DTRF_150611-SURFACE PROTECTIONCATALOGUE ENG-RSC-EN-DR-DTRF-0033 F1 Restricted In English language mandatory <DOCUMENT DESCRIPTION> SURFACE PROTECTION CATALOGUE Previous reference ENG-RSC-EN-DR-STD-0033 UNCONTROLLED WHEN PRINTED – Not to be used before verification of applicable version number This document is the property of Alstom and the recipient hereof is not authorised to divulge, distribute or reproduce this document or any part thereof without prior written authorisation from Alstom Standard DTRF150611 Rev. F1 ALSTOM STANDARD FOR RAILWAY APPLICATIONS SURFACE PROTECTION CATALOGUE ________________________ © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Table of modifications Revision Date Title of the modification F1 07/10/2019 Minor corrections F 31/07/2019 General update E 26/09/2017 Update, NAM and LAM painting products D 9/03/2016 Update C 17/11/2014 Update, adhesive films B 30/04/2014 Update, treatments for not painted parts A 04/04/2011 Creation DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 2/85 Contents 1. PURPOSE ............................................................................................. 5 2. NORMATIVE REFERENCES..................................................................... 6 2.1. STANDARD REFERENCES ..................................................................................................... 6 2.2. ALSTOM STANDARD REFERENCES .......................................................................................... 6 3. TERMS AND DEFINITION....................................................................... 6 4. LIQUID PAINT PRODUCTS FOR CARBODY AND PURCHASED PARTS ........... 7 4.1. AXALTA ............................................................................................................................ 7 4.2. PPG ................................................................................................................................ 9 4.3. BECKER ......................................................................................................................... 11 4.4. MADER .......................................................................................................................... 13 4.5. WEILBURGER .................................................................................................................. 15 5. POWDER PAINT PRODUCTS................................................................. 16 5.1. DEFINITIONS .................................................................................................................. 16 5.2. AKZONOBEL .................................................................................................................... 17 5.3. AXALTA .......................................................................................................................... 20 5.4. IGP ............................................................................................................................... 22 5.5. POUDROX ....................................................................................................................... 25 6. ADHESIVE FILM .................................................................................. 26 6.1. HEXIS ............................................................................................................................ 26 6.2. 3M ............................................................................................................................... 31 6.3. AVERY ........................................................................................................................... 34 6.4. DOURDIN ....................................................................................................................... 38 6.5. MACTAC ......................................................................................................................... 40 6.6. SIP................................................................................................................................ 43 6.7. MEGAMARK .................................................................................................................... 43 7. CORROSION SURFACE TREATMENT ...................................................... 44 7.1. ARCELOR ........................................................................................................................ 44 DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 3/85 7.2. ATOTECH ........................................................................................................................ 45 7.2.1. 7.2.2. 7.2.3. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROLESS PLATING ........................................................... 45 STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING.................................................................. 47 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION ......................................... 51 COVENTYA ...................................................................................................................... 53 7.3. 7.3.1. 7.3.2. 7.3.3. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING.................................................................. 53 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – ANODIZING ........................................... 55 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION ......................................... 56 DOERKEN....................................................................................................................... 57 7.4. 7.4.1. 7.4.2. 7.4.3. 7.4.4. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROLESS PLATING .......................................................... 57 STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING.................................................................. 59 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS .............................................................. 60 STANDARD TREATMENTS FOR STAINLESS STEEL PARTS ............................................................................. 61 7.5. GREENKOTE.................................................................................................................... 62 7.6. HENKEL ......................................................................................................................... 63 7.7. MAC DERMID .................................................................................................................. 64 7.7.1. 7.7.2. 7.8. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING.................................................................. 64 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION ......................................... 67 MAGNI .......................................................................................................................... 68 7.9. NOF METAL COATINGS ...................................................................................................... 70 7.10. POSCO ....................................................................................................................... 71 7.11. SOCOMORE ................................................................................................................. 72 7.12. REP ........................................................................................................................... 73 7.13. STANDARD PASSIVATION PROCESS ................................................................................... 74 7.14. STELLAR SOLUTIONS...................................................................................................... 75 7.14.1. 7.14.2. 7.15. 7.15.1. 7.15.2. 7.15.3. 7.15.4. STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – PASSIVATION........................................................ 75 STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – TREATMENTS........................................................ 76 SURTEC ...................................................................................................................... 77 7.16. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING.................................................................. 77 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION ......................................... 79 STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – ANODIZING ........................................... 80 STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – PASSIVATION........................................................ 81 VALVOLINE .................................................................................................................. 82 7.17. WALTER ..................................................................................................................... 83 7.18. WHEELING NISSHIN ..................................................................................................... 84 8. EEE RAILWAYS APPLICATION SURFACE TREATMENT ............................. 85 DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 4/85 1. PURPOSE The purpose of the present ALSTOM Standard is to define: 1. The different painting products 2. The adhesive film homologated by ALSTOM 3. The anti-corrosion surface treatments 4. The surface treatments for EEE railways application Overview of product seclection is represented on below figure. It covers all part types except stainless steel parts but screwed surface treatments are included. All products in this specification are compliant with ALSTOM standard ENG-STD-003 (Instructions to suppliers concerning placing on market and use of dangerous substances) and do not contain any substances of very high concern in the sense of REACH. Even if International Standards exist in different languages, English version is considered as official reference. DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5/85 2. NORMATIVE REFERENCES 2.1. STANDARD REFERENCES Reference IEC 60068-2-11 Title Environmental testing salt mist test 2.2. ALSTOM STANDARD REFERENCES Reference Title DTRF150213 Fasteners purchasing specification DTRF150217 Metal parts Anti-corrosion treatment DTRF150248 Carbon steel sheet coated with metal treatment ENG-STD-003 Instructions to Suppliers concerning the placing on the market and use of hazardous substances 3. TERMS AND DEFINITION Term EEE Definition Electrical and Electronic Equipment DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 6/85 4. LIQUID PAINT PRODUCTS FOR CARBODY AND PURCHASED PARTS NB: all layers of painting system will be chosen per painting supplier. It is forbidden to mix Primer Supplier 1 and Top coat Supplier 2. 4.1. AXALTA SOLVENT BORNE EP Metallgrund R. 68121 EP Activator R. 68619 EP Thinner R. 11511 Primer Intermediary Top Coat Base Coat Clearcoat PercoTop CS353/ CS353W 2K H SRail Filler CS710 PercoTop Activator VHS Fast CS711 PercoTop Activator VHS Medium CS712 PercoTop Activator VHS Slow CS610 PercoTop Thinner Fast CS620 PercoTop Thinner Standard CS630 PercoTop Thinner Slow PercoTop 9675 2K H S Topcoat CS975 PercoTop 2K HS Binder 9675 CS979 PercoTop 2K HS Matt Binder CV CS710 PercoTop Activator VHS Fast CS711 PercoTop Activator VHS Medium CS712 PercoTop Activator VHS Slow CS610 PercoTop Thinner Fast CS620 PercoTop Thinner Standard CS630 PercoTop Thinner Slow CS640 PercoTop Thinner Extra Slow Centari 600 AB380 MS Standard Thinner XB383 Standard Thinner AB385 MSH-Temp Thinner XB387 H – Temp Thinner XB390 very Slow Thinner BK 220 Basecoat Chip Protector PercoTop CS807 2K H S Power Clearcoat CS710 PercoTop Activator VHS Fast CS711 PercoTop Activator VHS Medium CS712 PercoTop Activator VHS Slow CS610 PercoTop Thinner Fast CS620 PercoTop Thinner Standard CS630 PercoTop Thinner Slow Monocoat DTRF150611 rev F1 WATER BORNE EP 300 2K Waterbased Epoxy Primer EP350 WB EP Primer Activator EP351 WB EP Primer Activator slow EP352 WB EP Primer Activator fast EP390 Standard Reducer EP391 Waterbased Reducer Slow PUR300 2K Waterbased Filler PUR350 Activator HT20 4 Activator High Temperature HT300 Reducer Imron HydoTopCoat 7 200 2K Waterbased Topcoat PUR HT 200 Activator Fast HT 201 Activator Standard HT204 Activator High Temperature HT300 Reducer HT310 Spot Repair Reducer Imron HydroBaseCoat 8200 HB202 HT300 ImronHydroClearcoat HC 2K Waterbased Clearcoat PUR HT 202 Activator Standard HT204 Activator High Temperature HT300 Reducer HT310 Spot Repair Reducer HT802 PUR Matt Binder Imron Hydrocoat 7900 1K Waterbased Anticorrosion Coating Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7/85 To use in NAM and LAM regions only SOLVENT BORNE Primer Corlar 2.1 PR-R-525 Base High Solids Productive Epoxy Primer 1:1 Corlar FG-040 Activator Corlar FG 041 Activator Filler 373 P 26339 Urethane Primer 15305S Activator 15309S Activator Topcoat Imron Elite Productive Topcaot 2.8 VOC 15309S Low VOC Activator 189S Accelerator (potlife extension) 389S Accelerator (increased cure for small repair) Base Coat Imron 6600 CT Basecoat Application binder: 6665S Fast, 6675S Medium, 6685S Slow Activator 15309S Clearcoat Imron Elite 8831S Clearcoat 15309S Activator *: Specific colour must be covered (Regulation compliant) by each project Evercoat in Axalta range BodyFiller DTRF150611 rev F1 Evercoat Rage Ultra and Ultra Xtra Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 8/85 4.2. PPG To use in NAM and LAM regions only SOLVENT BORNE Primer 2.1 VOC Epoxy primer F 4921 2.1 VOC Epoxy primer hardener F4922 exempt solvent F3385 / exempt solvent medium F3390 / exempt solvent Slow F3395 Primer or / and Filler 2.1 VOC Fast dry Urethane Surfacer F4936 Hardener F4938 exempt solvent F3385 exempt solvent medium F3390 exempt solvent Slow F3395 Filler 2.1 VOC Fast dry Urethane Surfacer F4932 Mediul Solids hardener F4933 Exempt solvent F3385 Exempt solvent mediu F3390 Exempt solvent slow F3395 Exempt solvent F3385 Topcoat 3.5 VOC Topcoat FDXH hardener F3275 CR activator fast F3475 CR activator medium F3476 CR activator slow F3477 CR activator very slow F3478 Topcoat (California regulation) Topcoat (for low gloss) Topcoat Topcoat (direct to metal) ony for interior not visible 2.8 VOC Topcoat FDGU Hardener F3259 Hardener fast F3260 Exempt solvent F3385 Exempt solvent medium F3390 Exempt solvent slow F3395 Fast dry additive F3400 Medium dry additive F3405 Slow dry additive F3410 3.5 VOC Topcoat AUE-360 Low Gloss Hardener GXH1086 Hardener GXH1080 Solvent MAK or Q60 Solvent MEK or Q70 ASC 908 Anti-skid Coating Black (CPCPB741) EPE 370 Hight Solids Epoxy Topcoat EPE 371 High Solids Epoxy Catalyst Base Coat 3.5 VOC Basecoat FBCH High solids BC hardener fast F3260 BC dry additive spot repair / stripe use F3440 BC Dry additive F 3441 BC Dry additive slow F3442 Clearcoat 3.5 VOC Clearcoat F3911 hardener F3275 activator fast F3475 activator medium F3476 activator slow F3477 *: Specific colour must be covered (Regulation compliant) by each project DTRF150611 rev F1 Surface protection catalogue © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 9/85 Evercoat in PPG range BodyFiller DTRF150611 rev F1 Evercoat Rage Ultra and Ultra Xtra Surface protection catalogue 10/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 4.3. BECKER The mention (SNCF) and (DB) means that this product is homologated by these customers. SOLVENT BORNE Wash Primer Wash Primer BECKRYWASH 429 (SNCF) VW6003PA base DC6001 hardener (stainless steel) BECKRYWASH 429 (SNCF) VW6003PA base DC6002 hardener (aluminum) Primer BECKRYPRIM 733 CHAMOIS (SNCF) GS6003AC base CA6013 hardener BECKRYPRIM 03FT5 Jaune verdâtre (SNCF) GS6001 AC base CA6013 hardener Primer revision BECKRYPRIM 03FT6 GREEN (SNCF) GS6002AC CA6014 Top Coat Top Coat textured Intermediate coat Intermediate tinted coat Intermediate before film wrapping Base Coat Clear Coat Satin Cleacoat for internal Monocoat exterior visible two pack DTRF150611 rev F1 WATER BORNE BECKRYLAC 32DT12M (SNCF) série PF6000FP base* CP6011 hardener BECKRYLAC 32DT12ST TEXTURE PF6000TX base* CP6011 hardener BECKRYFILL 823 OCRE ROUGE (SNCF) PP6013CM base CP6003 hardener BECKRYFILL 823 (SNCF) PP6000CM base* CP6003 hardener CP6041 hardener BECKRYFILL BLANC PELLICULABLE (RATP) PP01458CM base CP00073 hardener BECKRYBASE 04AT2 (SNCF) série XD6000BV base* CP6002 hardener BECKRYCOAT/A 36DT1 (SNCF) JA6001VF base CP6002 hardener BECKRYCOAT 36DT1 SATINE JA06002VF base CP6002 hardener none none BECKQUAPRIM RH/AC1 light green (SNCF) RH6008AC base CH6011 hardener or CH6009 hardener BECKQUAPRIM PRIMAIRE DE REVISION HYDRO (SNCF) RH06015AC CH06015 BECKQUALAC JH/FP1 (SNCF) série JH6000FP base* CP6037 hardener none BECKQUAFILL JH/CM1 OCRE ROUGE (SNCF) JH 6186CM base CP6043 hardener BECKRYMONO PU (SNCF) série JE6000MA base* CP6011 hardener Surface protection catalogue BECKQUAFILL JH/CM (SNCF) JH 6000CM base* CP6043 hardener BECKQUABASE JH/BV1 (SNCF) série JH6000BV base* CP6036 hardener BECKQUACLEAR/A JH/VF1 (SCNF) JH6265VF easy CP6044 hardener none 11/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. SOLVENT BORNE WATER BORNE BECKRYMONO 735 (SNCF) Monocoat underframe BECKQUAMONO (SNCF) série GS6000MA base* and interior not visible série RH6000MA* CA6002 hardener two pack CH6006 CA6004 hardener BECKRYMONO 735 (SNCF) BECKQUAMONO (SNCF) Monocoat Interior not série GS6000MA base* série RH6000MA* visible two pack CA6002 hardener CH6006 CA6004 hardener ANTIBALLAST 09DT1/M Antiballast JE6009GR base none CP6019 hardener BECKRY MASTIC 03BT9 PE Putty Fast (90minXB6003MD base none 4h) CD6009 hardener BECKRY ENDUIT RAPIDE (SNCF) EP Putty Fast (60minGS6129MD base none 4h) CA6042 hardener BECKRY MASTIC 03AT7 (SNCF) Putty revision (10minXB6008MD base none 30min) CD6004 hardener Mixed System: All products except solvent base / clear coat hydro *: Specific colour must be covered (REACH compliant) by each project DTRF150611 rev F1 Surface protection catalogue 12/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 4.4. MADER The mention (SNCF) and (DB) means that this product is homologated by these customers. SOLVENT BORNE WATER BORNE Primer revision ARKOTE 75 (SNCF) PRIMAIRE DE REVISION EPOXYDIQUE SOLVANT 906211108 base / 29210000A hardener HYDROTHANE SPOT REPAIR (RP 2027808/RP2822800) Washprimer ARTEWASH 12 (SNCF) 9604 HYDROWASH (SNCF) 407407143 Primer for carbon steel ARKOTE 31 PRIMAIRE (SNCF) PRIMAIRE EPOXYDIQUE SOLVANT 3120121 base / 4021021 hardener ETOKAT AQUA PRIMER VERT CLAIR SA (SNCF) NQ601V9001 BASE / 2D750T2800 hardener Primer for aluminum ARKOTE 31 PRIMAIRE (SNCF) PRIMAIRE EPOXYDIQUE SOLVANT 3120121 base / 4021021 hardener PRIMAIRE D’ACCROCHE COMPOSITE / PHENOLIQUE ETOKAT AQUA PRIMER ALU 5.1A.34.xxx BASE / 5.8K.84.xxx hardener SEALCOAT 120µm (SNCF) Ref: Base 2022941 / Hardener 607204100A SEALCOAT FR Ref: Base 2022941/ Hardener 607204100A --------------------------------------------------PRIMAIRE D’ACCROCHE ABS-PC ARTHANE THERMOPLAST Ref: Base 95101795R / Hardener 602202119 ARTHANE 251 (SNCF) 3120621 base* / 3101421 hardener Primer for composite Top Coat ARTHANE 251 TEXTURE 3120621 base* / 2028063 hardener ARTHANE 51 CHAMOIS (SNCF) 4021524 base / 602202119 hardener Intermediate coat ARTHANE 51 FR PRIMAIRE FEU-FUME EN45545 pour composite 2028664 base / 602202119 hardener ARTHANE 551 (SNCF) 310406129 base* / 3101421 hardener ARTHANE 101 (SNCF) (DB) 806209101A base* / 806209097A hardener ARTHANE 52 (SNCF) 806209092A base / 806209097A hardener BARNIZ ARTHANE AG (SNCF) (DB) 2012163 base / 806209097A hardener Intermediate tinted coat Base Coat Clear Coat Clear Coat Monocoat exterior visible two pack ARTHANE 512 >80ub 100µm (SNCF) PEINTURE MONOCOUCHE POLYURETHANE SOLVANT 3001809 base* / 3101421 hardener DTRF150611 rev F1 Surface protection catalogue none HYDROTHANE 521 (SNCF) 3005485 base * 3005424 hardener HYDROTHANE 91NG3 CHAMOIS (SNCF) 4210003 base / 2822800 hardener ETOKAT AQUA PRIMER ALU 5.1A.34.xxx BASE / 5.8K.84.xxx hardener HYDROTHANE 91NG3 (SNCF) 4210003 base* / 2822800 hardener BASE MATE HYDRO CL381 NG4 (SNCF) 402605133 base* / 403503118 hardener VERNIS HYDROTHANE 130 (SNCF) 2008922 base / 2007043 hardener TRANSPARENTE 2K HYDRO AG 5.5Z.74.xxx base / 5.8Z.74.005 hardener HYDROTHANE 512 >80ub 100µm (SNCF) PEINTURE MONOCOUCHE POLYURETHANE HYDRODILUABLE 3006338 base* / 3005424 hardener 13/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Monocoat enderframe and interior not visible two pack Monocoat Interior not visible two pack Monocoat Interior not visible one pack for aluminium PE Putty Fast (40min-4h) EP Putty Fast (45min-4h) SOLVENT BORNE WATER BORNE COLORTAR EP >70ub 140µm (DB) PEINTURE MONOCOUCHE EPOXY 2K HAUT EXTRAIT-SEC 785.3.x.xxxx base* / 855.0.0.0020 hardener ARKOTE 110HES >70ub 100µm (SNCF) PEINTURE MONOCOUCHE EPOXY 2K HAUT EXTRAIT-SEC 608204182A base* / 607204100A hardener -------------------------------------------------COLORTAR EP >70ub 140µm (DB) PEINTURE MONOCOUCHE EPOXY 2K HAUT EXTRAIT-SEC 785.3.x.xxxx base* / 855.0.0.0020 hardener COLORTAR AQUA >50ub 140µm (SNCF) PEINTURE MONOCOUCHE EPOXY 2K HYDRODILUABLE 2023798 base* / 2023799 hardener none COLORTAR AQUA >50ub 140µm (SNCF) PEINTURE MONOCOUCHE EPOXY 2K HYDRODILUABLE 2023798 base* 2023799 hardener AQUAVERN 504 BV >20-30 UB ub 60µm (SNCF) PEINTURE MONOCOUCHE ACRYLIQUE 1K HYDRODILUABLE POUR SUPPORT ALUMINIUM BL402W2602* POLYPER ENDUIT PE40 (SNCF) 678.3.3.15xx base * / 851.0.0.1501 hardener POLYPER BRANDSCHUTZPACHTEL 678.3.3.1515 Base / 851.0.0.1501 hardener NUVOVERN ENDUIT EP RAPIDE (SNCF) 3008115 base / 3008118 hardener NUVOVERN ENDUIT EP RAPIDE FR 2031772 base / 2031773 hardener NUVOVERN ZIEHSPACHTEL FK100 EP Putty Slow (1h40 - 16h) 568.3.6.0100 base / 568.3.1.0100 G120301 GEBSOFER FIN (SNCF) PE Putty revision (10min903211008A base / 903211008 B hardener 30min) POLYPER REPAIR PUTTY STY FREE RP 2030809 / RP 2030914 PE Putty reparation ENDUIT FORTE EPAISSEUR PRESTOLITH PRO (5min - 35min) SP020M0003A base / SP020M0003B hardener System mix: all products except base / clear coat *: Specific colour must be covered (REACH compliant) by each project DTRF150611 rev F1 Surface protection catalogue 14/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 4.5. WEILBURGER The mention (SNCF) and (DB) means that this product is homologated by these customers. SOLVENT BORNE Washprimer Primer aluminium + steel Primer revision Top Coat SENORAL one-pack adhesion promoting primer 0262260-110564 SENOPOX Two-Pack-PRIMER 03-0410-xxxxxx base* 19-0452-102135 hardener aluminum 19-0452-100032 hardener for steel Innovative product VOC reduction and wet and wet SENOPUR Two Pack primer 03-5117-xxxxxx base* / 19-5129-115729 hardener Innovative product VOC reduction and wet and wet SENOPUR Two Pack primer 03-5117-xxxxxx base* / 19-5129-115729 hardener SENOPUR two-Pack Lacquer gloss 05-0334-xxxxxx* / hardener 19-0311-100269 textured-semi gloss 05-515X-xxxxxx* / hardener 19-0311100269 Intermediate Coat SENOPUR Two-Pack Filler 04-0314-xxxxxx base* / 19-0311-100027 hardener Intermediate tinted coat SENOPUR Two-Pack Filler 04-0330-xxxxxx base* / 19-0311-100269 hardener Base Coat SENOPUR-2K-Base mat 05-5114-xxxx base* / 19-5112-115755 hardener SENOPUR-Two-pack over varnish 07-0334-110973 base / 19-5102-112390 hardener or 19-0331-100269 hardener SENOPUR-2K-Monocoat 05-5142-xxxxxx base* / 19-0331-100269 hardener none Clear Coat Monocoat exterior visible (2K) Monocoat exterior visible (1K) Monocoat enderframe and interior not visible (2K) Monocoat interior not visible (1K) WATER BORNE SENOSOL-2P-EP-Hydro Filling-Primer 03-5027-115670 base / 19-5028-113222 hardener SENOSOL-2P-EP-Hydro Filling-Primer 03-5027-xxxxxx base* / 19-5028-113222 hardener SENOSOL-2P-Hydro-Lacquer gloss 05-5033-xxxxxx * / 19-5034-113512 hardener textured-semi gloss 05-506X-xxxxxx* / 19-5034113512 hardener SENOSOL-2K-Hydro-Filler 03-3624-xxxxxx base* / 19-3628-109222 hardener SENOSOL-2P-Hydro-Filling-Primer 03-5027-xxxxxx base* / 19-5028-113222 hardener SENOSOL-2K-Hydro-Filler 03-5041-xxxxxx base* / 19-3628-114712 hardener SENOSOL-Two-Pack-Hydro-Filler 03-3624-xxxxxx base* / 19-3628-109222 hardener SENOSOL-2K-Hydro-Basecoat (SNCF) 05-5009-xxxxxx base opaque* / 12-5008-xxxxxx base metall* / 19-8134-112075 hardener SENOSOL-Two Pack-Hydro-Clear Coat Anti graffiti 07-5020-115058 base / 19-5021-112658A hardener none SENOSOL-Hydro-Lacquer 05-3564-xxxxxx* SENOPOX-EPC-DS-Monocoat 05-0478-xxxxxx base* / 19-0414-107061 hardener SENOSOL-Two Pack-Hydro-Lacquer 05-5035-xxxxxx base* / 19-5028-113222 hardener none SENOSOL-Hydro Lacquer 05-3564-xxxxxx* PE Putty Fast (20min) SENOPOL-2K-Putty standard material 01-0523-116103 / hardener 19-0519116114 SENOPOL-2K-Putty flame retardand 01-0523-116182 / hardener 19-0519116182 none PE Putty Fast (5min) SENOSOL Two Pack-Spot Putty 01-0523-115849 base / 19-0519-116006 hardener none EP Putty SENOPOX-2K-Putty 01-4600-910235 base / 01-4601-910236 hardener none System mix: all products except base / clear coat *: Specific colour must be covered (REACH compliant) by each project DTRF150611 rev F1 Surface protection catalogue 15/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5. POWDER PAINT PRODUCTS 5.1. DEFINITIONS AC AL CO PM AI AZ EZ Steel Aluminum Composites Casting part Alu / Steel Stainless Steel Galvanized Steel Electrogalvanized or Galvanized 1 2 3 4 5 6 7 8 External Visible External Not Visible External Not Visible Internal Visible Internal Not Visible Internal Visible Internal Visible Sides and lower parts of the sides, Access door, Front end Roof, ends & exposed UV underframe Roof, ends, not exposed UV underframe, bogie and pipes Internal Not Visible Not apparent part or located in technical compartiment, intercirculation Not apparent part or located in technical compartiment, intercirculation Driver cabin Part submit to shocks DTRF150611 rev F1 - Surface protection catalogue 16/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5.2. AKZONOBEL ZONE 1 2 AC Polyzinc 790 + Interpon 610 ou D 1036 Polyzinc 790 + Interpon D 2525 Polyzinc 790 + Interpon 200 Polyzinc 790 + Interpon 610 ou D 1036 Polyzinc 770 + Interpon D 2525 AL Interpon D 1036 with cataphoresis treatment, with chemical treatment type Qualicoat. Interpon D 2525 with cataphoresis treatment, with chemical treatment type Qualicoat Interpon 200 with cataphoresis treatment, with chemical treatment type Qualicoat Interpon D 1036 with cataphoresis treatment, with chemical treatment type Qualicoat. Interpon D 2525 with cataphoresis treatment, with chemical treatment type Qualicoat. DTRF150611 rev F1 CO N/A N/A MATERIAL PM primer APA151 + Interpon D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble primer APA151 + Interpon D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble Surface protection catalogue AI AZ / EZ Interpon D 1036 Interpon D 2525 Interpon 200 EZ: Interpon D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) AZ: primer APA151 + Interpon D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble Interpon D 1036 Interpon D 2525 EZ: Interpon D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) AZ: primer APA151 + Interpon D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble 17/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. ZONE MATERIAL PM AC AL CO 3 Polyzinc 790 + Interpon 610 ou D 1036 Polyzinc 770 + Interpon D 2525 Interpon D 1036 with cataphoresis treatment, with chemical treatment type Qualicoat. Interpon D 2525 with cataphoresis treatment, with chemical treatment type Qualicoat. N/A primer APA151 + Interpon D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble Interpon 610 4 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 200* Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 200* N/A primer APA151 + Interpon -610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble Interpon 700 Interpon 610 or D 1036 Interpon D2525 Interpon 200* 5 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 N/A primer APA151 + Interpon -610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble No paint DTRF150611 rev F1 Surface protection catalogue AI AZ / EZ EZ: Interpon 610 ou D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) AZ: primer APA151 + Interpon 610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble EZ: Interpon 610 ou D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) AZ: primer APA151 + Interpon 610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble EZ: Interpon 610 ou D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) AZ: primer APA151 + Interpon 610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble 18/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. ZONE AC AL 6 Polyzinc 790 + BPP330 + Interpon 610 ou D 1036 Polyzinc 790 + BPP330 + Interpon D 2525 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 with cataphoresis treatment, with chemical treatment type Qualicoat. 7 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 8 Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 200 * Special coating antigraffiti or easy clean Easy Clean Interpon 200 CO MATERIAL PM AI AZ / EZ EZ: Interpon 610 ou D1036 Interpon D2525 + if necessary use a primer APP120 (for edges protection) Galva: primer APA151 + Interpon 610 ou D 1036 primer APA151 + Interpon D 2525 or use AGI product or adding antibubble N/A Interpon 700 Interpon 610 ou D 1036 Interpon D2525 or use AGI product or adding antibubble (or adding antibubble) + if necessary use a primer BBP 330 No paint N/A N/A N/A N/A Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 200 N/A Interpon 700 Interpon 610 ou D 1036 Interpon D2525 Interpon 200* or use AGI product or adding antibubble (or adding antibubble) + if necessary use a primer BBP 330 Interpon 700 Interpon 610 or D 1036 Interpon D2525 Interpon 200* N/A Easy Clean Interpon 200 N/A N/A Easy Clean Interpon 200 N/A DTRF150611 rev F1 Surface protection catalogue 19/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5.3. AXALTA ZONE MATERIAL AC AL 1 Primer Alesta Zerozinc / Primer Functional Prime + TopCoat ALESTA IP Primer Alesta Zerozinc / Primer Functional Prime + TopCoat ALESTA AP option MAR Resistant for gloss dark colors Topcoat ALESTA AP with cataphoresis treatment, with chemical treatment type Qualicoat. Topcoat ALESTA IP with cataphoresis treatment, with chemical treatment type Qualicoat. Prrimer Alesta Zerozinc / Primer Alu QualiPrime + Topcoat ALESTA IP Prrimer Alesta Zerozinc / Primer Alu QualiPrime + Topcoat ALESTA AP option MAR Resistant for gloss dark colors 2 Primer Alesta Zerozinc / Primer Functional Prime + TopCoat ALESTA IP Primer Alesta Zerozinc / Primer Functional Prime + TopCoat ALESTA AP Topcoat ALESTA AP with chemical treatment type Qualicoat. Topcoat ALESTA IP with chemical treatment type Qualicoat. Primer Alesta ZeroZinc / Primer Alu QualiPrime + Topcoat ALESTA IP Primer Alesta ZeroZinc / Primer Alu QualiPrime + Topcoat ALESTA AP 3 Primer Alesta Zerozinc / Primer Functional Prime + Topcoat ALESTA EP TopCoat ALESTA EP with cataphoresis treatment ALESTA EP with cataphoresis treatment, with chemical treatment type Qualicoat. Primer Alesta ZeroZinc / Primer Alu QualiPrime + Topcoat ALESTA EP DTRF150611 rev F1 CO PM AI AZ / EZ N/A Topcoat ALESTA AP antibubble Topcoat ALESTA IP antibubble with chemical treatment adapted. Primer Alesta Zerozinc Antigassing + Topcoat ALESTA IP antibubble Primer Alesta Zerozinc Antigassing + Topcoat ALESTA AP antibubble Topcoat ALESTA AP Topcoat ALESTA IP Topcoat ALESTA AP antibubble on galva Topcoat ALESTA IP antibubble on galva N/A Topcoat ALESTA AP antibubble Topcoat ALESTA IP antibubble with chemical treatment adapted Primer Alesta Zerozinc Antigassing + Topcoat ALESTA IP antibubble Primer Alesta Zerozinc Antigassing + Topcoat ALESTA AP antibubble Topcoat ALESTA AP Topcoat ALESTA IP Topcoat ALESTA AP antibubble on galva Topcoat ALESTA IP antibubble on galva N/A Topcoat ALESTA EP antibubble with chemical treatment adapted. Primer Alesta Zerozinc Antigassing + Topcoat ALESTA EP antibubble Topcoat ALESTA AP Topcoat ALESTA IP Topcoat ALESTA AP antibubble on galva Topcoat ALESTA IP antibubble on galva Surface protection catalogue 20/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. ZONE MATERIAL AC AL CO PM AI AZ / EZ Topcoat ALESTA EP Topcoat ALESTA AP option MAR Resistant for gloss dark colors Topcoat ALESTA EP antibubble on galva option MAR Resistant for gloss dark colors 4 Topcoat ALESTA EP Topcoat ALESTA AP option MAR Resistant for gloss dark colors ALESTA EP ALESTA AP option MAR Resistant for gloss dark colors N/A Topcoat ALESTA EP antibubble with chemical treatment adapted. Topcoat ALESTA AP antibubble with chemical treatment adapted. option MAR for gloss dark colors 5 Topcoat ALESTA EP No paint N/A Topcoat ALESTA EP antibubble No paint No paint 6 Primer Alesta Zerozinc / Functional Prime + Topcoat ALESTA EP Topcoat ALESTA EP with cataphoresis treatment, with chemical treatment type Qualicoat. Primer Alesta ZeroZinc / Primer Alu QualiPrime + Topcoat ALESTA EP N/A Primer Alesta Zerozinc Antigassing + Topcoat ALESTA EP antibubble N/A N/A 7 Topcoat ALESTA EP Topcoat ALESTA AP Topcoat ALESTA E (mat < 5) Topcoat ALESTA EP Topcoat ALESTA IP Topcoat ALESTA E (mat < 5) N/A N/A N/A N/A 8 Topcoat ALESTA EP Topcoat ALESTA AP option MAR Resistant for gloss dark colors N/A Topcoat ALESTA EP antibubble with chemical treatment adapted. Topcoat ALESTA AP antibubble with chemical treatment adapted. option MAR Resistant for gloss dark colors Topcoat ALESTA EP Topcoat ALESTA AP option MAR Resistant for gloss dark colors N/A Topcoat ALESTA EP Topcoat ALESTA AP option MAR Resistant for gloss dark colors DTRF150611 rev F1 Surface protection catalogue 21/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5.4. IGP ZONE AC AL 1 Korroprimer 18 (low temperature) Korroprimer 10 + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) DURA face 5809 with cataphoresis treatment, with chemical treatment type Qualicoat. Korroprimer 30 + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + HWF 59 (high durability) 2 Korroprimer 10 Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) DURA face 5809 with cataphoresis treatment, with chemical treatment type Qualicoat. Korroprimer 30 + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + HWF 59 (high durability) 3 Korroprimer 10 Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G with cataphoresis treatment, with chemical treatment type Qualicoat. Korroprimer 30 + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G DTRF150611 rev F1 CO MATERIAL PM AI AZ / EZ N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face Gloss 80 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) DURA face 5809 Korroprimer 10 Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + DURA face 5809 + DURA face Gloss 80 + HWF 59 (high durability) N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face Gloss 80 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) Korroprimer 10 Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + HWF 59 (high durability) Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA face 5809 + DURA face Gloss 80 + DURA Pol 68 (low temperature) + HWF 59 (high durability) N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face Gloss 80 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) Korroprimer 10 Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA face 5809 + DURA face Gloss 80 + DURA Pol 68 (low temperature) Surface protection catalogue 22/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. ZONE 4 5 6 MATERIAL AC AL DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 35 DURA Pol 68 (low temperature) DURA mix 38(low temperature) Korroprimer 10 Korroprimer 18 (low temperature) + DURA mix Gloss 35 Korroprimer 10V + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 35 DURA Pol 68 (low temperature) DURA mix 38(low temperature) DURA mix Gloss 35 DURA face 5809 DURA face 5803 DURA mix 38(low temperature) with cataphoresis treatment, with chemical treatment (Qualicoat) Korroprimer 30 Korroprimer 10V DURA mix Gloss 35 DURA face 5809 DURA face 5803 DURA mix 38(low temperature) DTRF150611 rev F1 CO PM AI AZ / EZ N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G Korroprimer 10V + DURA mix Gloss 35 Korroprimer 10V + DURA mix Satin 3305 + DURA face Gloss 80 + DURA Pol 68 (low temperature) + DURA care 32 (AG et Anti bacterial) + DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) N/A DURA face Gloss 80 DURA mix Gloss 35 DURA face 5809 DURA face 5803 DURA Pol 68 (low temperature) DURA mix 38(low temperature) No paint N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA mix Gloss 35 Korroprimer 10V + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G + DURA Pol 68 (low temperature) + DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) Surface protection catalogue DURA face Gloss 80 DURA mix Gloss 35 DURA mix Satin 3305 DURA face 5809 DURA face 5803 DURA Pol 68 (low temperature) DURA mix 38(low temperature) 23/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Korroprimer 10 V + DURA mix Gloss 35 Korroprimer 10V + DURA face 5809 + DURA face 5803 + DURA Pol 68 (low temperature) + DURA care 32 (AG et Anti bacterial) + DURA mix 38(low temperature) ZONE 7 8 AC DURA pox 0201 AL DURA pox 0201 DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) DURA face 5809 DURA face 5803 DURA cryl 4 A-G DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 DURA Pol 68 (low temperature) DURA care 32 (AG et Anti bacterial) DURA mix 38(low temperature) DTRF150611 rev F1 CO N/A N/A MATERIAL PM N/A Korroprimer 10V Korroprimer 18 (low temperature) + DURA face 5809 + DURA face 5803 + DURA cryl 4 A-G Korroprimer 10V + DURA mix Gloss 35 Korroprimer 10V + DURA mix Satin 3305 + DURA face Gloss 80 + DURA Pol 68 (low temperature) + DURA care 32 (AG et Anti bacterial) + DURA mix 38 (low temperature) Surface protection catalogue AI N/A AZ / EZ N/A DURA face 5809 DURA mix Gloss 31 DURA mix Gloss 35 DURA mix Satin 3305 Korroprimer 10 + DURA face 5809 Korroprimer 10 + DURA mix Gloss 31 Korroprimer 10 + DURA mix Gloss 35 Korroprimer 10 + DURA mix Satin 3305 N/A 24/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5.5. POUDROX To use in Maghreb only: Morocco, Algeria, Tunisia MATERIAL ZONE AC AL PoudrOX PE50 with cataphoresis treatment, with chemical treatment type Qualicoat. PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX PE50 with cataphoresis treatment, with chemical treatment type Qualicoat. PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX PE50 with cataphoresis treatment, with chemical treatment type Qualicoat. PoudrOX ZINCOPRIM + PoudrOX PE50 1 PoudrOX ZINCOPRIM + PoudrOX PE50 2 PoudrOX ZINCOPRIM + PoudrOX PE50 3 PoudrOX ZINCOPRIM + PoudrOX PE50 4 PoudrOX FF161 PoudrOX FF165 PoudrOX FF161 PoudrOX FF165 5 PoudrOX PE50 6 PoudrOX ZINCOPRIM + PoudrOX PE50 7 PoudrOX FF161 PoudrOX FF165 PoudrOX PE50 PoudrOX PE50 with cataphoresis treatment, with chemical treatment type Qualicoat. PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX FF161 PoudrOX FF165 8 PoudrOX FF161 PoudrOX FF165 PoudrOX FF161 PoudrOX FF165 DTRF150611 rev F1 CO PM AI AZ / EZ N/A PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 N/A PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 N/A PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX FF161 PoudrOX FF165 PoudrOX FF161 PoudrOX FF165 No paint PoudrOX PE50 N/A N/A PoudrOX ZINCOPRIM + PoudrOX FF161 PoudrOX ZINCOPRIM + PoudrOX FF165 PoudrOX PR29 N/A PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 PoudrOX ZINCOPRIM + PoudrOX PE50 N/A N/A N/A N/A N/A PoudrOX ZINCOPRIM + PoudrOX FF161 PoudrOX ZINCOPRIM + PoudrOX FF165 PoudrOX FF161 PoudrOX FF165 N/A Surface protection catalogue 25/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 6. ADHESIVE FILM Calendared polymer PVC, AG5000 colamination with anti-graffiti film x until 10 years A5000 Sunk PU x x 10 (black and white) 8 (colors) 5 (metallic) SUPTAC S5000 Calendared polymer PVC x x Front/External/ Permanent (2D) printable durability of the printing system that to be taken into account Anti-graffiti and anti-scratch lamination AG6000 Antigraffiti Anti-graffiti lamination 5 years external - according to areas Sustainability information (years) x Lamination Calendared polymer PVC, AG5000 colamination with anti-graffiti film Aid for laying: easy positioning Mass dyed AG5000 – Antigraffiti Aid for laying: removal of air bubbles Technology 5 years - Internal or subway Digital printing Base film Front/External/Permanent (2D) mass dyed Screen printing dyed in the mass and/or printable Sustainability information (years) 6.1. HEXIS PG836/ 0G3036 AG800 PG836 /PG3036 AG800 3 (external) printable 200 white serie Calendared polymer PVC x x x HX HX Until 10 years DTRF150611 rev F1 V750 Surface protection catalogue 26/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5 (internal) off system ink NA HX HX HX HX Anti-graffiti and anti-scratch lamination Lamination HX Anti-graffiti lamination Aid for laying: easy positioning HX Sustainability information (years) Aid for laying: removal of air bubbles x Digital printing Sunk PVC 50µ Screen printing Mass dyed Front/External/ Permanent (3D) mass dyed Base film dyed in the mass and/or printable Technology Sustainability information (years) PG836 /PG3036 AG800 PG836 /PG3036 AG800 10 (black and white) 8 (colors) KG8000 5 (metallic) Front/External/ Permanent (3D) printable Until 10 years HX30000 Sunk PU x Until 10 years HX20000 Sunk PU x durability of the printing system to be taken into account. printable 100 white serie Sunk PU x x x Until 10 years Front/External/ Event(2D) mass dyed application on graffiti NA PC50 SUPTAC S5000 /A5000 DTRF150611 rev F1 Calendared PVC x x Surface protection catalogue NA 27/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. NA x HX HX V750 V310 Anti-graffiti and anti-scratch lamination Aid for laying: easy positioning x Sustainability information (years) Aid for laying: removal of air bubbles x Lamination Digital printing Calendared PVC Anti-graffiti lamination Face/External/ Event (3D) durability of the printing system to be taken into account 200 serie/ 300 serie Screen printing 6 months without significant trace of adhesive residue Mass dyed Front/External/ Event (2D) printable application on anti-graffiti Technology dyed in the mass and/or printable Base film Sustainability information (years) PG836 /PG3036 AG800 PG836 /PG3036 AG800 PG836 /PG3036 AG800 PG836 (brilliant) AG800 V700 100 serie Sunk PU x Until 7 years AG 5000 / AG 6000 PVC film colaminated with PET x Until 10 years A5000 Sunk PU x x x HX HX PC50 NA Until 10 years NA x PC30 (brilliant and glossy) 200 serie, HXL300 Wall and Roof/Internal/ Permanent (2D) brilliant Until 10 years Printable white HXL300 latex imprimable Calendared PVC x x HX HX V750 PL300 latex DTRF150611 rev F1 Surface protection catalogue 28/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5 (internal) Lamination Sustainability information (years) Anti-graffiti lamination Anti-graffiti and anti-scratch lamination x Aid for laying: easy positioning x Aid for laying: removal of air bubbles Screen printing Sunk Digital printing Mass dyed Base film dyed in the mass and/or printable Technology Sustainability information (years) HX HX PC30 (brilliant and glossy) NA NA NA KG8000 Wall and Roof/Internal/ Permanent (3D) Until 10 years HX30000/ HX20000 printable 100 serie transparent Glass/Window and door/Internal/ AG800E AG800 Removable Glass/Window and Door/External/ AG800E Removable Glass/Window and Door/Internal/ Printable V201 Transparent PVC x PG836 /PG3036 x Glass/Window and Door/External/ AG800 AG800E Printable Glass/Window and Door/Internal/ Auto security range AG800 AUTOCH range Solar DTRF150611 rev F1 Surface protection catalogue 29/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Anti-graffiti and anti-scratch lamination Anti-graffiti lamination Sustainability information (years) Lamination Aid for laying: easy positioning Aid for laying: removal of air bubbles Digital printing Screen printing Mass dyed Base film dyed in the mass and/or printable Technology Sustainability information (years) transparent Glass/Separation/Box/Inter nal Glass/Separation/Box/Inter nal (solar) Glass/Cubicle and box/Lateral/ AG800E AG800 AG800 Auto security range AG800 Auto security range AG800 AUTOCH range AUTOCH range Internal (solar) transparent functional UV, shocks, scratch, external and internal protection/ Transparent (2D) Carprotec DTRF150611 rev F1 Surface protection catalogue 30/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Anti-graffiti and anti-scratch lamination (Polyester) Standard lamination (Vinyle) x Satin Scotchcal 8520 Glossy Scotchcal 8518 Anti-graffiti lamination (Polyester) Controltac (aid for laying: easy postioning) Comply (aid for laying: removal of air bubbles) Digital printing Screen printing Mass dyed Technology Reference Application areas Sustainability information (years) 6.2. 3M Printing and dyed masking films Controltac 180 Front/External/Permanent (convex 3D) Front/External/Permanent (3D) Wall and Roof/Internal/Permanent (convex 3D) Wall and Roof/Internal/Permanent (2D) 10 (white and transparent) 12 Envision 480 Controltac Comply Controltac 180 10 (white and transparent) 7 Scotchcal 3690 DTRF150611 rev F1 Cast film. Reference product in the railway industry for 30 years x New non-PVC, chlorinefree, phthalate-free, halogen-free extruded 3D film Cast film. Reference product in the railway industry for 30 years na x Cast film with reinforced adhesive for low surface tension support x x x x x x (IJ180 version) x x (IJ180 version) x (IJ3690 version) Surface protection catalogue x x x na x x Glossy Envision 8548G Satin Scotchcal 8520 Glossy Scotchcal 8518 na na 31/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Glossy Scotchgard 8993 Satin Scotchgard 8995 Glossy Scotchgard 8993 Satin Scotchgard 8995 Glossy Scotchgard 8993 Satin Scotchgard 8995 Glossy Scotchgard 8993 Satin Scotchgard 8995 Glossy Scotchgard 8991 Glossy Scotchgard 8991 Glossy Scotchgard 8991 Glossy Scotchgard 8991 x Glossy Envision 8548G Glossy Scotchgard 8993 Anti-graffiti and anti-scratch lamination (Polyester) Comply (aid for laying: removal of air bubbles) x Anti-graffiti lamination (Polyester) x Standard lamination (Vinyle) x Controltac (aid for laying: easy postioning) Permanent (3D) na Digital printing New non-PVC, chlorinefree, phthalate-free, halogen-free extruded 3D film Screen printing 12 Envision 480 Controltac Comply Wall and Roof/Internal/ Mass dyed Technology Reference Application areas Sustainability information (years) Satin Scotchgard 8995 Glossy Scotchgard 8991 Window films Glass/Window and door/ Internal/ Removable 7 Scotchgard 8991RW Optically transparent glossy polyester film for window protection na na na na na na na Scotchgard 8991 RW Glass/Window and door/ Internal/ Printable 7 Scotchcal 8150 Optically transparent cast film na x x na na Scotchcal 8150 na Scotchgard 8991 RW Glass/Window and door/ External/ Printable 10 PETG Optically transparent glossy polyester film for window protection na x x na na PETG na Scotchgard 8991 RW DI NOC FW336 Multilayer cast film. Decorative coating with material effects (more than 500 patterns). A+ classification (VOC emissions) x na na Special and decorative films Wall and Roof/Internal/ Permanent (3D) 15 DTRF150611 rev F1 x na na Surface protection catalogue 32/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. External/Internal/ Screen printing Digital printing Comply (aid for laying: removal of air bubbles) Controltac (aid for laying: easy postioning) Standard lamination (Vinyle) Anti-graffiti lamination (Polyester) Anti-graffiti and anti-scratch lamination (Polyester) 10 Mass dyed Glass/Window and door/Internal/ Solar Technology Application areas Fasara SH2FGVI Decorated polyester film (more than 70 patterns). A+ classification (VOC emissions) na na na na na na na Scotchgard 8991 RW 7755-420 Silver 9 Permanent Reference Sustainability information (years) 7755-431 Gold Cast film mirror look (silver or gold) on both sides na na na na na Solar films Glass/Separation/Box/ Internal (solar) Glass/Cubicle and box/ Lateral/Internal (solar) Glass/Window and door/Internal/ Solar 7 Stable Color 7 Stable Color 7 Stable Color DTRF150611 rev F1 Surface protection catalogue 33/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. na Glossy Scotchgard 8993 Satin Scotchgard 8995 na 6.3. AVERY Anti-graffiti lamination Anti-graffiti and anti-scratch lamination Avery 7850* cast x x x x x Glossy Avery 7110 Avery 7130 Avery 7850 * cast x x x x x none none x Glossy Avery 7110 Avery 7130 x Glossy Avery 7110 Satin Avery 7120 Avery 7130 Aid for laying: removal of air bubbles Aid for laying: easy postioning Digital printing Wall and Roof/Internal/ Permanent (2D) Screen printing Front/External/ Event (2D) Mass dyed Front/External/ Permanent (3D) + Event 3D Technology Front/External/ Permanent (2D) Base film dyed in the mass and/or printable Sustainability information (years) AVERY ** 5 years digital 7 years screen printing 5 years digital 7 years screen printing 3 years digital 5 years screen printing Avery 7650 for printing (Polymer) Calendared 5 years digital 7 years screen printing DTRF150611 rev F1 Avery 7850* cast x x Surface protection catalogue x x 34/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Wall and Roof / Internal/nonsmooth support (3D) External/Internal/ permanent (3D) 7850 Apolar cast Avery 7850* cast 7850 Apolar Suprem Wrapping Film (SWF) 7 years screen printing 5 years digital 7 years screen printing 5 years digital 7 years screen printing Aid for laying: removal of air bubbles Aid for laying: easy postioning Digital printing Screen printing Mass dyed x x x x x cast x x x cast x x x Anti-graffiti and anti-scratch lamination Wall and Roof / Internal/ Permanent (3D) 5 years digital Anti-graffiti lamination Wall and Roof/ Internal/ Permanent/non-smooth support (2D) Base film dyed in the mass and/or printable Technology Sustainability information (years) Glossy Avery 7110 Satin Avery 7120 Avery 7130 none Avery 7130 none none none none 10 years no printing DTRF150611 rev F1 Surface protection catalogue x x 35/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Glass/Window and door/External/ Removable/ Printable Micro perforated Avery 7140 x Avery 7110 Avery 7130 x Glossy Avery 7110 Satin Avery 7120 Avery 7130 Avery 7110 Avery 7130 Aid for laying: removal of air bubbles Aid for laying: easy postioning Calendared none Digital printing Avery 2041 Transparent Screen printing polyester Mass dyed none Anti-graffiti and anti-scratch lamination Glass/Window and door/ External/ Printable 3 years Anti-graffiti lamination Glass/Window and door/External/ Removable/ promotional Technology Glass/Window and door/Internal Base film dyed in the mass and/or printable Sustainability information (years) transparent 3 years digital 5 years screen printing 5 years digital 7 years screen printing Avery 7840 Transparent permanent cast Avery 7101 PWF cast 3 years DTRF150611 rev F1 x Surface protection catalogue 36/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Anti-graffiti lamination Anti-graffiti and anti-scratch lamination polyester none Avery 7140 (1) UV, shocks, scratch, external and internal abrasion protection/ Transparent (2D) 7 years Avery 7521 polyurethane none none Glass 3 years Avery 7140 polyester none none Aid for laying: removal of air bubbles Aid for laying: easy postioning none Digital printing Technology 5 years Screen printing Base film Glass/Separation/Box/Internal Mass dyed dyed in the mass and/or printable Sustainability information (years) transparent Functional transparent (1) idem 4MIL Graffitigard Solargard St Gobain * option Easy Apply ou Easy Apply RS DTRF150611 rev F1 Surface protection catalogue 37/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Color 27 80µm to 200µm 05-juil Front/External/Permanent (2D) printable depending on exposure Front/External/Permanent (3D) mass dyed depending on exposure X Yes: ADS Lamination Aid for laying: easy positioning Aid for laying: removal of air bubbles Digital printing Screen printing no none Color 24 Color 27 80µm to 200µm 03-mai Calendared (Color24) Cast (Color 27) Calendared (Color24) Cast (Color 27) X possible before lamination possible before lamination Yes: ADS none TRAK® color 449* TRAK® color 459* 150µm 250µm TRAK® color 449* TRAK® color 459* 150µm 250µm TRAK® color 3D Color 24 Color 27 Anti-graffiti and anti-scratch lamination depending on exposure Mass dyed Color 24 Technology 05-juil Anti-graffiti lamination Front/External/Permanent (2D) mass dyed Base film dyed in the mass and/or printable Sustainability information (years) 6.4. DOURDIN Calendared (Color24) Cast (Color 27) X no no Yes: ADS none 80µm to 200µm DTRF150611 rev F1 Surface protection catalogue 38/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 150µm none Wall and Roof/Internal/Permanent (2D) brilliant depending on exposure 05-juil depending on exposure Anti-graffiti and antiscratch lamination Anti-graffiti lamination Lamination Aid for laying: easy positioning Aid for laying: removal of air bubbles X Digital printing Cast Screen printing X Mass dyed Technology ² Calendared (Color24) Cast (Color 27) 03-mai Front/External/Permanent (3D) printable Base film dyed in the mass and/or printable Sustainability information (years) TRAK® color 3D Yes: ADS none none 150µm TRAK® color 459 possible before lamination 250µm possible before lamination Yes: ADS none none TRAK® color 459 no Yes: ADS none none none functional transparent 05-juil depending on exposure SCRATCHIT® 64A 200µm to 350µm UV, shocks, scratch, external and internal abrasion protection/ Transparent (2D) SCRATCHIT® 64B Calendared (Scratchit B) Cast (Scratchit A) No (transparent) no 3300µm SCRATCHIT® 64COLOR 450µm *RF: odorless *RC: controlled tack DTRF150611 rev F1 Surface protection catalogue 39/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 5 Front/External/Permanent (2D) DIGITAL Front/External/Permanent (3D) Front/External/Permanent (3D) Front/External/Permanent (3D) SCREEN PRINTING Front/External/Permanent (3D) DIGITAL Front/External/Permanent (3D) DIGITAL 5 5 5 5 5 5 Aid for laying: easy positioning X X - - - none none calendared X X - - - LUV 3999 SAG 36 none calendared - - X - - LUV 3999 SAG 36 none calendared - - X X X LUV 3999 SAG 36 none calendared X - - - - none SAG 60 none calendared X - - X X none SAG 60 none calendared - X - - - CastLam SAG 60 none calendared - - X - - CastLam SAG 60 none calendared - - X X X CastLam SAG 60 none Aid for laying: removal of air bubbles Anti-graffiti and anti-scratch lamination Front/External/Permanent (2D) DIGITAL Anti-graffiti lamination 07août Lamination Front/External/Permanent (2D) SCREEN PRINTING MACAL 9829 P (white) calendared Glossy SAG 36 Satin SAG 60 Digital printing MACAL 9800 PRO Screen printing 07août Mass dyed Base film Front/External/Permanent (2D) Technology dyed in the mass and/or printable Sustainability information (years) 6.5. MACTAC MACAL 9800 PRO JT 5929 P (white) JT 5929 MBF (white) MACAL 9800 PRO Tuning Film 700 BF MACAL 9829 P (white) JT 5929 P (white) JT 5529 MBF (white) DTRF150611 rev F1 Surface protection catalogue 40/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7 7 Wall and Roof/Internal/Permanent (3D) 7 X - - X - - - - - - X - - X - - X X X - - - - - - X - - JT 5929 MBF - - X X X MACAL 9800 PRO X - - - - - - X - - X - - X X JT 5929 P Tuning Film 700 BF MACAL 9800 PRO JT 5929 P JT 5529 P calendared calendared calendared Tuning Film 700 BF Anti-graffiti and antiscratch lamination - Anti-graffiti lamination - Lamination calendared JT 5829 P ou R (white) MACAL 9800 PRO Aid for laying: removal of air bubbles Aid for laying: easy positioning Digital printing Wall and Roof/Internal/Permanent (2D) Screen printing 4 Mass dyed Front/External/Event (2D & 3D) Base film dyed in the mass and/or printable Technology Sustainability information (years) LUV 3800 none Glossy SAG 36 SATIN & GRAINED SAG 200 GLOSSY SAG 100 none SATIN SAG 60 none none SATIN SAG 60 none transparent Glass/Window and door/Internal/Removable Glass/Window and door/External/Removable Glass/Window and door/External/Printable 10 none PET - - - - - none none SAG 100 - none - - - - - - none none none 2 JT 5409 PUV PET - - - - - none LUV 7036 none DTRF150611 rev F1 Surface protection catalogue 41/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. - - - none none Anti-graffiti and antiscratch lamination - Anti-graffiti lamination - Lamination - Aid for laying: removal of air bubbles Aid for laying: easy positioning none Digital printing 7 Screen printing Glass/Window and door/Internal/Solar Mass dyed dyed in the mass and/or printable Technology Base film Sustainability information (years) transparent Glass/Separation/Box/Internal Glass/Separation/Box/Internal (solar) Glass/Cubicle and box/Lateral/Internal (solar) stainless steel transparent internal none PET - - - - - SAG 100 none - - - - - - none - - - - - - MACAL 9899 PRO calendared - - - - - none - - - none none SAG 100 functional transparent Other 5 MACAL 979860 calendared ± - none TRANSLUCENT DTRF150611 rev F1 Surface protection catalogue 42/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 6.6. SIP adhesives film 3M CONTROLTAC 180 clear coat MADER SUNGRAFF EV431 adhesives film HEXIS HX100 WG2 clear coat MADER BARNIZ ARTHANE AG adhesives film HEXIS HX100 WG2 clear coat WEILBURGER Easy-clean vernis brilliant SENOSOL Complex 1 6.7. MEGAMARK Complex 1 Complex 2 DTRF150611 rev F1 Surface protection catalogue 43/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7. CORROSION SURFACE TREATMENT 7.1. ARCELOR Standard treatments for Steel parts Super galvanization Surface Treatment Bulk process Spray or Dip process Hot dip Zn/Al/Mg coating Small parts: screws, washers,… Big parts: bracket, covers,... Zn/Al/Mg Magnelis ZM310 Zn 93,5% + Al 3,5% + Mg 3% Coating thickness: 25 µm/side 310 g/m2 Only available on shape. DTRF150611 rev F1 OK Friction coefficient (DTRF 150213) Salt spray test resistance Color Bright silver to dark grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK OK OK OK OK Surface protection catalogue 0,090,14 0,120,18 Conductivity OK BS 4 44/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.2. ATOTECH 7.2.1. Zn + Topcoat STANDARD TREATMENTS FOR STEEL PARTS – ELECTROLESS PLATING Surface Treatment Bulk process Spray or Dip process Zinc Flake coating (lamellar zinc coating) Small parts: screws, washers,… Big parts: bracket, covers,... Zintek 300 HPA (5 to 7 µm per layer) + Techdip Black SL HC (3 to 5 µm per layer) 1+2 Layers 1+1 Layers Zintek 300 HPA (5 to 7 µm per layer) + Techseal Black SL F (3 to 5 µm per layer) 1+2 Layers Zintek 300 HPA (5 to 7 µm per layer) + Techseal Black SL G (3 to 5 µm per layer) Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H Black OK OK OK OK OK 1+1 Layers Black OK OK OK OK OK 1+2 Layers 1+1 Layers Black OK OK OK OK Zintek 200 (5 to 7 µm per layer) + Zintek TOP LF (layer < 1 µm) 2+1 Layers 1+1 Layers Grey OK OK OK OK Zintek 200 (5 to 7 µm per layer) + Zintek TOP LV (layer < 1 µm) 2+1 Layers 1+1 Layers Grey OK OK OK OK Zintek 200 (5 to 7 µm per layer) + Techseal Silver SL F (5 µm per layer) 2+1 Layers 1+1 Layers Grey OK OK OK OK Zintek 200 (5 to 7 µm per layer) + Techseal Silver SL G (5 µm per layer) 2+1 Layers 1+1 Layers Grey OK OK OK OK Zintek 400 (25 µm per layer) + Zintek TOP (layer < 1 µm) 1+1 Layers Grey OK OK OK Zintek 400 (25 µm per layer) + Zintek TOP XT (layer < 1 µm) 1+1 Layers Grey OK OK OK DTRF150611 rev F1 Surface protection catalogue BS0 1560 H 0,090,14 0,120,18 OK OK OK OK OK OK 45/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Conductivity Bulk process Surface Treatment Zinc Flake coating (lamellar zinc coating) Small parts: screws, washers,… Zintek 200 SL (5 µm per layer) 2 Layers Zn Zintek 200 SL (10 µm per layer) DTRF150611 rev F1 Spray or Dip process Big parts: bracket, covers,... 1 Layer Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H Grey OK OK OK OK OK ok Grey OK OK OK OK OK ok Surface protection catalogue 46/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 Conductivity 7.2.2. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING Bulk process Surface Treatment Electrolytic zinc coating Zn alkaline + passivation + Topcoat Protolux 3000 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (layer 1 µm) Protolux 3000 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300WL8 (layer 1 µm) Protolux 3000 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 350WL8 (layer 1 µm) Protolux 3000 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil 501BG (layer 1 µm) Protolux 3000 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (layer 1 µm) Protolux 3000 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300WL (layer 1 µm) Protolux 3000 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 350WL8 (layer 1 µm) Protolux 3000 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil 501BG (layer 1 µm) Spray or Dip process Small parts: screws, washers,… Big parts: bracket, covers,... 1+1+1 Layers 1+1+1 Layers 1+1+1 Layers Friction coefficient Salt spray test resistance (DTRF 150213) Color BS3 480 H Grey OK OK 1+1+1 Layers Grey OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK 1+1+1 Layers 1+1+1 Layers Grey OK OK OK 1+1+1 Layers 1+1+1 Layers Grey OK OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK OK DTRF150611 rev F1 Surface protection catalogue BS2 600 H BS1 960 H BS0 1560 H 0,090,14 Conductivity BS4 240 H 0,120,18 to be measured OK to be measured OK 47/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Zn alkaline + passivation + Topcoat ZnNi + passivation ZnNi + passivation + Topcoat Surface Treatment Bulk process Spray or Dip process Electrolytic zinc coating Small parts: screws, washers,… Big parts: bracket, covers,... 1+1+1 Layers 1+1+1 Layers 1+1+1 Layers Protolux 3000 (12 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (layer 1 µm) Protolux 3000 (12 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300WL (layer 1 µm) Protolux 3000 (12 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 350WL8 (layer 1 µm) Protolux 3000 (12 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil 501BG (layer 1 µm) (DTRF 150213) Color BS3 480 H BS2 600 H BS1 960 H Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK OK OK OK to be measured 1+1+1 Layers 1+1+1 Layers Grey OK OK OK OK 1+1+1 Layers blue iridescent OK OK OK OK Grey OK OK OK OK 1+1+1 Layers Grey OK OK 1+1+1 Layers Grey OK OK 1+1 Layers Reflectalloy ZNA 96 N2X (5 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) Reflectalloy ZNA 96 N2X (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) DTRF150611 rev F1 Surface protection catalogue BS0 1560 H 0,090,14 Conductivity BS4 240 H Reflectalloy ZNA 96 N2X (8 µm per layer) + Tridur DB Co-free (layer < 1 µm) Zinni AL 450S (10 µm per layer) + Tridur DB Co-free (layer < 1 µm) Friction coefficient Salt spray test resistance 0,120,18 to be measured OK OK BS2 OK OK BS1 to be measured OK OK 48/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. to be measured ZnNi + passivation + Topcoat Surface Treatment Bulk process Spray or Dip process Electrolytic zinc coating Small parts: screws, washers,… Big parts: bracket, covers,... Reflectalloy ZNA 96 N2X (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) Reflectalloy ZNA 96 N2X (8 µm per layer) + Tridur DB Co-free (layer < 1 µm) + Sealer 300W (1 µm per layer) Reflectalloy ZNA 96 N2X (8 µm per layer) + Tridur DB Co-free (layer < 1 µm) + Corrosil Plus 501 BG (1 µm per layer) Zinni AL 450 (5 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) Zinni AL 450 (5 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 350WL8 (1 µm per layer) Zinni AL 450 (5 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil Plus 315L (1 µm per layer) Zinni AL 450 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) Zinni AL 450 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300WL8 (1 µm per layer) Friction coefficient Salt spray test resistance (DTRF 150213 Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 0,090,14 Conductivity 0,120,18 1+1+1 Layers Grey OK OK OK OK OK to be measured 1+1+1 Layers blue iridescent OK OK OK OK OK to be measured 1+1+1 Layers blue iridescent OK OK OK OK OK to be measured 1+1+1 Layers Grey OK OK 1+1+1 Layers Grey OK OK 1+1+1 Layers Grey OK OK 1+1+1 Layers Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK OK DTRF150611 rev F1 Surface protection catalogue to be measured OK to be measured OK 49/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. to be measured to be measured OK to be measured ZnNi + passivation + Topcoat Surface Treatment Bulk process Spray or Dip process Electrolytic zinc coating Small parts: screws, washers,… Big parts: bracket, covers,... Zinni AL 450 (8 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil Plus 315L (1 µm per layer) Zinni AL 450 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300W (1 µm per layer) Zinni AL 450 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Sealer 300WL8 (1 µm per layer) Zinni AL 450 (10 µm per layer) + Ecotri NoCo (layer < 1 µm) + Corrosil Plus 315L (1 µm per layer) Zinni AL 450S (10 µm per layer) + Tridur DB Co-free (layer < 1 µm) + Corrosil Plus 315L (1 µm per layer) Zinni AL 450S (10 µm per layer) + Tridur DB Co-free (layer < 1 µm) + Sealer 300WL8 (1 µm per layer) Friction coefficient Salt spray test resistance (DTRF 150213 Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 0,090,14 Conductivity 0,120,18 1+1+1 Layers Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK OK OK 1+1+1 Layers Grey OK OK OK OK OK 1+1+1 Layers Grey OK OK OK OK OK OK to be measured 1+1+1 Layers Grey OK OK OK OK OK OK OK BS0 1+1+1 Layers Grey OK OK OK OK OK DTRF150611 rev F1 Surface protection catalogue 50/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK to be measured to be measured OK OK to be measured to be measured 7.2.3. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION Bulk process Surface Treatment Chemical conversion (passivation) Small parts: screws, washers,… Uniclean 154 (EU) (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 338 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) Uniclean 154 (EU) (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 338 (passivation < 1 µm) Uniclean 154 (EU) (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 5705 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) Uniclean 154 (EU) (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 5707 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) Uniclean 154 (EU) (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 5707 (passivation < 1 µm) DTRF150611 rev F1 Spray or Dip process Friction coefficient Salt spray test resistance (DTRF 150213) Color Big parts: bracket, covers,... BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK OK OK OK 1+1+1+1+1 steps Grey Iridescent OK 1+1+1+1 steps Grey Iridescent OK 1+1+1+1+1 steps Grey Iridescent OK OK OK OK 1+1+1+1+1 steps Grey Iridescent OK OK OK OK 1+1+1+1 steps Grey Iridescent OK Surface protection catalogue 0,090,14 Conductivity 0,120,18 OK BS4 OK BS4 51/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Surface Treatment Bulk process Spray or Dip process Chemical conversion (passivation) Small parts: screws, washers,… Big parts: bracket, covers,... UniPrep 310 (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 338 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) UniPrep 310 (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 5705 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) UniPrep 310 (cleaning) + Alklean AC-2 (etching) + DeSmutter NF2 (pickling) + Interlox 5707 (passivation < 1 µm) + Techseal Clear SL (Top coat 10 to 15 µm) DTRF150611 rev F1 Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK 1+1+1+1+1 steps Grey Iridescent OK OK OK OK 1+1+1+1+1 steps Grey Iridescent OK OK OK OK 1+1+1+1+1 steps Grey Iridescent OK OK OK OK Surface protection catalogue 52/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 Conductivity 7.3. COVENTYA 7.3.1. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING Spray or Dip process Big parts: bracket, covers,... Color Primion 240 (8 µm per layer) + Lanthane 316 CF (layer < 1 µm) 1+1 layers Primion 240 (10 µm per layer) + Finidip 137 CF (1 µm per layer) Bulk process Surface Treatment Small parts: screws, washers,… Zn alkaline + passivation + Topcoat (DTRF 150213) Conductivity BS4 240 H BS3 480 H BS2 600 H Grey OK OK OK 1+1 layers Grey OK Primion 240 (10 µm per layer) + Lanthane SI 360 CF (layer < 1 µm) 1+1 layers Grey OK Primion 250 (10 µm per layer) + Finidip 137 CF (1 µm per layer) 1+1 layers Grey OK Primion 250 (10 µm per layer) + Lanthane 316 CF (layer < 1 µm) 1+1 layers Grey OK OK OK to be measured Primion 250 (10 µm per layer) + Lanthane SI 360 CF (layer < 1 µm) 1+1 layers Grey OK OK OK OK BS2 Grey OK OK OK Black OK OK OK Electrolytic zinc coating Zn alkaline + passivation Friction coefficient Salt spray test resistance Primion 250 (10 µm per layer) + Lanthane SI 360 CF (layer < 1 µm) 1+1 layers Primion 240 (10 µm per layer) + Lanthane black 760 CF (layer < 1 µm) + Post Dip 190 (1 µm per layer) 1+1+1 layers DTRF150611 rev F1 1+1+1 layers BS1 960 H BS0 1560 H 0,090,14 0,120,18 to be measured to be measured OK OK to be measured to be measured Surface protection catalogue OK OK BS1 to be measured 53/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Bulk process Surface Treatment Small parts: screws, washers,… Electrolytic zinc coating Zn alkaline + passivation + Topcoat Primion 250 (10 µm per layer) + Lanthane 316 CF (layer < 1µm) + Finigard 105 (1 µm per layer) Primion 250 (10 µm per layer) + Lanthane 316 CF (layer < 1µm) + Finigard 111 (1 µm per layer) Primion 250 (10 µm per layer) + Lanthane black 760 CF (layer < 1 µm) + Post Dip 190 (1 µm per layer) ZnNi + passivation + Topcoat Spray or Dip process Big parts: bracket, covers,... Friction coefficient Salt spray test resistance (DTRF 150213) Color Conductivity BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 1+1+1 layers Grey OK OK OK OK OK 1+1+1 layers Grey OK OK OK OK OK 1+1+1 layers Black OK OK OK 1+1 layers Grey OK OK OK OK PERFORMA 280-5 (8 µm per layer) + Finidip 128 CF (1 µm per layer) ZnNi + passivation Grey OK OK OK OK PERFORMA 280-5 (10 µm per layer) + Finidip 128 CF (1 µm per layer) 1+1 layers Grey OK OK OK OK Black OK OK OK OK 1+1+1 layers Black OK OK OK OK OK 1+1+1 layers Black OK OK OK OK OK DTRF150611 rev F1 Surface protection catalogue OK OK OK BS0 to be measured OK 1+1 layers 1+1+1 layers 0,120,18 to be measured PERFORMA 280-5 (8 µm per layer) + Finidip 128 CF (1 µm per layer) PERFORMA 280-5 (8 µm per layer) + Finidip 728.3 (layer < 1 µm) + Finigard 460 (1 µm per layer) PERFORMA 280-5 (8 µm per layer) + Finidip 728.3 (layer < 1 µm) + Finigard 105 (1 µm per layer) PERFORMA 280-5 (8 µm per layer) + Finidip 728.3 (layer < 1 µm) + Finigard 111 (1 µm per layer) 0,090,14 OK BS0 OK BS1 OK 54/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK BS0 OK OK to be measured OK to be measured to be measured 7.3.2. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – ANODIZING Bulk process Surface Treatment Small parts: screws, washers,… Anodizing Alumal Clean 101 or 118 L (cleaning) + Alumal Etch 202 or 235 (etching: optional step) + Alumal Deox 413 or 411 or 414 or 444 (pickling) + OAS 10-15 µm (Anodizing) with optionally Alumal Elox 557 (option) + Alumal Seal 902 or Seal MTS 960 (sealing) Alumal Clean 101 or 118 L (cleaning) + Alumal Etch 202 or 235 (etching: optional step) + Alumal Deox 413 or 411 or 414 or 444 (pickling) + OAS 15-25 µm (Anodizing) with optionally Alumal Elox 557 (option) + Alumal Seal 902 or Seal MTS 960 (sealing) Alumal Clean 101 or 118 L (cleaning) + Alumal Etch 202 or 235 (etching: optional step) + Alumal Deox 413 or 411 or 414 or 444 (pickling) + OAS 10-15 µm (Anodizing) with optionally Alumal Elox 557 (option) + Lanthane 613.3 (pre-sealing) + Alumal Seal 902 or Seal MTS 960 (sealing) DTRF150611 rev F1 Spray or Dip process Big parts: bracket, covers,... Color 1+1+1+1+1 steps Friction coefficient Salt spray test resistance (DTRF 150213) Conductivity BS4 240 H BS3 480 H BS2 600 H Grey OK OK OK 1+1+1+1+1 steps Grey OK OK OK OK 1+1+1+1+1 steps Grey OK OK OK OK Surface protection catalogue BS1 960 H BS0 1560 H OK 55/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 7.3.3. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION Surface Treatment Bulk process Spray or Dip process Chemical conversion (passivation) Small parts: screws, washers,… Big parts: bracket, covers,... Alumal Clean 101 or 118 L (cleaning) + Alumal Etch 202 or 235 (etching) + Alumal Deox 413 or 411 or 414 or 444 (pickling) + Lanthane 613.3 (passivation) Alumal Clean 101 or 118 L (cleaning) + Alumal Deox 411 or 414 (pickling) + Lanthane 613.3 (passivation) DTRF150611 rev F1 Friction coefficient Salt spray test resistance (DTRF 150213) Color Conductivity BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 0,090,14 0,120,18 1+1+1+1 steps Grey Iridescent OK OK OK OK OK OK BS0 1+1+1 steps Grey Iridescent OK OK OK OK OK OK BS0 Surface protection catalogue 56/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.4. DOERKEN 7.4.1. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROLESS PLATING Small parts: screws, washers,… Spray or Dip process Big parts: bracket, covers,... Color DELTA-PROTEKT® KL105 (7 µm per layer, >28 g/m²) 2 Layers 1 Layer DELTA-PROTEKT® KL105 (6 µm per layer, >20 g/m²) 2 Layers DELTA-PROTEKT® KL105 (4 µm per layer, >16 g/m²) 2 Layers Surface Treatment Zinc Flake coating (lamellar zinc coating) Bulk process DELTA-PROTEKT® KL101 (7 µm per layer, >30 g/m²) Friction coefficient Salt spray test resistance (DTRF 150213) BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H Silver OK OK OK OK OK 1 Layer Silver OK OK OK 1 Layer Silver OK OK 1 Layer Silver OK OK OK OK OK OK DELTA-PROTEKT® KL120 (3 to 4 µm per layer, >20 g/m²) 2 layers Grey OK OK OK OK DELTA-PROTEKT® KL120 (4 µm per layer, >24 g/m²) 2 layers Grey OK OK OK OK DELTA-PROTEKT® KL120 (6 µm per layer, >18 g/m²) 1 layer Grey OK OK OK OK DELTA-PROTEKT® KL120 (7 µm per layer, >20 g/m²) 1 layer Grey OK OK OK OK Surface protection catalogue 0,120,18 OK OK Zn DTRF150611 rev F1 0,090,14 57/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK OK Conductivity Small parts: screws, washers,… Spray or Dip process Big parts: bracket, covers,... Color DELTA-PROTEKT® KL100 (8 µm per layer, >36 g/m²) + VH315 (2 to 3 µm per layer) 2+1 Layers 1+1 Layers DELTA-PROTEKT® KL100 (7 µm per layer, >28 g/m²) + VH315 (2 to 3 µm per layer) 2+1 Layers DELTA-PROTEKT® KL100 (6 µm per layer, >24 g/m²) + VH315 (2 to 3 µm per layer) Surface Treatment Bulk process Friction coefficient Salt spray test resistance (DTRF 150213) BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H Grey OK OK OK OK OK 1+1 Layers Grey OK OK OK OK 2+1 Layers 1+1 Layers Grey OK OK OK DELTA-PROTEKT® KL100 (6 µm per layer, >20 g/m²) + VH315 (2 to 3 µm per layer) 2+1 Layers 1+1 Layers Grey OK OK DELTA-PROTEKT® KL100 (8 µm per layer, >28 g/m²) + VH301.1GZ (2 to 4 µm per layer) 2+1 Layers Grey OK OK OK OK OK OK DELTA-PROTEKT® KL120 (7 µm per layer, >20 g/m²) + VH301.1GZ (2 to 4 µm per layer) 2+1 Layers Grey OK OK OK OK OK OK Zinc Flake coating (lamellar zinc coating) Zn + Topcoat DTRF150611 rev F1 Surface protection catalogue 0,090,14 0,120,18 OK OK OK OK 58/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Conductivity 7.4.2. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING Surface Treatment Electrolytic zinc coating Zn + passivation + Topcoat DELTA-PROZINC® 5015: DELTA-PROZINC ZB 2500 (8 µm per layer) + DELTA-PROZINC PS3000 (layer < 1 µm) + DELTA-PROZINC TC 4045 (2 à 3 µm per layer) DELTA-PROZINC® 5015: DELTA-PROZINC ZB 2500 (6 µm per layer) + DELTA-PROZINC PS3000 (layer < 1 µm) + DELTA-PROZINC TC 4045 (2 µm per layer) DELTA-PROZINC® 5015: DELTA-PROZINC ZB 2500 (4 µm per layer) + DELTA-PROZINC PS3000 (layer < 1 µm) + DELTA-PROZINC TC 4045 (1 µm per layer) DTRF150611 rev F1 Spray or Dip process Big parts: bracket, covers,... Color 1+1+1 Layers 1+1+1 Layers 1+1+1 Layers 1+1+1 Layers Bulk process Small parts: screws, washers,… Friction coefficient Salt spray test resistance (DTRF 150213) Conductivity BS4 240 H BS3 480 H BS2 600 H Grey OK OK OK 1+1+1 Layers Grey OK OK 1+1+1 Layers Grey OK Surface protection catalogue BS1 960 H 59/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. BS0 1560 H 0,090,14 0,120,18 OK OK BS2 OK OK BS3 OK OK BS4 7.4.3. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS Surface Treatment Bulk process Topcoat with or without lubricant Small parts: screws, washers,… DELTA-SEAL® Argent with or whithout GZ lubricant (3 µm per layer) 2 Layers Spray or Dip process Big parts: bracket, covers,... 1 Layer DELTA-SEAL® Argent with or whithout GZ lubricant (6 µm per layer) Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 0,090,14 Silver OK OK OK OK with GZ Silver OK OK OK OK with GZ DELTA-PROTEKT® VL411GZ (3 µm per layer) 2 Layers Silver OK OK OK OK DELTA-PROTEKT® VL450 (3 µm per layer) 2 Layers Black OK OK OK OK Black OK OK OK OK with GZ Black OK OK OK OK with GZ 1 Layer DELTA-SEAL® Noir with or whithout GZ lubricant (2,5 µm per layer) DELTA-SEAL® Noir with or whithout GZ lubricant (2,5 µm per layer) DTRF150611 rev F1 2 Layers Surface protection catalogue 60/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,120,18 Conductivity 7.4.4. STANDARD TREATMENTS FOR STAINLESS STEEL PARTS Surface Treatment Zinc coating to avoid galvanic coupling with stainless steel Bulk process Small parts: screws, washers,… DELTA-PROTEKT® KL105 (5 µm per layer) + DELTA-SEAL® Argent with or without GZ (3 µm per layer) Zn + Topcoat DELTA-PROTEKT® KL105 (4 µm per layer) + DELTA-SEAL® Argent with or without GZ (3 µm per layer) Color 1+1 Layers 2+1 Layers DELTA-PROTEKT® KL105 (5 µm per layer) + DELTA-SEAL® Noir with or without GZ (3 µm per layer) DELTA-PROTEKT® KL120 (5 µm per layer) Spray or Dip process Big parts: bracket, covers,... 1+1 Layers 2 layers Friction coefficient Salt spray test resistance (DTRF 150213) Conductivity BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H Silver OK OK OK OK OK Silver OK OK OK OK OK Black OK OK OK OK OK Silver OK OK OK OK OK to be measured Silver OK OK OK OK OK to be measured Zn DELTA-PROTEKT® KL120 (10 µm per layer) DTRF150611 rev F1 1 layer Surface protection catalogue 61/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 OK with GZ OK with GZ OK with GZ 7.5. GREENKOTE Standard treatments for Steel parts Galvanization by thermodiffusion Surface Treatment Bulk process Spray or Dip process Thermodiffusion Zn/Al coating Small parts: screws, washers,… Big parts: bracket, covers,... OK OK Zn/Al Greenkote PM-1 Coating thickness: 35 µm DTRF150611 rev F1 Friction coefficient (DTRF 150213) Salt spray test resistance Color Bright silver to grey Conductivity BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H 0,09-0,14 0,12-0,18 OK OK OK OK OK to be measured to be measured Surface protection catalogue 62/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. to be measured 7.6. HENKEL Standard treatments for Aluminum 5000 & 6000 parts Surface Treatment Bulk process Spray or Dip process Chemical conversion (passivation) Small parts: screws, washers,… Big parts: bracket, covers,... BONDERITE C-AK 6849 Aero (cleaning) + BONDERITE C-AK ALUM ETCH 2 Aero (etching) + BONDERITE C-IC DEOXLM 2310 Aero (pickling) + BONDERITE M-NT 65000 (passivation thickness < 150 nm) 1 layer Friction coefficient (DTRF 150213) Salt spray test resistance Color Grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H OK OK OK OK BS0 1560 H 0,090,14 0,120,18 Conductivity OK BS4 Local repairing treatment for Aluminum 5000 & 6000 Surface Treatment Bulk process Spray or Dip process Chemical conversion by stick application Small parts: screws, washers,… Big parts: bracket, covers,... BONDERITE C-MC 90014 (cleaning) + BONDERITE M-CR 871 Aero (passivation thickness < 150 nm) DTRF150611 rev F1 2 crossed layers Friction coefficient (DTRF 150213) Salt spray test resistance Color Grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H OK OK OK OK Surface protection catalogue BS0 1560 H 0,09 0,14 0,12 0,18 Conductivity to be measured 63/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.7. MAC DERMID 7.7.1. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING Surface Treatment Bulk process Small parts: screws, washers,… Electrolytic zinc coating ZnNi + passivation ZnNi + passivation + Topcoat ZnFe + passivation Enviralloy Ni 12-15 (8 µm per layer) + Tripass ELV 7500 (layer < 1 µm) Enviralloy FE (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H Big parts: bracket, covers,... Blue iridescent OK OK OK Blue iridescent OK OK OK OK 1+1+1 Layers Black OK OK OK OK OK 1+1+1 Layers Grey OK OK OK OK OK 1+1+1 Layers Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK OK 1+1 Layers Blue iridescent OK OK OK 1+1 Layers Enviralloy NiSpeed (8 µm per layer) + Tripass ELV 7500 (layer < 1 µm) Enviralloy Ni 12-15 (8 µm per layer) + Tripass ELV 7100 (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Enviralloy Ni 12-15 (8 µm per layer) + Tripass ELV 7500 (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Enviralloy Ni 12-15 (10 µm per layer) + Tripass ELV 7500 (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Enviralloy NiSpeed (8 µm per layer) + Tripass ELV 7500 (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Enviralloy NiSpeed (10 µm per layer) + Tripass ELV 7500 (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Spray or Dip process 1+1 Layers 1+1 Layers DTRF150611 rev F1 Surface protection catalogue BS1 960 H BS0 1560 H 0,090,14 Conductivity 0,120,18 to be measured to be measured OK OK OK OK BS2 64/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Surface Treatment Bulk process Small parts: screws, washers,… Zn alkaline + passivation Zn alkaline + passivation + Topcoat Spray or Dip process (DTRF 150213) Color BS3 480 H BS2 600 H BS1 960 H Grey OK OK OK OK Grey OK OK OK OK 1+1+1 Layers Grey OK OK OK Environzin 120 (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) 1+1 Layers White iridescent OK OK OK Environzin 120 (10 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) 1+1 Layers Iridescent OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK Enviralloy FE (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Enviralloy FE (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Enviralloy FE (10 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Environzin 120 (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Environzin 120 (12 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Environzin 120 (10 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Environzin 120 (12 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Big parts: bracket, covers,... 1+1+1 Layers 1+1+1 Layers DTRF150611 rev F1 Friction coefficient Salt spray test resistance BS4 240 H Electrolytic zinc coating ZnFe + passivation + Topcoat Surface protection catalogue BS0 1560 H 0,090,14 Conductivity 0,120,18 OK OK BS2 OK BS3 OK OK OK 65/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK Surface Treatment Bulk process Small parts: screws, washers,… Electrolytic zinc coating Zn alkaline + passivation + Topcoat Zn acid + passivation + Topcoat Environzin 120 (10 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) + Hydroklad SC40 (1 µm per layer) Kenlevel T40 BF (15 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) + Hydroklad SC40 (1 µm per layer) Kenlevel T40 BF (15 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + TnT 15 (1 to 2 µm per layer) Kenlevel T40 BF (15 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC40 (1 µm per layer) Kenlevel T25 BF (15 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC40 (1 µm per layer) DUZINC 019 BF (15 µm per layer) + Tripass ELV 7000 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) DUZINC 019 BF (15 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Kenlevel T25 BF (15 µm per layer) + Tripass ELV 6100 OEM (layer < 1 µm) + Hydroklad SC 40 (1 µm per layer) Spray or Dip process DTRF150611 rev F1 (DTRF 150213) Color Big parts: bracket, covers,... BS4 240 H BS3 480 H BS2 600 H 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Grey OK OK OK 1+1+1 Layers Friction coefficient Salt spray test resistance Surface protection catalogue BS1 960 H OK 66/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. BS0 1560 H 0,090,14 0,120,18 OK Conductivity 7.7.2. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION Bulk process Surface Treatment Chemical conversion (passivation) Small parts: screws, washers,… OXIDITE C5 (cleaning) + OXIDITE D30 (de-oxidizing) + Iridite NCP (passivation) (150 nm < layer thickness < 1 µm and weight > 0,1 g/m²) 1+1+1 steps DTRF150611 rev F1 Spray or Dip process Big parts: bracket, covers,... transparent to light iridescent blue Friction coefficient Salt spray test resistance Color OK BS4 240 H BS3 480 H BS2 600 H BS1 960 H OK OK OK OK Surface protection catalogue (DTRF 150213) BS0 1560 H 0,090,14 Conductivity 0,12-0,18 to be measured 67/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK BS1 7.8. MAGNI Standard treatments for Steel parts Surface Treatment Bulk process Spray or Dip process Zinc Flake coating (lamellar zinc coating) Small parts: screws, washers,… Big parts: bracket, covers,... Zn Zn + Topcoat Color BS4 240 H BS3 480 H BS2 600 H 2 layers Silver OK OK OK B46 (6 µm and > 20,5 g/m² per layer) + B18 (4 µm and > 7 g/m² per layer) 1+1 layers Silver OK OK OK B46 (8 µm and > 27 g/m² per layer) + B18 (4 µm and > 7 g/m² per layer) 1+1 layers Silver OK OK OK OK B46 (4 µm and > 13,5 g/m² per layer) + B18 (5 µm and > 8,5 g/m² per layer) 2+1 layers Silver OK OK OK OK Silver OK OK OK OK 1+1 layers 1+1 layers Silver OK OK OK B46 (4 µm and > 13,5 g/m² per layer) + B54E (4 µm and > 6,5 g/m² per layer) 2+1 layers Silver OK OK OK OK 2+1 layers Silver OK OK OK OK DTRF150611 rev F1 Surface protection catalogue BS0 1560 H Conductivity 0,09-0,14 0,12-0,18 to be measured B46 (6 µm and > 20,5 g/m² per layer) + B54E (4 µm and > 6,5 g/m² per layer) B46 (4 µm and > 13,5 g/m² per layer) + B54E (5 µm and > 8 g/m² per layer) (DTRF 150213) BS1 960 H B46 (5 µm and > 17 g/m² per layer) B46 (Min 8- Max 15 µm and > 27 g/m² per layer) + B18 (Min 8- Max 15 µm and > 14 g/m² per layer) Friction coefficient Salt spray test resistance OK to be measured OK to be measured OK OK to be measured OK OK to be measured OK 68/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK to be measured OK to be measured OK to be measured Surface Treatment Bulk process Spray or Dip process Big parts: bracket, covers,... Color Zinc Flake coating (lamellar zinc coating) Small parts: screws, washers,… 1+1 layers 1+1 layers B46 (Min 10- Max 15 µm and > 34 g/m² per layer) + P35 (Min 10- Max 15 µm and > 16 g/m² per layer) BC59 (Min 10- Max 15 µm and > 32 g/m² per layer) + P35 (Min 10- Max 15 µm and > 16 g/m² per layer) Zn + Topcoat Friction coefficient Salt spray test resistance (DTRF 150213) Conductivity BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H Silver OK OK OK OK OK to be measured Silver OK OK OK OK OK to be measured 0,09-0,14 0,12-0,18 D21 (4 µm and > 16,5 g/m² per layer) + B37E (4 µm and > 7 g/m² per layer) 2+2 layers Black OK OK OK OK D21 (4 µm and > 16,5 g/m² per layer) + B37 (4 µm and > 7 g/m² per layer) 2+2 layers Black OK OK OK OK OK to be measured OK to be measured D21 (> 8 µm and > 33 g/m² per layer) + B37 (> 4 µm > 7 g/m² per layer) 1+2 layers Black OK OK OK OK BC59 (Min 10- Max 15 µm and > 32 g/m² per layer) + T73DD (Min 10- Max 15 µm and > 18 g/m² per layer) 1+1 layers Black OK OK OK OK DTRF150611 rev F1 Surface protection catalogue OK to be measured to be measured 69/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.9. NOF METAL COATINGS Standard treatments for Steel parts – Electroless plating Surface Treatment Bulk process Spray or Dip process Zinc Flake coating (lamellar zinc coating) Small parts: screws, washers,… Big parts: bracket, covers,... 2 Layers 2 Layers 3 Layers Zn/Al Zn/Al + Topcoat GEOMET® 500 A (2 to 4 µm per layer) Zn/Al > 24 g/m² GEOMET® 500 B (2 to 4 µm per layer) Zn/Al > 36 g/m² GEOMET® 321 A (2 to 4 µm per layer) Zn/Al > 24 g/m² GEOMET® 321 B (2 to 4 µm per layer) Zn/Al > 36 g/m² GEOMET® 500 (2 to 4 µm per layer) Full process layers thickness >20 µm GEOMET® 321 (2 to 4 µm per layer) Full process layers thickness >20 µm GEOMET® 321 A (2 to 4 µm per layer) Zn/Al > 24 g/m² + PLUS® VLh (1 to 3 µm per layer) GEOMET® 500 A (2 to 4 µm per layer) + Plus Black 500M (1 to 2 µm per layer) black system Zn/Al coating GEOMET® 321 (2 to 4 µm per layer) + Plus ML Black (1 to 2 µm per layer) black system Zn/Al coating Friction coefficient Salt spray test resistance (DTRF 150213) Color BS4 240 H BS3 480 H BS2 600 H Grey OK OK OK 3 Layers Grey OK OK OK 2 Layers 2 Layers Grey OK OK OK 3 Layers 3 Layers Grey OK OK OK OK 4 Layers 3 Layers Grey OK OK OK OK OK 4 Layers 3 Layers Grey OK OK OK OK OK 2+1 Layers 2+1 Layers Grey OK OK OK 2+2 Layers 2+2 Layers Black OK OK OK OK 2+2 Layers 2+2 Layers Black OK OK OK OK DTRF150611 rev F1 Surface protection catalogue BS1 960 H BS0 1560 H 0,090,14 OK Conductivity 0,120,18 OK to be measured OK to be measured to be measured to be measured OK to be measured OK 70/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. to be measured to be measured OK 7.10. POSCO Standard treatments for Steel parts Hot dip galvanization Surface Treatment Bulk process Spray or Dip process Hot dip Zn/Al/Mg coating Small parts: screws, washers,… Big parts: bracket, covers,... Zn/Al/Mg Posmac 440 M27 Zn 94,5% + Al 2,5% + Mg 3% Coating thickness: 25 µm/side 275 g/m2 Only available on shape. DTRF150611 rev F1 OK Friction coefficient (DTRF 150213) Salt spray test resistance Color Bright silver to dark grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK OK OK OK OK Surface protection catalogue 0,090,14 0,120,18 Conductivity to be measured 71/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.11. SOCOMORE Protection by organic barrier effect for metals Wax Protection Name of product SOCOPAC 50S SOCOPAC 65H Function Base Temporary protection by barrier effect (waxy film). Long lasting corrosion protection. Long term, super penetrating and water displacing. Temporary protection by barrier effect (waxy film) with waterproof properties. Long lasting corrosion protection. Long term, super penetrating and water displacing. Dry film Dry film color appearance Solar radiations resistance Removing possibility Solvant Wax Translucent brown Good Regular Solvant Wax Translucent brown Good Regular Solar radiations resistance Removing possibility NA NA Wax Remover and Degreasing Name of product Function Base SOCOSOLV A3582 Degreasing product and formulation to remove waxy film like SOCOPAC 50S or 65H. DTRF150611 rev F1 Surface protection catalogue Solvant Dry film Dry film color appearance NA NA 72/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.12. REP Protection by organic barrier effect for metals Wax Remover and Degreasing Name of product Function Base DTG 100 Degreasing product and formulation to remove waxy film like TECTYL 5506W or 5350W but also grease and oil. Solvant Function Base Rust Remover Name of product REPNET DPP REPMANOX Rust remover to remove drips of corrosion like for example on painted surfaces. Degreasing product. Rust remover, phosphating and passivating product applicable on carbon steel. Can be painted after rinsing and drying. Rust remover and passivating product applicable on stainless steel. Water Water Water Carbon Dust Remover and Degreasing Name of product Function Base DTG 10 Degreasing product and formulation to remove carbon dust especially in railway. Solvant DTRF150611 rev F1 Surface protection catalogue 73/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.13. STANDARD PASSIVATION PROCESS Standard treatments for Stainless Steel parts Passivation Passivation Process with Nitric Acid Passivation Process with Citric Acid Step 1: Degreasing with cleaning agents to remove grease, oil, Step 1: Degreasing with cleaning agents to remove grease, oil, ferritic ferritic particles, dust… particles, dust… Step 2: Rinsing with high-pressure water (150 bars). Step 2: Rinsing with high-pressure water (150 bars). Step 3: Pickling with Hydrofluoric Acid HF (1 to 8 vol.%) Step 3: Pickling with Hydrofluoric Acid HF (1 to 8 vol.%) + Nitric Acid HNO3 (15 to 25 vol.%) + Nitric Acid HNO3 (15 to 25 vol.%) Temperature: 20 to 60°C Temperature: 20 to 60°C Duration: < 30 min Duration: < 30 min Step 4: Rinsing with high-pressure water (150 bars). Step 4: Rinsing with high-pressure water (150 bars). Step 5: Passivation with Citric Acid C6H8O7 (25 to 35 weight Step 5: Passivation with Nitric Acid HNO3 (20 to 25 weight %). %). Temperature: 50 to 55°C Temperature: 60 to 80°C Duration: min 20 min max 60 min Duration: min 1h max 2 h Step 6: Rinsing with high-pressure water (150 bars). Step 6: Rinsing with high-pressure water (150 bars). Salt spray test resistance Spray or Dip Stainless Steel Grade Color BS4 BS3 BS2 BS1 BS0 process 240 H 480 H 600 H 960 H 1560 H Austenitic Stainless Steel 1 Grey OK OK OK X5 CrNi 18-10 (304 / 1.4301) Layer Austenitic Stainless Steel X2 CrNi 19-11 (304 L / 1.4306) 1 X5 CrNiMo 17-12-2 (316 / 1.4401) Grey OK OK OK OK OK Layer X2 CrNiMo 17-12-2 (316 L / 1.4404) X6 CrNiMoTi 17-12-2 (316 Ti / 1.4571) DTRF150611 rev F1 Surface protection catalogue 74/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.14. STELLAR SOLUTIONS 7.14.1. STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – PASSIVATION Citric Acid Based Cleaning and Passivation Products Surface Treatment CitriSurf 77 -> liquid. CitriSurf 2210 -> gel. CitriSurf 2250 -> liquid. -> available for most grades (austenitic, ferritic and martensitic) CitriSurf 3050 -> liquid. -> available for austenitic grades. -> low foaming. Stainless steel grade Spray or Dip process Color Austenitic Stainless Steel X5 CrNi 18-10 (304 / 1.4301) Austenitic Stainless Steel X2 CrNi 19-11 (304 L / 1.4306) X5 CrNiMo 17-12-2 (316 / 1.4401) X2 CrNiMo 17-12-2 (316 L / 1.4404) X6 CrNiMoTi 17-12-2 (316 Ti / 1.4571) Austenitic Stainless Steel X5 CrNi 18-10 (304 / 1.4301) Austenitic Stainless Steel X2 CrNi 19-11 (304 L / 1.4306) X5 CrNiMo 17-12-2 (316 / 1.4401) X2 CrNiMo 17-12-2 (316 L / 1.4404) X6 CrNiMoTi 17-12-2 (316 Ti / 1.4571) 1 Layer Salt spray test resistance BS4 240 H BS3 480 H BS2 600 H Grey OK OK OK 1 Layer Grey OK OK OK 1 Layer Grey OK OK OK 1 Layer Grey OK OK OK Austenitic Stainless Steel X5 CrNi 18-10 (304 / 1.4301) 1 Layer Grey OK OK OK Austenitic Stainless Steel X2 CrNi 19-11 (304 L / 1.4306) X5 CrNiMo 17-12-2 (316 / 1.4401) X2 CrNiMo 17-12-2 (316 L / 1.4404) X6 CrNiMoTi 17-12-2 (316 Ti / 1.4571) 1 Layer Grey OK OK OK Austenitic Stainless Steel X5 CrNi 18-10 (304 / 1.4301) 1 Layer Grey OK OK OK DTRF150611 rev F1 Surface protection catalogue 75/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. BS1 960 H BS0 1560 H OK OK OK OK OK OK Austenitic Stainless Steel X2 CrNi 19-11 (304 L / 1.4306) X5 CrNiMo 17-12-2 (316 / 1.4401) X2 CrNiMo 17-12-2 (316 L / 1.4404) X6 CrNiMoTi 17-12-2 (316 Ti / 1.4571) 7.14.2. 1 Layer Grey OK OK OK OK STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – TREATMENTS Citric Acid Based Rust Removal and Repassivation Products Surface Treatment CitriSurf 77 Plus -> liquid CitriSurf 2310 -> gel Application Formulation for rust removal and passivation (available in trigger spray bottle). Better use on horizontal areas. Gelled version for rust removal and passivation of weld joints, vertical surfaces and large items or areas. Neutral and High Alkaline Cleaners Surface Treatment KleerKleen 4002 -> liquid Application High alkaline pre-passivation treatment for removal of surface contaminants and/or surface carbon and sulfur prior to passivation. Metal Surface Protectants Surface Treatment Rust Rescue 200 -> liquid Application Formulation for the protection of stainless steel and other metal surfaces from moisture and harsh atmospheric chemicals. Testing Supplies Surface Treatment Copper Sulfate Passivation Test Kit -> liquid Application Detection of steel particles pollution (free iron) on metal surface, passivation test meets ASTM A967/A380/F1089 and AMS 2700. DTRF150611 rev F1 Surface protection catalogue 76/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK 7.15. SURTEC 7.15.1. STANDARD TREATMENTS FOR STEEL PARTS – ELECTROPLATING Surface Treatment Bulk process Spray or Dip process Electrolytic zinc coating Small parts: screws, washers,… Big parts: bracket, covers,... SurTec 717 (8 µm per layer) + SurTec 675/551 (layer < 1 µm) ZnNi + passivation SurTec 717 (8 µm per layer) + SurTec 675/551 (layer < 1 µm) ZnNi + passivation + Topcoat SurTec 717 (8 µm per layer) + SurTec 675/551 (layer < 1 µm) + SurTec 556 RT (1 µm per layer) SurTec 717 (8 µm per layer) + SurTec 675/551 (layer < 1 µm) + SurTec 556 RT (1 µm per layer) SurTec 717 (10 µm per layer) + SurTec 697 (layer < 1 µm) + SurTec 553 (1 µm per layer) SurTec 717 (10 µm per layer) + SurTec 697 (layer < 1 µm) + SurTec 553 (1 µm per layer) Conductivity BS2 600 H BS1 960 H BS0 1560 H Grey OK OK OK OK OK Grey OK OK OK 1+1 layers Black OK OK OK OK OK 1+1+1 layers Grey OK OK OK OK OK Grey OK OK OK OK Black OK OK OK OK Black OK OK OK OK 1+1+1 layers 1+1+1 layers DTRF150611 rev F1 Color BS3 480 H 1+1 layers 1+1+1 layers (DTRF 150213) BS4 240 H 1+1 layers SurTec 717 (10 µm per layer) + SurTec 697 (layer < 1 µm) Friction coefficient Salt spray test resistance Surface protection catalogue OK 0,090,14 0,120,18 OK OK BS2 OK OK BS2 OK BS0 OK BS1 77/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. Zn alkaline + passivation Surface Treatment Bulk process Spray or Dip process Big parts: bracket, covers,... Color Electrolytic zinc coating Small parts: screws, washers,… SurTec 704 (10 µm per layer) + SurTec 675/551 (layer < 1 µm) 1+1 layers SurTec 704 (10 µm per layer) + SurTec 685 (layer < 1 µm) 1+1 layers SurTec 704 (10 µm per layer) + SurTec 685 (layer < 1 µm) 1+1 layers BS4 240 H BS3 480 H BS2 600 H Grey Iridescent OK OK OK Grey Iridescent OK OK OK OK Grey Iridescent OK OK OK OK Grey Iridescent OK OK OK Grey Iridescent OK OK Zn alkaline + passivation + Topcoat SurTec 704 (10 µm per layer) + SurTec 675/551 (layer < 1 µm) + SurTec 556 RT (1 µm per layer) ZnFe + passivation SurTec 781 (10 µm per layer) + SurTec 675/551 (layer < 1 µm) ZnFe + passivation SurTec 781 (10 µm per layer) + SurTec 675/551 (layer < 1 µm) 1+1 layers Grey Iridescent OK OK OK ZnFe + passivation + Topcoat SurTec 781 (10 µm per layer) + SurTec 675/551 (layer < 1 µm) + SurTec 556 RT (1 µm per layer) 1+1+1 layers Grey Iridescent OK OK OK 1+1+1 layers 1+1 layers DTRF150611 rev F1 Friction coefficient Salt spray test resistance Surface protection catalogue (DTRF 150213) BS1 960 H BS0 1560 H 0,090,14 0,120,18 Conductivity to be measured OK OK BS2 OK BS2 OK OK BS2 OK BS3 OK BS2 OK OK 78/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. OK BS2 7.15.2. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – PASSIVATION Surface Treatment Bulk process Spray or Dip process Chemical conversion (passivation) Small parts: screws, washers,… Big parts: bracket, covers,... SurTec 132 (cleaning) + SurTec 495 L or 496 (pickling) + SurTec 650 (passivation thickness 150 to 300 nm) SurTec 132 (cleaning) + SurTec 495 L or 496 (pickling) + SurTec 650 (passivation thickness 150 to 300 nm) 1 layer 1 layer DTRF150611 rev F1 Friction coefficient (DTRF 150213) Salt spray test resistance Color BS4 240 H BS3 480 H BS2 600 H BS1 960 H Grey OK OK OK OK Grey OK Surface protection catalogue BS0 1560 H 0,090,14 0,120,18 Conductivity OK BS1 OK BS4 79/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.15.3. STANDARD TREATMENTS FOR ALUMINUM (5000 & 6000) PARTS – ANODIZING Surface Treatment Bulk process Spray or Dip process Anodizing Small parts: screws, washers,… Big parts: bracket, covers,... SurTec 132 (cleaning) + SurTec 495 L or 496 (pickling) + SAA (Sulfuric Anodic Anodizing (15 µm) + SurTec 650 (passivation/sealing thickness 150 to 300 nm) + SurTec 348 99°C DTRF150611 rev F1 1+1 layers Friction coefficient (DTRF 150213) Salt spray test resistance Color Grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK OK OK OK OK Surface protection catalogue 80/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 Conductivity 7.15.4. STANDARD TREATMENTS FOR STAINLESS STEEL PARTS – PASSIVATION Surface Treatment Bulk process Spray or Dip process Big parts: bracket, covers,... Color Passivation Small parts: screws, washers,… SurTec 432 (100%, 20-50°C, 1-3 hours) pickling + SurTec 573 (25 to 50%, 20-30°C, 30 min) passivation Immersion SurTec 432 (100%, 20-50°C, 1-3 hours) pickling + 24 h air passivation + SurTec 572 (10 to 20%, 50-80°C, 5-30 min) final passivation Immersion DTRF150611 rev F1 Friction coefficient (DTRF 150213) Salt spray test resistance BS3 480 H BS2 600 H BS1 960 H Transparent OK OK OK OK to be measured Transparent OK OK OK OK to be measured Surface protection catalogue BS0 1560 H 81/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 0,090,14 0,120,18 Conductivity BS4 240 H 7.16. VALVOLINE Protection by organic barrier effect for metals Wax Protection Solar radiations resistance Removing possibility Name of product Function Base Dry film appearance TECTYL 5506W Temporary protection by barrier effect (waxy film) Water Wax Translucent slightly yellow good regular TECTYL 506 G Temporary protection by barrier effect (waxy film) Temporary protection by barrier effect (waxy film) for maritime transport and storage Solvant Wax Translucent brown good regular Water Wax Translucent slightly brown Bad easy Name of product Function Base Dry film appearance Solar radiations resistance Removing possibility TECTYL 300G CLEAR Permanent protection by barrier effect (resin film) Water Resin Translucent slightly yellow good hard TECTYL 3217E Permanent protection by barrier effect (resin film) Water Resin Translucent slightly yellow good hard Solar radiations resistance Removing possibility TECTYL 5350W Dry film color Resin Protection Dry film color Hollow Sections Protection Name of product Function Base Dry film appearance TECTYL 4D750 Protection for hollow section (waxy film) Water Wax yellow Bad easy TECTYL 550ML Protection for hollow section (waxy film) Water Wax Brown Bad easy DTRF150611 rev F1 Surface protection catalogue Dry film color 82/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.17. WALTER Phosphoric Acid Based Rust Removal and Degreasing Products Surface Treatment E-NOX CLEAN -> liquid -> for stainless steel, Aluminum and non-ferrous metals. Application Gel-like formulation for rust removal and Degreasing (available in trigger spray bottle). To be used on horizontal areas and vertical as well. DTRF150611 rev F1 Surface protection catalogue 83/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 7.18. WHEELING NISSHIN Standard treatments for Steel parts Hot dip galvanization Surface Treatment Bulk process Spray or Dip process Hot dip Zn/Al/Mg coating Small part: screws, washers,… Big parts: bracket, covers,... Zn/Al/Mg ZAM ZMM275 Zn 91% + Al 6% + Mg 3% Coating thickness: 25 µm/side 275 g/m2 Only available on shape. DTRF150611 rev F1 OK Friction coefficient (DTRF 150213) Salt spray test resistance Color Bright silver to dark grey BS4 240 H BS3 480 H BS2 600 H BS1 960 H BS0 1560 H OK OK OK OK OK Surface protection catalogue 0,090,14 0,120,18 Conductivity to be measured 84/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA. 8. EEE RAILWAYS APPLICATION SURFACE TREATMENT The below table provides correspondence between former EEE surface treatments designation and current sections of DTRF 150611. Material Former designation Aluminum TREAT 1, 2, 4, 6 Steel TREAT 3, 5, 7 Magnelis TREAT 8 Steel + ZnFe TREAT 9 DTRF 150611 § 7.2.3 § 7.7.2 § 7.15.2 § 7.6 § 7.2.2 § 7.3.1 § 7.3.3 § 7.4.2 § 7.1 § 7.7.1 § 7.15.1 Products suitable with EEE equipments (i.e. ensuring electrical conductivity) are identified by “OK BS X” in column “Conductivity” where X stands for BS level for which conductivity has been tested OK. DTRF150611 rev F1 Surface protection catalogue 85/85 © 2017 - ALSTOM SA This document and the information herein are the exclusive property of ALSTOM SA. Any publication, reproduction, presentation, adaptation, translation is prohibited without written agreement from ALSTOM SA.