TOYGTA H.ECTRICALWIRINGDIAGRAM A IN TRODUCTION T his m anuâli s c o mp o s eodi th e fo l l o w i n g5 el ements. Sy s te mC i rc u i t & Wjring flouting Ea c hc i .c u i r tem No. SystemTirle Components OverallWiring Diagram Belation between ground points of eachcomponent SystemCircuit crrcurt Connector Location @ H ead!l ghtLH | tv ,',?t i Jflr- i I J unc r ionB l o c k N o .2 Not e T h€ n u m b e ri n d c a re sth e n u m b e ro f the I I | {ffif vtz' JEI gEY Ènq,neHoom vran W i re& Jù nct ion B l ockN o . 2 (W i reH arness S i d€) @ W ir et o Wi reC o n n e c to r T E læru] Lls rl Ênslne RoomMain A l4 Lf REARt{tNDol{DEFoGGEff o Æ"r @ O {Æ i __f -t_- r1-tr c) @ P i nN u m b e r Numbered in order irom upper left to lower right -, @ l @ln d : c o recsi' c u il n J u n c o n B t o c kNo .J . Numberedin oder lrom upperrightto Example: lC indicares that it is inside Junction Block No. i. Lr_L3_ll_{ lj]l-]l+ @ Male& femaleconnectors distinguishcu oy shapeof theirinternalpins. . All connectors âreshownfrom the open end,andthe lockison top, @F_ @Connecto,Color Connectors not indicêtedare milky whrte Hlnts& Components @ Troubleshooting Operation OW ir e Cotor Wirecolorsareindicated by an alphabetical code. = B B la c k L - L ig h t B t u e F = R e d B R= B ro wn L G = L ig h t G re e n V = V i o t e r c = Green O = Orange G R= G râ y P = P;nk Y = Yello\,1/ The firsl etter indicatesthe basicwire color and the seconoleller indicatesthe color O! the 5tripe. E xampl e:R c ABBR EVIATIONS Bed Green Th€ followingabbreviations areusedin this A / C - Ai.C on dirioner A T CB ECU FL = S,ryV= Switch Aurorrdticlranr-nission LH - Left'hand ICCS = Toyolâ Compu'terContro led System CircurlBrpal,er lvlT - I\,4anual TransmissionVSV = VacuumSwltchingVa ve El eclr o nt(ConLroled lJr'r O D - Overdrive W/ FL sib er in( B ti Right-hand 3 W/O = Without JB - JunctionBlock B H O W TO USETHIS MANUAL T ob e tte r u n d erstandhowtousetnlsman u a l' le t ' s a s s u me t h a lt h e h e a d lig h ls willn o t ligh t ' a n d q o t h r o l g h procedure' àn actuâltroubleshooting OF TROUBLE CONFIRI\4ATION do not comeon rhatthe headlights swilchandcheckfor Vourself Turn on the headlight READTHE CIRCUIT DIA GRA M the pageindicated systemnumberin the indexandopenthe manualto 1. Locatethe headlight paqe) each in boldat the top cornerof fff1".".t". numËeri. written rearn how it works to 2. ReàdLhec:rcuitd'aq'dm manual atthebackorthe ÉiËCrClcALw lRINGiourlNG pase â. ijijàri ,r'ri, PINPOINTTHE TROUBLE or ground l{ thecircuitis in commonwith olhers{powercircuil others also the ooinit.prottemswirtoccuri' someot the No'1 2) since Ëi"".i'[i.,," ÈowensouRcErsvstem ci'cuit' r'"îior't. ur" tur"r"oto the HAz-HORN,checklhis circuit Troublelieswithinthe headlight in common CheckcircuiTs J / B NO .3 l Circuit. of Headlight 1 . lnspection (Returnto HEADLIGHTPage) Fuse (a) CheckHeadlight fuse to @ o{ thecircuil'theheâdliqht l Accoridlng is in J / B No . 3 i Ïhe locationof J/B No 3 canbe toundby referring LocATloNS paseju$ before the i. in"-ÀÈr-lv I CA LWI RI NG RO UT I NGP A g E . E L Ê CT R 3 CheckiTeither{useis blown (b) Ch€ckif thereis powerto pin No 2 of @ 1 Turnthe lightcontrolswilchto HEAD' below ? tJsinga voltmeter,checkfor voltageasshown (-) Probe. - . Neqâtive e ) P ro b e . . . . . I P o s it iv(+ Good groundpoint or negative P in No ' 2 o J @ ' B BatteryVohage Troubleis pastpin No.2 of No BatteryVoltage . . . Troubleis beforepin No.2 CA UI I O N: lnsert the tester probes from the wire harnessside of the note that the pin numberswill connector. Consequently, be in reverse orderof that shownin rhe illustrô1ion. (c) Checkif thereis powerto the headlights. r From the circuitwe côn seethât @ is the heâdlight connectorand thât thereispower{rom pin No.3 to areat highbeam. 2 whenthe headlighls 2: Turn the lightcontrolswitchto HEAO. a Placethe dimmerswitchat Hl. Using a voltmeter,check for voltageas shown { I Negative {-) probe. (+) probe. . Positive Voltage. . . No Voltage :1i :r Pin No. 2 of conne€tor O Pin No. 3 of conneclor@ . . Trouble;sin lhe headlight. qroundpastDinNo.2 . . P'obdbre dêtective leadto a so makecontactw th neqdtive goodgroundpointor batterynegative terminalandcheckfor voltage. Voitage.... . . Troubleis pasrpin No.2 of @ pin No.3 ot @ No Voltage . . . Troubleis beTore CAUTION: Do not checkfor continuitywhilevoltâgeis appliedor it may resultin damageto the lester. (d) To checkthe low beam,placethe dimmerswitchat LOWandperformthe checkin the samesequence. I lTil l-r lf;ntîll t llL:rLr L:rll || -i -i-l lt-nnnrll ll[] L_l Ë ll |.T_-.-----------r-| EL E C I R I C A L W I R ING ROUT ING (e) Checkgroundpoint 'I The groundpoint is indicated by the V UNDER J/B No.3 in the circuit. 2 The locationof the groundpoinl on the vehiclecan be fouôd by rcJerring to the samesymbol V in E L E CT RI CAL WI RI NG RO UT I NG -r B HOW TO USETHIS MA NUAL 2. Inspection of CommonCircuits {a} Checkbatteryandfusiblelink {b} Checkrelatedsystems Checkhow the HEAD FUSEis relatedto the system. you will find In systemNo. 1 1 (POWEFSOURCE), the a chart listing the relationshipbetween fusesand components.Herewe can seethat the HEAD Juses are heâdlights. relatedonly to their respective , , r:r *** *** "-., ,..,*.,-*. ' ". ":: +,-, sPoÆR$str '9 , (c) Checkthe circuitfrom the batteryto the HEADFUSE. 1i In systemNo. 12 (PoWÊRsoURcE), rha power circuitsfor all Tusesare lisled. The circuit between the battery ând HEAD fuse branchesoft wilh Tuses HAZ-HORN154 etc. 2, Turn on the HAZARDswitch Okay . . . . No lroublein circuitup to HAZ-HORN junction, B a d . . . . . . T ro u b lelie sb e t we e tnu s ib lelin k a n dJ / B No . 3 . (d ) Ch E CK T h CHE A DL I G HTRE L A Y (Returnto HEADLIGHT page) 1 The circuitshowsthat the HEADLIGHTRELAYis in J/B No.3. of the relaycan be tound by referring 2 Installation 1o the RELAY LOCATIONS.The HEADLIGHT RELAY is locatedin J/B No.3 in the enginecom' partmentasshown, 3 Checkfor powerto the headlightrelaycoil. L!rTurnthe headlighl rwitchto HEAD. a2lUsing a voltmeter, check for vollageas showm oetow. (-) Probe. . .. Pin No.2 of @ . .l Nagative (+ ) P ro b e. . . . . P inNo . 1 o T @ . P o s it iv e I J /B N O.3 B 4 Next. check if the headlightrelây points are closed and there is powerto the pin No. 2 of @ Seestep1-(b) T., L|fnouol11l19!lril!:iï1 + J! - (e) Check which svstems(components) have the same grounopornr. The ground points are listed in syslem No. 30 (G RO UNDP O I NT S ). A s s h o wn ,G RO U N DP O I N T \Z is usedfor othercomponents besides the HEADLIGHT SYSTEM,and it alsoconnecred ro GROUND oBouNo PorNrs P O r NT V iti'|":ïI èi ] Ë:r:'' l. ËlT:-i l --1 |û- c - -,-. -- É;- (f) Checkhowthe HEADLIGHTSYSTEI\4 isconnected to the other systems. 1 From the EWD SYSTE| INDEX (facingthe Tirsr EWD),we can {ind the locationof the headlight syslem within the ELECTRICAL WIRING DIAGBAI\iIat the bâck oT the book (Page4 of 5, grid3 and4). 2 By referring to the ELECTRICAL WIRING DIAGRAM, we can see that the HEADLIGHT SYSTEMis relatedto the TAIL and ILLUI\,4INA TION SYSTEI!1, NO T E : The relationshipbetween system circuils is not snown so always confirm with the overallwiring dragram. rgl Re-check After repair,checkthat the circuitfunctionsnormally. Alwavs follow the steos describedabove to narrow down the possiblerângeof the trouble. C TROUBLESHOOTING TROUBLESHOOTING PROCEDURE whatis u/rongwith the system. 1. Determine the system.Referto the componentoperationboxed 2. Firsl readthe diagramso you understand withinthe systemcircuit. 3. Locatethe causeof the problem. a. Determinewhetherthe problemis with the commoncircuil (powersourceor gro{]nd)or individual circuit. whicharein parallelwilh the problemcomponent. Checkotherloadsor switches systemitself lf they arenormal,the problemlieswithinthe particLllar systems R SOURCEor G ROUNDPOINTSêndcheckthe reJated Referto the POWE (NOTETEachcomponentis grounded at 2 or 3 points.) points)isokay arenormal,the commoncircuit(powersourceor groLrnd lf the aelated syslems system. The problemlieswithinthe individual down the areêwith a vohmeteror test b. Locatethe exactpoint of the problemby narrowing lamp. 4. Repairandre checkthe circuit. it andcheckthe re atedcircuitsreconnect for troubleshooling, lf âny wiringwasdisconnected VOLTAGECHECK conditionsin whichvoltagejs present 1. Establish at the checkpoint. (Beferto componentoperations.) Example: À - lgnitionS/Won E lgnitionS/WandS/W 1 on 0 - lgnitionS/W,S/W 1 and Re!ayon (S/W2 o{f) leadto 2. Usinga voltmeter,connectthe negative a good groundpoint or negativebatteryter or minaland the positiveleadto the connector componentterminal. Thjs checkcan be done with a testlampinstead of a voltmeter. l G Te.mi nêl c CONTINUITYAND RESISTANCE CHECK 1. Disconnectthe batlery termina.or w:re so there is no voltagetetweenthe checkpoinls. 2. Contact the two leadsof an ohmmeterto eâch oJ the checkpoints. lf the circuit hasdiodes,reversethe two leads and checkagain. When contactingthe negativeleadto the diode positive side and ihe positive lead to the negative side,thereshouldbecontinuity. When contâctingthe two leadsin reverse,there shouldbe no continuity. F I NDI NGA S H O R TC I R C U I T 1. Removethe blown fuse and disconnectôll loadsof the fuse. To lgnition S/W lG Terminâl 2. Connecta test lamp in placeoTthe fuse. 3. Establishcondition! in which rhe tesr lamp comeson. {Referto componentoperations.) Shod rÀ Exâmple: 4- - lgnitionS/Won O - lgnirionS/Wand S/W i on O - lgnition S/W, S/W 1 and Retay on (Connectrhe Relay)ând SIW 2 ott S/W2) 1orDisconnect 4. Disconnectand re'connect the connectorswhile wâtchingthe testlamp. Shod O The short liesbet\,veen the connectorwherethe test lampstayslit andthe connector wnererne lampgoesout. 5. Find the exactlocationof the shortby lightly shakingthe problemwirealongthe body. -9 - D GLOSSARYOF TERM SAND SYM BO LS ----;l ti l l l_ l l ' I _.1r+ l ' I | , , I I I I H E A D LIGH TS , 1. S IN GLE C urrertfl ow causes a headlighl FILA ME N T fi l amentto heatu p andem it light . A headLigh!maYhaveeithêr â si nsl e(11fi l amen to. a double{2) filâment, BATTEFY sroresandconve,tschemi€al ene.eyilto elecrricdrF-erey. Provides DCcu .enrlor rne âulo'sva.iouç e ecl icdtcircuits. cAPACIToR {Condênser} A s m a l lh o l d l n gl ni t for temporary storageoi elecùicalenergyvohase_ Capacilorswith a qround conn€c tion are freqL,enrtycaltedConden- DOUSLE FILAMENT C IGA R E T T E L IGH T ER An electric resistan€€ heatjng H OR N An elecùic devicewhich soundsâ loud audiblesisnâ1. C IB C U IT B R E AK ER Bâsicallya reusâblefuse,a circuit breakerwill heat and ooen if loo m u c hc u rP n ' rl ô w sth ough t. S o m PL n i rsrL l o mâr' cal l y.e!et when cool, others must l'€ manuâllY rêset, é IGNITION cotL Convenslow.voltageDC current into h;sh-vollageignition cuiienr for firing ft€ spârk pluqs. O IOD E A s e m i c o n d u c l owr hi ch al l ow s c u û e n tfl o w i n o n l y onedi recti on. DIODE,ZENEB A diode which allowscurrent flow i n o n ed i re c ti o nb u t bl ocksreveB e flow only up to a specificvoltage. Above that pote.tial, if passes the excessvohag€.This âcÎs asa simple LIGH T Current flow through a filament causes 6 l i qhtto h earup ând em it l i ght. D IST R IBU T O R LE O ILIGH T E MITTIN GD IOD E ) Upon currcnt flow, thesediodes emi t l i ghtw i thou tpr oducingt hê heal of a comparablelight. Used in instrumentdisplays. (l .l .A.) C h â ô n e lhs i sh-vorage c u rr€ n tfro m th e i gni ti oncoi l to rhe individuâlspark plugs. FUSE A th i n me ta ls tri pw hi ch burns throuqh when too much current flows through i1,thereby stopping current flow and prôtectinga circuit from damage. F U S IBL EL IN K A heavy1augewire placedin high amPerasecircuits which burns throùgh on overloads,thereby Protectingthe circuit. lil == - GR O U N D The point at which wiring attaches to the chassis,the.eby providinga return path for an electricalcircuitj wirhNr a ground,current cannot flow. fÀ (> ME TE B , ANALOG Curreft flow activâtesa masnê1ic coii which câusesâ needle10 move, thereby providi^ga rerativedisplay againsta backgroundcalibration. ME TE B , D IGITA L Currem flow actlvaiesone or mâôy LED'S,LCD'S,or flourescentdisplâys,which providêa relaliveor dl si tal di spl ay. MOTOB A power unit which converts electri€alenersyinto mechanical energYor rotâry motion. rt-r LIT""o.. .ilii I;1î"1îiïlll,?îîï". CLO SE D " c to s e d{ 1 )o ro p e ; (2 ). C!rent flow SPEAKER LZ! An electromechanicât devicewhich crearessoundwâvesfrom cur.ent throLrghâ smaltcorl Ûeàtesâ maqnericfield which 2. NOI-MALLY elher op€nsô, ctosesân aLrached aq-&r lâ /l (91 -ï--f-- A EL A Y D OU BL E THROW A relaywhich passes curent throughone set ofconracts or SWITCH, MANUAL 1, NORMALLY OPEN -E-E- 2. NORMALLY cLosÊD Opensandcjoses circuits,thereby (l) or a owins(2) stopplns B ES IST OR SWITCH, OOUBLE THROW A sw'tchwhichconrinuousty passes currenrthroughoneset ol €ontacts o. the other. An electricalcomponentwith a rixed resistane,ptacedin a crrcurr1ô reducevoltageto â BESISTOR, TAPPED A fesistorwh'chsuppties two or mored'fferentnon.adjustabiè swtTcH, IGN ITION A key operatedswilch with severalpositionswhich aIow variousckcuhs 1o become operâiionat,inctudingthe pri maryi gni tj onci rcui t. BE StS T O A , V AB IAB L E o r BH ÊOS T AT A conrrollabtefesistorwith â lariable rate of resistance. AIso calleda potentiomereror SE N S O R , {Thelmisror) S W ITC H , W IP E N PARK Automatics ly returnswipersto thê stop posttionwhen the wiper switch is iurned oif. A resistorwhich v€riesits resistance wirh temp€rature. SE N S O R , ANALOG SP EE D Usesmagnericimpukesto open and closea swhch to creêteê signâl ror activarionof other components, SH O B TPIN Usedio provideôn unbroke. connectionwithin a junction S O L E N OID An electromagneticcoit which creâtesits own mechanicâl movemèntor force upon current TR A N S IS TOA A so idsrêtedevicetypica y used âsan electronicrelay;stopsor passes currenr dependingon th€ êppliedvoltageat ,,bas€,,. -l- W IR E S , I. N OT C ON N E C TE D 2. S P LIC E D Wiresare alwâysdrawn as srraight rrneson wi.ins diaqrams.Crossed w i res(1) w i thoura btackdot at ne JU ncÙ on arenot j oj ned ; crossedwires (2) with â btackdot at the j uncri onarespti ced(ioinèd) -.1- 1 -1s POWER SOURCE (Power-Load Referencel J/B No.2 (Left Kick Panel) Vanity I\IirrorLi9h1,À,lapLighç InÈrior Light,DoorCourtesyLight,DoorKey CylinderLight.BackDôor Lighr,StopLighr,DoorWahingLight Se a tBe h Wa .ni ngR erây Theft Deterent Computer Lishl RetainerRelay Trip Computer Fog Lisht Badio and Tapo Player nemot€Controll\lirrorMotor Cigarett€Lighrer,Clock Trip Compfier Theft DeterrentComputer TurnSisnalFlâshe., Turn SisnalLisht,Turn SisnâlIndicâtorLight Light RetâinerRelay CruiseConrrol Ind:cator,CruiseConrrôl Compurer B a c k -u pL i g h t Defogg€r R€lay,DefosserIndicatorLisht SeatBohWarningRelâv,SeatBêltWarningLighr ECTECU,O/D Otf Indicator.PatternSelecrIndicator Heater Relay,WaterValve VSV, High SpêedBêlay,A/C Amplifier, DVV EFI MainRelayNo.2, CircoitOpeninsRelay ChargeWârningLight IVIR.HTR RearWindow Defogg€f A/C Relay Block(Right Kick Panel) In-earSensorFan lvlotor,A/C lndicator Ligbt, A/C Amplifier, MaqnetCtutch HEATERC8 1-l J/B No.3 (EngineRoom) Power Load l5a HEADLH H e â d l i g hLt H t5 A HEADBH H e â d l i g hFt H EFI r5A HAZ.HORN STOP l5A t5A TAIL 20a WIPER F u e lP u m p ,T C C SEC U ,E GR V S V , IS CV al v€ System N o. 6 3 Trip Computer 22 Fetract Conùol Relây 6 TurnSignalFlasher, Turn SignâlLisht,TurnSisflatIndicâtorLisht I Theft DeterrentHorn 24 Horn,RadioandTâpePlayer,PowerAmplifier TCCSECU 26 3 Slop Light 12 CruiseControl Compoter 23 ECTECU 27 Taillighl, RearSidefi,lârkerLisht, LicencePtateLight, Comb. tvleterLight, Front Sids il,larkerLight, Cl€aranceLight, tnspectionLight, Handy [4ap Light CIock I 20 Trip Computer 22 FrontWiperl\,4otor, FrontWasher lvotor,FrontWiperFetav t4 RearWiperl\,4otor, R€arWasher lVotor,RearWiperRetâv HeâdlightCleanerRelây r5A E NG I NE FL O.3P lgniter, lgnilion Coil 2 EFI R€sistor 3 4 FL 1-OY T a i l l i g h tR e l â y 1,4,24 H e a d l i g hC t l e â n eM r o tor Condensef Fanlvoro. 29 Fusible Links (Nearthe Battery) F L 0.3P ( Loop€dat FL 0-3P(Betw€en batrery Condenser Fanlvotor 29 Retract Relay, Retract Motor 6 Fusible Link Box (Near the Battery) FL 2.OL FL 'I,OY H e a d l i g hFt e l a y 1,6,7, t6,24 lgnition S,4VAN,l 't,2 Power Window Relay Block (Left Kick panel) 304 PWRCB PowerWindow Motor, Sun Roof l\Iorof 18 Doo. Lock Conùol Relay,Door Lock Rêtay,Door Lock Sotenoid 19 I-z SgU RCE PSl.IEB o FUSIALE ce @ror Herren TITLLIGIII I5 A ENG]NE @ 3 l -z IC NAI NELAY C L O 5 E DN I T N I G T IJIION S/H AT ID ON ST POSIT ]3 N TAILLIOfiT NELAY C L O S E ON I I f l L I G .IT CONT NOL S/I AT T AIL OÊ IiEAO TIEADLIOflT BELAY cL 0 5 f 0 h ! T J _ r c ' lT c0 NT fio , s/i { .h E^ D ON ! I E N S / N T I F L ASITPOSIT ION o o StT _ o N @ ICf{rTtlN s,/r I - 3: CL OSED NITh I CNI TI ÛNKEYAT ACCO 3 t G l-6: cL0 5E0HtrH I c Nllr s N ( Ey ^1 l0 0n s T DEFOCGER BELAY C L O S E OH I ' H I C N IT ION' /II OÀ À{ O DT F OGGEN 5 /i @sL^ck t!-L l__r_..t| ILLL-III @y E r LoN @o"ee,r @BL^ck Ù ft a9 I lt I lt @ B L^cx tl tl @ B L^c( rffi Itrl-ï-]| E Enneen N S T E tl s 2 f f i Q s r r a r t N cA N DIGN IT Io sY @ IClull0N s/t l(Êl t6 0 3 3 r Po sl l l 6 r l lTtl IGNITION 1 - 6 : C L O S ElÛ T ST PÛSITI0r{ l-.lr ClOSEDltlTH IGllrTIOl{ r{EY^À1 @ [EUln^LST^n]S/tl (^/r) StlIFr LEVEn? 0F l{ Posltloll cLESEOrlTH ^/1 G) C6LO 3TABÎ INJEC]EN 2 - r : l z v s f l s H i I I L ES I ^ A T I N J E C Jo nTIn e s/X sT^ATEFCAÀIXIriô cLosED coIL 5-5 J_L^NO @)STANI INJECTORTIIIE 3/T oPEnnôÊETri^rl22"Cl72"Fr 2.l 2-r ! lo-son LESa TH^N220C t720F) : ?o-goJt ohE THÀrl22'C l72eFr N!.2 @ EFr |t^ a nELAY 2 - 1 : C L O S a IOI T N I G N I T I O N5 / H to 0 B 3 T Po sITIo r l ^T B- { { t 1lr ) IGN ITION C OIL @ EFI IIAIiI N0.? Ilo'î9loiFlEl".' N dTS E IC FIGTÈ GIIE !)B'i".' El,lGIrlÊ hOI]IITING 2 @BL^cx @BL^cx IEI :l-] ---tl tLaLL_!_ll Oô L ! tEl IEI OGBETN /^\ tl' v OGnEEN @ 6 rE N ,4.. l, \t!/ I{ tr ttl @ @ Y EL L o x @ B L^c( lT | ,-ll tf--f--]1 @rerror @ @BL^cl1 lL__I 1,!-.rl Eoaeer /rn\ L-r -.1it \=/ t!à E Ererror lEl ll r Il 3 LTTE trlT CCS SYST El<E l FI,IS C ( ID L ES P E E D C O N T RO L) 5 @ d : ! \ ---.l I I , JÊCIO8 @ @ , Oeoavsv o . \rrc0ilNEcT0F I !t/ nETEi rr-il JlrlcT l0N  CN E C X E N GIN E l yc oN E c Ton ESA(ELECTRONIC SPABKADVANCE)> N/C I 3 B-l 'TJ ô L-Y L-t 2 86fr IGT @rrren rnrnr,ro sErSgn 2 1fir{ ISEÀLEOI |----_-l @ 23 B 6orsrnrauror 14 IDL @ KNIl |_isiïr?o-,_i @ n"oan,anao" ISEÀLED) i-(sE^ÎÉDt l IG S /I t_J?t JUNCTION vc @ TOn^6 ;r ^/c T00 c0tL <EFI' ISC IDLE SPEEDCONTRgLI TCCSSYSTEIl EFI NAIN NELAY C6 lNgL UIIIT) ECU (ELECTNONIC C L O s E ! 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