k EXTERNAL B737 700/800/ 900 FLIGHT DECK SAFETY POWER UP PREPARATION GROUND RUN -UP CHECKLIST BEFORE ENGINE START CFM56-7 ENGINE START STARTING LIMITS AFTER ENGINE START ENGINE SHUTDOWN POWER DOWN CROSS BLEED START ENGINE START FAILURES NON-NORMAL ENGINE CONDITIONS Compiled by: SPL/GK FIRE CONDITIONS EVACUATION (Backside) Issued by: SPL/CC Name: Issue date 01-Jan-2017 INCAPACITATION (Backside) 05-92-02 Rev:5 page1 k CFM56-7 73NG ENGINE RUN NORMAL CHECKLIST Cover Button Log of Effective Pages (LEP) NORMAL CHECKLIST Pg COVERPAGE LEP EXTERNAL FLIGHT DECK SAFETY FLIGHT DECK SAFETY (cont’d) POWER UP PREPARATION BEFORE ENGINE START STARTING LIMITS ENGINE START AFTER ENGINE START ENGINE SHUTDOWN POWER DOWN CROSS BLEED START Date 1 01 Jan 2017 R 2 3 4 5 6 7 8 9 10 11 12 13 14 01 Jan 2017 01 Jan 2017 01 Jan 2017 R R R R R R R R R R R R R 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 EMERGENCY CHECKLIST STARTER VALVE FAILS TO CLOSE ABORTED ENGINE START ENGINE STALL, ENGINE FAILURE FLAMEOUT TAIL PIPE FIRE, APU FIRE ENGINE FIRE EVACUATION PROCEDURE, INCAPACITATION 15 16 17 18 19 20 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 01 Jan 2017 R R R R R R R = Revised, N = New, D = Deleted Revision nr. 5 2 05-92-02 Rev: 5 01 Jan 2017 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 EXTERNAL Cover Button CAUTION: BEFORE ENGINE TEST-RUN, IT’S NECESSARY TO INSERT DATA IN PERMIT Walk around inspection .................... COMPLETED Engine Operation Area .................... CLEAR / CLEAN Wheel chocks .................................. IN PLACE* • Chock distance 6-12 inch in front of wheels and short after. Nose wheel ...................................... FWD DIRECTION Tow bar ............................................ REMOVED Bypass pin ....................................... REMOVED Steering depress. Valve .................. NORMAL Landing gear pins ............................ INSTALLED Engine .............................................. CHECKED Fire extinguisher ............................. IN PLACE Heading ........................................... CHECKED If applicable: Ground coverings ............................ REMOVED Wind Limitations 01Jan 2017 05-92-02 rev: 5 3 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 FLIGHT DECK SAFETY Cover Button (Before applying AC electrical power) Aircraft Technical Status ................................... CHECKED Circuit breakers ................................................. IN Flight recorder test switch ................................. NORMAL EEC selector p/b’s ............................................ ON Passenger oxygen switch ................................. NORMAL IRS switches ..................................................... OFF Dome white switch ............................................ OFF Service interphone switch ................................. OFF Fuel cross feed selector ................................... CLOSED Fuel pump switches .......................................... OFF Galley power switch (if installed) ...................... OFF CAB/UTIL and IFE/Pass seat switches ............ OFF (if installed) Standby power switch ....................................... AUTO Emer. Exit lights switch ..................................... OFF Wiper selectors ................................................. PARK Window heat switches ...................................... OFF Probe heat switches ......................................... OFF or AUTO Wing anti-ice switch .......................................... OFF Eng anti-ice switches ........................................ OFF Eng hydr. Pump switches ................................. ON Elec hydr. pump switches ................................. OFF Pack switches ................................................... OFF Isolation valve switch ........................................ OPEN Engine bleed switches ...................................... ON APU bleed switch ............................................. OFF 4 05-92-02 rev: 5 01 Jan 2017 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 FLIGHT DECK SAFETY Cover Button (continued) Pressurization mode selector ........................... AUTO Engine start switches ........................................ OFF IGN select switch .............................................. IGN R APU switch ....................................................... OFF Exterior light switches ....................................... OFF Main panel DU’s selectors ................................ NORM Auto brake select switch ................................... OFF Landing gear lever ............................................ DOWN Speed brake lever ............................................ DOWN DETENT Flap lever .......................................................... SET Thrust levers ..................................................... IDLE Eng start levers ................................................. CUTOFF Engine & APU fire handles ............................... DOWN & LOCKED 01 Jan 2017 05-92-02 rev: 5 5 ENGINE RUN NORMAL CHECKLIST k B737- 7/8/900 POWER UP Cover Button CB’s .................................................................. PULLED - Weather radar RT CB - Aural warning CB DC meter selector ............................................. BAT BAT power ........................................................ SET APU GEN switches ........................................... ON VHF1 (Apron-traffic control freq.) ...................... SET Fire test ............................................................. PERFORMED Fire handles........................................................ CHECKED ACP L&R ............................................................ SET Emergency procedures (APU/ EVAC)................ REVIEWED • IF EXTERNAL POWER IS AVAILABLE AC meter selector ................................... GRD PWR GRD PWR switch ................................... ON Fuel pump 1 aft switch ............................ ON APU switch ............................................. START APU freq/ volt .......................................... CHECK APU GEN switches ................................. ON APU freq/ volt .......................................... CHECK • WITH BATTERY POWER ONLY APU switch ............................................. START AC meter selector ................................... APU GEN APU freq/ volt .......................................... CHECK APU GEN switches ................................. ON APU freq/ volt .......................................... CHECK Fuel pump 1 aft switch ............................ ON 01 Jan 2017 05-92-02 Rev: 5 6 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 PREPARATION Cover Button Testrun forms ............................................. PREPARED Aircraft gross weight .................................. CHECKED / NOTED 700 : 38.810 kg 800 : 41.460 kg 900 : 42.400 kg Master lights test & dim switch .................. CHECKED Display source panel ................................. SET Fuel panel .................................................. SET Probe heat switches .................................. ON or AUTO Door warning lights .................................... OFF Flap lever ................................................... UP POSITION Elec hyd pump switches ............................ ON Hydraulic pressure....................................... CHECKED Rudder pedals L&R .................................... ADJUST Parking brake ............................................. SET/ LIGHT ON Wing/ body OVHT test ............................... CHECKED APU bleed switch ...................................... ON Dual bleed light ............................................ CHECKED Pressurization mode selector .................... MANUAL Position lights ............................................. ON Eng oil QTY ............................................... CHECKED FMS (FLT NO -3333).................................. SET Apron control ............................................. INFORM or REQUEST 01 Jan 2017 05-92-02 Rev: 5 7 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 BEFORE ENGINE START Cover Button Crew Task Assignment....................................... BRIEFED Emergency procedures. ................................... BRIEFED Start up area ..................................................... CLEAR Master Caution recall ........................................ CHECKED Ground crew ..................................................... CONFIRM Seat belt L&R..................................................... FASTENED Permit Start time ................................................ NOTED L&R display select panel .................................. SET Anti-collision lights ............................................ ON 01 Jan 2017 05-92-02 rev:5 8 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 STARTING LIMITS Cover Button a) EGT ........................................ 725°C max b) Fuel flow ................................ 300 – 330 kg/h c) Light up .................................. within 10 sec. d) < 30% N2 permitted < 0% N2 recommended Starter re-engagement ............ e) Starter air pressure .................. 25 – 55 psi (Using ext. pneumatic or cross bleed) f) 9 Stable to IDLE ......................... . 120 sec. 05-92-02 Rev: 5 01 Jan 2017 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 ENGINE START Cover Button Engine start switch .......................................... GRD Left Seat Right Seat - Starter valve open light ON: Call ............“STARTER VLV OPEN” - Monitor secondary engine parameters - At N2 indication: Call ……………..……….“N2” - At N1 indication: Call ……………….……..“N1” - At positive Oil pressure Call ……“OIL PRESSURE” - At 25%N2 or max. motoring: START LEVER.IDLE Call ………..…….."FUEL ON” - At FF indication Call………….. “FUEL FLOW” - At EGT rise: Call …...……......"LIGHT UP" - At N2 55% indication: Engine start switch OFF ” - Starter valve open light OFF: Call ……….”STARTER VLV CLOSED” - EGT stabilized and EGT MAX Start ind. removed: Call .…………"ENGINE STABILIZED" - Monitor secondary engine parameters Elapse time .................................................... RUN After Engine Start checklist ............................. PERFORM 01 Jan 2017 05-92-02 Rev: 5 10 ENGINE RUN NORMAL CHECKLIST k B737- 7/8/900 AFTER ENGINE START Engine idle parameters ............................. • • • • • • • N1 approx. EGT N2 approx. FF approx Oil press Oli temp Vibration Cover Button CHECK : 20% : 320 - 520°C : 59% : 300 kg/h : > 13 psi : < 140°C : < 4 units Oil filter bypass light .................................. OFF Eng valve closed light ............................... OFF Spar valve closed light .............................. OFF Fuel filter bypass light ................................ OFF Generator drive light .................................. OFF Eng anti-ice ............................................... AS REQUIRED Hyd pump low press lights ........................ OFF APU Bleed / External bleed ....................... OFF Ground crew .............................................. INFORM Shoulder Harness - Test above Idle thrust setting L&R........ FASTENED 01 Jan 2017 05-92-02 Rev: 5 11 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 ENGINE SHUTDOWN Cover Button Thrust levers ..................................................... IDLE Ground crew ..................................................... INFORM APU gen or GRD PWR ..................................... ON Eng start levers .................................................. CUTOFF Engine parameters ............................................ CHECK Anti collision light .............................................. OFF Elapse time ......................................................... NOTED Permit Stop time ............................................... NOTED Fuel pump switches .......................................... SET Probe heat switches ......................................... OFF or AUTO Eng anti-ice ....................................................... OFF Hyd system ....................................................... NORMAL Bleed system .................................................... NORMAL Pressurization mode selector ........................... AUTO Position light ..................................................... OFF Platform traffic control ....................................... INFORM Engine oil QTY .................................................. CHECKED Fuel used .......................................................... NOTED Hydraulic oil QTY .............................................. CHECKED L&R display panel selectors ............................. NORM Circuit breakers ................................................. IN 01 Jan 2017 05-92-02 Rev: 5 12 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 POWER DOWN Cover Button External power .............................................. AS REQUIRED APU switch ................................................... OFF Fuel pump 1 aft switch .................................. OFF Cockpit lights/ panel lights ............................ OFF GRD power switch ........................................ OFF DC meters selector ....................................... BAT BAT switch .................................................... OFF 01 Jan 2017 05-92-02 Rev: 5 13 k ENGINE RUN NORMAL CHECKLIST B737- 7/8/900 Cover Button CROSS BLEED START Operating engine .............................................. IDLE Pack switches ................................................... OFF Isolation valve switch ........................................ OPEN Bleed switches .................................................. ON Thrust lever ....................................................... ADVANCE Engine start ..................................................... CHECKLIST Thrust lever ....................................................... IDLE After engine start checklist ............................... PERFORM 01 Jan 2017 05-92-02 Rev: 5 14 k ENGINE RUN EMERGENCY CHECKLIST B737- 7/8/900 ENGINE START FAILURES STARTER VALVE FAILS TO CLOSE ► Engine Start Switch ................................... OFF ► All air sources ............................................ OFF ► Engine start lever ...................................... CUTOFF Ground crew .................................................. INFORM 15 05-92-02 Rev: 5 01 Jan 2017 Cover Button ENGINE RUN EMERGENCY CHECKLIST k B737- 7/8/900 Cover Button ENGINE START FAILURES ABORTED ENGINE START (Hot, Hung, no light up) ► Engine Start levers .................................. CUTOFF ► EGT/ N2/ FF ............................................. MONITOR ► Dry Motor the Engine ............................... 60 sec. ● If starter was already disengaged wait till N2 is below 30% to select the Engine Start switch to GND again Ground crew ................................................. INFORM ► Engine Start switch .................................. OFF NOTE: ● Engine start limit not exceeded. - ENG CONTROL light maybe illuminated, maintenance action required. ● Engine start limit exceeded. - Maintenance action required 01 Jan 2017 05-92-02 rev: 5 16 ENGINE RUN EMERGENCY CHECKLIST k B737- 7/8/900 NON NORMAL ENGINE CONDITIONS Cover Button ENGINE STALL ► Thrust levers. ............................................. IDLE - Check for normal EGT, N2 parameters and vibration level - Advance thrust lever slowly to find if stall will occur again ● No further STALL observed - Eng indication normal, continue engine operation ● STALL recur - Record operational engine conditions at time of stall - Operate Engine in idle ......................... 3 minutes. - Engine Start lever ................................ CUTOFF Engine inspection required ENGINE FAILURE or FLAME OUT Thrust levers ............................................... IDLE Eng Start levers .......................................... CUTOFF If conditions permit Dry Motor the Engine .............................. 60 sec. ● If N1/ N2 show rotation ● If starter was already disengaged wait till N2 is below 30% to select the Eng Start switch to GND again Eng Start switch .......................................... 01 Jan 2017 05-92-02 rev: 5 OFF 17 k ENGINE RUN EMERGENCY CHECKLIST B737- 7/8/900 FIRE CONDITIONS TAIL PIPE FIRE Cover Button ► Thrust levers ......................................... IDLE ► Eng Start lever ........................................ CUTOFF ► Bleed source ........................................... ON ► Dry Motor the Engine until fire is extinguished ● If starter was already disengaged wait till N2 is below 30% to select the Eng Start switch to GND again Apron Control ...................................... INFORM* Ground crew ......................................... INFORM If fire is out Eng Start switch .................................... OFF * Communication Apron control see page 19 NOTE: - Do not obey the starter time limits. - If the fire continues, use a fire extinguishing agent to put out the fire, consider Evacuation procedure. APU FIRE ► Bell ........................................................ CUTOUT ► Thrust levers ......................................... IDLE ► APU fire handle ..................................... PULL & ROTATE ► APU switch ............................................ OFF ► APU bleed switch .................................. OFF Apron Control ......................................... INFORM* Ground crew .......................................... INFORM * Communication Apron control see page 19 NOTE : With APU access door open, request ground crew to fight the fire. APU fire continues Evacuation procedure ............................. PERFORM 18 05-92-02 Rev: 4 01 Oct 2013 k ENGINE RUN EMERGENCY CHECKLIST B737- 7/8/900 FIRE CONDITIONS Cover Button ENGINE FIRE ► Bell ........................................................ CUTOUT ► Thrust levers ......................................... IDLE ► Eng start levers ..................................... CUTOFF ► Eng fire handle ......................................PULL & ROTATE NOTE: If bottle discharge light not on, operate other bottle. Fuel pump switches ................................OFF Apron Control ..........................................INFORM * Ground crew ........................................... INFORM * Communication Apron control see below After 30 sec.: ● Eng fire warning light still ON ► Remaining bottle ..................................... DISCHARGE If fire persists: Evacuation procedure...............................PERFORM *Communication Apron control “ Koepel”. • A/C Koepel hier PH - ● ● ● BRANDMELDING • Koepel P ● ● hier koepel, brandmelding, gaat uw gang • A/C P ● ● , op positie “---” , brand op motor “---” , APU fire or Tail pipe fire verzoek assistentie brandweer • Koepel P ● ● , op positie “---” , brand op motor “---” (of APU), wij sturen de brandweer • A/C P ● ● , dat is begrepen NOTE : - If fire brigade is at the spot for inspection, Anti-collision switch OFF 01 Jan 2017 05-92-02 Rev: 5 19 k ENGINE RUN EMERGENCY CHECKLIST B737- 7/8/900 EVACUATION PROCEDURE Cover Button Thrust levers .............................................. IDLE Eng start levers............................................ CUTOFF Eng fire handles .......................................... PULL APU fire handle ........................................... PULL Ground crew ............................................... INFORM Apron-Traffic Control ................................... INFORM* GRD PWR switch ...................................... OFF BAT switch ................................................. OFF Crew ........................................................... EVACUATE AIRCRAFT *Communication Apron control “ Koepel”. • A/C Koepel hier PH - ● ● ● , EVACUATIE • Koepel P ● ● hier koepel, evacuatie, gaat uw gang • A/C P ● ● , evacuatie met “---“ personen wegens aanhoudende APU/ Engine brand op positie “---“, verzoek assistentie hulpdiensten • Koepel P ● ● , evacuatie met “---“ personen wegens aanhoudende APU/ Engine brand, wij sturen de hulpdiensten naar positie “---“ • A/C P ● ● , dat is begrepen INCAPACITATION Start switch ................................................. CHECKED/OFF Thrust levers .............................................. IDLE Apron Control............................................... INFORM Ground crew ............................................... INFORM Elec. Ext. Power/ APU available ................ CONNECT NOTE : If conditions permit, allow the engine to cool down for 3 minutes Eng start levers............................................ CUTOFF Anti-collision light ........................................ OFF 20 05-92-02 Rev: 5 01 Jan 2017