02 24.05.2018 UPDATED AS MARKED AAP JMO JMO 01 08.05.2018 UPDATED AS MARKED AAP JMO JMO 00 25.04.2018 ISSUE FOR TENDER AAP JMO JMO REV. DATE BY CHKD. APPD. DESCRIPTION OWNER: CONTRACT NO.: PROJECT: COGENERACIÓN CPSA SAN LORENZO EPC CONTRACTOR: DOCUMENT TITLE: DATE: PIPING CLASS SPECIFICATION COMPANY /ORIGINATOR 24/05/2018 PROJECT DOC. NO.: CCPSL-EBD-IDO-4000 SHEET No.: 1 of 13 + 21 SIZE: A4 FILE NAME: CCPSL-EBD-IDO-4000 REV02 PIPING CLASS.docx REV. SHT. 02 CONT. SCALE: N.T.S Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 2 / 13 Rev.: 02 PIPING CLASS SPECIFICATION INDEX 1. BACKGROUND .......................................................................................................... 3 2. AIM .............................................................................................................................. 4 3. SCOPE ........................................................................................................................ 5 4. PIPING CLASS CODE................................................................................................ 6 5. ABREVIATIONS ......................................................................................................... 7 6. PIPE BENDING ........................................................................................................... 8 7. CORROSION ALLOWANCE ...................................................................................... 9 8. BRANCH CONNECTIONS ....................................................................................... 10 8.1. 8.2. 9. BRANCH CONNECTION TABLE A ............................................................... 10 BRANCH CONNECTION TABLE B ............................................................... 11 REFERENCE DOCUMENTS .................................................................................... 12 10. ANNEXES ................................................................................................................. 13 Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 3 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 1. BACKGROUND CENTRAL PUERTO (CP) promotes the construction and subsequent operation of a Cogeneration Power Plant that will be located next to other existing facilities owned by Terminal 6 at San Lorenzo (province of Santa Fe, Argentina). The Plant will be called COGENERACION CPSA SAN LORENZO and the acronym will be CCPSL. The CCPSL Cogeneration Power Plant will have a complete nominal power measured at the generators terminals around 330 MWe and it will be based on: one Gas Turbine (SIEMENS SGT5-4000F), one Heat recovery Steam generator (with diverter damper), one Steam Turbine with steam extraction for the process of Terminal 6, one Hybrid Cooling Tower with plume abatement and all the facilities of the BOP (Balance of Plant), including Liquid Fuel Tanks, Water Tanks (Raw and Demineralized), Water Treatment Plant, Compressed Air Package, Effluent Treatment Plant, Firefighting system, and other equipment, as well as all the electric equipment and systems, including transformer Stations of 500 kV and 132 kV to evacuate the electrical energy generated at the Plant (500 kV line from CCPSL to the Transformer Station “Rio Coronda” (in Timbúes approximately 14 Km from the plant) and 132 kV to, an existing substation located at 800m), steam pipes to Terminal 6 (14 bara and 7.5 bara respectively) and condensate return of the same, pipe of raw water from the existing Terminal 6 docking and Fuel Supply Pipe from fuel tankage at Terminal 6. Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 4 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 2. AIM The aim of the present document is the definition of the piping class to be used by all parties involved in the CPSA SAN LORENZO Cogeneration Power Plant Project that CENTRAL PUERTO S.A. (hereinafter referred to as CPSA) will build in San Lorenzo, Santa Fe province, Argentina. The piping specifications or piping classes, define the technical requirements applicable to pipes, fittings and other piping elements. Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 5 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 3. SCOPE The following elements are considered included in the scope of this documents: Piping Fittings: Tees, elbows, reductions, etc. Branch outlet fittings: Sockolet, weldolet, threadoletc, etc. Flanges Nut & studs Gaskets Valves Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 6 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 4. PIPING CLASS CODE The following code is used to codify the different piping classes: XAY Where: X: CLASS 1: 150 3: 300 6: 600 9: 900 15: 1500 25: 2500 A: PIPE MATERIAL A: Carbon Steel or Cast Iron B: Alloy Steel C: Stainless Steel AG: Galvanized Steel T: Tubing P: Plastic (polyethylene, PVC, PRFV, etc). CU: Copper For pipes under ASME BPVC code, S letter is to be indicated just before A code. Y: SEQUENTIAL NUMBER Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 7 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 5. ABREVIATIONS PE: plain end BE: bevel end FTE: female threaded end MTE: male threaded end STD: standard FF: flat face RF: raised face RTJ: ring type joint SW: socket weld WN: welding neck NPT: national pipe thread (american thread) SPC: special (with reference to the schedule) Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 8 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 6. PIPE BENDING Pipe bending or mitered elbows will not be accepted unless expressly specified and accepted. In this case, this will be done according to the fabrication requirements indicated in the drawings. Requisitions indicated in paragraph 102.4.2 and 102.4.5 of ANSI B31.1. for pipe bending shall be fulfilled. This calculation shall consider fabrication tolerance, over thickness for corrosion and pressure and temperature conditions of the line to be bent. Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 9 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 7. CORROSION ALLOWANCE Corrosion allowance values considered for the standard piping class are the following ones: Carbon Steel............................................................................................ 1.6 mm Alloy Steel................................................................................................ 1.0 mm Stainless Steel ......................................................................................... 0.0 mm Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 10 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 8. BRANCH CONNECTIONS 8.1. BRANCH CONNECTION TABLE A KEY S SOCKOLET W WELDOLET T BUTT WELDING EQUAL TEE R BUTT WELDING REDUCING TEE T 40 T R 38 T R R 39 T R R R 34 T R R R R 32 T R R R R R 30 T R R R R R R 28 T R R R R R R R 26 T R R R R R R R R 24 ST SOCKET WELDING TEE SR SOCKET WELDING EQUAL TEE + REDUCER INSERT T R R R R R R R R R 20 T R R R R R R R R R R 18 T R R R R R R R R R W W 16 T R R R R R R R W W W W W 14 T R R R R R R R R W W W W W 12 T R R R R R R W W W W W W W W 10 T R R R R R R W W W W W W W W W 8 ( T R R R R R W W W W W W W W W W W 6 " T R R R W W W W W W W W W W W W W W 4 ) T B R A N C H T R R W W W W W W W W W W W W W W W W 3 R R R W W W W W W W W W W W W W W W W 2 1/2 ST S S S S S S S S S S S S S S S S S S S S 2 ST SR S S S S S S S S S S S S S S S S S S S S 1 1/2 ST SR SR S S S S S S S S S S S S S S S S S S S S 1 ST SR SR SR S S S S S S S S S S S S S S S S S S S S 3/4 ST SR SR SR SR S S S S S S S S S S S S S S S S S S S S 1/2 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 HEADER (") Doc Code: CCPSL-EBD-IDO-4000 Date: 24/05/2018 Page: 11 / 13 Rev.: 02 TT 4 TT TR 3 TT TR TR 2 1/2 TT TR TR TR 2 TT TR TR TR TR 1 1/2 TT TR TR TR TR TR 1 ( COGENERACIÓN CPSA SAN LORENZO TT TR TR TR TR TR TR 3/4 " TT TR TR TR TR TR TR TR 1/2 1/2 3/4 1 1 1/2 2 2 1/2 3 4 Doc Name: PIPING CLASS SPECIFICATION 8.2. BRANCH CONNECTION TABLE B KEY TT THREADED EQUAL TEE TR THREADED EQUAL TEE + HEXAGONAL HEAD BUSHING B R A N C H ) HEADER (") Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 12 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 9. REFERENCE DOCUMENTS CCPSL-EBD-IDO-0001 Project Master Data CCPSL-EBD-IDO-3000 Mechanical and Piping Design Criteria CCPSL-EBD-IDO-4001 Valve Class CCPSL-EBD-IDO-0100 Project Codes and Standards Doc Code: CCPSL-EBD-IDO-4000 COGENERACIÓN CPSA SAN LORENZO Doc Name: Date: 24/05/2018 Page: 13 / 13 Rev.: 02 PIPING CLASS SPECIFICATION 10. ANNEXES Annex I: Piping specification sheets. COGENERACION CPSA SAN LORENZO PIPING CLASS - ANNEX 1 Doc. Nº: CCPSL-EBD-IDO-4000.A1 Rev. No.: 02 Rev. Date: 24.05.2018 Design Input for Piping Class Specification DESIGN Item Fluid Description Material of Construction Piping Class P (barg) T (ºC) 1 HP Steam HP Steam System (HRSG HP Superheater outlet to Steam turbine HP inlet) & HP Steam Bypass Valve Upstream. ASME BPVC SEC.1 93 547 ASTM A335 P91 15B2 2 HP Steam HP Steam System (HRSG HP Superheater outlet to Steam turbine HP inlet) & HP Steam Bypass Valve Upstream. ASME B31.1 93 547 ASTM A335 P91 15B1 3 HP Steam HP Steam System Drains 93 547 ASTM A335 P91 15B1 3B1 4 HP Steam HP Steam to Condenser Bypass Valve Downstream (Up to mixing length) 10 / FV 515 ASTM A691 2-1/4CR CL 21 ASTM A335 P22 5 HP Steam HP Steam to Condenser Bypass Valve Downstream (From mixing length to Condenser) 10 / FV 160 ASTM A106 Gr B 1A2 6 LP13 Steam LP13 Steam (HRSG MP Superheater outlet to MP Header) incl drains 21 256 ASTM A106 Gr B 3A1 7 LP13 Steam LP13 Steam Extraction #1 incl drains 32 400 ASTM A106 Gr B 3A2 8 LP13 Steam LP13 Steam Extraction #2 incl drains 24 350 ASTM A106 Gr B 3A1 9 LP13 Steam HP Steam to LP13 Process Steam Bypass Valve Dowstream (Up to mixing length) 18 522 ASTM A335 P22 3B2 10 LP13 Steam HP Steam to LP13 Process Steam Bypass Valve Dowstream (From mixing length to LP 13 Process steam header) including drains 18 250 ASTM A106 Gr B 3A1 11 LP13 Steam LP13 Steam to Process incl drains 18 250 ASTM A106 Gr B 3A1 12 LP13 Steam LP13 Steam to condenser Bypass valve Downstream (Up to mixing length) 10 / FV 160 ASTM A106 Gr B 1A2 13 LP13 Steam LP13 Steam to condenser Bypass valve Downstream (From mixing length to Condenser) 10 / FV 160 ASTM A106 Gr B 1A2 14 LP7 Steam LP7 Steam Extraction incl drains 12 250 ASTM A106 Gr B 3A1 15 LP7 Steam LP7 Steam Process incl drains 12 250 ASTM A106 Gr B 3A1 3B1 LP7 Steam HP Steam to LP7 Process Steam Bypass Valve Dowstream (Up to mixing length) 12 515 ASTM A691 2-1/4CR CL 21 ASTM A335 P22 17 LP7 Steam HP Steam to LP7 Process Steam Bypass Valve Dowstream (From mixing length to Process) including drains 12 250 ASTM A106 Gr B 3A1 18 LP7 Steam LP7 Steam to condenser Bypass valve Downstream (Up to mixing length) 6 / F.V 250 ASTM A106 Gr B 1A2 19 LP7 Steam LP7 Steam to condenser Bypass valve Downstream (From mixing length to Condenser) 6 / F.V 160 ASTM A106 Gr B 1A2 20 Auxiliary Steam AuxilIary Boiler Outlet 25 410 ASTM A106 Gr B 3A2 21 Auxiliary Steam Seal steam Header 3.5 547 ASTM A335 P22 3B2 547 279 sat ASTM A335 P22 9B1 16 Comments 22 Steam Drains Steam Drains Atmospheric Tank HP Drain Header 15 62=900 # 23 Steam Drains Steam Drains Atmospheric Tank LP13 Drain Header 32 400 ASTM A106 Gr B 3A2 24 Steam Drains Steam Drains Atmospheric Tank LP Drain Header 15 547 ASTM A335 P22 9B1 25 Steam Drains Steam Drains Atmospheric Tank LP7 Drain Header 12 250 ASTM A106 Gr B 3A1 26 Steam Drains Steam Drains Atmospheric Tank Vent 3.5 400 ASTM A106 Gr B 1A2 27 Steam Drains Steam Drains Atmospheric Tank Drain 3.5 115 ASTM A106 Gr B 1A1 28 Condensate Condensate Return from T6 in return pipe and condensate return tank pump suction 10 100 GRE 1P5 29 Condensate Condensate Return pump discharge and downstream Polishing Up to Heat Exchanger 15 55 GRE 1P5 / 1C1 1P5 is allowed provided that the pipe is validated from a mechanical point of view (water hammer, etc) 30 Condensate From Condensate Return Pumps after Heat Exchanger up to Deaerator 15 100 GRE 1P5 / 3C1 1P5 is allowed provided that the pipe is validated from a mechanical point of view (water hammer, etc) 31 Condensate Condensate Extraction Pump suction 10 120 ASTM A106 Gr B 1A1 32 Condensate Deaerator Pump suction 10 150 ASTM A106 Gr B 1A1 33 Condensate Condensate Extraction Pump Discharge 35 120 ASTM A106 Gr B 3A2 Condensate Condensate to HP Steam Bypass Valves Attemperation (Downstream of condensate line NRV to valve inlet) 93 547 ASTM A335 P91 15B1 Condensate Condensate to LP13 & LP7 Steam Bypass Valves Attemperation (Downstream of condensate line NRV to valve inlet) 21 256 ASTM A106 Gr B 3A1 75 60 ASTM A106 Gr B 6A1 47 70 ASTM A106 Gr B 6A1 Natural Gas (Downstream Performance Heater and Final Filter Package to TP) 47 70 ASTM A312 TP316L 6C2 Fuel Oil Discharge 12 60 ASTM A106 Gr B 1A3 Main cooling Water (aerial and underground) 6 65 GRP 1P1 34 35 36 Natural Gas 37 Natural Gas 38 Natural Gas 39 Fuel Oil 40 Cooling Water Natural Gas (From interface point to Pressure Regulating Station Upstream) Natural Gas (Downstream Pressure Regulating Station to Performance Heater and Final Filter Package Inlet) CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 1 OF 24 COGENERACION CPSA SAN LORENZO PIPING CLASS - ANNEX 1 Doc. Nº: CCPSL-EBD-IDO-4000.A1 Rev. No.: 02 Rev. Date: 24.05.2018 Design Input for Piping Class Specification DESIGN Item Fluid Description Material of Construction Piping Class P (barg) T (ºC) 41 Cooling Water Main cooling Water (aerial and underground) 10 60 GRP 1P1 42 Closed Circuit Cooling Closed Circuit Cooling Water System 10 75 ASTM A106 Gr B 1A1 43 Demineralized Water Demineralized Water Distribution System 14 60 ASTM A312 TP316L 1C1 44 Service Water Service Water Distribution System 10 60 ASTM A106 Gr B 1A1 45 Raw Water Raw Water Intake System 12 60 GRP 1P1 46 Raw Water Clarified Water System 10 60 GRP 1P1 47 N2 Nitrogen 6 60 ASTM A106 Gr B 1A1 48 Compressed Air Instrument Air Distribution System 11 60 ASTM A312 TP316L 1C1 49 Compressed Air Service Air Distribution System 11 60 ASTM A53 Gr B Galv. 1AG1 50 HRSG Blowdown HRSG HP Blowdown Tank Discharge 3.5 115 ASTM A106 Gr B 1A1 51 U/G Network Oily Water atm 35 PVC 1P2 52 U/G Network Oily Water 10 35 HDPE SDR 11 1P4 53 U/G Network Sewage water atm 35 PVC 1P2 54 U/G Network Rain Water atm 35 PVC 1P2 55 U/G Network Chemical Waste Water atm 35 PVC 1P2 56 U/G Network Blowdown atm 100 ASTM A106 Gr B 1A1 57 U/G Network Drainage Pressurized Networks 8 35 HDPE SDR 11 1P4 58 U/G Network Industrial Waste Water atm 35 PVC 1P2 59 U/G Network Potable Water System 10 35 HDPE SDR 11 1P4 60 U/G Network Raw Water Distribution System 12 35 HDPE SDR 11 1P4 10 50 ASTM A106 Gr B 1A1 10 35 HDPE SDR 11 1P4 13.5 35 ASTM A106 Gr B 1A1 13.5 35 HDPE SDR 7.4 1P3 Fire Fighting Suction (Aerial) Fire Fighting Suction (Underground) Fire Fighting Discharge (Aerial) Fire Fighting Discharge (Undergorund) 61 Fire Fighting 62 Fire Fighting 63 Fire Fighting 64 Fire Fighting 65 Fire Fighting Fire Fighting (dry pipes) 13.5 35 ASTM A53 Gr B Galv. 1AG1 66 Fire Fighting Fire Fighting (spumogen) 13.5 35 ASTM A312 TP316L 1C1 67 Chemical Dosing Morpholine and Hydrazine Dosing 15 55 ASTM A312 TP316L 1C1 68 Chemical Dosing Morpholine Dosing connection to Condensate Extraction Pumps line (downstream check valve) 35 120 ASTM A312 TP316L 6C1 69 Chemical Dosing Hypoclorite and Antiscalant Dosing 10 60 HDPE SDR 7.4 1P3 70 Ignition gas Ignition Gas to Condensate Collection Tank 10 140 ASTM A106 Gr B 1A1 71 Ignition gas Ignition Gas from Coalescing Filter Drain 18 140 ASTM A106 Gr B 3A1 72 Ignition gas Ignition Gas to Gas Turbine 18 140 ASTM A312 TP316L 3C1 73 Lube Oil Lube Oil System 10 60 ASTM A106 Gr B 1A1 74 Feed Water LP13 Feed Water After Eco 30 210 ASTM A106 Gr B 3A2 75 Sampling Sampling system lines max 93 max 547 ASTM A213 TP316 1T1 76 Feed Water Feed Water to Natural Gas Performance Heater 95 250 ASTM A106 Gr B 9A1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Comments With FBE PPR WRAPPING Conditions as per connecting line. See 1T1 table for material limits PAGE 2 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 Pressure Bar (g) 19.7 19.3 17.7 15.8 14.0 12.1 10.2 8.4 Corrosion allowance PIPES FITTINGS BRANCH OUTLET FITTINGS FLANGES MATERIAL 25/04/2018 ASME B31.1 Refer to the INDEX. SIZE 150 DATE 00 CODE SERVICES ITEM CLASS REV. SCHEDULE / CLASS ENDS CARBON STEEL 300 350 400 425 6.5 5.6 1.6 mm MATERIAL / TYPE CODE NOTES ASTM A106 Gr.B ASME B36.10M 1/2" - 2" S-80 PE 2 1/2" - 24" S-STD BE 1/2" - 2" CL3000 SW/THR ASTM A105 ASME B16.11 ASTM A234 Gr.WPB SEAMLESS ASME B16.9 ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 2 1/2" - 24" Match to pipe BE 1/2" - 24" CL3000 SW / FTE 2 1/2" - 24" S-STD 1/2" - 2" BE SW - RF CL150 2 1/2" - 24" WN - RF 1A1 GASKETS All CL150 RF Fiber reinforced gasket, 1.5 mm thick, asbestos free ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 Size is referring to the header. Schedule and end apply to the branch VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA1A1 (RF) BA8A1 (NPT) GL1A1 (RF) GL8A1 (NPT) N/A CH1A1 (Ball) CH1A5 (Piston) N/A 2 1/2" - 24" GA1A1 BU1A1 N/A GL1A2 N/A CH1A2 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 3.- -PIPE UNIONS: MSS SP-83 Buried pipe shall be installed with Wrapping FBE (Fusion Bonded Epoxi) PPR (Temp higher than 60ºC) or HDPE (lower temp) Triple layer; - Primer Layer Epoxi painted - Intermediate layer, Polymeric adhesive. - Final layer of HDPE / PPR, double coating. (Validity and final arrangement to be confirmed by Supplier) INSTRUMENTS CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Threadolet 1 - Nipple, length=100 mm, TBE - NPT Valve - Globe Main Systems 1 1 - Ball Auxiliary Systems Threadolet class 3000 For pipe DN 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" VENTS & DRAINS CONNECTIONS Assembly No. - Threadolet 1 - Nipple, length=100 mm, TBE - NPT Valve - Globe Main Systems - Ball Auxiliary Systems - Nipple length=100 mm TBE - Cap, FTE CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx 1 1 Pipe Run Assembly Size DN 1/2" 1/2" DN 3/4" 3/4" > DN 3/4" 1" 1 1 PAGE 3 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. Temperature DESIGN CONDITIONS CLASS MATERIAL DATE 02 24/05/2018 CARBON STEEL 0 50 100 150 200 250 300 350 400 425 Pressure 1/2"-24" Bar (g) 19.7 19.3 17.7 15.8 14.0 12.1 10.2 8.4 6.5 5.6 Pressure 26"-34" 18.5 18.4 17.7 15.8 14.0 12.1 10.2 8.4 Corrosion allowance 6.5 5.6 ITEM SIZE ºC 150 REV. Bar (g) SCHEDULE / CLASS ENDS 1/2" - 2" S-80 PE 2 1/2" - 24" S-STD BE 26" - 34" S-STD BE 1/2" - 2" CL3000 SW/THR PIPES BE CL3000 SW / FTE S-STD 2 1/2" - 34" 1/2" - 2" FLANGES ASME B36.10M NOTES ASME B16.11 ASME B16.9 ASTM A234 Gr.WPB WELDED (note 3) BE SW - RF CL150 2 1/2" - 34" ASTM A106 Gr.B ASTM A234 Gr.WPB SEAMLESS Match to pipe 1/2" - 24" CODE ASTM A105 26" - 34" BRANCH OUTLET FITTINGS 1.6 mm MATERIAL / TYPE A672 Gr. C70 CL22 ASME B36.10M EFW (E=1) Electric fusion Welded 2 1/2" - 24" FITTINGS 1A2 WN - RF ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 GASKETS All CL150 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.20 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 Size is referring to the header. Schedule and end apply to the branch VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8A2 N/A CH8A1 N/A 2 1/2" - 34" GA1A2 N/A N/A GL1A3 N/A CH1A3 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 3.- WELDED 100% X-Ray INSTRUMENTS CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 1 For pipe DN 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" - SW Globe Valve Threadolet class 3000 VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE - SW Globe Valve - Nipple length=100 mm POE-TOE - Cap, FTE CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" 1 1 > DN 3/4" 1" PAGE 4 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 Pressure Bar (g) 19.7 19.3 17.7 15.8 14.0 12.1 10.2 8.4 Corrosion allowance SCHEDULE / CLASS ENDS 1/2" - 2" S-80 PE 2 1/2" - 24" S-STD BE 1/2" - 2" CL3000 SIZE FITTINGS BRANCH OUTLET FITTINGS FLANGES MATERIAL 25/04/2018 ASME B31.1 Refer to the INDEX. PIPES 150 DATE 00 CODE SERVICES ITEM CLASS REV. 425 6.5 5.6 SW/THR ASTM A105 ASME B16.11 ASTM A234 Gr.WPB SEAMLESS ASME B16.9 ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 CL3000 SW / FTE NOTES BE SW - RF CL150 WN - RF 1A3 1.6 mm ASME B36.10M 1/2" - 24" 1/2" - 2" 400 ASTM A106 Gr.B BE 2 1/2" - 24" 350 CODE Match to pipe S-STD 300 MATERIAL / TYPE 2 1/2" - 24" 2 1/2" - 24" CARBON STEEL GASKETS All CL150 RF Fiber reinforced gasket, 1.5 mm thick, asbestos free ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 Size is referring to the header. Schedule and end apply to the branch VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA8A3 GL8A2 N/A CH8A1 N/A 2 1/2" - 24" N/A N/A BA1A2 GL1A3 N/A CH1A3 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENTS CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=100 mm, PBE 1 1 For pipe DN 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" - SW Ball Valve Threadolet class 3000 VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=100 mm, PBE - SW Ball Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 > DN 3/4" 1" CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size PAGE 5 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS 150 DESIGN CONDITIONS Temperature ºC 0 50 100 Pressure Bar (g) 19.7 19.3 17.7 REV. DATE 00 25/04/2018 MATERIAL CARBON STEEL GALVANIZED 150 200 250 300 350 400 425 15.8 14.0 12.1 10.2 8.4 6.5 5.6 Corrosion allowance ITEM PIPES SIZE SCHEDULE / CLASS 1/2" - 2" S-80 1AG1 1.6 mm ENDS MATERIAL / TYPE CODE NOTES MTE ASTM A53 Gr.B SEAMLESS GALVANIZED ASME B36.10M Hot dip galvanized 2 1/2" - 4" S-STD FITTINGS 1/2" - 4" CL3000 FTE ASTM A105 GALVANIZED ASME B16.11 Hot dip galvanized BRANCH OUTLET FITTINGS 1/2" - 4" CL3000 SW / FTE ASTM A105 GALVANIZED MSS SP-97 Size is referring to the header. Schedule and end apply to the branch ASTM A105 GALVANIZED ASME B16.5 Hot dip galvanized Hot dip galvanized 1/2" - 2" FLANGES FTE - RF CL150 2 1/2" - 4" FTE - RF GASKETS All CL150 RF Fiber reinforced gasket, 1.5 mm thick, asbestos free ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA1AG1 (RF) BA8AG1 (NPT) N/A N/A CH1AG1 N/A 2 1/2" - 4" GA1AG1 BU1AG1 N/A N/A N/A CH1AG2 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE B. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Reducing Tee 1 - Nipple, length=100 mm, TBE 1 - NPT Ball Valve Threadolet class 3000 1 For pipe DN 4" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" VENTS & DRAINS CONNECTIONS Assembly No. - Reducing Tee 1 - Nipple, length=100 mm, TBE 1 DN 1/2" 1/2" - Ball Valve NPT 1 DN 3/4" 3/4" - Nipple length=100 mm TBE 1 > DN 3/4" 1" - Cap, FTE 1 Pipe Run CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Assembly Size PAGE 6 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. Temperature DESIGN CONDITIONS CLASS ºC 300 MATERIAL REV. DATE 02 24/05/2018 CARBON STEEL 0 50 100 150 200 250 300 350 400 425 Pressure (1/2"-24") Bar (g) 26.3 26.3 26.3 26.3 26.3 26.3 26.3 25.7 19.8 16.8 Pressure (26"-40") 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.4 11.9 10.0 Bar (g) Corrosion allowance ITEM SIZE SCHEDULE / CLASS ENDS 1/2" - 2" S-80 PE 2 1/2" - 24" S-STD BE 26" - 40" S-STD BE 1/2" - 2" CL3000 SW/THR PIPES ASTM A106 Gr.B ASME B36.10M Match to pipe BE 1/2" - 40" CL3000 SW / FTE 2 1/2" - 24" S-STD 26" - 40" S-STD 1/2" - 2" SW - RF CL300 2 1/2" - 40" ASME B16.9 ASTM A234 Gr.WPB WELDED (note 3) BE FLANGES 1.6 mm NOTES ASME B16.11 ASTM A105 ASTM A234 Gr.WPB SEAMLESS 26" - 40" BRANCH OUTLET FITTINGS CODE A672 Gr. C70 CL22 ASME B36.10M EFW (E=1) Electric fusion Welded 2 1/2" - 24" FITTINGS MATERIAL / TYPE 3A1 WN - RF ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 GASKETS All CL300 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.20 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 Size is referring to the header. Schedule and end apply to the branch VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8A2 N/A CH8A1 N/A 2 1/2" - 40" GA3A1 N/A N/A GL3A1 N/A CH3A1 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 3.- WELDED 100% X-Ray INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 Threadolet class acc. to branch outlet fittings For pipe 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE - Globe Valve SW - Nipple length=100 mm POE-TOE - Cap, FTE CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" 1 1 > DN 3/4" 1" PAGE 7 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 300 DATE 01 08/05/2018 CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 Pressure Bar (g) 45.3 45.3 45.3 45.1 43.9 42.1 40.0 37.6 Corrosion allowance ITEM SIZE 1/2" - 2" S-80 PE PIPES 2 1/2" - 12" S-STD BE 14" - 24" S-40 BE 1/2" - 2" CL3000 2 1/2" - 24" FITTINGS BRANCH OUTLET FITTINGS FLANGES SCHEDULE / CLASS MATERIAL REV. 300 350 400 425 34.2 28.6 MATERIAL / TYPE CODE ASTM A106 Gr.B ASME B36.10M SW/THR ASTM A105 ASME B16.11 Match to pipe BE ASTM A234 Gr.WPB SEAMLESS ASME B16.9 1/2" - 16" CL3000 SW / FTE 18" - 24" CL6000 SW / FTE 1/2" - 12" S-STD ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 ASME B16.20 14" - 16" S-XS 18" - 24" S-160 1/2" - 2" ENDS CARBON STEEL BE SW - RF CL300 2 1/2" - 24" WN - RF GASKETS All CL300 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 3A2 1.6 mm NOTES Size is referring to the header. Schedule and end apply to the branch VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8A2 N/A CH8A1 N/A 2 1/2" - 24" GA3A1 N/A N/A GL3A1 N/A CH3A1 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 Threadolet class acc. to branch outlet fittings For pipe 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=200 mm, PBE 1 DN 1/2" 1/2" - Globe Valve SW 1 DN 3/4" 3/4" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 > DN 3/4" 1" CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 8 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 25/04/2018 ASME B31.1 Refer to the INDEX. CLASS DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 Pressure Bar (g) 77.6 77.6 77.6 77.6 77.6 77.6 77.6 74.6 Corrosion allowance SIZE PIPES 6" - 24" S-80 1/2" - 2" CL3000 FITTINGS FLANGES SCHEDULE / CLASS ENDS 1/2" - 2" S-80 PE 2 1/2" - 4" S-STD CARBON STEEL 300 350 400 425 58.6 49.6 CODE ASTM A106 Gr.B ASME B36.10M SW/THR ASTM A105 ASME B16.11 Match to pipe BE ASTM A234 Gr.WPB SEAMLESS ASME B16.9 2 1/2" - 8" CL3000 SW/FTE 10" - 24" CL 6000 SW/FTE ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 2 1/2" - 8" S-XS 10" - 24" S-160 1/2" - 2" BE BE SW - RF CL600 2 1/2" - 24" WN - RF 6A1 1.6 MATERIAL / TYPE 2 1/2" - 24" BRANCH OUTLET FITTINGS MATERIAL DATE 00 CODE SERVICES ITEM 600 REV. GASKETS All CL600 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.20 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 NOTES Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA8A2 GL8A3 N/A N/A N/A 2 1/2" - 24" N/A N/A BA6A1 GL6A1 N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 , PBE 1 - SW Ball Valve 1 - Nipple, length=100 , PBE 1 - SW Ball Valve 1 Weld in (hole to insert TW shall be 1 5/8") For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Note 2: All threaded connections shall be seal welded as required in ASME B31.1; threads shall be entirely covered by the seal weld. Seal welding shall be done by qualified welders. VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=200 , PBE 1 - Ball Valve SW 1 DN 1/2" 1/2" - Nipple, length=100 , PBE 1 DN 3/4" 3/4" - Ball Valve SW 1 > DN 3/4" 1" - Nipple length=100 POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 9 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS DESIGN CONDITIONS Temperature ºC 0 Pressure Bar (g) 900 MATERIAL 200 250 153.1 150.3 139.7 135.4 131.4 125.9 119.6 112.8 Corrosion allowance ENDS 1/2" - 2" S-160 PE PIPES 2-1/2" - 3" S-160 4" - 24" S-120 1/2" - 2" CL6000 FLANGES 350 400 425 104.0 86.3 9A1 1.6 CODE NOTES ASTM A106 Gr.B ASME B36.10M SW ASTM A105 ASME B16.11 BE ASTM A234 Gr.WPB SEAMLESS ASME B16.9 ASTM A105 MSS SP-97 ASTM A105 ASME B16.5 SW/FTE CL6000 SW/FTE All S-160 1/2" - 2" 300 MATERIAL / TYPE BE Match to pipe BE SW - RF CL900 2 1/2" - 24" CARBON STEEL 150 SCHEDULE / CLASS BRANCH OUTLET FITTINGS 24/05/2018 100 SIZE 2 1/2" - 24" DATE 02 50 ITEM FITTINGS REV. WN - RF GASKETS All CL900 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.20 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL9A1 N/A N/A N/A 2 1/2" - 24" GA9A1 N/A N/A N/A N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 , PBE 1 - SW Globe Valve 1 - Nipple, length=100 , PBE 1 - SW Globe Valve 1 Weld in (hole to insert TW shall be 1 5/8") For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Thermowells will be directly installed if pipe thickness is higher than 10 mm or through a sockolet element if thickness is lower than that value VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=200 , PBE 1 Pipe Run Assembly Size - Globe Valve SW 1 DN 1/2" 1/2" - Nipple, length=100 , PBE 1 DN 3/4" 3/4" - Globe Valve SW 1 > DN 3/4" 1" - Nipple length=100 POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 10 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES DESIGN COND. UP TO DN600 DESIGN COND. DN650 OR LARGER ASME B31.1 Refer to the INDEX. Temperature ºC Pressure Bar (g) CLASS 200 27.8 300 250 27.8 300 27.8 MATERIAL 350 27.8 DATE 00 25/04/2018 ALLOY STEEL 450 27.8 500 19.8 515 17.3 550 11.8 590 6.8 500 515 550 590 8.8 5.1 Temperature ºC 200 250 300 350 400 450 Pressure Bar (g) 20.8 20.8 20.8 20.8 20.8 20.8 14.8 12.9 Corrosion allowance ITEM SIZE PIPES SCHEDULE / CLASS ENDS MATERIAL / TYPE 1/2" - 2" S-80 PE 2 1/2" - 24" S-STD BE 26" - 32" S-STD BE ASTM A691 2-1/4CR CL 21 1/2" - 2" CL3000 SW / THR ASTM A182 Gr.F22 ASME B16.11 2 1/2" - 20" Match to pipe BE ASTM A234 Gr.WP22 SEAMLESS ASME B16.9 1/2" - 24" CL3000 SW / FTE MSS SP-97 2 1/2" - 24" S-STD ASTM A182 Gr.F22 ASTM A182 Gr.F22 ASME B16.5 1/2" - 2" FLANGES BE SW - RF CL300 2 1/2" - 24" WN - RF GASKETS All CL300 RF STUD BOLTS All N/A N/A NUTS All N/A N/A CODE 3B1 1.0 mm NOTES ASTM A335 Gr.P22 FITTINGS BRANCH OUTLET FITTINGS 400 27.8 REV. ASME B36.10M Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASTM A193 Gr.B16 Bichromated ASTM A194 Gr.7 Bichromated Size is referring to the header. Schedule and end apply to the branch ASME B16.20 ASME B18.2.1 ASME B18.2.2 VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8B1 N/A N/A N/A 2 1/2" - 32" GA3B1 N/A N/A N/A N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 3.- IN CASE OF T>496ºC OR P>103 barg ALL THREADED CONNECTIONS SHALL BE SEAL WELDED AR REQUIRED IN ASME B31.1 THREADS SHALL BE ENTIRELY COVERED BY THE SEAL WELD. SEAL WELDING SHALL BE DONE BY QUALIFIED WELDERS INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 - Nipple, length=100 mm, PBE 1 - SW Globe Valve 1 Weld in (hole to insert TW shall be 1 5/8") For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Thermowells will be directly installed if pipe thickness is higher than 10 mm or through a sockolet element if thickness is lower than that value VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE - SW Globe Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple, length=100 mm, PBE - SW Globe Valve 1 > DN 3/4" 1" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size 1 PAGE 11 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. DESIGN CONDITIONS Temperature Pressure ITEM CLASS ºC Bar (g) 200 33.4 300 250 33.4 300 33.4 MATERIAL 350 33.4 SCHEDULE / CLASS ENDS S-80 PE 2 1/2" - 20" S-STD BE 1/2" - 2" CL3000 2 1/2" - 20" 25/04/2018 ALLOY STEEL 450 500 522 33.4 23.8 19.4 Corrosion allowance 550 14.2 CODE ASTM A335 Gr.P22 ASME B36.10M SW / THR ASTM A182 Gr.F22 ASME B16.11 Match to pipe BE ASTM A234 Gr.WP22 SEAMLESS ASME B16.9 1/2" - 20" CL3000 SW / FTE BE MSS SP-97 2 1/2" - 20" S-STD ASTM A182 Gr.F22 FITTINGS BRANCH OUTLET FITTINGS DATE 00 MATERIAL / TYPE PIPES SIZE 1/2" - 2" 400 33.4 REV. GASKETS All CL300 RF STUD BOLTS All N/A N/A NUTS All N/A N/A Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASTM A193 Gr.B16 Bichromated ASTM A194 Gr.7 Bichromated 590 8.1 3B2 1.0 mm NOTES Size is referring to the header. Schedule and end apply to the branch ASME B16.20 ASME B18.2.1 ASME B18.2.2 VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8B1 N/A N/A N/A 2 1/2" - 20 " GA3B1 N/A N/A N/A N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 3.- IN CASE OF T>496ºC OR P>103 barg ALL THREADED CONNECTIONS SHALL BE SEAL WELDED AR REQUIRED IN ASME B31.1 THREADS SHALL BE ENTIRELY COVERED BY THE SEAL WELD. SEAL WELDING SHALL BE DONE BY QUALIFIED WELDERS INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 - Nipple, length=100 mm, PBE 1 - SW Globe Valve 1 Weld in (hole to insert TW shall be 1 5/8") For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Thermowells will be directly installed if pipe thickness is higher than 10 mm or through a sockolet element if thickness is lower than that value VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE - SW Globe Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple, length=100 mm, PBE - SW Globe Valve 1 > DN 3/4" 1" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size 1 PAGE 12 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. DESIGN CONDITIONS Temperature Pressure ITEM SIZE PIPES CLASS ºC Bar (g) 250 72.9 900 300 72.9 350 72.9 MATERIAL 400 72.9 SCHEDULE / CLASS ENDS 1/2" - 2" S-80 PE 2 1/2" - 6" S-STD BE 8" - 24" S-60 BE 1/2" - 2" CL3000 2 1/2" - 24" 25/04/2018 ALLOY STEEL 450 500 547 72.9 52.0 32.4 Corrosion allowance 550 31.3 CODE ASTM A335 Gr.P22 ASME B36.10M SW / THR ASTM A182 Gr.F22 ASME B16.11 Match to pipe BE ASTM A234 Gr.WP22 SEAMLESS ASME B16.9 3000# SW / FTE ASTM A182 Gr.F22 MSS SP-97 ASTM A182 Gr.F22 ASME B16.5 Octogonal ring joint gasket soft iron ASME B16.20 1/2" - 2" 2-1/2"- 6" 8" - 10" 12"- 24" S-XS BE 3000# SW / FTE S-STD BE 3000# SW / FTE S-XS BE 6000# SW / FTE S-160 BE 1/2" - 2" CL900 SW - RTJ 2 1/2" - 24" CL900 WN - RTJ GASKETS All CL900 RF STUD BOLTS All N/A N/A NUTS All N/A N/A FLANGES DATE 00 MATERIAL / TYPE FITTINGS BRANCH OUTLET FITTINGS 425 72.9 REV. ASTM A193 Gr.B16 Bichromated ASTM A194 Gr.7 Bichromated 590 17.0 9B1 1.0 mm NOTES Size is referring to the header. Schedule and end apply to the branch. ASME B18.2.1 ASME B18.2.2 VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL15B5 N/A N/A N/A 2 1/2" - 24" GA9B1 N/A N/A N/A N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 3.- IN CASE OF T>496ºC OR P>103 barg ALL THREADED CONNECTIONS SHALL BE SEAL WELDED AR REQUIRED IN ASME B31.1 THREADS SHALL BE ENTIRELY COVERED BY THE SEAL WELD. SEAL WELDING SHALL BE DONE BY QUALIFIED WELDERS INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 - Nipple, length=100 mm, PBE 1 - SW Globe Valve Weld in (hole to insert TW shall be 1 5/8") 1 For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Thermowells will be directly installed if pipe thickness is higher than 10 mm or through a sockolet element if thickness is lower than that value VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=200 mm, PBE - SW Globe Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple, length=100 mm, PBE - SW Globe Valve 1 > DN 3/4" 1" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx 1 PAGE 13 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CLASS 1500 MATERIAL REV. DATE 00 25/04/2018 CODE SERVICES ASME B31.1 Refer to the INDEX. ALLOY STEEL DESIGN CONDITIONS Temperature ºC 200 250 300 350 400 425 450 500 547 600 Pressure Bar (g) 149.1 148.6 146.7 143.4 136.6 131.6 126.1 113.2 98.4 60.2 Corrosion allowance ITEM PIPES SIZE SCHEDULE / CLASS ENDS CODE ASTM A335 Gr.P91 ASME B36.10M 1/2" - 2" S-80 PE 2 1/2" - 24" S-80 BE 1/2" - 2" CL6000 SW / THR ASTM A182 Gr.F91 ASME B16.11 2 1/2" - 24" Match to pipe BE ASTM A234 Gr.WP91 SEAMLESS ASME B16.9 CL3000 SW / FTE S-XS BE CL6000 SW / FTE ASTM A182 Gr.F91 MSS SP-97 S-160 BE ASTM A182 Gr.F91 ASME B16.5 Oval ring gasket (5Cr 1/2Mo 130HBN) ASME B16.20 FITTINGS 1/2" - 8" BRANCH OUTLET FITTINGS FLANGES MATERIAL / TYPE 10" - 24" 1/2" - 2" SW - RTJ CL1500 2 1/2" - 24" WN - RTJ GASKETS All CL1500 RTJ STUD BOLTS All N/A N/A NUTS All N/A N/A ASTM A193 Gr.B16 Bichromated ASTM A194 Gr.7 Bichromated 15B1 1.0 mm NOTES Size is referring to the header. Schedule and end apply to the branch. ASME B18.2.1 ASME B18.2.2 VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL15B1 N/A CH15B1 N/A 2 1/2" - 24" GA15B1 N/A N/A GL15B2 N/A CH15B2 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 3.- IN CASE OF T>496ºC OR P>103 barg ALL THREADED CONNECTIONS SHALL BE SEAL WELDED AR REQUIRED IN ASME B31.1 THREADS SHALL BE ENTIRELY COVERED BY THE SEAL WELD. SEAL WELDING SHALL BE DONE BY QUALIFIED WELDERS INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 - Nipple, length=100 mm, PBE 1 - SW Globe Valve 1 Weld in (hole to insert TW shall be 1 5/8") For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Thermowells will be directly installed if pipe thickness is higher than 10 mm or through a sockolet element if thickness is lower than that value VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=200 mm, PBE 1 - SW Globe Valve 1 DN 1/2" 1/2" - Nipple, length=100 mm, PBE 1 DN 3/4" 3/4" - SW Globe Valve 1 > DN 3/4" 1" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 14 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CLASS 150 MATERIAL REV. DATE 02 24/05/2018 CODE SERVICES ASME B31.1 Refer to the INDEX. STAINLESS STEEL DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 300 350 400 425 Pressure Bar (g) 15.9 15.3 13.3 12.0 11.1 10.5 9.8 8.4 6.5 5.6 Corrosion allowance ITEM PIPES FITTINGS FLANGES 0.0 mm SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE 1/2" - 2" S-40S PE 2 1/2" - 14" S-10S BE ASTM A312 TP316L SEAMLESS ASME B36.19M 1/2" - 2" CL3000 SW / THR ASTM A182 Gr.F316L ASME B16.11 2 1/2" - 14" Match to pipe BE ASTM A403 Gr.WP316L Class S ASME B16.9 CL3000 SW / FTE ASTM A182 Gr.F316L MSS SP-97 ASTM A182 Gr.F316L ASME B16.5 BRANCH OUTLET FITTINGS All S-STD 1/2" - 2" NOTES BE SW - RF CL150 2 1/2" - 14" WN - RF 1C1 GASKETS All CL150 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B8 Cl.2 ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.8 ASME B18.2.2 Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA1C1 (RF) BA8C1 (NPT) GL1C1 N/A CH1C1 N/A 2 1/2" - 14" GA1C1 BU1C1 N/A GL1C2 N/A CH1C2 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Threadolet 1 - Nipple, length=100 mm, TBE 1 1 For pipe DN 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" - NPT Ball Valve Threadolet class 3000 VENTS & DRAINS CONNECTIONS Assembly No. - Threadolet 1 - Nipple, length=100 mm, TBE 1 DN 1/2" 1/2" - Ball Valve NPT 1 DN 3/4" 3/4" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 > DN 3/4" 1" Pipe Run CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Assembly Size PAGE 15 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS DESIGN CONDITIONS Temperature ºC Pressure Bar (g) 300 MATERIAL REV. DATE 01 08/05/2018 STAINLESS STEEL 0 50 100 150 200 250 300 350 400 425 41.4 40.0 34.7 31.3 29.2 27.5 26.0 25.1 24.4 23.8 0.0 mm Corrosion allowance ITEM PIPES FITTINGS SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE 1/2" - 2" S-40S PE 2 1/2" - 12" S-40S BE ASTM A312 TP316L SEAMLESS ASME B36.19M 1/2" - 2" CL3000 SW / THR ASTM A182 Gr.F316L ASME B16.11 Match to pipe BE ASTM A403 Gr.WP316L Class S ASME B16.9 CL3000 SW / FTE ASTM A182 Gr.F316L MSS SP-97 ASTM A182 Gr.F316L ASME B16.5 2 1/2" - 12" BRANCH OUTLET FITTINGS FLANGES All S-STD 1/2" - 2" NOTES BE SW - RF CL300 2 1/2" - 12" WN - RF 3C1 GASKETS All CL300 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B8 Cl.2 ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.8 ASME B18.2.2 Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA8C1 BA8C2 (Ignition Gas) GL8C1 N/A CH8C1 N/A 2 1/2" - 12" GA3C1 N/A N/A GL3C1 N/A CH3C1 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=100 mm, PBE - SW Globe Valve Threadolet class 3000 1 1 For pipe DN 4" - 24" 1" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Note 2: For Desing pressure higher than 25 bar (g): all threaded connections shall be seal welded as required in ASME B31.1; threads shall be entirely covered by the seal weld. Seal welding shall be done by qualified welders. VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 - Nipple, length=100 mm, PBE - Globe Valve SW - Nipple length=100 mm POE-TOE - Cap, FTE CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" 1 1 > DN 3/4" 1" PAGE 16 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CLASS 600 MATERIAL REV. DATE 00 25/04/2018 CODE SERVICES ASME B31.1 Refer to the INDEX. STAINLESS STEEL DESIGN CONDITIONS Temperature ºC 0 50 100 150 200 250 300 350 400 425 Pressure Bar (g) 82.7 80.0 69.4 62.6 58.3 54.8 52.1 50.2 48.6 47.6 Corrosion allowance ITEM PIPES FITTINGS FLANGES 0.0 mm SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE 1/2" - 2" S-40S PE 2 1/2" - 6" S-40S BE ASTM A312 TP316L SEAMLESS ASME B36.19M 1/2" - 2" CL3000 SW / THR ASTM A182 Gr.F316L ASME B16.11 2 1/2" - 6" Match to pipe BE ASTM A403 Gr.WP316L Class S ASME B16.9 CL3000 SW / FTE ASTM A182 Gr.F316L MSS SP-97 ASTM A182 Gr.F316L ASME B16.5 BRANCH OUTLET FITTINGS All S-STD 1/2" - 2" NOTES BE SW - RF CL600 2 1/2" - 6" WN - RF 6C1 GASKETS All CL600 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B8 Cl.2 ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.8 ASME B18.2.2 Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A N/A GL8C1 N/A CH8C1 N/A 2 1/2" - 6" GA6C1 N/A N/A GL6C1 N/A CH6C1 N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure (P<42 barg) Thermowells (P<42 barg) Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=100 mm, PBE 1 - SW Globe Valve 1 Threadolet class 3000 For pipe DN 4" - 24" 1" Note 1: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Note 2: All threaded connections shall be seal welded as required in ASME B31.1; threads shall be entirely covered by the seal weld. Seal welding shall be done by qualified welders. VENTS & DRAINS CONNECTIONS Assembly (P<42 barg) No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=100 mm, PBE 1 DN 1/2" 1/2" - Globe Valve SW 1 DN 3/4" 3/4" - Nipple length=100 mm POE-TOE - Cap, FTE 1 1 > DN 3/4" 1" CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 17 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS DESIGN CONDITIONS Temperature ºC Pressure Bar (g) 600 MATERIAL REV. DATE 01 08/05/2018 STAINLESS STEEL 0 50 100 150 200 250 300 350 400 425 82.7 80.0 69.4 62.6 58.3 54.8 52.1 50.2 48.6 47.6 Corrosion allowance ITEM PIPES FITTINGS SCHEDULE / CLASS ENDS S-40S PE 2 1/2" - 6" S-40S BE 8" - 10" S-80S BE 1/2" - 2" CL3000 CODE ASTM A312 TP316L SEAMLESS ASME B36.19M SW / THR ASTM A182 Gr.F316L ASME B16.11 ASTM A403 Gr.WP316L Class S ASME B16.9 ASTM A182 Gr.F316L MSS SP-97 ASTM A182 Gr.F316L ASME B16.5 Match to pipe BE 1/2" - 10" CL3000 SW / FTE 2 1/2" - 6" S-STD 8" - 10" S-XS 1/2" - 2" BE SW - RF CL600 2 1/2" - 10" 0.0 mm MATERIAL / TYPE 2 1/2" - 10" BRANCH OUTLET FITTINGS FLANGES SIZE 1/2" - 2" WN - RF 6C2 GASKETS All CL600 RF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASME B16.21 STUD BOLTS All N/A N/A ASTM A193 Gr.B8 Cl.2 ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.8 ASME B18.2.2 NOTES Size is referring to the header. End and schedule apply to the branch. VALVES TYPE / VALVE CODE SIZE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 1/2" - 2" N/A N/A BA8C2 GL8C2 N/A N/A N/A 2 1/2" - 10" N/A N/A BA6C2 GL6C2 N/A N/A N/A NOTES 1.- FOR BRANCH CONNECTION DEFINITION, REFER TO CHAPTER 8 - TABLE A. 2.- FOLLOWING FITTINGS WILL BE ACCORDING THEIR SPECIFIC MSS SP CODE: -REDUCER INSERTS: MSS SP-79 -SWAGED NIPPLES: MSS SP-95 -PIPE UNIONS: MSS SP-83 INSTRUMENT CONNECTIONS Pressure Thermowells Nominal Diameter 3/4" Assembly No. - Sockolet 1 - Nipple, length=200 , PBE 1 - SW Ball Valve 1 - Nipple, length=100 , PBE 1 - SW Ball Valve Weld in (hole to insert TW shall be 1 5/8") 1 For pipe 4" - 24" 1 1/2" Note: For lines smaller than 4" thermowell shall be mounted in a enlarged section of 4" Note 2: All threaded connections shall be seal welded as required in ASME B31.1; threads shall be entirely covered by the seal weld. Seal welding shall be done by qualified welders. VENTS & DRAINS CONNECTIONS Assembly No. - Sockolet 1 Pipe Run Assembly Size - Nipple, length=200 , PBE 1 - Ball Valve SW 1 DN 1/2" 1/2" - Nipple, length=100 , PBE 1 DN 3/4" 3/4" - Ball Valve SW 1 > DN 3/4" 1" - Nipple length=100 POE-TOE - Cap, FTE 1 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 18 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 / AWWA C950 Refer to the INDEX. Temperature DESIGN CONDITIONS Pressure CLASS ºC Bar (g) 150 & PN12 MATERIAL REV. DATE 01 08/05/2018 FIBERGLASS 1P1 0 10 20 30 40 50 60 65 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 Corrosion allowance 0,0 mm ITEM SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE NOTES PIPES 1"- 60" To be confirmed by Supplier PE GRP ASTM D3517 AWWA C950 AWWA M-45 6 FITTINGS 1"- 60" To be confirmed by Supplier BUTT JOINT (5) GRP ASTM D3517 AWWA C950 AWWA M-45 6, 7 FLANGES 1"- 60" CL150 FF GRP ASTM D3517 drilling according to ASME B16.5 ASTM F 477 GASKETS All CL150 FF Fiber reinforced gasket, 1.5 mm thick, asbestos free STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 For Raw Water and Clarified Water application use: Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring VALVES TYPE / VALVE CODE SIZE GATE 1/2" - 2" 2 1/2"- 12" BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE N/A BA1A4 (Main Cooling) / BA1C2 (Raw and Clarified ) BA8A4 (Main Cooling) / BA8C1 (Raw and Clarified) N/A N/A N/A N/A N/A CH1A6 (Main Cooling) / CH1C3 (Raw and Clarified) CH1A8 (Main Cooling) / CH1C4 (Raw and Clarified) N/A N/A GA1A4 (Main Cooling) / GA1C2 (Raw and Clarified) BU1C2 N/A N/A NOTES 1.- TO BE USED FOR AERIAL PIPES. 2.- GRP SHALL BE PROTECTED AGAINS SOLAR RADIATION. 3.-THE AERIAL MATERIAL OF PIPE SHALL BE PROVIDED WITH ADDITIVES FOR ACTION OF THE SOLAR RADIATION 4.-THE MECHANICAL BEHAVIOUR (PRESSURE CONDITIONS, THICKNESS, LIVE ETC) SHALL BE GUARANTEED BY SUPPLIER, TO WITHSTAND 12barg DESIGN PRESSURE UP TO 85ºC. 5.- TO BE CONFIRMED BY SUPPLIER. 6.- PIPE AND FITTINGS DIMENSIONS SHALL BE AS PER MANUFACTURER´S STANDARD. 7.- INSTRUMENT CONNECTION AND SMALL BRANCH CONNECTIONS TO BE DONE BY MEANS OF BRANCH SADDLES OR UNEQUAL TEES, DEPENDING ON SUPPLIER´S STANDARDS 8.- ALL WELDING ROD SHALL CONFORM ASTM D1784 CELL CLASS 12454B. 9.- WASHERS SHALL BE INCLUDED. 10.- SCOPE OF SUPPLY OF THE VENDOR SHALL INCLUDE: SUPPORT AND ISOMETRIC DRAWINGS VALID FOR CONSTRUCTION, PIPE HANGERS SUPPORTS AND RESTRAINTS REQUIRED, PIPE MATERIALS, FLEXIBILITY STRESS CALCULATION AND DETAILED SUPPORT LOADS, PRELIMINARY DIMENSIONING OF REQUIRED CONCRETE BLOCKS(IF NECESSARY) INSTRUMENTS CONNECTIONS Pressure Thermowells 2" Nominal Diameter 3/4" Assembly - GRP Branch Saddle - Nipple, length=100 mm, TBE - NPT Ball valve No. 1 1 1 150# Lap joint Flat Face VENTS & DRAINS CONNECTIONS Assembly No. - GRP Branch Saddle 1 - Nipple, length=100 mm, TBE - NPT Ball Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple length=100 mm TBE 1 > DN 3/4" 1" - Cap, FTE 1 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Pipe Run Assembly Size PAGE 19 OF 24 CCPSL-EBD-IDO-4000.A1 DOCUMENT: PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME B31.1 / ASTM D3034 Refer to the INDEX. Temperature DESIGN CONDITIONS Pressure CLASS 150 MATERIAL ºC 21 27 32 38 43 Bar (g) 8.6 7.74 6.88 5.16 4.3 REV. DATE 00 25/04/2018 PVC 1P2 Corrosion allowance 0,0 mm ITEM SIZE THICKNESS / CLASS ENDS MATERIAL / TYPE CODE PIPES 100 - 675 mm SDR 35 PE PVC ASTM D1784, Cell Class 12454 ASTM D3034 ASTM F679 FITTINGS 100 - 675 mm SDR 35 BUTT FUSION PVC ASTM D1784, Cell SOLVENT Class 12454 CEMENT (Note5) ASTM D3034 ASTM F679 FLANGES 100 - 675 mm CL 150 FF ASTM A105 ASTM B16.5 GASKETS All CL150 FF Full face gasket 3 mm thickness .Buna-N (NBR) or Neoprene - Shore A hardness 55 to 75 ASME B16.21 EN 681-1 EN 681-2 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 NOTES Backing metallic flange. Lap joint with stub-end VALVES SIZE TYPE / VALVE CODE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE N/A NA NA NA NA NA NA NA N/A NA NA NA NA NA NA NA NOTES 1.- ONLY TO BE USED FOR BURIED DRAINS 2.- THE MAXIMUM SERVICE TEMPERATURE IS 45ºC 3.- PIPES, WILL BE BURIED TO A MAXIMUM DEPTH OF 6 m FROM THE CENTER OF THE PIPE 4.-THE MECHANICAL BEHAVIOUR (PRESSURE CONDITIONS, THICKNESS, LIVE ETC) SHALL BE GUARANTEED BY SUPPLIER, AT LEAST EQUIVALENT TO WHAT INDICATED IN THIS SPEC. 5.- ALL SOLVENT CEMENT SHALL CONFORM ASTM D2564. ALL WELDING ROD SHALL CONFORM ASTM D1784 CELL CLASS 12454B 6.- FIND BELOW THE CORRESPONDANCE BETWEEN DN AND THE OD DN (mm) 100 150 200 225 250 300 375 450 525 600 675 OD (mm) 107 160 213 240 267 318 389 475 560 630 710 CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 20 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES DIN & ASME Refer to the INDEX. CLASS 150 & PN25 MATERIAL DESIGN CONDITIONS Temperature ºC 20 30 40 50 (Note 5) 60 (Note 5) Pressure Bar (g) 25.0 21.2 18.2 14.8 12.1 REV. DATE 00 25/04/2018 HIGH DENSITY POLYETHYLENE 1P3 Corrosion allowance 0,0 mm ITEM SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE PIPES 1/2" - 16" PN25 PE (note 4) PE100 SDR 7.4 (C=1.25) DIN 8074 - 8075 PIPE JOINTS 1/2" - 2" - Socket fusion - - - 2 1/2" - 16" - - - - 1/2" - 2" PN25 Electro Fusion Socket fusion Electro fusion 2 1/2" - 16" PN25 FITTINGS FLANGES NOTES DIN 16963 Butt fusion Electro fusion PN25 / 150 1/2" - 16" PE100 SDR 7.4 PE100 SDR 7.4 FF PE100 SDR 7.4 + A105 ISO 9624 ASME B16.21 ASTM 1330 GASKETS All CL150 FF Full face gasket 3 mm thickness .Buna-N (NBR) or Neoprene - Shore A hardness 55 to 75 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 All flanges shall be Stub-end with CS A105 lap joint flange according to ASME B16.5. VALVES TYPE / VALVE CODE SIZE N/A GATE NA BUTTERFLY NA BALL NA GLOBE NA NEEDLE NA CHECK NA OTHER TYPE NA N/A NA NA NA NA NA NA NA INSTRUMENT CONNECTION Pressure 2" Reducing tee + 100mm pipe + 150# Lap joint Flat Face + Flanged Isolation valve Thermowells 2" 150# Lap joint Flat Face NOTES 1.- MAX. TEMPERATURE 60ºC (Maximum recommended temperature 40ºC). 2.-THE VALUES OF FINAL MAXIMUM ALLOWABLE PRESSURES SHALL BE VALIDATED BY THE SUPPLIER 3.-THE AERIAL MATERIAL OF PIPE SHALL BE PROVIDED WITH ADDITIVES FOR ACTION OF THE SOLAR RADIATION 4.- FOR PIPE JOINTS THE FOLLOWING TYPES OF FUSION JOINTS CAN BE USED: - SOCKET FUSION - BUTT FUSION - ELECTRO FUSION 5.- FOR 50ºC AND 60º THE SERVICE ALLOWED IS LESS THAN 30 YEARS. CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 21 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES DIN & ASME Refer to the INDEX. CLASS 150 & PN16 MATERIAL DESIGN CONDITIONS Temperature ºC 20 30 40 50 (Note 5) 60 (Note 5) Pressure Bar (g) 16.0 13.5 11.6 9.5 7.7 REV. DATE 00 25/04/2018 HIGH DENSITY POLYETHYLENE 1P4 Corrosion allowance 0,0 mm ITEM SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE PIPES 1/2" - 16" PN16 PE (note 4) PE100 SDR 11 (C=1.25) DIN 8074 - 8075 PIPE JOINTS 1/2" - 2" - Socket fusion - - - 2 1/2" - 16" - - - - 1/2" - 2" PN16 Electro Fusion Socket fusion Electro fusion 2 1/2" - 16" PN16 FITTINGS FLANGES NOTES DIN 16963 Butt fusion Electro fusion PN16 / 150 1/2" - 16" PE100 SDR 11 PE100 SDR 11 FF PE100 SDR 11 + A105 ISO 9624 ASME B16.21 ASTM 1330 GASKETS All CL150 FF Full face gasket 3 mm thickness .Buna-N (NBR) or Neoprene - Shore A hardness 55 to 75 STUD BOLTS All N/A N/A ASTM A193 Gr.B7 BICHROMATED ASME B18.2.1 NUTS All N/A N/A ASTM A194 Gr.2H BICHROMATED ASME B18.2.2 All flanges shall be Stub-end with CS A105 lap joint flange according to ASME B16.5. VALVES TYPE / VALVE CODE SIZE N/A GATE NA BUTTERFLY NA BALL NA GLOBE NA NEEDLE NA CHECK NA OTHER TYPE NA N/A NA NA NA NA NA NA NA INSTRUMENT CONNECTION Pressure 2" Reducing tee + 100mm pipe + 150# Lap joint Flat Face + Flanged Isolation valve Thermowells 2" 150# Lap joint Flat Face NOTES 1.- MAX. TEMPERATURE 60ºC (Maximum recommended temperature 40ºC). 2.-THE VALUES OF FINAL MAXIMUM ALLOWABLE PRESSURES SHALL BE VALIDATED BY THE SUPPLIER 3.-THE AERIAL MATERIAL OF PIPE SHALL BE PROVIDED WITH ADDITIVES FOR ACTION OF THE SOLAR RADIATION 4.- FOR PIPE JOINTS THE FOLLOWING TYPES OF FUSION JOINTS CAN BE USED: - SOCKET FUSION - BUTT FUSION - ELECTRO FUSION 5.- FOR 50ºC AND 60º THE SERVICE ALLOWED IS LESS THAN 30 YEARS. CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 22 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION - ANNEX 1 CODE SERVICES ASME/AWWA C950 Refer to the INDEX. DESIGN CONDITIONS Temperature ºC Pressure Bar (g) CLASS 150 & PN15 MATERIAL 0 20 40 60 80 100 15.0 15.0 15.0 15.0 15.0 15.0 REV. DATE 01 08/05/2018 FIBERGLASS 1P5 Corrosion allowance 0,0 mm ITEM SIZE SCHEDULE / CLASS ENDS MATERIAL / TYPE CODE NOTES PIPES DN25 - DN300 To be defined by supplier PE GRE AWWA C950 AWWA M-45 7 FITTINGS DN25 - DN300 To be defined by supplier BUTT JOINT (6) GRE AWWA C950 AWWA M-45 7, 8 FLANGES DN25 - DN300 CL150 FF GRE drilling according to ASME B16.5 7 GASKETS All CL150 FF Spiral-wound (304 SS windings) flexible graphite filled with centering outer ring ASTM F477 ASME B16.21 STUD BOLTS All N/A N/A ASTM A307 Gr.B Hot dip galvanized ISO 724 HEXAGONAL NUTS All N/A N/A ASTM A307 Gr.B Hot dip galvanized ISO 724 ISO 4032 VALVES TYPE / VALVE CODE SIZE 1/2" - 2" GATE NA BUTTERFLY NA BALL BA1C2 GLOBE NA NEEDLE NA CHECK NA OTHER TYPE NA 2 1/2"- 12" GA1C2 BU1C2 NA NA NA CH1C3 CH1C4 NA INSTRUMENT CONNECTION Pressure Thermowells 2" Nominal Diameter 3/4" Assembly No. - GRE Branch Saddle 1 - Nipple, length=100 mm, TBE 1 - NPT Ball valve 1 150# Lap joint Flat Face VENTS & DRAINS CONNECTIONS Assembly No. - GRE Branch Saddle 1 Pipe Run Assembly Size - Nipple, length=100 mm, TBE - NPT Ball Valve 1 DN 1/2" 1/2" 1 DN 3/4" 3/4" - Nipple length=100 mm TBE 1 > DN 3/4" 1" - Cap, FTE 1 NOTES 1.- TO BE USED FOR AERIAL PIPES. 2.- GRE SHALL BE PROTECTED AGAINS SOLAR RADIATION. 3.-THE AERIAL MATERIAL OF PIPE SHALL BE PROVIDED WITH ADDITIVES FOR ACTION OF THE SOLAR RADIATION 4.- THE MECHANICAL BEHAVIOUR (PRESSURE CONDITIONS, THICKNESS, ETC.) SHALL BE GUARANTEED BY SUPPLIER TO WITHSTAND 15 barg DESIGN PRESSURE UP TO 100 °C. 5.-SERVICE LIFE TIME WILL BE AFFECTED FOR TEMPERATURES HIGHER THAN 100ºC. HIGHER TEMPERATURES SHALL BE VALIDATED WITH SUPPLIER 6.- TO BE CONFIRMED BY SUPPLIER. 7.- PIPE, FITTINGS AND FLANGES DIMENSIONES SHALL BE AS PER MANUFACTURER'S STANDARD. 8.- INSTRUMENT CONNECTION AND SMALL BRANCH CONNECTIONS TO BE DONE BY MEANS OF BRANCH SADDLES OR UNEQUAL TEES, DEPENDING OF THE SUPPLIER'S STANDARD. 9.- ALL WELDING ROD SHALL CONFORM ASTM D1784 CELL CLASS 12454B. 10.- WASHERS SHALL BE INCLUDED. 11.- SCOPE OF SUPPLY OF THE VENDOR SHALL INCLUDE: SUPPORT AND ISOMETRIC DRAWINGS VALID FOR CONSTRUCTION, PIPE HANGERS SUPPORTS AND RESTRAINTS REQUIRED, PIPE MATERIALS, FLEXIBILITY STRESS CALCULATION AND DETAILED SUPPORT LOADS, PRELIMINARY DIMENSIONING OF REQUIRED CONCRETE BLOCKS(IF NECESSARY) CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx PAGE 23 OF 24 DOCUMENT: CCPSL-EBD-IDO-4000.A1 PROJECT: COGENERACIÓN CPSA SAN LORENZO PIPING CLASS SPECIFICATION CODE SERVICES ASME B31.1 Refer to the INDEX. CLASS N/A MATERIAL DESIGN CONDITIONS Temperature ºC 100 200 300 400 500 600 Pressure Bar (g) 254.5 245.3 220.8 205.3 196.5 138.3 REV. DATE 00 25/04/2018 STAINLESS STEEL TUBING 1T1 Corrosion allowance 0.0 mm ITEM SIZE (OD) SCHEDULE / CLASS ENDS MATERIAL / TYPE DN8 (1/4" OD) 0.028" (0.7112 mm) PE TUBES DN15 (1/2" OD) 0.049" (1.245 mm) PE DN25 (1" OD) 0.083" (2.108 mm) PE ASTM A213 TP316 TUBING (seamless) For final dimension shall be checked with tube supplier FITTINGS ALL Match to tube GRIP TYPE ASTM A213 TP316 TUBING For final dimension shall be checked with tube supplier FLANGES N/A N/A N/A N/A N/A N/A GASKETS N/A N/A N/A N/A N/A N/A STUD BOLTS N/A N/A N/A N/A N/A N/A NUTS N/A N/A N/A N/A N/A N/A CODE NOTES VALVES SIZE TYPE / VALVE CODE GATE BUTTERFLY BALL GLOBE NEEDLE CHECK OTHER TYPE 15 - 50 mm NA NA NA NA NA NA N/A 65 - 300 mm NA NA NA NA NA NA N/A NOTES CCPSL-EBD-IDO-4000.A1 REV02 PIPING CLASS.xlsx Sheet 24 of 24