To w a r d s
Sustainability
To be a sustainable manufacture
26th May 2023
1
Sustainability
Sustainability consists of fulfilling the needs of current generations
without compromising the needs of future generations, while
ensuring a balance between economic growth, environmental care
and social well-being.
Sustainability Cont…
3 main areas
Sustainable
Economic
Development
Sustainable Natural
and Build
Environment
• Labor practices and
decent work
• Human rights
• Society
• Product responsibility
Social
Environmental
• Air
• Water
• Land
• Climate changes
• GHG emission
Equitable Social
Environment
• Direct Economic
Impact
• Indirect Economic
Impact
Economic
3
Sustainable Manufacturing
The creation of manufactured products through economically
sound processes that minimize negative environmental impacts
while conserving energy and natural resources, increasing safety of
employees, local communities, and the product itself.
Sustainable Manufacturing Cont….
Six main elements
MANUFACTURING
COST
ENERGY
CONSUMPTION
WASTE
MANAGEMENT
OPERATIONAL
SAFETY
PERSONNEL
HEALTH
ENVIRONMENTAL
IMPACT
5
Manufacturing Cost
Optimization of production processors and techniques
• Upgrade the facility operating parameters
• Upgrade KPIs
• Sustainable material sourcing
• Go for new technologies
• Automation
• Digital applications
• Implement new concepts
• Lean manufacturing
Optimizing production while reducing 7 waste
 Transportation
 Inventory
 Motion
 Waiting
 Over Production
 Over Processing
 Defects
Benefits
• Eliminate Waste
• Improve Quality
• Improve customer satisfaction
• Reducing Cost
• Reducing Time
6
Energy Consumption
Improve Renewable Energy Utilization
Existing Energy sources
• CEB Electricity
• For all power consumption requirements
• LPG
• For cooking
• Diesel
• For Boiler and Generator
Future Energy sources
• Solar Electricity
• Three options- net accounting is the best
• Can sell extra kW to grid
• Biogas
• Food waste convert into the biogas
• Reduce consumption
• Use return water to preheat the water
which use for boiler.
• Reduce 20% of diesel consumption
7
Waste Management
Reduce, Reuse and Recycle
8
Operational Safety
Ensuring safety of the work processes, work environment, equipment and machineries.
• Operational Safety help workers to carry out
complex routine operations in smooth way.
• Operational safety improve the production
efficiency, product quality and uniformity of
performance, while reducing accidents, injuries and
failure to comply with industry regulations.
• Operational safety reduce the direct cost as well as
indirect cost of the organization which helps to
increase the profitability
9
Personnel Health
Employees are the main asset of the company
• 4 main areas
• Physical
• Ensuring people have freedom, opportunities, comfort to sustainably maintain physical
condition of them
• Social
• Personal and professional relationships, including personal and community
engagement. Capability for genuine, authentic, and mutually affirming interaction with
others.
• Emotional
• Psychological ability to cope with information, emotions, desires, and stressors in a
healthy and balance way. Essential for day-to-day living and functioning.
• Financial
• Ensuring that a person feels capable to handle their financial situation and behavior.
The ability to live productively without the weight of financial stress.
10
Environmental Impact
Responsible Manufacturer towards Sustainability
11
Sustainability Road Map
Energy management action plan towards the sustainability
Sustainability Road Map
2030
6
3
1
2023
2025
1.
Initiate the total GHG
emission measurement
2.
Initiation of Renewable
energy utilization projectsSolar, Biogas
3.
Rainwater harvesting
project implementation
4.
New Sustainable
certification achievement
5.
Increase biodiversity
through environmental
projects
6.
Reduce carbon footprint in
30%
2026
4
5
2
2024
2027
13
Sustainability KPIs
Area
Electricity
KPI
Reduce Non- renewable energy use by
50% in 2026 based on 2022
Actions to be done
Awareness given to employees about energy saving practices
Solar electricity generation
Installation of Solar system for energy requirement
Diesel
Water
LPG
Reduce consumption by 20 % of diesel
usage in 2026 based on 2022
Use return water to pre- heating the boiler storage tank water
Schedule generator and boiler services and maintenance to improve
the efficiency
Use solar energy and reduce diesel consumption
Conduct water audit monthly to leak detection and rectifications
Reduce Ground water use by 5 % in 2026
Install water efficiency sensor taps to reduce water wastage
based on 2022
Rainwater harvesting
Reduce LPG usage by 80% in 2026 based
Replace LPG with Biogas
on 2022
GHG
Reduce GHG emission by 30 % in 2030 based Scope 1 and scope 2 emission reduction
emission on 2022
Work with customers and suppliers to reduce scope 3 emission
Waste
Reduce waste generation by 10% in 2026
based on 2022
Reduce waste generation
Reuse items as much as possible
GHG measurements
Measure our GHG emission through ISO 14064–1 (2018)
15
Sustainable Certifications
•
•
•
•
•
•
•
•
BCI – Better Cotton Initiatives
GOTS – Global Organic Textile Standards
B Crop – Being Corporative
Bluesign – No Hazardous substances
GRS – Global Recycle Standard
OCS – Organic Cotton Standard
RCS – Recycle Claim Standard
OEKO – TEX – ensure product does not
contain harmful substances
• ISO 14001: 2015, Environmental
management System
• ISO 50001 : 2018 Energy Management
System
16
Thank you
0