Mobile Machine
Control Solutions
qSCALE I2
Low-End SLI
Only Configuration –
No Programming
qSCALE I2
2
4
6
he new standard for the future
T
of small and medium-sized cranes
5
Length
Flexible Safe Load Indicator solution for mobile telescopic cranes
Only configuration, no programming
pSENS DAVC
Reduced and simplified calibration of the crane
cSCALE DIO
Superior HMI graphic interface for easy crane operation
Integrated Real-time PLC-Control
Extensive diagnosis and service functions
Angle
6
Pressure
Load
1
4
1
gSENS LWG
5
3
qSCALE I2
2
3
iSENS HES
2
gSENS WGX
3
Guided Crane Definition
Geometric
definition
IO Configuration
Rigging
States
Load
Tables
Define*
graphics
* optional
qSCALE I2 Crane Configurator Tool
T he unique and “easy-to-use” qSCALE I2 Crane Configurator tool
excludes complex application software programming.
S imple configuration of the crane parameters and features,
including the SLI functions, significantly reduces the system
integration time.
q SCALE I2 Crane Configurator comes with a comprehensive set
of default graphics and languages, so the graphic layout can be
defined in just a few clicks.
D
etailed documentation of the crane configuration and crane
data, as well as comprehensive service menus, are available on the
console and PC.
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T he unique qSCALE I2 calibration process determines the geometric
details of the crane from just a few initial geometric data, even if
they are inaccurate.
T his calibration process is completed within a few hours and is
only necessary for the first prototype of the crane model. Further
cranes of the same model require only reduced recalibration to
compensate production tolerances.
qSCALE I2 Safe Load Indicator (SLI)
romising investments
P
at the budget level
As part of the development of the iSCALE
Control System, Hirschmann MCS provides
a new SLI concept – The qSCALE I2:
onfiguration instead
C
of programming
educed and simplified
R
calibration of the crane
Using the qSCALE I2 Crane Configurator Tool,
the need for programming is eliminated.
During the commissioning of the crane
prototype, the calibration is reduced to
a minimum and simplified through a
menu-driven calibration process:
N
o CoDeSys or other programming knowledge required
An effective Safe Load Indicator system solution for small
and medium-sized telescopic cranes
C
onfiguration functions for applications can be executed
by a system integrator or service partner
Know-how of complex high-technology solutions has been
transformed to the Low-End level
M
inimization of the system integration time
Developed for current and future standards
HMI visualisation and load moment indication are
integrated in only one device
System maintenance costs and repairs are minimized due to
the high quality and reliability of the components
All standard sensor interfaces are supported: such as CANopen,
4…20mA, 0-10V and/or wireless sensors
T ime required for crane calibration is greatly reduced and
completely documented
U
ser friendly HMI menu driven calibration process
C
ustomized configuration of the HMI visualisation
C
alibration is only required during the commissioning
of the crane prototype
C
ost-effective use in the area of retrofitting
N
umerous cranes of older design can be upgraded
F or serial production of the crane only the necessary TÜV
acceptance test and overload trips are required
epending on the requirements, the crane configuration
D
tool is available in 3 versions:
Service
Basic
S hort calibration reduces the cost for the crane completion
Expert
F or use in OEM and Retrofit crane applications
5
SCALE I2 makes the
q
job of the crane operator
easier and safer
The crane operator also benefits from the new
qSCALE I2 concept:
User-friendly and self-explaining HMI console supports the
crane operator and increases protection against operator mistakes
Operator is guided step by step through each setting
Graphic elements visualize the crane setup and allow easy
verification with the real crane configuration
Operating modes can be selected by graphic rather than
anonymous numerical codes
The safety risk of choosing the wrong operating mode is minimized
E xtended diagnostic and service menus reduce crane down-time
6
SLI features of qSCALE I2
Out-of-the-box, the qSCALE I2 supports a wide set
of features used by telescopic crane applications:
Indirect measurement using one or two pressure sensors
(piston side / rod and piston side pressure) and angle sensor
M
ultiple pick points (not at the same time)
Telescoping synchronously or asynchronously (one length measurement only)
W
orking range alarms
Support for optional jibs or inserts
M
ultiple winches
C
onfigurable cut-off e.g.
- overload cut-off
Outrigger monitoring
Rigging state selection based on external signals
Rigging / transport modes
- single movement
- wind speed or high voltage detection cut-off
Lifecycle support
qSCALE I2 crane configurator tool supports the
whole lifecycle of the crane:
Crane
Definition
Crane
Calibration
Crane
Commissioning
Service/
Update
C
rane Geometry
etrofit or OEM
R
Prototype
S ensor Calibration
D
iagnostic
E limination of
production tolerances
Update
L oad Charts
S ensor
H
MI Graphic
O
perating Modes
lignment of
A
Load measurement
ptimization of
O
Geometric Data
S erial number of crane
D
efinition of crane
options
A
uto-Configuration
of Replacement Parts
Maintenance Support
7
Global
Partnership
Visionary
Experienced
Supportive
Hirschmann MCS leads the world market in safe load
indication for telescopic and lattice-boom cranes.
Offering systems and innovative
mobile automation platforms for
applications in harsh environments,
Hirschmann sets new standards in
meeting safety and in its design of
hardware and software.
The company’s experienced team has
provided communication between
people and machines for more than
40 years. All solutions from Hirschmann MCS already meet tomorrow’s
special requirements and today´s
standards.
Mobile Machine
Control Solutions
Hirschmann Automation
and Control GmbH
Hertzstr. 32-34
76275 Ettlingen
Germany
Phone +49 (0)7243 709-0
Mail: Hirschmann.MCS-Sales@belden.com
www.hirschmann-mcs.com
China
Certified under:
Member of:
USA
DIN EN ISO 14001
DIN EN ISO 9001
VDMA
CAN in Automation (CiA) GmbH
OSADL (Open Source Automation
Development Lab eG)
Hirschmann Automation
and Control Inc.
Phone: +1 717 263 7655
Mail: hirschmann.mcs@belden.com
TOP JOB® employer in 2013
8/2013
Hirschmann Electronics Co., Ltd.
Phone: +86 516 87885799
Mail: infoecs@hirschmann-js.com