Codes and Standards Overview for Power Plant Design 3 April 2024 Kajal K. Mukherjee Engineering Technical Director July 14, 2008 Agenda 4/3/2024 General Discussion Specification Writing Equipment Standards Material Standards Fire Standards Safety Standards Piping and Valve Standards Sound Standards Sources General Discussion Why do we use codes and standards? Safety Establish Design Margins and Safety Factors Incorporate Industry Trends Expertise Common Terminology Limit Liability Consistency in Design Minimizes engineering time Standardized Calculation Methods 3 3 April 2024 General Discussion What is the difference between a code and a standard? A standard is a document that has been adopted by a group of manufacturers, users, and specifying engineers for the benefit of themselves and the public. (for example: The Hydraulic Institute Standards) A code is a document or industry standard that has been invoked by a governing body as law. (for example: The ASME Boiler and Pressure Vessel Code) 4 3 April 2024 Specification Writing Proper use of Codes and Standards Codes and Standards should be listed in alphabetical order in the codes and standards section. Any laws, such as OSHA should be listed first. Issue dates are not normally listed for each code and standard, but the latest version available at the time of contract award is normally accepted by both parties. Some codes require a specific date based on the version in use by the governing body for the plant site. The engineer is responsible for verifying each code or standard against latest information. Codes and standards change designations and titles often. 5 3 April 2024 Specification Writing Proper use of codes and standards (cont.) All codes and standards listed in the codes and standards section must be invoked as to the extent of their use within the body of the specification. Codes and standards not invoked within the body have no legal binding on the Contractor. The engineer should be familiar with the codes and standards they are specifying. Many codes require user specified input into the specification. Do not quote directly from any codes or standards in the body of a specification. It is not necessary if the code has been properly invoked. The code may change which causes a conflict to arise. Do not invoke knowingly conflicting standards. API 610 and ASME B73.1 for end suction pumps as an example. This only creates confusion. 6 3 April 2024 Standards Development 7 Most standards are developed by experienced engineers in a given industry who serve terms on standards committees. Normally sponsored by member companies or done on a volunteer basis. Many standards committees meet on a semi-annual basis to discuss industry trends, technical developments, problems, accidents, etc…, and assess any needed changes to present standards with respect to public safety, cost, etc… 3 April 2024 Equipment Standards 4/3/2024 Boiler Steam Turbine Condenser Cooling Towers Feedwater Heaters Pumps Tanks Boiler Standards 4/3/2024 ASME Boiler and Pressure Vessel Code Section I ASME PTC 4.1, Steam Generating Units ASME PTC 19.10, Flue and Exhaust Gas Analysis NBBI Recommendations for the Design and Construction of Boiler Blowoff Systems API 534, Heat Recovery Steam Generators Steam Turbine Standards 4/3/2024 ASME TDP-1, Turbine Water Induction Standard ASME PTC 6, Steam Turbines Condenser Standards 4/3/2024 Heat Exchange Institute (HEI) Standards for Condensers HEI Standards for Steam Surface Condensers HEI Standards for Steam Jet Ejectors HEI Method and Procedure for the Determination of Dissolved Oxygen Condenser Standards 4/3/2024 ASME Performance Test Codes PTC 12.2, ASME Performance Test Code on Steam Condensing Apparatus PTC 9 Displacement Compressors, Vacuum Pumps and Blowers PTC 24, Ejectors Condenser Standards 4/3/2024 EPRI CS-2251, Recommended Guidelines for the Admission of High Energy Fluids to Steam Surface Condensers Cooling Towers ASME PTC-23 - Atmospheric Water Cooling Equipment. Cooling Technology Institute (CTI) 4/3/2024 ATC-105 - Acceptance Test Code for Water Cooling Towers. STD-201 - Certification Standard. STD-103 - Redwood Lumber Specification STD-114 - Douglas Fir Lumber Specification. STD-111 - Gear Speed Reducers. Cooling Towers (continued) 4/3/2024 Cooling Tower Institute (CTI) WMS-112 - Pressure Preservative Treatment of Lumber. STD-119 - Timber Connection Specification ATC-107R - Characteristic Curve for use with ATC 105 ATC-128 - Code for Measurement of Sound from Water Cooling Towers STD-131 - Fiberglass Reinforced Plastic Panels for Applications on Industrial Water Cooling Towers Cooling Towers (continued) 4/3/2024 Cooling Tower Institute (CTI) STD-134 - Plywood for Use in Cooling Towers. STD-136 - PVC Materials Used for Film Fill, Splash Fill, Louvers, and Drift Eliminators. STD-137 - Fiberglass Pultruded Structural Products for use in Cooling Towers. Cooling Towers (continued) 4/3/2024 National Fire Protection Association (NFPA) 214 - Standard on Water Cooling Towers. 70 - National Electric Code 255 - Surface Burning Characteristics of Building Materials. 780 - Lightning Protection Code Feedwater Heaters/Heat Exchangers 4/3/2024 Heat Exchange Institute (HEI) Standards for Feedwater Heaters Tubular Exchanger Manufacturers Association (TEMA) ASME Boiler and Vessel Code Section VIII, Division 1 ASME PTC 12.3, Deaerators ASME PTC 12.1, Closed Feedwater Heaters Pumps 4/3/2024 ASME B73.1, "Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process." API 610, "Centrifugal Pumps for General Refinery Services." Hydraulic Institute Standards for Centrifugal, Rotary, and Reciprocating Pumps. ASME PTC 8.2, Centrifugal Pumps Tanks and Pressure Vessels ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 American Petroleum Institute (API): 4/3/2024 API 620, Design and Construction of Large, Welded Low Pressure Storage Tanks API 650, Welded Steel Tanks for Oil Storage API 2000, Venting Atmospheric and Low Pressure Storage Tanks. Tanks and Pressure Vessels American Water Work Association (AWWA): AWWA D100, “Welded Steel Tanks for Water Storage.” National Fire Protection Association (NFPA): NFPA 22, “Water Tanks for Private Fire Protection.” 4/3/2024 Material Standards 4/3/2024 American Standards for Testing of Materials (ASTM) Over 11,000 ASTM Standards, 15 Volumes “A” Designations, Iron and Steel Products “B” Designations, Non Ferrous Alloys “C” Designations, Construction “D” Designations, Petroleum Products, Lubricants, Paint, Textiles, Plastics Fire Standards 4/3/2024 National Fire Protection Association (NFPA) NFPA 850, Recommended Practice for Fire Protection for Electric Generating Plants and High Voltage Direct Current Converter Stations, 2000 Edition NFPA 85C, Prevention of Furnace Explosions/ Implosions in Multiple Burner Boilers Safety Standards 4/3/2024 Occupational Safety and Health Act (OSHA), Code of Federal Regulations, Title 29, Part 1910 ASTM C1055, “Standard Guide for Heated System Surface Conditions That Produce Contact Burn Injuries International Safety Equipment Association (ISEA) Z358.1, Emergency Eyewash and Shower Equipment Piping Standards ASME Piping Standards Boiler and Pressure Vessel Code (ASMEB&PVC): 4/3/2024 Section I, “Power Boilers.” Section V, “Nondestructive Examination.” Section IX, “Welding and Brazing Qualifications.” B1.20.1, “Pipe Threads, General Purpose (Inch).” B16.5, “Pipe Flanges and Flanged Fittings.” Piping Standards 4/3/2024 ASME Piping Standards (Formerly ANSI) B16.9, “Factory Made Wrought Steel Buttwelding Fittings.” B16.11, “Forged Steel Fittings, SocketWelding and Threaded.” B16.25, “Buttwelding Ends.” B18.2.2, “Square and Hex Nuts (Inch Series).” B31.1, “Power Piping.” Piping Standards ASME Piping Standards B36.10M, “Welded and Seamless Wrought Steel Pipe. B36.19M, Stainless Steel Pipe. ASME B31.3, Chemical and Refinery Piping ASME B31.8, Fuel Gas Piping Pipe Fabrication Institute (PFI) 4/3/2024 ES 3, “Fabricating Tolerances.” Piping Standards 4/3/2024 American Water Works Association (AWWA) C 151, “Ductile Iron Pipe Centrifugally Cast for Water and Other Liquids.” C 200, “Steel Water Pipe 6 Inch and Larger.” C 207, “Steel Pipe Flanges for Waterworks Service - Sizes 4 in. through 144 in.” Piping Standards Manufacturers Standardization Society (MSS) 4/3/2024 SP-25, “Standard Marking System for Valves, Fittings, Flanges, and Unions.” Valve Standards 4/3/2024 ASME Valve Standards B16.10, “Face-to-Face and End-to-End Dimensions of Valves” B16.34, “Valves - Flanged, Threaded, and Welding End.” Manufacturers Standardization Society of the Valve and Fittings Industry (MSS): SP-25, “Standard Marking System for Valves, Fittings, Flanges, and Unions.” SP-45, "Bypass and Drain Connections Standard." Valve Standards 4/3/2024 Manufacturers Standardization Society of the Valve and Fittings Industry (MSS): SP-53, "Quality Standard for Steel Castings for Valves, Flanges, and Fittings and other Piping Components, Magnetic Particle Examination Method." SP-54, "Quality Standard for Steel Castings for Valves, Flanges, and Fittings, and Other Piping Components, Radiographic Examination Valve Standards 4/3/2024 Manufacturers Standardization Society of the Valve and Fittings Industry (MSS): SP-61, “Pressure Testing of Steel Valves.” SP-67, “Butterfly Valves.” SP-68, “High Pressure - Offset Disk Butterfly Valves” SP-84, "Valves, Socket Welding and Threaded Ends." Sources 4/3/2024 IHS Multiple Standards Organization Website www.nssn.org American Society for Testing OF Materials www.astm.org Code of Federal Regulations www.access.gpo.gov Occupational Safety and Health Association Title 29 (www.osha.gov) THE END 34 3 April 2024