Department of Electrical Engineering Course Name: Electric Machines Lab Instructor Name: Omar Tamimi Course #:63392 Experiment Name: OCT & SCT Test for single phase Transformer Experiment #: 3 Academic Year: 2023-202 Students: 1. Omar khalil 2. 3. Report's Outcomes ILO A, B= (50) % ILO D = (20) % ILOA= (20) % Evaluation Criterion Introduction Sufficient, Clear and complete statement of Objectives Apparatus/Procedure Apparatus sufficiently described to enable other experimenters to identify the equipment needed to conduct the experiment. Procedure sufficiently described. Experimental Results and Calculations Results analyzed correctly. Experimental findings adequately and specifically summarized, in graphical, tabular and or written form Conclusions Conclusions summarize the major findings from the experimental results with adequate specificity. References Complete and consistent bibliographic information that would enable the reader to find the reference of interest Total ILO K = (10) % Grades Points Objectives: This experiment demonstrates the concept of open-circuit and short circuit testing will be performed on single-phase transformer. From these tests, we can determine the transformer parameters, voltage regulation, To determine the efficiency and regulation of a given single phase transformer by conducting the OC and SC test and also to draw its equivalent circuit. In addition, we will study the excitation and magnetization currents. Apparatus Required: - Power supply unit PS189 2x Resistor banks LU178 Transformer trainer TT179 Standalone transformer External wattmeter Theory: Electrical transformer: is a static electrical machine which transforms electrical power from one circuit to another circuit, without changing the frequency. Transformer can increase or decrease the voltage with corresponding decrease or increase in current Working Principle of Transformerο The basic principle behind working of a transformer is the phenomenon of mutual induction between two windings linked by common magnetic flux. The figure at right shows the simplest form of a transformer. Basically, a transformer consists of two inductive coils; primary winding and secondary winding. The coils are electrically separated but magnetically linked to each other. When, primary winding is connected to a source of alternating voltage, alternating magnetic flux is produced around the winding. The core provides magnetic path for the flux, to get linked with the secondary winding. Most of the flux gets linked with the secondary winding which is P a g e 2 | 15 called as 'useful flux' or main 'flux', and the flux which does not get linked with secondary winding is called as 'leakage flux'. As the flux produced is alternating (the direction of it is continuously changing), EMF gets induced in the secondary winding according to Faraday's law of electromagnetic induction. This emf is called 'mutually induced emf', and the frequency of mutually induced emf is same as that of supplied emf. If the secondary winding is closed circuit, then mutually induced current flows through it, and hence the electrical energy is transferred from one circuit (primary) to another circuit (secondary). Basic Construction of Transformerο Basically, a transformer consists of two inductive windings and a laminated steel core. The coils are insulated from each other as well as from the steel core. A transformer may also consist of a container for winding and core assembly (called as tank), suitable bushings to take the terminals, oil conservator to provide oil in the transformer tank for cooling purposes etc. The figure at left illustrates the basic construction of a transformer. In all types of transformers, core is constructed by assembling (stacking) laminated sheets of steel, with minimum air-gap between them (to achieve continuous magnetic path). The steel used is having high silicon content and sometimes heat treated, to provide high permeability and low hysteresis loss. Laminated sheets of steel are used to reduce eddy current loss. The sheets are cut in the shape as E, I and L. To avoid high reluctance at joints, laminations are stacked by alternating the sides of joint. That is, if joints of first sheet assembly are at front face, the joints of following assemble are kept at back face. P a g e 3 | 15 Open Circuit and Short Circuit Test on Transformer: It is possible to predict the performance of a transformer at various levels of load by knowing all the equivalent circuit parameters. These circuit parameters are supplied in terms Open Circuit (OC) and Short Circuit (SC) test data of a transformer. Without actually loading the transformer, these two assessed tests give the test results, which are used to determine the equivalent circuit parameters. By these parameters, we can easily predetermine the efficiency and regulation of the transformer at any power factor condition as well as at any load condition. This method of finding the parameters of a transformer is called as an Indirect Loading Method. Remarkingο These two transformer tests are performed to find the parameters of equivalent circuit of transformer and losses of the transformer. Open circuit test and short circuit test on transformer are very economical and convenient because they are performed without actually loading of the transformer. Open Circuit or No-Load Test on Transformer: This test is performed to find out the shunt or no-load branch parameters of equivalent circuit of a transformer. This test results the iron losses and no-load current values, thereby we can determine the no load branch parameters with simple calculations. As the name itself indicates, secondary side load terminals of the transformer are kept open and the input voltage is applied on the primary side. Since this test is carried out without placing any load, this test is also named as No Load Test. How to Perform Open Circuit Test? The open circuit (OC) test is carried out by connecting LV side (as primary) of the transformer to the AC supply through variac, P a g e 4 | 15 ammeter, voltmeter and wattmeter instruments. The secondary side or HV side terminals are left open and in some cases a voltmeter is connected across it to measure the secondary voltage. The primary side voltmeter reads the applied voltage to the transformer, ammeter reads the no load current, wattmeter gives the input power and the variac used to vary the voltage applied to transformer so that rated voltage is applied at rated frequency. The OC test arrangement of a transformer is shown in below figure: - π ππ π = π π + π2 π π πππ πππ π = ππ + π2 ππ When a single-phase supply is given to the transformer, the rated value of the primary voltage is adjusted by varying the variac. At this rated voltage, the ammeter and wattmeter readings are to be taken. From this test, we get rated voltage VO = ES, input or no-load current IO=IS and input power Po=Ps. P a g e 5 | 15 The no load power factor= Ζ, cosΖ = πππ = π·πΆ π½πΆ π°πΆ π°ππ π·ππ ∠ − ππ¨π¬ −π π½ππ π½πΆπͺ × π°ππ π= π π + π , πΉπͺ πΏπ΄ We know that, when the transformer is on no load, the no load current or primary current is very small, typically 3 to 5 percent of the rated current value. Thus, the copper loss in the primary winding is negligible. In OC test, transformer is operated at rated voltage at rated frequency so the maximum loses will be the flux in the core. Since the iron or core losses are at rated voltage, the power input is drawn to supply the iron losses by the transformer under no load. Short Circuit Test on Transformer: The connection diagram for short circuit test or impedance test on transformer is as shown in the figure below. The LV side of transformer is short circuited and wattmeter (W), voltmeter (V) and ammeter (A) are connected on the HV side of the transformer. Voltage is applied to the HV side and increased from the zero until the ammeter reading equals the rated current. All the readings are taken at this rated current. The ammeter reading gives primary equivalent of full load current (Isc). The voltage applied for full load current is very small as compared to rated voltage. Hence, core loss due to small applied voltage can be neglected. Thus, the wattmeter reading can be taken as copper loss in the transformer. P a g e 6 | 15 Therefore, P = Isc2Req....... (where Req is the equivalent resistance of transformer) ππ¬π = ππ¬π ππ¬π ∠ ππ¨π¬ −π ππ¬π ππ¬π × ππ¬π Therefore, equivalent reactance of transformer can be calculated from the formula Zeq2 = Req2 + Xeq2. These, values are referred to the HV side of the transformer. Hence, it is seen that the short circuit test gives copper losses of transformer and approximate equivalent resistance and reactance of the transformer. Why Transformers Are Rated In KVA? From the above transformer tests, it can be seen that Cu loss of a transformer depends on current, and iron loss depends on voltage. Thus, total transformer loss depends on volt-ampere (VA). It does not depend on the phase angle between voltage and current, i.e. transformer loss is independent of load power factor. This is the reason that transformers are rated in kVA. Transformer losses and efficiency: Iron Losses Eddy Currents The magnetic core of a transformer consists of many laminations of a high-grade silicon steel of a definite thickness. The power absorbed by the core of a transformer is due to eddy currents and hysteresis and is called iron losses. When the alternating flux cuts the steel core, an EMF is induced in each lamination, causing a current (called an eddy current) to flow in the closed electrical circuit of the lamination. This eddy current flows through the resistance in each lamination, causing heat to be generated in the laminations and therefore in the core as a whole. Although eddy-current losses are effectively reduced by using laminations for the core, they are never entirely eliminated. Hysteresis The alternating flux also causes changes in the alignment of the magnetic domains in the magnetic core, with the magnetic polarity reversing 100 times a second. This change is energy consuming and heat is produced within the core. The energy loss is referred to as hysteresis loss, the degree of loss being dependent on the nature of the material used for the laminations. Silicon steel has low hysteresis losses, making it suitable for electrical laminations. Figure 1 shows a comparison of two hysteresis curves for different P a g e 7 | 15 materials. It can be seen that the silicon steel curve has a smaller area, representing a lower energy loss and reduced heat production. The total iron losses represent the power absorbed by the iron core and so are proportional to Ie, the energy component of I0 in Figure 2. The mutual flux Φ remains fairly constant from no load to full load, therefore it follows that the excitation current I0 producing that flux, and so Ie , will also be constant. The iron losses will be constant irrespective of the load applied to the transformer. These iron losses can be obtained by measuring the power consumed on no load in what is known as a ‘noload or open circuit test’. Figure 3 No-load or open-circuit test The transformer is connected as in Figure 3 to a supply at the rated voltage and frequency. The primary current on no load is usually less than 3 per cent of the full-load current, so the primary I2 R loss on no load is negligible compared with the iron loss. The wattmeter reading can then be taken as being the total iron loss of the transformer. Copper Losses Another form of loss that occurs in a transformer is copper loss, which is the energy lost in the windings when the transformer is loaded. The resistance of each winding is relatively low, but since the power dissipated in each winding is proportional to the square of the current flowing through that winding, it follows that the copper loss is significant when the load current is high. The total copper loss is PCu = I12 R1 + I22 R2, where R1 and R2 are the resistance values of the primary and secondary windings respectively. The copper losses are not constant, but change according to the square of the load current. The value of the losses can be obtained by performing the short-circuit test, as shown in Figure 4. The typically shaped curve of copper losses can be seen in Figure 5. P a g e 8 | 15 As Figure 4 shows, the secondary winding of the transformer under test is shorted through the ammeter A2. An adjustable autotransformer is used to provide a lowvoltage supply to the primary winding of the transformer on test. The output of the autotransformer is increased until the full rated current flows in the primary and secondary circuits. The supply voltage to the transformer is low, and the flux in the iron core is also low, and so the iron losses are negligible. The power registered on the wattmeter W can be taken as the total copper losses in the transformer on full load. The efficiency varies with output current π= πππ’π‘ × 100% πππ π= πππ’π‘ × 100% πππ’π‘ + πππππ + πππ’ π= ππ πΌπ πππ π × 100% ππ πΌπ πππ π + πππ + ππ π Why the SCT and OCT are performed? Open circuit testο The OCT is performed to estimate the core loss and magnetizing reactance. In this test, one side is left in open circuit condition while the rated voltage is applied to other side P a g e 9 | 15 Short circuit testο The SCT is performed to estimate the series resistance and reactance of the two windings. In this test, the secondary side is short circuited, and the rated current is allowed to flow into the transformer from primary side Procedures: - Open circuit test: P a g e 10 | 15 - We connected the circuit as shown in figure7. - The primary voltage adjusted at 220v - The following table shows our readings: π½π (πΆπͺ) volt 220 π°π (πΆπͺ) Amp 0.155 π·π (πΆπͺ) watt 12 π½π volt 232 - Short circuit test P a g e 11 | 15 - We connected the circuit as shown in figure 8 - The secondary current adjusted at 1.36A π½π (πΊπͺ) volt 9.6 π°π (πΊπͺ) Amp 1.46 π·π (πΊπͺ) watt 13.9 π°π Amp 1.36 - Efficiency test: - The open and short circuit tests are performed to determine the transformer’s efficiency. - The core losses in a given transformer remains always unchanged - In this part we will vary the supply voltage to change the secondary current, then we will observe how the efficiency changes with the current - The efficiency can be found from the equation: πππ’π‘ π= × 100% πππ’π‘ + πππππ + πππ’ %of full load πΌ2 (π΄ππ) πππ’π‘ (π€ππ‘π‘) πππππ (π€ππ‘π‘) πππ’ (π€ππ‘π‘) π% 25% 50% 75% 100% 125% 0.34 0.68 1.02 1.36 1.7 75 150 225 300 375 12 12 12 12 12 0.98 3.4 8.2 14.5 22.0 85.24 90.69 91.76 92.88 91.68 P a g e 12 | 15 Analysis: - Based on OCT results we can calculate the core loss and the magnetizing reactance: πππ = πππ = π π = 0.155 220 1 2.48×10−4 ∠ − πππ −1 π°ππ π·ππ ∠ − ππ¨π¬ −π π½ππ π½πΆπͺ × π°ππ 12 0.155×220 = 4.033 π. πβπ , = 2.48 × 10−4 − π6.59 × 10−4 mho ππ = 1 6.59×10−4 = 1517.5 πβπ - Based on SCT results we can calculate the equivalent resistance and the equivalent reactance: ππ π = ππ π = ππ π ππ π ∠ cos −1 πΌπ π ππ π × πΌπ π 9.6 13.9 ∠ cos −1 = 6.33 + π1.77 1.46 9.6 × 1.46 π ππ = 6.33 , πππ = 1.77 πβπ Equivalent circuit - To find πΌπ πππ πΌβ+π , we know that the voltage across Rc the same as Vp. π°π+π = πππ∠π πππ∠π = π. ππππ∠π π¨ , π°π΄ = = π. πππ∠ − ππ π¨ π π. πππ × ππ πππππ. π P a g e 13 | 15 π°π = π°π+π + π°π΄ = π. πππ∠ − ππ. π π¨ - The following graph shows the phasor diagram for currents: eff. 100 90 80 70 60 50 40 30 20 10 0 0 0,5 1 1,5 2 2,5 P a g e 14 | 15 - We can see from the efficiency graph that as we increase the current, the efficiency increases until we reach more than 100% of full load, at which point it starts to decrease. - At maximum efficiency Poc and Psc values are very close “approx. Equal” Conclusion: The open circuit test on transformer is used to determine core losses in transformer and parameters of shunt branch of the equivalent circuit of transformer. the Short Circuit test on transformer is used to determine copper loss in transformer at full load and parameters of approximate equivalent circuit of transformer, we observed how efficiency changes as the current is changed. Reading the values with analog mustimeters was the main source of inaccuracies in this experiment. P a g e 15 | 15