Service Manual JBL FLIP3 (S/N starting with ND) Bluetooth Portable Speaker Black Grey Teal Yellow Blue Red Orange Pink CONTENTS Technical Specifications Safety Instruction, Warning & Notes Reset Instruction Set Block Diagram Set Wiring Diagram Disassembly Instruction Schematic Diagrams PCB Layout Diagrams Mechanical Exploded view Spare Parts List Revision List Released Global Quality 2015 Downloaded from www.Manualslib.com manuals search engine 2 3 4 5 6 7 8 9 10 11 12 Harman Consumer Group, Inc. 8500 Balboa Boulevard Northridge, California 91329 Rev 1.3 Nov./2015 2-1 Technical Specifications 1 Audio Section 1.1.1 Speaker Output Description Rated Output Power Input Sensitivity Specification 2 x 8W +-10% (Measure before power limiter at 1% THD). Please refer to Acoustic Design Specification. Aux : 370mV +/- 10% Wireless input:-9dBfs +/-1dB Input Overload Aux : 1V rms BT: 0dBFS Auto Turn On Input Sensitivity @1KHz, Typical : 2mV Limit : 4mV @100Hz Typical : 10mV Limit :15mV Aux_in : 40Hz to 20KHz +/- 1dB (EQ setting is disable) BT: 20Hz to 19KHz +/- 1dB (EQ setting is disable) TBC Frequency Response (Output Power) Frequency Response (Output Power) with EQ setting THD+N at 1W THD+N at Rated Output Power <0.5%@100hz/7khz, else<0.3% <1% Signal-to-Noise ratio at Rated Output Power 80dB (A-Weighted) Channel Separation 45dB @100Hz 50dB @1KHz 45dB @10KHz Channel Crosstalk 80dB @100Hz 75dB @1KHz 70dB @10KHz Inter Channel Gain Difference <0.5dB Residual Noise 80nW Downloaded from www.Manualslib.com manuals search engine 2-2 1.1.2 Microphone Short Circuit Protection at Output Stage DC Offset Protection Thermal Protection Output Power Duration The amplifier should be protected so that no functional failure occurs when it is operated with a short across its output stage for 2 minutes. The amplifier should recover after removing the short condition. The amplifier with output power of higher than 50W per channel must ensure that no DC is available at its output in normal mode as well as abnormal/faulty condition mode. There should not be any breakdown or activation of any protection circuit during the entire thermal profile test. Refers to the Thermal Profile test stated in Reliability Test Plan for Multimedia Powered Speaker System. FTC requirement: Warm-up or preconditioning period at 1/8 power for 1 hour, followed by 5 minutes of continuous Rated Output Power (ROP). Channels in the same frequency range are tested at ROP. Subwoofer is tested separately. IEC requirement : Output power distortion limited of 60 sec Short-term maximum output power of 1 sec Long-term maximum output power of 1 minutes Temperature-limited output power infinitely 1.2 USB Section Reference : USB-IF USB 2.0 Electrical Test Specification Version 1.03 dated January, 2005 Downloaded from www.Manualslib.com manuals search engine 2-3 1.3 Bluetooth Section 1.3.1 General Description Specification Bluetooth Standard Version 4.1 Frequency Band 2.402 – 2.480 GHz Host Interface Profile Supported UART HFP (Audio Gateway and Handsfree) A2DP (Advanced Audio Distribution Profile) AVRCP (Audio/Video Remote Control Profile) Refer SRD SBC (Subband Codec) 2.1Mbps (over the air) 300Kbps (over UART) External CE, FCC, BQE Audio Codec Data Rate Antenna Certification 1.3.2 Transmitter Performance @BDR Mode Description Specification Maximum Transmit Power @ antenna connector Power Control 0 ~ 4dBm(class II) Initial Carrier Frequency Shift Carrier Drift - Drift Rate - Drift (Single Slot Packet) - Drift (Three Slot Packet) - Drift (Five Slot Packet) Modulation Characteristic - F1avg - F2 Max Pass rate - F1/F2 Ratio Maximum Power Step <=8dB Minimum Power Step >=2dB +/- 75KHz +/- 20KHz/50us +/- 25KHz +/- 40KHz +/- 40KHz 140KHz – 175KHz >=115KHz >= 0.8 1.3.3 Receiver Performance Description Specification Single Slot Sensitivity @ <=0.1%BER <= -85dBm Multiple Slot Sensitivity @ <=0.1%BER <= -85dBm Maximum Input Level @ <= 0.1% BER >= -20dBm Downloaded from www.Manualslib.com manuals search engine 2-4 1.3.4 Transmitter Performance @EDR Mode Description Specification Relative transmit power @ antenna connector EDR Carrier Frequency Stability and Modulation Accuracy -2 to 1 dBm _ǵ0_.+] _ǵL_.+] _ǵ0+ǵL_.+] 506'(90 '(90 EDR differential phase encoding 3HDN'(90 >=99% 1.3.5 Antenna Performance 1.4 Description Specification Antenna VSWR Typical : 1.5 Limit : 1.7 Antenna Return Loss Typical: -14dB Limit :-12dB Antenna Radiation Efficiency >= 40% Hands free section 1.4.1 Test equipment 1.4.2 Audio Performance Description Send Loudness Rating (SLR) Receive Loudness Rating (RLR),Max Receive Loudness Rating (RLR),Normal Weighted Terminal Coupling Loss (TCLw), volume is set at Max Weighted Terminal Coupling Loss (TCLw), volume is set at normal Downloaded from www.Manualslib.com manuals search engine Specification Typical : 13dB Limit : +/- 4dB >-13dB Typical : 2dB Limit : +/- 4dB 40dB 47dB 2-5 1.5 Battery Section 1.5.1 General Specification Description Specification Typical Capacity 3000mAH Charge Voltage 4.2V Output Voltage Typical : 3.7V Limit : 4.2V Cut Off Voltage Typical : 3.0V Limit : 2.8V Standard Charging Method 0.5C Constant current charge to 4.2V (+/- 0.05V), then constant voltage 4.2V charge till charge current decline to <= 0.05C 3 hour (Standard Charging) Charging Time Maximum Charge Current Standard Discharge Method Maximum Discharge Current Overcharge Current Protection Cycle Life Standard and Method of Measurement No Load Condition 1.0C Discharge current of 0.5C with 3.0V cut-off after standard charging. 2.0C 12A Typical : 80% of initial capacity Limit : 75% of initial capacity Capacity Retention Typical : 90% of initial capacity Limit : 85% of initial capacity Continuous Charge Test No leakage, no visible evidence of electrolyte loss, no explosion and no fire. Over Charging Discharging No leakage, no visible evidence of electrolyte loss, no explosion and no fire. Short Circuit No explosion, no fire, maximum temperature of battery surface should not exceed 150°C Downloaded from www.Manualslib.com manuals search engine Continuous standard charge and discharge for 500 cycles. The capacity is measured at the end of 500 cycles Fully charge the battery at 23 +/-5°C, then stored it at an ambient temperature for 60 days. Measured the capacity after 60 days storage with 0.5C discharge at 23 +/-5°C as retention capacity. The battery discharged at 0.5C 23 +/-5°C, then fully charged and held at the specified end of charge voltage for total period of 30 days. The battery fully charged at 0.5C 23 +/-5°C, discharge the battery at constant 0.5C, until battery circuit terminates discharge or at 0V, then charge the battery with 0.5C until battery circuitry terminates charge or at 4.2V. Repeat the cycle for 30 times. The battery to be fully charged with standard charging condition, and short the positive and negative terminal with wire resistance = 30 mOhm. 3-1 BDS 270 / BDS 570 harman/kardon Important Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Read these instructions. Keep these instructions. Heed all warnings. Follow all instructions. Do not use this apparatus near water. Clean only with a dry cloth. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including amplifiers) that produce heat. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the point where they exit from the apparatus. Only use attachments/accessories specified by the manufacturer. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over. Unplug this apparatus during lightning storms or when unused for long periods of time. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, are placed on the apparatus. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC receptacle. The mains plug of the power supply cord shall remain readily operable. Do not expose batteries to excessive heat such as sunshine, fire or the like. For Products That Transmit and Receive RF Energy: FCC Regulations (USA Only) FCC Information For Users This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation. Radio and Television Interference This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and then on, the user is encouraged to try to correct the interference by one or more of the following measures: • Increase the separation between the equipment and receiver. • Connect the equipment to a different outlet so that the equipment and receiver are on different branch circuits. • Consult the dealer or an experienced radio/TV technician for help. NOTE: Changes or modifications not expressly approved by Harman could void the user’s authority to operate the equipment. For Canadian Model This Class B digital apparatus complies with Canadian ICES-003. Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. For Products with Radio Receivers That Can Use an External Antenna: RISK OF ELECTRIC SHOCK. DO NOT OPEN. THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL, WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE USER TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE USER TO THE PRESENCE OF IMPORTANT OPERATING AND MAINTENANCE (SERVICING) INSTRUCTIONS IN THE LITERATURE ACCOMPANYING THE PRODUCT. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR MOISTURE. Caution: This product uses a laser system. To prevent direct exposure to the laser beam, do not open the cabinet enclosure or defeat any of the safety mechanisms provided for your protection. DO NOT STARE INTO THE LASER BEAM. To ensure proper use of this product, please read the owner’s manual carefully and retain it for future use. Should the unit require maintenance or repair, please contact your local Harman Kardon service center. Refer servicing to qualified personnel only. For Products That Include Batteries: CATV or Antenna Grounding If an outside antenna or cable system is connected to this product, be certain that it is grounded so as to provide some protection against voltage surges and static charges. Section 810 of the National Electrical Code, ANSI/NFPA No. 70-1984, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes and requirements of the grounding electrode. Note to CATV System Installer: This reminder is provided to call the CATV (cable TV) system installer’s attention to article 820-40 of the NEC, which provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as possible. For CD/DVD/Blu-ray Disc™ Players: Instructions for Users on Removal and Disposal of Used Batteries. CAUTION Risk of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. Alkaline batteries are considered nonhazardous. Rechargeable batteries (i.e., nickel cadmium, nickel metalhydride, lithium and lithium-ion) are considered hazardous household materials and may pose an unnecessary health and safety risk. In the European Union and other locations, it is illegal to dispose of any battery with household trash. All batteries must be disposed of in an environmentally sound manner. Contact your local waste management officials for information regarding the environmentally sound collection, recycling and disposal of used batteries. To remove the batteries from your equipment or remote control, reverse the procedure described for inserting batteries in the owner’s manual. IC Statement and Warning (Canada Only) This Class B digital apparatus complies with Canadian ICES003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. 2 of 86 Downloaded from www.Manualslib.com manuals search engine CAUTION For products with a built-in battery that lasts for the lifetime of the product, removal may not be possible for the user. In this case, recycling or recovery centers handle the dismantling of the product and the removal of the battery. If, for any reason, it becomes necessary to replace such a battery, this procedure must be performed by authorized service centers. -2 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge build-up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.) 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices. Each precaution in this manual should be followed during servicing. Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with , use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before retuming the product to the customer. Downloaded from www.Manualslib.com manuals search engine 3 -3 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed o.5mA. Leakage current tester Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Reading should not be above 0.5mA Earth ground AC Leakage Test ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. Downloaded from www.Manualslib.com manuals search engine 4 HW reset: Hold down the buttons “Bluetooth & VOL+ & VOL-” for 2 seconds key in Power On mode. Factory reset: Hold down the buttons “Phone & VOL+” for 5 seconds in Power On mode. Downloaded from www.Manualslib.com manuals search engine 5 SET BLOCK DIAGRAM • Audio detect Aux_in OP BA4510 BT Antenna Mic1 Input Voltage Detect 4ohm x2 TI Class D TPA3130 OP BA4560 8W x2 Audio switch BT Module(BM870) CSR8670 (BT and MCU) USB upgrade D+/D- Power detect LM393 Release /A ack me LM13700/JRC1 3700 32Mbi t SPI flash BC8670 Power key and other keys I2C Charge status Control chargingg Ba ery Charger MP2637 16 bit I2C I/O Expander Power Led JBL Link LED BT led V+/V- key Ba ery LEDs Ba ery detect On/off switch Boost MPS MP3428 On/Off switch LDO SD35 10V for Amp /lm13700 10V On/off switch 5V Micro USB 1.8A/0.5A/ 1A Downloaded from www.Manualslib.com manuals search engine 3.7V 3000mAH 3.3V Audio Signal: Power Signal: Control Signal: 6 SET WIRING DIAGRAM Downloaded from www.Manualslib.com manuals search engine 7-1 ToolsList 序号 (Number) 名称 (Name) 备注 (Remark) 1 小号电批头 Screw driver (small) 2.0 2 中号电批头 Screw driver (middle) 30 3.0 3 翘刀Knife 一字螺丝刀(包美纹胶纸)’一字螺丝刀(包美纹胶纸) ’typeknife(wrappedbytape) 4 电批 electrical screw driver Downloaded from www.Manualslib.com manuals search engine 1 2 3 4 7-2 1.先用翘刀沿着网罩与双色件间隙(按键面对 面)从上往下稍微翘起Openthegrille 面)从上往下稍微翘起Open the grille carefullyusingscrewdriverbasedonthe direction. 2.再用翘刀沿着网罩与双 双色件间隙(靠近按键 面)从上往下稍微翘起O Openthegrille Open the grille (closetobuttons)careffullyusingscrew driverbasedonthedirection. 3.将网罩取出Takeoffthegrille. 5 2 6 Z型电批 批 Z type screw driver 1 2 3 4 4.用Z型电批将产品双色件两头的4颗螺丝取下 4 用Z型电批将产品双色件两头的4颗螺丝取下 (批头用2.0)Takeoffthescrewsas showedattwoends. Downloaded from www.Manualslib.com manuals search engine Wrapping body 1 3 4 5.用电批将双色件正面如上图6颗螺丝Take off the 6 screws offthe6screws 6.取下并将双色件拆除(批头用2.0)Take offthewrappingbody ff th i b d 7-3 3 3 1 6 1 4 6 2 2 5 1 左辐射器 3 1 Downloaded from www.Manualslib.com manuals search engine 2 4 3 4 右辐射器 如上图共计12颗螺丝取 7.用电批将左右辐射器如 下(批头用2 0)Take o 下(批头用2.0)Takeo off the screws at offthescrewsat twoendsasshowed 9.将LED灯板及按键板的13PIN及6PIN排线 9 将LED灯板及按键板的13PIN及6PIN排线 (FPC),拔拆方法为将贴片FPC插座扣位90° 翻起后再将排线取出,再将PCB板取下(底部 备3M胶)Take off the 13pin cable and 6pin 备3M胶)Takeoffthe13pincableand6pin cable,andtakeofftheLED/KEYboard 2 6 5 6.将灯板软胶垫撕扯取掉(底部备3M胶纸) Takeofftherubberpart 5 4 7 8.用电批将电池支架6颗螺丝取下如上图示位 置(批头用2.0),并将电池支架取下Take off the screws as showed and take off offthescrewsasshowed,andtakeoff thebatterycover 6 5 8 10.用电批将左右喇叭共计 10 用电批将左右喇叭共计 计8颗螺丝取下(批头 用3.0),并将喇叭排插线 线从主板上取下Take off8pcsscrewsandta akeoffthespeaker cable bl 11 先将腔体左侧电池5P排插线从主板上取下 11.先将腔体左侧电池5P排插线从主板上取下, 再用翘刀将PCB板两边固定黄胶翘开清理干净 Takeoffthe5pincablefirstlyandclean th l theglueasshowedinyellow h di ll 7-4 12.先将腔体右侧3P及13P排线(FPC)及麦克 风2P AUX板3P排插线从主板上取下 再用 风2P、AUX板3P排插线从主板上取下,再用 翘刀将PCB板两边固定黄胶翘开清理干净Take offthe3pin,13pincable,2pinmiccable and3pinmiccable,andthencleanthe d3 i i bl d th l th glueasshowedinyellow Downloaded from www.Manualslib.com manuals search engine 13.将PCB板从腔体左边向 向右(从电池排线端 往另 方向推)推出后将 往另一方向推)推出后将 将AUX连接板4P排插 线取下PushthePCBAasthedirection eoffthe4pincable showedandthentake 8 1 2 3 VCC_AMP_10V VCC_BT_OP OP_lim_10V OP_lim_ref 5 OP_lim_10V 6 7 8 lim_ref BT_OP_REF VCC_switch_3V3 R717 R704 4 R715 R718 R709 5.1 22k C765 C704 C766 100NF 10UF 10V 1NF A 22k/NC 4.7 OHM/NC C716 C705 R710 22k 10UF 10V C706 100NF 16V 10UF/NC C715 100NF/NC AGND 22k/NC 22UF/NC C717 C780 R716 22k/NC 22UF/NC 6.3V 6.3V C718 100NF/NC 16V R719 22k/NC 6.3V AGND R706 22UF/NC C719 C720 100NF/NC A AGND OUT_1 NC/0 ohm lim_ref 2.43k/NC C707 R730 51/NC 47pF 56k/NC 54.9k/NC 390PF/NC C702 4.7UF R702 C768 15K OUT_2 2 3 1 SATT_BIAS BUFFER_IN1 6 V- 7 8 BUFFER_OUT2 BUFFER_IN2 V+ 2 OP_lim_10V R734 B C734 NC 1% 9 10 11 Q19 2SA1162 R751 10K/nc 1% 100K/NC R735 1% 6.8K/NC R725 C730 10UF/nc 10v C731 C732 100NF/nc 100NF/nc 16V 16V AGND R752 C728 2.43k/NC R708 BUFFER_OUT1 3 2 5 OUT1 OUT2 12 IN2- 1 4 IN1- D_BIAS_1 AMP_BIAS_IN1 IN1+ 13 R753 AGND OUT_2 NC/0 ohm C722 82pF/NC 10V R727 10UF/NC 10V 51/NC 390PF/NC R729 lim_ref BAT54C/NC C729 2.43k/NC 2 BT_SPK_RP 1% U13A lm393/nc 3 NC 4.7UF/NC 1k/NC C725 R723 47pF 1% 13k/NC 91K/NC 1% 3 C712 1uF C708 C767 OP_lim_10V 1 12K/NC R733 NC C733 1 15K 16 C727 470PF/NC IN2+ OP_lim_10V R714 AGND U12 NJM13700 D_BIAS_2 AMP_BIAS_IN2 8 VCC+ AGND 14 3 1 2 OUT1 PIN1 NIN1 4 5 R721 56k/NC 22k R707 NIN2 BA4510 SSOP8 C709 47pF 6 PIN2 7 B C764 10UF/nc 100NF/NC AGND R731 OP_lim_10V SPKLN 4.7UF R703 R712 22k AGND R755 AGND SPKRN C703 C714 NC 6 C726 470PF/NC B BT_SPK_RN U11 5 C713 NC AGND BA4560 OP_lim_ref U10B 390PF/NC B AGND OUT2 15K BT_OP_REF C769 1 VCC_BT_OP OP_lim_10V 909K/nc OUT_1 1k/NC R724 7 3 8 4.7UF R701 2 C710 47pF R722 6.8K/NC R732 A C701 R700 A 15K BT_SPK_LN R711 22k 4.7UF AGND R726 4.7UF/NC C724 R720 VCC- 4 56k/NC U10A NJM4580V V- C700 82pF/NC 10V 56k/NC 54.9k/NC V+ BT_SPK_LP R713 15 C711 1uF 390PF/NC SATT_BIAS 22k 2.43k/NC R705 AGND C770 R728 + - C721 VCC_AMP_10V L701 VCC_AMP L705 100 @ 100MHz + C735 100NF 16V AMP_SDZ C737 C738 220UF + 100NF C736 220UF 16V 1 2 C739 16V 16V R747 1NF R749 C751 C753 0.68UF 25V 330PF 22 AGND C 1% C755 TP23 330PF C J3 AGND AGND R738 U6 R754 C741 AGND C742 AGND 0 OHM 1UF 1uF GVDD R739 C743 OUT_2 1UF R756 AGND L_in_3130 Mute AGND C744 1UF VCC_AMP R170 47K AGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MODSEL SDZ FAULTZ RINP RINN PLIMIT GVDD GAIN/SLV GND LINP LINN MUTE AM2 AM1 AM0 SYNC TPA3130D2 PVCC PVCC BSPR OUTPR GND OUTNR BSNR GND BSPL OUTPL GND OUTNL BSNL PVCC PVCC AVCC Thermal Pad 1UF C752 22 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 220NF AGND C754 C756 0.68UF 25V 330PF C759 25V C758 1 220NF 25V 3 R758 C760 1 AGND 220NF 25V TP25 L704 R744 VCC_AMP 16V C761 220UF + C763 1 C746 2 C747 0.68UF 25V 330PF 100NF R743 C762 1NF 22 1% J6 R745 3.3 OHM 1% SPKLP 1 2 3 AGND SPKLN C749 330PF B 3B-EH-A C745 C750 TP26 330PF 330PF L703 2 16V R757 100K B 3B-EH-A TP24 C757 220NF 25V AGND 10K SPKRN 2 AGND AMP_MUTE 1 2 3 AGND AGND 22 Q20 MMBT3904 330PF R750 3.3 OHM L706 AGND 33 C740 OUT_1 SPKRP R748 1K 1 2 C748 0.68UF 25V R746 3.3 OHM AGND D D AGND Title Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 D:\e\..\AMP(20150227).SchDoc Sheet of Drawn By: 8 4 3 AGND AGND C116 NC R100 VBAT_DCIN_DETECT 1 C117 NC AGND 10K R149 0 OHM 5% ATOM Mini RF CONN R143 100K DC_detect VBAT_DET AGND Microphone_in 3 Q16 10K R150 REV R145 470k 0.1 R107 C113 10NF 10V ECO CHECKED first release MC Lee DATE 2014 Sep 4 DC_detect Q15 MMBT3904 1 R146 100K C127 10NF 10V C128 10NF 10V D VCC_BT R180 100k 1: 3od 0:TCL HW_DET AGND BT_SPK_RP 3.3K BT_SPK_RN 5% R108 VCC_switch_3V3 R135 10 ohm 5% C122 10NF 10V 2 R144 47k 2 4 3 2 1 GND GND GND RF 10NF 10V C123 VBAT_DET Q17 MMBT3904 J1 USB+5V 1 R142 220k 3 3 Q18 2 D VBAT_DCIN_DETECT 2 R141 47k 1 REVISION HISTORY MTP3401N3 3 AGND 2 MTP3401N3 1 PROPRIETARY INFORMATION - THESE DOCUMENTS AND THE INFORMATION CONTAINED THEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED OR DISCLOSED TO OTHERS FOR MANUFACTURE OR ANY OTHER PURPOSE EXCEPT VBAT_1 THOSE SPECIFICALLY AUTHORIZED IN WRITING BY HARMAN INTERNATIONAL AGND AGND Mark R181 AGND NC BT_SPK_LP BT_SPK_LN 3.3K 5% AGND BT_1V8 VCC_switch_3V3 Q14 MMBT3904 1 C105 1uF 6.3V R151 10K AGND 2 3 Charge_in_EN AGND TP27 TP28 J7 B L101 L102 1 2 3 C180 1.5NF 10V C181 1.5NF 10V 1% 1% 3.32K OHM 0 OHM R128 R129 82nHAUX_R_CH 82nH R32 AUX_L_CH 0 OHM R118 1% 1% 3.32K OHM 10V C120 10UF 10V C80 R72 6.8K OHM 1% AUX_IN_R 10UF AUX_IN_L R101 I2C_DAT0 22 USB_D+ R126 33 OHM I2C_DAT R137 33 OHM I2C_CLK 33 R106 AUX_L_CH I2C_CLK0 6.8K OHM 1% AGND AGND R104 AGND R162 VBAT_DCIN_DETECT 33 OHM CHARGE_in_STATU(/CHG) 4.7k R103 4.7k R110 2.2M AGND 3 3 C130 1NF 10UF 47pF AGND AGND R163 1 R783 ESD0603V12C03 5% 0 OHM 5% 0805 VCC_BT 470k R132 C109 1uF B 4B-PH-K-S R134 TP32 TP34 AGND C155 10nF 25V USB+5V AGND R115 R109 L103 1k 2.2k 15nH C156 C125 15PF 25V 10UF Q8 FDV301N AGND 1 AGND HARMAN INTERNATIONAL C108 NAME 220nF 6.3V 470k R130 AGND DATE CREATED Alan Sun 2014 Sep 05 CHECKED MC lee Downloaded from www.Manualslib.com manuals search engine 3 2 TP35 AGND Harman Consumer Group Shenzhen, Guangdong, China A SIZE REV. DRAWING NO. B SCALE: B 2B-ZR 2014 Sep 05 AGND Mark 4 1 2 C126 39PF 25V TITLE TP33 AGND J4 AGND Cannot open file M:\02 Department\19 HCG_Engineering\Service\PC B\Design_Template\Sch template 3 VREG_EN USB_DUSB_D+ 0 OHM 5% 0805 B C124 Microphone_in 100NF 16V C183 100NF 16V 47k R131 AGND AGND AGND VREG_EN 2 A 47pF USB+5V R133 1 2 3 4 C132 R121 1M C133 1uF 6.3V VCC_BT TP31 J5 C131 150K BAT54C 10 ohm C129 C121 3.3NF 25V R120 1 Audio_Detect 1K Q12 2SC2712 1 D750 2 MIC_BIAS_A BT_VDD5 TP30 C R122 R138 33 OHM I2C_INT R139 I2C_RESET SYS_PWR_SHUTDOWN 33 OHM Deep_Sleep Audio_Detect TP47 R123 27K Q10 2SC2712 C104 1uF 6.3V R113 TP29 AGND 10V 60 BT_VDD_MEM 59 58 C110 10UF 10V AGND 57 10V C115 10UF Aux_in_mic_com2 10UF C114 VCC_audio_3V3 56 10V R188 55 AGND 10K Boost_EN 54 53 VREG_EN 52 R111 BT_VDD5 51 12K R153 VCC_BT VCC_switch_3V3 50 2.2M R781 NC 49 L105 48 1.5UH C100 C101 C102 33 47 BT_1V8 Q11 46 BT_VDD_MEM R148 C103 C107 2SC2712 AUX_R_CH 100NF 1 45 1NF 10NF 10UF 10V 44 6.3V R782 43 16V 1uF ESD0603V12C03 42 6.3V 41 VCC_audio_3V3 40 AGND AGND AGND AGND 39 R114 38 AGND 22 USB_DR102 12K 2 R147 100k AGND VCC_BT MIC_BIAS_B MIC_LP MIC_LN MIC_RP MIC_RN GND PIO24 PIO22 VREG_ENABLE VDD5 CHG_EXT VBAT_SENSE VBAT VOUT1V8 VDD_MEM VDD_PADS GND USB_DUSB_D+ GND I2C_SDA I2C_SCL PIO28 3 VCC_BT AUX_IN_R PCM_SYNC PCM_OUT PCM_IN GND SPI_CLK SPI_MISO SPI_CS# SPI_MOSI GND RST# UART_RTS# UART_CTS# UART_RX UART_TX LED0 LED1 LED2 PIO0 PIO1 PIO2 PIO3 PIO4 PIO5 PIO8 PIO9 PIO10 PIO11 PIO12 PIO13 PIO14 PIO15 GND PIO27 PIO25 PIO26 PIO23 PIO21 1 2 3 4 AGND BT_SPI_CLK 5 BT_SPI_MISO 6 BT_SPI_CSB 7 BT_SPI_MOSI 8 9 AGND 10 11 12 13 14 15 PWR_LED_white BT_blue_LED 16 JBL_link_white_LED 17 18 HW_DET 19 AMP_MUTE AUX_in_mic_Ctr R161 1k 20 21 SW_POWER 22 AMP_SDZ 23 AGND 2 5% AUX_in_mic_Ctr 100k R112 R184 NC C118 10UFAux_in_mic_com1 3 8 R185 0 ohm 2 Aux_in_mic_com2 24 25 26 27 28 29 30 31 32 33 34 35 36 37 I IN2 9 U1 BM880F3 PCM_CLK GND AIO1 AIO0 GND ANT GND GND SPKR_RP SPKR_RN SPKR_LP SPKR_LN GND MIC_BIAS_A 1 V+ 2 NC1 NC2 GND I IN1 6 C AUX_IN_L 5 10 NO2 SW1 COM2 SD20 7 AUX_in_mic_Ctr 4 NO1 Aux_in_mic_com1 3 COM1 74 73 72 71 70 69 68 67 66 65 64 63 62 61 Mic_BIAS_A SHEET CAD FILE: 1 OF 1 2 3 4 5 6 7 8 A A VCC_switch_3V3 R136 10 VCC_IO_expander_3V3 AGND AGND R155 4.7K C151 100NF R156 4.7K C152 100NF C135 AGND U2 I2C_INT 1 2 3 4 5 6 7 8 9 10 11 12 AGND I2C_RESET red_led_battery (5-15)% white led battery(15-30%) white led battery(30-45%) white led battery(45-60%) white led battery(60-75%) white led battery(>75%) 200 R600 200 ohmR601 200 R602 200 R603 200 R604 200 R605 VCC_IO_expander_3V3 AGND /INT A1 /RESET P00 P01 P02 P03 P04 P05 P06 P07 GND VCC SDA SCL A0 P17 P16 P15 P14 P13 P12 P11 P10 C134 24 23 22 21 20 19 18 17 16 15 14 13 100NF 1NF I2C_DAT I2C_CLK 33 33 33 R609 R154 R608 33 33 R607 R606 Phone Key BT Key Link key AGND Vol+ Vol- TCA1116(PW) B B R610 10k R611 10k R612 10k R613 10k J10 BT_reset_in 6 5 4 3 2 1 BT Key VolVol+ Phone Key TP5 TP6 TP7 TP8 C136 1NF C137 1NF C138 1NF 0.5S-CX-6PWB C139 1NF TP9 TP4 AGND C191 100NF AGND VCC_switch_3V3 0.5S-CX-13PWB J9 13 12 11 10 9 8 7 6 5 4 3 2 1 Link key PW_KEY PWR_LED_white BT_blue_LED JBL_link_white_LED white led battery(>75%) white led battery(60-75%) white led battery(45-60%) white led battery(30-45%) white led battery(15-30%) red_led_battery (5-15)% C TP10 TP11 TP12 TP13 C TP14 TP15 TP17 VCC_BT TP18 C140 1NF C141 1NF C142 1NF C143 1NF C144 1NF C145 1NF C146 1NF C147 1NF C148 1NF C149 1NF J2 C150 1NF TP19 BT_SPI_MOSI BT_SPI_CLK BT_SPI_MISO BT_SPI_CSB TP20 TP21 AGND AGND TP22 1 2 3 4 5 6 B 6B-PH-K-S D D Title Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 D:\e\..\IO_Expander(20150227).SchDoc Sheet of Drawn By: 8 1 2 3 4 5 6 7 8 Mark A A R193 NC VCC_3V3 JBL_Link_key C192 10nF AGND power R201 TP46 J11 10K AGND B 1 2 3 4 5 6 7 8 9 10 11 12 13 R194 NC R189 200 ohm R200 200 ohm Battery >75% white D15 B TP44 TP43 TP42 TP41 TP40 A A D18 TP39 0.5S-CX-13PWB D19 TP38 D20 TP37 TP36 K D17 K K K D16 TP45 Battery 15-30% white A Battery 60-75% white K K D25 A A D24 K K D22 K A A D23 A BT blue LED A A R199 200 ohm BT blue LED K A K R197 200 D21 K R198 200 white power D12 A R190 200 ohm JBL_Link_white LED AGND AGND AGND AGND Battery 30-45% white AGND AGND AGND Battery <15% Red Battery 45-60% white C C Mark D D Title Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 Sheet of D:\e\..\Key+led board(20150227).SchDoc Drawn By: 8 1 2 3 4 5 6 7 8 A A Mark TP51 AGND TP54 R169 100k TP50 TP52 TP55 R168 C154 1UF 10V R191 TP53 100k R167 NC 100k BT_Key B J100 BT_rsset_in_1 6 5 4 3 2 1 V- B 0.5S-CX-6PWB R192 NC AGND V+ R195 NC phone R196 NC AGND C C Mark D D Title Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 D:\e\..\Key1 board(20150114).SchDoc Sheet of Drawn By: 8 1 2 3 4 5 6 7 8 charge2_sys_5V charge_in_VCC C404 1% R423 5.6k 100nF AGND AGND AGND TP2 AGND SDR 0 OHM Boost_EN 100K AGND Q4 NC AGND AGND 1 6 USB+5V NC TP49 B 18 19 20 17 PGND SS OUT FB EN COMP MODE VDD SENSE IN PGND 200 OHM 16 C505 15 14 22 10 C509 22UF 25V 22UF 25V R512 220k AGND R507 15k C504 2.2uF MTP2603 Q3 MMBT3904 2.2nF 12 3 2 1 R515 1K AGND C506 11 R508 100K 25V AGND 33NF 13 22UF C510 G D D R509 34k C159 1.5nF AGND 1 AGND R505 SYS_PWR_SHUTDOWN 47K R514 100K C512 10NF AGND AGND AGND 3428_SW C423 NC AGND 4 VIN+ VIN- B Nc Q21 MMBT3904 1 C508 A S D D 5 V+ + - USB_D- AGND R426 NC NC R429 3 10K R513 24K 4 5 6 R437 R427 nc NC 2 R172 V- R428 USB_D+ CHARGE_in_STATU(/CHG) 100K Boost_10V R511 51 NC R173 100K R432 VOUT 3 AGND Q2 U8 1 VCC_switch_3V3 NTC charge2_sys_5V SW U7 MP9428 SDR R431 2 TP401 8 7 6 5 SDR AGND PGND AGND 4 5 R517 R425 NC 3 PGND 8 1% R421 68K 2 same length BST SW AGND 1 PGND 21 R510 R506 R420 51k SW C507 100nF SW C502 22uF 25V different pair AGND 3428_SW D D D D 3 L501 2 S F 1.5UH, 15A SW 15 13 TMR ILIM PWIN C503 C501 22uF 25V 22uF 25V TP400 charge_sys_FB AGND AGND MTB04N03 S S S G AGND 7 AGND BATT 1 9 C408 1uF 0.01ohm 7 22UF 1 2 3 4 3 22UF 10V C416 NC PWIN 1% R411 5.1k 2 100NF TP3 14 PWIN C406 1% R401 5.1k R501 VBAT_1 Boost_10V /BOOST C407 OLIM CSP 0.02 ohm 5% 0805 VBAT_1 C409 ISET PGND 1% R410 21.5K NTC 9 NTC PGND /ACOK 10 FB SW 6 AGND AGND TP1 24 VCC_AMP_10V Q1 AGND 11 ACOK SYS 5 AGND J401 23 R441 NC 5% 0805 VIN 4 R407 22 16 17 VB 18 21 L401 2 22UF 1 C415 CKCD5D28-2.2μH/N C405 1uF VCC EN charge2_sys_5V C424 1uF BOOST 20 C426 100nF C414 22UF N/C 22UF 6.3V U9 MP2637 1% R400 15K 12 REG 2 C430 22UF 6.3V 330nF MODE 1 C401 100NF 0.01ohm 1nF charge_in_5V AGND CHG charge_in_5V L402 5 4 3 2 1 R502 C410 3 19 100 @ 100MHz C511 R516 0.01ohm 2.2ohm R414 15K AGND C400 0.01ohm 8 AGND R503 2 Charge_in_EN R404 1K A USB+5V R504 AGND NTC 1% R424 18.2k AGND AGND AGND MTP3401N3 MTP3401N3 Q5 C427 100nF 2 VCC_switch_3V3 4.7uF 10V AGND VCC_switch_3V3 VCC_audio_3V3 U5 R443 10 ohm 5% R442 4.7K D403 1N4148WS 0603 SW_POWER 100NF C418 C419 1NF D401 BAT54C AGND 3 C402 NC 2 47k 1% 1% R435 100k R436 100K C428 TP48 C425 1uF USB+5V AGND 1 MMBT3904 1 Q7 R434 2 Deep_Sleep 3 3 Hand_Reset 3 1 1% R433 100k C Q6 2 1 VBAT_1 1 2 3 C420 R419 10K IN GND EN OUT BP/FB C403 100NF 4 C429 10NF SD35 10UF 10V C R430 5 AGND 5.1 10UF C412 10V C417 100NF AGND AGND AGND AGND AGND PW_KEY VCC_switch_3V3 3 R440 1 100k 5% 2 C421 1uF Q407 MMBT3904 1 1k 5% Q408 MMBT3904 D 2 R438 BT_reset_in D Hand_Reset 3 R439 33k C422 1uF Title AGND AGND AGND AGND Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 D:\e\..\power(20150105).SchDoc Sheet of Drawn By: 8 1 2 3 4 5 6 7 8 Mark A CON600 VBUS DD+ ID GND L205 100 @ 100MHz J12 1 2 3 4 5 1 2 3 4 C800 NC 0 SHIED B A B B 4B-PH-K-S C802 ESD0402V18C15 ESD0402V18C15 C801 MICRO_USB_5P_UR1-069A AGND C803 ESD0402V18C15 J301 C804 ESD0402V18C15 J310 2 Mark 4 3 PJ-321B 1 2 3 B 3B-PH-K-S C C D D Title Size Number Revision A2 Date: File: 1 2 3 Downloaded from www.Manualslib.com manuals search engine 4 5 6 7 2015/3/17 D:\e\..\USB_socket(20150227).SchDoc Sheet of Drawn By: 8 9 LAYOUT DIAGRAM - MAIN BOARD Downloaded from www.Manualslib.com manuals search engine LAYOUT DIAGRAM - USB BOARD Downloaded from www.Manualslib.com manuals search engine LAYOUT DIAGRAM - LED BOARD Downloaded from www.Manualslib.com manuals search engine LAYOUT DIAGRAM - KEY BOARD Downloaded from www.Manualslib.com manuals search engine 10 Mechanical Exploded View Downloaded from www.Manualslib.com manuals search engine 11 SPARE PARTS LIST Pos. No. Part Number 2 25104880202009 USB Cover Flip3 black ND Description 2 25104880202029 USB Cover Flip3 Pink ND 2 25104880202019 USB Cover Flip3 Grey ND 2 25104880202039 USB Cover Flip3 Teal ND 2 25104880202049 USB Cover Flip3 Blue ND 2 25104880202059 USB Cover Flip3 Red ND 2 25104880202069 USB Cover Flip3 Orange ND 2 25104880202079 USB Cover Flip3 Yellow ND 6 993104880309 FLIP3 LED PCBA ND 9 417000310109 Li-ion Battery 3.7V/3AH Flip3 ND 11 993104880209 FLIP3 Key PCBA ND 12 993104880409 FLIP3 USB PCBA ND 13 993104880109 FLIP3 MAIN PCBA ND 14 20205000000035+24104881001049 Right Passive radiator+Plastic bracket ND 16 20205000000008+24104881101049 Left Passive radiator+Plastic bracket ND 17 423010020019 BT antenna 75mm Flip3 ND 20 232500020009 Microphone Flip3 ND 22 20140150080011 Driver 1.5" 4R 8W Flip3 ND 26-31 331104880119 Grille assy Flip3 black version ND 26-31 331104880159 Grille assy Flip3 Pink version ND 26-31 331104880139 Grille assy Flip3 Grey version ND 26-31 331104880179 Grille assy Flip3 Teal version ND 26-31 331104880199 Grille assy Flip3 Blue version ND 26-31 331104880219 Grille assy Flip3 Red version ND 26-31 331104880239 Grille assy Flip3 Orange version ND 26-31 331104880259 Grille assy Flip3 Yellow version ND 461691020349 USB cable 1m Orange Flip3 ND 462210485029 Gift box Flip3 Black ND 462210488069 Gift box Flip3 Gray ND 462210488029 Gift box Flip3 PINK ND 462210488049 Gift box Flip3 Green ND 462210488059 Gift box Flip3 BLUE ND 462210488019 Gift box Flip3 Red ND 462210488009 Gift box Flip3 Orange ND 462210488039 Gift box Flip3 Yellow ND Downloaded from www.Manualslib.com manuals search engine Revision List Version 1.0 Initial Release for JBL FLIP3. Version 1.1 Update on Page 11 for Grille Ass’y Part Numbers. Version 1.2 Add Position Number for part list on Page 11 Version 1.3 Grille Ass'y P/N on Page 29 updated. Downloaded from www.Manualslib.com manuals search engine