommended to reset the
tool push amount.
ⓒ Release the Collet and check for any damage/abrasion/loosening.
ⓓ Recheck the Centering in order to check the M19, change in the 2nd reference point,
and change or Slip in the Changer Arm.
ⓔ Check for any abration, dents, or scratchers on the Changer Arm Roller. Also check the
spring strength of the Release Pin.
ⓕ Remove any contamination on the ATC main drive, and check for any abnormal noise.
ⓖ Repeatedly move the standby Pot in/out to decide its location and to check for any
speed disorder.
ⓗ Check the Customer Use Tools and Pull Stud for any wear, standard disorder, or
loosening.
ⓘ In the case of CT/DIN Tools, make sure that it has been loaded into the magazine in
the right direction.
4) ATC Centering
☞ If the Tool Change is not smooth directly after installation or during use, the ATC and
Main Spindle must be aligned(centered).
Centering Tools for ATC Centering
Tool 3
Tool 2
Tool 1
(1)Preparation for ATC Centering
① Remove the tool from the Main Spindle to empty the Spindle, and release the two
Driving Keys attached on the side of the Spindle.
② Attach the Centering Tool(1) to the Spindle.
157
HP5100
HP51MTE87
③ Send each Axis to the Tool Change Position.
☞ B-Axis: X, Y, Z Axis: 2nd reference point (G91 G30 X0. Y0. Z0.)
④ Execute Spindle Orientation.
☞ M19;
⑤ Confirm the Pot number of the tool missing rom the Tool Magazine and call the tool.
☞ ex) Tool No. 15 : “MDI” Mode T15; “Cycle Start”
⑥ Open the ATC Door.
☞ ex) “MDI” Mode M222 ; “Cycle Start
(2) Insert the ATC Centering Tool(2) into the Changer Arm Gripper.
① Manually control the ATC from“Maintenance” Mode.
② Select“JOG” Mode.
③ Press the “CUSTOM” Key.
④ Press "MAN" from among the Function Keys.
⑤ Press“ATCON".
⑥ Manually select the Toggle S/W from the manual ATC menu.
⑦ Use the arrow keys to move the curosr to “ATC ARM FORWARD STEP,”then press‘Cycle
Start’to rotate the Changer Arm towards the Spindle until just before the
Arm Out position.
⑧ Insert the Centering Tool(2), fitting it to the Arm Gripper Key.
(3) Check the alignment between the
Changer Arm and Spindle.
Centering Tool (2)
① Check the gap between Tool(1) and
Tool(2) using a gap gauge.
☞ Objective : DIN: 3.2mm, BT: 2.0mm
② Insert Tool(3) into the center hole to
check if the locations of Tool(2) and
Centering Tool (3)
Tool(1) are accurate.
Gap
Measurement
Area
(4) Adjusting the gap between Tool(1) and Tool(2): Set the gap to the front and back of
the Changer Ass'y.
☞ Objective : DIN: 3.2mm, BT: 2.0mm
(5) Adjusting the Center Location of Tool(2) and Tool(1)
① If Centering is incorrect, remove Centering Tool(3), change Keep Relay K 7.6 from “1”
158
HP5100
HP51MTE87
to“0, then use MPG to move the X and Y Axes and check Centering.
☞ Do not use Keep Relay K7.6 “0”→ ATC
② When Centering is microadjusted, enter the coordinates into the X, Y Axis 2nd
reference point.
☞ 2nd reference point Parameter: N1241
③ Remove Centering Tool(3) and change the Keep Relay K7.6 back from “0” to “1”.
④ Use Forward Step to return the Changer Arm to its Home position, then remove
Centering Tool(1) from the main axis.
⑤ Execute tool exchange once in unloaded "MDI” Mode, then manually send the Changer
Arm to Tool Exchange position and reconfirm Centering.
159
HP5100
2021
Status
HP51MTE87
Air Pressure Down Alarm
The Air Pressure Switch has been activated because the pressure in the
Air Equipment for Tool Change has fallen below the Air Pressure Switch
set point.
Cause
Solution
① The factory air pressure has fallen below standard (below 4kg).
② Breakage of the Air Pressure Switch or other parts
① Raise the factory air pressure to above 4kg/㎠ (normally to about
6kg/㎠).
Check the pressure recorded on the Air pressure gauge attached to the
Air Service Unit at the back of the machine. If the air pressure is below
4kg/㎠, turn the pressure control handle to the right. If the air pressure
does not rise, the factory air pressure is weak. Check the factory air
pressure.
② Fault in cables or other parts: make any necessary repairs or
replacements.
Signal
Address
Tool
Symbol
Air Pressure Check
X3.1
EPRS.M
-SP12
Input Module Slot 07 XJ410 (28)
Pallet Air for Table
Y1.5
PAIR.R
-YV63
Output Module Slot
01
I/O
Connector Numbering
(Pin)
Tube
T/Block
(18)
SP12
YV63
Air Pressure Down
Alarm
Air Pressure Check
Time
160
HP5100
HP51MTE87
Address
Symbol
Coil Comment
A2.4
F0.6
K5.1
R629.0
R652.7
X3.1
Y1.5
2021
SA
KAPRS
TMB49
ARST
APRS.M
PAIR.R
Air Pressure Down Alarm
Servo Ready
Air Pressure S/W Not Used
Air Pressure Check Time
Alarm Reset
Air Pressure Check
Pallet Air For Table
161
HP5100
HP51MTE87
2023
M06 Command Overtime Alarm
Status
The Tool Change Command(M06) could not be completed within 5 seconds.
Cause
Solution
This is generally an alarm set off when the Changer Arm and Tool jam
during Tool Change.
This is generally an alarm set off when the Changer Arm and Tool jam
during Tool Change.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status
1
1
0
1
1
☞ T-Code Initial Position
Address K61.1
X7.6
X7.3
X7.1
X8.7
Status
1
1
1
1
1
(Reference) Recovering ATC Breakage
If the Changer Arm stopped in the middle of Tool Change(M06), you must
manually return the Changer Arm to its home position. Because the necessary
measures differ with each situation, you must accurately find the cause of the
problem and take appropriate measures.
☞ Since this is done with tools attached to the Changer Arm, be careful not to drop
the tools. Just in case tools fall, set up a wooden pallet to protect tools or the
machine cover below the ATC.
(1) Changer Arm stop during Spindle Tool Clamp Status
The Changer Arm stopped between the Home Position and the Spindle.
(2) Changer Arm stop during Spindle Tool Unclamp Status
The Changer Arm stopped after falling out from the Spindle and before rotating
180˚ to insert the tool into the Spindle.
(3) Arm Jam during Unclamping or directly following Clamping
The Changer Arm stopped while stuck in the Spindle.
(4) Alarm 2065 (“Changer Arm Position Check Alarm”) activated
despite having returned the Changer Arm to Home Position
The Changer Arm has been returned to Home Position, but for some reason
this position does not match the Servo reference point or the ATC machine
reference point set in the Cam bundle.
162
HP5100
HP51MTE87
(1) Recovery Process for when the Changer Arm has stopped during
Spindle Tool Clamp Status
1) In Emergency Stop status, or in Power Off
status, remove the stop cause and turn the
machine on to Ready mode.
2) Select "JOG" mode from the main operation panel.
3)
Press
the
"CUSTOM"
NC
Function
Key.
The“CUSTOM WINDOW”screen appears.
4) Press the "PMC-SW”soft key. The ATC, APC
Manual screen appears.
5) When the ATC, APC Manual screen appears,
press the “ATC-ON”soft key to select the ATC.
The ATC Manual Mode changes from
“DISABLE”to “ON”.
163
HP5100
6) Move the cursor keys to choose "ATC ARM
REVERSE STEP,”and repeatedly press the
main operation panel's cycle start button to
move the Changer Arm to Home Position.
7) Repeatedly press the main operation panel's
Cycle Start button to move the Changer Arm to
Home position, where it no longer moves. (If
the Changer Arm stops moving, it has been
returned to Home Position.)
※ If the Changer Arm jams after replacing
tools and Spindle Tool Clamping, select
"ATC ARM FORWARD STEP”to manually
send it to other sections.
Verification : D450 = D452 in PMC G.DATA
mode
8) Move the cursor Key to select“ATC ARM 1
CYCLE,”and press the main operation panel's
Cycle Start button. The Changer Arm will
execute Tool Change once, and the inner Cam
and Changer Arm will be reordered.
9) At completion, press the “OFF”soft key. The
ATC Manual Mode will change
from“ON”to“DISABLE.”
164
HP51MTE87
HP5100
HP51MTE87
10) Press (in order)“SYSTEM” => PMC => PMC DATA => G.DATA, confirm the tool
numbers of the Spindle and Standby Port from D450, D452, and reset.
D450 : Spindle tool number
D452 : Standby port tool number
11) When each axis is returned to its reference point, the ATC breakage recovery
is complete.
165
HP5100
166
HP51MTE87
Address
Symbol
Coil Comment
A2.6
2023
M06 Command Overtime Alarm
A4.3
2036
T-Code Command Illegal Pos.
A4.4
2037
M06 Command Illegal Pos.
A9.4
2077
Wait.Pot & Spdl Tool Data Zero
A9.5
2078
ATC Op Manual Mode
F0.5
STL
Cycle Start
F218.5
MTC-FM
Man Tool Pot Call From Matrix
F218.6
MTR-FM
Man Tool Pot Return From Matrx
F45.7
ORARA
Spindle Orientation Complete
K0.3
KHP5500,KHP6300
If It Is A Ace-Hp5500,Hp6300
K10.3
KATCDR
ATC Door Not Used
K16.7
KMTM19
Used Variable Orientation Func
K6.0
KMATRX
Matrix Tool Magazine Is Used
K7.6
KATC
ATC Not Used
R2401.5
RTCCMF
Re-Change T-Code Command Flag
R2401.7
TCCMDF
T-Code Command Flag
R2410.7
2081F
R600.3
M06
ATC Change Macro Call
R625.6
TMB23
M06 Command Overtime
R625.6
TMB23
M06 Command Overtime
R631.3
CYSTP
Cycle Stop
R652.7
ARST
Alarm Reset
R705.7
ATCSER
ATC Clamp Command Switch Error
R721.0
MANM06
Manual 1 Cyc ATC Start
R749.6
ATCAUT
ATC Mag. Auto Mode
X8.0
ATDO.M
ATC Door Open
Y1.2
MTO2.R
Mag. 2 Tool Pot Tool Out
Y1.3
MTPO.R
Mag.1 Tool Pot Tool Out
HP5100
HP51MTE87
2036
Status
Cause
Magazine Rotation or Matrix Illegal Position Alarm
(Check Condition for T-code Command
(M6INPA,TFINP))
Tool Change was attempted in a different position from the default
position.
① Faulty adjustment of the switch that confirms the default position of
the ATC or Tool Magazine
② Fault in pertinent parts
Solution
①. Check the switch with PMC-DGN and adjust the position with the Dog.
②. Check the Limit Switch, connection cable ,I/O Module to find the faulty
area.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status
1
1
0
1
1
☞ T-Code Initial Position
Address K61.1
X7.6
X7.3
X7.1
X8.7
Status
1
1
1
1
1
Address
Tool
Symbol
Waiting Pot Spindle
X7.0
WPSS.M
Side
-SX5A
Input Module Slot 08 XJ412 (12)
SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M
-SX5B
Input Module Slot 08 XJ412 (28)
SX5B
Waiting Pot Clamp
Check
X7.2
SD32.M
-SD32
Input Module Slot 08 XJ412 (44)
SD32
Waiting Pot
Unclamp
Check
X7.3
SD32.M
-SD33
Input Module Slot 08 XJ412 (11)
SD33
ATC Servo Home
Position
X7.6
MCAH.M
-A81
Input Module Slot 08 XJ412 (10)
THOMEI
ATC Home Position
X8.7
CAHP.M
Check
-SX53
Input Module Slot 08 XJ412 (37)
SX53
Signal
I/O
Connector Numbering
(Pin)
Tube
167
HP5100
HP51MTE87
(Reference) DGN (Diagnostic) Check Process
1) Finding the DGN
(1) Press the "SYSTEM" key from the right side of the Main operation panel CRT.
▪ The following will appear in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
(2) Press the〔PMC〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
(3) Press the〔PMCDGN〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔TITLE〕 〔STATUS〕 〔ALARM〕 〔TRACE〕
(4) Press the〔STATUS〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔NO.SRH〕
〔
〕
〔
〕
〔
〕
〔
〕
(5) Enter the intended DGN number. Ex) When looking for X4.1 : “X”, “4”, “.”, “1”,
(6) Press the〔NO.SRH〕among Soft Key.
▪ A diagnostic screen showing the needed number will appear.
2) How to read the DGN
Ex) X 003
00110010
Of Address X3, Bit 1, 4, and 5 are On, and Bit 0, 2, 3, 6, and 7 are Off.
Shown As
Bit No
0
Bit 7
0
Bit 6
1
Bit 5
1
Bit 4
0
Bit 3
Waiting Pot
Spindle side
(SX5A—X7.0)
Changer Arm
Home Position
Proximity S/W
(SX53--X8.7)
168
0
Bit 2
1
Bit 1
0
Bit 0
HP5100
HP51MTE87
Magazine Rotation or Matrix Illegal Position
Alarm
(Check Condition For T-code Command
(M6INPA, TFINP))
Address
Symbol
Coil Comment
A4.3
2036
T-code Command Illegal Pos.
F212.4
TMN-FM
ATC Manual Mode From Matrix
F218.5
MTC-FM
Man Tool Pot Call From Matrix
F218.6
MTR-FM
Man Tool Pot Return From Matrx
F1212.2
L-OP
K6.0
KMATRX
Matrix Tool Magazine Is Used
K7.6
KATC
ATC Not Used
K16.5
KTBU
Used Tool Broken Unit (LCB)
R411.3
M255
Spindle Tool Number Set
R411.4
M256
Next Tool Number Set
R460.0
TTF
T-code Strobe
R652.7
ARST
Alarm Reset
R700.2
WPTNCM
Same T Is Comd With Wait Pot
R700.7
TCMDFA
T-code Command Flague Aux.
R701.5
M6INPA
M06inp Aux.
R701.5
M6INPA
M06inp Aux.
R701.6
TFINP
T-code Initial Position
LCB Auto Operate
169
HP5100
170
HP51MTE87
Address
Symbol
Coil Comment
R708.2
STSECH
Spindle Tool Search
R710.1
WPTZER
Wait. Pot Tool Data Zero
R749.6
ATCAUT
ATC Mag. Auto Mode
R842.1
ATCALM
ATC Alarm
R2401.5
RTCCMF
Re-change T-code Command Flag
R2408.6
MAG.1F
Mag.1 Flag
R2408.7
MAG.2F
Mag.2f
R2409.0
M06CDF
M06 Command Flag
R2410.7
2081F
HP5100
HP51MTE87
2037
M06 Command Illegal Pos.
Status
There is an error in reading the Waiting Port Tool number.
Problems with the ATC Initial Position (X, Y, Z Axis returned to 2nd
reference point) and the Changer Arm Location
Cause
① The tool is not detected by the Waiting Port. (PMC Parameter D452)
② The X, Y, Z Axes are not located at their 2nd reference points.
③ The Changer Arm is not in its home position.
① Check for the existence of tools in the Waiting Port.
Solution ② Check the status of the Waiting Port Tool Clamp. (SD32--X7.2)
③ Check if the X,Y,Z Axes are each at its 2nd reference point.(G91 G30
X0.Y0.Z0.)
☞ If each is at its 2nd reference point, the reference point confirmation
LED blinks.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status
1
1
0
1
1
④ Check the position of the Changer Arm, and reposition it referring to
the release of AL2065.
Address
Tool
Symbol
Waiting Pot Spindle
X7.0
WPSS.M
Side
-SX5A
Input Module Slot 08 XJ412 (12)
SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M
-SX5B
Input Module Slot 08 XJ412 (28)
SX5B
Waiting Pot Clamp
Check
X7.2
SD32.M
-SD32
Input Module Slot 08 XJ412 (44)
SD32
ATC Servo Home
Position
X7.6
MCAH.M
-A81
Input Module Slot 08 XJ412 (10)
THOMEI
ATC Home Position
X8.7
CAHP.M
Check
-SX53
Input Module Slot 08 XJ412 (37)
SX53
Signal
I/O
Connector Numbering
(Pin)
Tube
171
HP5100
HP51MTE87
M06 Command Illegal Pos.
172
Address
Symbol
Coil Comment
A4.4
2037
M06 Command Illegal Pos.
F212.4
TMN-FM
ATC Manual Mode From Matrix
F218.5
MTC-FM
Man Tool Pot Call From Matrix
F218.6
MTR-FM
Man Tool Pot Return From Matrix
K6.0
KMATRX
Matrix Tool Magazine Is Used
K7.6
KATC
ATC Not Used
R600.3
M06
ATC Change Macro Call
R652.7
ARST
Alarm Reset
R702.0
TCCMDA
T-code Command Aux.
R704.1
ATCS2
Do.2(pot Spindle Side Check)
R708.2
STSECH
Spindle Tool Search
R708.6
ATDRCL
ATC Door Close Comd
R709.0
ATCMST
ATC Macro Start
R709.2
M06INP
M06 Initial Position
R710.1
WPTZER
Wait. Pot Tool Data Zero
R721.0
MANM06
Manual 1 Cyc ATC Start
R842.1
ATCALM
ATC Alarm
R2401.5
RTCCMF
Re-change T-code Command Flag
R2401.7
TCCMDF
T-code Command Flag
R2408.6
MAG.1F
Mag.1 Flag
R2408.7
MAG.2F
Mag.2 Flag
R2409.0
M06CDF
M06 Command Flag
R2410.7
2081F
HP5100
HP51MTE87
2041
Status
Cause
APC Overtime Alarm
The M60(pallet Change) or M61(APC Unload), M62(APC Load) commands
could not be completed within 30 seconds.
Faulty adjustment of each sequence's process completion detection
switch, or disorder in the process Solenoid Valve, connection cable, or
other related parts.
Solution
If there is a problem with each sequence's process completion detection
switch or with related parts, each sequence's alarm should be set off.
Check the parts corresponding to the activated alarms and take necessary
measures.
☞ Refer to the“Pallet Change Sequence" chart
APC Overtime
Alarm
APC
Overtime
Check
Address
Symbol
Coil Comment
A5.0
2014
APC Overtime
A9.0
2073
Pallet or Table CL/UNCL S/W Alarm
K7.7
KAPC
APC Not Used
R626.3
TMB28
APC Overtime Check
R652.7
ARST
Alarm Reset
173
HP5100
HP51MTE87
☞ Pallet Change Sequence
START (M60 Command)
①
▶ Return to Y,Z-Axis 2nd reference point
Program : G00 G91 G30 Y0. Z0.;
Y,Z-Axis 2nd Ref. Position
Y,Z-Axis 2nd
Ref. POS.？
No
▶ Executing Return to X,Y,Z-Axis 2nd reference
point
Program : G00 G91 G30 Y0. Z0.;
Yes
②
▶ Return to B-Axis Reference point
Program : G00 G91 G28 B0.;
B-Axis Ref. Position
B-Axis Ref.
Position.？
No
▶ Return to B-Axis Reference point
Program : G00 G91 G28 B0.;
★ 2042 M61/M62 Command Illegal POS occur.
Yes
APC Initial
Position？
No
X10.0
X11.1
X11.6
X12.1
On
PCL.M -SP61 On X10.1 TACL.M -SL62
PNO1.M -SX75,
X11.2 PNO2.M -SX76 On/Off
APUP.M -SX81 On X11.7 APDN.M -SX82 Off
ACUP.M -SX81 Off
Yes
Pushed SetUp Button？
★2085 APC Set-Up Location S/W Unpush occur
No
Yes
③
On
-
SETU.M
Output Signal : Y7.2
PUCL.R -KAR62/-YV62 On
Completion Signal : X10.0
PCL.M -SP61 Off
Pallet Unclamp
Pallet
Unclamp
？
Verification Signal : X16.6
SB93
★ 2073 Table or Pallet CL/UNCL Switch Alarm
No
Verification Signal: X10.0
PCL.M
-SP61 Off
Yes
④
APC Up O.K？
Yes
A
174
Output Signal : Y39.2 APUP.R
-KAR75/-YV75
Completion Signal : X11.6
ACUP.M
-SX81
APC Up
★ 2126 APC Up/Down Alarm occur
No
Verification Signal : X11.6
ACUP.M
-SX81
On
HP5100
HP51MTE87
A
Pallet 1 Position？
GO TO
1
No
Yes
⑤
APC Arm 180 CW Rotation
Output Signal : Y39.0
PCW.R
-KAR73/-YV73
Completion Signal : X11.2
PNO2.M
-SX76
APC Arm 180 CW Rot.
End？
★ 2127 APC Changer 180CW/180CCW Alarm
On
Verification Signal : X11.2
PNO2.M
Yes
⑥
No
2
Output Signal : Y39.3
APDN.R
-KAR76/-YV76
Completion Signal : X11.7
APDN.M
-SX82
APC Down
APC Down O.K？
★ 2126 APC Up/Down Alarm occur
No Verification Signal : X11.7
APDN.M
-SX82
Yes
⑦
Output Signal : Y7.2
PUCL.R
-KAR62/-YV62
Completion Signal : X10.0
PCL.M
-SP61
Pallet Clamp
Pallet Clamp
O.K？
★ 2073 Table or Pallet CL/UNCL Switch Alarm
No Verification Signal : X10.0
PCL.M
-SP61
On
Yes
End
1
Verification Signal : 1 POS. X11.1 PNO1.M -SX75 Off
2 POS. X11.2 PNO2.M -SX76
On
Pallet 2
Position？
Yes
⑤
Output Signal : Y39.1 PCCW.R -KAR74/-YV74
Completion Signal : X11.1
PNO1.M
-SX75
APC Arm 180 CCW Rotation
APC Arm 180 CCW
Rot. End？
★ 2127 APC Changer 180CW/180CCW Alarm
No
Verification Signal : X11.1
PNO1.M
-SX75
On
Yes
2
175
HP5100
2042
HP51MTE87
M61 / M62 Command Illegal Position
The M61 or M62 command was given in a condition other than the APC
Status
initial condition.
① Faulty adjustment of the APC intial condition detection switch
② Fault in the detection Switch, connection cable, or related parts
Cause
① Faulty adjustment of the APC initial condition detection switch
Check the Ladder Diagram or D.G.N to find the problem Switch and to
adjust and fix it.
② Check (in order) each section's Switch, connection cable, and I/O board
to find and repair or replace the faulty part.
Solution
☞ APC Initial Condition
Address
X5.4
X10.3
X10.1
X10.0
X11.7
X11.6
Status
1
0
1
1
1
0
Signal
(APC Initial Condition)
Set Up Door Interlock
Pallet Clamp
(Index/Rotary) (ON)
Table Clamp
(Index/Rotary) (ON)
Table Unclamp
(Index/Rotary) (OFF)
Address
X5.4
SUIT.M
X10.0
PCL.M
X10.1
TACL.M
X10.3
TAUL.M
Pallet Rot. Lock
(Setup S-D.O.)
X11.0
PLOC.M
(SSDC.M)
Pallet No.1 Detection
(ON/OFF)
Pallet No.2 Detection
(OFF/ON)
APC Up Check
(OFF)
APC Down Check
(ON)
X11.1
PN01.M
X11.2
PN02.M
X11.6
APUP.M
X11.7
APDP.M
Symbol
-S91
-SP61
-SL62
-SL64
-SX89
-SX75
-SX76
-SX81
-SX82
I/O
Input Module
Slot 07
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
Input Module
Slot 09
X11.2
0
1
X11.1
1
0
X11.0
1
Connector Numbering
(Pin)
Tube
XJ411 (19)
S91
XJ413 (16)
SP61
XJ413 (32)
SL62
XJ413 (15)
SP64
XJ413 (12)
SX89
XJ413 (28)
SX75
XJ413 (44)
SX76
XJ413 (10)
SX81
XJ413 (42)
SX82
M61/M62 Command Illegal Pos.
176
HP5100
HP51MTE87
M60 Illegal Pos. Check
Time
Address
Symbol
Coil Comment
A5.1
2042
M61/M62 Command Illegal Pos.
K7.7
KAPC
APC Not Used
R629.6
TMB55
M60 Illegal Pos. Check Time
A5.1
2042
M61/M62 Command Illegal Pos.
A9.0
2073
Pallet Or Table Cl/Unclamp SW Al
A10.3
2084
APC Set-up Station Door Open
A10.4
2085
APC Set-up, location S/W Unpush
F102.3
MV4
B-axis Moving Signal
K10.2
KAUTDR
Auto Door For Setup Door Is Us
K10.5
KSETDR
Set-up Door Interlock Not Used
K16.2
KSSPDR
Setup Supplier Door Not Use
R430.7
TM32
APC Auto Door Close Check Time
R452.0
TMB193
Setup Supplier Door Close C-tm
R607.2
M61
APC 1 Load Macro Call
R607.3
M62
APC 2 Load Macro Call
R629.6
TMB55
M60 Illegal Pos. Check Time
R652.7
ARST
Alarm Reset
177
HP5100
HP51MTE87
Address
Symbol
Coil Comment
R757.2
APCINP
APC Initial Position
R760.0
M61CD
Pallet1 Load Command
R761.0
M62CD
Pallet2 Load Command
R762.0
M61MEN
M61 Finish
R762.1
M62MEN
M62 Finish
R1011.2
PDTB.MR
Pallet Detection In Buffer
R1420.7
PMGSEL
PMG Operation Selected
R1420.7
PMGSEL
PMG Operation Selected
X5.4
SUIT.M
Front(set Up) Door Interlock
(Reference) Adjusting the Table and Pallet Switch
① Pallet Clamp / Unclamp Check
☞ Pallet Clamp Adjusted Pressure : 35kg/㎤
Pallet Unclamp Adjusted Pressure : 8kg/㎤
② Pallet No 1 Detection / No 2 Detection
2~2.5mm
APC Up / Down Check
Proximity
Switch
Dog
Pallet No.1
APC UP Check
APC Down Check
③ Table Clamp / Unclamp Check
178
Pallet No.2
HP5100
HP51MTE87
☞ For the Table Clamp, change the B Axis reference point by about 0.5 degrees so that it
rests where the Curvic Coupling does not normally sit, execute Tool Clamp, and verify the
DGN. At this point both switches must be turned off.
Table
Clamp
Table
Unclamp
179
HP5100
HP51MTE87
2048
ATC Door Open
Status
The ATC Door is open
Cause
① The ATC Door is open.
② Faulty adjustment of the ATC Door Close Check Reed Switch
③ Fault in the ATC Door Close Detection Switch or related parts
① Manully operate the ATC, or command“M222”(ATC Door Close) in MDI
Solution mode.
② Loosen the Reed Switch Holder security Screw and move it towards the
Shaft. Find the location where the Sensor LED lights up, and secure.
③ Check (in order) the Reed Switch, connection cable, and I/O board.
Make any necessary repairs or replacements.
Signal
Address Symbol
I/O
Connector Numbering
(Pin)
Tube
ATC Door Open
X8.0
ATDO.M
-SD51
Input Module Slot 08 XJ412 (07)
SD51
ATC Door Close
X8.1
ATDC.M
-SD52
Input Module Slot 08 XJ412 (24)
SD52
Cycle Start
X32.5
ST.M
-SB12
Distributed I/O
Module A
XC56A(B04)
SB12
Reed
Switc
Reed
Switc
180
ATC Door
Close
Check
ATC Door
Open
Check
HP5100
HP51MTE87
ATC Door Open Alarm
ATC Door Open Alarm
D-time
Address
Symbol
Coil Comment
A5.7
2048
ATC Door Open Alarm
A20.2
2163
ATC Door Open/Close Alarm
K7.6
KATC
ATC Not Used
K10.3
KATCDR
ATC Door Not Used
R628.4
TMB45
ATC Door Open Alarm D-time
R635.7
AUT
Auto Mode
R652.7
ARST
Alarm Reset
R707.0
M1CYLE
Man 1 Cycle Operation
R733.1
MM
Maintenance Mode For ATC/APC
X32.5
ST.M
Cycle Start
F0.6
SA
Servo Ready
K6.0
KMATRX
Matrix Tool Magazine Is Used
R407.2
M222
ATC Door Open
R407.3
M223
ATC Door Close
R628.4
TMB45
ATC Door Open Alarm D-time
R709.0
ATCMST
ATC Macro Start
R718.0
TMB45A
ATC Door Open Alarm D-time
R721.0
MANM06
Manual 1 Cycle ATC Start
181
HP5100
HP51MTE87
Address
Symbol
Coil Comment
R2409.0
M06CDF
R2410.7
2081F
R4005.3
TMB45B
ATC Door Open Alarm In Matrix
X8.1
ATDC.M
ATC Door Close
M06 Command Flag
(Reference) Operating the Maintenance screen (ATC manual operation)
① Select the "JOG" Mode from the Main O.P.
② Press the“CUSTOM” Key.
▪ The“CUSTOM WINDOW”screen appears.
③ Press the "MANUAL" Function Key“MANUAL".
▪ The ATC, APC Manual screen appears.
④ Press“ATCON.”
▪ The“ATC MANUAL MODE”is On.
182
HP5100
HP51MTE87
☞ Choosing a Step: Use the cursor keys
to move the cursor up and down on
the Main O.P and select.
⑤
Manual
operation
appropriate
:
command
Select
the
and
Push
Cycle Start button to begin the
corresponding Step. The process is
complete when an "*" appears in the
"Status" space on the right.
Initial Condition
Status
183
HP5100
2050
Status
Cause
Solution
HP51MTE87
Lub. Level Low or Pressure Down
There is not enough lubricant in the lubricant tank connected to the
various Guide Ways or Ball Screw and Bearing, the pressure does not rise
to the standard level(15Kg/㎠) even after the lubricant motor is activated,
or the pressure did not fall within ten seconds of rising.
① There is not enough lubricant in the lubricant Tank.
② The lubricant supply Line (Lub. Hose, Lub. Pipe, Lub. Tube etc.) has
burst or has slipped.
③ Breakage of the Distributor Valve
④ Breakage of the lubricant tank or disorder in the connection cable or
related parts
①Add lubricant to the lubricant tank in the back of the machine.
☞ It is recommended to regularly supplement lubricant every 3~4
days (when the machine is active for 8 hours a day).
② Find the faulty lubricant supply Line (Lub. Hose, Lub. Pipe, Lub. Tube
etc.) and repair the problem area.
③ If lubricant is being supplied only to a specific area despite all lubricant
supply Lines being normal, the distributor valve is malfunction. Make
necessary repairs or replace with a new one.
④ Differentiate between the lubricant Tank, from the Tank to the
electrical cabinet terminal, or by Input Module. Check each group and
make necessary repairs or replacements.
Signal
Address
X5.0
LUB.M
X5.1
Lub.Pressure Check
LPRS.M
X5.2
Lub. Manual Start
LMS.M
Y2.4
Lubrication For
LUBM.R
Guideway
Lub.Level Low
Tool
Symbol
-SV51
-SP51
-M51
-QM51
Connector Numbering
(Pin)
Tube
I/O
Input Module Slot
07
Input Module Slot
07
Input Module Slot
07
Output Module Slot
02
XJ411 (03)
SV51
XJ411 (20)
SP51
XJ411 (35)
SB51
T/Block(07)
KM51A
Lub. Pressure
Switch
Lub. Level
Switch
184
Lub. Pressure
Gage
Lub. Level
HP5100
HP51MTE87
Lub.Level Low Or
Pressure Down
Lub.Pressure Alarm
Address
Symbol
Coil Comment
A6.1
2050
Lub.Level Low Or Pressure Down
R620.0
TM01
Guideway Lub.Motor On Time
R623.3
TMB4
Lub.Pressure Check D-time
R652.7
ARST
Alarm Reset
R652.7
ARST
Alarm Reset
R691.0
NO-MOV
No Movement Each Axis
R691.6
AL50R
AL50 Reset
R841.6
LPRSAL
Lub.Pressure Alarm
R841.6
LPRSAL
Lub.Pressure Alarm
X5.0
LUB.M
Lub.Level Low
X5.1
LPRS.M
Lub.Pressure Check
X5.2
LMS.M
Lub.Manual Start
Y2.4
LUBM.R
Lubrication For Guideway
185
HP5100
HP51MTE87
2051
Oil cooling Unit Alarm
Status
There is a problem with the Oil Cooling Unit, which cools the Main Spindle.
Cause
Fault in the Oil Cooling Unit
Solution
Refer to the Oil Cooling Unit Manual to find the meanings and measures for
each Alarm, and take necessary measures.
Signal
Address
Tool
Symbol
Connector Numbering
(Pin)
Tube
Oil Cooling Alarm
X2.5
OCFT.M
-OCFT
Input Module Slot 07 XJ411 (47)
OCFT
Oil Cooling
Alarm(Special)
X4.0
SOCF.M
-M73
Input Module Slot 07 XJ411 (07)
OCFT1
I/O
Oil Cooling Unit
Alarm
186
Address
Symbol
Coil Comment
A6.2
2051
Oil Cooling Unit Alarm
K19.5
KSOCU
Special Oil Cooling Unit
R652.3
ARST
Alarm Reset
R652.3
TMB20
Hyd. Pump On Check Time
X2.5
OCFT.M
Oil Cooling Unit Fault
X4.0
SOCF.M
Oil Cooling Alarm (Special)
HP5100
HP51MTE87
1) There is a problem, but no alarm is activated
No.
Status
It does not
1
Cause
① There is no main power, or the
Solution
• Check the wiring to see if
function at all.
electric connection of the power
power is being supplied to the
(The operation
(L1, L2) is faulty.
power terminals.
panel's power
lamp does not
turn on.)
2
The pump
cannot be
activated
① The remote control
input【10】,【11】is turned off.
remote control input.
② Operation is locked. (Operation is
• Disable the Lock rom the
locked when shipped.)
① The pump's absorption pipe is
loosened.
② The absorption strainer is
clogged.
3
The pump
operates, but
there is no oil
flow.
The oil flow is
weak and the
pump is very
loud.
• Check the connection of
operation panel.
• Check the pipe packing, and
tighten as necessary.
• Clean the absorption strainer.
• If the oil inside the oil tank is
contaminated, please replace
the oil.
③ The oil level inside the oil tank is
• Fill in more oil.
low.
④ The oil discharge pipe has
• Replace the inner rim of the
suffered significant pressure
oil pipe with a larger rim, and
damage, and the pump relief is
shorten the pipe length.
activated.
⑤ The oil absorption pipe has
suffered significant pressure
damage, and the pump has
developed cavitation.
4
The pump
operates,
but the
compressor
does not.
① The machine stops according to
---
the temperature adjustment
control.
② The compressor reset prevention
timer(30 seconds) is active.
• Check if the compressor
resets after the timer runs
out.
③ Low oil temperature protection
• Check to see if it works
(entry oil temperature is ２℃
normally when the entrance
or less) is operating.
oil temperature is above 5℃.
④ Low outer air protection（room
temperature is －２℃ or
• Check to see if it works
normally when the room
187
HP5100
No.
No.
5
HP51MTE87
Status
Cause
less）is operating.
temperature is above 0℃.
⑤ Mode 9 is set at 10%.
• Reset to a more
approrpriate operation
mode.
Status
The pump and
compressor operate,
but the oil does not
cool.
6
The function cannot
be set.
7
The【64】,【65】alar
m output is diferent
from previous signal
outputs.
188
Solution
Cause
Solution
① There is blockage near the
absorption pipe or exhaust
pipe.
• Remove the blockage.
② The air filter is
contaminated.
• Clean the air filter.
• heck the operation
capacity according to
temperature range from
the catalogue, and
④ There is a high temperature
choose a model with the
load.
appropriate capacity.
③ The room temperature is
high, and the machine is
underoperating.
⑤ The set temperature is
high.
• Reset to an appropriate
temperature.
⑥ Even if the compressor
operates, there is a lack of
refrigerant gas if expelled
gas is the same
temperature as room
temperature.
• Recharge refrigerants.
① If the Data line is shown as
“---,“ the sensor using that
operation mode is not
connected.
• Connect the temperature
sensor.
② When the ENT key (right
key) is pressed, a
momentary display of “--“ is simply error protection
being turned on.
• Turn off the error
protection SW (SW1) on
the control board.
① The signal connection of
alarm output is partially
altered.
• Output from
【60】,【63】are
compatible with previous
models (AKS5 series and
AKZ6 series), but the
HP5100
HP51MTE87
signals and connections
has been changed for
【64】, 【67】in the 7
series. See details in the
"Using Previous Models"
section at the end of the
guide.
189
HP5100
HP51MTE87
2) When an alarm is activated (To release Alarm, turn off the power and turn it
back on.)
Alarm
Alarm
Code
Level
AA
2
A6
Status
Overheating the
heater
(S4B1:CN4)
(limited to
models with
heater
attached)
2
Faulty DC Fan
Motor Lock
Cause
① In the case of AKZ
models, there is no oil
flow.
Check if the oil pressure circuit is
correctly connected, and if the
pump is operating normally.
① In the case of AKZJ
models, there is not
enough oil in the tank.
Supplement oil.
① Faulty DC Fan Motor
Replace the DC Fan Motor
① There is faulty
communication between
the Fan Motor and the
control engine
Check the connection for any
disconnection, and replace the
control engine.
① Internal Parameter
problem.
Replace the control board
E1
1
System
problem
E3
2
① The oil temperature or
room temperature
exceeds the allowed
range.
High
pressure
problem (High ② There is blockage near
pressure
the absorption or
alteration(S3PH
exhaust pipe.
:CN6)
activated)
③ The filter is clogged or
the condenser is
contaminated.
E5
E6
190
2
2
Solution
Operate only within the usage
range.
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
Refer to the repair and
inspection in #8 to clean the air
filter.
④ Other
Contact the Daikin service team.
① The oil temperature or
Compressor
room temperature
exceeds the allowed
Overheating
(Discharge Pipe
range.
Thermer
TH6 ② There is blockage near
activated)
the absorption or
(Compressor
exhaust pipe.
Head Thermer
(S2B:CN)
③ The filter is clogged or
activated)
the condenser is
contaminated.
Operate only within the usage
range.
Compressor(M
2C) Lock
① Compressor
breakage.(needing
replacement)
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
Refer to the repair and
inspection in #8 to clean the air
filter.
Replace the compressor.
HP5100
HP51MTE87
Alarm
Alarm
Code
Level
EH
1
Status
Pump high
electric current
circuit breaker
(S1B:CN3)
activated
EJ
1/2
H1
2
FH
2
Cause
Solution
① Overload due to viscous
oil use.
Use oil that has 4~200 mm2/s
viscosity in the permitted
temperature range.
② Pump motor electric
current increased
because the power
electric pressure is lower
than the usage range.
Check if the power electric
pressure is lower than the usage
range. Check if the electric
pressure drops between
myelination when other
machines are activated.
③ Disconnection of the
pump's electric motor
wiring
Replace the pump's electric
motor
④ The pump is jammed or
the electric motor breaks
because of foreign
substances.
① Protection machinery
connected to the field (In
Field Additional
the case of Unit Form,
Protection
there are cases in which
Activated(OP.)
it is connected upon
shipping) is activated
Disorder in the ① Disconnection or shortcircuiting in the air
Air Temperature
channel sensor needed
sensor
for control.
(TH5:air
temperature
conformity
sensor)
(TH3:room
temperature
sensor)
Entrance oil
temperature
exceeds 60℃
Replace the pump's electric
motor
Check what the activated
machinery has detected.
Confirm the problem sensor
from the control panel's monitor
mode (problem sensor showing
"99.9"), then check the wiring.
① The air's exothermic
amount exceeds the oil
con's cooling capacity.
(wrong model chosen)
If the compressor is working at
100% capacity in normal mode
(can be confirmed in monitor
mode), choose a model one size
bigger.
② There is blockage near
the absorption or
exhaust pipe, lowering
cooling ability.
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
③ Underperformance due to
exceeding nominal
temperature (Room
If the nominal temperature is
exceeded, undercontrol lowers
cooling ability below nominal
191
HP5100
Alarm
Alarm
Code
Level
192
HP51MTE87
Status
Cause
Solution
temperature 35℃, Oil
temperature 35℃).
ability. Check to see if the oil
con's cooling ability exceeds the
exothermic amount.
④ Temperature cannot be
controlled because
operating in Mode
9(capacity directly
specified)
Use a proper mode (When the
capacity is directly specified,
there is no temperature
feedback control.)
⑤ Refrigerant gas is
leaking.
If the expelled gas is the same
temperature as room
temperature while the
compressor is operating,
refrigerant gas may leak.
Contact our company's service
team.
JH
2
Disorder of Oil ① Disconnection or shortcircuiting of the oil
temperature
temperature channel
sensor
sensor needed for
(TH2:Exit
oil
control.
temperature
sensor)
(TH4:Entrance
oil temperature
sensor)
Confirm the problem sensor
from the control panel's monitor
mode (problem sensor showing
"99.9"), then check the wiring.
J3
2
Disorder of the Disconnection or shortcircuiting of the
discharge Pipe
discharge Pipe
temperature
temperature thermister.
thermister
Check the wiring of the
thermister.
J5
2
Disorder of the ① Disconnection or shortcircuiting of the EV Valve
EV Valve Exit
Exit temperature
temperature
thermister.
thermister
Check the wiring of the
thermister.
J6
2
Disorder of the ① Disconnection or shortcircuiting of the
Condenser
Condenser temperature
temperature
thermister.
thermister
Check the wiring of the
thermister.
L0
2
Disorder of the ① Compressor or Inverter
Invertor
or Breakage
Compressor
channel
Replace the Control Engine or
Compressor
LC
2
Transfer
disorder
between the
INV-
① Communication problem
between the
temperature control
computer and the
Replace the control engine or
reform the power environment
(noise alleviation needed)
HP5100
HP51MTE87
Alarm
Alarm
Code
Level
Status
Cause
temperature
control CPUs
invertor computer.
Solution
P3
2
Disorder of the
Electric Field
Box
temperature
thermister
① Disconnection or shortcircuiting of the Electric
Field Box temperature
thermister
Check the wiring of the
thermister.
P4
2
Disorder of the
Heat Protection
Fin
Temperature
thermister
① Disconnection or shortcircuiting of the Heat
Protection Fin
Temperature thermister
Check the wiring of the
thermister.
U0
2
Not
gas
U1
① Excessive transfer
movement has damaged
enough
the refrigerant pipe, and
refrigerant gas is leaking.
1
Power
Reversal
Repair the refrigerant pipe and
recharge the refrigerant gas
① The electric connection is
on the wrong side.
The wiring must be reconnected.
② The L3 is defecitvely
connected
Check to see if the L3 is
connected properly to the power
terminal.
① Power voltage is below
70V.
Check to see if the voltage is
rated, or if the voltage suddenly
drops when surrounding
machines are activated.
U2
2
U9
2
Unable
to ① Error in communicating
transfer
to with wireless system.
separate
system
(Problem in
transferring
between Slave
system and
Master system)
Check to make sure that the
wireless system and the
communication line are well
connected. (Only applicable to
cases in which the wireless
system does not respond to the
main system.)
UH
2
System Channel ① Error in the parameter
recorded in the Control P
Problem
Board.
(EEPROM
Problem)
Replace the Control Engine
UJ
1/2
① Connection Protector is
activated (In the case of
uniform, it may be
connected upon
shipment).
Momentary
blackout/Insuffi
cient voltage
OP2 Activated
Verify the information detected
by the Protector.
193
HP5100
HP51MTE87
Alarm
Alarm
Code
Level
1E
-
Above
the ① he temperature being
watched has exceeded
permitted
the preset permitted
temperature
range.(Not a problem
range
with the oil cone.)
Warning 1
~
5E
-
Above
the
permitted
temperature
range
194
Status
Cause
Solution
Check the Warning setting.
HP5100
HP51MTE87
2052
Filter Change Alarm For TSC Unit
Status
Alarm indicating that the high-pressure coolant equipment(TSC) Filter is
clogged and needs to be replaced
Cause
① The high-pressure coolant equipment(TSC) Filter is clogged.
② Fault in the Filter clog detection sensor or parts related to the
connection cable to the electrical cabinet terminal block.
① Replace with a new Filter.
Solution ②Divide into areas - Filter Unit, from the Filter Unit to the electrical
cabinet terminal block, and Input Module - and check for problems.
Make any necessary repairs or replacements.
Signal
Address
Tool
Symbol
TSC Filter or
Pressure Check
X3.3
CPOC.M
-SP16
Connector Numbering
(Pin)
Tube
I/O
Input Module Slot 07 XJ411 (11)
M222
Filter Change Alarm
of TSC Unit
Filter Abnormal
Status Check-Time
Address
Symbol
Coil Comment
A6.3
2052
Filter Change Alarm of TSC Unit
F0.6
SA
Servo Ready
K4.4
KFILT
Filter Status Check Not Used
K9.2
KHTSC
High Pressure (TSC) Coolant Used
K12.7
KCO&MD
Coolant Dual and Middle TSC
R436.2
TMB67
Filter Abnormal Status Check-Time
R652.7
ARST
Alarm Reset
X3.3
CPOC.M
TSC Filter or Pressure Check
195
HP5100
HP51MTE87
2060
Spindle Tool CL/UNCL Overtime Alarm
Status
The Spindle Tool Unclamp Cylinder Location Detection Switch has been
set differently from the command signal for more than ten seconds.
Cause
① Faulty adjustment of the location detection Switch
② Problems with cables or related parts
Solution
① Faulty adjustment of the location detection Switch
Adjust the Switch, reading the detection Lamp on the proximity switch
attached to the back of the Spindle Tool Unclamp motion Cylinder.
② Problems with cables or parts
Check (in order) the Proximity Switch, From the Proximity Switch to
the Spindle Head terminal box, cables from the Spindle Head Terminal
box to the electrical cabinet, and the Input Module. Make any
necessary repairs or replacements.
Product
Product #
Symbol
Model
Label
Cable,
Proximity/Switch
ECBLS0170F
-
BKS B20-1-03
Balluff
-SX11/12
BES516-325-E5-C-S4
Balluff
Switch, Proximity/PNP ESWPX0265F
Signal
Address
Tool
Symbol
I/O
Spindle Tool Clamp
X6.4
TCL.M
-SX11
Input Module Slot
08
XJ412 (31)
SX11
Spindle Tool
Unclamp
X6.5
TUCL.M
-SX12
Input Module Slot
08
XJ412 (76)
VPF2
-KAR11
-YV11
Distributed I/O
Module (B)
Mini Relay (DC
24V)
XC57B(A23)
KAR11(11)
KAR11
YV11
Spindle Tool
Unclamp
Y39.6
STUN.R
Spindle
Tool
Unclamp
0.8~1.2mm
Proximity
Switch
196
Connector Numbering
(Pin)
Tube
Dog
Spindle Tool
Clamp
HP5100
HP51MTE87
Spindle Tool CL/UNCL
Overtime Alarm
Spindle Tool CL/UNCL
Check Time
Address
Symbol
Coil Comment
A1.6
2015
Spindle Tool Unclamp Alarm
A7.3
2060
Spindle Tool Cl/Uncl Overtime Alarm
F0.6
SA
Servo Ready
R626.5
TMB30
Spindle Clamp/Unclamp Check Time
R652.7
ARST
Alarm Reset
X6.4
TCL.M
Spindle Tool Clamp
X6.5
TUCL.M
Spindle Tool Unclamp
Y39.6
STUN.R
Spindle Tool Unclamp
197
HP5100
HP51MTE87
2063
ATC Arm Pin Alarm
Status
The Tool Change command (M06) has been given without the ATC Arm
Pin being released, or the ATC Arm Pin Location Detection Sensor has
been set differently from the command signal for more than 3 seconds.
Cause
Solution
① The ATC Arm Pin is locked.
② Faulty adjustment of the ATC Arm Pin position detection Reed Switch
③ Fault in the ATC Arm Pin position detection Reed Switch or in related
parts
① Manually operate the ATC or command "M235”(ATC Arm Pin Release)
in MDI mode.
② Loosen the Reed Switch Holder security Screw and move it towards the
Shaft. Find and secure in the location in which the Sensor's LED lights
up.
③ Check (in order) the Reed Switch, connection cable, and I/O board.
Make any necessary repairs or replacements.
Signal
Address Symbol
I/O
Connector Numbering
(Pin)
Tube
ATC Arm Pin Locking
X15.3
ATAL.M
-SD55
Input Module Slot
06
XJ414 (11)
SD55
ATC Arm Pin Release
X15.5
ATAR.M
-SD56
Input Module Slot
06
XJ414 (43)
SD56
ATC Arm Pin Locking
Y0.2
ATAL.R
-YV55
Output Module Slot
01
T/Block
(04)
YV55
ATC Arm
Pin Locking
ATC Arm
Pin Release
198
HP5100
HP51MTE87
ATC Arm Pin Alarm
ATC Arm Pin Alarm
Check Time
Address
Symbol
Coil Comment
A7.6
2063
ATC Arm Pin Alarm
F0.6
SA
Servo Ready
K7.6
KATC
ATC Not Used
K61.1
KATCSV
ATC Used Servo
R443.1
TMB122
ATC Arm Pin Alarm Check Time
R600.3
M06
ATC Change Macro Call
R652.7
ARST
Alarm Reset
R721.0
MANM06
Manual 1 Cycle ATC Start
R2409.0
M06CDF
M06 Command Flag
X15.3
ATAL.M
ATC Pin Locking
X15.5
ATAR.M
ATC Pin Release
Y0.2
ATAL.R
ATC Pin Locking
Y12.6
TST.R
ATC Servo Start
199
HP5100
HP51MTE87
2064
Waiting Tool Pot Spindle/Magazine Side Alarm
Status
The Waiting Port Location Detection Switch has been set differently from
the command signal for more than 15 seconds.
Cause
① Faulty adjustment of the location detection Switch
② Problems with cables or parts
① Faulty adjustment of the location detection Switch
Solution Manually activate the Waiting Port and adjust the Location Detection
Switch.
② Problems with cables or parts
Check (in order) the Limit Switch, from the Limit Switch to the Tool
Magazine terminal box, cables from the Tool Magazine terminal box to
the electrical cabinet, and the Input Module. Make any necessary
repairs or replacements.
Signal
Address
Waiting Pot Spindle
X7.0
WPSS.M
Side
Waiting Pot Magazine
X7.1
WPMS.M
Side
Waiting Pot Spindle
Side
Tool
Symbol
-SX5A
-SX5B
Y39.4
WPSS.R
-KAR53
-YV53
Waiting Pot Magazine Y39.5
WPMS.R
Side
-KAR54
-YV54
200
I/O
Input Module
Slot 08
Input Module
Slot 08
Distributed I/O
Module (B)
Mini Relay
(DC 24V)
Distributed I/O
Module (B)
Mini Relay
(DC 24V)
Connector
(Pin)
Numbering
Tube
XJ412 (12)
SX5A
XJ412 (28)
SX5B
XCE57B(A22)
KAR53(09)
KAR53
YV53
XCE57B(B22)
KAR54(10)
KAR54
YV54
HP5100
Waiting Pot
Magazine Side
HP51MTE87
Tool
Magazine
Pocket Detect
Waiting
Pot
Spindle
Waiting Tool POT
SPD/MAG Side Alarm
Waiting Tool POT
Check Time
201
HP5100
202
HP51MTE87
Address
Symbol
Coil Comment
A7.7
2064
Waiting Tool Pot SPD/MAG Side AL
F0.6
SA
ATC Not Used
K6.0
KMATRX
Matrix Tool Magazine is Used
K7.6
KATC
ATC Not Used
R627.1
TMB34
Waiting Tool Pot Check Time
R652.7
ARST
Alarm Reset
R2410.7
2081F
R4005.0
TMB34A
Waiting Tool Pot Check Time
X7.0
WPSS.M
Waiting Pot Spindle Side
X7.1
ATAL.M
Waiting Pot Magazine Side
Y39.4
WPSS.R
Waiting Pot Spindle Side
Y39.5
WPMS.R
Waiting Pot Magazine Side
HP5100
HP51MTE87
2065
Changer Arm Position Check Alarm
Status
When the ATC Arm was in its Home Position, there was no Servo Home
Position signal from the Home Position Detection Switch or the Servo Motor
Cause
① Faulty adjustment of the ATC Home Position Check Detection Switch or
faulty parts
② Faulty adjustment of the Servo Motor or Drive, or faulty parts.
① Confirm and insepct the following signal from the ATC changer home
Solution location.
☞ ATC Changer Initial Position
Address X7.6 X8.7 X8.6 X8.5
Status
1
1
0
0
② Refer to “Canceling the AL2065”below.
Signal
Address
ATC Servo Home
Position
Tool Clamp
Command
Tool Unclamp
Command
ATC Home Position
Check
X7.6
MCAH.M
X8.5
CLMD.M
X8.6
ULMD.M
X8.7
CAHP.M
Tool
Symbol
Connector Numbering
(Pin)
Tube
I/O
Input Module
Slot 08
Input Module
Slot 08
Input Module
Slot 08
Input Module
Slot 08
-A81
SX51
-SX52
-SX53
XJ412 (10)
THOMEI
XJ412 (38)
SX51
XJ410 (22)
SX52
XJ412 (37)
SX53
(Reference) Canceling the AL2065 (Verifying the Arm Home Position)
1) Meaning of the Alarm : The alarm becomes activated when there is a change in t
he Main Changer Arm Home Position due to the Servo System or from other causes.
That is, the case where there is a difference between the reference point (X7.6)
memorized in the servo system and the reference point that recognizes
proximity switches (X8.7) by the present arm position.
2) Objective of the Alarm: The alarm aims to increase the stability of the Servo
Mechanisms (e.g. Clamping/Unclamping), which must work based on the Arm's
actual location, by maintaining the same Arm position setting regardless of
continuous tool exchanges.
3) Troubleshooting the Alarm
☞ Checking for Problems with the Changer Arm Home Position Detection Proximity
S/W
After
checking
for
problems
with
switch
looseness/
Dog
looseness/
contamination/firing range, proceed normally.
203
HP5100
HP51MTE87
☞In case of alarm, when the changer arm home dog is deflected or even if the
position is normal, observe inside the Cam to see if the Turret Can Follower
Bearing is positioned on the Cam's Center area. Since this area is very small, it is
convenient to use a mirror and worklight.
Is the Cam Follower
Bearing in the middle of
the central area?
A
Central
Mirror
Area
A
A≒B
☞After verifying the Cam Follower Bearing location, use those observations to
cancel the #2065 Alarm by Origin Initialization from the Servo Drive..
Case
A
B
204
Cam
Follower
S/W & Dog align
Solution
Normal
Normal
Faulty
Faulty
Faulty
Normal
Normal
Faulty
Reorder the Switch, secure, and Initialize
Initialize
Realign the Changer Arm using Inching,
reorder the Switch, and Initialize
HP5100
HP51MTE87
(1) Case “A”
① Press the "MODE" Key once on the Servo Drive start
screen [r 0000]
② Press the "DOWN" Key once on the
[rd-oFF] screen
③ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters will blink, then complete
Servo Origin Initialization.
④ Power Off → On
⑤ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
205
HP5100
(2) Case “B”
① Press the MODE Key once and the "DOWN" Key
four times on the Servo Drive start screen[r 0000] to
display the [JOG run]. Press the "SET" Key once to
display the [Jr.0000].
② Appropriately use the "UP/DOWN" Key (which
drives the Arm 20rpm every time it is pressed) to
position the Cam Follower Bearing in the center of the
middle section. If necessary, reorder the S/W and press
the "Set" Key once to exit to the [JOG run] screen.
③ Press the "UP" key three times on the [JOG run] screen.
④ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters on the screen will blink,
and then complete the Servo Origin Initialization.
⑤ Power Off → On
⑥ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
206
HP51MTE87
HP5100
HP51MTE87
2073
Pallet or Table CL/UNCL Switch Alarm
Status
The Pallet or Table Location Detection Switch doest not correspond to the
command signal.
Cause
① Faulty adjustment of the location detection switch
② The Table Angle Index Use Curvic Coupling is not in its correct position
but has been pushed up.
③ Faulty Cables or Parts
① Faulty adjustment of the location detection switch
Solution Adjust the Switch, reading the detection switch on the proximity switch
attached to the back of the Spindle Tool Unclamp Activation Use Cylinder.
② Refer to“Setting the Table Reference Point”to reset the B Axis refrence
point.
③ Faulty Cables or Parts
Check (in order) the proximity switch, from the proximity switch to the
Spindle Head terminal box, cables from the Spindle Head terminal box to
the electrical cabinet, and the Input Module.
Signal
Address
Tool
Symbol
I/O
Connector
(Pin)
Numbering
Tube
Pallet Clamp
X10.0
PCL.M
-SP61
Input Module Slot 09
XJ413 (16)
SP61
Table Clamp
X10.1
TACL.M
-SL62
Input Module Slot 09
XJ413 (32)
SL62
Pallet
Unclamp(Rotary)
X10.2
PUCL.M
-SP63
Input Module Slot 09
XJ413 (48)
SP63
Table Unclamp
X10.3
TAUL.M
-SL64
Input Module Slot 09
XJ413 (15)
SP64
Pallet Unclamp
Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
03
Mini Relay (DC 24V)
XJ400 (44)
KAR62(11)
KAR62
YV62
Table Unclamp
Y39.7
TUCL.R
-KAR61
-YV61
Distributed I/O
XCE57B(B23)
Module (B)
KAR11(11)
Mini Relay (DC 24V)
KAR11
YV11
Table
Clamp
Pallet Clamp
Check
Table
Unclamp
207
HP5100
HP51MTE87
(Reference) Adjusting the hydraulic pressure and Switch of the Table and Pallet
1) Pallet Clamp / Unclamp Check
① Pallet Clamp Adjusted Pressure: 35kg/㎤
② Pallet Unclamp Adjusted Pressure: 8kg/㎤
2) Table Clamp / Unclamp Check
① In case of the Table Clamp, change the B Axis reference point about 0.5
degrees to dislocate the Curvic Coupling, clamp, then check the DGN. At this
point, both switches should be in the 'OFF' position.
② When Keep Relay K8.1 is forcibly set while AL2073 is activated, (“0” ->”1”) the
table becomes unclamped.
(Reference) Resetting the B Axis Reference Point
☞ If the B Axis Servo Motor has been disassembled and then reassembled, or the B
Axis stops at a different location after executing CW or CCW, or if the "2073 Pallet or
Table CL/UNCL Switch Alarm”is activated, the B Axis reference point must be reset.
1) Set the B Axis at 0 degrees and unclamp the table.
ex) “MDI” Mode: G90 B0.; M11;
2) Attach the Test Indicator to the Spindle Head and move the X Axis to match the
parallelism of the Edge Locator.
① Set the Mode to“Handle”and set the selection switch to B Axis and select 0.01.
② Slowly rotate the Handle by degrees to set the parallelism between the edge
locator and the X Axis as accurately as possible.
3) When the parallelism is set, set Parameter N1815's #4 Bit (APZ) to “0,”then return it
to "1”and turn off the power.
☞ When the N1815 #4 Bit (APZ) Parameter is changed, "P/S Alarm 000 Must Turn
Off Power” and “P/S Alarm 300 nAxis Need ZRN”are activated.
4) When the power is turned back on, the alarm is canceled and the B Axis position on
the screen changes to "0".
5) Check the accurate clamp position of the table.
① With the B Axis as the standard for 0 degrees, activate from 90 degrees to 0
degrees, and from -90 degrees from 0 degrees. Verify on the angle indicator the
amount that the table moves when the table is clamped (when the teeth of the
curvic coupling fit with each other).
② After unclamping the table, move the B Axis by degrees using the Handle in the
direction that the B Axis moves during clamping after CW or CCW (ex: ±0.03
degrees∼0.05 degrees). Then repeat steps 3) and 4) above.
6) Repeat the above process to make the amount of table movement during clamping
equal on both sides.
☞ The amount of movement is the backlash of the machine itself.
208
HP5100
HP51MTE87
Angle
Pallet or Table
CL/UNCL Switch Alarm
Lub.Pressure Alarm
209
HP5100
210
HP51MTE87
Address
Symbol
Coil Comment
A9.0
2073
Pallet or Table CL/UNCL Switch Alarm
F0.6
SA
Servo Ready
K7.5
K4THA
4th-Axis Not Used
R626.4
TMB29
B-Axis (Table) CL/UNCL Check Time
R652.7
ARST
Alarm Reset
K8.5
KROTA
Rotary Table Used
R600.7
M10
B-Axis (Rotary) Clamp
R601.0
M11
B-Axis (Rotary) Unclamp
R653.0
MEND
M-Function End
R752.1
RTCLP
B-Axis (Rotary) Clamp
R841.5
BACLPF
B-Axis (Table) Clamp Flag
X10.0
PCL.M
Pallet Clamp (Index/Rotary)
X10.1
PCL.M
Pallet Unclamp (Index/Rotary)
X10.2
PUCL.M
Pallet Unclamp
X10.3
TAUL.M
Table Unclamp (Rotary Table)
Y39.7
TUCL.R
Table Unclamp (Rotary Table)
Y7.2
PUCL.R
Pallet Unclamp
HP5100
HP51MTE87
2074
ATC Overtime Alarm
Status
For some reason, the tool search (T__ ;) or the tool change
command(M06) was not completed within 45 seconds.
Cause
The machine was stopped due to a problem from among the Tool Search
or Tool Change Sequence.
▪ Normally, the particular sequence overtime alarm will activate before
this alarm, indicating the problematic sequence.
Solution Resolve the problem by referring to the corresponding Sequence chart or
Alarm chart.
Signal
I/O
Connector Numbering
(Pin)
Tube
Address
Symbol
Waiting Pot Spindle
X7.0
WPSS.M
Side
-SX5A
Input Module Slot
XJ412 (12)
08
SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M
-SX5B
Input Module Slot
XJ410 (28)
08
SX5B
ATC Arm Pin
Locking
X15.3
ATAL.M
-SD55
Input Module Slot
XJ414 (11)
10
SD55
ATC Arm Pin
Release
X15.5
ATAR.M
-SD56
Input Module Slot
XJ414 (43)
10
SD56
ATC Arm Pin
Locking
Y0.2
ATAL.R
-A41
Output Module
Slot 01
T/Block(04)
YV55
TMG.2 Servo ON
Y9.0
(SV02.R)
-A41
XJ400 (03)
SV02
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R
-KA85
Output Module
Slot 04
XJ401 (12)
KA85
TMG Servo On
Table
Y11.5
SVON.R
-A41
Output Module
Slot 10
XJ401 (43)
SVON
Output Module
Slot 03
211
HP5100
HP51MTE87
1) ATC Main Sequence
Initial Condition
① Arm & Servo Home Position
② 2nd Reference Point & M19
③ Pot Spindle Side
& Clamp
④ Arm Pin Release
Changer Arm
X8.7 (SX53) CAHP.M
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
Arm
Forward
X15.5(SD56) ATAR.M
Gripping Tool
Spindle Tool Unclamp
▪ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
On
▪ Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
Off
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
On
Spindle Tool
Arm Pin
Locking
Arm Out
Changer Arm Pin Locking
▪ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
On
▪Completion: X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
On
X15.5 (ATAR.M), SD56, Input Module Slot06(Pin43)
Off
&
Rotation
Tool Change
Spindle Tool Clamp
▪ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
Off
▪ Completion : X6.4(TCL.M),
On
SX11, Input Module Slot8(Pin31)
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
Off
Arm In
Spindle Tool Clamp
Arm Pin
Release
Changer Arm Pin Release
Arm
▪ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
On
▪Completion :X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
On
X15.5 (ATAR.M),SD56, Input Module Slot06(Pin43)
Off
Changer Arm Home Position
▪ Input Signal : X8.7(CAHP.M), SX53, Input Module Slot8(Pin37) On
212
Forward
Changer Arm Home
HP5100
HP51MTE87
ATC Overtime Alarm
ATC Overtime
Address
Symbol
Coil Comment
A9.1
2074
ATC Overtime Alarm
K7.6
KATC
ATC Not Used
R445.5
TMB142
ATC Overtime In Matrix
R628.1
TMB42
ATC Overtime
R652.7
ARST
Alarm Reset
K6.0
KMATRX
Matrix Tool Magazine Is Used
R600.3
M06
ATC Change Macro Call
R628.1
TMB42
ATC Overtime
R631.3
CYSTP
Cycle Stop
R648.6
M250A
Door Interlock Bypass On Aux.
R649.6
DCL
Operator Door Close Confirm
213
HP5100
214
HP51MTE87
Address
Symbol
Coil Comment
R702.0
TCCMDA
T-code Command Aux.
R749.6
ATCAUT
ATC MAG. Auto Mode
R2401.5
RTCCMF
Re-change T-code Command Flag
R2401.5
RTCCMF
Re-change T-code Command Flag
R2401.7
TCCMDF
T-code Command Flag
R2401.7
TCCMDF
T-code Command Flag
R2409.0
M06CDF
M06 Command Flag
R2410.7
2081F
Y9.0
SVO2.R
TMG. 2 Servo On
Y11.0
TMBK.R
Tool Mag. S-motor Brake Rel.
Y11.5
SVON.R
TMG Servo On Table
HP5100
HP51MTE87
2075
ATC Magazine Rotation Over Time Alarm
Status
The tool magazine rotation was not completed within 50 seconds of the
command signal(TMG Servo On: Y11.5 or TMG2 Servo On:Y9.0) being sent
out, either manually or automatically.
Cause
Fault in the Tool Magazine Driving Servo Motor or Servo Drive
Refer to the Servo Motor or Servo Drive maintenance guide to make
Solution necessary repairs or replacements.
☞ Refer to the appendix (Repairing Servo Driver Alarms)
Signal
Address
Tool
Symbol
TMG.2 Servo ON
Y9.0
(SV02.R)
-A41
Y9.7
Tmg.2 Servo Motor
TMB2.R
Break Rel.
-KA185
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R
-KA85
TMG Servo On
Table
Y11.5
SVON.R
-A41
I/O
Output Module
Connector Numbering
(Pin)
Tube
XJ400 (03)
SV02
XJ400 (33)
KA185
Output Module
Slot 04
XJ401 (12)
KA85
Output Module
Slot 10
XJ401 (43)
SVON
Slot 03
Output Module
Slot 03
ATC Magazine Rot.
Overtime Alarm
ATC Magazine Rot.
Overtime Check
215
HP5100
216
HP51MTE87
Address
Symbol
Coil Comment
A9.2
2075
K6.0
KMATRX
Matrix Tool Magazine Is Used
K7.6
KAPC
ATC Not Used
R445.6
TMB143
Man. ATC Mag. Rot. Overtime Check
R628.2
TMB43
ATC Magazine Rot. Overtime Check
R652.7
ARST
Alarm Reset
Y9.0
SVO2.R
TMG2 Servo On Table
Y9.7
TMB2.R
TMG2 Servo Motor Brake Release
Y11.0
TMBK.R
TMG Servo Motor Brake Release
Y11.5
SVON.R
TMG Servo On Table
ATC Magazine Rot. Overtime Alam
HP5100
HP51MTE87
HP50/63 ATC SERVO DRIVE Adjust/Operation/PARAMETERS
NO.
00
01
02
03
04
05
06
AH5P,AH6P
REMARK
41POT 61POT
0
0
MOTOR POWER CAPACITY
0
0
MOTOR RUNNING DIRECTION
0
0
RESERVE PARAMETER
1
1
FIX-DIRECTION, JOG FUNCTION SELECTION
0
0
RESERVE PARAMETER
41
41 ATC 41 TOOLS POT
61
61 ATC 61 TOOLS POT
GEAR RATIO - MOTOR SIDE
106
106 AH5P/AH6P
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
9
9
*
0
256
250
1
10
2
10
0
0
200
6000
0
0
250
250
100
100
2050
*
0
256
250
1
5
1
5
0
0
200
6000
0
0
250
250
100
100
2050
0.0.0 0 0 0
The first two segments are the parameter NO.
The last four segments are the setting value.
3) Search parameter NO. to be changed by pressing "UP" or "DOWN".
4) Press "SET" after searching parameter NO. to be changed.
5) The dot below the first two segments will disappear.
6) Press "UP" or "DOWN" to adjust 4 segments to value to be set.
7) Press "SET" after completion of adjusting.
8) The dot will appear below the first two segments.
9) The data will be stored.
10) Some parameters will display the former data after setting.
MODE
▲▼
rd.oFF
origin mode
GEAR RATIO - MACHINE SIDE
AH5P/AH6P
▲▼
"SET" 7 sec push
Or 9.5
11) The parameters will display the stored data after power on/off.
2. INITIAL TOOL NO. SET OR MANUAL HOME SETTING METHOD
1) Normally clamp the Tool No. to any position.
2) Set current position NO. to parameter NO.8
3) The display will turn to the former setting value after setting.
(When power is turned off and then turned on again, it will display
the stored data)
4) Press "MODE" and change the display of the servo ON/OFF mode.
TOOL POT NUMBER OF HOME
RESERVE PARAMETER
POSITION LOOP PROPORTIONAL GAIN
SPEED LOOP PROPORTIONAL GAIN
SPEED LOOP INTEGRAL GAIN
BRAKE OFF DELAY TIME
BRAKE OFF CONTROL DELAY TIME
BRAKE ON DELAY TIME
MONITOR OFFSET VOLTAGE
MONITOR SELECTION
POSITIONING COMPLETE RANGE
REMAINING PULSE ALLOWANCE
POSITION LOOP FEED-FORWARD GAIN
FEED-FORWARD FILTER TIME CONSTANT
POSITIVE TORQUE LIMIT 1
NEGATIVE TORQUE LIMIT 1
POSITIVE TORQUE LIMIT 2
NEGATIVE TORQUE LIMIT 2
SPEED LIMIT
27
28
80
2000
100 JOG SPEED AT SET HOME
2000 TOOL MAGAZINE INDEX SPEED
29
30
200
200
200
200
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3000 3000
1500 1500
6
6
AUTO SET
AUTO SET
AUTO SET
AUTO SET
750
750
510
510
2048 2048
AUTO SET
AUTO SET
AUTO SET
AUTO SET
AUTO SET
VERSION
1.1
1. PARAMETER SETTING METHOD
1) Press "MODE" on SERVO DRIVE.
2) Change to parameter fixing mode as the following display.
ACCLERATION TIME
DECELERATION TIME
SPEED MONITOR OUTPUT VOLTAGE
TORQUE MONITOR OUTPUT VOLTAGE
INITIAL STATUS DISPLAY
ENCODER COORDINATES COMPENSATION (LOW)
ENCODER COORDINATES COMPENSATION (UP)
SET VALUE OF MACHINE ZERO-POINT (LOW)
SET VALUE OF MACHINE ZERO-POINT (UP)
CURRENT LOOP PROPORTIONAL GAIN
CURRENT LOOP INTEGRAL GAIN
ENCODER PULSE PER ONE ROTATION
FEEDBACK PULSE(LOWER)
FEEDBACK PULSE(UPPER)
ACCELERATION RATE OF REMAINING VALUE
DECELERATION RATE OF REMAINING VALUE
RESERVE PARAMETER
DATE
010504
MODE
rd-oFF
Jog Operation Ready Condi.
▲▼
jog.run
Jog Operation Mode Change
SET
jr.0000
Jog Operation Mode
▲
jr.0.1.0.0
Jog MAG. CCW Rotation
▼
jr.0.-1.0.0
Jog MAG. CW Rotation
SET
jog.run
Jog Operation Mode Return
MODE
rd-oFF
ORIGIN Mode
▲▼
Or 9.5
"SET" 7 Sec Push
5) Press "SET" for 7 seconds and display will set parameter
automatically and the turn back the display to zero-point setting
mode.
6) Turn the power OFF and the ON again and the setting of the zero
point is now completed.
3. NOTE
1) Don't change parameters during indexing.
2) Adjusted parameters operated as the following.
① Parameter NO.00~09
: Adjusted parameters are only valid when power is off → on.
You can adjust the parameters under the servo is off
② Parameter NO.10~18
: You can adjust the parameters under the servo is off or on.
③ Parameter NO.19~33
: You can adjust the parameters under the servo is off.
④ Parameter NO.34~45
: These parameters will be set automatically by home setting.
Do not change these parameters.
3) Do not turn the power while mounting or dismounting the
operator panel of turret servo drive.
REVISED CONTENT
DAEWOO HEAVY INDUSTRIES LTD.
217
HP5100
HP51MTE87
2077
Waiting Pot & Spindle Tool No. Zero
Status
All of the Tool Data in the Waiting Pot and Spindle are set to "0".
Cause
① The Waiting Pot was emptied due to command T00; sent out from a
Program.
② The Spindle Tool was emptied due to command M06 T00; sent out
from a Program.
③ The data in the D452 (Waiting Tool No.) or D450(Spindle Tool No.) has
been erased.
① Search for another tool.
Solution ☞ Just in case, make sure to check that there are no tools in the Waiting
Pot.
(It must be empty.)
② Change another tool.
☞ Just in case, make sure to check that there are no tools in the Spindle.
(It must be empty.)
③ Enter“SYSTEM” → “PMC” → “DATA” → “G DATA” and input the D452
(Waiting Tool No.) D450 (Spindle Tool No.) data, after checking the
actual tool numbers.
Wait.Pot & Spdl Tool
Data Zero
218
Address
Symbol
Coil Comment
R711.0
WSZERO
Wait.& Spdl Pot Zero
R710.4
STZERO
Spindle Tool No.Zero
K7.6
KATC
ATC Not Used
A9.4
2077
Wait.Pot & Spdl Tool Data Zero
HP5100
HP51MTE87
(Reference) Verifying the Spindle or Waiting Pot Tool Numbers
1) From the Main Control panel, press the "SYSTEM" Key from the right side of the CRT.
▪ The following appears in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
2) Press the〔PMC〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
3) Press the〔PMCPRM〕Soft key.
▪ The following appears in the Soft Key space below the CRT.
〔TIMER〕 〔COUNTR〕 〔KEEPRL〕 〔DATA〕 〔SETING〕
4) Press the〔DATA〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔G.DATA〕 〔G.CONT〕 〔NO.SRH〕 〔
〕 〔INIT〕
5) Press the〔G.DATA〕Soft Key.
▪ The following appears in the Soft Key space below the CRT, and the DATA screen
appears.
〔C.DATA〕 〔G-SRCH〕 〔SEARCH〕
6) The following Tool Data appears when the Page Down button is pressed once from
the control board.
No
0000
0001
0002
0003
0004
Address
D0450
D0452
D0454
D0456
D0458
Data
3 → Spindle Tool No.
5 → Waiting Tool No.
The data shown in #D0450 is the Spindle Tool No., and the data shown in #D0452 is
the Waiting Pot Tool No.
219
HP5100
HP51MTE87
2078
ATC OP Manual Mode
Status
The selection switches in the main control board were set to EDIT,
MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection Toggle
Switch in the ATC Manual control board was set to "Manual."
Solution Set the Manual/Auto Selection Toggle Switch in the ATC Manual control
board to “AUTO”.
Signal
Address
Tool
Symbol
I/O
Connector Numbering
(Pin)
Tube
ATC Main Mode
Select
X15.6
TSMD.M
-SA81
Input Module
Slot 10
XJ414 (10)
SA81
ATC Manual Control Board
ATC OP Manual Mode
220
HP5100
HP51MTE87
Address
Symbol
Coil Comment
A14.5
2118
Machine Maintenance Mode
F212.4
TMN-FM
ATC Manual Mode From Matrix
K6.0
KMATRX
Matrix Tool Magazine is Used
K7.6
KATC
ATC Not Used
R635.7
AUT
Auto Mode
R1484.0
RT_MANMD
X15.6
TSMD.M
ATC Manual Mode From Executer
ATC Manual Mode Select
221
HP5100
HP51MTE87
2080
ATC or APC Interlock Alarm
Status
Either the ATC or the APC is not set to its initial position in Auto Mode
(Edit, Memory, Tape, MDI Mode).
① ATC : Faulty adjustment of the ATC Home Position Check Proximity
Switch, or faulty parts
Faulty Home Position signal due to disorder in the ATC Servo Motor or
Drive
② APC : Faulty adjustment of the APC Up/Down Check Proximity Switch,
or faulty parts
Faulty adjustment of the Pallet No. Check Proximity Switch or faulty parts
Cause
① (Reference) Refer to Below
Solution ② Find the faulty signal from the PMC DGN or the Ladder and reset the
faulty Switch, or replace the faulty part.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status
1
1
0
1
1
☞ T-Code Initial Position
Address K61.1
X7.6
X7.3
X7.1
Status
1
1
1
1
X8.7
1
☞ APC Initial setting
Address
X5.4
X10.3
X10.1
X10.0
X11.7
X11.6
Status
1
0
1
1
1
0
Signal
ATC Servo Home
Position
Tool Clamp
Command
Tool Unclamp
Command
ATC Home Position
Check
APC Up Check
(OFF)
APC Down Check
(ON)
Pallet No.1
Detection
(ON/OFF)
Pallet No.2
Detection
(OFF/ON)
222
Address Symbol
X7.6
MCAH.M
X8.5
CLMD.M
X8.6
ULMD.M
X8.7
CAHP.M
X11.6
APUP.M
X11.7
APDP.M
I/O
X11.2
0
1
X11.1
1
0
X11.0
1
Connector Numbering
(Pin)
Tube
-A81
Input Module Slot 08 XJ412 (10)
THOMEI
-SX51
Input Module Slot 08 XJ412 (38)
SX51
-SX52
Input Module Slot 08 XJ410 (22)
SX52
-SX53
Input Module Slot 08 XJ412 (37)
SX53
-SX81
Input Module Slot 09 XJ413 (10)
SX81
-SX82
Input Module Slot 09 XJ413 (42)
SX82
X11.1
PN01.M
-SX75
Input Module Slot 09 XJ413 (28)
SX75
X11.2
PN02.M
-SX76
Input Module Slot 09 XJ413 (44)
SX76
HP5100
HP51MTE87
(Reference) Adjusting the ATC / APC Confirmation Switch
1) ATC Home Position Check
ATC Home
Position Check
2) Pallet No 1 Detection / No 2 Detection, APC Up / Down Check
APC UP Check
SX81
APC Down
Check
SX82
Pallet No.1
SX75
Pallet
No.2
SX76
2~2.5mm
Proximity
Switch
Dog
(Reference) DGN(Diagnostic) Check Process
1) Finding the DGN
① From the Main Operation Panel, press the "SYSTEM" Key from the right side
of the CRT.
▪ The following appears in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
② Press the 〔PMC〕Soft Key.
223
HP5100
HP51MTE87
▪ The following appears in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
③ press the〔PMCDGN〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔TITLE〕 〔STATUS〕 〔ALARM〕 〔TRACE〕
④ Press the〔STATUS〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔NO.SRH〕〔
〕〔
〕 〔
〕〔
〕
⑤ Input the DGN number being searched. Ex) When searching for X4.1: “X”, “4”, “.”, “1”,
⑥ Press the〔NO.SRH〕Soft Key.
▪ A Diagnostic screen appears with the number being searched.
2) Reading the DGN
Ex) X 003
00110010
Of Address X3, Bit 1, 4, 5 are On, and Bit 0, 2, 3, 6, 7 are Off.
0
0
1
1
0
0
Shown
as
Bit No.
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
1
0
Bit 1
Bit 0
ATC or APC
Switch Alarm
ATC Interlock
224
HP5100
HP51MTE87
APC Interlock
Address
Symbol
Coil Comment
A9.7
2080
ATC or APC Switch Alarm
K7.6
KATC
ATC Not Used
K7.7
KAPC
APC Not Used
K61.0
KATCIV
ATC Used Inverter
K61.1
KATCSV
ATC Used Servo
R534.3
MDI
MDI Mode
R600.3
M06
ATC Change Macro Call
R607.2
M61
APC 1 Load Macro Call
R607.3
M62
APC 2 Load Macro Call
R635.7
AUT
Auto Mode
R718.7
ATCINT
ATC Interlock
R769.7
APCINT
APC Interlock
R2409.0
M06CDF
M06 Command Flag
X7.6
THOMEI.M
ATC Servo Home or Man. Home Pos.
X8.5
CLMD.M
Tool Clamp Command
X8.6
ULMD.M
Tool Unclamp Command
X8.7
CAHP.M
ATC Home Position Check
R628.7
TMB48
Pallet Unclamp Interlock Time
R756.0
AHPOS1
APC Changer Position (CW)
R756.1
AHPOS2
APC Changer Position (CCW)
X11.6
APUP.M
APC Up Check
X11.7
APDN.M
APC Down Check
225
HP5100
HP51MTE87
2081
ATC Magazine Guard Door Open
Status
The ATC Magazine Guard Door is open.
Cause
① ATC Magazine Guard Door is open, or the Door Open Detection Safety
Switch is improperly adjusted.
① Close the ATC Magazine Guard Door.
Solution ② Differentiate and check the Safety Switch and cables from the Switch
to the electrical cabinet. Make any necessary repairs or replacements.
Symbol
I/O
Connector
(Pin)
Numbering
Tube
Tool Magazine Door
X8.2
MDIT.M
Interlock
-S85
Input Module
Slot 08
XJ412 (39)
S85
Tool Magazine Door X10.6
MDI2.M
Interlock
-S85A
Input Module
Slot 09
XJ413 (30)
S85A
Signal
Address
Safety Switch
226
HP5100
HP51MTE87
ATC Magazine
Guard Door Open
Tool Mag. Door Interlock Check
Tool Mag. Door
Interlock Check
Address
A10.0
F212.6
K6.0
K7.6
K8.3
K9.6
R635.6
R635.7
R652.7
R709.0
R717.7
R719.2
R719.3
R2401.5
R2401.7
R2409.0
R436.4
Symbol
2081
AL81-FM
KMATRX
KATC
KDCLAR
KMDINI
MAN
AUT
ARST
ATCMST
MDIT
MATCST
MATSTF
RTCCMF
TCCMDF
M06CDF
TMB69
Coil Comment
ATC Magazine Guard Door Open
Door Open Alarm Of Matrix MAG.
Matrix Tool Magazine Is Used
ATC Not Used
Alarm Reset By Door Close
Tool MAG.Door Interlock Not Use
Manual Mode
Auto Mode
Alarm Reset
ATC Macro Start
Tool Magazine Door Open
Manual ATC Start
Man ATC Start Flag
Re-change T-code Command Flag
T-code Command Flag
M06 Command Flag
Tool Mag. Door Interlock Check
227
HP5100
HP51MTE87
2084
APC Set-Up Station Door Open
Status
The APC Set-Up Station Door is Open.
Cause
The APC Set-Up Station Door is Open, or the Door Open Detection Safety
Switch or related parts are faulty.
① Close the APC Door.
Solution ② Differentiate and Check the Door Open Detection Safety Switch, cables
from the Safety Switch to the electrical cabinet, and the Input Module.
Make any necessary repairs or replacements.
Signal
Address Symbol
I/O
Connector Numbering
(Pin)
Tube
Set Up Door Interlock
X5.4
SUIT.M
-S91
Input Module
Slot 07
XJ411 (19)
S91
Set Up Door Interlock 2
X17.5
SUIT.M
-S91A
Input Module
Slot 10
XJ414 (34)
S91A
228
HP5100
HP51MTE87
2085
APC Set-Up Location S/W Unpush
Status
When the M60(Pallet Change) or M61(APC 1 Load), M62(APC 2 Load)
commands were given, the Set-Up Switch in the APC Manual Control
board was not pressed.
Cause
After setting the workpiece on the Table, the Set-Up Switch was not
pressed.
Solution
① After setting the workpiece on the Pallet, close the Splash Door and
press the Set-Up Push Button on the APC Manual Control board.
☞ The yellow light comes in on the Set-up Switch Lamp.
② Check the switches related to Set-up. Differentiate and check the
switch, cables from the switch to the electrical cabinet, and the Input
Module in the problematic area. Make any necessary repairs or
replacements.
Signal
Address
Symbol
Set Up(APC),
Set-up Mode2(PMG)
X16.6
SETU.M
-SB93
I/O
Connector Numbering
(Pin)
Tube
Input Module Slot
XJ414 (22)
10
SB93
Set-Up Switch
APC Manual control board
229
HP5100
HP51MTE87
APC Set-up,location
S/W Unpush
Address
A10.4
K7.7
R607.1
R607.2
R607.3
R755.7
R759.0
R762.0
R762.1
R1420.7
230
Symbol
2085
KAPC
M60
M61
M62
SETUP
APCMST
M61MEN
M62MEN
PMGSEL
Coil Comment
APC Set-up,location S/W Unpush
APC Not Used
APC Macro Call
APC 1 Load Macro Call
APC 2 Load Macro Call
Set Up
APC Macro Start
M61 Finish
M62 Finish
PMG Operation Selected
HP5100
HP51MTE87
2086
APC OP Manual Mode
Status
The Moode selection switches in the main operation panel were set to
EDIT, MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection
Toggle Switch in the ATC Manual control board was set to "Manual."
Solution
① Set the Manual/Auto Selection Toggle Switch in the ATC Manual control
board to “AUTO”.
② Differentiate and check the Manual / Auto Selection Toggle switch,
cables from the switch to the electrical cabinet, and the Input Module.
Make any necessary repairs or replacements.
Signal
Address
Symbol
I/O
APC Manual Mode
Selection
X16.7
PMMD.M
- SA91
Input Module Slot
10
Connector Numbering
(Pin)
Tube
XJ414 (37)
SA91
Manual/Auto
Selection
Toggle Switch
Toggle Switch
APC Manual Control board
231
HP5100
HP51MTE87
APC Op Manual Mode
APC Manual Mode
232
Address
Symbol
Coil Comment
A10.5
2086
APC Op Manual Mode
A14.5
2118
Machine Maintenance Mode
A22.1
2178
Commanded Pallet Can Not Find
A22.2
2179
Commanded Pallet Is On The Table
K7.7
KAPC
APC Not Used
R635.7
AUT
Auto Mode
R1050.0
PMGOFF
Pallet Magazine Off Mode
R1053.0
PMGOFF
Pallet Magazine Off Mode
R1054.0
SETOFF
Set-up Off Mode
R1420.7
PMGSEL
Pmg Operation Selected
R1420.7
PCHOFF
Pallet Change Off Mode Pmg
R1484.7
PMMD.MR
APC Manual Mode
X16.7
PMMD.M
APC Man Mode,set-up Mode3(PMG)
X41.5
PAUT.M
Pmg Auto Mode Selection
HP5100
HP51MTE87
2090
Table Or Pallet Clamp Alarm
Status
The Pallet or Table Clamp Switch cannot be detected
Cause
① Faulty adjustment of the Table Clamp Detection Limit Switch or
disorder in related parts
② Lowered oil pressure or disorder in the Pallet Clamp Check Pressure
Switch or related parts
Solution Refer below “Table & Pallet Clamp Check”
Signal
Address Symbol
I/O
Conector
(Pin)
Numbering
Tube
Pallet Clamp
X10.0
PCL.M
-SP61
Input Module Slot
09
XJ413 (16)
SP61
Table Clamp
X10.1
TACL.M
-SL62
Input Module Slot
09
XJ413 (32)
SL62
Table Unclamp
X10.3
TAUL.M
-SL64
Input Module Slot
09
XJ413 (15)
SP64
Pallet Unclamp
Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
03
Mini Relay
(DC 24V)
XJ400 (44)
KAR62(11)
KAR62
YV62
Table Unclamp
Y39.7
TUCL.R
-KAR61
-YV61
Distributed I/O
Module(B)
Mini Relay
(DC 24V)
XCE57B(B23)
KAR11(11)
KAR61
YV61
Table
Clamp
Pallet Clamp
Check
Table
Unclamp
(Reference) Table & Pallet Clamp Check
1) Faulty adjustment of the Table Clamp Detection Limit Switch or disorder in related
parts
Separate the Z-Axis Sliding cover near the Column, then manually press the Table
233
HP5100
HP51MTE87
Clamp use Micro Switch to check the DGN. If there is no problem, adjust using the
Micro Switch security Bolt or Switch Bracket security Bolt. If the DGN does not operate,
differentiate and check the Micro Switch, cables from the Switch to the Table terminal
box, cables from the terminal box to the electrical cabinet, and the Input Module. Make
any necessary repairs or replacements.
2) Lowered oil pressure, disorder in the Pallet Clamp Check Pressure Switch or related
parts
▪ Lowered oil pressure : The oil pressure in the Pallet Unclamp use oil pressure Line has
fallen below 8kg/㎠.
☞ Pallet Clamp Check(x10.0) : 35kg/㎠
/Pallet Unclamp Check(x10.2) : 8kg/㎠
3) Faulty Pallet Unclamp use Solenoid Valve prevents normal oil pressure supply
If the block in the oil pressure supply is judged to be caused by damage to a Spring inside
the Pallet Unclamp use Solenoid Valve or a jam in the Spool, use a small screwdriver or
wrench to push the spool to check the problem. When the faulty part is found, repair or
replace with a new part.
▪ If there are no problems with the Pallet Unclamp Check Pressure Switch or related parts,
differentiate and check the Press. Switch, the cables from the Switch to the electrical
cabinet, and the Input Module. Make any necessary repairs or replacements.
Table Or Pallet Clamp
Alarm
B-axis Or Pallet
Unclamp Inter
234
HP5100
HP51MTE87
Table(B-axis) Clamp
Alarm D-time
Address
Symbol
Coil Comment
A11.1
2090
Table Or Pallet Clamp Alarm
F0.4
SPL
Feed Hold
F0.5
STL
Cycle Start
R607.2
M61
APC 1 Load Macro Call
R607.3
M62
APC 2 Load Macro Call
R607.5
M64
Pallet Load Macro Call
R628.3
TMB44
Table(B-axis) Clamp Alarm D-time
R628.3
TMB44
Table(B-axis) Clamp Alarm D-ti
R752.4
TMBINT
Table/Pallet Unclamp Interlock
R752.6
TMBINT1
Table Unclamp Interlock
R752.7
PALINT
B-axis or Pallet Unclamp Inter
R759.0
APCMST
APC Macro Start
R760.0
M61CD
Pallet1 Load Command
R761.0
M62CD
Pallet2 Load Command
R1420.7
PMGSEL
PMG Operation Selected
X10.0
PCL.M
Pallet Clamp(Index/Rotary)
235
HP5100
HP51MTE87
2094
Chip or Screw Conveyor Alarm
Status
Faulty Chip Conveyor or Screw Conveyor
Cause
The protective brake has been stopped or rotation is blocked due to over
current.
(1) In the case of the Chip Conveyor
Solution ① Check the status of the -QM1 brake inside the Control Box attached
within the main body of the Chip Conveyor.
☞ if the -QM1 is stopped, inspect the three-phase cables first.
② If -TM1 or -TM2 is activated, the rotation confirm signal (-SX1) sent
after the motor command signal is not being detected. The chain
connected to the motor and the -SX1 switch must all be checked.
(2) In the case of the Screw Conveyor
① Check to see if the -QM62/63 inside the electrical cabinet is stopped.
② Check for disconnection of the three-phase main cable, magnet (KM62/63), and motor.
Address
Symbol
Screw Conveyor
Overload
X2.4
SCOL.M
-QM63~
Input Module Slot 07 XJ411 (37)
-QM62
Chip Conveyor
Alarm
X3.6
CCFT.M
-M61
I/O
Connector Numbering
(Pin)
Tube
Signal
Input Module Slot 07 XJ411 (10)
SCOL
M241
☞ QM62,63 Setting Overload 치: 3.0 A
Product
Product #
Symbol
Model
Label
Breaker, Circuit
ENFBX0257R
QM62,63
3RV1011-1EA10(2.8-4A)
Siemens
Breaker, Auxillary
ENFBX0290R
QM62,63
3RV1901-1F(2NO)
Siemens
Chip or Screw
Conveyor Alarm
236
Address
Symbol
Coil Comment
K9.1
KCHIP
Chip Conveyor is Used
X2.4
SCOL.M
Screw Conveyor Overload
X3.6
CCFT.M
Chip Conveyor Alarm
HP5100
HP51MTE87
Inout
: Slot77
Inout Module(AID32E)
Module(AID32E) :Slot
X2.4(SCOL.M)
X2.4 (SCOL.M)
1515
SCOL
-QM63
SCOLA
-QM62
1L+
Screw
Overload
ScrewConveyor
Coveyor Overload
237
HP5100
HP51MTE87
2107
Operator’s Door Open
Status
The Door near the operator is open.
Cause
① The Door near the operator is open.
② Faulty Adjustment of the Door Open Detection Safety Switch or fault in
related parts
① Close the door near the operator.
Solution ② Differentiate and check the Safety Switch, the cables from the switch
to the ATC terminal box, and the cables from the ATC terminal box to
the electrical cabinet. Make any necessary repairs or replacements.
Signal
Address
Operator’s Safety
door Interlock
X5.3
OSDI.M
X32.5
ST.M
Cycle Start
Symbol
-KA02
-SB12
Connector Numbering
(Pin)
Tube
I/O
Input Module Slot
07
Distributed I/O
Module A
XJ411 (02)
S13
XC56A(B04)
SB12
ATC Servo or
Inverter Alarm
Address
Symbol
A12.3
A13.2
R635.7
R652.7
X5.3
X32.5
2100
2107
AUT
ARST
OSDI.M
ST.M
Coil Comment
Machine In Service Mode
Operator’s Door Open Alarm
Auto Mode
Alarm Reset
Operator’s Safety door Interlock
Cycle Start
Safety
Switch
238
HP5100
HP51MTE87
2118
Operator’s Door Open Alarm
Status
① Keep Relay is selected.
② Maintenance Mode is commanded.
Cause
Maintence Mode is selected.
Solution
① If Keep Relay K5.7 had been intentionally selected, return to the
original setting after the intended process is complete.
② If M239 had been commanded, cancel by commanding M240.
Machine Maintenance Mode
Operating Maintence for ATC/APC
Maintenance Mode for ATC/APC
Address
Symbol
Coil Comment
A14.5
2118
Machine Maintenance Mode
F0.6
SA
Servo Ready
K5.7
KMAINT
Operating Maintence For ATC/APC
R409.3
M239
ATC/APC Maintenance Mode On
239
HP5100
240
HP51MTE87
Address
Symbol
Coil Comment
R409.4
M240
ATC/APC Maintenance Mode Off
R458.0
M239-M
Maintenance Mode For ATC/APC
R600.3
M06
ATC Change Macro Call
R643.3
MDI
MDI Mode
R760.0
M61CD
Pallet1 Load Command
R761.0
M62CD
M62cd
HP5100
HP51MTE87
2120
Y-Z Interference Zone Alarm
Status
The Axis has entered reciprocal interference area.
Cause
① The Y Axis and/or Z Axis has entered into reciprocal interference area.
Solution
① Transfer the axis in the opposite direction which it entered ,to transfer
it out of reciprocal interference area.
② Check the program to see if there are problems with the stroke.
③ If Keep Relay K8.4 is set to “1,”the command is nullified.
Signal
Address
Tool Length
X17.0
Sensor Up
TLUP.M
Tool Length
X17.1
Sensor Down
TLDN.M
Tool Length
Y1.7
Sensor Up
TLUP.R
Symbol
I/O
-SD61
Connector Numbering
(Pin)
Tube
Input Module Slot 10
XJ414 (03)
SD61
-SD62
Input Module Slot 10
XJ414 (20)
SD62
-YV67
Output Module Slot 01
T/Block
(20)
YV67
Y-Z Interference Zone Alarm
Y-Z Interference Zone
241
HP5100
242
HP51MTE87
Address
Symbol
Coil Comment
A14.7
2120
Y-Z Interference Zone Alarm
K0.7
KTLENG
Moving Type Tool Meas.Is Used
K8.4
KMCIFZ
Machine Interference Zone
R642.5
YAZONE
Y axis Interference Zone
R642.6
ZAZONE
Z axis Interference Zone
R642.7
YZZONE
Y-Z Interference Zone
R692.2
SEON
Work Measure Sensor On
X17.0
TLUP.M
Tool Length Sensor Up
X17.1
TLDN.M
Tool Length Sensor Down
Y1.7
TLUP.R
Tool Length Sensor Up
HP5100
HP51MTE87
2126
APC Up / Down Alarm
A completion signal was not received within ten seconds after the APC
Status
Up or Down command is sent out, the APC Up Check and Down Check
signals were turned on or off simultaneously and sustained for over ten
seconds.
① Faulty adjustment of the detection switch
② Problems with the detection Switch, activation Solenoid Valve,
connecting cables, or related parts
Cause
① Faulty adjustment of the switch
Check the location of the proximity switch and dog attached to the top
of the APC Up/Down use Hyd. Cylinder, and in the case of a problem
with adjustment, loosen the proximity switch security nut and adjust
the switch.
② Problems with the detection Switch, activation Solenoid Valve,
connecting cables, or related parts
Differentiate and check the proximity switch, cables from the switch to
the APC terminal box, cables from the terminal box to electrical cabinet,
and the Input Module. Make any necessary repairs or replacements.
Also differentiate and check the activation Solenoid Valve, cables from
the Valve to the APC terminal box, cables from the terminal box to the
electrical cabinet, and Output Module. Make any necessary repairs or
replacements.
Solution
☞ APC Initial Condition
Address
X5.4
X10.3
X10.1
X10.0
X11.7
X11.6
Status
1
0
1
1
1
0
Signal
Address Symbol
X11.2
0
1
X11.1
1
0
X11.0
1
I/O
Connector
(Pin)
Numbering
Tube
APC Up Check
X11.6
APUP.M
-SX81
Input Module Slot
09
XJ413 (10)
SX81
APC Down Check
X11.7
APDP.M
-SX82
Input Module Slot
09
XJ413 (42)
SX82
APC Changer Up
Y39.2
APUP.R
-KAR75
-YV75
Distributed I/O
XCE57B(A21)
Module (B)
KAR75(11)
Mini Relay (DC 24V)
KAR75
YV75
APC Changer
Down
Y39.3
APDN.R
-KAR76
-YV76
Distributed I/O
XCE57B(B21)
Module (B)
KAR76(11)
Mini Relay (DC 24V)
KAR76
YV76
243
HP5100
HP51MTE87
Pallet No.1
APC UP Check
APC Down Check
Pallet No.2
APC CCW
APC Up
244
APC CW
APC Up
HP5100
HP51MTE87
APC Up/Down Alarm
APC Up / Down
Check Time
Address
Symbol
Coil Comment
A15.5
2126
APC Up/Down Alarm
K7.7
KAPC
APC Not Used
R627.7
TMB40
APC Up/Down Check Time
R652.7
ARST
Alarm Reset
R763.4
MAPCSP
Manual APC Stop
R1056.2
MCHASP
Manual Pallet Changer Stop
R1420.7
MPFSEL
PMG Operation Selected
X11.6
APUP.M
APC Up Check
X11.7
APDN.M
APC Down Check
Y39.2
APUP.R
APC Changer Up
Y39.3
APDN.R
APC Changer Down
245
HP5100
2127
Status
HP51MTE87
APC Changer 180CW/CCW Alarm
The APC Changer CW or CCW command was not completed within 15
seconds, or the CW and CCW detection signals were detected
simultaneously.
Cause
① Faulty adjustment of the detection switch
② Problems with the detection Switch, activation Solenoid Valve,
connection cables or related parts
Solution ① Faulty adjustment of the Switch
Check the location of the proximity switch and dog attached to the top
of the APC. In the case of a problem with adjustment, loosen the
proximity switch security nut and adjust the switch.
☞ Adjustment of the distacne between the proximity Switch and Dog:
2∼2.5mm
② Troubled in the detection Switch, activation Solenoid Valve, connection
cables or related parts
③ APC Initial Condition
Address X11.7 X11.6 X11.2 X11.1
1
0
Status
1
0
0
1
Signal
Address Symbol
I/O
Connector
(Pin)
Numbering
Tube
Pallet No.1
Detection
(On/Off)
X11.1
PN01.M
-SX75
Input Module Slot
09
XJ413 (28)
SX75
Pallet No.2
Detection
(Off/On)
X11.2
PN02.M
SX76
Input Module Slot
09
XJ413 (44)
SX76
APC Up Check
(Off)
X11.6
APUP.M
-SX81
Input Module Slot
09
XJ413 (10)
SX81
Pallet Changer
CW. Rotation
Y39.0
PCW.R
-KAR73
-YV73
Distributed I/O
XCE57B(A20)
Module B
KAR73(09)
Mini Relay (DC 24V)
KAR73
YV73
Pallet Changer
CCW. Rotation
Y39.1
PCCW.R
-KAR74
-YV74
Distributed I/O
XCE57B(B20)
Module B
KAR74(10)
Mini Relay (DC 24V)
KAR74
YV74
APC Changer Up
Y39.2
APUP.R
-KAR75
-YV75
Distributed I/O
XCE57B(A21)
Module B
KAR75(11)
Mini Relay (DC 24V)
KAR75
YV75
246
HP5100
HP51MTE87
Pallet
No.1
APC UP Check
Pallet
No.2
APC Down Check
APC CCW
APC Up
APC CW
APC Up
APC Changer
CW/CCW Alarm
247
HP5100
HP51MTE87
APC 180CW/
180CCW Check
248
Address
Symbol
Coil Comment
A10.3
2084
APC Set-up Station Door Open
A15.6
2127
APC Changer CW/CCW Alarm
K7.7
KAPC
APC Not Used
K10.2
KAUTDR
Auto Door For Setup Door Is Us
K10.2
KAUTDR
Auto Door For Setup Door Is Us
K16.2
KSSPDR
Setup Supplier Door Not Use
K16.2
KSSPDR
Setup Supplier Door Not Use
R430.7
TM32
APC Auto Door Close Check Time
R452.0
TMB193
Setup Supplier Door Close C-tm
R627.6
TMB39
APC 180cw/180ccw Check
R631.3
CYSTP
Cycle Stop
R652.7
ARST
Alarm Reset
R756.0
AHPOS1
APC Changer POS.(Cw)
R756.1
AHPOS2
APC Changer POS.(CCw)
R763.4
MAPCSP
Man APC Stop
R1056.2
MCHASP
Man Pallet Changer Stop
R1420.7
PMGSEL
PMG Operation Selected
X11.6
APUP.M
APC Up Check
Y39.0
PCW.R
Pallet Changer CW.Rotation
Y39.1
PCCW.R
Pallet Changer CCW.Rotation
Y39.2
APUP.R
APC Changer Up
HP5100
HP51MTE87
2154
Waiting Pot Clamp Alarm
Status
The ATC Waiting Pot Clamp command was not completed within 5
seconds, the Waiting Pot Clamp and Unclamp signals were detected
simultaneously, or both were not detected for over five seconds.
Cause
① Faulty adjustment of the detection Reed Switch
②Problemswith the detection Switch,activation Solenoid Valve,
connection cables or related parts
Solution
① Faulty adjustment of the Switch
Check the functioning of the Reed Switch attached to the Tool
Magazine Waiting Pot Clamp Air Cylinder. In the case of a problem
with adjustment, loosen the Switch Bracket security Bolt and move
them along the cylindrical length direction, adjusting the switch while
reading the Red Lamp.
② Problems with the detection Reed Switch, activity Solenoid Valve,
connection cables or related parts
Differentiate and check the Reed Switch, cables from the Switch to
the electrical cabinet, and the Input Module. Make any necessary
repairs or replacements. Also differentiate and check the Air Solenoid
Valve, cables from the Valve to the electrical cabinet, and the Output
Module. Make any necessary repairs or replacements.
Waiting Pot
Unclamp Check
Waiting Pot
Clamp Check
Pot Clamp
ATC Door Close
ATC Arm Pin
Locking
249
HP5100
Signal
HP51MTE87
Address
Waiting Pot Clamp
X7.2
SD32.M
Check
Waiting PoUnclamp
X7.3
SD32.M
Check
Y3.0
Waiting Pot Clamp
WPCL.R
Tool
Symbol
-SD32
-SD33
-YV37
I/O
Input Module Slot
08
Input Module Slot
08
Output Module Slot
02
Connector
(Pin)
Numbering
Tube
XJ412 (44)
SD32
XJ412 (11)
SD33
T/Block(12)
YV37
Waiting Pot
Clamp Alarm
Waiting Pot
Clamp Check Time
250
Address
Symbol
A19.1
F0.6
K6.0
K7.6
R435.4
R652.7
R4005.1
X7.2
X7.3
Y3.0
2154
SA
KMATRX
KATC
TMB61
ARST
TMB61A
WPCL.M
WPUL.M
WPCL.R
Coil Comment
Waiting Pot Clamp Alarm
Servo Ready
Matrix Tool Magazine Is Used
ATC Not Used
Waiting Pot Clamp Check Time
Alarm Reset
Waiting Pot Clamp Check Time
Waiting Pot Clamp Check
Waiting Pot Unclamp Check
Waiting Pot Clamp
HP5100
HP51MTE87
2155
Tool Magazine Pot Detect Switch Alarm
Status
The given command cannot be completed in the current ATC Waiting Pot
location.
① When the Pot is at the Magazine Side: the Waiting Pot Magazine Side
command was given.
② When the Pot is at the Spindle Side: the Waiting Pot Spindle Side
command was given.
Cause
① Wrong command
② Faulty Adjustment of the detection Switch
③ Problems with the detection Switch, connection cables or related parts
Solution
① Check the Waiting Pot position(Tool Search presence) and give the
appropriate command.
② Faulty adjustment of the Switch
Check the location of the proximity switch and dog attached to the
Tool Magazine. In the case of a problem with adjustment, loosen the
proximity switch security Bolt and adjust the Switch.
☞ Adjusted distance: 2∼2.5mm
③ Problems with the detection Switch, connection cables or related parts
Differentiate and check the proximity switch, cables from the switch to
the electrical cabinet, and the Input Model. Make any necessary
repairs or replacements.
Product
Product #
Symbol
Model
Label
Switch, Proximity /
PNP
ESWPX0268F
-
BES M18MI-PSC50BS05G
Balluff
Cable, Proximity
Switch
ECBLS0171F
-SX36
BKS B20-1-05
Balluff
Signal
Address
Symbol
Tool Magazine
Pocket Detect
X7.7
TPDT.M
-SX36
Tmg.2 Servo On
Y9.0
(SV02.R)
-A41
Tmg Servo On
Table
Y11.5
SVON.R
-A41
I/O
Connector Numbering
(Pin)
Tube
Input Module Slot 08 XJ412 (42)
Output Module Slot
03
Output Module Slot
10
SX36
XJ400 (03)
SV02
XJ401 (43)
SVON
251
HP5100
HP51MTE87
Waiting Pot
Magazine Side
Tool Magazine
Pocket Detect
Tool Magazine Pot
Detect SW Alarm
Alarm 2155 Aux.
252
Address
Symbol
Coil Comment
A19.2
2155
Tool Mag. Pot Detect SW Alarm
K6.0
KMTRX
Matrix Tool Magazine Is Used
K7.6
KATC
ATC Not Used
K10.1
KWPDTC
Waiting Pot Detect Keep
R438.3
TMB84
Alarm 2155 Aux.
R627.3
TMB36
T-Code Command Delay Time
R652.7
ARST
Alarm Reset
R703.0
RAYCS1
Re-Chan.ATC Step1(Pot Unclamp)
HP5100
HP51MTE87
Address
Symbol
Coil Comment
R704.6
ATCS7
Do.7(Changer Home Check
R713.3
TP.X=Y
Tool Pot X=Y
R719.2
MATCST
Manual ATC Start
R724.2
MWPSS
Man Waiting Pot Spindle Side
R724.3
MWPMX
Man Waiting Pot Mag. Side
X7.7
TPDT.M
Tool Magazine Pocket Detect
Y9.0
SVO2.R
TMG.2 Servo On
Y11.5
SVON.R
TMG Servo On Table
253
HP5100
2158
Status
HP51MTE87
Waiting Pot Spindle/Magazine Side Command Alarm
Waiting Pot Location Detection Switch or the Waiting Tool Pot Presence
Detection Switch has spent over five seconds in a different status from
the command signal.
Cause
Solution
① Faulty adjustment of the detection switch
② Problems with the cables or parts
① Faulty adjustment of the switch
Check the location of the proximity switch and dog attached to the
APC. In the case of a problem with adjustment, loosen the proximity
switch security Bolt and adjust the Switch.
② Problems with the detection Switch, motion Solenoid Valve, connection
cables or related parts
Differentiate and check the proximity switch, cables from the switch to
the TMG terminal box, from the terminal box to the electrical cabinet,
and the Input Module. Make any necessary repairs or replacements.
Product
Switch, Proximity /
PNP
Cable, Proximity
Switch
Symbol
Product #
Symbol
ESWPX0268F
-SX5A/5B
ECBLS0171F
-
Address Symbol
Waiting Pot Spindle
X7.0
Side
WPSS.M
Waiting Pot
X7.1
Magazine Side
WPMS.M
Tool Magazine
X7.7
Pocket Detect
TPDT.M
254
Model
BES M18MI-PSC50BS05G
BKS B20-1-05
I/O
Label
Balluff
Balluff
Connector Numbering
(Pin)
Tube
-SX5A
Input Module Slot 08 XJ412 (12)
SX5A
-SX5B
Input Module Slot 08 XJ412 (28)
SX5B
-SX36
Input Module Slot 08 XJ412 (42)
SX36
HP5100
Waiting Pot
Magazine
Side
HP51MTE87
Tool
Magazine
Pocket
Waiting
Pot
Spindle
255
HP5100
2160
HP51MTE87
APC Pallet Check Switch Alarm
Status
Cause
More than 15 seconds have passed with both the APC Pallet No.1 and 2
Detection switches on or off.
① Faulty adjustment of the detection switch
② Problems with the detection Switch, Motion Solenoid Valve, connection
cables or related parts
Solution
① Faulty adjustment of the switch
Check the location of the APC Pallet No. Check use proximity Switch
and Dog. In the case of a problem with adjustment, loosen the proximity
switch security Bolt and adjust the Switch. (Adjusted distance :
2∼2.5mm)
② Problems with the detection Switch, connection cables or related parts
Differentiate and check the proximity switch, cables from the switch to
the electrical cabinet, and the Input Module. Make any necessary repairs
or replacements.
Product
Switch, Proximity /
PNP
Cable, Proximity
Switch
Signal
Pallet No.1
Detection
(On/Off)
Pallet No.2
Detection
(Off/On)
256
Product #
Symbol
ESWPX0268F
-
ECBLS0171F
-SX75/76
Address Symbol
X11.1
PN01.M
X11.2
PN02.M
Model
Maker
BES M18MI-PSC50BS05G
BKS B20-1-05
I/O
Balluff
Balluff
Connector Numbering
(Pin)
Tube
-SX75
Input Module Slot 09 XJ413 (28)
SX75
-SX76
Input Module Slot 09 XJ413 (44)
SX76
HP5100
HP51MTE87
Pallet No.1
APC UP Check
Check
Pallet No.2
Check
APC Down Check
APC Pallet Check
Switch Alarm
APC Pallet No.
Check Time
Address
Symbol
Coil Comment
A15.6
2127
Pallet Changer CW/CCW Alarm
A19.7
2160
APC Pallet Check Switch Alarm
K7.7
KAPC
APC Not Used
K25.0
KAPSET
ATC Rotation Keep
R436.0
TMB65
APC Pallet No. Check Time
R760.0
M61CD
Pallet1 Load Command
R761.0
M62CD
Pallet2 Load Command
X11.1
PNO1.M
Pallet No.1 Detection
X11.2
PNO2.M
Pallet No.2 Detection
257
HP5100
HP51MTE87
2163
ATC Door Open/Close Alarm
Status
The ATC Door Open/Close command was not completed within 5
seconds, the Door Open and Close signals were detected simultaneously,
or five seconds passed without either signal being detected.
Cause
Solution
① Faulty adjustment of the ATC Door Close Check Reed Switch
② Problems with the ATC Door Close detection Switch or related parts
① Loosen the Reed Switch Holder security Screw and move it towards
the Shaft to secure the place where the Sensor LED lights up.
② Check the Reed Switch, Connection cables, and I/O board in order.
Make any necessary repairs or replacements.
Signal
Address Symbol
I/O
Connector Numbering
(Pin)
Tube
ATC Door Open
X8.0
ATDO.M
-SD51
Input Module Slot 08 XJ412 (07)
SD51
ATC Door Close
X8.1
ATDC.M
-SD52
Input Module Slot 08 XJ412 (24)
SD52
Reed
Switch
Holder
258
Reed
Switch
Holder
ATC Door
Close Check
ATC Door
Open Check
HP5100
HP51MTE87
ATC Door
Open/Close Alarm
ATC Door
OP/CL Check Time
Address
Symbol
Coil Comment
A20.2
2163
ATC Door Open/Close Alarm
F0.6
SA
Servo Ready
K10.3
KATCDR
ATC Door Not Used
R627.5
TMB38
ATC Door Open/Close Check Time
R652.7
ARST
Alarm Reset
X8.0
ATDO.M
ATC Door Open
X8.1
ATDC.M
ATC Door Close
Y4.4
ATDO.R
ATC Door Open
Y4.5
ATDC.R
ATC Door Close
259
HP5100
HP51MTE87
2200
T-code Or M06 Commanded Status
Status
Manual Operation was activated during a ATC Tool Change Cycle.
Cause
Solution
Manual operation was attempted before the ATC Tool Change Cycle was
completed.
Cancel the alarm using the alarm reset button, and proceed with manual
operation after the ATC Tool Change Cycle is complete.
Connector Numbering
(Pin)
Tube
Signal
Address
Symbol
I/O
ATC Manual Start
X15.4
TSST.M
-SB81
Input Module Slot
10
XJ414 (27)
SB81
ATC Manual Mode
Select
X15.6
TSMD.M
-SA81
Input Module Slot
10
XJ414 (10)
SA81
T-code Or M06 Commanded
Status
260
Address
Symbol
A24.7
R600.3
R702.3
R719.2
R719.6
R721.0
R2401.7
R2409.0
R4010.4
2200
M06
TPSCMD
MATCST
ATCMMD
MANM06
TCCMDF
M06CDF
RTCMDF
Coil Comment
T-code Or M06 Commanded Status
ATC Change Macro Call
Tool Pot Search Command
Manual ATC Start
ATC Main Op Manual Mode
Manual 1 Cyc ATC Start
T-code Command Flag
M06 Command Flag
Re-change T-code Command Flag
HP5100
HP51MTE87
2215
VPF Off Of Tool Magazine
Status
After the Magazine rotation command, the Magazine Pot location signal
was not confirmed.
Cause
Solution
① The magazine did not rotate after the command.
② Problems with the magazine stop position signal(VPF)
① Check the Magazine command number and the actual number.
② Check the VPF signal.
☞ During the magazine rotation, it turns on/off at every port, and
turns on if it stops at the correct position.
③ If there is no VPF signal, check the connection of the cables from the
servo amp to the Input Module.
Signal
TMG Servo Verify
Tmg Servo On
Table
Mag.2 Servo
Verify
Tmg. Servo Start
Tmg Servo on
Table
Address Symbol
X6.7
VPF.M
Y11.5
SVON.R
X100.7
VPF2.M
Y10.7
SVST.R
Y11.5
SVON.R
I/O
Connector Numbering
(Pin)
Tube
-A41
Input Module Slot 08 XJ412 (46)
VPF
-A41
Output Module Slot 10 XJ401 (43)
SVON
-A41
Input Module Slot 06 XJ410 (46)
VPF2
-A85
Output Module Slot 04 XJ401 (46)
ST
-A41
Output Module Slot 10 XJ401 (43)
SVON
VPF Off Of Tool Magazine
261
HP5100
HP51MTE87
Check VPF1
VPF Check Time
Check VPF2
262
Address
Symbol
A26.6
F0.6
K6.0
K7.6
R443.6
R652.7
R836.2
R2401.5
R2401.7
R2409.0
X6.7
Y10.7
Y11.5
F0.6
K6.0
K6.0
K7.6
R443.6
R701.3
R836.1
R836.2
X100.7
Y13.7
Y9.0
2215
SA
KMATRX
KATC
TMB127
ARST
VPF1C
RTCCMF
TCCMDF
M06CDF
VPF.M
SVST.R
SVON.R
SA
KMATRX
KMATRX
KATC
TMB127
KDMAG
VPF2C
VPF1C
VPF2.M
ST2.R
SVO2.R
Coil Comment
VPF Off Of Tool Magazine
Servo Ready
Matrix Tool Magazine Is Used
ATC Not Used
VPF Check Time
Alarm Reset
Check Vpf1
Re-change T-code Command Flag
T-code Command Flag
M06 Command Flag
TMG Servo Verify
TMG. Servo Start
TMG Servo On Table
Servo Ready
Matrix Tool Magazine Is Used
Matrix Tool Magazine Is Used
ATC Not Used
VPF Check Time
Dual Mag.(100,120tools) Keep
Check VPF2
Check VPF1
Mag.2 Servo Verify
TMG. 2 Servo Motor Start
TMG. 2 Servo On
HP5100
HP51MTE87
Appendix 1) X-Y Signal Address
Connector Numbering
(Pin)
Tube
Signal
Address
Symbol
I/O
Hydraulic Motor
Overload
X2.1
HOL.M
QM31~
-QM36
Input Module Slot
07
XJ411 (32)
HOL
Coolant & Lub.
Motor Overload
X2.2
MOL.M
-QM10~
-QM185
Input Module Slot
07
XJ410 (48)
MOL
Screw Conveyor
Overload
X2.4
SCOL.M
-QM63~
-QM62
Input Module Slot
07
XJ411 (37)
SCOL
Oil Cooling Alarm
X2.5
OCFT.M
-OCFT
Input Module Slot
07
XJ411 (47)
OCFT
Hyd. Pressure
Check (Main)
X3.0
HPRS.M
-SP01
Input Module Slot
07
XJ411 (12)
SP01
Air Pressure Check
X3.1
EPRS.M
-SP12
Input Module Slot
07
XJ410 (28)
SP12
TSC Filter Or
Pressure Check
X3.3
CPOC.M
-SP16
Input Module Slot
07
XJ411 (11)
M222
Chip Conveyor
Alarm
X3.6
CCFT.M
-M61
Input Module Slot
07
XJ411 (10)
M241
Oil Cooling
Alarm(Special)
X4.0
SOCF.M
-M73
Input Module Slot
07
XJ411 (07)
OCFT1
Lub. Level Low
X5.0
LUB.M
-SV51
Input Module Slot
07
XJ411 (03)
SV51
Lub. Pressure
Check
X5.1
LPRS.M
-SP51
Input Module Slot
07
XJ411 (20)
SP51
Lub. Manual Start
X5.2
LMS.M
-M51
Input Module Slot
07
XJ411 (35)
SB51
Operator’s Safety
Door Interlock
X5.3
OSDI.M
-KA02
Input Module Slot
07
XJ411 (02)
S13
Set Up Door
Interlock
X5.4
SUIT.M
S91
Input Module Slot
07
XJ411 (19)
S91
Spindle Tool Clamp
X6.4
TCL.M
-SX11
Input Module Slot
08
XJ412 (31)
SX11
Spindle Tool
Unclamp
X6.5
TUCL.M
-SX12
Input Module Slot
08
XJ411 (47)
SX12
TMG Servo Verify
X6.7
VPF.M
-A41
Input Module Slot
08
XJ412 (46)
VPF
Waiting Pot Spindle
X7.0
WPSS.M
Side
-SX5A
Input Module Slot
08
XJ412 (12)
SX5A
X7.1
WPMS.M
-SX5B
Input Module Slot
08
XJ412 (28)
SX5B
Waiting Pot
Magazine Side
263
HP5100
HP51MTE87
Connector Numbering
(Pin)
Tube
Signal
Address
Symbol
I/O
Waiting Pot Clamp
Check
X7.2
SD32.M
-SD32
Input Module Slot
08
XJ412 (44)
SD32
Waiting Pot
Unclamp Check
X7.3
SD32.M
-SD33
Input Module Slot
08
XJ412 (11)
SD33
ATC Servo Home
Position
X7.6
MCAH.M
-A81
Input Module Slot
08
XJ412 (10)
THOMEI
Tool Magazine
Pocket Detect
X7.7
TPDT.M
-SX36
Input Module Slot
08
XJ412 (42)
SX36
ATC Door Open
X8.0
ATDO.M
-SD51
Input Module Slot
08
XJ412 (07)
SD51
ATC Door Close
X8.1
ATDC.M
-SD52
Input Module Slot
08
XJ412 (24)
SD52
Tool Magazine Door
Interlock
X8.2
MDIT.M
-S85
Input Module Slot
08
XJ412 (39)
S85
Tool Clamp
Command
X8.5
CLMD.M
SX51
Input Module Slot
08
XJ412 (38)
SX51
Tool Unclamp
Command
X8.6
ULMD.M
-SX52
Input Module Slot
08
XJ410 (22)
SX52
ATC Home Position
Check
X8.7
CAHP.M
-SX53
Input Module Slot
08
XJ412 (37)
SX53
ATC Home Position
Check
X8.7
CAHP.M
-SX53
Input Module Slot
08
XJ412 (37)
SX53
ATC Servo Or
Inverter Alarm
X9.6
TALM.M
QM31~
-QM36
Input Module Slot
08
XJ412 (01)
TALM
Pallet Clamp
(Index/Rotary)
(On)
X10.0
PCL.M
-SP61
Input Module Slot
09
XJ413 (16)
SP61
Table Clamp
(Index/Rotary)
(On)
X10.1
TACL.M
-SL62
Input Module Slot
09
XJ413 (32)
SL62
Pallet
Unclamp(Rotary)
X10.2
PUCL.M
-SP63
Input Module Slot
09
XJ413 (48)
SP63
Table Unclamp
(Index/Rotary)
(Off)
X10.3
TAUL.M
-SL64
Input Module Slot
09
XJ413 (15)
SP64
Table Unclamp
X10.3
TAUL.M
-SL64
Input Module Slot
09
XJ413 (15)
SP64
Tool Magazine Door X10.6
MDI2.M
Interlock
-S85A
Input Module Slot
09
XJ413 (30)
S85A
264
HP5100
HP51MTE87
Connector Numbering
(Pin)
Tube
Signal
Address
Symbol
I/O
Pallet Rot. Lock
(Setup S-D.O.)
X11.0
PLOC.M
(SSDC.M)
-SX89
Input Module Slot
09
XJ413 (12)
SX89
Pallet No.1
Detection
(On/Off)
X11.1
PN01.M
-SX75
Input Module Slot
09
XJ413 (28)
SX75
Pallet No.2
Detection
(Off/On)
X11.2
PN02.M
SX76
Input Module Slot
09
XJ413 (44)
SX76
APC Up Check
(Off)
X11.6
APUP.M
-SX81
Input Module Slot
09
XJ413 (10)
SX81
APC Down Check
(On)
X11.7
APDP.M
-SX82
Input Module Slot
09
XJ413 (42)
SX82
ATC Arm Pin
Locking
X15.3
ATAL.M
-SD55
Input Module Slot
06
XJ414 (11)
SD55
ATC Manual Start
X15.4
TSST.M
-SB81
Input Module Slot
10
XJ414 (27)
SB81
ATC Arm Pin
Release
X15.5
ATAR.M
-SD56
Input Module Slot
06
XJ414 (43)
XJ414 (43)
ATC Manual Mode
Select
X15.6
TSMD.M
-SA81
Input Module Slot
10
XJ414 (10)
SA81
Set Up(APC)
X16.6
SETU.M
-SB93
Input Module Slot
10
XJ414 (22)
SB93
APC Manual Mode
Selection
X16.7
PMMD.M
-SA91
Input Module Slot
10
XJ414 (37)
SA91
Tool Length Sensor
Up
X17.0
TLUP.M
-SD61
Input Module Slot
10
XJ414 (03)
SD61
Tool Length Sensor
Down
X17.1
TLDN.M
-SD62
Input Module Slot
10
XJ414 (20)
SD62
Set Up Door
Interlock 2
X17.5
SUIT.M
-S91A
Input Module Slot
10
XJ414 (34)
S91A
Machine Ready
X32.4
MRD.M
-SB11
Distributed I/O
Module A
XC56A
(A04)
SB11
Cycle Start
X32.5
ST.M
-SB12
Distributed I/O
Module A
XC56A
(B04)
SB12
Mag.2 Servo Verify
X100.7
VPF2.M
-A41
Input Module Slot
06
XJ410 (46)
VPF2
ATC Door Open
Y0.0
ATDO.R
-YV51
Output Module Slot
01
T/Block
(02)
YV51
265
HP5100
HP51MTE87
Connector Numbering
(Pin)
Tube
Signal
Address
Symbol
I/O
ATC Door Close
Y0.1
ATDC.R
-YV52
Output Module Slot
01
T/Block
(03)
YV52
ATC Arm Pin
Locking
Y0.2
ATAL.R
-YV55
Output Module Slot
01
T/Block
(04)
YV55
Pallet Air For Table
Y1.5
PAIR.R
-YV63
Output Module Slot
01
T/Block
(18)
YV63
Tool Length Sensor
Up
Y1.7
TLUP.R
-YV67
Output Module Slot
01
T/Block
(20)
YV67
Lubrication For
Guide Way
Y2.4
LUBM.R
-QM51
Output Module Slot
T/Block(07)
02
KM51A
Waiting Pot Clamp
Y3.0
WPCL.R
-YV37
Output Module Slot
T/Block(12)
02
YV37
KAR62
YV62
Pallet Unclamp
Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
XJ400 (44)
03
Mini Relay
KAR62(11)
(DC 24V)
Tmg.2 Servo On
Y9.0
(SV02.R)
-A41
Output Module Slot
XJ400 (03)
03
SV02
Tmg.2 Servo Motor
Break Release
Y9.7
TMB2.R
-KA185
Output Module Slot
XJ400 (33)
03
KA185
Tmg. Servo Start
Y10.7
SVST.R
-A85
Output Module Slot
XJ401 (46)
04
ST
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R
-KA85
Output Module Slot
XJ401 (12)
04
KA85
ATC Servo Start
Y12.6
TST.R
-A81
Output Module Slot
XJ401 (22)
04
TST
Tmg Servo On
Table
Y11.5
SVON.R
-A41
Output Module Slot
XJ401 (43)
10
SVON
Tmg.2 Servo Motor
Star
Y13.7
ST2.R
-A41
Output Module Slot
XJ401 (33)
04
ST2
X-Axis Ref. Point
Return
Y33.0
XZL.L
-HL21
Distributed I/O
Module A
XC56A
(A20)
HL21
Y-Axis Ref. Point
Return
Y33.1
YZL.L
-HL22
Distributed I/O
Module A
XC56A
(A20)
HL22
Z-Axis Ref. Point
Return
Y33.2
ZZL.L
-HL23
Distributed I/O
Module A
XC56A
(A20)
HL23
Hydraulic 1,2,3
Motor Run
Y38.4
HYDM.R
-KA31
Distributed I/O
Module B
XCE57B
(A18)
KA31
Pallet Changer
Y39.0
-KAR73
Distributed I/O
XCE57B
KAR73
266
HP5100
HP51MTE87
Signal
Address
Symbol
I/O
CW. Rotation
PCW.R
-YV73
Module B
Mini Relay
(DC 24V)
Connector Numbering
(Pin)
Tube
(A20)
KAR73(09)
YV73
-KAR74
-YV74
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B20)
KAR74(10)
KAR74
YV74
-KAR75
-YV75
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A21)
KAR75(11)
KAR75
YV75
Y39.3
APDN.R
-KAR76
-YV76
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B21)
KAR76(11)
KAR76
YV76
Waiting Pot Spindle
Y39.4
WPSS.R
Side
-KAR53
-YV53
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A22)
KAR53(09)
KAR53
YV53
Y39.5
WPMS.R
-KAR54
-YV54
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B22)
KAR54(10)
KAR54
YV54
-KAR11
-YV11
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A23)
KAR11(11)
KAR11
YV11
-KAR61
-YV61
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B23)
KAR11(11)
KAR11
YV11
Pallet Changer
CCW. Rotation
APC Changer Up
APC Changer Down
Waiting Pot
Magazine Side
Spindle Tool
Unclamp
Table Unclamp
Y39.1
PCCW.R
Y39.2
APUP.R
Y39.6
STUN.R
Y39.7
TUCL.R
267
HP5100
HP51MTE87
Appendix 2) M-CODE LIST
M-CODE
M-CODE
M00
PROGRAM STOP
M25
M01
OPTIONAL STOP
M27
M02
PROGRAM END
M28
M03
M04
M05
M06
M07
SPINDLE FORWARD (CW)
ROTATION
SPINDLE REVERSE(CCW)
ROTATION
M29
M30
DESCRIPTION
CHIP CONVEYOR STOP
ATC SPEED LOW
(WHEN USE INVERTER)
ATC SPEED HIGH
(WHEN USE INVERTER)
RIGID TAPPING MODE ON
PROGRAM END (RESET &
REWIND)
SPINDLE ROTATION
STOP
ATC MACRO CALL
THROUGH
THE
SPINDLE
COOLANT ON
M33
COMPARE(TN=STN) ON
TOOL DATA
FLOOD COOLANT ON
M09
COOLANT OFF
M10
4TH-AXIS CLAMP
M36
M11
4TH-AXIS UNCLAMP
M37
M12
SHOWER COOLANT ON
M38
5TH-AXIS CLAMP
M39
5TH-AXIS UNCLAMP
INTERMITTENT COOLANT
ON
M34
TOOL DATA
M08
M13
COMPARE(TN=STN) OFF
RESERVED FOR “MACHINE
LOCK EFFECTIVE”
RESERVED FOR “MACHINE
LOCK INEFFECTIVE”
M14
COLLET AIR BLOW ON
M40
6TH-AXIS CLAMP
M15
COLLET AIR BLOW OFF
M41
6TH-AXIS UNCLAMP
M16
M17
M18
268
DESCRIPTION
TOOL MEASURE AIR BLOW
ON
AIR GUN ON
TOOL MEASURE AIR BLOW
OFF
M44
M19
SPINDLE ORIENTATION
M45
M20
RESERVED FOR “LADDER &
M46
THROUGH
THE
SPINDLE
AIR BLOWER ON
THROUGH
THE
SPINDLE
AIR BLOWER OFF
MACHINE FLUSHING
HP5100
HP51MTE87
M-CODE
DESCRIPTION
M-CODE
ROBOT”
DESCRIPTION
COOLANT ON
RESERVED FOR
M21
“OPTIONAL BLOCK SKIP
VALID”
RESERVED FOR
M22
“OPTIONAL BLOCK SKIP
M48
OVERRIDE INVALID
M49
OVERRIDE VALID
M78
PALLET CLAMP
M79
PALLET UNCLAMP
M80
MIRROR IMAGE OFF
M81
MIRROR IMAGE X-AXIS
M82
MIRROR IMAGE Y-AXIS
M83
MIRROR IMAGE Z-AXIS
CANCEL”
M24
M50
M51
M52
M53
M54
M55
CHIP CONVEYOR START
APC/SPLASH GUARD
DOOR OPEN 2
APC/SPLASH GUARD
DOOR CLOSE 2
APC/SPLASH GUARD
DOOR OPEN
APC/SPLASH GUARD
DOOR CLOSE
PART COUNT
REPEAT PROGRAM AFTER
M02/M30
M84
M85
WHEN SPDL STOP
M87
TOOL PRECHECK OFF
M88
M61
APC 1 LOAD MACRO CALL
M89
M62
APC 2 LOAD MACRO CALL
CALL
AXIS MOVING INVALID
TOOL PRECHECK ON
PALLET CHANGE
PALLET UNLOAD MACRO
WHEN SPDL STOP
M86
M60
M63
AXIS MOVING VALID
PALLET RETRACT
FUNCTION ON
PALLET RETRACT
FUNCTION OFF
M91
EXTERNAL M-CODE M91
M64
PALLET LOAD MACRO CALL
M92
EXTERNAL M-CODE M92
M65
AUTO POWER OFF ENABLE
M93
EXTERNAL M-CODE M93
269
HP5100
M-CODE
M66
HP51MTE87
DESCRIPTION
ATC & APC CHANGE
SIMULTANEOUSLY
M-CODE
M94
M68
SPINDLE TOOL CLAMP
M96
M69
SPINDLE TOOL UNCLAMP
M97
M70
M71
M72
PALLET MAGAZINE INDEX
MACRO CALL
APC 1 UNLOAD CALL/PMG
INDEX 2
APC 2 UNLOAD CALL/PMG
INDEX 3
MEASUREMENT SENSOR
M75
M76
M77
WORK MEASUREMENT
SENSOR ON
INTERRUPTION ENABLE
CUSTOM MACRO
INTERRUPTION DISABLE
M99
SUB PROGRAM END
M100
WARMING UP STOP
M101
M102
WARMING UP
START(UNDER 7 DAYS)
WARMING UP START(OVER
7 DAYS)
WORK MEASUREMENT
SENSOR OFF
TOOL MEASUREMENT
SENSOR ON
TOOL MEASUREMENT
SENSOR OFF
M106
TOOL FROM PALLET ON
M146
M107
TOOL FROM PALLET OFF
M147
M148
M149
M110
BASE COOLANT ON
M111
BASE COOLANT OFF
M155
270
CUSTOM MACRO
SUB PROGRAM CALL
OFF
M74
EXTERNAL M-CODE M94
M98
WORK/TOOL
M73
DESCRIPTION
PALLET DATA INPUT
ENABLE 2
PALLET DATA INPUT
DISABLE 2
PALLET DATA INPUT
ENABLE 3
PALLET DATA INPUT
DISABLE 3
EXTERNAL M-CODE M155
HP5100
HP51MTE87
M-CODE
M117
M118
M119
DESCRIPTION
TOOL LIFE COUNT RESET
TOOL SKIP IN TOOL LIFE
MANAGEMENT
M-CODE
DESCRIPTION
M156
EXTERNAL M-CODE M156
M157
EXTERNAL M-CODE M157
M158
EXTERNAL M-CODE M158
M159
M160
ATC START FLAG ON
(DUAL ROTARY TABLE)
ATC START FLAG OFF
(DUAL ROTARY TABLE)
SPINDLE MULTI
ORIENTATION
M170
TOOL BREAKAGE DETECT
MACRO CALL
M132
OIL MIST COLLECT ON
M133
OIL MIST COLLECT OFF
M176
FIXTURE CLAMP
M134
OIL MIST CLEAR ON
M177
FIXTURE UNCLAMP
M135
OIL MIST CLEAR OFF
M178
FIXTURE 2 CLAMP
M179
FIXTURE 2 UNCLAMP
M180
FIXTURE 3 CLAMP
M181
FIXTURE 3 UNCLAMP
M182
FIXTURE 4 CLAMP
M183
FIXTURE 4 UNCLAMP
M184
MIRROR IMAGE 4TH AXIS
M185
MIRROR IMAGE 5TH AXIS
M186
MIRROR IMAGE 6TH AXIS
M136
M137
M138
M139
M144
M145
COOLANT CHIP AIR BLOW
ON
COOLANT CHIP AIR BLOW
OFF
APC PAN COOLANT
RECOVERY ON
APC PAN COOLANT
RECOVERY OFF
PALLET DATA INPUT
ENABLE 1
PALLET DATA INPUT
DISABLE 1
M188
W-AXIS CLAMP
M224
TABLE LOCATE
M189
W-AXIS UNCLAMP
M225
TABLE UNLOCATE
271
HP5100
M-CODE
M191
M192
M193
M194
HP51MTE87
DESCRIPTION
POWER MATE-E REF.
RETURN
TOOL BREAKAGE SENSOR
CHECK
TOOL BREAKAGE CHECK
START
M-CODE
M226
PALLET LOCATE
M227
PALLET UNLOCATE
M228
Y-AXIS CLMAP
M229
Y-AXIS UNCLAMP
TOOL BREAKAGE CHECK
(POWER MATE-E)
M231
M196
IN-POSITION CHECK ON
M232
M197
IN-POSITION CHECK OFF
M233
ATC CHANGE START FLAG
MODE
ATC WAIT POT UP/MAG.
HOME POS
ATC WAIT POT
DOWN/MAG. CHANG POS
M234
ATC ARM PIN LOCKING
M235
ATC ARM PIN RELEASE
ATC NEXT TOOL INDEX
M200
TOOL LOAD MONITOR OFF
M236
M201
TOOL LOAD MONITOR ON
M237
M238
M239
M240
ATC MOTOR BRAKE
RELEASE ON
ATC MOTOR BRAKE
RELEASE OFF
ATC/APC MAINTENANCE
MODE ON
ATC/APC MAINTENANCE
MODE OFF
ATC ARM 1 CYCLE MODE
M210
APC UP
M241
M211
APC DOWN
M242
ATC ＋ STEP MODE ON
M212
APC ROTATION (CW)
M243
ATC － STEP MODE ON
M213
APC ROTATION (CCW)
M244
ATC ＋/－ STEP MODE ON
M214
M215
272
DESCRIPTION
APC MANUAL UP/DOWN
MODE ON
APC MANUAL CW/CCW
MODE ON
M245
M246
ON
ATC WAITING POT
MAG/SPINDLE SIDE
ATC WAITING POT CLAMP
HP5100
HP51MTE87
M-CODE
DESCRIPTION
M-CODE
M247
M248
M219
PRE-SPINDLE
ORIENTATION
M249
M250
M251
M222
ATC DOOR OPEN
M223
ATC DOOR CLOSE
M253
M254
M255
M256
M257
M260
DESCRIPTION
ATC WAITING POT
UNCLAMP
ATC WAITING POT
SPINDLE SIDE
ATC WAITING POT
MAGAZINE SIDE
MACHINE SERVICE MODE
ON
MACHINE SERVICE MODE
OFF
KEEP MAGAZINE ROTATE
BY T－CODE
RELEASE MAGAZINE
ROTATE BY T－CODE
SPINDLE TOOL NUMBER
SET
NEXT TOOL NUMBER SET
KEEP RELAY SET FOR
ATC/APC
REMOVE ATTACHMENT
SPINDLE ORIGINAL
M261
MAX SPINDLE SPEED 1
M262
MAX SPINDLE SPEED 2
M263
MAX SPINDLE SPEED 3
M264
MAX SPINDLE SPEED 4
M265
MAX SPINDLE SPEED 5
M266
MAX SPINDLE SPEED 6
273
HP5100
HP51MTE87
Appendix 3) Maintenance method of Spindle Amp Alarms
ALARM NO.
01
DESCRIPTION
Motor Overheated
REMEDY
Check
And
Correct
The
Temperature And Load Status.
Peripheral
If The Cooling Fan Stops, Replace It.
02
Check And Correct The Cutting Conditions To
Decrease The Load.
Speed Deviation Excessive Correct Parameter No.4082
N4082(Spindle
Verification
03
Fuse Blow Of DC Link
Motor
Speed
Moderation)
Replace The SPM Unit.
Replace the Spindle Amp
Check The Motor Insulation Status.
Replace The Interface Cable.
04
Power Phase Missing
07
Excessive Speed
09
Check The State Of The Input Power Supply
To The PSM.
Check And Correct The Parameter.
Replace The Feedback Cable.
Improve The Heat Sink Cooling Capacity.
Main Circuit Overload
If The Cooling Fan Stops, Replace The SPM
Unit.
Check The Selected PSM.
11
Check The Input Power Voltage And Change
Excess Voltage In DC Link In Power During Motor Deceleration.
If The Voltage Exceeds 253 VAC (For The 200V System)Or 530 VAC (For The 400-V
System), check the Power Supply Impedance.
Check The Motor Insulation Status.
12
Excess Current In DC Link Check The Spindle Parameters.
Replace The SPM Unit.
15
Check to see if the PMC alarm has been
Problems with main axis activated, and recheck the input/output status
through the ladder.
conversion/output
conversion
Replace
The
Switching
MC
Magnet
(KM20/KM21)
274
16
18
Ram Error
Replace The SPM Control Printed Circuit Board.
Rom Sum Check Error
Replace The SPM Control Printer Circuit Board.
19
Excessive U Phase Current
Replace The SPM Unit.
Offset
HP5100
ALARM NO.
HP51MTE87
DESCRIPTION
REMEDY
20
Excessive V Phase Current
Replace The SPM Unit.
Offset
21
Position Sensor Polarity
Setting Error
24
Check And Correct The Parameters.
(PRM N4000#0,N4001#4)
Place The CNC-To-Spindle Cable Away From
The Power Cable.
(Problems caused by noise)
Data Separate the spindle signal cables from other
power cables, or attach protective equipment
such as a ferrite core.
Abnormal
Serial
Transmission
Replace The Cable.
Position Coder Signal
Disconnection
Replace The Cable.
29
Short Time Overload
Check And Correct The Load Status.
30
Excess
Current
31
Check And Correct The Load Status.
Disconnection
of
the
speed detection signal and Replace The Motor Sensor Cable(JY2 Or JY5)
Problems with the spindle motor feedback
motor binding status
cable
32
SLC Sli Internal Ram
Abnormal
Abnormal
serial
data Replace The SPM Control Printer Circuit Board.
transfer use LSI internal
RAM
27
33
Input
Insufficient
Charging
DC
Readjust the abnormal BZ sensor and sensor
interval
Circuit Check the power supply to the power supply
module
Check And Correct The Power Supply Voltage.
Link Insufficient DC Link capacity
(Problem with the power supply unit)
Replace The PSM Unit.
Correct A Parameter Value According To The
Manual.
Parameter
If The Parameter Number Is Unknown,
Connect The Spindle Check Board,
And Check The Indicated Parameter.
34
Abnormal
Setting
35
Excessive Gear Ratio Data
36
Error Counter Overflow
37
Speed
Detecting
Check The Value According To The Parameter
Manual.
Check Whether The Position Gain Value Is Too
Large, And Correct The Value.
Unit Correct The Value According To The Parameter
275
HP5100
ALARM NO.
41
HP51MTE87
DESCRIPTION
REMEDY
Error Setting
Manual.
Erroneous Detection Of
The Position Coder
One Revolution Signal
Check And Correct The Parameter
Replace The Cable.
Abnormal position coder cable
Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor signal or sensor interval
Replace The Cable.
Abnormal position coder cable
42
Nondetection Of
The Position Coder
One Revolution Signal
43
Differential Speed Position Replace The Cable.
Abnormal position coder cable
Coder Disconnection
Re-Adjust The BZ Sensor Signal.
abnormal BZ Sensor signal or sensor interval
Check And Correct The Parameter.
46
Erroneous Detection Of
One Revolution Signal
On Threading
Replace The Cable.
Abnormal position coder cable
Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor Signal or sensor interval
Replace The Cable.
Abnormal position coder cable
47
Abnormal Position Coder
Signal
49
Check Whether The Calculated Differential
Excessive
Differential
Speed Value Exceeds The Maximum Motor
Speed
Speed.
Conversion Value
N3772 (setting maximum speed-G96)
50
Excessive
Speed
Check Whether The Calculated Speed Value
Command
Exceeds The Maximum Motor Speed.
Value During Spindle
Synchronization
51
52
276
Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor Signal or sensor interval
Correct The Cable Layout (Vicinity Of The
Power Line). Make sure that the cables do not
cross, and add protective equipment such as
ferrite cores.
Check and Correct The Power Supply Voltage.
DC Link Under Voltage
ITP Signal Error
Replace The MC.
MC (KM20/KM21) Magnet connection status
Replace The SPM Control Printed Circuited
Board.
Replace The Spindle Interface Printed Circuit
Board In The CNC. (JA41)
HP5100
ALARM NO.
HP51MTE87
DESCRIPTION
53
ITP Signal Error
54
Overload Current
REMEDY
Replace The SPM Control Printed Circuited
Board.
Replace The Spindle Interface Printed Circuit
Board In The CNC. (JA41)
Review The Load Status.
Replace The Magnetic Contactor.
55
Power Line State Signal
Error
56
Internal Cooling Fan
Stopped
Check And Correct
abnormal
Magnet
(KM20/KM21)
The Sequence and
Connection
Status
Replace The SPM Unit.
Decrease The Acceleration/Deceleration Duty.
Check the belt tension (belt method). Lower
the deceleration setting. (N4082)
57
Excessive Deceleration of
Power
Check the Peripheral Temperature and the
condition of all cooling equipment.
If The Cooling Fan Stops, Replace The Cooling
Fan.
If The Resistance Is Abnormal, Replace The
Resistor.
Check The PSM Cooling Status.
58
Convert Main Circuit
Overload
59
Converter Cooling Fan
Stopped
66
Inter-Spindle-Amplifier
Communication Error
73
Motor
Disconnection
Replace The SPM Unit.
Sensor
Replace The SPM Unit.
Replace The Cable.
Check And Correct The Connection of the
signal cable.
Check And Correct The Connection of the
feedback cable.
Check The Shield Processing.
Check And Correct The Connection.
Adjust The motor Sensor location and interval.
74
CPU Test Alarm
Replace The SPM Control Printed Circuited
Board.
75
CRC Test Alarm
Replace The SPM Control Printed Circuited
Board.
79
Initial Test Alarm
Replace The SPM Control Printed Circuited
Board.
81
Motor
Sensor
One-
Check And Correct The Parameter. N4016#6 /
277
HP5100
ALARM NO.
HP51MTE87
DESCRIPTION
REMEDY
N4017#2
Rotation
Signal Detection Error
Check And Correct The Connection of the
feedback cable.
Adjust The motor Sensor location and interval.
82
83
One- Check And Correct The Connection of the
feedback cable.
Motor
Sensor
Rotation
Signal Undetected
Adjust The motor Sensor location and interval.
Replace The Feedback Cable.
Motor Sensor Signal Error Check the location and intervals of the motor
sensor
Replace The Feedback Cable.
Check The Shield Processing.
84
Check And Correct The Connection of the
feedback cable.
Spindle Sensor
Disconnection
Check And
Parameter.
Correct
The
spindle-related
Adjust The motor Sensor (position coder)
location and interval.
85
86
278
Spindle Sensor
One-Rotation
Signal Detection Error
Replace The Feedback Cable.
Adjust The Sensor.
Replace The Feedback Cable.
Check the connection status of the feedback
cable.
Spindle Sensor
One-Rotation
Signal Undetected
Sensor
Check And Correct The Parameter.
Adjust The Sensor.
Adjusting the motor sensor (position coder)
location and interval
The One-Rotation Signal Of The Spindle
Signal Sensor
Is Not Generated. check the electric conection
and adjust the sensor locations and intervals.
87
Spindle
Error
88
Cooling Fan Stopped
A0
A1
A2
Program Rom Error
(The Control
Programming Is Not
Running)
Replace The SPM External Cooling Fan.
If This Alarm Is Issued When The Spindle
Amplifier Power Is Switched On.
-.Wrong Software Specification.
-.Defective Printed Circuited Board.
Replace The SPM Or SPM Control Circuited
Board.
HP5100
ALARM NO.
HP51MTE87
DESCRIPTION
REMEDY
If The Alarm Is Issued When The Motor Is
Active.
Check The Grounding Wire.
If The Spindle Sensor Signal Wire Is Bundled
Together With Any Motor Power Line,
Separate
Them and add protective equipment such as
ferrite cores.
b0
Replace The Communication Cable
Communication Error
Between Amplifier And Module.
Between
Amplifier
Abnormal Spindle Amp or NC Board
Modules
Replace The SPM Or PSM Control Printed
Circuited Board.
b1
Low Converter Control
Power Supply Voltage
(PSM Alarm Indication:6)
b2
Excessive Converter
Regenerative Power
(PSM Alarm Indication:8)
b3
C0
C1
C2
Replace The PSM Control Printed Circuit Board.
Check The Regenerative Resistance.
Check The Motor Selection.
Replace The PSM.
Stopped Cooling Fan Of
The Converter Radiator
Replace The Cooling Fan.
(PSM Alarm Indication: A)
Replace The Communication Cable
Between CNC And SPM. Abnormal spindle
amp or NC Board.
Abnormal
Transmission
Data Replace The SPM Control Printed Circuited
Board.
Replace The CPM Side Spindle Interface
Printed Circuit Board. Abnormal NC Unit
(JA41, unit where serial signals are input)
279
HP5100
HP51MTE87
Appendix 4) ATC Main Changer Sequence Table
Initial Condition
① Arm & Servo Home Position
② 2nd Reference Point & M19
③ Pot Spindle Side
& Clamp
④ Arm Pin Release
X8.7 (SX53) CAHP.M
Changer Arm Home
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
X15.5 (SD56) ATAR.M
Arm
Forward
Gripping Tool
Spindle Tool Unclamp
Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
On
Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
Off
X6.5(TUCL.M), SX12, Input Module Slot8(Pin47)
On
Spindle Tool Unclamp
Arm Pin Locking
Arm Out
Changer Arm Pin Locking
Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
On
Completion: X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
On
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43)
&
Rotation
Off
Tool Change
Spindle Tool Clamp
Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
Off
Completion : X6.4(TCL.M),
On
SX11, Input Module Slot8(Pin31)
X6.5(TUCL.M), SX12, Input Module Slot8(Pin47)
Off
Arm In
Spindle Tool Clamp
Arm Pin Release
Changer Arm Pin Release
Output : Y 0.2(ATAL.R),
YV55,Output Module Slot01(Pin04)
On
Completion : X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
On
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43)
Off
280
Forward
Changer Arm Home
Changer Arm Home Position
Input Signal : X8.7(CAHP.M), SX53, Input Module Slot8(Pin37)
Arm
On
HP5100
HP51MTE87
Appendix 5) Pallet Change Sequence Chart
START (M60 Command)
①
▶ Y,Z-Axis Return to the 2nd reference point
Program : G00 G91 G30 Y0. Z0.;
Y,Z-Axis 2nd Ref. Position
Y,Z-Axis 2nd
Ref. POS.？
No
▶ X,Y,Z-Axis Return to the 2nd reference point
Program : G00 G91 G30 Y0. Z0.;
Yes
②
▶ B-Axis Return to the reference point
Program : G00 G91 G28 B0.;
B-Axis Ref. Position
B-Axis Ref.
Position.？
No
Yes
APC Initial
Position？
No
▶ B-Axis Return to the reference point
Program : G00 G91 G28 B0.;
★ 2042 M61/M62 Command Illegal POS.
activated
On
X10.0 PCL.M -SP61 On X10.1 TACL.M -SL62
X11.1 PNO1.M -SX75,
X11.2 PNO2.M -SX76 On/Off
X11.6 APUP.M -SX81 On X11.7 APDN.M -SX82
Off
X12.1 ACUP.M -SX81 Off
Yes
Pushed SetUp Button？
No
★ 2085 APC Set-Up Location S/W Unpush
Activated
Confirm Signal : X16.6
SETU.M
-SB93 On
Yes
③
Output Signal : Y7.2
PUCL.R -KAR62/-YV62 On
Completion Signal: X10.0
PCL.M
-SP61 Off
Pallet Unclamp
Pallet
Unclamp
？
No
★ 2073 Table or Pallet CL/UNCL Switch Alarm
Activated
Confirm Signal: X10.0
PCL.M
-SP61 Off
Yes
④
Output Signal: Y39.2
APUP.R
-KAR75/-YV75
Completion Signal : X11.6
ACUP.M
-SX81
APC Up
APC Up O.K？
★ 2126 APC Up/Down Alarm Activated
No
Confirm Signal: X11.6
ACUP.M
-SX81
On
Yes
A
281
HP5100
HP51MTE87
A
Pallet 1 Position？
No
GO TO
1
Yes
⑤
APC Arm 180 CW Rot.
End？
Yes
⑥
Output Signal
: Y39.0
Completion Signal : X11.2
APC Arm 180 CW Rotation
PCW.R
-KAR73/-YV73
PNO2.M
-SX76
★ 2127 APC Changer 180CW/180CCW Alarm Occurrence
No
Checking Signal : X11.2
PNO2.M
Output Signal
: Y39.3
Completion Signal : X11.7
APDN.R
-KAR76/-YV76
APDN.M
-SX82
ON
-SX76
2
APC Down
APC Down O.K？
★ 2126 APC Up/Down Alarm Occurrence
No
Checking Signal : X11.7
APDN.M
-SX82
Output Signal
: Y7.2
Completion Signal : X10.0
PUCL.R
PCL.M
-KAR62/-YV62
-SP61
Yes
⑦
Pallet Clamp
Pallet Clamp O.K？
★ 2073 Table or Pallet CL/UNCL Switch Alarm Occurrence
No
Checking Signal : X10.0
PCL.M
-SP61
ON
PNO1.M -SX75
PNO2.M -SX76
OFF
ON
Yes
End
1
Checking Signal : 1 POS. X11.1
2 POS. X11.2
Pallet 2 Position？
Yes
⑧
APC Arm 180 CCW Rot.
End？
Yes
2
282
Output Signal
: Y39.1
Completion Signal : X11.1
APC Arm 180 CCW Rotation
PCCW.R
PNO1.M
-KAR74/-YV74
-SX75
★ 2127 APC Changer 180CW/180CCW Alarm Occurrence
No
Checking Signal : X11.1
PNO1.M
-SX75
HP5100
HP51MTE87
Appendix 6) Recovering ATC Breakage
If the Changer Arm stopped in the middle of Tool Change(M06), you must
manually return the Changer Arm to its home position. Because the necessary
measures differ with each situation, you must accurately find the cause of the
problem and take appropriate measures.
☞ Since this is done with tools attached to the Changer Arm, be careful not to drop the
tools. Just in case tools fall, set up a wooden pallet to protect tools or the machine cover
below the ATC.
(1) Changer Arm stop during Spindle Tool Clamp Status
The Changer Arm stopped between the Home Position and the Spindle.
(2) Changer Arm stop during Spindle Tool Unclamp Status
The Changer Arm stopped after falling out from the Spindle and rotating 180˚
before inserting the tool into the Spindle.
(3) Arm Jam during Unclamping or directly following Clamping
The Changer Arm stopped while stuck in the Spindle.
(4) Alarm 2065 (“Changer Arm Position Check Alarm”) activated despite
having returned the Changer Arm to Home Position
The Changer Arm has been returned to Home Position, but for some reason this
position does not match the Servo reference point or the ATC machine reference
point set in the Cam bundle.
(1) Recovery Process when the Changer Arm has stopped during
Spindle Tool Clamp Status
1) In Emergency Stop status, or in Power Off
status, remove the cause and turn the
machine on, press Machine Ready.
283
HP5100
HP51MTE87
2) Select "JOG" mode from the main operation
panel.
3) Press the "CUSTOM" NC Function Key.
The“CUSTOM WINDOW”screen appears.
4) Press the "PMC-SW”soft key. The ATC, APC
Manual screen appears.
5) When the ATC, APC Manual screen appears,
press the “ATC-ON”soft key to select the ATC.
The
ATC
Manual
Mode
changes
from
“DISABLE”to “ON”.
6) Move the cursor keys to choose "ATC ARM
REVERESE STEP,”and repeatedly press the main
operation panel's cycle start button repeatedly
to move the Changer Arm to Home Poistion.
284
HP5100
HP51MTE87
7) Repeatedly press the main operation panel's
Cycle Start button to move the Changer Arm to
Home position, where it no longer moves. (If
the Changer Arm stops moving, it has been
returned to Home Position.)
※ If the Changer Arm jams after replacing
tools and Spindle Tool Clamping, select
"ATC ARM FORWARD STEP”to manually
send it to other sections.
Verification: D450 = D452 in PMC G.DATA
Mode
8) Move the cursor Key to select“ATC ARM 1
CYCLE,”and press the main operation panel's
Cycle Start button. The Changer Arm will
execute Tool Change once, and the inner Cam
and Changer Arm will be reordered.
9) At completion, press the “OFF”soft key. The
ATC Manual Mode will change from “ON” to
“DISABLE.”
10) Press (in order)“SYSTEM” => PMC => PMC DATA => G.DATA, confirm the tool
numbers of the Spindle and Standby Port from D450, D452, and reset.
D450 : Spindle tool number
D452 : Waiting pot tool number
11) When each axis is returned to its reference point, the ATC breakage recovery is
complete.
285
HP5100
HP51MTE87
Appendix 7) Maintenance method of Servo driver Alarm
① UV (Under Voltage) Alarm : Voltage shortage Alarm in Main circuit direct
current voltage.
Dirve
LED
Contents
Inside DC link voltage become below the designated value.
▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it
has a problem.
Measure the voltage
between 2 terminals
Measure
among L1, L2, and L3
▪ Check the connections of Motor power cable. Replace it if it has a
problem
▪ Change the drive if the same alarm occurs when the turret servo drive
was turned off and on even after the above measures were taken.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
286
HP5100
HP51MTE87
② OV (Over Voltage) Alarm : Overvoltage alarm in Main circuit direct current
voltage.
Drive LED
Contents
Inside DC link voltage become below the designated value.
▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it
has a problem.
Measure the voltage
between 2 terminals
among L1, L2, and L3
▪ Disassemble the drive, detach connector connected in PAB, check
whether the regenerative resistance is 26Ω. And then replace it if it
has a problem.
Measure
Power Board (PAB)
Regenerative
resistor
Connector for
regenerative
resistor
▪ Check Motor power cable connections and then replace it if it has a
problem.
▪ Change the drive if the same alarm occurs when the turret servo drive
was turned off and on even after the above measures were taken.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
287
HP5100
HP51MTE87
③ OH (Over Heat) Alarm : Overheat alarm.
Drive
LED
Contents
Method
IPM become overheat.
▪ When the alarm shows, Power off the turret servo drive to cool down
the Servo drive.After power on,if the same alarm shows, then IPM is
defective. Replace the drive.
Enclosed) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret
Unit. So if you power Off and then on to cancel the alarm, the drive or motor
are not included in the replacement
④ OC (Over Current) Alarm : Over current alarm.
Drive
LED
Contents
Measure
Over current flow in motor.
▪ Check whether acceleration and retardation parameter No. 29, No. 30
setting is low.
▪ After checking disconnections of motor power cable, replace the cable if
it has a problem
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
288
HP5100
HP51MTE87
⑤ CA Alarm : Encoder-related alarm, the method will be different according to
11Bit old drive or 17Bit new drive
Drive
LED
11 Bit
Contents
17 Bit
▪ A,B,Z error among encoder signal.
▪ Power input into the Turret Servo drive before encoder
initialization.
▪ Detach from Servo drive and reset it due to Encoder data
receiving cable connection error.
▪ Check the disconnection of encoder data receiving cable, and
replace it if it has a problem.
Encoder data
receiving cable
11 bit
Measure
▪ See the Motor encoder connector Short and then replace the motor
if it has a problem.
Motor
encoder
connector
17 bit
▪ After power off turret servo drive, 5 seconds later after motor
encoder initialization finished, turn on turret servo drive and
then the alarm will be released.
▪ Turret Servo drvie from DVSD-TT-14A to DVSD-TT-14A-04 will
be applied. After DVSD-TT-14A-05 version, CA alarm is
deleted
289
HP5100
HP51MTE87
⑥ CO Alarm : Applied after 17Bit Turret servo drive DVSD-TT-14A-05 version.
Encoder signal abnormal related alarm.
Drive
LED
Alarm
Encoder signal error.
▪ Detach from Servo drive and reset it due to Encoder data receiving
cable connection error.
▪ Check the disconnection of encoder data receiving cable, and replace it
if it has a problem.
Encoder data
receiving cable
Measure
▪ See the Motor encoder connector Short and then replace the motor if it has a
problem.
Motor encoder
connector
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
290
HP5100
HP51MTE87
⑦ OS (Over Speed) Alarm : Overspeed alarm.
Drive
LED
Contents
Motor speed exceed the maximum speed
▪ Detach from Servo drive and reset it due to Encoder data receiving
cable connection error.
Encoder data
Receiving cable
Measure
▪ Check the disconnection of encoder data receiving cable, and replace it
if it has a problem.
▪ Check the disconnection of motor power cable, and replace it if it has a
problem.
▪ Check the Motor encoder connector Short and then replace the motor if it has
a problem.
Motor encoder
connector
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
291
HP5100
HP51MTE87
⑧ OL (Over Load) Alarm : Overload alarm
Drive
LED
Contents
▪ Turret servo motor overload continue more than the regulated time.
▪ Overload detection time
250% ~ : 1sec, 220% ~ : 24sec, 200% ~ : 48sec
180% ~ : 96sec, 160% ~ : 192sec, 150% ~ : 384sec
140% ~ : 769sec, 130% ~ : 1536sec
▪ Set turret to Unclamp in Keep Relay, check whether the turret rotate
smoothly, Check the rotation while increasing parameter No.10, No.11
by 10.and do the proper action if it does not move well.
Measure
▪ Check the parameter setting.
(Enclosed) If after 11Bit AS Turret servo driveDASD-CT15SPXC-05 version
and after 17Bit new turret servo drive DVSD-TT-14A-04 version, No. 4
parameter value is 2048. And if you change the value, then the
overload alarm will show.
▪ It happens when the tool load is high for the turret or it has a mechanical
problem. So check the rotation of turret through adding 10 in parameter
No.10, No.11. Do proper action if problem found..
▪ Check Relay and do the proper action.
▪ Motor power cable or encoder data receiving cable could have a problem.
So pull them out of turret servo drive and assemble it again.
Encoder data
Receiving cable
Motor power
cable
292
HP5100
HP51MTE87
▪ Check the disconnection of motor power cable or encoder receiving cable.
Replace it if it has a problem.
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
⑨ SE Alarm : Double Interrut Alarm.
Drive
LED
Contents
Measure
CPU calculation or turret servo drive inside MCB trouble.
▪ Initialize turret servo drive parameter and reset the parameter
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
⑩ PE (Parameter Error) Alarm : Parameter abnormal alarm.
Drive
LED
Contents
Measure
Turret servo drive parameter saved value is not within the regulated
range.
▪ Initialize turret servo drive parameter and position compensation value
and reset the parameter and reference point
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive..
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
293
HP5100
HP51MTE87
⑪ RP (Residue Pulse) Alarm(ALP-rP) : Position deviation excess alarm.
Drive
LED
Contents
Rest pulse exceed the regulated value fixed in the parameter no.19
▪ Check whether parameter No.19 setting is low.
▪ Encoder data receiving cable could be error, so detach from turret servo
drive and then re assemble it.
Encoder data
receiving cable
Measure
▪ Check the disconnection of motor encoder cable, and replace it if it has
a problem.
▪ Check the disconnection of motor encoder connector, and replace it if it
has a problem.
Motor encoder
connector
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
294
HP5100
HP51MTE87
⑫ EN (Battery) Alarm : Encoder backup battery abnormal alarm.
▪ If Turret servo drive and motor are united when machine power has not been
provided, use battery’s power.
▪ Battery life(The largest consumption current 150㎂)
In 25℃, 1.44 year ~ 1.5 year
In 75℃, 0.89 year ~ 0.96 year
Drive
LED
Contents
Encoder backup battery discharged or pulled out.
▪ Replace the encoder backup battery inside the turret servo drive.
Encoder backup
battery
Measure
▪ Disassemble Turret servo drive and check the connector’s status.
Replace it if it has a problem
Encoder backup
Battery connector
Main Control Board (MCB)
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
295
HMC 고장진단 및 처치
HP51MTK87
Revision Record
HMC Maintenance HP5100 (HP51MTK87)
Version
Date
Contents
Writer
01
2008.05
1st edition
Mr.Jeong Sam
Young
02
2008. 07
1st revised
Mr.Lee Dae
Seop
03
04
05
06
07
08
09
10
127