Analytical An Introduction to EBSD Keith Dicks MSc EBSD Specialist Oxford Instruments Analytical High Wycombe England 1/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical EBSD EBSD = Electron Back Scatter Diffraction which allows: • Crystallographic Orientations • Misorientations • Texture measurement • Grain size and boundary types • Phases To be characterised and quantified on a macro to submicron or nano-meter scale 2/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An What does EBSD Contribute to Materials Analysis? • EDS/WDS - Chemical analysis – i.e. What the sample is made from • EBSD - Microstructural analysis – Polycrystalline materials • Grain Structure - size/distribution, ASTM number etc. • Grain Boundary Characteristics • Macro & Micro-Crystallographic Texture • Phase Discrimination and distribution • Deformation – Single Crystal materials/deposited layers • Crystal orientation • Epitaxy between layers – i.e. How the sample is put together and what condition it is in 3/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An Typical Applications • • • Metals – Metal production i.e. sheet metal, castings, forgings - automotive, aerospace, power generation and distribution, petrochemical and chemical plant, nuclear i.e. extreme duty materials - high strength, high temperature and corrosive environments. Electronics. – Phase identification and discrimination – Texture analysis, grain boundary characterisation – Deformation Geological – Phase identification and discrimination – Orientation & texture analysis Ceramics – Phase identification and discrimination – Orientation & texture analysis 4/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An Typical Areas of Investigation • Production and process control – Cost savings - reduce heat treatment times, optimise heat treatment and phase transformation, investigate grain size, grain boundary and texture evolution – Improved product i.e. surface finish, forming or joining characteristics, process optimisation & control – Control physical properties - improve or achieve specific properties i.e. high corrosion resistance, fatigue or cracking (stress corrosion cracking) resistance. • Component life-time prediction – Characterise microstructure - identify problem phases or microstructural feature • Failure Analysis – Investigate micrstructural features associated with failure and propose failure mechanism Oxford Instruments Analytical 2003 5/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Schematic Layout of EBSD System • Schematic layout of components • PC and Imaging hardware common for INCA Energy and Wave • Market leading EBSD, EDS & WDS all from one vendor 6/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An ‘Nordlys’EBSD Detector 7/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Comparison of conventional and advanced EBSD hardware design Conventional ‘open bracket’ design Advanced ‘in tube’ design Tube length does not affect efficiency Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical EBSD hardware - configurable collection geometry X-Rays Incident beam Backscatter Diffracted Electrons Camera position control unit • Revolutionary high efficiency, fast detector with rectangular phosphor and multiple FSE detectors Forward Scattered Electrons • Motorized insertion/retraction with no constraints on working geometry • Can be optimised for short WD or to avoid occluding other detectors Oxford Instruments Analytical 2003 8/63 See the new dedicated EBSD website: http://www.EBSD.com Analytical Oxford Instruments Analytical 2003 An An Analytical Forward Scattered Electron (FSE) Imaging • FSE greatly enhances diffraction contrast in imaging • Grains and grain boundaries are clearly revealed 9/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical FSE Imaging using a single detector • Nickel • Austenitic Stainless Steel 10/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An Forescatter Detector Option • For orientation, phase contrast imaging at high tilt • Two, four or six diodes – may be retrofitted or moved by user • BSE, FSE or mixed mode detection 11/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An 12/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Multiphase rock (gabbro) BSE Image – Density (phase) contrast 13/63 Oxford Instruments Analytical 2003 OC (FSD) Image – Channeling contrast See the new dedicated EBSD website: http://www.EBSD.com An Analytical Forescatter gallery Calcite (Dave Prior, Liverpool) Welded superalloy (NPL) 100µm 100µm Zircon grain Deformed superalloy Plagioclase 14/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An EBSP Formation • • • • • • The electron beam strikes the specimen Scattering produces backscatter electrons in all directions, most intensely downward & outward Electrons that travel along a crystallographic plane trace generate Kikuchi bands whose widths are dictated by the Bragg Law and specimen-to-phosphor screen distance. The electrons hit the imaging phosphor and produce light The light is detected by a CCD/SIT camera and converted to an image Which is indexed... 15/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Diffraction λ = 12.26 ∗ Ε-1/2 E = incident beam energy in volts θ d Extra path length = 2d sinθ For 20 kV and a plane spacing of 0.2 nm, the Bragg angle, θ,is about 1.25°. Constructive interference occurs when the extra path length is an integral number of wavelengths. Bragg’s Law nλ=2d sinθ Oxford Instruments Analytical 2003 An Analytical EBSP formation (022) (202) 7 0° (220) S ilicon Phosphor screen Spherical Kikuchi map 16/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical c a {100}{200} [001] (011) {110} b [100] ! [011] [010] 17/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical What does an EBSP look like? Silicon at 20kV Oxford Instruments Analytical 2003 18/63 See the new dedicated EBSD website: http://www.EBSD.com Analytical Hi-res EBSP - Si 20kV Oxford Instruments Analytical 2003 An An Analytical 19/63 From EBSP to Orientation EBSP Hough ‘space’ • • ‘solve’ Hough Peaks found Oxford Instruments Analytical 2003 EBSP Bands detected ‘Matching’ algorithm compares detected bands with those calculated from the crystal structure for the phase(s) of interest EBSP ‘solved’ or ‘indexed’ to find orientation of crystal under the beam See the new dedicated EBSD website: http://www.EBSD.com An Analytical ! " Band Detection # Reflector Calculation • List of angular relationships between detected bands For each potential phase, list of allowed reflections, diffraction band widths and intensity hierarchy generated from kinematic electron diffraction theory or reflector list is loaded. Also, for reflections above an intensity cutoff, interband angles are calculated. • Band positions on phosphor screen • Other information also extracted (e.g. band widths) • Highest intensity bands most likely to be detected Match? Yes Phase discriminated Orientation determined Oxford Instruments Analytical 2003 20/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Indexing cycle Position beam Collect EBSP Phase and orientation Oxford Instruments Analytical 2003 Verify match: Indexed EBSP Hough transform & band detection Match to phase & orientation 21/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Mapping 22/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical From EBSP to Crystal Orientation Map • • • • • • • COM with Inverse Pole key for cubic material Red = 100 Green = 110 Blue = 111 planes parallel to the surface Orientation obtained at every pixel Colour derived from inverse Pole Figure color key or Euler angles Hough transform for every pixel stored for post acquisition reprocessing 23/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An Factors affecting EBSP Quality Electron Back Scattered Patterns (EBSP’s) vary greatly... 24/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical EBSP ‘Background’ • Only a small proportion of the electrons arriving at the phosphor screen are diffracted. • Therefore the pattern is superimposed on a ‘background’ • Background removal is required to enhance pattern contrast 25/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Enhancing EBSP Contrast - Background Removal Fe 20kV raw EBSP • • 70% Background subtracted Background Divided EBSP contrast enhanced by background subtraction or division Particularly useful in lighter atomic number materials or when pattern quality (contrast) is low 26/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Accelerating Voltage - Effect of kV on Pattern Quality Nickel 10kV Nickel 20kV Nickel 30kV • Bands are broader and less sharp at low kV • Band detection can be influenced by Hough parameters 27/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical $ % Sampling selection on fracture surface or free sediment & Operator must search for locations where local topography & damage level allow clear patterns to reach detector • FIB-SEM allows precision selection of areas for sectioning & mapping 28/63 See the new dedicated EBSD website: http://www.EBSD.com Oxford Instruments Analytical 2003 An Analytical Examples of EBSPs Al alpha-Fe Ge W2Zr Gamma-Fe Ni 29/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Examples of EBSPs GaSb BaTiO3 (6kV) GaP InP beta-Si3N4 YBa2Cu3O 30/63 Oxford Instruments Analytical 2003 7 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Examples of EBSPs MgSiO3 Fe2SiO Mg2SiO4 4 Pyroxene Calcite Ca(CO3) Olivine Garnet Ca3Fe2(SiO4)3 Fe2NiP 31/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical Seven crystal systems • Cubic (Al, Fe) & ' "( ' # & ") # & * " +' # & "/ # & ' ", -# & ' ". Oxford Instruments Analytical 2003 # An An Analytical 7 Crystal Symmetry Systems Cubic Orthorhombic Hexagonal Triclinic Trigonal Monoclinic Tetragonal • Examples of all seven crystal systems solved 32/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Summary of Factors Affecting Pattern Quality Acquisition conditions affect the EBSP: • • • • • • • • • Band width varies with kV Band contrast varies with kV Band sharpness varies with kV Camera Sensitivity (‘binning’ level/resolution) Background removal Integration time Beam current (spot size) & current density Vacuum level Microscope resolution/aberrations Sample conditions affect the EBSP: • • • • • • • Atomic number Grain size Preparation damage/residues – surface contamination e.g. carbon from SEM Surface oxidation or reaction products Surface morphology Surface coatings Amorphised surface - ion milling The Hough Transform can be configured to optimize band detection for a wide 33/63 range of operating and sample conditions... Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Basic Modes of Operation 1. Point Analysis 2. Mapping 34/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Phase Discrimination 01 ! 35/63 01 Oxford Instruments Analytical 2003 2 ! See the new dedicated EBSD website: http://www.EBSD.com An Analytical 36/63 Phase Discrimination by EBSD Kyanite Oxford Instruments Analytical 2003 Ilmenite Muscovite See the new dedicated EBSD website: http://www.EBSD.com An Analytical Mapping General Examples 37/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Visualisation of data - general microstructure Quartzite =100 µm; BC+E1-3; Step=1 µm; Grid298x216 3 1 3 38/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Ni Superalloy =100 µm; GB10; Step=1 µm; Grid389x286 Band Contrast + Grain Boundaries (high angle – general) 39/63 See the new dedicated EBSD website: http://www.EBSD.com Oxford Instruments Analytical 2003 An Analytical $ =100 µm; BC+GB10+SB; Step=1 µm; Grid389x286 Oxford Instruments Analytical 2003 Band Contrast + Grain Boundaries + Twins/CSLs 40/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Cu thin film 0 3 1 41/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Cu thin film 34 42/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An 4 43/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Ta sputter target IPF-based orientation + pattern quality map 44/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 5 4 - 45/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 0 Duplex Steel =100 µm; Ma p4; Ste p=0.75 µm; Grid600x450 46/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 0 5 Non-preheated Preheated Phase maps (+ GBs): red = ferrite, blue = austenite Oxford Instruments Analytical 2003 47/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 4 - 0 Unlike optical line-intercept GS analysis, twin boundaries and low-angle grain boundaries are positively identified and filtered from the data (if desired); tricky GB etch techniques not necessary; weaknesses of relying on reflected light orientation contrast are avoided ( ! Data available as text and in graphical format 48/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 4 0 Aspect Ratios Major Axis Orientation =25 µm; BC+GB+DT+E1-3; Ste p=0.7 µm; Grid200x200 =25 µm; Map4; Step=0.7 µm; Grid200x200 =25 µm; Ma p5; Ste p=0.7 µm; Grid200x200 49/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 0 6 - % 5 7' 8 9 76 1 50/63 Oxford Instruments Analytical 2003 ! (7 $7 5 + 7 07 "4 46 # See the new dedicated EBSD website: http://www.EBSD.com An Analytical 0 %! 4 6 B A * 5 Misorientations relative to 1st data point Misorientation / degrees A 4 3 Misorientations between adjacent data points 2 B 1 0 0 100 200 300 400 500 Distance / microns 51/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical 0 % 5 $% 52/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An 0 • Isolate grains by strain 53/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical Rolled Mo Sheet Strain (grain average misorientation) distribution map Red = deformed Blue = Recrystallized Strain (grain average misorientation) classification map Oxford Instruments Analytical 2003 54/63 An Analytical Rolling & heat treatment of Fe-Al binary alloy resulted in a partly deformed, partly recrystallized microstructure Grains subgrouped by residual strain state: Red deformed, blue recrystalllized 6 - Texture ‘partitioning’ revealed 55/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical : =500 µm; BC; S te p=1 µm; Grid1196x198 =500 µm; BC+MIS -5; S te p=1 µm; Grid1196x198 Disorientation angle (degrees) Each orientation is surrounded by 8 nearest neighbors. The disorientation is calculated through all of the 8 nearest neighbors to get an averaged value. gij = gi Oxford Instruments Analytical 2003 gj-1 56/63 See the new dedicated EBSD website: http://www.EBSD.com An Analytical : Cu Relative to selected reference point (cumulative rotation) For each pixel, relative to surrounding pixels (local rotation) 57/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com An Analytical : Ta sputter target Strain localization + GB map 58/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com Analytical An Texture Analysis Pole Figures Inverse Pole Figures ODF 59/63 Oxford Instruments Analytical 2003 An Analytical ' 0 Quartzite =100 µm; BC+GB+DT+E1-3; Ste p=1 µm; Grid297x227 8 9 ;<<<=> 60/63 Oxford Instruments Analytical 2003 An Analytical ' 0 !? 001 6 X0 0 111 101 Y0 Inverse Pole X0 Figure s 001 (Folded) Inve rse Pole Figure s (Folde d) [Alumin.cpr] Aluminium (m3m) Complete data set 40000 data points Equa l Are a proje ction Upper he mispheres 111 [Alumin.cpr] Aluminium (m3m) Complete data set 40000 data points Equal Area proje ction Uppe r hemisphere s 101 Y0 Half width:10° Cluste r size:5° Exp. densitie s (mud): Min= 0.00, Ma x= 5.99 1 2 3 4 5 Z0 Z0 1 2 =25 µm; E1-3; Ste p=0.7 µm; Grid200x200 3 4 5 61/63 Oxford Instruments Analytical 2003 An Analytical ' 0 " φ2 =0 ° φ2 =5 ° φ2 =1 0 ° φ2 =1 5 ° φ2 =2 0 ° φ2 =2 5 ° φ2 =3 0 ° φ2 =3 5 ° φ2 =4 0 ° φ2 =4 5 ° φ2 =5 0 ° φ2 =5 5 ° φ2 =6 0 ° φ2 =6 5 ° φ2 =7 0 ° φ2 =7 5 ° # =100 µm; BC+GB+DT+E1-3; Ste p=1 µm; Grid297x227 φ1 =9 0 ° 1 1 .5 2 2 .5 Φ =9 0 ° φ2 =8 0 ° Oxford Instruments Analytical 2003 φ2 =8 5 ° 62/63 An Analytical Thank you 63/63 Oxford Instruments Analytical 2003 See the new dedicated EBSD website: http://www.EBSD.com