CMPROMGT The Angelite Prayer Almighty God, we glorify you for giving us the Angelite Charism. We thank you for the gift of Your Son, Jesus Christ, who is the Way, Truth and Life. We bless you for the continuous guidance of the Holy Spirit. Grant us, we pray, courage and strength that we may give perpetual praise to you in whatever we do. We ask this through Christ, our Lord. Amen. Oh, Holy Guardian Angels, guide us and protect us! Laus Deo semper! CHAPTER 4 Construction Estimates and Value Engineering Intended Learning Outcomes • Recognize the importance of Estimates in Construction • Describe, interpret, and differentiate methods used to prepare preliminary estimates • Define and identify different factors to be considered in preparing final cost estimate • Describe value engineering analysis process Learning Assessments • Recitations • Assignments • Quizzes SAFETY AND RISK MANAGEMENT CONSTRUCTION INDUSTRY FINANCIAL MANAGEMENT TIME MANAGEMENT SCOPE MANAGEMENT CONSTRUCTION PROJECT MANAGEMENT COST MANAGEMENT QUALITY MANAGEMENT PROCUREMENT MANAGEMENT HUMAN RESOURCES MANAGEMENT In the business of design and construction, profitability is based on accurate and complete cost estimation “Cost estimating is employed as one of the main tools of successful cost management. Once an initial budget has been established, it is important to test its assumptions by employing a series of increasingly precise cost estimating techniques that coincide with further development of design and construction details.” Estimating requires a talent to predict or avoid the unexpected. A good estimator understands construction materials, methods and systems, as well as the labor and equipment required to complete all tasks in their correct sequence, on time and on budget. The structure of an estimate Estimates are typically organized in a work-breakdown structure (WBS). A work breakdown structure (WBS) is a hierarchical system used to define and group discrete tasks or elements, covering the work scope of the project. 100% Rule: A WBS must include 100% of the work defined by the project scope and capture all deliverables – internal, external and interim. The structure of an estimate The Construction Specification Institute’s (CSI) has created the "de facto" standard for the Construction Industry (known as MasterFormat). The CIS has also created the UniFormat, a new designbased structure focusing on early stages of a project planning. MasterFormat also referred as the CSI Format) ( Created by the Construction Specification Institute CSI, 1961 - -Used by nearly every business, in specifications and pricing -Focus on materials and methods (construction approach) - Contains 49 divisions (as of 2008) - Better suited for pricing & construction Example: DIVISION 05 – METALS 05 00 00 METALS 05 01 00 Maintenance of Metals 05 10 00 METAL FRAMING STRUCTURAL 05 12 00 Structural Steel Framing For more information http://www.csinet.org/s_csi/sec.asp?CID=1377&DID=11339 Uniformat First introduced in 1998, Guiding Principles established in 2007 - - Functional elements of a project (design approach) - Organized in nine categories - Better for conceptual understanding of a building -Provides a way to compare major components of different projects Uniformat A Substructure B Shell C Interiors D Services E.Equipment & Furnishings F. Special Construction & Demolition G.Building Sitework Z General CONSTRUCTION CONTRACTS Types of Construction Contracts 1. STIPULATED SUM / UNIT PRICE Stipulated sum and stipulated unit price are grouped together because of the similarity of their cost control requirements as described separately from the contractor’s and owner’s view point. A Contractor in a stipulated sum agrees to construct project for a fixed amount no matter what difficulty or expenses he encounters. The remuneration may be made in a series of partial payments after acceptance of the contractor’s work. 1. STIPULATED SUM / UNIT PRICE A “unit-price contract” is one on which payment for the work is to be based on the computed quantities of work performed on specific work items and materials furnished and used by the contractor on the project, each such quantities being multiplied by the contractor’s bid price of the unit. 1. STIPULATED SUM / UNIT PRICE There are two types contracts: of “unit-price” 1. Unit-Price Flat Rate : Rate per unit remains constant regardless of change in estimated quantities given. 1. Unit-Price Sliding Rate : If estimated quantities increase or decreases by stipulated percentage, then the unit price is adjusted accordingly. 2.0 COST-PLUS “Cost Plus” is another type of contract. The prime contractor is generally involved prior to completion of the contract documents, when the scope of work is not clearly defined. The contractor is reimbursed for his actual expenditures and is paid a fee for supervision. The fee paid to him may be based on a percentage of the cost of the work or a fixed amount predetermined as compensation for his services. 3.0 PROJECT MANAGEMENT CONTRACT The third type of contract is the Project Management Contract. It provides a method for project development where the owner hires the Project Manager who in turn employs the services of architects, engineers, and other consultants. In this method, the initiation of policy, programming, budgeting, design, and construction are controlled by a team of professionals under the direction of a project manager. CONSTRUCTION COST ESTIMATING An estimate may be defined as a process of calculating. Forecasting or predicting the costs and quantities of the different item of work included in the bid schedule of a certain project proposed for construction KINDS OF ESTIMATES Range in accuracy 1.0 Floor Area Estimate +/- 40% 2.0 Function Estimate +/- 30% 3.0 Factor Estimate +/- 20% 4.0 Parameter Estimate +/- 15% 5.0 Detailed Estimate +/- 7% 1. FLOOR AREA ESTIMATE : Experience showed that for a similar building project, the building costs are very closely related to floor area. It is based on historical data. A minimum of information is used to develop this type of "Ball Park Estimate." The estimate is prepared from in-house-data available from past jobs on similar plants. From these actual jobs, the proposed plant capacity is divided by an existing plant cost. This cost is multiplied against the new plant capacity or unit to derive new plant cost and then adjusted for escalation. A cost estimate determined this way is only valid for a similar plant. 2. FUNCTION ESTIMATE: Measures the cost of a building relative to its use or function. Type of Project School Building Hospital Theater Parking deck Function Estimates Cost Cost Cost Cost per per per per student bed seat parking space 3.FACTOR ESTIMATE: A factored estimate requires that all process equipment must be priced. A factored estimate is produced by taking the cost of individual types of process equipment, and multiplying it by an "installation factor" to arrive at the Total Direct Process Cost. 4.PARAMETER ESTIMATES: This is an improvement over the floor area estimate because several parameter measures are used instead of one. Lump sum cost of trade are related to component system of construction. a. Structural steel cost related to gross area covered. b. Parking area per number of building occupants. c. HVAC cost per CM of the building. 5.0 DETAILED COST ESTIMATES: This is a careful calculation of the quantities and costs of everything that is stipulated in the contract based on detailed construction plans, specifications and bid documents. A detailed estimate of the cost is prepared by determining the cost of materials, labor, equipment, subcontract work, overhead, and profit. Detailed estimates are generally prepared by the contractors from a complete set of contract documents prior to submission of the bid to the owner. Major elements of Detailed Cost Estimate -Direct costs (may be grouped in systems or assemblies) Materials Labor Equipment Major elements of a Detailed Cost Estimate - Indirect costs Taxes Insurance Bonds Operating costs - Overhead, profit, other markups - Contingency - Time & escalation - Phasing & mobilization costs - Geographic index COMPETITIVE ESTIMATING AND BIDDING “Bid low enough to obtain the project, yet high enough to make profit” is the most competitive bidding Philosophy. Competitive estimating and bidding rely on the following factors: 1. Accuracy of quantity take-off and unit cost analysis 2. Quotations of Suppliers and Subcontractors 3. Competitors bid price 4. Construction Methodology 5. Direct Labor rates 6. Equipment rental rates Common estimating options - Spreadsheets and manual takeoffs “Excel is still the king” - CAD and digital takeoff systems - Online databases and services BNI R.S. Means - Corporate software (modular systems) - Building Information Modeling (BIM) Estimating Software - Desirable Features - Must be able to handle multiple projects (!) - Hierarchical/WBS organization - Detailed view per item - Take-off system (screen-based or digitizing devices) - Handling of complex systems and assemblies - Items linked to cost of products & resources (labor, materials, subcontractors, etc) - Automated calculations - Indirect costs, markup & overhead Estimating Software - Desirable Features (cont.) - Purchasing & contracting -Cost comparisons (between different systems &/or providers) -Closeout capabilities, (Manual overrides & customization) - Reporting (links to scheduling) To Be or not to Be(IM) BIM Advantages - Better coordination - Problems identified earlier -Hidden conflicts are discovered more easily (Structural vs MEP) - Reduction of RFIs - 2D Drawings are an output of model - Produce takeoffs (debateable) To Be or not to Be(IM) -BIM Challenges: -Heavy requirements (processing power, storage, net traffic) - Adoption of same technology across different disciplines - Existing legacy of 2D CAD - No standards to date - Does not replace knowledge of materials & systems - Misconception that BIM will do the work for you Sample Problem 1 The labor and material cost for a riprapping work is as follows: Labor: 1 Foreman @ P50.00/hr 1 Skilled worker @ P40.00/hr 5 Unskilled workers @ P35.00/hr Materials: Cement = 3 bags @150.00 /bag Sand = 0.25 cu. m. @ P300.00/cu. m. Boulder = 1 cu. m. @ P250.00/cu. m. The accomplishment of the above laborers is 0.45 cu. m. per hour. Profit, overhead, and miscellaneous expenses is 30% of the labor and material cost. VAT is 10% of the labor cost. Sample Problem 1 Questions: 1. Determine the labor cost per cubic meter. 2. Determine the cost of materials per cubic meter. 3. Determine the total cost of riprapping per cubic meter. Problem 2 For a given project, it is estimated that 4m of 610mm diameter reinforced concrete pipe can be installed in one hour using the following. Rate/hour 1 backhoe……………..P800.00 1 plate compactor……..P120.00 1 foremen……………...P50.00 2 skilled laborers………P80.00 10 unskilled laborers…...P55.00 The pipe cost P570.00/m. For every meter of pipe, the following materials are required: 0.07 bag of Portland cement @ P130.00/bag 0.15 cu. m. of sand @ P300.00/cu. m. Problem 2 VAT is 10% of the cost of equipment and labor. Profit, overhead, contingency, miscellaneous, and insurance is 30% of the cost of equipment, labor and materials. Questions: 1. Determine the labor cost and equipment per meter. 2. Determine the cost of materials per meter. 3. Determine the unit price for installing the pipe per meter. 4. Determine the total length of the pipe if the budget is P300,000. What is Value Engineering • Value Engineering (VE) is a management technique that seeks the best functional balance between Cost, Reliability and Performance of a product , project , process or service. • VE is generally conducted by an experience multi-disciplinary team with varied specializations. • The whole perspective of the VE team is to analyse the project from a functional/cost standpoint. Therein VE team would work out alternative design options that may improve the performance, build-ability and life-cycle cost. Value Engineering Team Value Engineering team is generally independent of the design team, but its members must have experience in the particular field of the project in question. Origin of Value Engineering Value Engineering began during the World War II at General Electric.Co (GE) Value Engineering came into effect to maximize the limited labour, raw material and component parts otherwise being utilize for the war. Due to the scarcity of resource Lawrence Miles, Jerry Leftow and Harry Erlicher at GE, look for substitutes. They realize that substitution they came up with often reduced costs, improved product or both. What started as an accident of necessity was turned into a systematic process which they called ‘Value Analysis’. Evolution of concept Value Engineering • Initially Miles and Co at GE observed that many of the substitute were providing equal or better performance at a lower costs; thus the first definition of Value Engineering became focused on the Cost ; i.e. costs validation exercises. • Initial definition of Value Engineering; – It is an organized approach to providing the necessary functions at the lowest costs Evolution of the concept of Value Engineering (Contd.) • However, Miles initial definition, i.e. value engineering to be a cost validation exercise completely ignored the quality and the enduse of the product/project. • Value Engineering is not a cost cutting exercise by sacrificing the quality of the product of services. Evolution of the concept Value Engineering (Contd.) • The original definition therefore transformed to as Value Engineering is; • A organized approach for the identification and elimination of unnecessary costs. • Unnecessary costs implies to cost which provides neither use , nor life, nor quality, nor appearance and nor customer features. Value Engineering & Value Management – Value Engineering and Value Management often means different things to different people. Value Engineering & Value Management Value Management (VM) Value Management can be defined as a structured process through which the various elements and functions of a project are critically analyzed to ensure maximum value for money. Value Engineering & Value Management Value Engineering (VE) Value Engineering can be defined as a externally facilitated process through which the owner/client can demonstrate that the overall design objectives of the project are being provided at a minimum costs whilst maintaining the stated quality. Value Engineering & Value Management • What is the difference ? • One of major difference between VM and VE is that VM considered from the strategic point of view whereas VE considered from a tactical point of view. • In simple terms VM address WHY ? And VE address HOW? Why owner/client pursue on Value Engineering • The client could be concern of the escalation of the estimated cost for the project. • The client could be concern due to the tenders received were in excess of the budget. • The client may be loosing confidence in the design team and/or project. • The client may require an independent audit of the project before it is submitted for approval. • The client may seek to minimize the capital and/or operational costs and maximize profits • The client may genuinely wish to pursue an innovative/better solution for his/her project. Value Engineering Study • A VE study to identify the lowest life cycle costs for the function required by the owner/client of the development. • The relationship between value, function (worth),quality and cost can be symbolized as follow: Value = Function + Quality Cost • Function – the specific worth that a design/item must perform • Quality – The owner’s or user’s needs, desire and expectation • Cost – The life cycle cost of the product/projects. Value Engineering Study (Contd.) • Forgoing the above equation. i.e. • Value = the most cost effective way to reliably accomplish a function that will meet the user needs, desires and expectations. • As such value can be increased by the following approach(s); • Value (V) = (F) + (Q) --------------------------------------(c) Value Engineering Study (Contd.) • VE methodology is based on three(3) specific phases: • Phase 1 - The Pre-study preparation phase • Phase 2 – The Project Study Workshop Phase • Phase 3 – The Post Workshop Phase Value Engineering Study (Contd.) – Phase 1 Phase 1 - The Pre-study preparation phase This is the beginning of the VE process. The process often commences with a meeting between the owner, designer and VE team leader to attain a common level of understanding of the study. During this phase the team shall appraise the schedule of events for the study and the information required to carry out the study. During this meeting strategies will be discuss the progress with the study and data may exchange. Value Engineering Study (Contd.) – Phase 2 Phase 2 – The Project Study Workshop Phase The Project Study Workshop phase is generally conducted at a location convenient to the owner/the client and the designer, mostly at the owner’s premises near the project site. The first stage of the phase 2 will have an agenda including; Introduction to the process Briefing on Value Engineering Presentation of project design by project designer Outline of the project constraints Questions by VE team members for the designer Following the above the VE team will follow with the Basic Job Plan Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan • Information Phase • Speculation Phase • Judgment Phase • Development Phase • Presentation Phase Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan (Contd.) • Information Phase • Further familiarization of the project by the team; all team members participate in a function analysis of the project as a whole, and then of its component part, to determine the true needs of the project. • Areas of high costs or low worth are also to be identified during this phase. • Information phase of the Value Engineering Study is a never ending process as it keeps on adding as the study progress. Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan (Contd.) • Speculation Phase • During this phase the VE team will list creative ideas generated from it’s review of the project with the aim of obtaining a large number of ideas through “brainstorming”. Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan (Contd.) • Judgment Phase • During this phase VE team will analyze the creative ideas generated during the previous stage. • Ideas found to be impractical and to be irrelevant, or not worthy of additional study shall be regarded. • Ideas with the potential of cost saving or improvements to the project shall be identified for further development. Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan (Contd.) • Development Phase • During this phase VE team shall prepare alternative designs with capital and/or life cycle cost comparison of original design and proposed alternatives. • All recommendations are supplemented with written descriptions, sketches, basic concepts , technical information and cost summaries. Value Engineering Study (Contd.) – Phase 2 – Basic Job Plan (Contd.) • Presentation Phase • During this phase VE team shall present an oral summary of it’s finding to the owner and the designer, explaining the basic ideas of alternatives, it’s cost-saving implications and their attendant rationales. Value Engineering Study (Contd.) – Phase 3 Phase 3 – The Post Workshop Phase In the Post Workshop Phase the VE team will prepare a report for the owner incorporating their findings discuss in previous phases. The owner and the designer shall then consider the VE recommendation , and jointly decide which recommendations have merit for implementation in the revised design. Value Engineering Study (Contd.) – Five Step of the Job plan • The five (5) steps of the job plan are shown in the diagram above. The significance of the arrows is that whilst a cascade system is used, with each phase flowing on from and using the output of the preceding phase, there is a frequent reversion to the previous phase. Value Engineering – What are the benefits • Solve immediate and high priority problems • Reduce Time • Establish low cost goals • Reduce commercial risks • Identify and define stakeholders aims and objectives • Help to increase cooperation between departments • Optimize the unit/component cost • Encourage fresh thinking • Produce unique solutions • Spread cost-consciousness • Increase the market potentials • Develop hidden abilities • Improve communication • Help to provide better appreciation of the ‘other man’s job’ – Alternative Perspective • Improve quality Value Engineering – What are the benefits - Some Facts • A recent study carried out in United States shown that typical VE study may realize saving of over 5% of the capital costs of the project and achieve a return of over ten dollars (US $ 10.00) per dollar (US$ 1.00) expended. • VE study costs are approximately 0.4 % of the total construction costs, which is relatively low compared to the potential benefit. When to Apply Value Engineering • Value Engineering can take place at any stage of the Project. • However, it is acknowledged that there is a greater Return of Investment (ROI) if VE is used at a very early stage of a project, as illustrated in the following figure. (See next slide). • Ideally VE should be carried out even before allocating funds for the project. When to Apply Value Engineering – Pictorial Illustration Value Engineering as per the Provision of FIDIC Value Engineering as per the Provision of FIDIC – Why Sub Cl. 13.2 in the Contract • For the Contractor profits are derived from the contract costs; therefore, reducing the costs will reduce the profits. • Therefore, after the Contract was awarded there is little reason for the Contractor to reduce the acquisition or life cycle costs. • Sub-Cl. 13.2 dramatically neutralize this advantage. Quantity Surveyor’s role in Value Engineering • Following task undertaken by Quantity Surveying practitioners are deemed to be form part of Value Engineering; • • • • • • • • • • • • Forecasting expenditure flow Cost planning and cost controlling Advising on cost limits and preparing budgets Advising on cash-flow forecasting Advising on life cycle costing Cost analysis Cost benefit analysis Estimating Evaluating alternative designs Undertaking feasibility studies Investment appraisal Measuring and describing construction work but only in terms of cost planning References: • Juanzon, B. Construction Cost Estimates • Fernando, U. Value Engineering and Value Management Value Engineering