“I declare that in submitting all work for this assessment I have read, understood, and agree to the content and expectations of the Assessment Declaration.” 1. Cover Page Course code OMGT2279 Course name Transportation and Freight Logistics Campus Sai Gon South Campus Semester Semester 1 – 2023 Assignment The Case Study-Report Lecturer Tram NTB Student Name Nguyen Minh Hoa Student ID S3914534 Class time Wednesday-8h00 Word Count 2092 2. Introduction VBC is a manufacturer of premium cola products with facilities in Ha Noi and Ho Chi Minh. As VBC’s Director of Logistics, I will examine the transportation performance of our existing metal supplier based in Shenzhen and a potential supplier based in Bangkok, then I will propose a new transport model. 3. Comparison of the transportation model of both suppliers 2.1. Standard shipping Figure 1 and 2 present the transportation models used for the Chinese supplier and the Thai supplier respectively in standard shipping with DDP VBC Ha Noi or VBC Ho Chi Minh Incoterms. VBC Ha Noi Supplier, Shenzhen Hai Phong Port VBC Ho Chi Minh Crates via sea LCL Crates via intermodal rail Figure 1. Standard transportation model for Chinese supplier Supplier, Bangkok Phnom Penh trans-loading facility VBC Ho Chi Minh VBC Ha Noi Pallets via rail Crates via road Crates via road or ocean liners Figure 2. Standard transportation model for Thai supplier Table 1 and 2 show the transit times and costs for both suppliers to both VBC campuses, for a shipment of 20 crates (6 cbm, 30,000 kg). Considering the dimensions of the crates (90cm x 58cm x 58cm) and that the crates can be double stacked, 20 crates can fit within a 20 feet dry container measuring 5.9m long x 2.35m wide x 2.39m high (Blue Water Shipping (BWS) n.d.) as shown in Figure 3 (2 rows of crates per layer x 2 layers). Figure 3. 20 feet dry container loading for 20 crates Looking at transit time, both suppliers have similar performance delivering to its closest destination: 6-7 days (Ha Noi for Chinese supplier, Ho Chi Minh for Thai supplier), and 11-12 days for the farther destination. Considering transport costs, the Thai supplier’s transport cost to Ho Chi Minh seems to be lower than its Northern counterpart (Chinese supplier to Ha Noi), but costs for the longer routes (Bangkok – Ha Noi, Shenzhen – Ho Chi Minh) are relatively similar at 2700-2800 USD. Time Unit Cost Total cost Sea LCL Shenzhen – Hai Phong 5 days (a) 275 USD / 1 cbm/ 5,000 kg (a) 1,650 USD/ 6 cbm/ 30,000 kg Rail Hai Phong – Giap Bat (Ha Noi) < 1 day (b) 210 USD (d) Truck Giap Bat – VBC Ha Noi < 1 day (b) 5,000,000 VND/ one 20 feet dry container (b) Total Shenzhen – VBC Ha Noi 6-7 days Rail Hai Phong – Song Than 5 days (c) 800 VND/kg (c) 1,020 USD (d) Truck Song Than train station – VBC Ho Chi Minh < 1 day 2,000,000 VND/ one 20 feet dry container (b) 90 USD (d) Total Shenzhen – VBC Ho Chi Minh 11-12 days 1,860 USD 2,760 USD Table 1. Transport times and costs for Chinese supplier (a) Kuehne + Nagel (2023) (Annex 1) (b) Truong Phat Logistics (n.d.) (c) Van Tai Huong Lan (n.d.) (d) Exchange rate USD/VND 23,500 Rail Bangkok – Phnom Penh Time Unit Cost Total cost 2-3 days (e) 16.53 USD/ton (e) 500 USD 950 USD/ one 20 feet dry container (f) 950 USD Road Phnom Penh 1-2 days (f) – Ho Chi Minh Total Bangkok – VBC Ho Chi Minh 6-7 days (including 1-2 days packaging time in Phnom Penh) Road Ho Chi Minh – Ha Noi 3-4 days (b) Total Bangkok – VBC Ha Noi 9-11 days 1,450 USD 29,000,000 VND/ one 20 feet dry container (b) 1250 USD (d) 2700 USD Table 2. Transport times and costs for Thai supplier (e) Thailand Board of Investment (BOI) (2023) (Annex 2, reference to the costs between Bangkok and ChiangMai due to the route’s similar length to Bangkok – Phnom Penh’s) (f) Intertrans (n.d.) 2.2. Expedited shipment Regarding transit time, the relatively short distances between Shenzhen and Bangkok to Ha Noi/ Ho Chi Minh mean air transport can take 1-2 days. Regarding shipping costs, average air freight from Shenzhen to Ha Noi/ Ho Chi Minh city is around 2 USD/kg (Shenzhen Yanghe International Freight Agency Co., Ltd. 2023) while from Bangkok to Ha Noi/ Ho Chi Minh is less than 0.91 USD/kg (Thailand BOI 2023). 2.3. Recommendation In this section I detail the improvement opportunities for standard shipment because for expedited shipment we should stick to air freight. 2.3.1. For Chines supplier To save sea transport costs, I propose using FCL instead of LCL for sea shipments from China to Vietnam. Since the maximum payload for a 20 feet dry container is 28,200kg (BWS n.d.) while 20 crates totaling 30,000kg, I propose each shipment contains 18 crates only which equal 27,000kg, assuming this change does not increase material price, and does not impact VBC’s operations. Additionally, FCL will reduce the sea transport time. LCL is generally known to take longer than FCL because of the need to consolidate the goods and the potential extended customs checks due to the diverse cargo types (All Cargo Logistics 2021). For shipments to VBC Ha Noi, the cost of a 20 feet dry FCL from Shenzhen to Hai Phong is around 700 USD and the transit time is around 3 days (Email Quotation from Sea Rates). From Hai Phong Port, the goods can be transported to VBC Ha Noi by rail. For shipments to VBC Ho Chi Minh, I propose direct sea FCL shipment from Shenzhen to Cat Lai Port. According to HP Global (2021), sea shipping time from Shenzhen to Ho Chi Minh is up to 6 days, while rail shipment from Hai Phong to Ho Chi Minh takes around 5 days (Van Tai Huong Lan n.d.), which means the current transportation model for VBC Ho Chi Minh takes at least 8 days (3 days sea FCL shipment from Shenzhen to Hai Phong, 5 days rail shipment from Hai Phong to Ho Chi Minh), not to mention the handling time for loading and unloading goods among the different modes of transport. In terms of cost, the cost of a 20 feet dry FCL from Shenzhen to Ho Chi Minh is around 850 USD Email Quotation from Sea Rates) while rail transport cost for 18 crates (27,000kg) is around 22 million VND (800 VND/kg (Van Tai Huong Lan n.d.). 2.3.2. For Thai supplier I suggest the following changes, assuming with Thai supplier we order the same volume as the Chinese supplier (18 crates, 27,000kg, one 20 feet dry container). The railway transport from Bangkok to Phnom Penh should be removed. Materials should not be shipped to a transloading facility in Phnom Penh to be packed into crates because this step adds additional time and cost and risk to the process. Instead, we should ask the Thai supplier to use packing services as close to their manufacturing facility as possible, preferably within Bangkok. Additionally, using rail transport from Bangkok to Phnom Penh is inefficient. According to the Organization for Economic Co-operation and Development (OECD) (2020), railway transport occupies an insignificant market share in Thailand’s transportation, and the volume is shrinking over the years. In Cambodia, the existing railway system is poorly developed, with trains can run at the speed of 40km per hour (Xinhua 2023). When crate packaging is established in Bangkok, I propose we use sea FCL shipment directly from Bangkok to Vietnam (Cat Lai Port for VBC Ho Chi Minh, and Hai Phong Port for VBC Ha Noi). According to Thailand BOI (2023), the cargo rate of a 20 feet dry container from Bangkok to Cat Lai Port is 180 USD (Annex 3), and additional 295 USD from Cat Lai Port to Hai Phong Port (Cuoc Van Chuyen n.d.). From Cat Lai or Hai Phong Port, goods can be transported by truck to VBC Ho Chi Minh and Ha Noi respectively. According to Siam Shipping (n.d.), sea transit time between Bangkok and Ho Chi Minh is around 5 days, and between Bangkok and Hai Phong is around 12 days. 2.4. Potential challenges for VBC 2.4.1. Local challenges For VBC Ha Noi, despite its proximity to Shenzhen, the freight options from the supplier are relatively limited. International imports and exports to Northern Vietnam are mostly through Hai Phong Port (Nguyen and Kim 2015), so there is high risk of port congestion. Another option in case sea or air transportation is temporarily not available can be road transport; however, Northern Vietnam generally has rough mountainous terrains which create difficulties for road transport (Nguyet 2022). For VBC Ho Chi Minh, lack of proximity to China means extended transport lead time in standard shipment. In addition, the preference for Cat Lai Port over other major seaports in Southern Vietnam, also leads to port congestion and causes significant delays (Das 2019). Cat Lai Port is not a deep-water port, which implies greater transshipment costs (Das 2019). 2.4.2 National challenges On a national level, manufacturers in Vietnam, VBC included, faces several logistic challenges. Generally, transport infrastructure including road, rail, and port infrastructure is not highly developed and requires significant improvements. Our road paving rate is only at about 20%, and the materials are of low to medium quality, leading to bumpy surfaces and cracks, and increasing maintenance costs (ARC Group 2023). The proportion of national highway length in the overall road network is also limited at 0.18% in 2019, leading to frequent congestion and degraded road quality (Pham and Nguyen 2020). Our railway infrastructure is also considered backward and there is a lack of connectivity of the railway network to major ports, causing increased reliance on road transport (Das 2019). Our ports are less competitive in performance than other countries in the region: Vietnam was ranked 80 among 139 countries in port infrastructure quality from 2006-2018 (Samuel 2021). Moreover, drug abuse is also a challenge for intra-national transport. Long-haul NorthSouth truck drivers are known to often resort to drugs to stay awake on long shifts (Tuoi Tre News 2019). 2.4.3. International challenges In cross-border trading, our lengthy customs clearance procedures add time and cost to the transport process (Das 2019). According to The World Bank’s 2020 Doing Business in Vietnam report, our time and cost to import in terms of documentary compliance are a lot higher than the average numbers for East Asian and Pacific regions (76 versus 53.7 hours, and 183 USD versus 108.4 USD). 4. Proposal of a new transportation model for VBC While the new Thai supplier seems compatible to our existing Chinese supplier, I believe we should implement a dual sourcing strategy to enjoy the benefits of both suppliers for our 2 VBC campuses, instead of switching entirely from the Chinese supplier to the Thai supplier. Specifically, due to geographical proximity, VBC Ha Noi should continue to buy from the Shenzhen-based supplier, while VBC Ho Chi Minh should start sourcing from the Bangkok-based supplier. Expedited shipping remains the same and therefore will not be presented, while standard shipping will be different as shown in Table 3. Because each campus has its own staff taking care of the material purchase and logistic procedures, I believe there should be no administrative complexities added when dealing with two different suppliers and transport processes. Supplier VBC Ha Noi VBC Ho Chi Minh Chinese supplier Thai supplier Transport ▪ model – Standard ▪ shipping ▪ Incoterms: DDP VBC Ha Noi ▪ Sea FCL transport from Shenzhen to Hai Phong Port ▪ Rail transport from Hai Phong Port to VBC Ha Noi ▪ Incoterms: DDP VBC Ho Chi Minh Sea FCL transport from Bangkok to Cat Lai Port Road transport from Cat Lai Port to VBC Ho Chi Minh Transit time 4-5 days (compared to existing 6- 6-7 days 7 days) Cost (USD) 910 USD (compared to existing 270 USD (compared to existing 1860 USD) 1450 USD) (700 USD Sea shipment and 210 (180 USD Sea shipment and 90 USD rail/road shipment) USD rail/road shipment) Table 3. New transportation model The following steps need to be taken before implementing the new model: First, I need support from VBC’s Purchasing department to negotiate with our suppliers to have each standard shipment volume of 18 crates instead of the current 20 crates. This is for the weight to fit within a standard 20 feet container. Second, I need the Thai Supplier to agree to conduct the packaging of the metal sheets into crates inside or in an area as close to Bangkok as possible, and not to transport them to the transloading packaging facility in Phnom Penh. Third, I will run a tender to select a capable, cost-effective logistics service provider who has established experience with both routes (Shenzhen – Ha Noi and Bangkok – Ho Chi Minh). I believe the new freight model allows us to save cost and transit time while maintaining 2 active suppliers also gives us greater flexibility during times of supply disruptions. 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Kuehne + Nagel quote for sea LCL Shenzhen-Hai Phong (accessed 22 May 2023) Annex 2. Rail transportation costs from Bangkok (per ton) (Thailand BOI 2023) Annex 3. Shipping Cargo Rates from Bangkok (Thailand BOI 2023)