STUDY OF RF-SPUTTERED Ba(ZrTi1 -)O 3 THIN FILMS FOR ULSI DRAM APPLICATION JIAN-HUNG LEE, TUNG-SHENG CHEN, VENKATASUBRAMANI BALU, JEONG HAN, RAZAK MOHAMMEDALI, SUNDAR GOPALAN, CHUN-HUI WONG, AND JACK C. LEE Microelectronics Research Center, Mail Code R9950, The University of Texas at Austin, Austin, TX 78712 ABSTRACT Barium zirconate-titanate (Ba(ZrTi 1 •,)03, BZT) films with thickness around 60 nm were deposited on Ir substrates using RF magnetron sputtering. The effect of zirconium atomic fraction (x = 0.14 to 0.7), substrate temperature (380 'C to 550 'C) and oxygen partial pressure (0 to 5 mTorr with total pressure 30 mTorr) on leakage current, dielectric constant and dielectric dispersion (capacitance reduction with increasing frequency) was studied. We found that the Zr/Ti ratio played a crucial role in determining the dielectric constant and dispersion. The dielectric constant varies from 26 to 168 while dispersion ranges from 0.80 to 2.58 % loss in capacitance (dielectric constant) per decade of frequency. Low leakage currents ( <lx 10-7 A/cm 2) were observed. INTRODUCTION High-permittivity materials, such as barium strontium titanate (BST) have been extensively studied for future memory application [1-3]. One of the major challenges with BST is high dielectric dispersion, which leads to loss in stored charge under DRAM operating conditions. Ba(ZrTilx)0 3 has been investigated as an alternative material for DRAM applications with x = 0 to 0.4. The introduction of Zr" is expected to suppress electron hopping between Ti" and Ti" since Zr" ions are more stable than Ti". This may improve the electrical characteristics and device reliability. BZT films of thickness greater than 160 nm have been studied [4, 5]. High dielectric constant (T. B. Wu et al reported a dielectric constant of 300 at x = 0.12 and film thickness -180 nm) and low leakage currents (lxl0"9 A/cm 2 @1 V) were reported. In this work, we scaled down the thickness of BZT films to 60 nm to study the feasibility of using BZT for ULSI DRAM storage capacitors. EXPERIMENT The Ba(Zr.Ti1 ,)O3 thin films studied in this paper were prepared by RF-sputtering 3-inch ceramic targets with three Zr/Ti ratios. The stoichiometry of the films, determined using Rutherford Backscattering Spectroscopy (RBS) were: x = 0.14, 0.6, and 0.7. Test capacitors with a metal-insulator-metal structure were fabricated on SiO 2 (400 nm)/Si substrates. DCsputtering was adopted to deposit Ir bottom electrodes (200 nm). RF-sputtered Ba(ZrTi1 x,)03 thin films (60 nm) of the three compositions mentioned above were then deposited at various temperatures (380 'C, 460 'C, and 550 'C) and 0 2/Ar pressure ratios (0, 1/9 and 1/5), with a total pressure of 30 mTorr. The Pt top electrodes (200 nm) were deposited through a shadow mask using DC-sputtering. The area of the devices was 1.17x10 3 cm 2 . The thicknesses of the BZT films were determined by cross-section scanning electron microscopy (SEM). The crystallographic orientations were identified by X-ray diffraction (XRD). The current-voltage characteristics were measured with a HP 4156A semiconductor parameter analyzer, and the capacitance-frequency behavior in the frequency range of 100 Hz to 1 MHz was determined using a HP 4194A impedance analyzer. 47 Mat. Res. Soc. Symp. Proc. Vol. 541 0 1999 Materials Research Society RESULTS Zr/Ti ratio effect Figure 1 shows the variation of the dielectric constant at 100 KHz with Zr/Ti ratios at different substrate temperatures. The dielectric constant decreases with increasing Zr/Ti ratio within this range. It is also observed that higher substrate temperature results in higher dielectric constant, except for Ba(Zr0 7Ti0 3)0 3 thin films for which the dielectric constant is fairly independent of the substrate temperature. The dependence of the dielectric dispersion and leakage current on Zr/Ti ratio is shown in Figures 2 and 3, respectively. Increasing zirconium fraction in BZT appears to reduce dielectric dispersion and leakage current. Among the BZT thin films investigated in this study, Ba(Zr0 .14Ti 086)0 3 thin films have the highest dielectric constant. However, the high leakage current and dielectric dispersion of these films make them unsuitable for DRAM storage capacitors. On the other hand, the dielectric constant of Ba(ZroTTi 0 .3)03 thin films is too low. Hence, Ba(Zr 0 6Ti04)0 3 was selected for further studies on the effect of processing parameters such as the substrate temperature and oxygen partial pressure on electrical characteristics. 180 160 140 .. . . i. . .. ,. . . . . . a. . . . a. I 3 . .Ba(ZrTiI)O3 2.5 120 0 2 100 80 60 40 20 Ba(ZrxTi1 ,x)03 "7:3 .£4 1.5 -o--380CT -460'C - -.-- 55ý0'ýC - 0.5 0.1 0.2 0.3 0.4 0.5 0.6 0.7 x 0.8 0.1 0.2 0.3 Figure 1. Dielectric constant as a function of Zr atomic fraction at various temperatures. 0.4 0.5 0.6 0.7 0.8 x Figure 2. Dielectric dispersion as a function of Zr atomic fraction at various temperatures. 10-5 q .- 380 'C - -460------.&--550 T 1 Ba(Zr Ti 1-)O3 10-6 10-7 10-8 S10-9 --.. 0-380 C -40-0 C - 10-10 *-550 'C ... ........ 0.1 0.2 0.3 S. . . . . . 0.4 . . . . 0.5 . . . | l 0.6 l l | i l 0.7 | | i 0.8 x Figure 3. Leakage current at 1 V as a function of Zr atomic fraction at various temperatures. 48 Effect of substrate temperature Figures 4 and 5 show the dielectric constant-voltage (e-V) and dielectric constantfrequency (r -F) characteristics for Ba(Zr 0 6Ti04 )O3 at various substrate temperatures. The loss tangent for all the films is less than 0.02 at I KHz. We observe that films deposited at 550 'C have the best combination of high capacitance (137 at 100 KHz), low dispersion (1.37 % per decade) and fairly low leakage current (2.2x 108 A/cm 2 at 1 V, Figure 6). From the C-V curves, we see a slight voltage dependence of capacitance (AC(0 to 1V)/C(peak) < 3% @ 550 'C). The voltage dependence is greater for films with higher capacitance. Also, the c-V curves do not depend on the direction of voltage sweep, indicating that the BZT films are paraelectric. 140 140 120 460 'C 100 Bak/_ro0 611I04)"3 550 C, D=l.371%/decade 120 a 1 100 60 380 C AV= 3V M I .. 460 °C. D=1.6037%/deca•de . C 80 •0 14 80 40 ,80 °C,D=1.126%/decade. 660 6O 20 0 Ba(Zro 6Tio 4)O, Ar = 30 mT 0 -2 0 -1 102 2 1 104 10 3 Voltage (V) Frequency (Hz) Figure 4. Fairly low voltage dependence of the dielectric constant is observed for Ba(Zro 6Tio 4 )O3 films. Figure 5. Dielectric constant as a function of frequency for Ba(Zro6Tio.4 )O3 films. Films deposited at 550 'C have highest dielectric constant. 10-2 10-3 10-4 10-5 10-6 10-8 10-9 10-10 -10 -5 0 v top 5 10 (V) Figure 6. Leakage current density as a function of voltage at 380 'C, 460 'C and 550 'C. 49 20 25 30 35 40 45 50 55 60 20 (degree) Figure 7. XRD patterns for Ba(Zr0 .6Ti0.4)O3 thin films at various temperatures. The XRD patterns (Figure 7) suggest a mixed <100>/<110> orientation for all Ba(Zr 0.6Ti0.4)0 3 thin films. However, for those films deposited at 550 'C, the intensity of the <100> peak is stronger than that for <110>. Similar results were observed by Kamehara et al [6] for BZT films deposited on Pt/SiO 2 /Si. Films deposited at 380 'C and 460 'C appear to be more <110> oriented. This, in addition to better crystallinity, may explain the higher dielectric constant for films deposited at 550 'C. 10-6 150 Ba(Zre6Ti0 )03 deposited @ 550 C 140 10-7 0 c;) W 0 10-8 130 120 110 Ba(ZroTio.4)O3deposited @550 C 10-9 I.I 0 . i .. . 0.04 0.08 02 pressure 100 . I,., 0.12 0.16 I 0 fraction , , , I . I . . . I _, . 0.04 0.08 0.12 02 pressure fraction . I 0.16 (b) (a) Figure 8. The oxygen partial pressure appears to have little influence on both (a) leakage current at 1 V and (b) dielectric constant at 100 KHz. Effect of % oxygen The effect of oxygen percentage in the reactive gas mixture on the leakage currents at 1 V and dielectric constant at 100 KHz is shown in Figure 8. Both seem to be fairly independent of 50 oxygen partial pressure. However, we observe lower dielectric dispersion for films deposited with oxygen in the reactive gas (Figure 9). 2.5 Ba(Zro-6T.i )O-3deposited @556 -C 7.) C.) 2 1.5 0.5 0 0.04 0.08 02 pressure 0.12 0.16 fraction Figure 9. Significant reduction in the dielectric dispersion is found using oxygen reactive sputtering. RF-sputtering with gas mixtures of oxygen/argon may reduce the amount of oxygen vacancies in the perovskite thin films and thus improve the overall quality of the films. The dielectric dispersion could be reduced as a result. CONCLUSIONS The zirconium atomic fraction in the BZT films has major influence on their electrical characteristics. Increasing zirconium atomic fraction generally results in reduction of leakage current, dielectric constant and dispersion. From the films used in this study, we observe a dielectric constant as high as 168 and leakage currents ranging from IxIl -' to lxl0-6 A/cm 2 (at 1V) when the film thickness is scaled down to 60 nm. Further reduction of the film thickness may lead to even higher leakage current. 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