Hydrodynamic behavior of inline structures A Dynamic Fluid Body Interaction study Technische Universiteit Delft M.J. Rodermans Hydrodynamic behavior of in-line structures A Dynamic Fluid Body Interaction study by M.J. Rodermans to obtain the degree of Master of Science at the Delft University of Technology, to be defended publicly on Thursday June 23, 2016 at 11:00 AM. Student number: Project duration: Thesis committee: 1384848 August, 2015 – June, 2016 Prof. dr. A. Metrikine, Dr. J. M. de Oliveira Barbosa, Ir. F. W. Renting, Ir. H. Smienk, Ir. H. Ottens, TU Delft TU Delft TU Delft HMC HMC This thesis was supported by Heerema Marine Contractors. This thesis is confidential and cannot be made public until June 23, 2021. An electronic version of this thesis is available at http://repository.tudelft.nl/. Abstract Heerema Marine Contractors (HMC) is, amongst other activities, involved in the installation of subsea pipelines and subsea structures. These subsea structures are welded into the pipeline instead of installed separately to increase efficiency during production and installation. The presence of subsea structures in the pipeline increases the stresses in the pipeline during installation and therefore reduces workability. The stresses in pipelines during installation are analyzed beforehand. These analyses show that with subsea structures becoming bigger, the workability of in-line subsea structure installation becomes unacceptably low. Simplified models are used in order to model the hydrodynamic forces acting on subsea structures. The suspicion is that these simplified models are conservative because of the lack of knowledge about the hydrodynamics around complex shaped structures. A first research [8] on the behavior of in-line structure installation and the effects of alternative hydrodynamic loading models has been performed at HMC. On the basis of this research questions remain. The most important ones are: • Is Morison’s equation applicable for sharp edged and asymmetric structures? • Can forced motion experiments be used to model the dynamic behavior of subsea structures? • Is the motion of sharp edged and asymmetric structures decoupled? In order to investigate the hydrodynamics around subsea structures and answer these questions, this thesis is performed. With the use of Dynamic Fluid Body Interaction (DFBI)-simulations the dynamic behavior of sharp edged and asymmetric structures and the description of this behavior has been investigated. In this thesis subsea structures are simplified as thin flat plates and simulations in one and two degrees of freedom have been performed. Over a range of frequencies the behavior in regular oscillating flow has been investigated. From the research it can be concluded that over the range of Keulegan-Carpenter (KC) numbers associated with in-line subsea structure installation Morison’s equation can be used to describe forces accurately and these forces are decoupled. DNV GL prescribed coefficients cause large differences with the simulated behavior. For thin flat plates KC dependent coefficients model the behavior more accurately. The KC dependent coefficients are determined by forced motion experiments. Further research should be performed on the hydrodynamic coefficients for subsea structures. Hydrodynamic moments are observed which are not taken into account during installation analysis. The impact of these moments on the dynamic behavior of subsea structures should be further investigated. iii Contents List of Figures vii List of Tables xi List of Abbreviations xiii List of Symbols xv 1 Introduction 1 1.1 1.2 1.3 1.4 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Problem description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Research objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Research approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Background information 2.1 2.2 2.3 2.4 2.5 5 Hydrodynamic loads modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Computational Fluid Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DFBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-DoF solver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Study Case 3.1 3.2 3.3 3.4 3.5 3.6 5 6 7 8 8 9 Load case definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Water particle motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Hydrodynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4 Validation 4.1 4.2 4.3 4.4 4.5 4.6 1 1 2 2 15 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Steady Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Oscillating Hydrodynamic Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Simulation set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5 1 Degree of Freedom 23 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.3 Decay test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 5.4 Oscillated simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.5 Added mass and added damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.6 Transmissibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.7 Vortex shedding regimes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.8 Description with Morison’s equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.9 KC number based on relative motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 5.10 Comparison with DNV GL coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 5.11 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5.12 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 v vi Contents 6 2 Degrees of Freedom 6.1 6.2 6.3 6.4 6.5 6.6 6.7 51 Set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Resonance in x-direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Drag and added mass in the x-direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Description with Morison’s equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 7 Conclusions and recommendations 63 7.1 Conclusions 1-DoF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.2 Conclusions 2-DoF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.3 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 A General Transport Equations 65 B Finite Volume Method 67 B.1 B.2 B.3 B.4 Meshing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Physics Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Computational effort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 C Convergence studies C.1 C.2 C.3 C.4 73 General mesh convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Prism Layer mesh convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Time-step convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 D Logarithmic decrement 77 E Linearization drag force 79 F Plots description 1 DoF 81 F.1 F.2 F.3 F.4 F.5 F.6 F.7 Simulation #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Simulation #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Simulation #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Simulation #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Simulation #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Simulation #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Simulation #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 G DNV Comparison 91 H Differential equation solver 95 Bibliography 97 List of Figures 1.1 Typical subsea structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 2D resulting forces and moments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Research flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 2.1 Variation of drag (left) and inertia (right) coefficients of plates [12] . . . . . . . . . . . . . . . . . . 6 3.1 Load case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Isometric view of 18" production FLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Equivalent spring stiffnesses Ichthys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 11 13 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Mesh and resulting drag coefficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrodynamic coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Domain size and boundary types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refinement regions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Morison equation fit at K C = 11 and δ = 0.0403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line force time-traces for a oscillated fluid or plate at KC=8 . . . . . . . . . . . . . . . . . . . . . Hydrodynamic coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 16 18 19 20 21 21 5.1 Domain and boundaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Translation of plate during decay test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Damping ratio (ζ) and FFT magnitude plot of decay test . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Simulation #1, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 Simulation #2, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 Displacement FFT magnitude plots of Simulation #1 and #2 . . . . . . . . . . . . . . . . . . . . . . 5.8 Simulation #3, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 Simulation #3, Displacement FFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10 Simulation #4, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11 Simulation #5, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12 Simulation #6, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13 Simulation #7, Translation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.14 FFT magnitude plots of Simulation #4 and #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.15 FFT magnitude plots of Simulation #6 and #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.16 Added mass and added damping from Fourier analysis and Morison’s equation . . . . . . . . . . 5.17 Comparison of forces with Fourier analysis and Morison’s equation . . . . . . . . . . . . . . . . . 5.18 Transmissibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19 Vortex shedding regime of simulation #2, KC = 9.94 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20 Vortex shedding regime of simulation #3, KC = 3.72 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.21 Comparison between quadratic and linearized drag formulation, Simulation #5 . . . . . . . . . . 5.22 Damping ratios from DFBI and theoretical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23 Simulation #1, Translation comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . . 5.24 Simulation #1, Acceleration comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . 5.25 Simulation #2, Translation comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . . 5.26 Simulation #2, Acceleration comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . 5.27 Simulation #1, Force decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28 Simulation #1, In-line Force comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . 5.29 Simulation #2, In-line Force comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . 5.30 FFT magnitudes of displacements Simulation #1 and #2 and their description . . . . . . . . . . . 5.31 Improved description simulation #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 24 25 26 27 27 27 28 28 29 29 29 30 30 30 32 32 33 34 35 36 37 37 38 38 38 39 39 39 40 40 vii viii List of Figures 5.32 Improved description simulation #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.33 Simulation #3, Translation comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . 5.34 Simulation #3, Velocity comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . . . 5.35 Simulation #3, Acceleration comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . 5.36 Simulation #3, In-line Force comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . 5.37 Simulation #4, Translation comparison at ω/ω0 = 1.568 . . . . . . . . . . . . . . . . . . . . . . . . 5.38 Simulation #4, In-line Force comparison at ω/ω0 = 1.568 . . . . . . . . . . . . . . . . . . . . . . . 5.39 Simulation #5, Translation comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . . 5.40 Simulation #5, In-line Force comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . 5.41 Simulation #6, Translation comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . . 5.42 Simulation #6, In-line Force comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . 5.43 Simulation #7, Translation comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . . 5.44 Simulation #7, In-line Force comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . 5.45 Flow diagram of KC number iteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.46 Displacement amplitudes for different modeling methods . . . . . . . . . . . . . . . . . . . . . . . 41 41 42 42 42 43 43 44 44 44 45 45 45 46 48 6.1 Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Hydrodynamic coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Translation comparison y-direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Translation comparison x-direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Translation y-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Translation x-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7 Translation y-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8 Translation x-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9 Force x-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10 Force x-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11 Close-up LSM fit at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.12 Close-up LSM fit at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.13 Translation x-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.14 Translation y-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.15 Translation x-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.16 Translation y-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.17 Translation description x-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . 6.18 Translation description x-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . 6.19 Translation description y-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . 6.20 Force description y-direction at ω = 0.3141r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.21 Translation description y-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . 6.22 Force description y-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.23 In-line motion of structure and fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.24 Effect of angle factor on force in y-direction at ω = 0.6283r ad /s . . . . . . . . . . . . . . . . . . . . 6.25 Moments acting on plate in 2-DoF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 52 52 53 53 53 54 54 54 55 55 56 56 56 57 57 58 58 59 59 59 60 60 61 62 B.1 B.2 B.3 B.4 2D Finite Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mesh types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Close-up of PLM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow regions in a turbulent boundary layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 68 69 71 C.1 Mesh size convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2 Prism layer mesh convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3 Time-step convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 74 74 Simulation #1, Translation comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . . Simulation #1, Velocity comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . . . . Simulation #1, Acceleration comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . Simulation #1, In-line Force comparison at ω/ω0 = 0.23 . . . . . . . . . . . . . . . . . . . . . . . . Simulation #2, Translation comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . . Simulation #2, Velocity comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . . . . 81 81 82 82 82 82 F.1 F.2 F.3 F.4 F.5 F.6 List of Figures ix F.7 Simulation #2, Acceleration comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . F.8 Simulation #2, In-line Force comparison at ω/ω0 = 0.5083 . . . . . . . . . . . . . . . . . . . . . . . F.9 Simulation #3, Translation comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . F.10 Simulation #3, Velocity comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . . . F.11 Simulation #3, Acceleration comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . . F.12 Simulation #3, In-line Force comparison at ω/ω0 = 0.946 . . . . . . . . . . . . . . . . . . . . . . . F.13 Simulation #4, Translation comparison at ω/ω0 = 1.568 . . . . . . . . . . . . . . . . . . . . . . . . F.14 Simulation #4, Velocity comparison at ω/ω0 = 1.568 . . . . . . . . . . . . . . . . . . . . . . . . . . F.15 Simulation #4, In-line Force comparison at ω/ω0 = 1.568 . . . . . . . . . . . . . . . . . . . . . . . F.16 Simulation #5, Translation comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . . F.17 Simulation #5, Velocity comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . . . . F.18 Simulation #5, Acceleration comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . F.19 Simulation #5, In-line Force comparison at ω/ω0 = 6.16 . . . . . . . . . . . . . . . . . . . . . . . . F.20 Simulation #6, Translation comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . . F.21 Simulation #6, Velocity comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . F.22 Simulation #6, Acceleration comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . F.23 Simulation #6, In-line Force comparison at ω/ω0 = 4.17 . . . . . . . . . . . . . . . . . . . . . . . . F.24 Simulation #7, Translation comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . . F.25 Simulation #7, Velocity comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . . . . F.26 Simulation #7, Acceleration comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . F.27 Simulation #7, In-line Force comparison at ω/ω0 = 8.19 . . . . . . . . . . . . . . . . . . . . . . . . 83 83 83 84 84 84 85 85 85 86 86 86 87 87 87 88 88 88 89 89 89 G.1 Simulation #1, Translation comparison at ω/ω0 = 0.23, KC = 19.23 . . . . . . . . . . . . . . . . . . G.2 Simulation #2, Translation comparison at ω/ω0 = 0.5083,KC = 9.61 . . . . . . . . . . . . . . . . . . G.3 Simulation #3, Translation comparison at ω/ω0 = 0.946, KC = 4.2 . . . . . . . . . . . . . . . . . . . G.4 Simulation #4, Translation comparison at ω/ω0 = 1.568, KC = 9.25 . . . . . . . . . . . . . . . . . . G.5 Simulation #5, Translation comparison at ω/ω0 = 6.16, KC = 2.1 . . . . . . . . . . . . . . . . . . . . G.6 Simulation #6, Translation comparison at ω/ω0 = 4.17, KC = 1 . . . . . . . . . . . . . . . . . . . . . G.7 Simulation #7, Translation comparison at ω/ω0 = 8.19, KC = 0.5 . . . . . . . . . . . . . . . . . . . . 91 91 92 92 92 93 93 List of Tables 3.1 3.2 3.3 3.4 Study case FLET characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Study case model characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Study case pipeline characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid motion characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 11 13 14 4.1 Plate geometries used in experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Goodness-of-fit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 20 5.1 Data decay test (positive peaks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Data decay test (negative peaks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Input data simulations below resonance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Input data simulations near resonance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Input data simulations above resonance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 Added mass and added damping coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 Transmissibilities of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 Vortex shedding regime based on KC number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 Theoretical damped frequencies and damping ratios . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10 Settings simulation #1 and #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11 Settings simulation #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12 Settings simulation #4, #5, #6 and #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13 Drag and inertia coefficients. Based on flow and relative motion . . . . . . . . . . . . . . . . . . . 5.14 KC number iteration, Simulation #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.15 KC number iteration, Simulation #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.16 KC number iteration, Simulation #3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.17 KC number iteration, Simulation #4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18 KC number iteration, Simulation #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19 KC number iteration, Simulation #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20 KC number iteration, Simulation #7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.21 Comparison of displacement amplitudes for different methods . . . . . . . . . . . . . . . . . . . . 25 25 26 28 29 31 32 34 36 37 41 43 46 46 46 46 46 46 47 47 48 C.1 C.2 C.3 C.4 General mesh settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prism layer mesh settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time-step convergence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Convergence bandwidths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 74 74 75 E.1 Drag force linearization comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 xi List of Abbreviations CFD CFL Computational Fluid Dynamics. Courant-Friedrichs-Lewy. DFBI DNV GL DoF DP Dynamic Fluid Body Interaction. Det Norske Veritas Germanischer Lloyd. Degree of Freedom. Dynamic Positioning. FEM FFT FLET FTA FVM Finite Element Method. Fast Fourier Transform. Flowline End Termination. Flowline Termination Assembly. Finite Volume Method. HMC Heerema Marine Contractors. ILS In-line Structure. KC Keulegan-Carpenter. LSM Least Squares Method. PLEM PLM Pipeline End Manifold. Prism Layer Mesh. RANS Reynolds-Averaged Navier-Stokes. xiii List of Symbols A Amplitude [m]. C c CA CD CM C max Courant number [−]. Damping coefficient [N s/m]. Added mass coefficient [−]. Drag coefficient [−]. Inertia coefficient [−]. Maximum Courant number [−]. D δ δbound ar y δl og Characteristic diameter [m]. Goodness of fit factor [−]. Boundary layer thickness [m]. Logarithmic decrement [−]. E Modulus of elasticity [N /m 2 ]. F f FC F D Force [N ]. General force vector [ f ]. By CFD caluculated forces [N ]. G g Shear modulus [N /m 2 ]. Gravitational constant [m/s 2 ]. h Hs Water depth [m]. Significant wave height [m]. I Moment of inertia [m 4 ]. J Torsional constant [m 4 ]. k κ KC kw Spring coefficient [N /m]. Thermal conductivity [W /(mK )]. Keulegan-Carpenter number [−]. Wave number [r ad /m]. L λ Length [m]. Wave length [m]. M m ma µ Moment [N m]. Mass [kg ]. Added mass [kg ]. Dynamic viscosity [N s/m 2 ]. ∇ ν Vector differential operator. Kinematic viscosity [m 2 /s]. ω0 ωd ω Natural frequency [r ad /s]. Damped frequency [r ad /s]. Frequency [r ad /s]. xv xvi List of Symbols p Φ φ Pressure [P a]. Rayleigh’s Dissipation function. Arbitrary variable [−]. r Re ρ Stretching factor [−]. Reynolds number [−]. Density [kg /m 3 ]. σ Variance [−]. T T t t θ θF Period [s]. Temperature [K ]. Structure thickness [m]. Time [s]. Angle [d eg ]. Angle factor [−]. u u Um Fluid velocity [m/s]. Velocity vector [m/s]. Maximum fluid velocity [m/s]. VF Volume factor [−]. w Unit weight [kg /m]. X x x Structure displacement amplitude [m]. Structure displacement vector [m]. Displacement structure [m]. Y ∆y 1 ∆y n Fluid displacement amplitude [m]. Thickness first prism layer [m]. Thickness prism layer number n [m]. z ζ Depth [m]. Damping ratio [−]. 1 Introduction 1.1. Background Heerema Marine Contractors (HMC) is, amongst other activities, involved in the offshore installation of pipelines. Included in the scope of some pipelay projects is the installation of subsea structures. In order to save time and therefore become more competitive, HMC welds these structures into the pipeline on board and installs the pipeline including the structure as a whole. These structures can either be at the end of a pipeline or at a point along the pipeline. Figure 1.1 shows a typical subsea structure. Figure 1.1: Typical subsea structure The stresses and strains which occur in the pipeline during installation can not exceed certain values in order to ensure pipeline integrity. Due to environmental conditions the system consisting of the pipeline and structure will move relative to the water. This motion will cause hydrodynamic forces acting on the structure and pipeline which cause stresses and strains in the pipeline. A combination of design and forces acting on the system leads to a workability. This is a percentage of time in which the environmental conditions are acceptable to allow safe installation. 1.2. Problem description As subsea structures are large compared to the pipeline, relatively large hydrodynamic forces are acting on them. Therefore installations of subsea structures have relatively low workability compared to regular pipelay operations. Other than being large, the lack of knowledge on the hydrodynamic forces acting on these structures causes lower workability. Because of this lack of knowledge, used installation analysis methods are conservative in the calculation of these forces. It is expected that research on the modeling of hydrodynamic forces acting on subsea structures will improve workability. The installation analysis method used at HMC uses empirical formulae to estimate the hydrodynamic forces acting on a subsea structures (see section 2.2.1). In order to obtain more accurate approximations, an analysis method was developed [5] using Computational Fluid Dynamics (CFD) (see section 2.2.2). Carel 1 2 1. Introduction Hoekstra performed a research [8] where the method using CFD was improved with theoretical KeuleganCarpenter number, open-area ratio and angle of incidence dependencies for the hydrodynamic coefficients (see section 2.2.2). These hydrodynamic properties analysis methods use Morison’s equation (see section 2.1.1) to calculate resulting forces. Morison’s equation was developed for in-line forces acting on cylinders. It has been proven that this equation can also be used to describe in-line forces acting on bodies of other shapes. However, how accurate this description is for typical subsea structures is not known. Next to that, the current methods use empirical coefficients found through forced oscillation tests. In a system where vessel motions, waves and currents are present, it is unknown if the current methods are able to accurately describe the resulting dynamic behavior of the system. When faced with flow directions not normal to the direction in which the empirical coefficients are defined, decomposition of motions is used to find resulting forces. This is due to the fact that the current methods which use Morison’s equation are only able to describe in-line forces. The subsea structures used by HMC are typified by asymmetry and sharp edges and are therefore likely to create lift and moments (see figure 1.2). If this is of influence on the response of the system is not yet investigated. (a) Only in-line force (b) With lift and moment Figure 1.2: 2D resulting forces and moments Summarizing, the applicability and accuracy of Morison’s equation, which is used in installation analysis, for subsea structures is unknown. This leads to conservatism in force calculation which in turn leads to lower workability. 1.3. Research objective Before any research is done on force coefficients, a method for the description of forces acting on subsea structures needs to be established. This could either be done through validating one of the currently used methods, or through finding a new method. The objective of this thesis is therefore: Investigate the dynamic behavior and the description of this behavior of the installation of in-line subsea structures. Where the accuracy of the currently used methods is tested on: • Sharp edged asymmetric bodies • Unforced body motion • Decomposition of motions 1.4. Research approach In order to investigate the installation behavior of subsea in-line structures, there needs to be observable data. Since no experimental data or real life measurements are available, two methods remain: physical ex- 1.4. Research approach 3 periments or numerical simulation. The latter is chosen. Dynamic Fluid Body Interaction (DFBI) (see section 2.4) is used to simulate the behavior of a subsea structure under certain conditions. The research approach is divided into several steps: 1. Set up study case. Determine under which conditions the research will be done. Simplifications and other assumptions are discussed. 2. Validate numerical models. 3. Perform DFBI simulations in one DoF. 4. Analyze and describe the behavior of the one DoF system. 5. Perform DFBI simulations in multiple DoF. 6. Analyze and describe the behavior of the multiple DoF system(s). Figure 1.3: Research flowchart These steps are described in this thesis. First in chapter 3 the study case which will be investigated and the simplifcations are discussed. Next, in chapter 4, the used numerical models are validated. Once the validation is performed, the study case can be simulated. In chapter 5 results from simulations in 1-DoF are presented and the description of the behavior using Morison’s equation is investigated. At the end of this chapter conclusions are drawn based on the findings in 1-DoF and the impact of the simplifications is discussed. In chapter 6 the same system is analyzed in 2-DoF. Description methods for 2-DoF are investigated and conclusions specific to 2-DoF are presented at the end of the chapter. Again the impact of simplifications is discussed. In chapter 7 the conclusions from chapter 5 and 6 are summarized and general conclusions are drawn and discussed. Final recommendations are presented in section 7.3. 2 Background information 2.1. Hydrodynamic loads modeling Any solid which is moving relative to a fluid experiences hydrodynamic loads. Modeling of these loads is key in modeling its structural behavior. Many methods exist to model the loads acting on a structure. In the design of offshore structures Morison’s equation is widely used. 2.1.1. Morison’s equation In 1950 Morison, O’Brien, Johnson and Schaaf published an equation [15] which predicts wave forces on vertical piles. This equation became known as Morison’s equation. The equation identifies three sources of hydrodynamic forces. A Froude-Krylov force dependent on fluid acceleration, an inertia force dependent on relative acceleration and a drag force dependent on relative velocity squared. The diffraction forces are ignored as the characteristic diameter (D) is assumed to be small relative to the wavelength. As the ratio between diameter and wavelength in this thesis ranges from 0.38 to 0.002 and short waves (high frequency) have less impact on the response of the structure than long waves (low frequency), the diffraction forces are neglected. Morison’s equation assumes that the inertia and drag forces can be summed to obtain a total force. While this may be true for very high and very low KC numbers (see section 2.1.2) where one of the contributions is negligible, this is not the case for flow regimes at intermediate KC numbers. At these intermediate KC numbers the coefficients used in Morison’s equation do describe force amplitude accurately. The parameter of interest in this thesis is the displacement of the structure as this dictates stresses and strains in the pipeline. In this case the inaccuracy of Morison’s equation describing force at intermediate KC numbers is insignificant. Displacements are described accurately as total impulse is described accurately. Morison’s equation is applicable to planar oscillatory flow. When the flow is orbital, Morison’s equation overestimates the inertial forces acting on structure. In this thesis planar oscillatory flow is used. The effect this has on inertial forces has to be taken into account when the analysis methods are applied in orbital flow. Even though this thesis covers complex shaped structures, the formulation of Morison’s equation for cylinders is used. The experiments with oscillating flat plates presented in section 4.3, which are used for validation and modeling of forces acting on complex shaped structures, use the cylindrical formulation. Morison’s equation using relative acceleration and velocity: F= π ρD 2 u̇ 4 | {z } Froude-Krylov force + π 1 ρD 2C A (u̇ − ẍ) + ρDC D |u − ẋ|(u − ẋ) 4 | {z } |2 {z } Inertia force (2.1) Drag force in which ρ is the fluid density, D the structure’s characteristic diameter, u the water particle velocity, x the structure’s displacement, C A the inertia coefficient and C D the drag coefficient. The Froude-Krylov force and inertia force are usually combined by replacing C A with C M = 1 +C A . The inertia and drag coefficient are 5 6 2. Background information dependent on several factors such as but not exclusively shape, porosity and shielding. These coefficients can be determined with the use of physical experiments or, as a more recent technique, with numerical simulations. Both these methods for determining inertia and drag coefficients are used at HMC and will be discussed in sections 2.2.1 and 2.2.2. Not only the structure’s characteristics influence the inertia and drag coefficients. The flow conditions itself influence these coefficients as well. 2.1.2. Keulegan-Carpenter number Keulegan and Carpenter performed experiments with oscillating cylinders and plates in a stationary water column [12]. They showed that the hydrodynamic coefficients used in Morison’s equation vary with the period parameter. KC = Um T D (2.2) Where K C is the Keulegan-Carpenter number, Um the velocity amplitude, T the oscillation period and D the characteristic diameter. This period parameter, which became known as the Keulegan-Carpenter number, relates the relative importance of the drag forces over the inertia forces. Figure 2.1: Variation of drag (left) and inertia (right) coefficients of plates [12] Since oscillating structures which have characteristic diameters which are small relative to wavelength are the subject of the research, the Keulegan-Carpenter number is important. 2.2. Installation Analysis Before pipeline installations are performed, the impact of such an operation on pipeline and equipment integrity needs to be analysed. At HMC such installation analyses are performed using the software package Flexcom which uses a Finite Element Method (FEM). The impact of an in-line structure can be added by supplying drag and inertia coefficients [11]. These coefficient can be supplied in normal and tangential direction after which interpolation is used for angles in between. Morison’s equation is than used to calculate forces acting at the point where the structure is specified by the user. Another way of modeling the impact of the in-line structure in Flexcom, the FEM software, is to add a point load. However, this point load needs to be time-dependent since the force acting on a subsea structure is time-dependent. See [8] for more information. The forces or hydrodynamic coefficients which serve as an input need to be determined. For subsea structures this is usually difficult due to the complex shape. Model tests or CFD simulations can be used to analyze the forces acting on such a structure. However, these are time consuming and expensive methods. It is common practice to estimate the hydrodynamic coefficients based on characteristic dimensions such as diameter or volume, although with the developments in computational power CFD is becoming more and 2.3. Computational Fluid Dynamics 7 more a feasible option. Det Norske Veritas Germanisher Lloyd(DNV GL), a leading classification agency in the maritime and oil & gas sector, provides guidelines for the analysis method [23] and the calculation of environmental loads [22] based on characteristic dimensions. At HMC the predominant method for determining the hydrodynamic coefficients of structures which serve as input for the installation analyses uses the DNV GL guidelines. Over the past couple of years HMC has also developed its own method using CFD. 2.2.1. DNV GL based method The method which is used, is to simplify the structure in a shape, or assembly of shapes, for which empirical coefficients are known. This simplification can be done in two ways: 1. Consider the structure as one big volume which is determined by its outer dimensions. The coefficients for this large volume, which are known, are compensated for perforation and aspect ratio. 2. The structure is divided in individual components of which the hydrodynamic coefficients are known. These are summed to obtain coefficients for the entire structure. This neglects the shielding effect which is investigated by Cinello et al. [4]. Depending on the estimations and interpretations by the user of these guidelines the results may differ between methods or even between different users. 2.2.2. CFD based method Instead of using empirical coefficients, this method uses numerical modeling, also known as CFD (see section 2.3), to simulate the hydrodynamic forces acting on a structure. The CFD method used at HMC [5] uses forced oscillation simulations to determine added mass and drag coefficients which are used in Morison’s equation. The fluid is oscillated and the in-line force is measured. The hydrodynamic coefficients C M and C D are obtained using a Least Squares Method (LSM), fitting Morison’s equation to the in-line force data. For all three directions the in-line hydrodynamic coefficients are obtained. Flexcom uses interpolation to find hydrodynamic coefficients in all directions. HMC recognizes that the hydrodynamic coefficients are dependent on the Keulegan-Carpenter number and applies this dependency in their CFD method. Over a range of KC numbers simulations are performed and a KC number dependency is interpolated. Carel Hoekstra presented in his research [8] an alteration to the interpolations which are used in the CFD method. The same data and LSM to determine C M and C D as in the CFD method are used. But instead of interpolating between the coefficients, KC dependencies based on research done by Molin [14] and Sandvik [17] on ventilated structures are fitted to the data. Next to that, an angle of incidence dependency based on DNV GL guidelines is added to substitute the interpolation done in Flexcom. 2.3. Computational Fluid Dynamics Computational Fluid Dynamics (CFD) is a collective term for the numerical analysis of problems that involve fluid flows with the use of computers. The Navier-Stokes equations (see Appendix A), a set of partial differential equations which describe fluid flow, are solved numerically in a domain divided into small volumes, commonly known as a mesh. The most commonly used CFD method is the Finite Volume Method (FVM) (see Appendix B). All CFD methods follow the same basic approach: 1. Pre-Processing • Defining the problem’s geometry 8 2. Background information • Discretizing the domain (Meshing) • Defining the physical models • Defining boundaries 2. Running the simulation 3. Post-processing • Visualizing results • Analysis of results 2.4. DFBI The STAR-CCM+ User guide [3] defines DFBI as: "Dynamic Fluid Body Interaction simulates the motion of a rigid body in response to pressure and shear forces the fluid exerts, and to additional forces you define." DFBI combines CFD, which computes pressure and shear forces the fluid exerts, with a six Degree of Freedom (6-DoF) solver which computes the rigid body motion. This simulation method allows for freely moving structures within the CFD environment. DFBI problems in STAR-CCM+ are solved using a segregated approach. This means that the equation governing the flow are solved separately from the equations governing the motion of the body. A separate CFD and 6-DoF solver are employed. 2.5. 6-DoF solver The 6-DoF solver uses the calculated forces and moments acting on a body and computes the translational and angular motion of the body. To be more accurate, The 6-DoF solver computes these translational and angular motions for the center of mass. I.e. the body is assumed to be rigid. This assumption can be made for subsea structures as any structural deformations of typical subsea structures will be very small compared to the rigid body motion. 3 Study Case In order to study the effect different flow conditions have on the behavior of in-line structures, a representative study case is set-up. Just as in the work done by Hoekstra[8], the Ichthys project[10] will be used as the representative case. HMC is contracted to, amongst other activities, install an 18" production Flowline End Terminal (FLET). In this thesis numerical simulations are used to analyze the behavior of in-line structures. The durations of these simulations are greatly dependent on the complexity of these simulations. This is explained in section B.4. The complexity of the study case is kept as low as possible in order to keep simulation durations low. How the study case is set up, which assumptions are made and what variables are fixed or varied over what range will be discussed in this chapter. 3.1. Load case definition The load case for which the dynamic behavior of subsea structures is investigated is a simplified one. A situation is analyzed where the structure is suspended from the vessel in a vertical direction and is at the end of the pipeline (see figure 3.1a). This is representative for FLET installation. In this orientation it is the starting point of the pipeline. Therefore it is called a 1st end FLET. How the subsea structure is simplified will be discussed in section 3.2.2. This simplified installation will be analyzed as if it was a mass-spring-damper system. A schematic of the mass-spring-damper system in one degree of freedom can be found in figure 3.1b. In this figure the forcing induced by the fluid flow (section 3.4) is present. The linear equation of motion describing the behavior of this mass-spring-damper system is as follows: m ẍ + c ẋ + kx = m a (u̇ − ẍ) + c a (u − ẋ) (3.1) where x is the motion of the structure and u the fluid velocity. m is the weight of the structure and m a the added mass. c is used to describe the structural damping, c a the added damping and k is the spring coefficient which models the restoring force due to weight and pipeline stiffness. We are interested in the resulting structure motions under various fluid motions. The structure is forced by water motion and vessel motions. Only pitch, roll and heave of the vessel remain as the Dynamic Positioning (DP) system of the vessel will eliminate surge, sway and yaw motions. The vessel’s motions are neglected. The fluid motion is due to waves and current. What assumptions are made and how fluid motion is described is presented in section 3.4. The mass of the system is made up out of the submerged mass of the structure and its added mass together with the submerged mass and added mass of the pipeline due to accelerations in the water. The submerged 9 10 3. Study Case mass and added mass of the pipeline will be neglected as this thesis focuses on the dynamic behavior of the subsea structure and added mass and damping for pipelines is already accurately described. The submerged mass of the structure will be discussed in section 3.2. The damping of the system is due to hydrodynamic damping of the structure and pipeline. Again the pipeline hydrodynamics will be neglected. The restoring force is generated by the weight of the pipeline and structure and bending stiffness of the pipeline. How this is modeled and what assumptions are made is discussed in section 3.3. In order to reduce simulation durations even further, the system is assessed in a very thin 3D environment. With the use of symmetry this resembles a 2D analysis while being able to use DFBI simulatoins. This reduces the amount of cells in the computational domain drastically. On the other side, a 2D assumption is made which limits the analysis to three degrees of freedom and does not allow flow over two sides of the structure. This increases the force per reference area or volume. (b) 1-DoF Load case simplification (a) Load case schematic Figure 3.1: Load case 3.2. Structure As said in section 3.1, the simplified installation of a 1st end FLET will be used as a study case. One of the largest FLETs installed by HMC, the 18" production FLET installed at the Ichthys project[10], will be the example on which simplifications are made. These simplifications are necessary to keep simulation durations as low as possible. 3.2.1. Characteristics The characteristics concerning geometry, submerged mass and submerged mass distribution of the 18" production FLET of the Ichthys project[6] are shown in table 3.1. FLET Parameters Value Dimensions Length Width (wings down) Width (wings up) Height Submerged mass FLET 17.8m 9.5m 6.025m 8.4m 117.39mT Table 3.1: Study case FLET characteristics 3.2. Structure 11 Figure 3.2: Isometric view of 18" production FLET 3.2.2. Simplification The entire computational domain is divided into cells. All the equations describing fluid flow need to be solved for every cell at each iteration. The more cells in the domain, the more computational effort is required per iteration. In general, the more detail, the more cells. This has to do with the fact that smaller details need more cells to catch properly and that there are relatively large amounts of cells in the boundary layer mesh compared to the rest of the mesh. More detail usually means more surface area which in turn means more boundary layer mesh. With this in mind, a flat plate with the dimensions of the mud-mat is chosen as a simplification. This plate is similar to the flat plate normal to the flow used in the validation other than the dimension being a lot bigger. The same ratios as in the validation will be used. The length of the plate will be modeled as infinite with the use of symmetry planes. Molin [14], Sandvik [17], Cinello [4] and others performed research on the hydrodynamic behaviour of perforated structures. The added mass and damping reduce with perforation ratio as acknowledged by DNV [23]. In this thesis the plate will be assumed solid. Hoekstra found maximum perforation ratios of 0.25. The submerged mass of the real structure will be used but the centre of gravity will be placed in the centre of the plate. The fact that asymmetry in weight and inertia is neglected is of no concern as asymmetric behavior will occur due to instabilities or geometric asymmetries. Model Parameters Value Dimensions Length Width Thickness Weight ∞ 9.5m 0.285m 117.39mT Table 3.2: Study case model characteristics 12 3. Study Case 3.3. Pipeline As discussed in section 3.1 will the hydrodynamic forces acting on the pipeline be neglected. What remains is a restoring force due to its self weight and bending stiffness which forces the pipeline in a vertical orientation. The vessel is assumed to be stationary which makes the restoring force solely dependent on the deviation of the structure from the vertical. The restoring effect a deflected pipeline has on the structure will be modeled as a linear spring (see figure 3.1b). There are two main contributors in the restoring force. The bending stiffness and the pipeline’s own weight. The equivalent spring stiffnesses are approximated by the following formulae where the assumption of small rotations and deflections is made. Euler-Bernoulli beam The pipeline is modeled as a cantilever beam with end load. The end load is rewritten as F = kx where k is the spring coefficient and x is the deflection at the end of the beam. The deflection of a cantilever beam with an end load is given as: x= F L3 3E I (3.2) k= 3E I L3 (3.3) rewriting for k gives: Pendulum The pipeline and the structure are modeled as a pendulum. The restoring force is due to acting moments. X MO = 0 =⇒ M st r uc t ur e + M pi pel i ne = M spr i ng (3.4) M st r uc t ur e = m st r uc t g x (3.5) 1 M pi pel i ne = w pi pel i ne Lg x 2 (3.6) M spr i ng = kxL (3.7) Combining equations 3.5, 3.6 and 3.7 gives the following equation for k: 1 k= 2 w pi pel i ne L + m st r uc t L g (3.8) The characteristics of the pipeline used during the Ichthys project (see table 3.3) are used to compare both approximations. As can be seen in figure 3.3, at depths over 100 meters the bending stiffness is negligible compared to the pendulum restoring force of the system. The bending stiffness is neglected and a spring stiffness of 5000 N/m is taken as typical spring stiffness. The pipeline used in the Ichthys project is a large and stiff pipe. For other pipelines with a smaller diameter, lower equivalent bending stiffness compared to the own weight is expected. As EI scales with the outer diameter squared while the structure’s weight is dominant in the restoring force. 3.4. Water particle motion 13 4 3 x 10 Pendulum Euler beam Equivalent striffness [N/m] 2.5 2 1.5 1 0.5 0 0 200 400 600 Pipeline length [m] 800 1000 Figure 3.3: Equivalent spring stiffnesses Ichthys Pipeline Parameters Dimensions Diameter Wall thickness Weight Dry weight Submerged weight Modulus of Elasticity, E Bending Stiffness, EI Torsional Stiffness, GJ Axial Stiffness, EA Value 18" 21.9 mm 364 kg/m 73.6 kg/m 2.0 ∗ 1011 N/m2 1.583 ∗ 108 Nm2 1.218 ∗ 108 Nm2 6.760 ∗ 109 N Table 3.3: Study case pipeline characteristics 3.4. Water particle motion The structure will encounter moving water particles which increase or decrease the relative velocity and acceleration between structure and water particle. This relative velocity and acceleration influence the inertia and damping of the system. Airy wave theory for regular waves [9] is used to model the water particle motions due to waves. For deep water (water depth > 1/2 wavelength) the water particle velocity in the horizontal direction is: u x (z, t ) = A w ave ωe k w z si n(ωt ) (3.9) where A w ave is the wave elevation amplitude, ω the wave frequency, k w the wave number and z the vertical distance from the waterline. As z is always negative and k w always positive, the highest velocities are encountered at z = 0. In order to keep assumptions in this thesis conservative maximum velocities are used. Therefore we will evaluate the particle velocity at z = 0. This gives e k w z = 1. The range of amplitudes and frequencies which are encountered by typical structures is limited by the wave frequencies which are encountered. The response of the vessel to second order wave forces is assumed to be neutralized by the Dynamic Positioning (DP) system of the vessel. For structure installation, the period range has been assumed to be 4s - 20s and the wave elevation amplitude is set at the significant wave height (H s ) as prescribed by [23, sec. 3.4.2.11]. The range of significant wave heights during installation is estimated at 0.5m - 3m. The realistic ranges of water particle characteristics are summarized in table 3.4. 14 3. Study Case Parameter Range Wave period Wave frequency Significant wave height Velocity amplitude 4 - 20 [s] 1.5708 - 0.31416 [rad/s] 0.5 - 3 [m] 0.16 - 4.71 [m/s] Table 3.4: Fluid motion characteristics 3.5. Hydrodynamics The different installation analysis methods all use different methods to model the hydrodynamic forces acting on the structure. The DFBI method differs from the other methods in the fact that it calculates the hydrodynamic forces by solving the Navier-Stokes equations directly where the other methods use Morison’s equation to calculate these forces. Morison’s equation is made up out of an inertia part dependent on acceleration (K M u̇) and a damping (drag) part dependent on velocity squared (K D |u|u). These parts can directly be inserted in the equation of motion of the system. 1 K D = ρDC D 2 (3.10) π ρD 2C M 4 (3.11) KM = Where C D and C M are dependent on the KC number (see section 2.1.2) 3.6. Analysis After the numerical models are validated in chapter 4, the specific load case can be analyzed. The simulations are started with one degree of freedom where only motion in-line with the fluid is allowed. After that more degrees of freedom are added. The simulations with one degree of freedom will be performed over a range of fluid oscillation frequencies which are lower than resonance frequency, higher than resonance frequency and around resonance. Also a decay test will be performed. These are theoretical fluid oscillation frequencies as some of these frequencies in reality are never encountered. The simulations with more than one degree of freedom will only be performed with realistic fluid oscillation frequencies. 4 Validation 4.1. Introduction The numerical models used to simulate the behavior of the simplified in-line structure need to be validated. This is done by comparing simulations of oscillating flat plates normal to the flow with experimental results. These flat plates are chosen as in-line structures are quite similar in shape and movement. Next to that, an abundance of experimental data is available. 4.2. Steady Flow First a flat plate in steady flow is simulated in 2D. 2D is chosen to reduce the simulation durations. Geometry and flow conditions are based on a numerical research done by Raciti Castelli [2]. A sharp edged plate with a width of 0.1 m and a thickness of 0.003 m is placed in a domain which is 1.2 m upstream and sideways. The domain is 2.5 m long downstream. Water flows normal to the plate at 1 m/s. The drag coefficient is measured which is expected to range between 1.9 and 1.98 [23] for flows with a Reynolds number higher than 104 . CD = 1 F 2 ρU Re = 2D uL 1 · 0.1 = = 105 ν 10−6 (4.1) (4.2) The flow is assumed to be incompressible and turbulent. A segregated solver is used. A steady solver is chosen even though the flow is not expected to be steady due to unsteady vortex shedding. However, we are looking for time-averaged values (drag coefficient), the use of a steady solver can be justified. A k − ² turbulence model is used with a boundary layer thickness which is approximated by the boundary layer thickness of flow past a flat plate [20]. As the flow hits the plate and then flows past the plate up to the sharp corner, this approximation is used. 0.382x δbound ar y ≈ p = 0.00382met er s 5 Re (4.3) The used mesh and resulting drag coefficient are presented in figure 4.1. As can be seen, the drag coefficient is averaged over a representative number of iterations. This gives an average drag coefficient of 1.955 which is in agreement with empirical data. 15 16 4. Validation 2.8 2.6 2.4 2.2 CD 2 1.8 1.6 1.4 1.2 (a) Mesh (b) Mesh close-up 1 2 2.2 2.4 2.6 2.8 Iteration 3 3.2 3.4 3.6 4 x 10 (c) Drag Coefficient Figure 4.1: Mesh and resulting drag coefficient 4.3. Oscillating Hydrodynamic Forces The hydrodynamic forces acting on flat plates oscillating normal to the flow have been studied by many. The main field of applicability is the design of bilge keels which add damping to the roll motion of ships. Martin[13], Keulegan & Carpenter[12], Sarpkaya & O’Keefe[19] and Ridjanovic[16] have all investigated the inertia and drag coefficients of flat plates oscillating normal to the flow at different Keulegan-Carpenter numbers. All four experiments agree on the drag and inertia coefficients over a range of KC numbers from 1 to 100. These results provide a good basis for the validation of the numerical models. (a) Drag coefficient (b) Inertia Coefficient Figure 4.2: Hydrodynamic coefficients 4.4. Simulation set-up The conditions under which the plate is simulated resemble the experimental conditions and where possible, the in-line structure installation conditions are used. 4.4.1. Physical set-up • Geometry In table 4.1 the geometries of the plates used in the four experiments are presented. Based on these geometries a plate with a width of 10 cm and a thickness of 3 mm is used in the simulations. The width of the plate is used as the characteristic length (D) throughout the validation. The plate is modeled in 2D as all experiments use large enough aspect ratio’s to regard the plate as 2D. 1 Wall bounded at both sides to eliminate 3D effects 2 With a 60 degree bevel 4.4. Simulation set-up 17 Ridjanovic Keulegan & Carpenter Sarpkaya & O’Keefe Martin Width [cm] 1.59-10.16 1.27 - 7.62 9.1 1.6 - 6.3 Aspect ratio 1-19.4 6.8 - 40.9 ∞1 4.9 - 19.4 Thickness [mm] 1.59 62 1.59 Table 4.1: Plate geometries used in experiments In order to aid mesh generation, all corners are rounded. The radius of these corners is set at 0.34 mm. Large enough to aid the mesh generation but small enough to maintain a sharp corner. • Forcing In all experiments the plate is oscillated through the liquid. In later simulations, where the structure can move freely, it is more convenient to oscillate the fluid. Therefore the fluid is oscillated instead of the structure during validation. The displacement, velocity and acceleration are described with a (co)sine function. Z u(t )d t = A ∗ si n(ωt ) (4.4) u(t ) = Aω ∗ cos(ωt ) (4.5) u̇(t ) = −Aω2 ∗ si n(ωt ) (4.6) Where A is the amplitude and ω is the frequency of the oscillation. The mean velocity applied is zero. In order to validate that oscillating the plate and oscillating the structure produce the same results, one simulation is performed with both. Results of these simulations will be compared. • Keulegan-Carpenter number The KC numbers under which the four experiments have been performed, are in the range 1 to 100. The validation has to be performed in this range of KC numbers. Hoekstra[8] showed in his research that the oscillations of in-line structures occur at low KC numbers (0-2). The range of experimental results allows proper validation. In order to keep the thickness of the turbulent boundary layer constant so the same mesh can be used for all simulations, the Reynolds number needs to be kept constant. As the Reynolds number is influenced by velocity (see equation 4.2, the period is varied in order to vary the KC number. KC = 2πA Um T = D D (4.7) An increase in oscillation period will not lead to longer simulations as the amount of time-steps is fixed per oscillation and not per second. • Reynolds number The Reynolds number is solely dependent on the maximum velocity as the plate width and kinematic viscosity of the fluid remain constant (see equation 4.2). Keulegan and Carpenter performed their experiments at Reynolds numbers ranging form 4,500 to 12,800. Sarpkaya and O’Keefe used the frequency parameter β(= Re/K C ) in their experiments. For their ’free’ plate experiment its value was 1,845. As the KC number ranged from approximately 1 to 100, the Reynolds number ranged from 1,845 to 184,500. In the articles published by Martin and Ridjanovic the Reynolds number is not mentioned. In the research done by Hoekstra a maximum relative velocity of 0.9 m/s was found. Combining this with a characteristic length of 6.6 meters, the Reynolds number is 6 ∗ 106 . The high Reynolds number 18 4. Validation is mainly due to the large length scale. As the simulated plate is only 0.1 meters wide, the Reynolds numbers found in the experiments by Keulegan and Carpenter and Sarpkaya and O’Keefe will be used as a reference. To stay within the experimental ranges of Reynolds numbers, a Reynolds number of 10,000 is chosen. With the kinematic viscosity at 8.9 · 10−7 [m 2 /s], this leads to a velocity amplitude of: Um = νRe m = 0.089 D s (4.8) 4.4.2. Numerical set-up In this section the numerical set-up and models used in the simulation are discussed. • Domain, boundaries The calculation domain is set at 15 characteristic lengths in all directions(see figure 4.3). This is large enough to ensure that the boundaries have no effect on the solution. In the flow direction two velocity inlets are used to oscillate the fluid. Both inlets have a defined velocity profile in the form of Um cos(ωt ) where the oscillation frequency is varied depending on the KC number. The plate has a no-slip wall boundary and the sides of the domain are modelled with a symmetry plane. A no-slip wall boundary means that no fluid can pass through this wall and that viscous friction occurs at the wall. A symmetry plane imposes symmetrical flow conditions. Figure 4.3: Domain size and boundary types • Physics Some assumptions have been made to aid simulation speeds: – Water is modeled as an incompressible liquid because of the low compressibility and relatively low pressures. – The plate is assumed to be two dimensional. The aspect ratio’s used in the experiments are large enough to model the plate in two dimensions A segregated solver is chosen as the flow is assumed incompressible. • Mesh The mesh is divided into four regions: 1. Far field mesh 2. Large refinement region 3. Small refinement region 4. Prism layer mesh Regions 1 through 3 are Trimmed cell meshes. Closer to the plate refinement zones are introduced to simulate details accurately. The Prism layer mesh is there to model the turbulent boundary layer. 4.4. Simulation set-up 19 Figure 4.4: Refinement regions Prism layer mesh The Prism layer mesh is controlled by three parameters: 1. Total thickness 2. Stretching factor 3. Number of layers The total thickness is determined by the boundary layer thickness. The approximation for flow along a flat plate is used as the fluid needs to flow along the plate before it can separate at the edge. The total width of the plate is used as the characteristic length scale. This is done because the flow pattern is unknown and in future cases inclined plates are used. The boundary layer thickness is approximated by equation 4.3. The thicknesses of the individual Prism layers vary. Equations B.1 and B.2 describe the build-up of the PLM. The stretching factor (r ) is set at 1.2 and the total PLM thickness is calculated from equation 4.3. The coarser the mesh, the less cells it contains. The less cells, the shorter the simulation. To find the optimal mesh settings, a mesh convergence study has been performed. The point where a finer mesh doesn’t significantly influence the results is the optimal mesh setting. This convergence study can be found in Appendix C. • Time-step Implicit temporal discretization is used. The implicit method is unconditionally stable as opposed to the explicit method. The CFL-condition does not have to be satisfied when the implicit method is used. This does not mean that the solution is accurate. The physical phenomenon is of oscillatory nature. The time-step is chosen to be dependent on the oscillation frequency of the plate. A convergence study on the amount of time-steps per oscillation has been performed and can be found in Appendix C.3. • Turbulence model Due to the sharp corners separation is likely to occur. According to the STAR-CCM+ User guide [3], the best option is to use an k − ² turbulence model. This is a model which uses turbulent viscosity and turbulent kinetic energy to model the Reynolds stress tensor. Again following the user guide and opting for the most robust and flexible model, the realizable two-layer k − ² turbulence model is chosen. This model uses a wall function which is called "all-y + ". More information on the mathematical formulation of this wall function can be found in [3]. 20 4. Validation 4.5. Results Simulations have been performed with KC numbers ranging from 1 to 80. The resulting drag and inertia coefficients from the simulations are similar to the coefficients found in experiments (see figure 4.7). 4.5.1. Post-processing The experiments all use a Fourier analysis to obtain the drag (C d ) and inertia (C m ) coefficients in Morison’s equation. According to Sarpkaya [18, p. 76] Fourier analysis and the Least Squares Method (LSM) yield identical C m values and C d values differ only slightly. A LSM is chosen to fit Morison’s equation to the simulated in-line force. Sumer and Fredsøe formulated a goodness-of-fit parameter δ [21, p. 147-148] which states how well the Morison equation fits experimental data. RT δ= 0 (FC F D − F f i t ) RT 2 0 FC F D 2 (4.9) Where T is the total duration of data sampling and FC F D and F f i t are simulated and fitted curves. The goodness-of-fit parameters are presented in table 4.2 for every simulation. KC number 1 2 3 5 8 11 15 20 30 40 80 δ 0.0082 0.0122 0.0191 0.0360 0.0392 0.0403 0.0382 0.0257 0.0150 0.0105 0.0171 Table 4.2: Goodness-of-fit parameters The highest goodness-of-fit parameter (and therefore the worst fit) is inspected visually under the assumption that all other fits are of better quality. As can be seen in figure 4.5, the fit of Morison’s equation to the simulated data at KC = 11 is of sufficient quality. 3 2 Force [N] 1 0 −1 −2 −3 60 80 100 120 140 Time [s] 160 180 200 Figure 4.5: Morison equation fit at K C = 11 and δ = 0.0403 220 4.6. Conclusions 21 4.5.2. Oscillation source At a KC number of 8, two simulations have been performed. One where the plate is oscillated and one where the fluid is oscillated. The drag and inertia coefficients are respectively 2,3 % and 2,5% higher when the fluid is oscillated compared to an oscillated plate. A plot of the in-line force time traces is presented in figure 4.6. This means that the difference between oscillation source is relatively small. 3 Forced fluid Forced plate 2 Force [N] 1 0 −1 −2 −3 50 100 150 200 Time [s] Figure 4.6: In-line force time-traces for a oscillated fluid or plate at KC=8 4.5.3. Hydrodynamic coefficients The resulting hydrodynamic coefficients per KC number are plotted in figure 4.7 together with the data from experiments. 18 5 Sarpkaya & O’Keefe (1996) Keulegan & Carpenter (1958) Ridjanovic (1962) Martin (1958) CFD simulation 16 14 Sarpkaya & O’Keefe (1996) Keulegan & Carpenter (1958) CFD simulation 4.5 4 12 3.5 3 Cd Cm 10 8 2.5 6 2 4 1.5 2 1 0 −1 10 0.5 −1 10 0 10 1 10 KC number (a) Drag coefficient 2 10 3 10 0 10 1 10 KC number 2 10 3 10 (b) Inertia Coefficient Figure 4.7: Hydrodynamic coefficients 4.6. Conclusions The drag and inertia coefficients are in good agreement with experimental data. There is proof that a Least Squares Method provides a similar fit accuracy and that there is a small difference between oscillating plate or oscillating fluid. The conclusion that the used numerical models are suitable for the simulation of oscillating flat plates normal to the flow can be drawn. 5 1 Degree of Freedom 5.1. Introduction In this chapter the system will be analyzed in 1 DoF. How the system behaves and the description of this behavior will be the main subjects of this chapter. First, the set-up of the simulations will be discussed. After that, the system’s behavior is analyzed. A decay test and simulations at frequencies below, around and above the resonance frequency of the system are performed. The simulated behavior will then be described with Morison’s equation with KC dependent and DNV GL prescribed hydrodynamic coefficients. At the end of this chapter conclusions are drawn on the 1 DoF case and the impact of simplifications is discussed. 5.2. Setup A thin flat plate with the same width to thickness ratio as in chapter 4 is used. The width of the plate is increased to 9.5 meters whereby the thickness becomes 0.285 meters. The plate is given a mass of 117.39 mT so it resembles a typical subsea structure as discussed in section 3.2.2. The 6-DoF solver and therefore DFBI is incompatible with 2D meshes. Therefore this plate is modeled in a 3D domain which is 30 times the width of the plate in the x- and y-direction and 1.05 meters in the z-direction (see figure 5.1). With the use of symmetry planes the plate is modeled as if it was infinite in the z-direction. This reduces simulation durations as the amount of cells is reduced (see Appendix B.4). The real problem is in three dimensions where this simulation treats the problem in two dimensions. This simplification in two dimensions influences the total force calculated but not the way forces can be described. In the DNV GL guideline for marine operations [23] Appendix A and B added mass and drag coefficients are given for 2D and 3D shapes. For flat plates both added mass and drag coefficients are lower in 3D than in 2D. The aspect ratio of the plate determines how big the difference is. The amplitude of the force therefore is influenced but the description method not. Using a 2D simulation is conservative as the found coefficients are higher than in 3D. Just as in chapter 4 a Trimmed cell mesh is used with a minimum of two cells over the thickness of the domain. A PLM is used consisting out of 20 layers with a 1.2 stretching factor. The total thickness of the PLM is based on flow past a flat plate where the Reynolds number is calculated using the flow velocity amplitude. In order to aid mesh generation the corners are rounded with 32 points per circle. General mesh and a close-up can be found in figure 5.2. A segregated solver using an implicit time discretization scheme is used. The turbulence is modeled using a k − ² turbulence model. 200 time-steps per fluid oscillation period are set with a minimum of 15 inner iterations in the segregated solver. The plate is allowed to move in the y-direction (in-line with fluid motion) and is restrained by a spring as discussed in section 3.3. 23 24 5. 1 Degree of Freedom Figure 5.1: Domain and boundaries (a) General Mesh (b) Mesh close-up Figure 5.2 5.3. Decay test In order to determine the damped natural frequency, damping and added mass, a decay test is performed. This will give a good first insight in the behavior of the system. It further validates the numerical model and certain analysis methods can be tested. A spring with a coefficient of 600 N /m is attached to the plate and an initial displacement of -30 meters is set. The linearized equation governing the motion of the plate during this decay is as follows: (m + m a )ẍ + c a ẋ + kx = 0, x(0) = −30, ẋ(0) = 0 (5.1) where m is the structure mass, m a is the added mass, c a the added damping and k the spring coefficient. This can also be written as: ẍ + 2ζω0 ẋ + ω20 x = 0 where ω0 = q (5.2) k p ca . The first parameter (ω0 )is the undamped natural frequency and m+m a and ζ = (m+m )k a the second (ζ) is called the damping ratio. The response frequency of an underdamped system is a function of these two parameters. ωd = ω0 q 1 − ζ2 For underdamped systems, the solution of the differential equation of motion is: (5.3) 5.3. Decay test 25 x(t ) = Ae −ζω0 t si n(ωd t ) (5.4) where A is the initial amplitude of oscillation. Noticing in equation 5.4 that the amplitude of oscillation decreases exponentially per oscillation, the difference in amplitude between oscillations can be used to determine the damping ratio (ζ). This is called a logarithmic decrement (see Appendix D). The added mass and damping can not be measured directly from a decay test. The damped frequency and damping ratio can be measured. From these values added mass and damping can be calculated. The resulting translation of the free decay test is presented in figure 5.3. The damping and periods of oscillation are determined with the logarithmic decrement method using both the positive peaks (table 5.1) and the negative peaks (table 5.2). The damping ratios per oscillation are plotted in figure 5.4a using both the positive and the negative peaks. It can be seen that the difference between the two methods is only noticeable when the amplitude of oscillation is changing fast. This is to be expected as the negative peaks method lags half a period compared to the positive peaks method. The damping ratio is dependent on the velocity amplitude through the KC number. With large differences between velocity amplitudes of the oscillations using the positive or negative peaks, the difference in damping ratio at the first oscillations is explained. 15 10 5 Displacement [m] 0 −5 −10 −15 −20 −25 −30 0 200 400 600 Time [s] 800 1000 1200 Oscillation number 1 2 3 4 5 6 7 ωd [rad/s] 0.0486 0.0549 0.0554 0.0554 0.0555 0.0556 0.0555 Figure 5.3: Translation of plate during decay test Oscillation number 1 2 3 4 5 6 7 8 ωd [rad/s] 0.0402 0.0545 0.0566 0.0555 0.0556 0.0556 0.0556 0.0555 ζ [-] 0.4690 0.1819 0.0240 0.0227 0.0216 0.0310 0.0238 0.0193 Table 5.1: Data decay test (positive peaks) ζ [-] 0.3087 0.1678 0.0697 0.0519 0.0310 0.0241 0.0206 Table 5.2: Data decay test (negative peaks) Using a Fast Fourier Transform (FFT)[24], the oscillation frequencies of the simulation are analyzed. A FFT of the entire simulation is presented in figure 5.4b.The oscillation frequency increases every oscillation as can be observed in tables 5.1 and 5.2. This can also be observed in the FFT magnitude plot. The absence of a clear spike indicates that the oscillation frequency is spread out over a bandwidth. From this it can be concluded that the damping ratio varies per oscillation (see equation 5.3). This is due to the varying KC 26 5. 1 Degree of Freedom number as velocity amplitudes vary over the oscillations (see equation 2.2. Drag and inertia, and therefore added mass and damping, vary with KC number as shown in section 4.5.3. 9000 0.5 Positive peaks Negative peaks 0.45 8000 0.4 7000 6000 Magnitude [−] Damping ratio [ζ] 0.35 0.3 0.25 0.2 5000 4000 3000 0.15 0.1 2000 0.05 1000 0 1 2 3 4 5 Oscillation number 6 7 0 8 (a) Damping ratio with positive and negative peaks 0 0.05 0.1 Frequency [rad/s] 0.15 0.2 (b) FFT magnitude plot of displacements decay test Figure 5.4: Damping ratio (ζ) and FFT magnitude plot of decay test 5.4. Oscillated simulations The plate with a width of 9.5 meters is subjected to an oscillating flow. The velocity amplitude of fluid oscillation is set at 1 m/s as the PLM is based on the Reynolds number at this velocity and it is in the range of naturally encountered amplitudes (see table 3.4). The oscillation frequency of the fluid is varied and simulations are performed at frequencies below, near and above the resonance frequency of the system. For all simulations the response frequencies and response amplitudes are measured and analyzed. The resonance frequency of the system is determined by: s ω0 = k m + ma (5.5) Where the added mass is approximated by Morison’s equation with KC dependent coefficients: ma = π ρD 2C M 4 (5.6) 5.4.1. Oscillation frequency below resonance Two simulations have been performed where the fluid oscillation frequency is lower than the resonance frequency of the system. In table 5.3 the input data is presented. Simulation #1 #2 ω 0.0344 0.0688 ω0 0.1496 0.1353 Frequency ratio 0.23 0.5083 K C f l ow 19.23 9.61 Table 5.3: Input data simulations below resonance The resulting displacements of the plate are presented in figures 5.5 and 5.6. It can be seen that multiple frequencies are present in the response. To further analyze this, FFTs have been performed on the displacements. The signals between the red dotted lines in figures 5.5 and 5.6 are used for the FFTs. The magnitudes are plotted in figure 5.7. 5.4. Oscillated simulations 27 6 Displacement [m] 4 2 0 −2 −4 −6 0 500 1000 1500 2000 2500 Time [s] 3000 3500 4000 4500 5000 Figure 5.5: Simulation #1, Translation 15 Displacement [m] 10 5 0 −5 −10 −15 0 500 1000 1500 2000 2500 Time [s] Figure 5.6: Simulation #2, Translation 4000 6000 3500 5000 3000 Magnitude [−] Magnitude [−] 4000 2500 2000 1500 3000 2000 1000 1000 500 0 0 0.05 0.1 Frequency [rad/s] 0.15 (a) Simulation #1, Displacement FFT 0.2 0 0 0.1 0.2 0.3 Frequency [rad/s] 0.4 0.5 (b) Simulation #2, Displacement FFT Figure 5.7: Displacement FFT magnitude plots of Simulation #1 and #2 From the FFT magnitude plots we can conclude that multiple frequencies indeed are present. Both simulations have a dominant response at the fluid forcing frequency and a smaller response at three times the fluid forcing frequency. These higher frequency oscillations do not have a significant effect on the displacement amplitude or on the capability of Morison’s equation to describe with an accurate amplitude (see section 5.8.2). However, these higher frequency oscillations can be significant when fatigue is analyzed. These higher frequency oscillations are caused by the vortex shedding regime (see section 5.7). The regular Morison’s equation is unable to describe these higher frequencies accurately. Superposition of multiple Morison’s equations with higher frequencies can fit this signal better. More on this improved description in section 5.8.2 28 5. 1 Degree of Freedom 5.4.2. Oscillation frequency near resonance One simulation has been performed where the oscillation frequency of the fluid is near the resonance frequency of the system. In table 5.4 the input data is presented. Simulation #3 ω 0.15 ω0 0.1586 Frequency ratio 0.946 K C f l ow 4.2 Table 5.4: Input data simulations near resonance The resulting displacements are presented in figure 5.8. It can be seen that stable behavior is rapidly obtained. 10 8 6 Displacement [m] 4 2 0 −2 −4 −6 −8 −10 0 100 200 300 Time [s] 400 500 600 Figure 5.8: Simulation #3, Translation Unlike in simulations #1 and #2 no higher frequency response is observed. Only one response at the fluid oscillation frequency is observed. This is confirmed by the FFT magnitude plot in figure 5.9. 12000 10000 Magnitude [−] 8000 6000 4000 2000 0 0 0.05 0.1 0.15 0.2 Frequency [rad/s] 0.25 0.3 Figure 5.9: Simulation #3, Displacement FFT 5.4.3. Oscillation frequency above resonance Four simulations have been performed where the oscillation frequency of fluid is higher than the resonance frequency of the system. In table 5.5 the input data is presented. 5.4. Oscillated simulations 29 Simulation 4 5 6 7 ω 0.0715 0.3142 0.6614 1.3228 ω0 0.0456 0.051 0.1586 0.1615 Frequency ratio 1.568 6.16 4.17 8.19 K C f l ow 9.25 2.10 1 0.5 Table 5.5: Input data simulations above resonance The resulting displacements of the plate are presented in figures 5.10, 5.11, 5.12 and 5.13. 15 Displacement [m] 10 5 0 −5 −10 −15 400 600 800 1000 Time [s] 1200 1400 1600 Figure 5.10: Simulation #4, Translation Displacement [m] 2 1 0 −1 −2 360 370 380 390 400 410 420 430 440 450 Time [s] Figure 5.11: Simulation #5, Translation 1.5 Displacement [m] 1 0.5 0 −0.5 −1 −1.5 0 20 40 60 80 100 120 140 Time [s] Figure 5.12: Simulation #6, Translation From the FFT magnitude plots in figures 5.14 and 5.15 it can be seen that the response is only at the fluid oscillation frequency. 30 5. 1 Degree of Freedom Displacement [m] 1 0.5 0 −0.5 −1 0 10 20 30 40 50 60 70 Time [s] Figure 5.13: Simulation #7, Translation 4 x 10 3.5 800 700 3 600 Magnitude [−] Magnitude [−] 2.5 2 1.5 1 400 300 200 0.5 0 500 100 0 0.05 0.1 0.15 0.2 Frequency [rad/s] 0.25 0 0.3 0 0.2 0.4 0.6 Frequency [rad/s] 0.8 1 (b) Simulation #5, Displacement FFT (a) Simulation #4, Displacement FFT Figure 5.14: FFT magnitude plots of Simulation #4 and #5 1200 450 400 1000 Magnitude [−] Magnitude [−] 350 800 600 400 300 250 200 150 100 200 50 0 0 0 0.5 1 Frequency [rad/s] 1.5 2 (a) Simulation #6, Displacement FFT 0 0.5 1 1.5 Frequency [rad/s] 2 2.5 3 (b) Simulation #7, Displacement FFT Figure 5.15: FFT magnitude plots of Simulation #6 and #7 5.5. Added mass and added damping For each simulation the added mass and added damping are calculated. These are the mass and damping that are added to the system by the interaction of the fluid and structure. The equation of motion of the system, where relative motions are used, can be written as follows: m ẍ + c ẋ + kx = F h yd r o (5.7) We assume the motion of the structure to be a perfect sine (x = A · si n(ωt )). From the FFT plots we can see that this assumption is true for simulations with low KC numbers. At higher KC numbers (higher than 8) higher frequency oscillations are present. These are neglected in this analysis. 5.5. Added mass and added damping 31 It is known that the hydrodynamic force is relative to acceleration and velocity. The hydrodynamic force has a sine and cosine part. F h yd r o = F s si n(ωt ) + F c cos(ωt ) (5.8) Combining equations 5.7 and 5.8, he equation of motion can be rewritten as: (m + 1 1 F s )ẍ + (c − F c )ẋ + kx = 0 ω2 A r el ωA r el | {z } | {z } added mass (5.9) added damping F s and F c are Fourier coefficients where the Fourier series has a single frequency. These coefficients are found by: 2 nT Z nT Fs = 2 nT Z nT Fc = 0 0 F h yd r o si n(ωt )d t (5.10) F h yd r o cos(ωt )d t (5.11) where n is the number of cycles over which is averaged. The added mass (m a ) and added damping (c a ) are found by: ma = ca = 1 Fs (5.12) 1 Fc ωA r el (5.13) ω2 A r el The added mass and added damping can also be approximated with Morison’s equation where: ma = π ρD 2C M 4 (5.14) 1 8 c a = ρDC D Um 2 3π (5.15) In the latter equation the drag is linearized. See Appendix E for the derivation and validation of the linearized drag. The average amplitude of the relative velocity is used in the added damping formulation. The added mass and added damping are calculated for all simulations with both methods and presented below. Simulation 1 2 3 4 5 6 7 KC number 19.23 9.61 4.2 9.25 2.1 1 0.5 m a theoretical 106,064 155,560 141,419 155,560 113,135 81,316 74,245 m a measured 33,259 -20,493 176,350 -1,202 120,260 87,358 97,327 c a theoretical 15,284 20,714 28,637 9,251 12,066 30,407 42,715 c a measured 17,608 27,371 15,240 -22 11,895 17,928 14,354 Table 5.6: Added mass and added damping coefficients It can be seen that the theoretical values from Morison’s equation and the measured values using Fourier analysis do not show a perfect match. This is to be expected as Morison’s equation is a model of the forces and not a fitted description. The difference in forces which are described is relatively small compared to the difference in coefficients. The description of the forces using Morison’s equation and measured values from Fourier analysis are compared. The result for simulations #2 and #7 are presented as these show large differences in added mass and added damping. Simulation #4 is a simulation where the total net force approaches 32 5. 1 Degree of Freedom 4 4 x 10 5 Theoretical Measured 15 Added damping coefficient [N] Added mass coefficient [N] 20 10 5 0 −5 0 5 10 KC number [−] 15 Theoretical Measured 4 3 2 1 0 −1 20 x 10 0 5 (a) Added mass 10 KC number [−] 15 20 (b) Added damping Figure 5.16: Added mass and added damping from Fourier analysis and Morison’s equation 4 3 5 x 10 1 x 10 Morison’s equation Fourier analysis 2 Morison’s Equation Fourier Analysis 0.5 Force [N] Force [N] 1 0 0 −1 −0.5 −2 −3 500 600 700 800 Time [s] 900 (a) Force comparison, Simulation #2 1000 −1 10 15 20 Time [s] 25 30 (b) Force comparison, Simulation #7 Figure 5.17: Comparison of forces with Fourier analysis and Morison’s equation zero (see figure 5.38). The found Fourier coefficients describe the force accurately. The relative error is large at this simulation. It can be concluded that at very high and very low KC numbers the measured values and theoretical values for the dominating component (drag or inertia) are of the same order. At mid-range KC numbers or when the total net force is very small the Fourier analysis gives erroneous results. Even up to the point where negative damping is present and the system will start to resonate. The miscalculation of added mass and added damping could have no significant effect on the net force while the effect on the displacements is significant. The Fourier analysis is sensitive to phase differences and therefore is not advised to use in a freely moving system. 5.6. Transmissibility Transmissibility is the amplitude of the response (X) divided by the amplitude of the fluid motion (Y). Transmissibilities for the performed simulations are presented in table 5.7 and plotted in figure 5.18. Simulation 1 2 3 4 5 6 7 ω 0.0344 0.0688 0.15 0.0715 0.3142 0.6614 1.3228 ω0 0.1496 0.1353 0.1586 0.0456 0.051 0.1586 0.1615 Frequency ratio 0.23 0.5083 0.946 1.568 6.16 4.17 8.19 X 4.31 5.37 8.58 14.44 1.76 0.77 0.34 Table 5.7: Transmissibilities of simulations Y 29.07 14.53 6.67 13.98 3.18 1.51 0.76 X /Y 0.148 0.3695 1.2864 1.033 0.55 0.513 0.456 5.6. Transmissibility 33 1.4 Transmissibility [X/Y] 1.2 1 0.8 0.6 0.4 0.2 0 0 2 4 6 Frequency ratio [ω/ω0] 8 10 Figure 5.18: Transmissibility At the resonance frequency the transmissibility is below 1.3. This means that dynamic amplification is limited due to significant damping. 34 5. 1 Degree of Freedom 5.7. Vortex shedding regimes Due to the sharp edges of the plate, vortices are created. These vortices are local low pressure area’s which cause forces acting on the plate. The way vortices separate from the plate is called the vortex shedding regime. There is a distinct difference observed in the vortex shedding regime of simulations with a low frequency ratio (simulations #1 and #2) and simulations with a higher frequency ratio. This does not imply that frequency ratio is the determining parameter for a certain vortex shedding regime. Probably the KC number is determining for the vortex shedding regime. Keulegan and Carpenter [12] investigated the vortex shedding regime of flat plates oscillating normal to the flow. In their research the vortex shedding regimes are ascribed to the KC number. During the longer time that the flow moves in one direction at higher KC numbers, individual vortex shedding is observed. For plates Keulegan and Carpenter found the transition between the two vortex shedding regimes to happen at a KC number between 4 and 15. The drop in inertia coefficient between KC numbers of 8 and 13 (figure 4.2b) is often attributed to the transition to an individual vortex shedding regime. The same dependency is found when the KC numbers and the vortex shedding regimes of the performed simulations are compared. For this analysis iterated KC numbers are used (see section 5.9). Simulation 1 2 3 4 5 6 7 KC 19.17 9.94 3.72 4.21 0.64 0.54 0.29 Vortex regime Individual Individual Synchronized Synchronized Synchronized Synchronized Synchronized Table 5.8: Vortex shedding regime based on KC number Installation of subsea structures in performed at KC numbers lower than 5 (see [8]). Therefore it can be assumed that during subsea structure installation the synchronous vortex shedding regime is present. When KC numbers increase the vortex shedding regime should be taken into account for fatigue analysis. In section 5.8.2 it will be shown that amplitudes are described accurately at higher KC numbers. Therefore for ultimate strength analysis the vortex shedding regime is not important. 5.7.1. Individual vortex shedding In simulations #1 and #2, individual, alternating vortex shedding is observed. Per translation from one side to the other, three vortices are shed. This can be seen in figure 5.19. In this figure the vorticity (the spinning motion of the fluid) is shown. The vortices are numbered in the figure. This vortex shedding frequency of three times the fluid frequency explains the higher frequency component in the displacements of simulations #1 and #2 (see figures 5.7a and 5.7b). Figure 5.19: Vortex shedding regime of simulation #2, KC = 9.94 5.8. Description with Morison’s equation 35 5.7.2. Synchronized vortex shedding In the other simulations synchronized vortex shedding is observed. With the frequency of plate oscillation two vortices, at both sides of the plate shed at the same time. This causes the vortex induced forces to be in phase and at the same frequency as the fluid motion. Therefore no higher frequencies are observed in the FFT magnitude plots of these simulations (figures 5.9, 5.14a and 5.14b). The synchronized vortex shedding can be observed in figure 5.20. Figure 5.20: Vortex shedding regime of simulation #3, KC = 3.72 5.8. Description with Morison’s equation In this section, the simulation results will be compared with predicted results using Morison’s equation. The prediction of the results is done using the differential equation solver which can be found in Appendix H. This solver uses the quadratic form of Morison’s equation for cylinders (equation 2.1) to determine the force acting on the structure. The experiments performed with plates (see section 4.3) use a reference volume to calculate the inertia coefficients. This reference volume is that of a cylinder with the diameter equal to the width of the plate ( π4 D 2 ). The Froude-Krylov force is based on the actual volume. Since the volume of a thin plate is not equal to that of a cylinder, a volume factor (VF ) needs to be used. Dt VF = π 2 4D (5.16) Where t is the thickness of the plate Equation 2.1 is altered to: F= π VF ρD 2 u̇ | 4{z } Froude-Krylov force + π 1 ρD 2C A (u̇ − ẍ) + ρDC D |u − ẋ|(u − ẋ) 4 | {z } |2 {z } Inertia force (5.17) Drag force With C A = C M − VF . The equation of motion which is solved is as follows: π π 1 (m + ( ρD 2 (C M − VF ))ẍ − ρD 2C M u̇ + ρDC D (ẋ − u)|ẋ − u| + kx = 0 4 4 2 (5.18) Where x is the motion of the structure and u the velocity of the fluid. It is essential that the quadratic drag formulation is used as this formulation agrees a lot better with simulated data than the linearized formulation as can be seen in figure 5.21 where the quadratic and linearized form of drag are compared for simulation #5. 36 5. 1 Degree of Freedom The hydrodynamic coefficients (C M and C D ) that are used in the predictions are KC number dependent coefficients for oscillated plates where the KC number is determined by the flow conditions. 4 4 x 10 Simulation Quadratic drag Linearized drag Force [N] 2 0 −2 −4 150 160 170 180 190 200 Time [s] 210 220 230 240 250 Figure 5.21: Comparison between quadratic and linearized drag formulation, Simulation #5 5.8.1. Decay test The values for damped frequency (ωd ) and damping ratio (ζ) (see equation 5.3) are compared with theoretically calculated values. The values for k and m are known. The values for c a and m a are calculated with the use of Morison’s equation with linearized drag. 1 8 c a = ρDC D Um 2 3π ma = (5.19) π ρD 2C M 4 (5.20) The analysis of this simulation (section 5.3) has been performed with the use of the linearized drag equation (equation E.5). See Appendix E for the derivation and validation of the linearized drag equation. This was necessary to be able to apply the logarithmic decrement (Appendix D). In the linearized drag equation a velocity amplitude is needed. The maximum positive and negative velocities over an oscillation are averaged. This value is used as the velocity amplitude (Um ). These values are also used to calculate a KC number per oscillation. The DNV GL guidelines prescribe constant inertia and drag coefficients for plates in oscillating flow. The coefficients for oscillating plates found in the experiments described in section 4.3 do have a KC number dependency. This causes the the added mass and damping to vary with KC number. The hydrodynamic coefficients can then be used to calculate theoretical values for ωd and ζ. Either with constant coefficients prescribed by DNV GL or with KC number dependent coefficients from the experiments. These values for ωd and ζ can be found in table 5.9. Oscillation number 1 2 3 4 5 6 7 8 ωd DNV 0.0559 0.0565 0.0565 0.0565 0.0565 0.0565 0.0565 0.0565 ζ DNV 0.1424 0.0158 0.0061 0.0044 0.0035 0.0029 0.0024 0.0022 ωd Exp. 0.0404 0.0555 0.0563 0.0564 0.0564 0.0564 0.0564 0.0564 ζ Exp. 0.5784 0.1832 0.0772 0.0577 0.0454 0.0394 0.0335 0.0295 Table 5.9: Theoretical damped frequencies and damping ratios The theoretical damping ratios are compared with the damping ratios found using the logarithmic decrement method on the DFBI simulation. In figure 5.22 it can be seen that the DNV GL method underestimates 5.8. Description with Morison’s equation 37 the damping while the KC number dependent coefficients slightly overestimate the damping. It can be concluded that Morison’s equation with KC dependent coefficients is usable for approximating added mass and damping during this thesis. 0.7 DFBI simulation 0.6 DNV Damping ratio 0.5 KC dependent 0.4 0.3 0.2 0.1 0 1 2 3 4 5 Oscillation number 6 7 8 Figure 5.22: Damping ratios from DFBI and theoretical values 5.8.2. Oscillation frequency below resonance The inputs for simulations #1 and #2 are presented in table 5.10. Simulation #1 #2 k 5000 5000 Um 1 1 ω 0.0344 0.0688 KC number 19.23 9.61 CM 1.5 2.2 CD 3.8 5 ω0 0.1496 0.1353 ω/ω0 0.23 0.5083 Table 5.10: Settings simulation #1 and #2 At these lower frequency ratios the KC number is above 8. As we have seen in sections 5.4.1 and 5.7, there are oscillations present at a frequency higher than the fluid frequency. This is caused by the vortex shedding regime at KC numbers higher than 8. Morison’s equation does not describe these higher frequency oscillations accurately. The displacement amplitudes, important for ultimate strength analysis, are described accurately. The hydrodynamic force acting on the plate is in balance with the displacement and acceleration of the plate. The displacement amplitudes are accurately described (see figures 5.23 and 5.25). The accelerations are described with less accuracy (see figures 5.24 and 5.26). 5 Displacement [m] Simulation Morisons Equation 0 −5 1500 2000 2500 Time [s] 3000 Figure 5.23: Simulation #1, Translation comparison at ω/ω0 = 0.23 3500 38 5. 1 Degree of Freedom 0.06 Simulation Morisons Equation Acceleration [m/s2] 0.04 0.02 0 −0.02 −0.04 1500 2000 2500 Time [s] 3000 3500 Figure 5.24: Simulation #1, Acceleration comparison at ω/ω0 = 0.23 10 Displacement [m] Simulation Morisons Equation 5 0 −5 −10 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure 5.25: Simulation #2, Translation comparison at ω/ω0 = 0.5083 0.06 Simulation Morisons Equation Acceleration [m/s2] 0.04 0.02 0 −0.02 −0.04 −0.06 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure 5.26: Simulation #2, Acceleration comparison at ω/ω0 = 0.5083 Hydrodynamic forces acting on the plate are equal to the change of the plates momentum (m ẍ) and the restoring spring force (kx). In the used system the latter is dominant. This can be seen in figure 5.27 where the total force of simulation #1 is decomposed in the inertial, momentum changing force (m ẍ)and the restoring spring force (kx). 5.8. Description with Morison’s equation 39 4 2.5 x 10 Spring force Inertial force Total force 2 1.5 Force [N] 1 0.5 0 −0.5 −1 −1.5 −2 −2.5 3000 3050 3100 3150 3200 3250 Time [s] 3300 3350 3400 3450 3500 Figure 5.27: Simulation #1, Force decomposition The accelerations have a relatively small contribution to the total force (12.5 %). The inaccuracy in the description of the accelerations is therefore insignificant when the total force is described. The displacements and total forces are accurately described. The description of the total forces is presented in figures 5.28 and 5.29. 4 2 x 10 Simulation Morisons Equation Force [N] 1 0 −1 −2 1500 2000 2500 Time [s] 3000 3500 Figure 5.28: Simulation #1, In-line Force comparison at ω/ω0 = 0.23 4 3 x 10 Simulation Morisons Equation Force [N] 2 1 0 −1 −2 −3 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure 5.29: Simulation #2, In-line Force comparison at ω/ω0 = 0.5083 The higher frequency oscillations observed in section 5.4.1 are not described perfectly (figures 5.23 and 5.25). Morison’s equation is able to describe oscillations at uneven multiples of the fluid frequency. In figure 5.30 the magnitudes of the Fourier transform of the displacements and their description is shown. It can 40 5. 1 Degree of Freedom be seen that Morison’s equation is able to describe some higher frequency oscillations but that the magnitudes of the present frequencies is not accurate. Again, for ultimate strength analysis these higher frequency oscillations have insignificant impact. For fatigue analysis they may be significant. 3000 7000 Simulation Morisons Equation Magnitude [−] 2500 6000 5000 2000 4000 1500 3000 1000 2000 500 0 1000 0 0.05 0.1 Frequency [rad/s] 0.15 0 0.2 0 0.1 (a) Simulation #1 0.2 0.3 0.4 0.5 (b) Simulation #2 Figure 5.30: FFT magnitudes of displacements Simulation #1 and #2 and their description As stated in section 5.4.1 is it possible to improve the description of the forces acting on flat thin plates normal to an oscillating flow with an individual vortex shedding regime present. With the use of a superposition of several Morison’s equations at frequencies which are a multiple of the fluid oscillation frequency, a more accurate fit can be accomplished. In figures 5.31 and 5.32 you can see the improved descriptions of the force acting on the plate at simulations #1 and #2. 4 2 4 x 10 2 Simulation Morisons Equation 1 1 0.5 0.5 0 −0.5 0 −0.5 −1 −1 −1.5 −1.5 −2 2000 2200 2400 2600 Time [s] (a) Regular description 2800 3000 Simulation Morisons Equation 1.5 Force [N] Force [N] 1.5 x 10 −2 2000 2200 2400 2600 Time [s] 2800 3000 (b) Description with superposed Morison’s equations Figure 5.31: Improved description simulation #1 5.8. Description with Morison’s equation 41 4 3 4 x 10 3 Simulation Morisons Equation 2 Simulation Morisons Equation 2 1 1 Force [N] Force [N] x 10 0 0 −1 −1 −2 −2 −3 1000 1100 1200 1300 Time [s] 1400 −3 1000 1500 1100 1200 1300 Time [s] 1400 1500 (b) Description with superposed Morison’s equations (a) Regular description Figure 5.32: Improved description simulation #2 It is clear that a significant improvement in the description of the force can be achieved. However, there are some practical obstacles which makes this description not usable at the moment. • The individual vortex shedding regime is present at KC numbers which are not present during subsea structure installation. Improvements in the description of these higher frequency oscillations is therefore not interesting for HMC. • The dependency of coefficients is unknown. A wide scale of parameters could influence the forces acting on the structure. • No experiments have been performed to determine the coefficients which are to be used in this superposed Morison’s equation. 5.8.3. Oscillation frequency near resonance The inputs for simulation #3 are presented in table 5.11. This simulation, which is near resonance, is accurately described by Morison’s equation. This is due to the fact that the KC number is below 8 and a synchronous vortex shedding regime is present. k 5000 Um 1 ω 0.15 KC number 4.2 CM 2 CD 8 ω0 0.1586 ω/ω0 0.946 Table 5.11: Settings simulation #3 10 Simulation Morisons Equation Displacement [m] 5 0 −5 −10 0 100 200 300 Time [s] 400 Figure 5.33: Simulation #3, Translation comparison at ω/ω0 = 0.946 500 600 42 5. 1 Degree of Freedom 1.5 Simulation Morisons Equation Velocity [m/s] 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 Time [s] 400 500 600 Figure 5.34: Simulation #3, Velocity comparison at ω/ω0 = 0.946 0.3 Simulation Morisons Equation Acceleration [m/s2] 0.2 0.1 0 −0.1 −0.2 −0.3 −0.4 0 100 200 300 Time [s] 400 500 600 Figure 5.35: Simulation #3, Acceleration comparison at ω/ω0 = 0.946 4 3 x 10 Simulation Morisons Equation 2 Force [N] 1 0 −1 −2 −3 0 100 200 300 Time [s] 400 500 600 Figure 5.36: Simulation #3, In-line Force comparison at ω/ω0 = 0.946 5.8.4. Oscillation frequency above resonance The inputs for simulations #4, #5, #6 and #7 are presented in table 5.12. Just as in simulation #3, all parameters are described accurately by the description using Morison’s equation. In simulation #4 the force is very low as the transmissibility, the ratio between structure and fluid dis- 5.8. Description with Morison’s equation 43 placement, is near unity (see table 5.7). Simulation #4 #5 #6 #7 k 600 600 5000 5000 Um 1 1 1 1 ω 0.0715 0.3142 0.6614 1.3228 KC number 9.25 2.1 1 0.5 CM 2.2 1.57 1.15 1.05 CD 5 11 14 18 ω0 0.0456 0.051 0.1586 0.1615 ω/ω0 1.568 6.16 4.17 8.19 Table 5.12: Settings simulation #4, #5, #6 and #7 20 Simulation Morisons Equation 15 Displacement [m] 10 5 0 −5 −10 −15 −20 0 500 1000 1500 Time [s] Figure 5.37: Simulation #4, Translation comparison at ω/ω0 = 1.568 4 2 x 10 Simulation Morisons Equation 1.5 Force [N] 1 0.5 0 −0.5 −1 0 500 1000 Time [s] Figure 5.38: Simulation #4, In-line Force comparison at ω/ω0 = 1.568 1500 44 5. 1 Degree of Freedom 5 Simulation Morisons Equation 4 Displacement [m] 3 2 1 0 −1 −2 −3 0 50 100 150 200 250 Time [s] 300 350 400 450 Figure 5.39: Simulation #5, Translation comparison at ω/ω0 = 6.16 4 x 10 3 Simulation Morisons Equation 2 Force [N] 1 0 −1 −2 −3 0 50 100 150 200 250 Time [s] 300 350 400 450 Figure 5.40: Simulation #5, In-line Force comparison at ω/ω0 = 6.16 2 Simulation Morisons Equation Displacement [m] 1.5 1 0.5 0 −0.5 −1 −1.5 0 20 40 60 80 100 Time [s] Figure 5.41: Simulation #6, Translation comparison at ω/ω0 = 4.17 120 140 5.9. KC number based on relative motion 45 4 x 10 6 Simulation Morisons Equation Force [N] 4 2 0 −2 −4 0 20 40 60 80 100 120 140 Time [s] Figure 5.42: Simulation #6, In-line Force comparison at ω/ω0 = 4.17 0.8 Simulation Morisons Equation Displacement [m] 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 0 10 20 30 40 50 60 70 Time [s] Figure 5.43: Simulation #7, Translation comparison at ω/ω0 = 8.19 5 1 x 10 Simulation Morisons Equation Force [N] 0.5 0 −0.5 −1 0 10 20 30 40 50 60 70 Time [s] Figure 5.44: Simulation #7, In-line Force comparison at ω/ω0 = 8.19 5.9. KC number based on relative motion In the previous sections the KC number is based on flow conditions only. However, the KC number is a parameter of the relative flow. In this section the KC number will be based on the relative motion between fluid and structure and the difference will be investigated. This is done by using the relative velocity between flow and structure from the first description and determining a new KC number. The velocity amplitude is the only varying parameter as the structure and fluid oscillate at the same frequency and the diameter is not changed. This results in new hydrodynamic coefficients (see table 5.13). The resulting relative velocity amplitudes, new KC numbers and the goodness of fit parameters are presented in the tables below. The goodness of fit parameters are calculated over the same time trace. The forces and displacements are dominant and are therefore the only parameters of interest. 46 5. 1 Degree of Freedom Figure 5.45: Flow diagram of KC number iteration Simulation #1 #2 #3 #4 #5 #6 #7 C D f l ow 3.8 5 8 5 14 14 18 C M f l ow 1.5 2.2 2 2.2 1.15 1.15 1.05 C Dr el 3.8 4.8 8.75 8 17.2 18 20 C M r el 1.5 2.3 1.95 2 1.05 1.05 1 Table 5.13: Drag and inertia coefficients. Based on flow and relative motion Displacement Force K C f l ow 19.23 19.23 Umr el 0.9968 0.9968 K C r el at i ve 19.17 19.17 δ f l ow 0.9841 0.9904 δr el at i ve 0.98941 0.9904 Table 5.14: KC number iteration, Simulation #1 Displacement Force K C f l ow 9.61 9.61 Umr el 1.034 1.034 K C r el at i ve 9.94 9.94 δ f l ow 0.6639 0.8836 δr el at i ve 0.6403 0.8703 Table 5.15: KC number iteration, Simulation #2 Displacement Force K C f l ow 4.2 4.2 Umr el 0.8850 0.8850 K C r el at i ve 3.72 3.72 δ f l ow 0.9760 0.9880 δr el at i ve 0.9805 0.9888 Table 5.16: KC number iteration, Simulation #3 Displacement Force K C f l ow 9.25 9.25 Umr el 0.4555 0.4555 K C r el at i ve 4.21 4.21 δ f l ow 0.9982 0.9886 δr el at i ve 0.9997 0.4673 Table 5.17: KC number iteration, Simulation #4 The very low goodness of fit for the force in simulation #4 is due to the fact that the force itself is almost zero. This can be seen in figure 5.38. The accuracy of describing the forces is therefore, within limits, not relevant. Displacement Force K C f l ow 2.1 2.1 Umr el 0.3044 0.3044 K C r el at i ve 0.64 0.64 δ f l ow 0.9402 0.7571 Table 5.18: KC number iteration, Simulation #5 δr el at i ve 0.8568 0.3606 5.10. Comparison with DNV GL coefficients Displacement Force K C f l ow 1 1 47 Umr el 0.5392 0.5392 K C r el at i ve 0.54 0.54 δ f l ow 0.9741 0.9960 δr el at i ve 0.9659 0.9871 Table 5.19: KC number iteration, Simulation #6 Displacement Force K C f l ow 0.5 0.5 Umr el 0.5894 0.5894 K C r el at i ve 0.3 0.3 δ f l ow 0.9706 0.9959 δr el at i ve 0.9677 0.9922 Table 5.20: KC number iteration, Simulation #7 In all seven simulations the effect of KC number iteration is negligible. This has several causes: • At simulations #1, #2, #3, #5, #6 and #7 the change in hydrodynamic coefficient is small. With the exception of C D in simulations #5, #6 and #7, the change in coefficients is 2-10%. The inaccuracy in the determination of the hydrodynamic coefficients can already be larger than 10% (see figure 4.2) • Some larger changes in hydrodynamic coefficient at extreme KC numbers, like the change of 23% in C D in simulation #5 at KC = 0.64 , don’t have a significant effect on the force. This is due to the drag or inertia dominance. • When the total hydrodynamic forces, as in simulation #4, are very small, the effect of KC number iteration is negligible. KC number iteration costs time. The entire analysis needs to be performed multiple times. The benefits of KC number iteration need to weigh up against the costs of extra analysis. KC number iteration should be performed when the following conditions are satisfied: 1. The change in hydrodynamic coefficient is significant. 2. The KC number indicates that this force has a significant contribution. 3. The total hydrodynamic force is significant. 5.10. Comparison with DNV GL coefficients The current method used at HMC for modeling hydrodynamic forces acting on subsea structures uses coefficients prescribed by DNV GL (see section 2.2.1). These coefficients do not have a KC dependency while for flat plates oscillating normal to the flow this dependency is proven (see figure 4.7). For infinitely long plates oscillating normal to the flow DNV GL prescribes a drag coefficient (C D ) of 2.5 and an inertia coefficient (C M ) of 1. This causes a difference with the force which is simulation with DFBI. The displacement amplitudes for both the DNV GL method and KC dependent method are compared with the simulated amplitude since this is the main input for ultimate strength analysis. This comparison is only indicative since a difference in force is not linearly correlated with a displacement amplitude. The force is relative to the relative acceleration and relative velocity while the displacement amplitude is also dependent on spring stiffness and absolute flow characteristics. The displacement amplitude is the most important parameter in installation analysis and therefore is a good indicator. In table 5.21 and figure 5.46 the displacement amplitudes are plotted as a percentage of the simulated displacement against KC number. In Appendix G the time traces including the DNV GL description for simulations #1 through #7 are shown. When we look at the KC dependent description, it can be noted that the description of the displacement amplitude is accurate to a maximum difference of 12%. The description is more accurate at low KC numbers. This is due to the fact that at these KC numbers the drag force is very small and the inertia coefficient converges to a value of 1. At the higher KC numbers (>5) the accuracy of the experiments which are used to determine the hydrodynamic coefficients is lower which explains the decreased accuracy of the description 48 5. 1 Degree of Freedom Simulation #1 #2 #3 #4 #5 #6 #7 K C f l ow 19.23 9.61 4.2 9.25 2.1 1 0.5 X 4.31 5.37 8.58 14.44 1.76 0.76 0.33 X Mor 3.82 6.01 9.04 14.44 1.87 0.76 0.33 X D NV 2.60 2.76 8.22 14.44 1.29 0.63 0.30 Normalized displacement amplitude [−] Table 5.21: Comparison of displacement amplitudes for different methods 1.3 Simulation KC depedent DNV GL 1.2 1.1 1 0.9 0.8 0.7 0.6 0.5 0 5 10 KC number [−] 15 20 Figure 5.46: Displacement amplitudes for different modeling methods of displacement amplitudes at these KC numbers. The description which uses the DNV GL coefficients is always underestimating the displacement amplitude. This has to do with the fact that inertia and drag coefficients are used which are a minimum over the entire KC number range. When the KC number is either very high or very small, so that inertia or drag forces are relatively small, the effect of this simplification is limited as the coefficient which is underestimated by the DNV GL method has a relatively low contribution to the total force. At intermediate KC numbers the effects are more noticeable. These effects include: • Underestimated hydrodynamic forces • Underestimated damping • Underestimated added mass which leads to overestimated natural frequency Due to the underestimation of the hydrodynamic forces acting on the structure, the displacement amplitudes are always underestimated. Even at very low KC numbers the DNV GL method underestimates the displacement amplitude with 10%. This implies that there still is a significant drag force present at this KC number as the inertia coefficients are equal between the DNV GL method and the KC dependent method. The drag forces are related to the diameter and the inertia forces are related to the volume. For thin flat plates the ratio of diameter to volume (D/V ) is large. This explains the significant amount of drag present at low KC numbers. Typical subsea structures have a smaller diameter to volume ratio (D/V ) which reduces the significance of drag at these KC numbers. The underestimation of displacement amplitudes by the DNV GL method is therefore expected to be smaller for more voluminous subsea structures than thin flat plates. 5.11. Conclusion 49 5.11. Conclusion Based on the 1-DoF case conclusions can be drawn. These are presented below. The impact of the simplifications used in this thesis are discussed in section 5.12. • Between KC numbers of 8 and 13 the vortex shedding regime alters. At higher KC numbers the vortex shedding frequency differs from the oscillation frequency and causes forces oscillating at the vortex shedding frequency. Morison’s equation is unable to describe the forces associated with vortex shedding at a frequency which differs from the fluid oscillation frequency. Installation of subsea structures occurs at KC numbers where the vortex shedding frequency and the fluid oscillation frequency are the same. Morison’s equation is therefore applicable. • At KC numbers higher than 8, where the vortex shedding frequency differs from the oscillation frequency, Morison’s equation is able to describe force amplitudes correctly. The relative contribution of vortex induced forces is small. • Forces on flat plates oscillating normal to the flow are underestimated by the DNV GL prescribed hydrodynamic coefficients. This is due to the fact that DNV GL uses minimum values for drag and inertia coefficients over the entire KC number range. The amount of underestimation is smallest when drag or inertia forces are relatively small (very high or very low KC numbers). This underestimation of forces causes the displacements to be underestimated as well. For ultimate strength analysis, this leads to overestimated workability. • Hydrodynamic coefficients determined by forced oscillation experiments are accurate for describing forces on flat plates moving freely in an oscillating flow. • KC numbers based on flow conditions instead of relative motion are accurate. Iteration in KC number is proven to yield little improvement in most cases. 5.12. Discussion The simplifications made in this research and their expected impact are discussed in this section. • Subsea structures are more voluminous than thin flat plates. The inertia forces are bigger for subsea structures than for flat thin plates. The underestimation of forces by DNV GL prescribed coefficients at low KC numbers is therefore smaller than for thin flat plates. • Due to the small volume of thin flat plates is the Froude-Krylov force negligible. Whether or not this formulation is accurate for subsea structures in an oscillating flow can therefore not be confirmed. • Subsea structures and thin flat plates differ in geometry and porosity. This will cause the flow around the subsea structure to be different. The KC number dependency of hydrodynamic coefficients will therefore be different. Effects of multiple parameters, such as porosity, angle of attack and geometry can not be multiplied or superposed as a combination of parameters affect the flow differently than alone. • The description uses an instantaneous motions combined with a KC number. This description method is also applicable in irregular flow as FEM analysis is able to determine instantaneous motion. The KC number needs to be determined for irregular flow where the flow field may differ. • In this thesis a regular oscillating flow is used. In reality this flow is irregular. As KC number iteration does not have a large influence on forces, an average KC number in irregular flow is suspected to yield an accurate description. • Vessel motion is neglected in this thesis. Vessel motions can force the structure in a different frequency and/or direction than the flow frequency and/or direction. Morison’s equation is not able to deal with two different frequencies. Using relative motion is expected to give good results. • The simulations are performed with a model which is regarded as 2D. In other words, the flow is only allowed to flow over two edges instead of four. This will have an effect on the hydrodynamic coefficients but not on the method of describing the forces. According to [23] will both the added mass coefficient 50 5. 1 Degree of Freedom (C A ) and the drag coefficient (C D ) reduce. This has the effect that the natural frequency of the system will increase and the damping reduce. The forcing amplitude will reduce. • Forces at multiple frequencies, such as in the individual vortex shedding regime (see section 5.7.1) can be described by a superposed Morison’s equation more accurately. Research on the coefficients and their dependencies is not available. • Inaccuracies will always remain. A perfect description of forces acting on structures is impossible. Some of the inaccuracies are listed below. – Determination of flow conditions – System characteristics (pipeline material, structure volume, ...) – KC number – Drag and inertia coefficients (see figure 4.2) 6 2 Degrees of Freedom In this chapter the simulations with two degrees of freedom will be presented. The simulations will be limited to a realistic range of oscillation frequencies and amplitudes. The second DoF is translation transverse to the first DoF. Rotation around the z-axis is not allowed. 6.1. Set up The oscillating flow now enters at a 30 degree angle measured counterclockwise (see figure 6.1). An angle where both the decomposed x- and y-component of the flow is significant is chosen to be able to investigate the possibility of using decomposed flow to describe the system. The frequency of fluid oscillation is set at a minimum of 0.3141 rad/s which is equal to the longest encountered waves (see table 3.4). The exact oscillation frequencies will be discussed later. The velocity amplitude of the flow is set at 1 m/s, just as in the 1-DoF case. This way no remeshing needs to be performed as the Reynolds number stays the same. Figure 6.1: Flow direction 6.1.1. Springs There are two different methods which can be used to model the restoring pipeline force. One with a coupled spring (figure 6.2a) and one with decoupled springs (figure 6.2b). Linear springs are unable to produce a transverse force. The coupled system has freedom in the direction tangential to the direction in which the spring is acting. The decoupled system does not have this freedom because the two springs are at a 90 degree angle to each other. In the decoupled system the springs are of such a length compared to the motions of the structure that they can be linearized. They can be seen as moving with the plate and perfectly horizontal or vertical. In order to produce equal forces in the coupled and decoupled system, the spring coefficients need to be equal. 51 52 6. 2 Degrees of Freedom Two simulations have been performed to investigate the difference in solution between these two systems. (a) Coupled spring (b) Decoupled spring Figure 6.2: Hydrodynamic coefficients The first simulation has been performed with a coupled spring. A spring with a relaxation length of zero meters is attached to the center of the plate with a spring coefficient of 5000 N/m (see section 3.3). The second simulation has been performed with decoupled springs. Two springs with a spring coefficient of 5000 N/m have been attached in both the x- and y-direction. A relaxation length of 1000 meters is used so that the tangential components of the spring forces can be neglected. 3 Displacement in the y−direction [m] Coupled spring Decoupled spring 2 1 0 −1 −2 −3 0 100 200 300 400 Time [s] 500 600 700 800 Figure 6.3: Translation comparison y-direction It can be seen in figures 6.3 and 6.4 that the solutions qualitatively do not differ between the coupled and decoupled system. The amplitude of oscillation does differ. HMC uses the Cartesian coordinate system in their analysis. Therefore the decoupled system is chosen. Usage of the coupled system would result in descriptions in the polar coordinate system. 6.2. Resonance in x-direction 53 1 Coupled spring Decoupled spring 0.8 Displacement in the x−direction [m] 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 −0.8 −1 0 100 200 300 400 Time [s] 500 600 700 800 Figure 6.4: Translation comparison x-direction 6.2. Resonance in x-direction Two simulations have been performed. One at a fluid frequency of 0.3141 rad/s and one at 0.6283 rad/s. The motion of the plate is decoupled and will be presented in the x- and y-direction. The displacements in x- and y-direction for the simulation at 0.3141 rad/s are presented in figures 6.5 and 6.6. 4 Displacement in the y−direction 3 2 1 0 −1 −2 −3 −4 0 200 400 600 800 1000 Time [s] 1200 1400 1600 1800 2000 1600 1800 2000 Figure 6.5: Translation y-direction at ω = 0.3141r ad /s 5 Displacement in the x−direction [m] 4 3 2 1 0 −1 −2 −3 −4 −5 0 200 400 600 800 1000 Time [s] 1200 1400 Figure 6.6: Translation x-direction at ω = 0.3141r ad /s The motion in the y-direction is at an steady amplitude and is oscillating at the fluid frequency. In the x-direction unexpected behavior occurs. The plate oscillates at a frequency 32 times the fluid oscillation fre- 54 6. 2 Degrees of Freedom quency. This frequency, 0.2064 rad/s, corresponds with the natural frequency of the system when no or very little added mass is taken into account. The amplitude of the motion in x-direction increases over time which indicates damping is very low. A second simulation is performed at a fluid frequency two times higher (0.6283 rad/s). The resulting displacements in the x- and y-direction are presented in figures 6.7 and 6.8. Displacement in the y−direction [m] 1.5 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 400 Time [s] 500 600 700 800 700 800 Figure 6.7: Translation y-direction at ω = 0.6283r ad /s Displacement in the x−direction [m] 0.5 0.4 0.3 0.2 0.1 0 −0.1 −0.2 −0.3 −0.4 −0.5 0 100 200 300 400 Time [s] 500 600 Figure 6.8: Translation x-direction at ω = 0.6283r ad /s Again the motion in the y-direction shows an oscillation with a steady amplitude at the fluid forcing frequency. The motion in the x-direction is again at the resonance frequency, this time at 13 times the fluid frequency. This again indicates an absence of significant drag and added mass in the x-direction. For both simulations the force due to pressure and shear is measured in the x-direction. These have an amplitude of respectively 400 N and 1000 N. The time traces of these forces are presented in figures 6.9 and 6.10. 1000 Force [N[ 500 0 −500 −1000 0 100 200 300 400 500 Time [s] 600 700 Figure 6.9: Force x-direction at ω = 0.3141r ad /s 800 900 1000 6.3. Drag and added mass in the x-direction 55 1500 Force [N] 1000 500 0 −500 −1000 −1500 0 100 200 300 400 500 Time [s] 600 700 800 900 Figure 6.10: Force x-direction at ω = 0.6283r ad /s 6.3. Drag and added mass in the x-direction In the previous section the suspicion was raised that drag and added mass in the x-direction are relatively low. In section 3.2.2 the FLET (see figure 3.2) is simplified as a flat plate. This causes the projected area in the x-direction (along the plate) to be unrealistically small. In order to make an estimation of the relative significance of the measured forces (figures 6.9 and 6.10), a theoretical force is compared with the measured force. The projected area of a FLET in x-direction is approximated by a 5 meter wide plate. The resulting KC number in x-direction at a frequency of 0.3141 rad/s becomes 2. At this KC number the C D and C M values for oscillating plates are 10 and 1.6. Using a LSM, Morison’s equation for a plate with a 5 meter diameter is fitted to the simulation at 0.3141 rad/s. See figure 6.11 for a close-up of the fitting. This results in C D and C M values of 0.1641 and 0.0607. This is respectively 1.64% and 3.79% of the theoretical values. When the same exercise is performed for the simulation at 0.6283 rad/s a KC number of 1 is obtained. This corresponds to C D and C M values of 14 and 1.15. The fitting using a LSM (see figure 6.12) results in measured values of 1.0333 and 0.1327 for C D and C M respectively. These amount to 7.36% and 11.54% of the theoretical values. Froude-Krylov forces and inertia forces are combined in one inertia force. This is done because a Morison’s equation with a larger diameter than the diameter in the simulation is fitted. Using a separated approach would result in negative values for C A (equation 2.1). 600 Simulation LSM fit 400 Force [N] 200 0 −200 −400 −600 500 550 600 650 Time [s] 700 750 800 Figure 6.11: Close-up LSM fit at ω = 0.3141r ad /s In order to obtain more realistic simulations artificial drag and added mass forces are introduced in the x-direction in the simulations. The used hydrodynamic coefficients are the theoretical KC dependent values with the measured values from the initial simulations subtracted. In this way the total forces in the simulation agree with the theoretically calculated forces. The damping that is introduced in the x-direction is a purely hydrodynamic added damping. No structural damping is added. In the y-direction no alterations to the simulation have been made. Description of the forces can still be done in the y-direction. 56 6. 2 Degrees of Freedom 1500 Simulation LSM fit 1000 Force [N] 500 0 −500 −1000 −1500 200 220 240 260 280 300 Time [s] 320 340 360 380 400 Figure 6.12: Close-up LSM fit at ω = 0.6283r ad /s The forces in x- and y-direction acting on the plate in the CFD simulations result in: 1 π F x−d i r ec t i on = FC F D + ρD 2 (C M t heor et i c al −C Mmeasur ed )(u̇ − ẍ)+ ρD(C D t heor et i c al −C D measur ed )|u − ẋ|(u − ẋ) (6.1) 4 2 F y−d i r ec t i on = FC F D (6.2) 6.4. Results Simulations are performed at 10 and 20 second periods with the artificial drag and added mass in x-direction (see equation 6.1). This results in the following translations in x- and y-direction. 1.5 Displacement [m] 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 400 500 600 700 600 700 Time [s] Figure 6.13: Translation x-direction at ω = 0.3141r ad /s 3 Displacement [m] 2 1 0 −1 −2 −3 0 100 200 300 400 500 Time [s] Figure 6.14: Translation y-direction at ω = 0.3141r ad /s In figures 6.13 and 6.15 the translations in x-direction for both simulations is shown. The motion is in phase and with the same frequency as the fluid. Realistic ILS behavior is obtained. 6.5. Description with Morison’s equation 57 0.6 Displacement [m] 0.4 0.2 0 −0.2 −0.4 0 100 200 300 Time [s] 400 500 600 500 600 Figure 6.15: Translation x-direction at ω = 0.6283r ad /s 1.5 Displacement [m] 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 Time [s] 400 Figure 6.16: Translation y-direction at ω = 0.6283r ad /s The testing of the description of this motion in x-direction has become impossible as the forces are prescribed instead of solved with the use of CFD. However, motion in the y-direction is still pure due to simulated hydrodynamic forces. With realistic behavior in the x-direction, the motion in the y-direction can be described (section 6.5). The motion in y-direction (figures 6.14 and 6.16) is similar to the motion in y-direction without the artificial added mass and damping (figures 6.5 and 6.7). 6.5. Description with Morison’s equation The same description as in section 5.8 is used. However, Morison’s equation is only able to describe in-line motion. Therefore the motion of the plate in the x-y-plane is described with two equations of motion. One in the x-direction and one in the y-direction. The fluid motion is decomposed in order to model the hydrodynamic forces acting on the structure. The flow velocities in x- and y-direction become: u x (t ) = si n(θ)Um si n(ωt ) (6.3) u y (t ) = cos(θ)Um si n(ωt ) (6.4) The hydrodynamic coefficients used in the equations of motion are based on the flow characteristics and the characteristic diameter in each direction. For these 2-DoF, two separate KC-numbers are calculated which give different hydrodynamic coefficients. K Cx = si n(θ)Um T Dx (6.5) 58 6. 2 Degrees of Freedom KCy = cos(θ)Um T Dy (6.6) The displacements in the x-direction are underestimated and not accurate (see figures 6.17 and 6.18). However, accurate description is not of interest. The displacements are acceptable to state that this is realistic behavior. Displacement in x−direction [m] 1.5 Simulation Morison Equation 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 400 500 600 700 Time [s] Figure 6.17: Translation description x-direction at ω = 0.3141r ad /s 0.4 Simulation Morison Equation Displacement in x−direction [m] 0.3 0.2 0.1 0 −0.1 −0.2 −0.3 −0.4 0 100 200 300 Time [s] 400 500 600 Figure 6.18: Translation description x-direction at ω = 0.6283r ad /s The description of the displacements and force in the y-direction is presented in figures 6.19 and 6.20 for the simulation with a 10 second period. In figures 6.21 and 6.22 the description in y-direction for the 20 second period oscillation is presented. We can see that the motion and force in the y-direction is accurately described. The description very slightly underestimates the force and resulting motion. One of the causes could be that in the formulation of the drag force (see equation 2.1), the decoupled absolute velocity is used instead of the coupled absolute velocity. This causes an underestimation of the drag force. The actual coupled absolute relative velocity cannot be calculated when decoupled equations of motion are used but an approximation of the difference can be made. |u − ẋ| > u y − x˙y (6.7) If we assume the motion of the plate and that of the fluid to be in-line with each other, an angle factor can be introduced. The assumption that these motions are in-line is based on the x-y plots of the motion during both simulations. In figures 6.23a and 6.23b these x-y plots are presented. The red line indicates the fluid motion angle. 6.5. Description with Morison’s equation 59 Displacement in y−direction [m] 3 Simulation Morison Equation 2 1 0 −1 −2 −3 0 100 200 300 400 500 600 700 Time [s] Figure 6.19: Translation description y-direction at ω = 0.3141r ad /s 4 1.5 x 10 Simulation Morison Equation Force in y−direction [N] 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 400 500 600 700 Time [s] Figure 6.20: Force description y-direction at ω = 0.3141r ad /s Displacement in y−direction [m] 1.5 Simulation Morison Equation 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 Time [s] 400 500 600 Figure 6.21: Translation description y-direction at ω = 0.6283r ad /s The angle factor is dependent on the angle of the flow in relation to the direction of interest. In our case the angle factors (θF x and θF y ) become: θF x = 1 si n(θ) (6.8) θF y = 1 cos(θ) (6.9) 60 6. 2 Degrees of Freedom 4 3 x 10 Simulation Morison Equation Force in y−direction [N] 2 1 0 −1 −2 −3 −4 0 100 200 300 Time [s] 400 500 600 3 1.5 2 1 Translation y−direction [m] Translation y−direction [m] Figure 6.22: Force description y-direction at ω = 0.6283r ad /s 1 0 −1 −2 −3 −3 0.5 0 −0.5 −1 −2 −1 0 1 Translation x−direction [m] 2 (a) x-y plot at ω = 0.3141r ad /s 3 −1.5 −1.5 −1 −0.5 0 0.5 Translation x−direction [m] 1 1.5 (b) x-y plot at ω = 0.6283r ad /s Figure 6.23: In-line motion of structure and fluid Multiplying the drag component of the hydrodynamic force produces more accurate results. A close-up of the force description in the y-direction at ω = 0.6283r ad /s is presented in figures 6.24a and 6.24b. The effect is not that large due to the small angle the flow makes to the y-axis (30 degrees). The angle factor in the y-direction is therefore 1.15. Next to that is the drag force relatively small compared to the inertia force. 6.6. Conclusion 61 4 2.9 4 x 10 2.9 x 10 Simulation Morison Equation Simulation Morison Equation 2.8 Force in y−direction [N] Force in y−direction [N] 2.8 2.7 2.6 2.5 2.6 2.5 2.4 2.4 2.3 418 2.7 420 422 424 426 Time [s] 428 430 2.3 418 432 420 422 424 426 Time [s] 428 430 432 (b) with angle factor (a) Without angle factor Figure 6.24: Effect of angle factor on force in y-direction at ω = 0.6283r ad /s 6.6. Conclusion Based on the 2-DoF case additional conclusions can be drawn. These are presented below. The impact of the simplifications used in this thesis are discussed in section 6.7. • Thin flat plates in oscillating flow in 2-DoF are accurately described using Morison’s equation with KC dependent coefficients determined by flow conditions. The motions can be decoupled. • Drag forces are underestimated in a completely decoupled model as the absolute relative velocity is lower when decoupled motion is used compared to the coupled absolute relative velocity. In this thesis an angle correction is used. However, the structure and fluid motion are not necessarily in-line. The FEM analysis used at HMC is able to compute coupled absolute relative velocity. • Thin flat plates are prone to resonance in the direction along the plate. This is due to negligible damping in this direction. 6.7. Discussion The simplifications made in this research and their expected impact are discussed in this section. • Subsea structures do not have directions in which damping is very small. Therefore resonance and the associated large dynamic amplification is not expected. • The simulations are limited to two degrees of freedom. Rotations are not allowed. Moments measured during the 2D simulations are significant. As can be seen in figures 6.25a and 6.25b are the moment amplitudes per meter up to 15 kNm. If these were static moments, using the in table 3.3 defined properties for a 200 meter long pipe, 15 meter long structure and the rotation formula in equation 6.10, the rotation would amount to 21 degrees. θ= Mz L GJ (6.10) This is an approximation with relatively harsh conditions and a stiff, short pipeline. A buoyancy module which affects the motion as well is neglected. This approximation is done with a static moment. The system is a dynamic system where the acting moment will change with rotation. Rotation will also influence the forces acting on the structure as the relative angle of flow and projected area will change as well. How much and in what way rotation will influence results is therefore unknown. Morison’s equation is incapable of describing such a moment acting on a structure. The currently used method at HMC only takes moments caused by geometric asymmetry into account. 62 6. 2 Degrees of Freedom 10000 20000 15000 6000 Moment [Nm] Moment [Nm] 8000 4000 10000 5000 2000 0 0 −2000 0 100 200 300 400 Time [s] 500 600 700 (a) Moments 2-DoF simulation at ω = 0.3141r ad /s −5000 0 100 200 300 Time [s] 400 500 600 (b) Moments 2-DoF simulation at ω = 0.6283r ad /s Figure 6.25: Moments acting on plate in 2-DoF • The angle that the flow makes relative to the structure is not varied. This might have an effect on the vortex shedding regime. The vortices have a relatively small effect on the total force. It is unlikely that the description method is unable to describe the hydrodynamic forces accurately at certain angles as the structure in reality does not have extreme aspect ratios. • Only one load case where the subsea structure is hanging perfectly vertical and is attached to the pipeline at one end is assessed. This is a simplification of a 1st end FLET installation. There are three typical differences with other subsea structure installations. The orientation, buoyancy module and how it is attached to the pipeline or crane, otherwise the suspension. – Orientation. A rotation around the x- or y-axis is not expected to influence the hydrodynamic forces acting on the structure differently than a rotation around the z-axis (see chapter 6). The motions can probably be decoupled. The directions in which the forces act and the stiffness in these directions is different for all three rotations. – Buoyancy module. The buoyancy module is not expected to influence the hydrodynamic forces acting on subsea structures significantly. The buoyancy module does not block the flow or shield the structure and is located at a distance where the influence on the flow around the subsea structure is negligible. The dynamic behavior of the structure is influenced. The buoynacy module will dampen the motions and provide a hydrostatic upward force. – Suspension. Depending on what kind of structure is installed, the suspension is different. An ILS for instance has a pipeline attached at both ends while a 2nd end FLET hangs in the crane and has a pipeline connected at the lower end. This has an effect on the response of the system, not on the hydrodynamic force acting on the structure. • The natural frequency of the system is highly dependent on the stiffness of the system, the mass and added mass. In this thesis a relatively stiff and heavy system is used. The natural frequency of realistic systems is lower than the encountered flow frequencies. 7 Conclusions and recommendations In this section general conclusions are drawn and the conclusions from chapters 5 and 6 are summarized. Recommendations on the modeling of hydrodynamic forces acting on subsea structures and further research are presented in section 7.3. In general the conclusion can be drawn that there is a wide variety of parameters influencing the behavior of in-line subsea structures during installation. This thesis focused on a limited set of parameters and a simplified system. The currently used methods to analyze installation behavior are applicable but can be improved significantly. Introducing dependencies for the amplitudes of inertial and damping forces increases the accuracy. These dependencies are known for thin flat plates but need to be researched further for subsea structures. 7.1. Conclusions 1-DoF • At KC numbers which are not associated with subsea structure installation vortex shedding regimes exist which cause oscillations at a different frequency than the fluid oscillation frequency and are therefore not described by Morison’s equation. • The impact of these vortices on the displacement amplitude is negligible. • DNV GL underestimates forces acting on thin flat plates oscillating normal to the flow • KC number dependent hydrodynamic coefficients give an accurate description of the forces acting on thin flat plates oscillating normal to the flow • KC number dependency of hydrodynamic coefficients determined with forced motion experiments is accurate for freely moving flat plates in oscillating flow. • Iteration of relative flow characteristics in order to obtain more accurate KC numbers rarely yields a significantly more accurate description of motion. 7.2. Conclusions 2-DoF • The motions in 2-DoF are decoupled. • In a completely decoupled model the drag forces are underestimated. Coupled absolute relative velocity is necessary for an accurate description. • When damping in one direction is relatively small compared to the tangential direction, the first direction is prone to resonance. 7.3. Recommendations Based on the conclusions and discussions in chapters 5 and 6 recommendations can be formulated. These recommendations are split in two categories. One concerning the modeling of hydrodynamic forces acting on subsea structures and one focused on further research. 63 64 7. Conclusions and recommendations 7.3.1. Modeling of hydrodynamic forces acting on subsea structures • Use KC dependent coefficients during installation analysis. By DNV GL prescribed coefficients underestimate forces and displacements. • KC number iteration is costly and seldom increases accuracy significantly. Perform quick hand calculations before doing a KC number iteration. • Develop a method for determining average KC numbers in irregular flow. Since KC number iteration often not leads to major differences, an average KC number should be accurate. • Since the flow changes over water depth, a water depth dependency for the KC number could be introduced. • Aim for large frequency ratios during the design of subsea structures. Motion amplitudes are smallest at large frequency ratios (see figure 5.18). • Avoid structures with large aspect ratios. The relative absence of damping can cause resonance. 7.3.2. Further research • Investigate the effects and significance of hydrodynamic moments acting on a subsea structure. • Use forced motion CFD simulations or physical experiments to investigate the hydrodynamic coefficients of more realistic structures. • Start with measuring motions of real offshore installations to validate analyses. • Validate the Froude-Krylov force for subsea structures. Investigate the impact of trapped volume. • Investigate the superposition of multiple Morison’s equations when structure and fluid oscillate at different frequencies. A General Transport Equations The fundamental equations which need to be solved in order to describe fluid dynamics are the conservation laws, also known as the general transport equations. This set of equations are known as the Navier-Stokes equations. Using differential formulations, the conservation laws are presented below. 1. Mass conservation Physically, this law states that mass can be created nor destroyed inside a control volume. The rate of change of mass must be equal to the net inflow of fluid. ∂ρ + ∇ · (ρu) = 0 ∂t (A.1) Many flows can be assumed incompressible Dρ =0 Dt (A.2) This simplifies the mass conservation equation to ∇·u = 0 (A.3) 2. Momentum conservation Using Newton’s second law of motion1 , the change in momentum inside a control volume is conserved. ρ µ ¶ ∂u 1 + u · ∇u = −∇p + µ∇2 u + µ∇(∇ · u) + ρf ∂t 3 (A.4) Under the assumption of incompressible flow combining equations A.3 and A.4 gives: ρ µ ¶ ∂u + u · ∇u = −∇p + µ∇2 u + ρf ∂t (A.5) When the flow is assumed to be inviscid, we obtain the Euler equation ¶ ∂u ρ + u · ∇u = −∇p + ρf ∂t µ 1 F = ∂(mV) ∂t 65 (A.6) 66 A. General Transport Equations 3. Energy conservation The first law of thermodynamics2 states that the change in internal energy of a closed system is the sum of heat added to the system and work done by the system. The properties of a control volume therefore abide by the equation. ρ Dh D p = + ∇ · (κ∇T ) + Φ Dt Dt (A.7) When incompressible flows are studied, the equations for conservation of mass and momentum are sufficient to describe the flow. For compressible flows however, the energy equation is needed to copmlete the system. 2 dU = δQ − δW B Finite Volume Method One of the most commonly used methods to discretize the partial differential equations which govern flow, is the Finite Volume Method (FVM). This method divides the domain in a certain number of control volumes where the variables are located at the geometric center of said control volumes. The values at these centroids are obtained through integrating the partial differential equations over the control volume. Interpolation is used to describe the flux of a certain variable between cells. The resulting solution is conservative. I.e. the conservation laws for mass, momentum and energy (see Appendix A) are satisfied. Figure B.1: 2D Finite Volume Source: http://arturo.imati.cnr.it/~marco/resources/GIF/cell-centered_grid-2.gif B.1. Meshing The division of the computational domain into control volumes is known as meshing. The resulting grid is known as the mesh. Types of mesh can be classified based upon the connectivity of the mesh. It is either structured, unstructured or is a hybrid between these two. • Structured Mesh. A structured mesh in built up in a regular way so that the relations between cells can be defined beforehand which saves space and computational power. The cells need to be quadrilateral in 2D or hexahedral in 3D to allow for a structured mesh. 67 68 B. Finite Volume Method • Unstructured Mesh. The cells in an unstructured mesh can be of any shape. This is practical when dealing with flow that is not well resolved in a structured mesh. • Hybrid Mesh. A hybrid mesh has parts which are structured and parts which are unstructured. In STAR-CCM+ three types meshers (automatic mesh generators) are available for general volume meshing: Polyhedral, Tetrahedral and Trimmed. Examples of all three types are given in figure B.2. Depending on geometry and flow characteristics one of these meshers is optimal. (a) Polyhedral (c) Trimmed (b) Tetrahedral Figure B.2: Mesh types To resolve the flow in a boundary layer (see section B.3.1) accurately, a special type of mesh is used. In STAR-CCM+ this is called a Prism Layer Mesh (PLM). This mesh has two special characteristics: • Wall functions. As described in section B.3.1 can the viscous sublayer and buffer layer be modeled with the use of wall functions. These wall functions are applied to the first cell of the PLM. • Stretching. In boundary layers more accuracy is needed close to the boundary compared to further away from the boundary. Therefore the cell thickness is increased over distance from the plate. The stretching in STAR-CCM+ is done with a geometric series. The thickness of a cell in the PLM is therefore: ∆y n = ∆y 1 r n−1 (B.1) Where ∆y 1 is the thickness of the first layer, r the Stretching factor and n the number of the Prism layers counting from the boundary. The thickness of the first layer is important for the correct use of wall functions. The thickness of this first layer can be calculated once the total thickness, the stretching factor and the number of layers is known. The total thickness is found as the sum of a geometric series. From this definition the thickness of the first layer can be found. Total thickness = n−1 X k=0 ∆y 1 r k = ∆y 1 1−rn 1−r (B.2) B.1.1. Mesh size importance The size of the individual cells in a mesh is important in order to simulate to flow accurately. The gradients of the flow properties must not be too large. If these gradients are too large, the accuracy of the simulation will suffer or even numerical instabilities may occur. The mesh size should therefore be small enough to ensure accurate and stable simulations. Through mesh size convergence studies the minimal mesh size can be found. However, as explained in section B.4, a smaller mesh size leads to longer computational durations. Mesh size doesn’t need to be constant over the entire computational domain. As the flow conditions vary, the mesh size can vary as well. Regions where gradients are higher can be refined to assure accuracy where regions with relatively constant flow can have a coarse mesh to save computational effort. B.2. Physics Modeling 69 Figure B.3: Close-up of PLM B.2. Physics Modeling The flow physics need to be modeled numerically. The most important topics and which decisions come into play are presented in this section. B.2.1. Flow simplification Some parts of the equations which describe the flow, the Navier-Stokes equations, can be simplified to save computational effort. How these simplifications affect the Navier-Stokes equations is included in Appendix A. • Compressibility. Flows can be modeled as incompressible (i.e. with constant density). This is valid for almost any liquid and for low-speed gas flows. This assumption reduces the required computational effort to solve the equations describing flow. • Viscosity. Certain physical situations allow for neglecting the viscous effects in the Navier-Stokes equations. These equations are then called the Euler equations [1]. Not having to resolve the viscous effects saves a lot of computational effort. • Steady flow. When the flow pattern can be assumed independent of time, a steady simulation can be used. Only one converged solution is sought instead of a converged solution at every time-step. • Number of dimensions. If aspect ratios of the investigated problem are high and therefore the impact of the flow over one dimension can be neglected, a 2D simulation can be used. The simulations take a lot less computational effort as the amount of cells and interfaces between cells is lower. B.2.2. Segregated solver At every iteration step, the momentum, continuity and turbulence equations need to be solved. This is done in a segregated manner. The segregated method solves the equation for a certain variable for all cells, then the equation for the next variable is solved for all cells and so on. Segregated solvers are quicker than coupled solvers but can have difficulty with convergence. They work best for incompressible flows or compressible flows at low Mach numbers[3]. Since this thesis only covers incompressible flows, a segregated solver is used. B.2.3. Temporal Discretization When an unsteady problem is numerically simulated, not only space needs to be discretized but also time. The solution of the used set of governing equations changes over time. How the change of the solution over time is modeled in a discrete way is called temporal discretization. The change of a certain variable φ over time is a function of said variable. ∂φ = F (φ) ∂t When discretized in time the function becomes: (B.3) 70 B. Finite Volume Method φn+1 − φn = F (φ) ∆t (B.4) where n is the current time (t ) and n + 1 is the next time step (t + ∆t ). The function that defines the change of a variable over time, F (φ), is evaluated at the future time step (t + ∆t ). This is called implicit. φn+1 − φn = F (φn+1 ) ∆t (B.5) The implicit method can handle larger time-steps and is more stable than the explicit method. This at the cost of computational effort. Next to that, STAR-CCM+ does not allow the use of explicit time discretization in combination with a segregated solver. Therefore an implicit method is used. B.2.4. Time-step Especially when using an explicit temporal discretization method, the time-step is limited to the CourantFriedrichs-Lewy (CFL) condition [7]. This condition states that a fluid particle can translate only a limited amount of cells per time-step. The Courant number must remain below a certain maximum value. C = ∆t n u X xi i =1 ∆x i ≤ C max (B.6) For explicit solvers C max is 1 over the entire domain. The time-step is constant for the entire domain so the highest local velocity/cell size ratio defines the time-step. Implicit solvers are capable of handling much larger Courant numbers. When an implicit solver is used, the time-step is usually based on the timescale of the physical phenomenon that is simulated. These timescales are usually based on the frequency of the phenomenon or based on the time it takes the flow to travel a certain distance. This timescale is divided in a certain amount of time-steps ranging from 10 up to sometimes 1000. The ideal time-step when taking computational effort into account is found through a convergence study. B.3. Turbulence Turbulent flows are present in almost every real situation. Turbulent flows are characterized by their chaotic nature and are therefore impossible to solve in a deterministic approach. In CFD statistical methods are used to model turbulence. There are two main categories of computational approaches: • Simulations. Equations are solved for a time dependent velocity field which represents one realization of the turbulent flow. • Models. Mean values of flow characteristics and fluctuations around this mean are used to model the turbulent flow. These equations give closure to the Reynolds-Averaged Navier-Stokes (RANS) equations. Simulations are used when high accuracy is necessary. These simulations require high mesh resolutions and small time and length scales. When the RANS equations are used, an additional term in the momentum equations occurs. This additional term is the Reynolds stress tensor. There are two basic approaches to modeling this tensor: • Eddy viscosity models. These models use the concepts of turbulent viscosity and turbulent kinetic energy to model the Reynolds stress tensor. These models are most commonly used because they require less computational effort compared to other methods while still having acceptable accuracy. • Reynolds stress transport models. These models solve transport equations for each component of the Reynolds stress tensor. These models require relatively a lot of computational effort and are therefore only used when the flow is highly anisotropic. B.4. Computational effort 71 B.3.1. Boundary layer Turbulent flow past a wall can be divided into three regions plus the free-stream region. In these three regions the velocity differs from the free-stream region because of the present wall friction. Fluid velocity is lowest at the wall and increases linearly with distance from the wall in a first thin layer (the viscous sublayer). Further away, the flow starts to transition to turbulent and this is called the buffer layer. Even further away, the average flow velocity follows a logarithmic profile. This region is called the log-law region. When we look even past this log-law region, the flow is not anymore affected by the wall and the free-stream region is reached. Figure B.4: Flow regions in a turbulent boundary layer The distance from the wall to the end of the buffer layer is usually described by δ. RANS can be used to describe the flow in this very thin first layer. However, the flow can also be estimated with an analytical expression which reduces computational effort significantly. These estimations are called wall functions. B.4. Computational effort The time needed to run an unsteady simulation is dependent on the available computational power and the computational effort required by the simulation. This computational effort is directly related to the amount of calculations needed to be made during the entire simulation. The total amount of physical time that is to be simulated is divided into a certain amount of time-steps. Within these time-steps, a certain amount of inner iterations need to be performed in order to reach convergence. At every iteration, the solvers need to perform their calculations at every cell and the more complex the physical models are, the more calculations need to be performed by the solvers. Total time = # of time-steps × # of inner iterations × # of cells × complexity of physics (B.7) It is clear that the number of time-steps, inner iterations, cells and the complexity of physics is kept as low as possible to reduce the total time a simulation takes without sacrificing accuracy. In order to find this optimum between simulation duration and accuracy, convergence studies are performed. C Convergence studies C.1. General mesh convergence The target sizes for the mesh regions are defined by a percentage of a ’Base size’. The Base size is 0.1m. In table C.1 the settings per mesh are presented together with the resulting cell count. In figure C.1 in can be seen that the drag and inertia coefficients are converged at mesh # 3. Mesh #4 Mesh #3 Mesh #2 Mesh #1 Far field 100% 100% 100% 100% Large refinement 10% 10% 20% 40% Small refinement 2.5% 5% 10% 20% 2D cell count 53.940 34.242 12.429 7.449 Table C.1: General mesh settings Mesh size convergence Mesh size convergence 12.8 1.38 12.78 1.375 12.76 1.37 12.74 1.365 12.72 Cm Cd 1.36 12.7 1.355 12.68 1.35 12.66 1.345 12.64 12.62 1.34 12.6 1.335 1 1.5 2 2.5 Mesh no. 3 3.5 4 1 (a) Drag coefficient 1.5 2 2.5 Mesh no. 3 3.5 4 (b) Inertia Coefficient Figure C.1: Mesh size convergence C.2. Prism Layer mesh convergence The only parameter that is varied, is the number of layers in the PLM. Convergence in the hydrodynamic coefficients is sought depending on the number op Prism layers. Convergence is found at 10 Prism layers as can be seen in table C.2 and figure C.2. 73 74 C. Convergence studies CD 5.92 5.96 5.97 5.95 # prism layers 5 10 20 30 CM 0.42 0.42 0.42 0.42 Table C.2: Prism layer mesh settings Prism layer mesh convergence 5.97 0.4205 0.42 5.96 0.4195 5.95 0.419 Cm Cd 0.4185 5.94 0.418 5.93 0.4175 0.417 5.92 0.4165 5.91 5 10 15 20 no. of layers 25 30 0.416 5 10 (a) Drag coefficient 15 20 no. of layers 25 30 (b) Inertia Coefficient Figure C.2: Prism layer mesh convergence C.3. Time-step convergence A convergence study has been performed to determine the optimal amount of time-steps per oscillation. See table C.3 and figure C.3 for the results. CD 9.27 10.26 10.90 11.10 11.10 Steps per period 50 100 200 400 800 CM 1.15 1.11 1.05 1.03 1.02 Table C.3: Time-step convergence Time step convergence Time step convergence 1.39 12.6 1.38 12.4 1.37 12.2 1.36 Cd Cm 12.8 12 1.35 11.8 1.34 11.6 1.33 11.4 0 100 200 300 400 500 Time steps per period (a) Drag coefficient 600 700 800 1.32 0 100 200 300 400 500 Time steps per period 600 (b) Inertia Coefficient Figure C.3: Time-step convergence 700 800 C.4. Conclusion 75 C.4. Conclusion Of all converged values an average value and a bandwidth of convergence is determined. General mesh Prism layer mesh Time-step CD 12.62 ± 0.16% 5.955 ± 0.25% 12.575 ± 0.20% CM 1.3725 ± 0.18% 0.41975 ± 0.06% 1.3675 ± 0.55% Worst case bandwidth 0.61% 0.79% Table C.4: Convergence bandwidths Depending on the relative contribution of inertia and drag on the total force, a maximum error of 0.79% is expected. This is acceptable for this thesis. D Logarithmic decrement We define xn δl og = l n x n+1 µ ¶ (D.1) For underdamped, unforced systems the response is given by x(t ) = Ae −ω0 ζt si n(ωd t + φ) (D.2) x n = Ae −ω0 ζtn si n(ωd t n + φ) (D.3) x n+1 = Ae −ω0 ζtn+1 si n(ωd t n+1 + φ) (D.4) x n and x n+1 become The difference between t n and t n+1 is exactly one oscillation period and therefore we can say: t n+1 = t n + Td (D.5) si n(ωd t n + φ) = si n(ωd t n+1 + φ) (D.6) where Td is the damped oscillation period. Inserting equations (D.3),(D.4),(D.5) and (D.6) into equation (D.1): Ã ! Ã ! ¶ µ Ae −ω0 ζtn Ae −ω0 ζtn 1 δl og = l n = l n(e ω0 ζTd ) = ω0 ζTd = l n = l n Ae −ω0 ζ(tn +Td ) Ae −ω0 ζtn ∗ e −ω0 ζTd e −ω0 ζTd p With Td = 2π/ωd and ωd = ω0 1 − ζ2 we get 2πζ δl og = p 1 − ζ2 (D.7) (D.8) Rearranging for ζ gives ζ= r 1 ³ 1 + l n(xn2π /x n+1 ) 77 ´2 (D.9) E Linearization drag force In Morison’s equation, the drag or damping term is nonlinear. The damping is dependent on the velocity squared. This makes dynamic calculations relatively complex. A linear drag force, dependent on velocity, would simplify the dynamic calculations. Wolfram[25] presented an extensive summary of methods to linearize the drag in Morison’s equation. One of the most widely used methods is equivalent linearization. A least-squares approach is used to find factors for the equivalent linear form which minimize the error between it and the original nonlinear form. Morison’s equation may be written in a compact form F = K D |u|u + K M u̇ (E.1) For the linearized form, the equation is rewritten in the form: F l = K¯D u + K M u̇ (E.2) Where F l is the linearized force and the bar indicates the linear coefficient. Applying a least-squares approach to minimize the difference between the two formulations yields ∂〈(F − F l )2 〉 = −2〈K D u 2 |u| − K¯D u 2 〉 = 0 ∂K¯D (E.3) Which in turn, because of the speed independent components in K D and K¯D , yields K¯D = K D 〈u 2 |u|〉 〈u 2 |u|〉 ¯D = C D → C 〈u 2 〉 〈u 2 〉 (E.4) where 〈〉 indicates a time-averaged value. Assuming the water particle velocity to be a Gaussian process p with zero mean and a standard deviation of u a / 2 because we assume a regular wave, the linear drag coefficient becomes: C¯D = C D q (8/π)σ3u σ2u = CD p (8/π)σu = C D Um 8 3π (E.5) where σu is the standard deviation of water particle velocity and Um the water particle velocity amplitude. The difference this linearization induces compared to the quadratic drag is analyzed. Using the simulation data for a forced plate oscillating normal to the flow over a range of KC numbers (see chapter 4), the drag coefficients are compared. The drag coefficients are a maximum of 4% higher with linear drag compared to quadratic drag. The goodness of fit is in the same order or even lower than the quadratic coefficients (see section 4.5). The linear drag coefficients fit the force time trace with δ < 0.03 and are a good fit to the experimental data presented in section 4.1. 1 Goodness of fit factor (see section 4.5) 79 80 E. Linearization drag force KC number Quad. drag Lin. drag Lin. drag % δ1 . 1 2 3 5 8 11 15 20 30 40 80 11.0786 10.0038 8.4030 5.7672 5.1707 4.5047 4.0330 3.6040 3.1339 2.8713 2.5143 11.3975 10.2406 8.6629 5.9999 5.3405 4.6513 4.1539 3.6733 3.1912 2.9158 2.5615 102.88 % 102.37 % 103.09 % 104.03 % 103.28 % 103.25 % 103.00 % 101.92 % 101.83 % 101.55 % 101.88 % 0.0024 0.0052 0.0080 0.0139 0.0142 0.0193 0.0241 0.0280 0.0198 0.0192 0.0166 Table E.1: Drag force linearization comparison F Plots description 1 DoF F.1. Simulation #1 5 Displacement [m] Simulation Morisons Equation 0 −5 1500 2000 2500 Time [s] 3000 3500 Figure F.1: Simulation #1, Translation comparison at ω/ω0 = 0.23 0.4 Simulation Morisons Equation Velocity [m/s] 0.3 0.2 0.1 0 −0.1 −0.2 −0.3 1500 2000 2500 Time [s] 3000 Figure F.2: Simulation #1, Velocity comparison at ω/ω0 = 0.23 81 3500 82 F. Plots description 1 DoF 0.06 Simulation Morisons Equation Acceleration [m/s2] 0.04 0.02 0 −0.02 −0.04 1500 2000 2500 Time [s] 3000 3500 Figure F.3: Simulation #1, Acceleration comparison at ω/ω0 = 0.23 4 2 x 10 Simulation Morisons Equation Force [N] 1 0 −1 −2 1500 2000 2500 Time [s] 3000 3500 Figure F.4: Simulation #1, In-line Force comparison at ω/ω0 = 0.23 F.2. Simulation #2 10 Displacement [m] Simulation Morisons Equation 5 0 −5 −10 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure F.5: Simulation #2, Translation comparison at ω/ω0 = 0.5083 0.6 Simulation Morisons Equation Velocity [m/s] 0.4 0.2 0 −0.2 −0.4 −0.6 −0.8 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 Figure F.6: Simulation #2, Velocity comparison at ω/ω0 = 0.5083 1800 1900 2000 F.3. Simulation #3 83 0.06 Simulation Morisons Equation Acceleration [m/s2] 0.04 0.02 0 −0.02 −0.04 −0.06 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure F.7: Simulation #2, Acceleration comparison at ω/ω0 = 0.5083 4 3 x 10 Simulation Morisons Equation Force [N] 2 1 0 −1 −2 −3 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 1900 2000 Figure F.8: Simulation #2, In-line Force comparison at ω/ω0 = 0.5083 F.3. Simulation #3 10 Simulation Morisons Equation Displacement [m] 5 0 −5 −10 0 100 200 300 Time [s] 400 Figure F.9: Simulation #3, Translation comparison at ω/ω0 = 0.946 500 600 84 F. Plots description 1 DoF 1.5 Simulation Morisons Equation Velocity [m/s] 1 0.5 0 −0.5 −1 −1.5 0 100 200 300 Time [s] 400 500 600 Figure F.10: Simulation #3, Velocity comparison at ω/ω0 = 0.946 0.3 Simulation Morisons Equation Acceleration [m/s2] 0.2 0.1 0 −0.1 −0.2 −0.3 −0.4 0 100 200 300 Time [s] 400 500 600 Figure F.11: Simulation #3, Acceleration comparison at ω/ω0 = 0.946 4 3 x 10 Simulation Morisons Equation 2 Force [N] 1 0 −1 −2 −3 0 100 200 300 Time [s] 400 Figure F.12: Simulation #3, In-line Force comparison at ω/ω0 = 0.946 F.4. Simulation #4 500 600 F.5. Simulation #5 85 20 Simulation Morisons Equation 15 Displacement [m] 10 5 0 −5 −10 −15 −20 0 500 1000 1500 Time [s] Figure F.13: Simulation #4, Translation comparison at ω/ω0 = 1.568 1.5 Simulation Morisons Equation Velocity [m/s] 1 0.5 0 −0.5 −1 −1.5 0 500 1000 1500 Time [s] Figure F.14: Simulation #4, Velocity comparison at ω/ω0 = 1.568 4 2 x 10 Simulation Morisons Equation 1.5 Force [N] 1 0.5 0 −0.5 −1 0 500 1000 Time [s] Figure F.15: Simulation #4, In-line Force comparison at ω/ω0 = 1.568 F.5. Simulation #5 1500 86 F. Plots description 1 DoF 5 Simulation Morisons Equation 4 Displacement [m] 3 2 1 0 −1 −2 −3 0 50 100 150 200 250 Time [s] 300 350 400 450 Figure F.16: Simulation #5, Translation comparison at ω/ω0 = 6.16 0.8 Simulation Morisons Equation 0.6 Velocity [m/s] 0.4 0.2 0 −0.2 −0.4 −0.6 −0.8 0 50 100 150 200 250 Time [s] 300 350 400 450 Figure F.17: Simulation #5, Velocity comparison at ω/ω0 = 6.16 0.2 Simulation Morisons Equation Acceleration [m/s2] 0.15 0.1 0.05 0 −0.05 −0.1 −0.15 −0.2 0 50 100 150 200 250 Time [s] 300 350 Figure F.18: Simulation #5, Acceleration comparison at ω/ω0 = 6.16 400 450 F.6. Simulation #6 87 4 x 10 3 Simulation Morisons Equation 2 Force [N] 1 0 −1 −2 −3 0 50 100 150 200 250 Time [s] 300 350 400 450 Figure F.19: Simulation #5, In-line Force comparison at ω/ω0 = 6.16 F.6. Simulation #6 2 Simulation Morisons Equation Displacement [m] 1.5 1 0.5 0 −0.5 −1 −1.5 0 20 40 60 80 100 120 140 Time [s] Figure F.20: Simulation #6, Translation comparison at ω/ω0 = 4.17 0.6 Simulation Morisons Equation 0.4 Velocity [m/s] 0.2 0 −0.2 −0.4 −0.6 −0.8 0 20 40 60 80 100 Time [s] Figure F.21: Simulation #6, Velocity comparison at ω/ω0 = 4.17 120 140 88 F. Plots description 1 DoF 0.4 Simulation Morisons Equation Acceleration [m/s2] 0.3 0.2 0.1 0 −0.1 −0.2 −0.3 −0.4 0 20 40 60 80 100 120 140 Time [s] Figure F.22: Simulation #6, Acceleration comparison at ω/ω0 = 4.17 4 x 10 6 Simulation Morisons Equation Force [N] 4 2 0 −2 −4 0 20 40 60 80 100 120 140 Time [s] Figure F.23: Simulation #6, In-line Force comparison at ω/ω0 = 4.17 F.7. Simulation #7 0.8 Simulation Morisons Equation Displacement [m] 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 0 10 20 30 40 50 Time [s] Figure F.24: Simulation #7, Translation comparison at ω/ω0 = 8.19 60 70 F.7. Simulation #7 89 0.5 Velocity [m/s] Simulation Morisons Equation 0 −0.5 0 10 20 30 40 50 60 70 Time [s] Figure F.25: Simulation #7, Velocity comparison at ω/ω0 = 8.19 0.8 Simulation Morisons Equation Acceleration [m/s2] 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 0 10 20 30 40 50 60 70 Time [s] Figure F.26: Simulation #7, Acceleration comparison at ω/ω0 = 8.19 5 1 x 10 Simulation Morisons Equation Force [N] 0.5 0 −0.5 −1 0 10 20 30 40 50 Time [s] Figure F.27: Simulation #7, In-line Force comparison at ω/ω0 = 8.19 60 70 G DNV Comparison Displacement [m] 5 Simulation Morisons Equation DNV GL 0 −5 2000 2200 2400 2600 2800 3000 Time [s] 3200 3400 3600 3800 4000 Figure G.1: Simulation #1, Translation comparison at ω/ω0 = 0.23, KC = 19.23 Displacement [m] 10 Simulation Morisons Equation DNV GL 5 0 −5 −10 1000 1100 1200 1300 1400 1500 Time [s] 1600 1700 1800 Figure G.2: Simulation #2, Translation comparison at ω/ω0 = 0.5083,KC = 9.61 91 1900 2000 92 G. DNV Comparison 10 Simulation Morisons Equation DNV GL Displacement [m] 5 0 −5 −10 100 150 200 250 300 350 Time [s] 400 450 500 550 600 Figure G.3: Simulation #3, Translation comparison at ω/ω0 = 0.946, KC = 4.2 Displacement [m] 20 Simulation Morisons Equation DNV GL 10 0 −10 −20 500 600 700 800 900 1000 Time [s] 1100 1200 1300 1400 1500 Figure G.4: Simulation #4, Translation comparison at ω/ω0 = 1.568, KC = 9.25 Displacement [m] 2 Simulation Morisons Equation DNV GL 1 0 −1 −2 250 300 350 Time [s] 400 Figure G.5: Simulation #5, Translation comparison at ω/ω0 = 6.16, KC = 2.1 450 93 2 Simulation Morisons Equation DNV GL Displacement [m] 1.5 1 0.5 0 −0.5 −1 −1.5 0 20 40 60 80 100 120 140 Time [s] Figure G.6: Simulation #6, Translation comparison at ω/ω0 = 4.17, KC = 1 0.8 Simulation Morisons Equation DNV GL Displacement [m] 0.6 0.4 0.2 0 −0.2 −0.4 −0.6 0 10 20 30 40 50 Time [s] Figure G.7: Simulation #7, Translation comparison at ω/ω0 = 8.19, KC = 0.5 60 70 H Differential equation solver 1 2 3 %% Copy_of_EoM_solve .m: Solver f o r the in ODEEoM.m defined d i f f e r e n t i a l equation %% Input data global Cd Cm D rho m k A omega c a a2 4 5 6 7 %Used hydrodynamic c o e f f i c i e n t s Cd = 5 ; Cm = 2 . 2 ; 8 9 10 11 12 13 14 D = 9 . 5 ; %P l a t e diameter rho = 997.561; %Fluid density m = 117390; %Structure mass k = 5000; %Spring c o e f f i c i e n t A = 1 ; %Fluid o s c i l l a t i o n speed amplitude omega = 0 . 0 7 1 5 ; %Fluid o s c i l l a t i o n frequency 15 16 17 18 19 %Damping and added mass c o e f f i c i e n t s c = 0 . 5 * rho *D* Cd ; a = ( pi /4) * rho *D*D*Cm; a2 = ( pi /4) * rho *D*D* (Cm−0.0382) ; %Added mass minus the volume f a c t o r 20 21 22 23 24 %% I n i t i a l conditions y0 ( 1 ) =0; %I n i t i a l displacement y0 ( 2 ) =0; %I n i t i a l v e l o c i t y tspan = [0 3 0 0 0 ] ; %Timespan of simulation 25 26 27 1 2 %% ODE s o l v e r [ t , y ] = ode45 ( ’Copy_of_ODEEoM ’ , tspan , y0 ) ; %D i f f e r e n t i a l equation s o l v e r function yprime = Copy_of_ODEEoM( t , y ) %Defines a c c e l e r a t i o n and speed as functions of speed and position 3 4 global Cd Cm D rho m k A omega c a a2 5 6 7 8 %V e l o c i t y and a c c e l e r a t i o n of f l u i d v ( 1 , 1 ) = A * sin (omega * t ) ; v ( 2 , 1 ) = A * omega * cos (omega * t ) ; 9 10 11 %V e l o c i t y and a c c e l e r a t i o n of the p l a te yprime ( 1 , 1 ) = y ( 2 ) ; 95 96 12 13 H. Differential equation solver yprime ( 2 , 1 ) = (−c * ( y ( 2 )−v ( 1 ) ) * abs ( ( y ( 2 )−v ( 1 ) ) )−k * y ( 1 ) +a * v ( 2 ) ) / (m+a2 ) ; end Bibliography [1] John David Anderson and J Wendt. Computational fluid dynamics, volume 206. Springer, 1995. [2] M Raciti Castelli, P Cioppa, and E Benini. Numerical simulation of the flow field around a 30 inclined flat plate. World Acad. Sci. Eng. Technol, 63, 2012. [3] CD-adapco. User Guide STAR-CCM+ v10.04.009-R8, 2015. [4] Alexandre Cinello, François Pétrié, Eric Le Hir, Bernard Molin, and Guillaume de Hautecloque. Shielding effect on the overall hydrodynamic properties of complex subsea structures. In Proceedings of the ASME 2012 31st International Conference on Ocean, Offshore and Arctic Engineering. American Society of Mechanical Engineers, July 2012. [5] Heerema Marine Contractors. MEM-145 18" ILT Hydrodynamic Properties, December 2014. [6] Heerema Marine Contractors. 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