sustainability Article Assessment of the Blasting Efficiency of a Long and Large-Diameter Uncharged Hole Boring Method in Tunnel Blasting Using 3D Numerical Analysis Min-Seong Kim 1 , Chang-Yong Kim 1 , Myung-Kyu Song 2 and Sean Seungwon Lee 2, * 1 2 * Citation: Kim, M.-S.; Kim, C.-Y.; Song, M.-K.; Lee, S.S. Assessment of the Blasting Efficiency of a Long and Large-Diameter Uncharged Hole Boring Method in Tunnel Blasting Using 3D Numerical Analysis. Sustainability 2022, 14, 13347. https://doi.org/10.3390/ su142013347 Department of Geotechnical Engineering Research, Korea Institute of Civil Engineering and Building Technology, 283 Goyang-daero, Goyang-si 10223, Korea Department of Earth Resources and Environmental Engineering, Hanyang University, 222 Wangsimni-ro, Seoul 04763, Korea Correspondence: seanlee@hanyang.ac.kr Abstract: Cut blasting is one of the most essential processes to reduce blast-induced vibration in tunnel blasting. The long and large-diameter uncharged hole boring (LLB) method is an example of one of the cut blasting methods, which utilizes large-diameter uncharged holes drilled in the tunnel face. In this study, blasting simulations were performed to analyze its blasting mechanism, and the LLB method and the traditional burn-cut method were simulated to compare their blasting efficiency. A 3D numerical analysis using LS-DYNA code, a highly non-linear transient dynamic finite element analysis using explicit time integration, was used to simulate the blasting process, and a Johnson–Holmquist constitutive material model, which is optimal for simulating brittle materials under dynamic conditions, was used to simulate the rock behavior under blasting. The modified LLB method showed a 3.75-fold increase in the advance per round compared to the burn-cut method, due to the increased formation of long and large-diameter uncharged holes compared to blast holes. This modified LLB method used 30% less explosives, so its failure range was approximately 1.25 times less than that of the burn-cut method, but its advance was approximately 4 times larger than the burn-cut method, which was similar to the original LLB method. This confirmed that the modified LLB method is significantly more efficient in terms of increased blasting efficiency (particularly the advance per round) as well as reduced blast-induced vibration, compared to the traditional cut blasting method. Academic Editors: Jian Zhou, Mahdi Hasanipanah and Danial Keywords: tunnel excavation; cut blasting method; LLB method; uncharged hole; numerical simulation Jahed Armaghani Received: 14 September 2022 Accepted: 10 October 2022 Published: 17 October 2022 Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Copyright: © 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). 1. Introduction A drill and blast method is the most common rock excavation method in mining and civil engineering. However, this method causes environmental pollution and hazards such as noise, vibration, and flying rocks generated by the blasting, and blast-induced vibration can damage nearby structures in urban areas, when it exceeds specific values [1,2]. In tunnel construction, the advance rate is one of the key factors because it is directly related to the overall construction period and influences the economic feasibility of a project. Therefore, the ultimate goal of blast excavation in the new Austrian tunneling method (NATM) is to maximize the advance per round, while meeting the allowable criteria for blast-induced vibration. It is well known that blast-induced vibration is the most significant factor that affects the surrounding structures [3]. In the rock fragmentation caused by blasting, it has been found that only 20–30% of the energy is used in the breakage of the surrounding rocks, while the residual energies are dissipated in the forms of vibration, noise, and flying rocks [4,5]; thus, the current blasting techniques have inevitable limitations [6]. When the vibration exceeds a critical value, internal cracks in the rock mass can be induced, potentially harming nearby structures [7]. Given the recent rise in environmental concerns, Sustainability 2022, 14, 13347. https://doi.org/10.3390/su142013347 https://www.mdpi.com/journal/sustainability Sustainability 2022, 14, 13347 2 of 15 complaints about blast-induced vibration and noise continue to increase, and regulations are becoming commensurately stricter [8]. Several parameters affect blast-induced vibration [9], and the free face is one of the most efficient factors in maximizing the blasting efficiency, as well as reducing vibration. Unlike open-pit mines, tunnel structures generally have only one free face, so the cut blasting method is necessary to create artificial additional free faces to improve the blasting efficiency. V-cuts and burn-cuts, which are the traditional cut blasting methods, are widely used in tunnel blasting. Using the traditional cut method, more explosives are needed to increase the advance, but there are limits to increasing the amount of explosives, while keeping to the allowable limit of vibration. A long and large-diameter uncharged hole boring (LLB) method is an advanced cut blasting method that involves boring large-diameter uncharged holes. This method has been reported to have significantly less blast-induced vibration than traditional cut methods [10]. The high-performance LLB machine generally drills 50 m with a 382-mm hammer bit at a time, considering the overall working process and drilling time. Thus, this method has the great advantage of creating large-diameter uncharged holes (free faces) that are deeper than regular blast holes, thus significantly increasing the advance per round compared to the traditional cut method [11]. However, the cut methods in tunnel blasting that utilize large-diameter uncharged holes (over 350 mm) have not yet been fully analyzed in terms of failure mechanisms and blasting efficiency. In addition, in some tunnel construction sites where the LLB method was used, the advance per round was similar to, or even less than, the traditional cut methods. In the actual tunnel construction site, if explosive material detonates inside the rock mass, there is a limit to investigating the failure mechanism of the LLB method because an instantaneous explosion reaction occurs. To investigate the failure mechanism of blasting more accurately, experimental studies should be conducted, but several risks and limitations are involved because they are very expensive and time-consuming [12]. Instead, numerical approaches have been widely used to overcome the many limitations of experimental research [13–15]. In this study, a series of numerical analyses were carried out to investigate the failure mechanism of tunnel blasting with the LLB method. The LS-DYNA software, which is a finite element software that can handle dynamic and non-linear problems, was used to simulate the tunnel blasting. The traditional burn-cut method and the LLB method, as employed to create uncharged holes for reducing blast-induced vibration, were modeled, to compare their blasting mechanisms and efficiency, especially the advance per round. Additional analysis was performed to compare the blasting efficiency when a reduced amount of explosives was used with the LLB method. 2. Long and Large-Diameter Uncharged Hole Boring Method 2.1. Introduction to the LLB Method The LLB method is an advanced cut blasting method to minimize the vibration generated by blasting in a NATM tunnel. This method creates long and large-diameter (382-mm) uncharged holes at a cut area using a high-performance boring machine, as shown in Figure 1. The LLB hole serves to release the confining stresses of the rock mass before blasting. When an explosive detonates in the blast hole, the adjacent uncharged hole can not only provide a larger space for moving breaking rocks, but can also change the stress distribution in the rocks around the uncharged hole, which is called the “uncharged hole effect” [16]. One of the outstanding characteristics of this method is that it typically drills 50 m at a time, and can efficiently drill up to 65 m without any problems. Thus, additional free faces are formed beyond the depth of the blast hole, which theoretically has the advantage of increasing the advance per round. In addition, one to three holes are generally drilled in the LLB method, depending on what is applicable in the site conditions. Unlike the conventional cut blasting methods, such as V-cut and burn-cut, this method is applicable Sustainability 2022, 14, 13347 3 of 15 Sustainability 2022, 14, x FOR PEER REVIEW 3 of 15 for both weak and hard rock masses. The field application of the LLB machine and a tunnel face with completed drilling are shown in Figure 2 [10]. (a) (b) Figure 1. Comparison of general blasting and controlled blasting using the LLB method. (a) General blasting; (b) controlled blasting using the LLB method. One of the outstanding characteristics of this method is that it typically drills 50 m at a time, and can efficiently drill up to 65 m without any problems. Thus, additional free faces are formed beyond the depth of the blast hole, which theoretically has the advantage of increasing the advance per round. In addition, one to three holes are generally drilled in the LLB method, depending on what is applicable in(b) the site conditions. Unlike the (a) conventional cut blasting methods, such as V-cut and burn-cut, this method is applicable Figure 1. Comparison of general and blasting using LLBmachine method. (a) General for both weak and hard rock blasting masses. Thecontrolled field application of thethe LLB a tunFigure 1. Comparison of general blasting and controlled blasting using the LLB method. and (a) General blasting; (b) controlled blasting using the LLB method. nel face with completed drilling are shown in Figure 2 [10]. blasting; (b) controlled blasting using the LLB method. One of the outstanding characteristics of this method is that it typically drills 50 m at a time, and can efficiently drill up to 65 m without any problems. Thus, additional free faces are formed beyond the depth of the blast hole, which theoretically has the advantage of increasing the advance per round. In addition, one to three holes are generally drilled in the LLB method, depending on what is applicable in the site conditions. Unlike the conventional cut blasting methods, such as V-cut and burn-cut, this method is applicable for both weak and hard rock masses. The field application of the LLB machine and a tunnel face with completed drilling are shown in Figure 2 [10]. (a) (b) Figure 2. 2. Images Figure Images of of field field application application of of the the LLB LLB machine machine and and aa tunnel tunnel face face with with completed completed drilling. drilling. (a) Field application of the LLB machine; (b) tunnel face with completed drilling. (a) Field application of the LLB machine; (b) tunnel face with completed drilling. Tensile Fracturing Fracturing by by Long Long and and Large-Diameter Large-Diameter Uncharged UnchargedHoles Holes 2.2. A Mechanism of Tensile When an explosive detonates in a blast hole, gaseous detonation products fill the high-pressure detonation gas gas is imblast hole hole with with high highpressure pressureand andtemperature. temperature.This This high-pressure detonation is mediately applied to to thethe surface ofofa ablast immediately applied surface blasthole holeand andgenerates generatesradial radialcompressive compressive stress, stress, which generally greater than the strength strength of of the the rock rock [17,18]. [17,18]. (a) is generally (b) The compressive stress wave a tensile stress wave when it reaches a free face,face, and wave generated generatedby byblasting blastingturns turnsinto into a tensile stress wave when it reaches a free Figure 2. Images of field application of the LLB machine and a tunnel face with completed drilling. the tensiletensile wave returns throughthrough the rockthe mass [19–21]. behavior is generally andreflected the reflected wave returns rock mass This [19–21]. This behavior is (a) Field application of the LLB machine; (b) tunnel face with completed drilling. called the called Hopkinson effect, andeffect, the principle this theory is illustrated in Figure 3in[22]. generally the Hopkinson and the of principle of this theory is illustrated Figis well known that the dynamic tensile strength of rock is much lower than the ure A 3It[22]. 2.2. Mechanism of Tensile Fracturing by Long and Large-Diameter Uncharged Holes dynamic compressive strength [23,24]. If the tension stress waves exceed the dynamic When an explosive detonates in abeblast hole, gaseous detonation products fillleads the tensile strength of the rock, cracks will generated gradually, and this tensile stress blast hole with high pressure and temperature. This high-pressure detonation gas is imto greater damage to the rock mass in the vicinity of the free face [16]. Therefore, when mediately applied to the surface of a blast and generates radialreaches compressive stress, a propagated compressive stress wave fromhole the detonated explosive an uncharged which generally strength therock rockis [17,18]. Thecrushed compressive stress hole, itisturns into agreater tensile than stressthe wave; thus,ofthe effectively around the wave generated by blasting turns into a tensile stress wave when it reaches a free face, uncharged hole. A tunnel structure generally has only one free face, which is the tunnel and the reflected tensile wave returns through the rock mass [19–21]. This behavior is generally called the Hopkinson effect, and the principle of this theory is illustrated in Figure 3 [22]. Sustainability 2022, 14, 13347 4 of 15 22, 14, x FOR PEER REVIEW 4 of 15 face. To effectively blast in tunneling, adding free faces is the most vital factor for initiating or maximizing the Hopkinson effect. Figure 3. Principle of the Hopkinson effect. Figure 3. Principle of the Hopkinson effect. 3. Numerical Analysis It is well known that the dynamic tensile strength of rock is much lower than the 3.1. Analysis Model dynamic compressive strength [23,24]. If the tension stress waves exceed the dynamic tenThis study used the LS-DYNA software, which is widely used for blasting simulations, sile strength of the rock, cracks will be generated gradually, and this tensile stress leads to to simulate dynamic and non-linear problems. The arbitrary Lagrangian–Eulerian (ALE) greater damage to the rock mass in the vicinity of the free face [16]. Therefore, when a formulation was employed to investigate blast-induced pressure and its interaction with propagated compressive stress wave fromThe theALE detonated explosive reaches an uncharged various materials [25–27]. formulation contains both Lagrangian and Eulerian hole, it turns intoformulations a tensile stress wave; thus, the rock is effectively crushed around the to move to utilize the advantages of each approach [28]; it allows the mesh uncharged hole. A tunnel structure generally only face,inwhich is the independently from the materialhas flow, andone eachfree element the mesh cantunnel contain mixtures ofblast different materials [29]. face. To effectively in tunneling, adding free faces is the most vital factor for initiating The burn-cut method and the LLB method were modeled to investigate their effects or maximizing the Hopkinson effect. on the blasting efficiency, including the advance per round in tunnel blasting. Both analysis models included the rock, explosives, and stemming in the charge hole, as well as 3. Numerical Analysis uncharged holes. The rock was modeled using the Lagrangian method, with a geometry 3.1. Analysis Modelof 1500 mm × 1500 mm × 1500 mm to focus on the cut area, as shown in Figure 4. The diameter of the blastsoftware, holes waswhich 50 mmisand they used contained 300 mm simulaof explosives and This study used the LS-DYNA widely for blasting 700 mm of stemming, which were modeled with the ALE method. The diameters of the tions, to simulate dynamic and non-linear problems. The arbitrary Lagrangian–Eulerian uncharged holes for the burn-cut and the LLB method were 102 mm and 382 mm, respec(ALE) formulation was employed to investigate blast-induced pressure and its interaction tively. The spacing between the blast hole and the uncharged hole for the burn-cut was with various materials [25–27]. The ALE formulation contains both Lagrangian and Eu200–300 mm and 400 mm for the LLB method. The geometries were modeled based on lerian formulations to utilize advantages of each [28];sites it allows theKorea. meshIntoboth cases, actual designthe cases from subway tunnelapproach construction in South move independently from thewere material andat each element in the can conditions contain were set the explosives set to flow, detonate the same time, and the mesh boundary mixtures of different materials [29]. as non-reflecting boundaries for all sides, except the tunnel face. The burn-cut method and the LLB method were modeled to investigate their effects 3.2. JH-2 Constitutive for Rock per Material on the blasting efficiency, including Model the advance round in tunnel blasting. Both analA Johnson–Holmquist (JH-1) constitutive modelhole, was initially for ysis models included the rock, explosives, and stemming inmaterial the charge as well proposed as studying the behavior of metals such as copper and nickel under large strain, high strain uncharged holes. The rock was modeled using the Lagrangian method, with a geometry rate, and high-pressure conditions. Based on the JH-1 model, an improved material model, of 1500 mm × 1500 mm × 1500 mm to focus on the cut area, as shown in Figure 4. The named as the JH-2 constitutive model, was suggested to describe the mechanical behavior diameter of the blast holes was 50 mm and they contained 300 mm of explosives and 700 under dynamic conditions, considering the softening property of brittle materials. The JH-2 mm of stemming,model which with the ALE method. diameters of (blasting) the un- of rocks. is were widelymodeled used in LS-DYNA to simulate the The dynamic behavior charged holes forThis the improved burn-cut model and the LLB method were 102 andof382 mm, as respecrepresented the strength andmm damage material functions of the tively. The spacing between the blast hole and the uncharged hole for the burn-cut was 200–300 mm and 400 mm for the LLB method. The geometries were modeled based on actual design cases from subway tunnel construction sites in South Korea. In both cases, the explosives were set to detonate at the same time, and the boundary conditions were Sustainability 2022, 14, 13347 14, x FOR PEER REVIEW 5 of 15 representative variables and the damage evolution within the material was considered. In addition, this model considers the pressure, strain-rate dependent strength, damage, and fracture of materials [30–32]. Granite is one of the most brittle materials and a widely 5 of 15 were distributed underground rock material in South Korea. Therefore, granite properties used here to simulate the tunnel blasting, as shown in Table 1 [33]. A general overview of the model is illustrated in Figure 5. (a) (b) Figure 4. Geometry Figure of numerical simulations for simulations the burn-cut the LLBand methods. (a) Burn-cut 4. Geometry of numerical for and the burn-cut the LLB methods. (a) Burn-cut method; (b) LLB method. method; (b) LLB method. Table 1. Input parameter for JH-2 model in LS-DYNA. 3.2. JH-2 Constitutive Model for Rock Material Parameter Value Parameter Value A Johnson–Holmquist (JH-1) constitutive material model was initially proposed for 3 studying the behavior of metals such as copper and nickel under large strain, high strain Density (kg/m ) 2560 Maximum normalized fractured strength 0.160 Shear and modulus (GPa) 11.606 Based on the JH-1 Hugoniot elastic limit 4.500 rate, high-pressure conditions. model, an(GPa) improved material Intact normalized strength parameter A 1.248 Pressure component at the Hugoniot elastic limit (GPa) 2.930 model, named as the JH-2 constitutive model, was suggested to describe the mechanical Fractured normalized strength parameter B 0.680 Fraction of elastic energy loss 1.000 behavior underCdynamic conditions, the softening of brittle materiStrength parameter 0.005 considering Parameter for a plasticproperty strain to fracture D1 0.008 Fractured strength parameter M is widely used 0.830in LS-DYNAParameter for a plastic to fracture D2 0.435 als. The JH-2 model to simulate the strain dynamic behavior (blastIntact strength parameter N 0.676 First pressure coefficient K1 (GPa) 10.720 ing) of rocks. This improved model represented the strength and damage of material as Reference strain rate 1.000 Second pressure coefficient K2 (GPa) −386 functions of the (GPa) representative variables and the damage evolution within the material Maximum tensile strength 0.015 Elastic constant K3 (GPa) 12,800 was considered. In addition, this model considers the pressure, strain-rate dependent strength, damage, and fracture of materials [30–32]. Granite is one of the most brittle materials and a widely distributed underground rock material in South Korea. Therefore, granite properties were used here to simulate the tunnel blasting, as shown in Table 1 [33]. A general overview of the model is illustrated in Figure 5. Sustainability 2022, 14, 13347 Sustainability 2022, 14, x FOR PEER REVIEW 6 of 15 6 of 15 Figure Figure 5. 5. Strength Strength model model for for the the JH-2 JH-2 constitutive constitutive model. model. TableThe 1. Input for JH-2the model in LS-DYNA. JH-2parameter model includes following three types of strength: intact state, damaged state, and fractured state, as shown in Figure 5. The three states have their own strength Parameter Value Parameter Value equations, which present the relationship between the normalized equivalent stress and Density (kg/m3)the normalized pressure, 2560 Maximum normalized fractured strength 0.160 expressed as Shear modulus (GPa) 11.606 Hugoniot elastic limit (GPa) 4.500 Intact normalized strength parameter A 1.248 Pressure component 2.930 (1) σ∗ = σi∗ − D (σi∗at−the σ∗f )Hugoniot = σ/σHELelastic limit (GPa) Fractured normalized strength parameter B 0.680 Fraction of elastic energy loss 1.000 ∗ ∗ is the normalized fracture stress, D is where intact equivalent Strength parameter C σi is the normalized 0.005 Parameter for a stress, plasticσstrain to fracture π·1 0.008 f the damage coefficient D ≤ 1), σ isfor thea actual stress calculated by0.435 the von Fractured strength parameter M 0.830 (0 ≤ Parameter plasticequivalent strain to fracture π·2 Mises stress formula, and σ is the equivalent stress at the Hugoniot elastic limit (HEL). HEL Intact strength parameter N 0.676 First pressure coefficient K1 (GPa) 10.720 The HEL stands for the net compressive stress at which a one-dimensional shock wave Reference strain rate 1.000 Second pressure coefficient K2 (GPa) −386 with uniaxial strain exceeds the elastic limit of the material. The brittle material begins Maximum tensile strength (GPa) 0.015 Elastic constant K3 (GPa) 12,800 to soften when the damage begins to accumulate, and this process can be expressed by Equation (1). Although the softening does not continue when the material is completely The JH-2 model includes the following three types of strength: intact state, damaged damaged (D = 1), it allows for gradual softening of the brittle material under increasing state, and fractured state, as shown in Figure 5. The three states have their own strength plastic strain. The normalized intact strength and fracture strength are given by equations, which present the relationship between the normalized equivalent stress and .∗ the normalized pressure, expressed as σi∗ = A( P∗ + T ∗ ) N 1 + C × ln ε (2) (1) π ∗ = ππ∗ − π·(ππ∗ − ππ∗ ) = π/ππ»πΈπΏ ∗ .∗ where ππ∗ is the normalized intact π εis the normalized fracture stress, σ∗f =equivalent B( P∗ ) M 1stress, + C × πln (3) π· is the damage coefficient (0 ≤ π· ≤ 1), π is the actual equivalent stress calculated by where B, C, M, andformula, N are all and constants. The P∗ = P/PHEL , elastic where the vonA,Mises stress ππ»πΈπΏ is thenormalized equivalentpressure stress atis the Hugoniot ∗ P is the actual pressure and P is the pressure at the HEL. The normalized maximum tensile limit (HEL). The HEL stands for the net compressive stress at which a one-dimensional hydrostatic is T ∗ = T/Pexceeds is thelimit maximum hydrostatic pressure. HEL , where shock wavepressure with uniaxial strain the Telastic of thetensile material. The brittle mate.∗ . . . . −1 is the reference strain rate. The strain is ε = ε/ ε , where ε is the actual strain; ε = 1 s 0 0 rial begins to soften when the damage begins to accumulate, and this process can be exTheby damage is mainly accumulated due to thedoes generation of fractures, damage pressed Equation (1). Although the softening not continue whenand the the material is graph is shown in Figure 6a. The damage in the JH-2 model can be expressed as follows: completely damaged (π· = 1), it allows for gradual softening of the brittle material under increasing plastic strain. The normalized intact strength and fracture strength are given p D = ∑ βε p /ε f = ∑ βε p /[ D1 ( P∗ + T ∗ ) D2 ] (4) by ∗ ∗ π (2) + π ∗ )of (1 + C × ln πΜ∗ )ε p is the plastic strain to the where βε p is the plastic strainπduring a cycle integration, π = π΄(π f ∗ ∗ )π ∗ π΅(π D (1 +D C ×are ln πΜthe ) damage factors for ε p . The (3) fracture under constant pressureππP,=and and 1 2 f ∗ where π΄,ofπ΅,state πΆ, (EOS) π, and are all constitutive constants. The normalized = π/ππ»πΈπΏ equation forπthe JH-2 model, as shownpressure in Figureis6b,πpresents the, ∗ where π is the actual pressure and π is the pressure at the HEL. The normalized maxirelationship between hydrostatic pressure and volumetric strain, which consists of a pure mum hydrostatic is π ∗ = π/π π is thebefore maximum tensile and hyelastictensile stage and a plastic pressure damage stage. The hydrostatic the fracture π»πΈπΏ , wherepressure ∗ −1 drostatic pressure.starts The to strain is πΜ = πΜcan /πΜ0 be , where πΜ is the actual strain; πΜ0 = 1s is the after the damage accumulate expressed as follows: reference strain rate. P = K1 µ + K2 µ 2 + K3 µ 3 · · · ( D = 0 ) (5) the relationship between hydrostatic pressure and volumetric strain, which consists of a pure elastic stage and a plastic damage stage. The hydrostatic pressure before the fracture and after the damage starts to accumulate can be expressed as follows: 7(5) of 15 π = πΎ1 π + πΎ2 π2 + πΎ3 π3 β― (π· = 0) (6) π = πΎ1 π + πΎ2 π2 + πΎ3 π3 + βπ β― (0 < π· < 1) 3 + K2bulk µ2 + Kmodulus), 0 < Dπ<=1)π/π0 − 1 for the(6) where πΎ1 , πΎ2 , and πΎ3 are constants P(πΎ=1 Kis 3 µ + βP · · · (and 1 µ the current density π and π0 . When fracture occurs wherethe K1 , initial K2 , and density K3 are constants (K1 is the the bulk modulus), and in µ =the ρ/ρmaterial, 0 − 1 for the density ρ and the initial ρ0 . When the fracture occurs the material, which which is caused bycurrent the bulking energy, thedensity incremental pressure βπ isinadded. In this is caused by the bulking energy, the incremental pressure βP is added. In this analysis analysis model, erosion was set to occur when the tensile stress exceeds the maximum model, erosion was set to occur when the tensile stress exceeds the maximum tensile tensile strength of the rockofmass, using to simulate the failure. strength the rock mass,blasting using blasting to simulate therock rock failure. Sustainability 2022, 14, 13347 (a) (b) Figure 6. Damage and EOS6. models forEOS themodels JH-2for constitutive model. (a) (a) Damage model; Figure Damage and the JH-2 constitutive model. Damage model; (b)(b) EOSEOS model. model. 3.3. Explosive and Stemming Material Models To model the pressure generated by the expansion of the detonation product, a Jones- 3.3. Explosive and Stemming Material Models of state (EOS) was used [34]. The JWL EOS is widely used Wilkins–Lee (JWL) equation in explosives modelingby forthe describing the relationship of pressure–volume–energy To model the pressure generated expansion of the detonation product, a Jones-for detonation products. In this study, JWL EOS was used to simulate the blasting process, and Wilkins–Lee (JWL) this equation of state (EOS) was used [34]. The JWL EOS is widely used in equation can be expressed as follows: explosives modeling for describing the relationship of pressure–volume–energy for deto − R1 V − R2 V ω used ω the ω nation products. In this study, JWL to+simulate blasting P =EOS A 1 was − B 1− + E0 process, and(7) R V R V V 2 this equation can be expressed as follows: 1 where P is pressure, E and V are the detonation energy per unit volume and the relative −π 1 π −π 2 π π coefficients, πrespectively. A high explosive volume, and A, B, Rπ 1 , R2 , and ω are the EOS (7) π = π΄ (1 − ) + π΅ (1 − ) + πΈ burn (HEB) material π 1card π was used to simulate π 2 πthe detonation π 0of the explosives. The input values for JWL EOS and HEB for an emulsion material are provided in Table 2 [35]. where π is pressure, πΈ and π are the detonation energy per unit volume and the relaTable 2. Input parameter for JWL EOS in LS-DYNA. tive volume, and π΄, π΅, π 1 , π 2 , and π are the EOS coefficients, respectively. A high exA B was used to simulate the detonation of Ethe V0 plosive Parameter burn (HEB) material card explosives. 0 R1 R2 ω JWL (GPa) (GPa) (GPa/m3 /m3 ) (m3 /m3 ) The inputValue values for 276 JWL EOS and HEB for an emulsion material are provided in Table 2 8.44 5.215 2.112 0.501 3.868 1.0 [35]. RO D Pcj Parameter 3) to prevent the release filling the (GPa) (kg/mused (m/s) of detonation gases by HEB Stemming is a material Value 1180 5122 9.530 remaining areas in the blast hole, and it helps the pressure generated by the explosives to where RO, D, and Pcj are the density, detonation velocity, and Chapman–Jouguet pressure, respectively. crush the rock efficiently. Here, the stemming material was modeled using the Stemming is a material used to prevent the release of detonation gases by filling the remaining areas in the blast hole, and it helps the pressure generated by the explosives to crush the rock efficiently. Here, the stemming material was modeled using the FHWA_SOIL material model developed by the U.S. Federal Highway Administration (FHWA) [36]. This Sustainability 2022, 14, 13347 8 of 15 model is an isotropic material with damage, and it is effective at modeling the behavior of soil under the consideration of strain-softening, kinematic hardening, strain rate effects, element deletion, excess pore water effects, and stability with no soil confinement; the input parameters are listed in Table 3 [37–39]. Table 3. Input parameter for FHWA_SOIL model in LS-DYNA. Parameter Value Parameter Value Density (kg/m3 ) 2350 Eccentricity parameter 0.700 Specific gravity 2.650 Moisture content 6.200 Density of water (kg/m3 ) 1000 Skeleton bulk modulus (MPa) 0.153 Viscoplasticity parameter Vn 1.100 Minimum internal friction angle (radians) 0.063 0.001 Viscoplasticity parameter γr 0.0 Volumetric strain at initial damage threshold Maximum number of plasticity iterations 10.00 Void formation energy 10.00 Bulk modulus (MPa) 15.30 Strain hardening, percent of Οmax where non-linear effects start 10.00 0.0 Shear modulus (MPa) 19.50 Pore water effects on bulk modulus PWD1 Peak shear strength angle (radians) 0.420 Pore water effects on effective pressure PWD2 0.0 Cohesion (MPa) 0.011 Strain hardening, amount of non-linear effects 10.00 The uncharged holes were modeled using the NULL material card, and the void was modeled using the LINEAR_POLYNOMIAL EOS material card, which is given by P = C0 + C1 µ + C2 µ2 + C3 µ3 + C4 + C5 µ + C6 µ2 E (8) where C0 , C1 , C2 , C3 , C4 , C5 , and C6 are constants, and µ = ρ/ρ0 − 1, which is the ratio of the current density to the initial density. The detailed parameters for air are given in Table 4. Table 4. Material model and EOS parameter for air. ρ (kg/m3 ) C0 C1 C2 C3 C4 C5 C6 E0 (MPa) 1.29 0.0 0.0 0.0 0.0 0.4 0.4 0.0 0.25 3.4. Results of Numerical Analyses Figure 7 displays the results of numerical analyses for the burn-cut and LLB methods over time, and shows side views of the analysis models in the wireframe element mode for observing the state of fracturing around the blast holes inside the rock mass. The number of elements of the burn-cut and LLB methods was 6,800,190 and 6,816,395, respectively. When the explosives detonate after 0 s, the high-temperature and high-pressure gases are generated by the four blast holes; thus, compressive fractures are generated near the blast holes, and the explosion energy is propagated in the form of a compressive stress wave to the rock mass [40,41]. The propagated compressive stress wave reaches the uncharged holes before it reaches the tunnel face because of the shorter burden. The compressive stress wave first reaches the surface of the uncharged holes, and then is reflected as a tensile wave that begins to crush the rock around the uncharged holes at 0.2 ms in both cases. At 0.2 ms, in the burn-cut method, the spacing between the explosives and the uncharged hole is shorter than that of the LLB method; thus, the crushed zone around the uncharged hole was wider than in the LLB method. Then, the crushed area near the uncharged holes gradually increases. At the same time, the continuously propagated stress wave finally reaches the tunnel face and the rock is crushed, due to the reflected tensile stress at 0.8 and 1.0 ms, respectively. The crushed zones continuously increase due to the high pressure and the reflected tensile stress generated by the uncharged holes and the tunnel face. Sustainability 2022, 14, 13347 and the uncharged hole is shorter than that of the LLB method; thus, the crushed zone around the uncharged hole was wider than in the LLB method. Then, the crushed area near the uncharged holes gradually increases. At the same time, the continuously propagated stress wave finally reaches the tunnel face and the rock is crushed, due to the reflected tensile stress at 0.8 and 1.0 ms, respectively. The crushed zones continuously in9 of 15 crease due to the high pressure and the reflected tensile stress generated by the uncharged holes and the tunnel face. 0s 0.2 ms 0.8 ms 1.0 ms 0.4 ms 0.6 ms 1.2 ms 1.4 ms 0.4 ms 0.6 ms 1.2 ms 1.4 ms (a) 0s 0.2 ms 0.8 ms 1.0 ms (b) Figure 7. 7. Results method; (b) Figure Results of of the the numerical numerical analyses analyses of of the the burn-cut burn-cut and and LLB LLBmethods. methods.(a) (a)Burn-cut Burn-cut method; LLB method. (b) LLB method. 4. Discussion 4.1. Effect of Increasing the Advance Rate in the Burn-Cut and LLB Methods Figure 8 summarizes the numerical analysis results at the last step (at 1.4 ms) to investigate the influence of the advance rate in the burn-cut and LLB methods. In the case of the Burn-cut method, the rock was crushed up to 0.09 m from the end line of the explosives, whereas the rock was crushed up to 0.37 m in the LLB method, which was more than four times the advance rate. It is believed that the large-diameter uncharged hole that was longer than the ordinary blast holes contributed significantly to the generation of more extensive tensile failure. In particular, in the burn-cut method, the blast-induced stress was of the Burn-cut method, the rock was crushed up to 0.09 m from the end line of the explosives, whereas the rock was crushed up to 0.37 m in the LLB method, which was more than four times the advance rate. It is believed that the large-diameter uncharged hole that was14,longer than the ordinary blast holes contributed significantly to the generation of15 Sustainability 2022, 13347 10 of more extensive tensile failure. In particular, in the burn-cut method, the blast-induced stress was used more to crush rocks between the blast holes and the tunnel face than to used more rocks between the blast holes and the tunnel face than to was increase the increase the advance. On to thecrush other hand, blast-induced stress in the LLB method used advance. On the other hand, blast-induced stress in the LLB method was used more to more to increase the advance. Therefore, the long and large-diameter uncharged hole is increase the advance. Therefore, the long and large-diameter uncharged hole is believed to believed to contribute greatly the advance. contribute greatlyto toincreasing increasing the advance. (a) (b) Figure 8. Comparison advanceofbetween thebetween burn-cut LLBand methods. (a) Burn-cut method; Figureof8.the Comparison the advance the and burn-cut LLB methods. (a) Burn-cut method; (b) LLB method. (b) LLB method. When explosives detonate near the cut area in the first stage, the long and large- When explosives detonate near the cut area in the first stage, the long and large-didiameter uncharged hole provides a larger space for crushed rock to move into, thus ameter uncharged hole provides a larger space crushed rock to move into, thus reducreducing the confining pressures of for the surrounding rocks. Efficient moving of these ing the confining pressures of theansurrounding moving of thesethe crushed crushed rocks creates additional free rocks. face andEfficient reduces interference between crushed in the second stage.and Considering the entire blasting process the sequential rocks creates anrocks additional free face reducesthat interference between theuses crushed rocks blasting technique, which has a detonating delay time in the actual blasting, this method is in the second stage. Considering that the entire blasting process uses the sequential blastsignificantly beneficial in that the long and large-diameter uncharged hole provides a larger ing technique, which a detonating delay time in the actual blasting, thislarge-diameter method is space tohas move the crushed rocks into. In addition, the formed long and significantly beneficial that theblasting long and large-diameter hole provides a unchargedinhole before provides an opportunity uncharged to reduce the amount of explosives; thus, the advance rate can be increased and the blast-induced vibration can be reduced. larger space to move the crushed rocks into. In addition, the formed long and large-diameter uncharged 4.2. holeEffect before blasting provides an opportunity to reduce the amount of exof Increasing the Advance in the Burn-Cut and LLB Methods plosives; thus, the advance rate can be increased and the blast-induced vibration can be Additional analysis of the LLB method was carried out to investigate the blasting reduced. efficiency with the large-diameter uncharged hole with the same depth as the blast holes (a shorter depth than in the original LLB method). Figure 9 summarizes the results of the numerical analysisinfor theBurn-Cut original LLB and the modified LLB with a shorter 4.2. Effect of Increasing the Advance the andmethod LLB Methods uncharged hole. The number of elements of the modified LLB method was 6,719,248. The Additionalresults analysis the method was carried out towith investigate blasting showof that theLLB advance in the modified LLB method its shorter the uncharged hole efficiency with the uncharged hole3.36 with theless same as the blast holes was large-diameter 0.11 m, which was approximately times thandepth in the original LLB method. the advance the modified LLB method9 was approximately timesoflonger (a shorter depthHowever, than in the originalinLLB method). Figure summarizes the 1.22 results the than in the burn-cut method, as shown in Figure 8a. This suggests that the advance numerical analysis for the original LLB method and the modified LLB with a shorter unincreased due to the long and large-diameter uncharged hole that caused a more extensive charged hole. The number of elements of the modified LLB method was 6,719,248. The range of tensile failure compared to the burn-cut method. Given that the wider and longer results show that the advance in the modified LLB its shorter uncharged uncharged hole significantly contributed to method increasingwith the blasting efficiency as well as the advance, the LLB method has pronounced advantages compared the traditional hole was 0.11 m, which was approximately 3.36 times less than in the to original LLB burn-cut method. However, the method. advance in the modified LLB method was approximately 1.22 times longer than in the burn-cut method, as shown in Figure 8a. This suggests that the Sustainability 2022, 14, 13347 advance increased due to the long and large-diameter uncharged hole that caused a more extensiveincreased range of tensile failure to the burn-cut method. Given that theawider advance due to the longcompared and large-diameter uncharged hole that caused more and longer uncharged hole significantly contributed to increasing the blasting efficiency extensive range of tensile failure compared to the burn-cut method. Given that the wider as well as the advance, hole the LLB method has pronounced advantages compared to the traand longer uncharged significantly contributed to increasing the blasting efficiency 11 of 15 ditional burn-cut method. as well as the advance, the LLB method has pronounced advantages compared to the traditional burn-cut method. (a) (b) (a)of blasting efficiency depending on the length (b) of the large-diameter unFigure 9. Comparison charged hole. (a) Original LLB method; (b) modified LLB method with reduced uncharged hole Figure blasting efficiency efficiencydepending depending length of large-diameter the large-diameter unFigure9.9.Comparison Comparison of of blasting onon thethe length of the uncharged length. charged hole. (a) Original LLB method; (b) modified LLB method with reduced uncharged hole hole. (a) Original LLB method; (b) modified LLB method with reduced uncharged hole length. length. 4.3. 4.3.Effect EffectofofReducing Reducingthe theAmount AmountofofExplosives Explosives Additional numerical analysis was 4.3. Effect of Reducing the Amount of Explosives Additional numerical analysis wasperformed performedtotoestimate estimatethe theeffect effectofofreducing reducingthe the amount of explosives when applying the LLB method. The total length of the Additional numerical analysis wasthe performed to estimate thelength effect of reducing the amount of explosives when applying LLB method. The total theexplosives explosives was byby 30%, from 300 to 210 mm, and method. the results aretotal illustrated in the Figure 10. The10. wasreduced reduced 30%, from 300 to 210 and the results arelength illustrated in Figure amount of explosives when applying themm, LLB The of explosives number of elements of the modified LLB method was 6,801,550. The crushed zone around Thereduced numberby of30%, elements of the modified LLBthe method 6,801,550. in The crushed zone was from 300 to 210 mm, and resultswas are illustrated Figure 10. The the blastofthe hole washole about times smaller thanwas with the original LLB design, but the around blast was2.25 about 2.25 times smaller than with the LLB design, but number elements of the modified LLB method 6,801,550. Theoriginal crushed zone around advance was similar, 0.37 mm compared to 0.36 mm with the original LLB design. Altthe advance was similar, 0.37 mm compared to 0.36 mm with the original LLB design. the blast hole about 2.25 times smaller than with the original LLB design, but the hough the overall failure range decreased as of explosives was decreased, the Although thesimilar, overall failure decreased asamount the amount explosives was decreased, advance was 0.37 mmrange compared to the 0.36 mm with theoforiginal LLB design. Alttensile failure caused by the long and large-diameter uncharged hole had a significant the tensile failurefailure causedrange by the long andas large-diameter a significant hough the overall decreased the amount ofuncharged explosiveshole washad decreased, the influence. Therefore, blasting, the LLB with a areduced influence. Therefore, sequential blasting, themodified modified LLBmethod method with reduced tensile failure caused in byinsequential the long and large-diameter uncharged hole had a significant amount explosives ininthe can totohave similar blasting asas amountofofTherefore, explosivesin thecut cutarea area canbebeexpected expected have similar blasting efficiency influence. sequential blasting, the modified LLB method withefficiency a reduced the LLB theoriginal original LLBmethod. method. amount of explosives in the cut area can be expected to have similar blasting efficiency as the original LLB method. (a) (b) (a) of failure zones depending on the amount (b) Figure 10. Comparison of explosives in the LLB methods. (a) Total explosives length of 300 mm (original LLB method); (b) total explosives length of 210 mm (modified LLB method). Figure 11 shows the numerical analysis results of blasting with the burn-cut method and the modified LLB method with a reduced amount of explosives. As mentioned above, although the total influence range near the explosives was decreased due to the reduction in the amount of explosives in the modified LLB method, its advance was four times longer (a) Total explosives length of 300 mm (original LLB method); (b) total explosives length of 210 mm (modified LLB method). Figure 11 shows the numerical analysis results of blasting with the burn-cut method and the modified LLB method with a reduced amount of explosives. As mentioned above, 12 of 15 although the total influence range near the explosives was decreased due to the reduction in the amount of explosives in the modified LLB method, its advance was four times longer than that of the burn-cut method, as shown in Figure 11. Even in terms of blasting design, it isof estimated that it is desirable to reduce the amount compared to than that the burn-cut method, as shown in Figure 11. Evenofinexplosives terms of blasting design, the existing design, due to the large-diameter uncharged hole formed before blasting. it is estimated that it is desirable to reduce the amount of explosives compared to the Thus, the design, modified method showed pronounced advantages in reducing existing dueLLB to the large-diameter uncharged hole formed before blasting.blast-inThus, the duced vibration by reducing the pronounced amount of explosives in in thereducing cut area,blast-induced as well as increasing modified LLB method showed advantages vibration the byadvance. reducing the amount of explosives in the cut area, as well as increasing the advance. Sustainability 2022, 14, 13347 (a) (b) Figure 11.11. Comparison ofofrange modified LLB LLBmethods. methods.(a) (a)Burn-cut BurnFigure Comparison rangeofoffailure failureininthe theburn-cut burn-cut and and the the modified cutmethod; method;(b) (b)design designofofreduced reduced explosives in the modified LLB method. explosives in the modified LLB method. 4.4. Comparison Each Analysis Model using Eroding Elements 4.4. Comparison of of Each Analysis Model using Eroding Elements Figure presents the total deleted eroding volume detonation the original LLB Figure 1212 presents the total deleted eroding volume byby detonation inin the original LLB method, the burn-cut method, and the modified LLB method with reduced explosives. method, the burn-cut method, and the modified LLB method with reduced explosives. Thetotal totalnumber number erodingelements elements can used compare the extent thefailure failure The ofoferoding can bebe used totocompare the extent ofof the zones according to each method, and the number of deleted elements for each method was zones according to each method, and the number of deleted elements for each method 101,953, 86,622, andand 81,753, respectively. TheThe original LLBLLB method showed the widest range was 101,953, 86,622, 81,753, respectively. original method showed the widest of theofcrushing zone, which about 1.18 times1.18 larger thanlarger in the burn-cut method. In the range the crushing zone, was which was about times than in the burn-cut modified method with reduced theexplosives, total number deleted eroding method. In LLB the modified LLB 30% method with explosives, 30% reduced theof total number of elements decreased by about 1.25 times compared to the original LLB, and was about deleted eroding elements decreased by about 1.25 times compared to the original LLB, 1.06was times lower thelower burn-cut The modified LLB modified method showed similar and about 1.06than times thanmethod. the burn-cut method. The LLB method failure patterns compared to the original LLB method, but the number of deleted eroding showed similar failure patterns compared to the original LLB method, but the number of elements around the blast holes decreased as the amount of explosives decreased. The Sustainability 2022, 14, x FOR PEERdeleted REVIEW eroding elements around the blast holes decreased as the amount of explosives 13 of 15 main effect of main the burn-cut was the reduction thereduction failure zone between blast decreased. The effect ofmethod the burn-cut method wasinthe in the failurethe zone holes and the tunnel face, rather than contributing to increasing the advance. between the blast holes and the tunnel face, rather than contributing to increasing the ad- vance. (a) (b) (c) Figure forfor each analysis model. (a) Original LLBLLB method; (b) Figure 12. 12. Comparison Comparisonofofdeleted deletedelements elements each analysis model. (a) Original method; burn-cut method; (c) modified LLB method with reduced explosives. (b) burn-cut method; (c) modified LLB method with reduced explosives. In summary, the reduction in explosives in the modified LLB method reduced the overall size of the failure zones, but had a substantial advantage in that it contributed significantly to increasing the advance rate. Therefore, the LLB method clearly had better crushing efficiency than the traditional burn-cut method and, even when the amount of explosives in the cut area was reduced, this method had similar blasting efficiency compared to the traditional burn-cut method. Therefore, the modified LLB method can be Sustainability 2022, 14, 13347 13 of 15 In summary, the reduction in explosives in the modified LLB method reduced the overall size of the failure zones, but had a substantial advantage in that it contributed significantly to increasing the advance rate. Therefore, the LLB method clearly had better crushing efficiency than the traditional burn-cut method and, even when the amount of explosives in the cut area was reduced, this method had similar blasting efficiency compared to the traditional burn-cut method. Therefore, the modified LLB method can be considered an excellent alternative blasting method in that it not only reduces blast-induced vibration by reducing the amount of explosives needed in the cut area, but also increases the advance rate. However, since this is the result of the analysis using computer simulation, numerous field tests should be carried out for validation of the results. 5. Conclusions In this study, numerical analysis using LS-DYNA software was performed to investigate the blast mechanism and efficiency by applying an advanced LLB cut blasting method that can effectively reduce blast-induced vibration. The Johnson–Holmquist (JH-2) constitutive model, which was developed for brittle materials subjected to dynamic conditions, was used to model the tunnel rock material, and the explosives and stemming materials were modeled using relevant emulsion and soil properties, respectively. The original LLB method was compared to the traditional burn-cut method as well as the modified LLB method, which shortened the depth of its large-diameter uncharged hole to match that of the blast holes and reduced the amount of explosives by 30%. The numerical analysis confirmed that the new LLB method not only contributed to increasing the rock failure range in the cut area by forming an approximately 3.75 times larger uncharged hole than in the conventional burn-cut method, but also increased the advance rate by about 3.36 times by generating more tensile failure in the excavation direction. The modified LLB method used 30% less explosives and produced about 1.25 times fewer deleted eroding elements than the original LLB method (and 1.06 times fewer than the burn-cut method). In the traditional burn-cut method, which uses relatively small-diameter uncharged holes, explosives are used in crushing rocks more finely instead of contributing to increasing the advance rate. In contrast, the modified LLB method, with its long and large-diameter uncharged hole, generated more tensile failure in the excavation direction, so its advance rate increased four-fold compared to the burn-cut method. The long and large-diameter uncharged hole, which was already formed before blasting, reduces the initial confining stress of rock mass and can efficiently utilize the free face effect, thereby reducing the amount of explosives. Therefore, the modified LLB method, with its reduced amount of explosives, is significantly beneficial as an alternative method for reducing blast-induced vibration and increasing blasting efficiency, particularly in terms of advance per round, compared to the traditional burn-cut method. If a multi-LLB method that uses several long and large-diameter uncharged holes instead of one hole is considered, the blasting efficiency would increase significantly. Therefore, based on the numerical analysis, this method can be considered as an economical and eco-friendly blasting method for reducing the overall construction period and addressing environmental concerns. Author Contributions: Conceptualization, S.S.L.; Data curation, M.-S.K.; Formal analysis, M.-S.K.; Funding acquisition, S.S.L.; Investigation, S.S.L.; Methodology, S.S.L.; Project administration, S.S.L.; Resources, M.-K.S.; Software, M.-S.K.; Supervision, S.S.L.; Validation, C.-Y.K.; Visualization, M.-S.K.; Roles/Writing—original draft, M.-S.K.; Writing—review and editing, S.S.L. All authors have read and agreed to the published version of the manuscript. Funding: This work was supported by a Korea Agency for Infrastructure Technology Advancement (KAIA) grant funded by the Ministry of Land, Infrastructure, and Transport (grant 22UUTI-C157786-03). Institutional Review Board Statement: Not applicable. Informed Consent Statement: Not applicable. 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