BRASS Phase diagram Link with specific temperatures and compositions; https://www.doitpoms.ac.uk/miclib/phase_diagrams.php?id=12 NOTES α-phase (Solid Solution): It is a solid solution of zinc in copper. It is also known as the alpha phase. It has a face-centered cubic (FCC) crystal structure. β-phase (Solid Solution): It is a solid solution of copper in zinc. It is also known as the beta phase. It has a body-centered cubic (BCC) crystal structure. γ-phase (Solid Solution): This is a high-temperature solid solution that exists at elevated temperatures. Alpha brass: From the copper-zinc phase diagram we can see the solid solubility of zinc in copper, for concentrations of zinc upto about 30 at.%, at equilibrium the alloy should be of a single phase. Alpha brasses are often seen with a single phase, however this usually arises due to annealing. As the alloy cools α phase copper precipitates out first, changing the composition of the remaining melt. This may result in coring and dendritic growth as well as the formation of other phases such as the β phase when the zinc concentration in the remaining liquid is sufficiently high. Annealing the sample to aid diffusion means the composition becomes more uniform as zinc diffuses down the concentration gradient and a single phase predominates. Microstructure This is a single phase material. Alpha brass may have up to 30% zinc in solid solution. The straight edged twins are annealing twins. Annealing twins are stacking defects in the stacking of the {111} close-packed planes. Alpha-beta brass: Another very common form of brass is α-β brass. α-β brasses have zinc concentrations of between about 30at.% and 45at.% and are two phase alloys. The α phase precipitates out first and may form a Widmanstatten structure (see micrograph below), solidifying in plates along preferred growth directions. Microstructure 80μm Click on regions of the micrograph for more information. The alpha phase precipitates out of solid solution from the beta phase. This example was cooled quickly in air as can be seen from the Widmanstätten microstructure. The beta phase makes up the background matrix. This is the more zinc rich phase. Key points; 1. α-phase (Solid Solution): Composition: Rich in copper (Cu). Crystal Structure: Face-Centered Cubic (FCC). Stable at low temperatures. 2. β-phase (Solid Solution): Composition: Rich in zinc (Zn). Crystal Structure: Body-Centered Cubic (BCC). Stable at low temperatures. 3. γ-phase (Solid Solution): Composition: High-temperature solid solution. Crystal Structure: Face-Centered Cubic (FCC). Exists at elevated temperatures. 4. Peritectic Reaction Line: Involves the transformation of liquid and α-phase into the β-phase. Represents a specific composition and temperature range. 5. Eutectic Point: Composition: Around 33% zinc (Zn) by weight. Involves simultaneous formation of α and β phases from the liquid phase. 6. Eutectoid Point: Composition: Around 45% zinc (Zn) by weight. Involves transformation of γ-phase into a mixture of α and β phases. 7. Solubility Limits: α-phase has a limited solubility for zinc. β-phase has a limited solubility for copper. BRONZE (copper-tin) Phase diagram Key points; 1. α-phase (Solid Solution): Composition: Copper-rich phase. Crystal Structure: Face-Centered Cubic (FCC). Stable at low temperatures. 2. β-phase (Solid Solution): Composition: Tin-rich phase. Crystal Structure: Body-Centered Tetragonal (BCT) or Body-Centered Orthorhombic (BCO). Stable at low temperatures. 3. Peritectic Reaction Line: Involves the transformation of liquid and α-phase into the β-phase. Represents a specific composition and temperature range. 4. Eutectic Point: Composition: Around 8-10% tin (Sn) by weight. Involves simultaneous formation of α and β phases from the liquid phase. 5. Eutectoid Reaction Line: Transformation of the β-phase into a mixture of α and γ phases. Represents a specific composition and temperature range. 6. γ-phase (Solid Solution): Composition: Intermediate phase in the eutectoid reaction. Crystal Structure: Face-Centered Cubic (FCC). The peritectic reaction (see diagram above) is an important example of a microstructural transformation. Sn – 21wt.%Cu exhibits this transformation from a solid phase and a liquid phase to a different, solid phase. Microstructure; The peritectic reaction (a solid plus liquid transforming to another, different, solid) does not go to completion due to the new phase creating a barrier to diffusion. The epsilon phase precipitates out first. The precipitates are visible in the micrograph as the phase surrounded by the paler eta phase. The background phase is actually a euctectic (as can be seen from the phase diagram) of eta and Sn. The microstructure is too fine to be seen in this micrograph. Calculated Invariant Equilibria Reaction Phase Mass % Cu Mass % Sn Liquid 73.25 26.75 (Cu) 85.70 14.30 beta 78.91 21.09 Liquid 66.87 33.13 beta 74.99 25.01 gamma 72.78 27.22 gamma 57.74 43.26 Liquid 42.05 57.95 Cu3Sn 61.63 38.37 Liquid 13.07 86.93 Cu3Sn 61.63 38.37 Cu6Sn5 39.07 60.93 Liquid 0.89 99.11 Cu6Sn5 39.07 60.93 (Sn) 0.01 99.99 beta 76.12 23.88 L + (Cu) -> beta 796.0 oC L + beta -> gamma 756.5 oC gamma -> L + Cu3Sn 638.4 oC L + Cu3Sn -> Cu6Sn5 415.0 oC L -> Cu6Sn5 + (Sn) 226.8 oC beta -> (Cu) + gamma 585.9 oC (Cu) 84.56 15.44 gamma 73.94 26.06 gamma 72.71 27.29 (Cu) 85.15 14.85 Cu41Sn11 66.56 33.44 gamma 65.95 34.05 Cu3Sn 61.63 38.37 Cu10Sn3 64.06 35.94 gamma 68.56 31.44 Cu10Sn3 64.06 35.94 Cu41Sn11 66.56 33.44 Cu10Sn3 64.06 35.94 Cu41Sn11 66.56 33.44 Cu3Sn 61.63 38.37 Cu41Sn11 66.56 33.44 (Cu) 90.36 9.64 Cu3Sn 61.63 38.37 congruent point 61.63 38.37 gamma -> (Cu) + Cu41Sn11 518.7 oC gamma + Cu3Sn -> Cu10Sn3 640.1 oC gamma + Cu10Sn3 -> Cu41Sn11 590.0 oC Cu10Sn3 -> Cu41Sn11 + Cu3Sn 582.5 oC Cu41Sn11 -> (Cu) + Cu3Sn 348.1 oC gamma -> Cu3Sn 677.0 oC Cu6Sn5 -> Cu6Sn5' allotropic transformation 187.5 oC 39.07 60.93 Phases, Crystal Structures and Model Descriptions Phase Struktur- Common Names bericht Symbol Prototype Spacegroup Model* Liquid n/a L n/a n/a (Cu,Sn)1 Fcc A1 (Cu) Cu Fm-3m (Cu,Sn)1(Va)1 Bcc A2 (beta Cu), beta W Im-3m (Cu,Sn)1(Va)3 Bct A5 (Sn), (beta Sn) beta Sn I41/amd (Cu,Sn)1 Cu3Sn.h D03 gamma BiF3 Fm-3m (Cu,Sn)0.75(Cu,Sn)0.25 Cu41Sn11 ... delta ... F-43m Cu0.788Sn0.212 Cu10Sn3 ... zeta ... P63 Cu0.769Sn0.231 Cu3Sn ... epsilon ... Cmcm Cu0.75Sn0.25 Cu6Sn5 B81 eta, Cu6Sn5.h NiAs P63/mmc Cu0.545Sn0.455 Cu6Sn5' ... eta ', Cu6Sn5.l ... ... Cu0.545Sn0.455