WREC 1996 CONSTANT-VOLUME ADIABATIC COMBUSTION OF STOICHIOMETRIC HYDROGEN-OXYGEN MIXTURES T. Bohacik, S. De Maria, W. Y. Saman Energy and Engines Research Croup, School of Manufacturing and Mechanical Engineering University of South Australia, South Australia 5095 Australia ABSTRACT The paper evaluates and discusses the combustion characteristics of electrolytically produced stoichiometric hydrogen-oxygen mixtures under constant volume adiabatic conditions. The results will be used in the preliminary design of a combustion chamber of a hydrogen-oxygen fuelled engine. Maximum combustion pressures are investigated and compared to theoretical predictions based on the first law of thermodynamics, ideal gas laws and adiabatic flame temperature. High temperature dissociation is not taken into account. Experimental results are within 10% of theoretical predictions. Ignition delay time and rate of pressure rise are also investigated and discussed. The ignition delay time is a function of the initial mixture pressure and decreases exponentially from a maximum value of 6.6 ms towards zero as the initial pressure of the mixture is increased. KEYWORDS Alternative Fuels; Hydrogen; Electrolysis; Stoichiometric Hydrogen-Oxygen Mixtures; Combustion INTRODUCTION Due to the growing sensitivity to pollution of the air in municipal areas caused by motorised traffic, the evaluation of alternative fuels and consequently, the quest for new automobile propulsion systems is well underway. From a purely environmental point of view, hydrogen is the most likely candidate in the foreseable future. The paper reports on the initial stages of a project undertaken at the University of South Australia to develop and test a closed cycle (zero-emission) hydrogen-oxygen fuelled combustion engine system specifically designed for city and urban passenger commuting. The engine system is an alternative to the electrically powered vehicle, which, at present is considered to be zero polluting without regard to the manner in which the electric motive power is generated. Vehicles powered by hydrogen join electric vehicles as an option for effectively reducing the emission of greenhouse gases. The use of hydrogen as a fuel for reciprocating piston engines is not a recent event, being utilised as early as the nineteenth century. Hydrogen was burnt with oxygen, and the vacuum created upon cooling due to the reduction of the number of moles of the products compared to the reactants, used to drive a piston. In automotive vehicles it has been experimented as early as World War II in gazogene composition (50% hydrogen) resulting from coal gasification. More recently it has been used in a large number of vehicles in 1254 WREC 1996 different countries, primarily Germany, U.S.A. and Japan. Mercedes Benz, BMW and Mazda prototypes are using gasoline designed engines that have heen modified for hydrogen, although not yet optimised for performance. These engines use atmospheric air as a source of oxygen and hence similar levels of NO, are emitted compared to gasoline fuelled engines. Work of Billings and Lynch (1973) showed that oxides of nitrogen were produced in a hydrogen-fuelled engine with very low concentrations using lean mixtures, but they sharply increased with equivalence ratio and reached a maximum at equivalence ratio of 0.8. To eliminate NO, , pure oxygen must be used in conjunction with hydrogen. The disadvantages with this scheme is the added complexity of carrying separate hydrogen and oxygen supplies leading to a heavy and bulky energy storage system. SYSTEM DESIGN/EXPERIMENTAL WORK The proposed system overcomes the need to carry separate supplies of hydrogen and oxygen. Its principle of operation results in a number of advantages over conventional methods of storing hydrogen in compressed form on vehicles namely, hydrogen and oxygen are produced on-board by electrolysis of water, unlimited generating pressures are possible without a compressor and the fact that hydrogen and oxygen are stored together in one pressure vessel in stoichiometric proportion leads to a compact energy storage system. Figure 1. shows the basic components of the proposed zero emission engine system. Fig. 1. Schematic of zero emission engine system. A prototype of the high pressure electrolysis system has been manufactured and tested up to generating pressures of 24 MPa. The rate of pressure rise was linear with an average value of 60 kF’a per minute. The electric power consumption of the high pressure electrolysis cell remained constant at 25 W up to the highest generating pressure. This indicates that high pressure electrolysis cells are the most efficient form of generating high pressure stoichiometric hydrogen-oxygen mixtures. The combustion characteristics of stoichiometric hydrogen-oxygen mixtures produced by this system have been evaluated utilising a 1.54 x lo” m3 ceramic combustion chamber fitted with a piezoelectric transducer and utilising high-speed data logging software. The data logger, recording the instantaneous pressure inside the chamber, was triggered at the instant of spark discharge at the spark plug. This enables the ignition delay time to be measured. A spark plug with projected electrodes was used to ignite the mixture. The experimental rig is depicted in fig. 2. 1255 WFCEC1996 Firing button Charge Amplifier Metering valve 0 0 0 Oscilloscope * To manometer Three-way valve Experimental rig and data collection. Fig 2. RESULTS AND DISCUSSION Figures 3 and 4 describe the combustion characteristics obtained from the experimental test rig. Figure 3 shows the maximum combustion pressure reached versus the initial hydrogen-oxygen mixture pressure. Comparison is made against theoretical predictions based on first law of thermodynamics, ideal gas laws and adiabatic flame temperature. Experimental results are within a 10% range of theoretical predictions. The deviations are due to high temperature dissociation not taken into account, heat leakage through the metal jacket of the spark plug, valves and pipes and deviation from ideal gas behaviour. 2 1.6 1.6 1.4 1.2 1 0.6 0.6 0.4 0.2 0 20 40 60 60 Initial mixture absolub3 100 120 146 pressure (IPa) 0 i0 40 60 60 100 120 14 Inltlalmbtture absolute pressure (kPa) Fig. 3. Maximum combustion pressure versus initial mixture pressure. 1256 Fig. 4. Ignition delay time versus initial mixture pressure for stoichiometric hydrogenoxygen mixtures at 25” C. WREC 1996 Figure 4 shows that the ignition delay time corresponding to the lowest pressure is considerable, but decreases exponentially and approaches zero as the pressure of the mixture is increased. A reciprocating hydrogen fuelled piston engine utilising a compression ratio of 10 and rotating at 3000 RPM would experience an ignition delay time of less than 0.2 ms. This corresponds to approximately 4-5” crank angle and indicates that hydrogen-oxygen fuelled engines approximate more closely to the ideal Otto cycle because heat addition occurs closer to constant volume on the P-V diagram. Figure 5 shows the rate of pressure rise as a function of the initial mixture pressure. 220 200 180 f it y k 6 lb0 140 120 100 80 60 40 20 0 0 20 40 60 80 100 120 1 lo Initialmlxturaabaoluta pressure (kPa) Fig.5 Rate of pressure rise versus initial mixture pressure. The high rate of pressure rise due to the high rate of combustion is evident. Figure 5 also suggests the possibility that “knock” in a hydrogen-oxygen fuelled engine is not caused by the spontaneous auto-ignition of the end gas as postulated for a hydrocarbon fuelled engine. The very high rate of combustion indicates that knocking should not occur since the end gas has very little time to auto-ignite. The octane rating of hydrogen is 106 which is higher than that for gasoline, yet knocking in a hydrogen fuelled engine is more pronounced and occurs more frequently. Rather, it is caused by a high primary flame front which is attributable to very high laminar and turbulent burning velocities and hence a very high rate of pressure rise. This has also been validated by Swain et al (1988). If such is the case, then the combustion chamber of hydrogen-fuelled engines needs to be of broad quiescent geometry, in which ignition by a spark plug occurs as far as possible from the centre. Combustion chambers for hydrocarbon fuels can actually promote knock for hydrogen. In conclusion, the combustion chambers of hydrocarbon fuelled engines are not compatible with hydrogen fuelled engines. A different design approach must be used employing clean, cool running chambers to prevent pre-ignition of the admitted charge. The geometry should be disk-shaped to minimise knock. REFERENCES Billings R. E. and Lynch F. E. (1973). Performance and Nitric Oxide Control Parameters of the Hydrogen Engine. -Research.Provo, UT. . . Longman Eastop T. D. and McConkey A. (1986). ). Scientific and Technical, Essex, U.K. . . John Somrtag R. E and Van Wylen G. J. (1991). S Wiley and Sons, New York. Swain M. R and Adt R. R. (1988). Considerations in the Design of an Inexpesive Hydrogen-Fuelled Engine. SAE. 1257