AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 Australian/New Zealand Standard™ Overhead line design AS/NZS 7000:2016 This Joint Australian/New Zealand Standard was prepared by Joint Technical Committee EL-052, Electrical Energy Network, Construction and Operation. It was approved on behalf of the Council of Standards Australia on 17 March 2016 and by the Standards New Zealand Approval Board on 20 April 2016. This Standard was published on 17 May 2016. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The following are represented on Committee EL-052: Australian Energy Council Australian Services Union CIGRE Communications, Electrical and Plumbing Union—Electrical Division Electrical Regulatory Authorities Council Electricity Engineers Association (New Zealand) Energy Networks Association Keeping Standards up-to-date Standards are living documents which reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amendments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amendments which may have been published since the Standard was purchased. Detailed information about joint Australian/New Zealand Standards can be found by visiting the Standards Web Shop at www.saiglobal.com or Standards New Zealand web site at www.standards.govt.nz and looking up the relevant Standard in the online catalogue. For more frequent listings or notification of revisions, amendments and withdrawals, Standards Australia and Standards New Zealand offer a number of update options. For information about these services, users should contact their respective national Standards organization. We also welcome suggestions for improvement in our Standards, and especially encourage readers to notify us immediately of any apparent inaccuracies or ambiguities. Please address your comments to the Chief Executive of Standards Australia or the New Zealand Standards Executive at the address shown on the back cover. This Standard was issued in draft form for comment as DR AS/NZS 7000:2015. AS/NZS 7000:2016 Australian/New Zealand Standard™ Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Overhead line design First published as AS/NZS 7000:2010. Second edition 2016. COPYRIGHT © Standards Australia Limited/Standards New Zealand All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher, unless otherwise permitted under the Copyright Act 1968 (Australia) or the Copyright Act 1994 (New Zealand). Jointly published by SAI Global Limited under licence from Standards Australia Limited, GPO Box 476, Sydney, NSW 2001 and by Standards New Zealand, PO Box 10729, Wellington 6011. ISBN 978 1 76035 481 7 AS/NZS 7000:2016 2 PREFACE This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee EL-052, Electrical Energy Networks, Construction and Operation. The objective of this Standard is to provide Electricity Industry network owners, overhead line maintenance service providers, design consultants, construction contractors, structure designers, and pole manufacturers with an industry standard that replaces all previously used reference guidelines. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This Standard is one of a series of two documents— 1 Overhead line design Standard, which is a Standard that sets the detailed design requirements for overhead lines. 2 HB 331 Overhead line design, is a handbook providing supporting information, commentary, worked examples and supporting software (where applicable) for the design of overhead lines. Statements expressed in mandatory terms in Notes to Tables and Figures are deemed to be requirements of this Standard. The terms ‘normative’ and ‘informative’ have been used in this Standard to define the application of the appendices to which they apply. A ‘normative’ appendix is an integral part of a Standard, whereas an ‘informative’ appendix is only for information and guidance. Major changes in the 2016 edition include the following: (a) In Table 6.2, Strength Reduction Factor φ for Component Strength, a new category ‘Foundations designed to yield before structure’ with a range from 0.8 to 1.0 has been added. It aligns with the current embedment depths for distribution poles; (b) In Appendix B, Paragraph B4.2, it is recommended that in region B until more definitive data is available, designers should select one higher level of line security for convective winds to achieve comparable overhead line reliability in all zones. (c) Appendix F, Timber poles, has been made normative; (d) A new Appendix FF, structural Test for Prototype Poles, has been added; (e) The maximum short-circuit temperatures for conductors in Table BB4, Typical Conductor Operating Temperatures, have been revised; (f) Additional guidelines for ice loading have been added to Appendix DD, Snow and Ice loads; (g) In Appendix EE the hand reach clearances for poles (1200 mm to the left and right and 1700 mm to the rear) have been clarified. (h) A number of editorial changes have been made. 3 AS/NZS 7000:2016 CONTENTS Page Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) SECTION 1 SCOPE AND GENERAL 1.1 SCOPE AND GENERAL ............................................................................................ 7 1.2 USE OF ALTERNATIVE MATERIALS OR METHODS .......................................... 7 1.3 REFERENCED AND RELATED DOCUMENTS ....................................................... 8 1.4 DEFINITIONS............................................................................................................. 8 1.5 NOTATION ............................................................................................................... 1 4 SECTION 2 DESIGN PHILOSOPHIES 2.1 GENERAL ................................................................................................................. 17 2.2 LIMIT STATE DESIGN ............................................................................................ 17 2.3 DESIGN LIFE OF OVERHEAD LINES ................................................................... 19 2.4 ELECTRICAL OPERATIONAL CHARACTERISTICS OF AN OVERHEAD LINE .......................................................................................................................... 19 2.5 MECHANICAL OPERATIONAL PERFORMANCE OF OVERHEAD LINES ....... 19 2.6 RELIABILITY........................................................................................................... 19 2.7 COORDINATION OF STRENGTH .......................................................................... 19 2.8 ENVIRONMENTAL CONSIDERATIONS............................................................... 20 SECTION 3 ELECTRICAL REQUIREMENTS 3.1 GENERAL CONSIDERATIONS .............................................................................. 21 3.2 CURRENT CONSIDERATIONS .............................................................................. 21 3.3 INSULATION SYSTEM DESIGN ............................................................................ 21 3.4 LIGHTNING PERFORMANCE OF OVERHEAD LINES........................................ 22 3.5 ELECTRICAL CLEARANCE DISTANCES TO AVOID FLASHOVER ................. 22 3.6 DETERMINATION OF STRUCTURE GEOMETRY ............................................... 25 3.7 SPACING OF CONDUCTORS ................................................................................. 26 3.8 INSULATOR AND CONDUCTOR MOVEMENT AT STRUCTURE ..................... 36 3.9 LIVE LINE MAINTENANCE CLEARANCES ........................................................ 39 3.10 CLEARANCES TO OBJECTS AND GROUND ....................................................... 39 3.11 CLEARANCES TO GROUND AND AREAS REMOTE FROM BUILDING, RAILWAYS AND NAVIGABLE WATERWAYS ................................................... 39 3.12 POWER LINE EASEMENTS.................................................................................... 44 3.13 CORONA EFFECT ................................................................................................... 44 3.14 ELECTRIC AND MAGNETIC FIELDS ................................................................... 45 3.15 SINGLE WIRE EARTH RETURN (SWER) POWERLINES .................................... 45 SECTION 4 CONDUCTORS AND OVERHEAD EARTHWIRES (GROUND WIRES) WITH OR WITHOUT TELECOMMUNICATION CIRCUITS 4.1 ELECTRICAL REQUIREMENTS ............................................................................ 47 4.2 MECHANICAL REQUIREMENTS .......................................................................... 49 4.3 ENVIRONMENTAL REQUIREMENTS .................................................................. 53 4.4 CONDUCTOR CONSTRUCTIONS.......................................................................... 54 4.5 CONDUCTOR SELECTION .................................................................................... 54 SECTION 5 INSULATORS 5.1 INSULATION BASICS ............................................................................................. 56 5.2 LINE AND SUBSTATION INSULATION COORDINATION ................................ 56 AS/NZS 7000:2016 5.3 5.4 4 ELECTRICAL AND MECHANICAL DESIGN ....................................................... 57 RELEVANT STANDARDS, TYPES AND CHARACTERISTICS OF INSULATORS........................................................................................................... 58 SECTION 6 BASIS OF STRUCTURAL DESIGN 6.1 GENERAL ................................................................................................................. 59 6.2 REQUIREMENTS ..................................................................................................... 59 6.3 LIMIT STATES ......................................................................................................... 61 6.4 ACTIONS—PRINCIPAL CLASSIFICATIONS ....................................................... 65 6.5 MATERIAL PROPERTIES ....................................................................................... 66 6.6 MODELLING FOR STRUCTURAL ANALYSIS AND SOIL RESISTANCE ......... 66 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) SECTION 7 ACTION ON LINES 7.1 INTRODUCTION ..................................................................................................... 68 7.2 ACTIONS, GENERAL APPROACH ........................................................................ 68 7.3 LOAD COMPONENTS ............................................................................................. 72 7.4 LOAD COMBINATIONS ......................................................................................... 73 SECTION 8 SUPPORTS 8.1 INITIAL DESIGN CONSIDERATIONS ................................................................... 75 8.2 MATERIALS AND DESIGN .................................................................................... 75 8.3 CORROSION PROTECTION AND FINISHES ........................................................ 77 8.4 MAINTENANCE FACILITIES................................................................................. 77 8.5 LOADING TESTS .................................................................................................... 78 SECTION 9 FOUNDATIONS 9.1 DESIGN PRINCIPLES .............................................................................................. 81 9.2 SOIL INVESTIGATION ........................................................................................... 81 9.3 BACKFILLING OF EXCAVATED MATERIALS ................................................... 82 9.4 CONSTRUCTION AND INSTALLATION .............................................................. 82 SECTION 10 EARTHING SYSTEMS 10.1 GENERAL PURPOSE ............................................................................................... 83 10.2 EARTHING MEASURES AGAINST LIGHTNING EFFECTS ................................ 83 10.3 DIMENSIONING WITH RESPECT TO CORROSION AND MECHANICAL STRENGTH .............................................................................................................. 83 10.4 DIMENSIONING WITH RESPECT TO THERMAL STRENGTH .......................... 84 10.5 DESIGN FOR EARTH POTENTIAL RISE (EG-0 APPROACH) ............................. 84 10.6 DESIGN FOR EARTH POTENTIAL RISE (EEA APPROACH).............................. 93 10.7 ELECTRICAL ASPECTS OF STAYWIRE DESIGN ............................................. 100 10.8 CHOICE OF EARTHING MATERIALS ................................................................ 101 SECTION 11 LINE EQUIPMENT—OVERHEAD LINE FITTINGS 11.1 GENERAL ............................................................................................................... 1 02 11.2 ELECTRICAL REQUIREMENTS .......................................................................... 102 11.3 RIV REQUIREMENTS AND CORONA EXTINCTION VOLTAGE ..................... 102 11.4 SHORT-CIRCUIT CURRENT AND POWER ARC REQUIREMENTS ................ 102 11.5 MECHANICAL REQUIREMENTS ........................................................................ 102 11.6 DURABILITY REQUIREMENTS .......................................................................... 103 11.7 MATERIAL SELECTION AND SPECIFICATION................................................ 103 11.8 CHARACTERISTICS AND DIMENSIONS OF FITTINGS ................................... 103 11.9 TEST REQUIREMENTS......................................................................................... 104 5 AS/NZS 7000:2016 SECTION 12 LIFE EXTENSION (REFURBISHMENT, UPGRADING, UPRATING) OF EXISTING OVERHEAD LINES 12.1 GENERAL ............................................................................................................... 1 05 12.2 ASSESSMENT OF STRUCTURES ........................................................................ 105 12.3 COMPONENT CAPACITY .................................................................................... 106 12.4 PROOF LOADING.................................................................................................. 106 12.5 UPGRADING OF OVERHEAD LINE STRUCTURES .......................................... 106 SECTION 13 PROVISIONS FOR CLIMBING AND WORKING AT HEIGHTS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) SECTION 14 CO-USE OF OVERHEAD LINE SUPPORTS (SIGNAGE, BANNERS, COMMUNICATIONS CARRIER CABLES, TELECOMMUNICATIONS REPEATERS) 14.1 SIGNS AND BANNERS AND TRAFFIC MIRRORS ............................................ 108 14.2 COMMUNICATIONS CARRIER CABLES ........................................................... 110 14.3 TELECOMMUNICATIONS REPEATERS EQUIPMENT AND TRAFFIC MIRRORS ............................................................................................................... 110 14.4 FLAGS ................................................................................................................... . 111 APPENDICES A REFERENCE AND RELATED DOCUMENTS ..................................................... 112 B WIND LOADS ........................................................................................................ 120 C SPECIAL FORCES ................................................................................................. 132 D SERVICE LIFE OF OVERHEAD LINES ............................................................... 139 E DESIGN FOR LIGHTNING PERFORMANCE ...................................................... 149 F TIMBER POLES ..................................................................................................... 151 G LATTICE STEEL TOWERS (SELF SUPPORTING AND GUYED MASTS) ........ 158 H ELECTRICAL DESIGN ASPECTS ........................................................................ 163 I CONCRETE POLES ............................................................................................... 166 J COMPOSITE FIBRE POLES .................................................................................. 169 K STEEL POLES ........................................................................................................ 170 L STRUCTURE FOOTING DESIGN AND GUIDELINES FOR THE GEOTECHNICAL PARAMETERS OF SOILS AND ROCKS ............................... 172 M APPLICATION OF STANDARDIZED WORK METHODS FOR CLIMBING AND WORKING AT HEIGHTS ................................................ 201 N UPGRADING OVERHEAD LINE STRUCTURES ................................................ 202 O WATER ABSORPTION TEST FOR CONCRETE ................................................. 210 P INSULATION GUIDELINES ................................................................................. 213 Q CONDUCTOR BLOW OUT AND INSULATOR SWING ..................................... 216 R CONDUCTOR SAG AND TENSION ..................................................................... 219 S CONDUCTOR TEMPERATURE MEASUREMENT AND SAG MEASUREMENT .......................................................................................... 231 T RISK BASED APPROACH TO EARTHING.......................................................... 238 U CONDUCTOR PERMANENT ELONGATION (CREEP) ...................................... 257 V CONDUCTOR MODULUS OF ELASTICITY ....................................................... 259 W CONDUCTOR COEFFICENT OF THERMAL EXPANSION................................ 262 X CONDUCTOR DEGRADATION AND SELECTION FOR DIFFERING ENVIRONMENTS .................................................................................................. 263 Y CONDUCTOR STRESS AND FATIGUE ............................................................... 267 Z CONDUCTOR SHORT TIME AND SHORT-CIRCUIT RATING ......................... 275 AA CONDUCTOR ANNEALING AND OPERATING TEMPERATURES ................. 278 BB MECHANICAL DESIGN OF INSULATOR—LIMIT STATES ............................. 284 CC EASEMENT WIDTH .............................................................................................. 285 DD SNOW AND ICE LOADS ....................................................................................... 286 AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) EE FF 6 DETERMINATION OF STRUCTURE GEOMETRY ............................................. 293 STRUCTURAL TEST FOR PROTOTYPE POLES ................................................ 296 7 AS/NZS 7000:2016 STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND Australian/New Zealand Standard Overhead line design S E C T I O N 1 S C O P E A N D G E N E R A L 1.1 SCOPE AND GENERAL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This Standard specifies the general requirements that are to be met for the design and construction of new overhead lines to ensure that the line is suitable for its intended purpose, and provides acceptable levels of safety for construction, maintenance and operation, and meets requirements for environmental considerations. This Standard is only applicable to new overhead lines and is not intended to be retrospectively applied to the routine maintenance, and ongoing life extension of existing overhead lines constructed prior to the issue of this Standard. Such maintenance and life extension work ensures that lines continue to comply with the original design standards and remain safe and ‘fit for purpose’. Where the additional loading does not exceed the foundation or major structural element capacities, it is not necessary to comply with this Standard. Modifications may be made to comply with the Standard applicable to the original design. Major structural elements include poles, lattice tower legs and foundations. However, where existing overhead lines are proposed to be altered such that elements of the overhead line may be overloaded or overstressed to the original design standard; then the overhead line is required to be assessed by a competent person for compliance with the provisions of this Standard. This Standard is applicable to overhead lines supporting telecommunication systems or where they are used on overhead lines either attached to the aerial line conductor/earth wire systems or as separate cables supported by the supports. These telecommunication systems include optical ground wires (OPGWs), optical conductors and all dielectric self supporting (ADSS) cables. It is also applicable to overhead line structures supporting telecommunications equipment. The electrical requirements of this standard apply to alternating current (a.c.) systems with a nominal frequency of 50 Hz. This Standard does not apply to catenary systems of electrified railways. NOTE: Overhead line design handbook HB 331 complements this Standard providing further information and worked examples. 1.2 USE OF ALTERNATIVE MATERIALS OR METHODS This Standard shall not be interpreted so to prevent innovation or the use of materials or methods of design or construction not specifically referred to herein. Alternative methods, dimensions or materials that provide safety and reliability levels equal to, or greater, than this Standard can be used and are deemed to comply with this Standard. COPYRIGHT AS/NZS 7000:2016 8 Special studies shall be carried out to demonstrate comprehensive engineering design including a risk management assessment. This study shall include appropriate documentation to show the source of all data in the context of the specific evaluation. It should include the following, where relevant: (a) Departures from this Standard and rationale. (b) Reference to other national or international Standards. (c) Comparison with other data. (d) Analytical methods used. 1.3 REFERENCED AND RELATED DOCUMENTS See Appendix A for a list of documents referenced in this Standard and for a list of related documents. 1.4 DEFINITIONS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For the purpose of this Standard the definitions below apply. 1.4.1 Accidental action Action, usually of short duration, which has a low probability of occurrence during the design working life. NOTE: An accidental action can be expected in many cases to cause severe consequences unless special measures are taken. 1.4.2 Action Set of concentrated or distributed forces acting on a structure (direct action), or deformation imposed on a structure or constrained within it (indirect action). NOTE: The term load is also often used to describe direct actions. An action can be permanent, variable or accidental. 1.4.3 Aerial bundled cable Two or more cores twisted together into a single bundled cable assembly. Two types of aerial bundled cable are used— (a) low voltage aerial bundled cable (LVABC) means a cable which meets the requirements of either AS/NZS 3560.1 or AS/NZS 3560.2 as applicable; and (b) high voltage aerial bundled cable (HVABC) means a cable which meets the requirements of either AS/NZS 3599.1 or AS/NZS 3599.2 as applicable. 1.4.4 Aerial cable Any insulated or covered conductor or assembly of cores with or without protective covering, which is placed above ground, in the open air and is suspended between two or more supports. 1.4.5 Bonding conductor Conductor providing equipotential bonding. 1.4.6 Calculated breaking load (CBL) In relation to a conductor, means the calculated minimum breaking load determined in accordance with the relevant Australian/New Zealand Standard. COPYRIGHT 9 AS/NZS 7000:2016 1.4.7 Characteristic value of a material property Value of a material property having a prescribed probability of not being attained in a hypothetical unlimited test series. This value generally corresponds to a specified fraction of the assumed statistical distribution of the particular property of the material. 1.4.8 Clearance The shortest distance between two objects that may have a potential difference between them. 1.4.9 Coefficient of variation Ratio of the standard deviation to the mean value. 1.4.10 Component One of the different principal parts of the overhead electrical line system having a specified purpose. Typical components are supports, foundations, conductors, insulator strings and hardware. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 1.4.11 Conductor Any bare conductor which is placed above ground, in the open air and is suspended between two or more supports. 1.4.12 Conductor temperature Means the average conductor temperature. 1.4.13 Corona Luminous discharge due to ionization of the air surrounding an electrode caused by a voltage gradient exceeding a critical value. NOTE: Electrodes may be conductors, hardware, accessories or insulators. 1.4.14 Covered conductor A conductor around which is applied a specified thickness of insulating material. AS/NZS 3675 specifies two types of covered conductor— (a) CC—where the nominal covering thickness is independent of working voltage; and (b) CCT—where the nominal covering thickness is dependent on the working voltage. 1.4.15 Design working life or design life Assumed period for which a structure, components and elements are to be used for the intended purpose with anticipated routine maintenance but without substantial repair being necessary. 1.4.16 Earth current Current that flows from the main circuit to earth or earthed parts at the fault location (earth fault location). 1.4.17 Earth electrode Conductor which is embedded in the earth and conductively connected to the earth, or a conductor which is embedded in concrete, which is in contact with the earth via a large surface (for example foundation earth electrode). 1.4.18 Earth fault Conductive connection caused by a fault between an aerial phase conductor of the main circuit and earth or an earthed part. The conductive connection can also occur via an arc. Earth faults of two or several aerial phase conductors of the same electrical system at different locations are designated as double or multiple earth faults. COPYRIGHT AS/NZS 7000:2016 10 1.4.19 Earth fault current Current which flows from the main circuit to earth or earthed parts during a fault. 1.4.20 Earth potential rise (EPR) Voltage between an earthing system and reference or remote earth. 1.4.21 Earth (Reference/remote) Part of the earth considered as conductive, the voltage of which is conventionally taken as zero, being outside the zone of influence of the relevant earthing arrangement. 1.4.22 Earth rod Earth electrode consisting of a metal rod driven into the ground. 1.4.23 Earth surface potential Voltage between a point on the earth surface and remote earth. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 1.4.24 Earth wire (Overhead) A conductor connected to earth at some or all supports, which is suspended usually but not necessarily above the aerial line conductors to provide a degree of protection against lightning strikes. NOTE: An earth wire may also contain non-metallic wires for telecommunication purposes. 1.4.25 Earthing All means and measures for making a proper conductive connection to earth. 1.4.26 Earthing conductor Conductor which connects that part of the installation which has to be earthed to an earth electrode. 1.4.27 Earthing system Electrical system of conductively connected earth electrodes, earthing conductors, bonding conductors, or metal parts effective in the same way, for example tower footings, armourings, metal cable sheaths. 1.4.28 Electric field The electric field is the space surrounding an electric charge and exerts a force on other electrically charged objects. It is expressed in units of volts per metre (V/m). 1.4.29 Element One of the different parts of a component. For example, the elements of a steel lattice tower are steel angles, plates and bolts. 1.4.30 Equipotential bonding Conductive connection between conductive parts, to reduce the potential differences between these parts. 1.4.31 Exclusion limit probability of a variable Value of a variable taken from its distribution function and corresponding to an assigned probability of not being exceeded. 1.4.32 Failure State of a structure, component or element whose purpose is terminated, i.e. in which a component has failed by excessive deformation, loss of stability, overturning, collapse, rupture, buckling, etc. COPYRIGHT 11 AS/NZS 7000:2016 1.4.33 Highest system voltage Maximum continuous value of phase-to-phase voltage. 1.4.34 Horizontal earth electrode Electrode which is generally buried at a shallow depth. For example it can consist of strip, round bar or stranded conductor and can be carried out as radial, ring or mesh earth electrode or as a combination of these. 1.4.35 Impedance to earth of an earthing system Impedance between the earthing system and reference or remote earth. 1.4.36 Insulated conductor A conductor surrounded by a layer of insulation which provides resistance to the passage of current, or to disruptive discharges through or over the surface of the substance at the operating voltage, or injurious leakage of current. For clearance purposes a distinction is made between insulated conductors with and without earthed screens operating at voltages in excess of 1000 V. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 1.4.37 Insulated with earthed screen Includes aerial bundled cable (ABC) complying with either AS/NZS 3599.1 or AS/NZS 3599.2 as applicable. 1.4.38 Insulated without earthed screen Includes CCT cable complying with AS/NZS 3675. 1.4.39 Laminar wind Wind on conductor with a speed between approximately 0.5 m/s and 7 m/s which results in the excitement of Aeolian vibration frequencies on the conductor. 1.4.40 Limit state (electrical) State beyond which the electrical design performance is no longer satisfied. 1.4.41 Limit state (structural) State beyond which the structure, components and elements no longer satisfies the design performance requirements. 1.4.42 Loading condition Likely design actions with defined variable actions and permanent actions for a particular structure analysis. 1.4.43 Magnetic field Magnetic field generated by current carrying conductor. The magnetic field strength, H, is expressed in amperes per metre (A/m). 1.4.44 Magnetic flux density The magnetic flux density, ‘B’, is the magnetic field per unit area and expressed in the units of milliGauss (mG) or microTesla (μT). 1.4.45 Maintenance Total set of activities performed during the design working life of the system to maintain its purpose. 1.4.46 Maximum operating temperature Limiting temperature for electrical clearances. COPYRIGHT AS/NZS 7000:2016 12 1.4.47 Nominal voltage Voltage by which the overhead electrical line is designated and to which certain operating characteristics are referred. 1.4.48 Optical conductor (OPCON) An electrical phase conductor containing optical telecommunication fibres. 1.4.49 Optical ground wire (OPGW) An earth wire containing optical telecommunication fibres. 1.4.50 Overhead line Conductors or cables together with associated supports, insulators and apparatus used for the transmission or distribution of electrical energy. 1.4.51 Overhead service line An overhead line operating at a voltage less than 1000 V generally located between the electricity utility’s overhead line and the point of connection to an electrical installation. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 1.4.52 Permanent action Action that is likely to act continuously and for which variations in magnitude with time are small compared with the mean value. 1.4.53 Potential grading Influencing the earth surface potential by means of earth (grading) electrodes. 1.4.54 Power frequency flashover distance Withstand airgap for highest anticipated short-term power frequency voltage and is typically 1.7 per unit voltage. 1.4.55 Prospective step voltage The prospective or open circuit voltage that may appear between any two points on the surface of the earth spaced one metre apart (measured with two driven electrodes and a high impedance voltmeter). 1.4.56 Prospective touch voltage The prospective or open circuit voltage (measured with a driven electrode and a high impedance voltmeter) which may appear between any point of contact with uninsulated metalwork located within 2.4 m of the ground and any point on the surface of the ground within a horizontal distance of one metre from the vertical projection of the point of contact with the uninsulated metalwork. 1.4.57 Radio interference voltage (RIV) Any effect on the reception of a radio signal due to an unwanted disturbance within the radiofrequency spectrum. Radio interference is primarily of concern for amplitudemodulated systems (AM radio and television video signals) since other forms of modulation (such as frequency modulation (FM) used for VHF radio broadcasting and television audio signals) are generally much less affected by disturbances that emanate from overhead lines. 1.4.58 Reliability (electrical) Probability that an electrical system performs a given electrical purpose, under a set of conditions, during a reference period. Reliability is thus a measure of the success of a system in accomplishing its purpose. COPYRIGHT 13 AS/NZS 7000:2016 1.4.59 Reliability (structural) Probability that a structural system performs a given mechanical purpose, under a set of conditions, during a reference period. Reliability is thus a measure of the success of a system in accomplishing its purpose. 1.4.60 Return period Mean statistical interval in years between successive recurrences of a climatic action of at least defined magnitude. The inverse of the return period gives the probability of exceeding the action in one year. 1.4.61 Risk Chance of or exposure to adverse consequences such as loss, injury or death. 1.4.62 Serviceability limit state (electrical) State beyond which specified service criteria for an electrical performance is no longer met. 1.4.63 Serviceability limit state (structural) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) State beyond which specified service criteria for a structure or structural element are no longer met. 1.4.64 Soil resistivity Volume resistivity of the earth in Ohm metres. 1.4.65 Span length The centre-line horizontal distance between two adjacent supports. 1.4.66 Support General term for different structure types that support the conductors of the overhead electrical line. 1.4.67 Support, intermediate Support for conductors by pin, post or suspension insulators. 1.4.68 Support, suspension Support for conductors by suspension insulators. 1.4.69 Support, tension or strain Support for conductors by tension or strain insulators. 1.4.70 Support, terminal (dead-end) Tension support capable of carrying the total conductor tensile forces in one direction. 1.4.71 System (electrical) All items of equipment which are used in combination for the generation, transmission and distribution of electricity. 1.4.72 System (mechanical and structural) Set of components connected together to form an overhead electrical line. 1.4.73 System that is non-effectively earthed (electrical) System (electrical) with isolated neutral or resonant earthing. 1.4.74 System that is solidly earthed (electrical) System (electrical) in which at least one neutral of a transformer, earthing transformer or generator is earthed directly or via a low impedance. COPYRIGHT AS/NZS 7000:2016 14 1.4.75 System with resonant earthing (electrical) System (electrical) in which at least one neutral of a transformer or earthing transformer is earthed via an arc suppression coil and the combined inductance of all arc suppression coils is essentially tuned to the capacitance of the system to earth for the operating frequency. 1.4.76 Television interference voltage (TIV) Special case of radio interference for disturbances affecting the frequency ranges used for television broadcasting. 1.4.77 Transferred potential Potential rise of an earthing system caused by a current to earth transferred by means of a connected conductor (for example a metallic cable sheath, protective earthed neutral conductor, pipeline, rail) into areas with low or no potential rise relative to reference earth resulting in a potential difference occurring between the conductor and its surroundings. NOTE: The definition also applies where a conductor, which is connected to reference earth, leads into the area of the potential rise. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 1.4.78 Ultimate limit state (electrical) State associated with electrical failure, such as electrical flashover. 1.4.79 Ultimate limit state (structural) State associated with collapse, or with other forms of structural failure. It corresponds generally to the maximum load-carrying resistance of a structure or a structural element. 1.4.80 Variable action A time variable action. 1.4.81 Weight span For a support, means the length of conductor which gives the vertical component of the conductor load and equals the span between the lowest points on the catenary curve of the conductor on either side of that support. 1.4.82 Wind span For a support, means the length of conductor which gives the horizontal lateral component of the conductor load caused by wind and equals one half of the sum of the spans on either side of that support. 1.5 NOTATION The quantity symbols used in this Standard shall have the meanings ascribed to them below. Symbol Signification α = angle of wind to conductor φ = η = shielding factor δ = solidity factor γ = soil unit weight ϕ = soil angle of friction γx = load factors which take into account variability of loads, importance of structure, safety implications etc. strength reduction factor which takes into account variability of material, workmanship etc. (kN/m3) COPYRIGHT 15 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Symbol AS/NZS 7000:2016 Signification A = the projected area of one structure section (panel) under (m2) consideration in a vertical plane along the face for square towers A* = the projected area of the structure section under consideration in a (m2) plane normal to the wind direction A1, A3 = projected areas of the longitudinal faces on lattice structures in a (m2) vertical plane along the face A2, A4 = projected areas of transverse faces on lattice structures in a vertical (m2) plane along the face C = drag coefficient of wire C = soil cohesion Cd = drag force coefficient for member COV = coefficient of variation CRF = component reliability factor D = conductor diameter (mm) DE = ‘effective diameter’ of foundation (m) En = earthquake load corresponding to an appropriate return period (kN) Fb = load on structure due to unbalanced conductor tensions resulting from abnormal conditions e.g. a broken conductor Fc = load on structure resulting from wind action on the projected wind (kN) area of the conductor Fsθ = wind load on tower sections in the direction of the wind Ft = load on the structure due to the intact horizontal component of (kN) conductor tension in the direction of the line for the appropriate wind load Ftw = horizontal component of the conductor tensions in the direction of (kN) the line when subject to wind Ft m = horizontal component of the conductor tensions in the direction of (kN) the line when subject to maintenance conditions Fte = horizontal component of the conductor tension in the direction of (kN) the line under no wind G = vertical dead loads Gc = vertical dead load related to conductors (kN) Gs = vertical dead loads resulting from non conductor loads (kN) H = ground line lateral load (kN) Hcalc = calculated value using recommended method (kN) HL = nominal failure load (kN) H max. = maximum lateral load (kN) Kθ = factor for angle of incidence θ of wind to frames (kN) Ki = factor that is function of soil modulus of elasticity and foundation geometry (kPa) COPYRIGHT (kN) AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Symbol 16 Signification Kq, Kc = factors that are a function of z/D and φ Kx = represents factors accounting for aspect ratio, wind direction and shielding of the member L = conductor length under consideration for determining conductor (m) loads due to wind action e.g. the wind span for a structure L = embedment depth or length for structural design LR = line reliability M = bending moment at ground line Md = wind direction multiplier. See AS/NZS 1170.2 Mrel = reliability based load multiplier for wind loads Mt = topographic multiplier AS/NZS 1170.2 p = ultimate soil pressure Pc = conductor natural and forced convection cooling Pj = conductor joule heating due to the resistance of the conductor Pr = conductor radiation cooling Ps = conductor solar heat gain Q = maintenance loads qz = dynamic wind pressure (kPa) qz = vertical overburden pressure at depth z, q z = γz (kPa) Re = component design strength based on the nominal strength of the (kN) component for the required exclusion limit ‘e’ Rm = mean strength of the component (kN) Rn = the nominal strength of the component (kN) RP = return period (years) S = snow and ice loads (kN) Sγ = snow and ice loads corresponding to an appropriate return period SRF = span reduction factor to provide for spatial variation in wind TSRF = tension section reduction factor to provide for spatial variation in wind U = nominal phase-to-phase voltage (V) VR = regional wind speed. See AS/NZS 1170.2 (m/s) Vsit,β = design site wind velocity. See AS/NZS 1170 (m/s) Wn = wind load based on selected wind return period or a specified (kN) design wind pressure X = the applied loads pertinent to each loading condition (kN) z = depth below the ground surface (m) zr = point of rotation at a depth below the surface (m) for (m) (kNm) gust wind speed. Refer to (kPa) COPYRIGHT 17 S E C T I O N 2 AS/NZS 7000:2016 D E S I G N P H I L O S O P H I E S 2.1 GENERAL The design of overhead lines requires that the total system including supports, foundations, conductors, insulators and fittings, has operational characteristics that provide for the safe operation and insulation of the energized components, for a planned design service life, and meets or exceeds design levels of reliability. The overhead line design process is an iterative one and principles from related design fields (electrical, structural and mechanical) need to be applied whilst incorporating regulatory, environment and maintenance requirements. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The overhead line design shall achieve a number of objectives and some of these may be competing between the related design fields. The objectives which need to be considered are— (a) designed to relevant regulations, Australian Standards, New Zealand Standards and other relevant international standards; (b) security (minimal structural or component failures); (c) reliability (appropriate outage rates); (d) meeting of environmental requirements (electromagnetic fields (EMF), visual, RIV, TIV and audible noise); (e) whole of life cost; (f) practicality to construct; (g) ability to be maintained (provide for climbing corridors, access for elevating work platform vehicles, live line, helicopter maintenance); (h) meeting of regulations and codes of practice; and (i) satisfaction of power transfer rating requirements. 2.2 LIMIT STATE DESIGN 2.2.1 General The design of overhead lines shall be based on limit state principles for serviceability and strength limit states for the various line components. Structure limit state design uses a load and resistance format, which separates the effects of component strengths and their variability from the effects of external loadings and their uncertainty. The state of system and the serviceability and ultimate strength limits are illustrated in Figure 2.1. S t ate of sys te m Strength limits I n t a c t s t a te D a m a g e d s t ate o r d e f l e c te d s t a te D a m a g e li m i t (s e r vi c e a b ili t y l i m i t s t a te) Fa i l u r e l i m i t (u l ti m ate s tr e n g th l i m i t) FIGURE 2.1 LIMIT STATE DESIGN An explanation of limit state design is given in IEC 60826. COPYRIGHT Fa il e d s t ate AS/NZS 7000:2016 18 2.2.2 Limit states on line components 2.2.2.1 General The overhead line is considered intact when its structure, insulators, conductors and fittings are used at stresses below the damage limit. 2.2.2.2 Structure design limit states The limit states to be considered in the design of overhead lines are: (a) Ultimate strength limit state in which the structure’s or component’s design capacity exceeds the design load. (b) Serviceability limit state in which the performance of the structure or component under commonly occurring loads or conditions will be satisfactory. Serviceability limit states include support deflections. Exceeding the serviceability design load may cause damage to some components. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTE: A structure or part thereof or component may be designed to fail or undergo high deflections under some loading situations in order to relieve loads on other parts of the structural system. When this occurs, serviceability limit states may not be maintained. 2.2.2.3 Conductors (including earthwires) limit states When the conductor is subjected to increasing loads, conductors may exhibit at some load a permanent deformation particularly if the failure mode is ductile or may exhibit strand fracture when subjected to wind induced Aeolian vibration. These conditions are defined as the damage or serviceability limit state. If the load is further increased, failure of the conductor and or tension fittings occurs at a level called the failure or ultimate limit state. 2.2.2.4 Insulator limit states There are three states for the mechanical design of insulators, as follows: (a) Everyday. (b) Serviceable wind. (c) Ultimate load condition. The serviceable wind state is the maximum load that can be applied without causing damage to the insulator or exceeding the desired deflection limit. 2.2.2.5 Electrical structure clearances limit states Three serviceability states are defined and shall be considered: (a) Condition (a)—Low wind Under low wind conditions the clearance shall be sufficient for maintenance activities. If provision is to be made for live line work, then the clearance shall also be adequate to maintain safe working distances at a recommended wind pressure of 100 Pa (minimum of 50 Pa). (b) Condition (b)—Moderate wind Under moderate wind with a recommended pressure of 300 Pa (minimum of 100 Pa) the clearance shall be sufficient to withstand lightning impulse and switching over-voltages. COPYRIGHT 19 (c) AS/NZS 7000:2016 Condition (c)—High wind Under high wind pressure of 500 Pa and at maximum swing position of the insulators, the clearance shall withstand highest power frequency temporary (dynamic) voltages which are normally taken as between 1.4 (solidly earthed) to 1.7 (non-effectively earthed) times the ‘per unit’ voltage. 2.3 DESIGN LIFE OF OVERHEAD LINES The design life, or target nominal service life expectancy, of a structure is dependent on its exposure to a number of variable factors such as solar radiation, temperature, precipitation, wind, ice, and seismic effects. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The service life of an overhead line is the period over which it will continue to serve its intended purpose safely, without excessive maintenance or repair disproportionate to its cost of replacement and without exceeding any specified serviceability criteria. This recognizes that cumulative deterioration of the overhead line will occur over time. Therefore, due maintenance and possible minor repairs will be required from time to time to maintain the structure in a safe and useable condition over its service life. 2.4 ELECTRICAL OPERATIONAL CHARACTERISTICS OF AN OVERHEAD LINE Each overhead line shall be designed to be capable of transferring a prescribed electrical power, at a selected maximum operating temperature, and with acceptable levels of electrical effects of corona, radio and television interference and electric and magnetic fields. It shall also be capable of safe operation at the serviceability limit states. 2.5 MECHANICAL OPERATIONAL PERFORMANCE OF OVERHEAD LINES The operational performance of a line is dependant on each component of a line being able to meet its assumed performance criteria and to achieve a target reliability level under the serviceability and ultimate strength limit state conditions. 2.6 RELIABILITY All overhead lines shall be designed for a selected reliability level relevant to the line’s importance to the system (including consideration of system redundancy), its location and exposure to climatic conditions, and with due consideration for public safety. 2.7 COORDINATION OF STRENGTH Overhead lines should be regarded as a total spatial structural system that has components constituting the line as set out below. Consideration may be given to the coordination of the relative strength of the components to establish a desired sequence of component failure to minimize overall damage. This approach provides a hierarchical control of the sequence of failure of components within an overhead line system, thereby enabling the designer to coordinate the relative strengths of components and recognizes the fact that an overhead line is a series of components where the failure of any component could lead to the loss of power transmission capability. The four major components of the overhead line are shown in Table 2.1. COPYRIGHT AS/NZS 7000:2016 20 TABLE 2.1 OVERHEAD LINE SYSTEM, COMPONENTS AND ELEMENTS Structural system Components Elements Steel sections, poles cross-arms etc. Plates, bolts etc. Supports Guys and fittings Anchor bolts, piles, cleats etc. Foundations Concrete footing Soil Overhead line Wires Conductors Joints Hardware, shackles etc. Insulator elements Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Insulators Brackets, bolts etc. Fittings 2.8 ENVIRONMENTAL CONSIDERATIONS All overhead lines should be designed and constructed with consideration for their environmental impact. COPYRIGHT 21 S E C T I O N 3 AS/NZS 7000:2016 E L E C T R I C A L R E Q U I R E M E N T S 3.1 GENERAL CONSIDERATIONS The electrical design for an overhead line covers the following: (a) Design of conductor to minimize losses and meet required voltage drop, corona and RIV, TIV and audible noise levels. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTE: See Appendix H. (b) Power frequency, switching and lightning overvoltages (see Clause 3.3). (c) Determination of (see Clause 3.2). (d) Electrical clearances (see Clause 3.5). (e) Selection of insulation (see Clause 3.3). (f) Lightning performance (see Clause 3.4). (g) Design of earthing system (see Section 10). current rating to meet power transmission requirements NOTE: Appendix T provides guidance on a risk based approach to earthing. (h) Electric and magnetic fields (see Clause 3.14). The electrical clearances in this Standard apply to a.c. systems with a nominal frequency up to 60 Hz. 3.2 CURRENT CONSIDERATIONS The cross-section of the aerial phase conductors shall be chosen so that the design maximum temperature for the conductor material, determined by grease drop point or annealing considerations, is not exceeded under operating conditions. Once a conductor and its maximum operating temperature have been chosen, the conductor rating can be calculated. Various methods of determining conductor rating are given in Section 4. The overhead line and the earthing system (See Section 10) shall be designed to withstand the mechanical and thermal effects due to the fault currents and associated fault durations and remain serviceable. 3.3 INSULATION SYSTEM DESIGN 3.3.1 General Overhead equipment will be subjected to the effects of pollution and lightning. The insulation system comprises air gaps and insulators. All overhead lines shall be designed to coordinate insulation protection schemes to protect sensitive plant and equipment, such as substations, and to provide the desired outage performance rate. These issues are discussed further in the following sections. NOTE: Reference should be made to Appendix P for guidelines on the design of insulation. 3.3.2 Coordination with substations Precautions should be taken to ensure that lightning strikes close to the substation are attenuated to levels which do not cause damage to substation equipment. The principles and rules of insulation co-ordination are described in AS 1824. The procedure for insulation co-ordination consists of the selection of a set of standard withstand voltages which characterize the insulation. COPYRIGHT AS/NZS 7000:2016 22 3.4 LIGHTNING PERFORMANCE OF OVERHEAD LINES In the northern parts of Australia and those parts of New Zealand where there are moderate to high ceraunic levels, lightning is a major cause of line outages. The design of the overhead line should incorporate a reliability target for the lightning performance. A procedure for the design for lightning performance is covered in Appendix E. 3.5 ELECTRICAL CLEARANCE DISTANCES TO AVOID FLASHOVER 3.5.1 Introduction Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Overhead lines shall be designed with electrical clearances from the energized conductor to surrounding objects to provide safe and reliable operation. These objects can be other energized conductors, structures, constructions, plant, vehicles or vessels (watercraft). The basic approach to electrical clearances is to combine an electrical air gap withstand distance, (G w) with a safety margin (Sm). Gw is dependent on the electrical breakdown voltage of air (around 300 kV/m for air gaps up to 2 m), relative air density (RAD) and the air gap geometry. Sm is dependent on the type of object, the movement of the object and the exposure of persons in the vicinity of the energized conductor. The electrical clearances which are outlined in this Standard set the minimum acceptable standards for the safe operation and reliable electrical performance of the overhead line. The clearances to be considered are as follows: (a) Clearance at the structure. (b) Clearance for inspection and maintenance. (c) Mid span phase conductor to phase conductor. (d) Conductor to ground. (e) Phase conductor to objects. (f) Circuit to circuit (attached to same structure or unattached). In New Zealand, NZECP 34 Code of Practice for Electrical Safe Distance stipulates electrical clearances for both maintenance and design. 3.5.2 Inspection and maintenance clearances The designer needs to be aware of the different methods used for line maintenance and the impact this may have on circuit availability, particularly for multi-circuit construction. Inspection and maintenance activities include the following: (a) Deadline inspection and/or maintenance—with the line de-energized or earthed for safe access. (b) Live line inspection—by provision of a safe access corridor on the structure to inspect components. The designer should have regard, in selecting corridor width, to the available freedom or constraint on body movement and the consequence of inadvertent movement in managing risk. (c) Live line maintenance—this could include stick or bare hand work either from the structure or insulated elevated work platform or helicopter (in-span if clearances are appropriate). For safe approach and live line clearances refer to Electricity Networks Association (Australia) publications, Electricity Engineers’ Association (New Zealand) publications, Australian Standards and New Zealand Codes of Practice. COPYRIGHT 23 AS/NZS 7000:2016 3.5.3 Live access clearance During structure access, there is a higher risk of lapse of control than when in the working position. Climbing corridors on structures which are designed to be accessed live shall be dimensioned to as follows: (a) To accommodate the natural climbing action without requiring the constrained movement by the climber to maintain safe electrical distances (see climbing space test in Figure 3.1). (b) To maintain at least power frequency flashover distance in the event of a momentary lapse of controlled movement by the climber. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTE: See hand reach test in Figure 3.1 and application in Appendix EE. COPYRIGHT AS/NZS 7000:2016 24 M a i n te n a n c e a p p r o a c h d i s t a n c e Powe r f r e q u e n cy f l a s h ove r di s t a n c e 10 0 0 climbing corridor 170 0 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Hand-reach clearance S I D E EL E VAT I O N C L I M B I N G S PACE T EST S I D E EL E VAT I O N H A N D - R E ACH T EST M a i n te n a n c e a p p r o a c h distance Powe r f r e q u e n cy f l a s h ove r di s t a n c e 120 0 Hand-reach clearance e nve l o p e 70 0 l i ve l i n e wo r k i n g c o r r i d o r Climbing centre line 50 0 50 0 Climbing corridor R E A R EL E VAT I O N CLIMBING FIGURE 3.1 ACCESS CLEARANCE TEST 3.5.4 States for calculation of clearances 3.5.4.1 Maximum operating temperature Vertical clearances shall be based on the maximum operating temperature of the conductors. 3.5.4.2 Ice load for determination of electrical clearance The ice load to be applied shall be specified directly based on regional experience. COPYRIGHT 25 AS/NZS 7000:2016 3.5.4.3 Combined wind and snow/ice loads Combined wind and snow/ice loads should be considered in certain regions of Australia and New Zealand, based on regional experience. NOTE: Appendix DD provides guidance on snow and ice loading. 3.5.4.4 Operating temperature under serviceable wind The conductor operating temperature under serviceable wind shall be based on the average ambient temperature for the year. 3.5.5 Clearances at the structure The three serviceability clearance states which shall be considered are as follows: (a) Low wind or still air. (b) Moderate wind. (c) High wind. 3.6 DETERMINATION OF STRUCTURE GEOMETRY Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 3.6.1 General Structures shall be designed with adequate air clearances to provide a reliable performance and to allow maintenance to be performed safely. The electrical design determines the structure geometry and shall be coordinated with the structural design. NOTE: Appendix EE provides guidance on the determination of structure geometry and clearances to structure are given in Clause 3.8.2 and Appendix R. 3.6.2 High wind serviceability state Power frequency clearance shall be provided for high wind serviceability wind pressure. Insulator swing shall be taken into account when determining the structure geometry. 3.6.3 Moderate wind serviceability state Switching impulse clearances shall be provided for moderate wind pressure. Insulator swing shall be taken into account when determining the structure geometry. Lightning impulse clearances should be considered under moderate wind conditions to achieve the desired reliability level. 3.6.4 Maintenance clearances The method of access to the structure shall be considered and then climbing corridors and work positions defined. The structures shall be designed with consideration given to the types of maintenance activities used, such as climbing patrols, helicopter patrols and live line and bare hand working crews. Adequate clearances between the workers and live equipment shall be provided for the various maintenance activities to be performed safely. For inspection and maintenance activities, a maintenance approach distance between personnel and live parts shall be provided under low winds. Clearances are required to be considered for the following cases: (a) Maintenance approach distance for climbing and inspection. (b) Live line working. (c) Hand reach clearance. For maintenance approach distances see AS 5804.1. In New Zealand the relevant references are: (i) EEA SM-EI. COPYRIGHT AS/NZS 7000:2016 (ii) 26 NZECP 34. (iii) NZECP 46. 3.7 SPACING OF CONDUCTORS 3.7.1 Conductors of different circuits on different supports (unattached crossing) 3.7.1.1 General Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This Clause provides the minimum requirements to minimize the potential for circuit to circuit flashover, under both normal operating and fault conditions, between conductors or cables of different circuits that cross each other and are not attached to the same pole or support at the point of crossing (see Figure 3.2) as follows: (a) Where two circuits of different or similar voltage cross each other, conductors of a higher voltage circuit shall be placed above a lower voltage circuit (except for single wire earth return (SWER) lines). (b) The vertical separation between any conductor or cable of the higher circuit and any conductor or cable of the lower circuit shall satisfy both of the following conditions: (i) Normal conditions clearance—The vertical separation shall be not less than that specified in Table 3.1. (ii) Dynamic loading clearance—See Figure 3.3. If conditions are such that it is likely that the lower circuit can accidentally contact into the higher circuit, the vertical separation at the crossing point shall be twice the sag of the lower circuit at the crossing point when both conductors and cables are at their maximum operating temperature. (This is a simplified calculation method). NOTE: Dynamic load can be caused by vegetation falling on conductors or ice shedding. FIGURE 3.2 UNATTACHED CROSSING COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 27 AS/NZS 7000:2016 FIGURE 3.3 SIMPLIFIED UNATTACHED CROSSINGS FOR DISTURBANCE CONDITIONS (DOUBLE ENVELOPE METHOD) COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 TABLE 3.1 MINIMUM VERTICAL SEPARATION FOR UNATTACHED CROSSINGS (IN METRES) UPPER CIRCUIT U ≤ 500 kV U > 330 kV Bare L U ≤ 330 kV U > 275 kV Bare U ≤ 275 kV U >132 kV Bare 330 kV <U ≤ 500 kV No wind 5.2 Bare Wind 3.6 275 kV < U ≤ 330 kV No wind 5.2 3.8 Bare Wind 3.6 2.6 132 kV < U ≤ 275 kV No wind 5.2 3.8 2.8 2.2 U ≤ 132 kV U > 66 kV Bare Bare Wind 3.6 2.6 66 kV < U ≤ 132 kV No wind 5.2 3.8 2.8 2.4 E Bare Wind 3.6 2.6 2.2 1.5 R C 33 kV < U ≤ 66 kV No wind 5.2 3.8 2.8 2.4 1.8 Bare Wind 3.6 2.6 2.2 1.5 0.8 1000 V < U ≤ 33 kV No wind 5.2 3.8 2.8 2.4 1.8 U ≤ 33 kV U > 1000 V Bare or covered U ≤ 33 kV U > 1000 V Insulated Other U < 1000 V cables Bare, Other cables (Noncovered and (Conductive) conductive) insulated 28 COPYRIGHT O W U ≤ 66 kV U > 33 kV Bare 1.2 I Bare or covered Wind 3.6 2.6 2.2 1.5 0.8 0.5 R 1000 V < U ≤33 kV No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 C Insulated Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 U U ≤ 1000 V No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6 I Bare, covered and insulated Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4 T Other cables No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6 0.6 0.4 (Conductive) Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4 0.4 0.2 Other cables No wind 5.2 3.8 2.8 2.4 1.8 1.2 0.6 0.6 0.4 0.4 (Non conductive) Wind 3.6 2.6 2.2 1.5 0.8 0.5 0.4 0.4 0.2 0.2 NOTES: 1 The above clearances may need to be increased due to local factors. 2 The clearances in this table may need to be increased to account for safe approach distances required for construction, operation and maintenances and for blowout on large spans. 3 The above clearances are based on the upper circuit being at maximum conductor temperature and the lower circuit at ambient temperature. 4 These clearances apply to altitudes up to 1000 m. Correction factors at higher altitudes are contained in AS 2650. 5 The ‘wind’ condition corresponds to serviceable load conditions. 29 AS/NZS 7000:2016 3.7.1.2 Determination of conductor separation Vertical separation between circuits is determined by establishing the conductor positions with reference to— (a) conductor temperatures of each circuit; and (b) wind conditions. NOTE: Appendix S provides guidance on the measurement of conductor temperature. The provisions of Clauses 3.7.1.3 and 3.7.1.4 should be used as a guide for selecting appropriate conductor temperatures and wind pressures. 3.7.1.3 Separation in still air Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The conductor temperature of the higher circuit should be the maximum operating temperature. The temperature of the lower conductor should be the ambient temperature. In the case of a bearer wire supporting a conductor bundle (e.g. as in Aerial Control Cable to AS/NZS 2373 or HVABC to AS/NZS 3599) the maximum operating temperature would be the maximum temperature the bearer wire may reach under the influence of ambient temperature of the air, solar radiation and heat transferred to it from the aerial phase conductors, if applicable. 3.7.1.4 Separation under wind The conductor temperatures for the upper and lower circuits are given in Table 3.2. The upper circuit conductors should be assumed to be hanging in the vertical plane with the wind direction along the span, e.g. conductors not displaced by wind. The conductor of the lower circuits should be assumed to be displaced by wind pressure (P), i.e. the wind direction is normal to the span. NOTE: This assumes that the conductor temperatures of both circuits are at the temperature at which wind pressure occurs, e.g. conductors have cooled to the air temperature. Table 3.2 gives the temperature and electrical conditions for determining the electrical clearances. The ambient temperature is the higher of (a) conductor everyday temperature or (b) the ambient temperature used to determine the maximum design temperature of the upper conductor. TABLE 3.2 CONDITIONS FOR DETERMINING CLEARANCES Condition, P Upper conductor Lower conductor Clearance No wind Max. operating Ambient Table 3.1—No wind Low wind on lower conductor (100 Pa) Ambient temp Ambient temp Switching impulse or Table 3.1—Wind High wind on lower conductor (500 Pa) Ambient temp Ambient temp Power frequency 3.7.2 Conductors of different circuits on the same support (attached crossing) This Clause provides the minimum requirements to prevent circuit to circuit flashover, under operating conditions, between conductors or cables that are attached to the same support and cross each other (see Figure 3.4). Where two circuits of different or similar voltage cross each other and are attached to the same support, conductors of a higher voltage circuit shall be placed above a lower voltage circuit and the vertical separations between the different circuits at any point on the support under normal working conditions shall not be less than specified in Table 3.3. NOTE: For voltages in excess of 132 kV separations should be determined by the designer. COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 30 FIGURE 3.4 ATTACHED CROSSINGS COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE 3.3 VERTICAL SEPARATION AT SUPPORTS FOR ATTACHED CROSSINGS (IN METRES) UPPER CIRCUIT U ≤ 132 kV U > 66 kV Bare 66 kV <U ≤ 132 kV U ≤ 66 kV U > 33 kV Bare U ≤ 33 kV U > 1000 V Bare or covered U ≤ 33 kV U > 1000 V Insulated U < 1000 V Bare and covered U < 1000 V Insulated Other cables (Conductive) Other cables (Nonconductive) 2.4 Bare 33 kV < U ≤ 66 kV O Bare (Note 1) W 1000 V < U ≤ 33 kV E Bare or covered R 1000 V < U ≤ 33 kV 2.4 1.5 2.4 1.5 0.9 0.9 2.4 1.5 0.9 0.2 2.4 1.8 1.2 0.6 0.3 0.3 2.4 1.8 1.2 0.6 0.3 0.2 0.3 2.4 1.8 1.2 0.6 0.3 0.3 0.2 0.2 2.4 1.8 1.2 0.6 0.3 0.2 0.2 0.2 31 COPYRIGHT L Insulated C U < 1000 V I Bare and covered R U < 1000 V C Insulated U Other cables I (Conductive) T Other cables (Non conductive) NOTES: The clearances in the table are based on the lower circuit conductors being attached to pin or post insulators. Additional clearance is required to allow for conductor movement, if the lower circuit is attached by suspension or strain insulators. 2 The clearances in this table may need to be increased to account for safe approach distances required for construction, operation and maintenances. AS/NZS 7000:2016 1 AS/NZS 7000:2016 32 3.7.3 Conductors on the same supports (same or different circuits and shared spans) 3.7.3.1 General This Clause provides the minimum requirements between conductors or cables attached to the same support, and sharing the same span to prevent circuit-to-circuit or phase-to-phase flashover under operating conditions. Where conductors or cables are carried on the same pole or support as those of a higher voltage the lower voltage conductors shall be placed below the higher voltage conductors, or beside in the case of vertical circuit construction. Any two bare conductors having a difference in voltage with respect to each other shall have vertical, horizontal or angular separation from each other in accordance with the values required by Clause 3.7.3.2 (See Figure 3.5), provided that the clearance at the support or at any part in the span is not less than the separation nominated in Item (b) (See Figure 3.6). Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The separation given by Clause 3.7.3.2 is intended to cater for differential (out of phase and in phase) movement of conductors under wind conditions with minimum turbulence. The separation given by Clause 3.7.3.3 is a minimum under any circumstances. 3.7.3.2 At mid span The mid span conductor separation for a single circuit can be determined using Equation 3.1and Figure 3.5. FIGURE 3.5 CONDUCTOR SEPARATION AT MID SPAN (ONE CIRCUIT) X 2 + (1.2Y )2 ≥ U + k D + li 150 . . . 3.1 where X = is the projected horizontal distance in metres between the conductors at mid span; (X = (X1 + X2)/2) where X1 is the projected horizontal distance between the conductors at one support and X2 is the projected horizontal distance between the conductors at the other support in the same span Y = is the projected vertical distance in metres between the conductors at mid span; (Y = (Y1 + Y2)/2) where Y1 is the projected vertical distance between the conductors at one support and Y2 is the projected vertical distance between the conductors at the other support in the same span COPYRIGHT 33 AS/NZS 7000:2016 U = is the r.m.s. vector difference in potential (kV) between the two conductors when each is operating at its nominal voltage. In determining the potential between conductors of different circuits or between an earthwire and an aerial phase conductor, regard shall be paid to any phase differences in the nominal voltages k = is a constant, normally equal to 0.4. Where experience has shown that other values are appropriate, these may be applied. See Note 5 to Figure 3.6. D = is the greater of the two conductor sags in metres at the centre of an equivalent level span and at a conductor temperature with electrical load (typically 50°C in still air). This may be higher for high temperature conductors l = is the length in metres of any free swing suspension insulator associated with either conductor. Zero for pin and post insulators Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For the purposes of this Clause an equivalent level span shall mean a span— (a) which has the same span length in the horizontal projection as the original span; (b) in which conductor attachments at supports are in the same horizontal plane; and (c) in which the horizontal component of the conductor tension is the same as in the original span. As this Equation 3.1 is intended to cater for out-of-phase movement of conductors under wind conditions with minimum turbulence, the conductor sags are calculated at 50°C and the effect of different load currents is ignored (because of the significant cooling effect of the wind in these conditions). The wind is not sufficient to increase the sag, and therefore sag can be calculated assuming still air. U can be determined by using the formula— U = Va2 + Vb2 − 2 Va Vb Cosφ . . . 3.2 where Va = upper circuit nominal voltage phase to earth value (kV) Vb = lower circuit nominal voltage phase to earth value (kV) φ = phase angle difference between circuits (degrees) 3.7.3.3 At any point in the span (vertical) Where U ≤ 11 kV ............................ 0.38 m Where U > 11 kV ............................ (0.38 + q (U − 11)) . . . 3.3 where q = constant which varies from 0.005 to 0.01 (normal). Where regional service experience has shown that other values are appropriate, these may be applied COPYRIGHT AS/NZS 7000:2016 34 (a) (a) Circuit 1 (b) (a) Circuit 2 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) (a) Mid span separation equation 3.1 applies (b) Equation 3.3 applies at any point between stacked circuits FIGURE 3.6 MINIMUM CONDUCTOR SEPARATION—ATTACHED ON SAME STRUCTURE NOTES: 1 When conductors of different circuits are located vertically one above the other, consideration should be given to the need to prevent clashing of conductors of different circuits under the influence of load current in one or both circuits. (See Figure 3.7). 2 This Clause is not intended to apply to insulated conductors (with or without earthed screens) of any voltage. 3 The spacing for covered conductors may be reduced provided the covering is adequate to prevent electrical breakdown of the covering when the conductors clash and a risk management strategy is in place to ensure that conductors do not remain entangled for periods beyond what the covering can withstand. 4 Where phase spacers are used, separation may be less than those specified. It is suggested that the spacer be taken to be a conductor support for the purpose of calculating conductor spacing. 5 Empirical formula 3.1 is intended to minimize the risk of conductor clashing; however, circumstances do arise where it is not practicable to give guidance or predict outcomes. Some of these situations involve— (a) extremely turbulent wind conditions; (b) the different amount of movement of conductors of different size and type under the same wind conditions; and (c) conductors movement under fault conditions (particularly with horizontal construction). The following k factors are recommended for overhead power lines which have phase-to-phase clearances at 1200 mm or less at midspan: (i) Extremely turbulent wind conditions—k to be in range 0.4 to 0.6. (ii) High to extreme bushfire prone areas—k to be in range 0.4 to 0.6. (iii) Under high phase-to-phase fault conditions—k = 0.4 for fault currents up to 4,000 A, 0.5 for fault currents from 4,000 A to 6,000 A and 0.6 for fault currents above 6,000 A. (iv) Conductors of different mass/diameter ratios and at different attachment heights— k = 0.4 to 0.6. In all other situations a k factor of 0.4 is recommended. COPYRIGHT 35 6 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 7 AS/NZS 7000:2016 Mid span clearances may need to be increased in situations where the conductor transition from horizontal to vertical or where the adjacent conductors are of different characteristics (diameter, weight) which can cause out of phase movement. The following situations may also need to be taken into account when considering spacing of conductors but it is not practicable to provide guidance in this document. Knowledge of local conditions would be required to make design decisions. The situations are as follows: (a) Aircraft warning devices. (b) Large birds which may collide with conductors, causing them to come together, or whose wingspan is such as to make contact between bare conductors and conducting cross-arms. (c) Flocks of birds resting on conductors are known to ‘lift off’ simultaneously, causing excessive conductor movement. (d) Ice and snow loading and ice shedding. (e) Terrain factors that may contribute to aerodynamic lift and/or random motion. (f) Spray irrigators. (g) Safety approach clearances for construction, operation and maintenance. (h) Fire prone areas (e.g. burning of sugar cane trash) where ionized air will have a reduced dielectric strength. FIGURE 3.7 CONDUCTOR SEPARATION—INFLUENCE OF LOAD CURRENT— ATTACHED ON SAME STRUCTURE 3.7.4 Minimum clearance to inter-span poles Poles may be installed in between spans to accommodate street lights or low voltage services and electrical clearance shall be provided for maintenance personnel. The minimum separation between the circuit at maximum operating temperature and inter-span pole for voltages up to 33 kV shall be 1.5 m (see Figure 3.8). COPYRIGHT AS/NZS 7000:2016 36 Derivation of in span clearance Upper circuit (up to 33kV ) at max. operating temp Lowest conductor of the top circuit (up to 33kV) 0.7 m A p p r oa c h li mi t to b a r e o r covered conductor 0. 8 m Wo r k i n g zo n e 1. 5 m 1. 5 m Power or streetlight pole Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FIGURE 3.8 CLEARANCE TO INTER-SPAN POLES 3.8 INSULATOR AND CONDUCTOR MOVEMENT AT STRUCTURE 3.8.1 General This Clause provides the minimum requirements for the separation between conductors and any earthed structure to prevent flashover under operating conditions. This Clause applies to all transmission and distribution lines using bare conductors and suspension insulators. It is intended to provide guidance in the selection of suitable air gap clearances between conductors and the structure. Guidance in the selection of solid insulation levels is not covered here and should be considered separately. Insulation at the structure is provided by a combination of solid insulators such as porcelain, glass or other composite materials and also by wood cross-arms, air, or a combination of these. This insulation is subjected to electrical stresses resulting from power frequency voltages, switching surges and lightning impulse voltages. The insulation levels and air gap clearances should be selected to withstand these overvoltages so that the desired operational performance is achieved. A good design should also provide for insulation coordination between the line insulation and terminal station insulation so as to avoid damage to station equipment from overvoltages. If provision is to be made for live line maintenance, or for access or inspection under live conditions, then the physical distances to access and working positions should be adequate for the safe conduct of this work and to meet any statutory requirements where specified. To the extent practicable, hazards under live conditions should be mitigated by provision of adequate air gap clearances in preference to reliance on procedural precautions. These clearances should encompass the ergonomic and electrical distances necessary to safely provide for both natural and inadvertent movements of persons, together with the movement of conductors possible under the range of working conditions permitted. With suspension insulator strings, the air gap clearances change as the insulator string swings from its position at rest, due to wind action. Consequently the insulation strength of the air gap also changes. The air breakdown strength at any moment will depend on the physical gap, the shape of the electrodes, atmospheric conditions and altitude. Hence the ability to withstand different overvoltages resulting from power frequency, lightning impulse and switching surges constantly changes. COPYRIGHT 37 AS/NZS 7000:2016 Thus for a freely suspended conductor, both the air gap and the overvoltages are random variables and probabilistic processes need to be used to determine the optimum coordination. Statistical considerations indicate that lightning or switching impulses combined with high swing angles of the insulator string (i.e. smaller air gaps to the structure) have a very low probability of occurrence. The angle of swing itself depends on several variables such as wind velocity, time and space distribution of wind, wind direction, topography, ratio of the wind to weight span, and conductor deviation angle. 3.8.2 Structure clearances Based on the operational experience and probabilistic considerations discussed in Clause 3.8.1, a simplified approach consisting of a three envelope system is recommended for the determination of conductor clearances on structures. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The conditions are, Condition (a)—Low wind; Condition (b)—Moderate wind and Condition (c)—High wind. Table 3.4 provides recommended structure and conductor clearances for conditions (b) and (c) for different system and impulse withstand voltages. For condition (a), consideration of both the live line working distance (as detailed in AS 5804.1 and NZECP46), maintenance approach distance (NENS04 and NZECP34) and the hand reach clearance (Clause 3.5.3) needs to be made. Appendix EE provides further guidance. Clearances should take into account protrusions from the structure (e.g. step bolts) and the conductor (e.g. corona rings). See Figure 3.9 for suspension insulator swing angle. These are suitable for most applications. Where unusual or extreme weather and climatic conditions exist, local knowledge and experience should be used to modify the clearances. Cross-arm D i r e c ti o n of wi n d a n d l i n e d ev i a ti o n ( i f a p p li c a b l e) E a r th e d s t r u c tu r e o r c l i m b i n g / wo r k i n g corridor A ll owa b l e swi n g a n g l e Electrical clearance to e a r th — Ta b l e 3.4 FIGURE 3.9 CLEARANCE TO STRUCTURES SWING ANGLE COPYRIGHT AS/NZS 7000:2016 38 TABLE 3.4 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) MINIMUM CLEARANCES TO EARTHED STRUCTURES (IN METRES) Nominal system voltage Un Lightning/switching impulse withstand voltage kV (r.m.s.) kV (peak) Clearance to earthed structure in metres for altitudes up to 1000 m Moderate wind High wind or maximum swing Condition (b) Condition (c) 11 95 0.16 0.10 22 150 0.28 0.13 33 200 0.38 0.18 66 350 0.69 0.28 110 550 1.1 0.40 132 650 1.3 0.50 220 950 1.9 0.75 275 1050 2.2 0.90 330 1175 2.6 1.10 400 1250 2.8 1.5 1300 3.1 1.75 1550 4.2 1.75 500 NOTES: 1 For structures with line post or pin insulators, the moderate wind distances recommended can be used to establish structure clearances. 2 For voltages up to 66 kV, clearances may need to be increased in locations where bridging of insulators by birds or animals is experienced or probable. 3 These clearances apply to altitudes up to 1000 m. Correction factors at higher altitudes are contained in AS 2650. 4 Condition (b) relates to lightning impulse distance and Condition (c) to power frequency flashover distance. 5 These clearances do not apply to rod gaps. 3.8.3 Calculation of swing angles The conductor tension for insulator swing angle should be based on the relevant reference wind pressure and temperature. The estimation of swing angles may be made using a simplified deterministic approach or a detailed procedure using meteorological data. The latter method should be used when greater precision is required or where unusual and/or extreme local conditions prevail. There are other alternative insulator assemblies and appropriate clearances and line actions which need to be considered. These alternative types include— (a) bridging insulators; (b) strain insulators; (c) line post insulators; (d) vee strings; and (e) horizontal vee assemblies. The swing angles of suspension insulator strings for low, moderate and high wind conditions can be estimated. NOTE: Appendix Q provides a method of estimating swing angles. COPYRIGHT 39 AS/NZS 7000:2016 3.9 LIVE LINE MAINTENANCE CLEARANCES When live line maintenance is required, structures shall be designed to minimum live line approach clearances as given in AS 5804 and NZECP46. Reference shall also be made to the provisions set out in Clause 3.6.3. Other relevant NZ references include EEA Use of Helicopters in Power Company Work. 3.10 CLEARANCES TO OBJECTS AND GROUND The designer shall have regard for State or National-based Electricity Safety Regulations which may specify additional or more onerous clearances than stipulated by this Standard. Where regulations set line design clearances above road pavement these will typically be based on a minimum electrical clearance (flashover clearance plus margin) plus provision for the maximum likely vehicle height. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The designer should consider the requirement for any over-dimensional vehicle or machinery and make provision, where necessary, for construction of future subsidiary circuits or under crossings of distribution/sub-transmission lines. The resulting clearance will be above the clearance normally accepted for road purposes. 3.11 CLEARANCES TO GROUND AND AREAS REMOTE FROM BUILDING, RAILWAYS AND NAVIGABLE WATERWAYS 3.11.1 Clearances to ground and roads 3.11.1.1 Lines other than insulated service lines This Clause covers all overhead lines except insulated conductors of an overhead service line and facade mounted insulated cable systems. The conductors or cables of an overhead line shall be located so that the distances to level or sloping ground in any direction from any position to which any part of such conductors may either sag at maximum operating temperature or move as a result of wind pressure, shall not be less than the distances specified in Table 3.5. Departures from these specified distances are permissible where a comprehensive risk management assessment has been carried out. In Australia AS 6947 provides guidance on installing power lines across waterways. In New Zealand, the EEA/Maritime Safety Authority publication Guide to Safety Management of Power Line Waterway Crossings, provides guidance to protect waterway users from electrical hazards, as well as protecting power lines and cables from contact by watercraft and the resultant damage. COPYRIGHT AS/NZS 7000:2016 40 TABLE 3.5 MINIMUM CLEARANCE FROM GROUND, LINES OTHER THAN INSULATED SERVICE LINES Distance to ground in any direction m Nominal system voltage Over the carriageway of roads Over land other than the carriageway of roads Over land which due to its steepness or swampiness is not traversable by vehicles more than 3 m in height 5.5 5.5 4.5 6.0 5.5 4.5 6.7 5.5 4.5 33 V <U ≤ 132 kV 6.7 6.7 5.5 132 kV <U ≤ 275 kV 7.5 7.5 6.0 275 kV <U ≤ ≤ 330 kV 8.0 8.0 6.7 330 kV <U ≤ ≤ 400 kV 9.0 9.0 7.5 ≤ 500 kV 9.0 9.0 7.5 U Bare or insulated conductor or any other cable U ≤ 1000 V OR Insulated conductor with earthed screen U > 1000 V Insulated conductor without earthed screen U > 1000 V Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Bare or covered conductor 1000 V <U ≤ 33 kV 400 kV <U NOTES: 1 For the purpose of this Clause, the term ‘ground’ includes any unroofed elevated area accessible to plant or vehicles and the term ‘over’ means ‘across and along’. 2 In the case of cliff faces or cuttings the clearances specified in the column headed ‘Over land which due to its steepness or swampiness is not traversable by vehicles’ shall apply. 3 In the case of waterways, flood plains and snowfields, the clearances should be determined having regard to local conditions and requirements. 4 Where the usage of land is such that vehicles of unusual height are likely to pass under an overhead line, the clearances given in this Clause may need to be increased. 5 The distances specified are final conditions for conductors which have aged. When conductors are first erected, an allowance should be made for ‘settling in’ and ‘conductor creep’. See Appendix R. 6 The distances specified are designed to protect supports from damage from impact loads on conductors as well as protecting vehicles from contact with conductors. 7 The above values are based on vehicles with a maximum height of 4.6 m. COPYRIGHT 41 AS/NZS 7000:2016 3.11.1.2 Insulated LV service lines Insulated conductors of an overhead service line shall be located so that the distance to level or sloping ground in any direction from any position to which any part of such conductors may either sag at maximum operating temperature or move as a result of wind pressure, shall not be less than the distances specified in Table 3.6. TABLE 3.6 MINIMUM CLEARANCE FROM GROUND, INSULATED LV SERVICE LINES Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Service line location Distance to ground in any direction m Over the centre of a formed road 5.5 Over any other part of a road 4.6 Over a footway or land which is likely to be used by vehicles 3.0 Elsewhere 2.7 NOTES: 1 For the purpose of this Clause, the term ‘ground’ includes any unroofed elevated area accessible to plant or vehicles. 2 In the case of waterways, flood plains and snowfields, the clearances should be determined having regard to local conditions and requirements. 3 Where the usage of land is such that vehicles of unusual height are likely to pass under an insulated overhead service line, the clearances given in this Clause may need to be increased. 4 The clearances specified in Table 3.6 are final conditions for conductors that have aged. When conductors are first erected, an allowance should be made for ‘settling in’ and ‘conductor creep’. See Appendix R. 5 This Table does not apply where there are local rules and regulations. 3.11.2 Clearances to buildings, other lines and recreational areas 3.11.2.1 Structures and buildings This Clause specifies the minimum clearance from electrical conductors to any non-electrical infrastructure such as structures and buildings. The position to which a conductor in an overhead line may swing under the influence of wind shall be taken into consideration. See Appendix R for conductor swing angle calculations. NOTES: 1 The clearances to be maintained at the outer extremities of those parts on any structure on which a person can stand are defined by an arc of radius A or B as appropriate (see Figure 3.10). This arc has its centre at the outer extremity of the structure and extends outward to its intersection with a vertical line that is located at a horizontal distance specified in C, from the outer extremities of those parts of any structure on which a person can stand. 2 Table 3.7 does not apply to cable systems supported along the facade of a building. 3 Figure 3.10 illustrates the application of Table 3.7 to a particular building. The letters A to D refer to distances A to D as set out in Table 3.7. The letter G refers to distance to ground. COPYRIGHT AS/NZS 7000:2016 42 3.11.2.2 Easements Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When considering the width of an easement to provide clearance from structures, the position of the conductors or cables under the influence of wind at any point along the span should be taken into account. A safety clearance should also be included. (See Figure 3.11.) FIGURE 3.10 STRUCTURE CLEARANCES FOR TABLE 3.7 Co nduc to r p ositio n under high wind S afe t y clearance - Ta b l e 3. 8 Insulato r and co nduc to r b l owo u t D is t a n ce b e t we e n o u te r co n du c to r s in s till air Insulato r and co nduc to r b l owo u t E as e m e nt co r r i d o r FIGURE 3.11 EASEMENT CLEARANCES COPYRIGHT S afe t y clearance - Ta b l e 3. 8 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE 3.7 CLEARANCES FROM STRUCTURES U ≤ 1000 V Clearance U > 1000 V 1000 V <U≤ 33 kV 33 kV <U≤ 132 kV 132 kV <U≤ 275 kV 275 kV <U≤ 330 kV 330 kV <U≤ 500 kV Insulated Bare neutral Bare active Insulated with earthed screen Insulated without earthed screen Bare or covered Bare Bare Bare Bare m m m m m m m m m m 2.7 2.7 3.7 2.7 3.7 4.5 5.0 6.5 7.0 8.0 2.0 2.7 2.7 2.7 2.7 3.7 4.5 6.0 6.5 7.5 1.0 0.9 1.5 1.5 1.5 2.1 3.0 4.5 5.0 6.0 0.1 (2) 0.3 (2) 0.6 (2) 0.1 0.6 1.5 2.5 3.5 4.0 5.0 A Vertically(1) above those parts of any structure normally accessible to persons B (1) In any direction (other than vertically above) from those parts of any structure normally accessible to persons, or from any part not normally accessible to persons but on which a person can stand D In any direction from those parts of any structure not normally accessible to persons G In any direction from ground 43 COPYRIGHT Vertically above those parts of any structure not normally accessible to persons but on which a person can stand C See Table 3.5 See Table 3.5 See Table 3.5 (1) AS/NZS 7000:2016 This should not be taken as meaning only the literal vertical. The actual clearance may also extend outwards in an arc until it intersects with the relevant ‘C’ dimension clearance, as indicated on Figure 3.10. See also Note 1 in Clause 3.11.2.1. (2) This clearance can be further reduced to allow for termination at the point of attachment. NOTES: 1 The interpretation/confirmation of clearances that apply for different situations outlined in this Table may in some instances only be made following reference to Figure 3.10 to determine an actual clearance that is relevant for a particular application. 2 Clearances in this Table do not apply where there are local rules and regulations. In New Zealand, applicable clearances are given in NZECP34. AS/NZS 7000:2016 44 3.12 POWER LINE EASEMENTS An easement is legally described as an encumbrance on the title of land limited in width and height above or below the land conferring a right to construct, operate and maintain an electricity power line, cable, or apparatus. Easements are usually obtained or created to ensure electricity utilities can gain ready access to assets for maintenance, repair and upgrading the power lines and for the safety of persons living, working or playing near overhead lines. An easement width can be established to accommodate an overhead energized line asset which ensures adequate safe electrical and mechanical spatial clearances are provided. The easement width may be influenced by other factors such as audible noise, radio and television interference, or electric and magnetic fields. NOTE: Appendix CC provides typical easement widths for a range of voltages. 3.13 CORONA EFFECT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 3.13.1 General The surface voltage gradient on the conductor should be limited to less than 16 kV/cm to limit the generation of corona discharges. For higher surface voltage gradients, all surfaces on hardware should be smooth and the corners rounded. At the higher voltage levels, the use of corona rings should be considered around the hardware to reduce corona. 3.13.2 Radio and television interference Corona generates interference over a wide band of frequencies. The degree of annoyance caused by radio and television interference is determined by the ‘signal-to-noise ratio’ at the receiving installation. When establishing limits for the emission of radio noise, the radio and television signal strengths to be protected have to be determined. The allowable levels of Radio Interference Voltage (RIV) and Television Interference (TVI) are given in AS/NZS 2344. For New Zealand, the applicable Standard is NZS 6869. 3.13.3 Audible noise The most common form of audible noise is a hissing or frying sound (broadband crackle) audible in wet weather. During fair weather, a constant low frequency (100 Hz) hum may also be heard. Designers need to ensure that audible noise levels comply with relevant EPA, government authority or local council regulations. The total random audible noise consisting of both broadband and 100 Hz hum needs to be addressed in the design process. 3.13.4 Corona loss In cases where the surface voltage gradient is very high there can be a power loss along the conductor due to corona emission. On overhead power lines, corona loss is expressed in watts per metre (W/m) or kilowatts per kilometre (kW/km). The power loss due to corona is typically less than a few kilowatts/kilometre in fair weather but it can amount to tens of kilowatts/kilometre during heavy rain and up to one hundred kilowatts/kilometre during frost. In general if the surface voltage gradient is kept below 16 kV/cm, corona loss will be negligible compared to joule losses. COPYRIGHT 45 AS/NZS 7000:2016 3.14 ELECTRIC AND MAGNETIC FIELDS 3.14.1 Electric and magnetic fields under a line The design of overhead lines can be influenced by the necessity to limit power frequency electric and magnetic fields produced by energized conductors. Limit values for electric and magnetic fields are not provided in this Standard. For such limits, reference shall be made, where relevant, to the following: (a) For Australia—refer to ARPANSA for the current Standard for Radiation Protection Standard for Exposure Limits to Electrical and Magnetic Fields 0 Hz–3 kHz. (b) For New Zealand—to ICNIRP Guidelines for Limiting Exposure to Time-Varying Electric, Magnetic, and Electromagnetic Fields (Up to 300 Ghz). 3.14.2 Electric and magnetic field induction Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Electric and magnetic fields near an overhead line may induce currents in and voltages on adjacent conductive objects such as long metal structures (e.g. communication installations, fences, lines or pipes) or bulky objects (e.g. conductive roofs, tanks or large vehicles) in proximity to power lines. Mitigation measures should be considered to reduce these effects to acceptable levels contained in relevant Standards and Codes. Relevant Standards and Codes are HB 102 (CJC 6), and AS/NZS 4853. 3.14.3 Interference with telecommunication circuits Telecommunication circuits can suffer electrical interference from power lines. For interference calculations and measures to be taken to eliminate the effects or reduce them to acceptable levels, reference shall be made to relevant International and National Standards and/or to qualified Codes of Practice (i.e. ITU Directives (CCITT) Vol. VI and/or to particular agreements between the parties concerned. Relevant standards and codes are HB 102 (CJC 6) and NZCCPTS Noise Investigation Guide. 3.14.4 Electrostatic induction Electrostatic induction is caused by the electric field surrounding the powerline and these fields can induce charges on nearby metallic objects. This effect is generally only significant at voltages above 200 kV and may influence the minimum ground clearance over parking areas. For a person, the thresholds for perception are given in Appendix H. 3.15 SINGLE WIRE EARTH RETURN (SWER) POWERLINES 3.15.1 General Single wire earth return (SWER) are distribution powerlines that utilize the earth as a return circuit instead of a conventional conductor. These distribution lines are economical to construct in rural areas where long spans can be constructed. A more detailed discussion on SWER distribution systems is found in The Electricity Authority of New South Wales document, High Voltage Earth Return for Rural Areas, and in NZECP 41 New Zealand Code of Practice for Single Wire Earth Return Systems. COPYRIGHT AS/NZS 7000:2016 46 3.15.2 Types of SWER distribution systems The ‘isolated’ single wire system is the most common form. This type of SWER distribution system consists of an isolating supply transformer with the secondary winding connected to a medium voltage single wire pole line and earth. Local customer supply poletype transformers are connected between the single conductor line and earth. The primary winding of the isolating transformer is connected to a conventional medium voltage distribution system. SWER distribution systems are utilized in the following arrangements: (a) The ‘isolated’ single wire system as described above. This is the most common SWER distribution system. (b) The ‘duplex’ system that uses an isolating transformer with the secondary earthed at the centre tap. The transformer supplies a two-wire backbone line to which single phase tee-offs are connected. (c) The ‘un-isolated’ system that uses a conventional 3-phase backbone from which single wire tee-off lines emanate. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The design issues to be considered for SWER systems are as follows: (i) Earthing systems need to be designed to take into account broken or poor earth conductor connections. (ii) Limited capacity due to the low conductivity of the conductor commonly used as well as the limited sizes of isolating and customer transformers. (iii) Interference with Telecommunications Circuits—there is a limit of 8 A earth current as stipulated in various Codes of Practice for Telecommunications including NZECP 41. (iv) Interference with [see HB88 (CJC 2)]. railway telecommunications and signalling (v) Harmonics caused by customer’s equipment overloading SWER system and some 3-phase converting devices. (vi) Reduced visibility to low flying aircraft (which may be involved in crop dusting or fire fighting). (vii) Low earth fault currents and the difficulty protecting these schemes. COPYRIGHT circuits 47 AS/NZS 7000:2016 S E C T I O N 4 C O N D U C T O R S A N D O V E R H E A D E A R T H W I R E S ( G R O U N D W I R E S ) W I T H O R W I T H O U T T E L E C O M M U N I C A T I O N C I R C U I T S 4.1 ELECTRICAL REQUIREMENTS 4.1.1 D.C. resistance The conductor d.c. resistance is a function of the conductor construction and stranding, material properties and temperature. The resistance shall be determined from either— (a) a mathematical determination using the known properties of the conductor materials and construction as described in relevant Australian and New Zealand Standards on conductors; or (b) published values in relevant Australian and New Zealand Standards on conductors. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 4.1.2 A.C. resistance The conductor a.c. resistance is a function of the conductor d.c. resistance, construction and stranding, material properties, temperature, frequency and magnitude of the current. The resistance shall be determined from mathematical determination using the known properties of the conductor materials and construction as described in relevant Australian and New Zealand Standards on conductors. A recommended method and guidance to determine the AC resistance is given in IEC TR 61597. NOTE: Appendices AA and BB provide guidance on conductor maximum operating temperature. 4.1.3 Steady state thermal current rating The steady state thermal current rating of a conductor is the maximum current inducing the maximum steady state temperature for a given ambient condition and is based on the conductor heat balance equation— Pj + Ps = Pr + Pc . . . 4.1 where the heat gain terms are Pj which is the joule heating due to the resistance of the conductor and Ps is the solar heat gain The heat loss terms are Pc which is natural and forced convective cooling and Pr is the radiant cooling. The heat gain for cyclic magnetic flux, which is caused by eddy currents, hysteresis and magnetic viscosity; and corona heat gain are not considered. The evaporative cooling is also not considered. A recommended methodology to establish the steady state thermal ratings for bare conductors is given in IEC TR 61597. For insulated conductors, the steady state thermal rating shall be in accordance with the appropriate Australian and New Zealand Standards. The steady state thermal current rating shall be determined for coincident wind velocity and incident angle, daily solar radiation, ambient temperature and conductor surface condition. 4.1.4 Short time thermal current rating The short time thermal current rating of a conductor is the maximum current inducing the maximum steady state temperature for a given ambient condition and occurs when a step change in current flow results in a short-term conductor temperature change and the conductor stored heat = heat gain − heat loss The time constant for short time ratings is generally less than 20 min and meteorological conditions other than solar heat gain will generally not have a significant influence on final conductor temperature. Initial conductor conditions shall be assumed and include initial conductor operating temperature. Short time current and associated conductor temperature rise is illustrated in Figure 4.1. COPYRIGHT 48 CU R R EN T T EM PER AT U R E AS/NZS 7000:2016 I2 I1 TIME Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FIGURE 4.1 SHORT TIME CURRENT RATING AND TEMPERATURE The final conductor temperature shall not exceed the maximum operating temperature defined in Clause 1.4.46. NOTE: See Appendix Z for guidance on establishing the short time thermal current rating for bare conductors. Appendix Z provides guidance on establishing the short time thermal current rating for bare conductors. For covered and insulated conductor the maximum short-term thermal rating shall be in accordance with the relevant Australian and New Zealand Standards. 4.1.5 Short-circuit thermal current rating The short-circuit thermal current rating shall be based on adiabatic heating, that is due to the transient nature of the current flow. The conductor heat gain and loss at the surface of the conductor shall be ignored. The rating is a function of the conductor cross-sectional area, the thermal conductivity of the conductor, the specific heat capacity of the conductor, the conductor resistivity, the conductor temperature coefficient of resistance, the duration of the transient current, the conductor initial temperature, the magnitude of the current and maximum permissible temperature. In determining the rating for circuits where— (a) the reactance to resistance ratio is greater than 10 then the d.c. asymmetrical heating component of the current shall be taken into account; and (b) auto reclose protection is empl.oyed then the short-circuit duration shall be the sum of the initial fault duration and the successive auto reclose fault durations and the combined conductor heating shall be cumulative, the conductor short-circuit thermal rating shall not result in exceeding— (i) any specified permissible temperature rating of the conductor including appropriate consideration of differential expansion of dissimilar materials (known as birdcaging); (ii) for covered and or insulated conductors, the insulation temperature rating as specified in the appropriate Australian and New Zealand Standards; (iii) the temperature rating of fibre optic cores; (iv) the permissible loss of strength due to annealing. NOTE: See Appendix AA. COPYRIGHT 49 AS/NZS 7000:2016 (v) 0.5 times, 0.3 times and 0.2 times the melting point of zinc, aluminium and copper respectively; or (vi) the drop point temperature of any grease applied to the conductor. Appendices AA and BB provide guidance on establishing the short circuit thermal current rating for bare conductors. For covered and insulated conductors the maximum short circuit thermal rating shall be in accordance with the relevant Australian and New Zealand Standards. 4.2 MECHANICAL REQUIREMENTS 4.2.1 Limit states The overhead line is considered intact when its conductors and/or tension fittings are used at stresses below their damage limit. If the load is further increased, failure of the conductor and/or tension fittings occurs at a level called the failure limit. The conductors and/or tension fittings will be in a failed state if the conductors and/or tension fittings have exceeded the failure limit. The state of system and the damage and failure limits are illustrated in Figure 2.1. Damage and failure limits of conductors and tension fittings are illustrated in a typical conductor stress strain characteristic illustrated in Figure 4.2. C o n d u c to r c a l c u l a te d b r e a k i n g l o a d (C B L ) failure limit = 0. 9 C B L failure limit = 0. 9 C B L te n s i o n f i t t i n g f a i l u r e r e g i o n s t r e s s s t r a i n c u r ve a s s u m e d to b e l i n e a r u p to | 0 . 5 c b l p e r m a n e nt e l o n g a t i o n region e l a st i c e l o n g a t i o n region non-linear model linear model t y p i c a l v i b r a ti o n damage limit conductor operating region using linear model damage limit = 0. 5 C B L conductor operating region using non-linear model damage limit = 0.7 C B L load (kN) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When subjected to increasing loads, conductors and/or tension fittings may exhibit at some level, permanent deformation particularly if the failure mode is ductile; or for wind induced Aeolian vibration, conductors may exhibit wire and/or whole conductor fracture. This level is called the damage limit and conductors and/or tension fittings will be in damaged state if the conductors and/or tension fittings have exceeded the damage limit. | 1.0% s t r a i n s t r a i n (% e l o n g a t i o n) FIGURE 4.2 LIMIT STATES OF CONDUCTOR DESIGN The damage and failure limits of conductors and tension fittings shall be in accordance with Table 4.1 for the maximum load condition specified in Section 7 and the laminar wind condition defined in Clause 1.4.39. COPYRIGHT AS/NZS 7000:2016 50 TABLE 4.1 DAMAGE AND FAILURE LIMITS OF CONDUCTORS Conductors and tension fittings Damage (serviceability) limit Failure (strength) limit Lowest of— — vibration limit (see Note 1) Bare 0.9 conductor CBL (see Note 3) — infringement of clearance — 0.7 conductor CBL for non-linear model OR 0.5 conductor CBL for linear model(see Notes 2 and 3) ABC and CC Refer to relevant Australian and New Zealand Standards which are based on permissible stress methodology Lowest of— Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) OPGW — vibration limit (see Note 1); or — optical fibre failure (rupture) — 0.7 conductor CBL for non-linear model OR 0.5 conductor CBL for linear model(see Notes 2 and 3) — 0.9 conductor CBL (see Note 3) — maximum tension corresponding to the optical fibre strain free condition Lowest of— ADSS — as agreed with the manufacturer — optical fibre failure (rupture) — maximum tension corresponding to the optical fibre strain free condition — optical tensile stress (rupture) NOTES: 1 Long-term wind induced Aeolian vibration causes permanent conductor damage, wire fatigue and in some cases complete conductor fracture. Conductor vibration limit is a function of wind velocity and direction, temperature, terrain, conductor construction, the type of conductor fittings, conductor tension and conductor vibration control. The conductor vibration limit shall be based on determining maximum static conductor tension with or without any dynamic stress control that will result in fatigue free endurance for the design life of the overhead line. The maximum static conductor tension shall be determined for the everyday low velocity wind condition defined in Clause 1.4.39. Consideration shall be given in determining the damage limit state to any prestressing, over tensioning or temperature allowances to compensate for initial radial wire movement and longer term metallurgical creep of the conductor material. In most situations, the governing criteria for conductor tension will be the vibration limit state. Appendix Y provides guidance on conductor tension limits. 2 Failure strength limit state is 0.9 CBL for the tension limits and shall not be exceeded for the maximum loads specified in Section 7. Additional allowance for loss of strength due to conductor annealing is not required. Damage limit may be the governing criteria for a small diameter conductor subject to ice and or high wind loadings. 3 The 0.9 factor is based on the failure performance of tensions fittings. Factors greater than 0.9 may be used based on statistical analysis of tension fitting rupture tests and considerations of installation quality control. Additional allowance for loss of strength due to conductor annealing is not required. 4.2.2 Conductor tension Conductor tension change behaviour for any given span length and or equivalent span, is a function of the conductor mass, initial conductor tension, conductor cross-sectional area, conductor modulus of elasticity and coefficient of thermal expansion, permanent elongation and loading conditions such as temperature, wind loading, and or ice loading. Conductor tension changes shall be determined in accordance with Table 4.2. COPYRIGHT 51 AS/NZS 7000:2016 TABLE 4.2 CONDUCTOR TENSION DETERMINATION MODELS Model Non-linear stress strain Application – conductors with maximum operating temperatures greater than 120°C – ultimate design tensions exceeding the damage limit of 0.5 conductor CBL – conductors with maximum operating temperatures less than 120°C – ultimate design tensions not exceeding the damage limit of 0.5 conductor CBL Linear stress strain – steel conductors – aerial bundled conductors Conductor permanent elongation shall be taken into account in the determination of conductor tension change for conductors with catenary constants greater than 1000 m under everyday conditions. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES: 1 Appendix U provides guidance on conductor permanent elongation. 2 Appendix R provides guidance on conductor tension determination. 4.2.3 Conductor stress and fatigue Conductor stress is a combination of the static stress and dynamic stress. Static stress is a function of conductor tension, bending stress over conductor support fittings and compressive stress caused by conductor fittings. Dynamic stress is a function of conductor vibration amplitude and frequency. Elevated conductor static stresses combined with elevated dynamic stress caused by wind induced Aeolian vibration will result in permanent conductor fatigue damage, wire fracture and in some cases complete conductor fracture. Fatigue damage generally occurs at points where the conductor is secured to fittings and the combined static and dynamic stresses are a maximum. The conductor vibration limit shall be based on limiting the static and dynamic stresses to less than conductor fatigue endurance limit for the design life of the overhead line. Proven performance of overhead lines with conductor damage free endurance based on a service history with similar conductors, conductor fittings, vibration control, terrain and climates may be used to validate the conductor vibration limit. NOTE: Appendix R provides guidance on determining conductor static tensions. 4.2.4 Conductor permanent elongation Conductor permanent elongation consists of strand settling and metallurgical creep. Permanent elongation begins at the instant of applied axial tensile load and continues at a decreasing rate even if tension and temperature remain constant. Conductors operating at continuous elevated temperatures and or tensions are subject to elevated levels of metallurgical creep. Metallurgical creep is plastic deformation that is exponential in behaviour and a function of the conductor type, conductor construction, conductor stress, conductor temperature and time. Conductor constants used to predict creep for the specific conductors shall be determined in accordance with AS 3822 or equivalent Standards. Conductor creep will result in changes in conductor sag and tension with time. Conductor creep shall, as a minimum be determined for the average conductor temperature and tension for the design life of the overhead line. For multiple predicted load cases conductor creep shall be considered cumulative. COPYRIGHT AS/NZS 7000:2016 52 Allowance shall be made for permanent elongation to ensure that the required electrical clearance specified in Section 3 is maintained for the design life of the overhead line. The allowance shall consider independently, strand settling at the damage limit and cumulative metallurgical creep. NOTE: Appendix U provides guidance on conductor permanent elongation. 4.2.5 Conductor annealing and operating temperatures Annealing damage is caused by the heating excursions of the conductor. During the annealing process the conductor material experiences a change in its microstructure which results in a loss of tensile strength, an increase in conductivity and an increase in material ductility. Annealing damage is cumulative and shall be determined by summing the loss of tensile strength for temperatures arising from the steady state, short time and short-circuit thermal ratings and associated durations for the design life of the overhead line. The permissible conductor cumulative annealing damage shall not exceed 15% of the CBL for the design life of the overhead line. No further allowance is made in Table 4.1 for the conductor strength reduction factor for annealing. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Annealing shall be considered for copper, aluminium and steel conductors operating at temperatures greater than 70°, 80° and 200°C respectively. NOTE: Appendix AA provides guidance on conductor annealing and maximum operating temperatures. 4.2.6 Conductor final modulus of elasticity The final modulus of elasticity of a conductor is a function of a number of factors including the conductor construction and stranding and material properties. The final modulus of elasticity shall be determined from either— (a) a stress strain test carried out in accordance with AS 3822 or equivalent; or (b) mathematical determination using the known properties of the conductor materials and construction as described in relevant Australian and New Zealand Standards on bare conductors; or (c) published values in relevant Australian and New Zealand Standards on insulated conductors. Appendix V provides calculations to determine conductor final modulus of elasticity. 4.2.7 Conductor coefficient of thermal expansion The coefficient of thermal expansion (CTE) of a conductor is a function of the conductor construction and stranding and material properties. The CTE shall be determined from either— (a) a thermal elongation test carried out in accordance with AS 3822 or equivalent; or (b) a mathematical determination using the known properties of the conductor materials and construction as described in relevant Australian and New Zealand Standards on conductors; or (c) published values in relevant Australian and New Zealand Standards on insulated conductors. NOTE: Appendix W provides guidance on the determination of conductor coefficient of thermal expansion. 4.2.8 Conductor cross-sectional area The conductor cross-sectional area shall be the total area of the mechanical load bearing wires. COPYRIGHT 53 AS/NZS 7000:2016 4.2.9 Conductor diameter The mean of two measurements at right angles is taken at one cross-section. For asymmetrical sections, the largest section shall be one of the two measurements. 4.2.10 Conductor drag coefficient See Appendix B, Paragraph B5.3. 4.2.11 Conductor calculated breaking load The calculated breaking load (CBL) of a conductor is the characteristic strength of the conductor and shall be determined from the relevant Australian and New Zealand Standards for bare conductors and or insulated conductors. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 4.2.12 Conductor vertical and horizontal sag Conductor vertical sag is a function of the conductor tension, conductor equivalent mass and span length. Conductor equivalent mass is a function of the conductor mass, aerial warning markers, conductor spacers and any contributing snow and ice load. Conductor vertical sag for low-tension spans in particular is also influenced by the length and mass of supporting insulators. In addition, over time conductor vertical sag changes and is a function of conductor permanent elongation. Conductor permanent elongation and ice load shall be determined in accordance with Clauses 4.2.4 and 7.2.3 respectively. Conductor vertical sag shall be determined for the maximum operating temperature of the overhead line to ensure that the required electrical clearance specified in Section 3 is maintained. Conductor horizontal sag or ‘blow out’ is a function of the conductor mass, conductor tension, conductor equivalent diameter, aerial warning markers, direct applied action and span length. Conductor equivalent diameter is a function of the conductor diameter and increase in diameter from deposited ice. Conductor horizontal sag inclusive of insulator swing component shall be determined for the electrical power frequency clearance condition specified in Section 3. Conductor inclined sag inclusive of any insulator swing component shall be determined using the same applied action for the vertical and horizontal sag to ensure that the required electrical clearance specified in Section 3 is maintained. NOTES: 1 Appendix R provides guidance on conductor sag determination. 2 Appendix S provides guidance on conductor sag measurement. 4.3 ENVIRONMENTAL REQUIREMENTS 4.3.1 Conductor damage risks Consideration shall be given to the potential damage arising from bushfires, sugar cane fires, lightning impact and cyclones. The conductor selection shall consider the risk and damage arising from exceeding the damage limit of the conductor. 4.3.2 Conductor degradation Consideration shall be given to conductor degradation arising from surface pit corrosion of wires and in the case of non-homogeneous conductors and or conductors in contact with dissimilar metal fittings, galvanic corrosion. Pit corrosion particularly for aluminium wires may arise in atmospheres of elevated chloride and sulphur. Copper wires are also susceptible to pit corrosion in the presence of elevated levels of atmospheric ammonia or where aerial crop dusting is common. COPYRIGHT AS/NZS 7000:2016 54 Conductors shall be selected to minimize pit and or galvanic corrosion and where considered appropriate conductor protective coatings such as partly or fully greased conductors shall be used. NOTE: Appendix X provides guidance on the selection for various environments. 4.4 CONDUCTOR CONSTRUCTIONS 4.4.1 Bare conductors Bare conductors shall be supplied and manufactured in accordance with AS 1222.1, AS 1222.2, AS 1531, AS 1746, AS 3607 or an equivalent International Standard. 4.4.2 Insulated conductors and cable systems Insulated conductors and cable systems shall be supplied and manufactured in accordance with AS/NZS 3560.1, AS/NZS 3560.2, AS/NZS 3599.1, AS/NZS 3599.2 or an equivalent International Standard. 4.4.3 Covered conductors Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Covered conductors shall be supplied and manufactured in accordance with the AS/NZS 3675 or an equivalent International Standard. 4.4.4 Optical fibres Optical fibre conductors shall be supplied and manufactured in accordance with international standard description and numbers IEC 60794-4. 4.4.5 Low-voltage aerial bundled cables (LVABC) The following considerations apply: (a) The tangential tension in the cable should not exceed 28% CBL. This is based on maximum working conductor stress of 40 MPa on 95 mm2 LVABC. This is the limit for transferring the conductor tension through the insulation to the strain clamp and is based on French experience with heavily filled XLPE compound. (b) The highest horizontal tension used for the everyday load should take into account the working ratings of cable tensioning equipment such as lugalls, comealongs, etc. Also for three or four core cables, experience has shown that the cores are difficult to separate to fit insulation piercing connectors at cable tensions exceeding 4.5 kN. 4.4.6 Special conductors Special conductors such as self-damping, aluminium conductor steel supporting, high temperature, low wind drag, composite fibre reinforced and shaped conductors may be used and shall be subject to detailed design considerations by the user. 4.5 CONDUCTOR SELECTION Conductor selection consists of consideration of wire size and material, electrical, mechanical, environmental and economic factors. Conductor selection shall satisfy the following: (a) Electrical requirements for steady state and transient current ratings, corona discharge, audible noise, RIV, TIV and joule losses. (b) Mechanical requirements including annealing, drag coefficient, operating temperature, constructability (no birdcaging or unravelling), permanent elongation fatigue endurance, conductor diameter, sag and strength relationship. (c) Environmental requirements for corrosion and lightning damage. COPYRIGHT 55 (d) AS/NZS 7000:2016 Economic requirements for cost of losses, capital costs, load profile, interest rate, load growth, inventory costs and construction costs (ratio of tension to suspension structures). Other factors to be considered in the conductor selection are wire materials, wire shape, wire sizes and conductor constructions. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Consideration may also be given to the constructability of conductor systems and the difficultly of jointing, terminating or suspending such as gapped conductors and twisted pairs T2, vulnerability to surface damage during erection such as aluminium conductor steel supported, amount of twisting during runout causing increased static stress in the penultimate layer, and difficulty erecting bundled phases. COPYRIGHT AS/NZS 7000:2016 56 S E C T I O N 5 I N S U L A T O R S 5.1 INSULATION BASICS Insulation is required to withstand the electrical and mechanical stresses applied to it during its lifetime. The electrical stresses include power frequency, switching and lightning overvoltages and the mechanical stresses include the tensile, compressive or cantilever loadings from conductor tension and weight and fittings. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When assessing the ability of insulation to withstand power frequency voltages, consideration is given to the contamination of the insulator surfaces. Contamination will build up on insulator surfaces over time and when the surfaces are lightly wetted because of high humidity, light rain, fog or dew, the leakage current increases and can result in the following undesirable outcomes: (a) Visual sparking, audible noise; RIV and TIV interference causing annoyance to the public. (b) Degradation of the insulator surface, thereby reducing its life expectancy. (c) Power frequency flashover and subsequent outage. (d) Pole top fires where wood poles and cross-arms are used. The flashover performance of an overhead line is dependent on the electrical withstand of the insulator and the air gap distances. Proper co-ordination is required to ensure acceptable flashover performance, in particular, the arc distance on the insulator should be comparable to the air gap distance. 5.2 LINE AND SUBSTATION INSULATION COORDINATION Substation insulation incorporates paper, oil and solid dielectric systems where any flashover may be destructive. This is termed non-self restoring insulation and needs to be protected from over-voltages. Substation plant is available in standardized impulse insulation levels. Line insulation is self-restoring and is designed for some low probability of flashover, not zero probability of flashover. Often line insulation levels exceed that of the substation equipment connected at either end. Lightning impulses and switching surges exceeding the capability of the substation plant can be conducted into the substation. A lightning backflashover or direct strike close to the substation can create a large voltage transient that may damage insulation in substation plant, particularly transformers. It should be noted that lightning causes corona around the conductor, up to around 1 m in diameter. This corona envelope dissipates energy and reduces the rise time and peak voltage as the transient travels along the conductor. In high lightning areas or for high reliability lines, precautions should be taken to ensure that lightning strikes close to the substation are attenuated to levels which do not cause damage to substation equipment (close to the substation is in the range 800 m to 5 km). Lightning protection for transmission lines may include one or more overhead earthwires and low structure earthing values, say below 5 Ω, for the first 2.5 km of any line from a substation to prevent back flashovers. To ensure protection of the substation plant, a transient impulse study including line entry is required to determine the placement and number of surge arresters required to protect substation plant from lightning and switching overvoltages. COPYRIGHT 57 AS/NZS 7000:2016 5.3 ELECTRICAL AND MECHANICAL DESIGN 5.3.1 General The insulators shall be designed to meet the general requirements for reliability and life for the overhead line. In particular, the design shall consider the relevant electrical and mechanical requirements as follows: (a) Pollution. (b) Power frequency voltage. (c) Switching surge voltage. (d) Lightning performance. (e) Mechanical loads. 5.3.2 Design for pollution Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When determining the insulation requirements for an overhead power line or an outdoor substation in a contaminated environment, the following criteria need to be considered: (a) Creepage (or leakage) distance. (b) The ability of the material to endure the electrical activity without being degraded. (c) The shape of the insulator to assist in reducing the likelihood of contamination collection and facilitate washing. AS 4436 provides guidance on the selection of insulators for polluted conditions. The basic concept is to increase the surface creepage distance so that it is long enough to prevent a pollution flashover across the surface. 5.3.3 Design for power frequency voltages (wet withstand requirement) The line insulation should withstand the maximum voltage expected on the line. Overhead powerlines can operate continuously up to 1.1 per unit voltage and up to 1.4 per unit for effectively earthed systems during system disturbances, such as faults and load rejection. This voltage is regarded as the maximum dynamic overvoltage. The wet power frequency withstand voltage of the line insulation should be selected to exceed this maximum dynamic overvoltage. 5.3.4 Design for switching surge voltages Switching surge overvoltages up to three per unit peak voltage phase to earth can arise when overhead lines are switched. The extent of this overvoltage is dependent on the following: (a) The point of voltage wave when the line is switched. (b) The capacitance or amount of trapped charges on the line. (c) Other equipment connected to the line. When high-speed autoreclosing is installed, overvoltage can exceed 3 per unit voltage, particularly on transmission lines. In these cases, it would be common to install surge arresters on the line to limit the overvoltages to the designed line insulation. 5.3.5 Insulator mechanical design The loads on an insulator shall be calculated using the limit state methodology outlined in Clause 2.2.1.4. The recommendations for the insulator strength reduction factor are given in Table 6.2. COPYRIGHT AS/NZS 7000:2016 58 The serviceable state is at the maximum load that can be applied without causing damage to the insulator or exceeding the desired deflection limit. The ultimate load condition is derived from the load combinations given in Table 7.1. The final selection of insulator mechanical strength can be moderated by the following: (a) Load relief due to the slip strength of attachment fittings. (b) Design life of the insulator. (c) Coordination of strength with other components to provide a hierarchy of control of the sequence of failure of components. For line post insulators, the everyday state is a relevant consideration to determine longterm deflection of the insulator. See Appendix BB for the mechanical design of insulators. 5.4 RELEVANT INSULATORS STANDARDS, TYPES AND CHARACTERISTICS OF Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The Standards that are used to specify the various types of insulators in usage in Australia are shown in Table 5.1. TABLE 5.1 STANDARDS FOR THE DESIGN, MANUFACTURE AND TESTING OF INSULATORS STANDARD TITLE AS 1154 Insulator and conductor fittings for overhead power lines 3608 Insulators—Porcelain and glass, pin and shackle type—Voltages not exceeding 1000 V a.c. 3609 Insulators—Porcelain stay type—Voltages greater than 1000 a.c. 4398 Insulators—Ceramic or glass—Station post for indoor and outdoor use—Voltages greater than 1000 V a.c. 4435.1 Insulators—Composite for overhead lines—Voltages greater than 1000 V a.c—Definitions, test methods and acceptance criteria for string insulator units 4436 Guide for the selection of insulators in respect of polluted conditions 60305 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic or glass insulator units for a.c. systems—Characteristics of insulator units of the cap and pin type AS/NZS 2947 Insulators—Porcelain and glass for overhead power lines—Voltages greater than 1000 V a.c. 4435.2 Insulators—Composite for overhead lines—Voltages greater than 1000 V a.c—Standard strength classes and end fittings for string insulator units IEC 60433 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic or glass insulator units for a.c. systems—Characteristics of insulator units of the long rod type 60575 Thermal-mechanical performance test and mechanical performance test on string insulator units 60720 Characteristics of line post insulators 61466-2 Composite string insulator units for overhead lines with a nominal voltage greater than 1000 V, Part 2: Dimensional and electrical characteristics COPYRIGHT 59 S E C T I O N 6 B A S I S O F AS/NZS 7000:2016 S T R U C T U R A L D E S I G N 6.1 GENERAL This Section of the Standard provides the basis and the general principles for the structural, geotechnical and mechanical design of overhead lines. This Clause should be read in conjunction with the relevant Australian and New Zealand Standards where applicable. The general principles of structural design are based on the limit state concept used in conjunction with a load and material strength reduction factor appropriate to the reference limit state. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The values of the factors for actions and material properties depend on the degree of uncertainty for the loads, resistances, material properties, geotechnical parameters, geometrical quantities, design model, the type of structure and the type of limit state. These factors can also depend on the strength co-ordination principles envisaged for the line. Any element of an overhead line which carries structural load, or is a secondary structural or framing element should be considered as a ‘structural element’ of the line support structure in the context of this Clause. Structures and components should be designed using a reliability-based (risk of failure) approach. The selection of load factors, in particular for weather related loads, and component strength factors are based on achieving an acceptable risk of failure and operational performance for the line. The performance of the structural system shall be evaluated for an appropriate combination of serviceability and strength limit states as set out in the following Clauses. NOTE: Some States and Territories of Australia and New Zealand may have Acts and Regulations which may have requirements in excess of this Standard. 6.2 REQUIREMENTS 6.2.1 Basic requirements An overhead electrical line shall be designed to withstand the load conditions for the selected security level as defined below, based on the lines importance to the system (including system redundancy), its location and exposure to climatic conditions, and public safety and design working life. 6.2.2 Security levels Security levels shall be distinguished as follows: Level I Applicable to overhead lines where collapse of the line may be tolerable with respect to social and economic consequences. Level II Applicable to overhead lines where collapse of the line would cause low risk to life and property and alternative arrangements can be provided if loss of support services occurs. Level III Applicable to overhead lines where collapse of the line would cause elevated risk to life or significant economic loss to the community and sever vital post disaster services. 6.2.3 Wind return periods for design working life and security levels The design loads or wind actions are to be determined based on AS/NZS 1170.2 using the ultimate limit state wind return periods for the relevant design working life and line security level given in Table 6.1. Elsewhere in this Standard where wind pressures are specified, these pressures are to be used to determine the relevant wind actions. COPYRIGHT AS/NZS 7000:2016 60 TABLE 6.1 ULTIMATE LIMIT STATE WIND RETURN PERIODS FOR DESIGN WORKING LIFE AND LINE SECURITY LEVELS Minimum design return period—all wind regions Line security level Design working life Level I Level II 5 10 20 <10 years 10 20 40 25 years 25 50 100 50 years 50 100 200 100 years 100 200 400 Temporary construction and construction equipment, e.g. hurdles and temporary line diversions with design life of less than 6 months Level III Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES: 1 When selecting the appropriate security level, additional factors such as the line length, number of circuits and proximity to other lines or infrastructure should be considered. 2 For special exposed locations such as long span water or valley crossings, or difficult to access locations (where time and cost to restore the construction can be high), a higher security level may be adopted for a particular structure or short sections of the line. 3 Temporary structures do not include emergency restoration structures. 4 Designers should be aware that the inverse of the design return period represents the probability of a wind speed being exceeded in any given year, not the probability of a wind speed being exceeded over the design working life of the line. 6.2.4 Security requirements Security requirements shall be provided in all designs to prevent or limit progressive or cascading structure failures in the event of collapse or failure of a support structure resulting from any external cause. In general, longitudinal design loads relevant to residual loads for broken or terminated aerial phase conductor are provided to meet this requirement. On distribution overhead pole lines, pole deflection combined with partial foundation failure may provide adequate containment. 6.2.5 Safety requirements during construction and maintenance Safety requirements are intended to ensure that construction and maintenance operations do not pose safety hazards to people. The safety requirements in this Standard consist of loads, as defined in Clause 7.2.5 for which line components have to be designed. 6.2.6 Additional considerations 6.2.6.1 Dynamic load effects—Seismic loads In general, transmission/distribution lines are largely unresponsive to the dynamic forces associated with seismic activity, however, due consideration should be given to structures where the normal dynamic response is altered e.g. ancillary devices such as pole mounted transformers, etc. COPYRIGHT 61 AS/NZS 7000:2016 6.2.6.2 Environmental considerations Consideration shall be given to any environmental and legal requirements that may exist. Safety of human beings and protection of wild life and livestock, for example birds, cattle, etc. shall be properly considered. This may require the installation of special deterrent devices for birds and reptiles: aerial markers for aircraft and ground based vehicle warning and deflection devices. The effect on structure loading for such devices shall be considered in design. Vehicle impact and the effects of falling trees and airborne vegetation during high winds are accidental loads beyond the scope of this Standard. Their effects can however be mitigated by care in placement of support structures and the ongoing management of the overhead line corridor. 6.2.7 Design working life Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The design working life is the assumed period for which an overhead line could be expected to be used for its intended purpose with anticipated maintenance but without substantial repair being necessary. NOTES: 1 The operating life of an overhead line is expected be in the range of 30 to 80 years, depending on a number of factors including the level of preventative and corrective maintenance carried out on the total asset during its life. 2 Appendix D provides guidance on the service life of overhead lines. 6.2.8 Durability The durability of an overhead line support, or part of it, in its environmental exposure shall be such that it remains fit for use during the design working life given an appropriate level of maintenance. The environmental, atmospheric and climatic conditions shall be appraised at the design stage to assess their significance in relation to durability and to enable adequate provisions to be made for protection of the materials for the target design life. 6.3 LIMIT STATES 6.3.1 General The structural design methods provided by this Standard are based on ‘limit state’ concepts. The performance of the structural system can be evaluated for different circumstances, known as limit states with the following general limit state design equation for overhead lines: φRn > effect of loads ( Wn + ΣγxX) . . . 6.1 where X = the applied loads pertinent to each loading condition γx = are load factors which take into account variability of loads, importance of structure, stringing, maintenance and safety considerations etc. Wn = wind load based on selected return period wind or a specified design wind pressure φ = the strength reduction factor which takes into account variability of material, workmanship etc. Rn = the nominal strength of the component COPYRIGHT AS/NZS 7000:2016 62 All support structures shall be designed for both ultimate limit states and serviceability limit states. 6.3.2 Ultimate limit states Ultimate strength limit states are those associated with collapse or with other similar forms of structural failure due to excessive deformation, loss of stability, overturning, rupture, buckling, or localized failure. Some damage states prior to structural collapse, such as plastic deformation or local buckling of redundant structural elements may also be treated as ultimate limit states. These states are, for simplicity, considered in place of the structural collapse itself. Ultimate strength limit states concern— (a) the reliability and security of supports, foundations, conductors and equipment; and (b) the safety of people. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Structural elements that fail essentially in buckling, or brittle fracture with little warning of impending failure, should be designed to withstand the design load without permanent distortion. Structural elements that fail essentially by ductile yielding may, in accordance with the appropriate standard, at the discretion of the designer, be allowed to exhibit elastic-plastic yielding prior to failure, in accordance with the relevant Standard. 6.3.3 Serviceability limit states Serviceability limit states shall provide for defined conditions beyond which specified service requirements for an overhead line are no longer met, as follows: (a) Mechanical and structural functioning of supports, foundations, conductors and equipment. (b) Maintaining prescribed electrical clearances. In addition, serviceability limit states that require consideration include the following: (i) Deformations and displacements which affect the appearance or effective use of the support. (ii) Vibrations which cause fatigue damage to conductors, supports or equipment or which limit their functional effectiveness. (iii) Damage (including cracking) which is likely to affect the durability or the function of the supports. (iv) Conductors, insulators and line accessories adversely affected. 6.3.4 Limit state design 6.3.4.1 General Limit state design shall be carried out by— (a) setting up structural models; (b) applying the relevant load cases; and (c) verifying that the limit states are not exceeded when design values for loads, material properties and geometrical data are used in the models. Design values are generally obtained by using characteristic or combination values (as defined in this Standard) in conjunction with strength and load factors as defined in this Standard and other Australian and New Zealand Standards. COPYRIGHT 63 AS/NZS 7000:2016 6.3.4.2 Strength reduction factors ( φ) Table 6.2 gives the range of strength reduction factors applicable to different materials and elements of an overhead line. It also provides reference to applicable Standards or Sections of this Standard which will allow further consideration of the appropriate factor for the material being used. The strength reduction factors ( φ) take into account variability of material and workmanship for structural components used in overhead lines, as well as some modification factors. These φ values reflect accepted industry practice. TABLE 6.2 STRENGTH REDUCTION FACTOR φ FOR COMPONENT STRENGTH Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Part of overhead line (Rn ) Component Limit state Strength reduction factor φ Reference Standard Lattice steel towers Steel angle member elements Strength See Appendix G AS 3995 ASCE 10-97 AS 4100 Steel poles and cross-arms Steel tubular structure Strength See Section 8 and Appendix K AS/NZS 4600 AS 4100 ASCE 48-11 EN 50341 AS/NZS 4065 NZS 3101 AS/NZS 4676 NZS 3404 NZS 3404.1 Fasteners Bolts nuts and washers Strength ≤0.9 Unless otherwise specified AS/NZS 1559 AS 3995 AS 4100 ASCE 10-97 NZS 3404 NZS 3404.1 Reinforced or prestressed concrete structures and members Poles Cross-arms Strength See Section 8 and Appendix I Timber pole structures Strength and serviceability See Appendix F Timber cross-arms (preserved by full length treatment) (see Note 3) Strength AS 1720.1 NZS 3603 Timber cross-arms (preserved by full length treatment) (see Note 3) Serviceability AS 1720.1 NZS 3603 Fibre reinforced composite poles. Poles Design based primarily on testing (see Note 7 and Appendix J) Strength Cross-arms Fittings and pins, forged or fabricated 0.75 (verified from statistical testing) Serviceability 0.3 (unverified) Strength 0.95 (verified from statistical testing) AS 3600 AS/NZS 4065 AS/NZS 4676 NZS 3101 EUROCOMP Design Code and Handbook AS 1154 0.8 (unverified) (continued) COPYRIGHT AS/NZS 7000:2016 64 TABLE 6.2 (continued) Part of overhead line (Rn ) Porcelain or glass cap and pin string insulator units Component Limit state Strength Strength reduction factor φ 0.95 (verified from statistical testing) Reference Standard AS 3608 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 0.8 (unverified) (electro-mechanical strength tested) Porcelain or glass insulators other than cap and pin string insulator units Strength 0.8 AS 3608 Synthetic composite suspension or strain insulators (see Note 2) Serviceability 0.3 to 0.4 Long term AS 4435.1 Strength 0.7 (short term ultimate (for one minute mechanical strength) Serviceability 0.3 to 0.4 Long term Strength 0.9 (maximum design cantilever load) Other synthetic composite insulators Strength Subject to further research Foundations relying on strength of soil (with conventional soil testing and/or qualified inspection) Strength 0.5 to 0.8 Foundations relying on weight of soil Strength Foundations designed to yield before structure failure Strength 0.8 to 1.0 Conductors Strength 0.9 Serviceability See Section 4 Stay or guy and termination (cable) members Strength 0.7 Stay wire for distribution pole Strength 0.8 Synthetic composite line post insulators (see Note 2) AS 4435.4 See Section 9 See Appendix L 0.8 to 0.9 See Appendix L COPYRIGHT AS 1222 AS 3995 ASCE 10–97 65 AS/NZS 7000:2016 NOTES TO TABLE 6.2 1 Design Standards based on limit state formats (usually) take into account exclusion limits and the coefficient of variation of structural members. The strength reduction factors in the above table include all strength modification factors (e.g. k factors from Appendix F) applicable to the material. 2 Where design Standards are used that do not employ similar strength factors, designers should decide where further application of relevant factors from the above table is appropriate to achieve the desired reliability level. If sufficient material or product data is available to support ± variation of these tabulated values then alternative values may be adopted. 3 The timber degradation factor k d in Appendix F should be applied to timber cross-arms in addition to the strength factors used in AS 1720.1 and NZS 3603. 4 Where there are sufficient material property tests of components to provide reasonable statistical data, the φ factor may be based on statistical analysis. All data from testing of similar designs should be included in the statistical analysis. 5 Where component manufacturers have included appropriate strength factors in their designs, the φ factor should not be applied again. 6 Where the design of wood structures is based on AS 1720.1, the strength reduction factor may be based on the requirements of that code, however the following should also be taken into account: Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) (a) The recommended conductor wind loads in this document incorporate a span reduction factor that has the effect of increasing the duration of the wind load being considered. (b) Tests of poles and cross-arms that have been in service for long periods show a wide variation in the ratio of calculated to actual strength. Due to this uncertainty it is recommended that a strength reduction factor at the lower end of the range be used in the absence of specific data suggesting high confidence. 7 Composite fibre poles and some steel poles may be highly flexible and deflections may be the limiting design criteria to ensure electrical clearances are maintained. 8 Foundations designed to yield before structure failure may be considered for distribution overhead pole lines. 6.4 ACTIONS—PRINCIPAL CLASSIFICATIONS An action F, can be either— (a) a direct action, i.e. force (load) applied to the supports, conductors, foundations, and other line components; or (b) an indirect action, i.e. an imposed or constrained deformation, caused, for example, by temperature changes, ground water variation or uneven settlement. Actions are classified by their variation in time— (i) Permanent action, i.e. self-weight of supports including foundations, fittings and fixed equipment Self-weight of conductors (with associated components) and the effects of the applicable conductor tension at the reference temperature, as well as uneven settlements of supports are regarded as permanent actions. NOTE: The vertical reaction from self-weight of the conductor at the support (in other words the weight span) is affected by deviations from the reference state of the conductor tension due to conductor creep temperature variations and wind action. Where critical for the design, especially if no other climatic conditions are present, the uncertainty in such a variation, unfavourable or favourable, should be considered by use of a factor on the self-weight (or on the weight span). (ii) Imposed actions, i.e. wind loads, ice loads or other imposed loads Wind loads and ice loads as well as applicable temperatures are climatic conditions which can be assessed by probabilistic methods (reliability concept) or on a deterministic basis. Conductor tension effects due to wind and ice and temperature deviations from the reference temperature are variable actions. COPYRIGHT AS/NZS 7000:2016 66 Imposed loads arising from conductor stringing, climbing on the structures, etc. are assessed on a deterministic basis and refer to the safety aspect. (iii) Accidental actions, i.e. failure containment loads, flood debris loads, avalanches, etc. These relate to the security aspect of the overhead line Exceptional ice loads in alpine/sub-alpine regions including unbalanced ice loads can be treated as accidental actions by their nature and/or the structural response as follows: (A) Static actions which do not cause significant acceleration of the components or elements. (B) Dynamic actions which cause significant acceleration of the components or elements. It is usually sufficient to consider the equivalent static effect of quasi-static actions, such as wind loads, in the design of overhead line supports (including foundations). Special attention should be paid to extraordinarily high and/or slender supports. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 6.5 MATERIAL PROPERTIES As a general principle, a material property is represented by a characteristic value, which corresponds to that value of the material property having a prescribed probability of not being attained in a hypothetical unlimited test series. It generally corresponds to a specified exclusion limit of the assumed statistical distribution of that property of the material. These values are used to determine the nominal strengths of the components (Rn) values discussed in Clause 6.3.1. A multiplier based on the coefficient of variation and number of samples tested shall be applied in accordance with Clause 8.5.2.3 where testing is used to give the characteristic strength. These values are used in combination with the strength reduction factor, section properties and other modification factors to give the design strength of the component/element ( φRn). NOTE: Material properties specified in other Australian/New Zealand Standards and in particular, Standards referred to herein may generally be applied if not determined otherwise in this Standard. 6.6 MODELLING FOR STRUCTURAL ANALYSIS AND SOIL RESISTANCE 6.6.1 General Calculations shall be performed using appropriate design models for the type of structure being analysed. For steel lattice towers, member forces caused by the design factored loads shall be determined by established principles of structural analysis. Variation in member loads arising from the full range of heights and leg extensions shall be designed for. Consideration shall also be taken for the effects of foundation settlement. Full scale load testing may be applied to verify experimentally, the structural capacity, or assumed force distribution and adequacy of structural element connectivity for a given structural geometry in the case of space frame structures; and to verify flexural bending, axial load and shear capacity strengths for pole elements. (See Clause 8.5). It should be understood that such tests constitute a sample test for a particular height tower or length of a particular batch of pole. Different configuration of towers and poles may not necessarily perform to the same characteristics. Structures tested in a horizontal configuration may not provide the same assured force distribution as that obtained from testing in a more realistic vertical configuration. COPYRIGHT 67 AS/NZS 7000:2016 6.6.2 Interactions between support foundations and soil Special attention shall be paid to the interaction of the following: (a) Loads deriving from the support. (b) Loads resulting from active soil pressures and the permanent weight of foundation and soil. (c) Buoyancy effects of ground water on soil and foundation. These, together with the reaction forces of the soil strata shall be taken into account in the calculation of the support foundations. In the limit state the following criteria shall be taken into consideration: (i) Acceptable/unacceptable settlement. settlement of the foundation (ii) Imposed deformations on the support or support members. including differential (iii) Inclinations of the support. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) (iv) Load duration. Provisions regarding the interaction of loads and recommendations on limit state criteria are given in Sections 7 and 8. COPYRIGHT AS/NZS 7000:2016 68 S E C T I O N 7 A C T I O N O N L I N E S 7.1 INTRODUCTION The following Clauses are based on well-established principles supported by experience and long-term operation of overhead lines within Australia and New Zealand. 7.2 ACTIONS, GENERAL APPROACH 7.2.1 Permanent loads Self-weight of structures, insulator sets, other fixed equipment and conductors resulting from the adjacent spans act as permanent loads. Aircraft warning spheres and similar elements are to be considered as permanent dead loads. These vertical loads are designated as Gs and Gc. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Gs represents the vertical loads on poles, towers, foundations, cross-arms, insulators and fittings and shall be the vertical force due to their own mass plus the mass of all ancillaries and attachments. Gc represents the vertical loads of conductors/cables and attachments such as marker balls, spacers and dampers and forms the design weight span. 7.2.2 Wind loads Wind loadings shall be applied to all elements of an overhead line as determined in accordance with Appendix B. Consideration shall be given to the design of structures for wind attack for a range of directions and shall include transverse, longitudinal and oblique directions. The following wind events and directions shall be considered: (a) Synoptic and downdraft wind (i) Transverse direction Apply full transverse wind load on the conductors, insulators and fittings and support, together with deviation loads derived at maximum wind and all relevant vertical loads. (ii) Longitudinal direction Apply full longitudinal wind load on the conductors, insulators, fittings and support, together with corresponding deviation loads and all relevant vertical loads. (iii) Oblique (or yawed) wind—(see Appendix B) Apply full oblique wind at an angle to the transverse axis on the conductors, insulators, fittings and support, together with deviation loads derived at maximum wind and all relevant vertical loads. (b) Tornado wind (applicable to high security lines—(see Appendix B) (i) Apply maximum wind load to the structure only. Wind load to act from any direction, together with deviation loads at no wind and all relevant vertical loads. (ii) Torsional (for wide transverse structures, e.g. horizontal single circuit towers). Consideration should be given to the potential for wind causing torsion with rotation about the support centre. 7.2.3 Snow and ice loads Snow and ice loadings shall be applied to all elements of an overhead line in appropriate regions. NOTE: Appendix DD provides guidance on determining snow and ice loadings. COPYRIGHT 69 AS/NZS 7000:2016 7.2.4 Special loads 7.2.4.1 Forces due to short-circuit currents Consideration should be given to the effects of the forces imposed on those overhead lines forming part of an overhead line system where very high short-circuits arise, typically within one span of a substation. These fault currents generally occur for very short durations. NOTE: Appendix C provides guidance on forces caused by short-circuit currents. 7.2.4.2 Avalanches and creeping snow loads When overhead lines are to be routed in or through mountainous regions where they may be exposed to avalanches or creeping snow on hill slopes consideration shall be given to the possible additional loads that may act on the supports, foundations and/or conductors. Guidance information on this subject is given in Appendix C. 7.2.4.3 Earthquakes Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When overhead lines are to be constructed in seismically active regions, consideration shall be given to forces on lines due to earthquakes and/or seismic tremors. Guidance information on this subject is given in Appendix C. 7.2.4.4 Other special loads Other special loads such as impact from vehicles or flood shall be considered where appropriate. 7.2.5 Construction and maintenance loads 7.2.5.1 General The supports shall be able to withstand all construction and maintenance loads, Q m, which are likely to be imposed on them with an appropriate load factor, taking into account working procedures, temporary guying, lifting arrangement, etc. Overstressing of the support should be prevented by specification of allowable procedures and/or load capacities. The conditions should be based on the worst weather conditions (wind and temperature) under which maintenance will be carried out. The design wind pressure for general maintenance work is recommended at 100 Pa (50 Pa minimum). The designer needs to consider all potential aspects that may arise from maintenance practices affecting Gc, e.g. lowering the conductor at the adjacent structure may result in the approximate doubling of the conductor tension and weight on the structure under consideration. NOTE: These minimum loadings may be reduced where personnel and equipment is less than the loads stated in Clause 7.2.5.2, or where work practices reduce or eliminate the loads. This may be applicable to small lattice towers with short cross-arms. 7.2.5.2 Loads related to line maintenance/construction personnel The following minimum unfactored loading allowances, for structures with climbing provisions, shall be made: (a) Lattice structures (i) Earthwire peaks—provision for two persons plus 100 kg of tools and equipment. (ii) Suspension cross-arms—provision for 2 persons plus 200 kg of tools and equipment. (iii) Strain cross-arms—provision for 4 persons plus 500 kg of tools and equipment. COPYRIGHT AS/NZS 7000:2016 (b) 70 Pole (subject to personal access) (i) Pole head and cross-arm—provision for two persons plus 100 kg of tools and equipment. (ii) Pole—component load of ladder with one person climbing. The standard allowance for a single person shall be 100 kg. In addition, provision is to be considered for all structures required to be climbed for the provision of anchorage from any structural node point for the attachment of fall arrest system anchorage with a load capacity of 15 kN or 12 kN for limited fall arrest. Under this condition structural elements needs to be able to restrain this load in an elastic or plastic deformed state without release of the attached tackle system. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Where walkways or working platforms are installed, they shall be designed for the maximum loads required under the relevant code but provide not less than the provision for two men at any point; i.e. 3.0 kN factored point load. All structural elements that can be climbed and are inclined with an angle less than 30° to the horizontal shall be designed for the combination of the axial and bending loads under maintenance load conditions, with a characteristic factored load of 1.5 kN acting vertically at any point along the member. Where structural members in framing inside the face of the tower structure are more than 1500 mm from the face of the structure (such as plan bracing and hip bracing) and can be accessed, they may be designed for a lower characteristic factored load of 1.0 kN acting vertically at any point. Climbing steps (of any kind) shall be capable of supporting a concentrated factored load of 1.5 kN acting vertically at a position 50 mm horizontally back from the free end of the extended step bolt head or step iron end slip restraint. 7.2.6 Coincident temperatures Temperature effects for the following loading conditions shall be considered in the determination of conductor tension on overhead lines: (a) A minimum temperature condition to be considered with no other climatic action for the particular regional location, if relevant. Particular attention is to be given for short spans cases and minimum overnight winter temperatures. (b) The ambient temperature assumed for the ultimate wind speed condition. (c) A minimum temperature coinciding with a reduced wind speed should be considered, if relevant. Particular attention is to be given in sub-alpine and alpine regions. NOTE: Appendix DD provides guidance on determining snow and ice loadings. (d) A temperature to be assumed with icing. For both of the main types of icing a temperature of 0°C may be used, if not otherwise specified. A lower temperature should be taken into account in regions where the temperature often drops significantly after a snowfall. 7.2.7 Security loads 7.2.7.1 General Security loads in this Standard are specified to give minimum requirements on the torsional and longitudinal resistance of the supports by defining failure containment loads. The loads considered are the one-sided release of static tension in a conductor and unbalanced longitudinal loads. COPYRIGHT 71 AS/NZS 7000:2016 7.2.7.2 Failure containment loads F b 7.2.7.2.1 General The loads on a structure arising from the failure of an adjacent structure are difficult to estimate. Consequently, the design approaches to failure containment are largely based on empirical observations and on reducing the effects of longitudinal loads. If the initial (primary) failure is caused by extreme winds, the structures adjacent to the collapsing structure may be subjected to both longitudinal loads and high winds. In the case of direct buried pole type structures, sufficient rotational release from applied torsional loads, and translational deformation of the supporting soil can occur in most cases at the structure directly impacted by overload conditions; such that the load impacts are dissipated and contained within one or two structures. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The possibility of a structure failure initiating conductor breakages should also be considered. This is particularly relevant to AAC and AAAC type conductors when used on high voltage transmission lines where conductors may be severed by falling sharp edged metal structure components. For the failure containment condition, supports shall be designed for the equivalent longitudinal loads resulting from conductors on the structure being broken with a minimum coincident wind pressure of 0.25 times the ultimate design wind pressure. Local experience may indicate a lower wind pressure is appropriate. This does not preclude ductile failure of individual structure components (e.g. steel cross-arms or post insulator gain bases) on intermediate structures, provided that failure of the primary structure component does not occur and cascade failures of adjacent structures are avoided. The unbalance tension (Fb) resulting from these broken conductors is the residual static load (RSL) in the aerial phase conductor after severance of a conductor, or the collapse of a conductor support system. Intact conductor tensions (Ft) shall be used for all other conductors. Fb and Ft tensions for conductors shall be based on the temperature corresponding to the everyday load condition with a minimum nominal wind pressure of 0.25 times the ultimate design wind pressure. Alternative systems (e.g. stop structures) can be used to limit damage caused by structural failures. The failure containment load cases given in Clauses 7.2.7.1.2 and 7.2.7.1.3 do not need to be applied when assessing existing structures. 7.2.7.2.2 Suspension or intermediate supports For a single circuit support, the number of conductors to be considered is one phase (with allowance for bundles) or the earthwire. For two or more circuits, the number of conductors to be considered is the worst loading combination of two phases in the same span on opposite sides of the structure, or any phase and earthwire in the same span. For structure types having limited longitudinal strength alternative failure containment methods need to be applied (e.g. use of guys). Alternative systems (e.g. stop structures) can be used to limit damage caused by structural failures. The failure containment load cases given in Clauses 7.2.7.1.2 and 7.2.7.1.3 do not need to be applied when assessing existing structures. COPYRIGHT AS/NZS 7000:2016 72 7.2.7.2.3 Tension supports Single circuit tension supports shall be designed to withstand the longitudinal load of one earthwire together with one phase. For multiple circuit supports the loads to be considered shall be the worst combination from the longitudinal load from any two phases on the multiple or single phase circuit and earthwire in the same span. 7.2.7.2.4 Distribution systems For poles where foundations or pole top hardware is designed to yield or slip before the pole ultimate capacity is reached, further failure containment provisions are not necessary as longitudinal loads will generally be sufficiently reduced by the foundation deformation, structure and hardware flexibility to limit cascading failures. These flexible designs are mostly used in, but not limited to, distribution poles. For tension and terminal distribution pole supports consideration should be given for the RSL. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 7.2.7.2.5 Residual static load (RSL) In absence of a more detailed assessment, an RSL factor of 0.70 of intact conductor tension should be adopted for aerial phase conductors supported by suspension strings. The RSL load applies to all sub conductors in a phase. NOTE: While the equivalent span may be used to calculate tensions in a section of line, designers should be aware that if the span lengths in a line section have considerable variation, a RSL based on the equivalent span may underestimate broken conductor tensions for some spans. 7.3 LOAD COMPONENTS 7.3.1 Loads from the supported wires Although any attached conductor (wire) will impose a single force to the structure, this force is resolved into orthogonal components with respect to the span geometry and then resolved into orthogonal components with respect to the structure geometry. This allows the conventional longitudinal, transverse and vertical wire load combination to be calculated with appropriate load factors for the structure. NOTE: An overhead line design handbook is proposed to complement this Standard. It is intended to provide further information and worked examples. 7.3.2 Conductor tensions 7.3.2.1 General The horizontal component of the conductor tensions Ft used for design shall be based on the lowest temperature likely to coexist with the design wind pressure as provided in the following conditions. 7.3.2.2 Wind condition Ft w Ftw is the horizontal component of the conductor tensions in the direction of the line when subject to wind Due to the spatial variation of wind velocities within a wind storm, an extreme 3 s peak wind gust will not affect all spans between strain structures simultaneously. 7.3.2.3 Maintenance condition Ft m Ft m is the horizontal component of the conductor tensions in the direction of the line when subject to maintenance conditions. This condition provides the maximum conductor tension which can be reasonably expected during construction or maintenance activities. This tension is calculated based on a recommended transverse wind pressure of 100 Pa (50 Pa minimum). Consideration should also be given for tension increase under minimum temperature conditions. COPYRIGHT 73 AS/NZS 7000:2016 7.3.2.4 Everyday condition Fte Fte is the horizontal component of the conductor tension in the direction of the line under no wind. This condition provides the nominal tension that can be expected to occur at the everyday temperature (Te) for the line location. This tension is calculated in still air and the everyday temperature for the region. 7.4 LOAD COMBINATIONS 7.4.1 General In the design of an overhead line, a range of loading conditions shall be considered that will provide due consideration for all possible service conditions that the line and individual supports may be subjected to throughout its service life. The load factors in Table 7.1 reflect the uncertainty in the derivation of the particular load. The value of each load component shall be calculated separately for each loading condition. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) These shall include the potential effects of differential wire tensions across the structure due to the effects of unequal spans and wind pressures that may exist at the structure. 7.4.2 Deflections and serviceability limit state Under the serviceability loading condition the deflection shall be limited to a value that ensures the electrical clearances will not be infringed. This condition may also be used as an upper limit for cracking criteria in pre-stressed concrete poles. The serviceability damage limit loading condition shall be used where the damage is of a ductile nature. COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) LOAD CONDITIONS AND LOAD FACTORS Loading condition Wn (based on q z ) Load factor and application Sγ Gs Gc F tm F tw Maximum wind and maximum weight qz (see Note 2) 1.1 1.25 1.25 Maximum wind and minimum weight qz (see Appendix B) 0.9 0.0 (see Note 1) 1.25 Maximum wind and uplift qz (see Appendix B) 0.9 1.25 (see Note 1) 1.25 1.1 1.25 1.1 1.25 1.1 0.25q z (see Appendix B) 1.1 1.25 1.25 Serviceability—deflection limit (see Note 5) 1.1 1.1 1.0 Serviceability—damage limit (see Note 5) 1.1 1.1 1.0 0.1 kPa 1.1 1.5 (see Note 4) 1.0 (see Note 3) 1.3 Everyday condition (sustained loads) Snow and ice Failure containment Seismic 1.0 Fb Q 1.1 1.25 74 COPYRIGHT Maintenance (see Note 6) F te 1.5 (see Note 4) 2.0 1.25 NOTES: 1 AS/NZS 7000:2016 TABLE 7.1 Adequate allowance shall be made for differential loadings that can occur between adjoining spans at a structure, particularly in mountainous terrain to allow for uplift loads under normal service conditions including low temperature effects. 2 Loads from all wind directions shall be considered. 3 For concrete poles due considerations for vertical load effects, range from 0.8 to 1.3. 4 Conductor tension and weight of conductors at the cross-arm position under maintenance shall be treated as a live load Q with corresponding load factor of 2.0 when co-existent with construction and maintenance loads as provided in Clause 7.2.5. 5 To be determined based on the structure material and location (e.g. less flexibility may be permitted in built up areas due to proximity of buildings). 6 Appendix DD provides guidance on snow and ice loadings. 75 S E C T I O N 8 AS/NZS 7000:2016 S U P P O R T S 8.1 INITIAL DESIGN CONSIDERATIONS Designs of overhead line structures shall be carried out in accordance with Australian Standards, New Zealand Standards, IEC Standards and ASCE documents. Materials used in the fabrication of overhead line supports should comply with the requirements of the relevant Australian and New Zealand material Standard or equivalent International Standards. 8.2 MATERIALS AND DESIGN 8.2.1 Lattice steel towers and guyed masts Lattice steel tower designs shall be carried out in accordance with AS 3995, AS 4100, and ASCE 10-97. Further guidance is given in Appendix G. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 8.2.2 Steel poles Steel poles shall be designed in accordance with AS/NZS 4677, AS/NZS 4600, AS 4100 or ASCE 48-05 where appropriate. Further guidance is given in Appendix K. 8.2.3 Concrete poles Concrete poles shall be designed and manufactured in accordance with the requirements of AS/NZS 4065, NZS 3101 or AS 3600 where appropriate. Further guidance is given in Appendix I. 8.2.4 Timber poles Timber poles shall be designed in accordance with Appendix F. 8.2.5 Fibre reinforced polymer poles Fibre reinforced polymer poles shall be designed in accordance with the Structural Design of Polymer Composites, EUROCOMP Design Code and Handbook, and the European Structural Polymeric Composites Group, 1996. NOTE: Further guidance is given in Appendix J and Recommended Practice for Fiber-Reinforced Polymer Products for Overhead Utility Line Structures, ASCE Manuals and Reports on Engineering Practice No. 104, 2003. 8.2.6 Other materials For all other materials, the material characteristics should be in accordance with the performance requirements of the finished product and shall also meet the functional requirements regarding both strength and serviceability (deformation, durability and aesthetics) and be in accordance with the relevant Australian, New Zealand, IEC or equivalent International Standard. Where composite materials are used in pole elements, such as fibre reinforced resin or polymer, fibre reinforced concrete, using fibreglass, carbon or steel microfilament fibres; the design and performance characteristics of the pole element shall be supported by load tests. 8.2.7 Guyed structures 8.2.7.1 General A guyed support can be any type of structure that is supported by guy wires for stability and/or strength. Various types of configurations exist such as V-tower, portal, column, catenary, guyed timber poles, double guyed timber leg structures, multi-level guyed tubular leg structures, etc. COPYRIGHT AS/NZS 7000:2016 76 The additional requirements in Clauses 8.2.7.2 and 8.2.7.3 shall also apply. 8.2.7.2 Second order analysis In larger more complex guyed structures where a second order analysis is justified the following aspects shall be taken into account: (a) An initial out of straightness shall be assumed for sections hinged at both ends, a nominal design value of L/1000 shall be considered. (b) The slackening of one or more guys at different loading conditions shall be taken into consideration. 8.2.7.3 Design details for guys The characteristic resistance of the guy shall be the nominal value for ultimate breaking strength specified in appropriate standards with due consideration of the method of termination. The effective elastic modulus of the guy determined from a Standard, manufacturer or test, may be used in analysis. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For guyed tower structures, galvanized steel wire strands or steel ropes with steel core shall be used for the guys, and shall be equipped with devices for retightening during the service life of the structure. The connection between the guy rope and the anchor device shall be readily accessible, and the connections and tightening devices shall be secured against loosening in service. On guyed tower structures, the guys shall be pre-tensioned to an appropriate force (5–10% CBL) after the erection of the structure, in order to reduce the deformation at extreme loads. Angle or termination structures should be close to vertical after the stringing of the conductors at the everyday temperature. Special attention shall be paid to preventing possible vibration, galloping and fluttering phenomena if this is a known characteristic of the region. Regions with constant low velocity prevailing winds and low temperatures need investigation. Where cast steel sockets or cast wedge sockets are used in the guy terminations, freedom from defects in the casting should be ensured by an acceptable non-destructive test or manufacturer's certificate. For a multi-level guyed support, instructions for the erection work are needed because the structure is sensitive to the pre-tensioning of the guys. Due care shall be taken for protection of the guy in populated areas for possible galvanic corrosion and flashover. Insulation of the guy above a point accessible from the ground by the public should be provided if a risk of failure of the energized conductors may exist, such that a guy wire could become energized. Where no insulation in guy wires is used, appropriate step and touch potential mitigating systems shall be adopted. In order to minimize the possibility of aerodynamic guy vibrations in stabilizing guy wires the pretension should be less than 10%. For permanently loaded structural load carrying guy wires this requirement is not applicable, however if service experience indicates that aerodynamic vibrations are significant, then vibration damping protection should be considered. COPYRIGHT 77 AS/NZS 7000:2016 8.3 CORROSION PROTECTION AND FINISHES 8.3.1 General Metallic components of supports may be protected against corrosion in order to meet their design service life, taking into account the planned maintenance regime and environmental exposure both above and below ground. The following Clauses set minimum requirements that should be provided (see AS/NZS 2312). 8.3.2 Galvanizing All steel material and fastenings used in support structures shall be hot-dip galvanized and tested in accordance with AS/NZS 4680 or equivalent International Standard unless an alternative anti-corrosion coating system is utilized. 8.3.3 Metal spraying Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Where required by design considerations or where steel materials are too large or difficult to galvanize, they may be protected against corrosion by thermal spraying a zinc or zinc/aluminium coating over the base metal, performed in accordance with ISO 14713 to provide zinc deposit thickness not less than 200 μm. When this system is used, the inside surface of hollow sections shall also be protected against corrosion. 8.3.4 Paint over galvanizing (duplex system ) If improved durability is required by painting over galvanizing, guidance should be sought from AS/NZS 2312. 8.3.5 Use of weather-resistant steels The use of weather resistance steels requires special design considerations and full-scale experience. 8.4 MAINTENANCE FACILITIES 8.4.1 Climbing and working at heights Where climbing and working at heights from the structure is required, by authorized personnel, suitable facilities shall be incorporated in the designs of supports. NOTE: Reference should be made to Appendix M for guidance on industry standards. 8.4.2 Maintainability In addition to climbing attachments, the provision of rigging and load transfer attachments, holes or fittings for the installation and use of maintenance equipment shall be provided in designs. NOTE: Reference should be made to Appendix M for guidance on industry standards. 8.4.3 Safety requirements Provision shall be made on all climbable structures for the fixing of signage and devices to ensure the protection of the public from hazards associated with access to electrical works, and to provide public awareness of operational safety issues. This may include the following: (a) Provision of safety information for the general public (e.g. warning signs, telephone number for emergency contact). (b) Prevention of unauthorized climbing. (c) Provision of aids to authorized personnel to enable them to correctly identify energized and de-energized conductors (e.g. circuit identification markings). (d) Provision for bonding of earthwire and earthing of the support structure. (e) Equipotential bonding. COPYRIGHT AS/NZS 7000:2016 78 8.5 LOADING TESTS 8.5.1 General Full scale loading tests on overhead lines supports, when carried out, shall be generally in accordance with IEC 60652 and the following provisions. It should be understood that such tests are a sample test for a particular height structure. Taller or shorter structures of the same structure type may not have identical performance characteristics. 8.5.2 Tower structures Full scale load testing may be carried out to verify experimentally the structural capacity, or assumed force distribution and efficiency of structural element connectivity for a given structural geometry, and for confirming force distribution in redundant bracing elements. 8.5.3 Pole type structures Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Full-scale load testing of prototype poles may be used as an acceptable alternative to strength calculations to verify flexural bending and shear capacity strengths for pole type elements. Taller or shorter poles of the same structure type may not have identical performance characteristics. Routine sample poles shall be tested to determine whether structurally similar poles are deemed to comply with the requirements for strength and serviceability of this Standard. Deflection characteristics of repetitive sample pole tests compared to prototype test deflections provides a useful tool for monitoring quality of pole product manufacture. 8.5.3.1 Test specimens Specimen poles for prototype testing shall be manufactured, as a group for a normal production run, in sufficient numbers so that each required test can be carried out on a pole that is unaffected by any previous testing. However, serviceability and strength testing may be carried out sequentially, in that order, on the same pole. The manufacture of the test specimens shall take into account the intended production procedures and the quality of materials and workmanship to be used during normal production. The specimens shall be chosen to represent poles of similar structural design and may include poles of different nominal sizes. 8.5.3.2 Test requirements Test loads shall be determined to reflect as closely as possible design loadings. Loading devices shall be properly calibrated and care exercised to ensure that no artificial restraints to pole deformations are imposed by the loading systems. Test loads shall be applied to the test specimen at a rate that is as uniform as practicable. Test loading and support conditions shall simulate the relevant design conditions as closely as is practicable. Test arrangements depend on whether the pole elements are tested horizontally or in a vertical mode. Typical test arrangements are given in Appendix FF. Performance indicators shall be measured and recorded, as a minimum, at least at the following times: (a) Immediately before the application of the test load. (b) When the test load is reached. (c) Immediately after the entire test load has been removed. COPYRIGHT 79 AS/NZS 7000:2016 8.5.3.3 Testing and acceptance Test loads shall reproduce at critical cross-sections not less than the design action effect at the relevant limit state, multiplied by the appropriate factor given in Table 8.1, unless a reliability analysis shows that a smaller factor can be adopted safely. The value of the coefficient of variation to be used in Table 8.1 shall be obtained from historical test data for the material, manufacturing method and action effect being considered. In the absence of such data the values given in Table 8.2 may be adopted. Load testing of prototype poles may be used as an acceptable alternative to strength calculations to verify flexural bending and shear capacity strengths for pole types. Regular full scale load testing may be applied to verify the structural capacity, in the case of poles to verify strengths and quality of materials and workmanship. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Where routine samples of poles are load tested to determine their quality and strength conformance, the lowest test result shall be divided by the COV factor in Table 8.1. All previously tested poles of similar types and lengths shall be included in the numbers of poles tested to select the correct COV factor. Deflection characteristics of repetitive sample pole tests compared to prototype test deflections provides a useful tool for monitoring quality of pole product manufacture. TABLE 8.1 VALUES OF MULTIPLIER FOR TEST LOAD FOR ESTIMATED COEFFICIENT OF VARIATION No. of similar units tested (see Note 1) Coefficient of variation of structural characteristics (see Note 2) 5% 10% 15% 20% 25% 30% 1 2 3 1.20 1.17 1.15 1.46 1.38 1.33 1.79 1.64 1.56 2.21 1.96 1.83 2.75 2.36 2.16 3.45 2.86 2.56 4 5 10 1.14 1.13 1.10 1.30 1.28 1.21 1.50 1.46 1.34 1.74 1.67 1.49 2.03 1.93 1.66 2.37 2.23 1.85 30 50 100 1.07 1.05 1.00 1.15 1.10 1.00 1.24 1.17 1.00 1.34 1.24 1.00 1.46 1.33 1.00 1.60 1.42 1.00 NOTES: 1 The cumulative number of tested poles having the same characteristics, not per batch. 2 The coefficient of variation is equal to the standard deviation divided by the mean and usually expressed as a percentage. 3 Design strength by testing = lowest test result divided by the multiplier. TABLE 8.2 MINIMUM VALUES OF COEFFICIENT OF VARIATION (COV) FOR DIFFERENT MATERIALS Material Method of manufacture/ material grading Minimum COV% Steel Concrete Timber All welded Spun or cast Mechanical stress graded Visually graded 5 5 15 25 NOTE: For on-site welded connections, a higher coefficient of variation may be appropriate. COPYRIGHT AS/NZS 7000:2016 80 8.5.4 Acceptance criteria The acceptance criteria for strength and serviceability shall be as follows: (a) For serviceability, the test specimen shall be deemed to comply with the serviceability requirements of this Standard if, under the serviceability limit-state test load, the measured serviceability indicators are within the specified limits appropriate to the pole application. (b) For strength, the test specimens shall be deemed to comply with the strength requirements of this Standard if the specimens are able to withstand the strength limit-state test load for not less than two minutes. 8.5.5 Test reports Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The results of the tests on each test specimen shall be recorded in a report. The report shall contain at least the following information: (a) A clear statement of the conditions of testing, including the methods of supporting and loading the specimen and the methods of measuring serviceability indicators. (b) Identification of the test specimen. (c) The values of the relevant test loads and, where appropriate, measured performance indicators. (d) A statement as to whether or not the specimen satisfied the acceptance criteria. If a specimen fails to satisfy an acceptance criterion, the load at which such failure occurred shall be re-ordered and reported. COPYRIGHT 81 S E C T I O N 9 AS/NZS 7000:2016 F O U N D A T I O N S 9.1 DESIGN PRINCIPLES Foundations for structures and the anchor of any stays or guy wires shall be capable of withstanding loads specified for the ultimate strength limit state and serviceability limit states conditions. Foundation design should be based on appropriate engineering soil properties. Where soil test information is not available, an estimate of soil parameters should be made based on an appraisal of site conditions, soil types and geological structure. Construction personnel shall be made aware of the assumed parameters and guidelines should be issued that will allow recognition of soils not conforming to the adopted design parameters. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) In calculating the strength of foundations, recognition should be given for the different strength characteristics of soil under short-term and long-term loads, and the difference in saturated and dry properties of the soil. NOTE: Structure foundation design methods together with typical soil parameters are provided in Appendix L. As a general principle, a tower foundation should not have component reliability less than that of the structure. The consequences of foundation failure (excessive movement or differential settlement) on rigid structures may induce high stress levels in the structure. The component strength factor, φ , values provided in Table 6.2 are based on a component reliability factor of 1.0, and take into account the normal high coefficient of variation (COV) of soil generally. Component strength factors up to 0.9 may be considered where there is a high level of certainty of the material property of the soil and the design methodology. The consequences of partial foundation failure for the typical distribution pole or structure are not normally as severe. Designers should assess the cost of providing foundations that will remain elastic for all design loads versus the cost of straightening poles (or re-tensioning stays) that have been subjected to extreme weather events. It should be noted that the deflection of foundations of un-stayed deviation structures most likely will reduce conductor tension loadings. Permanent deflections due to extreme windstorm or floodwater events and long-term creep of materials will increase stresses in the structure and its foundation due to the eccentricity of the structure vertical loads relative to the foundation centre (pΔ effect). This can cause foundation failure. 9.2 SOIL INVESTIGATION Where carried out, soil investigations shall be to a depth that includes all layers which significantly influence the foundation strength. The type, condition, extent, stratification and depth of the soil layers as well as groundwater conditions can be examined by boring and/or testing such as cone penetration test (CPT), standard penetration test (SPT), penetrometer, trial pits or other standardized tests, if available knowledge base does not provide sufficient information. The results of the soil investigations shall be recorded, in accordance with relevant standards or codes of practice. In the absence of better information from soil investigations, the soil parameters provided in Appendix L may be used as a guideline for design. However, it should be confirmed by inspection or testing, during construction, that the soil parameters used are appropriate. COPYRIGHT AS/NZS 7000:2016 82 9.3 BACKFILLING OF EXCAVATED MATERIALS When backfilling is used, sufficient compaction shall be carried out to ensure foundation actions can be developed as designed. In certain circumstances, a possible reduction of consistency of cohesive soils should be taken into account in the calculations if compaction standards are to be relaxed. When backfilling with granular soil in cohesive soil, the tendency of water to accumulate in the backfill shall be considered or lower values shall be used. 9.4 CONSTRUCTION AND INSTALLATION Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Designs of foundations should include consideration of the method of construction and installation of foundations to ensure the assumed or designed geotechnical parameters are able to be realised. COPYRIGHT 83 S E C T I O N 1 0 E A R T H I N G AS/NZS 7000:2016 S Y S T E M S 10.1 GENERAL PURPOSE An earthing system of overhead earthwires, earth down leads, grading rings and counterpoise earthing addresses the following objectives: (a) Ensure protective equipment will operate in faulted situations. (b) Provide acceptable reliability (lightning performance) on the line. (c) Control touch and step potentials around the base of the structure. (d) Provide a conductive path for fault current. (e) Avoid damage to properties and equipment. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The dimensioning of earthing systems shall consider the following requirements: (i) Ensure mechanical strength and corrosion resistance. (ii) Withstand, from a thermal point of view, the highest fault current as determined by calculation. (iii) Limit lightning induced voltages on earth down leads. The transfer of potential by nearby metallic objects may occur due to fault currents flowing in the earth system. Guidelines on individual cases should be determined by the utility. These effects shall be reduced to acceptable levels contained in AS/NZS 3835 and HB 101(CJC5). 10.2 EARTHING MEASURES AGAINST LIGHTNING EFFECTS Where an overhead earthwire exists, the structure footing resistance values have an influence on the backflashover rate of the line and therefore affect the reliability. A low resistance provides good lightning performance. Design parameters for high reliability lines are given in Appendix E. 10.3 DIMENSIONING WITH RESPECT TO CORROSION AND MECHANICAL STRENGTH 10.3.1 Earth electrodes The electrodes, being directly in contact with the soil, shall be of materials capable of withstanding corrosion (chemical or biological attack, oxidation, formation of an electrolytic couple, electrolysis, etc.). They shall resist the mechanical influences during their installation as well as those occurring during normal service. Mechanical strength and corrosion considerations dictate the minimum dimensions for earth electrodes given in EN 50341-1. If a different material, for example stainless steel, is used, this material and its dimensions shall meet the requirements of (i) and (ii) in Clause 10.1. NOTE: It is acceptable to use steel reinforcing bars embedded in concrete foundations and steel piles as a part of the earthing system. COPYRIGHT AS/NZS 7000:2016 84 10.3.2 Earthing and bonding conductors For mechanical and electrical reasons, the minimum cross-sections shall be: (a) Copper 16 mm2. (b) Aluminium 35 mm2. (c) Steel 50 mm2. NOTE: Composite conductors can also be used for earthing provided that their resistance is equivalent to the examples given. For aluminium conductors corrosion affects should be considered. Earthing and bonding conductors made of steel require protection against corrosion. 10.4 DIMENSIONING WITH RESPECT TO THERMAL STRENGTH 10.4.1 General Because fault current levels are governed by the electrical system rather than the overhead line the values should be provided by the network utility. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) In some cases steady-state zero-sequence currents should be taken into account for the dimensioning of the relevant earthing system. For design purposes, the currents used to calculate the conductor size should take into account the possibility of future growth. The fault current may be subdivided in the earth system of the network; it is, therefore, possible to dimension each electrode for only a fraction of the fault current. The final temperatures involved in the design and to which reference is made in Clause 10.4.2 shall be chosen in order to avoid reduction of the material strength and to avoid damage to the surrounding materials, for example concrete or insulating materials. No permissible temperature rise of the soil surrounding the earth electrodes is given in this Standard because experience shows that soil temperature rise is usually not significant. 10.4.2 Current rating calculation The calculation of the cross-section of the earthing conductors or earth electrodes depending on the value and the duration of the fault current is given in AS 2067 and IEEE 80. There is discrimination between fault duration lower than 5 s (adiabatic temperature rise) and greater than 5 s. The final temperature shall be chosen with regard to the material and the surroundings. Nevertheless, the minimum cross-sections in Clause 10.3.2 shall be observed. 10.5 DESIGN FOR EARTH POTENTIAL RISE (EG-0 APPROACH) 10.5.1 Introduction Standard voltage versus time curves for prospective touch voltage, are provided for earthing design of overhead line assets. Designs may be conservatively matched to one of the standard curves to determine a touch voltage limit. Note that touch voltage limits can conservatively be applied to step voltages. If the boundary conditions do not meet the case under investigation then a more detailed design approach is required such as described in Appendix T. For more information on risk based earthing, see ENA EG-0 Power System Earthing Guide, Part 1: Management Principles. In New Zealand, see EEA Guide to Power System Earthing Practice. COPYRIGHT 85 AS/NZS 7000:2016 10.5.2 Standard curves A series of standard (or predetermined) prospective touch voltage/clearing time curves have been developed to cover key design cases. Monte Carlo analysis has been used to generate these curves. The curves defined embody a range of probabilistic factors including: percentiles of population current withstand and body resistance, footwear resistance and voltage withstand, and likelihood of presence at the time of a fault. For each case study, the following information has been included: curve details (figure and equation) and assumptions governing the range of applicability. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The following comments provide information regarding the background behind the selected curves: (a) Conservatism Wherever possible a conservative approach has been followed in order to widen the range of applicable conditions for a given curve type. (b) Touch duration Contact duration of 4 s has been taken as a general case, except where otherwise mentioned. (c) Surface soil resistivity A low soil resistivity value of 50 Ω-m has been used. (d) Standard public footwear A typical distribution of footwear resistance (see ENA EG-0) has been selected in all cases. There are some situations where this assumption is not valid such as bare feet at swimming pools, and electrical worker footwear which would be used inside substations. (e) Contact configuration The curves relate to prospective touch voltages, however, they can be applied very conservatively to prospective step voltages. (f) Risk targets All curves relate to a ‘negligible risk’ level for individual (1 in 106 per year probability of fibrillation) and societal risk. (g) Contact scenarios The representative contact scenarios selected are as follows: (i) Remote A location where the contact frequency is sufficiently low that the fault/contact coincidence probability is less than the target fatality probability. In that case there is no touch voltage target required. For these cases the earthing design is determined by protection and lightning performance considerations. (ii) Urban interface Asset outside normal public thoroughfare with low frequency of direct contact by an individual. (iii) Backyard An area with a contactable metallic structure (e.g. fence, gate) subject to fault induced voltage gradients. This metallic structure is not a HV asset but becomes live due to earth fault current flow through the soil. (iv) (h) (i) MEN contact Contact with LV MEN interconnected metalwork (e.g. household taps) under the influence of either LV MEN voltage rise and/or soil potential rise. Power system asset categories The power system assets have been divided into the following categories: (i) Transmission assets Overhead lines and cables and associated infrastructure (e.g. poles, earth pits) with system voltages of 66 kV and above. (ii) Distribution assets Overhead lines and cables with system voltages less than 66 kV, and distribution transformers with LV secondary. Fault frequencies and durations The fault frequencies and durations used are listed with each curve. COPYRIGHT AS/NZS 7000:2016 (j) 86 Curve shape selected A conservative curve match has been selected based upon Monte Carlo analysis to generate curves corresponding to the cases under consideration. Table 10.1 summarizes the cases provided and the acronyms used to describe each case. Each case is characterized by a particular combination of fault rate, contact probability and series resistance. TABLE 10.1 CASE STUDY DESCRIPTIONS Case E-1 Description Acronym Contact with transmission asset in urban interface location. TU Contact with distribution asset in urban interface location. DU Transmission (≥66kV) and Contact with metalwork in a backyard affected by either distribution assets (<66kV) transmission or distribution asset. TDMEN The following series of curves in Figure 10.1 relate to acceptable prospective touch voltages associated with earth fault events on transmission and distribution assets. The transmission cases relate to lines and cables with system voltages of 66 kV and above, and distribution lines and substations, with fault frequency assumptions given in Table 10.2. 10 0 0 0 0 Pr o s p e c t i ve to u c h vo l t a g e ( Vo l t s) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Contact with MEN connected metalwork (around house) where MEN or soil is affected by either transmission or distribution assets. TDB TU DU 10 0 0 0 TDB TDMEN 10 0 0 10 0 10 0.1 1 10 C l e a r i n g t i m e (s e c) FIGURE 10.1 TRANSMISSION AND DISTRIBUTION ASSET PROSPECTIVE TOUCH VOLTAGE CRITERIA Tables 10.2 and 10.3 describe the basis of each prospective touch voltage curve shown above. Note that individual risk contact frequency and durations are based upon a ‘typical maximally’ exposed individual (i.e. 90–95% confidence limit). COPYRIGHT 87 AS/NZS 7000:2016 TABLE 10.2 CURVE GENERATION DATA Fault frequency/yr Curve Contact scenario Footwear Urban-100 contacts/yr for 4 s for clearing times to 1 sec (≥66 kV) Transmission urban TU 0.1 Standard 135 contacts/yr for 4 s clearing times above 1 s (<66 kV) Distribution urban DU 0.1 135 contacts/yr for 4 s Standard Transmission Distribution backyard TDB 0.1 Backyard-416 contacts/yr for 4 s Standard TDMEN 0.1 MEN-2000 contacts/yr for 4 s Standard N/A 0.1 Less than 60 off (4 s) contacts for 1 s fault duration, or less than 75 off (4 s) contacts for 0.2 s fault duration Transmission Distribution MEN Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Remote N/A The following points provide an outline of the assumptions behind the fault rates used in Table 10.2: (i) For overhead lines the earthwires conduct the EPR to a number of adjacent structures. (ii) For underground cables the earthed screen conducts the EPR. (iii) Transmission assets—2 km long transmission section (e.g. asset interconnected by 10 spans each up to 200 m in length with an overhead earthwire) contributing at a fault rate of five faults/100 km/year yielding one fault per 10 years. (iv) (v) Distribution assets—A fault rate of one fault per 10 years relates to a range of distribution assets including: (A) 1 km of isolated underground cable @ 10 faults/100km/yr. (B) 2 by 500 m of underground cable feeding a substation @ 10 faults/100 km/yr. (C) 1 km line section (e.g. 10 by 100 m) with an earthwire @ 10 faults/100 km/yr. (D) 2 by 100 m spans without an earthwire @ 40 faults/100 km/yr. (E) 2 by 100 m spans without an earthwire either side of a pole mounted substation at 40 faults/100 km/yr. Remote assets—Assets may be considered as ‘remote’ if they do not require a certain touch voltage to comply with the risk targets (i.e. coincidence probability below risk target). Table 10.3 details the voltage/time points used in the generation of the allowable curves. TABLE 10.3 DATA POINTS USED IN GENERATION OF CURVES Curve Prospective touch voltage Clearing time (s) 0.2 Transmission urban <1 s TU 8000 Transmission urban >1 s TU 800 1 Distribution urban DU 800 1 Transmission distribution backyard TDB 181 1 TDMEN 121 1 Transmission distribution MEN COPYRIGHT AS/NZS 7000:2016 88 Tables 10.4 and 10.5 provide the equations and parmeters that may be used to generate the curves. TABLE 10.4 CURVE GENERATION EQUATIONS Prospective touch voltage characteristic equation TU (A + B × Ln(t ) + C × (ln)t )) + D × ( Ln(t )) + E × ( Ln(t )) + F × ( Ln(t )) ) (1 + G × Ln(t ) + H × ( Ln(t )) + I × ( Ln(t )) + K × ( Ln(t )) ) (A + B × t + C × t + D × t + E × t + F × t ) (1 + G × t + H × t + I × t + J × t + K × t ) (A + B × t + C × t + D × t + E × t ) (1 + F × t + G × t + H × t + I × t ) (A + B × t + C × t + D × t + E × t ) (1 + F × t + G × t + H × t + I × t + J × t ) 2 3 4 2 DU 4 2 3 2 TDB TDMEN Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 5 4 0.5 1.5 0.5 1.5 2 2 5 4 3 5 2 2 3 3 5 4 4 5 TABLE 10.5 CURVE GENERATION PARAMETERS TU DU TDB TDMEN A 799.42725 8220.3651 97.645156 −649.67186 B −151.06911 −16049.118 −795.84933 16189.957 C 2134.7725 −3233.5941 2480.8153 −20833.832 D −2465.5817 22189.669 −3353.6563 −7164.2576 E 957.22069 −17347.089 1882.7004 50476.952 F −54.963953 8373.5787 −8.6985271 −16.765657 G 2.439744 6.8997717 27.772071 255.8065 H 2.1390046 −48.174695 −38.682025 −743.73193 I −0.37795247 109.8737 20.292411 852.87544 J −0.062680222 −118.88136 — −12.438076 K 0.072177248 51.807561 — — 10.5.3 Societal risk assessment 10.5.3.1 General The societal risk associated with each of the assets has also to be assessed for each hazard scenario with the assumptions and conclusions shown in Table 10.6. Note that the exposure conditions are based upon average exposure frequency and duration estimates for the susceptible group of people, and the number of exposed people is based upon the number who could reasonably be expected to be able to make simultaneous contact with affected metalwork. COPYRIGHT 89 AS/NZS 7000:2016 TABLE 10.6 SOCIETAL RISK ASSESSMENT ASSUMPTIONS Curve Av. contacts/ person/yr Av. contacts duration (s) Maximum number of people for <10 6 risk Transmission urban <1 s TU 75 4 41 Transmission urban >1 s TU 75 4 41 Distribution urban DU 75 4 43 Transmission distribution backyard TDB 312 4 42 TDMEN 1500 4 42 Transmission distribution MEN 10.5.3.2 Assumptions Contacts are based on the expected behaviour of an average person. This has been approximated as 75% of the number of contacts for a worst case single individual. 10.5.3.3 Application notes Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The following should be considered when assessing societal risk: (a) The fault rates chosen are above average for higher transmission voltage assets to simplify the criteria generated. This does not preclude a utility from reassessing its own asset class and deriving less stringent criteria if necessary. (b) Whenever safety criteria are selected it is important that appropriate technical review be undertaken (e.g. peer and/or manager review and signoff). (c) A surface soil resistivity of 50 Ω-m has been used for all contact cases outside a major substation fence. This is quite a conservative value as in many instances the higher surface soil resistivity would add series impedance allowing higher perspective touch voltages. Figure 10.2 provides an example of the transmission/distribution MEN contact criteria for a range of soil resistivities. COPYRIGHT AS/NZS 7000:2016 90 Prospective touch voltage (volts) 10 0 0 0 T D M EN T D M EN T D M EN T D M EN T D M EN - 50 ohmm 10 0 o h m m 500 ohmm 10 0 0 o h m m 20 0 0 o h m m 10 0 0 10 0 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 10 0 .1 1 10 Clearing time (secs) FIGURE 10.2 SURFACE SOIL RESISTIVITY EFFECT ON TDMEN PROSPECTIVE TOUCH VOLTAGE CONTACT CASE 10.5.4 Standard curve earthing design process The design process for earthing is shown in Figure 10.3 as a flow chart. This design process is based on standard curves (or case matching) where the design is conservatively matched with a published case. The standard cases are represented as design safety criteria voltage/time curves (which were probabilistically derived). COPYRIGHT 91 AS/NZS 7000:2016 from Data Gathering S te p 2: I n i t i a l C o n c e p t D e s i g n S te p 3: D e t e r m i n e D e s i g n E P R S te p 4: D e t a i l e d E a r t h i n g L a y o u t ( E s t i m a te h a z a r d l o c a t i o n s & m a g n i t u d e s) S te p 5: S t a n d a r d V/ t C r i t e r i a C h o s e n ( f r o m c a s e s t u d i e s) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Does d e s i g n m a tc h c a s e s t u d y c i r c u m s t a n c e s? N S te p 4: D o “Direct Probabilistic” Design Y Does Design c o m p l y w i t h s e l e c te d V t / t c c r i te r i a? N N S te p 7: M i t i g a t e / R e d e s i g n Y Does Design c o m p l y w i t h s e l e c te d V t / t c c r i te r i a? Y Powe r S y s te m D e s i g n C o m p l e te FIGURE 10.3 POWER FREQUENCY DESIGN FOR STANDARD V/T CRITERIA The following points (see Table 10.7) summarize the intent of each step within the preceding design procedure flowchart. COPYRIGHT AS/NZS 7000:2016 92 TABLE 10.7 RISK BASED DESIGN AND MANAGEMENT PROCESS Step 1 Process description Data gathering and project integration The validity of any design is contingent on the accuracy of the data used. The data is collected in a staged manner, as required by the designer. 2 Initial design concept Determine the earthing system that will likely meet the functional requirements. Detailed design is necessary to ensure that all exposed conductive parts, are earthed. Extraneous conductive parts shall be earthed, if appropriate. Any structural earth electrodes associated with the installation should be bonded and form part of the earthing system. If not bonded, verification is necessary to ensure that all safety requirements are met. 3 Determine design EPR Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Based on soil characteristics and the likely proportion of total earth fault currents flowing into the local earthing system, determine the expected earth potential rise (EPR). Include the full extent of the system under consideration by including the effect of interconnected primary and secondary supply systems for each applicable fault scenario. 4 Detailed earthing layout. Select conductor configuration. Generate an earthing conductor layout to meet earthing system functional requirements. Shock hazards-location identification and magnitude. Identify locations where staff or the public may be exposed to shock hazards. Such hazards include, touch, step, transfer and hand-to-hand contacts. For each location calculate the expected shock voltages for each applicable fault scenario identified in Step 3. 5 Standard V/t criteria applicable at hazard locations Based on the specifics of the design concept and the broader context attempt to match the design to a standard voltage/time (V/t) curve or curves from the case studies. Conservative assumptions and comparisons are advisable. 6 Undertake direct probabilistic design For each shock risk location determine fault/presence coincidence and shock circuit impedances (e.g. footwear and asphalt) and then the fibrillation probability. For each shock risk location determine if the magnitude of the shock voltage (Step 4) is less than the applicable safety criteria (Step 5). The voltage will fall in one of the three categories: High or intolerable—unacceptable risk. Mitigate the risk. Intermediate or medium—Reduce the risk to as low as reasonably achievable (ALARA). A risk cost-benefit analysis may be required to assess the cost of the risk treatment against a range of criteria. For risks classified to be in the Intermediate Region the cost and practicality of any mitigation measure is assessed against the reduction in risk. Low or negligible—Risk generally acceptable, however, risk treatment may be applied if the cost is low and/or a normally expected practice (e.g. operator equipotential mats within switchyards). If the EPR is sufficiently low it is a simple matter to classify the whole system as presenting an acceptably low risk. 7 Design improvement Improve the design and identify and implement appropriate risk treatment measures. Typical treatment measures might include global and/or local risk reduction techniques. 8 Lightning and transient design Consider the need to implement any particular design precautions to manage the impact of lightning and other transients. (continued) COPYRIGHT 93 AS/NZS 7000:2016 TABLE 10.7 (continued) Step 9 Process description Construction support Provide installation support as necessary to ensure design requirements fulfilled and construction staff safety risk effectively managed. 10 Commissioning program and safety compliance review Review the installation for physical and safety compliance following the construction phase of the project. Ensure that the earthing system performs adequately to meet the requirements identified during the design. 11 Documentation Documentation is to include the physical installation description (e.g. drawings) as well as electrical assumptions, design decisions, commissioning data, and monitoring and maintenance requirements. 10.6 DESIGN FOR EARTH POTENTIAL RISE (EEA APPROACH) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 10.6.1 Introduction During earth faults on HV network assets, there may be some areas or zones on or around the structures where hazardous step and touch voltages occur. The risk associated with these hazardous voltages needs to be managed. This may require a change in design to eliminate or reduce the risk where required or in cases where the risk of harm is already acceptably low, no further action is required. The earthing of overhead lines should comply with either the deterministic approach or a risk based approach. The deterministic approach requires the earthing design to maintain the respective touch and step voltages within particular limits. Alternatively a risk based approach can be adopted. This requires a process to be followed where the hazards are identified from applying the criteria detailed in AS/NZS 60479.1. An analysis is undertaken to quantify the level of exposure that an individual or group of individuals would have to these hazards. The EEA/NZ Guide to Power System Earthing Practice describes the approaches that should be adopted. This section reflects the process as detailed in the Guide. The Guide contains examples of the calculations for both a deterministic approach and a probabilistic (risk based) approach. The Guide also contains an example of a simplified approach that can be considered for transmission lines. The simplification allows calculations to be undertaken without the use of proprietary software. It allows the touch and step voltage levels to be approximated on and around the transmission asset. See Appendix T for the risk based approach to earthing. There are a number of modifications to Appendix T that need to be made when undertaking a risk based approach to earthing under the EEA approach. These are listed in Clause 10.6.8. 10.6.2 Risk management flowchart The flow chart for the approach is contained in Appendix T, Figure T1 and requires only limited modifications for the EEA approach. Prior to Step 5 where risks are identified, the EGVR, step, touch and transferred voltages are calculated and compared against limits. A risk management flowchart based on the steps shown above is provided in Figure 10.4. COPYRIGHT AS/NZS 7000:2016 94 S t e p1: C o l l e c t b a s i c d a t a e a r t h f a u l t c u r r e n t , fault clearing time, soil resistivity and probability of ear th fault occurring. C o n s i d e r E PR t r a n s fe r e f fe c t s o n n e a r by t h i r d p a r t y p l a n t . S t e p 2 : M i n i m u m d e s i g n to m e e t f u n c t i o n a l r e q u i r e m e n t s S t e p 3 : C a l c u l a te m a x i m u m e a r t h g r i d vo l t a g e r i s e ( EGV R ) S t e p 4 : D e te r m i n e s te p, to u c h & t r a n s fe r r e d vo l t a g e l i m i t s Ye s No Step 6: Determine actual step, touch & transferred voltages Ye s Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Step 8: Risk Assessment No Identify the risk by identifying all hazards and extent of hazard zones. This is achieved by comparing voltage limits (derived in 10.6.8.1) with calculated or measured voltages. Estimate people exposure to the hazards. Carry out sensitivity analysis where required. A s s e s s t h e r i s k a s s o c i a te d w i t h a s t r u c t u r e o r g r o u p o f s t r u c t u r e s w h e r e a p p r o p r i a te . A s s e s s a c c o r d i n g to r i s k m a t r i x . R i s k o u tc o m e High I n te r m e d i a te L ow Carr y out Cost Benefit Analysis Step 9: I m p r ove m e n t o f design. Apply risk treatment options No Is risk reduction impractical and costs g r o s s l y d i s p r o p o r t i o n a te to s a fe t y g a i n e d? Step 12: Construction support Ye s Risk generally acceptable Step 13: Commissioning program and safety compliance review S t e p 10 : C h e c k o n o t h e r r e q u i r e m e n t s: • D e te r m i n e i f l ow vo l t a g e e q u i p m e n t i s ex p o s e d to exc e s s i ve s t r e s s vo l t a g e . I f this is the case, proceed with mitigation measures, which can include separation o f H V a n d LV e a r t h i n g sy s te m s . • Lightning and transient design considerations. S t e p 11: R e q u i r e m e n t s a r e f u l f i l l e d? No S t e p 14 : D o c u m e n t a t i o n D e t a i l s of : • design • r i s k a n a l y s i s (c o n tex t , assumptions, methodology a n d r e s u l t s) • risk control options applied Ye s Design complete NOTE: Depending on the asset and the circumstances, the steps in the flowchart may be applied in a different order. FIGURE 10.4 RISK MANAGEMENT PROCESS 10.6.3 Risk assessment The risk based method is suitable as a general approach and may be applied to any location. It is especially suitable for locations where hazard events are relatively rare or where exposure would be typically very short. COPYRIGHT 95 AS/NZS 7000:2016 The method determines if hazardous step and touch voltages are present on the basis of internationally acceptable limits of body currents. It is assumed that where these current limits are exceeded that it will cause a fatality should a fault occur whilst a person is located in a hazardous area and contact is being made to the two appropriate surfaces. The hazard to human beings is that a current will flow through the region of the heart which is sufficient to cause ventricular fibrillation. Permissible current limits may be derived from either AS/NZS 60479.1 or IEEE 80. AS/NZS 60479.1 curve c2 is the appropriate curve to be used for this purpose. For earthing system design, current limits need to be translated into voltage limits for comparison with the calculated step and touch voltages taking into account the impedance present in the body current path. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For the purpose of applying the risk based method, step and touch voltage limits should be derived based on the following criteria: (a) The proportion of current flowing through the region of the heart. For touch voltage limits left hand-to-feet current path when using AS/NZS 60479.1 curve c2. For step voltage limits a heart current factor of 0.1 for the foot-to-foot current path rather than the 0.04 in AS/NZS 60479.1. (b) The body impedance along the current path. For voltage limits derived using IEEE 80 current limits, a fixed body impedance of 1000 Ω is used. For voltage limits derived from AS/NZS 60479.1 curve c2, the AS/NZS 60479.1 50% probability factor for body impedance curves is used. (c) The applicable series resistance such as between the body contact points and the soil or protective equipment such as shoes. (d) The fault duration. Applying a heart current of 0.04 when determining step voltage limits in accordance with AS/NZS 60479.1 would produce very high tolerable step voltage limits for ventricular fibrillation. This level of voltage would potentially cause other serious harmful consequences from internal injuries, burns, respiratory effects and tissue damage. Therefore a heart current factor of 0.1 is considered more appropriate when calculating prospective step voltage limits. The risk assessment requires the frequency of earth faults to be estimated for a particular structure or group of structures, and also requires estimation of the level of exposure individuals may have to the hazards associated with these faults. The average duration of the earth fault is determined by transmission line protection performance. Where the transmission line protection can be anticipated to operate in most cases within a typical time, this time period can be applied in the assessment. Where there is a short time period between earth fault events (i.e. during an autoreclose cycle), this would be considered a single event, with a duration of the longer of the earth fault events. As only limited recorded data may be available for specific structures the assessment may be based on records of typical fault statistics for similar assets. It may also require the type of land use to be categorized and typical exposure levels to be applied. The duration of exposure is the total period of time that an individual is in the potentially hazardous locations that occur during an earth fault, whilst making contact with the appropriate two surfaces required to make them hazardous. Where typical fault statistics are being used, the design of the transmission asset and the maintenance of the equipment should ensure that there is every likelihood that this level of performance is achieved. For instance bird guards may need to be considered on transmission assets that would otherwise be susceptible to unusual levels of earth fault events from roosting birds. Similarly insulators at certain sites may need to follow a specific condition assessment process to maintain the typical levels of performance. COPYRIGHT AS/NZS 7000:2016 96 Towers fitted with overhead earth wires will be exposed to fault currents when towers either side have an earth fault. This may increase the earth fault frequency, with the fault contribution from up to three towers either side being included. 10.6.4 Individual risk The individual risk represents the risk to an individual. The probability that a dangerous event may occur, and the resulting determination of the individual risk, should be calculated using an exposure factor (Ef) and an earth fault frequency factor (Ff). The exposure factor represents the annual exposure of an individual to hazards on or around the transmission asset— Ef = Total duration of exposure per year (in hours) Number of hours in a year . . . 10.1 The earth fault frequency factor (Ff) represents the earth fault frequency— Ff = average number of hazardous EPR events per year . . . 10.2 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The probability ‘P’ that the specified hazard event occurs when an individual is exposed to that hazard— P = Ef × Ff . . . 10.3 10.6.5 Societal risk The societal risk represents the risk that becomes significant when multiple, simultaneous fatalities would occur. The societal risk is represented by the equivalent number of people N and accounts for the reduction in society’s tolerance for injury or fatality to large numbers of people. If n people are present in the hazard area at any given time then the equivalent number of people is— n for n <4 N = . . . 10.4 n2 – ≥4 The scaling factor N may be used to calculate an ‘equivalent probability’ Pe which is equivalent to the individual risk probability after the adjustment N for societal tolerance has been introduced— Pe = N × Ef × Ff . . . 10.5 10.6.6 Acceptance criteria The calculated probability should be assessed according to the risk management matrix to determine a qualitative estimate of the risk associated with a hazard. Where the probability or equivalent probability is greater than 10−4 the risk is classified ‘high’. This is intolerable and needs to be prevented regardless of cost. Where it is between 10 −4 and 10−6 the risk is classified ‘intermediate’. In this ALARP (as low as reasonably practicable) region the period of exposure shall be minimized unless risk reduction is impractical and costs are grossly disproportionate to safety gained. Where it is less than 10−6 the risk is classified ‘low’. In this ALARP region the period of exposure shall be minimized unless costs are disproportionate to the reduction in risk. 10.6.7 Cost evaluation of mitigation The implementation of a risk mitigation option will often not entirely eliminate the probability of fatality, but merely reduce the probability to a lower value. A cost-benefit analysis can be applied using the amount by which the probability has been reduced to determine whether the risk mitigation option is worthwhile. It may also be applied to rank mitigation solutions. COPYRIGHT 97 AS/NZS 7000:2016 To carry out such an analysis, it is necessary to use a ‘value of life’ figure—normally referred to as the value of statistical life (VoSL). The asset owner’s liability per year (dollars) is— L= VoSL = VoSL × Pe Pe −1 . . . 10.6 The present value (PV) for the risk can be calculated using the remaining lifespan of the asset, the liability per year and the expected rate of interest on an alternative investment. Y 1 L⎡ ⎛ 1 ⎞ ⎤ = ⎢1 − ⎜ PV = L∑ ⎟ ⎥ i D ⎢ ⎝ 1+ D ⎠ ⎥ i =1 (1 + D ) ⎣ ⎦ Y . . . 10.7 where Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) PV = present value (dollars) L = the asset owner’s liability per year (dollars) D = discount rate (fractional rate of interest) Y = number of years which the asset will remain potentially hazardous (years) To evaluate the cost for a range of risk mitigation solutions, the value of PV can be combined with the residual PV following the implementation of the risk mitigation. Consequently where the reduction in PV achieved is slight or the risk is initially negligible, then the costs for mitigation are disproportionate to the safety gains. The implementation of the mitigation solution would not then be cost effective. Where the mitigation cost differences are marginal then the mitigation that is most effective in reducing the risk would typically be selected. The cost of mitigation should include the cost of maintaining the mitigation equipment. An example of the calculation is in Appendix T, Step 9—Risk analysis. 10.6.8 Appendix T 10.6.8.1 General Appendix T describes a risk based approach, which is broadly aligned to the approach adopted in EEA/NZ. There are a number of modifications to Appendix T that need to be made when undertaking a risk based approach according to EEA/NZ. These consist of the following: (a) Voltage limits are calculated based on criteria in AS/NZS 60479.1. (b) Voltage limits may also include the use of footwear. A value of 2000 Ω per shoe is applied. (c) The probability of fibrillation is assumed to be 1 for voltages exceeding the respective voltage limits. (d) Societal risk calculation for EEA method is given in EEA/NZ Guide to Power System Earthing Practice and Appendix T, Example 3. EG-0 societal risk calculation method is given in Appendix T, Paragraph T7. 10.6.8.2 Deterministic approach for design for earth potential rise The deterministic approach requires the earthing design to maintain the respective touch and step voltages within particular limits. COPYRIGHT AS/NZS 7000:2016 98 Permissible touch voltage curves have been determined based on AS/NZS 60479.1 for Special and Normal Locations and for a range of ground conditions. The criteria detailed in AS/NZS 60479.1 apply. The limits are such that they are unlikely to be achieved for transmission line assets unless an overhead or underslung earthwire is installed. Loaded voltages can be used for the permissive voltage limits but as these are significantly more onerous to calculate (and hence take significantly longer to calculate) and the measurements are prone to significant fluctuations (measurement errors), the more conservative prospective voltages are typically adopted. The calculation for the curves and the initial loaded voltage limits are detailed in the EEA/NZ Guide to Power System Earthing Practice. Two location categories are used. Special location applies to any area where a significant gathering of people may occur particularly situations where a high proportion of people would not be wearing footwear. All other locations are considered to be normal locations. 10.6.8.3 Special location (a) Bare hands. (b) Bare feet. (c) A range of surface conditions. Where the prospective step and touch voltage is below the limits in Figure 10.5(A) and Figure 10.5(B), there is not considered to be a hazard during an earth fault. 10 0 0 0 0 Pe r m i s s i b l e p r o s p e c t i ve to u c h vo l t a g e l i m i t s ( V ) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Acceptable touch voltage limits have been developed for use in special locations assuming the following: Asphalt 10 0 0 0 Crushed rock 10 0 0 :- m 5 0 0 :- m 2 0 0 :- m 10 0 0 5 0 :- m 10 0 10 10 10 0 10 0 0 10 0 0 0 Fa u l t d u r a t i o n (m s) NOTES: 1 For the curves a resistivity value of 5000 Ω-m has been used for crushed rock and 15000 Ω m for asphalt. 2 The dashed section of the asphalt curves indicates voltage limits for which the withstand voltage of the asphalt layer may be exceeded. FIGURE 10.5(A) TOUCH VOLTAGE LIMITS FOR SPECIAL LOCATIONS EXCLUDING SHOE RESISTANCE COPYRIGHT 99 AS/NZS 7000:2016 10 0 0 0 0 Pe r m i s s i b l e p r o s p e c t i ve s te p vo l t a g e l i m i t s ( V ) Crushed rock 10 0 0 0 10 0 0 :- m 5 0 0 :- m 2 0 0 :- m 5 0 :- m 10 0 0 10 0 10 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 10 10 0 10 0 0 10 0 0 0 Fa u l t d u r a t i o n (m s) NOTES: 1 For the crushed rock curve a resistivity value of 5000 Ω-m has been used for crushed rock. 2 The curve for asphalt is not provided since the withstand voltage of the asphalt layer will most likely be exceeded for the very high limits which would be associated with asphalt. Therefore the asphalt layer should not be considered for step voltage limits. FIGURE 10.5(B) STEP VOLTAGE LIMITS FOR SPECIAL LOCATIONS EXCLUDING SHOE RESISTANCE 10.6.8.4 Normal location Acceptable touch voltage limits have been developed for use in various normal locations assuming the following: (a) Bare hands. (b) Impedance of 2000 Ω per shoe. (c) A range of surface conditions. Where the prospective step and touch voltage is below the limits in Figure 10.6, there is not considered to be a hazard during an earth fault. COPYRIGHT AS/NZS 7000:2016 100 Permissible prospective touch voltage limits ( V ) 10 0 0 0 0 Asphalt 10 0 0 0 Crushed rock 10 0 0 :- m 5 0 0 :- m 10 0 0 2 0 0 :- m 5 0 :- m 10 0 10 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 10 10 0 10 0 0 10 0 0 0 Fa u l t d u r a t i o n ( m s ) NOTES: 1 For the curves a resistivity value of 5000 Ω-m has been used for crushed rock and 15000 Ω-m for asphalt. 2 The dashed section of the asphalt curves indicates voltage limits for which the withstand voltage of the asphalt layer may be exceeded. FIGURE 10.6 TOUCH VOLTAGE LIMITS FOR NORMAL LOCATIONS INCLUDING 2000 Ω SHOES The prospective tolerable step voltage limits are very high especially for the shorter earth fault durations and may be well in excess of the withstand voltages for shoes. For this reason, footwear impedance should be ignored when assessing step voltages and the prospective tolerable limit curves from Figure 10.5(B) should be applied. 10.7 ELECTRICAL ASPECTS OF STAYWIRE DESIGN 10.7.1 General Important electrical considerations to be incorporated into the design for structure staywires consist of— (a) corrosion of staywires and foundation steelwork due to leakage currents; and (b) control of touch potentials on structure staywires. 10.7.2 Corrosion and leakage currents The net flow of leakage current off a staywire will lead to eventual corrosion of the staywire, or the reinforcing steel in the staywire foundation. For most transmission and distribution applications, the provision of a stay insulator in the staywire assembly will mitigate corrosion issues related to leakage current flow. Typical examples of staywire insulators are outlined in AS 3609. However, corrosion at the ground line interfaces between stay rods, soil and concrete encasement interfaces may still be an issue even with stay insulator fitted and these aspects should be considered in the structural design aspects of the stay assembly foundation. COPYRIGHT 101 AS/NZS 7000:2016 There may be applications were a stay type insulator cannot be used. One example may be the use of high tensile staywires with loads in excess of the specified mechanical rating of stay type insulators. For these instances, the structural design of the stay will need to account for corrosion, possible degradation and reduction in mechanical rating of the stay over the design lifetime of the staywire. 10.7.3 Stay earthing for control of touch potentials 10.7.3.1 Distribution and sub transmission lines The addition of the stay insulator for leakage current, can also mitigate touch voltage hazards on stay wires. Common examples that can cause hazards in staywires consist of power follow currents flowing to earth via the stay on a conductive structure, which are not sufficient to operate protection systems, or a dropped conductor directly onto the structure stay. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Stay insulators should be positioned such that the staywire on the structure side of the stay insulator cannot be accessed from the ground by the general public when intact (typically 3 m) or when in a broken stay wire state and also positioned such to maximize the ability to insulate the stay to ground in the event of a fallen conductor directly onto the stay. Stay insulators should be positioned a minimum of 1.5 m horizontally from a pole top to reduce the risk of inadvertent contact between the pole and the earthed end of stay wire. 10.7.3.2 Transmission lines The addition of the stay insulator for leakage current, may only partly address touch voltage hazards on stay wires for transmission applications. There may be some situations, due to high prospective fault currents, that the stay insulator is insufficient to control touch voltages in the event of a fault occurring at this structure. Therefore, additional safety measures in the form of stay earthing, and installation of buried grading control conductors may need consideration by the designer. Stay insulators should be positioned such that the staywire on the structure side of the stay insulator cannot be accessed from the ground by the public. Staywires, which do not utilize insulators, shall require by default additional safety measures in the form of stay earthing, and installation of buried grading control conductors to control touch voltages. In addition to the specified mechanical requirements for the stay, an evaluation of electrical capability of the staywire should also be considered. Fault currents shall be allowed to flow to earth via the structure and its associated staywires, without damage being caused to the staywire due to flow of fault current. 10.8 CHOICE OF EARTHING MATERIALS Where additional earthing and installation of buried grading conductors are used, consideration should be given to the suitability of the various earthing materials. The performance of earthing materials when bonded and installed in proximity to staywires and their foundations shall be considered. Problems with dissimilar metals and galvanic corrosion should be avoided. COPYRIGHT AS/NZS 7000:2016 S E C T I O N 102 1 1 L I N E E Q U I P M E N T — O V E R H E A D L I N E F I T T I N G S 11.1 GENERAL Overhead line fittings shall be designed, manufactured and erected in such a way as to meet the overall performance requirement for the operation and maintenance for the line. The design life of fittings and components shall be based on the design working life of the line. 11.2 ELECTRICAL REQUIREMENTS 11.2.1 Requirements applicable to all fittings Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The design of all fittings shall be such that they are compatible with the specified electrical requirements for the overhead line. Grading rings or similar devices shall be used where necessary to reduce the electric field intensity at the line end of insulator sets, including the compression terminations of composite insulators. 11.2.2 Requirements applicable to current carrying fittings Conductor fittings intended to carry the operating current of the conductor shall not, when subjected to the maximum continuous current in the conductor or to short-circuit currents, exhibit corresponding temperature rises greater than those of the associated conductor. In addition, the voltage drop across current carrying conductor fittings shall not be greater than the voltage drop across an equivalent length of conductor. 11.3 RIV REQUIREMENTS AND CORONA EXTINCTION VOLTAGE Fittings, including spacers and vibration dampers, for overhead lines shall be designed such that under test conditions the levels of radio interference are consistent with the overall level specified for the installation. 11.4 SHORT-CIRCUIT CURRENT AND POWER ARC REQUIREMENTS Fittings shall, when required, comply with the specified short-circuit current or power arc requirements. In particular insulator set fittings shall be such that if a short-circuit current or power arc test is required, they retain at least 80% of their specified mechanical failing load on completion of the test. Arcing horns shall be capable of safely carrying the anticipated fault level current for the anticipated duration of the fault without adverse effect on the safety aspects of overhead line operation and maintenance. 11.5 MECHANICAL REQUIREMENTS Conductor termination fittings and all component fittings in insulator string assemblies should be capable of transferring the maximum design load resulting from the load combinations described in Table 7.3. The fittings should be selected taking into account service conditions and required design life. Where accelerated corrosion due to electrical effects exists, or if there is a high potential for mechanical abrasion and wear of fittings, due allowance shall be made in the design or in the planned maintenance of the line to ensure the integrity of the line reliability. COPYRIGHT 103 AS/NZS 7000:2016 11.6 DURABILITY REQUIREMENTS All materials used in the construction of overhead line fittings shall be inherently resistant to atmospheric corrosion, which may affect their performance. The choice of materials and/or the design of fittings shall be such that bimetallic (galvanic) corrosion of fittings or conductor is minimized. All ferrous materials, other than stainless steels, used in the construction of fittings shall be protected against atmospheric corrosion by hot dip galvanizing or other methods specified in the project specification or agreed by the purchaser with the supplier. Fittings subjected to articulation or wear shall be designed, including material selection, and manufactured to ensure suitable wear resistant properties. 11.7 MATERIAL SELECTION AND SPECIFICATION Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Materials used in the manufacture of overhead line fittings shall be selected having regard to their relevant characteristics. The manufacturer shall ensure that the specification and quality control of materials is sufficient to ensure continuous achievement of the specified characteristics and performance requirements. Locking devices used in the assembly of fittings with socket connectors shall comply with the requirements of IEC 60372. NOTE: When selecting metals or alloys for line fittings the possible effects of low temperature should, where relevant, be considered. When selecting non-metallic materials their possible reaction to temperature extremes, UV radiation, ozone and atmospheric pollution should be considered. 11.8 CHARACTERISTICS AND DIMENSIONS OF FITTINGS 11.8.1 General The mechanical characteristics of insulator set fittings shall comply with the mechanical strength requirements of AS 1154.1 or IEC 60471. 11.8.2 Termination fittings Termination fittings include deadends and joints. Termination fittings shall be generally designed and manufactured in accordance with AS 1154.1 or AS 1154.3 for helical fittings or equivalent International Standards. Termination fittings shall be designed for the holding strength nominated in the relevant standard. Terminations shall be designed to carry the steady state thermal conductor current rating, short time thermal current rating and shortcircuit current rating for the design life of the overhead line. 11.8.3 Suspension and support fittings Suspension and support fittings include bolted suspension clamps, armour grip suspensions and wire ties. Suspension and support fittings shall be designed and manufactured in accordance with AS 1154.1 or AS 1154.3 for helical fittings or equivalent International Standards. Suspension and support fittings shall be designed as follows: (a) To achieve the mechanical strength nominated by the manufacturer or required by the purchaser. (b) To achieve the slip strength nominated by the manufacturer or required by the purchaser. (c) To be undamaged by the passage of the steady state thermal conductor current rating, short time thermal current rating and short-circuit current rating for the design life of the overhead line. COPYRIGHT AS/NZS 7000:2016 104 11.8.4 Repair fittings Repair fittings shall be designed and manufactured in accordance with AS 1154.3 or equivalent International Standards. Repair fittings shall be designed to make good conductors of which not more than 20% of the strands in the outermost layer have been fractured or have other equivalent damage to that outermost layer. For low tension conductors (less than 10% CBL) repair fittings can be used for not more than 40% of fractured strands in the outermost layer. Repair fittings shall not be used to make good damaged steel wires. 11.8.5 Spacers and spacer dampers Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Spacers and spacer dampers shall be designed and manufactured in accordance with AS 1154.1 or equivalent International Standards. Spacers and spacer dampers shall— (a) be designed to maintain the nominated sub-conductor separation; (b) be designed to minimize damage caused to the conductors by the action of the wind; (c) withstand the compressive forces associated with short-circuit currents; (d) withstand the fatigue loads imparted by the conductors as a result of the action of the wind; (e) have an elastomer material which is semi-conducting and does not cause electrochemical corrosion with the conductor; and (f) be installed in accordance with the recommendations of the manufacturers. 11.8.6 Vibration dampers Vibration dampers shall be designed and manufactured in accordance with AS 1154.1 or equivalent International Standards. Vibration dampers should be installed on all conductors in accordance with Appendix Y. Vibration dampers shall be designed to minimize damage to the conductors, suspension clamps and other hardware caused by wind induced Aeolian vibration. Vibration dampers shall be installed in accordance with the recommendations of the manufacturers. 11.8.7 Conductor fittings for use at elevated temperatures Conductor fittings for high temperature conductors shall be selected to meet the steady state thermal conductor current rating, short time thermal current rating and short-circuit current rating for the design life of the overhead line. In particular, fittings such as armour grip types of suspension clamps which use elastomer inserts shall be selected to ensure the elastomer components can withstand the steady state current rating. The fittings shall be designed so the fitting is not prone to loosening because of thermal ratcheting. NOTE: Thermal ratcheting can occur when dissimilar metals are used together. An example is a steel bolt in an aluminium clamp where the expansion coefficient of the aluminium is much higher than the steel and loosening of the bolt can occur as a result of the differential movement of each material during heating and cooling. 11.8.8 Conductor fittings used at near freezing temperatures Conductor fitting shall be designed and manufactured to ensure the ingress of moisture and subsequent freezing does not compromise mechanical performance. NOTE: Should moisture ingress occur in enclosed fittings such as termination fittings, the moisture may freeze and expand and cause the fitting to loosen on the conductor or fracture the fitting. 11.9 TEST REQUIREMENTS All tests on overhead line fittings shall be carried out in accordance with the requirements of AS 1154 and IEC 60471. COPYRIGHT 105 AS/NZS 7000:2016 S E C T I ON 1 2 L I FE E X T E N SI O N ( R E F U R B I S H M E N T , U P G R A D I N G , U P R A T I N G ) O F E X I S T I N G O V E R H E A D L I N E S 12.1 GENERAL All overhead lines shall have ongoing planned maintenance to ensure they remain in an operationally serviceable condition without jeopardizing public safety. If it is identified that an overhead line is no longer meeting its operational performance standard, or has exhibited degradation to a level that raises questions concerning any component of the overall lines’ serviceability, or safety to the public or ongoing maintenance, it shall be subjected to a complete engineering assessment. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This assessment shall consider whether: (a) The support structures are no longer safe to the public or maintenance personnel as determined by further structural analysis and detailed assessment. (b) The support structures can economically be refurbished. (c) The overall line performance can be improved to an acceptable level by modification or replacement of line components. (d) The line should be taken out of service and decommissioned. Where the line is to be refurbished by modification of the support structures, replacement of conductors and insulation, it shall be subjected to a complete engineering assessment. 12.2 ASSESSMENT OF STRUCTURES 12.2.1 General Current design requirements provide a useful ‘bench mark’ for existing construction, but it is often appropriate to adopt the original design criteria consistent with the ‘fitness for purpose’ for the overall network. Additional guidance is provided in AS ISO 13822. The reasons for this approach are as follows: (a) Most asset owners have overhead lines which have undergone partial replacement of individual supports since original construction. (b) Legislation has changed since original construction (i.e. the design requirements have increased over time). (c) This approach will achieve a more favourable cost-benefit outcome. This reduced standard could be achieved using one or a combination of factors mentioned below. 12.2.2 Line importance Asset owners often adopt a uniform risk profile throughout the network, hence allowing reduced structural loads to reflect the reduced remaining life of the assets. This provides for all assets to have a similar reliability for the remaining life. However consideration shall be given to providing adequate safety to both the public and line personnel working on the structure. This reliability level is not related to remaining life, functional or economic loss, but protection of life. COPYRIGHT AS/NZS 7000:2016 106 12.2.3 Inspection An inspection of the complete line shall be carried out as part of the evaluation process. It shall involve at least the following: (a) An assessment of the condition of materials and elements including extent and significance of any deterioration found by physical measurement. (b) Material sampling, if required. (c) Verification of dimensional information. (d) Assessment of design loads. 12.2.4 Material properties Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The material properties assumed for analysis shall be based on one of the following methods: (a) From drawings, specifications or other construction records. (b) From nominal historical values. (c) From cores or samples removed from the pole or component. In order to obtain the characteristic value for calculation purposes, the results of the testing need to be adjusted using statistical methods. Any sampling shall be representative of the entire population of similar components. The statistical adjustment factor is usually based on the following: (i) The number of units. (ii) The coefficient of variation (COV) of structural property. (iii) The minimum result from testing of structural property value. 12.3 COMPONENT CAPACITY Each component strength capacity shall be based on the appropriate material standard and take into account the observed condition including effects of deterioration and reduction in gross section properties. It shall also allow for any deterioration likely to take place before the next inspection or modification or replacement. 12.4 PROOF LOADING Proof loading may be undertaken either to verify the calculations and assumptions made or to increase the load limit. 12.5 UPGRADING OF OVERHEAD LINE STRUCTURES NOTE: Reference should be made to Appendix N for guidelines on the upgrading of structures for service life extension. COPYRIGHT 107 AS/NZS 7000:2016 S E C T I O N 1 3 P R O V I S I O N S F O R C L I M B I N G A N D W O R K I N G A T H E I G H T S All overhead line structures shall be designed from a whole of life concept and where necessary the provision shall be made in the design to provide facilities for climbing and working at heights from the support structure. Where a design decision has been taken to provide no climbing facilities, then information to this extent should be clearly identified on the design documents. In addition, provision should be made in the line layout design to provide means for access of mobile plant to maintain the facility. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Reference should be made to Appendix M for guidelines on climbing and working at heights on overhead lines. COPYRIGHT AS/NZS 7000:2016 108 S E C T I O N 1 4 C O - U S E O F O V E R H E A D L I N E S U P P O R T S ( S I G N A G E , B A N N E R S , C O M M U N I C A T I O N S C A R R I E R C A B L E S , TELEC OMMUNICAT I ONS REPE ATER S) 14.1 SIGNS AND BANNERS AND TRAFFIC MIRRORS 14.1.1 General This Clause applies to equipment rigidly attached to a pole. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) While the design of flagpoles is outside the scope of this Standard, the attachment of banners to roadside poles is not uncommon for promoting special civic or community activities. As the presence of banners may add appreciable lateral loads to these poles under wind conditions, designers shall make allowance for increased loadings, where it is likely to occur, e.g. along main thoroughfares and selected streets. In order to make this practicable, it is incumbent on the designer to place limitations on the location, size and duration of banner attachments to these poles. 14.1.2 Location The location of banners shall comply with the following: (a) The positioning of a banner on a pole shall be not greater than 6 m above ground level. (b) Double banners shall be located diametrically opposite one another and in a vertical plane, which minimizes torsion effects with respect to any outreach arms. 14.1.3 Attachments Where banners are attached at top and bottom to their mounting arms, the bottom attachment shall be designed to release as soon as the design serviceability wind pressure is exceeded. The attachment of all banners shall be capable of retaining the banner on its top-mounting arm at the ultimate design wind pressure for a maximum of 1 s. 14.1.4 Size of banners The area of one face of any single banner shall not exceed 0.8 m 2 and the total face area of banners on any single pole shall not exceed 2.0 m 2. 14.1.5 Duration of attachment Banners or flags attached to poles may induce an undue aerodynamic response in the structure. This could result in the development of excessive stresses or fatigue stresses which could lead to catastrophic failure. Unless pole structures are specifically designed for banner loadings, the risk of premature failure should be minimized by limiting the duration of the banner attachment. For example, attachment for 10 to 15 weeks in any 12 consecutive months may provide an acceptable level of risk. COPYRIGHT 109 AS/NZS 7000:2016 14.1.6 Wind loads on signs and banners 14.1.6.1 Strength limit state At the strength limit state, all banners are assumed to be attached only to the top mounting arm and almost horizontal. In these circumstances, they resemble flags in a strong wind for which the total wind force on the flag may be determined from the following equation: ⎛ C + Cdf × G ⎞ Fwf = ⎜ ff ⎟ pd × Af b×κ ⎝ ⎠ . . . 14.1 where Fwf = total force on the banner (N) Cff = a friction factor = 0.024 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Cdf = a drag factor determined from Table 14.1 G = unit mass of wet banner material kilograms per square metre (kg/m 2) b = dimension of banner at right angles to wind direction metres (m) κ = density of air, taken as 1.2 kg/m 3 kilograms per cubic metre pd = design wind pressure at the strength limit state Pascals (Pa) Af = area of (one) banner face square metres (m 2) The mass per unit area of cloth materials, in a similar manner to paper, is usually quoted in grams per square metre (g/m2). Making this substitution, substituting the numerical values for Cff and κ, and puKz for pd, and converting to units consistent with Clause 1.5, Equation 14.1 becomes— ⎡ ⎛ 0.008Cdf wg ⎞ ⎤ Fwf = ⎢ 0.024 + ⎜ ⎟ ⎥ pd K Z K T Af b ⎝ ⎠ ⎥⎦ ⎣⎢ . . . 14.2 where Fwf = total force on the banner (kN) Cdf = a drag factor obtained from Table 14.1 wg = mass per unit area of wet flag material (g/m 2) b = dimension of banner at right angles to wind direction (m) Af = area of one face of the banner and pd, Kz and KT are obtained from Appendix B for the strength limit state. It is assumed that Fwf acts horizontally at the level of the support arm where the arm intersects a vertical plane through the centroid of area of the banner. TABLE 14.1 DRAG FACTORS FOR BANNERS A f /b C df 0.1 10 0.2 0.4 0.6 1.0 2.0 4.0 6.0 4.6 2.2 1.4 0.8 0.36 0.17 0.11 NOTE: See Figure 14.1 for banner dimensions. COPYRIGHT AS/NZS 7000:2016 110 FIGURE 14.1 BANNER DIMENSIONS 14.1.6.2 Serviceability limit state Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 14.1.6.2.1 General For the serviceability limit state, there is a need to differentiate between banners attached at the top only and those attached at the top and bottom to mounting arms. 14.1.6.2.2 Top attached banners For top attached banners, Fwf is calculated from Equation 14.2 by substituting ps for pd, when pd is obtained from Appendix B for the serviceability limit state. 14.1.6.2.3 Top and bottom attached banners For banners attached at both the top and bottom, each banner can be treated for wind load in a manner similar to any other attachment to the pole. The total force (Fwf ) is calculated from the following equation: Fwf = 1.6 pd × Kz × KT × Af . . . 14.3 where 1.6 is the drag factor for a sharp-edged flat surface and pd, Kz, KT and Af are as defined previously. 14.2 COMMUNICATIONS CARRIER CABLES Where it is a likely requirement that an overhead line may be required to support aerial communications carrier cables that are owned by third parties, provision shall be made for their safe placement on the supports preferably in an under built mode. These cables may be of an insulated self-supporting type (ADSS) or as a catenary cable supported system. On existing overhead lines, where such cables are to be installed the structure designs shall be subject to a full engineering assessment. 14.3 TELECOMMUNICATIONS MIRRORS REPEATERS EQUIPMENT AND TRAFFIC 14.3.1 General Telecommunications repeater installations on overhead line supports normally require the installation of microwave dishes, multiple cellular telephone antennae, antennae mounting support steelwork, and cables to a ground level relay station. Traffic mirrors are installed to aid motorists in viewing around visually obstructed locations. The size of these mirrors can vary significantly. COPYRIGHT 111 AS/NZS 7000:2016 All overhead line structures to be fitted with these devices shall be subject to a full engineering assessment. In the case of telecommunication repeater sites the performance of the telecommunications facility may be sensitive to rotational deflection limits, and these should be checked. 14.3.2 Safety considerations Radiation effects from antennae are an operational and maintenance issue that needs to be considered and appropriate safety measures deployed. 14.4 FLAGS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For guidance on the design of flags see AS/NZS 4676 and AS/NZS 1170.2. COPYRIGHT AS/NZS 7000:2016 112 APPENDIX A REFERENCE AND RELATED DOCUMENTS (Normative) A1 REFERENCED DOCUMENTS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This Standard incorporates, by either normative or informative reference, provisions from other publications. These references are cited at the appropriate places in the text together with a statement indicating whether the reference is normative in this Standard or informative. All references are undated and the latest edition of the publication referred to applies. AS 1012 1012.11 Methods of testing concrete Method 11: Determination of the modulus of rupture 1154 1154.1 1154.3 Insulator and conductor fittings for overhead power lines Part 1: Performance, material, general requirements and dimensions Part 3: Performance and general requirements for helical fittings 1170 1170.4 Structural design actions Part 4: Earthquake actions in Australia 1222 1222.1 1222.2 Steel conductors and stays—Bare overhead Part 1: Galvanized (SC/GZ) Part 2: Aluminium clad (SC/AC) 1531 Conductors—Bare overhead—Aluminium and aluminium alloy 1604 1604.1 Specification for preservative treatment Part 1: Sawn and round timber 1720 1720.1 1720.2 Timber structures Part 1: Design methods Part 2: Timber properties 1726 Geotechnical site investigations 1746 Conductors—Bare overhead—Hard-drawn copper 1824 1824.2 Insulation coordination (phase-to-earth and phase-to-phase, above 1 kV) Part 2: Application guide 2067 Substations and high voltage installations exceeding 1 kV a.c. 2159 Piling—Design and installation 2209 Timber—Poles for overhead lines 2650 Common specifications for high-voltage switchgear and controlgear standards (IEC 60694, Ed. 2.2(2002) MOD) 3600 Concrete structures 3607 Conductors—Bare overhead, aluminium and aluminium alloy—Steel reinforced 3608 Insulators—Porcelain and glass, pin and shackle type—Voltages not exceeding 1000 V a.c. 3609 Insulators—Porcelain stay type—Voltages greater than 1000 V a.c. 3822 Test methods for bare overhead conductors COPYRIGHT 113 AS 3995 Design of steel lattice towers and masts 4100 Steel structures 4435 4435.4 Insulators—Composite for overhead power lines—Voltages greater than 1000 V a.c. Part 1: Definitions, test methods and acceptance criteria for string insulator units Part 4: Definitions, test methods, acceptance criteria for post insulator units 4436 Guide for the selection of insulators in respect of polluted conditions 5804 High-voltage live working (series) 6947 Crossing of waterways by electricity infrastructure 60305 Insulators for overhead lines with a nominal voltage above 1000 V—Ceramic or glass insulator units for a.c. systems—Characteristics of insulator units of the cap and pin type 4435.1 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 AS/NZS 1170 1170.0 1170.2 1170.3 1170.5 Structural design actions Part 0: General principles Part 2: Wind actions Part 3: Snow and ice actions Part 5: Earthquake actions—New Zealand 1328 1328.1 Glued laminated structural timber Part 1: Performance requirements and minimum production requirements 1559 Hot-dip galvanized steel bolts and associated nuts and washers for tower construction 1891 1891.1 1891.2 1891.3 1891.4 Industrial fall arrest-systems and devices Part 1: Harnesses and ancillary equipment Part 2: Horizontal lifeline and rail systems Part 3: Fall-arrest devices Part 4: Selection, use and maintenance 2344 Limits of electromagnetic interference from overhead a.c. powerlines and high voltage equipment installations in the frequency range 0.15 to 1000 MHz 2373 Electric cables—Twisted pair for control and protection circuits 2947 Insulators—Porcelain and glass for overhead power lines—Voltages greater than 1000 V a.c (series) 3675 Conductors—Covered overhead—For working voltages 6.35/11(12) kV up to and including 19/33(36) kV 3560 Electric cables—Cross-linked polyethylene insulated—Aerial bundled—For working voltages up to and including 0.6/1(1.2) kV Part 1: Aluminium conductors Part 2: Copper conductors 3560.1 3560.2 3599 3599.1 3599.2 3675 Electric cables—Aerial bundled—Polymeric 6.35/11(12) kV and 12.7/22(24) kV Part 1: Metallic screened Part 2: Non-metallic screened insulated—Voltages Conductors—Covered overhead—For working voltages 6.35/11(12) kV up to and including 19/33(36) kV COPYRIGHT AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 3835 114 Earth potential rise—Protection of telecommunications network users, personnel and plant (series) 4058 Precast concrete pipes (pressure and non-pressure) 4065 Concrete utility services poles 4435 4435.2 Insulators—Composite for overhead power lines—Voltages greater than 1000 V a.c. Part 2: Standard strength classes and end fittings for string insulator units 4600 Cold-formed steel structures 4676 Structural design requirements for utility services poles 4677 Steel utility services poles 4680 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles 4853 Electrical hazards on metallic pipelines 60479 60479.1 Effects of current on human beings and livestock Part 1: General aspects AS ISO 13822 Basis for design of structures—Assessment of existing structures (ISO 13822:2001, MOD) 12494 Atmospheric icing of structures AS IEC 60720 Characteristics of line post insulators (IEC 60720, Ed. 1.0 (1981) MOD) HB 88 (CJC2) Unbalanced high voltage power lines: Code of practice for the mitigation of noise induced into paired cable telecommunications lines from unbalanced high voltage power lines 101 (CJC5) Coordination of power and telecommunications—Low frequency induction (LFI): Code of practice for the mitigation of hazardous voltages induced into telecommunications lines 102 (CJC6) Coordination of power and telecommunications—Low frequency induction (LFI) 331 Overhead line design NZS 3101 3101.1 Concrete structures standard Part 1: The design of concrete structures 3404 3404.1 Steel structures standard Part 1: Materials, fabrication, and construction 3603 Timber structures standard 6869 Limits and measurement methods of electromagnetic noise from high voltage a.c. power systems, 0.15—1000 MHz NZECP 34 New Zealand Electrical Code of Practice for Electrical Safety Distances 41 New Zealand Electrical Code of Practice for Single Wire Earth Return Systems 46 New Zealand Electrical Code of Practice for High Voltage Live Line Work COPYRIGHT 115 AS/NZS 7000:2016 NZECP NZCCPTS Noise Interference Guide EEA/NZ Safety Manual—Electricity Industry (SM-EI) (Parts 1 & 2) Use of Helicopters in Power Company Work (Guide) Use of Personal Fall-Arrest Systems (Guide) Safety Management of Power Line Waterway Crossings (Guide) Mobile Plant Use—ESI Employees (Guide) Power System Earthing Practice (Guide) ENA LLM 01 Guidelines for live line barehand work LLM 02 Guidelines for live line stick work LLM 03 Guidelines for live line glove and barrier work Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Doc 025 EG-0 Power System Earthing Guide, Part 1: Management Principles NENS 04 National guidelines for safe approach distances to electrical and mechanical apparatus NENS 05 National fall protection guidelines for the electricity industry IEC 60372 Locking devices for ball and socket couplings of string insulator units— Dimensions and tests 60433 Insulators for overhead lines with a nominal voltage above 1 000 V—Ceramic insulators for a.c. systems—Characteristics of insulator units of the long rod type 60471 Dimensions of clevis and tongue couplings of string insulator units 60652 Loading tests on overhead line towers 60794 60794-4 Optical fibre cables Part 4: Sectional specification—Aerial optical cables along electrical power lines 60826 Design criteria of overhead transmission lines 60865 60865-1 Short-circuit currents—Calculation of effects Part 1: Definitions and calculation methods 61466 Composite string insulator units for overhead lines with a nominal voltage greater than 1000 V Part 2: Dimensional and electrical characteristics 61466-2 IEC TR 60575 TR 61597 ISO 14713 Thermal-mechanical performance test and mechanical performance test on string insulator units Overhead electrical conductors—Calculation methods for stranded bare conductors Zinc coatings—Guidelines and recommendations for the protection against corrosion of iron and steel in structures (series) COPYRIGHT AS/NZS 7000:2016 116 EN 1993 Design of steel structures Eurocode 3 1993-3-1 Part 3-1: Towers, masts and chimneys—Towers and masts 1994 Eurocode 4 1994-2 Design of composite steel and concrete structures Part 2: General rules and rules for bridges 50341 50341-1 Overhead electrical lines exceeding AC 45 kV Part 1: General requirements—Common specifications ASCE 10-97 Design of latticed steel transmission structures 48-05 Design of steel transmission pole structures CIGRE TB196 Diaphragms for lattice steel supports Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TB291 Guidelines for meteorological topographical effects icing models, statistical methods ANSI TIA-222G Structural Standards For Antenna Supporting Structures and Antennas IEEE 80 Guide for Safety in AC Substation Grounding 691 Guide for Transmission Structure Foundation Design and Testing 738 Calculating Conductors the Current-Temperature Relationship of Bare and Overhead ARPANSA Draft Radiation Protection Standard for Exposure Limits to Electric and Magnetic Fields 0 Hz—3 kHz ICNIRP Guidelines for Limiting Exposure to Time-Varying Electric, Magnetic, and Electromagnetic Fields (Up To 300 Ghz) A2 RELATED DOCUMENTS Attention is drawn to the following related documents: AS 1289 1289.6.3.1 Methods of testing soils for engineering purposes Method 6.3.1: Soil strength and consolidation tests—Determination of the penetration resistance of a soil—Standard penetration test (SPT) 1657 Fixed platforms, walkways, stairways and ladders—Design, construction and installation 1798 Lighting poles and bracket arms—Recommended dimensions 2560 Sports lighting (series) 2979 Traffic signal mast arms 60038 Standard voltages AS/NZS 1170 1170.1 Structural design actions Part 1: Permanent, imposed and other actions 1252 High strength steel bolts with associated nuts and washers for structural engineering COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 117 AS/NZS 7000:2016 AS/NZS 1768 Lightning protection NZS 3115 Specification for concrete poles for electrical transmission and distribution 4203 Code of practice for general structural design and design loadings for buildings—Vol 1 1170 1170.5 Structural design actions Part 5 Earthquake actions—New Zealand 60287 60287-3-1 Electric cables—Calculation of the current rating Part 3-1: Sections on operating conditions—Reference operating conditions and selection of cable type IEC 60050 60050-441 60050-466 60050-471 60050-601 60050-604 International Electrotechnical Vocabulary Chapter 441: Switchgear, controlgear and fuses Chapter 466: Overhead lines Chapter 471: Insulators Chapter 601: Generation, transmission and distribution of electricity— General Chapter 604: Generation, transmission and distribution of electricity— Operation 60724 Short-circuit temperature limits of electric cables with rated voltages of 1 kV (U m = 1,2 kV) and 3 kV (U m = 3,6 kV) TR 60797 Residual strength of string insulator units of glass or ceramic material for overhead lines after mechanical damage of the dielectric 60909 Short-circuit currents in three-phase a.c. systems (series) 61109 Insulators for overhead lines—Composite suspension and tension insulators for a.c. systems with a nominal voltage greater than 1 000 V—Definitions, test methods and acceptance criteria 61211 Insulators of ceramic material or glass for overhead lines with a nominal voltage greater than 1 000 V—Impulse puncture testing in air 61467 Insulators for overhead lines—Insulator strings and sets for lines with a nominal voltage greater than 1 000 V— AC power arc tests TS 61774 Overhead lines—Meteorological data for assessing climatic loads 62219 Overhead electrical conductors—Formed wire, concentric lay, stranded conductors ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles— Specifications and test methods 9001 Quality management systems—Requirements NZECP 35 New Zealand Electrical Code of Practice for Power Systems Earthing EEANZ Guide to Work on De-Energized Distribution Overhead Lines EN 1993 Design of steel structures Eurocode 31993-1-1 Part 1-1: General rules and rules for buildings COPYRIGHT AS/NZS 7000:2016 118 ESAA D(b)5* Current rating of bare overhead line conductors EANSW High Voltage Earth Return for Rural Areas Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) A3 ADDITIONAL READING MATERIAL 1 BURGESS, S., SALINGER, J., TURNER, R. and REID, S., Climate Hazards and extremes – Taranaki region. High winds and tornadoes. NIWA report WLG2007-048, 2007, 84 pp. 2 CARMAN, W.D. and BAXTER, B. Transmission Structure Hazard Mitigation Strategies, 11th CEPSI Conference, Kuala Lumpur, October 1996. 3 CIGRE STUDY COMMITTEE 23 – 1996, Brochure 105, The Mechanical Effects Of Short-Circuit Currents in Open Air Substations (Rigid and Flexible Bus-Bars), Volume 1. 4 CIGRE STUDY COMMITTEE 23 (Substations) Working Group 23-03, The Mechanical Effects Of Short-Circuit Currents in Open Air Substations (Rigid and Flexible Bus-Bars), Volume 2. 5 CIGRE STUDY COMMITTEE 23—1996, Companion Book Of CIGRE Brochure 105 (Part II). 6 CIGRE STUDY TB256, Current Practices regarding frequencies and magnitude of high intensity winds. 7 DURAŇONA, V., STERLING, M. and BAKER, C., ‘An analysis of extreme nonsynoptic winds’, Journal of Wind Engineering and Industrial Aerodynamics, 95, 2007, 1000–1027. 8 ESAA EG-1(1997), ESAA Substation Earthing Guide. 9 GIBBS, H., Inquiry into Community Needs and High Voltage Transmission Line Development, published by New South Wales Government, 1991. 10 Guidelines for the Management of Electricity Easements, ISSC20, Electricity Association of NSW, November 2001. 11 HOWAT, C. and COOK, J., An Assessment of the Hazards Associated with Siting Swimming Pools Near Substations and Transmission Lines, ESEA Conference, Sydney, August 1991. 12 KIESSLING, F., NEFZGER, P., NOLASCO, J.F. and KAINTZYK, U., Overhead Power Lines (planning design construction), ISBN 3-540-00297-9, 2013, pp. 162– 163. 13 MORGAN, V.T., Thermal Behaviour of Electrical Conductors, Steady, Dynamic and Fault-Current Ratings, John Wiley and Sons Inc., Brisbane, 1991. 14 RAD, F.N., GARG, V.K. and COURTS, A.L., Study of Distribution of Ground Fault Currents in Below Grade Swimming Pools Located Near Transmission Lines, IEEE Transactions on Power Delivery, 1980. 15 REESE, S., REVELL, M., TURNER, R., THURSTON, S., REID, S., UMA, S.R. and SCHROEDER, S., 2007. Taranaki Tornadoes of 4–5 July 2007: Post event damage survey. 16 NIWA report WLG2007-71, REID, S.J., ‘Wind speeds for engineering design’ New Zealand Engineering, March 1, 1987, pp 15–18. * Available to members through Energy Networks Australia (ENA). COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 119 AS/NZS 7000:2016 17 REID, S. and TURNER, R., Gust speeds for downslope sites using 2D modelling. Journal of Wind Engineering and Industrial Aerodynamics, 2008. 18 ROSS, H.E. et al, Recommended procedures for the safety performance evaluation of highway safety features, NCHRP Report 350, National Cooperative Highway Research Program, National Academy Press, Washington D.C., 1993. 19 SMOOT, A.W. and BENTEL, C.A., Electric Shock Hazard of Underwater Swimming Pool Lighting Fixtures, IEE Transactions of Power Apparatus and Systems, Vol. 83, September 1964, pp 945–964. 20 TAIT, A., and REID, S., An analysis of extreme high winds in the Gisborne district, NIWA report WLG2007-25, 2007, p30. 21 WOODHOUSE, D.J., NEWLAND, K.D. and CARMAN, W.D., Development of a Risk Management Policy for Transmission Line Easements, Distribution 2000, 4th International Distribution Utility Conference, November 1997, Sydney. 22 HOLMES, J.D., Physical modelling of thunderstorms downdrafts by wind tunnel jet, 2nd AWES Workshop 20–21 February 1992, Monash University, Clayton, Victoria. 23 LETCHFORD, C.W. and ILLIDGE, G.C., Topographical effects in simulated thunderstorm downdrafts by wind tunnel jet, 7th AWES Workshop, 28–29 September 1998, Auckland, New Zealand. 24 PANEER SELVAM, R. and HOLMES, J.D., Thunderstorm downdrafts from a point of view of building design, 1st AWES Workshop, 7-8 February 1991, Pokolbin, New South Wales. 25 DAVENPORT, A.G., SURRY, D., GEORGIOU, P.N and LYTHE, G., The response of transmission towers in hilly terrain to typhoon winds, The University of Western Ontario, Faculty of Engineering Sciences, London, Ontario. 26 GEORGIOU, P.N., SURRY, D. and DAVENPORT, A.G., Codification of wind loading in a region with typhoons and hills, Proc. of the Fourth Int. Conference on Tall Buildings, Hong Kong and Shanghai, April/May 1988, CHENG, Y.K. and LEE, P.K.K. (eds.), Organizing Committee of the Conference, Hong Kong, 1988. Vol. 1, pp 252–258. COPYRIGHT AS/NZS 7000:2016 120 APPENDIX B WIND LOADS (Normative) B1 AUSTRALIA In Australia, transmission lines and their supporting towers and poles are vulnerable to extreme wind loads from both convective downdrafts (downbursts, microbursts) and synoptic winds (e.g. gales from East Coast lows in NSW, tropical cyclones in Queensland and WA). Analysis of all extreme winds in Australia has shown that coastal stations experience many more high gusts per annum than do inland stations, although the number of extreme convective downdraft gusts from small thunderstorms is similar. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Generally it is clear that large gusts at inland stations within Australia are all generated by convective downdrafts. At coastal locations in the non-tropical regions, large gusts can be produced by both large-scale synoptic events or by convective downdrafts. Figure B1 shows a zoning map to determine which storm type should be considered in design for wind. On the mainland, the regions on this map are delineated by a boundary 200 kilometres from the smoothed coastline. Zone I—shown in Figure B1, designs are to provide only for winds from synoptic events using multipliers from AS/NZS 1170.2, together with ‘conventional’ span reduction factors as provided in the following sections. Zone II—(i.e. inland Australia) designs are to provide only for convective downdrafts. Wind multipliers for terrain-height, and topography and span reduction factors for these events are as provided in the following sections. Zone III—shown in Figure B1, both events can occur and designs are to provide for both types of events. In regions C and D, as defined in AS/NZS 1170.2, the design downdraft wind is not applicable. NOTE: Figure B1 is not intended to show the zoning system for the magnitude of the wind gust speed—just the types of event producing the extreme gusts required to be considered for design. Reference should be made to AS/NZS 1170.2 for the relevant return period wind speeds as defined in Section 6. COPYRIGHT 121 AS/NZS 7000:2016 We i pa DA RWIN M c D o n n e l C re e k M o reto n C o o k tow n Ca ir ns B ro o m e 20 0 k m C royd o n O ns l ow Zo n e II - C o nve c ti ve d ow n d raf ts o n l y Ca r n a r vo n 20 0 k m Tow nsv i l l e B owe n M a c k ay Ro c k h a m pto n B u n d a b e rg M a r y b o ro u g h 25˚ BRISBANE G raf to n C of f s H a r b o u r G e ra l d to n PERT H SY D N E Y 20 0 k m A D EL A ID E M EL B O U R N E Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Zo n e III - S y n o pti c a n d c o nve c ti ve Zo n e I - S y n o pti c w i n d s o n l y HOBART FIGURE B1 WIND REGIONS FOR AUSTRALIAN DESIGN WIND GUST TYPES B2 NEW ZEALAND In New Zealand, transmission lines and their supporting towers and poles are vulnerable to extreme wind loads from both convective downdrafts (downbursts and micro-bursts) and synoptic winds (e.g. gales associated with mid-latitude cyclones throughout the country and high winds from ex-tropical cyclones over the North Island). In addition there are regions in the leeward zones close to high mountain ranges where katabatic and downslope high velocity winds occur in which these structures are also vulnerable. Wind zones for the North and South Islands of New Zealand are shown in Figure B2. COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 122 FIGURE B2 WIND REGIONS FOR NEW ZEALAND B3 SYNOPTIC WIND REGIONS (AUSTRALIA ZONE I AND ZONE III AND ALL ZEALAND REGIONS) All structures shall be designed for a peak gust regional wind speed for the relevant return period wind as defined in AS/NZS 1170.2. Cyclonic wind amplification factors Fc and Fd provided in AS/NZS 1170 shall be taken as 1.0 for all overhead lines, based on performance of overhead lines in cyclonic areas over time. COPYRIGHT 123 AS/NZS 7000:2016 The calculation of wind forces on structural elements is based on the wind pressure on the structural element and the net drag coefficient for the element. AS/NZS 1170.2 deals with the calculation of wind velocities (for synoptic conditions) and drag coefficients for the more common structural shapes. The equations presented here are intended to provide a context for the drag (or force) coefficients that are of particular relevance to overhead lines. Designers are referred to AS/NZS 1170.2 as appropriate. The selection of the regional wind speed should be based on the line’s location. Variations in wind loading may be required to take into account variations in terrain, topography and exposure along the length of line. The site design wind speed is the basic regional wind speed modified for the effects of the topography and terrain that the line traverses. AS/NZS 1170.2 provides regional wind speeds for various return periods. The design site wind speed shall be taken as— . . . B1 Vsit,β = VR Md Mz,cat Ms Mt where Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Mz,cat = gust wind speed multiplier for terrain category See AS/NZS 1170.2, for all regions use Table 4.1(A) Md at height z. wind direction multiplier. See AS/NZS 1170.2 Ms = shielding multiplier. See AS/NZS 1170.2 Mt = topographic multiplier for gust wind speed. See AS/NZS 1170.2 VR = basic regional wind velocity for the region corresponding to the selected return period wind. See AS/NZS 1170.2 Designers should be aware that changing land usage may alter the terrain category. z for the conductors shall be taken as the average conductor height or the average attachment height. z for structures under 50 m in height may be taken at the 2/3 structure height or at the centre of each panel in lattice towers. Md < 1.0 may be applied when determining design loads for sections of lines. Ms is normally taken as 1.0. B4 DOWNDRAFT WIND REGIONS (AUSTRALIA ZONE II AND ZONE III AND NEW ZEALAND REGIONS A7) B4.1 General Convective downdraft wind gust sometimes referred to as high intensity winds (HIW) are generated by severe thunderstorms and are the dominant design winds that occur across most regions of Australia and New Zealand. They take the form of downdrafts associated with cold air and hail columns, meso–cyclonic cells and tornadoes within storm front systems or mature subtropical thunderstorm cells. Evidence from the damage of many severe storms across Australia and New Zealand suggests that these events are responsible for many of the wind-related failures on overhead lines. They occur in both coastal and inland regions and are associated with, and embedded in, many severe thunderstorms. COPYRIGHT AS/NZS 7000:2016 124 B4.2 Downdraft winds Downdraft winds, more commonly referred to as downbursts, macrobursts, or microbursts; are high velocity wind columns of cold air that can form within a thunderstorm cell, usually but not always associated with a hail column. The cold air column falls vertically from great height and strikes the ground, causing the wind draft to radiate from the impact site. The translational velocity of the storm is added vectorially to the radial wind velocity. The resulting gust widths can vary in width from typically a hundred metres to a kilometre. These gusts create damage swaths in vegetation at ground level and the wind can envelop one or more spans simultaneously and render the application of the synoptic wind based span reduction factors inappropriate. A span reduction factor shall be applied as provided in Figure B6. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Studies have indicated that downdraft winds can have significant variability in direction due to their association with hail and cold air downdrafts and are also influenced by large scale topographical features. The maximum velocity also has been observed in recent failures to be generally above a plane at approximately 15 m above ground as a result of the localized influence of vegetation and ground surface roughness. The return periods in AS/NZS 1170.2 Table 3.1 are appropriate to individual structures affected by either wind types. The return periods will not reflect the probability of a relatively small scale convective downdraft event crossing a long overhead line. However, where the scale of the event is large (e.g. cyclones), the return period reflects the probability that some structures will be subjected to the maximum wind speeds. AS/NZS 1170.2 regions C and D are based on cyclonic wind data. Region B boundaries reflect the transition between the cyclonic and non-cyclonic zones. At this time there is no evidence that small scale convective type events, such as downdrafts, are more severe in regions B, C or D. Therefore, AS/NZS 1170.2 wind speeds for these regions shall not be used for the downdraft wind design. Region A wind speeds shall be used for downdraft wind design. In keeping with observation on the effects of event scale, it is recommended that in region B until more definitive data is available, designers should select one higher level of line security for convective winds to achieve comparable overhead line reliability in all zones. Wind pressures are to be calculated as for synoptic winds except for modification to Mz and Mt factors as provided below. Terrain-Height Multiplier Mz,cat shall be calculated in accordance with Figure B3 and the following rules: Height (m) Mz,cat 0–50 1.0 50–100 Above 100 1.0 − 0.5 × (H - 50) 50 0.5 COPYRIGHT . . . B2 125 AS/NZS 7000:2016 D ow n d r a f t M z ,c a t 140 120 H e i g h t [m] 10 0 80 60 40 20 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 0 0. 2 0.4 0.6 0.8 1 M z ,c a t FIGURE B3 TERRAIN-HEIGHT MULTIPLIER FOR CONVECTIVE DOWNDRAFTS Topographic multiplier Mt,downdraft shall be calculated in accordance with the following: Mt,downdraft = 0.5 + 0.5Mt,synoptic . . . B3 B4.3 Tornadoes (applies to all high security/high reliability overhead lines only such as regional transmission interconnectors) B4.3.1 General Evidence exists of the occurrence of tornadoes in several regions around Australia and New Zealand of an intensity <EF3 (Enhanced Fujita Tornado Scale) classification with maximum velocities in the 45–74 m/s range. Most are either EF0 or EF1, i.e. maximum velocities <50 m/s. No evidence currently exists of either EF4 or EF5 tornadoes having occurred in Australia or New Zealand. Tornadoes can be considered very rare events at particular locations and should not be considered in normal range of overhead line designs. However, two regions of New Zealand (the coastal zones near New Plymouth and Greymouth) are known to experience on average one tornado a year. B4.3.2 High security and high reliability overhead lines The following provision should be made for tornado wind loads on long high security and high reliability lines, in particular, important long lines. Tornadoes are small rotational (50–100 m diameter) cells usually embedded within and traversing at the same speed and direction as the thunderstorm. The thunderstorm translational speed could be in the order of 10–20 m/s and the tornado circumferential speed of 50 m/s or higher. Combining the two speeds gives a resultant gust speed of the order of 60+m/s. Tornadoes crossing lines between supports are unlikely to cause any structural damage but may cause conductors to clash resulting in feeder trips. Tornadoes intercepting with supports have caused isolated known lattice structure failures in recent decades in Australia and with a higher frequency in overseas countries. COPYRIGHT AS/NZS 7000:2016 126 B5 WIND PRESSURES B5.1 General The design pressure qz shall be specified or calculated as follows: qz = 0.6 Vsit,2 β × 10 −3 (kPa) . . . B4 B5.2 Wind pressures on lattice steel towers For lattice towers that are essentially square or rectangular in plan the force in the direction of the wind on the whole tower section under consideration shall be calculated as follows: . . . B5 Fsθ = qzCdA where A = is the projected area of one face of the structure section under consideration in a vertical plane along the face Cd = drag force coefficient for each panel Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE B1 LATTICE TOWER PANEL DRAG COEFFICIENTS FOR MULTIPLE FRAMES AND SINGLE FRAMES Solidity factor δ Multiple frames (Square tower) Single frames C d 0° C d 45° CD Shielding η 0.1 3.4 3.9 1.9 0.8 0.2 2.9 3.3 1.8 0.7 0.3 2.5 3.0 1.7 0.5 0.4 2.2 2.7 1.6 0.4 0.5 2.0 2.5 1.6 0.3 0.6 1.8 2.2 1.6 0.2 Solidity is the ratio of solid projected area to total enclosed area. For rectangular towers which are symmetrical about each axis— Fsθ = qz [Cd1 (A1 + ηA3) kθcos2 θ + Cd2 (A2 + ηA4) kθsin2θ] . . . B6 where A1, A3 and A2, A4 are projected areas on longitudinal and transverse faces respectively Cd = drag force coefficient for single frames (panels) (see Table B1) η = shielding factor (see Table B1) kθ = factor for angle of incidence θ of wind to frames (calculated by the equation)— kθ = 1 + k1 k2 sin2(2θ) . . . B7 where k1 = 0.55 k2 = 0.2 for δ ≤ 0.2 k2 = δ for 0.2 < δ ≤ 0.5 k2 = 1 − δ for 0.5 < δ ≤ 0.8 k2 = 0.2 for 0.8 < δ ≤ 1.0 COPYRIGHT 127 AS/NZS 7000:2016 Where ancillaries such as antennae, mounting frames, cable runways, signage and banners that have significant area, are attached to a tower, they should be included in the calculated force using the appropriate Cd, area and shading factor from Australian Standards and component manufacturer’s information. There is some variation in recommended Cd factors for single and multiple frames between the various national codes. The approach used in Eurocode 3 1993-3-1 provides detailed procedures for calculation of drag coefficients for rectangular (in plan) towers for different angle of incidence of wind. The Eurocode 3 1993-3-1 approach has been used here. Alternatively computational techniques may be used that provide for the automatic calculation of wind effects on individual structural elements of tower structures, particularly for some towers of less common geometry where the wind on face method can be difficult to implement. An example of such tower geometry is a flat configuration single circuit tower with 4 longitudinal faces in the upper body and a large cross beam with a small longitudinal face area. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The alternative method is to load all members of the tower based on fluid dynamic principles, an average drag factor and simplified member area calculations. This method would be difficult to implement using hand calculations but very simple to implement in a computer program. The results are generally conservative in comparison to the face method. The resulting force on each member is perpendicular to the member longitudinal axis and in the plane formed by the wind velocity vector and the member axis. (See Figure B4.) M T W in d W a D Fm FIGURE B4 FORCES ON A MEMBER The force is determined by the following equation: F m = Cf qz Am cos2(α) . . . B8 where F m = resultant force on the member qz = dynamic pressure at the member mid height A m = simplified member area – length × width Cf = force coefficient = angle members Cf = 1.6 = round members Cf = 1.0 α = angle between wind velocity vector and the normal to the member axes COPYRIGHT AS/NZS 7000:2016 128 From 3D geometry, the resultant force direction vector can be determined using the vector products: T = W×M D = T×M W = wind velocity vector M = member axis vector T = vector perpendicular to the wind-member plane D = resultant force direction vector Angle a can be calculated from the scalar product of the wind direction and resultant force direction vectors: Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) cos ( a ) = WD W D . . . B9 The resultant force components in the global coordinate directions (X, Y and Z) can be finally calculated by multiplying the resultant force value by the normalized direction vector. B5.3 Wind pressure on poles Due consideration shall be taken of the affect on the aerodynamic shape factor Cfig for poles due to the attachment of all ancillaries. Significant attachments to circular cross-sections such as ladders, pipes, etc., will induce aerodynamic separation and in this case Cd = 1.2. The aerodynamic shape factor Cfig shall be determined for specific elements, surfaces or parts of surfaces in accordance with AS/NZS 1170.2. NOTE: Drag coefficients for different types of poles are given in AS/NZS 1170.2. B5.4 Wind forces on conductors Wind force perpendicular to conductors shall be calculated as follows: Fc = qz × Cd × L × d × SRF × cos2α (kN) . . . B10 where Cd = drag coefficient of conductor. This is assumed to be equal to 1 in the absence of more accurate information. NOTE: This value may vary between 1.2 and 0.8 dependent on conductor diameter outer surface roughness, and wind velocity. Smooth profile conductors are available that specifically provide even lower wind drag. L = conductor wind span length for SRF or section length for TSRF(m) d = conductor diameter (m) SRF = span reduction factor (see below) α = angle between wind direction and the normal to the conductor (deg) The span reduction factor takes account of the spatial characteristics of wind gusts and inertia of conductors. COPYRIGHT 129 AS/NZS 7000:2016 When determining wind pressure on conductor for conductor tension calculations, the TSRF for the related tension section shall be used. qc = qz × Cd × TSRF × cos2α . . . B11 where qc = TSRF= conductor tension related wind pressure tension section reduction factor (multiple spans) The tension section length for TSRF calculations is the overhead line length between the related strain supports where the suspension supports provide a sufficient longitudinal flexibility to enable conductor tension equalization between the strain supports. B5.4.1 Span reduction factor (SRF and TSRF) for synoptic wind regions For regions governed by synoptic winds Figure B5 applies. The curve in Figure B5 is based on the following relationship: . . . B12 1.10 1.00 0.90 SRF or TSRF Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) SRF = 0.59 + 0.41e ⎛ −L ⎞ ⎜ ⎟ ⎝ 210 ⎠ 0.80 0.70 0.60 0.50 0.40 0 100 200 300 400 500 600 700 800 900 1000 W I N D S PA N o r S EC T I O N LE N GT H , m FIGURE B5 SRF OR TSRF FOR SYNOPTIC WIND B5.4.2 Span reduction factor (SRF and TSRF) for downdraft wind regions For regions governed by downdraft wind Figure B6 applies. The curve of Figure B6 is based on the following expressions: For spans, L ≤200 m SRF = 1.0 For spans, L >200 m SRF = 1.0 − ( L − 200) 0.3125 1000 . . . B13 For tension calculations on tension sections greater than 1500 m, the synoptic wind shall be used instead of the downdraft wind. COPYRIGHT AS/NZS 7000:2016 130 1.10 1.0 0 SRF or TSRF 0.9 0 0. 8 0 0.70 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 0.6 0 0. 50 0.4 0 0 20 0 400 600 800 10 0 0 W I N D S PA N o r S E C T I O N LE N GT H , m FIGURE B6 SRF OR TSRF FOR DOWNDRAFT WIND REGIONS B5.4.3 Conductor tensions When considering the conductor loads applied to strain structures, the influence of the change in line direction and the angle of incidence of the wind to the conductors shall be taken into consideration. B5.5 Wind forces on insulators and fittings Force on insulators and fitting assemblies shall be considered and is given by the following expression: Fi = qz × CdA . . . B14 where Cd = 1.2 A = projected area of insulators and fittings in true length normal to wind (m²) (see Figure B7) These forces shall be considered to act on the attachment point on the support in the wind direction. COPYRIGHT 131 AS/NZS 7000:2016 Attachment point True length F i = q z .C d A View along line Projected area is shaded View transverse to line Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FIGURE B7 PROJECTED AREA OF INSULATOR STRINGS COPYRIGHT AS/NZS 7000:2016 132 APPENDIX C SPECIAL FORCES (Informative) C1 GENERAL This Appendix sets out requirements to be considered in overhead line design regarding special forces that may be encountered on some lines. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) C2 FORCES DUE TO SHORT-CIRCUIT CURRENTS In flexible conductor systems, such as landing spans to the substation gantries from towers/poles and spans within close proximity to the substation, the mechanical effects due to short-circuit effects produce conductor tensile forces resulting from the swing-out of elastically and thermally expanded conductors, which in turn can be the cause of secondary short-circuits. These conductor tensile forces when compared in magnitude with the maximum wind tensions can be significantly high and require the designers to consider these when designing the supporting structures. The systems of equations required to represent the mechanical response of the supporting systems are non-linear. In the IEC 60865-1, a simplified method is stated for calculation of maximum values of the following: Effect At short-circuit inception * bundled conductors At short-circuit inception *single conductor Force 1 at time t1** Force 2 at time t2** Force 3 at time t3** Horizontal displacement Pinch force, Fpi (tensile force in the conductor) when the subconductors clash or reduce their distance without clashing Short-circuit tensile force, Ft due to swing-out in the conductor bundle during or at the end of the short-circuit current flow Short-circuit drop force, Ff (tensile force in the conductor) when the span falls down from the highest point of movement Horizontal displacement, bh, during swing-out of the span — Short-circuit tensile force, Ft due to swing-out in the conductor during or at the end of the shortcircuit current flow Short-circuit drop force, Ff (tensile force in the conductor) when the span falls down from the highest point of movement Horizontal displacement, bh, during swing-out of the span * The times t1, t2 and t3 are derived from the total short-circuit duration. ** The above forces, Fpi, Ft and Ff are related to the initial static tension existing within the span. Therefore, the initial static tension or everyday tension is an important parameter in the calculation of the above forces. COPYRIGHT 133 AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The simplified approach depends on general data such as span length, everyday tension (EDT), and distance between phases, structure stiffness, conductor data, short-circuit current and duration. In particular, this may involve the following: (a) A short-circuit level should be specified with reference to the levels specified for switchgear rating. (b) The short-circuit current used for checking is the maximum level allowed by the substation equipment (even if it is not attained in the present stage of development of the transmission system) in order to facilitate further evolution of the system. (c) The supports close to the substation should be checked taking into account the reduction of the short-circuit current due to line impedance. (d) The support check ceases where the short-circuit current decreases to less than the above specified levels. (e) This rule should be applied to check five to ten spans from the substation. Usually, only one span is affected by the excessive swinging and one or two supports adjacent to the substation are subjected to the mechanical overloads from short-circuits. (f) Only the two-phase short-circuit current should be checked. The reduction of short-circuit current with time should also be taken into account according to the electrical characteristics to the system. The primary fault clearing time should be used. The load combinations required to assess and design structures able to withstand shortcircuit forces is of considerable interest, in addition the load factors taken into account on the generated tensile forces due to short-circuit are important so as not to overestimate this effect. Wind load and short-circuit load both vary in time, independently of each other. In addition, the direction of wind varies. There are no standards available which account for a true or reasonable combination of short-circuit and wind loads. Therefore, it would be sufficient to consider a 25% ultimate wind effect in the load combination related to short-circuit loadings. In practice, short-circuit loadings are treated as dynamic loadings due to their short time duration. In the simplified approach, this load is treated as an ‘exceptional load’ and a load factor of 1.25 is recommended. In the case of short impulsive loads for which large stress rates occur, structural materials experience a delayed plastic flow phenomenon or elasticity that results in a temporary increase in strength (yield point). Based on the above, the following load combinations are to be considered for the landing gantries to the first span from poles/towers under short-circuit loadings— For short-circuit load φRn > Wn + 1.25Ft + 1.1Gs + 1.25Gc + 1.25Fsc* . . . C1 Ft tensions for conductors not in short-circuit on one of the 3-phases should be based on temperature corresponding to everyday load condition with a nominal wind pressure of 0.25 times the ultimate design wind pressure. Fsc* short-circuit tensions are the maximum of the Ft, Ff and Fpi tensions from the simplified calculation methods of IEC 60865-1 described above. Design of foundations under short-circuit loadings is not practical due to the short duration of the forces and the response of the heavy and inert foundations. Therefore the reactions resulting from the short-circuit loadings can be considered for the steel anchor bolts and the steel structure itself, whereas the normal load conditions are suitable for the foundation design. COPYRIGHT AS/NZS 7000:2016 134 C3 CREEPING SNOW Creeping snow is to be considered with regard to the potential for additional loadings on foundations and lower parts of supports (especially bracing members). Principles of calculation of loadings caused by creeping snow cannot be fully defined and local experience is important. Appropriate loading assumptions or protective measures should be adopted to reduce the risk of failures of supports. Protection measures should be taken where possible to deflect or restrain by means of an independent structure any potential creeping snow accumulations. C4 EARTHQUAKES C4.1 General Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Wind loadings are usually the main determining factor in the design of overhead line towers, however seismic loads may lead to additional loading forces that should be considered in known very active seismic zones. In these locations consideration needs to be given to the natural period of vibration of the structure, the site-structure resonance factor (depending on the soil conditions), and the height, weight and mass distribution of the support structure. Since the resonant frequency of the support is higher than that of conductors, the dynamic load from conductors obviously is not significant. For the same reasons no important effects from the support on conductors should be expected. However, the ground acceleration due to earthquakes may influence the design of rigid and heavy concrete pole structures, particularly pole mounted transformer supports. Reference should be made to AS 1170.4 or NZS 1170.5 for appropriate general design provisions. The ultimate limit state earthquake return periods to be used to determine the required annual probability of exceedance, are the same as the minimum design wind return periods given in Table 6.1, and are to be used to determine the probability factor (AS 1170.4 Table 3.1) or the return period factor (NZS 1170.5 Table 3.5), as applicable. In addition the following specific provisions for overhead lines should be considered. C4.2 General principles relating to overhead lines The design of any overhead line near a known active fault or in an area susceptible to earthquake-induced liquefaction, should recognize the large movements which may result from settlement, rotation and translation of foundations. In this case, consideration should be given to the social and economic consequences of failure in developing mitigation options. In general, pole and tower structures have proven not to be susceptible to damage from earthquake shaking motions. Structures of the following types however, should be designed to resist earthquake loads: (a) Pole structures supporting heavy equipment (i.e. transformers). (b) Pole structures in alpine areas subject to high ice loads (as defined in AS/NZS 1170.3) where at least 50% of the contributing mass (including ice) is located in the top third of the structure height. (c) Pole structures supporting a short span attached to a rigid termination structure (e.g. substation termination). COPYRIGHT 135 AS/NZS 7000:2016 Pole structures with a longer fundamental period and located in deep alluvial soils are often sensitive to the amplification effects of ground motion. This should be taken into account by the spectral shape factor during the selection of the particular site subsoil class. C4.3 Seismic mass The seismic mass of the pole/tower structure should include the dead load arising from all permanent parts of the structure including hardware, equipment, the self-weight of tower and any maintenance platforms, ladders and climbing facilities. The vertical conductor loads should be considered in determining the overall seismic mass. C4.4 Fundamental period of structure (T1) The fundamental period can be determined using the Rayleigh method in NZS 1170.5 or by computer analysis. Alternative calculation methods can be found in ANSI/TIA-222G. The ultimate limit state earthquake return period should be identified in accordance with Table 6.1. C4.5 Ductility factor Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The maximum ductility factor (μ) used for design of any structure is limited to— Structure type Free standing pole Maximum ductility factor (μ) Timber 1 Steel 2 Concrete 1.25 Free standing lattice tower 3 Guyed tower 3 C4.6 Modelling of cables and conductors The conductors and cables may be modelled as linear spring (with due allowance for sag of the cable) by adjusting the modulus of elasticity as follows: E ff = Ec ⎛ ⎞ ( wL) 2 ⎜1 + AE c ⎟⎟ 3 ⎜ (12 H ) ⎝ ⎠ . . . C2 If this is to be modelled as a horizontal spring, then the horizontal component of the change in cable tension due to earthquake displacement should be taken as— H earthquake = H + Δ cos 2 α Ac E ff L . . . C3 where Ac = the cross-sectional area of the conductor of cable, square millimetres (mm 2 ) Ec = the modulus of elasticity of the conductor or cable Eff = the effective modulus of elasticity, in megapascals (MPa) H = the tensile strength in the conductor or cable, in Newtons (N) L = span length, in metres (m) w = conductor or cable unit weight, in Newtons per metre (N/m) α = the angle of the cable to the horizontal (degrees) Δ = horizontal seismic displacement of the conductor attachment (m) COPYRIGHT AS/NZS 7000:2016 136 If the horizontal distance between the structure base and stay anchor point exceeds 300 m, out-of-phase excitation of the anchor point should be included in the analysis. C4.7 Methods of analysis C4.7.1 Equivalent static force method Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The equivalent static force method may be used provided all of the following conditions are met: (a) The plan stiffness and mass distribution should be approximately symmetrical in both orthogonal directions, i.e. the eccentricity between the centre of mass and centre of stiffness is less than 30% of the smallest plan dimension of the structure. (b) The vertical regularity should be also constant with no abrupt changes of stiffness, i.e. the stiffness does not vary by more than 50% between adjacent sections. (c) The mass regularity of a section (mass per unit length) should not vary by more than 200% from an adjacent section. Concentrated masses within the top third of the structure which contribute less than 50% to the total base overturning moment are acceptable. (d) The structure height is less than— (i) Poles ......................................................................................................... 15 m. (ii) Lattice towers ............................................................................................ 30 m. (iii) Guyed structures ................................................................................... no limit. On a lattice tower, a section should be considered the distance between vertical leg connections but not exceeding 15 m. NOTES: 1 The mass of stays is excluded from determining mass irregularities. 2 Antenna mounts, platforms, torque arms and cross-arms should not be considered a stiffness irregularity. C4.7.2 Modal response spectrum analysis A modal analysis is required when the structure does not meet the requirements of equivalent static force method (i.e. significant mass or stiffness irregularities exist) and the height is less than: (a) Poles ................................................................................................................... 60 m. (b) Lattice towers ................................................................................................... 180 m. A modal analysis should be undertaken where the relative displacement between points on the structure is important. (The lateral force method underestimates the magnitude of differential displacement between points on a structure due to the contribution of higher modes). C4.7.3 Time history analysis A time history analysis is required when the relative displacement between points on the structure is important or where the horizontal distance between the structure base and stay anchor point exceeds 300 m (out of plane movements are included in the analysis) or exceeds the height requirements for a modal analysis. COPYRIGHT 137 AS/NZS 7000:2016 C4.8 Combination of effects A combination of effects of orthogonal actions should be applied to the structure to account for the simultaneous effects of shaking in the two perpendicular directions using either— (a) A combination of effects from two orthogonal directions for a static analysis— (i) CASE 1: 100% from direction X plus 30% from direction Y; (ii) CASE 2: 100% from direction Y plus 30% from direction X; or (b) the square root of sum of the squares (SRSS) or CQC methods for a modal analysis; or (c) 3D time history analysis using the Z orthogonal earthquake component. C4.9 Second order effect analysis (Pδ) Second order effects (Pδ) need not be considered when δM/Mo < 0.10 where δM is the overturning effect due to second order effects and Mo is the first order overturning moment. Second order effects should be considered for all guyed structures. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) C4.10 P-Δ Effects Second order effects (PΔ) need not be considered when at least one of the following conditions is met: (a) Fundamental period is less than 0.45 s. (b) Structure height less than 15 m and the fundamental period is less than 0.8 s. (c) The ductility factor is less than 1.5. (d) Lattice towers less than 140 m height where height to face ratio (h/W) is less than 10. A rational analysis method which takes into account the post elastic deflections of the structure should be used to determine the PΔ effects. C4.11 Vertical seismic response The structures should be designed to remain elastic under both positive and negative vertical acceleration. This should be considered to act non-concurrently with the horizontal seismic response. C4.12 Seismic displacements Where the structural system can be simulated as a single degree of freedom structure, the seismic displacement at the centre of mass can be taken as follows, unless a more detailed study is undertaken: Δ= g.C (T ).T1 2 S p . . . C4 ( 4π 2 k μ ) where Δ = the seismic displacement at centre of mass (m) kμ = ductility coefficient g = 9.81 m/s2 T1 = the fundamental period of the structure (s) C(T) and Sp are factors in NZS 1170.5 A further scaling factor should be applied to account for P-Delta effects (if relevant). COPYRIGHT AS/NZS 7000:2016 138 C4.13 Liquefaction Liquefaction of loose saturated, cohesion-less soils (sands, silts and loose sandy gravels) during strong seismic tremors should be taken into consideration in the route selection of lines. The consequences of liquefaction should be considered, including— (a) foundation failure in saturated sands and sandy clays; (b) loss of pole or pile lateral or vertical capacity; (c) subsidence; and (d) lateral spreading of slopes, embankments and ground towards river banks. The risk of liquefaction should be consistent with the other performance requirements for the pole or line section. C4.14 Holding-down bolts Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Where base plate mounting of structures are used, holding-down bolts should provide a minimum net vertical uplift reaction under design earthquake conditions not less than 50% of the dead load reaction. C5 MINING SUBSIDENCE C5.1 General Where overhead lines are located in areas subject to underground coal mining the impact of ground subsidence and horizontal displacement of soil strata should be considered in design. This type of mining is generally carried out in softer sedimentary rock strata. In the case of other mineral mining, they are normally in hard rock formations and the impact on overhead lines can be ignored. C5.2 General design provisions Pole lines are generally not sensitive to mining subsidence, except in the case of stayed poles or unless electrical clearances are breached. Transmission line towers however, can be affected due primarily to the spread of the tower base. In general ‘bore and pillar’ mining techniques provide columns of rock that safely support the mine overburden, and it has been common practice to locate tower structures over these columns where mine workings are within 100 m of the surface. Mine workings at greater depths normally have no impact at the ground surface. However, in the case of older coal mines, these pillars can collapse and cause general subsidence at the surface. This effect can normally be expected to occur over a period of time and to have limited or no damage to tower lines. ‘Long wall’ coal mining techniques however progressively remove all material and allow the overburden to settle behind the advancing working face. This has the effect of translating rapid subsidence to the surface and progressively to ‘bend’ the surface strata as the earth mass settles. These bends cause stretching effects and horizontal displacement will occur. Horizontal displacements over a 10 m base spread, have been observed to be in the range of 100–300 mm. If the tower bases in these locations are tied together with reinforced concrete or steel tie beams, damage to the above ground structure can be limited or avoided. Consideration needs to be given however to the horizontal forces applied to the structure foundation in these situations. COPYRIGHT 139 AS/NZS 7000:2016 APPENDIX D SERVICE LIFE OF OVERHEAD LINES (Informative) D1 GENERAL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The service life of a structure is the period (generally in years) over which it will continue to serve its intended purpose safely, without undue maintenance or repair disproportionate to its cost of replacement and without exceeding any specified serviceability criteria. This recognizes that cumulative deterioration of the structure over time will occur, due to ‘wear and tear’ or environmental effects. Therefore, due maintenance and possible minor repairs will be required from time to time to maintain the structure in a safe and useable condition over its service life. The design life, or target nominal service life expectancy, of a structure is dependent on a number of variable factors. The information contained in this Appendix is given as a reasonable basis for the economic evaluation of alternative support systems; the selection of a particular structure type for given site conditions; the design guidelines of a particular structure; or the selection of suitable materials or protective treatment. It is generally considered that structures and fittings located within 1.0 km of the sea will be subjected to more severe exposure and would normally require either special protection or a shorter service life. D2 SUGGESTED NOMINAL SERVICE LIFE Based on the above-ground exposure classes defined in Table D1 and Figures D2 and D3 the nominal service lives given in Table D2 are suggested. D3 ADDITIONAL CONSIDERATIONS D3.1 Soil type Support structures and their foundations constructed or embedded in aggressive soils should have suitable protective barriers or preventative measures incorporated in their construction. Alternatively, a significantly reduced service life should be considered. The presence of landscaped gardens and lawn and the associated effects of water and fertilizers should be considered. D3.2 High water tables Poles embedded in sites prone to high water tables should be suitably treated to maintain consistent performance above and below ground. D3.3 Accumulation of condensation When assessing the life of a hollow steel or concrete pole structure, consideration should be given to the potential effects of condensation entrapment from the pumping action caused by temperature variations, if the internal void does not have adequate venting or drainage. D3.4 Regions of low humidity In regions of low humidity, an extended service life is usually expected when compared to regions of more humid conditions. COPYRIGHT AS/NZS 7000:2016 140 D3.5 Accidental damage Accidental damage, such as vehicle impact or falling trees, can cause substantial overloads and even complete structure failure. Wind speeds in excess of the design wind speeds can similarly create substantial overloads. Many such accidents can occur and thus reduce the service life. D3.6 Fire In regions susceptible to uncontrolled fires, consideration should be given to the use of fire-resistant materials. The post-fire strength and durability of poles should be assessed by a competent person. D3.7 Concrete poles Service life considerations for concrete poles include the following: (a) Environmental High quality concrete exposed to normal ‘arid’ or ‘temperate’ conditions would be regarded as having a long service life. This Standard specifies a minimum cover of 9 mm, provided that the concrete is proven to be high quality by achieving a water absorption value less than 5.5%. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTE: See Appendix O for test method. The existence of chlorides in the environment is much more damaging. Poles being vertical structures have an inherent ability to shed surface contaminants, such as airborne sea spray, to a certain extent but the in-ground portion can be highly exposed. Except in marine splash conditions it is generally the below-ground portion of a pole that needs the most attention to cope with chlorides. Consideration should be given to the capping of the base of hollow spun concrete poles to prevent capillary action of chlorides. (b) Cracking Excessive cracks will reduce the service life. The commonly accepted crack-width criteria for different exposures are as follows: (i) Width <0.3 mm ................ Exposure Classifications A1, A2, B1 (see Table D1). (ii) Width <0.2 mm ...................................................... Exposure Classification B2. (iii) Width <0.1 mm ........................................................ Exposure Classification C. Generally, cracks are barely measurable in most concrete poles. The self-healing process (autogenous healing) normally seals cracks after some time. Pre-stressed concrete poles can be used where cracking needs to be minimized. D3.8 Timber poles The values of service life given in Table D4 assume that the poles are subject to a systematic program of inspection, at least as often as that recommended in Table D3, and that appropriate maintenance is promptly carried out when an inspection indicates a need for it. The primary hazard agencies that need to be considered with respect to timber poles are decay, termites and weathering. Allowance for these has been made in the design provisions of Appendix F by the use of pole degradation (kd) factors. Where supplementary maintenance such as the provision of diffusion preservatives or specific protection systems for termites are provided, the service life of poles will be longer. The exposure classifications in Table D1 refer to generalized conditions, and it should be kept in mind that timber poles may be susceptible to localized microclimatic effects. Termites can be found in most parts of Australia and the following termite hazard map Figure D1 provides a general guide to the extent of the exposure risk. COPYRIGHT 141 AS/NZS 7000:2016 While New Zealand has three known native termite species, field experience indicates they do not pose a concern to timber poles. DA RWIN Ca ir ns B ro o m e Tow nsv i l l e Po r t H e d l a n d Mount Isa Alice Springs R o c k h a m pto n C h a r l ev i l l e BRISBA N E N a r ra b r i Kalgoorlie Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) G e ra l d to n Dubbo Mildura Albur y PERT H A l ba ny A D EL A ID E M o u nt G a m b i e r M EL B O U R N E N ewc a s tl e SY D N E Y CA N B ER R A Bega L EG EN D : = = = = = = Ve r y h i g h High M o d e rate Low Ve r y l ow Negligible HOBART FIGURE D1 TERMITE HAZARD MAP OF AUSTRALIA D3.9 Steel poles and lattice steel towers D3.9.1 General Steel materials are normally used with zinc coating applied by a hot-dip galvanizing process to extend the service life. The use of untreated mild steel in normal arid conditions may provide a service life in excess of 75 years. D3.9.2 Environmental The protective life of metallic zinc coatings on steel is roughly proportional to the mass of zinc per unit of surface area, regardless of method of application. Hot-dip galvanizing provides a minimum average coating mass of 350 g/m2 on steel less than 2 mm thick, 450 g/m2 on steel between 2 mm and 5 mm thickness and 600 g/m2 on steel over 5 mm thick. The expected life for a given coating mass (years) in different atmospheric environments is shown in Table D2. COPYRIGHT AS/NZS 7000:2016 142 TABLE D1 ABOVE-GROUND ENVIRONMENTAL EXPOSURE CLASSIFICATION (AUSTRALIA) Climatic zone (see Figure D2) Geographic region (1) Industrial proximity (2) Exposure class (3) Non-industrial A1 Industrial B1 Near-coastal — B1 Coastal — B2 Non-industrial A2 Industrial B1 Near-coastal — B1 Coastal — B2 Non-industrial B1 Industrial B2 Near-coastal — B1 Coastal — B2 Any — C Inland Arid Inland Temperate (4) Inland Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Tropical (See Note 4) NOTES: 1 The boundaries of the regions are related to the distance from the coastline to which prevailing onshore winds carry salt-laden air. The boundaries will be affected by both latitude and local topography and, therefore will vary from place to place. However, for exposure classification purposes the regions are defined in Australia as follows: (a) Inland—greater than 50 km from coast. (b) Near-coastal—between 1 km and 50 km from coast. (c) Coast—less than 1 km from coast. In general, for coastal locations, exposure classification B2 applies, except where it can be shown that there is an absence of airborne chlorides, e.g. due to the nature of the coastal topography, the lesser exposure classification B1 applies. 2 Industrial proximity is classed as non-industrial if it is greater than 3.0 km from industrial plants that discharge air pollutants such as carbon dioxide (CO 2 ), sulphur dioxide (SO 2 ) and sulphur trioxide (SO 3 ), which form acids with airborne moisture. It is only appropriate for inland regions. 3 Classes A1 to C represent increasing degrees of severity of exposure. 4 The New Zealand climate is classified as ‘temperate’ throughout, and the regions to which the Exposure Class A2 applies is taken directly from Figure D3. The coastal region for application of Exposure Class B2 extends shoreward for 500 m from the high-tide mark. The near-coastal region to which Exposure Class B1 applies extends from there to the boundary of the A2 region. Active volcanic/geothermal areas may be regarded as Exposure Class C. COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 143 FIGURE D2 CLIMATIC ZONES FOR AUSTRALIA COPYRIGHT AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 144 FIGURE D3 (in part) NEW ZEALAND REGIONS FOR EXPOSURE CLASSES A2 and B1 COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 145 AS/NZS 7000:2016 FIGURE D3 (in part) NEW ZEALAND REGIONS FOR EXPOSURE CLASSES A2 and B1 D3.10 Composite fibre poles (fibre reinforced resin composite material) There is limited service history of composite fibre poles in Australia and the world. The longest experience is in North America where a service life of 40 years has been experienced. Composite fibre poles should have a UV protective coating or additives applied during manufacture to extend the service life of the pole. Moisture ingress into the fibre cores will cause fibre ‘blooming’ and lead to failure if the pole is not maintained. COPYRIGHT AS/NZS 7000:2016 146 TABLE D2 SUGGESTED RANGE OF NOMINAL ABOVE-GROUND SERVICE LIFE OF STEEL STRUCTURES AND CONCRETE POLES Suggested nominal service life (years) Galvanized steel (4) Exposure class 200 g/m A1 60–100+ A2 400 g/m 2(1) Concrete 600 g/m 2(1) C (2) 100+ 100++ 25–60 60–100 75–100+ 80–100 B1 12–25 25–50 35–75 60–80 B2 8–25 15–50 35–75 50–60 (3) 3–12 6–25 9–35 50 C Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 2(1) 100+ NOTES: 1 Preservative treatment is hot-dip galvanized, for the mass/square metre as noted, with no additional coatings such as chromate, paint or plastic. These figures are indicative only and make no allowance for any corrosion of the underlying steel. 2 Cover to reinforcement. See Appendix I, Paragraph I5.2. 3 It should be noted that above-ground conditions may differ from below-ground conditions. Aggressive below-ground environments may be regarded as a Class C exposure. 4 Past experience has shown that uncoated steel can have a reasonable service life in arid conditions. TABLE D3 RECOMMENDED INSPECTION PERIODS FOR TIMBER POLES Species and class Preservative treatment Recommended inspection periods (years) First Subsequent Hardwood (Euc.Spp) Durability Class 1 Nil 10 Every 3 to 6 Hardwood (Euc.Spp) Durability Class 1 H5 to sapwood 20 Every 3 to 6 Hardwood (Euc.Spp) Durability Class 2 Nil 10 Every 3 to 6 Hardwood (Euc.Spp) Durability Class 2 H5 to sapwood 20 Every 3 to 6 Hardwood (Euc.Spp) Durability Class 3 and 4 H5 to sapwood 12 Every 3 to 6 H5 20 Every 3 to 6 Softwood Durability Class 4 NOTE: The inspection period will vary based on different species of timber and field experience. COPYRIGHT COPYRIGHT FIGURE D4 NOMINAL SERVICE LIFE FOR TIMBER POLES NOTE: Criteria for Zone 2 applies to all parts of New Zealand. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 147 AS/NZS 7000:2016 AS/NZS 7000:2016 148 TABLE D4 SUGGESTED RANGE OF NOMINAL SERVICE LIFE OF TIMBER POLES Service life expectancy (years) Zone (see Figure D4) H5 treated timber to AS 1604.1 Desapped untreated timber Class 1 Class 2 Class 3 Class 4 Class 1 Class 2 1 45–55 35–45 25–35 40–50 25–35 15–25 2 50+ 50+ 30–40 50+ 30–40 25–35 3 50+ 50+ 40–50 50+ 50+ 30–40 NOTES: 1 A guide to the service life of various Australian timber pole species is given in the Timber Service Life Design Guide published by Forestry and Wood Products Australia. The class refers to the durability class. Class 4 hardwood service life is assessed from Tasmanian hardwood poles. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 2 3 COPYRIGHT 149 AS/NZS 7000:2016 APPENDIX E DESIGN FOR LIGHTNING PERFORMANCE (Normative) E1 GENERAL Lightning induced outages are one of the major cause of outages on overhead lines in areas of moderate to high ceraunic activity. A moderate ceraunic level is between 1.5 and 2.5 ground strikes per sq km per year (30 and 50 thunderdays), and high level above 2.5 ground strikes per sq km per year (50 thunderdays). The acceptable outage rate due to lightning is therefore one of the most dominant design parameters for an overhead line. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) E2 ESTIMATION OF LINE OUTAGES DUE TO LIGHTNING The prediction of lightning outages is not an exact science and the methods adopted in one Authority may not be appropriate in others. It has been found that the parameters which can be varied to achieve the largest influence on the lightning performance of overhead lines are as follows: (a) Installation of earthwire. (b) Having wood in the flashover circuit (cross-arm or pole). (c) Critical flashovervoltage (CFO) of the insulators. (d) Pole footing resistance. Overhead earthwires are used to shield the line from lightning strikes and are usually installed on high reliability lines operating at sub-transmission and transmission voltage levels. They are also installed on overhead distribution lines for short distances (typically 800 m) out of a substation to protect the substation equipment from damaging overvoltages. One earthwire is usually sufficient to cater for shielding flashovers on structures below 20 m, but higher structures will need two earthwires to achieve effective shielding. With a single earthwire, the shielding angle is usually in the range of 30 to 40°. The arc quenching property of wood has been used by Authorities to reduce lightning induced outages on the network. When wood is added to the insulation path, the combined insulation strength of the insulator and wood is increased. The higher the impulse strength of the insulator/wood combination, the higher the resistance to flashover (see Reference 1 at the end of this Appendix) for the electrical properties of wood. The effective impulse strength of a series wood and insulator path can be calculated as follows: Itotal = [Iwood2 + Iinsulator 2]1/2 . . . E1 where Iwood = impulse strength of wood Iinsulator = impulse strength of insulator When an overhead earthwire is installed on wood pole lines, generally a down lead is run to earth to provide a low resistance path to ground. A low pole footing resistance offers the following advantages: (i) Reduces the probability of lightning induced backflashovers. (ii) Reduces risk of injury to persons or animals due to rises in earth potential at the structure and the surrounding soil. COPYRIGHT AS/NZS 7000:2016 150 (iii) Provides a low impedance path for earth faults to ensure there is sufficient fault current to operate protection relays. E3 MEASURES TO IMPROVE LIGHTNING PERFORMANCE A reduction in lightning outage time on transmission lines can be achieved by installing autoreclosing schemes. An improvement in lightning outage rates, particularly for distribution lines, can be achieved by using wood in the cross-arms or poles. The wood increases the impulse strength of the line to ground and can quench the lightning arcs thereby avoiding a power frequency fault. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This performance can be described by the shielding failure flashover rate, Rsf, and by the backflashover rate, Rb. It is fixed by operational considerations and depends on the insulation strength of the line and on the following parameters: (a) The lightning ground flash density. (b) The height of the overhead line. (c) The conductor configuration. (d) The protection by shield wire (s). (e) The tower earthing. (f) The installation of surge arresters on the overhead line. E4 REFERENCE DARVENIZA, M. Electrical Properties of Wood and Line Design published by University of Queensland, 1978. COPYRIGHT 151 AS/NZS 7000:2016 APPENDIX F TIMBER POLES (Normative) F1 GENERAL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This Appendix provides design properties and design methods for round timber utility poles. The latest version of AS 1720.1 does not completely align with the provisions and intent of this Standard for round timber utility poles as used in Australia, and its use has the potential to impart undue cost implications to network owners. The 1997 version of AS 1720.1 is more appropriate for timber pole design based on industry experience and testing, when combined with the additional requirements of this Appendix. This Appendix aligns primarily with the 1997 version. For New Zealand timber poles and processes NZS 3603 is appropriate, and for all other sawn or manufactured poles the latest version of AS 1720.1 is applicable. F2 NOTATION The following notation is used in this Appendix: k1 = the duration of load factor k12 = the stability factor for compression, determined in accordance with Paragraph F4.8 k20 = the immaturity factor k21 = the shaving factor k22 = the processing factor kd = the degradation factor f t′ = the characteristic strength in tension f c′ = the characteristic strength in compression parallel to grain f n′ = the characteristic strength of timber in bearing perpendicular to grain f b′ = the characteristic strength in bending fs′ = the characteristic strength in shear Ac = the cross-sectional area at the critical section = As 3π d p2 16 = the section modulus = dp 4 = the shear plane area = Z π d p2 π d p3 32 = the pole diameter at the critical section COPYRIGHT AS/NZS 7000:2016 152 ZT = torsional section modulus = π d p3 16 F3 CHARACTERISTIC STRENGTHS AND ELASTIC MODULI The characteristic strengths and elastic moduli for poles that conform in quality to the grade requirements specified in AS 2209 shall be as specified in Tables F1 and F2, unless verified by in-grade or proof testing. Strength groups and joint group classifications shall be assigned to species in accordance with AS 1720.2. TABLE F1 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) POLE TIMBERS GRADED TO AS 2209—RELATIONSHIP BETWEEN STRENGTH GROUPS AND CHARACTERISTIC PROPERTIES (MPa) Strength group Stress grade Bending ( fb′ ) (1) Tension parallel to grain ( f t′) (1) Hardwood Softwood Shear ( fs′) Compression parallel to grain ( fc′) (1) Short duration modulus of elasticity (E) (2) S1 F34 100 60 — 7.2 75 21 500 S2 F27 80 50 — 6.1 60 18 500 S3 F22 65 40 — 5.0 50 16 000 S4 F17 50 30 26 4.3 40 14 000 S5 F14 40 25 21 3.7 30 12 000 S6 F11 35 20 17 3.1 25 10 500 S7 F8 25 15 13 2.5 20 9100 NOTES: 1 The equivalence expressed in the table above is based on the assumption that softwood poles (i.e. S5, S6 and S7) are cut from mature trees or stress graded as per the above strength groups. 2 The modulus of elasticity (E) is an average value and includes an allowance of about 5% for shear deformation. For estimating a fifth percentile value, expressions are given in Paragraph F5.6. TABLE F2 CHARACTERISTIC STRENGTH PROPERTIES (MPa) FOR BEARING AND SHEAR AT JOINTS Bearing Strength group Shear at joint details ( fs′) (see Note) Perpendicular to grain ( fn′ ) (see Note) Parallel to grain ( ft′) (see Note) S1 S2 S3 — — — 60 50 40 7.2 6.1 5.0 S4 S5 S6 26 21 17 30 25 20 4.3 3.7 3.1 S7 13 15 2.5 NOTE: See Paragraph F5. COPYRIGHT 153 AS/NZS 7000:2016 F4 DESIGN FACTORS—MATERIAL F4.1 Capacity factor (strength reduction factor) Values for the capacity factor ( φ), for calculating the design capacity of poles ( φR), shall be determined using Table F3. TABLE F3 CAPACITY FACTORS FOR TIMBER POLES Basis for determining characteristic strength properties Characteristic design property to which the value of φ shall apply for calculating the design capacity φ All properties 0.90 ( fb′ ) 0.95 All other properties 0.90 ( fb′ ) 0.95 All other properties 0.90 Poles graded to AS 2209 Poles graded using proof testing in accordance with Clause 8.5.2 Poles with bending properties established from in grade evaluation and subject to periodic testing/monitoring of properties Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) F4.2 Duration of load effects (strength) The effect of duration of load on strength of timber poles and components is given by the modification factor k1, as specified in Table F4. The effective duration of load refers to the cumulative duration for which the peak load occurs. Guidelines for determination of the effective duration of load are detailed in Appendix G of AS 1720.1 (1997 or 2010 version). F4.3 Duration of load effects (stiffness) For timber poles subject to sustained bending, creep effects shall be considered. The effect of duration of load on stiffness of timber poles and components shall be determined in accordance with AS 1720.1 or NZS 3603. For other timber components, the short-term deflection shall be multiplied by the appropriate creep factor j2 or j3, as given in AS 1720.1 or NZS 3603. The 1997 and 2010 Standards can be used interchangeably in this regard. TABLE F4 DURATION OF LOAD FACTOR FOR STRENGTH Effective duration of peak load Modification factor (k 1) for strength of poles and timber components (see Note) Modification factor (k 1) (see Note) for strength of timber connections using laterally loaded fasteners 3 seconds 1.00 1.14 Short-term (e.g. construction maintenance) 3 hours 0.97 0.86 Medium term (e.g. snow/ice in sub-alpine areas) 3 days 0.94 0.77 3 months 0.80 0.69 >1 year 0.57 0.57 Type of load Instantaneous (e.g. ultimate wind and earthquake) Long-term (e.g. snow/ice in alpine areas) Permanent NOTE: See Paragraph F4.2. COPYRIGHT AS/NZS 7000:2016 154 F4.4 Pole degradation factors For all timber poles, the design shall allow for loss of strength and stiffness associated with degradation of the critical section of the pole at and below the ground line over its expected design life. Pole degradation factors shall be determined from Table F5 unless other factors can be determined by testing and statistical data. The values of kd given in Table F5 are based upon expected loss of effective section. In cases where the local environment in which the pole will be located is known to be of high hazard (e.g. due to excessive moisture or high probability of insect attack), more conservative values may be appropriate. NOTE: Where a systematic inspection and maintenance program is in place, the values of k d given in Table F5 for untreated timbers should be chosen to reflect the strength assessment done during the inspections (e.g. how much loss of strength is allowed at time of inspection before the pole is replaced). TABLE F5 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) POLE DEGRADATION FACTORS Type of pole (in accordance with AS 2209) Pole diameter d <250 mm Pole diameter 250 ≤ d ≤ 400 mm Pole diameter d >400 mm kd kd kd 20 1.0 1.0 1.0 50 0.80 0.85 0.90 20 1.0 1.0 1.0 50 0.80 0.85 0.90 20 0.80 0.90 1.0 50 0.50 0.55 0.60 20 0.70 0.80 0.90 50 0.30 0.40 0.45 Design life (years) Full length preservative-treated softwood Full length preservative-treated hardwood Durability Class 1 untreated hardwood Durability Class 2 untreated hardwood F4.5 Factor for immaturity For poles having mid-length diameters less than 250 mm, due allowance shall be made for the properties of immature timber, using the modification factors k20 and j9 from Table F6, for strength and stiffness respectively. TABLE F6 IMMATURITY FACTORS k20 FOR DESIGN CAPACITY AND IMMATURITY FACTORS j 9 FOR STIFFNESS Immaturity factor k 20/j 9 Species d = 100 mm d = 125 mm d = 150 mm d = 175 mm d = 200 mm d = 225 mm d = 250 mm Eucalypt and Corymbia 0.90 1.00 1.00 1.00 1.00 1.00 1.00 Softwoods 0.75 0.80 0.85 0.90 0.95 1.00 1.00 COPYRIGHT 155 AS/NZS 7000:2016 F4.6 Shaving factor For timber members, the design characteristic strength properties shall be reduced if the poles have been shaved, when modified from the natural pole form. The shaving factor for strength k21 shall be determined as specified in Table F7. In addition to this modification for strength, the values specified for stiffness (E) in Table F1 shall be reduced by 5% for shaved poles. TABLE F7 SHAVING FACTOR k21 Eucalypt and Corymbia Softwood species k 21 species k 21 Characteristic property Bending 0.85 0.75 Compression parallel to grain 0.95 0.90 Compression perpendicular to grain 1.00 1.00 Tension 0.85 0.75 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) F4.7 Processing factor Where poles are steamed under pressure as a part of the manufacturing and fabrication process, the characteristic strength properties shall be reduced using k22. For poles that are steamed, k22 = 0.85, otherwise k22 = 1.0. F4.8 Stability factor for compression The stability factor k12 for modification of the characteristic strength in compression shall be given by the following: For ρcS ≤10— k12 = 1.0 . . . F1 For 10 <ρcS ≤20— k12 = 1.5 − 0.05ρcS . . . F2 For ρcS ≥20— k12 = 200 . . . F3 (ρ c S )2 where S = 1.15 L dp S = slenderness coefficient L = the distance between effective restraints in any plane dp = the nominal mid-length diameter between the points of restraint and where a conservative value of the material constant ρc is given in Table F8. More accurate values of ρc may be derived in accordance with Appendix E of AS 1720.1—1997. Note, however, that minimal testing has been conducted on full-scale poles in compression and experience suggests that even with a more accurate material constant, the design of timber utility poles in compression will be conservative. COPYRIGHT AS/NZS 7000:2016 156 TABLE F8 MATERIAL CONSTANT ρc FOR TIMBER UTILITY POLES Material constant ρc Strength group Seasoned timber Unseasoned timber S1 S2 S3 1.25 1.22 1.20 1.43 1.39 1.37 S4 S5 S6 1.16 1.10 1.07 1.33 1.26 1.24 S7 1.04 1.20 F5 DESIGN CAPACITY Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) F5.1 Bending strength The design capacity of poles in bending ( φM) for the strength limit state, shall satisfy the following: φM ≥ M* . . . F4 φ M = φ k1 k20 k21 k22 kd ( f b′Z ) . . . F5 F5.2 Shear strength The design capacity of poles in shear ( φV) for the strength limit state, shall satisfy the following: φV ≥ V* . . . F6 φV = φ k1 k20 k22 kd ( f s′As ) . . . F7 F5.3 Compressive strength The design capacity of poles in axial compression (φNc) for the strength limit state, shall satisfy the following: φNc ≥ N* . . . F8 φ N c = φ k1 k12 k20 k21 k22 kd ( f c′Ac ) . . . F9 F5.4 Combined bending and compression strength Where a pole is subjected to combined bending and compression load effects, the diameter shall be such that the following is satisfied: ⎛ M * ⎞ ⎛ N c* ⎞ ⎟ ≤1 ⎜ ⎟+⎜ ⎝ φ M ⎠ ⎝ φ Nc ⎠ . . . F10 COPYRIGHT 157 AS/NZS 7000:2016 F5.5 Torsional strength The design capacity of poles under torsion about the pole axis ( φT) for the strength limit state shall satisfy the following equations: φT ≥ T* . . . F11 φT = φ k1 k20 k22 kd ( fs′Z T ) . . . F12 NOTE: The torsional rigidity of timber poles is normally very high, with the result that in most situations the pole will rotate in the ground rather than induce resultant torsional forces in the wood. As such, torsional strength is only considered in exceptional circumstances where the pole is embedded rigidly into a foundation. F5.6 Pole top deflection Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Designers shall note that the modulus of elasticity (or stiffness) of poles in the ‘green’ state, or re-wetted by waterborne CCA preservative, can be significantly less than that of dry or seasoned poles The values of modulus-of-elasticity (MOE) specified in Table F1 are average values for unseasoned timber. For situations where pole deflection is critical, designers shall use fifth percentile values of MOE. For poles, an approximation of the fifth percentile MOE is obtained by multiplying the average MOE by 0.5. It is recommended that poles subjected to sustained resultant loads be considered deflection sensitive. For example, a service, streetlight fitting or deviation angle may result in the structure developing a pronounced permanent bend as it undergoes in situ drying. COPYRIGHT AS/NZS 7000:2016 158 APPENDIX G LATTICE STEEL TOWERS (SELF SUPPORTING AND GUYED MASTS) (Informative) G1 CALCULATION OF INTERNAL FORCES AND MOMENTS G1.1 Method of analysis of lattice steel towers In most cases, a single tower type can be used in various configurations with a number of different body extensions and leg combinations. Each of these configurations will result in a unique force distribution. To capture the most unfavourable forces in the tower members, the designer should consider all the likely configurations and select the member sizes to satisfy each of these configurations. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) As many towers may have non-symmetrical leg combination it is important to consider loading from all possible directions. Primarily latticed towers are analysed as ideal elastic three dimensional trusses, pinned connected at joints. Such elastic analyses produce only joint displacements tension, and compression in tower members and tension in stays. Moments from normal framing eccentricities are not calculated in the analysis. However, bending moments in members because of framing eccentricities, eccentric loads or distributed wind load on members can affect the member selection. First-order linear elastic truss analysis treats all members as linearly elastic (capable of carrying compression as well as tension), and assumes that the loaded configuration of the structure is identical to its unloaded configuration consequently ignoring the secondary effects of the deflected structure stipulating that the forces in the redundant members are equal to zero. This type of analysis is generally used for conventional, relatively rigid, self-supporting structures. In a second-order (geometrically non-linear) elastic analysis, structure displacements under loads create member forces and these additional member forces are called the PΔ effects. A second-order elastic analysis may show that redundant members carry some load. Flexible self-supporting structures and guyed structures normally require a second-order analysis. When performing a computer analysis of an existing structure, careful attention should be given to the method of analysis employed when the structure was originally designed by manual algebraic or graphical methods. A three-dimensional computer analysis may indicate forces in the members that are different from those used by manual methods. Bending moments caused by wind loads on an individual member are generally negligible, but they may need to be considered in the design of slender bracings or horizontal edge members. It is normally unnecessary to design for deflections or vibration of lattice towers. G1.2 Guyed structures Guys produce uplift loads on the guy foundation or anchor and compression loads on the structure and its foundation. The guys should be adjustable in length to permit plumbing of the structure during construction and to account for elastic shortening of the mast, creep in the guy and any initial movement of the uplift anchor. COPYRIGHT 159 AS/NZS 7000:2016 Externally guyed supports (i.e. guyed masts) utilizing multiple stay arrangements are sensitive to inaccurate amounts of pretension in the guys. The initial and final modulus-of-elasticity of the guys and creep of the guys together with the flexibility of the tower should be used to compute the forces in tower members and foundation reactions. G2 EMBEDMENT OF STEEL MEMBERS INTO CONCRETE BY MEANS OF ANCHORING ELEMENTS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The total tensile or compression load of steel leg members anchored in concrete is transferred to the concrete by two methods as follows: (a) Steel angle stubs with anchoring elements such as angle cleats or studs These should be checked for shear due to the compression stresses between the element and the concrete. No bending moment in cleats or studs should be considered. (b) Base plate and holding-down bolts The holding-down bolts should be checked for shear, axial load as well as possible bending moments due to lateral displacement of the bolts. G3 CRANKED K BRACING For large tower widths, a bend may be introduced into the main diagonals (see Figure G1). This has the effect of reducing the length and size of the redundant members but produces high stresses in the members meeting at the bend and necessitates transverse support at the joint. Diagonals and horizontals should be designed as for K bracing, effective lengths of diagonals being related to the lengths to the knee joint. FIGURE G1 CRANKED K BRACING G4 PORTAL FRAMES A horizontal member is sometimes introduced at the bend to turn a braced panel into a portal frame (see Figure G2). The main disadvantage of this is the lack of articulation present in the K brace. This system is sensitive to foundation settlement or movement and special consideration should be given to this possibility. COPYRIGHT AS/NZS 7000:2016 160 FIGURE G2 PORTAL FRAME G5 SECONDARY (REDUNDANT) MEMBERS The following guidelines may be applied to the nominal bracing design (see Figure G3): (a) Face bracing: (i) All members inclined ≤10° are considered horizontal— Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Load = (ii) 2.5% 2 = 1.77% of main member force. Members inclined >10° and connected to the main leg— Load = 2.5% = 1.25% of main member force. 2 (iii) Members inclined >10° and not connected to the main Force to balance vertical component of the connected inclined members. (iv) (b) Members inclined ≤30° to be checked for bending with 1.4 kN load in the middle of member. Bending check is independent from the axial load check. Hip bracing: (i) All members inclined ≤10° are considered horizontal— Load = 2.5% main member force. (ii) leg— Members inclined >10°— Load = 2.5% 2 = 1.77% of main member force. COPYRIGHT 161 AS/NZS 7000:2016 1.0 % of th e m a i n l e g l o ad ba l a n c i n g 1.25% f ro m th e c o n n e c te d b r a c e B ra c e l o ad 2.5% P/ 2 e ac h Inclined brace 2.5% P/2 H o r i zo nt a l b r a c e 2.5% P R e s tr a i nt 2.5% P/2 L EG EN D : P = M a x i m u m m a i n m e m b e r c o m p re s s i o n fo rc e B1 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Inclined braces 2.5% P/ 2 a1 B2 a2 Force balancing ver tical component of member connected to the main leg B1= B2* sin ( a2) / sin ( a1) H o r i zo nt a l b r a c e s 2.5% P/2 e ac h FIGURE G3 SECONDARY (REDUNDANT) MEMBERS In case of cranked K bracing with an angle between the diagonal and main leg close to 15°, secondary effects should be taken into consideration (global instability, main leg shortening and bolt slip). G6 SECURITY OF FASTENERS G6.1 General application All bolt nuts on lattice steel towers should be locked in their tightened position against loosing by wind induced vibration by the use of suitable methods such as spring washers, locking pins or thread deformation. G6.2 Bolts in tension Where bolts on major loaded connection points are in permanent tension, they should be fitted with lock nuts. G6.3 Deterrent to vandalism All bolts within 3000 mm of the ground should be secured to prevent or significantly deter their removal by vandalism. G7 ANTI CLIMBING DEVICES Unauthorized climbing of structures supporting energized overhead lines is a public safety issue that requires a national uniform standard of approach. Consideration should be given to anti climbing devices or measures to prevent or significantly deter unauthorized climbing. COPYRIGHT AS/NZS 7000:2016 162 G8 PLAN BRACING Horizontal plan bracing should be installed on all lattice steel towers at— (a) the first horizontal structural member above ground; (b) changes of leg slope; (c) the lower face of all cross-arms; and (d) vertical intervals not exceeding 15.0 m in the tower body. Reference may be made to CIGRE TB 196 for guidance on choice of an appropriate bracing panel arrangement. G9 STRENGTH FACTORS ( φ) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Strength factors ( φ) which takes into account variability of material and workmanship for structural components used in lattice steel towers should be taken as 0.9 unless otherwise provided in the reference standard being used. COPYRIGHT 163 AS/NZS 7000:2016 APPENDIX H ELECTRICAL DESIGN ASPECTS (Informative) H1 CORONA H1.1 General Corona occurs when air is ionized. The most important corona effect for overhead lines is around the conductors. When the electric field on the surface of a conductor exceeds the corona inception voltage, the corona discharges in the form of arcs and streamers can generate radio interference, television interference and audible noise. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Corona discharges usually occur during inclement weather (i.e. rain and fog) when the surface voltage gradient on the conductor exceeds 16 kV/cm. During dry weather there is almost negligible corona generated. Other possible sources of corona are hardware surfaces and insulators. Polluted insulators may have significant surface leakage current activity that can also cause corona. Another related effect is spark discharges that may occur between discs of bridging strings that are lightly loaded, mechanically. Spark discharges can generate radio interference, television interference and audible noise. H1.2 Design The radial electric field at the conductor surface is known as the surface voltage gradient. It is influenced by voltage, number of conductors per phase bundle, size of conductors, phase spacing, and to a lesser extent, line configuration, line phasing, line height, and line proximity to other lines or wires. Conductor surface finish also has an effect. Care is required during stringing to ensure there is no damage to conductor surfaces. Any high points due to scratches on the conductor will have a high electric field and may act as a source for corona generation. In the first few months of energized operation, conductor surfaces are not yet weathered, and corona levels can be above expectations. Over time, the high points are burnt off and the corona activity reduces. At voltages above 110 kV, it is often the requirement to meet the RIV, TVI and audible noise levels which decide the conductor to install on the overhead line rather than thermal rating requirements. Avoiding corona is the main reason that conductors are bundled on lines at the higher voltage levels. Bundling has the effect of reducing the electric field on the surface of the conductors. The recommended design approach to control corona is to limit the surface voltage gradient to less than 16 kV/cm. The secondary effects of radio interference, television interference and audible noise can be estimated based on empirical formulae using conductor surface voltage gradient as an input. H1.3 Radio interference voltage The most important design influence on the corona-generated radio noise levels produced by any high voltage line is the electric field very close to the conductors. This field is influenced by voltage, number of conductors per phase bundle, size of conductors, phase spacing, and to a lesser extent, line configuration, line phasing, line height, and line proximity to other lines or wires. Radio noise levels are also influenced by the local earth conductivity and the relative smoothness of conductor and hardware surfaces. COPYRIGHT AS/NZS 7000:2016 164 Generally, corona generated radio noise levels become a significant design concern only for lines operating at voltages of 110 kV or above. For these high voltages, noise level prediction methods assume that line hardware is designed or shielded so that only the corona on conductors will be responsible for observed radio noise levels, and that conductors are installed taking care not to damage their surface. In the first few months of energized operation, conductor surfaces are not yet weathered, and radio noise levels can be a few decibels above ultimate expectations. Guidance on limits for electromagnetic interference from overhead lines can be found in AS/NZS 2344. H1.4 Audible noise H1.4.1 General The principal source of foul weather acoustic noise is water drops. Whether hanging from a wet line or on insulators, arriving at the line as raindrops, or streaming from the line, water can give rise to various types of discharge. Snow and ice rime on conductors may also give rise to noise. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) H1.4.2 Design influences The most important design influence on the audible noise levels produced by a high-voltage line is the electric field very close to the conductors (surface electric gradient). This field is influenced by voltage, number of conductors per phase bundle, size of conductors, phase spacing, and to a lesser extent, line configuration, line phasing, line height, and line proximity to other lines or wires. Audible noise levels are further influenced by the relative smoothness of conductor and hardware surfaces and contamination due to hydrophobic materials. In general, audible noise levels become a significant design concern only for lines operating at voltages of 110 kV or above. For these high voltages, noise level prediction methods assume that line hardware is designed or shielded so that only the corona on conductors will be responsible for observed audible noise levels in wet weather, and that conductors are installed taking care not to damage their surfaces. As with radio noise, audible noise levels may be a little above ultimate expectations during an initial weathering period. H1.5 Corona loss In cases where the surface voltage gradient is very high there can be a power loss along the conductor due to corona emission. The magnitude of fair weather corona loss is insignificant in comparison with foul weather loss (maximum corona loss). However, fair weather losses occur for a large percentage of time and affect the value of the total energy consumed by the line (yearly average corona loss). H2 ELECTROSTATIC INDUCTION Electrostatic induction is caused by the electric field surrounding the powerline and these fields can induce charges on nearby metallic objects. Unless these charges are addressed by proper earthing, they can cause an electric shock to members of the public. These shocks can range from fingertip touch perceptible to hand grab annoyance. The thresholds for these sensations are given in Table H1. The design limit is 5 mA. COPYRIGHT 165 AS/NZS 7000:2016 TABLE H1 REACTION TO SPARK DISCHARGES Threshold Reaction/sensation Energy (milliJoules) Charge ( μCoulombs) Fingertip touch perception 0.14 0.30 Hand grab perception 0.50 0.50 Fingertip touch annoyance 1.30 0.90 Hand grab annoyance 4.00 1.60 The charge induced to the metallic object is dependent on the surface area of the object and the overhead line’s electric field strength. The charge can safely be discharged to earth by installing earth leads to the metallic object. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) On extra high voltage lines (above 345 kV) the electric field strength on the power line can be quite high and lead to high charges on large vehicles parked under the line. The high discharge currents can be a hazard to the public in proximity to the vehicle. H3 ELECTROMAGNETIC INDUCTION Electromagnetic induction is caused by the load current and/or fault currents flowing in the overhead line. These currents can generate high voltages in parallel metallic circuits. For telecommunication coordination, the limits are set out in SA HB 102. For pipelines, the levels are outlined in AS/NZS 4853. These high induced voltages into nearby circuits or objects can be mitigated by the following methods: (a) Earthing the circuit or object at regular intervals. (b) The installation of insulators to sectionalize the object. (c) Installing a shield wire on the overhead line. (d) Increase the separation between the circuit or object and the overhead line. (e) Limiting the fault current. (f) Improving the protection operating time. COPYRIGHT AS/NZS 7000:2016 166 APPENDIX I CONCRETE POLES (Informative) I1 GENERAL Concrete pole design and manufacture should comply with the requirements of AS/NZS 4065, AS 3600 or NZS 3101. The design strength of the concrete pole should be able to resist the axial force, bending moments including any additional bending moments induced by slenderness effects. For slender columns a moment magnification factor needs to be determined. For typical distribution poles the design given in this Appendix may be used. I2 STRENGTH Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) I2.1 Characteristic or specified compressive strength The characteristic or specified compressive strength at 28 days should not be less than 40 MPa. I2.2 Tensile strength The characteristic flexural tensile strength of concrete can be determined statistically from test in accordance with AS 1012.11. In the absence of more accurate data the lower characteristic tensile strength (at 28 days and standard curing) may be taken as one of the following values as appropriate: (a) For pole elements subject to sustained tensile stresses, 0.6 f c′ . (b) For pole elements subject to transient tensile stresses, 0.8 f c′ . I2.3 Combined bending and compression strength Where a pole is subjected to combined bending and compression load effects, the diameter should be such that the following is satisfied: ⎛ M * ⎞ ⎛ N c* ⎞ ⎟ ≤1 ⎜ ⎟+⎜ ⎝ φ M ⎠ ⎝ φ Nc ⎠ . . . I1 I3 STRENGTH CAPACITY FACTOR For poles designed by load testing in accordance with Clause 8.5, the strength capacity factor ( φ) should not be taken as greater than 1.0. For poles designed by calculation, φ should be taken as not greater than the following values, as appropriate for the type of action effect being considered: (a) Bending, 0.9. (b) Compression, shear, or torsion, or any of these in combination, 0.8. (c) Bearing, 0.7. (d) Combined bending and compression 0.9. COPYRIGHT 167 AS/NZS 7000:2016 I4 SERVICEABILITY I4.1 General Concrete poles should meet the serviceability criteria, appropriate to the use of the pole, set out in Paragraphs I4.2 and I4.3. I4.2 Deflection and rotation For electromotive transport poles, communication equipment poles, and some floodlighting poles, deflection and rotation parameter should be determined by the operating system constraints. For most other uses, deflection and rotation should not be considered a serviceability constraint unless specified by the purchaser. I4.3 Crack width Crack widths at the serviceability limit state should not exceed values given in Paragraph D3.7. For sustained dead loads or cable tension loads, the long-term effects of creep and shrinkage should be considered. NOTE: For further information on concrete crack width see Appendix D. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) I5 CONCRETE COVER I5.1 Exposure classifications The exposure classification for poles should be determined in accordance with AS 3600 or NZS 3101.1 as appropriate. I5.2 Exposure classifications other than C, or U more severe than C For all exposure classification other than C, or other than U more severe than C, the clear cover to reinforcement (including tie wires) and tendons should be not less than the greatest of— (a) the maximum nominal aggregate size; (b) three-quarters of the nominal diameter of the bar, wire or tendon to which the cover is measured; or (c) when tested in accordance with Appendix O, if— (i) absorption ≤5.5%, cover = 9 mm; (ii) 5.5% < absorption ≤6.5%, cover = 19 mm; (iii) absorption >6.5%, cover as per AS 3600 or NZS 3101.1; or (iv) other methods of providing suitable durability. I5.3 Exposure classification C, or U more severe than C For exposure classification C, or U more severe than C, or for poles within 1 km from a coastline with prevailing onshore winds, one or more of the following additional protective actions should be adopted to achieve the required design life: (a) Increase the thickness of concrete cover. (b) Increase the specified strength grade, or otherwise reduce the permeability of the concrete. (c) Apply a protective coating to exposed surfaces. (d) Apply a corrosion-resistant coating to the reinforcement or tendons. (e) Provide cathodic protection to the reinforcement or tendons. (f) Seal the base of spun concrete poles. (g) Corrosion inhibitor in concrete mix. (h) Any other appropriate action. COPYRIGHT AS/NZS 7000:2016 168 I6 REINFORCEMENT AND TENDONS I6.1 General All reinforcement and tendons should be effectively maintained in their correct position during manufacture of the pole. All supports used for this purpose should be made from durable and stable materials that are not deleterious to the concrete or the reinforcement. I6.2 Poles designed by load testing Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For poles designed by load testing in accordance with Section 8, the following exceptions apply to the requirements for reinforcement and tendons specified in AS 3600 or NZS 3101.1: (a) The minimum clear distances between parallel bars and tendons may be waived. (b) Lateral restraint of compression reinforcement by ties, or similar fitments, may be omitted. (c) Enclosure of bundled bars, or bundled tendons, within ties or similar fitments may be omitted. (d) Shear reinforcement may be omitted if the tested prototypes contain no shear reinforcement and the tests demonstrate that the design strength can be achieved without failure. I6.3 Poles designed by calculation For poles designed by calculation, shear reinforcement may be omitted if the calculated shear strength provided by the concrete alone is not less than the minimum levels specified in AS 3600 or NZS 3101.1 for the omission of shear reinforcement in beams. I7 ELECTRICAL EARTHING Provision should be made for bonding electrical equipment and external metalwork to steel reinforcing and any earthing electrode. COPYRIGHT 169 AS/NZS 7000:2016 APPENDIX J COMPOSITE FIBRE POLES (Informative) J1 GENERAL Poles made from composite materials should be designed in accordance with the appropriate and relevant Australian or New Zealand Standard or by theories supported by rigorous prototype testing. The materials used should be suitable for the exposure and design service conditions without jeopardizing operational security of the line. Special attention should be given to use of fire resistant materials in rural/semi rural applications. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) J2 STRENGTH Composite fibre poles are thin walled structures and typically fail due to buckling. Pull through strength on the wall of the pole applied by bolts may be limited with standard washers and large curved plates may be required for surface bearing. Crushing torque is limited and is typically less than 150 Nm. J3 SERVICEABILITY LIMITS Composite fibre poles typically exhibit large deflection limits and these limits need to be considered in the design. Manufacturer test data will provide deflection limits at appropriate loads for use in design of the pole. It is recommended that for serviceable loads, the maximum deflection of the pole is 5% of pole height above ground. COPYRIGHT AS/NZS 7000:2016 170 APPENDIX K STEEL POLES (Informative) K1 GENERAL Steel pole structure design and manufacture should comply with the requirements of AS 4100, NZS 3404.1, AS/NZS 4600, AS/NZS 4676, AS/NZS 4677 or ASCE 48-05 as appropriate, and the provisions of Paragraphs K2 to K11. K2 STRENGTH FACTORS ( φ) Strength factors ( φ) which take into account variability of material and workmanship for steel pole components used should be taken as 0.9 unless otherwise provided in the reference standard being used. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Loading considered in design should include combined bending and axial loading of the pole element. K3 MINIMUM THICKNESS The minimum plate thickness should not be less than allowed by the appropriate design Standard. K4 REQUIREMENTS FOR PLATE THICKNESS LESS THAN 3 mm Where the thickness of steel plate used in a pole is less than 3 mm, the following requirements apply: (a) Welding Special attention should be given to weld quality in thin-walled elements and in particular to the avoidance of weld undercut. (b) Fatigue Structural detailing should avoid stress concentrations and connections subject to cyclic loading which rely on the localized bending resistance of thin-walled components. (c) Handling Consideration should be given to the need for special handling of thinwalled elements to avoid localized distortion. (d) Durability Due consideration should be given to the potential for accelerated corrosion at and below ground level where pole elements are direct buried into soil or where special backfill is used around the embedded pole element. K5 LOW TEMPERATURE REQUIREMENTS Steel grades for poles subject to low temperature conditions should be chosen in accordance with the requirements for brittle fracture resistance given in AS 4100 or NZS 3404.1 as appropriate. K6 WELDING PROCEDURE FOR THICK BASE PLATES Care should be applied with the use of thick base plates that have been cut from thick steel blooms. These may contain string inclusions that have the potential to open and delaminate after cutting, welding and during galvanizing due to release of locked in stresses. COPYRIGHT 171 AS/NZS 7000:2016 K7 HYDROGEN EMBRITTLEMENT ISSUES WITH HOT DIP GALVANIZING AFTER INCREMENTAL BENDING Where incremental bending techniques or pressing is employed to form thick plates (for poles) generally greater than 16 mm and the finished product is acid de-scaled and hot dip galvanized, care needs to be applied to avoid hydrogen embrittlement of cold worked materials. K8 INTERNAL TREATMENT OF STEEL POLES All closed steel sections will have the potential to accumulate and trap condensation from the air due to temperature variations. This has the potential to accelerate corrosion of the internal surfaces if the internal space cannot vent to the atmosphere. Consideration should be included in designs for the appropriate treatment of the internal surface to eliminate corrosion; to minimize corrosion effects; or to provide for limited corrosion of the internal surfaces over its intended design service life. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) K9 SLIP JOINTING Where joints in segmented construction make use of overlapping close tolerance slip joints they should be detailed such as to provide a minimum overlap of 1.5 times the largest inscribed circle of the components being joined. The fabrication tolerances are to ensue that the minimum constructed overlap of 1.35 times the largest inscribed circle of the components being joined is attained. Designs should nominate required dimensional tolerances of fitted sections together with recommended jacking forces for lap joints to ensure full load transfer can be achieved between sections being joined. K10 ANCHOR BOLTS Pole footing base plate holding-down bolts may be proportioned to comply with the relevant Standard. K11 ELECTRICAL EARTHING Provision should be made for bonding electrical equipment and external metalwork to steel reinforcing and any earthing electrode. COPYRIGHT AS/NZS 7000:2016 172 APPENDIX L STRUCTURE FOOTING DESIGN AND GUIDELINES FOR THE GEOTECHNICAL PARAMETERS OF SOILS AND ROCKS (Informative) L1 GENERAL PRINCIPLES This Appendix addresses fundamental performance criteria and the design methods associated with overhead line footings and their foundations, and are not to be considered as a rigid set of rules. Many alternative approaches can be used for the design of footings and the interpretation of the foundation conditions, and the designer should exercise sound engineering judgment in determining which method is most appropriate for the situation. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When designing overhead line foundations, the designer has the option to design each footing for site-specific loadings and subsurface conditions or to develop standard designs that can be used at predetermined similar sites. For simple direct embedded pole footings some design methods allow for a ‘serviceability’ design criteria based on allowing for the deformation of the soils under loads less than the ultimate design loads. See SA HB 331 for further guidance on alternative approaches that can be adopted. In addition, the relative distribution of the loads between the guys and the support (lattice tower or pole) depends on the guy pretension and the potential creep of the foundation. The flexibility of the guy, together with the flexibility of the structure is needed to compute the ultimate footing reactions and anchor loads. The initial and final modulus of elasticity of the guys, together with the creep of the guys, should be considered. L2 GEOTECHNICAL PARAMETERS OF SOILS AND ROCKS L2.1 General Geotechnical investigation should be carried out along the easement of a transmission line to obtain geotechnical parameters required to design the transmission structure footings. As a minimum, the investigation should provide geotechnical parameters required to establish the ultimate load-bearing capacity of the subsurface foundation material and the overlying material properties. At the completion of a geotechnical site investigation a report should be prepared. Generally, to determine the foundation ultimate load carrying capacity the shear strength of soil is required. Calculate this as follows: s = c + σn tan ϕ . . . L1 where s = shear strength c = cohesion σn = normal stress ϕ = angle of internal friction COPYRIGHT 173 AS/NZS 7000:2016 A cohesive soil can generally be expected to resist design loads for a short duration of time without experiencing significant movements; however when the design loads are applied over the service life of the structure, they may result in excessive displacements. The foundation design for long duration loads should be based on the effective stresses and drained properties of the soil. Soils that have cohesive properties in short-term loading usually exhibit no cohesion under long-term loads, though the angle of internal friction will increase to typically between 20° and 40°. Granular soils have similar properties under short-term and long-term conditions and this standard recommends that for ‘granular’ soils the same properties are to be used under both long-term and short-term loads. Dense saturated granular materials typically show a reduction in internal friction of 1° to 2° from the dense dry values. L2.2 Typical soil properties Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Geotechnical parameters for soil strata may be taken from Tables L1, L2, and L3. The values for rock in Table L3 are based on research data and pull out tests on test piles, and their use should be assessed against any known properties from soil tests where these are available. The reduction in shear strength may occur when the soil is partially saturated (see below). In addition, soft clay (or even firm clay) may become very soft clay when it is partially saturated. TABLE L1 TYPICAL PROPERTIES OF COHESIVE SOILS Unit weight Shear strength, C u (kPa) (kN/m 3 ) Undrained Very soft 16–19 0 to 10 Exudes between fingers when squeezed in hand Soft 17–20 10 to 25 Can be moulded by light finger pressure Firm 17.5–21 25 to 50 Can be moulded by strong finger pressure Stiff 18–22 50 to 100 Cannot be moulded by fingers. Can be indented by thumb Very stiff 21–22 100 to 200 Hard 20–23 ≥ 200 Term COPYRIGHT Field guide to consistency Can be indented by thumb nail Can be indented with difficulty by thumb nail AS/NZS 7000:2016 174 TABLE L2 TYPICAL PROPERTIES OF NON-COHESIVE SOILS Angle of friction, ϕ Unit weight Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Soil type 3 (kN/m ) (degrees) Loose gravel with sand content 16–19 28º–30º Medium dense gravel with low sand content 18–20 30º–36º Dense to very dense gravel with low sand content 19–21 36º–45º Loose well graded sandy gravel 18–20 28º–30º Medium dense clayey sandy gravel 19–21 30º–35º Dense to very dense clayey sandy gravel 21–22 35º–40º Loose, coarse to fine sand 17–22 28º–30º Medium dense, coarse to fine sand 20–21 30º–35º Dense to very dense, coarse to fine sand 21–22 35º–40º Loose, fine and silty sand 15–17 20°–22° Medium dense, fine and silty sand 17–19 25º–30º Dense to very dense, fine and silty sand 19–21 35º–40º TABLE L3 TYPICAL PROPERTIES OF ROCK Ultimate design values Shear (kPa) Bearing (kPa) Unit weight (kg/m 3 ) 1200 6000 27 1000 2500 24 750 1500 24 Type/classification Hard Igneous Basalt Granite Granodiorites Metamorphic Greywacke Hornfelds Quartzite Limestone Schists Sedimentary Hard sandstone Medium rock Highly fractured hard rocks Medium sandstones Hard shale Conglomerates Weathered granite Rhyolites (continued) COPYRIGHT 175 AS/NZS 7000:2016 TABLE L3 (continued) Ultimate design values Type/classification Shear (kPa) Bearing (kPa) Unit weight (kg/m 3 ) Soft rock Soft sandstone Mudstone 275 450 22 Medium shale Phyllite Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) It should be acknowledge that the engineering properties of rock cannot be predicted with the accuracy typical in a soil investigation. The rock properties are related to rock defects, i.e. weathering, joints, faults, shear and bedding zones, etc. In addition, during an investigation (or construction works) when the core hole penetrates a fault zone additional breaks in rock may occur. These breaks promoted/produced by these activities should be included in the estimated rock quality. Geotechnical investigation should also report on the appropriate values of a horizontal soil stress required to establish the ultimate capacity of the footing. In addition, Table L4 provides a basic guide for horizontal soil stress evaluation. TABLE L4 HORIZONTAL SOIL STRESS Soil and backfill condition Native soil with loose backfill Native soil with moderately compacted backfill Native soil with back compacted backfill Backfill, lightly compacted Backfill, moderately compacted Backfill, well compacted K—Drained condition K—Undrained condition K = Ka K = Ka K = 0.5 to 1.0 (min K = K a ) or K 0 for in situ K = 0.5 to 1.0 (min K = K a ) or K 0 for in situ K ≥ 1 or K 0 for in situ K ≥ 1 or K 0 for in situ K = K0 K = 0 to K a K = 2/3 to 1.0 K = K a to K 0 K > = 1.0 K = K 0 to 1.0 Native soil (un-cemented sands) K = K a for D S ≤300 mm Native soil (un-cemented sands) K = 0.5(K a + K0 ) for 300 < D S ≤ 600 mm Native soil (un-cemented sands) K = 0.333(K a + K 0 + K p ) for DS >600 mm LEGEND: K 0 = 1 − sin ϕ K a = tan 2 (45 − ϕ /2) K p = tan 2 (45 + ϕ /2) COPYRIGHT AS/NZS 7000:2016 176 L3 FOUNDATION DESIGN FOR POLES L3.1 Foundation types Common types of pole footings are bored piers in soil, bored and socketed piers into rock, large diameter bored or driven caissons (normally with permanent liners), buried slab or raft footings, anchored footings (in soil or rock), and single pile or pile group foundations (in soils unable to support loads in surface formations). This Appendix concentrates on the design requirements for lateral loads and moments only. When there are special requirements for compression loading the footings should be checked using established principles. L3.2 Bored piers Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The Brinch Hansen method presented here is considered to be appropriate to the dimensional range and characteristics of poles in transmission line structures. Alternative methods are given in SA HB 331. The Brinch Hansen method does not provide an indication of pole rotation at the nominal failure load. However, ground line rotation when using Brinch Hansen is typically 2° for undrained conditions. For drained conditions the equation predicts overturning moments typically corresponding to 5° rotation. Failure of the footing, that is when the rotation increases markedly for little increase in load, is typically associated with rotations of 5°. Accordingly, the calculated footing capacity in drained conditions should be appropriately factored down. L3.3 Analytical procedure for determination of failure load/moment L3.3.1 Brinch Hansen method The mathematical model of the pole/soil system is shown in Figure L1. M Ground sur face H Rigid body r ot a t i o n Zr F1 Z2 Backfill L Z1 Z Pz C e nt r e of r ot ati o n F2 D S o i l p r e s s u r e d i s t r i b u ti o n P z FIGURE L1 MODEL OF THE POLE/SOIL SYSTEM The system is subjected to a ground line lateral load, H*, and bending moment, M*. H* ≤ φg × H M* ≤ φg × M φg = geotechnical capacity reduction factor varies from 0.8 to 0.5 H, M = corresponding ground line lateral load and bending moment capacity COPYRIGHT 177 AS/NZS 7000:2016 The ‘effective diameter’, D, can be taken as the average pole diameter below ground for soil backfill situations and the auger diameters for situations where concrete or soil/cement backfill is used. The pole is assumed to rotate as a rigid body under the applied loads about a point of rotation at an unknown depth, zr, below the surface. At the point of failure, this rotation produces a soil stress distribution as depicted in Figure L1 with the ultimate soil pressure, p, varying with depth below the ground surface, z. The ultimate lateral soil resistance at any depth, z, below the surface can be expressed as— Pz = qzKq + cuKc . . . L2 where qz = vertical overburden pressure at depth z = γz γ = soil unit weight (see Tables L1 to L3) cu = soil shear strength (see Table L1) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Kq, Kc = factors that are a function of z/D and the soil angle of friction, φ (see Table L2) Values of Kq are given in Table L5, and those of Kc are given in Table L6. The limiting combination of H and M to cause failure may be obtained by considering the equilibrium of horizontal forces and moments, and solving the resulting simultaneous equations for the unknown depth of the centre of rotation, zr. In general form the equations are: (a) Horizontal equilibrium H = F1 − F2 . . . L3 where F1 = F2 = (b) ∫ zr ∫ L 0 zr pz Ddz . . . L4 pz Ddz Moment equilibrium M = F2z2 − F1z1 . . . L5 where z1 = distance to resultant load F1 z2 = distance to resultant load F2 It is usually more convenient to solve the resulting equations by trial and error. That is, for a given horizontal load, H, and a trial embedment depth, L, the unknown depth of rotation, zr, and moment, M, can be determined. The process is repeated by varying L until the required M is obtained. For non-cohesive soils, e.g. dry sand, the depth of rotation is typically 2/3 of the total depth. For cohesive soils, e.g. clayey sands, the depth of rotation is typically slightly more than half depth. As the eccentricity of load increases zr converges to either 2/3 or 1/2 of the total depth. Where a bed log is used the calculated soil forces F1 and F2 may be based on the Brinch Hansen method. The forces should be based on soil pressure pz and the areas of the bed log and the pole foundation. COPYRIGHT AS/NZS 7000:2016 178 TABLE L5 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) EARTH PRESSURE COEFFICIENT FOR OVERBURDEN PRESSURE, Kq ANGLE OF FRICTION ϕ z/D 0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 1.0 0 0.50 1.10 1.85 2.81 4.12 5.99 8.85 13.50 21.81 1.5 0 0.52 1.16 1.97 3.02 4.46 6.53 9.67 14.75 23.72 2.0 0 0.53 1.21 2.07 3.21 4.76 7.02 10.44 15.96 25.59 2.5 0 0.55 1.26 2.16 3.37 5.04 7.46 11.17 17.12 27.43 3.0 0 0.56 1.30 2.24 3.51 5.28 7.88 11.86 18.24 29.23 3.5 0 0.57 1.33 2.32 3.64 5.50 8.26 12.50 19.32 31.00 4.0 0 0.58 1.36 2.38 3.75 5.70 8.61 13.12 20.37 32.74 4.5 0 0.59 1.39 2.44 3.86 5.88 8.93 13.70 21.38 34.45 5.0 0 0.60 1.42 2.49 3.95 6.05 9.24 14.25 22.36 36.13 6.0 0 0.62 1.46 2.58 4.11 6.35 9.79 15.27 24.23 39.39 7.0 0 0.63 1.50 2.65 4.25 6.60 10.27 16.20 25.98 42.55 8.0 0 0.64 1.53 2.71 4.37 6.82 10.69 17.05 27.63 45.59 9.0 0 0.65 1.56 2.77 4.47 7.02 11.07 17.82 29.18 48.54 10.0 0 0.66 1.58 2.82 4.56 7.19 11.41 18.53 30.64 51.39 12.0 0 0.68 1.62 2.89 4.71 7.47 12.00 19.79 33.34 56.81 14.0 0 0.69 1.65 2.96 4.82 7.70 12.49 20.88 35.77 61.90 16.0 0 0.70 1.68 3.01 4.92 7.89 12.90 21.82 37.96 66.69 18.0 0 0.71 1.70 3.05 5.00 8.05 13.25 22.65 39.95 71.20 20.0 0 0.72 1.72 3.08 5.07 8.19 13.55 23.38 41.77 75.46 COPYRIGHT 179 AS/NZS 7000:2016 TABLE L6 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) EARTH PRESSURE COEFFICIENT FOR COHESION, KC ANGLE OF FRICTION ϕ z/D ~0° 5° 10° 15° 20° 25° 30° 35° 40° 45° 1.0 4.8 5.7 6.8 8.2 10.2 12.9 16.9 22.8 31.9 47.2 1.5 5.3 6.4 7.7 9.5 11.9 15.4 20.6 28.4 40.8 61.3 2.0 5.7 6.9 8.4 10.5 13.3 17.4 23.7 33.5 49.1 75.0 2.5 6.0 7.3 9.0 11.2 14.4 19.1 26.4 38.0 56.8 88.1 3.0 6.2 7.6 9.4 11.8 15.3 20.5 28.7 42.0 63.9 100.7 3.5 6.4 7.9 9.8 12.4 16.1 21.7 30.8 45.7 70.6 112.8 4.0 6.6 8.1 10.1 12.8 16.7 22.7 32.6 49.0 76.9 124.5 4.5 6.7 8.3 10.3 13.1 17.3 23.6 34.2 52.1 82.8 135.8 5.0 6.8 8.4 10.5 13.4 17.7 24.4 35.6 54.8 88.4 146.7 6.0 7.0 8.7 10.9 13.9 18.5 25.8 38.0 59.8 98.6 167.4 7.0 7.1 8.8 11.1 14.3 19.1 26.8 40.1 64.0 107.7 186.7 8.0 7.2 9.0 11.3 14.7 19.7 27.7 41.8 67.6 115.9 204.8 9.0 7.3 9.1 11.5 14.9 20.1 28.5 43.2 70.8 123.3 221.8 10.0 7.4 9.2 11.7 15.1 20.4 29.1 44.5 73.6 130.1 237.8 12.0 7.5 9.4 11.9 15.5 21.0 30.1 46.5 78.3 141.9 267.1 14.0 7.6 9.5 12.0 15.7 21.4 30.9 48.1 82.1 151.9 293.3 16.0 7.6 9.6 12.2 15.9 21.7 31.5 49.4 85.3 160.4 316.8 18.0 7.7 9.6 12.3 16.1 22.0 32.0 50.5 87.9 167.8 338.0 20.0 7.7 9.7 12.4 16.2 22.2 32.4 51.3 90.2 174.3 357.3 The over burden pressure and earth pressure coefficients, K qz , K cz at depth z as given in the table above can be calculated from the equations below. NOTE: For more information on these formulas refer to the original Brinch Hansen paper (see reference at the end of this Appendix). K0 = 1 − sin ϕ . . . L6 dc = 1.58 + 4.09 tan4ϕ . . . L7 ⎡ 1 ⎞ ⎤ ⎛1 N c = ⎢ eπ tan ϕ tan 2 ⎜ π + ϕ ⎟ −1⎥ cot ϕ 2 ⎠ ⎦ ⎝4 ⎣ . . . L8 ⎛1 ⎞ ⎜ π + ϕ ⎟ tan ϕ ⎠ K q0 = e⎝ 2 ⎛1 ⎞ 1 ⎞ −⎜ π −ϕ ⎟ tan ϕ 1 ⎞ ⎛1 ⎛1 cos ϕ tan ⎜ π + ϕ ⎟ − e ⎝ 2 ⎠ cos ϕ tan ⎜ π − ϕ ⎟ 2 ⎠ 2 ⎠ ⎝4 ⎝4 K q = N c d c K o tan ϕ αq = z q K = (K K q0 q −K 0 q ) 1+ α q . . . L10 K o sin ϕ 1 ⎞ ⎛1 sin ⎜ π + ϕ ⎟ 2 ⎠ ⎝4 K q0 + K q α q z D . . . L9 . . . L11 z D . . . L12 COPYRIGHT AS/NZS 7000:2016 180 ⎡ ⎛⎜ 1 π +φ ⎞⎟ tan φ ⎛π 1 ⎞ ⎤ K c0 = ⎢ e⎝ 2 ⎠ cos φ tan ⎜ + φ ⎟ − 1⎥ cot φ ⎝ 4 2 ⎠ ⎦⎥ ⎣⎢ . . . L13 Kc = Ncdc . . . L14 K c0 1 ⎞ ⎛1 2 sin ⎜ π + ϕ ⎟ 0 ( Kc − Kc ) 2 ⎠ ⎝4 αc = K cz = K c0 + K c α c 1+ α c z D . . . L15 z D . . . L16 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where z = depth (metres) D = pile diameter (metres) ϕ = soil friction angle (radians) Nc = bearing capacity factor dc = pressure at infinite depth factor L3.3.2 Shear design for bored piers While several theories are available to assist in the analysis of forces developed in bored piers, the following approach is recommended. Soil pressures are assumed to be developed as indicated in Figure L2. d Pile Soil pressure Compression strut FIGURE L2 THEORETICAL SOIL PRESSURE DIAGRAM The maximum shear value to be used in design calculations is as indicated in Figure L3. COPYRIGHT 181 ZR AS/NZS 7000:2016 Shear design values L d/2 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) d/2 FIGURE L3 EQUIVALENT PILE SHEAR DIAGRAM L3.3.3 Design of shear reinforcement Basic requirements for calculation should be based on provisions of AS 3600, and as illustrated in Figure L4 and as set out below. A bd do d C FIGURE L4 CALCULATION OF SHEAR REINFORCEMENT V* ≤ φVu = φ (Vuc + Vus) . . . L17 Concrete and longitudinal reinforcement contribution— 1 ⎛ A f ′⎞3 Vuc = β1 β 2 β3 Abd ⎜ st c ⎟ ⎝ Abd ⎠ . . . L18 COPYRIGHT AS/NZS 7000:2016 182 where β1 as per AS 3600 β2 as per AS 3600 β3 = 1.0 Ast = half of the longitudinal reinforcement area or area of longitudinal reinforcement in tension Abd = concrete area equivalent to AS 3600 ‘bvdo’ to be calculated as follows: 2 d2 ⎛d ⎞ Abd = ( Π − α ) + ⎜ − c ⎟ tan (α ) (α in radians ) 4 ⎝2 ⎠ . . . L19 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where α −1 ⎛ d − 2c ⎞ = cos ⎜ ⎟ ⎝ d ⎠ do = d−c c = the distance between the edge of the column and centre of the nearest longitudinal bar bv = Abd/do Remaining symbols are as per AS 3600 Shear reinforcement contribution— ⎛Π⎞⎛ A f d ⎞ Vus = ⎜ ⎟ ⎜ sv sv.f o ⎟ cot θ s ⎝ 4⎠⎝ ⎠ . . . L20 The minimum shear reinforcement should be provided as per AS 3600 and the shear strength of a column with minimum reinforcement is given by the following: ⎛Π⎞ Vu.min =Vuc + ⎜ ⎟ 0.6 Abd ⎝4⎠ . . . L21 L4 FOUNDATION DESIGN FOR LATTICE STEEL TOWERS L4.1 General Some of the more commonly used foundation capacity calculation methods are presented in the following text. A wide range of opinions and practices with respect to the analysis and design of lattice tower foundations exist in Australia and around the World. Therefore the presented methods should be applied with appropriate caution. Reference should be made to IEEE 691, Canadian Foundation Engineering Manual and specialized technical literature for more details. Lattice tower footings are typically designed for vertical forces (uplift or compression) combined with horizontal shear forces. The affect of footing movements due to differential settlement and variation in soil types, should be considered in the design. L4.2 Foundation types There are many footing types used for transmission line lattice tower structures. This Appendix outlines the design principles for the more common types only, as follows: (a) Bored straight-sided piers in soils (with or without undercut). (b) Bored piers socketed in soft to medium strength rock. COPYRIGHT 183 (c) Excavated footings. (d) Rock anchors. AS/NZS 7000:2016 See Figure L5 for typical details. G r o u n d l eve l G r o u n d l eve l Var i a b l e d e pt h to ro c k C o lu m n reinforc ing Ro c k leve l G r o u n d l eve l C o lu m n reinforc ing to tr an sfer l o ad Shear c o nne c tor s C o lu m n reinforc ing S h o r t s tu b Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Ro c k s o c ket Le g stu b an c h orag e ALTERNATIVE A LTER N ATIVE CO C O LU M N ARR AN GEM ENT B ORED SO CKE TED PIER BORED U N DERRE A M UNDERRE MED ED PIER Le g stu b an c h orag e C o n s tr u c t i o n ex te n s i o n G r o u n d l eve l G r o u n d l eve l C o m p ac te d bac k fill C o m p ac te d bac k fill Reinforc e d c o n c rete c o lu m n Var i a b l e d e pt h to ro c k Ro c k leve l C o lu m n reinforc ing Le g stu b an c h orag e Le g stu b an c h orag e C e m e nt o r c h e m i c al g r o u te d te n d o n s Base slab BURIED SL S L AB T YPE RO CK AN CH CHOR OR T YPE T YPICAL CLE AT AN CH OR AGE FIGURE L5 TYPICAL TOWER FOOTING ARRANGEMENTS COPYRIGHT AS/NZS 7000:2016 184 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L4.3 Common symbols AB = pier top bell area (excluding shaft) ABU = pier base area AS = pier side shaft area (excluding bell) CC = compression capacity cu = undrained soil shear strength fs = shaft adhesion = α cu (for α see Figure L7) GC = concrete weight GR = rock weight GS = soil weight K = coefficient of horizontal soil stress should be evaluated for drained or undrained conditions as appropriate (see Table L4 for guidance) Nq = bearing capacity factor = e πtan ϕ tan2 (45 + ϕ/2) QB = bearing on top of bell (where applicable) QBU = bearing at base of pier bell QR = rock pier side resistance QS = soil side resistance along soil-concrete interface QSS = side resistance along soil-to-soil interface UC = uplift capacity ϕ = soil internal friction angle (degrees) δ = Concrete-to-soil friction angle φc = concrete weight capacity reduction factor typically 0.9 φg = geotechnical capacity reduction factor varies from 0.8 to 0.5 φs = soil weight capacity reduction factor typically 0.8 γs = effective unit weight of soil δs = soil-to-soil friction angle L4.4 Footing design L4.4.1 Bored piers Bored piers are formed by augering a hole into soil (or soft rock), installing a stub angle and a reinforcing cage, and then filling with concrete. Transfer of force from the stub angle to the surrounding concrete is usually by cleats, though stud bolts are occasionally used. The base of the bored pier may be enlarged to form a ‘bell’ using an under-reaming tool. ‘Belling’ a pier in soil conditions provides enhanced uplift capacity. Belled piers are not suitable for use in soils which may collapse due to water inflow, or other causes, during construction. Soil conditions with strong water inflows or weak soil strata may necessitate the use of a permanent liner/steel casing for at least part of the depth of the pier being installed. Installation of the permanent liner will reduce the pier side resistance over the length of the liner and this should be accounted for in the capacity analysis. COPYRIGHT 185 AS/NZS 7000:2016 L4.4.2 Uplift analysis for piers in soil L4.4.2.1 General The failure mechanism depends significantly on the ratio of soil strength to soil stiffness. Since reliable data on soil strength parameters is seldom available, it is recommended that three simplified failure models be used. The ultimate capacity should be taken for the model giving the lowest value of UC. Toe suction should not be used in uplift analysis. L4.4.2.2 Undercut pier uplift capacity by shear failure model The uplift capacity is calculated by assuming failure of shaft friction along the depth of the shaft plus the bearing on the effective area of the undercut. (See Figure L6.) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The shaft adhesion is a fraction of the soil cohesion. For low cohesion values, the adhesion is nearly equal to the cohesion. As the soil strength increases, the fraction of cohesion that can be relied upon for adhesion reduces. The theoretical bearing capacity on the bell is only achieved with substantial deformation of the soil. Such deformation may be sufficient to cause secondary effects in the supported structure. UC QS QS L1 L QB Gc QB DS DB FIGURE L6 UNDERCUT SHEAR FAILURE MODEL U C = φc G C + φg Q S + φg Q B . . . L22 For an undrained condition side resistance is based on adhesion— Qs = fsAS . . . L23 And for a drained condition side resistance is based on friction— Qs = 0.5γs × L1 × K × tan δ × AS . . . L24 COPYRIGHT AS/NZS 7000:2016 186 1.2 Reduction factor, 1 0.8 0.6 0.4 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 0.2 0 0 20 40 60 80 100 120 140 160 180 200 220 Undrained shear strength c u (kPa) FIGURE L7 SHAFT ADHESION FACTOR For undrained condition— QB = AB (9cu + σV) . . . L25 For undrained condition under sustained load— QB = 0.5AB (9cu + σV) . . . L26 For drained condition— QB = AB σV Nq . . . L27 where σV = effective vertical stress = γSL1 for uniform soil profile The bearing capacity component should be carefully evaluated and could be limited by a weaker layer above the load bearing stratum. L4.4.2.3 Undercut pier uplift capacity by equivalent cylinder failure model This model of failure is based on failure of cohesion on the surface of an equivalent cylinder which diameter equals the effective diameter of the undercut DE. (See Figure L8.) The method uses soil cohesion, i.e. soil-to-soil friction that is calculated using cu in clays and ϕ in sands. U C = φc G c + φg Q C + φs G s . . . L28 where QC = side resistance of cylinder of effective pier diameter COPYRIGHT 187 AS/NZS 7000:2016 QC = fcπDEL . . . L29 where fc = soil cohesion, i.e. soil-to-soil friction that is equal to cu in clays and γs tan δs × K × L1/2 in sands DE = effective pier diameter = DS + (DB − DS)/ζ ζ = bell diameter reduction coefficient varies from 1.5 to 3 UC DE GS GS L1 L Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) QC QC Gc DS DB FIGURE L8 CYLINDRICAL FAILURE MODEL L4.4.2.4 Undercut pier uplift capacity by the earth cone pullout model The earth cone pullout assumes that the uplift resistance is given only by the weight of soil and footing within the cone (see Figure L9). Theoretically, when the cone angle is zero, this method is a lower limit to the uplift capacity because it disregards the soil stresses and strength. Different soils characteristics require different cone angles, and there is no rational basis to establish these angles. A cone angle of 30° has traditionally been used for stiff cohesive soil. The cone method only requires that the bore stands vertically and can be successfully undercut at the time of construction. In addition, this method generally tends to underestimate the uplift capacity for shallow piers with soil of medium to dense consistency and stress states corresponding to normally consolidated or lightly over consolidated. For deeper piers, the computed uplift resistance capacity increases rapidly with depth while the test results indicate lower uplift capacities are likely to be achieved. For that portion of the failure cone or pyramid below the groundwater table, the submerged weight of the footing and soil should be used to determine the uplift capacity. COPYRIGHT AS/NZS 7000:2016 188 UC GS GS Gc S FIGURE L9 UNDERCUT CONE FAILURE MODEL Q U = φc G C + φs G S . . . L30 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where pullout angle θS = varies between 20° to 30° L4.4.2.5 Straight-sided pier uplift capacity by shear failure model The uplift capacity is calculated by assuming failure of shaft friction along the depth of shaft. (See Figure L10.) UC QS QS L Gc DS FIGURE L10 STRAIGHT-SIDED SHEAR FAILURE MODEL U C = φc G C + φg Q S . . . L31 L4.4.2.6 Straight-sided pier uplift capacity by the earth cone pullout model The earth cone pullout assumes that the uplift resistance is given only by the weight of soil and footing within the cone. (See Figure L11.) COPYRIGHT 189 AS/NZS 7000:2016 UC GS GS S Gc FIGURE L11 STRAIGHT-SIDED CONE FAILURE MODEL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L4.4.3 Pier compression analysis The failure model for compression loading involves a bearing failure in the soil below the toe of the pier and a shear failure between the pier shaft and soil or within the soil close to the soil/pier interface, allowing the pier to move downwards in relation to the surrounding soil. (See Figure L12.) The long-term drained compression capacity of piers in clay will be considerably larger than the undrained capacity. Piers loaded in compression do not reach a clearly defined ultimate capacity. Various load tests show that the pier capacity continues to increase indefinitely as the pier settlement increases. The side resistance of stiff piers (the usual case for transmission structure foundations) has been shown to be fully developed at displacements of less than 20 mm, whereas the development of bearing resistance under the toe of the pier is scale dependent. The maximum loads acting on transmission line footings are from wind induced loads. However, it is a rare event when a transmission line footing will settle the predicted amount due to the transient nature of the applied load. CC DS QS QS L1 L Gc Q BU DB FIGURE L12 COMPRESSION ANALYSIS MODEL COPYRIGHT AS/NZS 7000:2016 190 CC = −φccGC + φgQS + φgQBU . . . L32 where φcc = capacity reduction factor typically 1.1 QS = fs AS . . . L33 For undrained condition (cohesive soils)— QBU = ABU (9cu + σV) . . . L34 For drained condition (non-cohesive soils)— QBU = ABU qult . . . L35 where qult = ultimate bearing capacity at pier base The bearing capacity component should be carefully evaluated and could be limited by a weaker layer below the load bearing stratum. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L4.4.4 Bored piers socketed into rock L4.4.4.1 General In fractured rock, the failure mechanism can be complex and is dependent on the strength of the rock, bedding and fracture planes, and the depth to rock. Rock can be treated as hard clay or as rock with substantially more stiffness/rigidity. If rock is assumed to be sound, i.e. no fractures, bedding planes, etc., then uplift capacity should be based only on rock—concrete shear strength. Soil friction/adhesion is largely irrelevant as the footing needs to move (i.e. fail in rock) before adhesion-friction is realized (conservative assumptions). It is important to check stability of the rock mass particularly for relatively shallow foundations. An ‘inverted cone’ of rock resists the socketed bored pier loads at failure, and assumed fracture angles are a function of the hardness and structure of the rock mass extending over the length of the rock socket. Two uplift case failure modes (pier and cone pullouts) should be considered for piers socketed into rock, and the critical case should be that giving the lowest capacity. L4.4.4.2 Pier uplift capacity by mobilization of rock mass The general ultimate pier pullout capacity is similar to the straight-sided bored pier and is given as (see Figure L13). U C = θc G c + φs G S + φR G R . . . L36 where θR = cone angle in rock = 30° for soft, heavily weathered rock mass (similar to soil) = 35° to 40° for intermediate rock quality and/or weathered = 45° for continuous good quality rock without fracturing φS = cone angle in soil varies between 20° to 30° COPYRIGHT 191 AS/NZS 7000:2016 UC GS GS S o il S Gc GR GR Rock R FIGURE L13 ROCK/SOIL CONE MODEL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L4.4.4.3 Pier uplift capacity by shear failure model The general ultimate pier uplift capacity by shear model (see Figure L14) is similar to the straight-sided bored pier in soils and is calculated by assuming failure of shaft friction along the depth of shaft. UC S o il QS QS Gc QR LS Rock QR LR FIGURE L14 ROCK/SOIL SHEAR MODEL U C = φc G c + φg + Q S + φg Q R . . . L37 For an undrained condition side resistance is based on adhesion— Qs = fsASS . . . L38 And for a drained condition side resistance is based on friction— Qs = 0.5γs × Ls × K × tan δ × ASS . . . L39 Rock resistance— . . . L40 QR = fRCASR where ASS = area of shaft in soil ASR = area of shaft in rock fRC = rock-concrete interface shear strength generally in range 300 kPa to 1500 kPa COPYRIGHT AS/NZS 7000:2016 192 L4.4.4.4 Pier compression analysis The failure model for compression loading (see Figure L15) involves a bearing failure in the rock below the toe of the pier. Typically piers in rock exhibit very minor downward movement in relation to the surrounding soil. CC S o il QS QS GC Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) QR LS Rock QR LR QB FIGURE L15 ROCK/SOIL COMPRESSION MODEL CC = −φccGC + φgQS + φgQB . . . L41 The bearing capacity component should be carefully evaluated and could be limited by a weaker layer below the load bearing stratum. L4.5 Spread footings L4.5.1 General Spread footings consist of a concrete shaft and an enlarged base of either mass concrete or a pad (slab) of reinforced concrete. Spread footings are formed by excavating square, rectangular or circular holes in soil or rock using machines or hand-operated tools. The base of spread footings may be straight sided, or may be undercut depending on soil conditions and the construction methods adopted. In unstable soils over excavation (excessive batter) will be present stipulating the failure mode through compacted fill and not in in situ materials. Excavated footings are backfilled with the excavated soil, excavated soils improved by cement or lime stabilization, or imported backfill materials when the excavated material cannot be compacted to achieve the required uniform strength and/or density assumed in design. The design methodology for these types of footings is similar to bored piers, with appropriate modification for their geometry and the failure occurring in disturbed backfill material, except for undercut footings where the failure may be in in situ materials. The design process should check all possible modes of failure. The strength of the spread foundation is highly dependent on the method of backfilling, which should be factored into any calculations. The critical case will be that with the lowest ultimate strength and acceptable deformations. There are substantial differences between the uplift capacity of undercut and non undercut footings. Tests indicate that footings with undercut pads will develop higher uplift resistance than that of an equivalent footing without an undercut. Footings with undercuts also have less displacement up to the point of pullout. COPYRIGHT 193 AS/NZS 7000:2016 The bearing capacity component should be carefully evaluated and could be limited by a weaker layer below the load bearing stratum. It has been prudent in the past to limit the depth to width ratio of the excavation to 1.5 to 2 to facilitate construction. L4.5.2 The earth cone pullout model with no undercut UC GS GS S Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Gc FIGURE L16 CONE PULLOUT MODEL (NO UNDERCUT) Uplift capacity: Q U = φs G S + φc G C . . . L42 The cone pullout capacity is based on varying cone angle θS = 20° to 30° measured from the top of the footing base. (See Figure L16.) L4.5.3 The earth cone pullout model with undercut UC GS GS Gc S FIGURE L17 CONE PULLOUT MODEL WITH UNDERCUT Uplift capacity: Q U = φs G S + φc G C . . . L43 COPYRIGHT AS/NZS 7000:2016 194 The cone pullout capacity is based on varying cone angle θS = 30° to 45° measured from the toe of the footing base. (See Figure L17.) θS = 30° for very stiff cohesive soils and soft, heavily weathered rock mass (similar to soil) = 35° to 45° for the proportion in rock that is at least low in strength or not highly jointed vertically L4.5.4 The pier pullout by cylinder failure model Caution is required when assessing the capacity of non undercut footings as the soil properties should be taken as the lesser of the insitu undisturbed ground and the installed backfill. The cylinder failure line is to be considered from the toe of an undercut footing and Qs = 0. Over excavation (battering back or stepping back) will also affect the estimation of soil parameters for an undercut footing. (See Figure L18.) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) UC Q SS GS GS Q SS LG Gc QS QS LS BD BW FIGURE L18 PIER PULLOUT MODEL UC = φcGc + φsGS + φs (Q S + QSS) . . . L44 Unit resistance Resistance component Drained condition Undrained condition QSS 0.5LG γs K tan δs As for drained condition 2LG(BW + BD ) QS (LG + 0.5LS)γs K tan δ αcu 2LS(BW + BD ) Area Grillage footings are also a type of spread footings, which were used extensively in the past. Their use is now restricted to sites where access is difficult and/or the use of concrete is not an option. Typically a grillage footing consists of steel members forming the pyramid which is fixed to the tower stub. Backfill requirements are essentially the same as for concrete spread footings. COPYRIGHT 195 AS/NZS 7000:2016 Grillage foundations are more susceptible to bearing failure because of the high bearing stresses generated by the relatively small surface area of the steel in contact with the soil. In addition, for the grillage foundation in uplift, a wedge of soil in the form of a truncated, inverted pyramid forms and the uplift loads are resisted by the weight of the soil and grillage with soil shear capacity along the failure surface taken as zero. Cone failures are possible because the spread footings are usually shallow and the horizontal soil stresses (such as might be found in over consolidated soils) are relatively high. L4.6 Rock or soil anchored footings L4.6.1 General This type of footing is based on the design principle that the applied loads (compression and tension) are being transferred to the soil or foundation material by a number of soil or rock anchors via a load transfer cap. The progressive de-bonding of the anchor system employed with increasing load due to elastic extension of the tension tendon should be considered. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Post-tensioned ground anchor systems can also be used to transfer tensile loads to the ground and provide anchor tendons (bars or pre-stressing strands), connections to the pier cap, corrosion protection, spacers, centralisers and grout. Ground anchors are active anchors, i.e. they are post-tensioned after installation, and locked off with an initial load to keep anchor extensions at the design load compatible with pile cap displacements. Footings are restrained against uplift by post-tensioned ground anchors, grouted into soil or rock, and connected to tower stubs by a pier cap. Anchor tendons should not be designed to resist lateral (shear) loads that are not parallel to the bar lengths. In these cases, pile caps or suitable bearing blocks should be used to provide resistance to lateral loads. L4.6.2 Deep piled footings Deep piled foundations are used where weaker soil strata is encountered. Deep pile types are broadly classified into ‘displacement’ and ‘non-displacement’ piles. These may take a variety of forms and can be based on concrete cast in situ piles, steel driven or screw piles or precast concrete driven pile systems. The piled footing should be designed for the following characteristics: (a) Ultimate strength. (b) Serviceability. (c) Durability. Piling design and installation should comply with the requirements of AS 2159. The installation of any pile system should confirm deign assumption. In addition, the screw piling system requires a good knowledge of the soil properties, and the screw pile ultimate capacity can only be confirmed if both the installation torque and the pile depth are achieved. The design of the screw piles shafts should be based on Eurocode 4. L4.6.3 Raft footings Where construction is required in difficult soft soil areas or where limited construction access is available for heavy plant to install deep foundation systems, the use of shallow depth raft slab footings above or partially below ground may provide an acceptable design solution. The concrete slab is normally designed to encompass the complete structure site and has strengthening ribs extending above to also provide containment of soil or rock ballast to resist vertical uplift loads. COPYRIGHT AS/NZS 7000:2016 196 The stability of the footing and structure is provided by the composite action of the mass of the completed raft. L4.6.4 Load transfer from tower leg to footings L4.6.4.1 General Connections between tower leg stubs and concrete footings may be by means of a base plate and anchor bolts extending into the concrete of the footing, or by extending the stub into the concrete shaft and providing suitable means to transfer the stub forces to the concrete. L4.6.4.2 Design of base plates Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Base plate design should generally be based on ASCE 10-97 recommendations, except when modified by AS 4100 (e.g. shear stress on bolts) and AS 3600 requirements for bolt anchor length. Note, friction of the base plate is the net friction dependent on the degree of prestress in anchor bolts. Concrete column shafts should be proportioned to resist axial, moment and shears forces from the tower and any localised effects from anchor bolts, e.g. bursting. Bending of base plates may be checked using yield line methods of analysis. If all possible yield lines patterns have been investigated, the lowest computed value for the ultimate moment (assuming plastic section properties) is the ultimate capacity. L4.6.4.3 Design of stubs The transfer of force from the stub to the surrounding concrete is by a combination of steelconcrete bond and by shear connectors on the stub that transfer force, in a bearing mode to the concrete. In stubs that do not extend to the base of the footings, lapping reinforcement in the shaft transfers the stub forces to the base of the footing. The bond between the stub and the surrounding concrete is adversely affected by the shape and finish on galvanized steel stubs. It is recommended that only ‘friction’ bond be considered in the transfer of force above the studs or cleats. When the stub is in tension the assumed friction bond should be limited to 0.35 MPa if the stress in the stub is less than 300 MPa, or ignored in the design calculations if the stress is greater than 300 MPa. Assumed friction bond in compression should not exceed 0.7 MPa. Most of the stub axial force is resisted by shear connections. The normal method is to provide bolted or welded cleats or studs attached to the lower end of the leg stub in sufficient number and spacing to transfer the force below the zone of bond development to the surrounding concrete, and shaft reinforcement if applicable. The design of the shear connectors is based on the bearing capacity of the concrete and load capacity of the connectors as determined by their stiff bearing area and bending capacity of the connector at its yield stress. It cannot be assumed that where multiple levels of connectors are required that the loads will be shared equally between connectors. Strain compatibility between the various elements (stub, connectors, concrete and reinforcement), imperfect concrete construction methods and the tolerances in bolted cleat connector may result in some connectors resisting a higher portion of the load. It is recommended that connectors that are placed in several levels along the stub be designed to resist axial loads not less than 25% greater than the stub design forces. Minimizing the distance between cleat levels will result in a more equal distribution of load between cleats. However, the spacing should be sufficient not to restrict the flow of concrete around the stub and cleats and to ensure that a punching type shear failure in the concrete between the cleats will not occur. A vertical spacing between the horizontal legs of the cleats of twice the cleat flange size will generally satisfy this requirement. Cropping of the ineffective part of the horizontal cleat leg will assist the flow of concrete when space may be limited, such as in reinforced concrete shafts. COPYRIGHT 197 AS/NZS 7000:2016 Where the load transfer cleats are positioned at the base of the footing, the footing design should also be checked for punching shear under both maximum compression and uplift loads. When the stub end is within the shaft, longitudinal reinforcement is required to transmit the axial force to the concrete base. The force transfer is usually assumed to be in a 45° cone between the shear connectors and reinforcement. The length of the reinforcement above the cone intersection should be sufficient for the development of required bond strength in the reinforcement. L5 GUYED ANCHORS L5.1 Cast in situ anchor blocks Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Anchors for guys can be installed by boring or excavating a vertical shaft into which feeds an inclined anchor tendon or stay rod (see Figure L19). The base section of the shaft is then partially filled with concrete to form an anchor block. The analysis of buried concrete guy anchors foundation subjected to uplift is complex and consequently the following simplified approach may be adopted to enable the guy foundation to be checked for uplift and sliding resistance. UC SC Ground line GS LG S1 S2 GC S2 S2 S3 LA S2 PP PA S3 BD BW FIGURE L19 CAST IN SITU ANCHOR BLOCK Anchor concrete blocks are frequently installed without any reliable knowledge of geotechnical soil properties. The appropriate soil properties should be adopted based on the weakest material in contact with the anchor block. In some cases, this may be a backfill material. Even at sites where cohesive soils are present it is preferable to backfill with granular material. Anchor resistance is checked separately for vertical and horizontal component of the stay tension. COPYRIGHT AS/NZS 7000:2016 198 Uplift resistance is— U C = φs G S + φc G C + φg S 2 . . . L45 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where S1 = shearing resistance on base block S2 = shearing resistance on perimeter of anchor Unit resistance Resistance component Drained condition Undrained condition Area S1 LGγs K tan δ αcu BW × BD S2 (LG + 0.5LA)γs K tan δ αcu 2LA(BW + BD ) α = capacity reduction factor (see Figure L7) K = refer Table L4 γs = effective unit weight of soil Sliding resistance is— SC = φg(PP – PA +S1 +S3) . . . L46 where SC = horizontal sliding resistance PA = active pressure on the back of anchor PP = passive pressure on the front of anchor S1 = shearing resistance at the top of anchor S3 = shearing resistance on the sides of anchor Unit resistance Resistance component Drained condition Undrained condition Area PA (LG + 0.5LA)γsKA 0 LABD PP (LG + 0.5LA)γsKP 2cu LABD S1 LGγs tan δ αcu BWBD S3 (LG + 0.5LA)γs K tan δ αcu 2LABW Value of S1 should be calculated based on the backfilled soil properties. L5.2 Bored pier anchors Bored pier anchors or micropiles comprise a single small diameter inclined concrete filled bored pier into which the anchor tendon has been inserted prior to pouring the concrete. The load applied to the anchorage is transferred to the base of the footing by a centrally located tension tendon. The anchorage is only designed to withstand the applied guy tensile load. The principles used in the design are similar to that for normal bored piers. COPYRIGHT 199 AS/NZS 7000:2016 L5.3 Rock anchors Where firm drillable rock is encountered within 1000 mm of the ground surface, small diameter grouted rock anchors can provide an economical solution. The diameter of the drilled holes for the rock anchors is dependent on the grout used. If quick setting epoxy resin grout is used, the hole diameter should be no larger than the anchor rod diameter + margin as recommended by manufacturer. If cement grout is used, the hole diameter should be large enough to enable the grout column to be injected and compacted. Adequate corrosion protection should be applied to the zone above the rock to 300 mm above ground. Concrete encasement can provide a suitable means of corrosion protection. Uplift capacity of the anchorage should be based on geotechnical design using the rock’s ultimate bond stress and the capacity reduction factor. Anchors should be designed and installed to eliminate in-service creep, (other than a small amount of initial bedding in), so that guys loads are sustained without the need for subsequent re-tensioning of the guy wire. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Where possible the installed anchors should be proof-tested to their designed load capacity. L6 FOUNDATION TESTING Foundation testing may be used as a means of determining the load capacity of the footing or its components and its foundation materials to meet design requirements. The method of testing should be appropriate to the types of footing, ground conditions, loads and conditions the foundation will be subjected to while in service. Tests of the driven steel piles could be performed in accordance to AS 2159. L7 CATHODIC PROTECTION Consideration should be given in the design process to the inclusion of an appropriate cathodic protection system where aggressive soil conditions that could adversely affect the design life of the footing may exist. Such systems can be of the sacrificial anode or impressed current types. COPYRIGHT AS/NZS 7000:2016 200 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L8 REFERENCES 1 Bulletin No. 12 issued by the Geoteknisk Institut (The Danish Geotechnical Institute– Copenhagen 1961) Topics: BRINCH HANSEN, J., The ultimate resistance of rigid piles against transversal forces, CHRISTENSEN, N.H., Model tests with transversally loaded rigid piles in sand. 2 IEEE Std 691—2001 Guide for Transmission Structures Foundation Design and Testing. 3 Canadian Foundation Engineering Manual, 4th Ed. 4 Design Standard No. 10—Transmission Structures published by US Department of the Interior, 1965. 5 Design of Piled Foundations ASCE Guide No. 1, 1993. 6 Foundation Installation An Overview CIGRE WG B2.07, 2006. 7 AS 2159—2009, Piling design and installation standard. 8 EPRI EL-2197, Vol 2—Comparative Study of Lateral Capacity Models. 9 AS 1726, Geotechnical site investigations. 10 Eurocode 4, EN1994-2, Design of composite steel and concrete structures. General rules and rules for bridges. COPYRIGHT 201 AS/NZS 7000:2016 APPENDIX M APPLICATION OF STANDARDIZED WORK METHODS FOR CLIMBING AND WORKING AT HEIGHTS (Informative) M1 GENERAL OVERVIEW There have been significant changes in legislation and work practices in the building and construction industries to make work sites safer and this has necessitated changes in work practices. The documents listed in Paragraph M2 set out a standardized approach for construction and maintenance work practices on overhead lines, in an effort to reduce further unnecessary hazards for personnel moving between overhead line networks, and to provide uniform work practices around Australia and New Zealand. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) M2 REFERENCE STANDARDS FOR CLIMBING AND WORKING AT HEIGHTS AS/NZS 1891 1891.1 1891.2 1891.3 1891.4 Industrial fall-arrest systems and devices Part 1: Harnesses and ancillary equipment Part 2: Horizontasl lifeline and rail systems Part 3: Fall-arrest devices Part 4: Selection, use and maintenance ENA NENS 05 National fall protection guidelines for the electricity industry EEA/NZ Mobile Plant Use—ESI Employees (Guide) Operation and Maintenance of Elevating Work Platforms (Guide) COPYRIGHT AS/NZS 7000:2016 202 APPENDIX N UPGRADING OVERHEAD LINE STRUCTURES (Informative) N1 SCOPE This Appendix provides guidelines on the requirements to be fulfilled for the modifications of existing structures and foundations to maintain structural integrity or upgrade structural capacity. Structures include transmission or distribution towers/poles supporting high voltage electrical conductors and associated foundations. Criteria for condition assessment of existing structure, remedial work to repair corrosion and third party damage or disrupted members due to overload conditions are excluded from the scope of this Appendix. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) N2 GENERAL REQUIREMENTS The following factors should be considered for the upgrade of transmission structures: (a) Structure upgrade designs should be prepared and authorized by a qualified structural design engineer with appropriate experience in transmission/distribution structures or radio communication structures. (b) The structure as a whole and its component parts should comply with strength and serviceability limit states defined elsewhere in this Standard. (c) The designer should select an appropriate structure model for analysis that provides an accurate representation of the actual structure performance and justify assumptions regarding load transfer between existing components and modified components and to foundations. (d) The designer should consider changes in OHS legislative requirements, work practices or other directives related to construction safety and personnel access that need to be accommodated in preparation of the scope of modifications. N3 PURPOSE OF UPGRADE Structural upgrade is defined as actions taken to improve structural and foundation performance beyond the initial design specifications. This may be undertaken for a variety of purposes including the following: (a) Improve structure reliability. (b) Change in structure load criteria or operational duty. (c) Change in maintenance procedures. (d) Modify structure geometry to accommodate increased electrical conductor operating temperature or improve electrical clearances. (e) Fixture of new components to comply with updated OHS criteria for personnel access. (f) Adding of new/larger telecommunication equipment. COPYRIGHT 203 AS/NZS 7000:2016 N4 STRUCTURAL ASSESMENT The appropriate stress analysis of a transmission tower requires calculation of the total forces in each member of the tower under action of a combination of loads externally applied, plus the dead weight of the structure. These loads should have to be evaluated as per requirements specified in this Standard for the changed operational condition. When performing an analysis of an existing structure, careful attention should be given to the method of analysis employed when the structure was originally designed. If the steel material property and member properties are not documented, material testing and careful engineering assessment is required. The designer should prepare documents for such material testing and engineering assessment that should form an integral part of the structural upgrade proposal. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Field inspection is a prerequisite for the structural assessment of existing structures to ensure that the structures are in good condition and/or to adjust the capacity of individual structural member. It is possible that the original structure capacity was not utilized fully for various reasons such as unusual terrain conditions, site-specific restrictions, availability of materials or conservative 2-D method of analysis. In such cases, structure upgrade can possibly be achieved with minimum effort. However, all original design assumptions should be re-examined and the designer should determine and document if there is any major difference in the load distribution of the structure with new analysis. A correlation of past model assumptions with new model assumptions should have to be performed for the entire structure. N5 WORKING ON LOADED STRUCTURES The designer should carry out a comprehensive structural analysis of the transmission structures considered for upgrading prior to any fieldwork, personnel access, structure and/or foundation modification. Existing conductor tensions, component dead weight and resulting loads transferred onto structural supports should be carefully examined and taken into account when developing work procedures and selecting required equipment. N6 LOAD TEST ON STRUCTURES Load testing can be used to verify that the performance of the structure or component is consistent with the theoretical design or the trialling of options without design. N7 STRUCTURE UPGRADE N7.1 Lattice steel structure upgrade N7.1.1 General The main purpose to upgrade the existing structure is to keep the resistance of the structure (including individual elements of a structure) within the limit of design resistance for the modified loading conditions and/or line design criteria. A list of preferred modification options is given in Paragraph N9. N7.1.2 Tension member upgrade The strength of a tension member can be achieved by replacing the existing member with a stronger member or by adding an additional member to the existing member. The designer should have to propose the temporary load transfer arrangement as well as sequential working procedure for the replacement of any existing member with new one. COPYRIGHT AS/NZS 7000:2016 204 Tensile strength can also be increased with the use of splice angles bolted with the existing leg member and supplementing angle section to cruciform/T-section by an additional angle. However, increase in wind area should be taken into consideration for re-assessment of the structure with this arrangement. Strengthening within the nodes and across the joint is not necessary if the net cross-section multiplied by the yield strength of the material is higher than the maximum force. If strengthening within the nodes and across the joint is required, the supplemented angle should have to pass through the joints by providing adequate distance to clear the bolt threads of existing joints by providing splice angles with appropriate thickness. The splice angles should be arranged at least at one-third distance of the total buckling length. It is preferable to weld the splice angle at the circumference with fillet seams to the supplemented sections in the workshop and after galvanizing adjust them to the existing members at site. However, welding is not desirable in many cases due to the poor fatigue performance of welded connections. See Paragraph N7.1.3 for connection details and Paragraph N7.1.4 for load transfer between old and new members. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) N7.1.3 Compression members upgrade The strength of compression members can be increased by reducing their unsupported length or improving the end restraint. The unsupported length can be reduced by inserting additional redundant members or changing the redundant pattern. Increasing the number of bolts at the end of single bolted members should change the endrestrained condition of compression members, which in turn should increase the compression strength. Addition of a new member should also increase compression strength of members. See Paragraph N7.1.1 for the requirement of such modification. However, the sub-members should have to be bolted in such a way that the composite member can be treated as a single member (i.e. fully composite section). T-section should have an improved slenderness ratio and hence, changing a compression member to that profile (especially to increase the diaphragm strength by providing T-shaped horizontal edge member) should increase the compression strength. (See Figure N1). COPYRIGHT 205 0. 5 L 0. 5 AS/NZS 7000:2016 L L Y Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) X NOTE: Critical slenderness ratio should be the maximum of 0.51/rxx and L/ryy. FIGURE N1 CRITICAL SLENDERNESS RATIO OF T-SECTION However, improvement in buckling performance is the best way to increase the compression strength of any member unless the modification in angle section yields an efficient load transfer. See Paragraph N7.1.3 for connection details and Paragraph N7.1.4 for load transfer between old and new members. N7.1.4 Connection upgrade and consideration in connection design Connections can be upgraded by the use of high strength components. Use of additional bolts at a joint should also increase the connection capacity. Special attention should be given while designing connections between supplemented and existing angle sections. The connection between old member and supplemented member should be designed for a shear force equal to 2.5% of the composite member compression force. At least two bolts should be used at each connection. The bolt spacing should not be more than 6 db, where db is the diameter of hole. The connection between existing members and the supplementing member may be designed as non-slip joint. However, due care should be given to verify the bolt pre-tension and the faying surface condition at site to ensure the requirements considered during design are properly implemented. The slip factor should be assumed as per recommendation given in AS 4100. The surface should be roughened by means of hand wire brushing (after hot dip galvanization) and the treatment should be controlled to achieve visible roughening or scoring (but not removing the coating). Power wire brushing is not permitted because it may polish rather than roughen the surface, or remove the coating. N7.1.5 Force distribution in newly formed composite section Addition of an angle section (as described in Paragraphs N7.1.1 and N7.1.2) moves the centroidal axis of the leg members outwards. However, since the existing member is preloaded with external forces, the supplemented member will not carry the load proportionately with respect to the relative stiffness. This initial loading condition causes a higher proportionate axial load to the existing member and a lower one to the supplemented section. Due care should be taken during design to account for such an effect arising from the installation condition. It is essential to confirm minimum relative movement of sub-members of the newly formed compound member to ensure balanced load distribution. COPYRIGHT AS/NZS 7000:2016 206 N7.1.6 Guying of structures Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Guys can be used in various arrangements to reinforce structures. The design of the guy system and supported structure should, as a minimum, account for— (a) possible variations in the effective stiffness of individual guys within the system caused by variations in initial installed tension, foundation movement or variation in structure stiffness compared to actual stiffness. As a minimum it is recommended that combinations of guy stiffness varying to 150% and 50% of the proposed cable be considered. Load testing of the guy anchors is recommended to ensure against excessive slippage. Other factors such as relaxation of individual guys should be considered; (b) the flexibility of the guy, together with the flexibility of the tower, is needed to compute the foundation reactions and anchor loads. Tower and anchors can be designed for the maximum amount of specified anchor slippage. The initial and final modulus of elasticity of the guys together with the creep should be considered; and (c) differential movement of the structure foundations relative to the guy anchor foundations. This can be assessed by comparing the depth of embedment of the foundation and likely soil heave or settlement. On narrow masts, small movements of the footing may relieve load. Selection of the guy cable should satisfy strength requirements in accordance with AS 3995. Consideration should be given to the sizing of the cable for suitable stiffness. The earthing requirements for the guy cable are covered in Clause 10.7. The guy attachments should be designed for the full tensile capacity of the guy cable. The guy anchor foundations may be designed for less than the full capacity of the anchor. Consideration should be given to— (i) the termination fittings of the guy to allow coarse and fine length adjustment; (ii) tension measurement of the installed guys (by vibration frequency, mechanical tensiometer, measurement of sag); (iii) temporary removal of load to allow adjustment of the length; and (iv) attachment points on the anchors for temporary replacement of the normal guys. Because of the large elongation of non-steel ropes, only steel cables should be used for temporary or permanent guys. Buried components of the guying system should be designed to allow for the extreme level of corrosion for the type of installation. Guying systems may be considered either as a continuation of the conductors or as structural components— (A) if the guying system is designed as continuation of the conductors using conductor hardware then allowance should be made for broken cables and attachments; (B) if the guying system is designed as a structural component the guy fittings should have suitable working load limit (WLL) markings and be selected in accordance with the WLL under everyday tension (EDT) and WLL*3 under ultimate loads. The designer should check that the selected components have an ultimate capacity of at least 5*WLL; and COPYRIGHT 207 (C) AS/NZS 7000:2016 [as alternate of (B)] if the guying system is designed as a structural component; usually the guy fittings will not be able to develop the full rated breaking strength (RBS) of the guy but should have to be designed for 70% of RBS under weather loads and 85% of RBS under failure containment conditions. The mechanical efficiency should be marked on guy fittings, which may be defined as the percent of the guy RBS up to which the guy fitting is able to sustain. Pre-tension of guys should be at least 5% of CBL of the cable and preferably closer to 10% of CBL (with maximum ±10% tolerance). Depending on the procedure, the designer should specify either— (1) pre-tension values; or (2) a tensioning sequence controlled by the pole top displacement. The minimum pre-tension should be such that the leeward guys do not go slack under frequently occurring winds (e.g. yearly wind) or other everyday weather related load combination. At the lower range, the sag of the cable may be excessive for visual and stiffness considerations. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Guy fittings should have split pins or double nuts for locking against vibration. The guy attachment points on the structure should allow for possible variations in the installation of the guy position causing changes in the force components at the attachment. Pre-tensioning of the guy cable can be used to pre-load the foundations of the reinforced structure. Guy systems can be used to carry torsional load at a level in a tower but the effectiveness is dependent on the stiffness of the structure. N7.2 Pole upgrade N7.2.1 Timber pole structure upgrade The actual condition of a timber pole (including loss of section due to termite attack or rot) should be taken into consideration when the overhead line or a part of it is to be upgraded. This should also consider further deterioration over time. Pole reinforcement may be used to extend the service life. Various strengths and types of pole reinforcement systems that are rigidly attached to the pole are available to either temporarily reinforce or to replace completely the base section of poles. Where temporary reinforcing type systems are used careful consideration needs to be made of the level of serviceable strength that is provided over time under conditions where the wood pole suffers further deterioration. N7.2.2 Steel pole structure upgrade N7.2.2.1 Direct embedded poles and socketed base type poles Tubular form steel poles directly embedded into soil will normally have either a hot dip galvanized finish or a duplex tar epoxy coating applied over the galvanizing. Galvanized steel in direct contact with soils will not have significant life unless installed in low rainfall or semi arid areas and replacement of the base section is likely during the life of the structure. Duplex coated poles should not require upgrading during its design service life unless the coating system breaks down. Poles socketed into concrete base sockets will perform generally in accordance with the above provisions. It should be assumed that any cast in situ socket will fill with water over time, due to capillary action on the pole/seal interface. COPYRIGHT AS/NZS 7000:2016 208 Accelerated loss of zinc coating will most likely occur to some extent, in the immediate above ground zone due to the daily drying/wetting cycle with dew particularly in grassed footpath areas. N7.2.2.2 Base plate mounted poles The weakest element in this type of construction is the corrosion protection of the holding down bolts and any projections of bolt threads. Specific maintenance of this region is required in order to extend the service life of the structure. N7.2.2.3 Slip joints and internal surface protection All galvanized steel poles joined in the field with slip joints can be expected to have some, but limited, corrosion of the mating surfaces of the joint without any significant loss of strength, but this needs to be checked over the life of the line. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Temperature effects can have a major effect on the ingress of moisture into the inner void of steel poles due to the ‘breathing’/expansion of the pole drawing in moist air. Condensation will then occur during low temperature cycles that will cause corrosion of the inner zinc surfaces. To counteract this, complete sealing of the inner void will limit available oxygen. Periodic internal boroscope inspection of the inner base section would be beneficial to extending the service life of poles. N7.2.3 Concrete pole structure upgrade Limited scope exists to upgrade the design capacity of these structures apart from the use of composite elements attached to the outer or inner surfaces of the pole. N7.2.4 Composite pole structure upgrade This type of pole has limited service experience at the time this Standard was prepared but is expected to be similar to concrete poles. N8 FOUNDATION UPGRADE Increased reaction from structures for the purposes stated in Paragraph N3 should be transferred safely to the existing foundation system. The designer should design an appropriate anchoring system to satisfy this requirement. Additional uplift force can be counter measured by increasing the dead weight of the footing. However, due attention is required for the integrity between the new concrete section to the old concrete section. Lateral support can be achieved by methods as simple as modifying engineering properties of soil adjacent to the footing member (compaction, soil stabilizing). Other methods may include enlarging the footing bearing area or installing tie beams between individual footings. New foundations can be installed to transfer higher loads from super structure and after completion of the new foundation construction, the structure can be repositioned onto the new foundation. In such case, the old foundation may be abandoned or may be used as a part of the new foundation. The designer should prepare the temporary load transfer arrangement as well as sequential working procedures required for the safe strengthening of the existing foundation system/construction of a new foundation or safe re-positioning of the structure onto the new foundation. COPYRIGHT 209 AS/NZS 7000:2016 Appropriate geotechnical investigation is required prior to any foundation modification or installation of new foundation for increased load transfer. The designer should carry out appropriate investigation to predict any potential stability hazard to an existing foundation that may arise while constructing a new foundation or modifying an existing foundation causing soil disturbance. N9 MODIFICATION OF LATTICE STEEL STRUCTURE Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Lattice steel structures can be strengthened by means of the following measures: (a) Adding new profile with existing structural element (e.g. adding back-to-back angle with existing angle at horizontal edge members/bracing members/compression chord of X-arm to enhance the buckling resistance). (b) Introducing additional redundant members/modifying redundant pattern to increase the compression strength of the structure component. (c) Modifying tower geometry to optimize the load distribution pattern within the structure (e.g. introducing additional diaphragm between panels). (d) Replacement of angle sections with larger section members. (e) Addition of guy (stay) wires. (f) Addition of bolts/splice plates to enhance end restrained condition of compression member. (g) Upgrade of bolts to higher grade and/or diameter. (h) Modification in tower top geometry for thermal or voltage uprating of line. (i) Install tower on new base and/or use of tower extension above waist to increase height. N10 MODIFICATION OF POLE STRUCTURE Pole structures can be strengthened by means of the following measures: (g) Adding stays. (h) Adding pole reinforcement for wooden poles. (i) Doubling up poles, sometimes even a small pole may be added. (j) Inserting the steel section on the base of a wooden pole to increase height. (k) Use of fibre reinforced polymer to increase the flexural capacity of steel monopoles. N11 SAFETY N11.1 Construction and maintenance work procedures The designer should consider the following aspects: (a) Production of construction and maintenance procedures complying with the design assumptions and requirements. (b) All potential constraints are documented. N11.2 Personnel access Personnel access controls developed to comply with OHS legislative requirements and other directives have seen the specification of significantly increased maintenance and fall-arrest loads and fixing of more sophisticated climbing aids. The designer should consider whether such scope for the upgrade work on structures installed prior to these requirements should be inclusive of these requirements. COPYRIGHT AS/NZS 7000:2016 210 APPENDIX O WATER ABSORPTION TEST FOR CONCRETE (Informative) O1 SCOPE This Appendix sets out the method for the determination of the water absorptive property of concrete poles, in a batch of poles. NOTE: The test method is based on AS 4058. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) O2 PRINCIPLE The relative water absorption of the pole concrete is taken as a measure of the resistance of the concrete to atmospheric moisture penetration. The relative water absorption is measured as the difference in mass between an oven-dried specimen and the saturated surface-dry mass of the specimen after a fixed period of immersion in boiling water, expressed as a percentage of the oven-dried mass. O3 APPARATUS The apparatus consists of the following items: (a) A ventilated drying oven of sufficient capacity to hold a test specimen and capable of maintaining a temperature of 105 ±3°C. (b) A desiccator of sufficient capacity to hold the test specimen from Item (a). (c) A water bath of sufficient plan area and depth for the test specimen to be completely immersed in water and in which the water can be maintained continuously at boiling point for at least 5 h. (d) Cutting and grinding equipment for preparing the specimen. (e) Drying cloths and implements for handling the specimen from oven to desiccator to bath. (f) A weighing mechanism capable of determining the mass of the test piece, during the various stages, to an accuracy of ±0.5 g. O4 CONDITION OF SAMPLE POLES The age of the sample pole(s), from the time of casting to the time of preparation of the test specimens, should not be less than 14 days nor greater than 28 days. The poles should not have been subjected to any previous testing, which would affect the absorptive properties of the concrete. The area of the surface from which the test specimens are to be cut should be free from cracks visible by normal or corrected vision. O5 PREPARATION OF TEST SPECIMEN From each sample pole, extract a radial core that extends through the entire thickness of the wall, with end faces corresponding to the internal and external surfaces of the pole of area between 1.0 × 10 mm2 and 1.5 × 10 mm2. NOTE: A cylindrical specimen, made by cutting radially through the wall with a coring bit of 115 mm diameter, or 125 mm nominal diameter, would satisfy these area requirements. The cut surfaces of the specimen should be ground smooth, have any latence removed and the specimen kept in a damp condition until tested. COPYRIGHT 211 AS/NZS 7000:2016 O6 TEST PROCEDURES O6.1 General The test should be carried out when the age of the concrete in the specimen is not greater than 28 days. NOTE: The ability of concrete to absorb water diminishes with increasing time after casting and with increasing duration and quality of curing. Absorption tests made on 28-day-old concrete will, therefore, yield lower percentage values than tests on concrete less than 28 days old. Hence, if an early-age value is less than the permissible limiting value, no further test will be required. However, if this is not the case, a further test at 28 days would be required. O6.2 Procedures O6.2.1 Determination of dry mass (m 1) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The procedure is as follows: (a) Weigh the damp specimen to the nearest gram and record the mass as m0. (b) Dry the specimen at 105 ±3°C in the drying oven until consecutive weight measurements of the specimen, when made at intervals of not less than 4 h, show a change in mass of not greater than 0.1% of m0. Record the lowest value, determined at room temperature as the dry mass (m1) to the nearest gram. Each consecutive weighing required may be carried out either— (i) by first allowing the specimen to cool from oven temperature to room temperature in the desiccator and then weighing; or (ii) by weighing the hot specimen within 1 min of its removal from the oven then, if no further drying is required, cooling it to room temperature in the desiccator and reweighing it as soon as possible, The latter reading is recorded as the dry mass (m1). O6.2.2 Immersion procedure Immediately following the determination of the dry mass, suspend the specimen in the bath so that no part of the specimen is closer to a direct source of heat than 50 mm. Introduce potable water into the bath at room temperature until all surfaces of the specimen are covered by at least 25 mm of water. Once the specimen has been covered to the required depth, heat the water rapidly to 100°C and maintain it at that temperature for 5 h keeping the specimen covered with water throughout. At the end of this period, cool the specimen uniformly over 2 h to 20 ±5°C, by gradually replacing the hot water with colder water. O6.2.3 Determination of saturated surface-dry mass (m 2) At the end of the immersion procedure, remove the specimen from the bath, allow it to drain for not more than 1 min, and then remove any remaining water from the surface with the absorbent paper or cloth. Weigh the specimen in this saturated surface-dry condition and record the mass as (m2), to the nearest gram. If the specimen contains reinforcement, remove it from the concrete and clean off any adhering mortar. Weigh the reinforcement and record its mass as (m3), to the nearest gram. COPYRIGHT AS/NZS 7000:2016 212 O7 CALCULATIONS The absorption of each test specimen should be calculated from the following equation: k wj = (m2 − m1 ) × 100 ( m1 − m3 ) . . . O1 where m1 = the dry mass, in grams m2 = the saturated surface-dry mass, in grams m3 = the mass of reinforcement, in grams O8 RECORDS AND REPORTS O8.1 Records Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For each batch of poles for which water absorption tests are taken, the following records should be kept: (a) A means of identifying the individual test specimens and the batch from which they were taken. (b) The date on which the test specimens were taken from the batch, or the age of the concrete at that date. (c) For each specimen tested from the batch— (i) the measured values of m1, m2 and m3; (ii) the calculated value of kwj; and (iii) the date on which m1 was determined. O8.2 Reports For each batch of poles for which water absorption tests have been carried out, a report containing the following information should be prepared: (a) Identification of the test specimens and the batch from which they were taken. (b) The date on which the first test specimen was taken from the batch or the age of the concrete on that date. (c) The calculated values of kwj for the batch. (d) A statement as to whether or not these values satisfy the criteria given in Paragraph I5.2. COPYRIGHT 213 AS/NZS 7000:2016 APPENDIX P INSULATION GUIDELINES (Informative) P1 INSULATION COORDINATION BASICS Pollution flashovers can occur under wet or high humidity conditions. An overhead line should be designed to avoid a power frequency flashover. Even if the insulation can withstand the initial flashover without damage, upon reclosure of the line there is every likelihood of a subsequent flashover should the wetting conditions continue. Switching surges on overhead lines should also be considered and the appropriate amount of insulation installed to avoid these surges. Switching surges can reach up to 3 times the normal operating voltage and in the case when high speed autoreclosing is used, in the presence of trapped charges, the surges can be up to 4 times normal operating voltage. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) P2 DESIGN FOR POLLUTION Pollution design recommendations are given in AS 4436. The basic concept is to increase the surface creepage distance so that it is long enough to prevent a pollution flashover across the surface. Table P1 provides guidance on the selection of insulators in contaminated environments. TABLE P1 GUIDE FOR SELECTING INSULATORS IN CONTAMINATED ENVIRONMENTS Contamination severity ESDD range (1) Minimum nominal specific creepage distance (2, 3) g/m mm/kV 0 to1.2 16 Light (1) (2) (3) Medium 1.2 to 2.0 20 Heavy 2.0 to 3.0 25 Very heavy Above 3.0 31 ESDD is the equivalent salt deposit density. Ratio of leakage distance measured between phase and earth over the r.m.s phase-to-phase voltage of the highest voltage of the equipment. Consideration should be given to increasing the creepage distances in areas where there are long periods without rainfall or located very close to the marine coast. Example: Select a suitable disc insulator string for a 33 kV line subject to light contamination. Use normal disc profiles where the creepage length is 300 mm. Voltage of line = 33 kV Minimum nominal specific creepage distance = 16 mm/kV for light contamination Required creepage distance for 33 kV = 528 mm (16 × 33) Number of discs = 528/300 = 1.76 → 2 discs The pollution performance of insulators can also be improved with the use of creepage extenders or hydrophobic coatings such as Room Temperature Silicon Rubber (RTV). These coatings have a finite life and will need to be replaced during the life of the insulator. COPYRIGHT AS/NZS 7000:2016 214 Pole top fires may occur when high leakage currents from polluted insulators track across interfaces between conductive to non-conductive material e.g. insulator to cross-arm, and cross-arm to pole. P3 DESIGN FOR SWITCHING PERFORMANCE CONSIDERATIONS SURGE DESIGN AND LIGHTNING A good reference for the design for switching surge is given in AS 1824.2. When designing for switching surges, one of the parameters which is difficult to obtain is the switching surge impulse voltage. There are two main types of electrical tests conducted on insulators; one being the lightning impulse and the other the power frequency flashover (wet and dry). Switching tests have been conducted in laboratories and the flashovervoltages have been inconsistent and found to be dependent on the shape of the surge, the type of electrodes and the presence of earth planes. In lieu of adequate test data on switching surges a good approximation for the switching surge flashovervoltage is 0.8 times the lightning impulse flashovervoltage. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The insulator parameter that determines the insulator impulse performance (i.e. switching surge and lightning) is the arc distance across the insulator. Line insulation is usually selected independent of substation insulation. It is necessary to check substation insulation impulse performance and install surge arresters, especially when the line insulation is longer than the substation insulation. P4 SELECTION OF INSULATORS P4.1 General The two main classes of insulators are ceramic (glass and porcelain) and composite (EPDM, silicon rubber and cycloaliphatic). Ceramic insulators have traditionally been installed on overhead networks and have provided a reliable service in light to moderately contaminated environments. P4.2 Standard and fog profile disc insulators A typical 254 mm × 146 mm standard profile disc generally has a creepage length of approximately 300 mm. The profiles are variable between manufacturers who have to balance the requirements of having an aerodynamic shape to attract fewer pollutants, deeper skirts to increase creepage length and greater distance between skirts to reduce arcing. A typical 254 mm × 146 mm fog profile disc has a creepage length around 430 mm. This is a 40% improvement in leakage distance over the standard disc. The additional creepage length is gained by having deeper skirts. This additional creepage length is gained without increasing the coupling length of the string, thereby maintaining electrical clearances to the structure. It is common practice to install fog profile insulators in heavy to extreme contamination areas. This is acceptable for marine or industrial environments that are exposed to regular rainfall, but in desert environments, contaminants can be trapped under the skirts and build up to such levels that they bridge the skirts. This then dramatically lowers the creepage length of the insulator. For areas of extremely low rainfall, it is common for the aerodynamically dinner plate shaped insulators to be used. P4.3 Ceramic pin, shackle and posts Ceramic pin, shackle and post insulators come in various lengths and profiles to meet the electrical and mechanical loads. The pin insulator is prone to puncture especially from steep fronted lightning strikes because of the small amount of ceramic material between the top of the insulator and the metallic bolt inserted in the bottom of the insulator. Pin insulators usually have less creepage length compared to the post types but can be designed with larger skirts to handle heavy contamination conditions. COPYRIGHT 215 AS/NZS 7000:2016 Shackle insulators are installed in positions where there are higher conductor loads, such as angle or termination structures. These insulators have a disadvantage to the pin and post types in contaminated environments because the conductor attachment in the centre of the insulator reduces the creepage length of the insulator. Post insulators have an advantage over pin insulators in withstanding electrical puncture because there is a larger amount of ceramic material between the top of the insulator and the metal base. Post insulators generally have the highest creepage lengths and can be manufactured with wider skirts to handle increasing amounts of pollution. The advantages of the post insulator come at a higher cost. P4.4 Composite long rod and line post insulators Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Composite insulators are made with a fibreglass core and either EPDM or silicon rubber weathersheds. One major advantage of the composite insulators over the ceramic ones is that they do not have intermediate metal parts between the end fittings. Hence, they have a superior creepage to dry arcing distance ratio. Composites are generally regarded as being superior to ceramic for low to moderately contaminated environments because of their ability to maintain hydrophobicity. One of the polymers, EPDM, does lose hydrophobicity from the effects of UV radiation and arcing on the surface whilst the other, Silicon Rubber, has the ability to maintain hydrophobicity for a long period. This is due to the continuous migration of silicon oils from the bulk of the material to the surface. Ageing performance is commensurate with price. Silicon Rubber is slightly more expensive than EPDM. In heavy to extreme environments, both types of polymers have shown significant evidence of ageing (erosion and cracks along the axis of the polymer). Composite insulators are increasingly being accepted and advantages over ceramic insulators include the following: (a) Lightweight (long rods are 10% of the weight of an equivalent ceramic string) making them easier to install and maintain. (b) Less visual impact. (c) Vandal proof. (d) Lower cost. (e) Few couplings. However, some disadvantages of polymeric insulators are as follows: (i) Not yet proven to have a life span to match ceramics. (ii) Low torsional strength. (iii) Limited diagnostic testing available. (iv) Risk of damage from bird attack, especially when de-energized. COPYRIGHT AS/NZS 7000:2016 216 APPENDIX Q CONDUCTOR BLOW OUT AND INSULATOR SWING (Informative) Q1 METEOROLOGICAL ASSUMPTIONS The estimation of swing angles may be made using a simplified deterministic approach or a detailed procedure using meteorological records. The latter method should be used when greater precision is required or where unusual and/or extreme local conditions prevail. Clause 2.2.1.4 provides design wind pressures for the simplified procedure. Q2 SUSPENSION INSULATOR SWING Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The swing angle (φ from vertical) of a suspension insulator string can be estimated using the following formula. ⎛ F ⎛θ ⎞ ⎞ ⎜ PdS w + 2 +2 H sin ⎜ 2 ⎟ ⎟ ⎝ ⎠⎟ ϕ = tan −1 ⎜ Wi ⎜ ⎟ Wc + ⎜ ⎟ 2 ⎝ ⎠ . . . Q1 where P = reference wind pressure Pascal (Pa) d = overall conductor diameter in metres (m) Sw = wind span affecting the insulator string in metres (m) F = wind load on insulator string in Newtons (N) (See Paragraph B5.4) Wc = effective conductor weight in Newtons (N) = weight span (m) x weight per unit length in Newtons per metre (N/m) Wi = weight of insulator string Newtons (N) H = horizontal component of conductor tension Newtons (N) θ = conductor deviation angle (could be different from the line deviation angle) The insulator swing may be different at the supports at either end of the span where different wind span to weight span ratios may exist. The values for d, H and Wc will need to be multiplied by the number of sub-conductors for bundled phases. The values of F and Wi will need to be multiplied by the number of strings where multiple suspension strings are used. COPYRIGHT 217 AS/NZS 7000:2016 Q3 CONDUCTOR BLOWOUT The swing angle (φc from vertical) of a phase conductor in a span can be estimated using the following formula. ⎛ Pd w ⎞ ⎟ ⎝ w ⎠ ϕc = tan −1 ⎜ . . . Q2 where P = reference wind pressure in Pascals (Pa) d = conductor diameter in metres (m) w = distributed conductor weight in Newtons per metre (N/m) This formula also applies for bundled phases if the wind area of spacers is ignored and shielding of the leeward sub-conductors is ignored. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Q4 COMBINED BLOWOUT SUSPENSION INSULATOR SWING AND CONDUCTOR The horizontal conductor displacement (y) at any point in the span can be calculated using the results produced by equations Q1 and Q2 as follows: ⎛ x1 ⎞ y = S sin ϕ c + I1 sin ϕ1 + ⎜ ⎟ ( I 2 sin ϕ 2 − I1 sin ϕ1 ) ⎝ x1 + x2 ⎠ . . . Q3 where S = sag at point under consideration - measured in the inclined plane metres (m) ϕc = angle of conductor swing (from vertical) ϕ1 = angle of first insulator swing (from vertical) ϕ2 = angle of second insulator (from vertical) I1 = length of first insulator string in metres (m) I2 = length of second insulator string in metres (m) x1 = distance from point to first support in metres (m) x2 = distance from point to second support in metres (m) Figure Q1 graphically depicts these variables. Equation Q3 assumes that the wind is uniformly distributed over the entire ruling span section and that no significant longitudinal insulator swing occurs. In reality the wind is spatially and randomly distributed and the wind pressure will vary along the conductor, resulting in possibly larger values of blow out than predicted. This is particularly so for localized high intensity winds where slack will be pulled from adjacent spans and put into the span experiencing the greater wind pressure. However blow out under ultimate wind conditions is not usually calculated. Generally the conductor blow out is calculated using a wind pressure derived from a return period conforming to a serviceability limit and with an averaging period of 5 to 10 minutes. Such calculations ensure that electrical clearance infringements to vegetation and other structures are uncommon occurrences. COPYRIGHT AS/NZS 7000:2016 218 l2 l2 M2 B l owo u t rotati o n a x i s Mc S I1 I1 M1 x1 x2 y Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) T R A N SV ER S E V IE W LO N G I T U D IN A L V IE W FIGURE Q1 COMBINED SUSPENSION INSULATOR SWING AND CONDUCTOR BLOWOUT COPYRIGHT 219 AS/NZS 7000:2016 APPENDIX R CONDUCTOR SAG AND TENSION (Informative) R1 GENERAL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The method employed to determine conductor tension due to a change of state of temperature, wind loading and or ice loading depends on whether the design operating tension is within the linear stress strain regime or whether design tension excursions are in the non-linear stress strain regime. This Appendix deals with the linear stress strain model. The linear stress strain model may be employed using the modulus of elasticity determined in accordance with Appendix V. For non-linear stress strain design, two methods are commonly used and are the ‘graphical’ and ‘strain summation.’ The non-linear and linear stress strain models have been analysed, compared and described in some detail [1]. To employ the non-linear stress strain detailed knowledge of the particular conductor stress strain loading and unloading characteristic as detailed in Appendix V is required. In addition to whether the non-linear or linear methods are used two methods are employed for each method to determine the conductor tensions and are either the equivalent (ruling) span theory [2] or the complex finite element analysis [3]. The equivalent span theory explained in Paragraph R4 may be used for the majority of overhead line designs. R2 TERMINOLOGY The geometry of an inclined span is given in Figure R1. V2 T2 Y ( x 2, y 2) I h T1 H S2 D V1 ( x 1 , y 1) ( x 3 , y 3) (0,0) X S1 L FIGURE R1 INCLINED SPAN GEOMETRY COPYRIGHT H AS/NZS 7000:2016 Deadend span Inclined span Level span Ruling span Sag Section Suspension span Tension constraint Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Transition span 220 A span where both ends are terminated. A span where the conductor supports are at different levels. A span where the conductor supports are at the same level. A hypothetical level deadend span used to model the tension behaviour of a section. The maximum vertical departure of the catenary from a chord joining the support points (approximately mid span). That portion of an overhead line between strain structures consisting solely of intermediate structures for which the ruling span concept is valid. A span where either or both conductor supports are free to swing longitudinally along the line. The maximum allowable horizontal component of conductor tension for a given loading condition. The tension constraint may vary with the ruling span length. The ruling span where two tension constraints produce identical unstressed conductor lengths. The conductor tension for ruling spans above and below the transition span will be controlled by different tension constraints. R3 A Aa As C Ch Cv d D E g h H VARIABLES = total conductor cross-sectional area = cross-sectional area of the aluminium component of a conductor = cross-sectional area of the steel component of a conductor = resultant catenary constant = horizontal component of the catenary constant using Wh = vertical component of the catenary constant using Wv = overall conductor diameter exposed to transverse wind = conductor sag = modulus of elasticity of the load bearing material = gravitational acceleration (9.81) = height difference between conductor supports (y2 − y1) = horizontal component of conductor tension T I = chord length between conductor supports L Lh Lr Lv m P r S S0 t T Ta V = = = = = = = = = = = = = ( L2 + h 2 ) span length (x2 − x1) wind span for a structure equivalent or ruling span of a section weight span for a structure conductor unit mass including covering or insulation transverse component of wind pressure radial ice thickness stressed conductor length unstressed conductor length at 0°C average conductor temperature tangential or axial conductor tension average axial conductor tension vertical component of tension T COPYRIGHT (mm2) (mm 2) (mm 2) (m) (m) (m) (m) (m) (MPa) (m/s 2) (m) (N) (m) (m) (m) (m) (kg/m) (Pa) (m) (m) (m) (°C) (N) (N) (N) 221 W = resultant or inclined distributed conductor load Wh = transverse component of distributed conductor load (wind) Wv = vertical component of distributed conductor load (weight) ∝ = coefficient of linear expansion Δ = conductor slack ε = plastic strain from strand settling and metallurgical creep π = 3.14 ρ = ice density σ = tensile stress AS/NZS 7000:2016 (N/m) (N/m) (N/m 1) (1/°C) (m) (mm/km or με) (kg/m3) (MPa) R4 MODELS A flexible, inelastic conductor with constant load (W per unit of arc length) suspended between supports assumes the shape of a catenary— Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) H ⎛ ⎛x⎞ ⎞ y = C ⎜ cosh ⎜ ⎟ − 1⎟ where the catenary constant C = W ⎝C⎠ ⎠ ⎝ . . . R1 An approximation of the catenary is the parabola which uses a constant load (W per horizontal unit length)— y= x2 2C . . . R2 For span lengths less than about 0.7 C, or sags less than about 9% of the span length, the difference in sag between the catenary and the parabola is less than 1%. These mathematical models are adequate for describing inelastic conductors at any given tension. To determine the tension at different loading conditions the equations need to be modified for temperature, elasticity, wind pressure, ice weight and age of the conductor. R5 EQUIVALENT SPAN The equivalent (ruling) span, also known as the ruling span or the mean effective span (MES), is defined as that level dead-end span whose tension behaves identically to the tension in every span of a series of suspension spans under the same loading conditions. The ruling span concept can only model a uniformly loaded section, that is, where identical wind and/or ice span exists on all spans in the section. It is assumed that the insulator is free to swing along the line and the insulators are long enough to equalize the tension in adjacent spans without transferring any longitudinal load onto the structure. In general, spans shorter than the ruling span tend to sag more than predicted whilst spans longer than the ruling span sag less than predicted at temperatures above the stringing temperature (assuming that the tensions were equal at the time of stringing conductor). The ruling span concept may not apply to fixed pin and post insulators because the structures may not be flexible enough to equalize tensions. However, if the stringing tension is low, or the spans are approximately equal, then there is little difference in tension across the fixed attachment point under identical loading conditions in each span. For cases where the ruling span method does not accurately predict sags and tensions, the exact solution will lie between the conductor tension results produced by using the ruling span method where insulators are assumed to move longitudinally to equalize tensions; and assuming every structure in the section is a strain structure with a fixed attachment point. COPYRIGHT AS/NZS 7000:2016 222 The actual ruling span can only be calculated after the structure locations are determined. Therefore an assumed value for the ruling span is made before spotting the structures. In most cases, the actual ruling span should be greater than or equal to the assumed ruling span to ensure that design clearances are met. However, the situation sometimes arises for large ruling spans when the controlling constraint is associated with a heavy loading condition and the tension decreases with increasing ruling spans at the maximum operating temperature. Under these circumstances the actual ruling span should be less than or equal to the assumed ruling span. The ruling span is calculated using— n Lr = ∑ L3i i =1 n ∑ Li for level spans . . . R3 i =1 n Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L4 ∑ Ii i Lr = i =1 n for inclined spans . . . R4 ∑ Ii i =1 where Ii = L2i + hi2 = the chord length between the supports of span Li = the horizontal span length of span i i hi = the support height difference of span i n = the number of spans in the section between strain structures For a single level, dead-end span the ruling span is Lr = L. However, for a single inclined dead-end span, Lr = L2/I. The ruling span formula is derived assuming that the conductor hangs in a vertical plane. When transverse wind is applied, the conductor hangs in an inclined plane which effectively changes the span length and support height difference in that plane. The ruling span formula for inclined spans (R4) changes with the conductor blow out angle. The tension change formula (R18) does not allow for a ruling span that changes from one loading condition to another. It is accepted practice to use the level span formula (R3) for deriving the ruling span that is subsequently used for tension change calculations. For all blowout angles (up to 90°C) and for sections where the average ratio of h/L is less than 0.2, the true ruling span will be within ±2% of the ruling span calculated assuming level spans (R3). In general, for inclined spans under wind conditions, ruling span Equation R3 provides a better approximation for tension. To overcome the limitations of the ruling span method, a finite element model of the conductor and structure system is required. Usually the structures are modelled using stiffness matrices, however the ideal model is one that includes the structural elements. COPYRIGHT 223 AS/NZS 7000:2016 R6 LOADING CONDITIONS Once the conductor is strung, its tension can be influenced by the following factors considered by this Appendix: (a) Conductor temperature (t). (b) Wind pressure transverse to the conductor (P). (c) Radial ice on the conductor (r). (d) Age of conductor as measured by the creep strain ( ε). Wind and ice loading affect the horizontal and vertical component of distributed load: Wh = P ( d + 2 r ) . . . R5 Wv = g ( m + ρπ r (d + r )) . . . R6 where ρ ranges from about 400 kg/m 3 for wet snow to 900 kg/m 3 for ice. The resultant distributed load is the vector sum of Wh and Wv Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) W = Wh2 + Wv2 . . . R7 The catenary constants C, Ch and Cv are functions of W, Wh and Wv respectively. Ch is used for conductor swing calculations, Cv is used to calculate vertical clearances and C is used for calculating tension changes. Longitudinal and yawed wind loading and point loads such as cable chairs, droppers, strain insulator strings, structure deflection and aircraft warning spheres require analytical tools not covered by this Appendix. R7 TENSION CONSTRAINTS Tension constraints are used to limit the horizontal tensions for one or more of the following reasons: (a) To restrict fatigue damage caused by aeolian vibration. This constraint is frequently referred to as the everyday tension (EDT) constraint. The tension limit is influenced by the climate, terrain, extent of vibration protection, conductor material, conductor self damping characteristics and type of conductor support. For information on everyday tension see Appendix Y. (b) To give a margin of structural safety under extreme weather conditions of wind and ice. (c) To limit the tension for short ruling spans under cold conditions. For short spans there are large variations of tension with temperature changes. (d) To give a margin of safety for personnel performing maintenance and stringing operations which may be carried out under light wind conditions. The age of the conductor at which a particular tension constraint applies should be stipulated if the creep is significant. The tension reduces as the conductor creeps. An age of 10 years is usually applied since strand settling and metallurgical creep are virtually completed in that period. The controlling constraint is the most restrictive tension constraint, producing the largest sags and the least tensions for any given loading condition. For a given ruling span usually only one tension constraint controls (or limits) the tensions for all other loading conditions. At the transition ruling span, two tension constraints produce identical values of unstressed lengths, that is there are two controlling constraints. COPYRIGHT AS/NZS 7000:2016 224 A tension constraint can alternatively be expressed as a catenary constant, aluminium stress, support tension, sag or an amount of slack. Each of these alternatives can be converted to a horizontal tension as follows: (i) Catenary constant (C) H=W×C (ii) . . . R8 Conductor stress ( σ) For an ACSR conductor with a steel to aluminium modulus ratio of three and with the aluminium and steel in tension, the aluminium stress can be converted to tension using— H ≈ σ(Aa + 3As) . . . R9 For a homogeneous conductor H = σA . . . R10 (iii) Tangential tension (T) at a support (based on the parabola and a level span) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 2 2 T ⎛ T ⎞ (WLr ) H= + ⎜ ⎟ − 2 8 ⎝2⎠ (iv) Sag (D) (based on the parabola) H= (v) . . . R11 Wv L2r 8D . . .R12 Slack Δ H =W L3r 24Δ . . . R13 The advantages of constraining the tension based on slack are as follows: (A) The specified amount of slack is available when required to uncouple the hardware fittings when changing strain insulator strings. This is important for short spans. (B) The tension reduces as the ruling span length shortens and this makes aesthetic short span geometry. (C) Light duty strain structures may be used for short spans with only a small penalty in terms of increased structure height. For a given ruling span the tension constraint producing the longest unstressed conductor length as given by Equation R14 is the controlling constraint. The conductor length at 0°C, under no tension and at an age when the creep strain is zero is— S0 = S 1+ Ta + αt + ε EA . . . R14 where the stressed conductor length for the catenary is ⎛ L ⎞ S = 2C sinh ⎜ r ⎟ ⎝ 2C ⎠ . . . R15 and for the parabola is S = Lr + L3r 24C 2 . . . R16 COPYRIGHT 225 AS/NZS 7000:2016 It is common practice to assume that Ta ≈ H; however, Ta is evaluated more accurately by Equation R40 for the catenary and R57 for the parabola. R8 TENSION CHANGES The tension change or change of state equation relates the unstressed conductor length for two different loading conditions. The relationship between the stressed and unstressed length is based on Hooke’s law for linear elastic materials. Any thermal strain or plastic strain (creep and strand settling) is modelled by a strain translation of the linear stress/strain curve. Therefore the tension change equation only applies for conductors behaving elastically as shown in Figure R2. STRESS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Linear model ove r e s ti m ate s te n s i o n s Initial modulus curve Fi n a l m o d u l u s s l o p e L i n e a r m o d e l a c c u r a te l y e s ti m ate s te n s i o n s L i n e a r m o d e l u n d e r e s ti m ate s te n s i o n s STRAIN FIGURE R2 LINEAR ELASTIC NON HOMOGENOUS CONDUCTOR MODEL For one loading condition such as the controlling tension constraint Hi is defined. For the other loading condition the tension Hf is desired and is solved using the tension change equation. S0 = Si Hi + α ti + ε i 1+ EA = Sf Hf + α tf + ε f 1+ EA . . . R17 The value of S0 is known because by definition the controlling constraint is the tension constraint producing the longest value of S0. Note that Sf is a function of Hf and can be evaluated using either the catenary Equation R15 or the parabolic Equation R16. When the parabola is used the tension change equation becomes— H 3f + aH 2f − b = 0 . . . R18 where ⎛ W 2 L2 ⎞ a = EA⎜⎜ i r2 + α (tf − ti ) + (ε f − ε i )⎟⎟ − H i ⎝ 24H i ⎠ b= EAW f2 L2r 24 COPYRIGHT AS/NZS 7000:2016 226 In practice, there is negligible difference between the results from tension change equations derived from the catenary and that derived from the parabola. When the plastic strains are ignored, Equation R18 is called the time independent tension change equation. R9 SAGGING TENSIONS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For the purpose of determining sagging tensions, the variables with subscript ‘f’ refer to the controlling constraint whilst variables with subscript ‘i’ refer to loading conditions at the time of sagging. Therefore εf is the creep strain that has occurred up until the age of the conductor when the controlling constraint applies which is usually 10 years. The creep strain εi occurs prior to sagging. The plastic strain is the sum of metallurgical creep and strand settling. Guidance on metallurgical creep strain can be obtained from references provided in Appendix U. The strand settling strain can be approximated from the stress strain curve by subtracting the elastic strain from the initial composite strain. A plastic strain allowance may be made for the conductor to reach its maximum stress level during its lifetime. Therefore the strand settling associated with this level of stress would apply to final sags and tensions but rarely to initial stringing sags and tensions. It is common practice to convert the difference in creep strain ( εf – εi) to an equivalent thermal strain ( αtc) and overtension the conductor by using a temperature lower than that which actually applies at the time of sagging. Therefore if the controlling constraint applies at say 10 years, then the final sags and tensions are calculated using Equation R18 with εf = εI = 0 and the initial sags and tensions are determined by applying a negative temperature correction of tc = εf − εi to the final sags and tensions. α The following methods may be used to compensate for plastic strain: (a) A clearance buffer is added to the statutory ground clearance and new conductor is sagged to the final (10 year) values. The disadvantage of this method is that the magnitude of the buffer depends upon the span lengths. Normally a buffer is also used for errors that arise from surveying, design and construction. This method is not recommended for long spans unless additional clearance is provided. (b) Add a temperature buffer to the maximum operating temperature and provide final (10 year) sags for stringing new conductor. This method may provide excess ground clearance when a non-linear ACSR model is used. That is because the design temperature is not the maximum operating temperature and high temperature sags are larger when aluminium goes into compression. This method results in the final actual tension being below the final design tension, thus producing a sub-optimum solution for long spans. (c) Prestress the conductor prior to sagging with the final (10 year) values. The high prestress tension is used to quickly remove future metallurgical creep and strand settling. Its disadvantage is that it reduces the structural safety margin during the stringing operation. (d) Over tension the conductor by providing initial (1 h) sag values or by using a negative temperature compensation value along with the final sags (as described above). The disadvantage of this method is that it is difficult to sag the entire section quickly enough to avoid difficulties resulting from the high initial rate of creep. It also exposes the conductor to a higher risk of aeolian vibration damage during the early life of the line. COPYRIGHT 227 AS/NZS 7000:2016 A combination of methods (c) and (d) provides an acceptable solution; however the method requires information regarding the tension and temperature experienced by the conductor during the pre-sag period. R10 PHYSICAL PROPERTIES The ruling span concept assumes that the tension in each span of the ruling span section is the same. Once the conductor tension has been determined for a particular load case and conductor age using the ruling span for the section, the physical characteristics of each span in the section may be determined using either inelastic catenary or inelastic parabolic equations. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) R11 CATENARY EQUATIONS x1 = C tanh−1 ⎛ ⎜ h ⎛h⎞ L −1 ⎜ ⎟ − = C sinh ⎜ ⎝S⎠ 2 ⎜ 2C sinh L 2C ⎝ ⎞ ⎟ L ⎟− ⎟ 2 ⎠ . . . R19 x2 = C tanh−1 ⎛ ⎜ h ⎛h⎞ L −1 ⎜ ⎟ + = C sinh ⎜ ⎝S⎠ 2 ⎜ 2C sinh L 2C ⎝ ⎞ ⎟ L ⎟+ ⎟ 2 ⎠ . . . R20 2 L ⎞ ⎛ 2 S = S1 + S 2 = ⎜ 2C sinh ⎟ +h 2 C ⎝ ⎠ . . . R21 S1 = − Csinh x1 = weight span contribution to structure 1 C . . . R22 S2 = − Csinh x2 = weight span contribution to structure 2 C . . . R23 S = wind span contribution to structure 1 and structure 2 2 . . . R24 Δ =S−I . . . R25 V1 = H sinh x1 = Wv S1 C V2 = − H sinh . . . R26 x2 = WV S2 C . . . R27 x ⎛ ⎞ y1 = C ⎜ cosh 1 − 1⎟ C ⎝ ⎠ . . . R28 x ⎛ ⎞ Y2 = C ⎜ cosh 2 − 1⎟ C ⎝ ⎠ . . . R29 T1 = H cosh x1 = H + Wy1 C . . . R30 T2 = H cosh x2 = H + Wy2 C . . . R31 T2 − T1 = W × h . . . R32 COPYRIGHT AS/NZS 7000:2016 228 T2 + T1 = WS tanh . . . R33 tanθ1 = − sinh x1 S1 = C C . . . R34 tan θ2 = − sinh x2 S2 = C C . . . R35 x3 = Csinh−1 D≈ Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) L 2C S h (approximately mid span) L L 2C sinh 2C L L ⎛ ⎞ IC ⎛ ⎞ C ⎜ cosh − 1⎟ = − 1⎟ ⎜ cosh 2C ⎠ L ⎝ 2C ⎠ ⎝ L ⎛ ⎞ D = C ⎜ cosh − 1 ⎟ (for a level span) 2C ⎠ ⎝ ⎛ S 2 + h2 L L ⎞ sinh + ⎟ ⎜ 2 2 − S h C C ⎠ ⎝ Ta = CH 2S Ta = HL ⎞ 1⎛ ⎜T + ⎟ (for a level span where T1 = T2 = T ) S ⎠ 2⎝ . . . R36 . . . R37 . . . R38 . . . R39 COPYRIGHT . . . R40 229 AS/NZS 7000:2016 R12 PARABOLIC EQUATIONS x1 = Ch L = weight span contribution to structure 1 − L 2 . . . R41 x2 = Ch L = negative weight span contribution to structure 2 + L 2 . . . R42 L = wind span contribution to structure 1 and structure 2 2 . . . R43 The equation for calculating the arc length of a parabola is more complex than that of the catenary, therefore a Maclaurin’s series approximation of the catenary equation is used. S=I+ L4 24C 2 I Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Δ=S−I = . . . R44 L4 8D 2 = 24C 2 I 3I . . . R45 Wv L Hh − L 2 . . . R46 V1 = −Wvx1 = V2 = −Wvx2 = Wv L Hh + 2 L . . . R47 y1 = D + h2 h − 16 D 2 . . . R48 y2 = D + h2 h + 16 D 2 . . . R49 T1 = H C x12 + C 2 . . . R50 T2 = H C x22 + C 2 . . . R51 tan θ1 = x1 h − 4 D = C L . . . R52 tan θ 2 = x2 h + 4 D = C L . . . R53 x3 = Ch (mid span) (mid span) L . . . R54 D= L2 (independent of h ) 8C . . . R55 Ta = H ⎛ I2 L3 ⎞ + ⎜ ⎟ S ⎝ L 12C 2 ⎠ . . . R56 Ta = HL2 HL3 + (for h = 0) S 12SC 2 . . . R57 L⎞ ⎛ = H ⎜2− ⎟ S⎠ ⎝ COPYRIGHT AS/NZS 7000:2016 230 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) R13 REFERENCES 1 CIGRE SCB2.12.3 ‘Sag Tension Calculation Methods for Overhead Lines’, CIGRE Technical Brochure No. 324, June 2007. 2 BOYSE, C.O. and SIMPSON, N.G. ‘The Problem of Conductor Sagging on Overhead Transmission Lines’, Journal of the IEE, Vol 91, Pt II, Dec 1944, pp 219–231. 3 BARRIEN, J., Precise Sags and Tensions in Multiple Span Transmission Lines, Electrical Engineering Transactions IEAust, Vol II, No. 1, 1975, pp 6–11. 4 Overhead Conductor Design, BICC Wire Mill Division Prescot, Lancashire, England, 1967, pp 21–28. 5 NIGOL, O. and BARRETT, J.S., Characteristics of ACSR Conductors at High Temperatures and Stresses, IEEE Transactions on Power Apparatus and Systems, Volume PAS-100, Issue 2, February 1981, pp 485–493. 6 MOTLIS, Y., BARRETT, J.S., DAVIDSON, G.A., DOUGLASS, D.A., HALL, P.A., REDING, J.L., SEPPA, T.O., THRASH JR., F.R., WHITE, H.B., Limitations of the ruling span method for overhead line conductors at high operating temperatures, IEEE Transactions on Power Delivery, Volume 14, Issue 2, April 1999, pp 549–560. COPYRIGHT 231 AS/NZS 7000:2016 APPENDIX S CONDUCTOR TEMPERATURE MEASUREMENT AND SAG MEASUREMENT (Informative) S1 CONDUCTOR TENSION MEASUREMENT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Line design is based upon accurately knowing the conductor tension; loading for structural design; clearance for electrical design; fatigue for mechanical design. Conductor tension is set when sagging the conductor and conductor tension is checked when analysing an existing line. Even though conductor tension can be measured directly using a dynamometer in series (or parallel) with the conductor, this method has many practical disadvantages. Conductor sag is the most accurate indicator of conductor tension. There are many methods of setting or measuring conductor sag, some of which are as follows: (a) Sightboard method. (b) Tangent method. (c) Offset method. (d) Clino method. (e) Wave method. (f) Swing method. Analytical equations can be derived for these methods depending on the operation being performed; the sag is known for the ‘sagging’ operation whereas the sag is unknown for the ‘checking’ operation. S2 CONDUCTOR TEMPERATURE MEASUREMENT The actual temperature of the conductor should be measured when sagging the conductor to avoid conductor over-tensioning or loss of ground clearance (under-tensioning). The actual conductor temperature can be determined reasonably accurately by using a stainless steel dial type thermometer with the stem inserted into the core of the conductor of similar material. For a smaller bare conductor the stainless steel dial type thermometer alone is usually sufficient. The thermometer should be hung in an exposed location parallel to the conductor and at a height similar to the conductor. A sufficient period should be allowed for the temperature to stabilize before it is read immediately prior to sagging of the conductor. A temperature correction may be required to allow for the inelastic stretch of the conductor over its lifetime. The conductor temperature measurement of energized lines requires a contact thermometer (thermocouple) mounted on an insulated hot stick of suitable length. Alternatively the temperature needs to be calculated from ambient conditions, assumptions about the surface condition of the conductor and load current. This method provides a range of probable temperatures and needs to be calculated afterwards. S3 CONDUCTOR IDENTIFICATION Correct conductor identification is important because its tension is proportional to its distributed mass. For new lines, the conductor should be readily identifiable. Where the records are missing or inaccurate for existing lines, the conductor diameter and the material of the outer stranding may provide some clues. Conductor gauges with limited diameter ranges are available for mounting on insulated hot sticks. COPYRIGHT AS/NZS 7000:2016 232 S4 SIGHT BOARD METHOD To produce the required sag, a sight board is fitted at the required distance (usually D) below the point of attachment at each end of the span and the conductor is tensioned until the tangent of the catenary is in the line of sight between the two boards. A telescope with crosshairs is used for better accuracy. If the conductor temperature varies after the sightboards are erected, then Equation S1 (based on the parabola) is used to correct the sightboard location at the sighting end of the span without having to adjust the location of the target sightboard. To measure an unknown sag, the tangent of the catenary is sighted from a known distance (A) below the first point of attachment to a point below the second conductor attachment (distance B). See Figure S1. B D Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) A FIGURE S1 THE SIGHT BOARD METHOD ⎛ A+ B⎞ D=⎜ ⎟ 2 ⎝ ⎠ 2 . . . S1 where D = conductor sag (midspan) A = distance below the first conductor attachment B = distance below the second conductor attachment S5 TANGENT METHOD 1 This method is recommended for long spans where the sag is greater than the height of either conductor attachment point above the ground. A theodolite is set up below the conductor attachment at one end of the span and the angle of tangency to the catenary is calculated for the required sag (see Figure S2). Alternatively the sag can be calculated by solving the following equation (based on the parabola): D H2 H1 L E V EL PL 100 L FIGURE S2 THE TANGENT METHOD 1 COPYRIGHT 233 tan θ = AS/NZS 7000:2016 4 H 1 D + H 2 − H1 − 4 D L . . . S2 where θ = angle of tangency to the catenary D = conductor sag (midspan) H1 = vertical distance from the centre of the theodolite to the conductor attachment H2 = far attachment height of conductor above the instrument height L = span length H1 can be measured using a rangefinder, height stick, tape measure or another theodolite. This method should not be used where the point of tangency is less than 20% or greater than 80% of the span length because of the sensitivity of sag to sighting errors. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) P = 50 H1 D . . . S3 where P = point of tangency expressed as a percentage of the span length (%) S6 TANGENT METHOD 2 This method requires only a theodolite (see Figure S3). It is suitable for spans with large sags. xT x1 D H2 Low p oint H1 T L E V EL PL 2 10 0 L2 L1 FIGURE S3 THE TANGENT METHOD 2 C= L22 8D (Catenary constant) x1 = C ( H 2 − H 1 ) L2 − 2 L2 (Distance from low point to first support) x T = x 1 - L1 + L21 - 2x 1 L1 + 2CH1 (Distance from low point to point of tangency) COPYRIGHT . . . S4 AS/NZS 7000:2016 234 tan θ = P= xT C (Slope of tangent) 100 ( xT - x1 ) L2 Nomenclature is the same as for tangent method 1. S7 OFFSET METHOD Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The conductor sag can be determined by measuring three points on the conductor, preferably as far apart as practical (see Figure S4). This is conveniently done using a theodolite set up at approximately midspan and at an offset from the line such that vertical angles to the conductor are comfortably read. Alternatively the points can be collected using a differentially corrected GPS in conjunction with a height measuring stick or rangefinder. Aerial laser surveying may also be used, but this technique collects multiple conductor shots and so it is usually used with detailed computer modelling. H2 D H1 L E V EL L1 L2 FIGURE S4 THE OFFSET METHOD D= L1 + L2 ⎛ H1 H 2 ⎞ ⎜ ⎟ + 4 ⎜⎝ L1 L2 ⎟⎠ . . . S5 where D = conductor sag (midspan) L1 = distance from centre shot to LH attachment L2 = distance from centre shot to RH attachment H1 = LH attachment height relative to the centre shot H2 = RH attachment height relative to the centre shot S8 HEIGHT STICK METHOD A variation of the offset method occurs when the theodolite is set up underneath the conductor i.e. with no offset (see Figure S5). In this instance the middle conductor measurement requires a height above the instrument. This may be measured using a height stick, rangefinder or another theodolite. COPYRIGHT 235 AS/NZS 7000:2016 D H2 H1 H L E V EL L2 L1 FIGURE S5 THE HEIGHT STICK METHOD D= L1 + L2 ⎛ H1 − H H 2 − H ⎞ ⎜ ⎟ + 4 ⎜⎝ L1 L2 ⎟⎠ . . . S6 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where D = conductor sag (midspan) L1 = distance from centre shot to LH attachment L2 = distance from centre shot to RH attachment H height of conductor above the instrument (if measuring height above the ground, subtract the instrument height) H1 = LH attachment height relative to the instrument height H2 = RH attachment height relative to the instrument height S9 CLINO METHOD The gradients can be measured with an inclinometer (clino) (see Figure S6). Both gradients should be positive unless there is uplift at one of the attachments. This method should only be used to provide indicative values of sag. It will be difficult to accurately measure the take-off angles at each attachment. This may be impossible for short spans, small sags or high conductor attachments. L D 1 2 GROUND FIGURE S6 THE CLINO METHOD COPYRIGHT AS/NZS 7000:2016 D= 236 L (tanθ1 + tanθ2 ) 8 . . . S7 where D = conductor sag (midspan) L = span length tanθ1 = gradient to the point of tangency at one attachment point tanθ2 = gradient to the point of tangency at the other attachment point S10 WAVE METHOD Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Wave sagging relies on the speed at which a mechanical pulse propagates along the conductor. The conductor is struck at one end of a span with a suitable striker and at the same time, a stopwatch is started. The pulse will be reflected at the other end of the span back to the striker. To reduce errors in measurement, the time for three cycles is usually recorded. The reflected pulse may be too weak much beyond three returns. g⎛ t ⎞ D= ⎜ ⎟ 32 ⎝ N ⎠ 2 . . . S8 where D = conductor sag (midspan) metres (m) t = time (seconds) for N return waves N = number of return waves (usually three) g = gravitational acceleration—normally taken as 9.8067 metres per second squared (m/s2) This method should only be used where the design allows for reasonable sagging errors and where the attachment points are relatively level. It assumes that the wave travels for a distance equal to the span length rather than the true conductor length. No allowance has been made for the attenuation of the wave velocity because of the flexural stiffness (EI) of the conductor. S11 SWING METHOD Another method, known as swing sagging, is based on a pendulum. The conductor is pulled to one side and released. The time for the conductor to swing from one side to the opposite and back is recorded. t ⎞ ⎛ D=⎜ ⎟ ⎝ 1.7946N ⎠ 2 . . . S9 where D = conductor sag in metres (m) t = time for conductor to swing N times from one side to the opposite side and back (seconds) N = number of swings timed This method has limited practical value and should not be used for conductors. It may be useful for a relative comparison of stay tensions. COPYRIGHT 237 AS/NZS 7000:2016 S12 DYNAMOMETER METHOD A dynamometer measures the axial tension and not the horizontal component of tension that is used in the design. The horizontal components of conductor tension either side of a running sheave are equal when the take-off angles on either side are equal. If the conductor is anchored at ground level at the end of a pull, there will be a considerable difference in the take-off angles at the last running sheave (see Figure S7). H1 H2 2 1 V2 T V1 Running s h e ave T Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FIGURE S7 TENSIONS ACROSS A RUNNING SHEAVE H = H 2 − H1 = T (cosθ1 − cosθ 2 ) . . . S10 V = V1 + V2 = T (sinθ1 + sin θ 2 ) where T = axial tension of conductor as measured with a dynamometer H = resultant horizontal load on the running sheave H1, H2 = horizontal component of conductor tension V = resultant vertical load on the running sheave (from the weight span) V1, V2 = vertical component of conductor tension In an extreme case where θ1 = 90° and θ2 = 0° the running sheave (or crossarm) will experience a full termination load and an equally large vertical load. When sagging or tensioning conductors a dynamometer can be installed in series with the conductor to directly read the tension. After marking the appropriate conductor length or position, the dynamometer is then removed and the conductor fixed to the marked position. Shunt dynamometers are also available for small conductor diameters and usually require a calibration chart for each conductor size. Dynamometers should not be used for sagging when there are significant tension losses from beginning to end of the pull, that is when— (a) the conductor pull is long i.e. many running sheaves are used; (b) the conductor runs through major angles; (c) there are large weight spans on the running sheaves; or (d) the diameter of the running sheaves is small in comparison with the conductor diameter. Neither should they be used when— (i) they are not recently calibrated; or (ii) their capacity is much greater than the sagging tension (mechanical analogue dynamometers typically have a resolution that is 1% of their rated capacity). COPYRIGHT AS/NZS 7000:2016 238 APPENDIX T RISK BASED APPROACH TO EARTHING (Informative) T1 RISK PROCESS The risk based approach is based on ENA EG-0, Power System Earthing Guide and the EEA Guide to Power System Earthing Practice. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) A probabilistic risk analysis is a calculation of the probability and consequences of various known and postulated accidents. Probabilistic risk analyses are therefore an applied extension of statistics and are affected by the same limitations and assumptions from which the methods are derived. In this guide, the probabilistic risk analyses are used to determine the probability of causing fatality to one or multiple individuals. The basis applied for a safe earthing design is a low probability of electrocution. The risk of electrocution needs to be compared with individual and societal risk limits. The risk is then categorized as ‘Low’, ‘Intermediate’ or ‘High’. Mitigation needs to be applied for ‘High’ risk categories. In the ‘Intermediate’ region, mitigation needs to be applied to reduce the risk as low as reasonably practical, or achievable. This implies considering mitigation options and balancing the cost against the benefit of reducing the risk of electrocution. Design of an earthing system based on a risk approach to human fatalities can be accomplished by the process outlined in Figure 10.4 for the EG-0 approach and Figure T1 for the EEA approach described in the points following: (a) Identify the scenarios and the risks (e.g. a person touching a substation fence at the time of a fault). (b) Based on the likely proportion of total earth fault currents flowing into the local earthing system and durations, determine the minimum earthing system that could meet the functional requirement allowing protection to operate and interrupt the fault current. Detailed design is necessary to ensure that all exposed conductive parts are earthed. Extraneous conductive parts should be earthed, if appropriate. Any structural earth electrodes associated with the installation should be bonded and form part of the earthing system. If not bonded, verification is necessary to ensure that all safety requirements are met. (c) Determine the zone of interest. If it cannot be demonstrated that interconnection via either the primary or secondary supply systems is sufficient, then determine the soil characteristics of the zone of interest, taking into account the seasonal variation of the soil parameters. (d) Based on soil characteristics and the estimated fault current discharged into the soil by the earthing system of the installation site, determine earth potential rise (EPR). (e) Determine the tolerable step and touch voltages from Section 10 standard curves. (f) If the EPR is below the tolerable step and touch voltages, the design is completed. (g) If not, determine if step and touch voltages inside and in the vicinity of the earthing system are below the tolerable limits of the standard curves in Section 10. Note that touch voltage limits can be conservatively applied to step voltages. (h) If not, assess the risk as summarized below— (i) estimate the frequency and typical duration of the fault events; COPYRIGHT 239 (ii) AS/NZS 7000:2016 estimate the extent of hazard areas or zones; Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) (iii) estimate the average length of time per visit that individuals are within hazardous areas or zones; (iv) calculate the probability of individuals being at risk through exposure to hazardous voltages; and (v) compare the level of probability of an event against the risk criteria and establish the cost-benefit of reducing the level of probability to below acceptable levels (if required). Classify the risk into High, Intermediate and Low risk categories and associated actions required. (i) Identify and implement appropriate risk treatment measures (if required) and then re calculate the residual risk level following treatment. Typical treatment measures are discussed in Paragraph T8. (j) Determine if transferred potentials present a hazard outside or inside the high voltage installation. If yes, proceed with risk treatment at exposed location. (k) Determine if low voltage equipment is exposed to excessive stress voltage. If yes, proceed with mitigation measures, which can include separation of HV and LV earthing systems. (l) Determine if the circulating transformer neutral current can lead to excessive potential differences between different parts of the earthing system. If yes, proceed with mitigation measures. (m) Assess and manage any inductive and conductive interference with other utility plant and personnel (e.g. telecommunications, pipelines, rail). (n) Consider the need to implement any particular precautions against lightning and other transients. (o) Once the above criteria have been met, the design can be refined, if necessary, by repeating the above steps. (p) Provide installation support as necessary to ensure design requirements are fulfilled and staff safety risk is effectively managed. (q) Review installation for physical and safety compliance following the commissioning program. (r) Provide documentation including physical installation description, e.g. drawing, as well as electrical assumptions, design decisions, commissioning, data and supervision and maintenance requirements. The risk assessment can also be formulated as, given a tolerable level of risk of fatalities, what is the maximum allowable number of contact events by people per unit time? COPYRIGHT AS/NZS 7000:2016 240 B asic d ata Earth fault cu rrent, fault clearing time, so il resist ivity and prob ability of ear th fault o ccur r ing M inimum d esign to m eet fun ction al requirem ents Determ ination of step and tou ch voltage limits ) (refer Section 10 EPR d step and Yes tou ch voltage limits? No Identify the risk by identifying all hazard s and extent of hazard areas. This is Lightning and tran sient design con sideration s achieved by comparin g vo ltage limits (derived in Section 10) with calculated o r measured voltages for all hazard s Construction sup p or t Estimate peop le expo sure to the h azard s. Carr y ou t sensitivity analys is wh ere Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) required. Com mis sioning pro gram and safet y Assess the risk associated with a structure or group of comp lian ce revie w structures where appropriate. Assess according to risk matrix. Risk outcome High Do cum en tation Intermediate Low Carr y out C ost De sign comp lete Benefit A nalysis Is r isk redu ction impractical and Yes costs gro ssly d ispropo rtionate to safet y gained? No Ch eck transferred potentials Mitigate hazard s. Ch eck inter co nn ectio n of H V and LV ear th ing systems Ch eck circulating currents No Ar e all ha zard s Risk generally mitigated? acceptab le (see NOT E ) Yes NOTE: For low risk category, the risk is generally acceptable. However, risk treatment should be applied if the cost of the risk treatment is low. A cost-benefit analysis may be required to assess the cost of the risk treatment. FIGURE T1 EARTHING SYSTEM DESIGN FLOW CHART COPYRIGHT 241 AS/NZS 7000:2016 T2 PROBABILITY CALCULATION The calculation of the probability of fatality is limited by the accuracy of the available data and the conditions under which the hazard may occur. The calculation of the probability of fatality may be simplified significantly if the following conditions are met: (a) The occurrence of a hazard is random. (b) The occurrence of a hazard is independent of the presence of an individual. (c) The occurrence of a hazard will be independent of the occurrence of past hazards. (d) The hazard occurs at a constant rate per unit of time, one at a time. In certain situations, hazards separated by short intervals derived from a single cause may be approximated as a single fault. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The development of a probabilistic risk approach on the basis of these assumptions restricts the application of the calculation to individuals who will not contribute to or cause the hazard to occur, and situations for which a fault which causes the hazard will not cause the generation of additional faults. If the probability of a fault occurring satisfies the above conditions the occurrence of faults may be classified as a ‘Poisson Process’ and the probability of an individual being in a hazard zone during a fault can be described by Pc: Pc = λH × λ E × ( LE + LH ) 1 365 × 24 × 60 × 60 . . . T1 where λH = hazard rate factor (average number of faults per year) λE = exposure rate factor (average number of exposures per year) LH = average hazard duration (in seconds) LE = average exposure duration (in seconds) Pc is the probability that an individual is in a hazard zone during the fault. Hence, it can be thought of as the probability that the exposure of an individual and the presence of a fault coincide. To convert this probability to a probability of a fatality there are many variables to consider. Following a coincidence, a fatality depends on factors such as the footwear, clothing, age and health of the person in the hazard zone, as well as other environmental factors and the exact position of the individual. The probability that the heart will enter ventricular fibrillation due to contact with an external voltage is the Probability of Fibrillation P(fib). A key purpose of earthing system design is to minimize the likelihood of a fatality occurring P(fatality) (which can be described by the following equation) to within societally acceptable low limits. Pfatality = Pc × Pfib . . . T2 AS/NZS 60479.1 can be used to determine the probability of fibrillation. However, this is not straightforward. For conservative design the probability of fibrillation can be set to one. Hence, Pc can be used as a conservative measure of the probability of electrocution. For New Zealand, since the touch and step voltage limits are based on AS/NZS 60479.1 curve C2, Pfib is considered to be 1 when the touch or step voltages exceed the touch or step voltage limits. Pfib is considered to be 0 when the touch or step voltages are below the touch or step voltage limits. In some cases it may be more useful to set the coincidence probability, Pc, to the high and low limits for individual risk of electrocution, Phigh = 10−4, Plow = 10−6 and back calculate the limits for the number of visits to the hazard zone each year. COPYRIGHT AS/NZS 7000:2016 242 μl ow−int = μint-high = 31 536 000 ×1×10−6 λH 31 536 000 × 1 × 10−4 λH × LE LE 31.5 = × LE + LH λH LE + LH . . . T3 × LE LE 3153.6 = × LE + LH LE + LH λH . . . T4 The method of defining the exposure limits according to the fault rate, and comparing the calculated risk according to limits of 10 −4 and 10−6 are mathematically equivalent. These limits provide a simple method which may be used by on-site personnel to estimate whether the exposure is likely to exceed the tolerable limits set. The cumulative exposure of an individual may be expressed as: μ = λELE . . . T5 where λE = exposure rate factor (average number of exposures per year) LE = average exposure duration (in seconds) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) μ = cumulative exposure per year (in seconds) In complex cases for which the rate at which hazards occur has large seasonal variations, the risk should be determined by using the coincidence probability. T3 FAULTS ON TOWERS AND CABLES To assist with calculations, where more accurate data is not available, some typical data on overhead line fault rates and protection fault clearing times can be found in Table T1 and Table T2, respectively. For considering faults on overhead lines, if the line length of interest is known, then the average number of faults per unit time on overhead lines in Table U1 can be used to estimate the rate at which hazardous voltages will occur on a tower λH. The fault rates for underground cables are much lower than for overhead lines. Typical underground cable fault rates are 2 to 3 per 100 km for 11 to 33 kV and less than 1 for higher voltages. The average fault duration, LH, can be estimated from values given in Table T2. Note that for faults close to a substation, earth fault current is high and the protection operates quickly. However, for faults further out along the feeder, line impedance causes lower fault current which takes longer to be seen by the protection. Consequently, different fault locations need to be considered to determine the worst case EPR and clearing time combination. COPYRIGHT 243 AS/NZS 7000:2016 TABLE T1 TYPICAL OVERHEAD LINE FAULT RATES System voltage (phase-to-phase) Overhead line fault rate (faults/100 km year) LV 20–150 11 kV–33 kV 5–10 shielded, 10–40 unshielded 66 kV 2–5 100 kV–132 kV 1–4 220 kV–275 kV <1.0 330 kV <0.5 400 kV <0.5 500 kV <0.5 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES: 1 The rate at which faults occur on a tower is different to the rate at which hazards occur. The hazard zones around towers connected by OHEWs are reduced by the flow of current transferred through adjacent towers, however this transferred current can also create hazards at those towers. The rate at which hazards occur can therefore be significantly larger than the tower fault rate. 2 The higher outage rates occur in northern Australia where there is more frequent high wind and lightning storms. 3 The lower outage rates occur in southern Australia and New Zealand where there is less frequent high wind and lower lightning activity. TABLE T2 TYPICAL PRIMARY PROTECTION CLEARING TIMES System voltage (phase-to-phase) Primary protection clearing time LV 2s 11 kV–33 kV 1s 66 kV 0.5 s 100 kV–250 kV 220 ms 251 kV–275 kV 120 ms 330 kV 120 ms 400 kV 120 ms 500 kV 100 ms NOTE: The primary protection clearing times for line voltages >100 kV are based on National Electricity Code fault clearing time requirements for remote end. COPYRIGHT AS/NZS 7000:2016 244 T4 SIMPLIFIED CALCULATION OF PERMISSIBLE EXPOSURE LIMITS The probability calculation of Paragraph T2 may be simplified if certain additional conditions are met— (a) the length of time for which a person is within a hazard region is significantly greater (more than 100 times greater) than the average length of a fault; (b) the rate at which faults occur over time is constant (i.e. faults are equally likely to occur at any time of the day or season); and (c) there is only one source of hazards within the hazard region. Further analysis is required where this does not apply such as where a significant seasonal effect needs to be accommodated however, the more complex formula does not usually alter the calculated probability significantly. If conditions (a), (b), and (c) are met, the range of limits for cumulative exposure per year can alternatively be calculated as— μhigh = 3153.6 λHigh , μlow = 31.536 . . . T6 λHigh Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The coincidence probability may be calculated using the simplified equation— Pc = λH × λE × LE 1 365 × 24 × 60 × 60 . . . T7 Example 1: Problem: A jogger goes for a run every day of the week. At the end of each run, the jogger leans against an 11 kV concrete pole to do stretching exercises for two minutes. Hazards occur at the pole once every 150 years and create a hazard on and around the pole. The length of an exposure is significantly longer than the fault clearing time. Solution 1: The average length of time that the jogger is exposed in the hazard region LE is 120 s, and the average number of exposures per year, λ E, is 365. Faults occur once every 150 years on average. The fault rate factor is therefore— λH = 1 hazard = 6.67 × 10−3 hazards per year 150 years . . . T8 The equivalent probability is therefore— Pc ≈ λH × λE × LE 1 6.67 ×10−3 × 365 × 120 = = 9.3×10−6 365 × 24 × 60 × 60 365 × 24 × 60 × 60 . . . T9 This risk level is above the tolerable level of 10 −6 and falls in the Intermediate risk category defined in Paragraph T7. Consequently, risk treatment measures should be investigated to reduce the risk to as low as reasonably practical. Solution 2: The hazard rate λ H is equal to— λH = 1 hazard = 6.67 × 10−3 hazards per year 150 years COPYRIGHT . . . T10 245 AS/NZS 7000:2016 The limits for the cumulative exposure per year are— μhigh = 3153.6 λH = 3153.6 = 472 803 per year = 9092 s per week 6.67 × 10−3 μlow = 0.01 × μlhigh = 4728 s per year = 91 s per week . . . T11 . . . T12 The jogger’s exposure is above the lower limit of 91 s per week and falls in the ‘Intermediate’ risk category defined in Section 10. As expected, the methods used in Solution 1 and Solution 2 produce the same result. T5 ADVANCED CALCULATION OF THE PROBABILITY OF FATALITY If a situation does not meet one or all of conditions (a) to (c) in Paragraph T4, a more rigorous analysis may be required to calculate the probability of fatality. The appropriate method of calculating the coincidence probability will be outlined for situations which do not meet the specified conditions in the following paragraphs. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) T6 CALCULATION OF THE PROBABILITY OF FATALITY FOR COMPARABLE EXPOSURE AND FAULT LENGTHS The simplified calculation approximates the coincidence probability as the probability that a fault will occur while an individual is within the hazard region. For situations in which the length of exposure is comparable to the length of the fault however, a significant proportion of the coincidence probability is derived from the arrival of an individual into a faulted hazard area. This is taken into account by the original calculation for the coincidence probability which takes into account the case that a hazard is occurring when an individual enters a hazard region and the case that a hazard will occur while an individual is in the hazard region. Example 2: Problem: A jogger goes for a run every day of the week. At the halfway point of each run the jogger touches a metal gate next to a 275 kV tower for 1 s. Faults occur at the pole once every 120 years and create a touch voltage hazard on the gate for a duration of 1 s. Solution: The risk associated with this scenario may be calculated directly using Equation T1 as shown. The average length of an exposure LE is approximately 1 s, the average length of a fault LH is 1 s, and the number of exposures per year that occur λ E is 365. The rate at which hazards occur is— λH = 1 hazard = 8.33 × 10−3 hazards per year 120 years . . . T13 The coincidence probability per year is therefore— Pc = λH λE ( LH + LE ) 1 365 × 24 × 60 × 60 = (8.33× 10−3 )(365)(1 + 1) 1 365 × 24 × 60 × 60 = 8.33 × 10−3 × 365 × 6.34 × 10−8 = 1.93 × 10−7 COPYRIGHT . . . T14 AS/NZS 7000:2016 246 The difference between the risk for cases in which the fault length is similar to the exposure length is therefore significant and in this case doubles the calculated risk. This risk level is below the tolerable level of 10 −6 defined in Paragraph T7. Consequently, no risk treatment action is necessary. Solution 2: The fault rate factor is therefore— λH = 1 hazard = 8.33 × 10−3 hazards per year 120 years . . . T15 The limits for the cumulative exposure per year are— μhigh = 3153.6 ⎛ LE λH ⎜⎝ LH + LE ⎞ 3153.6 ⎛ 1s ⎞ ⎟= ⎟ = 189 291 s per year −3 ⎜ × + 8.33 10 1s 1s ⎝ ⎠ ⎠ . . . T16 = 3640 s per week μlow = 0.01 × μlhigh = 1893 s per year = 36 s per week . . . T17 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The exposure of an individual in the hazard zone can be calculated by using— μ = λ E LE = (1) = 365 s per year = 7 s per week . . . T18 The jogger’s exposure is below the lower limit of 36 s per week and falls in the ‘Low’ risk category defined in Section 10. As expected, the methods used in Solution 1 and Solution 2 produce the same result. T7 TOLERABLE RISK LIMITS Any injuries or fatalities to workers or members of the public are unacceptable, however the inherent danger of electricity and disproportionate cost of protecting every individual from every conceivable hazard require that some level of risk be tolerated. Tolerable limits vary according to the classification of the risk. A key purpose of earthing system design is to minimize the likelihood of a fatality occurring to within societally acceptable low limits. The societally acceptable limits are based upon meeting both individual limits, and societal (also known as group or multiple) risk limits. In situations where a number of persons gather or congregate around the asset (such as poles near meeting places), societal risk limits predominate. In other cases where few individuals come in contact with the asset, individual limits dictate. Individual limits The unacceptable and acceptable individual fatality probability limits in the context of this document are shown in Table T3. COPYRIGHT 247 AS/NZS 7000:2016 TABLE T3 Probability of single fatality (per year) Risk classification for public death ≥10 −4 High Intolerable. Needs to prevent occurrence regardless of costs. 10 −4 –10 −6 Intermediate As low as reasonably practical for intermediate risk. Needs to minimize occurrence unless risk reduction is impractical and costs are grossly disproportionate to safety gained ≤10 −6 Low Resulting implication for risk treatment As low as reasonably practical for low risk. Minimize occurrence if reasonably practical and cost of reduction is proportionate to the reduction in risk Societal limits (EG-0 approach only) To determine the compliance of a situation involving a societal presence profile, it is necessary to calculate the societal probability of coincidence associated with multiple fatalities associated with average exposure characteristics. This is combined with the probability of fibrillation for the design scenario to determine the societal probability of fatality and the results can be laid over the target F-N curve (see Figure T2). As a demonstration, for a particular situation involving an exposed population of 100 people (i.e. number of people that could be reasonably expected to come in contact at one time), the results in Table T4 for societal coincidence were obtained: TABLE T4 SOCIETAL (MULTIPLE FATALITY) F-N RISK CURVE CONSTRUCTION EXAMPLE Number of people (N) Probability that N will be coincident with a fault Probability that >N will be coincident with a fault 2 3 4 9.93 × 10 −5 1.04 × 10 −6 8.02 × 10 −9 3.67 × 10 −5 3.83 × 10 −7 2.97 × 10 −9 For a calculated probability of fibrillation of 0.37 (based upon an applied voltage, fault duration, and series resistance), the curve shown in Figure T2 is obtained: FR EQ U EN CY O F N O R M O R E FATA LI T IES, F Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) RISK MANAGEMENT MATRIX—FREQUENCY OF OCCURRENCE VERSUS SEVERITY OF CONSEQUENCE 1e - 4 Into l e r a b l e 1e - 5 AL ARA Region 1e - 6 1 e -7 1e - 8 Negligible 1e - 9 2 10 N U M B ER O F FATA L I T I ES , N FIGURE T2 F-N SOCIETAL RISK CURVE EXAMPLE COPYRIGHT 10 0 AS/NZS 7000:2016 248 Because some of the curve shown in Figure T2 example exists in the ALARA (i.e. as low as reasonably achievable) region, ALARA principles are to be used to reduce the risk profile. If the calculated fatality probability lies within the ALARA region, it is necessary to consider mitigation in the design. The ‘by-hand’ approach does not allow for calculation of multiple fatalities (i.e. societal risk assessment). However, this is not a major limitation as the societal fatality scenario is usually only the critical case for locations where many people congregate regularly. For these cases Section 10 gives some limits. T8 RISK TREATMENT MEASURES T8.1 General Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) When designing earthing systems, the following risk treatment methods should be considered to manage the risk associated with step, touch and transferred voltage hazards: (a) Reduction of the impedance of the earthing system. (b) Reduction of earth fault current using neutral earthing impedances or resonant earthing. (c) Reduction of the fault clearing times. (d) Surface insulating layer. (e) Installation of gradient control conductors. (f) Separation of HV and LV earth electrodes. (g) Isolation. Often a combination of risk treatments will be required to control EPR hazards. These methods are detailed below. T8.2 Reducing earth grid impedance Reduction in the impedance of an earthing system can be effective in reducing the EPR hazards. However, since the fault current usually increases as the earth grid impedance decreases, the effectiveness of the reduction depends on the impedance of the earth grid relative to the total earth fault circuit impedance. For the reduction to be effective, the reduced impedance needs to be low compared to the other impedances in the faulted circuit. Typically, the earth grid impedance needs to approach the power system source impedance before the EPR starts decreasing significantly. If the earthing system earth impedance is reduced by enlarging the earthing system, then even though the EPR on the earthing system will reduce, the resultant EPR contours may be pushed out further. In some circumstances, the increase in the size of the EPR contours may be significant for a small reduction in the EPR of the system. As a result, the size of any transferred EPR hazard zones will increase. Whether this is a desirable end result will depend on the specifics of a particular situation. If the earthing system earth impedance is reduced by bonding remote earths to it, then the resultant reduced EPR is also spread to the remote earths. This also introduces new transferred EPRs onto the earthing system when there are earth faults at any of these remote earths. Examples of this include bonding pylons to substations via overhead earth wires, and bonding the earthing system to extensive LV network systems. This risk treatment measure can be very effective in significant urban areas where an extensive earthing system can be obtained by bonding together protective earth and neutral (PEN) conductors from adjacent LV networks. The following methods may be considered when attempting to reduce the impedance of earth electrodes. COPYRIGHT 249 AS/NZS 7000:2016 T8.3 Overhead shield wires Shield wires are typically used on transmission lines at or above 66 kV usually at least over a short section of line out from the substation. Shield wires are also sometimes used on distribution lines (11 kV and above) for the first kilometre out from the substation but this is not common. While the primary purpose of the shield wires is to provide lightning shielding for the substation, bonding of the shield wires to the substation earth grid can significantly reduce earth fault currents through the earth grid for faults at the station or at conductive poles or towers bonded to the shield wires. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Inductive coupling between the shield wire(s) and the faulted phase conductor can significantly reduce the earth return current during fault conditions at conductive poles or towers bonded to the shield wire(s). This, in turn, reduces the EPR levels at both the substation and at the conductive pole or tower. However, the incidence of EPR events at the conductive poles or towers will become more frequent since each EPR will be transferred to the nearby towers/poles. For a bus earth fault at a substation, the shield wires can divert significant current away from the substation earth grid. The net effect of the shield wires is to reduce the impedance of the overall earthing system (earth grid and tower/pole footing electrodes in parallel) thereby reducing the EPR. Consideration should be given to the shield wire size (fault rating), particularly for the first few spans from the substation. T8.4 Cable screen Bonded cable screens provide galvanic and inductive return paths for fault current for both cable faults and destination substation faults. Bonding of cable screens to the earthing systems at both ends is advantageous in most situations. However, the transfer of EPR hazards through the cable screens to remote sites should be considered as part of the design. The bonding of single core cables at both ends may affect the rating of the cables, depending on the cable configuration (due to induced currents in the screens and sheaths). Care should be taken to ensure the rating of the cable is adequate for the application. The rating of the cable screen should be adequate for the expected fault current and for the current induced in the screen during normal operation. T8.5 Earth electrode enhancement If the soil resistivity is high and the available area for the grounding system is restricted, methods of enhancing the earth electrode may be required. Such methods include the encasement of the electrode in conducting compounds, chemical treatment of the soil surrounding the electrode and the use of buried metal strips, wires or cables. These methods may be considered in certain circumstances as a possible solution to the problem of high electrode resistance to earth. They may also be applied in areas where considerable variation of electrode resistance is experienced due to seasonal climatic changes. Chemical treatment of the soil surrounding an electrode should only be considered in exceptional circumstances where no other practical solution exists, as the treatment requires regular maintenance. Since there is a tendency for the applied salts to be washed away by rain, it is necessary to reapply the treatment at regular intervals. COPYRIGHT AS/NZS 7000:2016 250 T8.6 Reduction of earth fault current Earth fault currents flowing through earthing systems may be reduced by the installations of neutral earthing impedances such as neutral earthing resistors (NER). Alternatively, resonant earthing such as Petersen Coils, Arc Suppression Coils, Earth Fault Neutraliser Earthing, may be very effective. NERs are typically employed in distribution networks to limit the current that would flow through the neutral star point of a transformer or generator in the event of an earth fault. NERs may be an effective way of reducing the EPR at faulted sites and thereby controlling step, touch and transferred voltages especially in urban areas where distribution system earth electrodes are bonded to a significant MEN system. However, the reduction in EPR may not always be significant if the impedance of the earthing system is relatively high. The use of NERs for the control of EPR hazards should be investigated on a case-by-case basis. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NERs can be very effective in reducing induction into parallel services such as telecommunication circuits or pipelines. Resonant earthing (Petersen coils) are very effective is controlling step, touch and transferred voltages. A Petersen coil is an inductance that is connected between the neutral point of the system and earth. The inductance of the coil is adjusted so that on the occurrence of a single phase to earth fault, the capacitive current in the unfaulted phases is compensated by the inductive current passed by the Petersen coil. Upon the occurrence of an earth fault, the system capacitance discharges into the fault and the faulted phase voltage collapses to a very low value leaving a very small residual current flowing in the fault. This current is so small that any arc between the faulted phase and earth will not be maintained and the fault will extinguish. Transient faults do not result in supply interruptions and in some jurisdictions permanent earth faults can be left on the system without the supply being interrupted while the fault is located and repaired. Modern systems provide automatic tuning of the inductance to accommodate changes in network topology. To increase safety and to eliminate restriking faults on underground cables, some systems also provide electronic compensation to reduce the remaining residual current and voltage on the faulted phase to zero. Resonant earthing can reduce MEN EPR to a safe level even in systems with high MEN resistance. T8.7 Reduction of fault clearing times EPR hazards can be mitigated by the reduction of the fault clearing time. This may be easy to implement in certain situations and may be very effective. Reduction of the fault clearing time may require significant protection review and upgrade, and may prove impracticable. The need for adequate protection grading may also limit the effectiveness of this measure. T8.8 Surface insulating layer To limit the current flowing through a person contacting a temporary livened earthed structure, a thin layer of high resistivity material, such as crushed rock and asphalt, is often used on top of the ground surface. This thin layer of surface material helps in limiting the body current by adding resistance to touch and step voltage circuits. COPYRIGHT 251 AS/NZS 7000:2016 Crushed rock is used mainly, but not exclusively, in zone substations and transmission substations for the following reasons: (a) To increase tolerable levels of touch and step voltages during a power system earth fault. (b) To provide a weed-free, self draining surface. Asphalt may also be used in zone substations and transmission substations but is likely to be more expensive than crushed rock. Asphalt has the advantage of providing easy vehicle access. Vehicle access over crushed rock may sometime be problematic especially if the basecourse is not prepared correctly. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Asphalt and crushed rock can also be used to control touch and step voltages around towers and poles. Limited data is available on the flashover withstand of asphalt which may be as low as 4 kV for a 50 mm thick sample. Therefore, where asphalt is used for mitigation, touch voltage should typically not exceed 4 kV and step voltage should not exceed 8 kV. For applications where these limits are exceeded, the withstand voltage should be determined based on the type of asphalt that is being considered. Recent testing indicates that the above flashover withstand voltages may be conservative and could typically be as high as 20 kV for properly compacted asphalt. For design purposes the following criteria applies: (i) A resistivity of 3 000 Ω-m and a minimum thickness of 100 mm should be used for crushed rock. (ii) Resistivity of 10 000 Ω-m and a minimum thickness of 50 mm should be used for asphalt. The insulating property of crushed rock can be easily compromised by pollution (e.g. with soil). Therefore, regular inspection and maintenance of a crushed rock layer is required to ensure that the layer stays clean and maintains its minimum required thickness. The insulating property of asphalt can be compromised by cracks and excessive water penetration. The integrity of the asphalt layer used for surface treatment should be maintained. Close attention is required to the preparation of the ground prior to the application of crushed rock or asphalt. Suitable basecourse should be prepared before laying the crushed rock or asphalt. Chip seal should not be used since the resistivity of the chip seal surface is not typically very high and its breakdown voltage is usually low. Concrete should not be used to control touch and step potentials due to its low resistivity unless the reinforcing in the concrete is used to provide an equipotential zone. T8.9 Gradient control conductors Touch voltages on a structure can be mitigated to some extent by using gradient control conductors buried at various distances from the structure. Typically, gradient control conductors are buried at a distance of one metre from the structure. Additional gradient control conductors are also buried further out from structures as required. In zone and transmission substations, gradient control conductors are typically used for the control of touch voltages outside the station security fence. These conductors are very effective when used in conjunction with a metre wide strip of crushed rock or asphalt installed around the outside of the fence. When designing zone and transmission substations, provision should be made to allow such a strip to be installed, if required. COPYRIGHT AS/NZS 7000:2016 252 Gradient control conductors can also be used to control touch voltages on distribution substations and equipment. Step voltages cannot be controlled with the use of gradient control conductors. T8.10 Separation of HV and LV earth electrodes When an earth fault takes place at the HV side of a distribution centre, the EPR on the HV earth electrode is transferred to the LV system via the PEN conductor. By separating the HV and LV electrodes, the transfer of EPR from the HV system to the LV system can be controlled. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The minimum separation distance required between the HV and LV earthing systems is dependent on— (a) the size of the HV earthing system; (b) the maximum EPR on the HV earthing system; and (c) the distances to the earths bonded to the LV system. A minimum separation distance of 4 m is suggested between the HV and LV earthing systems. In some instances the required separation may be much larger (i.e. low/high resistivity layering with a LV network of limited extent). The integrity of the separated HV and LV earthing systems may be difficult to maintain into the future since other earthed structures may be installed at later stages within the physical separation distance. Separated HV and LV earthing systems may not be effective in controlling hazardous step and touch voltages in the event of a HV line to LV line contact at the distribution transformer, or on a conjoint HV/LV line section. The following options may be considered for protecting against HV to LV contacts: (i) Ensuring the configuration of LV lines at the distribution transformer poles is such that a HV line to LV line contact is unlikely. (ii) Replace the LV lines over conjoint HV/LV spans with— (A) LV buried cable; (B) LV lines on separate poles; or (C) LV aerial bundled conductor cable that is insulated to withstand the full HV conductor voltage. The transformer should be rated to withstand the maximum EPR on the HV earthing system, without breaking down to the LV side of the transformer (e.g. via HV/LV winding breakdown, or transformer tank to LV winding breakdown). When the LV earthing system is segregated from the HV earthing system at a distribution substation, the total earth impedance of the LV earthing system plus associated MEN earths, should be sufficiently low to ensure the HV feeder protection will operate in the event of a HV winding to LV winding fault. A safety factor should be considered when calculating this maximum earth impedance value. T8.11 Isolation Access to structures where hazardous touch voltages may be present can be restricted by the installation of safety barriers or fences. These barriers or fences would typically be non-conductive such as wood, plastic or rubber. For example, a tower could be surrounded by a wooden fence to restrict access to the tower base, or a sheet of rubber could be wrapped around the base of a steel or concrete pole. The installation of isolation barriers usually requires ongoing maintenance but can be very effective in reducing the risk. COPYRIGHT 253 AS/NZS 7000:2016 Third party fences should be isolated from the substation security fence using nonconductive section of fences. Non-conductive sections may also be required at additional locations along third party fences. Mitigation of step and touch voltages of metallic pipelines e.g. water pipes connected to a HV or LV network earthing system can be effectively achieved by the installation of plastic pipes. Example 3: To illustrate the principles of risk based earthing design following the simplified method presented in this guide, a simple case study is detailed below. The case study involves an existing 33 kV concrete pole located on an urban footpath. This pole was identified as potentially carrying an EPR risk for people passing by. It is assumed that footwear is worn around the pole. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Step 1—Basic data: (a) The prospective earth fault current at the source substation is 7 kA. (b) The resistance to earth of the 33 kV pole was measured as 20 Ω. (c) The resistivity of the top soil layer was measured as 50 Ω-m. (d) The earth fault clearing time is 0.5 s. (e) The earth fault frequency for the line is five per year. (f) The line consists of 200 poles. Step 2—Functional requirement The pole already meets the functional requirements. Step 3—Connection to other earthing systems In this case, bonding the 33 kV pole to nearby earthing systems is not practical. Step 4—Pole EPR Using parameters associated with the earth fault current path for an earth fault at the pole, the EPR on the pole was calculated as 6 kV. Step 5(a)—Prospective tolerable step and touch voltage limits (EG-0) The touch voltage limit was determined from Figure 10.1 curve DU for a fault clearing time of 0.5 s and for a soil resistivity of 50 Ω-m (footwear included). VT (limit) = 4000 EG-0 does not provide standard curves for step voltage limit as touch voltage is generally the governing condition. Step voltage for Australian EG-0 method will not be considered further in the example. Step 5(b)—Prospective tolerable step and touch voltage limits (EEA/NZ) The touch voltage limit is determined from Figure 10.6 Touch voltage limits for normal locations including 2 000 Ω shoes for a fault clearing time of 0.5 s and for a soil resistivity of 50 Ω-m (footwear included). The step voltage limit is determined from Figure 10.5B, Step voltage limits for special locations excluding shoe resistance for a fault clearing time of 0.5 s and for a soil resistivity of 50 Ω m (footwear excluded). VT (limit) = 400 V VS (limit) = 200 V COPYRIGHT AS/NZS 7000:2016 254 Step 6—Is EPR ≤VT (limit)? The EPR on the pole is greater than the touch and step voltage limits. Step 7—Calculate actual touch voltages The actual touch voltage on the pole was calculated as approximately 4500 V. The actual maximum step voltage was calculated as approximately 1500 V. Step 8(a)—Are actual touch and step voltages ≤VT (limit)? (Australia) Actual touch voltage exceeds the touch voltage limit. Step 8(b)—Are actual touch and step voltages ≤VT (limit) and VS (limit)? (New Zealand) Actual touch voltage and step voltage both exceed the limits. Therefore, step and touch voltage hazards exist. Step 9—Risk analysis Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) There are hazardous step and touch voltages on the concrete pole. The risk can be assessed by calculating the coincidence probability. Applying Equation T7 Pc = λH × λE × LE 1 365 × 24 × 60 × 60 The frequency of earth faults for the line with 200 poles is 5 faults per year. Therefore— λH = 5 = 0.025 200 If for the purpose of this case study, we assume that the pole is being touched once a day for 5 min (i.e. someone leans against the pole) for five days of the week (i.e. for 260 days per year), λ E = 260. LE = 5 min × 60 s = 300 s Pc = λH × λE × LE 1 (0.025)(260)(300) = = 6 ×10−5 365 × 24 × 60 × 60 (365 × 24 × 60 × 60) Assuming the probability of fibrillation is one, the equivalent electrocution probability is— Pe = Pc = 6 × 10−5 Since only one person is typically affected, N2 = 1 and the equivalent probability is— Pe = N2 × Pc = Pc = 6 × 10 −5 The risk is therefore ‘Intermediate’ and should be minimized unless the risk reduction is impractical and the costs are grossly disproportionate to safety gained. A cost-benefit analysis should be carried out to determine whether the costs of risk treatment options are disproportionate to safety gained. Calculate the present value (PV) of the liability— Value of a statistical life (VOSL) = $10 000 000 Liability per year = 10 000 000 × 6 × 10−5 = $600 PV = $13 000 (assuming an asset lifespan of 50 years and a discount rate of 4%) COPYRIGHT 255 AS/NZS 7000:2016 Step 10—Risk treatment options A number of risk treatment options can be considered. Examples of risk treatment options are: (a) Installing an underslung earth wire on the line. (b) Installing a gradient control conductor and an asphalt layer around the pole. (c) Installing an insulating barrier around the pole to prevent people from touching the pole. (d) Moving the pole. (e) Installing a neutral earth impedance to limit fault current. A few of the above risk treatment options are detailed below to illustrate the principles. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) (i) Installing an underslung earth wire on the line A study has shown that an underslung earth wire would reduce the EPR on the pole to 600 V. The resulting touch voltage on the pole would then reduce to 300 V which is below the tolerable touch voltage limit. The cost of this risk treatment options has been determined to be approximately $200 k. Comparing the cost of risk treatment to the prevent value of the liability indicates that the cost of this risk treatment option is grossly disproportionate to the safety gained. (ii) Installing a gradient control conductor and an asphalt layer around the pole EG-0 With a gradient control conductor installed at a distance of one metre around the pole, the touch voltage reduces to 900 V. This touch voltage is below the touch voltage limit. Alternatively, if asphalt is installed around the pole, the touch voltage is lower than the limit. The cost for either of these risk treatment options is $10 k and is below the present value of the liability. There may be some additional ongoing costs associated with maintenance of the asphalt. EEA/NZ With a gradient control conductor installed at a distance of one metre around the pole, the touch voltage reduces to 900 V. This touch voltage exceeds the touch voltage limit. However, if asphalt is also installed around the pole, the touch voltage limit increases to 1500 V with the result that the touch voltage is lower than the limit. The cost of this risk treatment option is $12 k and is below the present value of the liability. There may be some additional ongoing costs associated with maintenance of the asphalt. (iii) Installing an insulating barrier around the pole to prevent people from touching the pole An insulating barrier could be installed around the pole to prevent people from being able to touch the pole. Such an insulating barrier could take the form of a wooden enclosure or a fibreglass jacket. The cost of this risk treatment option is $5k and is significantly below the present value of the liability. However, there may be difficulty in maintaining the insulation integrity of the barrier for the life of the line. There may be some additional ongoing costs associated with maintenance of the insulating barrier. (iv) Additional risk treatment options may be considered as required Clearly, economically viable risk treatment options exist for this case and one of the options should be implemented. The cheapest risk treatment option may not be the best option. Other considerations may dictate which risk treatment option is selected. COPYRIGHT AS/NZS 7000:2016 256 For example, an underslung earth wire may be the best option if a number of other EPR issues exist along the line. For other cases, the costs and practicality of the selected mitigation option may be such that there is some residual risk in the intermediate category after mitigation is applied. The remaining steps detailed in Section 10 should then be considered as required. The exposure corresponding to the transition from low to intermediate and from intermediate to high may also be calculated as a sensitivity/sanity check. The calculations below show that the exposure would have to be in excess of 41 min per week for the risk to become ‘High’. In this case, it is unlikely that someone would be exposed for so long every week. μhigh 3153.6 λh = 126 144 s per year = 2426 s per week Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For the risk to fall within the ‘Low’ risk category, the exposure for a person would need to be less than 24 s per week as shown below. In this case, it appears that the exposure is likely to exceed 24 s per week. μlow = 31.5 λh = 1260 s per year = 24 s per week The above sensitivity check confirms that an intermediate risk level should be adopted for this case. COPYRIGHT 257 AS/NZS 7000:2016 APPENDIX U CONDUCTOR PERMANENT ELONGATION (CREEP) (Informative) Conductor metallurgical creep expressed as a function of time, temperature, conductor stress and conductor constants is given as— ε = α t β σ γ e δ(θ−20) . . . U1 where ε = unit strain (mm.km−1 or μS) t = time (years) σ = average conductor stress in Megapascals (MPa) α , β , γ and δ are constants If the average temperature over the life of the conductor is assessed to be 20°C the above equation may be reduced to— ε = α t βσ γ . . . U2 Conductor constants are determined by conductor creep tests as described in AS 3822. Typical creep test results are illustrated in Figure U1 and yield the creep constants α , β , γ and δ . LO G ( ELO NG AT IO IN ) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) θ = average conductor temperature (°C) T85C = 20 % C B L T20C = 40 % C B L T20C = 3 0 % C B L T20C = 20 % C B L I n i ti a l c re e p LO G ( T IM E ) FIGURE U1 TYPICAL CONDUCTOR CREEP TEST RESULTS In reality, the conductor never experiences constant stress and constant temperature over its lifetime. Therefore the cumulative conductor creep is dependent on the aggregation of creep intervals characterized by differing conductor stresses and temperatures. A conductor may be subjected to a number of differing stress levels and temperatures each with a given time interval as illustrated in Figure U2. In this example, the initial exposure is at 20% CBL and 20°C with a duration, t1 to t2 which will result in creep accumulation of ε2 − ε1 as the conductor behaviour moves from a to b. COPYRIGHT 258 l o g (e l o n g a ti o n) AS/NZS 7000:2016 d e b c a t3 t1 t4 t2 t5 l o g (ti m e) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FIGURE U2 TYPICAL CONDUCTOR CREEP ACCUMULATION At c, the conductor experiences an elevated temperature at say 16% CBL and 85°C with duration, t3 to t4, which will result in creep accumulation of ε3 − ε2 as the conductor behaviour moves from c to d. At d, the conductor may return to the original condition and hence the original creep curve and transition to point e. Thus, conductor creep may be determined from the predicted operating duty of the transmission line. Whilst this has been illustrated as a graphical representation of the creep accumulation, the application of the elongation equation knowing the conductor stress history, exposure duration and conductor temperature allows a mathematical determination of the creep accumulation. Also illustrated in this example is that— (a) the creep at a low temperature is much less than that at an elevated temperature; (b) the creep from one creep curve may be translated to another creep curve (i.e. from point b to point c and also from point d to point e); and (c) the creep is cumulative. Conductor creep is cumulative for a given set of operating conditions of time, temperature and stress. γ ⎛ σ ⎞β ti = ti −1 ⎜⎜ i −1 ⎟⎟ e δ ( θ i −1 − θ i ) ⎝ σi ⎠ . . . U3 where ti = the equivalent time for strain at stress level σi (years) ti−1 = time interval associated with stress level σi−1 (years) σi = the stress level associated with time interval ti Megapascals (MPa) σi−1= the stress level associated with time interval ti−1 Megapascals (MPa) Reference: CIGRE WG 22.05 ‘Permanent Elongation of Conductors Predictor Equations and Evaluation Methods,’ CIGRE Electra No 75 1981. COPYRIGHT 259 AS/NZS 7000:2016 APPENDIX V CONDUCTOR MODULUS OF ELASTICITY (Normative) V1 GENERAL Typical homogeneous conductor modulus of elasticity is given as— Eal = 64 GPa (aluminium) . . . V1 Est = 193 GPa (SC/GZ) . . . V2 N O R M A LI Z E D S T R E S S Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Figure V1 illustrates a stress strain curve for a homogenous conductor being loaded and unloaded. As the applied load exceeds the elastic limit of the conductor, some permanent elongation will result as shown in Figure V1. Unloading Loading S T R A I N (% E LO N G AT I O N ) FIGURE V1 STRESS STRAIN CURVE FOR A HOMOGENOUS CONDUCTOR Figure V2 illustrates a stress strain curve for a non-homogenous conductor such as an ACSR construction. COPYRIGHT AS/NZS 7000:2016 260 N O R M A LI Z E D S T R E S S C o m p o s i te c o n d u c to r O u te r wi r e s (a l ) C o r e (gz) Tr a n s i ti o n p o i n t Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) S T R A I N (% E LO N G AT I O N ) FIGURE V2 STRESS STRAIN CURVE FOR NON-HOMOGENOUS CONDUCTOR The initial characteristics of the conductor stress strain may be described by a polynomial equation as follows: ε = A0 + A1 σ + A2 σ2 + A3 σ3 +…...+An σn . . . V3 where ε = conductor strain An = coefficients derived from conductor testing σ = conductor stress ‘A0’ is generally very small and can be ignored. Usually a third order polynomial describes the data adequately, however in some cases higher orders may be more appropriate. However, the order of the polynomial (n) can be no more than the number of data points less one. Similar polynomials are derived for the initial curves of the steel core and the aluminium outer layer. Linear regression may be applied to the unloading curves to determine the final modulus of elasticity. For a non-homogenous conductor (consisting of dissimilar materials) the composite modulus above the transition point may be theoretically determined using— Ecomp = A1E1 + A2 E2 A1 + A2 . . . V4 where A1, A2 = cross-sectional area of the core and outer strands E1, E2 = modulus of elasticity of the core and outer strands Below the transition point the modulus will be that of the core material and in the case of an ACSR/GZ, the modulus will be that of the steel wires. Equation V4 does not account for the wire geometry of a helical stranded conductor and this equation will always overestimate the modulus by about 1%. A 1% error in modulus will generally result in conductor sag error of about 2%. COPYRIGHT 261 AS/NZS 7000:2016 By examining the wire geometry of a helically stranded wire, Nigol and Barrett [1] derived an equation for the conductor strain related to the wire strain, and to the change of layer radius. From this work, a more accurate modulus may be determined and for a non-homogenous conductor with multiple layers the composite modulus is detailed in the relevant Australian conductor Standard. The moduli for AAC, AAAC and ACSR/GZ conductors are published in relevant Australian Standards. The final stress strain curve of a non-homogeneous construction includes a transition point where the slope of the curve changes from the composite modulus to that of core modulus. This is an unloading point where the aluminium because of elongation does not support any stress and the total conductor stress is supported by the core. The conductor modulus below the transition point is that of the steel core material. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Of particular interest is the change in transition point with a change in temperature. A phenomenon reported by Nigol and Barrett [1] known as the birdcaging temperature, above which the conductor expands at the rate of the steel core. With increasing tensions the birdcaging temperature will increase because additional thermal expansion is required in the aluminium before the load is transferred wholly to the steel core. Conductor tension changes shall be determined in accordance with Table V1. TABLE V1 CONDUCTOR TENSION DETERMINATION MODELS Model Modulus of elasticity Non-linear stress strain The stress strain curve is described by a polynomial equation so that permanent elongation is included for tension excursions Linear stress strain Use final modulus for both homogeneous or non-homogeneous conductors V2 REFERENCE [1] NIGOL, O. and BARRETT, J.S., Development of an Accurate Model of ACSR Conductors for Calculating Sags at High Temperatures—Part III. Report prepared for the Canadian Electrical Association, March 1980. COPYRIGHT AS/NZS 7000:2016 262 APPENDIX W CONDUCTOR COEFFICENT OF THERMAL EXPANSION (Informative) Homogeneous conductor coefficient of thermal expansion (CTE) is given as— αal = 23 × 10−6 (aluminium) αst = 11.5 × 10−6 (sc/gz) Non-homogenous conductor, consisting of dissimilar materials, the composite CTE above the transition point is given as— αcomp = A1E1α1 + A2 E2α 2 A1E1 + A2 E2 . . . W1 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where A1, A2 = cross-sectional area of material 1 and 2 α1, α2 = coefficient of thermal expansion of material 1 and 2 E1, E2 = modulus of elasticity of material 1 and 2 Below the transition point, the CTE will be that of the core material and in the case of an ACSR, the CTE will be that of the steel wires. Equation W1 does not account for the wire geometry of a helical stranded conductor and this equation will always overestimate the CTE by up to 5%. A 5% error in CTE will generally result in conductor sag error of about 2%. COPYRIGHT 263 AS/NZS 7000:2016 APPENDIX X CONDUCTOR DEGRADATION AND SELECTION FOR DIFFERING ENVIRONMENTS (Informative) X1 GENERAL Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) To one degree or another, most materials experience some form of interaction with a range of diverse environments. Often these interactions result in degradation of material ductility, strength and in the case of conductors, effective cross-sectional area and hence conductivity. Conductor corrosion susceptibility depends on the material, the construction and the protective mechanisms employed in the conductor design. The severity of the corrosive environment and the presence of chlorides, sulphur dioxide and other pollutants will accelerate corrosion. Atmospheric corrosion takes place in aqueous environments and the duration of wetness is a principal factor. X2 CORROSION MECHANISMS X2.1 Pit corrosion Pitting is the loss of parent material at a localized site on a surface exposed to the environment. Pitting may be caused by corona corrosion in UHV lines or more commonly by localized electrolytic reaction in which water and oxygen need to be present. Pit growth rate is generally very small. Surface pitting is generally associated with an exposure to industrial and coastal environments. With time, pit corrosion will continue to be initiated and existing shallow pits may widen. Catastrophic localized corrosion is not likely to occur and the overall effect would be the gradual loss of cross-sectional area. X2.2 Crevice corrosion When an electrolyte such as water is present in the interstitial spaces between wires, localized etching or crevice corrosion may occur. This may be associated with conductor suspension fittings coupled with environments of particularly high rainfall, frequented by fogs and perhaps in close proximity to chloride and or sulphate atmospheric depositions. Corrosion is evidenced by voluminous grey to white slightly moist deposits between the penultimate and ultimate aluminium layers. Chemical investigations generally reveal levels of aluminium oxide, sulphates and chlorides of about 60%, 5% and 1% respectively. X2.3 Homogenous Al and Al alloy conductors The corrosion mechanism is generally limited to pit corrosion and is influenced by atmospheric chloride and sulphate levels. The performance is generally excellent due to firstly, the formation of a resistive coating of aluminium oxide and secondly that the PH levels of aluminium ranges from 4 to 8.5 which results in passive behaviour. Nevertheless all aluminium conductors show some pit corrosion and the level of pit corrosion is dependent on the level of impurities held in the alloy. One example is aluminium alloy 6201 that employs compound Mg2Si, is anodic in aluminium and reactive to acidic solutions and tends to dissolve away leaving an inactive pit. COPYRIGHT AS/NZS 7000:2016 264 X2.4 Homogenous copper conductor corrosion The corrosion mechanism is generally limited to pit corrosion and is influenced by the presence of ammonia in the atmosphere. The performance is generally excellent due to the formation of a protective coating of copper oxide however; severe corrosion will result when copper conductors are used near abattoirs and or fertiliser factories. When in contact with aluminium, special jointing techniques are critical to avoid severe and rapid galvanic corrosion of the aluminium from copper oxides in the presence of an electrolyte such as water. X2.5 Homogenous galvanized steel wire conductors The corrosion mechanism is initially limited to the gradual loss of zinc followed by localized galvanic action of the steel substrate. The rate of corrosion is approximately linear and is generally determined by the classification of the environment. Hence, the most critical element in determining the life of the zinc coating is coating thickness and this provides a reliable correlation in determining the expected life of zinc coated wires. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Application of the known corrosion rates to zinc coated steel wires, the associated age and the location of the line enables the deterioration of the wires to be determined. The corrosion rates for zinc and steel are given in Table X1. TABLE X1 CORROSION RATES FOR ZINC AND STEEL Corrosivity classification Corrosion rate μm/yr−1 Zinc/steel corrosion ratio (approx.) zinc steel Mild <1 <10 1:10 Moderate <2 10–20 1:20 Tropical <2 20–50 1:50 Industrial 2–4 20–50 1:15 Marine (>1 km) 2–4 20–80 1:20 4 >10 80–200 1:20 Severe marine (<1 km) X2.6 Non-homogenous Al conductors steel reinforced Initially a galvanic cell is set up with the zinc coating of the steel wires as the anode and the aluminium wires as the cathode with the zinc corroding in the presence of sulphur oxides. After some time the zinc will expose the steel substrate. At this stage, the aluminium will then act as an anode and the steel as a cathode resulting in the aluminium being sacrificial to the steel. At this stage, the aluminium corrosion rate accelerates rapidly. The most effective method of reducing corrosion is to prevent moisture, sulphur oxides and other corrosive substances from coming into contact with the zinc aluminium interface. This may be achieved by applying a protective material such as grease, bitumen, paint or a plastic film over the zinc wires. X3 PROTECTIVE GREASES Protective greases provide a layer or barrier to corrosion products and conductors may be partly greased which provides better performance than ungreased conductors do. Fully greased conductors provide superior performance in the most aggressive environments. The performance of the grease is influenced by consideration of the drop point, which should be much greater than the maximum operating temperature of the line. COPYRIGHT 265 AS/NZS 7000:2016 If the drop point of the grease is less than the maximum operating temperature of line, then grease will liquefy, run to centre of span, form droplets and for lines greater than 66 kV cause radio interference. A cautionary note, that bituminous compounds used in 50’s and 60’s in ACSR/GZ have a drop point of about 70°C and there are many examples where lines may now be operating at or near maximum operating temperatures and the compound may have liquefied, run to the centre of the span and fallen as droplets. X4 APPLICATION RECOMMENDATIONS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Carter [Ref. 2] reviewed the types of conductor constructions in common use and surveyed service experience and resistance to corrosion under varying conditions. Also published were results of corrosion tests in severe saline environments, commenced in 1964 in collaboration with Illawarra County Council (predecessor of Integral Energy). The results were consistent with those reported by other international and national authors at the time and indicate the following general conclusions: (a) For aluminium, slight external pitting generally less than 250 μm will occur after about three years. (b) There is no difference in the extent of external pitting between 1350 aluminium and 6201 aluminium alloy. (c) There is good internal and external corrosion resistance provided by homogenous conductor constructions. (d) For acsr/gz protection of the aluminium wires will occur up to the point that degradation of the zinc coating has occurred; (e) Severe attack on bare galvanized wires up to three years and complete removal of the zinc coating will occur in 3 years with salt deposition > 160 g.m −2. (f) A delay in the onset of internal corrosion results will occur from the use of protective grease. When selecting conductor for a hostile environment the following factors should be considered: (i) Full or partial greasing of the conductor significantly improves corrosion resistance. (ii) Ensure that all fittings are compatible so that electrolytic corrosion does not occur. (iii) Insulated/covered conductor systems may provide protection against corrosion provided the conductors are completely sealed by the insulation/covering and do not provide traps for corrosive solutions nor allow ingress of moisture. (iv) The aluminium coating on SC/AC is very soft and should be treated carefully if it is to provide adequate corrosion protection. The corrosion resistance of SC/AC is very dependent on the thickness of the coating. Table X2 gives the conductor selections for differing environmental conditions. COPYRIGHT AS/NZS 7000:2016 266 TABLE X2 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) CONDUCTOR SELECTION FOR DIFFERING ENVIRONMENTS Salt spray pollution Industrial pollution Conductor type Open ocean Bays, inlets and salt lakes Acidic Alkaline AAC Good Good Good Poor AAAC/6201 Good Good Average Poor AAAC/1120 Good Good Good Poor ACSR/GZ Poor Poor Average Poor ACSR/AZ Average Good Average Poor ACSR/AC Good Good Average Poor SC/GZ Poor Poor Poor Average SC/ZC Good Good Good Poor OPGW Good Good Average Poor HDCu Good Good Average Good X5 REFERENCES 1 ROBINSON, J., Development of A Durability Branding System for Steel Construction Products, Corrosion Management, Vol 10, No. 2, November 2001, pp 3–10. 2 CARTER, R.D., Corrosion Resistance of Aluminium Conductors in Overhead Service, MM Metals Report released to the Aluminium Development Council. 3 BRENNAN, G.F., Methodology for Assessment of Serviceability of Aged Transmission Line Conductors, Postgraduate Thesis, Wollongong University, 1989. COPYRIGHT 267 AS/NZS 7000:2016 APPENDIX Y CONDUCTOR STRESS AND FATIGUE (Informative) Y1 GENERAL Fatigue failures of overhead line conductors occur almost exclusively at points where the conductor is secured to fittings. The cause of such failures is dynamic stresses induced by vibration combined with high static stresses. It is necessary therefore to limit both the static and dynamic stresses if the conductor is to have acceptable fatigue endurance. Y2 STATIC STRESSES Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Y2.1 Static tensile stress The conductor tension produces static tensile stresses in the individual strands. For homogeneous conductors, the outer layer stress can be calculated by dividing the tangential tension in the conductor by the cross-sectional area. For non-homogeneous conductors, the static tensile stress in the aluminium wires can be estimated by— σ A1 = T AA1 + nASt . . . Y1 where σAl = stress in aluminium wires AAl = area of aluminium ASt = area of steel T = conductor tension n = ESt/EA1 EAl = 68 GPa (aluminium) ESt = 193 GPa (sc/gz) The ratio of the density of steel to aluminium is similar to the ratio of their moduli of elasticity and Equation Y1 may be rewritten as— σ A1 ∝ T m . . . Y2 In the case of ACSR conductors, the stress in the aluminium wires decreases with time as the metallurgical creep in the aluminium is much greater than in the steel and results in a load transfer from the aluminium to the steel. This effect becomes more predominant as the percentage of steel in the conductor decreases. Y2.2 Static bending stress Static bending stress results from the bending of the conductor at the support point and is a function of the vertical take-off angle, deviation angle, tension, self-weight and flexural stiffness of the conductor and the radius of curvature of the support clamp. Y2.3 Static compressive stress Static compressive stresses arise because of tensile and bending forces in the strands of the conductor and the conductor’s self-weight on the support and from external clamping pressures. COPYRIGHT AS/NZS 7000:2016 268 While the stresses are primarily bearing or radial stresses with very small associated longitudinal stress, they are a source of aggravated fretting which can significantly reduce the fatigue endurance of the conductor. Y3 DYNAMIC STRESSES Dynamic stresses are alternating bending stresses caused by wind-induced vibration of the conductor and the stresses can vary widely in magnitude, frequency and duration. The fatigue fracture of a strand within a conductor is the result of a large number of stress cycles, which cumulatively exhaust the fatigue strength or endurance limit of the material. The wind induced aeolian vibration occurs when laminar wind flows across a conductor causing vortices to be shed alternatively from top and bottom of the conductor. This continuous shedding of vortices causes an alternating force to be applied to the conductor, thus causing vibration predominantly in the vertical plane. f = 185 V d . . . Y3 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) where f = forced excitation frequency in Hertz (Hz) V = laminar wind velocity normal to the conductor in metres per second (m/s) d = conductor diameter in millimetres (mm) 185 = Strouhal number which is an average value The severity of the vibration problem is determined by— (a) the nature of the wind flow, i.e. its duration; its average speed and turbulence; its direction with respect to the line; (b) self damping characteristics of the conductor; (c) conductor tension; and (d) application of external dampers. It is therefore necessary when considering dynamic stresses to take into account the topographical and climatic conditions of the line route. Laminar flow winds are generally most prevalent in early morning in winter. Vibration is induced by wind velocities between 0.5 m/s and 7 m/s. Wind velocities less than 0.5 m/s do not have sufficient energy to induce vibration. Velocities greater than 7 m/s are generally turbulent in nature and do not produce the vortex shedding necessary to induce vibration. The temperature under which the horizontal tensions constraint is applied should be based on the average temperature over the coldest month. Practically all fatigue failures of conductors originate at wire crossover points or at support contact points where fretting occurs. Fretting is the form of damage that arises when two surfaces in contact are exposed to slight periodic relative motion. The fretting produces abraded particles and in the case of aluminium, the product consists of black aluminium oxide. Fretting initiates fatigue cracking and the overall endurance of the conductor is significantly reduced. COPYRIGHT 269 AS/NZS 7000:2016 Conductor fatigue endurance is related to bending and compressive static stresses and is relatively insensitive to static tensile stress. However as static stress levels increase, the conductor self-damping characteristics are reduced. Therefore the most significant factors are— (i) tension (self-damping); and (ii) duration of exposure to laminar winds. Y4 LIMITING OUTER LAYER STRESSES Y4.1 Limiting static stresses The outer layer stresses (OLS) used for the derivation of Table Y1 are generally based on work carried out by CIGRE and the Swedish State Power Board, and represent the allowable static tensile stress in the outer layer of a conductor under certain specified conditions. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) A conductor, which is most likely to experience damage due to vibration, will be supported in a short bolted clamp or on a pin insulator with no armour rods or dampers in a terrain conducive to laminar wind flow. This combination of factors defines the base case tension. A conductor which is least likely to experience damage due to vibration will be fully supported, fully damped and erected in a terrain not conducive to laminar wind flow. This combination of factors defines the recommended maximum tension. In Table Y1, the base case outer layer stresses have been converted to a base case horizontal tension expressed as a percentage of the calculated breaking load (CBL). The values listed in Table Y1 are expressed as horizontal tension, rather than tangential tension. This approximation is satisfactory, except for very long spans or for spans in very steep terrain when tangential tension should be used. In addition, for spans between tension structures Table Y1 Clamp Category C is applicable only. Some adjustments have been made in the light of operational experience, in particular with regard to small diameter ACSR conductor with high steel content where experience has shown that, with effective damping, these conductors can be strung to higher allowable tensions. The static bending and static compressive stresses resulting from the support arrangement used for the base case can be reduced by using long radius shaped clamps, armour rods, preformed ties or helical support/suspension units. Because of appropriately designed supports, a higher dynamic stress may be tolerated. Shaped long radius clamps and armour rods, or pin insulators with armour rods, allow an increase in the static tensile stress of 5% to 7%, while helical support/suspension units, or preformed ties with elastomer inserts used in conjunction with armour rods on pin insulators allow an increase of 10% to 15% on the base case. These allowable increases have been converted to a percentage of CBL and included in Table Y1 under ‘clamp category’. The performance of AAAC irrespective of alloy is considered to be related to fretting fatigue and Table Y1 reflects this consideration. Strand breakages due to Aeolian vibration have been reported in the penultimate layer rather than the outer layer. This may be the consequence of allowing the conductor to twist when tension stringing. Standard cable is constructed with successive layers having opposite directions of lay to minimize the torsional force in the cable, however it does not eliminate it. The calculation of the moment is determined experimentally. COPYRIGHT AS/NZS 7000:2016 270 M=kTD . . . Y4 where M = residual moment of the cable restrained against twisting in Newton metres (N.m) k = experimentally determined torque factor T = cable tension in Newtons (N) D = nominal cable diameter in metres (m) Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The torque factor k is a characteristic feature of the particular cable construction and usually ranges from 0 to 0.1. The value of k may also change with load. A conductor that is free to rotate under load will always tend to twist until the net moment is zero. If, for instance, the moment of the outer layer is predominant, the lay of the outer strands will lengthen. At the same time the inner strands (laid in the opposite direction) will shorten its lay length. The lengthening of the outer layer will reduce its moment, whereas the simultaneous shortening of the inner strands will increase the stress and increase its residual moment. Progressive twisting of the conductor will decrease the moment of the outer layer and increase the moment of the inner strands until equilibrium is established. The twisting of the conductor leads to a redistribution of forces and moments so that the inner layers take an over-proportional share of the load. Consequently the conductor can fail well below its rated strength. In a pull test where the conductor ends are free to rotate, the over-proportionally loaded inner strands will break prematurely, perhaps only achieving 70% of its minimum breaking load. Vibration damage may occur in the highly stressed inner layer, particularly in those places where the strands cross over, and imposes additional stress. Any visual inspection of the conductor is limited to the under-stressed outer strands. An anti-twist device can be used when stringing conductor under tension to prevent it from rotating. This technique is usually employed with OPGW to prevent alteration of the strain free window of the optical fibres that are loose inside a tube or slot. The anti-twist device is rigidly fixed to the leading end of the cable so that relative twisting between it and the cable is prevented. A swivel may be used to connect the draw wire (rope) to the anti-twist device. It is a more difficult procedure to terminate cable with large residual moments. Consideration should be given to selecting conductor constructions with low torque factors (k). Y4.2 Limiting dynamic stresses Control of dynamic stresses is the most significant factor in the fatigue endurance of overhead conductors. Dynamic stresses can be limited by the following: (a) Terrain not conducive to laminar wind flow. Factors such as mountainous terrain, tree cover and urban development will minimize conductor vibration. (b) The use of effective vibration dampers. (c) The use of spacer dampers with bundled conductor. (d) The use of self damping conductors. (e) The application of the horizontal tension in accordance with table Y1. Combinations of open or rolling terrain without dampers are in general not recommended because the level of dynamic stresses that result can cause the fatigue life of the conductor to be reached at a very early stage. In this case the fatigue life may be relatively insensitive to everyday tension. This is particularly important for steel and small diameter high steel content ACSR conductors which have little inherent self damping. COPYRIGHT 271 AS/NZS 7000:2016 Y5 VIBRATION DAMPERS Y5.1 General Use of effective dampers is critical when higher horizontal tensions specified in Table Y1 are used. Selection of effective dampers should be based on the recommendations of the manufacturer and compliance with the relevant Australian or New Zealand or equivalent International Standards. The following considerations are relevant. Y5.2 Damper type Spiral dampers are generally considered more effective for conductor diameters up to 12 mm, and mass type dampers for conductor diameters above 15 mm. In the range 12 to 15 mm either type may provide an effective solution, alternatively an optimum solution may involve a combination of the two types. Y5.3 Damper construction Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Dampers should be constructed to a robust design to achieve a useful life compatible with that of other line components and to avoid conductor damage at the point of attachment. Consideration should be given to live line replacement, corona discharge and radio frequency interference levels. Y5.4 Damping characteristics (mass dampers only) Y5.4.1 Frequency response and energy dissipation Dampers should be capable of limiting bending stress and strain to permissible levels for all frequencies of Aeolian vibration. Since the frequency is dependent on conductor diameter, dampers with different responses will be required for different conductor sizes. It is important that the dampers have adequate energy dissipation over the full spectrum. Dampers which meet the performance criteria of AS 1154.1 will generally provide acceptable performance. Y5.4.2 Impedance The reactive and resistive mechanical impedance of the damper should match the conductor as closely as possible. Z = Tm . . . Y5 where Z = resistive mechanical impedance of the conductor in kilograms per second (kg/s) T = conductor tension in Newtons (N) m = conductor mass density in kilograms per metre (kg/m) Y5.4.3 Endurance The fatigue life of the damper should be sufficient to endure the rigorous service life of the conductor. The performance of the damper should have minimal deterioration due to fatigue and ageing. Degradation due to exposure to ozone and ultraviolet light should be taken into consideration with hardware that uses elastomer inserts or plastic spiral dampers. Y5.4.4 Damper stress The dampers should not create significant stresses on the conductor due to clamping or damping reactive forces exerted by the damper clamp. COPYRIGHT AS/NZS 7000:2016 272 Y5.4.5 Number of dampers per span For fully damped conductors the number of dampers in a span should be sufficient to dissipate wind-induced energy in the conductor. Dampers to be used in Category 1 Terrain should provide substantially more energy dissipation than those used for higher terrain categories. Likewise, longer spans require more energy dissipation. This may be achieved by using more dampers or more efficient dampers. Consideration should be given to damper life when selecting the number of dampers in a span. There could be situations where effective energy dissipation can be achieved with fewer dampers (based on energy balance considerations for mass dampers), but this may be at the expense of the damper life. Y5.4.6 Damper location Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The ideal location for a mass damper is at the anti-node of the vibrating loop, however, as vibration frequency and loop length is a function of wind velocity, the Manufacturer’s recommendation for a location to suit the full range of frequent wind velocities should be obtained. If external damping is required next to strain insulators, then two dampers should be used. This is because of the obscure mechanical impedance of the termination and the difficulty of locating a single damper at the ideal location for all forced excitation frequencies. If one damper becomes a node then the other damper would ideally be located at the anti-node. If the damper weights touch at this separation, then one damper should be inverted. LL = 1 2f T m . . .Y6 where LL = loop length of standing wave in metres (m) T = conductor tension in Newtons (N) m = conductor mass density in kilograms per metre (kg/m) f = forced excitation frequency in Hertz (Hz) COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE Y1 CONDUCTOR EVERYDAY LOAD HORIZONTAL TENSION (H) Conductor or overhead earthwire type COPPER Base case horizontal tension (% CBL) 25 Recommended incremental increase in horizontal tension (% CBL) Static stress considerations Dynamic stress considerations Damping/terrain category Clamp category* No dampers Fully damped all terrain categories Terrain category† A B C 1 2 0 1.5 2.5 0 2 Recommended maximum horizontal tension (% CBL) 3 4 6.5 31 34 10 0 2.5 5.0 0 5 10 AAC 18 0 1.5 2.5 0 2 4 6.5 27 AAAC/1120 15 0 1.5 2.5 0 2 4 6.5 24 AAAC/6201 13 0 1.5 2.5 0 2 4 5.5 21 ACSR 3/4, 4/3 10 0 2.0 4.0 0 4 8 13.0 27 27 ACSR 6/1, 6/7 17 0 1.5 2.5 0 2 4 7.5 ACSR 30/7 16 0 1.5 2.5 0 2 4 6.5 25 ACSR 54/7, 54/19 18 0 1.5 2.5 0 2 4 6.5 27 23 AACSR/1120 6/1, 6/7 14 0 1.5 2.5 0 2 4 6.5 AACSR/1120 18/1 16 0 1.5 2.5 0 2 4 7.5 26 AACSR/1120 30/7 13 0 1.5 2.5 0 2 4 6.5 22 AACSR/1120 54/7, 54/19 14 0 1.5 2.5 0 2 4 6.5 23 AACSR/6201 6/1, 6/7 13 0 1.5 2.5 0 2 4 6.5 22 23 AACSR/6201 18/1 14 0 1.5 2.5 0 2 4 6.5 AACSR/6201 30/7 12 0 1.5 2.5 0 2 4 6.5 21 Optical conductor 14 NA NA 2.0 NA NA NA 4.0 20 * Clamp category: Short trunnion clamp, post or pin insulator with ties (without armour rods) Type B Post or pin insulator (clamped or tied) with armour rods or shaped trunnion clamps with armour rods Type C Helically formed armour grip with elastomer insert Type 1 Flat, no obstacles (see Note 14) Type 2 Rolling terrain with scattered trees (see Note 14) Type 3 Mountain, forest or urban AS/NZS 7000:2016 † Terrain Category: Type A 273 COPYRIGHT SC/GZ, SC/AC 16.0 AS/NZS 7000:2016 274 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES TO TABLE Y1: 1 The wind condition under which the horizontal tension from Table Y1 is applied is based on low wind or a laminar wind. 2 Generally, the temperature under which the horizontal tensions from Table Y1 are applied is based on the average temperature over the coldest month, which in the absence of detailed data may be calculated as the average of daily maximum temperature and daily minimum temperature. 3 The load factor applied to the horizontal tension from Table Y1 is defined in Table 7.3 for serviceability damage limit, F tw . 4 Limits for covered conductors are subject to further research. 5 Limits for LVABC are given in Table 4.1. 6 Limits for HVABC should be based on the limits for the messenger wire (subject to further research). 7 The tension values given in Table Y1 are a guide only and need not apply to situations where proven line performance indicates that a higher or lower tension would be appropriate. This could apply for example to a new line built adjacent to an existing line where the conductor and support (the same as the type to be used) have shown adequate performance. 8 When using the tension limits in Table Y1, additional considerations may need to be given to: 9 (a) The conductor diameter, as this is the governing factor with respect to vibration frequency. Smaller diameter conductors will vibrate at higher frequencies and reach their fatigue life in a shorter time, however, smaller conductors are easier to damp effectively. For all conductors particular care should be taken to ensure that the damper efficiency range is effective over the range of frequencies likely to occur. (b) The span length, because of the requirement to increase vibration protection with increased span length. (c) The conductor design, including self-damping characteristics, compactness, bundled cables, number of aluminium layers, steel/aluminium ratio, etc. (d) The extent to which supports, insulators and fittings can endure vibration transmitted to them by the conductor. Consideration should be given to the exposure created by structure height, particularly with regard to steel overhead earthwire on steel tower transmission lines where tensions significantly lower than those listed in Table Y1 are normally used. 10 Any terminations, suspensions or joints should be designed so as not to cause damage to conductors or to be damaged by conductors when the conductor is subject to vibration. Vibration dampers are designed to reduce the amplitude of vibration whereas armour rods and other protective fittings are primarily designed to protect against the damage to conductors resulting from mechanical vibration. 11 For new conductor that is overtensioned, the tension limits of Table Y1 may be applied to the initial stringing tension, especially if the sagging is carried out over the colder months. If the tension limits are applied after creep (final) then extreme caution needs to be exercised when undamped conductor is in sheaves prior to clamping in. 12 For new conductor that is pre-stressed, the tension limits of Table Y1 may be applied to the final (after creep) tensions. 13 Tensions for optical conductors are based on a conductor composed of aluminium clad or galvanized steel plus aluminium or aluminium alloy wires. The optical fibres are carried in a metallic tube located in the centre or an inner layer of the conductor. Optical conductor should always be installed with helical type armour grips and be fully damped. The manufacturer of the optical conductor should be consulted regarding the recommended maximum tension. 14 Where conductors are strung in Terrain Categories 1 and 2, it is recommended that vibration dampers be applied. If dampers are not applied, care should be taken to ensure that supporting structures and insulators are not subject to vibration damage, especially when use is made of the tension increase for Type C suspension clamps. 15 Use of spacers on bundled conductors may contribute some damping but it is good practice to also fit vibration dampers to bundled conductors. Spacers should be pseudo randomly located to avoid sub-span oscillation. COPYRIGHT 275 AS/NZS 7000:2016 APPENDIX Z CONDUCTOR SHORT TIME AND SHORT-CIRCUIT RATING (Informative) Z1 FAULT RATINGS Z1.1 General The main factors to consider when determining the fault rating of a line are— (a) the annealing of the conductor resulting from overheating due to the magnitude and duration of the fault current; (b) the sagging of the conductor into another conductor below it; and (c) movement of conductors due to electromagnetic forces leading to conductor clashing, arcing, conductor damage, secondary faults, etc. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Z1.2 Annealing The short-circuit or transient thermal state condition for a homogenous conductor, assuming— (a) uniform current distribution within the conductor and the wires; (b) the temperature coefficient of resistance is invariant; (c) the specific heat of the conductor is constant; and (d) the heating is adiabatic i.e. there is no heat loss from the conductor. (Assumed because the fault duration is much less than the thermal time constant of the conductor.) ⎡ Ar RJ 2t ⎤ ⎥ DC ⎦ 1 ⎡ 1⎤ ⎢ T2 = 20 − + ⎢T1 − 20 + ⎥ e ⎣ Ar ⎣ Ar ⎦ where T2 = final temperature in °C T1 = initial temperature in °C Ar = temperature coefficient of resistance in °C–1 R = resistivity in Ω.mm at 20°C D = density in g/mm 3 or kg/cm3 J = current density in A/mm2 t = duration in seconds (includes reclosure times) C ⎧ ⎡⎛ T + T ⎞ ⎤ = specific heat = C20 ⎨1 + Ac ⎢⎜ 1 2 ⎟ − 20⎥ ⎣⎝ 2 ⎠ ⎦ ⎩ C20 = specific heat at 20°C in J.g −1.°C−1 Ac = temperature coefficient of specific heat COPYRIGHT . . . Z1 AS/NZS 7000:2016 276 Rearranging Equation Z1— ⎡ ⎛ T + T2 ⎞⎤ ⎡ DC20 ⎢1 + Ac ⎜ 1 − 20 ⎟ ⎥ ⎢ T2 − 20 + ⎝ 2 ⎠⎦ ⎣ 1n ⎢ J 2t = Ar R ⎢ T1 − 20 + ⎢⎣ 1 Ar 1 Ar ⎤ ⎥ ⎥ ⎥ ⎥⎦ . . . Z2 TABLE Z1 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) CONDUCTOR CONSTANTS Constants Units AAC AAAC/ 1120 AAAC/ 6201A HD copper SC/GZ SC/AC A r (at 20°C)* °C −1 0.00403 0.00390 0.00360 0.00381 0.00440 0.00360 R (at 20°C)* Ωmm 28.3 × 10 −6 29.3 × 10 −6 32.8 × 10 −6 17.77 × 10 −6 190 × 10 −6 85 × 10 −6 D* g/mm 3 2.70 × 10 −3 2.70 × 10 −3 2.70 × 10 −3 8.89 × 10 −3 7.8 × 10 −3 6.59 × 10 −3 C 20 ** Jg −1 °C −1 0.9 0.9 0.9 0.4 0.5 0.5 A c ** °C −1 4.5 × 10 −4 4.5 × 10 −4 4.5 × 10 −4 2.9 × 10 −4 1.0 × 10 −4 1.0 × 10 −4 * Value taken from the appropriate Australian Standard, i.e. AS 1531, AS 1746, AS 1222.1, AS 1222.2. * Values are median values of data sourced from several references including— * — Morgan V T, Rating of Bare Overhead Conductors for Intermittent and Cyclic Currents, Proc IEE, 1361–1376, 116(8), 1969. — Morgan V T, Rating of Conductors for Short-Duration Currents, Proc IEE, 555-570, 118(3/4), 1971. — IEEE 738 Standard, Calculating the Current-Temperature relationship of Bare Overhead Conductors. From Equation Z2 the fault rating can be determined based on maximum allowable temperature. Constants for various conductor types are contained in the relevant Australian Standards and as shown in Table Z1. When dealing with ACSR conductors, neglecting the steel component and using only the physical, electrical and thermal properties for aluminium will lead to a conservative current density for the aluminium. For a more accurate analysis, See IEC 60865-1. Aluminium loses approximately 10% of its tensile strength at a temperature of 210°C with a significant proportion of the annealing taking place during the cooling period following a fault. This annealing is cumulative over the life of the conductor. It anneals rapidly at temperatures exceeding 340°C and commences melting at approximately 645°C. The mechanical properties of the steel core of ACSR are affected very little at these temperatures. Zinc melts at approximately 420°C. Copper loses 10% of its tensile strength at a temperature of 220°C. To provide for a loss of conductor tensile strength of less than 5% due to fault conditions over its life, the temperatures indicated in Table Z2 should not be exceeded. COPYRIGHT 277 AS/NZS 7000:2016 TABLE Z2 GUIDELINES FOR 5% LOSS OF TENSILE STRENGTH FOR TOTAL FAULT CLEARING TIME (INCLUDING RECLOSES) Approximate size (mm 2 )* Maximum temperature HDCu 60 200°C AAC, AAAC/1120, ACSR/GZ, 100 160°C 300 to 500 150°C 100 220°C Conductor type ACSR/AZ, ACSR/AC AAAC/6201A SC/GZ, SC/AC 400°C OPGW Dependent on construction * The rate of cooling is dependent on the thermal mass of the conductor, therefore lower maximum temperatures are applicable to conductors of large cross-section. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Reference: ROEHMANN, L.F. and HAZAN, E., Short time annealing characteristics of electrical conductors, AIEE Trans 82/3 p1061, Dec 1963. Z1.3 Sag under fault Overhead lines have been known to sag into subsidiary lines or undercrossings under fault. If this is to be avoided it may be advisable for the line to be designed to have a positive clearance to the lower conductor. It is recommended that the appropriate non-flashover distance from AS 2067 for the system voltage be used for this clearance. Z1.4 Movement of conductors under fault The movement of conductors due to the electromagnetic forces generated by large currents is a complex matter for which a simple satisfactory solution is not available. The Transmission Line Reference Book—115–138 kV Compact Line Design (EPRI EL-100-V3, Research Project 260, 1978) Section A3, Simulation and Tests of Motion Due to Fault Currents—gives equations which may be used to determine conductor swing and the mechanical forces due to fault currents. By taking these criteria and the degree of reliability required into account, a suitable compromise on structure design, conductor configuration and economics can be achieved. COPYRIGHT AS/NZS 7000:2016 278 APPENDIX AA CONDUCTOR ANNEALING AND OPERATING TEMPERATURES (Informative) AA1 GENERAL Aluminium alloys are designated by the numbering system in Table AA1. The first digit specifies the principal alloying elements, and the remaining digits refer to the specific composition of the alloy. The alloys are subdivided into two subgroups—heat treatable and non-heat treatable alloys. Heat treatable alloys are age hardened (precipitation hardened), whereas non-heat treatable alloys are hardened by solid solution strengthening (not used for conductors because of the reduction in electrical conductivity), strain hardening, or dispersion strengthening. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE AA1 DESIGNATION SYSTEM FOR WROUGHT ALUMINIUM ALLOYS 1xxx Commercially pure Al (>99%) Non heat treatable 2xxx Al-Cu Heat treatable 3xxx Al-Mn Non heat treatable 4xxx Al-Si and Al-Mg-Si Heat treatable if Mg is present 5xxx Al-Mg Non heat treatable 6xxx Al-Mg-Si Heat treatable 7xxx Al-Mg-Zn Heat treatable The degree of strengthening is given by the temper designation in Table AA2. TABLE AA2 TEMPER DESIGNATIONS FOR ALUMINIUM ALLOYS F As fabricated (hot rolled, forged, cast, etc.) O Annealed (most ductile condition) H1x Cold worked only (x refers to the amount of cold working or strengthening) H2x Cold worked and partly annealed H3x Cold worked and stabilized at a low temperature to prevent age hardening W Solution treated Tx Age hardened (x refers to the amount of strain hardening) Resistance to room temperature creep and annealing varies with composition or fabrication variations. EC alloy 1350 has about 0.20% (by weight) Fe and 0.08% Si. Addition of iron decreases resistances to creep and annealing. Addition of Mg to a high iron alloy increased the resistances to creep and annealing. Production of rod by the continuous cast process also causes higher resistances to creep and annealing than the conventional hot-rolled process. COPYRIGHT 279 AS/NZS 7000:2016 AA2 WIRE FABRICATION Aluminium strands are drawn from 9.5 mm rod, which can be produced either by the continuous cast (known as Properzi) process or by the hot-rolled process. Continuous cast rod is the result of the tandem manufacturing steps of casting, rolling and solution heat-treating, if applicable. This allows the continuous production of coils limited in size only by the capability of the materials handling equipment. By contrast, hot-rolled rod is produced from cast billets that are rolled and solution heat-treated, if applicable. Large coils of hot-rolled rod are made by welding together smaller coils. Conductors derive their strength from the metallurgical properties of the alloy and from strain hardening (cold working) during the wire drawing process. In the case of heat treatable aluminium alloys such as 6201, the strengthening of the wire that occurs during the aging treatment is added to that achieved during the drawing process. For example, the process of tempering produces approximately 41% of the overall strength for HDC; 56% of the overall strength for 1350-H19 and 60% of the overall strength for 6201-T81. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Smaller diameter wire experiences more strain hardening and achieves about 3% higher tensile strength. The greater the gain in tensile strength from cold working, the greater the loss of strength from annealing for a given temperature and time duration. AA3 ANNEALING FROM ELEVATED TEMPERATURE OPERATION Morgan [Ref. 6] proposed the formulae below for determining the loss of tensile strength of strands due to annealing. Morgan relates the loss of strength of the wires to the percentage reduction in cross-sectional area during wire drawing, since this determines the degree of strain hardening. B′ C′ ⎛ ⎛ R ⎞⎞ ⎛ ⎜ A′ + 1n( t ) + + D ′1n ⎜ ⎟ ⎟ ⎞ T* T* ⎝ 80 ⎠ ⎠ ⎝ − e ⎟ W = Wa ⎜ 1 − e ⎜ ⎟ ⎝ ⎠ . . . AA1 ⎛ ⎛ D ⎞2 ⎞ R = 100 ⎜ 1 − ⎜ w ⎟ ⎟ ⎜ ⎝ Do ⎠ ⎟ ⎝ ⎠ . . . AA2 where W = loss of tensile strength in the partially annealed state (% of ultimate tensile strength in the tempered state) Wa = loss of tensile strength in the fully annealed state (% of ultimate tensile strength in the tempered state) A′, B′, C′ and D′ = experimentally derived constants for the alloy T* = wire absolute temperature (K) t = time duration at temperature T* (hours) R = reduction in cross-sectional area during wire drawing (%) Do = diameter of wire prior to drawing (mm) – usually 9.5 mm for aluminium Dw = diameter of the drawn wire i.e. strand diameter (mm) – usually ranging from 2.5 to 4.75 mm for aluminium Table AA3 is an excerpt from Table 2 of [Ref. 6] using average values of –C′/A′. COPYRIGHT AS/NZS 7000:2016 280 TABLE AA3 ANNEALING EQUATION CONSTANTS Wa (%) A′ B′ (K) C′ (K) 1350-H19 56 7.8 150 −4700 7.5 6201A-T81 60 16.2 270 −9000 4 HDC (110A-H) 41 14 175 −6700 3 Alloy D′ In general, Aluminium loses approximately 10% of its tensile strength at a temperature of 210°C with a significant proportion of the annealing taking place during the cooling period following a fault. This annealing is cumulative over the life of the conductor. It anneals rapidly at temperatures exceeding 340°C and commences melting at approximately 645°C. For ACSR, the mechanical properties of the steel core are affected very little at these temperatures. Zinc melts at approximately 420°C. Copper loses 10% of its tensile strength at a temperature of 220°C. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AA4 ANNEALING FROM FAULT CURRENTS Excessive heating of conductors and in particular overhead earthwire during a short-circuit can cause a reduction in tensile strength and permanent elongation. The permanent reduction in electrical clearance can reduce the reliability of the line. Failure of the conductor and or earthwire either during the fault or subsequently during adverse weather can cause an outage as well as damage to the support structures. In the case of steel stands, any loss of protective zinc coating can lead to corrosion. In particular, the earthwire size is determined by assuming a maximum acceptable temperature that causes minimum permanent damage. The effect of cumulative heating of the earthwire when the line is reclosed under short-circuit conditions should be considered. Permanent damage includes— (a) loss of protective coating i.e. zinc, grease; (b) reduction in tensile strength (annealing); (c) permanent elongation; and (d) permanent attenuation losses for OPGW. For AAC and AAAC earthwires, accelerated creep will accompany the reduction in tensile strength. For ACSR earthwires there will be a transfer of load from the aluminium to the steel, resulting in larger sags than perhaps anticipated. Consideration should be given the instantaneous sag of the earthwire at elevated temperatures to ensure that the sag does not result in a consequential fault during an auto reclose operation. AA5 MAXIMUM OPERATING TEMPERATURES The maximum operating temperature is a function of the acceptable level of permanent loss of tensile strength (annealing) of the conductor. The loss of tensile strength results in increased sag. It is appropriate to establish the maximum temperature at which a conductor can operate while maintaining acceptable levels of degradation of tensile properties. Typical conductor types and maximum operating temperature (Ref. 8) are given in Table AA4. This is a guide only, and annealing cumulative damage should be determined by summing the loss of tensile strength as a percentage of original strength for the range operating temperatures and operating durations. COPYRIGHT 281 AS/NZS 7000:2016 TABLE AA4 TYPICAL CONDUCTOR MAXIMUM TEMPERATURES Conductor type HDCu AAC, AAAC/1120, AAAC/6201A Operating maximum temperature ≤100°C Short circuit maximum temperature 220°C 200°C ≤100°C or ≤120°C (see Note) 200°C SC/GZ, SC/AC — 400°C OPGW — Dependent on construction ACSR/GZ, ACSR/AC, ACSR/AZ NOTE: ACSR/GZ, ACSR/AC, ACSR/AZ operating at 120°C shall require the application of a non-linear stress strain model to adequately design for any non-linear behaviour of the conductor associated with the transition point (see Appendix W). Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Isothermal annealing curves are illustrated in Figures AA1, AA2 and AA3 for AAC 1350, AAAC/1120 and AAAC/6201 respectively. These curves demonstrate the permanent loss of tensile strength when a conductor operates at an elevated temperature. The annealing characteristics of a conductor depend not only on temperature and time of exposure but also on the diameter of the wires in the conductor. Typically, the loss of strength curves shown in Figures AA1, AA2 and AA3 will comprise a range of values for a given period, with the smallest wire size suffering the greatest loss in strength and the largest size the least. The temperature limit for normal operation of AAC, AAAC, and ACSR of 100°C results in an approximate loss of strength of 3% of the original tensile strength after 1000 h operation at this temperature. Figures AA1, AA2 and AA3 show that the heating period is not a major factor until 100°C is exceeded. For ratings for short time conditions, (e.g. when one circuit has to carry more than normal current for a short time), both the maximum temperature and the duration of the emergency load should be taken into account in determining the annealing of the aluminium wires. The annealing effect is cumulative. For example, if a conductor is heated to 150°C under emergency conditions for 24 h a year for 30 years, it is much the same as heating the conductor continuously at that temperature for 720 h. For this example, the loss of ultimate strength in AAC would be approximately 15%. For 30/7, ACSR the ultimate tensile strength would be reduced approximately 7%. The effect is less significant for ACSR where an increase in temperature results in a load transfer from the aluminium to the steel. The steel provides a substantial proportion of the strength of the conductor and is essentially unaffected by the normal operating and short time temperatures. If ratings for emergency conditions are to be applied then the combined effects of elevated temperature and sustained high sag of the line should be taken into account. Practically, the tension in a line reduces with increasing temperature so the effect is less severe. COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) AS/NZS 7000:2016 282 FIGURE AA1 PERCENTAGE OF ORIGINAL TENSILE STRENGTH FOR ALLOY 1350 vs AGEING TIME FIGURE AA2 PERCENTAGE OF ORIGINAL TENSILE STRENGTH FOR ALLOY 1120 vs AGEING TIME COPYRIGHT Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 283 AS/NZS 7000:2016 FIGURE AA3 PERCENTAGE OF ORIGINAL TENSILE STRENGTH FOR ALLOY 6201 vs AGEING TIME AA6 REFERENCES 1 KIESSLING, F. et al, Overhead Power Lines – Planning and Design, Springer, pp 250–251. 2 IEEE Std 1283—2004, IEEE Guide for Determining the Effects of High-Temperature Operation on Conductors, Connectors, and Accessories. 3 BARBER, K.W. and CALLAGHAN, K.J., Improved overhead line conductors using aluminium alloy 1120, IEEE Transactions on Power Delivery, Volume 10, Issue 1, January 1995, pp 403–409. 4 WESTERLUND, R.W., Effects of composition and fabrication practice on resistance to annealing and creep of aluminium conductor alloys, Metallurgical and Materials Transactions B, Volume 5, Number 3/March, Springer Boston, 1974, pp 667–672. 5 CIGRE WG22.12, Loss in Strength of Overhead Electrical Conductors Caused by Elevated Temperature Operation, ELECTRA No. 162, October 1995, pp 115–118. 6 MORGAN, V.T., Effect of Elevated Temperature Operation on the Tensile Strength of Overhead Conductors, IEEE Transactions on Power Delivery, Vol. 11, No. 1, January 1996, pp 345–352. 7 JAKL, F. and JAKL, A., Effect of Elevated Temperatures on Mechanical Properties of Overhead Conductors under Steady State and Short-Circuit Conditions, IEEE Transactions on Power Delivery, Vol. 15, No. 1, January 2000, pp 242–246. 8 ROEHMANN, L.F. and HAZAN, E., Short time annealing characteristics of electrical conductors, AIEE Trans 82/3, December 1963, p 1061. COPYRIGHT AS/NZS 7000:2016 284 APPENDIX BB MECHANICAL DESIGN OF INSULATOR—LIMIT STATES (Normative) Table BB1 shows the load and wind conditions for a range of insulator types that shall be considered in the design of insulators. NOTE: The overhead line design handbook SA HB 331 provides worked examples. TABLE BB1 INSULATOR LOADING CONDITIONS Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) State Tension insulator condition Suspension and vee string insulator condition Post and pin insulator condition Everyday — Weight span, 0 Pa wind Weight span, 0 Pa wind Serviceable—working wind (see Note) — Resultant load at serviceable wind or 500 Pa transverse load Resultant load with serviceable wind or 500 Pa transverse + longitudinal unbalance load Serviceable—maintenance Construction and Resultant load for construction maintenance loads and maintenance Resultant load for construction and maintenance Ultimate load Resultant load with ultimate transverse wind + longitudinal unbalance load Ultimate load Resultant load for ultimate conductor wind transverse load or failure containment load NOTE: The criteria for serviceable working wind is damage or deflection limit. COPYRIGHT 285 AS/NZS 7000:2016 APPENDIX CC EASEMENT WIDTH (Informative) Table CC1 provides typical easement widths for a range of voltages. For distribution voltages, approval for an overhead line on private property is generally negotiated with the property owner and may not require a formal easement agreement depending on the line owner’s easement policy. It is generally not required to obtain easements for overhead powerlines located on road reserves because of building setback conditions contained in local authority planning schemes. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) TABLE CC1 TYPICAL EASEMENT WIDTHS FOR A RANGE OF VOLTAGES (FOR TYPICAL SPANS) Easement building restriction widths generally used (measured from the centre line of the overhead line) Typical width of easement m m Up to 33 kV 5 to 10 10 to 20 66 kV 10 to 15 20 to 30 110/132 kV 15 to 20 30 to 40 220 kV 15 to 25 30 to 50 275 kV conventional 25 to 30 50 to 60 275 kV guyed 30 70 330 kV 30 60 400 kV 30 65 500 kV 35 70 Nominal voltage COPYRIGHT AS/NZS 7000:2016 286 APPENDIX DD SNOW AND ICE LOADS (Informative) DD1 GENERAL The accumulation of snow and ice on conductors and supports varies greatly with altitude, latitude and local conditions such as terrain. In general, lines located in areas higher than 800 m above sea level in Australia and in some areas of New Zealand may be subject to occasional snow and/or ice loadings. However, there is insufficient consistently re-occurring data for most regions on which to base return periods for snow and ice loads. Hence, details provided are considered to provide a reasonable guide to designers. Only combined wind and ice loads on conductors are considered in this standard. Wind and ice loads both combined and separate are considered in this Standard. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The effect of wind on an ice-covered conductor is determined by three variables— (a) the wind speed during the period of time that the conductor is ice covered; (b) the mass or density of the ice layer; and (c) the shape of the ice layer (i.e. the diameter and the relevant drag factor). Reference should also be made to the provisions contained in AS/NZS 1170.3 and CIGRE TB 291. Paragraph DD2 makes specific provisions for Australia and Paragraph DD3 makes specific provisions for New Zealand. DD2 AUSTRALIA In areas with ice and snow loadings, the minimum design loads should be based on a radial thickness given in Table DD1 with a density of 900 kg/m 3 (SG = 0.9) and coincident with a wind pressure of 100 Pa at a conductor temperature of −5°C. These loads may be taken as corresponding to a return period of 50 years though the appropriateness is uncertain. TABLE DD1 ASSUMED THICKNESS OF ICE IN AUSTRALIA OTHER THAN TASMANIA (Unless local climatic conditions, topography and line directions are known to cause more severe loads) Region Radial thickness of ice (m) Alpine 0.3d c Sub-alpine 0.2d c where dc = the diameter of the conductor Provision should also be made for the unbalanced longitudinal loads produced by ice forming on certain spans but not others, due to local topographic effects. In this regard, line sections with large adjacent span ratios should also be investigated. In regions within Tasmania, icing can occur at low altitudes but with reduced thickness of accretion. In this area the requirements provided in Table DD2 should be included in design loadings. COPYRIGHT 287 AS/NZS 7000:2016 TABLE DD2 TASMANIA REGION ICE LOADING CONDITIONS Element Elevation (m) Earthwire 0–499 Conductor 0–599 Ice condition— 900 kg/m3 Ambient temperature (°C) Non-ice Coexisting temperature Ice–6 mm −10°C Eathwire 500–799 Conductor 600–799 Earthwire and conductor 800–999 Ice–9 mm −10°C >1000 Ice–12 mm −10°C >600 0 mm — Structures (see Note 3) Wind pressure (Pa) Spans >150 m Spans <150 m Inclement (design) weather conditions prevail 360 720 360 720 720 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES: 1 Icing should be assumed to occur in all areas of Tasmania and is dependent on altitude and locations where ice loading has been known to occur. 2 Snow offset cross-arms should be used on all vertical configuration circuits to minimize clashing of conductors. Earthwires are not to be positioned above phase conductors in horizontal/flat construction configuration. 3 Ice build-up is assumed to occur only on conductors. Lattice structures with congested bracing arrangements may trap snow. All gaps of less than 75 mm should be considered as additional windage areas in designs. 4 Where in-cloud icing may occur on elevated location expert guidance should be sought from local meteorology sources. 5 Where the line is subject to moist air rising from the coast (West Coast and around the South East Coasts of Tasmania), the susceptibility to ice accretion is higher. In those areas, the elevation should be 100 m lower at which ice conditions apply. These effects may then be used to evaluate wire tensions and the calculation of wire loads on structures. DD3 NEW ZEALAND DD3.1 General For ice cases which include wind, the reduced return period wind should be applied to uniced pole or tower, taking into account the structure’s overall drag coefficient. On towers heavily congested by members, all gaps of less than 75 mm should be considered as being filled with ice. For exposed sites on ridges, consideration should be made for the non-uniform ice build up on adjacent spans on the support. DD3.2 Line reliability load multiplier and security requirements For snow and ice loadings, the return periods given in Table 6.1 are not appropriate as they are relevant to wind loads only. Table 6.1 can be replaced with Table DD3 below which has been developed specifically for snow and ice loads and uses a reliability load multiplier instead of a specific return period. This table is based on 50-year return period snow and ice loads as defined in AS/NZS 1170.3. The calculated snow and ice loads derived from Table DD4 should be then multiplied by an appropriate reliability load multiplier as selected from Table DD3. COPYRIGHT AS/NZS 7000:2016 288 TABLE DD3 RELIABILITY MULTIPLIER FOR SNOW and ICE LOADS Minimum reliability load multiplier M rel Line security level Design working life Level I Level II Level III 0.30 0.50 0.65 <10 years 0.50 0.65 0.85 25 years 0.65 0.85 1.00 50 years 0.85 1.00 1.15 100 years 1.00 1.15 1.30 Temporary construction and construction equipment, e.g. hurdles and temporary line diversions with design life of less than 6 months Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) NOTES: 1 When selecting the appropriate security level, additional factors such as the line length, number of circuits and proximity to other lines or infrastructure should be considered. 2 For special exposed locations such as long span water or valley crossings, or difficult to access locations (where time and cost to restore the construction can be high), a higher security level may be adopted for a particular structure or short sections of the line. DD3.3 Temperature effects Unless specific data is available, the following design temperatures should be used: (a) Snow—0ºC. (b) Ice: (i) Coastal areas: temperature = −0.0085 × altitude −3°C. (ii) Inland areas >5 km from coast: temperature = −0.0085 × altitude −5°C. The temperature should be based on the highest altitude of the line. If there is significant variation in altitude along the line, then the line should be broken into several temperature zones. A lower temperature should be taken into account in regions where the temperature often drops significantly after a snowfall. DD3.4 Conductor tensions (Fts) Consideration should be made for the overall effect of differences in tension of adjacent spans on the structure. Where significant span differences arise, the support should be checked for 70% of the full loading on one side of the structure and 30% of loading on the other side. All large deviation (greater than 30°) and termination supports should be designed for the full ice accretion thickness on one side of the structure and no ice build up on the other side. Allowance should be made for some flexibility of post and pin insulators when calculating tensions. DD3.5 Snow and ice regions The snow and ice regions are based on AS/NZS 1170.3 (snow regions) (see Figure DD1). The regions are defined as follows: (a) Alpine Regions where the maximum snow load is usually due to accumulation from a number of successive snowfalls. COPYRIGHT 289 (b) AS/NZS 7000:2016 Sub-alpine Regions where the maximum snow load is usually due to a single snowfall. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Specific historical knowledge and records of other lines in the same locality may be utilized in generating ice and snow loading requirements. NOTE: This map is approximate only and altitude above mean sea level should be used to determine snow region. For sub-alpine regions in the South Island (N2, N3, N4 and N5) the regions coincide with 1988 Council Boundaries. FIGURE DD1 NEW ZEALAND SNOW AND ICE REGIONS DD3.6 Radial snow and ice build-up on conductors In the absence of site specific data, the snow and ice thicknesses for ultimate limit states should be taken from Table DD4. Table DD4 specifies radial snow/ice thicknesses corresponding to a 50-year event. COPYRIGHT AS/NZS 7000:2016 290 Relatively low density wet snow occurs down to low elevations below 600 m. At higher elevations, ice is expected to form. Both snow and ice cases should be checked. NOTE: Snow and ice actions may need to be considered in other areas where local records or experience indicate that snow and/or ice accumulations occur. TABLE DD4 SNOW AND ICE PARAMETERS FOR NEW ZEALAND Radial snow or ice thickness (R ice ) on conductors Region Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) N0 Upper North Island N1 Lower North Island, and N2 West Coast of South Island N3 and N5 South Island N4 Canterbury Altitude Wet snow thickness at 400 kg/m 3 Ice thickness (no wind) at 700 kg/m 3 Ice thickness (with wind) at 700 kg/m 3 Co-incident wind return period for ice (years) 450–600 25 — — – 600–900 30 5 2 1 900–1200 35 8 3 1 >1200 40 10 5 5 150–450 25 — — – 450–600 30 10 — – 600–900 35 15 5 1 900–1200 40 20 8 5 >1200 45 25 10 5 0—150 30 10 — – 150–300 35 15 — – 300–450 40 20 — – 450–600 45 25 — – 600–750 — 30 — – 750–900 — 35 5 5 900–1200 — 40 8 5 >1200 — 45 10 5 0—150 30 15 — – 150–300 35 20 — – 300–450 40 25 — – 450–600 45 30 — – 600–750 — 35 5 5 750–900 — 40 8 5 900–1200 — 45 10 5 NOTES: 1 The snow values are based on AS/NZS 4676 and Transpower radial thicknesses (converted to uniform density values). 2 Where in-cloud icing may occur on elevated location expert guidance should be sought from local meteorology sources. DD3.7 Co-incident wind and ice conditions No wind should be applied to wet snow. Wind loads should be calculated as per AS/NZS 1170.2 for the specified return period in Table DD3. COPYRIGHT 291 AS/NZS 7000:2016 The drag coefficient to be used for wind co-incident with ice conditions should be taken as 1.1 times the relevant drag coefficient (Cd) for wind conditions only, but in no case be less than 1.2. Only winds from the SW, S or SE directions should be considered coincident with ice. Wind forces coincident with ice should not be modified by span reduction multipliers (SRF, TSRF). DD3.8 Ice densities For all radial ice thicknesses, a base density of 700 kg/m 3 should be used. This is consistent with a medium rime ice, which is believed to be the predominant icing mechanism in New Zealand. Use local information where available. For conductors less than 11 mm diameter, the radial ice thickness should be increased by 10%. DD3.9 Snow densities For all radial snow thicknesses, a density of 400 kg/m 3 should be used. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) DD3.10 Differential ice loading for high security lines (Level III) In addition to the uniform extreme ice/snow loading case, every structure within ice/snow zones should also be checked for torsional and longitudinal loading resulting from differential icing as described in the Table DD5 and Figure DD2. No coincident wind should apply with differential icing. x a b c y a (i) Single circuit b c ( ii ) S i n g l e c i r c u i t x a b a c d e b d e f c ( ii i ) D o u b l e c i r c u i t f ( iv) D o u b l e c i r c u i t FIGURE DD2 DIFFERENTIAL ICE LOADING COPYRIGHT AS/NZS 7000:2016 292 TABLE DD5 DIFFERENTIAL ICE AND SNOW LOADING CONDITIONS Differential ice and snow loading conditions Longitudinal condition Torsional condition Support type Single circuit Double circuit Left span Right span Left span Right span (i) abc ABC abC ABC (ii) xyabc XYABC XYabC XYABC (iii) abcdef ABCDEF abCdeF ABCDEF (iv) xabcdef XABCDEF XabcDEF XABCDEF NOTES: 1 a,b,c,d,e,f, represent phase conductors and xy are earthwires. 2 ABCDEF, XY, represent spans loaded with 70% of maximum ice/snow weight. 3 The letters abcdef, xy, represent spans loaded with 30% maximum ice/snow weight. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) DD3.11 Snow loading on pole structures Poles in areas subject to snow should have a minimum strength of at least 50% of the initial stringing tension of the conductors being supported on the pole under everyday conditions (still air). This ensures that multiple circuit poles have sufficient robustness. Concrete poles in areas subject to snow loading should have flexibility of the pole or crossarm to allow for some equalization of out of balance loads and to limit cascade failures. Consideration should be given to installing termination structures at regular spacings with higher longitudinal strength or additional stays to support the structure. Consideration should be given to the effects of redistribution of forces between stays and rigid poles under snow loads. COPYRIGHT 293 AS/NZS 7000:2016 APPENDIX EE DETERMINATION OF STRUCTURE GEOMETRY (Informative) EE1 GENERAL The tower/pole top geometry should be designed to ensure that adequate clearances exist between live parts and the supporting structure under various conditions, and also to allow safe climbing and safe live line work on the structure where required. The geometry is determined by ensuring that minimum clearances are achieved for several different operational scenarios. The worst case dimensions should be used. Normal operation Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) The geometry should provide for both power frequency and lightning/switching impulse clearances from live parts (conductors and fittings) to earthed metal and also conductor to conductor. Maintenance The geometry should allow safe climbing (where the design requires it) of the structure. This includes climbing past live conductors to access higher cross arms or the structure top. Climbing is only allowed in low wind conditions typically less than 100 Pa. Therefore insulator swing for 100 Pa wind needs to be taken into consideration. Live line working (LLW) Where live line working is to be used, the geometry should allow access to the working area without infringing the live line working envelope. The safe working area should include any specialist live line working equipment. LLW is only allowed under low wind conditions, so insulator swing should again be considered at 100 Pa. Figure EE1 shows a typical 132 kV suspension pole structure. The insulator swing angles shown are typical for three design wind conditions. The actual swing angles should be calculated as per Appendix Q. Low wind is used to determine the LLW and maintenance approach distances (MAD). Moderate wind is used to determine the serviceability clearances, which require switching/lightning clearances to be achieved. High wind is used to determine the electrical clearance, power frequency withstand level. The criteria below indicate the points between which the clearances are to be achieved: Cross-arm A Live line maintenance 100 Pa low wind. Maintenance approach 100 Pa low wind. Criteria: The climbing corridor should not infringe the maintenance approach distance-MAD [Figure EE1, Item (4)] from energized parts (with auto reclose turned ON) in the low wind insulator swing condition. The live line working corridor should not infringe the live line working (AR OFF) [Figure EE1, Item (3)] clearance from the live parts in the low wind swing condition. COPYRIGHT AS/NZS 7000:2016 294 Cross-arm B Normal operation (serviceable) 300 Pa moderate wind. Maximum electrical working (serviceable) 500 Pa high wind. Criteria: Ability to withstand both switching and lightning impulse voltages for moderate winds (300 Pa) and the power frequency voltages for high winds (500 Pa). The clearances are from energized parts to the earthed structure. Cross-arm C Climbing under 100 Pa low wind. Criteria: The hand reach clearance should not infringe the power frequency voltage withstand envelope surrounding the conductor. Cross-arm A to B Criteria: The distance from the live parts of the conductor/fittings on cross-arm A to the top of any live line maintenance equipment on cross-arm B should exceed the live line working (phase to earth) clearances for the auto reclose system turned off. All the above criteria should be satisfied for each cross-arm. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) In addition to these conditions, the following requirements may also affect the structure geometry: (a) Maximum anticipated span length and clearances between conductors or earthwires, or both at mid span (see Clause 3.7.3). (b) Maximum structure height and earthwire shielding to achieve desired lightning reliability level (Note 10). The dimensions in Figure EE1 are obtained or derived from the following: 1 Power frequency withstand for high wind from Table 3.4 of AS/NZS 7000. 2 Impulse withstand AS/NZS 7000. 3 Live line working clearance from Table 9.1 of AS 5804.1 or NZECP46. 4 MAD for auto reclose is derived from NENS 04 (Australia), or EEA (NZ) SM-EI—Part 3: Minimum Approach Distance (New Zealand). 5 Selected by the line owner based on equipment, work practices, climbing equipment. 6 Selected by the line owner based on equipment, work practices, climbing equipment. 7 See Figure 3.1 and the Note below. 8 Live line working clearance from Table 9.1 of AS 5804.1 or NZECP46. 9 Determined by live line equipment to be used. 10 Derived from lightning protection and reliability requirements (see Clause 3.4). 11 Determined by climbing provisions, for example ladder, step irons. clearance for moderate wind from Table 3.4 of NOTE: The hand reach clearance extends from the climbing position to the power frequency withstand envelope. For a pole this is 1200 mm to the left and right of the climber, and 1700 mm to the rear of the climber. The distance is measured from the face of the pole centrally between the climbing aids or for the case of a ladder, the centre of the rungs. For towers the hand reach dimension is measured from the face of the tower and is 1700 mm. COPYRIGHT 295 AS/NZS 7000:2016 The shielding angle is determined by lightning simulation studies to achieve the desired lightning performance. 10 Ear thwire shielding angle 40° 280 0 1910 110 0 Crossarm A 20 º low wind swing 10 0Pa 9 fog t ype insulator s = 1715 280 0 E x tent of metal work 3 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) 370 0 8 Live line A /R of f 9 0 0 ine 0 el 0 Liv f f 9 o R A/ Crossarm C M ai o a n te na 12 ch n 0 0 dis ce m tan ce 4 m ap pr 9 7 950 Hand reach 120 0 Crossarm B Live line maintenance equipment in extreme position 50 1 50 0 0 20 º low wind swing 10 0Pa 1 Power frequency withstand 2 1300 switching and lightning impulse Pole centre line 35º moderate wind swing 300Pa 70º high wind swing 500Pa 6 1000 Square climbing corridor 700 live line working corridor 5 6 500 500 700 Live line working corridor R120 0 Climbing corridor ELEVATION 11 6 10 0 0 S q u a r e climbing corridor R1700 7 1000 Hand-reach clearance envelope 1000 Square 6 climbing corridor 7 R1700 PL A N - L AT T I C E TOW E R Hand-reach clearance envelope PL A N - P O L E FIGURE EE1 TOWER TOP GEOMETRY FOR 132 kV POLE COPYRIGHT AS/NZS 7000:2016 296 APPENDIX FF STRUCTURAL TEST FOR PROTOTYPE POLES (Normative) FF1 SCOPE This Appendix sets out methods for prototype testing of utility services poles in either the horizontal or vertical position. Prototype poles include wood, concrete, steel and composite material. FF2 PRINCIPLE Prototype poles are subjected to specified bending shear and, if required, torsional loads, to establish their load-carrying capacity at the strength limit state and their structural performance at the serviceability limit state. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) FF3 APPARATUS The following apparatus shall be required: (a) Test bed A structurally rigid test bed shall be used for supporting the pole. When it is tested horizontally, provision shall be made for suitable low friction supports to minimize the bending moment induced by the mass of the pole and to reduce horizontal friction. (b) Bearing blocks When required, 300 mm wide bearing blocks shall be used for holding the pole in position. The blocks shall be designed and shaped so that the pole will not be subjected to excessive crushing loads during testing. The bearing block at the pole butt shall be 50 mm from the butt of the pole as shown in Figure GG1. The location of the ‘ground line’ bearing blocks (Dimension A in Figure GG1) shall be as specified by the designer. (c) Bearing plate For baseplate-mounted poles, a rigid steel plate with overall dimensions not less than those of the pole baseplate, fitted with threaded studs corresponding to the size and centres of the pole holding-down bolts and a means of fixing it to the test bed. (d) Loading device An appropriate device shall be used to apply the test load. The device shall be capable of steadily applying and continually recording (or displaying) loads, to a value greater than the relevant maximum test load and with an accuracy of ±2% of that maximum. (e) Deflection recording device Deflection recording device(s) shall be utilized to measure the deflection at or near the load application point, as well as the deflection at the bearing blocks if applicable, to an accuracy of ±10 mm for the load application point. FF4 TEST LOADS FF4.1 General Test loads for the strength and serviceability limit states shall be determined in accordance with Paragraphs FF4.2 or FF4.3 as appropriate. COPYRIGHT 297 AS/NZS 7000:2016 Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Required test loads shall be determined by the designer with consideration of the following: (a) Limit state being tested (i.e. serviceability or ultimate). (b) Whether the intent is to proof load the pole or destructively test (in-grade testing). (c) Additional load required above the required capacity to ensure the desired level of confidence in the capacity. This shall be statistically based where possible. (d) Distance between the top of the ground line support and the load application point to ensure the required ground line bending moment is achieved. (e) Angle of applied load. (f) Second order effects. (g) Condition of the pole for old ex-service poles. (h) Serviceability limit state loads shall either be calculated from the actual in-service design, or if this is not available the serviceability load shall be based on the ultimate limit state test load multiplied by 0.6 or for concrete poles the determined crack width stipulated for the environment the poles are to be used, that is 0.1 mm, 0.25 mm or 0.3 mm. (i) Likely point of maximum moment for the pole. The maximum moment may be below ground and be higher than the ground line moment. This particularly important for constant diameter poles, and poles tested when embedded in soil. FF4.2 Strength limit state The test load for the strength limit state shall be taken as either— (a) the maximum design bending moment for the strength limit state calculated from the relevant loads determined in accordance with Section 6 and Clause 8.5.2.2 of this Standard, divided by (hp + 0.15D); or (b) the design flexural strength at the cross-section of maximum bending moment (fRu), calculated in accordance with the relevant material design Standard, factored in accordance with Clause 8.5.2.2 of this Standard and divided by hp, where hp = the vertical distance, from finished ground level at the pole to the point of attachment of the highest service carried by the pole D = the total depth of embedment for direct planted poles; or = 0 for baseplate-mounted poles FF4.3 Serviceability limit state The test load for the serviceability limit state shall be taken as— (a) the maximum design bending moment for the serviceability limit state calculated from the relevant loads determined in accordance with Section 6 and Clause 8.5.3.2 of this Standard, divided by (hp + 0.15D); (b) 0.6 times the value determined from Paragraph FF4.2(b); or (c) for concrete poles, when the crack width reaches 0.25 mm or the stipulated value for the environment. COPYRIGHT AS/NZS 7000:2016 298 FF5 PROCEDURE FF5.1 Direct embedded poles The test procedure for direct-embedded poles shall be as follows: (a) If tested horizontally, mount the pole on the test bed by holding it in the appropriate orientation between two bearing blocks at the spacing shown in Figure FF1. The spacing of bearing (Dimension A in Figure FF1) shall be determined by the pole designer, considering the worst case pole embedment depth in service (i.e. shallowest embedment depth). Consideration shall be made to whether the pole will be installed hard against a concrete gutter or rigidly with a concrete path. NOTE: The test bed arrangement indicated in Figure FF1 could produce stresses in the vicinity of the normal ground line, which are greater than those normally expected in practice. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) For poles of conventional design, such increase in stress is not of significance. If a pole design requires cable entry holes or similar arrangements that reduce pole strength in the region of the nominal ground line, the method of supporting the pole for type testing may be modified. (b) If tested vertically, embed the pole in an appropriate foundation material for the minimum depth specified for that material. Alternatively, support and secure the pole with bearing blocks located as for Step (a), but rotated into a vertical plane and a support provided under the butt. (c) Attach the loading mechanism (sling, chain, rope, hydraulic ram, etc.) to the pole at the desired load point. Normally this would be between 100–300 mm below the pole tip, but it may be elsewhere if an abnormal configuration is being tested. If the loading device has the potential to slip off the pole and over the tip, it shall be suitably restrained from doing so. Note, however, that this would also indicate some tension induced into the pole. This can be avoided by ensuring that the load is angled slightly below the ‘horizontal’ at all times during the test. Either way, it is critical to know the angle of the applied load at all times during the test. (d) Apply the load in increments of either 10% of the test load or a force increment of 0.5–2 kN depending on the type of pole to be tested, the type of data required and the expected capacity. Measure load and associated deflection at each increment up to 50% of the required or expected capacity. (e) Maintain the load reached at the end of Step (d) for 2 min. NOTE: This is not necessary for some pole materials like timber or steel poles, and can be omitted at the designer’s discretion. (f) Reduce the load to zero when it reaches 50% of the strength limit state test load and measure the permanent set if any. NOTE: This is not necessary for some pole materials like timber or steel poles, and can be omitted at the designer’s discretion. (g) Reapply the load in increments of either 10% of the test load or a force increment of 0.5–2 kN, depending on the type of pole to be tested, the type of data required and the expected capacity. Measure the load and associated deflection at each increment up to the required test load or to failure, whichever occurs first. If nominated by the designer, maintain the load for 2 min at each load increment (not necessary for some pole materials like steel and timber). (h) Measure the deflection of the pole at the desired locations at each load increment up to the required test load. Deflection measurements beyond this would be useful, but should only be collected if safe to do so. COPYRIGHT 299 AS/NZS 7000:2016 If failure has not occurred before the end of the holding period at the required test load, continue increasing the load at increments to be determined by the designer, considering the type of material and expected capacity, until the pole fails in an inelastic manner (fracture or local buckling). R ul e to m e a s u r e d ef l e c ti o n a t t a c h e d to p o l e A B 50 mm C Block Ground line mark Timber or rubber p a c ke r Laser light l o c a ti o n Block Timber or r u b b e r p a c ke r W i d t h of p o s t n ot m o r e th a n 3 0 0 m m Cross-pieces Rollers (Ø 50 mm m i n.) D S m o ot h l eve l p a t h s r e q u i r e d fo r r o ll e r s D y n a m o m e te r to m e a s u r e p u l l - a c c u r a cy ± 2% Loading Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) PL A N VIE W NOTES: 1 Dimension A = Embedment depth. 2 Dimension B = Distance between test bearing blocks. 3 Dimension C = Distance from the ground level point to the underside of the top bearing block. 4 Dimension D = Distance of the test load application point from the top of the pole. 5 Unless the load is assured of being applied at exactly 90 degrees to the unloaded centreline of the pole throughout the entire load range, the angle of the applied load shall be measured such that it can be accounted for at each load increment. It is advisable to ensure that there is some angle on the load toward the pole ground line (i.e. small compressive load) throughout the full load range for increased safety. 6 Vertical deflection shall be measured and included in the analysis. 7 For timber poles, the required test load shall be reached within 5 min ±90 s. The properties of timber are such that if required extension of this to 10–15 min would not have a significant effect on the results, however, if the load can be reached within the 5 min without reducing the accuracy or safety of the testing, it is desirable to aim for this. 8 The unloading, reloading and 2 min hold times are not required for timber poles and any other poles that are proven to have significant effects from things like cyclic loading or cracking in concrete. FIGURE FF1 HORIZONTAL POLE TEST APPARATUS FF5.2 Baseplate-mounted poles The test procedure for baseplate-mounted poles shall be as follows: (a) Mount the bearing plate on the test bed and fix the pole to the bearing plate, in the appropriate orientation, by bolting the pole baseplate to the bearing plate studs with nuts tightened to the manufacturer’s recommended torque. (b) If tested horizontally, support the poles at no less than two points along its length with the low-friction supports specified in Paragraph FF3(a). (c) Continue as for Steps (c) to (h) of Paragraph FF5. COPYRIGHT AS/NZS 7000:2016 300 FF6 REPORT The following shall be reported: (a) Type of pole. (b) Date of manufacture for concrete or steel poles. (c) Date of testing. (d) Reference to this test method, i.e. AS/NZS 7000, Appendix FF. (e) Geometric details of the pole. (f) Manufacturer’s serial/batch identification number. (g) Test loads and the corresponding pole (tip) deflections. (h) Permanent set, if any, after the serviceability test load has been removed. (i) Any deformation or other (permanent) damage resulting from the test. Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) Any other relevant information. COPYRIGHT Standards Australia Standards Australia is an independent company, limited by guarantee, which prepares and publishes most of the voluntary technical and commercial standards used in Australia. These standards are developed through an open process of consultation and consensus, in which all interested parties are invited to participate. Through a Memorandum of Understanding with the Commonwealth Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) government, Standards Australia is recognized as Australia’s peak national standards body. Standards New Zealand The first national Standards organization was created in New Zealand in 1932. The New Zealand Standards Executive is established under the Standards and Accreditation Act 2015 and is the national body responsible for the production of Standards. Australian/New Zealand Standards Under a Memorandum of Understanding between Standards Australia and Standards New Zealand, Australian/New Zealand Standards are prepared by committees of experts from industry, governments, consumers and other sectors. The requirements or recommendations contained in published Standards are a consensus of the views of representative interests and also take account of comments received from other sources. They reflect the latest scientific and industry experience. Australian/New Zealand Standards are kept under continuous review after publication and are updated regularly to take account of changing technology. International Involvement Standards Australia and Standards New Zealand are responsible for ensuring that the Australian and New Zealand viewpoints are considered in the formulation of international Standards and that the latest international experience is incorporated in national and Joint Standards. This role is vital in assisting local industry to compete in international markets. Both organizations are the national members of ISO (the International Organization for Standardization) and IEC (the International Electrotechnical Commission). Visit our web sites www.standards.org.au www.standards.govt.nz Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) GPO Box 476 Sydney NSW 2001 15 Stout Street Wellington 6011 Phone (02) 9237 6000 (PO Box 10729 Wellington 6011) Fax (02) 9237 6010 Freephone 0800 782 632 Email mail@standards.org.au Phone (04) 498 5990 Internet www.standards.org.au Fax (04) 498 5994 SAI Global Customer Service Email enquiries@standards.govt.nz Phone 13 12 42 Website www.standards.govt.nz Fax 1300 65 49 49 Email sales@saiglobal.com ISBN 978 1 76035 481 7 Printed in Australia Accessed by VICTORIAN UNIVERSITY OF TECHNOLOGY on 19 Sep 2016 (Document currency not guaranteed when printed) This page has been left intentionally blank.