Handling and Packing Guidance Ultraguard & Accessories 11th September 2018 Bringing structures to life Handling and Packing Guidance 1.1 Introduction This document provides general guidance for the storage, transportation and handling of Ultraguard and associated accessories. Handling of Ultraguard & accessories shall only be undertaken and supervised by appropriately trained personnel familiar with the safe use of the equipment. Where needed, further guidance can be provided by RMDK personnel but it remains the customer’s responsibility to determine and apply suitable risk controls to enable the safe handling of the equipment. Should you require further assistance please contact our customer services helpline or your nearest branch from the details listed below: 1.2 Contact Details: Customer Services Helpline: 0800 389 8231 Glasgow Branch: 1650A London Road, Glasgow, G31 4QG Tel: 0141 5547425 Skelmersdale Branch: 8 Peel Road, Skelmersdale, WN8 9PT Tel: 01942 273815 Wetherby Branch: Unit 102, Avenue A, Thorpe Arch Estate, Wetherby, LS23 7FQ Tel: 01937 229402 Midlands Branch: Stubbers Green Road, Aldridge, Walsall, WS9 8BL Tel: 01922 450800 Cardiff Branch: Penarth Road, Cardiff, South Glamorgan, CF11 8UP Tel: 029 2037 4521 Barking Branch: 24 River Road, Barking, Essex, ID11 0GD Tel: 01708 552975 2 of 11 Handling and Packing Guidance 2.1 Ultraguard Slab Socket Base - Handling Storage bin with yellow leg Product Code Description SAX10001 Ultraguard Slab Socket Base Individual weight 1.5kg Method of handling Max. pack qty Typical pack weight (approx) 200 300kg Method of handling 2.2 Ultraguard Slab Socket Base - Storage & Transport Storage: 1. Maximum pack qty 200, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 standard storage bins high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical pack qty Easily Transported 6 Bins High 3 of 11 Handling and Packing Guidance 3.1 Ultraguard Slab Edge Clamp - Handling Storage pallet with yellow leg Product Code SAX10002 Description Ultraguard Slab Edge Clamp Individual weight Method of handling Max. pack qty Typical pack weight (approx) 20 200kg 10kg Method of handling 3.2 Ultraguard Slab Edge Clamp - Storage & Transport Storage: 1. Maximum pack qty 20, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 banded (both ways) Post pallets high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Banded both ways Easily transported by FLT Incorrect Lift Correct Lift 4 of 11 Handling and Packing Guidance 4.1 Ultraguard Steel Beam Clamp - Handling Storage pallet with yellow leg Product Code Description SAX10003 Ultraguard Steel Beam Clamp 914mm Individual weight Method of Typical handling pack qty 18.2kg Typical pack weight (approx) 10 Method of handling 182kg 4.2 Ultraguard Steel Beam Clamp - Storage & Transport Storage: 1. Maximum pack qty 10, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 banded post pallets high on stable ground. 3. Typical pack can be transported easily by FLT, note three bands per post pallet. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. 3 bands to secure 10 clamps Easily transported by FLT Incorrect Lift Correct Lift 5 of 11 Handling and Packing Guidance 5.1 Ultraguard Alu Beam Brackets - Handling Storage bin with yellow leg Product Code Description SAX10005 Ultraguard Alu Beam Bracket SAX10015 Ultraguard Ext Alu Beam Bracket Individual weight Method of Typical handling pack qty Typical pack weight (approx) 4kg 100 400kg 5.1kg 50 255kg Method of handling 5.2 Ultraguard Alu Beam Brackets - Storage and Transport Storage: 1. Maximum pack qty’s as above, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 standard bins high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical pack qty in bin Easily transported by FLT 6 Bins High 6 of 11 Handling and Packing Guidance 6.1 Ultraguard Soldier Socket - Handling Storage bin with yellow leg Product Code Description SAX10012 Ultraguard Soldier Socket Individual weight 4.5kg Method of handling Typical pack qty Typical pack weight (approx) 100 450kg Method of handling 6.2 Ultraguard Soldier Socket - Storage & Transport Storage: 1. Maximum pack qty 100, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 standard storage bins high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical pack qty Easily transported by FLT 6 Bins High 7 of 11 Handling and Packing Guidance 7.1 Ultraguard Shear Stud Socket - Handling Storage bin with yellow leg Product code Description SAX10017 Ultraguard Shear Stud Socket Individual weight 3.1kg Method of handling Typical pack qty Typical pack weight (approx) 50 155kg Method of handling 7.2 Ultraguard Shear Stud Socket - Storage and Transport Storage: 1. Maximum pack qty 50, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 standard storage bins high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical pack qty Easily Transported by FLT 6 Bins High 8 of 11 Handling and Packing Guidance 8.1 Ultraguard Wall Bracket - Handling Storage bin with yellow leg Product code Description SAX10018 Ultraguard Wall Bracket Individual weight 2.8kg Method of handling Typical pack qty Typical pack weight (approx) 100 280kg Method of handling 8.2 Ultraguard Wall Bracket - Storage and Transport Storage: 1. Maximum pack qty 100, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 standard storage bins high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical pack qty Easily Transported by FLT 6 Bins High 9 of 11 Handling and Packing Guidance 9.1 Ultraguard Post - Handling Storage pallet with yellow leg Product Code Description SAX11200 Ultraguard Post 1.2m Individual weight Method of Typical handling pack qty 2.1kg 80 Typical pack weight (approx) Method of handling 168kg 9.2 Ultraguard Post - Storage and Transport Storage: 1. Maximum pack qty 80, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 banded post pallets high on stable ground. 3. Typical pack can be transported easily by FLT. 4. To ensure correct lifting, the yellow leg must be located on the right side of the fork lift drivers view, ensuring that the forks of the truck lift the pallet / bin across the rails. Typical Pack Qty Easily Transported Incorrect lift Correct lift 10 of 11 Handling and Packing Guidance 10.1 Ultraguard Barrier - Handling Product Code Description Individual weight Method of handling Typical pack qty Typical pack Method of weight (approx) handling SAX13150 Ultraguard Barrier 3150mm 27kg 20 540kg SAX12250 Ultraguard Barrier 2550mm 18kg 20 360kg 10.2 Ultraguard Barrier - Storage and Transport Storage: 1. Maximum pack qty 20, RMDK storage bins, wooden boards and post pallets all have a 1 ton maximum limit. 2. Stacked no more than 6 banded packs high on stable ground separated by square timbers. 3. Typical pack can be transported easily by FLT. Packs are 20s, 10 one way then 10 reversed as shown in the photo below. 6 packs high Easily transported 11 of 11