How to print on a powder-coated sheet Powder-coated sheet characteristics The powder-coated sheets allow you to print with most of the commonly used types of filament (PLA, PETG, CPE, Flex, etc.) without applying adhesive/separation layers. The surface of the sheet is covered with a special polymer (Ultem), which enables all the previously mentioned materials to adhere to the print surface properly. The biggest feature is the textured surface – the extruded plastic will fill the tiny gaps in the texture and the result will be a slightly rough first layer. This helps to hide the filament “tracks”, creating a nice uniform surface. You can inspect the printed parts of your Original Prusa i3 3D printer for reference. However, it is important to realize that it’s a consumable and the sheet can degrade through continuous use and lose some of its qualities Calibration of the first layer Powder-coated sheets have a different thickness than smooth PEI sheets, therefore it is required to do the First layer calibration. • • • The extruded filament should completely fill all gaps of the print surface while remaining smooth and flat on the top during the print of the first layer Please note, that the improper adjustment of the first layer height can lead to damage of the sheet’s surface. This type of damage is not covered by warranty! Use the image below to calibrate the first layer Dos and Don’ts for print surface preparation ✓ Do apply little bit of isopropyl alcohol (IPA) 90%+ as a degreaser. ✓ Apply IPA on a paper towel and clean the cold surface with it. Do not heat up the print surface before cleaning as the IPA will evaporate quickly and you won’t be able to clean the surface perfectly. Do not apply any adhesives on powder-coated sheets. Acetone must not be used on the powder-coated sheet! Using acetone makes the surface (Ultem) crack, and eventually, it peels off. Do not clean the sheet with water as it may corrode Removing prints from surface Prints are easy to remove after the sheet has cooled down. Don’t forcefully remove the object when the sheet is still hot. If it is not separated automatically, try bending the sheet Try not to use a spatula or other scraping tools My prints still don’t stick to the surface – what should I do? If your print surface is perfectly clean, degreased with isopropyl alcohol and the first layer height is set up properly, your prints should (with only a few exceptions) stick to the plate very well. If the part is small, consider using a smooth sheet for better adhesion (especially PLA material). Otherwise, use a brim for small parts printed. Set the brim to at least 3 mm for better adhesion. Changing the steel sheet profile in the printer Magnetic heatbed on MK3S+ enables using multiple steel sheets for continuous printing. However, due to a different thickness of various sheets (textured vs smooth PEI), each sheet requires individual First layer calibration. Visit the settings menu called “HW setup”, which will allow you to individually setup each sheet and some other parameters. To set up the individual sheet profiles, please head to the Settings -> HW setup -> Steel Sheets (refer to image below) There are currently eight sheet profiles (Fig. 2) available with predefined, but fully customizable names. Note that each sheet has the same factory settings. (refer to image below) For each sheet you can do the following: 1. Select - confirms the selection of the sheet, which will then become the default 2. First layer calibration - takes you through the first layer calibration process, this calibration must be performed on each sheet (Fig. 3) 3. Rename - enables you to change the name, up to seven characters (Fig. 4) 4. Reset - sets the values back to the factory defaults As soon as two or more profiles are configured, you will be able to quick-toggle between them directly from the main menu (refer to image below)