Filler Metals
Bestseller for
Joining Applications
voestalpine Böhler Welding
www.voestalpine.com/welding
Foreword
Böhler Welding
Lasting Connections
Böhler Welding, a merger of the product brands „Böhler“, „T-PUT“, „Avesta“ and „UTP“ in
the brand network of voestalpine Böhler Welding, is renown for over 85 years as an innovative producer of welding consumables for joint welding in all major arc welding processes.
Böhler Welding has a leading position globally with especial regards from medium- up to
high-alloyed grades, where we continuously set our focus.
Böhler Welding offers a globally unique and complete product portfolio of welding consumables from own production. The extensive range of approximately 2.000 products is constantly
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necessary, to the market requirements under observance of the highest quality standards.
The product brands comprising Böhler Welding look back at a longstanding and proven
international market history and are in their respective specialized areas permanently on the
leading edge of innovation. The merger into „Böhler Welding“ bundles the metallurgical, service and technical know-how we have accumulated globally over decades for the maximum
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high quality products, services and solutions, which are being applied successfully globally,
but even more so in the lasting relationships we have built with customers and partners
globally.
With our international network of 34 sales companies, 11 production units, as well as distribution partners in over 150 countries around the globe, we are always in close proximity
to our customers and can offer our support for daily operational welding challenges. Our
experienced welding engineers go, if necessary, into the deepest details of welding techQRORJ\DQGDUHRQO\VDWLV¿HGRQFHWKHRSWLPXPDQGPRVWHFRQRPLFDOVROXWLRQLVIRXQGIRU
the customer. This customer focus is also manifested in our research and development acWLYLWLHVZKLFKDUHFOHDUO\GULYHQDW%|KOHU:HOGLQJE\VSHFL¿FLQGXVWU\RUFXVWRPHUUHTXLUHments. Cooperations with leading companies of various industries, universities and research
institutes, as well as our parent company voestalpine of course, ensure that we continuously
push the edge of innovation and this will allow us to guarantee the already expected lasting
connections of highest quality well into the future.
Filler Metals Bestseller for Joining Applications
1
Chapter - Overview
I - General Information
I I - General notes
1.1 - Stick electrodes (unalloyed, low-alloyed)
1.2 - Stick electrodes (high-alloyed)
2.1 - TIG rod (unalloyed, low-alloyed)
2.2 - TIG rod (high-alloyed)
3.1 - (GMAW) Solid wire (unalloyed, low-alloyed)
2
3.2 - (GMAW) Solid wire (high-alloyed)
4.1 - SAW Wire (low-alloyed, unalloyed)
4.2 - SAW Wire (high-alloyed)
4.3 - SAW Flux
5.1 - Flux cored wire (unalloyed, low-alloyed)
5.2 - Flux cored wire (high-alloyed)
6.1 - Finishing Chemicals
7.0 - Procedure-oriented selection
8.0 - Materials-oriented selection
10.0 - Economic considerations
Filler Metals Bestseller for Joining Applications
Chapter 1.1 - Stick electrodes (unalloyed, low-alloyed)
Product Name
EN/ISO-Standard
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EN ISO 2560-A
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EN ISO 2560-A
E 38 0 RC 11
E6013
3
Phoenix SH Gelb R
EN ISO 2560-A
E 38 2 RB 12
E6013
4
Phoenix Blau
EN ISO 2560-A
E 42 0 RC 11
E6013
5
BÖHLER FOX ETI
EN ISO 2560-A
E 42 0 RR 12
E6013
6
Phoenix Grün T
EN ISO 2560-A
E 42 0 RR 12
E6013
7
BÖHLER FOX EV 47
EN ISO 2560-A
E 38 4 B 42 H5
E7016-1H4R
8
BÖHLER FOX EV 50-A
EN ISO 2560-A
E 42 3 B 12 H10
E7016
9
Phoenix SPEZIAL D
EN ISO 2560-A
E 42 3 B 12 H10
E 7016
10
UTP COMET J 50 N
EN ISO 2560-A
E 42 3 B 12 H 10
E 7016
11
BÖHLER FOX EV 50
EN ISO 2560-A
E 42 5 B 42 H5
E7018-1H4R
12
Phoenix 120 K
EN ISO 2560-A
E 42 5 B 32 H5
E7018-1
13
BÖHLER FOX CEL
EN ISO 2560-A
E 38 3 C 21
E6010
14
BÖHLER FOX CEL+
EN ISO 2560-A
E 38 2 C 21
E6010
15
Phoenix Cel 70
EN ISO 2560-A
E 42 2 C 25
E6010
16
Phoenix Cel 75
EN ISO 2560-A
E 42 2 C 25
E7010-P1
17
BÖHLER FOX CEL 75
EN ISO 2560-A
E 42 3 C 25
E7010-P1
18
BÖHLER FOX CEL Mo
EN ISO 2560-A
E 42 3 Mo C 25
E7010-A1
19
Phoenix Cel 80
EN ISO 2560-A
E 46 3 C 25
E8010-P1
20
BÖHLER FOX CEL 85
EN ISO 2560-A
E 46 4 1Ni C 25
E8010-P1
21
BÖHLER FOX CEL 90
EN ISO 2560-A
E 50 3 1Ni C 25
E9010-P1
22
Phoenix Cel 90
EN ISO 2560-A
E 50 3 1Ni C 25
E9010-G
23
BÖHLER FOX EV PIPE
EN ISO 2560-A
E 42 4 B 12 H5
E7016-1H4R
24
BÖHLER FOX BVD 85
EN ISO 2560-A
E 46 5 1Ni B 45
E8045-P2
25
BÖHLER FOX BVD 90
EN ISO 18275
E 55 5 Z2Ni B 45
E9045-P2 (mod.)
26
BÖHLER FOX BVD 100
EN ISO 18275
E 62 5 Z2Ni B 45
E10045-P2 (mod.)
27
BÖHLER FOX EV 60
EN ISO 2560-A
E 46 6 1Ni B 42 H5
E8018-C3H4R
28
Phoenix SH Schwarz 3 K
EN ISO 2560-A
E 50 4 Mo B 42
E7015-G
29
Phoenix SH Schwarz 3 K Ni
EN ISO 2560-A
E 50 4 1NiMo B 42 H5
E9018-G
30
BÖHLER FOX EV 65
EN ISO 18275
E 55 6 1NiMo B 42 H5
E8018-GH4R
31
Phoenix SH Ni 2 K 100
EN ISO 18275-A
E 69 5 Mn2NiCrMo B 42 H5
E11018-G
32
BÖHLER FOX EV 85
EN ISO 18275
E 69 6 Mn2NiCrMo B 42 H5
E11018-GH4R
33
BÖHLER FOX DMO Kb
EN ISO 3580-A
E Mo B 4 2 H5
E7018-A1H4R
34
Phoenix SH Schwarz 3 MK
EN ISO 3580-A
E Mo B 42 H5
E7018-A1
35
BÖHLER FOX DCMS Kb
EN ISO 3580-A
E CrMo1 B 4 2 H5
E8018-B2H4R
36
Phoenix Chromo 1
EN ISO 3580-A
E CrMo 1 B 42 H5
E8018-B2
37
Phoenix SH Chromo 2 KS
EN ISO 3580-A
E CrMo 2 B 42 H5
E9015-B3
38
Phoenix SH Kupfer 3 KC
EN ISO 3580-A
E ZCrMoV 1 B 42 H5
E9015-G
39
BÖHLER FOX C 9 MV
EN ISO 3580-A
E CrMo91 B 4 2 H5
E9015-B9
40
BÖHLER FOX P 92
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2 B 4 2 H5
E9015-B9 (mod.)
41
Thermanit MTS 616
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2 B 4 2 H5
E9015-G
42
Thermanit Chromo 9 V
EN ISO 3580-A
E CrMo 91 B 42 H5
E9015-B9
43
Thermanit MTS 3
EN ISO 3580-A
E CrMo 91 B 42 H5
E9015-B9
44
BÖHLER FOX CM 2 Kb
EN ISO 3580-A
E CrMo2 B 4 2 H5
E9018-B3H4R
45
BÖHLER FOX CM 5 Kb
EN ISO 3580-A
E CrMo5 B 4 2 H5
E8018-B6H4R
46
BÖHLER FOX CM 9 Kb
EN ISO 3580-A
E CrMo9 B 4 2 H5
E8018-B8
47
BÖHLER FOX 20 MVW
EN ISO 3580-A
E CrMoWV 12 B 4 2 H5
-
48
Avesta 308/308H AC/DC
EN ISO 3581
E 19 9 R
E308H-17
49
BÖHLER FOX E 308 H
EN ISO 3581
E 19 9 H R 4 2
E308H-16
50
Thermanit ATS 4
EN 1600
E 19 9 H B 22
E308H-15
51
BÖHLER FOX 2,5 Ni
EN ISO 2560-A
E 46 8 2Ni B 42 H5
E8018-C1H4R
52
Filler Metals Bestseller for Joining Applications
3
Chapter 1.2 - Stick electrodes (high-alloyed)
4
Product Name
EN/ISO-Standard
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EN ISO 3581
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Chapter Page
Avesta 308L/MVR
EN ISO 3581
E 19 9 L R
E308L-17
5
BÖHLER FOX EAS 2-A
EN ISO 3581
E 19 9 L R 3 2
E308L-17
6
Thermanit JEW 308L-17
EN ISO 3581
E 19 9 L R 3 2
E308L-17
7
Avesta 309L
EN ISO 3581
E 23 12 L R
E309L-17
8
BÖHLER FOX CN 23/12-A
EN ISO 3581
E 23 12 L R 3 2
E309L-17
9
10
4
BÖHLER FOX EAS 4 M
EN ISO 3581
E 19 12 3 L B 2 2
E316L-15
Avesta 316L/SKR Cryo
EN ISO 3581
E 19 12 3 L R
E316L-16
11
Avesta 316L/SKR
EN ISO 3581
E 19 12 3 L R
E316L-17
12
Avesta 316L/SKR-2D
EN ISO 3581
E 19 12 3 L R
E316L-17
13
Avesta 316L/SKR-4D
EN ISO 3581
E 19 12 3 L R
E316L-17
14
Avesta 316L/SKR-PW
AC/DC
EN ISO 3581
E 19 12 3 L R
E316L-17
15
BÖHLER FOX EAS 4 M-A
EN ISO 3581
E 19 12 3 L R 3 2
E316L-17
16
Thermanit GEW 316L-17
EN ISO 3581
E 19 12 3 L R 3 2
E316L-17
17
BÖHLER FOX SAS 4
EN ISO 3581
E 19 12 3 Nb B 2 2
E318-15
18
BÖHLER FOX SAS 4-A
EN ISO 3581
E 19 12 3 Nb R 3 2
E318-17
19
Thermanit AW
EN ISO 3581
E 19 12 3 Nb R 3 2
E318-17
20
Avesta 347/MVNb
EN ISO 3581
E 19 9 Nb R
E347-17
21
BÖHLER FOX SAS 2
EN ISO 3581
E 19 9 Nb B 2 2
E347-15
22
BÖHLER FOX SAS 2-A
EN ISO 3581
E 19 9 Nb R 3 2
E347-17
23
BÖHLER FOX CN 13/4
EN ISO 3581
E 13 4 B 6 2
E410NiMo-15
24
BÖHLER FOX A 7
EN ISO 3581
E 18 8 Mn B 2 2
E307-15 (mod.)
25
Thermanit X
EN ISO 3581
E 18 8 Mn B 2 2
E307-15 (mod.)
26
BÖHLER FOX A 7-A
EN ISO 3581
E Z18 9 MnMo R 3 2
E307-16 (mod.)
27
Thermanit XW
EN ISO 3581
E 18 8 Mn R 1 2
E307-16 (mod.)
28
BÖHLER FOX CN 19/9 M
EN ISO 3581
E 20 10 3 R 3 2
E308Mo-17 (mod.)
29
Avesta 904L
EN ISO 3581
E 20 25 5 Cu N L R
E385-17
30
E 20 25 5 Cu N L R 3 2
E385-17 (mod.)
31
BÖHLER FOX CN 20/25 M-A EN ISO 3581
Avesta 253 MA
EN ISO 3581
E 21 10 R
-
32
UTP 2133 Mn
EN ISO 3581
E Z 2133 B 42
-
33
Avesta 2205 basic
EN ISO 3581
E 22 9 3 N L B
E2209-15
34
Avesta 2205
EN ISO 3581
E 22 9 3 N L R
E2209-17
35
Avesta 2205-PW AC/DC
EN ISO 3581
E 22 9 3 N L R
E2209-17
36
BÖHLER FOX CN 22/9 N
EN ISO 3581
E 22 9 3 N L R 3 2
E2209-17
37
Avesta 2304
EN ISO 3581
E 23 7 N L R
-
38
Avesta LDX 2101
EN ISO 3581
E 23 7 N L R
-
39
Avesta P5
EN ISO 3581
E 23 12 2 L R
E309MoL-17
40
BÖHLER FOX CN 23/12
Mo-A
EN ISO 3581
E 23 12 2 L R 3 2
E309LMo-17
41
BÖHLER FOX FFB
EN ISO 3581
E 25 20 B 2 2
E310-15 (mod.)
42
BÖHLER FOX FFB-A
EN ISO 3581
E 25 20 R 3 2
E310-16
43
Avesta 310
EN ISO 3581
E 25 20 R
E310-17
44
Avesta 2507/P100 RUTILE
EN ISO 3581
E 25 9 4 N L R
E2594-16
45
Thermanit 25/09 CuT
EN ISO 3581
E 25 9 4 N L B 2 2
E2553-15 (mod.)
46
Thermanit 25/22 H
EN ISO 3581
E Z25 22 2 L B 2 2
-
47
Avesta P7 AC/DC
EN ISO 3581
E 29 9 R
-
48
UTP 65 D
EN ISO 3581
E 29 9 R 12
-
49
Thermanit 30/10 W
EN 1600
E 29 9 R 12
E312-16 mod.
50
BÖHLER FOX CN 29/9-A
EN ISO 3581
E 29 9 R 3 2
E312-17
51
UTP 65
EN ISO 3581
E 29 9 R 3 2
-
52
Avesta 317L/SNR
-
-
E317L-17
53
UTP 2535 Nb
EN ISO 3581
E Z 25 35 Nb B62
-
54
BÖHLER FOX NiBAS 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
ENiCrMo-3
55
Filler Metals Bestseller for Joining Applications
Chapter 1.2 - Stick electrodes (high-alloyed)
Thermanit 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
E NiCrMo-3
UTP 6222 Mo
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
E NiCrMo-3
56
57
BÖHLER FOX NiBAS 70/20
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
ENiCrFe-3 (mod.)
58
Thermanit Nicro 82
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
ENiCrFe-3 (mod.)
59
UTP 068 HH
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
E NiCrFe-3 (mod.)
60
UTP 6170 CO
EN ISO 14172
E Ni 6117 (NiCr22Co12Mo)
~E NiCrCoMo-1
61
Thermanit Nicro 182
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
ENiCrFe-3
62
UTP 759 Kb
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
ENiCrMo-13
63
Thermanit NiMo C 24
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
ENiCrMo-13
64
UTP 7015
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
E Ni Cr Fe-3
65
UTP 7015 Mo
EN ISO 14172
E Ni 6093(NiCr15Fe8NbMo)
E Ni Cr Fe-2
66
UTP 7013 Mo
EN ISO 14172
E Ni 6620 (NiCr14Mo7Fe)
E NiCrMo-6
67
UTP 80 M
EN ISO 14172
E Ni 4060 (NiCu30Mn3Ti)
ENiCu-7
68
Avesta P12-R basic
EN ISO 3581
E Ni Cr 22 Mo 9
ERNiCrMo-12
69
Chapter 2.1 - TIG rod (unalloyed, low-alloyed)
Product Name
EN/ISO-Standard
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EN ISO 636-A
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Chapter Page
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EN ISO 636-A
W 46 5 W2Si
ER70S-3
3
Union I 52
EN ISO 636-A
W 42 5 W3Si1
ER70S-6
4
BÖHLER DMO-IG
EN ISO 636-A
W MoSi
ER70S-A1
5
BÖHLER DCMS-IG
EN ISO 21952-A
W CrMo1Si
ER80S-B2 (mod.)
6
Union I Mo
EN ISO 636-A
W 46 3 W2Mo
ER80S-G(A1)
7
Union I CrMo
EN ISO 21952-A
W CrMo1Si
ER80S-G
8
BÖHLER CM 2-IG
EN ISO 21952-A
W CrMo2Si
ER90S-B3 (mod.)
9
10
BÖHLER C 9 MV-IG
EN ISO 21952-A
W CrMo91
ER90S-B9
Thermanit MTS 3
EN ISO 21952-A
W CrMo91
ER90S-B9
11
Union I CrMo 910
EN ISO 21952-A
W CrMo2Si
ER90S-G
12
Union I P24
EN ISO 21952-A
W Z CrMo2VTi/Nb
ER90S-G
13
Thermanit MTS 616
EN ISO 21952-A
W Z CrMoWVNb 9 0,5 1,5
ER90S-G [ER90S-B9(mod.)]
14
Thermanit ATS 4
EN ISO 14343-A
W 19 9 H
ER19-10H
15
BÖHLER DMO
EN 12536
O IV
R60-G
16
BÖHLER Ni 1-IG
EN ISO 636-A
W3Ni1
ER80S-Ni1 (mod.)
17
BÖHLER 2,5 Ni-IG
EN ISO 636-A
W 46 8 W2Ni2
ER80S-Ni2
18
BÖHLER A 7 CN-IG
EN ISO 14343-A
W 18 8 Mn
ER307 (mod.)
2
Thermanit X
EN ISO 14343-A
W 18 8 Mn
ER307 (mod.)
3
Chapter 2.2 - TIG rod (high-alloyed)
Avesta 308L/MVR
EN ISO 14343-A
W 19 9 L
ER308L
4
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
W 19 9 L Si
ER308LSi
5
Thermanit JE-308L
EN ISO 14343-A
W 19 9 L
ER308L
6
Thermanit JE-308L Si
EN ISO 14343-A
W 19 9 L Si
ER308LSi
7
BÖHLER CN 23/12-IG
EN ISO 14343-A
W 23 12 L
ER309L
8
Thermanit 25/14 E-309L
EN ISO 14343-A
W 23 12 L
ER309L
9
Avesta 309L-Si
EN ISO 14343-A
W 23 12 L Si
ER309LSi
10
Thermanit D
EN ISO 14343-A
W 22 12 H
ER309 (mod.)
11
BÖHLER FF-IG
EN ISO 14343-A
W 22 12 H
ER309 (mod.)
12
Avesta 316L/SKR
EN ISO 14343-A
W 19 12 3 L
ER316L
13
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
W 19 12 3 L Si
ER316LSi
14
BÖHLER EAS 4 M-IG
EN ISO 14343-A
W 19 12 3 L
ER316L
15
Thermanit GE-316L
EN ISO 14343-A
W 19 12 3 L
ER316L
16
Thermanit GE-316L Si
EN ISO 14343-A
W 19 12 3 L Si
ER316LSi
17
BÖHLER SAS 4-IG
EN ISO 14343-A
W 19 12 3 Nb
ER318
18
Thermanit A
EN ISO 14343-A
W 19 12 3 Nb
ER318
19
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
W 19 12 3 Nb Si
ER318(mod.)
20
Filler Metals Bestseller for Joining Applications
5
Chapter 2.2 - TIG rod (high-alloyed) cont.
6
BÖHLER SAS 2-IG
EN ISO 14343-A
W 19 9 Nb
ER347
21
Thermanit H-347
EN ISO 14343-A
W 19 9 Nb
ER347
22
BÖHLER CN 13/4-IG
EN ISO 14343-A
W 13 4
ER410NiMo (mod.)
23
Avesta 2205
EN ISO 14343-A
W 22 9 3 N L
ER2209
24
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
W 22 9 3 N L
ER2209
25
Thermanit 22/09
EN ISO 14343-A
W 22 9 3 N L
ER2209
26
Avesta LDX 2101
EN ISO 14343-A
W 23 7 N L
-
27
Avesta P5
EN ISO 14343-A
W 23 12 2 L
ER309LMo(mod.)
28
Avesta 2507/P100
EN ISO 14343-A
W 25 9 4 N L
ER2594
29
BÖHLER CN 25/9 CuT-IG
EN ISO 14343-A
W 25 9 4 N L
ER2594
30
Thermanit 25/09 CuT
EN ISO 14343-A
W 25 9 4 N L
ER2594
31
Thermanit L
EN ISO 14343-A
W 25 4
-
32
BÖHLER FA-IG
EN ISO 14343-A
W 25 4
-
33
BÖHLER FFB-IG
EN ISO 14343-A
W 25 20 Mn
ER310 (mod.)
34
UTP A 2133 Mn
EN ISO 14343-A
W Z 21 33 Mn Nb
-
35
UTP A 2535 Nb
EN ISO 14343-A
W Z 25 35 Zr
-
36
UTP A 3545 Nb
EN ISO 14343-A
W Z 35 45 Nb
-
37
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
38
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
39
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
40
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
41
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ER NiCrMo-3
42
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
43
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
44
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
45
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
46
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
47
UTP A 776
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
48
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
ERNiCrMo-13
49
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
ER NiCrMo-13
50
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
ERNiCu-7
51
Chapter 3.1 - (GMAW) Solid wire (unalloyed, low-alloyed)
Product Name
EN/ISO-Standard
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BÖHLER EMK 6
EN ISO 14341-A
G 42 4 M21 3Si1 / G 42 4 C1 3Si1
ER70S-6
Chapter Page
2
Union K 52
EN ISO 14341-A
G 42 2 C1 3Si1 / G 46 4 M21 3Si1
ER70S-6
3
BÖHLER EMK 8
EN ISO 14341-A
G 46 4 M21 4Si1 / G 46 4 C1 4Si1
ER70S-6
4
Union K 56
EN ISO 14341-A
G 46 2 C G4Si1 / G 46 4 M G4Si1
ER70S-6
5
BÖHLER NiCU 1-IG
EN ISO 14341-A
G 42 4 M21 Z3Ni1Cu / G 42 4 C1 Z3Ni1Cu
ER80S-G
6
BÖHLER NiMo 1-IG
EN ISO 16834-A
G 55 6 M21 Mn3Ni1Mo /
G 55 4 C1 Mn3Ni1Mo
ER90S-G
7
Union MoNi
EN ISO 16834-A
G 62 5 M21 Mn3Ni1Mo
ER90S-G
8
Union NiMoCr
EN ISO 16834-A
G 69 6 M21 Mn4Ni1,5CrMo
ER100S-G
9
BÖHLER NiCrMo 2,5-IG
EN ISO 16834-A
G 69 6 M21 Mn3Ni2.5CrMo /
G 69 4 C1 Mn3Ni2.5CrMo
ER110S-G
10
BÖHLER X 70-IG
EN ISO 16834-A
G 69 5 M21 Mn3Ni1CrMo
ER110S-G
11
Union X 85
EN ISO 16834-A
G 79 5 M21 Mn4Ni1,5CrMo
ER110S-G
12
BÖHLER X 90-IG
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
13
Union X 90
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
14
Union X 96
EN ISO 16834-A
G 89 5 M21 Mn4Ni2,5CrMo
ER120S-G
15
BÖHLER DMO-IG
EN ISO 21952-A
G MoSi
ER70S-A1
16
Union I Mo
EN ISO 21952-A
G MoSi
ER80S-G(A1)
17
BÖHLER DCMS-IG
EN ISO 21952-A
G CrMo1Si
ER80S-G [ER80S-B2
(mod.)]
18
Union I CrMo
EN ISO 21952-A
G CrMo1Si
ER80S-G [ER80S-B2
(mod.)]
19
Filler Metals Bestseller for Joining Applications
Chapter 3.1 - (GMAW) Solid wire (unalloyed, low-alloyed)
BÖHLER CM 2-IG
EN ISO 21952-A
G CrMo2Si
ER90S-B3 (mod.)
20
BÖHLER C 9 MV-IG
EN ISO 21952-A
G CrMo91
ER90S-B9
21
Thermanit MTS 3
EN ISO 21952-A
G CrMo91
ER90S-B9
22
Union I CrMo 910
EN ISO 21952-A
G CrMo2Si
ER90S-G
23
Thermanit MTS 616
EN ISO 21952-A
GZ CrMoWVNb 9 0,5 1,5
ER90S-G [ER90S-B9(mod.)]
24
Thermanit ATS 4
EN ISO 14343-A
G 19 9 H
ER19-10H
25
Union K 5 Ni
EN ISO 14341-A
G 50 5 M21 3Ni1/G 46 3 C1 3Ni1
ER80S-G
26
BÖHLER SG 8-P
EN ISO 14341-A
G 42 5 M21 3Ni1
ER80S-G
27
BÖHLER 2,5 Ni-IG
EN ISO 14341-A
G 46 8 M21 2Ni2
ER80S-Ni2
28
Union K 52 Ni
EN ISO 14341-A
G 50 6 M21 Z3Ni1/G 46 4 C1 Z3Ni1
ER80S-G [ER80S-Ni1(mod.)]
29
Union K NOVA Ni
EN ISO 14341-A
G 42 5 M21 3Ni1
ER80S-G [ER80S-Ni1(mod.)]
30
Union Ni 2,5
EN ISO 14341-A
G 50 7 M21 2Ni2
ER80S-Ni2
31
Chapter 3.2 - (GMAW) Solid wire (high-alloyed)
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
$:6&ODVVL¿FDWLRQ
Avesta 307-Si
EN ISO 14343-A
G 18 8 Mn
ER307 (mod.)
Chapter Page
BÖHLER A 7-IG / A 7 CN-IG
EN ISO 14343-A
G 18 8 Mn
ER307 (mod.)
3
Thermanit X
EN ISO 14343-A
G 18 8 Mn
ER307 (mod.)
4
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
G 19 9 L Si
ER308LSi
5
BÖHLER EAS 2-IG (Si)
EN ISO 14343-A
G 19 9 L Si
ER308LSi
6
Thermanit JE-308L Si
EN ISO 14343-A
G 19 9 L Si
ER308LSi
7
Avesta 309L-Si
EN ISO 14343-A
G 23 12 L Si
ER309LSi
8
BÖHLER CN 23/12-IG
EN ISO 14343-A
G 23 12 L
ER309L
9
10
2
Thermanit 25/14 E-309L Si
EN ISO 14343-A
G 23 12 L Si
ER309LSi
BÖHLER FF-IG
EN ISO 14343-A
G 22 12 H
ER309 (mod.)
11
Thermanit D
EN ISO 14343-A
G 22 12 H
ER309 (mod.)
12
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
G 19 12 3 L Si
ER316LSi
13
BÖHLER EAS 4 M-IG (Si)
EN ISO 14343-A
G 19 12 3 L Si
ER316LSi
14
Thermanit GE-316L Si
EN ISO 14343-A
G 19 12 3 L Si
ER316LSi
15
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
G 19 12 3 Nb Si
-
16
BÖHLER ASN 5-IG (Si)
EN ISO 14343-A
G Z18 16 5 N L
ER317L (mod.)
17
Thermanit A Si
EN ISO 14343-A
G 19 12 3 Nb Si
ER318 (mod.)
18
BÖHLER SAS 2-IG (Si)
EN ISO 14343-A
G 19 9 Nb Si
ER347Si
19
Thermanit H Si
EN ISO 14343-A
G 19 9 Nb Si
ER347Si
20
BÖHLER CN 13/4-IG
EN ISO 14343-A
G 13 4
ER410NiMo (mod.)
21
Avesta 2205
EN ISO 14343-A
G 22 9 3 N L
ER2209
22
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
G 22 9 3 NL
ER2209
23
Thermanit 22/09
EN ISO 14343-A
G 22 9 3 N L
ER2209
24
Avesta LDX 2101
EN ISO 14343-A
G 23 7 N L
-
25
Avesta P5
EN ISO 14343-A
G 23 12 2 L
-
26
27
Avesta 2507/P100
EN ISO 14343-A
G 25 9 4 N L
-
Thermanit 25/09 CuT
EN ISO 14343-A
G 25 9 4 N L
ER2594
28
BÖHLER FA-IG
EN ISO 14343-A
G 25 4
-
29
30
Thermanit L
EN ISO 14343-A
G 25 4
-
BÖHLER FFB-IG
EN ISO 14343-A
G 25 20 Mn
ER310 (mod.)
31
BÖHLER SKWAM-IG
EN ISO 14343-A
G Z 17 Mo
-
32
33
Thermanit 17/15 TT
EN ISO 14343-A
G Z 17 15 Mn W
-
BÖHLER CAT 430L Cb-IG
EN ISO 14343-A
G Z 18 L Nb
ER430 (mod.)
34
BÖHLER CAT 430L CbTi-IG
EN ISO 14343-A
G Z Cr 18 NbTi L
ER430Nb (mod.)
35
Thermanit 439 Ti
EN ISO 14343-A
G Z 18 Ti L
ER439 (mod.)
36
UTP A 2133 Mn
EN ISO 14343-A
G Z 21 33 Mn Nb
-
37
UTP A 2535 Nb
EN ISO 14343-A
G Z 25 35 Zr
-
38
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
39
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
40
Filler Metals Bestseller for Joining Applications
7
Chapter 3.2 - (GMAW) Solid wire (high-alloyed) cont.
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
41
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
42
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
43
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
44
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
45
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
46
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
47
UTP A 776
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
48
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
ERNiCrMo-13
49
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
ER NiCrMo-13
50
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
ERNiCu-7
51
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
52
UTP A 3545 Nb
EN ISO 14343-A
G Z 35 45 Nb
-
53
Chapter 4.1 - SAW Wire (low-alloyed, unalloyed)
8
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
$:6&ODVVL¿FDWLRQ
BÖHLER EMS 2 + BB 24
EN ISO 14171-A
S 38 6 FB S2
F7A8-EM12K
(F6P6-EM12K)
Chapter Page
2
Union S 2
EN ISO 14171-A
S2
EM12
3
Union S 2 Si
EN ISO 14171-A
S2Si
EM12K
4
Union S 3
EN ISO 14171-A
S3
EH10K
5
Union S 3 Si
EN ISO 14171-A
S3Si
EH12K
6
BÖHLER EMS 2 Mo + BB 24
EN ISO 14171-A
S 46 4 FB S2Mo
F8A4-EA2-A2/
F8P0-EA2-A2
7
Union S 2 Mo
EN ISO 24598-A
S2Mo
EA2
8
Union S 3 Mo
EN ISO 24598-A
S3Mo
EA4
9
Union S 2 NiMo 1
EN ISO 14171-A
SZ2Ni1Mo
ENi1
10
BÖHLER 3 NiMo 1-UP + BB 24
EN ISO 26304-A
S 55 4 FB S3Ni1Mo
F9A4-EF3-F3
11
Union S 3 NiMo 1
EN ISO 14171-A
S3Ni1Mo
EF3
12
Union S 3 NiMo
EN ISO 14171-A
S3Ni1,5Mo
EG [EF1 (mod.)]
13
Union S 3 NiMoCr
EN ISO 26304-A
SZ3Ni2,5CrMo
EG [EF6 (mod.)]
14
BÖHLER 3 NiCrMo 2,5-UP + BB 24
EN ISO 26304-A
S 69 6 FB S3Ni2,5CrMo
F11A8-EM4 (mod.)M4H4
15
BÖHLER EMS 2 CrMo + BB 24
EN ISO 24598-A
S S CrMo1 FB
F8P2-EB2-B2
16
Union S 2 CrMo
EN ISO 24598-A
S CrMo1
EB2R
17
Union S 1 CrMo 2
EN ISO 24598-A
S CrMo2
EB3R
18
BÖHLER CM 2-UP + BB 418 TT
EN ISO 24598-A
S S CrMo2 FB
F8P2-EB3-B3
19
BÖHLER C 9 MV-UP + BB 910
EN ISO 24598-A
S S CrMo91 FB
EB9
20
Thermanit MTS 3
EN ISO 24598-A
S CrMo91
EB9
21
Union S P 24
EN ISO 24598-A
S Z CrMo2VNb
EG
22
Union S 1 CrMo 2 V
EN ISO 24598-A
S ZCrMoV2
EG
23
Thermanit MTS 616
EN ISO 24598-A
S ZCrMoWVNb 9 0,5 1,5
EG [EB9(mod.)]
24
BÖHLER Ni 2-UP + BB 24
EN ISO 14171-A
S 46 6 FB S2Ni2
F8A8-ENi2-Ni2
25
Union S 2 Ni 2,5
EN ISO 14171-A
S2Ni2
ENi2
26
Union S 2 Ni 3,5
EN ISO 14171-A
S2Ni3
ENi3
27
Filler Metals Bestseller for Joining Applications
Chapter 4.2 - SAW Wire (high-alloyed)
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
$:6&ODVVL¿FDWLRQ
BÖHLER A 7 CN-UP + BB 203
EN ISO 14343-A
S 18 8 Mn
ER307 (mod.)
Chapter Page
2
Thermanit X
EN ISO 14343-A
S 18 8 Mn
ER307(mod.)
3
Avesta 308L/MVR
EN ISO 14343-A
S 19 9 L
ER308L
4
Thermanit JE-308L
EN ISO 14343-A
S 19 9 L
ER308L
5
Avesta 309L
EN ISO 14343-A
S 23 12 L
ER309L
6
Thermanit 25/14 E-309L
EN ISO 14343-A
S 23 12 L
ER309L
7
Avesta 316L/SKR
EN ISO 14343-A
S 19 12 3 L
ER316L
8
BÖHLER EAS 4 M-UP + BB 202
EN ISO 14343-A
S 19 12 3 L
ER316L
9
Thermanit GE-316L
EN ISO 14343-A
S 19 12 3 L
ER316L
10
Thermanit A
EN ISO 14343-A
S 19 12 3 Nb
ER318
11
Thermanit H-347
EN ISO 14343-A
S 19 9 Nb
ER347
12
Avesta 2205
EN ISO 14343-A
S 22 9 3 N L
ER2209
13
Thermanit 22/09
EN ISO 14343-A
S 22 9 3 N L
ER2209
14
Avesta P5
EN ISO 14343-A
S 23 12 2 L
ER309LMo(mod.)
15
Avesta LDX 2101
EN ISO 14343-A
S 23 7 N L
-
16
Avesta 2507/P100
EN ISO 14343-A
S 25 9 4 N L
ER2594
17
BÖHLER CN 13/4-UP
EN ISO 14343-A
S 13 4
ER410NiMo (mod.)
18
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
19
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
20
UTP UP 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
21
Thermanit NicrO 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
22
Thermanit Nimo C 276
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
23
9
Chapter 4.3 - SAW Flux
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
BÖHLER BB 418 TT
EN ISO 14174
SA FB 1 55 AC H5
Chapter Page
2,3
UV 418 TT
EN ISO 14174
SA FB 1 55 AC H5
3,4,5
6,7,8
UV 421 TT
EN ISO 14174
SA FB 1 55 AC H5
BÖHLER BB 24
EN ISO 14174
SA FB 1 65 DC H5
UV 420 TT
EN ISO 14174
SA FB 1 65 DC / SA FB 1 65
DC H5
11,12,13
14,15,16
9,10
UV 420 TTR / UV 420 TTR-W
EN ISO 14174
SA FB 1 65 DC / SA FB 1 65 AC
UV 420 TTR-C
EN ISO 14174
SA FB 1 65 DC
17
UV 310 P
EN ISO 14174
SA AB 1 55 AC H5
18
BÖHLER BB 400
EN ISO 14174
SA AB 1 67 AC H5
19
UV 400
EN ISO 14174
SA AB 1 67 AC H5
20, 21
UV 309 P
EN ISO 14174
SA AB 1 65 AC H5
22
UV 305
EN ISO 14174
SA AR 1 76 AC H5
23
24,25
UV 306
EN ISO 14174
SA AR 1 77 AC H5
Avesta FLUX 805
EN ISO 14174
SA AF 2 Cr DC
BÖHLER BB 202
EN ISO 14174
SA FB 2 DC
Marathon 431
EN ISO 14174
SA FB 2 64 DC
28,29
BÖHLER BB 910
EN ISO 14174
SA FB 2 DC H5
30
Marathon 543
EN ISO 14174
SA FB 2 55 DC H5
31
Avesta FLUX 801
EN ISO 14174
SA CS 2 Cr DC
32
26
27
Filler Metals Bestseller for Joining Applications
Chapter 5.1 - Flux cored wire (unalloyed, low-alloyed)
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
$:6&ODVVL¿FDWLRQ
BÖHLER Ti 52-FD
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2 P
C 1 H5
E71T1-M21A4-CS1-H8; E71T1C1A2-CS1-H4
Chapter Page
2
Union TG 55 M
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2 P
C 1 H5
E71T-1MJH8 / E71T-1CH8
3
BÖHLER PIPESHIELD 71 T8-FD
-
-
E71T8-A4-K6
4
BÖHLER PIPESHIELD 81 T8-FD
-
-
E81T8-A4-G ; E81T8-A4-Ni2
5
BÖHLER TI 60-FD
EN ISO 17632-A
T 50 6 1Ni P M 1 H5
E81T1-M21A8-Ni1-H4
6
BÖHLER TI 70 PIPE-FD
EN 18276-A
T 55 4 Mn1Ni P M 1H5
E91T1-M21A4-G
7
BÖHLER DMO TI-FD
EN ISO 17634-A
T MoL P M 1 H10
E81T1-M21PY-A1H8
8
BÖHLER DCMS TI-FD
EN ISO 17634-A
T CrMo1 P M 1 H10
E81T1-M21PY-B2H8
9
Avesta FCW-2D 308L/MVR
EN ISO 17633-A
T 19 9 L R M/C 3
E308LT0-4 ; E308LT0-1
2
Avesta FCW 308L/MVR-PW
EN ISO 17633-A
T 19 9 L P M/C 1
E308LT1-4 ; E308LT1-1
3
BÖHLER EAS 2-FD
EN ISO 17633-A
T 19 9 L R M(C) 3
E308LT0-4 ; E308LT0-1
4
BÖHLER EAS 2 PW-FD
EN ISO 17633-A
T 19 9 L P M(C) 1
E308LT1-4 ; E308LT1-1
5
Thermanit TG 308 L
EN ISO 17633-A
T 19 9 L R M/C3
E308LT0-4 ; E308LT0-1
6
Avesta FCW-2D 309L
EN ISO 17633-A
T 23 12 L R M/C 3
E309LT0-4 ; E309LT0-1
7
Avesta FCW 309L-PW
EN ISO 17633-A
T 23 12 L P M/C1
E309LT1-4 ; E309LT1-1
8
BÖHLER CN 23/12-FD
EN ISO 17633-A
T 23 12 L R M(C) 3
E309LT0-1 ; E309LT0-4
9
BÖHLER CN 23/12 PW-FD
EN ISO 17633-A
T 23 12 L P M/C1
E309LT1-4 ; E309LT1-1
10
Thermanit TG 309 L
EN ISO 17633-A
T 23 12 L R M(C) 3
E309LT0-4 ; E309LT0-1
11
Avesta FCW-2D 316L/SKR
EN ISO 17633-A
T 19 12 3 L R M/C3
E316LT0-4 ; E316LT0-1
12
Avesta FCW 316L/SKR-PW
EN ISO 17633-A
T 19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
13
BÖHLER EAS 4 M-FD
EN ISO 17633-A
T 19 12 3 L R M(C) 3
E316LT0-4 ; E316LT0-1
14
BÖHLER EAS 4 PW-FD
EN ISO 17633-A
T 19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
15
BÖHLER EAS 4 PW-FD (LF)
EN ISO 17633-A
T Z19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
16
Thermanit TG 316 L
EN ISO 17633-A
T 19 12 3 L R M(C) 3
E316LT0-4 ; E316LT0-1
17
Avesta FCW-2D 347/MVNb
EN ISO 17633-A
T 19 9 Nb R M/C3
E347T0-4 ; E347T0-1
18
BÖHLER SAS 2-FD
EN ISO 17633-A
T 19 9 Nb R M(C) 3
E347T0-4 ; E347T0-1
19
BÖHLER SAS 2 PW-FD
EN ISO 17633-A
T 19 9 Nb P M(C) 1
E347T1-4 ; E347T1-1
20
Avesta FCW-2D 2205
EN ISO 17633-A
T 22 9 3 NL R M/C3
E2209T0-4 ; E2209T0-1
21
Avesta FCW 2205-PW
EN ISO 17633-A
T 22 9 3 N L P M(C) 1
E2209T1-4 ; E2209T1-1
22
BÖHLER CN 22/9 PW-FD
EN ISO 17633-A
T 22 9 3 NL P M(C) 1
E2209T1-4 ; E2209T1-1
23
Avesta FCW-2D LDX 2101
EN ISO 17633-A
T Z 24 9 N L R M(C) 3
E2307T0-4 ; E2307T0-1
24
Avesta FCW LDX 2101-PW
EN ISO 17633-A
T Z 24 9 N L P M(C) 1
E2307T1-4 ; E2307T1-1
25
Avesta FCW 2507/P100-PW
EN ISO 17633-A
T 25 9 4 N L P M21 (C1) 2
E2594T1-4 ; E2594T1-1
26
BÖHLER A7 FD
EN ISO 17633-A
T 18 8 Mn R M(C) 3
E307T0-G
27
BÖHLER A 7-MC
EN ISO 17633-A
T 18 8 Mn M M 1
EC307 (mod.)
28
Avesta FCW-2D P5
EN ISO 17633-A
T 23 12 2 L R M/C3
E309LMoT0-4 ; E309LMoT0-1
29
BÖHLER CN 23/12 Mo-FD
EN ISO 17633-A
T 23 12 2 L R M(C) 3
E309LMoT0-4 ; E309LMoT0-1
30
BÖHLER CN 23/12 Mo PW-FD
EN ISO 17633-A
T 23 12 2 L P M(C) 1
E309LMoT1-4 ; E309LMoT1-1
31
BÖHLER CN 13/4-MC
EN ISO 17633-A
T 13 4 M M 2
EC410NiMo (mod.)
32
Avesta FCW P12-PW
EN ISO 12153
T Ni 6625 P M 2
ENiCrMo3T1-4
33
BÖHLER NiBAS 625 PW-FD
EN ISO 12153
T Ni 6625 P M 2
ENiCrMo3T1-4
34
UTP AF 6222 MoPW
EN ISO 12153
T Ni 6625 P M 2
ENiCrMo3T1-4
35
BÖHLER NiBAS 70/20-FD
EN ISO 12153
T Ni 6082 R M 3
ENiCr3T0-4
36
UTP AF 068 HH
EN ISO 12153
T Ni 6082 R M 3
ENiCr3T0-4
37
Chapter 5.2 - Flux cored wire (high-alloyed)
10
Filler Metals Bestseller for Joining Applications
Chapter 6.1 - Finishing Chemicals
Product Name
Chapter Page
Avesta PICKLING GEL 122
2
Avesta BLUEONE PICKLING PASTE 130
3
Avesta REDONE PICKLING PASTE 140
4
Avesta PICKLING SPRAY 204
5
Avesta REDONE PICKLING SPRAY 240
6
Avesta PICKLING BATH 302
7
Avesta CLEANER 401
8
Avesta PASSiVATOR 601
9
Avesta FINiSHONE PASSiVATOR 630
10
11
Filler Metals Bestseller for Joining Applications
Notes
12
Filler Metals Bestseller for Joining Applications
Table of Contents (alphabetical)
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Avesta 2205
EN ISO 3581
E 22 9 3 N L R
AWS A5.4
$:6&ODVVL¿FDWLRQ
E2209-17
Chapter
1.2
Avesta 2205
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
Avesta 2205
EN ISO 14343-A
G 22 9 3 N L
AWS A5.9
ER2209
3.2
Avesta 2205
EN ISO 14343-A
S 22 9 3 N L
AWS A5.9
ER2209
4.2
Avesta 2205 basic
EN ISO 3581
E 22 9 3 N L B
AWS A5.4
E2209-15
1.2
Avesta 2205-PW AC/DC
EN ISO 3581
E 22 9 3 N L R
AWS A5.4
E2209-17
1.2
Avesta 2304
EN ISO 3581
E 23 7 N L R
-
-
1.2
Avesta 2507/P100
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
2.2
Avesta 2507/P100
EN ISO 14343-A
G 25 9 4 N L
-
-
3.2
Avesta 2507/P100
EN ISO 14343-A
S 25 9 4 N L
AWS A5.9
ER2594
4.2
Avesta 2507/P100 RUTILE
EN ISO 3581
E 25 9 4 N L R
AWS A5.4
E2594-16
1.2
1.2
Avesta 253 MA
EN ISO 3581
E 21 10 R
-
-
Avesta 307-Si
EN ISO 14343-A
G 18 8 Mn
-
ER307 (mod.)
3.2
Avesta 308/308H AC/DC
EN ISO 3581
E 19 9 R
AWS A5.4
E308H-17
1.1
Avesta 308L/MVR
EN ISO 3581
E 19 9 L R
AWS A5.4
E308L-17
1.2
Avesta 308L/MVR
EN ISO 14343-A
W 19 9 L
AWS A5.9
ER308L
2.2
Avesta 308L/MVR
EN ISO 14343-A
S 19 9 L
AWS A5.9
ER308L
4.2
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
W 19 9 L Si
AWS A5.9
ER308LSi
2.2
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
Avesta 309L
EN ISO 3581
E 23 12 L R
AWS A5.4
E309L-17
1.2
Avesta 309L
EN ISO 14343-A
S 23 12 L
AWS A5.9
ER309L
4.2
Avesta 309L-Si
EN ISO 14343-A
W 23 12 L Si
AWS A5.9
ER309LSi
2.2
Avesta 309L-Si
EN ISO 14343-A
G 23 12 L Si
AWS A5.9
ER309LSi
3.2
Avesta 310
EN ISO 3581
E 25 20 R
AWS A5.4
E310-17
1.2
Avesta 316L/SKR
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
Avesta 316L/SKR
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
Avesta 316L/SKR Cryo
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-16
1.2
Avesta 316L/SKR-2D
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR-4D
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR-PW AC/DC
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
W 19 12 3 L Si
AWS A5.9
ER316LSi
2.2
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
Avesta 317L/SNR
-
-
AWS A5.4
E317L-17
1.2
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
W 19 12 3 Nb Si
AWS A5.9
ER318(mod.)
2.2
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
G 19 12 3 Nb Si
-
-
3.2
Avesta 347/MVNb
EN ISO 3581
E 19 9 Nb R
AWS A5.4
E347-17
1.2
Avesta 904L
EN ISO 3581
Avesta BLUEONE PICKLING PASTE 130 -
E 20 25 5 Cu N L R
AWS A5.4
E385-17
1.2
-
-
-
6.1
Avesta CLEANER 401
-
-
-
-
6.1
Avesta FCW 2205-PW
EN ISO 17633-A
T 22 9 3 N L P M(C) 1
AWS A5.22
E2209T1-4 ; E2209T1-1
5.2
Avesta FCW 2507/P100-PW
EN ISO 17633-A
T 25 9 4 N L P M21 (C1) 2
AWS A5.22
E2594T1-4 ; E2594T1-1
5.2
Avesta FCW 308L/MVR-PW
EN ISO 17633-A
T 19 9 L P M/C 1
AWS A5.22
E308LT1-4 ; E308LT1-1
5.2
Avesta FCW 309L-PW
EN ISO 17633-A
T 23 12 L P M/C1
AWS A5.22
E309LT1-4 ; E309LT1-1
5.2
Avesta FCW 316L/SKR-PW
EN ISO 17633-A
T 19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
Avesta FCW LDX 2101-PW
EN ISO 17633-A
T Z 24 9 N L P M(C) 1
AWS A5.22
E2307T1-4 ; E2307T1-1
5.2
Avesta FCW P12-PW
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
Avesta FCW-2D 2205
EN ISO 17633-A
T 22 9 3 NL R M/C3
AWS A5.22
E2209T0-4 ; E2209T0-1
5.2
Avesta FCW-2D 308L/MVR
EN ISO 17633-A
T 19 9 L R M/C 3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
Avesta FCW-2D 309L
EN ISO 17633-A
T 23 12 L R M/C 3
AWS A5.22
E309LT0-4 ; E309LT0-1
5.2
Avesta FCW-2D 316L/SKR
EN ISO 17633-A
T 19 12 3 L R M/C3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
Avesta FCW-2D 347/MVNb
EN ISO 17633-A
T 19 9 Nb R M/C3
AWS A5.22
E347T0-4 ; E347T0-1
5.2
Avesta FCW-2D LDX 2101
EN ISO 17633-A
T Z 24 9 N L R M(C) 3
AWS A5.22
E2307T0-4 ; E2307T0-1
5.2
Filler Metals Bestseller for Joining Applications
13
Table of Contents (alphabetical) cont.
14
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
$:6&ODVVL¿FDWLRQ
Avesta FCW-2D P5
EN ISO 17633-A
T 23 12 2 L R M/C3
AWS A5.22
E309LMoT0-4 ; E309LMoT0-1
5.2
Avesta FINiSHONE PASSiVATOR 630
-
-
-
-
6.1
Chapter
Avesta FLUX 801
EN ISO 14174
SA CS 2 Cr DC
-
-
4.3
Avesta FLUX 805
EN ISO 14174
SA AF 2 Cr DC
-
-
4.3
Avesta LDX 2101
EN ISO 3581
E 23 7 N L R
-
-
1.2
Avesta LDX 2101
EN ISO 14343-A
W 23 7 N L
-
-
2.2
Avesta LDX 2101
EN ISO 14343-A
G 23 7 N L
-
-
3.2
Avesta LDX 2101
EN ISO 14343-A
S 23 7 N L
-
-
4.2
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
2.2
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
Avesta P12-R basic
EN ISO 3581
E Ni Cr 22 Mo 9
AWS A5.11
ERNiCrMo-12
1.2
Avesta P5
EN ISO 3581
E 23 12 2 L R
AWS A5.4
E309MoL-17
1.2
Avesta P5
EN ISO 14343-A
W 23 12 2 L
AWS A5.09
ER309LMo(mod.)
2.2
Avesta P5
EN ISO 14343-A
G 23 12 2 L
-
-
3.2
Avesta P5
EN ISO 14343-A
S 23 12 2 L
-
ER309LMo(mod.)
4.2
Avesta P7 AC/DC
EN ISO 3581
E 29 9 R
-
-
1.2
Avesta PASSiVATOR 601
-
-
-
-
6.1
Avesta PICKLING BATH 302
-
-
-
-
6.1
Avesta PICKLING GEL 122
-
-
-
-
6.1
Avesta PICKLING SPRAY 204
-
-
-
-
6.1
Avesta REDONE PICKLING PASTE 140
-
-
-
-
6.1
Avesta REDONE PICKLING SPRAY 240
-
-
-
-
6.1
BÖHLER 2,5 Ni-IG
EN ISO 636-A
W 46 8 W2Ni2
AWS A5.28
ER80S-Ni2
2.1
BÖHLER 2,5 Ni-IG
EN ISO 14341-A
G 46 8 M21 2Ni2
AWS A5.28
ER80S-Ni2
3.1
BÖHLER 3 NiCrMo 2,5-UP + BB 24
EN ISO 26304-A
S 69 6 FB S3Ni2,5CrMo
AWS A5.23
F11A8-EM4 (mod.)-M4H4
4.1
BÖHLER 3 NiMo 1-UP + BB 24
EN ISO 26304-A
S 55 4 FB S3Ni1Mo
AWS A5.23
F9A4-EF3-F3
4.1
BÖHLER A 7 CN-IG
EN ISO 14343-A
W 18 8 Mn
AWS A5.9
ER307 (mod.)
2.2
BÖHLER A 7 CN-UP + BB 203
EN ISO 14343-A
S 18 8 Mn
AWS A5.9
ER307 (mod.)
4.2
BÖHLER A 7-IG / A 7 CN-IG
EN ISO 14343-A
G 18 8 Mn
AWS A5.9
ER307 (mod.)
3.2
BÖHLER A 7-MC
EN ISO 17633-A
T 18 8 Mn M M 1
AWS A5.9
EC307 (mod.)
5.2
BÖHLER A7 FD
EN ISO 17633-A
T 18 8 Mn R M(C) 3
AWS A5.22
E307T0-G
5.2
BÖHLER ASN 5-IG (Si)
EN ISO 14343-A
G Z18 16 5 N L
AWS A5.9
ER317L (mod.)
3.2
BÖHLER BB 202
EN ISO 14174
SA FB 2 DC
-
-
4.3
BÖHLER BB 24
EN ISO 14174
SA FB 1 65 DC H5
-
-
4.3
BÖHLER BB 400
EN ISO 14174
SA AB 1 67 AC H5
-
-
4.3
BÖHLER BB 418 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
BÖHLER BB 910
EN ISO 14174
SA FB 2 DC H5
-
-
4.3
BÖHLER C 9 MV-IG
EN ISO 21952-A
W CrMo91
AWS A5.28
ER90S-B9
2.1
BÖHLER C 9 MV-IG
EN ISO 21952-A
G CrMo91
AWS A5.28
ER90S-B9
3.1
BÖHLER C 9 MV-UP + BB 910
EN ISO 24598-A
S S CrMo91 FB
AWS A5.23
EB9
4.1
BÖHLER CAT 430L Cb-IG
EN ISO 14343-A
G Z 18 L Nb
AWS A5.9
ER430 (mod.)
3.2
BÖHLER CAT 430L CbTi-IG
EN ISO 14343-A
G Z Cr 18 NbTi L
AWS A5.9
ER430Nb (mod.)
3.2
BÖHLER CM 2-IG
EN ISO 21952-A
W CrMo2Si
AWS A5.28
ER90S-B3 (mod.)
2.1
BÖHLER CM 2-IG
EN ISO 21952-A
G CrMo2Si
AWS A5.28
ER90S-B3 (mod.)
3.1
BÖHLER CM 2-UP + BB 418 TT
EN ISO 24598-A
S S CrMo2 FB
AWS A5.23
F8P2-EB3-B3
4.1
BÖHLER CN 13/4-IG
EN ISO 14343-A
W 13 4
AWS A5.9
ER410NiMo (mod.)
2.2
BÖHLER CN 13/4-IG
EN ISO 14343-A
G 13 4
AWS A5.9
ER410NiMo (mod.)
3.2
BÖHLER CN 13/4-MC
EN ISO 17633-A
T 13 4 M M 2
AWS A5.9
EC410NiMo (mod.)
5.2
BÖHLER CN 13/4-UP
EN ISO 14343-A
S 13 4
AWS A5.9
ER410NiMo (mod.)
4.2
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
G 22 9 3 NL
AWS A5.9
ER2209
3.2
BÖHLER CN 22/9 PW-FD
EN ISO 17633-A
T 22 9 3 NL P M(C) 1
AWS A5.22
E2209T1-4 ; E2209T1-1
5.2
BÖHLER CN 23/12 Mo PW-FD
EN ISO 17633-A
T 23 12 2 L P M(C) 1
AWS A5.22
E309LMoT1-4 ; E309LMoT1-1
5.2
BÖHLER CN 23/12 Mo-FD
EN ISO 17633-A
T 23 12 2 L R M(C) 3
AWS A5.22
E309LMoT0-4 ; E309LMoT0-1
5.2
Filler Metals Bestseller for Joining Applications
Table of Contents (alphabetical) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
BÖHLER CN 23/12 PW-FD
EN ISO 17633-A
T 23 12 L P M/C1
AWS A5.22
E309LT1-4 ; E309LT1-1
5.2
BÖHLER CN 23/12-FD
EN ISO 17633-A
T 23 12 L R M(C) 3
AWS A5.22
E309LT0-1 ; E309LT0-4
5.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER CN 23/12-IG
EN ISO 14343-A
W 23 12 L
AWS A5.9
ER309L
2.2
BÖHLER CN 23/12-IG
EN ISO 14343-A
G 23 12 L
AWS A5.9
ER309L
3.2
2.2
BÖHLER CN 25/9 CuT-IG
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
BÖHLER DCMS TI-FD
EN ISO 17634-A
T CrMo1 P M 1 H10
AWS A5.29
E81T1-M21PY-B2H8
5.1
BÖHLER DCMS-IG
EN ISO 21952-A
W CrMo1Si
AWS A5.28
ER80S-B2 (mod.)
2.1
BÖHLER DCMS-IG
EN ISO 21952-A
G CrMo1Si
AWS A5.28
ER80S-G [ER80S-B2 (mod.)]
3.1
BÖHLER DMO
EN 12536
O IV
AWS A5.2
R60-G
2.1
BÖHLER DMO TI-FD
EN ISO 17634-A
T MoL P M 1 H10
AWS A5.29
E81T1-M21PY-A1H8
5.1
BÖHLER DMO-IG
EN ISO 636-A
W MoSi
AWS A5.28
ER70S-A1
2.1
BÖHLER DMO-IG
EN ISO 21952-A
G MoSi
AWS A5.28
ER70S-A1
3.1
BÖHLER EAS 2 PW-FD
EN ISO 17633-A
T 19 9 L P M(C) 1
AWS A5.22
E308LT1-4 ; E308LT1-1
5.2
BÖHLER EAS 2-FD
EN ISO 17633-A
T 19 9 L R M(C) 3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
BÖHLER EAS 2-IG (Si)
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
BÖHLER EAS 4 M-FD
EN ISO 17633-A
T 19 12 3 L R M(C) 3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
BÖHLER EAS 4 M-IG
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
BÖHLER EAS 4 M-IG (Si)
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
BÖHLER EAS 4 M-UP + BB 202
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
BÖHLER EAS 4 PW-FD
EN ISO 17633-A
T 19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
BÖHLER EAS 4 PW-FD (LF)
EN ISO 17633-A
T Z19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
BÖHLER EMK 6
EN ISO 636-A
W 42 5 W3Si1
AWS A5.18
ER70S-6
2.1
BÖHLER EMK 6
EN ISO 14341-A
G 42 4 M21 3Si1 / G 42
4 C1 3Si1
AWS A5.18
ER70S-6
3.1
BÖHLER EMK 8
EN ISO 14341-A
G 46 4 M21 4Si1 / G 46
4 C1 4Si1
AWS A5.18
ER70S-6
3.1
BÖHLER EML 5
EN ISO 636-A
W 46 5 W2Si
AWS A5.18
ER70S-3
2.1
BÖHLER EMS 2 + BB 24
EN ISO 14171-A
S 38 6 FB S2
AWS A5.17
F7A8-EM12K (F6P6-EM12K)
4.1
BÖHLER EMS 2 CrMo + BB 24
EN ISO 24598-A
S S CrMo1 FB
AWS A5.23
F8P2-EB2-B2
4.1
BÖHLER EMS 2 Mo + BB 24
EN ISO 14171-A
S 46 4 FB S2Mo
AWS A5.23
F8A4-EA2-A2/F8P0-EA2-A2
4.1
BÖHLER FA-IG
EN ISO 14343-A
W 25 4
-
-
2.2
BÖHLER FA-IG
EN ISO 14343-A
G 25 4
-
-
3.2
BÖHLER FFB-IG
EN ISO 14343-A
W 25 20 Mn
AWS A5.9
ER310 (mod.)
2.2
BÖHLER FFB-IG
EN ISO 14343-A
G 25 20 Mn
AWS A5.9
ER310 (mod.)
3.2
BÖHLER FF-IG
EN ISO 14343-A
W 22 12 H
AWS A5.9
ER309 (mod.)
2.2
BÖHLER FF-IG
EN ISO 14343-A
G 22 12 H
AWS A5.9
ER309 (mod.)
3.2
BÖHLER FOX 2,5 Ni
EN ISO 2560-A
E 46 8 2Ni B 42 H5
AWS A5.5
E8018-C1H4R
1.1
BÖHLER FOX 20 MVW
EN ISO 3580-A
E CrMoWV 12 B 4 2 H5
-
-
1.1
BÖHLER FOX A 7
EN ISO 3581
E 18 8 Mn B 2 2
AWS A5.4
E307-15 (mod.)
1.2
BÖHLER FOX A 7-A
EN ISO 3581
E Z18 9 MnMo R 3 2
AWS A5.4
E307-16 (mod.)
1.2
BÖHLER FOX BVD 100
EN ISO 18275
E 62 5 Z2Ni B 45
AWS A5.5
E10045-P2 (mod.)
1.1
BÖHLER FOX BVD 85
EN ISO 2560-A
E 46 5 1Ni B 45
AWS A5.5
E8045-P2
1.1
BÖHLER FOX BVD 90
EN ISO 18275
E 55 5 Z2Ni B 45
AWS A5.5
E9045-P2 (mod.)
1.1
BÖHLER FOX C 9 MV
EN ISO 3580-A
E CrMo91 B 4 2 H5
AWS A5.5
E9015-B9
1.1
BÖHLER FOX CEL
EN ISO 2560-A
E 38 3 C 21
AWS A5.1
E6010
1.1
BÖHLER FOX CEL 75
EN ISO 2560-A
E 42 3 C 25
AWS A5.5
E7010-P1
1.1
BÖHLER FOX CEL 85
EN ISO 2560-A
E 46 4 1Ni C 25
AWS A5.5
E8010-P1
1.1
BÖHLER FOX CEL 90
EN ISO 2560-A
E 50 3 1Ni C 25
AWS A5.5
E9010-P1
1.1
BÖHLER FOX CEL Mo
EN ISO 2560-A
E 42 3 Mo C 25
AWS A5.5
E7010-A1
1.1
BÖHLER FOX CEL+
EN ISO 2560-A
E 38 2 C 21
AWS A5.1
E6010
1.1
BÖHLER FOX CM 2 Kb
EN ISO 3580-A
E CrMo2 B 4 2 H5
AWS A5.5
E9018-B3H4R
1.1
BÖHLER FOX CM 5 Kb
EN ISO 3580-A
E CrMo5 B 4 2 H5
AWS A5.5
E8018-B6H4R
1.1
BÖHLER FOX CM 9 Kb
EN ISO 3580-A
E CrMo9 B 4 2 H5
AWS A5.5
E8018-B8
1.1
BÖHLER FOX CN 13/4
EN ISO 3581
E 13 4 B 6 2
AWS A5.4
E410NiMo-15
1.2
Filler Metals Bestseller for Joining Applications
15
Table of Contents (alphabetical) cont.
16
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
BÖHLER FOX CN 19/9 M
EN ISO 3581
E 20 10 3 R 3 2
AWS A5.4
E308Mo-17 (mod.)
1.2
BÖHLER FOX CN 20/25 M-A
EN ISO 3581
E 20 25 5 Cu N L R 3 2
AWS A5.4
E385-17 (mod.)
1.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER FOX CN 22/9 N
EN ISO 3581
E 22 9 3 N L R 3 2
AWS A5.4
E2209-17
1.2
BÖHLER FOX CN 23/12 Mo-A
EN ISO 3581
E 23 12 2 L R 3 2
AWS A5.4
E309LMo-17
1.2
BÖHLER FOX CN 23/12-A
EN ISO 3581
E 23 12 L R 3 2
AWS A5.4
E309L-17
1.2
BÖHLER FOX CN 29/9-A
EN ISO 3581
E 29 9 R 3 2
AWS A5.4
E312-17
1.2
BÖHLER FOX DCMS Kb
EN ISO 3580-A
E CrMo1 B 4 2 H5
AWS A5.5
E8018-B2H4R
1.1
BÖHLER FOX DMO Kb
EN ISO 3580-A
E Mo B 4 2 H5
AWS A5.5
E7018-A1H4R
1.1
BÖHLER FOX E 308 H
EN ISO 3581
E 19 9 H R 4 2
AWS A5.4
E308H-16
1.1
BÖHLER FOX EAS 2
EN ISO 3581
E 19 9 L B 2 2
AWS A5.4
E308L-15
1.2
BÖHLER FOX EAS 2-A
EN ISO 3581
E 19 9 L R 3 2
AWS A5.4
E308L-17
1.2
BÖHLER FOX EAS 4 M
EN ISO 3581
E 19 12 3 L B 2 2
AWS A5.4
E316L-15
1.2
BÖHLER FOX EAS 4 M-A
EN ISO 3581
E 19 12 3 L R 3 2
AWS A5.4
E316L-17
1.2
BÖHLER FOX ETI
EN ISO 2560-A
E 42 0 RR 12
AWS A5.1
E6013
1.1
BÖHLER FOX EV 47
EN ISO 2560-A
E 38 4 B 42 H5
AWS A5.1
E7016-1H4R
1.1
BÖHLER FOX EV 50
EN ISO 2560-A
E 42 5 B 42 H5
AWS A5.1
E7018-1H4R
1.1
BÖHLER FOX EV 50-A
EN ISO 2560-A
E 42 3 B 12 H10
AWS
A5.1-04
E7016
1.1
BÖHLER FOX EV 60
EN ISO 2560-A
E 46 6 1Ni B 42 H5
AWS A5.5
E8018-C3H4R
1.1
BÖHLER FOX EV 65
EN ISO 18275
E 55 6 1NiMo B 42 H5
AWS A5.5
E8018-GH4R
1.1
BÖHLER FOX EV 85
EN ISO 18275
E 69 6 Mn2NiCrMo B 42 H5
AWS A5.5
E11018-GH4R
1.1
BÖHLER FOX EV PIPE
EN ISO 2560-A
E 42 4 B 12 H5
AWS A5.1
E7016-1H4R
1.1
BÖHLER FOX FFB
EN ISO 3581
E 25 20 B 2 2
AWS A5.4
E310-15 (mod.)
1.2
BÖHLER FOX FFB-A
EN ISO 3581
E 25 20 R 3 2
AWS A5.4
E310-16
1.2
BÖHLER FOX KE
EN ISO 2560-A
E 38 0 RC 11
AWS A5.1
E6013
1.1
BÖHLER FOX NiBAS 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A5.11
ENiCrMo-3
1.2
BÖHLER FOX NiBAS 70/20
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A 5.11
ENiCrFe-3 (mod.)
1.2
BÖHLER FOX OHV
EN ISO 2560-A
E 38 0 RC 11
AWS A5.1
E6013
1.1
BÖHLER FOX P 92
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2
B 4 2 H5
AWS A5.5
E9015-B9 (mod.)
1.1
BÖHLER FOX SAS 2
EN ISO 3581
E 19 9 Nb B 2 2
AWS A5.4
E347-15
1.2
BÖHLER FOX SAS 2-A
EN ISO 3581
E 19 9 Nb R 3 2
AWS A5.4
E347-17
1.2
BÖHLER FOX SAS 4
EN ISO 3581
E 19 12 3 Nb B 2 2
AWS A5.4
E318-15
1.2
BÖHLER FOX SAS 4-A
EN ISO 3581
E 19 12 3 Nb R 3 2
AWS A5.4
E318-17
1.2
BÖHLER Ni 1-IG
EN ISO 636-A
W3Ni1
AWS A5.28
ER80S-Ni1 (mod.)
2.1
BÖHLER Ni 2-UP + BB 24
EN ISO 14171-A
S 46 6 FB S2Ni2
AWS A5.23
F8A8-ENi2-Ni2
4.1
BÖHLER NiBAS 625 PW-FD
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
2.2
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
BÖHLER NiBAS 70/20-FD
EN ISO 12153
T Ni 6082 R M 3
AWS A5.34
ENiCr3T0-4
5.2
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
BÖHLER NiCrMo 2,5-IG
EN ISO 16834-A
G 69 6 M21 Mn3Ni2.5CrMo /
AWS A5.28
G 69 4 C1 Mn3Ni2.5CrMo
ER110S-G
3.1
BÖHLER NiCU 1-IG
EN ISO 14341-A
G 42 4 M21 Z3Ni1Cu / G 42
4 C1 Z3Ni1Cu
ER80S-G
3.1
BÖHLER NiMo 1-IG
EN ISO 16834-A
G 55 6 M21 Mn3Ni1Mo / G
55 4 C1 Mn3Ni1Mo
AWS A5.28
ER90S-G
3.1
BÖHLER PIPESHIELD 71 T8-FD
-
-
AWS A5.29
E71T8-A4-K6
5.1
AWS A5.28
BÖHLER PIPESHIELD 81 T8-FD
-
-
AWS A5.29
E81T8-A4-G ; E81T8-A4-Ni2
5.1
BÖHLER SAS 2 PW-FD
EN ISO 17633-A
T 19 9 Nb P M(C) 1
AWS A5.22
E347T1-4 ; E347T1-1
5.2
BÖHLER SAS 2-FD
EN ISO 17633-A
T 19 9 Nb R M(C) 3
AWS A5.22
E347T0-4 ; E347T0-1
5.2
BÖHLER SAS 2-IG
EN ISO 14343-A
W 19 9 Nb
AWS A5.9
ER347
2.2
BÖHLER SAS 2-IG (Si)
EN ISO 14343-A
G 19 9 Nb Si
AWS A5.9
ER347Si
3.2
BÖHLER SAS 4-IG
EN ISO 14343-A
W 19 12 3 Nb
AWS A5.9
ER318
2.2
Filler Metals Bestseller for Joining Applications
Table of Contents (alphabetical) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
BÖHLER SG 8-P
EN ISO 14341-A
G 42 5 M21 3Ni1
AWS A5.28
ER80S-G
3.1
BÖHLER SKWAM-IG
EN ISO 14343-A
G Z 17 Mo
-
-
3.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER Ti 52-FD
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2
P C 1 H5
AWS A5.20
E71T1-M21A4-CS1-H8;
E71T1-C1A2-CS1-H4
5.1
BÖHLER TI 60-FD
EN ISO 17632-A
T 50 6 1Ni P M 1 H5
AWS A5.29
E81T1-M21A8-Ni1-H4
5.1
BÖHLER TI 70 PIPE-FD
EN 18276-A
T 55 4 Mn1Ni P M 1H5
AWS A5.29
E91T1-M21A4-G
5.1
BÖHLER X 70-IG
EN ISO 16834-A
G 69 5 M21 Mn3Ni1CrMo
AWS A5.28
ER110S-G
3.1
BÖHLER X 90-IG
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
AWS A5.28
ER120S-G
3.1
Marathon 431
EN ISO 14174
SA FB 2 64 DC
-
-
4.3
Marathon 543
EN ISO 14174
SA FB 2 55 DC H5
-
-
4.3
Phoenix 120 K
EN ISO 2560-A
E 42 5 B 32 H5
AWS A5.1
E7018-1
1.1
Phoenix Blau
EN ISO 2560-A
E 42 0 RC 11
AWS A5.1
E6013
1.1
Phoenix Cel 70
EN ISO 2560-A
E 42 2 C 25
AWS A5.1
E6010
1.1
Phoenix Cel 75
EN ISO 2560-A
E 42 2 C 25
AWS A5.5
E7010-P1
1.1
Phoenix Cel 80
EN ISO 2560-A
E 46 3 C 25
AWS A5.5
E8010-P1
1.1
Phoenix Cel 90
EN ISO 2560-A
E 50 3 1Ni C 25
AWS A5.5
E9010-G
1.1
Phoenix Chromo 1
EN ISO 3580-A
E CrMo 1 B 42 H5
AWS A5.5
E8018-B2
1.1
Phoenix Grün T
EN ISO 2560-A
E 42 0 RR 12
AWS A5.1
E6013
1.1
Phoenix SH Chromo 2 KS
EN ISO 3580-A
E CrMo 2 B 42 H5
AWS A5.5
E9015-B3
1.1
Phoenix SH Gelb R
EN ISO 2560-A
E 38 2 RB 12
AWS A5.1
E6013
1.1
Phoenix SH Kupfer 3 KC
EN ISO 3580-A
E ZCrMoV 1 B 42 H5
AWS A5.5
E9015-G
1.1
Phoenix SH Ni 2 K 100
EN ISO 18275-A
E 69 5 Mn2NiCrMo B 42 H5
AWS A5.5
E11018-G
1.1
Phoenix SH Schwarz 3 K
EN ISO 2560-A
E 50 4 Mo B 42
AWS A5.5
E7015-G
1.1
Phoenix SH Schwarz 3 K Ni
EN ISO 2560-A
E 50 4 1NiMo B 42 H5
AWS A5.5
E9018-G
1.1
Phoenix SH Schwarz 3 MK
EN ISO 3580-A
E Mo B 42 H5
AWS A5.5
E7018-A1
1.1
Phoenix SPEZIAL D
EN ISO 2560-A
E 42 3 B 12 H10
AWS
A5.1-04
E 7016
1.1
Thermanit 17/15 TT
EN ISO 14343-A
G Z 17 15 Mn W
-
-
3.2
Thermanit 22/09
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
Thermanit 22/09
EN ISO 14343-A
G 22 9 3 N L
AWS A5.9
ER2209
3.2
Thermanit 22/09
EN ISO 14343-A
S 22 9 3 N L
AWS A5.4
ER2209
4.2
Thermanit 25/09 CuT
EN ISO 3581
E 25 9 4 N L B 2 2
AWS A5.4
E2553-15 (mod.)
1.2
Thermanit 25/09 CuT
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
2.2
Thermanit 25/09 CuT
EN ISO 14343-A
G 25 9 4 N L
AWS A5.9
ER2594
3.2
Thermanit 25/14 E-309L
EN ISO 14343-A
W 23 12 L
AWS A5.9
ER309L
2.2
Thermanit 25/14 E-309L
EN ISO 14343-A
S 23 12 L
AWS A5.9
ER309L
4.2
Thermanit 25/14 E-309L Si
EN ISO 14343-A
G 23 12 L Si
AWS A5.9
ER309LSi
3.2
Thermanit 25/22 H
EN ISO 3581
E Z25 22 2 L B 2 2
-
-
1.2
Thermanit 30/10 W
EN 1600
E 29 9 R 12
AWS A5.4
E312-16 mod.
1.2
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
-
2.2
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
-
3.2
Thermanit 439 Ti
EN ISO 14343-A
G Z 18 Ti L
AWS A5.9
ER439 (mod.)
3.2
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
2.2
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
3.2
Thermanit 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A
5.11-05
E NiCrMo-3
1.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
2.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
Thermanit A
EN ISO 14343-A
W 19 12 3 Nb
AWS A5.9
ER318
2.2
Thermanit A
EN ISO 14343-A
S 19 12 3 Nb
AWS A5.9
ER318
4.2
Thermanit A Si
EN ISO 14343-A
G 19 12 3 Nb Si
AWS A5.9
ER318 (mod.)
3.2
Thermanit ATS 4
EN 1600
E 19 9 H B 22
AWS A5.4
E308H-15
1.1
Thermanit ATS 4
EN ISO 14343-A
W 19 9 H
AWS A5.4
ER19-10H
2.1
Filler Metals Bestseller for Joining Applications
17
Table of Contents (alphabetical) cont.
18
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit ATS 4
EN ISO 14343-A
G 19 9 H
AWS A5.9
ER19-10H
3.1
Thermanit AW
EN ISO 3581
E 19 12 3 Nb R 3 2
AWS A5.4
E318-17
1.2
$:6&ODVVL¿FDWLRQ
Chapter
Thermanit Chromo 9 V
EN ISO 3580-A
E CrMo 91 B 42 H5
AWS A5.5
E9015-B9
1.1
Thermanit D
EN ISO 14343-A
W 22 12 H
AWS A5.9
ER309 (mod.)
2.2
Thermanit D
EN ISO 14343-A
G 22 12 H
AWS A5.9
ER309 (mod.)
3.2
Thermanit GE-316L
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
Thermanit GE-316L
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
Thermanit GE-316L Si
EN ISO 14343-A
W 19 12 3 L Si
AWS A5.9
ER316LSi
2.2
Thermanit GE-316L Si
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
Thermanit GEW 316L-17
EN ISO 3581
E 19 12 3 L R 3 2
AWS A5.4
E316L-17
1.2
Thermanit H Si
EN ISO 14343-A
G 19 9 Nb Si
AWS A5.9
ER347Si
3.2
Thermanit H-347
EN ISO 14343-A
W 19 9 Nb
AWS A5.9
ER347
2.2
Thermanit H-347
EN ISO 14343-A
S 19 9 Nb
AWS A5.9
ER347
4.2
Thermanit JE-308L
EN ISO 14343-A
W 19 9 L
AWS A5.9
ER308L
2.2
Thermanit JE-308L
EN ISO 14343-A
S 19 9 L
AWS A5.9
ER308L
4.2
Thermanit JE-308L Si
EN ISO 14343-A
W 19 9 L Si
AWS A5.9
ER308LSi
2.2
Thermanit JE-308L Si
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
Thermanit JEW 308L-17
EN ISO 3581
E 19 9 L R 3 2
AWS A5.4
E308L-17
1.2
Thermanit L
EN ISO 14343-A
W 25 4
-
-
2.2
Thermanit L
EN ISO 14343-A
G 25 4
-
-
3.2
Thermanit MTS 3
EN ISO 3580-A
E CrMo 91 B 42 H5
AWS A5.5
E9015-B9
1.1
Thermanit MTS 3
EN ISO 21952-A
W CrMo91
AWS A5.28
ER90S-B9
2.1
Thermanit MTS 3
EN ISO 21952-A
G CrMo91
AWS A5.28
ER90S-B9
3.1
Thermanit MTS 3
EN ISO 24598-A
S CrMo91
AWS A5.28
EB9
4.1
Thermanit MTS 616
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2
B 4 2 H5
AWS A5.5
E9015-G
1.1
Thermanit MTS 616
EN ISO 21952-A
W Z CrMoWVNb 9 0,5 1,5
AWS A5.28
ER90S-G [ER90S-B9(mod.)]
2.1
Thermanit MTS 616
EN ISO 21952-A
GZ CrMoWVNb 9 0,5 1,5
AWS A5.28
ER90S-G [ER90S-B9(mod.)]
3.1
Thermanit MTS 616
EN ISO 24598-A
S ZCrMoWVNb 9 0,5 1,5
AWS A5.23
EG [EB9(mod.)]
4.1
Thermanit Nicro 182
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
AWS A5.11
ENiCrFe-3
1.2
Thermanit Nicro 82
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A
5.11-05
ENiCrFe-3 (mod.)
1.2
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
Thermanit NicrO 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
4.2
Thermanit NiMo C 24
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
AWS A5.11
ENiCrMo-13
1.2
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ERNiCrMo-13
2.2
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ERNiCrMo-13
3.2
Thermanit Nimo C 276
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
ERNiCrMo-4
4.2
Thermanit TG 308 L
EN ISO 17633-A
T 19 9 L R M/C3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
Thermanit TG 309 L
EN ISO 17633-A
T 23 12 L R M(C) 3
AWS A5.22
E309LT0-4 ; E309LT0-1
5.2
Thermanit TG 316 L
EN ISO 17633-A
T 19 12 3 L R M(C) 3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
Thermanit X
EN ISO 3581
E 18 8 Mn B 2 2
AWS A5.4
E307-15 (mod.)
1.2
Thermanit X
EN ISO 14343-A
W 18 8 Mn
AWS A5.9
ER307 (mod.)
2.2
Thermanit X
EN ISO 14343-A
G 18 8 Mn
AWS A5.9
ER307 (mod.)
3.2
Thermanit X
EN ISO 14343-A
S 18 8 Mn
AWS A5.9
ER307(mod.)
4.2
Thermanit XW
EN ISO 3581
E 18 8 Mn R 1 2
AWS A5.4
E307-16 (mod.)
1.2
Union I 52
EN ISO 636-A
W 42 5 W3Si1
AWS A5.18
ER70S-6
2.1
Union I CrMo
EN ISO 21952-A
W CrMo1Si
AWS A5.28
ER80S-G
2.1
Union I CrMo
EN ISO 21952-A
G CrMo1Si
AWS A5.28
ER80S-G [ER80S-B2 (mod.)]
3.1
Union I CrMo 910
EN ISO 21952-A
W CrMo2Si
AWS A5.28
ER90S-G
2.1
Union I CrMo 910
EN ISO 21952-A
G CrMo2Si
AWS A5.28
ER90S-G
3.1
Union I Mo
EN ISO 636-A
W 46 3 W2Mo
AWS A5.28
ER80S-G(A1)
2.1
Filler Metals Bestseller for Joining Applications
Table of Contents (alphabetical) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Union I Mo
EN ISO 21952-A
G MoSi
AWS A5.28
ER80S-G(A1)
3.1
Union I P24
EN ISO 21952-A
W Z CrMo2VTi/Nb
AWS A5.28
ER90S-G
2.1
Union K 5 Ni
EN ISO 14341-A
G 50 5 M21 3Ni1/G 46 3
C1 3Ni1
AWS A5.28
ER80S-G
3.1
Union K 52
EN ISO 14341-A
G 42 2 C1 3Si1 / G 46 4
M21 3Si1
AWS A5.18
ER70S-6
3.1
Union K 52 Ni
EN ISO 14341-A
G 50 6 M21 Z3Ni1/G 46 4
C1 Z3Ni1
AWS A5.28
ER80S-G [ER80S-Ni1(mod.)]
3.1
EN ISO 14341-A
G 46 2 C G4Si1 / G 46 4
M G4Si1
-
ER70S-6
3.1
Union K 56
$:6&ODVVL¿FDWLRQ
Chapter
Union K NOVA Ni
EN ISO 14341-A
G 42 5 M21 3Ni1
AWS A5.28
ER80S-G [ER80S-Ni1(mod.)]
3.1
Union MoNi
EN ISO 16834-A
G 62 5 M21 Mn3Ni1Mo
AWS A5.28
ER90S-G
3.1
Union Ni 2,5
EN ISO 14341-A
G 50 7 M21 2Ni2
AWS A5.28
ER80S-Ni2
3.1
Union NiMoCr
EN ISO 16834-A
G 69 6 M21 Mn4Ni1,5CrMo
AWS A5.28
ER100S-G
3.1
Union S 1 CrMo 2
EN ISO 24598-A
S CrMo2
AWS A5.23
EB3R
4.1
Union S 1 CrMo 2 V
EN ISO 24598-A
S ZCrMoV2
AWS A5.23
EG
4.1
Union S 2
EN ISO 14171-A
S2
AWS A5.17
EM12
4.1
Union S 2 CrMo
EN ISO 24598-A
S CrMo1
AWS A5.23
EB2R
4.1
Union S 2 Mo
EN ISO 24598-A
S2Mo
AWS A5.23
EA2
4.1
Union S 2 Ni 2,5
EN ISO 14171-A
S2Ni2
AWS A5.23
ENi2
4.1
Union S 2 Ni 3,5
EN ISO 14171-A
S2Ni3
AWS A5.23
ENi3
4.1
Union S 2 NiMo 1
EN ISO 14171-A
SZ2Ni1Mo
AWS A5.23
ENi1
4.1
Union S 2 Si
EN ISO 14171-A
S2Si
AWS A5.17
EM12K
4.1
Union S 3
EN ISO 14171-A
S3
AWS A5.17
EH10K
4.1
Union S 3 Mo
EN ISO 24598-A
S3Mo
AWS A5.23
EA4
4.1
Union S 3 NiMo
EN ISO 14171-A
S3Ni1,5Mo
AWS A5.23
EG [EF1 (mod.)]
4.1
Union S 3 NiMo 1
EN ISO 14171-A
S3Ni1Mo
AWS A5.23
EF3
4.1
Union S 3 NiMoCr
EN ISO 26304-A
SZ3Ni2,5CrMo
AWS A5.23
EG [EF6 (mod.)]
4.1
Union S 3 Si
EN ISO 14171-A
S3Si
AWS A5.17
EH12K
4.1
Union S P 24
EN ISO 24598-A
S Z CrMo2VNb
AWS A5.23
EG
4.1
Union TG 55 M
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2
P C 1 H5
AWS A5.20
E71T-1MJH8 / E71T-1CH8
5.1
Union X 85
EN ISO 16834-A
G 79 5 M21 Mn4Ni1,5CrMo
AWS A5.28
ER110S-G
3.1
Union X 90
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
AWS A5.28
ER120S-G
3.1
Union X 96
EN ISO 16834-A
G 89 5 M21 Mn4Ni2,5CrMo
AWS A5.28
ER120S-G
3.1
UTP 068 HH
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A 5.11
E NiCrFe-3 (mod.)
1.2
UTP 2133 Mn
EN ISO 3581
E Z 2133 B 42
-
-
1.2
UTP 2535 Nb
EN ISO 3581
E Z 25 35 Nb B62
-
-
1.2
UTP 6170 CO
EN ISO 14172
E Ni 6117 (NiCr22Co12Mo)
AWS A 5.11
~E NiCrCoMo-1
1.2
UTP 6222 Mo
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A 5.11
E NiCrMo-3
1.2
UTP 65
EN ISO 3581
E 29 9 R 3 2
-
-
1.2
UTP 65 D
EN ISO 3581
E 29 9 R 12
-
-
1.2
UTP 7013 Mo
EN ISO 14172
E Ni 6620 (NiCr14Mo7Fe)
AWS A5.11
E NiCrMo-6
1.2
UTP 7015
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
AWS A 5.11
E Ni Cr Fe-3
1.2
UTP 7015 Mo
EN ISO 14172
E Ni 6093(NiCr15Fe8NbMo)
AWS A 5.11
E Ni Cr Fe-2
1.2
UTP 759 Kb
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
AWS A5.11
ENiCrMo-13
1.2
UTP 80 M
EN ISO 14172
E Ni 4060 (NiCu30Mn3Ti)
AWS A 5.11
ENiCu-7
1.2
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
UTP A 2133 Mn
EN ISO 14343-A
W Z 21 33 Mn Nb
-
-
2.2
UTP A 2133 Mn
EN ISO 14343-A
G Z 21 33 Mn Nb
-
-
3.2
UTP A 2535 Nb
EN ISO 14343-A
W Z 25 35 Zr
-
-
2.2
UTP A 2535 Nb
EN ISO 14343-A
G Z 25 35 Zr
-
-
3.2
UTP A 3545 Nb
EN ISO 14343-A
W Z 35 45 Nb
-
-
2.2
UTP A 3545 Nb
EN ISO 14343-A
G Z 35 45 Nb
-
-
3.2
Filler Metals Bestseller for Joining Applications
19
Table of Contents (alphabetical) cont.
20
AWS-Standard
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
$:6&ODVVL¿FDWLRQ
Chapter
2.2
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
3.2
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ER NiCrMo-3
2.2
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ER NiCrMo-13
2.2
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ER NiCrMo-13
3.2
UTP A 776
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
ERNiCrMo-4
2.2
UTP A 776
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
ERNiCrMo-4
3.2
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
AWS A5.14
ERNiCu-7
2.2
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
AWS A5.14
ERNiCu-7
3.2
UTP AF 068 HH
EN ISO 12153
T Ni 6082 R M 3
AWS A5.34
ENiCr3T0-4
5.2
UTP AF 6222 MoPW
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
UTP COMET J 50 N
EN ISO 2560-A
E 42 3 B 12 H 10
AWS A 5.1
E 7016
1.1
UTP UP 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
UV 305
EN ISO 14174
SA AR 1 76 AC H5
-
-
4.3
UV 306
EN ISO 14174
SA AR 1 77 AC H5
-
-
4.3
UV 309 P
EN ISO 14174
SA AB 1 65 AC H5
-
-
4.3
UV 310 P
EN ISO 14174
SA AB 1 55 AC H5
-
-
4.3
UV 400
EN ISO 14174
SA AB 1 67 AC H5
-
-
4.3
UV 418 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
UV 420 TT
EN ISO 14174
SA FB 1 65 DC / SA FB 1
65 DC H5
-
-
4.3
UV 420 TTR
EN ISO 14174
SA FB 1 65 DC / SA FB
1 65 AC
-
-
4.3
UV 420 TTR-C
EN ISO 14174
SA FB 1 65 DC
-
-
4.3
UV 420 TTR-W
EN ISO 14174
SA FB 1 65 AC
-
-
4.3
UV 421 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
Filler Metals Bestseller for Joining Applications
Table of Contents (EN ISO)
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Avesta 317L/SNR
-
-
AWS A5.4
E317L-17
1.2
Avesta BLUEONE PICKLING PASTE 130 -
-
-
-
6.1
$:6&ODVVL¿FDWLRQ
Chapter
Avesta CLEANER 401
-
-
-
-
6.1
Avesta FINiSHONE PASSiVATOR 630
-
-
-
-
6.1
Avesta PASSiVATOR 601
-
-
-
-
6.1
Avesta PICKLING BATH 302
-
-
-
-
6.1
Avesta PICKLING GEL 122
-
-
-
-
6.1
Avesta PICKLING SPRAY 204
-
-
-
-
6.1
Avesta REDONE PICKLING PASTE 140
-
-
-
-
6.1
Avesta REDONE PICKLING SPRAY 240
-
-
-
-
6.1
BÖHLER PIPESHIELD 71 T8-FD
-
-
AWS A5.29
E71T8-A4-K6
5.1
BÖHLER PIPESHIELD 81 T8-FD
-
-
AWS A5.29
E81T8-A4-G ; E81T8-A4-Ni2
5.1
BÖHLER FOX CN 13/4
EN ISO 3581
E 13 4 B 6 2
AWS A5.4
E410NiMo-15
1.2
BÖHLER FOX A 7
EN ISO 3581
E 18 8 Mn B 2 2
AWS A5.4
E307-15 (mod.)
1.2
Thermanit X
EN ISO 3581
E 18 8 Mn B 2 2
AWS A5.4
E307-15 (mod.)
1.2
Thermanit XW
EN ISO 3581
E 18 8 Mn R 1 2
AWS A5.4
E307-16 (mod.)
1.2
BÖHLER FOX EAS 4 M
EN ISO 3581
E 19 12 3 L B 2 2
AWS A5.4
E316L-15
1.2
Avesta 316L/SKR
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR Cryo
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-16
1.2
Avesta 316L/SKR-2D
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR-4D
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
Avesta 316L/SKR-PW AC/DC
EN ISO 3581
E 19 12 3 L R
AWS A5.4
E316L-17
1.2
BÖHLER FOX EAS 4 M-A
EN ISO 3581
E 19 12 3 L R 3 2
AWS A5.4
E316L-17
1.2
Thermanit GEW 316L-17
EN ISO 3581
E 19 12 3 L R 3 2
AWS A5.4
E316L-17
1.2
BÖHLER FOX SAS 4
EN ISO 3581
E 19 12 3 Nb B 2 2
AWS A5.4
E318-15
1.2
BÖHLER FOX SAS 4-A
EN ISO 3581
E 19 12 3 Nb R 3 2
AWS A5.4
E318-17
1.2
Thermanit AW
EN ISO 3581
E 19 12 3 Nb R 3 2
AWS A5.4
E318-17
1.2
Thermanit ATS 4
EN 1600
E 19 9 H B 22
AWS A5.4
E308H-15
1.1
BÖHLER FOX E 308 H
EN ISO 3581
E 19 9 H R 4 2
AWS A5.4
E308H-16
1.1
BÖHLER FOX EAS 2
EN ISO 3581
E 19 9 L B 2 2
AWS A5.4
E308L-15
1.2
Avesta 308L/MVR
EN ISO 3581
E 19 9 L R
AWS A5.4
E308L-17
1.2
BÖHLER FOX EAS 2-A
EN ISO 3581
E 19 9 L R 3 2
AWS A5.4
E308L-17
1.2
Thermanit JEW 308L-17
EN ISO 3581
E 19 9 L R 3 2
AWS A5.4
E308L-17
1.2
BÖHLER FOX SAS 2
EN ISO 3581
E 19 9 Nb B 2 2
AWS A5.4
E347-15
1.2
Avesta 347/MVNb
EN ISO 3581
E 19 9 Nb R
AWS A5.4
E347-17
1.2
BÖHLER FOX SAS 2-A
EN ISO 3581
E 19 9 Nb R 3 2
AWS A5.4
E347-17
1.2
Avesta 308/308H AC/DC
EN ISO 3581
E 19 9 R
AWS A5.4
E308H-17
1.1
BÖHLER FOX CN 19/9 M
EN ISO 3581
E 20 10 3 R 3 2
AWS A5.4
E308Mo-17 (mod.)
1.2
Avesta 904L
EN ISO 3581
E 20 25 5 Cu N L R
AWS A5.4
E385-17
1.2
BÖHLER FOX CN 20/25 M-A
EN ISO 3581
E 20 25 5 Cu N L R 3 2
AWS A5.4
E385-17 (mod.)
1.2
Avesta 253 MA
EN ISO 3581
E 21 10 R
-
-
1.2
Avesta 2205 basic
EN ISO 3581
E 22 9 3 N L B
AWS A5.4
E2209-15
1.2
Avesta 2205
EN ISO 3581
E 22 9 3 N L R
AWS A5.4
E2209-17
1.2
Avesta 2205-PW AC/DC
EN ISO 3581
E 22 9 3 N L R
AWS A5.4
E2209-17
1.2
BÖHLER FOX CN 22/9 N
EN ISO 3581
E 22 9 3 N L R 3 2
AWS A5.4
E2209-17
1.2
Avesta P5
EN ISO 3581
E 23 12 2 L R
AWS A5.4
E309MoL-17
1.2
BÖHLER FOX CN 23/12 Mo-A
EN ISO 3581
E 23 12 2 L R 3 2
AWS A5.4
E309LMo-17
1.2
Avesta 309L
EN ISO 3581
E 23 12 L R
AWS A5.4
E309L-17
1.2
BÖHLER FOX CN 23/12-A
EN ISO 3581
E 23 12 L R 3 2
AWS A5.4
E309L-17
1.2
Avesta 2304
EN ISO 3581
E 23 7 N L R
-
-
1.2
Avesta LDX 2101
EN ISO 3581
E 23 7 N L R
-
-
1.2
BÖHLER FOX FFB
EN ISO 3581
E 25 20 B 2 2
AWS A5.4
E310-15 (mod.)
1.2
Avesta 310
EN ISO 3581
E 25 20 R
AWS A5.4
E310-17
1.2
Filler Metals Bestseller for Joining Applications
21
Table of Contents (EN ISO) cont.
22
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
BÖHLER FOX FFB-A
EN ISO 3581
E 25 20 R 3 2
AWS A5.4
E310-16
1.2
Thermanit 25/09 CuT
EN ISO 3581
E 25 9 4 N L B 2 2
AWS A5.4
E2553-15 (mod.)
1.2
$:6&ODVVL¿FDWLRQ
Chapter
Avesta 2507/P100 RUTILE
EN ISO 3581
E 25 9 4 N L R
AWS A5.4
E2594-16
1.2
Avesta P7 AC/DC
EN ISO 3581
E 29 9 R
-
-
1.2
Thermanit 30/10 W
EN 1600
E 29 9 R 12
AWS A5.4
E312-16 mod.
1.2
UTP 65 D
EN ISO 3581
E 29 9 R 12
-
-
1.2
BÖHLER FOX CN 29/9-A
EN ISO 3581
E 29 9 R 3 2
AWS A5.4
E312-17
1.2
UTP 65
EN ISO 3581
E 29 9 R 3 2
-
-
1.2
BÖHLER FOX KE
EN ISO 2560-A
E 38 0 RC 11
AWS A5.1
E6013
1.1
BÖHLER FOX OHV
EN ISO 2560-A
E 38 0 RC 11
AWS A5.1
E6013
1.1
BÖHLER FOX CEL+
EN ISO 2560-A
E 38 2 C 21
AWS A5.1
E6010
1.1
Phoenix SH Gelb R
EN ISO 2560-A
E 38 2 RB 12
AWS A5.1
E6013
1.1
BÖHLER FOX CEL
EN ISO 2560-A
E 38 3 C 21
AWS A5.1
E6010
1.1
BÖHLER FOX EV 47
EN ISO 2560-A
E 38 4 B 42 H5
AWS A5.1
E7016-1H4R
1.1
Phoenix Blau
EN ISO 2560-A
E 42 0 RC 11
AWS A5.1
E6013
1.1
BÖHLER FOX ETI
EN ISO 2560-A
E 42 0 RR 12
AWS A5.1
E6013
1.1
Phoenix Grün T
EN ISO 2560-A
E 42 0 RR 12
AWS A5.1
E6013
1.1
Phoenix Cel 70
EN ISO 2560-A
E 42 2 C 25
AWS A5.1
E6010
1.1
Phoenix Cel 75
EN ISO 2560-A
E 42 2 C 25
AWS A5.5
E7010-P1
1.1
UTP COMET J 50 N
EN ISO 2560-A
E 42 3 B 12 H 10
AWS A 5.1
E 7016
1.1
BÖHLER FOX EV 50-A
EN ISO 2560-A
E 42 3 B 12 H10
AWS
A5.1-04
E7016
1.1
E 7016
1.1
E7010-P1
1.1
Phoenix SPEZIAL D
EN ISO 2560-A
E 42 3 B 12 H10
AWS
A5.1-04
BÖHLER FOX CEL 75
EN ISO 2560-A
E 42 3 C 25
AWS A5.5
BÖHLER FOX CEL Mo
EN ISO 2560-A
E 42 3 Mo C 25
AWS A5.5
E7010-A1
1.1
BÖHLER FOX EV PIPE
EN ISO 2560-A
E 42 4 B 12 H5
AWS A5.1
E7016-1H4R
1.1
Phoenix 120 K
EN ISO 2560-A
E 42 5 B 32 H5
AWS A5.1
E7018-1
1.1
BÖHLER FOX EV 50
EN ISO 2560-A
E 42 5 B 42 H5
AWS A5.1
E7018-1H4R
1.1
Phoenix Cel 80
EN ISO 2560-A
E 46 3 C 25
AWS A5.5
E8010-P1
1.1
BÖHLER FOX CEL 85
EN ISO 2560-A
E 46 4 1Ni C 25
AWS A5.5
E8010-P1
1.1
BÖHLER FOX BVD 85
EN ISO 2560-A
E 46 5 1Ni B 45
AWS A5.5
E8045-P2
1.1
BÖHLER FOX EV 60
EN ISO 2560-A
E 46 6 1Ni B 42 H5
AWS A5.5
E8018-C3H4R
1.1
BÖHLER FOX 2,5 Ni
EN ISO 2560-A
E 46 8 2Ni B 42 H5
AWS A5.5
E8018-C1H4R
1.1
BÖHLER FOX CEL 90
EN ISO 2560-A
E 50 3 1Ni C 25
AWS A5.5
E9010-P1
1.1
Phoenix Cel 90
EN ISO 2560-A
E 50 3 1Ni C 25
AWS A5.5
E9010-G
1.1
Phoenix SH Schwarz 3 K Ni
EN ISO 2560-A
E 50 4 1NiMo B 42 H5
AWS A5.5
E9018-G
1.1
Phoenix SH Schwarz 3 K
EN ISO 2560-A
E 50 4 Mo B 42
AWS A5.5
E7015-G
1.1
BÖHLER FOX BVD 90
EN ISO 18275
E 55 5 Z2Ni B 45
AWS A5.5
E9045-P2 (mod.)
1.1
BÖHLER FOX EV 65
EN ISO 18275
E 55 6 1NiMo B 42 H5
AWS A5.5
E8018-GH4R
1.1
BÖHLER FOX BVD 100
EN ISO 18275
E 62 5 Z2Ni B 45
AWS A5.5
E10045-P2 (mod.)
1.1
Phoenix SH Ni 2 K 100
EN ISO 18275-A
E 69 5 Mn2NiCrMo B 42 H5
AWS A5.5
E11018-G
1.1
BÖHLER FOX EV 85
EN ISO 18275
E 69 6 Mn2NiCrMo B 42 H5
AWS A5.5
E11018-GH4R
1.1
Phoenix Chromo 1
EN ISO 3580-A
E CrMo 1 B 42 H5
AWS A5.5
E8018-B2
1.1
Phoenix SH Chromo 2 KS
EN ISO 3580-A
E CrMo 2 B 42 H5
AWS A5.5
E9015-B3
1.1
Thermanit Chromo 9 V
EN ISO 3580-A
E CrMo 91 B 42 H5
AWS A5.5
E9015-B9
1.1
Thermanit MTS 3
EN ISO 3580-A
E CrMo 91 B 42 H5
AWS A5.5
E9015-B9
1.1
BÖHLER FOX DCMS Kb
EN ISO 3580-A
E CrMo1 B 4 2 H5
AWS A5.5
E8018-B2H4R
1.1
BÖHLER FOX CM 2 Kb
EN ISO 3580-A
E CrMo2 B 4 2 H5
AWS A5.5
E9018-B3H4R
1.1
BÖHLER FOX CM 5 Kb
EN ISO 3580-A
E CrMo5 B 4 2 H5
AWS A5.5
E8018-B6H4R
1.1
BÖHLER FOX CM 9 Kb
EN ISO 3580-A
E CrMo9 B 4 2 H5
AWS A5.5
E8018-B8
1.1
BÖHLER FOX C 9 MV
EN ISO 3580-A
E CrMo91 B 4 2 H5
AWS A5.5
E9015-B9
1.1
BÖHLER FOX 20 MVW
EN ISO 3580-A
E CrMoWV 12 B 4 2 H5
-
-
1.1
BÖHLER FOX DMO Kb
EN ISO 3580-A
E Mo B 4 2 H5
AWS A5.5
E7018-A1H4R
1.1
Filler Metals Bestseller for Joining Applications
Table of Contents (EN ISO) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Phoenix SH Schwarz 3 MK
EN ISO 3580-A
E Mo B 42 H5
AWS A5.5
E7018-A1
1.1
UTP 80 M
EN ISO 14172
E Ni 4060 (NiCu30Mn3Ti)
AWS A 5.11
ENiCu-7
1.2
$:6&ODVVL¿FDWLRQ
Chapter
Thermanit NiMo C 24
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
AWS A5.11
ENiCrMo-13
1.2
UTP 759 Kb
EN ISO 14172
E Ni 6059 (NiCr23Mo16)
AWS A5.11
ENiCrMo-13
1.2
BÖHLER FOX NiBAS 70/20
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A 5.11
ENiCrFe-3 (mod.)
1.2
Thermanit Nicro 82
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A
5.11-05
ENiCrFe-3 (mod.)
1.2
UTP 068 HH
EN ISO 14172
E Ni 6082 (NiCr20Mn3Nb)
AWS A 5.11
E NiCrFe-3 (mod.)
1.2
UTP 7015 Mo
EN ISO 14172
E Ni 6093(NiCr15Fe8NbMo)
AWS A 5.11
E Ni Cr Fe-2
1.2
UTP 6170 CO
EN ISO 14172
E Ni 6117 (NiCr22Co12Mo)
AWS A 5.11
~E NiCrCoMo-1
1.2
Thermanit Nicro 182
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
AWS A5.11
ENiCrFe-3
1.2
UTP 7015
EN ISO 14172
E Ni 6182 (NiCr15Fe6Mn)
AWS A 5.11
E Ni Cr Fe-3
1.2
UTP 7013 Mo
EN ISO 14172
E Ni 6620 (NiCr14Mo7Fe)
AWS A5.11
E NiCrMo-6
1.2
BÖHLER FOX NiBAS 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A5.11
ENiCrMo-3
1.2
Thermanit 625
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A
5.11-05
E NiCrMo-3
1.2
UTP 6222 Mo
EN ISO 14172
E Ni 6625 (NiCr22Mo9Nb)
AWS A 5.11
E NiCrMo-3
1.2
Avesta P12-R basic
EN ISO 3581
E Ni Cr 22 Mo 9
AWS A5.11
ERNiCrMo-12
1.2
UTP 2133 Mn
EN ISO 3581
E Z 2133 B 42
-
-
1.2
UTP 2535 Nb
EN ISO 3581
E Z 25 35 Nb B62
-
-
1.2
BÖHLER FOX A 7-A
EN ISO 3581
E Z18 9 MnMo R 3 2
AWS A5.4
E307-16 (mod.)
1.2
Thermanit 25/22 H
EN ISO 3581
E Z25 22 2 L B 2 2
-
-
1.2
Phoenix SH Kupfer 3 KC
EN ISO 3580-A
E ZCrMoV 1 B 42 H5
AWS A5.5
E9015-G
1.1
BÖHLER FOX P 92
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2
B 4 2 H5
AWS A5.5
E9015-B9 (mod.)
1.1
Thermanit MTS 616
EN ISO 3580-A
E ZCrMoWVNb 9 0,5 2
B 4 2 H5
AWS A5.5
E9015-G
1.1
BÖHLER CN 13/4-IG
EN ISO 14343-A
G 13 4
AWS A5.9
ER410NiMo (mod.)
3.2
3.2
Avesta 307-Si
EN ISO 14343-A
G 18 8 Mn
-
ER307 (mod.)
BÖHLER A 7-IG / A 7 CN-IG
EN ISO 14343-A
G 18 8 Mn
AWS A5.9
ER307 (mod.)
3.2
Thermanit X
EN ISO 14343-A
G 18 8 Mn
AWS A5.9
ER307 (mod.)
3.2
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
BÖHLER EAS 4 M-IG (Si)
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
Thermanit GE-316L Si
EN ISO 14343-A
G 19 12 3 L Si
AWS A5.9
ER316LSi
3.2
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
G 19 12 3 Nb Si
-
-
3.2
Thermanit A Si
EN ISO 14343-A
G 19 12 3 Nb Si
AWS A5.9
ER318 (mod.)
3.2
Thermanit ATS 4
EN ISO 14343-A
G 19 9 H
AWS A5.9
ER19-10H
3.1
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
BÖHLER EAS 2-IG (Si)
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
Thermanit JE-308L Si
EN ISO 14343-A
G 19 9 L Si
AWS A5.9
ER308LSi
3.2
BÖHLER SAS 2-IG (Si)
EN ISO 14343-A
G 19 9 Nb Si
AWS A5.9
ER347Si
3.2
Thermanit H Si
EN ISO 14343-A
G 19 9 Nb Si
AWS A5.9
ER347Si
3.2
BÖHLER FF-IG
EN ISO 14343-A
G 22 12 H
AWS A5.9
ER309 (mod.)
3.2
Thermanit D
EN ISO 14343-A
G 22 12 H
AWS A5.9
ER309 (mod.)
3.2
Avesta 2205
EN ISO 14343-A
G 22 9 3 N L
AWS A5.9
ER2209
3.2
Thermanit 22/09
EN ISO 14343-A
G 22 9 3 N L
AWS A5.9
ER2209
3.2
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
G 22 9 3 NL
AWS A5.9
ER2209
3.2
Avesta P5
EN ISO 14343-A
G 23 12 2 L
-
-
3.2
BÖHLER CN 23/12-IG
EN ISO 14343-A
G 23 12 L
AWS A5.9
ER309L
3.2
Avesta 309L-Si
EN ISO 14343-A
G 23 12 L Si
AWS A5.9
ER309LSi
3.2
Thermanit 25/14 E-309L Si
EN ISO 14343-A
G 23 12 L Si
AWS A5.9
ER309LSi
3.2
Avesta LDX 2101
EN ISO 14343-A
G 23 7 N L
-
-
3.2
BÖHLER FFB-IG
EN ISO 14343-A
G 25 20 Mn
AWS A5.9
ER310 (mod.)
3.2
BÖHLER FA-IG
EN ISO 14343-A
G 25 4
-
-
3.2
Filler Metals Bestseller for Joining Applications
23
Table of Contents (EN ISO) cont.
24
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit L
EN ISO 14343-A
G 25 4
-
-
3.2
Avesta 2507/P100
EN ISO 14343-A
G 25 9 4 N L
-
-
3.2
$:6&ODVVL¿FDWLRQ
Chapter
Thermanit 25/09 CuT
EN ISO 14343-A
G 25 9 4 N L
AWS A5.9
ER2594
3.2
Union K 52
EN ISO 14341-A
G 42 2 C1 3Si1 / G 46 4
M21 3Si1
AWS A5.18
ER70S-6
3.1
BÖHLER EMK 6
EN ISO 14341-A
G 42 4 M21 3Si1 / G 42
4 C1 3Si1
AWS A5.18
ER70S-6
3.1
BÖHLER NiCU 1-IG
EN ISO 14341-A
G 42 4 M21 Z3Ni1Cu / G 42
4 C1 Z3Ni1Cu
AWS A5.28
ER80S-G
3.1
BÖHLER SG 8-P
EN ISO 14341-A
G 42 5 M21 3Ni1
AWS A5.28
ER80S-G
3.1
Union K NOVA Ni
EN ISO 14341-A
G 42 5 M21 3Ni1
AWS A5.28
ER80S-G [ER80S-Ni1(mod.)]
3.1
Union K 56
EN ISO 14341-A
G 46 2 C G4Si1 / G 46 4
M G4Si1
-
ER70S-6
3.1
BÖHLER EMK 8
EN ISO 14341-A
G 46 4 M21 4Si1 / G 46
4 C1 4Si1
AWS A5.18
ER70S-6
3.1
BÖHLER 2,5 Ni-IG
EN ISO 14341-A
G 46 8 M21 2Ni2
AWS A5.28
ER80S-Ni2
3.1
Union K 5 Ni
EN ISO 14341-A
G 50 5 M21 3Ni1/G 46 3
C1 3Ni1
AWS A5.28
ER80S-G
3.1
Union K 52 Ni
EN ISO 14341-A
G 50 6 M21 Z3Ni1/G 46 4
C1 Z3Ni1
AWS A5.28
ER80S-G [ER80S-Ni1(mod.)]
3.1
Union Ni 2,5
EN ISO 14341-A
G 50 7 M21 2Ni2
AWS A5.28
ER80S-Ni2
3.1
BÖHLER NiMo 1-IG
EN ISO 16834-A
G 55 6 M21 Mn3Ni1Mo / G
55 4 C1 Mn3Ni1Mo
AWS A5.28
ER90S-G
3.1
Union MoNi
EN ISO 16834-A
G 62 5 M21 Mn3Ni1Mo
AWS A5.28
ER90S-G
3.1
BÖHLER X 70-IG
EN ISO 16834-A
G 69 5 M21 Mn3Ni1CrMo
AWS A5.28
ER110S-G
3.1
BÖHLER NiCrMo 2,5-IG
EN ISO 16834-A
G 69 6 M21 Mn3Ni2.5CrMo /
AWS A5.28
G 69 4 C1 Mn3Ni2.5CrMo
ER110S-G
3.1
Union NiMoCr
EN ISO 16834-A
G 69 6 M21 Mn4Ni1,5CrMo
AWS A5.28
ER100S-G
3.1
Union X 85
EN ISO 16834-A
G 79 5 M21 Mn4Ni1,5CrMo
AWS A5.28
ER110S-G
3.1
Union X 96
EN ISO 16834-A
G 89 5 M21 Mn4Ni2,5CrMo
AWS A5.28
ER120S-G
3.1
BÖHLER X 90-IG
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
AWS A5.28
ER120S-G
3.1
Union X 90
EN ISO 16834-A
G 89 6 M21 Mn4Ni2CrMo
AWS A5.28
ER120S-G
3.1
BÖHLER DCMS-IG
EN ISO 21952-A
G CrMo1Si
AWS A5.28
ER80S-G [ER80S-B2 (mod.)]
3.1
Union I CrMo
EN ISO 21952-A
G CrMo1Si
AWS A5.28
ER80S-G [ER80S-B2 (mod.)]
3.1
BÖHLER CM 2-IG
EN ISO 21952-A
G CrMo2Si
AWS A5.28
ER90S-B3 (mod.)
3.1
Union I CrMo 910
EN ISO 21952-A
G CrMo2Si
AWS A5.28
ER90S-G
3.1
BÖHLER C 9 MV-IG
EN ISO 21952-A
G CrMo91
AWS A5.28
ER90S-B9
3.1
Thermanit MTS 3
EN ISO 21952-A
G CrMo91
AWS A5.28
ER90S-B9
3.1
BÖHLER DMO-IG
EN ISO 21952-A
G MoSi
AWS A5.28
ER70S-A1
3.1
Union I Mo
EN ISO 21952-A
G MoSi
AWS A5.28
ER80S-G(A1)
3.1
Thermanit 17/15 TT
EN ISO 14343-A
G Z 17 15 Mn W
-
-
3.2
BÖHLER SKWAM-IG
EN ISO 14343-A
G Z 17 Mo
-
-
3.2
BÖHLER CAT 430L Cb-IG
EN ISO 14343-A
G Z 18 L Nb
AWS A5.9
ER430 (mod.)
3.2
Thermanit 439 Ti
EN ISO 14343-A
G Z 18 Ti L
AWS A5.9
ER439 (mod.)
3.2
UTP A 2133 Mn
EN ISO 14343-A
G Z 21 33 Mn Nb
-
-
3.2
UTP A 2535 Nb
EN ISO 14343-A
G Z 25 35 Zr
-
-
3.2
UTP A 3545 Nb
EN ISO 14343-A
G Z 35 45 Nb
-
-
3.2
BÖHLER CAT 430L CbTi-IG
EN ISO 14343-A
G Z Cr 18 NbTi L
AWS A5.9
ER430Nb (mod.)
3.2
BÖHLER ASN 5-IG (Si)
EN ISO 14343-A
G Z18 16 5 N L
AWS A5.9
ER317L (mod.)
3.2
Thermanit MTS 616
EN ISO 21952-A
GZ CrMoWVNb 9 0,5 1,5
AWS A5.28
ER90S-G [ER90S-B9(mod.)]
3.1
BÖHLER DMO
EN 12536
O IV
AWS A5.2
R60-G
2.1
BÖHLER CN 13/4-UP
EN ISO 14343-A
S 13 4
AWS A5.9
ER410NiMo (mod.)
4.2
BÖHLER A 7 CN-UP + BB 203
EN ISO 14343-A
S 18 8 Mn
AWS A5.9
ER307 (mod.)
4.2
Thermanit X
EN ISO 14343-A
S 18 8 Mn
AWS A5.9
ER307(mod.)
4.2
Avesta 316L/SKR
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
BÖHLER EAS 4 M-UP + BB 202
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
Filler Metals Bestseller for Joining Applications
Table of Contents (EN ISO) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit GE-316L
EN ISO 14343-A
S 19 12 3 L
AWS A5.9
ER316L
4.2
Thermanit A
EN ISO 14343-A
S 19 12 3 Nb
AWS A5.9
ER318
4.2
$:6&ODVVL¿FDWLRQ
Chapter
Avesta 308L/MVR
EN ISO 14343-A
S 19 9 L
AWS A5.9
ER308L
4.2
Thermanit JE-308L
EN ISO 14343-A
S 19 9 L
AWS A5.9
ER308L
4.2
Thermanit H-347
EN ISO 14343-A
S 19 9 Nb
AWS A5.9
ER347
4.2
Avesta 2205
EN ISO 14343-A
S 22 9 3 N L
AWS A5.9
ER2209
4.2
Thermanit 22/09
EN ISO 14343-A
S 22 9 3 N L
AWS A5.4
ER2209
4.2
Avesta P5
EN ISO 14343-A
S 23 12 2 L
-
ER309LMo(mod.)
4.2
Avesta 309L
EN ISO 14343-A
S 23 12 L
AWS A5.9
ER309L
4.2
Thermanit 25/14 E-309L
EN ISO 14343-A
S 23 12 L
AWS A5.9
ER309L
4.2
Avesta LDX 2101
EN ISO 14343-A
S 23 7 N L
-
-
4.2
Avesta 2507/P100
EN ISO 14343-A
S 25 9 4 N L
AWS A5.9
ER2594
4.2
BÖHLER EMS 2 + BB 24
EN ISO 14171-A
S 38 6 FB S2
AWS A5.17
F7A8-EM12K (F6P6-EM12K)
4.1
BÖHLER EMS 2 Mo + BB 24
EN ISO 14171-A
S 46 4 FB S2Mo
AWS A5.23
F8A4-EA2-A2/F8P0-EA2-A2
4.1
BÖHLER Ni 2-UP + BB 24
EN ISO 14171-A
S 46 6 FB S2Ni2
AWS A5.23
F8A8-ENi2-Ni2
4.1
BÖHLER 3 NiMo 1-UP + BB 24
EN ISO 26304-A
S 55 4 FB S3Ni1Mo
AWS A5.23
F9A4-EF3-F3
4.1
BÖHLER 3 NiCrMo 2,5-UP + BB 24
EN ISO 26304-A
S 69 6 FB S3Ni2,5CrMo
AWS A5.23
F11A8-EM4 (mod.)-M4H4
4.1
Union S 2 CrMo
EN ISO 24598-A
S CrMo1
AWS A5.23
EB2R
4.1
Union S 1 CrMo 2
EN ISO 24598-A
S CrMo2
AWS A5.23
EB3R
4.1
Thermanit MTS 3
EN ISO 24598-A
S CrMo91
AWS A5.28
EB9
4.1
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
AWS A5.14
ERNiCu-7
2.2
UTP A 80 M
EN ISO 18274
S Ni 4060 (NiCu30Mn3Ti)
AWS A5.14
ERNiCu-7
3.2
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ERNiCrMo-13
2.2
Thermanit NiMo C 24
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ERNiCrMo-13
3.2
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ER NiCrMo-13
2.2
UTP A 759
EN ISO 18274
S Ni 6059 (NiCr23Mo16)
AWS A5.14
ER NiCrMo-13
3.2
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
BÖHLER NiBAS 70/20-IG
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
Thermanit Nicro 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
Thermanit NicrO 82
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
4.2
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
2.2
UTP A 068 HH
EN ISO 18274
S Ni 6082 (NiCr20Mn3Nb)
AWS A5.14
ERNiCr-3
3.2
Thermanit Nimo C 276
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
ERNiCrMo-4
4.2
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
ERNiCrMo-4
2.2
UTP A 776
EN ISO 18274
S Ni 6276 (NiCr15Mo16Fe6W4)
AWS A5.14
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
UTP A 776
ERNiCrMo-4
3.2
ERNiCrCoMo-1
2.2
Thermanit 617
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
3.2
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
2.2
UTP A 6170 Co
EN ISO 18274
S Ni 6617 (NiCr22Co12Mo9) AWS A5.14
ERNiCrCoMo-1
3.2
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
2.2
AWS A5.14
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
Avesta P12
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
2.2
BÖHLER NiBAS 625-IG
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
2.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
Thermanit 625
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ER NiCrMo-3
2.2
UTP A 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
3.2
UTP UP 6222 Mo
EN ISO 18274
S Ni 6625 (NiCr22Mo9Nb)
AWS A5.14
ERNiCrMo-3
4.2
Filler Metals Bestseller for Joining Applications
25
Table of Contents (EN ISO) cont.
26
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
-
2.2
Thermanit 35/45 Nb
EN ISO 18274
S Ni Z (NiCr36Fe15Nb0,8)
-
-
3.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER EMS 2 CrMo + BB 24
EN ISO 24598-A
S S CrMo1 FB
AWS A5.23
F8P2-EB2-B2
4.1
BÖHLER CM 2-UP + BB 418 TT
EN ISO 24598-A
S S CrMo2 FB
AWS A5.23
F8P2-EB3-B3
4.1
BÖHLER C 9 MV-UP + BB 910
EN ISO 24598-A
S S CrMo91 FB
AWS A5.23
EB9
4.1
Union S P 24
EN ISO 24598-A
S Z CrMo2VNb
AWS A5.23
EG
4.1
Union S 1 CrMo 2 V
EN ISO 24598-A
S ZCrMoV2
AWS A5.23
EG
4.1
Thermanit MTS 616
EN ISO 24598-A
S ZCrMoWVNb 9 0,5 1,5
AWS A5.23
EG [EB9(mod.)]
4.1
Union S 2
EN ISO 14171-A
S2
AWS A5.17
EM12
4.1
Union S 2 Mo
EN ISO 24598-A
S2Mo
AWS A5.23
EA2
4.1
Union S 2 Ni 2,5
EN ISO 14171-A
S2Ni2
AWS A5.23
ENi2
4.1
Union S 2 Ni 3,5
EN ISO 14171-A
S2Ni3
AWS A5.23
ENi3
4.1
Union S 2 Si
EN ISO 14171-A
S2Si
AWS A5.17
EM12K
4.1
Union S 3
EN ISO 14171-A
S3
AWS A5.17
EH10K
4.1
Union S 3 Mo
EN ISO 24598-A
S3Mo
AWS A5.23
EA4
4.1
Union S 3 NiMo
EN ISO 14171-A
S3Ni1,5Mo
AWS A5.23
EG [EF1 (mod.)]
4.1
Union S 3 NiMo 1
EN ISO 14171-A
S3Ni1Mo
AWS A5.23
EF3
4.1
Union S 3 Si
EN ISO 14171-A
S3Si
AWS A5.17
EH12K
4.1
UV 310 P
EN ISO 14174
SA AB 1 55 AC H5
-
-
4.3
UV 309 P
EN ISO 14174
SA AB 1 65 AC H5
-
-
4.3
BÖHLER BB 400
EN ISO 14174
SA AB 1 67 AC H5
-
-
4.3
UV 400
EN ISO 14174
SA AB 1 67 AC H5
-
-
4.3
Avesta FLUX 805
EN ISO 14174
SA AF 2 Cr DC
-
-
4.3
UV 305
EN ISO 14174
SA AR 1 76 AC H5
-
-
4.3
UV 306
EN ISO 14174
SA AR 1 77 AC H5
-
-
4.3
Avesta FLUX 801
EN ISO 14174
SA CS 2 Cr DC
-
-
4.3
BÖHLER BB 418 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
UV 418 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
UV 421 TT
EN ISO 14174
SA FB 1 55 AC H5
-
-
4.3
UV 420 TTR-W
EN ISO 14174
SA FB 1 65 AC
-
-
4.3
UV 420 TTR-C
EN ISO 14174
SA FB 1 65 DC
-
-
4.3
UV 420 TTR
EN ISO 14174
SA FB 1 65 DC / SA FB
1 65 AC
-
-
4.3
UV 420 TT
EN ISO 14174
SA FB 1 65 DC / SA FB 1
65 DC H5
-
-
4.3
BÖHLER BB 24
EN ISO 14174
SA FB 1 65 DC H5
-
-
4.3
Marathon 543
EN ISO 14174
SA FB 2 55 DC H5
-
-
4.3
Marathon 431
EN ISO 14174
SA FB 2 64 DC
-
-
4.3
BÖHLER BB 202
EN ISO 14174
SA FB 2 DC
-
-
4.3
BÖHLER BB 910
EN ISO 14174
SA FB 2 DC H5
-
-
4.3
Union S 2 NiMo 1
EN ISO 14171-A
SZ2Ni1Mo
AWS A5.23
ENi1
4.1
Union S 3 NiMoCr
EN ISO 26304-A
SZ3Ni2,5CrMo
AWS A5.23
EG [EF6 (mod.)]
4.1
BÖHLER CN 13/4-MC
EN ISO 17633-A
T 13 4 M M 2
AWS A5.9
EC410NiMo (mod.)
5.2
BÖHLER A 7-MC
EN ISO 17633-A
T 18 8 Mn M M 1
AWS A5.9
EC307 (mod.)
5.2
BÖHLER A7 FD
EN ISO 17633-A
T 18 8 Mn R M(C) 3
AWS A5.22
E307T0-G
5.2
Avesta FCW 316L/SKR-PW
EN ISO 17633-A
T 19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
BÖHLER EAS 4 PW-FD
EN ISO 17633-A
T 19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
BÖHLER EAS 4 M-FD
EN ISO 17633-A
T 19 12 3 L R M(C) 3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
Thermanit TG 316 L
EN ISO 17633-A
T 19 12 3 L R M(C) 3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
Avesta FCW-2D 316L/SKR
EN ISO 17633-A
T 19 12 3 L R M/C3
AWS A5.22
E316LT0-4 ; E316LT0-1
5.2
BÖHLER EAS 2 PW-FD
EN ISO 17633-A
T 19 9 L P M(C) 1
AWS A5.22
E308LT1-4 ; E308LT1-1
5.2
Avesta FCW 308L/MVR-PW
EN ISO 17633-A
T 19 9 L P M/C 1
AWS A5.22
E308LT1-4 ; E308LT1-1
5.2
BÖHLER EAS 2-FD
EN ISO 17633-A
T 19 9 L R M(C) 3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
Avesta FCW-2D 308L/MVR
EN ISO 17633-A
T 19 9 L R M/C 3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
Filler Metals Bestseller for Joining Applications
Table of Contents (EN ISO) cont.
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit TG 308 L
EN ISO 17633-A
T 19 9 L R M/C3
AWS A5.22
E308LT0-4 ; E308LT0-1
5.2
BÖHLER SAS 2 PW-FD
EN ISO 17633-A
T 19 9 Nb P M(C) 1
AWS A5.22
E347T1-4 ; E347T1-1
5.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER SAS 2-FD
EN ISO 17633-A
T 19 9 Nb R M(C) 3
AWS A5.22
E347T0-4 ; E347T0-1
5.2
Avesta FCW-2D 347/MVNb
EN ISO 17633-A
T 19 9 Nb R M/C3
AWS A5.22
E347T0-4 ; E347T0-1
5.2
Avesta FCW 2205-PW
EN ISO 17633-A
T 22 9 3 N L P M(C) 1
AWS A5.22
E2209T1-4 ; E2209T1-1
5.2
BÖHLER CN 22/9 PW-FD
EN ISO 17633-A
T 22 9 3 NL P M(C) 1
AWS A5.22
E2209T1-4 ; E2209T1-1
5.2
Avesta FCW-2D 2205
EN ISO 17633-A
T 22 9 3 NL R M/C3
AWS A5.22
E2209T0-4 ; E2209T0-1
5.2
BÖHLER CN 23/12 Mo PW-FD
EN ISO 17633-A
T 23 12 2 L P M(C) 1
AWS A5.22
E309LMoT1-4 ; E309LMoT1-1
5.2
BÖHLER CN 23/12 Mo-FD
EN ISO 17633-A
T 23 12 2 L R M(C) 3
AWS A5.22
E309LMoT0-4 ; E309LMoT0-1
5.2
Avesta FCW-2D P5
EN ISO 17633-A
T 23 12 2 L R M/C3
AWS A5.22
E309LMoT0-4 ; E309LMoT0-1
5.2
Avesta FCW 309L-PW
EN ISO 17633-A
T 23 12 L P M/C1
AWS A5.22
E309LT1-4 ; E309LT1-1
5.2
BÖHLER CN 23/12 PW-FD
EN ISO 17633-A
T 23 12 L P M/C1
AWS A5.22
E309LT1-4 ; E309LT1-1
5.2
BÖHLER CN 23/12-FD
EN ISO 17633-A
T 23 12 L R M(C) 3
AWS A5.22
E309LT0-1 ; E309LT0-4
5.2
Thermanit TG 309 L
EN ISO 17633-A
T 23 12 L R M(C) 3
AWS A5.22
E309LT0-4 ; E309LT0-1
5.2
Avesta FCW-2D 309L
EN ISO 17633-A
T 23 12 L R M/C 3
AWS A5.22
E309LT0-4 ; E309LT0-1
5.2
Avesta FCW 2507/P100-PW
EN ISO 17633-A
T 25 9 4 N L P M21 (C1) 2
AWS A5.22
E2594T1-4 ; E2594T1-1
5.2
BÖHLER Ti 52-FD
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2
P C 1 H5
AWS A5.20
E71T1-M21A4-CS1-H8;
E71T1-C1A2-CS1-H4
5.1
Union TG 55 M
EN ISO 17632-A
T 46 4 P M 1 H10 / T 42 2
P C 1 H5
AWS A5.20
E71T-1MJH8 / E71T-1CH8
5.1
BÖHLER TI 60-FD
EN ISO 17632-A
T 50 6 1Ni P M 1 H5
AWS A5.29
E81T1-M21A8-Ni1-H4
5.1
BÖHLER TI 70 PIPE-FD
EN 18276-A
T 55 4 Mn1Ni P M 1H5
AWS A5.29
E91T1-M21A4-G
5.1
BÖHLER DCMS TI-FD
EN ISO 17634-A
T CrMo1 P M 1 H10
AWS A5.29
E81T1-M21PY-B2H8
5.1
BÖHLER DMO TI-FD
EN ISO 17634-A
T MoL P M 1 H10
AWS A5.29
E81T1-M21PY-A1H8
5.1
BÖHLER NiBAS 70/20-FD
EN ISO 12153
T Ni 6082 R M 3
AWS A5.34
ENiCr3T0-4
5.2
UTP AF 068 HH
EN ISO 12153
T Ni 6082 R M 3
AWS A5.34
ENiCr3T0-4
5.2
Avesta FCW P12-PW
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
BÖHLER NiBAS 625 PW-FD
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
UTP AF 6222 MoPW
EN ISO 12153
T Ni 6625 P M 2
AWS A5.34
ENiCrMo3T1-4
5.2
Avesta FCW LDX 2101-PW
EN ISO 17633-A
T Z 24 9 N L P M(C) 1
AWS A5.22
E2307T1-4 ; E2307T1-1
5.2
Avesta FCW-2D LDX 2101
EN ISO 17633-A
T Z 24 9 N L R M(C) 3
AWS A5.22
E2307T0-4 ; E2307T0-1
5.2
BÖHLER EAS 4 PW-FD (LF)
EN ISO 17633-A
T Z19 12 3 L P M/C1
AWS A5.22
E316LT1-4 ; E316LT1-1
5.2
BÖHLER CN 13/4-IG
EN ISO 14343-A
W 13 4
AWS A5.9
ER410NiMo (mod.)
2.2
BÖHLER A 7 CN-IG
EN ISO 14343-A
W 18 8 Mn
AWS A5.9
ER307 (mod.)
2.2
Thermanit X
EN ISO 14343-A
W 18 8 Mn
AWS A5.9
ER307 (mod.)
2.2
Avesta 316L/SKR
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
BÖHLER EAS 4 M-IG
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
Thermanit GE-316L
EN ISO 14343-A
W 19 12 3 L
AWS A5.9
ER316L
2.2
Avesta 316L-Si/SKR-Si
EN ISO 14343-A
W 19 12 3 L Si
AWS A5.9
ER316LSi
2.2
Thermanit GE-316L Si
EN ISO 14343-A
W 19 12 3 L Si
AWS A5.9
ER316LSi
2.2
BÖHLER SAS 4-IG
EN ISO 14343-A
W 19 12 3 Nb
AWS A5.9
ER318
2.2
Thermanit A
EN ISO 14343-A
W 19 12 3 Nb
AWS A5.9
ER318
2.2
Avesta 318-Si/SKNb-Si
EN ISO 14343-A
W 19 12 3 Nb Si
AWS A5.9
ER318(mod.)
2.2
Thermanit ATS 4
EN ISO 14343-A
W 19 9 H
AWS A5.4
ER19-10H
2.1
Avesta 308L/MVR
EN ISO 14343-A
W 19 9 L
AWS A5.9
ER308L
2.2
Thermanit JE-308L
EN ISO 14343-A
W 19 9 L
AWS A5.9
ER308L
2.2
Avesta 308L-Si/MVR-Si
EN ISO 14343-A
W 19 9 L Si
AWS A5.9
ER308LSi
2.2
Thermanit JE-308L Si
EN ISO 14343-A
W 19 9 L Si
AWS A5.9
ER308LSi
2.2
BÖHLER SAS 2-IG
EN ISO 14343-A
W 19 9 Nb
AWS A5.9
ER347
2.2
Thermanit H-347
EN ISO 14343-A
W 19 9 Nb
AWS A5.9
ER347
2.2
BÖHLER FF-IG
EN ISO 14343-A
W 22 12 H
AWS A5.9
ER309 (mod.)
2.2
Thermanit D
EN ISO 14343-A
W 22 12 H
AWS A5.9
ER309 (mod.)
2.2
Avesta 2205
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
BÖHLER CN 22/9 N-IG
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
Filler Metals Bestseller for Joining Applications
27
Table of Contents (EN ISO) cont.
28
Product Name
EN/ISO-Standard
(1,62&ODVVL¿FDWLRQ
AWS-Standard
Thermanit 22/09
EN ISO 14343-A
W 22 9 3 N L
AWS A5.9
ER2209
2.2
Avesta P5
EN ISO 14343-A
W 23 12 2 L
AWS A5.09
ER309LMo(mod.)
2.2
$:6&ODVVL¿FDWLRQ
Chapter
BÖHLER CN 23/12-IG
EN ISO 14343-A
W 23 12 L
AWS A5.9
ER309L
2.2
Thermanit 25/14 E-309L
EN ISO 14343-A
W 23 12 L
AWS A5.9
ER309L
2.2
Avesta 309L-Si
EN ISO 14343-A
W 23 12 L Si
AWS A5.9
ER309LSi
2.2
Avesta LDX 2101
EN ISO 14343-A
W 23 7 N L
-
-
2.2
BÖHLER FFB-IG
EN ISO 14343-A
W 25 20 Mn
AWS A5.9
ER310 (mod.)
2.2
BÖHLER FA-IG
EN ISO 14343-A
W 25 4
-
-
2.2
Thermanit L
EN ISO 14343-A
W 25 4
-
-
2.2
Avesta 2507/P100
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
2.2
BÖHLER CN 25/9 CuT-IG
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
2.2
Thermanit 25/09 CuT
EN ISO 14343-A
W 25 9 4 N L
AWS A5.9
ER2594
2.2
BÖHLER EMK 6
EN ISO 636-A
W 42 5 W3Si1
AWS A5.18
ER70S-6
2.1
Union I 52
EN ISO 636-A
W 42 5 W3Si1
AWS A5.18
ER70S-6
2.1
Union I Mo
EN ISO 636-A
W 46 3 W2Mo
AWS A5.28
ER80S-G(A1)
2.1
BÖHLER EML 5
EN ISO 636-A
W 46 5 W2Si
AWS A5.18
ER70S-3
2.1
BÖHLER 2,5 Ni-IG
EN ISO 636-A
W 46 8 W2Ni2
AWS A5.28
ER80S-Ni2
2.1
BÖHLER DCMS-IG
EN ISO 21952-A
W CrMo1Si
AWS A5.28
ER80S-B2 (mod.)
2.1
Union I CrMo
EN ISO 21952-A
W CrMo1Si
AWS A5.28
ER80S-G
2.1
BÖHLER CM 2-IG
EN ISO 21952-A
W CrMo2Si
AWS A5.28
ER90S-B3 (mod.)
2.1
Union I CrMo 910
EN ISO 21952-A
W CrMo2Si
AWS A5.28
ER90S-G
2.1
BÖHLER C 9 MV-IG
EN ISO 21952-A
W CrMo91
AWS A5.28
ER90S-B9
2.1
Thermanit MTS 3
EN ISO 21952-A
W CrMo91
AWS A5.28
ER90S-B9
2.1
BÖHLER DMO-IG
EN ISO 636-A
W MoSi
AWS A5.28
ER70S-A1
2.1
UTP A 2133 Mn
EN ISO 14343-A
W Z 21 33 Mn Nb
-
-
2.2
UTP A 2535 Nb
EN ISO 14343-A
W Z 25 35 Zr
-
-
2.2
UTP A 3545 Nb
EN ISO 14343-A
W Z 35 45 Nb
-
-
2.2
Union I P24
EN ISO 21952-A
W Z CrMo2VTi/Nb
AWS A5.28
ER90S-G
2.1
Thermanit MTS 616
EN ISO 21952-A
W Z CrMoWVNb 9 0,5 1,5
AWS A5.28
ER90S-G [ER90S-B9(mod.)]
2.1
BÖHLER Ni 1-IG
EN ISO 636-A
W3Ni1
AWS A5.28
ER80S-Ni1 (mod.)
2.1
Filler Metals Bestseller for Joining Applications
I. General information
Overview
Between the publication of the last version of this manual and the present, up-to-date
version, a range of standards that previously were exclusively European and national
have been replaced by EN-ISO standards. This section provides a summary of the new
standards that are now considered in the product information and provides references to
national standards that are affected. This section also provides information on the forms of
delivery in which you can obtain various welding consumables, along with notes on proper
storage of the welding consumables.
29
Filler Metals Bestseller for Joining Applications
I. General information
Welding consumables standard according to European standards
Summary of EN / EN ISO standards for welding consumables
Standard
Title of the standard
EN ISO 636
Rods, wires and deposits for tungsten inert gas welding of
non-alloy and fine-grain steels.
Covered electrodes for manual metal arc welding of
non-alloy and fine grain steels.
Covered electrodes for manual metal arc welding of creep-resisting steels.
Covered electrodes for manual metal arc welding of stainless and heat-resisting steels.
EN ISO 2560
EN ISO 3580
EN ISO 3581
replaces EN 1600
EN ISO 12153
EN 12536
EN ISO 14171
replaces EN 756
EN ISO 14172
EN ISO 14174
Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of
nickel and nickel alloys.
Rods for gas welding of non alloy and creep-resisting steels.
Solid wire electrodes, tubular cored electrodes and electrode/flux combinations
for submerged arc welding of non alloy and fine grain steels.
Covered electrodes for manual metal arc welding of nickel and nickel alloys.
Fluxes for submerged arc welding and electroslag welding.
replaces EN 760
30
EN ISO 14175
EN ISO 14341
EN ISO 14343
EN ISO 16834
steels.
EN ISO 17632
EN ISO 17633
EN ISO 17634
EN ISO 18274
EN ISO 18275
Gases and gas mixtures for fusion welding and allied processes
Wire electrodes and weld deposits for gas shielded metal arc welding of
non alloy and fine grain steels.
Wire electrodes, strip electrodes, wires and rods for arc welding of
stainless and heat resisting steels.
Wire electrodes, wires, rods and deposits for gas shielded arc welding of high strength
Tubular cored electrodes for gas shielded and non-gas shielded
metal arc welding of non-alloy and fine grain steels.
Tubular cored electrodes and rods for gas shielded and non-gas shielded
metal arc welding of stainless and heat-resisting steels.
Tubular cored electrodes for gas shielded metal arc welding of creep-resisting steels.
Solid wire electrodes, solid strip electrodes, solid wires and solid rods for
fusion welding of nickel and nickel alloys.
Covered electrodes for manual metal arc welding of high-strength steels.
replaces EN 757
EN ISO 18276
EN
EN
EN
EN
ISO
ISO
ISO
ISO
21952
24034
24373
24598
EN ISO 26304
Tubular cored electrodes for gas-shielded and non-gas-shielded metal
arc welding of high-strength steels.
Wire electrodes, wires, rods and deposits for gas shielded arc welding of creep-resisting steels.
Solid wire electrodes, solid wires and rods for fusion welding of titanium and titanium alloys.
Solid wires and rods for fusion welding of copper and copper alloys.
Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of creep-resisting steels.
Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of high strength steels.
The European standards quoted above have been or are being adopted by national standards
institutes, and their content is therefore identical to that of the national standards.
Filler Metals Bestseller for Joining Applications
I. General information
Examples of the classification system using various welding consumables
Classification system according to EN ISO 18275-A using a FOX EV 70 Mo as an example
E 55 3
n o
T42
10
Identifier of the hydrogen content of the
applied weld metal
Code number for welding positions
Code number for yield and type of current
bbreviation for stress-relieved
condition
bbreviation for covering type
Identifier for the chemical composition
of the weld metal
Code number for the impact energy
of the weld metal
Code number for the yield strength,
strength and elongation of the weld metal
bbreviation for products/welding process
Classification system according to EN ISO 14341-A taking an EMK 8 as an example
G 46 4
21 4Si1
Identifier for the chemical composition
of the wire electrode
Identifier for the shielding gas
Code number for the impact energy
of the weld metal
Code number for the yield strength,
strength and elongation of the weld metal
bbreviation for products/welding process
Filler Metals Bestseller for Joining Applications
31
I. General information
Classification system according to EN ISO 3581-A using a FOX EAS 4 M as an example
E 19 12 3
22
Code number for welding positions
Code number for yield and type of current
bbreviation for covering type
Nominal composition
bbreviation for products/welding process
Classification system according to EN ISO 17 32-A taking a i 52-F
32
T 46 4
1
as an example
10
Identifier of the hydrogen content
of the applied weld metal
Code number for welding positions
bbreviation for the shielding gas
Identifier for the slag type
Code number for the impact energy
of the weld metal
Code number for the yield strength,
strength and elongation of the weld metal
bbreviation for products/welding process
Filler Metals Bestseller for Joining Applications
I. General information
Abbreviations code numbers for welding consumables classification A in EN ISO standards
Abbreviation for welding process product
Abbreviation
escription
E
anual metal arc welding
G
Gas shielded metal arc welding with solid wire electrodes
W
Tungsten inert gas welding
T
Gas shielded metal arc welding with flux cored wires
S S/T
O
S or
Submerged arc welding solid/flux cored wire
Gas welding
lasma welding
Solid wire / stick or solid strip
EN ISO standards
concerned
2560, 3580, 3581, 14172, 18275
14341, 14343, 21952, 16834
636, 14343, 16834, 21952
12153, 17632, 17633,
17634, 18276
14171, 14343, 24598, 26304
12536
14341
14343, 18274
ode number for the yield strength strength and elongation of the weld metal
ode
EN ISO standards
e
M a
m M a
A5
concerned
number
35
355
440-570
22
38
380
470-600
20
636, 2560, 14341,
42
420
500-640
20
14171, 17632
46
460
530-680
20
50
500
560-720
18
55
550
610-780
18
62
620
690-890
18
16834, 18275,
690
760-960
17
69
18276, 26304
79
790
880-1080
16
89
890
980-1180
15
ode number for yield strength and strength with single-run two-run welding
ode
ield strength of the
ensile strength of the EN ISO standards
number
weld metal M a
weld metal M a
concerned
2T
275
370
14171
3T
355
470
4T
420
520
14171, 17632
5T
500
600
Identifier for impact energy
ode
emperature
for impact energy
number
one sample may be lower, but 32
No requirement
20
0
0
2
-20
3
-30
4
-40
5
-50
6
-60
7
-70
8
-80
10
-100
47
EN ISO standards
concerned
636, 2560, 14341,
14171, 16384, 18275,
18276, 26304
14171, 18275, 18276
14171
Filler Metals Bestseller for Joining Applications
33
I. General information
Abbreviation for stress-relieved condition
Abbreviation escription
T
echanical properties after annealing
560-600 C / 1h / furnace up to 300 C / air
echanical properties in the welded condition
EN ISO standards concerned
16834, 18275
26304
all
ode number for yield and type of current
ode number ield
ype of current
EN ISO standards concerned
1
œ 105
lternating and direct current
2
œ 105
irect current
2560, 3580,
lternating and direct current 3581, 18275
3
!œ 125
4
!œ 125
irect current
lternating and direct current
5
!œ 160
6
!œ 160
irect current
2560, 3581, 18275
lternating and direct current
7
160
8
160
irect current
34
ode number
Identifier
1
2
3
4
5
for welding positions
escription
ll positions
ll positions except for vertical down
utt weld in flat position,
fillet weld in flat and hori ontal positions
utt weld in flat position,
fillet weld in flat position
ertical down position, and positions as in code number 3
ode number of hydrogen content in the weld-metal
ode
Maximum hydrogen content
number
ml 100g weld metal
5
5
10
10
15
15
Abbreviation for shielding gases
Abbreviation Shielding gas type
Shielding gas EN ISO 14175- 2,
but without helium
C
Shielding gas EN ISO 14175-C1, carbon dioxide
e.g. 21
The abbreviation for the shielding gas must be
accordance with EN ISO 14175
No shielding gas specified
N
No shielding gas
NO
No shielding gas
Filler Metals Bestseller for Joining Applications
EN ISO standards concerned
2560, 3580, 3581,
12153, 18275, 17632,
17633, 17634, 18276
EN ISO standards
concerned
2560, 3580, 14171,
17632, 17634, 18275,
18276, 26304
EN ISO standards concerned
17632, 17634, 18276
12153, 14341,
16834, 17633
14341, 16834, 17633
17632, 18276
12153, 17633
I. General information
Abbreviation for covering type
Abbreviation
overing type
acid covering
C
cellulosic covering
R
rutile covering
RR
rutile thick covering
RC
rutile-cellulosic covering
R
rutile-acid covering
R
rutile-basic covering
basic covering
EN ISO standards concerned
2560
2560, 3580, 3581
2560
2560, 3580, 3581, 18275
Abbreviation for flux type
Abbreviation
Flux type main
aluminate basic
S
aluminate-silicate
F
aluminate-fluoride basic
R
aluminate-rutile
basic-aluminate
CG
calcium-magnesium
CS
calcium-silicate
F
fluoride basic
S
manganese-silicate
RS
rutile-silicate
S
irconium-silicate
any other composition
EN ISO standards concerned
14174, 14171, 18274,
26304, 24598
35
Identifier for the type of core
ode
number ype and properties
R
Rutile, slowly solidifying slag,
shielding gas required
Rutile, fast solidifying slag, shielding gas required
asic, shielding gas required
etal powder, shielding gas required
Rutile or basic/fluoride, shielding gas not required
W
asic/fluoride, slowly solidifying slag,
shielding gas not required
asic/fluoride, fast solidifying slag,
shielding gas not required
Other types
Without shielding gas, self-shielding
EN ISO standards
concerned
12153, 17632, 17633,
17634, 18276
17632
12153, 17632, 17633,
17634, 18276
12153, 17633
list of the abbreviations for the chemical composition has been omitted from this manual.
Filler Metals Bestseller for Joining Applications
I. Storage guidelines and redrying
Storing stic electrodes
Covered electrodes should always be stored in their original packaging until they are used.
Electrode packages should, as far as possible, be removed on first-in fist out basis.
Stick electrodes must be stored in dry rooms in order to protect them from moisture damage.
The storage are should therefore be protected against the weather and ventilated. Ceilings,
floors and walls must be dry, and there must be no open water surfaces in the room. The room
must be fitted with pallets or with shelving, since storage directly on the floor or against the
walls is not recommended.
Electrode packages that have been opened must be stored in dry rooms, which may have to
be heated to avoid falling below the dew point.
edrying and processing electrodes
It is recommended that any electrodes that have become damp or that have not been properly
stored are redried according to the temperatures given in the following table immediately before welding. Following this it is in any case recommended to weld from a quiver heated to 100150 C in order to be able to maintain the lowest possible hydrogen content.
Stick electrodes for ...
nalloyed and
low-alloy steels
36
igh-strength fine-grained
structural steels
Creep-resistant steels
Stainless and
heat-resistant steels
Soft martensitic steels
uplex steels
Nickel alloys
Covering type
, R, C, RC,
R, RR, R
Redrying
recommended
No
es
es
R
R ,
R
R ,
R
R,
No
es
If necessary
No
es
es
If necessary
The redrying temperature is also quoted on the labels of the
Redrying
temperature in C
-300
300
350
350
--
300
120
350
200
--
300
250
120
350
300
300
Redrying time
in hours
-2
2
10
10
-10
10
-2 10
2 10
2 10
2
2
hler packages.
The following procedure is helpful for redrying electrodes
Ī The electrodes should be placed in a pre-heated furnace approx. 80 - 100 C
layers should not be more than three.
Ī Once heated up, the recommended temperature should be maintained for about
2 hours. If the redrying temperature is above 250 C, the temperature should be raised
to the recommended value slowly approx. 150 C/hour .
Ī total redrying time i.e. the total of the times of individual redrying procedures of more
than 10 hours should not be exceeded. This maximum time must also be observed if
the redrying is carried out in a number of cycles.
Ī The temperature should be lowered to between 100 and 150 C before removing from
the furnace.
Electrodes that have been in direct contact with water, grease or oil should not be used. In
such cases, even redrying does not provide an adequate solution.
Covered electrodes that are delivered in undamaged boxes or in vacuum packaging do not
require redrying if they are put immediately into a heated quiver and used from there.
Electrodes from damaged boxes or vacuum packaging must be treated according to the specifications.
Filler Metals Bestseller for Joining Applications
I. Storage guidelines and redrying
Stick electrodes for which redrying is not recommended in the table above may, in some individual cases, still benefit from redrying. This can be the case if storage was inappropriate, or
as a result of other conditions that lead to an excessive water content. The high water content
can often be recognised from increased spraying or pore formation during welding. In these
cases, the stick electrodes can unless otherwise specified by the manufacturer be redried
for about one hour at 100 - 120 C. This recommendation does not apply to cellulose-covered
electrodes, which must never be redried.
The temperature for intermediate storage in a furnace after redrying should be between 120
and 200 C maximum total storage time 30 days , or, if stored in quivers, between 100 and
200 C maximum storage time 10 days .
Storage of flux cored wires
The risk of moisture absorption is not as great with flux cored wires as it is for stick electrodes. The core is shielded from the ambient atmosphere to a large extent by the metal surround. Nevertheless, the low-hydrogen character of a flux cored wire can be impaired by long
contact with moist air. This can, for instance, happen through unprotected storage overnight
in a high-humidity environment.
Flux cored wire should be kept in storage facilities where the temperature and humidity conditions are controlled. We recommend the use of dry rooms, possibly heated, to avoid falling
below the dew point. The aim should be a maximum 60 relative air humidity and a minimum
temperature of 15 C.
If stored below 10 C there is a risk that water will condense on the surface of the wire when
the package is opened in heated rooms. This can lead to pore and gas impressions on the
welded seam when welding starts.
Welding should only be done with acclimatised wires.
When welding has finished, the spool with the remaining wire should be removed from the
machine and placed back in the original packaging the compound aluminium foil should be
closed again as far as possible. It is also possible to use a box such as is used for deliveries
of
hler welding flux for high-alloy steels.
edrying flux cored wires
Redrying is not required as a rule. If, in some exceptional case, redrying is needed, this can
be done at 150 C for 24h.
Storage and redrying of welding flux
It is recommended that welding flux is stored in the driest possible conditions and at the most
even possible temperature, in order to keep water absorption during storage as low as possible. nder these conditions, fluxes can generally be kept for up to three years. Flux from containers that have been damaged during transport must either be used immediately or put into
new packaging. In order to ensure crack-free welding, fluoride-basic fluxes should be redried
prior to use. Fluxes that are taken directly from airtight, sealed, undamaged metal sheet containers do not have to be redried.
Type of flux manufacture
gglomerated
elted
Flux type
F
R
S
Redrying
Redrying
Redrying time
recommended temperature in C
in hours
es
ca. 350
2 - 10
es
ca. 300
2 - 10
es
ca. 150
2 - 500
The drying temperatures and times given in the above table should be considered as a general guideline. fter redrying, welding flux that is not being used immediately is to be stored at
150 C until used for welding. The intermediate storage period should not exceed 30 days.
The furnace used for the redrying must not permit any local overheating of the flux, and must
be adequately ventilated. If drying is stationary, the flux layer should not be thicker than
50 mm.
Filler Metals Bestseller for Joining Applications
37
I&HUWL¿FDWHVRIFRQIRUPLW\DQGRWKHUFHUWL¿FDWHV
eneral notes
If wanted, factory certificates or acceptance test certificates according to EN 10204 can be
prepared for each delivery. Test Reports according to WS 5.01 can also be supplied.
Whatever the type of certification, it must always be requested at the time of order.
It is essential that the extent of testing is stated for EN 10204-3.1 acceptance test certificates
and for Test Reports. The subsequent preparation of a 3.1 Certificate or a Test Report with a
testing scope that differs from schedules F and is always associated with increased administration and increased costs. If a production series has already been entirely processed, it
is not possible to prepare retrospective certificates.
Factory certificates according to EN 10204-2 2
These certificates are product-specific, which means that a separate certificate is prepared for
every series or batch number. ll those values that are gathered during the course of operational testing and that are relevant to the certificate are entered onto the certificate. This
means that all the actual values obtained during ongoing quality testing of all low, medium and
high-alloy stick electrodes and flux cored wires for their chemical composition are entered,
whereas only statistical values based on non-specific testing are entered for unalloyed electrodes and flux cored wires in some cases.
38
The melt analyses of the associated batches are given on the factory certificates of all solid
wires and sticks.
echanical grades are shown on the factory certificates of all products with the exception of
S W wires and flux. The quoted values are guaranteed tolerance limits minimum and/or
maximum, depending on the requirements of the standard , and correspond to the minimum
properties for the product guaranteed in this manual.
Acceptance test certificates according to EN 10204-3 1 and 3 2
3.1 or 3.2 acceptance tests certificates are also prepared if required. For this purpose, tests
must be carried out on the delivery or on the manufacturing unit associated with the delivery.
Since this involves certification of a delivery-specific test according to the requirements of the
customer, it is essential that the extent of testing is made known at the time of the order, or at
the initial enquiry stage. The resulting costs will be charged according to expenditure.
est
eports according to A S A5 01
If certification of conformity of the product with the WS merican Welding Society is required for a customer pro ect, a Test Report should be requested. The Test Report contains, as
standard, a confirmation of conformity for correspondence with the applicable WS standard,
or with the reference to this WS standard contained in S E II, art C. If no further elements
are specified by the customer, the Test Report corresponds to Schedule F of the WS 5.01.
The content of this Test Report is comparable to that of a 2.2 factory certificate.
The necessary testing scope must be made known at the time of order for all other schedules. In this case, charging will be according to expenditure.
Filler Metals Bestseller for Joining Applications
I. Product information
Information about the materials is amongst the most important prerequisites for choosing the
right welding consumables. The limited scope of this manual does not permit every relevant
property to be given, but at least an overview is given of the valid EN designations, and of
the obsolescent or still valid DIN designations, as well as of the chemical composition of all
the materials that have been standardised through materials numbers within
Europe.
39
Filler Metals Bestseller for Joining Applications
II. General notes on the data section
The product information on the following pages is maintained consistently for all the welding consumables from Böhler Welding. For the sake of easier orientation, the header of each data page carries
information on the subchapter, the product form and/or a colour coding.
(DFKSURGXFWLVLGHQWL¿HGE\LWVWUDGHQDPHDQGE\DSURGXFWJURXS7KHSURGXFWGHVFULSWLRQFRQWDLQV
VRPHFKDQJHVIURPWKHODVWLVVXHRIWKHPDQXDO$PRQJVWRWKHUWKLQJVWKHFODVVL¿FDWLRQDFFRUGLQJWR
standards has been thoroughly adapted to the current issues (at the time of going to press) of the EN
ISO, EN and AWS standards.
The conversion has also been applied to the information about the base materials. The “Properties” section of each data page gives a brief characterisation of the welding consumable. It describes the type of
covering or alloy, the range of application, the welding behaviour, areas of use and general information
about temperature control and/or subsequent heat treatment.
40
The “Reference analysis” gives the chemical composition of the pure weld metal for stick electrodes
DQGÀX[FRUHGZLUHVDQGIRURWKHUSURGXFWIRUPVLWJLYHVWKHFRPSRVLWLRQRIWKHZLUHVWLFNRUÀX[)RU
ZLUHÀX[FRPELQDWLRQVWKHUHIHUHQFHDQDO\VLVRIWKHZLUHDQGWKDWRIWKHZHOGPHWDOLVJLYHQ
The information about minimum values or ranges of chemical composition and of the mechanical grade
RIWKHZHOGPHWDODUHVSHFL¿HGSULPDULO\LQWKHOLJKWRIWKHUHTXLUHPHQWVLQWKHVWDQGDUGV,QFRQWUDVWWKH
guide values are based on the evaluations of our permanent statistical quality control, and are only for
information. In both cases, the latest state of the art at the time of going to press is taken into account.
The “processing instructions” represent an extension over previous issues of the manual.
The symbols for the welding position and the electrical polarity accord with the labelling on the product
SDFNDJLQJ,QDGGLWLRQ\RXZLOO¿QGLQIRUPDWLRQRQWKHVWDPSLQJRUHPERVVLQJRISURGXFWVDQGLQVWUXFtions for redrying.
Information on products with identical or similar alloys has also been added. This should make it
easier for you to select a welding consumable if you want to change the welding procedure while using
the same base material.
Filler Metals Bestseller for Joining Applications
II. General notes on the data section
Explanation of symbols and abbreviations
. No.
EN
EN ISO
WS
IN
EN/ IN material number
European standard or the national standard derived from it
International standard based on the EN standard
merican Welding Society
German industrial standard
elding ositions
PE PF
PD
C
PC
PB
PA
PG
E
F
G
w
h
q
h
s
f
dotted arrow
bold arrow
ype of
1G, 1F
downhand/flat position
2F
hori ontal position
2G
hori ontal vertical position
4F
hori ontal overhead position
4G
overhead position
3G, 3F, 5G up
vertical position up
3G, 3F, 5G down vertical position down
limited weldability in this
welding position
especially designed for
welding in this position
urrent and olarity
direct current positive polarity
direct current negative polarity
alternating current
Combinations are possible, e.g.
direct current positive or negative polarity or alternating current
Mechanical roperty Values
ield strength Re
Impact work ISO-
a
independent from the base material the term yield strength
covers the upper or lower elastic limit Re , Re or the proof
stress in the case of non-proportional elongation Rp0.2 .
the test results shown in this handbook are measured using
test specimen with ISO- -notch.
Approvals and inspecting authorities
S
CE
CRS
CW
N
G
T 1408.1
R
merican ureau of Shipping
ureau eritas
CE mark
Croatian Register of Shipping
Canadian Welding ureau
German Railways eutsche ahn
et Norske eritas
Germanischer loyd
T
approval
T safety standard 1408.1 Germany
loyd‘s Register of Shipping
Filler Metals Bestseller for Joining Applications
41
II. General notes on the data section
Approvals and inspecting authorities
LTSS
NAKS
R.I.NA
RS
SEPROZ
Statoil
Gazprom
TÜV-D
TÜV-A
VG 95132
WIWEB
=
=
=
=
=
=
=
=
=
=
=
Lithuanian Technical Supervision Service
Nationalnaja Assoziazija Kontrol i Svarka
Registro Italiano Navale
Maritime Register of Shipping, Russia
Approval Society, Ukraine
Statoil, Norway
Russian energy company
Technical Inspection Association (Technischer Überwachungsverein), Germany
Technical Inspection Association (Technischer Überwachungsverein), Austria
Approval list for armour steel
Bundeswehr Research Institute for Materials, Explosives, Fuels and Lubricants
(Wehrwissenschaftliches Institut fur Werk- und Betriebsstoffe)
Remark:
Details for approvals regarding base materials, classifications, welding positions, etc. can be found
in the approval certificates – please contact the service departments for detailed information.
Shielding gases according to EN ISO 14175
short designation
components in vol.-%
inert
de-oxidising slow reaction
oxidising
42
group
I
M1
M2
M3
C
R
N
O
Z
a
b
no.
1
2
3
1
2
3
4
0
1
2
3
4
5
6
7
1
2
3
4
5
1
2
1
2
1
2
3
4
5
1
CO2
O2
Ar
He
H2
N2
100
0,5 œ CO2 œ 5
0,5 œ CO2 œ 5
0,5 œ CO2 œ 5
5 œ CO2 œ 15
15 œ CO2 œ 25
0,5 œ CO2 œ 5
5 œ CO2 œ 15
5 œ CO2 œ 15
15 œ CO2 œ 25
15 œ CO2 œ 25
25 œ CO2 œ 50
0,5 œ O2 œ 3
0,5 œ 2Oœ 3
3 œ O2 œ 10
3 œ 2Oœ 10
0,5 œ 2Oœ 3
3 œ 2Oœ 10
0,5 œ 2Oœ 3
3 œ 2Oœ 10
10 œ O2 œ 15
25 œ CO2 œ 50
2 œ 2Oœ 10
5 œ CO2 œ 25
10 œ 2Oœ 15
25 œ CO2 œ 50 10 œ 2Oœ 15
100
bal.
0,5 œ O2 œ 30
bal.
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
100
0,5 œ He œ 95
0,5 œ H2 œ 5
0,5 œ H2 œ 15
15 œ H2 œ 50
0,5 œ H2 œ 10
0,5 œ H2 œ 50
100
0,5 œ N2 œ 5
5 œ N2 œ 50
0,5 œ 2Nœ 5
bal.
100
Mixture gases with components which are not listed in this table or mixture gases
with a composition which is not in the stated range b
For this classification you can substitute Argon particulate or complete by Helium
Two mixture gases with the same Z designation should not be exchanged against each other
Remark: This handbook references standardised shielding gases just in these cases where best welding result
can be expected. If the shielding gas class shows too wide ranges the handbook recommends the optimum
gas composition. The standardised shielding gas can be applicable but will produce different welding behaviour
and/or other mechanical property values.
Filler Metals Bestseller for Joining Applications
Chapter 1.1 - Stick electrodes (unalloyed, low-alloyed)
Product name
EN ISO
AWS
Page
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Stick electrode
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Rutile cellulose coated stick electrode with comfortable weldability in all positions, including vertical
down to some extent. Exceptional weldability with AC, good ignition and re-ignition properties,
UHOLDEOHIXVLRQSHQHWUDWLRQÀDWVHDP3UHIHUUHGIRUEXLOGLQJ¿WWHUVDQGDVVHPEO\MREV
Base materials
Steels up to a yield strength of 380 MPa (52 Ksi)
S235JR-S355JR, S235JO-S355JO, P195TR1-P265TR1, P195GH-P265GH,
L245NB-L360NB, L245MB-L360MB, shipbuilding steels: A, B, D
ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58, 65;
A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,3
Mn
0,5
Mechanical properties of all-weld metal
2
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
490
%
26
+20°C:
75
Operating data
Polarity = - / ~
Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250/350
3,2 x 350
4,0 x 350/450
45-80
60-100
90-130
110-170
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Steels up to a yield strength of 380 MPa (52 ksi)
S235JR-S355JR, S235JO-S355JO, P195TR1-P265TR1, P195GH-P265GH, L245NBL360NB,
L245MB-L360MB, shipbuilding steels: A, B, D
ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58, 65;
A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,4
Mn
0,5
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
3
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
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490
%
25
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75
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60
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47
Operating data
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Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250/350
3,2 x 350
4,0 x 350/450
5,0 x 450
45-80
60-100
90-130
110-170
170-240
Stick electrode
Rutile cellulose coated stick electrode with very good weldability in all positions, including vertical
down.
Universal electrode, particularly for small transformers. Bendable covering. Versatile application
in steel, vehicle, boiler, container and ship construction, as well as for galvanised components.
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Rutile basic electrode. Excellent vertical up welding characteristics; easy handling in out of position
work; particularly suitable for fabricating radiographically sound circumferential pipe welds;
good porosity-free root weld fusion, also in tight air gaps.Useable in pipeline, boiler and tank construction, structural steel work and shipbuilding.
Base materials
S235JRG2 - S355J2; shipbuilding steels appr.-grade 3; boiler steels P235GH, P265GH, P295GH;
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A,
B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33,
36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,20
Mn
0,55
Mechanical properties of all-weld metal
4
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
460
%
22
at room temperature
75
Operating data
Polarity = - / ~
Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250
2,5 x 350
3,2 x 350
4,0 x 350
4,0 x 450
5,0 x 450
30- 75
40- 90
40- 90
90-130
140-190
140-190
190-250
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Base materials
S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8; boiler steels P235GH, P265GH, P295GH;
VKLSEXLOGLQJVWHHOVFRUUHVSWRDSSJUDGH¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31ZHOGDEOH
ribbed reinforcing steel bars. ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr.
A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668
Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C
0,09
Si
0,35
Mn
0,50
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
5
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
510
%
22
at room temperature
50
Operating data
Polarity = - / ~
Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250
2,5 x 350
3,2 x 350
4,0 x 350
4,0 x 450
5,0 x 350
5,0 x 450
30- 75
40- 90
40- 90
90-130
140-190
140-190
190-240
190-240
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Filler Metals Bestseller for Joining Applications
BÖHLER FOX ETI
Stick electrode
&ODVVLÀFDWLRQV
unalloyed rutile
EN ISO 2560-A:
AWS A5.1:
E 42 0 RR 12
E6013
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stick electrode
Rutile coated stick electrode with excellent weldability in all positions with the exception of vertical
down. Particularly smooth seams, self-releasing slag. Little spatter, and good weldability with AC.
Exceptional re-ignition properties and easy handling. High run-out lengths can be achieved.
Versatile applicability in industry and craft.
Base materials
Steels up to a yield strength of 420 MPa (60ksi) S235JR-S355JR, S235JO-S355JO, P195TR1P265TR1, P195GH-P265GH, L245NB-L360NB, L245MB-L360MB, L415NB, L415MB, shipbuilding
steels: A, B, D ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58,
65, 70;A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52, X60
Typical analysis of all-weld metal (Wt-%)
C
0,07
Si
0,4
Mn
0,5
Mechanical properties of all-weld metal
6
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
520
%
26
+20°C:
65
±0°C:
50
Operating data
Polarity = - / ~
Dimensions (mm)
Amperage A
1,5 x 250
2,0 x 250
2,5 x 250/350
3,2 x 350/450
4,0 x 450
5,0 x 450
40-60
45-80
60-110
90-140
110-190
170-240
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TÜV-D (1097.), ABS (2), BV (2), DNV (2), GL (2), LR (2m), LTSS, SEPROZ, CE
Filler Metals Bestseller for Joining Applications
3KRHQL[*UQ7
Stick electrode
&ODVVLÀFDWLRQV
unalloyed rutile
EN ISO 2560-A:
AWS A5.1:
E 42 0 RR 12
E6013
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHFRYHUHGHOHFWURGH9HU\OLWWOHVSDWWHUVHOIUHOHDVLQJVODJ¿QHO\ULSSOHGVPRRWKZHOGVZLWK
notch-free weld metal / parent metal interface. Unproblematical welding of general-purpose
structural steels; also suitable for vertical down welding in diam. up to 2.0 mm. Outstanding striking
and restriking ability. For use on small transformers (42 V, open circuit).
Base materials
S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8; boiler steels P235GH, P265GH, P295GH; shipEXLOGLQJVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31DQG0JUDGHV$670$DQG$*U
all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936
Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,35
Mn
0,55
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
7
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
510
%
22
at room temperature
60
Operating data
Polarity = - / ~
Dimensions (mm)
Amperage A
2,0 x 250
2,0 x 250
2,5 x 250
2,5 x 350
3,2 x 350
3,2 x 450
4,0 x 350
4,0 x 450
5,0 x 450
6,0 x 450
45-65
45-65
60-100
60-100
85-140
85-140
130-200
130-200
230-300
280-370
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7h9 &HUWL¿FDWH1R '% 5HJIRUP1R $%6%9/5*/'19
Filler Metals Bestseller for Joining Applications
BÖHLER FOX EV 47
Stick electrode
&ODVVLÀFDWLRQV
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 38 4 B 42 H5
E7016-1H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stick electrode
%DVLFFRDWHGVWLFNHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWV*RRGRXWRISRVLWLRQZHOGLQJH[FHSW
IRUYHUWLFDOGRZQ'HSRVLWLRQHI¿FLHQF\DERXW9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO
XQGHU$:6FRQGLWLRQV+'”POJ 7KHZHOGPHWDOLVSDUWLFXODUO\WRXJKDQGUHVLVWDQWWRFUDcking and ageing, therefore specially suitable for rigid components with large seam cross-sections.
Base materials
Steels up to a yield strength of 380 MPa (52 ksi) S235JR-S355JR, S235JO-S355JO, S235J2S355J2, S275N-S355N, S275M-S355M, P235GH-P355GH, P355N, P275NL1-P355NL1, P215NL,
P265NL, P285NH-P355NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NBL360NB, L245MB-L360MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36 ASTM A 106
Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr.
A, B; A 633 Gr. A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B;A 711 Gr. 1013; API 5 L Gr. B, X42, X52,
X56
Typical analysis of all-weld metal (Wt-%)
8
C
0,07
Si
0,4
Mn
0,9
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
530
%
27
+20°C:
190
-20°C:
110
-40°C:
90
-45°C:
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250/350
3,2 x 350/450
4,0 x 435/450
5,0 x 450
80-110
100-140
130-180
180-230
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TÜV-D (1098.), DB (10.014.09), ABS (3H5), BV (3HHH), DNV (3H10), GL (3H5), LR (3m H5),
505 5,1$ <++ /7666(352=&(
Filler Metals Bestseller for Joining Applications
BÖHLER FOX EV 50-A
Stick electrode
&ODVVLÀFDWLRQV
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 42 3 B 12 H10
E7016
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic double coated electrode in all positions, except for vertical down, exceptionally good welding.
Thanks to its well-aligned arc, it is particularly suitable for out-of-position welding. Very good root
welding. Well-suited to AC power. Low spatter, good slag detachability, even weld pattern. Also
suitable for small transformers.
Base materials
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2S355J2, S275N-S420N, S275M-S420M, P235GH-P355GH, P355N, P285NH-P420NH, P195TR1P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B; A 711 Gr. 1013; API 5 L Gr. B, X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C
0,07
Si
0,7
Mn
1,1
9
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
28
+20°C:
180
-30°C:
Operating data
Polarity = ± / ~
Dimensions (mm)
Amperage A
2,0 x 350
2,5 x 350/450
3,2 x 450
4,0 x 450
60-90
100-150
140-190
190-250
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Filler Metals Bestseller for Joining Applications
3KRHQL[6SH]LDO'
Stick electrode
&ODVVLÀFDWLRQV
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 42 3 B 12 H10
E7016
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stick electrode
Double covered basic electrode. Outstanding welding characteristics on AC and DC in all positions
except the vertical down; stable arc, good radiographic soundness. Useable in handicraft and
LQGXVWU\IRU¿HOGDQGZRUNVKRSDSSOLFDWLRQV5HGU\IRUKDWƒ& ƒ) 10
Base materials
6-5*6-ERLOHUVWHHOV3*+3*+3*+3*+¿QHJUDLQHGVWUXFWXUDO
steels up to S355N; pipe steels St 35, St 35.8, L210 - L360NB, GS-52, L290MB - L360MB; ASTM
A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C,
A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516 Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr.
42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841,
A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,65
Mn
1,05
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
22
at RT
80
–30 °C
50
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
3,2 x 450
4,0 x 450
5,0 x 450
60-90
95-150
95-150
140-190
190-250
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Filler Metals Bestseller for Joining Applications
UTP COMET J 50 N
Stick electrode
&ODVVLÀFDWLRQV
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 42 3 B 12 H10
E7016
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHVSHFLDOFRDWLQJWHFKQRORJ\RI&RPHW-1SURYLGHVDÀDWUHJXODUDQG¿QHO\ULSSOHGEHDG
surface, a stable arc, a good slag detachability and a notch-free wetting behaviour. The weld metal
is not sensitive towards metal impurities. Thank to its double coating, this electrode is well applied
for root-passes and welding out of position. Comet J 50 N can be welded in DC and AC, the weld
HI¿FLHQF\DPRXQWVWR+LQWKHZHOGGHSRVLWPOJ
Base materials
Unalloyed steels S235JRG2 – S355J2; E295, E335, St35, St 45, St 35.8, St45.8, St50-2
Pressure vessel construction steels P235GH, P265GH, P295GH Fine-grain steels till grade S355N
Shipping construction steels A – E, AH - EH Cast steels C 35, GS-38, GS-45
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,7
Mn
1,1
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
510
%
22
at RT
140
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 450
4,0 x 450
5,0 x 450
50-100
70-130
110-170
140-220
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ABS, BV, DNV, FT, GL, LR, TÜV
Filler Metals Bestseller for Joining Applications
11
BÖHLER FOX EV 50
Stick electrode
Stick electrode
&ODVVLÀFDWLRQV
12
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 42 5 B 42 H5
E7018-1H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWV([FHSWLRQDOVWUHQJWKDQGWRXJKQHVV
SURSHUWLHVGRZQWRƒ&'HSRVLWLRQHI¿FLHQF\DERXW*RRGZHOGLQJLQDOOSRVLWLRQV
except for vertical down. Very low hydrogen content in the weld metal (under AWS conditions
+'”POJ 7KHHOHFWURGHLVVXLWDEOHIRUMRLQWZHOGLQJLQVWHHOERLOHUFRQWDLQHUYHKLFOHVKLS
and machine construction, and as a buffer layer for build-up welds with high-carbon steels. Suitable
for welding steels of low purity and high carbon content. Particularly suitable for offshore construcWLRQV&72'WHVWHGDWƒ&%g+/(5)2;(9LVDOVRVXLWDEOHIRUXVHLQDFLGJDV +,&WHVW
according to NACE TM-02-84). Values for the SSC test are also available.
Base materials
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2S355J2, S275N-S420N, S275M-S420M, S275NL-S420NL, S275ML-S420ML, P235GH-P355GH,
P275NL1-P355NL1, P275NL2-P355NL2, P215NL, P265NL, P355N, P285NH-P420NH, P195TR1P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200GE240, GE300, shipbuilding steels: A, B, D, E, A 32-F 36, A 40-F 40 ASTM A 106 Gr. A, B, C; A 181
Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B, C, D, E, F, G; A
501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
A, C, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B,
X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,4
Mn
1,2
Mechanical properties of all-weld metal
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
460
560
Elongation
(L0=5d0)
Impact values
in J CVN
%
27
+20°C:
190
-20°C:
160
-50°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250/350
3,2 x 350/450
4,0 x 350/450
5,0 x 450
6,0 x 450
50-70
80-110
100-140
130-180
180-230
240-290
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Filler Metals Bestseller for Joining Applications
3KRHQL[.
Stick electrode
&ODVVLÀFDWLRQV
unalloyed basic
EN ISO 2560-A:
AWS A5.1:
E 42 5 B 32 H5
E7018-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered electrode. Very good welding characteristics including out of position work; 120 %
ZHOGPHWDOUHFRYHU\+FRQWHQWLQWKHZHOGPHWDO”POJYHU\SXUHFU\RJHQLFZHOGPHWDO
DWWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) &72'WHVWHGXSWR±ƒ& ƒ) 6XLWDEOHIRUXVH
in structural steel work, boiler making, tank construction, ship and bridge building and vehicle
PDQXIDFWXUHSDUWLFXODUO\VXLWDEOHIRUZHOGLQJ¿QHJUDLQHGVWUXFWXUDOVWHHOV([FHOOHQWZHOGDELOLW\RQ
RIIVKRUHVWHHOV5HGU\IRUKDWƒ& ƒ) Base materials
6-5*6-((&ERLOHUVWHHOV3*+3*+3*+3*+¿QH
grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels
P265, P295, L290NB - L415NB, L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52;
ageing resistant steels ASt 35 - ASt 52; ASTM A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1,
2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516
Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60,
A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;
Typical analysis of all-weld metal (Wt-%)
C
Si
Mn
0,07
0,35
1,2
13
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
510
%
22
at RT
120
–50 °C:
47
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0 x 250
2,5 x 250
2,5 x 350
3,2 x 350
3,2 x 450
4,0 x 350
4,0 x 450
5,0 x 450
6,0 x 450
8,0 x 450
45-65
65-110
65-110
100-145
100-145
135-200
135-200
180-280
240-375
290-420
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Filler Metals Bestseller for Joining Applications
BÖHLER FOX CEL
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.1:
E 38 3 C 2 1
E6010
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
14
&HOOXORVHFRDWHGVWLFNHOHFWURGHIRUYHUWLFDOZHOGLQJRIWKHURRW GRZQDQGXS KRWSDVV¿OOHU
and cover pass welding of large pipelines. Ideally suited for welding the root pass. Highly onomical
when compared with vertical up welding, also in combination with basic vertical down electrodes.
%g+/(5)2;&(/LVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRG
toughness properties. Insensitive to weather conditions, high resistance to the formation of
shrinkage grooves. HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C
0,12
Si
0,14
Mn
0,5
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
26
+20°C:
100
Operating data
Polarity = +/= Minus Polarity for root pass only
Dimensions (mm)
Amperage A
2,5 x 250/300
3,2 x 350
4,0 x 350
5,0 x 350
50-90
80-130
120-180
160-210
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TÜV-D (1281.), DNV (3), Statoil, SEPROZ, CE, NAKS (Ø 3.2; 4.0 mm)
Filler Metals Bestseller for Joining Applications
±0°C:
90
-20°C:
80
-30°C:
50
BÖHLER FOX CEL+
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.1:
E 38 2 C 2 1
E6010
Cellulose coated stick electrode for vertical down welding in pipeline construction and in general
pipe construction. Particularly suitable for root pass welding (down and up) using DC on the positive
pole. BÖHLER FOX CEL+ permits good gap bridging, has good root fusion penetration due to the
LQWHQVLYH¿QHGURSOHWPDWHULDOWUDQVIHUKLJKZHOGLQJVSHHGVDQGKLJKUHVLVWDQFHWRWKHIRUPDWLRQ
of root wormholes (piping).
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C
0,17
Si
0,15
Mn
0,6
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
520
%
26
+20°C:
105
±0°C:
95
15
-20°C:
65
-30°C:
Operating data
Polarity = +/= Minus Polarity for root pass only
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
50-90
80-130
120-180
Filler Metals Bestseller for Joining Applications
3KRHQL[&HO
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.1:
E 42 2 C 25
E6010
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
Excellent weldability in root pass welding (DC ±); also in the vertical up position. CTOD, HIC and
HSCC tested. Do not redry!
Base materials
API5L: Grade A, B, X 42, X 46, X 52, root pass welding up to X 80; EN 10208-2: L290MB-, 360MBand root pass welding up to L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL,
S355NL
Typical analysis of all-weld metal (Wt-%)
C
0,14
Si
0,18
Mn
0,55
Mechanical properties of all-weld metal
16
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
510
%
22
at RT
80
-20°C:
50
Operating data
Polarity = +/= Minus Polarity for root pass only
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
5,0 x 350
50-80
80-130
120-180
160-220
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Filler Metals Bestseller for Joining Applications
–40°C
28
3KRHQL[&HO
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 42 2 C 25
E7010-P1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
API5L: Grade B, X 42 - X 60 and root pass up to X 70; EN 10208-2: L290MB-, L360MB- and root
pass L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL, S355NL
Typical analysis of all-weld metal (Wt-%)
C
0,15
Si
0,20
Mn
0,60
Stick electrode
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJUHPRYDO3DUWLFXODUO\VXLWDEOH
for root pass welding (DC ±); also in the vertical up position. CTOD, HIC and HSCC tested. Do not
redry!
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
530
%
22
at RT
80
-20°C:
55
17
–30°C
28
Operating data
Polarity = +/= Minus Polarity for root pass only
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-130
120-180
160-220
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Filler Metals Bestseller for Joining Applications
BÖHLER FOX CEL 75
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 42 3 C 2 5
E7010-P1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 75 is characterised by a very intensive,
¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHUFRQGLWLRQV
HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB,
L290MB-L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH
root pass up to L480MB
API Spec. 5 L: Grade A, B, X42, X 46, X 52, X 56, X 60, root pass up to X 70
Typical analysis of all-weld metal (Wt-%)
18
C
0,14
Si
0,14
Mn
0,7
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
23
+20°C
±0°C
-20°C
-30°C
-40°C
100
95
65
55
45
Operating data
Polarity = + / = Minus Polarity for root pass only
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-130
120-180
160-210
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Filler Metals Bestseller for Joining Applications
%g+/(5)2;&(/0R
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 42 3 Mo C 2 5
E7010-A1
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines.
+LJKO\HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQG
cover pass welding on higher-strength pipe steels. BÖHLER FOX CEL Mo is characterised by a
YHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHU
conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance tested
according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB, L290MB
– L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH root pass up to L555MB API Spec. 5
L: Grade A, B, X 42, X 46, X 52, X 56, X 60, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C
0,1
Si
0,14
Mn
0,4
Mo
0,5
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
19
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
23
20°C
±0°C
–20°C
–30°C
-40°C
100
95
85
50
42
Operating data
Polarity = + / = Minus Polarity for root pass only
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-130
120-180
140-210
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11181.), CE
Filler Metals Bestseller for Joining Applications
3KRHQL[&HO
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 46 3 C 25
E8010-P1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRYHUHGHOHFWURGHIRUYHUWLFDOGRZQFLUFXPIHUHQWLDOZHOGVIRU¿HOGZHOGLQJRIKLJKHU
VWUHQJWKSLSHOLQHVWHHOVH[FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJ
removal. Particularly suitable for root pass welding (DC ±), also in the vertical up position. Good
EHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQWDQGJUHDWVDIHW\DJDLQVWURRW
pass cracking. Do not redry!
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Typical analysis of all-weld metal (Wt-%)
C
0,16
Si
0,20
Mn
0,85
Ni
0,20
Mechanical properties of all-weld metal
20
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
19
at RT
70
Operating data
Polarity = +/= Minus Polarity for root pass only
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-130
140-190
160-220
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-20°C:
60
–30°C
47
%g+/(5)2;&(/
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 46 4 1Ni C 2 5
E8010-P1
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHU
pass welding on higher-strength pipe steels. FOX CEL 85 is one of the most widely used cellulose
electrodes, and meets the highest quality demands in large pipeline construction. It is characterised
E\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWR
weather conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance
tested according to NACE TM 02-84 or TM 01-77.
Base materials
L415NB-L450NB, L415MB-L450MB API Spec. 5 L: X 56, X 60, X 65
Typical analysis of all-weld metal (Wt-%)
C
0,14
Si
0,15
Mn
0,75
Ni
0,7
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
21
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
23
+20°C:
110
±0°C:
105
-20°C:
100
-40°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-130
120-180
160-210
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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TÜV-D (1361.), ABS (E8010-P1), SEPROZ, CE
Filler Metals Bestseller for Joining Applications
BÖHLER FOX CEL 90
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 50 3 1Ni C 2 5
E9010-P1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 90 meets the toughest quality demands
LQODUJHSLSHOLQHFRQVWUXFWLRQDQGLVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDV
well as toughness properties. Insensitive to weather conditions.
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Typical analysis of all-weld metal (Wt-%)
C
0,17
Si
0,15
Mn
0,9
Ni
0,8
Mechanical properties of all-weld metal
22
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
580
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
21
20°C ±0°C -20°C
100 90
75
Operating data
Polarity = +
Minus Polarity for root pass only
Dimensions (mm)
Amperage A
4,0 x 350
5,0 x 350
120-180
160-210
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TÜV-D (1324.), Statoil, SEPROZ, CE
Filler Metals Bestseller for Joining Applications
-30°C -40°C
65
40
3KRHQL[&HO
Stick electrode
&ODVVLÀFDWLRQV
unalloyed cellulosic
EN ISO 2560-A:
AWS A5.5:
E 50 3 1 Ni C 25
E9010-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
API5L: X 60, X 65, X 70, (X 80) EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-) and B-qualities; Phoenix Cel 90 is overmatching the X 60 and X 65 steels
Typical analysis of all-weld metal (Wt-%)
C
0,18
Si
0,20
Mn
0,85
Ni
0,75
Stick electrode
&HOOXORVHFRYHUHGHOHFWURGHIRUFLUFXPIHUHQWLDOZHOGVGHYHORSHGIRU¿HOGZHOGLQJRIKLJKHUVWUHQJWK
SLSHOLQHVWHHOVLQWKHYHUWLFDOGRZQSRVLWLRQ([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJUHPRYDO*RRGEHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQW
Do not redry!
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
530
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
18
at RT
70
-20°C:
55
23
–30°C
47
Operating data
Polarity = +/= Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
5,0 x 350
80-140
140-190
160-220
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BÖHLER FOX EV PIPE
Stick electrode
&ODVVLÀFDWLRQV
low-alloy basic vertical up
EN ISO 2560-A:
AWS A5.1:
E 42 4 B 1 2 H5
E7016-1H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
BÖHLER FOX EV PIPE is a basic coated stick electrode particularly noted for its excellent welding
SHUIRUPDQFHLQWKHYHUWLFDOXSZHOGLQJRISLSHURRWSDVVHVRQWKHQHJDWLYHSROHDVZHOODV¿OOHU
and cover pass welding on the positive pole. At wall thicknesses of 8 mm and above, the 3.2 mm
electrode diameter can be used for the root weld. The shorter melting times that can be achieved,
DQGWKHJUHDWHUUXQRXWOHQJWKVRIHDFKHOHFWURGHEULQJVLJQL¿FDQWFRVWVDYLQJVLQFRPSDULVRQZLWK
the type AWS E7018 stick electrodes usually used for this purpose. The electrode is also well suited
to use with AC, and can therefore also be used for AC welding in building and plant construction.
The electrode features outstanding low-temperature impact energy and a low hydrogen content of
max. 5 ml/100g in the weld metal.
Base materials
EN P235GH, P265GH, P295GH, P235T1, P275T1, P235G2TH, P255G1TH, S255N-S420N1)
, S255NL1 up to S420NL1, L290NB up to L360NB, L290MB up to L415MB, L450MB2) up to
L555MB2) API Spec. 5L: A, B, X 42, X46, X52, X56, X60, X65-X802) ASTM A53 Grade A-B, A106
Grade A-C, A179, A192, A210 Grade A-1 1) stress relieved up to S380N / S380NL1 2) only for root
pass
24
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,6
Mn
0,9
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
470
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
29
+20°C:
170
-20°C:
100
-40°C:
60
-45°C:
55
Operating data
Polarity = + / = - / ~
Dimensions (mm)
Amperage A
2,0 x 300
2,5 x 300
3,2 x 350
4,0 x 350
30-60
40-90
60-130
110-180
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TÜV-D (7620.), DB (10.014.77), LTSS, SEPROZ, CE, NAKS (Ø 2.5 - 4.0 mm), GAZPROM (Ø 2.5
- 4.0 mm)
Filler Metals Bestseller for Joining Applications
%g+/(5)2;%9'
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&ODVVLÀFDWLRQV
low-alloy basic vertical down
EN ISO 2560-A:
AWS A5.5:
E 46 5 1Ni B 4 5
E8045-P2
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQEXLOGLQJ
VWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOGPHWDOSDUWLFXODUO\FUDFNUHVLVWDQWZLWKKLJKWRXJKQHVVGRZQWRƒ&9HU\ORZK\GURJHQFRQWHQWLQWKHZHOG
metal. The deposition rate is 80-100% higher than vertical up welding. Through its good welding
SURSHUWLHVWKLVVWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KH
special preparation of the striking ends gives maximum protection from start porosity. HIC and SSC
resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235J2G3-S355J2G3, L290NB-L450NB, L290MB-L450MB, P235GH-P295GH API Spec. 5 L: A, B,
X 42, X46, X 52, X 56, X 60, X 65
Typical analysis of all-weld metal (Wt-%)
C
0,05
Si
0,4
Mn
1,1
Ni
0,9
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
510
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
27
20°C ±0°C -20°C -40°C -50°C
170 150
120
85
65
Operating data
Polarity = +
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
4,5 x 350
110-160
180-210
200-240
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Filler Metals Bestseller for Joining Applications
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
25
%g+/(5)2;%9'
Stick electrode
&ODVVLÀFDWLRQV
low-alloy basic vertical down
EN ISO 18275-A:
AWS A5.5:
E 55 5 Z2Ni B 4 5
E9045-P2 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSDration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L485MB, L555MB API Spec. 5 L: X70, X80
Typical analysis of all-weld metal (Wt-%)
C
0,05
26
Si
0,3
Mn
1,2
Ni
2,2
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
600
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
27
20°C ±0°C -20°C -40°C -50°C
170 145
130
110
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
3,2 x 350
4,0 x 350
4,5 x 350
110-160
180-210
200-240
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TÜV-D (03402.), Statoil, SEPROZ, CE, GAZPROM (Ø 3.2; 4.0; 4.5 mm)
Filler Metals Bestseller for Joining Applications
%g+/(5)2;%9'
Stick electrode
&ODVVLÀFDWLRQV
low-alloy basic vertical down
EN ISO 18275-A:
AWS A5.5:
E 62 5 Z2Ni B 4 5
E10045-P2 (mod.)
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSDration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L555MB API Spec. 5 L: X80
Typical analysis of all-weld metal (Wt-%)
C
0,07
Si
0,4
Mn
1,2
Ni
2,3
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
670
27
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
730
%
24
+20°C:
150
±0°C:
125
-20°C:
120
-50°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
4,0 x 350
4,5 x 350
180-210
200-240
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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Filler Metals Bestseller for Joining Applications
BÖHLER FOX EV 60
Stick electrode
&ODVVLÀFDWLRQV
low-alloy high strength
EN ISO 2560-A:
AWS A5.5:
E 46 6 1Ni B 42 H5
E8018-C3H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHZLWKH[FHSWLRQDOTXDOLW\¿JXUHVLQSDUWLFXODUZLWKKLJK
WRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKHUVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV$SSURYHGIRU
DUPRXUSODWHV6XLWDEOHIRUWKHWHPSHUDWXUHUDQJHIURPƒ&WRƒ&9HU\JRRGLPSDFWHQHUJ\
LQDJHGFRQGLWLRQ'HSRVLWLRQHI¿FLHQF\DERXW(DVLO\KDQGOHGLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO XQGHU$:6FRQGLWLRQV+'”POJ Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
special qualities. S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P355N,
P355NH, P460N, P460NH, P275NL1-P460NL1, P275NL2-P460NL2, L360NB, L415NB,
L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E; A 350 Gr. LF1, LF2, LF3; A 420 Gr.
WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52, X60, X65, X52Q, X60Q, X65Q
Typical analysis of all-weld metal (Wt-%)
28
C
0,07
Si
0,4
Mn
1,15
Ni
0,9
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
510
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
610
%
27
+20°C:
180
–60 °C:
110
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 450
5,0 x 450
80-100
110-140
140-180
190-230
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low-alloy high strength
EN ISO 2560-A:
AWS A5.5:
E 50 4 Mo B 42
E7015-G (E7015-A1 mod.)
%DVLFFRYHUHGHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKDQGFUHHSUHVLVWDQWMRLQWV+LJKWHPSHUDWXUH
UHVLVWDQWXSWRƒ& ƒ) DQGFUHHSUHVLVWDQWXSWRƒ& ƒ) KLJKVWUHQJWKDQG
FUDFNLQJUHVLVWDQFHYHU\ORZ+FRQWHQW”POJ)RUZHOGLQJFUHHSUHVLVWDQWMRLQWVLQERLOHUV
tanks and pipeline constructions, especially suited for boiler steel 16 Mo 3. Redry for 2 h at 300 ƒ& ƒ) Base materials
boiler steels P235GH, P265GH, P295GH, P355GH, 16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13
MnNiMo 54, 20 MnMoNi 45; FK-steels S355N - S460N, P355NH - P460NH, P355NL1 - P460NL1;
pipe steels L360NB - L415NB, L360MB - L485MB
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,30
Mn
1,20
Ni
0,45
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
20
at RT
120
29
–40 °C:
47
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 350
5,0 x 450
6,0 x 450
70-100
110-140
130-190
160-230
220-310
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EN ISO 2560-A:
AWS A5.5:
E 50 4 1 NiMo B 42 H5
E9018-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered NiMo alloyed electrode with a weld metal of special metallurgical purity for nuclear
UHDFWRUFRQVWUXFWLRQ4XDOLW\FRQWUROOHGDFFRUGLQJWR.7$YHU\ORZ+FRQWHQW”POJ
NDT-tested. Used preferably for the welding of steels in the construction of nuclear reactors, boiler
DQGSUHVVXUHYHVVHOVIRU¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR645HGU\IRUKDWƒ&
ƒ) Base materials
20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2, ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB
36), GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), 12 MnNiMo 55 (Welmonil 35), S420N - S500Q,
P460NH; ASTM A302 Gr. A-D; A517 Gr. A, B, C, E, F, H, J, K, M, P; A225 Gr. C; A572 Gr. 65
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,30
Mn
1,25
P
S
Mo
0,40
Ni
0,95
Cu
Mechanical properties of all-weld metal
30
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
540
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
20
at RT
140
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 350
5,0 x 450
70-100
100-150
140-200
170-250
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50
BÖHLER FOX EV 65
Stick electrode
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low-alloy high strength
EN ISO 18275-A:
AWS A5.5:
E 55 6 1NiMo B 4 2 H5
E8018-GH4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGVSHFLDO
qualities. S460N, S460M, S460NL, S460ML, S460Q-S550Q, S460QL-S550QL, 460QL1-S550QL1,
P460N, P460NH, P460NL1, P460NL2, L415NB, L415MB-L555MB, L415QB-L555QB, alform 500
M, 550 M, aldur 500 Q, 500 QL, 500 QL1, aldur 550 Q, 550 QL, 550 QL1, GE300, 20MnMoNi4-5,
15NiCuMoNb5-6-4 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60, X65, X70,
X80, X60Q, X65Q, X70Q, X80Q
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,3
Mn
1,2
Ni
0,8
Mo
0,35
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
600
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
25
+20°C:
180
–60 °C:
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 450
5,0 x 450
80-100
100-140
140-180
190-230
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TÜV-D (1802.), SEPROZ, CE, NAKS (Ø 3.2-4.0 mm), VG 95132
Filler Metals Bestseller for Joining Applications
Stick electrode
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWRƒ&DQGUHVLVWDQWWRDJHLQJ$SSURYHGIRUDUPRXUSODWHV
Easily handled in all positions except for vertical down. Very low hydrogen content in the weld metal
XQGHU$:6FRQGLWLRQV+'”POJ 31
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&ODVVLÀFDWLRQV
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EN ISO 18275-A:
AWS A5.5:
E 69 5 Mn 2 NiCrMo B 42 H5
E11018-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRYHUHG1L&U0RDOOR\HGHOHFWURGH/RZ+FRQWHQW”POJ +' LQWKHZHOGPHWDOYHU\
ORZPRLVWXUHSLFNXSGXULQJORQJWHUPVWRUDJH)RUKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOVIRU
FDVWVWHHOTXDOLWLHVZHOGPHWDOLQVHQVLWLYHWRFROGFUDFNLQJ5HGU\IRUKDWƒ& ƒ) Base materials
4XHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGSRLQW+LJKVWUHQJWK¿QH
JUDLQHGVWUXFWXUDOVWHHOV64/64/64/648+<6XSUDIRUW1$;75$
56, 63, 70
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,20
Mn
1,60
Cr
0,38
Mo
0,40
Ni
1,85
Mechanical properties of all-weld metal
32
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
700
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
18
at RT
120
–50 °C:
47
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 450
5,0 x 450
70-100
90-140
140-190
180-250
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EN ISO 18275-A:
AWS A5.5:
E 69 6 Mn2NiCrMo B 4 2 H5
E11018-GH4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGVWUHQJWK64
S620QL, S690Q, S690QL, S620QL1-S690QL1, alform plate 620 M, 700 M, aldur 620 Q, 620 QL,
620 QL1, aldur 700 Q, 700 QL, 700 QL1 ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q;
A 709 Gr. HPS 100W
Typical analysis of all-weld metal (Wt-%)
C
0,05
Si
0,4
Mn
1,7
Cr
0,4
Ni
2,1
Mo
0,5
Stick electrode
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWRƒ&DQGUHVLVWDQWWRDJHLQJ(DVLO\KDQGOHGLQDOOSRVLWLRQV
H[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO XQGHU$:6FRQGLWLRQV+'”
4 ml/100g).
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
780
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
840
%
20
+20 °C:
110
33
–40 °C:
60
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 450
5,0 x 450
70-100
100-140
140-180
190-230
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Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E Mo B 4 2 H5
E7018-A1H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQFUHHSUHVLVWDQWERLOHUDQGSLSHVWHHOV
SUHIHUUHGIRU0R$SSURYHGIRUORQJWHUPXVHLQRSHUDWLQJWHPSHUDWXUHUDQJHVXSWRƒ&3DUticularly high toughness and crack resistance. Very low hydrogen content (under AWS conditions
+'”POJ 'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
creep-resistant steels and cast steels of the same type, steels resistant to ageing and to caustic
cracking 16Mo3, 20MnMoNi4-5, 15NiCuMoNb5, S235JR-S355JR, S235JO-S355JO, S450JO,
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MBL450MB, GE200-GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr.
WP1; A 283 Gr. B, C, D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021,
1026; A 513 Gr. 1021, 1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr.
1013; API 5 L B, X42, X52, X60, X65
Typical analysis of all-weld metal (Wt-%)
34
C
0,08
Si
0,35
Mechanical properties of all-weld metal
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
510
590
Mn
0,8
Mo
0,45
Elongation
(L0=5d0)
Impact values
in J CVN
%
24
+20 °C:
170
–50 °C:
60
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250/350
3,2 x 350
4,0 x 350/450
5,0 x 450
80-110
100-140
130-180
190-230
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TÜV-D (0019.), KTA 1408.1 (8053.), DB (10.014.14), ABS (E 7018-A1), DNV (NV 0,3Mo), GL (15
0R 56 6WDWRLO/7666(352=&56 <+ &(1$.6
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Stick electrode:
TIG rod:
FOX DMO Ti
DMO-IG
Solid wire electrode:
DMO-IG
)OX[FRUHGZLUH
DMO Ti-FD
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Gas welding rod:
DMO
:LUHÀX[
combination:
EMS 2 Mo with BB 24
BB 306, BB 400, BB 418 TT
BB 421 TT
3KRHQL[6+6FKZDU]0.
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EN ISO 3580-A:
AWS A5.5:
E Mo B 4 2 H5
E7018-A1
Basic covered electrode. Very good welding characteristics in out of position work; easy slag remoYDOFROGWRXJKQHVVDWWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) +LJKWHPSHUDWXUHUHVLVWDQWXSWR
ƒ& ƒ) DQGFUHHSUHVLVWDQWXSWRƒ& ƒ) 3DUWLFXODUO\VXLWDEOHIRUFLUFXPIHUHQWLDO
welds in conduit pipes as well as boiler, pressure vessel, header and nuclear reactor fabrication.
5HGU\IRUKDWƒ& ƒ) Base materials
Boiler steels P235GH, P265GH, P295GH,16 Mo 3, 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 Mn0R9¿QHJUDLQHGVWUXFWXUDOVWHHOV616131+31+31/31/
pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70; ASTM A 355 Gr. P1; A161-94 Gr.
T1; A217 Gr. WC1; A182M Gr. F1; A204M Gr. A, B, C; A250M Gr. T1
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,35
Mn
0,8
Mo
0,45
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
35
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
20
at RT
120
–40 °C:
47
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
4,0 x 450
5,0 x 450
70-110
100-140
140-190
140-190
180-250
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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EN ISO 3580-A:
AWS A5.5:
E CrMo1 B 4 2 H5
E8018-B2H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for high quality welded seams in boiler and pipe steels,
similar steel qualities, similar alloy quenched and tempered steels, untreated case hardening and
nitriding steels. Preferred for 13CrMo4-5. Approved for long-term use in operating temperature ranges
XSWRƒ&6XLWDEOHIRUVWHSFRROLQJDSSOLFDWLRQV %UXVFDWRSSP +LJKWRXJKQHVVDQGFUDFN
resistance, weld metal can be quenched and tempered. Very low hydrogen content (under AWS conGLWLRQV+'”POJ 'HSRVLWLRQHI¿FLHQF\DERXW3UHKHDWLQJLQWHUSDVVWHPSHUDWXUHDQG
subsequent heat treatment according to the requirements of the base material in use (for 13CrMo4-5
DWƒ&WHPSHUDIWHUZHOGLQJDWƒ&DWOHDVWòKIXUQDFHXSWRƒ&DLU Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213
Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
36
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,25
Mn
0,8
Cr
1,1
Mo
0,5
P
Mechanical properties of all-weld metal
Yield
Elongation
Heat
Tensile
strength
Treatment
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
480
580
23
WHPSHUHGƒ&KIXUQDFHXSWRƒ&DLU
As
Sb
Sn
Impact values
in J CVN
+40 °C:
160
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250/350
3,2 x 350
80-110
100-140
4,0 x 350/450
5,0 x 450
130-180
180-220
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TÜV-D (0728.), DB (10.014.32), ABS (E 8018-B2), DNV (NV 1Cr 0.5Mo), GL (13 CrMo 44), LTSS,
SEPROZ, CE, NAKS (Ø3.2 mm; Ø4.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX DCMS Ti
TIG rod:
DCMS-IG
Solid wire electrode:
DCMS-IG
Gas welding rod:
DCMS
)OX[FRUHGZLUH
:LUHÀX[
combination:
DCMS Ti-FD
EMS 2 CrMo with BB 24,
BB 24 SC, BB 418 TT
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EN ISO 3580-A:
AWS A5.5:
E CrMo1 B 4 2 H5
E8018-B2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,25
Mn
0,85
Cr
1,20
Mo
0,50
P
As
Sb
Sn
Stick electrode
Basic covered CrMo alloyed electrode. Cryogenic, crack-free, suitable for quenching and tempering;
UHVLVWDQWWRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWLQVKRUWWLPHUDQJHXSWRƒ& ƒ) DQGLQORQJ
WLPHUDQJHXSWRƒ& ƒ) (OHFWURGHIRUKHDY\GXW\VWHDPERLOHUDQGVXSHUKHDWHUWXEHIDEULFDWLRQIRUTXHQFKHGDQGWHPSHUHGVWHHOV5HGU\IRUKDWXSWRƒ& XSWRƒ) Mechanical properties of all-weld metal
Heat
Treatment
SR
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
22
at RT
120
37
-20 °C:
100
-40 °C:
60
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 350
5,0 x 450
80-110
110-145
130-190
160-230
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&ODVVLÀFDWLRQV
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EN ISO 3580-A:
AWS A5.5:
E CrMo2 B 4 2 H5
E9015-B3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMo alloyed electrode. Extra low content of trace elements; step-cooling tested;
not sensitive to long term embrittlement. Manufacture of chemical apparatus, hydrocrackers; for
welding work on heavy-duty boilers, superheaters, superheater lines; for welding of CrMo and
&U0R9DOOR\HGVWHHOVIRUWKHSHWURFKHPLFDOLQGXVWU\5HGU\IRUKDWƒ& ƒ) Base materials
10 CrMo 9-10, 12 CrMo 9-10, 10 CrSiMoV 7, 15 CrMoV 5-10; ASTM A335 Gr. P22, A217 Gr. WC9
Typical analysis of all-weld metal (Wt-%)
C
0,07
Si
0,25
Mn
0,70
Mo
0,90
Cr
2,2
P
As
Sb
Sn
S
Mechanical properties of all-weld metal
38
Heat
Treatment
SR
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
22
at RT
130
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
3,2 x 450
4,0 x 350
4,0 x 450
5,0 x 450
70-100
100-145
100-145
140-190
140-190
160-240
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-30 °C:
90
-40 °C:
80
3KRHQL[6+.XSIHU.&
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E ZCrMoV1 B 4 2 H5
E9015-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar cast steel; 1.7706 – G17CrMoV5-10
Typical analysis of all-weld metal (Wt-%)
C
0,13
Si
0,40
Mn
1,0
Cr
1,4
Mo
1,05
V
0,25
Mechanical properties of all-weld metal
Heat
Treatment
SR
Yield
strength
0,2%
MPa
520
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
18
at RT
40
Operating data
Polarity = +
Dimensions (mm)
Amperage A
3,2 x 450
4,0 x 450
5,0 x 450
90-140
140-190
180-240
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7h9 $SSURYDOV&HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
Stick electrode
Basic covered CrMoV alloyed electrode. Good welding characteristics; uniform weld pattern; easy
slag removal. Useable on low alloy creep resistant cast steel of the same composition. Redry for 2
KDWƒ& ƒ) 39
BÖHLER FOX C 9 MV
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E CrMo91 B 4 2 H5
E9015-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for highly creep resistant, quenched and tempered
9-12% chrome steels, particularly for T91 and P91 steels. Approved for long-term use in an operaWLQJWHPSHUDWXUHUDQJHRIXSWRƒ&7KHVWLFNHOHFWURGHSURYLGHVJRRGZHOGLQJLQDOOSRVLWLRQV
other than vertical down, and features good ignition properties.
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1 ASTM A
335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
Typical analysis of all-weld metal (Wt-%)
C
0,1
Si
0,2
Mn
0,6
Cr
8,5
Ni
0,5
Mo
1,0
Nb
0,06
V
0,2
N
0,04
Mechanical properties of all-weld metal
40
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
580
710
19
*tempered, 760 °C/2h / furnace up to 300 °C / air
Heat
Treatment
Impact values
in J CVN
+20 °C:
75
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
5,0 x 450
60-80
90-120
110-150
150-210
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TÜV-D (6762.), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
C 9 MV-IG
Metal powder wire:
C 9 MV-MC
Solid wire electrode:
C 9 MV-IG
:LUHÀX[FRPELQDWLRQ
C 9 MV-UP/BB 910
)OX[FRUHGZLUH
C 9 MV Ti-FD
Filler Metals Bestseller for Joining Applications
%g+/(5)2;3
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E ZCrMoWVNb 9 0,5 2 B 4 2 H5
E9015-B9 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
same type as highly creep resistant steels 1.4901 X10CrWMoVNb9-2, NF 616 ASTM A 213 Gr.
T92; A 335 Gr. P92
Typical analysis of all-weld metal (Wt-%)
C
0,1
Si
0,3
Mn
0,7
Cr
8,6
Mo
0,55
Ni
0,7
W
0,06
V
0,2
N
0,04
Nb
0,04
Stick electrode
BÖHLER FOX P 92 is a basic coated stick electrode that was specially developed for welding the
creep resistant steel 1.4901 (NF 616, P 92). It is characterised by a stable arc, good ignition and
re-ignition properties, low spatter formation and easily removable slag. Approved for long-term use
DWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&
Mechanical properties of all-weld metal
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
600
740
20
*tempered, 760°C/2h, furnance up to 300°C, air
Heat
Treatment
41
Impact values
in J CVN
+20 °C:
55
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
80-110
90-140
130-180
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (9291.), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
P 92-IG
:LUHÀX[FRPELQDWLRQ
P 92-UP/BB 910
)OX[FRUHGZLUH
P 92 Ti-FD
Filler Metals Bestseller for Joining Applications
7KHUPDQLW076
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 21952-A:
AWS A5.28:
E ZCrMoWVNb 9 0,5 1,5
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSHrature resistant parent metal P92 according to ASTM A 335.
Base materials
ASTM A 355 Gr. P92, NF 616; 1.4901 – X10CrWMoVNb9-2
Typical analysis of all-weld metal (Wt-%)
C
0,11
Si
0,2
Mn
0,6
Cr
8,8
Mo
0,5
Ni
0,7
V
0,2
Mechanical properties of all-weld metal
42
Yield
strength
0,2%
MPa
t*
560
*tempered 760°C/>=2h
Heat
Treatment
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
720
%
15
at RT
41
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
80-110
90-140
130-180
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (9291.), SEPROZ, CE
Filler Metals Bestseller for Joining Applications
W
1,6
Nb
0,05
N
0,05
7KHUPDQLW&KURPR9
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E CrMo91 B 4 2 H5
E9015-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
For quenched and tempered 9 % chromium steels, in particular P91 / T91 according to ASTM.
X10CrMoVNb91 (1.4903), A 213-T91, A 335-P91, A 387 Gr. 91 (plates), A 182 F91 (forgings).
Typical analysis of all-weld metal (Wt-%)
C
0,09
Si
0,2
Mn
0,6
Cr
9,0
Mo
1,1
Ni
0,8
V
0,2
Nb
0,05
N
0,04
Mechanical properties of all-weld metal
Heat
Treatment
t*
*t 760°C/2h
Yield
strength
0,2%
MPa
550
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
680
%
17
at RT
47
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
5,0 x 450
70-100
100-145
140-190
160-240
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R &RQWURODV Filler Metals Bestseller for Joining Applications
Stick electrode
Basic covered CrMoVNb alloyed electrode. Good welding characteristics in out of position work;
high temperature resistant weld metal. For quenched and tempered 9 % chromium steels, in partiFXODU37DFFRUGLQJWR$6705HGU\IRUKDWƒ& ƒ) 43
7KHUPDQLW076
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A
AWS A5.5:
E CrMo 9 1 B 42 H5
E9015-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 6XLWHGIRUMRLQLQJDQG
surfacing applications with quenched and tempered 9% Cr steels, particularly for matching high
temperature resistant parent metal T91 / P91according to ASTM.
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91)
Typical analysis of all-weld metal (Wt-%)
C
0,09
Si
0,3
Mn
0,5
Cr
9,0
Mo
0,9
Ni
0,7
V
0,2
Nb
0,05
Mechanical properties of all-weld metal
44
Yield
strength
0,2%
MPa
t*
550
*tempered 760°C/2h
Heat
Treatment
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
680
%
17
at RT
47
Operating data
Polarity = +
Dimensions (mm)
0,8
1,0
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7h9 &HUWL¿FDWH1R &RQWURODV
Filler Metals Bestseller for Joining Applications
1,2
1,6
N
0,04
%g+/(5)2;&0.E
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E CrMo2 B 4 2 H5
E9018-B3H4R
%DVLFFRDWHGVWLFNHOHFWURGHVFRUHZLUHDOOR\HGIRUFRPSRQHQWVVXEMHFWWRKLJKWHPSHUDWXUHVWUHVV
in boiler, apparatus and pipeline construction, as well as in the petrochemical industry e.g. in cracking plants. Preferred for 10CrMo9 10. Approved for long-term use at operating temperatures of
XSWRƒ&)RUVWHSFRROLQJDSSOLFDWLRQVDSURGXFWUDQJHVSHFLDOO\GHYHORSHGIRUWKHSXUSRVH
is available. Crack-resistant, tough weld metal, high creep strength. Good welding properties in all
positions other than vertical down. Weld metal can be nitrided, quenched and tempered. Deposition
HI¿FLHQF\DSSUR[ORZK\GURJHQFRQWHQW XQGHU$:6FRQGLWLRQV+'POJ Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,3
Mn
0,6
Cr
2,2
Mo
1,0
P
As
Sb
Sn
Mechanical properties of all-weld metal
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
510
600
20
*tempered, 720 °C/2h / furnace up to 300 °C / air
Heat
Treatment
Impact values
in J CVN
+20°C:
120
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350/450
5,0 x 450
80-110
100-140
130-180
180-230
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TÜV-D (0722.), DB (10.014.30), ABS (E 9018-B3), DNV (NV 2,25Cr 1Mo), GL (10 CrMo 9 10),
SEPROZ, CE, NAKS (Ø3.2; Ø4.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
:LUHÀX[
combination:
FOX CM 2 Kb SC
)OX[FRUHGZLUH
CM 2 Ti-FD
CM 2-UP/BB 24
CM 2-UP/BB 418 TT
Solid wire electrode:
CM 2-IG
TIG rod:
CM 2-IG
Filler Metals Bestseller for Joining Applications
Stick electrode
&KDUDFWHULVWLFVDQG¿HOGRIXVH
45
%g+/(5)2;&0.E
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E CrMo5 B 4 2 H5
E8018-B6H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant steels in boiler construction and the petrochemical industry. Preferred for X12CrMo5.
$SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWRƒ&+LJKFUDFN
UHVLVWDQFHGXHWRORZK\GURJHQFRQWHQW XQGHU$:6FRQGLWLRQV+'”POJ *RRGZHOGLQJ
in all positions except for vertical down. Weld metal can be quenched and tempered, deposition
HI¿FLHQF\DERXW
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels
up to 1180 MPa 1.7362 X12CrMo5 ASTM A 182 Gr. F5; A 193 Gr. B5; A 213 Gr. T5; A217 Gr. C5; A
234 Gr. WP5; A 314 Gr. 501; A335 Gr. P5 and P5c; A 369 Gr. FB 5; A 387 Gr. 5; A 426 Gr. CP5
Typical analysis of all-weld metal (Wt-%)
C
0,08
46
Si
0,3
Mn
0,8
Cr
5,0
Mo
0,6
Mechanical properties of all-weld metal
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
520
620
21
*tempered, 730 °C/2h / furnace up to 300 °C / air
Heat
Treatment
Impact values
in J CVN
+20°C:
90
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
70-90
110-130
140-170
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0725.), LTSS, SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
:LUHÀX[
combination:
CM 5-IG
CM 5-UP/BB 24
Filler Metals Bestseller for Joining Applications
Solid wire electrode:
CM 5-IG
%g+/(5)2;&0.E
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
AWS A5.5:
E CrMo9 B 4 2 H5
E8018-B8
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
same type as highly creep resistant steels 1.7386 X11CrMo9-1, 1.7388 X7CrMo9-1 ASTM A 182
Gr. F9; A 213 Gr. T9; A 217 Gr. C12; A 234 Gr. WP9; A 335 Gr. P9; A 336 Gr. F9; A 369 Gr. FB9; A
387 Gr. 9 and 9CR; A 426 Gr. CP9; A 989 Gr. K90941
Typical analysis of all-weld metal (Wt-%)
C
0,08
Si
0,25
Mn
0,65
Cr
9,0
Mo
1,0
Stick electrode
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant boiler and pipe steels, particularly in the petrochemical industry. Preferred for X11CrMo9-1
3 $SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWRƒ&:HOGPHWDO
FDQEHTXHQFKHGDQGWHPSHUHGGHSRVLWLRQHI¿FLHQF\DERXW
Mechanical properties of all-weld metal
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
610
730
20
t* tempered, 760 °C / 1 h / furnace up to 300 °C / air
Heat
Treatment
Impact values
in J CVN
+20°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
70-90
100-130
130-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (2183.), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
CM 9-IG
Filler Metals Bestseller for Joining Applications
47
%g+/(5)2;09:
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3580-A:
E CrMoWV12 B 4 2 H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated, core wire alloyed electrode for highly creep resistant, quenched and tempered 12%
Cr steels in turbine and boiler construction and in the chemical industry. Preferred for X20Cr0R9$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&+LJKFUHHS
strength and very good toughness under long-term stress. Strict composition tolerances ensure
KLJKTXDOLW\ZHOGPHWDO/RZK\GURJHQFRQWHQW XQGHU$:6FRQGLWLRQV+'”POJ *RRG
welding in all positions except for vertical down. Weld metal can be quenched and tempered.
'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
same and similar types to highly creep-resistant steels 1.4922 X20CrMoV11-1 (T550 Extra), 1.4935
X20CrMoWV12-1, 1.4923 X22CrMoV12-1, 1.4926 X21CrMoV12-1, 1.4913 X19CrMoNbVN 11-1
(T560 Extra), 1.4931 GX23CrMoV12-1
Typical analysis of all-weld metal (Wt-%)
48
C
0,18
Si
0,3
Mn
0,7
Cr
11,0
Ni
0,55
Mo
0,9
V
0,25
W
0,5
Mechanical properties of all-weld metal
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
t*
580
780
18
*tempered, 760 °C / 4 h / furnace up to 300 °C / air
Heat
Treatment
Impact values
in J CVN
+20°C:
45
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 250
3,2 x 350
4,0 x 350
5,0 x 450
60-80
90-120
110-140
150-180
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TÜV-D (01082.), KTA 1408.1 (8088.), DB (10.014.31), LTSS, SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
20 MVW-IG
Filler Metals Bestseller for Joining Applications
:LUHÀX[FRPELQDWLRQ
20 MVW-UP/BB 24
$YHVWD+$&'&
Covered
electrode
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3581-A:
AWS A5.4:
E 19 9 R
E308H-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 308/308H AC/DC is a high carbon Cr-Ni electrode primarily intended for welding 1.4948/
$670+W\SHVWDLQOHVVVWHHOVH[SRVHGWRWHPSHUDWXUHVDERYHƒ&
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4948
1.4948
304H
305S51
Z6 CN 18-09
2333
4301
1.4301
304
304S31
Z7 CN 18-09
2333
4541
1.4541
321
321S31
Z6 CNT 18-10
2337
-
1.4550
347
347S31
Z6 CNNb 18-10
2338
Stick electrode
Base materials
Typical analysis of all-weld metal (Wt-%)
C
0,06
Si
0,7
Mn
1,1
Cr
20,0
Ni
10,0
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
605
%
37
+20°C:
55
-40°C:
50
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5 x 300
3,25 x 350
4,0 x 350
5,0 x 350
50-80
80-120
130-160
160-220
Filler Metals Bestseller for Joining Applications
49
%g+/(5)2;(+
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN ISO 3581-A:
AWS A5.4:
E 19 9 H R 4 2
E308H-16
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile-basic coated stick electrode for highly creep resistant austenitic CrNi steels, for operating
WHPSHUDWXUHVXSWRƒ&%g+/(5)2;(+ZDVVSHFLDOO\IRUPXODWHGIRUWKH+EDVH
material. Resistant to hot cracking and little tendency to embrittlement through controlled ferrite
content (3-8 FN), scale-resistant. Very good welding in all positions except for vertical down.
Base materials
same type as highly creep resistant steels 1.4948 X6CrNi18-10, 1.4878 X8CrNiTi18-10, 1.4940
X7CrNiTi18-10, 1.4910 X3CrNiMoBN17-13-3 AISI 304H, 321H, 347H
Typical analysis of all-weld metal (Wt-%)
C
0,05
Si
0,6
Mn
0,8
Cr
19,8
Ni
10,2
Mechanical properties of all-weld metal
50
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
580
%
40
+20°C:
75
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
45-75
70-110
110-145
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TÜV-D (11178.), CE, SEPROZ
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX CN 18/11
)OX[FRUHGZLUH
:LUHÀX[FRPELQDWLRQ
CN 18/11-UP/BB 202
TIG rod:
Solid wire electrode:
CN 18/11-IG
Filler Metals Bestseller for Joining Applications
E 308 H-FD
ER 308 H-IG
E 308 H PW-FD
CN 18/11-IG
7KHUPDQLW$76
Stick electrode
&ODVVLÀFDWLRQV
low-alloy creep resistant
EN 1600
AWS A5.4
E 19 9 H B 2 2
E308H-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV±;&U1L±;&U1L7L±;&UNiNb18-10 AISI 304, 304H, 321H, 347H
Typical analysis of all-weld metal (Wt-%)
C
0,05
Si
0,3
Mn
1,6
Cr
18,5
Ni
9,5
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
35
at RT
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 300
3,2 x 350
4,0 x 350
5,0 x 450
55- 80
80-105
90-135
150-190
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
Stick electrode
+LJKWHPSHUDWXUHUHVLVWDQWXSWRƒ& ƒ) UHVLVWDQWWRVFDOLQJXSWRƒ& ƒ) )RU
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
51
%g+/(5)2;1L
Stick electrode
&ODVVLÀFDWLRQV
low-alloy cryogenic
EN ISO 2560-A:
AWS A5.5:
E 46 8 2Ni B 42 H5
E8018-C1H4R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHIRUXQDOOR\HGDQG1LDOOR\¿QHJUDLQHGVWUXFWXUDOVWHHOV
7RXJKFUDFNUHVLVWDQWZHOGPHWDO7KHZHOGPHWDOLVFU\RJHQLFGRZQWRƒ&,GHDOZHOGDELOLW\
LQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQW XQGHU$:6FRQGLWLRQV+'”
ml/100g).
Base materials
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels. 10Ni14, 12Ni14,
13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML,
P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr.
LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr.
A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
Typical analysis of all-weld metal (Wt-%)
C
0,04
52
Si
0,3
Mn
0,8
Ni
2,4
Mechanical properties of all-weld metal
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
30
+20°C:
180
-80°C:
110
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5 x 350
3,2 x 350
4,0 x 450
5,0 x 450
70-100
110-140
140-180
190-230
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 1L %9 < :,:(%'19 <+ */ < /5 <P+ 5,1$ <++ 6WDWRLO6(352=&(
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TIG rod:
2.5 Ni-IG
:LUHÀX[FRPELQDWLRQ
Ni 2-UP/BB24
Ni 2-UP/BB 421 TT
Filler Metals Bestseller for Joining Applications
Solid wire electrode:
2.5 Ni-IG
Notes
Chapter 1.2 - Stick electrodes (high-alloyed)
Product name
B
F
A esta
B
EN ISO
A
AWS
Page
B
M
F
A
A
A
M
er anit J
A esta
B
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B
F
A
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r o
A esta
A esta
A esta
A esta
B
A
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A
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er anit
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A
B
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A
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er anit A
A esta
M
B
F
A
B
F
A
B
F
B
F
B
A
B
A
er anit
B
F
A
A
o
Mn B
o
MnMo
er anit
B
iMo
Mn B
o
Mn
F
o
M
Mo
o
A esta
B
F
A esta
MA
o
MA
Mn
A esta
B
asic
B
A esta
A esta
B
A
F
A esta
A esta
A esta
Mo
B
F
Mo A
B
F
FFB
B
F
FFB A
Mo
B
o
A esta
A esta
er anit
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er anit
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A esta
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F
A
A esta
B
B
F
er anit
iBA
i
i r
Mo
i rMo
i
i r
Mo
i rMo
Chapter 1.2 - Stick electrodes (high-alloyed)
Mo
B
i
i r
Mo
i rMo
i
i r
Mn
i rFe
o
i
i r
Mn
i rFe
o
i
i r
Mn
i rFe
o
i
i r
o
i
i r
Fe Mn
i rFe
i
i r
Mo
i rMo
i
i r
Mo
i rMo
i
i r
Fe Mn
i
r Fe
Mo
i
i r
Fe
i
r Fe
Mo
i
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Mo Fe
i
Mn
F
er anit
er anit
er anit
iBA
icro
icro
iMo
M
A esta
i
asic
i
r
Mo
Mo
i r oMo
Mo
i
i rMo
i
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BÖHLER FOX EA
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
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E 19 9 L B 2 2
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed austenitic stick electrode with basic coating. For application in
DOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG'HYHORSHGIRU¿UVWFODVVZHOGHGMRLQWVZLWKYHU\JRRGURRWDQGSRVLWLRQ
ZHOGLQJ*RRGJDSEULGJLQJDQGHDV\FRQWURORIWKHZHOGSRRODQGRIWKHVODJ(DV\VODJUHPRYDO
HYHQLQWLJKWVHDPV7KHFOHDQVXUIDFHRIWKHVHDPJXDUDQWHHVVKRUWUHZRUNLQJWLPHV([FHSWLRQDOO\
VXLWDEOHIRUWKLFNZDOOHGVWUHVVHGFRQVWUXFWLRQVDQGIRUDVVHPEO\ZHOGLQJ5HVLVWVLQWHUJUDQXODU
FRUURVLRQXSWRƒ&7KLVSURGXFWLVDOVRDYDLODEOHDVD/) ORZIHUULWH W\SH
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,03
0,4
1,3
4
Cr
19,8
Ni
9,6
FN 4-10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
38
+20°C:
110
-196°C:
50
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-80
80-110
110-140
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% 6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
FOX EAS 2-A
FOX EAS 2-VD
FOX EAS 2 (LF)
Flu cored wire:
TIG rod:
EAS 2-IG
Solid wire electrode:
:LUHÀX[FRPELQDWLRQ
EAS 2-UP/BB 202
Filler Metals Bestseller for Joining Applications
EAS 2 MC
EAS 2-FD
EAS 2 PW-FD
EAS 2 PW-FD (LF)
EAS 2-IG (Si)
$YHVWD/095
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581
AWS A5.4:
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVD&U1LHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVV
VWHHOV&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQG
cold or dilute reducing acids.
Base materials
Outokumpu
EN
ASTM
BS
NF
SS
4301
1.4301
304
304S31
=&1
2333
4307
1.4307
304L
304S11
=&1
2352
4311
1.4311
304LN
304S61
=&1$]
2371
4541
1.4541
321
321S31
=&17
2337
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
0,02
0,8
)HUULWH)1:5&
Mn
0,6
Cr
19,5
Ni
10,0
5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
1,0%
MPa
570
Elongation
(L0=5d0)
Impact values
in J CVN
%
37
+20°C:
60
-40°C:
40
-196°C:
27
Operating data
Polarity =+ / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
30-55
45-70
60-110
90-150
140-200
Filler Metals Bestseller for Joining Applications
BÖHLER FOX EA
-A
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG6SHFLDO¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGD
KLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKHZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW7KHH[FHSWLRQDOSRVLWLRQZHOGLQJFDSDFLW\DQGWKHVHOIUHOHDVLQJVODJDUHRIVLJQL¿FDQWHFRQRPLFLPSRUWDQFH5HVLVWV
intergranular corrosion up to +350 C.
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 G-X10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,03
0,8
0,8
6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
430
560
Cr
19,8
Elongation
(L0=5d0)
Impact values
in J CVN
%
40
+20°C:
70
Ni
10,2
-120°C:
•
-196°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
[
25-40
40-60
50-90
80-110
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 (/ */ 6WDWRLO98=6(352=&(&:%
NAKS (Ø3.2 mm; Ø4.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
FOX EAS 2
FOX EAS 2-VD
Solid wire electrode:
EAS 2-IG (Si)
:LUHÀX[FRPELQDWLRQ
EAS 2-UP/BB 202
Filler Metals Bestseller for Joining Applications
Flu cored wire:
TIG rod:
EAS 2 MC
EAS 2-FD
EAS 2 PW-FD
EAS 2 PW-FD (LF)
EAS 2-IG
7KHUPDQLW-(:/
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
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E308L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Corrosion
UHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L 1 VWHHOVFDVWVWHHO
JUDGHV*RRGUHVLVWDQFHWRQLWULFDFLG)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±&U1L 1 VWHHOVFDVWVWHHOJUDGHV&ROGWRXJKQHVVDWVXE]HUR
temperatures as low as –105 C (–157 F).
Base materials
1.4311 – X2CrNi18-10, 1.4550– X6CrNiNb18-10; AISI 304, 304L, 304LN, 302, 321, 347; ASTM
A157 Gr. C9; A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,04
0,9
0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
320
550
Cr
19,5
Elongation
(L0=5d0)
Impact values
in J CVN
%
35
+20 °C:
65
Ni
9,5
7
-105°C:
40
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R &:%
Filler Metals Bestseller for Joining Applications
$YHVWD/
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E309L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV7KHHOHFWURGHLVZHOOVXLWHGDVDEXIIHUOD\HUZKHQRYHUOD\
ZHOGLQJRQPLOGVWHHOVSURYLGLQJDQ&U1LGHSRVLWIURPWKHYHU\¿UVWOD\HU$YHVWD/FDQ
DOVREHXVHGIRUZHOGLQJVRPHKLJKWHPSHUDWXUHVWHHOVVXFKDV$6706
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
+LJKDOOR\HGORZFDUERQHOHFWURGHIRUVXUIDFLQJXQDOOR\HGVWHHOMRLQWZHOGLQJPRO\EGHQXPDOOR\HGVWDLQOHVVVWHHOWRXQDOOR\HGVWHHODQGIRUZHOGLQJFODGPDWHULDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
8
C
0,02
)1:5&
Si
0,8
Mn
0,8
Cr
23,0
Ni
13,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
35
+20 °C:
50
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
35--60
50-80
80-120
100-160
160-220
Filler Metals Bestseller for Joining Applications
-40°C:
45
%g+/(5)2;&1$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E309L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Core wire alloyed, low-carbon, austenitic stick electrode with rutile coating. High crack resistance
ZLWKKDUGWRZHOGPDWHULDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJVLVDFKLHYHGWKURXJKWKH
LQFUHDVHGIHUULWHFRQWHQW )1a LQWKHZHOGPHWDO3DUWLFXODUO\JRRG¿QHZHOGLQJSURSHUWLHVDQG
H[FHOOHQW$&ZHOGDELOLW\FKDUDFWHULVHWKLVSURGXFW)RURSHUDWLQJWHPSHUDWXUHVEHWZHHQƒ&DQG
ƒ&IRUWKH¿UVWOD\HURIZHOGFODGGLQJVXSWRƒ&
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,02
0,7
0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
460
570
Cr
23,2
Ni
12,5
9
Elongation
(L0=5d0)
Impact values
in J CVN
%
40
+20°C:
55
-60°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
60-80
80-110
110-140
140-180
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7h9' '% $%6 (/ %9 83 '19 19/ */ /5 ';9
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Stick electrode:
FOX CN 23/12 Mo-A
Metal powder wire:
CN 23/12-MC
TIG rod:
CN 23/12-IG
:LUHÀX[FRPELQDWLRQ
Solid wire electrode:
CN 23/12-IG
Flu cored wire:
CN 23/12-UP/BB 202
CN 23/12-FD
CN 23/12 PW-FD
CN 23/12 Mo-FD
CN 23/12 Mo PW-FD
Filler Metals Bestseller for Joining Applications
%g+/(5)2;($60
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 19 12 3 L B 2 2
E316L-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed austenitic stick electrode with basic coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDOKDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJ
WKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQZHOGLQJ&U\RJHQLFGRZQWRƒ&5HVLVWVLQWHUJUDQXODU
corrosion up to +400 C.
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNiMo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,4
Mn
1,2
Cr
18,8
Ni
11,8
Mo
2,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
10
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
38
+20°C:
90
-120°C:
•
-196°C:
•
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-80
80-110
110-140
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '19 6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
FOX EAS 4 M-A
FOX EAS 4 M-VD
FOX EAS 4 M-TS
FOX EAS 4 M (LF)
EAS 4 M-IG
Solid wire electrode:
EAS 4 M-IG (Si)
Stick electrode:
Filler Metals Bestseller for Joining Applications
Flu cored wire:
:LUHÀX[FRPELQDWLRQ
EAS 4 M-MC
EAS 4 M-FD
EAS 4 PW-FD
EAS 4 PW-FD (LF)
EAS 4 M-UP/BB 202
$YHVWD6.5&U\R
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
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E316L-16
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5&U\RLVD&U1L0RHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRIDXVWHQLWLFVWDLQOHVVVWHHOV
VXFKDV$6707KHFDUHIXOO\FRQWUROOHGFKHPLFDOFRPSRVLWLRQJLYHVDZHOGPHWDOZLWKD
IHUULWHFRQWHQWLQWKHUDQJHRI±)1 :5& DQGYHU\JRRGWRXJKQHVVGRZQWR±ƒ&
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
=&1'
2343
4432
1.4432
316L
316S13
=&1'
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
=&1'7
2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,4
11
Mn
1,2
Cr
17,2
Ni
12,3
Mo
2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
35
-196°C:
42
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,5
3,25
4,0
50-80
70-120
100-160
Filler Metals Bestseller for Joining Applications
$YHVWD'/6.5
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD'/6.5LVDQDOOSRVLWLRQ&U1L0RHOHFWURGHIRUZHOGLQJ$670DQG/VWDLQless steels.
Base materials
For welding steels such as
12
Outokumpu
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
=&1'
2343
4432
1.4432
316L
316S13
=&1'
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
=&1'7
2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,8
Mn
0,7
Cr
18,0
Ni
12,0
Mo
2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
36
+20°C:
60
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
1,6
2,0
2,5
3,25
4,0
5,0
25-50
30-60
45-80
70-120
90-160
150-220
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-40°C:
55
-196°C:
27
$YHVWD/6.5'
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
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E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVD&U1L0RKLJKUHFRYHU\HOHFWURGHIRUZHOGLQJ$670W\SH
VWDLQOHVVVWHHOV7KH'W\SHHOHFWURGHVSURYLGHDPHWDOUHFRYHU\RIDERXWJLYLQJDKLJK
GHSRVLWLRQUDWHDQGLPSURYHGSURGXFWLYLW\LQKRUL]RQWDOEXWWDQGRYHUOD\ZHOGLQJ
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2343
4436
1.4436
316
316S33
=&1'
4432
1.4432
316L
316S13
=&1'
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
=&1'7
2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,8
13
Mn
0,8
Cr
18,0
Ni
11,7
Mo
2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
435
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
575
%
37
+20°C:
65
-40°C:
55
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
5,0
60-90
80-130
110-170
170-230
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$YHVWD/6.5'
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
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E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVDWKLQFRDWHGUXWLOHDFLGW\SHHOHFWURGHVSHFLDOO\GHYHORSHGIRUZHOGLQJ
thin-walled pipes and sheets in 1.4436/ASTM 316 type steel, mainly in the chemical process and
SDSHUPDNLQJLQGXVWULHV,WLVKLJKO\VXLWDEOHIRUZHOGLQJLQUHVWUDLQHGSRVLWLRQVDQGXQGHUGLI¿FXOW
VLWHFRQGLWLRQVZKHUHLWRIIHUVFRQVLGHUDEO\KLJKHUSURGXFWLYLW\WKDQPDQXDO7,*ZHOGLQJ,WLVDOVR
UHFRPPHQGHGIRUURRWUXQVDQGPXOWLSDVVZHOGVLQJHQHUDOIDEULFDWLRQRI$670W\SHVWDLQOHVV
VWHHOVLQDOOPDWHULDOWKLFNQHVVHV3LSHZHOGLQJFDQEHSHUIRUPHGLQVHYHUDOGLIIHUHQWZD\V2QH
SRVVLELOLW\LVWRVWDUWZHOGLQJLQWKHRYHUKHDGSRVLWLRQ IROORZHGE\YHUWLFDOGRZQRQERWKVLGHV
IURPWKHR¶FORFNSRVLWLRQ DQG $QRWKHUSRVVLELOLW\LVWRVWDUWDWWKHR¶FORFNSRVLWLRQDQG
ZHOGYHUWLFDOXSWRWKHR¶FORFNSRVLWLRQRQERWKVLGHV7KLVUHTXLUHVDQLQYHUWHUSRZHUVRXUFHZLWK
DUHPRWHFRQWURO7REULGJHODUJHURRWJDSV'&±LVRIWHQSUHIHUUHG
Base materials
For welding steels such as
14
Outokumpu
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
=&1'
2343
4432
1.4432
316L
316S13
=&1'
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
=&1'7
2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,8
Mn
0,7
Cr
18,2
Ni
12,2
Mo
2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
34
+20°C:
60
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
1,6
2,0
2,5
3,25
15-40
25-55
30-85
45-110
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-20°C:
55
$YHVWD/6.53:$&'&
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.53:LVD&U1L0RHOHFWURGHZLWKDFRDWLQJRSWLPLVHGIRUWKHYHUWLFDOXS
DQGRYHUKHDGSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVVVWHHOV7KDQNVWRWKHVKDUS
DQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFHDQGUHSDLUZHOGLQJ
HVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
=&1'
2343
4432
1.4432
316L
316S13
=&1'
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
=&1'7
2350
15
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,7
Mn
1,0
Cr
18,5
Ni
12,0
Mo
2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
455
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
36
+20°C:
60
-40°C:
60
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
1,6
2,0
2,5
3,25
4,0
5,0
20-45
25-60
35-80
60-120
100-160
160-220
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%g+/(5)2;($60$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG6SHFLDO¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGD
KLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKHZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODU
corrosion up to +400 C.
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNiMo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 NS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,03
0,8
0,8
16
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
460
600
Cr
18,8
Ni
11,5
Elongation
(L0=5d0)
Impact values
in J CVN
%
36
+20°C:
90
Mo
2,7
-120°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
[
25-40
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 (/ '19 / */ /5 /P 6WDWRLO
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TIG rod:
FOX EAS 4 M
FOX EAS 4 M-VD
FOX EAS 4 M-TS
FOX EAS 4 M (LF)
EAS 4 M-IG
Solid wire electrode:
EAS 4 M-IG (Si)
Stick electrode:
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Flu cored wire:
:LUHÀX[FRPELQDWLRQ
EAS 4 M-MC
EAS 4 M-FD
EAS 4 PW-FD
EAS 4 PW-FD (LF)
EAS 4 M-UP/BB 202
7KHUPDQLW*(:/
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E316L-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 ). Corrosion
UHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L0RVWHHOVFDVWVWHHO
JUDGHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODU±QRQVWDELOL]HGDQGVWDELOL]HG±
austenitic CrNi(N) and CrNiMo(N) steels/cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV±;&U1L0R1E±;&U1L0R16
AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,04
0,9
0,8
Cr
19,0
Mo
2,8
Ni
12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
35
+20°C:
60
17
-105°C:
40
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R *//56&:%
Filler Metals Bestseller for Joining Applications
BÖHLER FOX A 4
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 19 12 3 Nb B 2 2
E318-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all branFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRƒ&
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNiMo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,4
Mn
1,3
Cr
18,8
Ni
11,8
Mo
2,7
Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
18
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
660
%
31
+20°C:
120
-90°C:
•
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-80
80-110
110-140
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 &U1L */ 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX SAS 4-A
Flu cored wire:
Solid wire electrode:
SAS 4-IG (Si)
:LUHÀX[FRPELQDWLRQ
TIG rod:
SAS 4-IG
Filler Metals Bestseller for Joining Applications
SAS 4 -FD
SAS 4 PW-FD
SAS 4-UP/BB 202
BÖHLER FOX A 4-A
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1E5
E318-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRƒ&
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNiMo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,8
Mn
0,8
Cr
19,0
Ni
12
Mo
2,7
Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
%
32
+20°C:
60
19
-90°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% /7666(352=&(1$.6 ‘PP
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX SAS 4
Flu cored wire:
TIG rod:
SAS 4-IG
:LUHÀX[FRPELQDWLRQ
Solid wire electrode:
SAS 4-IG (Si)
SAS 4 -FD
SAS 4 PW-FD
SAS 4-UP/BB 202
Filler Metals Bestseller for Joining Applications
7KHUPDQLW$:
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1E5
E318-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosion
UHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJ
DQGVLPLODUVWDELOL]HGDQGQRQVWDELOL]HGDXVWHQLWLF&U1L 1 DQG&U1L0R 1 VWHHOVDQGFDVWVWHHO
grades.
Base materials
1.4583 – X10CrNiMoNb18-12; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,9
Mn
0,8
Cr
19,0
Mo
2,8
Ni
12,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
20
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
30
at RT
60
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
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high-alloyed
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AWS A5.4:
(1E5
E347-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD091ELVD1EVWDELOLVHG&U1LHOHFWURGHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDnium or niobium, such as 1.4541/ASTM 321. A stabilised weldment has improved high temperature
properties, e.g. creep resistance, compared to low-carbon non-stabilised grades. Avesta 347/MVNb
FDQDOVREHXVHGIRUWKHVHFRQGOD\HU ¿UVWOD\HUW\SH ZKHQFODGGLQJPLOGVWHHO
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4541
1.4541
321
321S31
=&17
2337
-
1.4550
347
347S31
=&11E
2338
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
0,02
0,8
)1:5&
Mn
0,8
Cr
19,5
Ni
10,3
Nb
! [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
470
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
+20°C:
60
-40°C:
45
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
35-60
45-70
55-120
90-150
150-200
Filler Metals Bestseller for Joining Applications
21
BÖHLER FOX A
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 19 9 Nb B 2 2
E347-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all branFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ&U\RJHQLFGRZQWRƒ&5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRƒ&
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,4
Mn
1,3
Cr
19,8
Ni
10,2
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
%
36
+20°C:
110
Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
22
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
470
-196°C:
•
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-80
80-110
110-140
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 &U1L7D1E */ /7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX SAS 2-A
Flu cored wire:
Solid wire electrode:
SAS 2-IG (Si)
:LUHÀX[FRPELQDWLRQ
TIG rod:
SAS 2-IG
Filler Metals Bestseller for Joining Applications
SAS 2-FD
SAS 2 PW-FD
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BÖHLER FOX A
-A
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1E5
E347-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRƒ&
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,8
Mn
0,8
Cr
19,5
Ni
10,0
Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
470
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
+20°C:
70
23
-120°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
40-60
50-90
80-120
110-160
140-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 */ /76698=6(352=&(1$.6 ‘
Ø3.2; Ø4.0)
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX SAS 2
Flu cored wire:
Solid wire electrode:
SAS 2-IG (Si)
:LUHÀX[FRPELQDWLRQ
TIG rod:
SAS 2-IG
SAS 2-FD
SAS 2 PW-FD
SAS 2-UP/BB 202
Filler Metals Bestseller for Joining Applications
%g+/(5)2;&1
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 13 4 B 6 2
E410NiMo-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLF
UROOHGIRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQ
WKHFRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUVWHDPDQGVHDZDWHUDWPRVSKHUHV
7KDQNVWRRSWLPLVDWLRQRIWKHDOOR\FRPSRVLWLRQWKHZHOGPHWDOLQVSLWHRILWVKLJKWHQVLOHVWUHQJWK
DFKLHYHVH[FHSWLRQDOH[WHQVLRQDQGWRXJKQHVV¿JXUHVDVZHOODVDKLJKUHVLVWDQFHWRFUDFNLQJ7KH
ZHOGPHWDOLVDOVRFKDUDFWHULVHGE\DQH[WUHPHO\ORZK\GURJHQFRQWHQW +'”POJ ([FHSWLRQDOVODJGHWDFKDELOLW\DQGVHDPFOHDQOLQHVV'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA 6 NM, S41500
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
24
C
0,035
Si
0,3
Mn
0,5
Cr
12,2
Ni
4,5
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
strength
0,2%
MPa
untreated
890
*tempered, 600 C/2 h/air
Heat
Treatment
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
1090
%
12
+20°C:
32
-20°C (t*):
55
-60°C (t*):
50
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
60-90
90-130
120-170
160-220
$SSURYDOVDQGFHUWL¿FDWHV
7h9' /7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX CN 13/4
6835$:LUHÀX[FRPELQDWLRQ CN 13/4-UP/BB 203
CN 13/4-IG
Solid wire electrode:
CN 13/4-MC (F)
Filler Metals Bestseller for Joining Applications
TIG rod:
CN 13/4-IG
Flu cored wire:
CN 13/4-MC
%g+/(5)2;$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 18 8 Mn B 2 2
E307-15 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGHOHFWURGHZLWKEDVLFFRDWLQJIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUH
KDUGWRZHOGDQG0QVWHHOV:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJ
3URSHUWLHVRIWKHZHOGPHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFN
resistant, resistant to thermal shock, resistant to scaling up to +850 C, little or no tendency to
sigma-phase embrittlement above 500 C, cryogenic down to -110 C. Heat treatment is possibOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHTXLUHGIRURSHUDWLQJWHPSHUDWXUHVDERYHƒ&
([FHSWLRQDOWRXJKQHVVRIWKHZHOGPHWDOHYHQDWKLJKGLOXWLRQOHYHOV*RRGSRVLWLRQZHOGDELOLW\,WLV
DSSURYHGIRUZHOGLQJDUPRXUSODWHV
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; heat-resistant steels up to +850 C; austenitic manganese steels together and
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,09
0,7
6,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
460
650
Cr
18,6
Elongation
(L0=5d0)
Impact values
in J CVN
%
35
+20°C:
90
Ni
8,8
-110°C:
•
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
[
55-75
80-100
100-130
140-170
160-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '19 (0Q% */ /7666(352=9*&( )2;$&1
TÜV-D (00022.))
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX A 7-A
TIG rod:
A 7 CN-IG
Solid wire electrode:
A 7-IG / A 7 CN-IG*
A 7-FD
A 7 PW-FD
Metal powder wire:
A 7-MC
Flu cored wire:
:LUHÀX[FRPELQDWLRQ A 7CN-UP/BB 203
Filler Metals Bestseller for Joining Applications
25
7KHUPDQLW;
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 18 8 Mn B 2 2
E307-15 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYHƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUHƒ& ƒ) )RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWKIHUULWLFVWHHOVXSWR¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W( 31 KLJKWHQVLOH
XQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORU
in combination; unalloyed and alloyed boiler or structural steels with highalloyed Cr and CrNi steels;
heat resistant steels up to 850 C (1562 F); austenitic high manganese steel with matching and
other steels. Cryogenic sheet metals and pipe steels in combination with austenitic parent metals.
26
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,10
Si
0,6
Mn
7,0
Cr
18,5
Ni
8,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
40
at RT
100
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
55-75
70-110
85-130
140-170
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
Filler Metals Bestseller for Joining Applications
N
0,12
%g+/(5)2;$$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(=0Q0R5
E307-16 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGHOHFWURGHZLWKUXWLOHEDVLFFRDWLQJIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDW
DUHKDUGWRZHOGDQG0QVWHHOV:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJ
3URSHUWLHV RI WKH ZHOG PHWDO VXLWDEOH IRU VWUDLQKDUGHQLQJ YHU\ JRRG FDYLWDWLRQ UHVLVWDQFH FUDFN
resistant, resistant to thermal shock, resistant to scaling up to +850 C, little tendency to sigma-phase
HPEULWWOHPHQWDERYHƒ&+HDWWUHDWPHQWLVSRVVLEOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYHƒ&([FHSWLRQDOWRXJKQHVVRIWKHZHOGPHWDOHYHQ
DWKLJKGLOXWLRQOHYHOVZLWKKDUGWRZHOGVWHHOVRUZKHQVXEMHFWWRWKHUPDOVKRFN&U\RJHQLFGRZQWR
-100 C. Stable arc even with AC power.
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; heat-resistant steels up to +850 C; austenitic manganese steels together and
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,10
1,5
4,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
520
720
Cr
19,5
Ni
8,5
Mo
0,7
Elongation
(L0=5d0)
Impact values
in J CVN
%
35
+20°C:
75
-100°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
60-80
80-110
110-140
140-170
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6(352=1$.6&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX A 7 / FOX A 7 CN* Solid wire electrode:
A 7-IG / A 7 CN-IG*
TIG rod:
A 7 CN-IG
A 7-FD
A 7 PW-FD
A 7-MC
Flu cored wire:
Metal powder wire:
:LUHÀX[FRPELQDWLRQ A 7 CN-UP/BB 203
* Brand name German
Filler Metals Bestseller for Joining Applications
27
7KHUPDQLW;:
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(0Q5
E307-16 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYHƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUHƒ& ƒ) )RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWKIHUULWLFVWHHOVXSWR
¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W( 31 KLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDO
TXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORULQFRPELQDWLRQXQDOOR\HGDQG
alloyed boiler or structural steels with highalloyed Cr and CrNi steels; heat resistant steels up to 850
C (1562 F); austenitic high manganese steel with matching and other steels. Cryogenic sheet
metals and pipe steels in combination with austenitic parent metals.
28
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,10
Si
0,6
Mn
7,0
Cr
18,5
Ni
8,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
40
at RT
70
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
45-60
55-70
65-105
110-140
150-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R *//5
Filler Metals Bestseller for Joining Applications
N
0,08
%g+/(5)2;&10
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(5
E308Mo-17 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHZLWKEDVLFFRPSRQHQWVIRUIHUULWHDXVWHQLWHMRLQWV
and intermediate layers in weld cladding. Operating temperature between -80 C and +300 C. Very
JRRGZHOGLQJLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ*RRG¿QHZHOGLQJSURSHUWLHVDQG
H[WUHPHO\JRRG$&ZHOGDELOLW\
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; austenitic manganese steels together and with other steels.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,04
Si
0,7
Mn
0,8
Cr
20,2
Ni
10,3
Mo
3,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
520
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
28
+20°C:
70
29
-80°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
50-85
75-115
110-160
160-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% $%6 &U1L0R */ /5 93 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
CN 19/9 M-IG
Solid wire electrode:
CN 19/9 M-IG
Filler Metals Bestseller for Joining Applications
$YHVWD/
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(&X1/5
E385-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGIXOO\DXVWHQLWLF&U1L0R&XHOHFWURGHGHVLJQHGIRUZHOGLQJ
$670/W\SHVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJ$670FRPSRQHQWVZKHUHD
HUULWHIUHHZHOGLVUHTXLUHGHJLQFU\RJHQLFRUQRQPDJQHWLFDSSOLFDWLRQV7KHZHOGPHWDOKDVD
YHU\JRRGLPSDFWWRXJKQHVVDWORZWHPSHUDWXUHV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQGWKHUHPXVWEHDVOLWWOH
GLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
904L
1.4539
904L
904S13
=1&'8
2562
$OVRIRUZHOGLQJVLPLODUVWHOOVRIWKH&U1L0R&XW\SH
30
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,7
Mn
1,2
Cr
20,5
Ni
25,0
Mo
4,5
Cu
1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
34
+20°C:
70
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
5,0
35-75
55-110
100-150
140-190
Filler Metals Bestseller for Joining Applications
-40°C:
60
-196°C:
50
%g+/(5)2;&10$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyeded
EN ISO 3581-A:
AWS A5.4:
(&X1/5
E385-17 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHRIW\SH/ZLWKDERYHDYHUDJH0RFRQWHQWDQG
YHU\KLJKSLWWLQJUHVLVWDQFHHTXLYDOHQW 35(1• RIWKHZHOGPHWDO DFFRUGLQJWR&U[0R[1 3DUWLFXODUO\XVHGLQWKHSURGXFWLRQRIVXOSKXULFDQGSKRVSKRULFDFLGVLQWKHFHOOXORVH
LQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVDQGDOVRLQWKHIHUWLOLVHULQGXVWU\SHWURFKHPLFDOLQGXVWU\
IDWW\DFLGSURFHVVLQJWKHPDQXIDFWXUHRIDFHWLFDQGIRUPLFDFLGVHDZDWHUGHVDOLQDWLRQLQSLFNOLQJ
SODQWVDQGIRUKHDWH[FKDQJHUVWKDWDUHRSHUDWHGZLWKVHDRUEUDFNLVKZDWHU7KHZHOGPHWDOLVIXOO\
austenitic, and has distinct resistance to pitting and crevice corrosion in media containing chlorides,
KLJKUHVLVWDQFHWRVXOSKXULFSKRVSKRULFDFHWLFDQGIRUPLFDFLGDVZHOODVWRVHDZDWHUDQGEUDFNLVK
ZDWHU$VDUHVXOWRIWKHORZ&FRQWHQWRIWKHZHOGPHWDOWKHULVNRILQWHUJUDQXODUFRUURVLRQLVDOVR
avoided, whereas the high Ni content, in comparison with conventional 18/8 CrNi weld metal types,
SURYLGHVYHU\JRRGUHVLVWDQFHWRVWUHVVFRUURVLRQFUDFNLQJ$VDUHVXOWRIWKHKLJKRYHUDOOR\LQJZLWK
0RDVFRPSDUHGWRRU8161LWLVSRVVLEOHWRFRPSHQVDWHIRUWKHGHPRQVWUDEO\KLJK
VHJUHJDWLRQ UDWH RI &U1L ZHOG PHWDOV ZLWK D KLJK 0R FRQWHQW %g+/(5 )2; &1 0$ KDV
RXWVWDQGLQJZHOGLQJSURSHUWLHVDQGLVHDVLO\KDQGOHGLQHYHU\SRVLWLRQH[FHSWIRUYHUWLFDOGRZQ7KH
HOHFWURGHH[KLELWVJRRGVODJGHWDFKDELOLW\DORQJZLWKFOHDQ¿QHO\ULSSOHGZHOGVHDPV
Base materials
same-type high-Mo content Cr-Ni steels 1.4539 X1NiCrMoCu25-20-5, 1.4439 X2CrNiMoN17-13-5,
1.4537 X1CrNiMoCuN25-25-5 UNS N08904, S31726
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
=0,03
0,7
1,7
20,3
Ni
25,0
Mo
6,2
Cu
1,5
N
0,17
35(N
=45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
%
34
+20°C:
70
-196°C:
•
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
50-80
80-110
100-135
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX CN 20/25 M
TIG rod:
CN 20/25 M-IG
Solid wire electrode: CN 20/25 M-IG (Si)
Filler Metals Bestseller for Joining Applications
31
$YHVWD0$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
(5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD0$LVSULPDULO\GHVLJQHGIRUZHOGLQJWKHKLJKWHPSHUDWXUHVWDLQOHVVVWHHO2XWRNXPSX
0$XVHGIRUIXUQDFHVFRPEXVWLRQFKDPEHUVDQGEXUQHUV%RWKWKHVWHHODQG¿OOHUPHWDORIIHUV
H[FHOOHQWUHVLVWDQFHWRR[LGDWLRQXSWRƒ&7KHFKHPLFDOFRPSRVLWLRQRI$YHVWD0$LV
EDODQFHGWRJLYHDFUDFNUHVLVWDQWZHOGPHWDO7KHVWHHORIWHQIRUPVDUDWKHUWKLFNR[LGHLQZHOGLQJ
RUKRWUROOLQJDQGR[LGL]HGSODWHVDQGZHOGVPXVWEHEUXVKHGRUJURXQGFOHDQEHIRUHZHOGLQJ
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
253 MA
1.4835
S30815
-
-
2368
153 MA
1.4818
S30415
-
-
2372
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
32
C
0,08
Si
1,5
Mn
0,7
Cr
22,0
Ni
10,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
535
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
725
%
37
+20°C:
60
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
45-65
60-80
70-110
100-140
150-200
Filler Metals Bestseller for Joining Applications
N
0,18
8730Q
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
(=%
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKH
VDPHRURIVLPLODUQDWXUH,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWRƒ&LQFDUEXUL]HGORZVXOphur combustion gas, e. g. in petrochemical
plants.
Base materials
1.4876 X10 NiCrAlTi 32 20 UNS N 088001.4859 G- X10 NiCrNb 32 20 1.4958 X 5 NiCrAlTi 31 20
UNS N 08810 1.4959 X 8 NiCrAlTi 31 21 UNS N 08811
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,14
Si
0,5
Mn
4,5
Cr
21,0
Ni
33,0
Nb
1,3
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
25
at RT
70
Fe
balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
410
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-75
70-110
90-140
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 07713)
Filler Metals Bestseller for Joining Applications
33
$YHVWDEDVLF
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS 5.4:
E 22 9 3 N L B
E2209-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 2205 basic provides better impact properties and somewhat better position welding
SURSHUWLHVFRPSDUHGWRWKH'W\SH,WLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWHHOVRIWKH
W\SH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVH
PDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2205
1.4462
S32205
318S13
=&1'$]
2377
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
34
C
Si
0,03
0,5
)HUULWH)1:5&
Mn
1,2
Cr
23,5
Ni
8,9
Mo
3,0
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
840
%
26
+20°C:
90
N
0,16
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
645
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
45-75
70-110
100-140
Filler Metals Bestseller for Joining Applications
-40°C:
75
$YHVWD
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1/5
E2209-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV7KHZHOGDELOLW\
RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJ
ÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2205
1.4462
S32205
318S13
=&1'$]
2377
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,8
Mn
0,7
Cr
22,6
Ni
9,4
Mo
3,0
N
0,16
35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
635
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
810
%
25
+20°C:
50
-46°C:
35
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
30-60
45-80
70-120
90-160
150-220
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$YHVWD3:$&'&
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1/5
E2209-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3:LVDGXSOH[HOHFWURGHZLWKDFRDWLQJRSWLPL]HGIRUWKHYHUWLFDOXSDQGRYHUKHDG
SRVLWLRQZHOGLQJRIGXSOH[W\SHVWHHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
7KDQNVWRWKHVKDUSDQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFH
DQGUHSDLUZHOGLQJHVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2205
1.4462
S32205
318S13
=&1'$]
2377
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
36
C
Si
0,02
0,8
)HUULWH)1:5&
Mn
0,8
Cr
23,0
Ni
9,5
Mo
3,1
N
0,18
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
680
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
860
%
25
+20°C:
55
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
5,0
50-80
70-110
100 - 160
160 - 220
Filler Metals Bestseller for Joining Applications
-46°C:
35
%g+/(5)2;&11
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(1/5
E2209-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOVVXFKDV
8168VHGSULPDULO\LQWKH¿HOGVRIRIIVKRUHHQJLQHHULQJDQGFKHPLFDOLQGXVWU\
,QDGGLWLRQWRLQFUHDVHGVWUHQJWKDQGWRXJKQHVVWKHZHOGPHWDOKDVDQH[FHSWLRQDOUHVLVWDQFHWR
VWUHVVFRUURVLRQFUDFNLQJGXHWRWKHKLJKSURSRUWLRQRIIHUULWH*RRGSLWWLQJUHVLVWDQFHDFFRUGLQJWR
ASTM G48 / method A. The 2.0 and 2.5 mm dimensions when used at the DC negative pole are
SDUWLFXODUO\VXLWDEOHIRUYHUWLFDOXSZHOGLQJRISLSHVLQWKHURRWDQGLQWKHVXEVHTXHQWSDVVHVZKLFK
LVQHFHVVDU\IRULQVWDQFHLQRLO¿HOGHQJLQHHULQJ*RRG$&ZHOGDELOLW\$OOGLPHQVLRQVVXLWDEOHIRU
position welding.
Base materials
VDPHW\SHGXSOH[VWHHOVDVZHOODVVLPLODUDOOR\IHUULWLFDXVWHQLWLFPDWHULDOVRILQFUHDVHGVWUHQJWK
1.4462 X2CrNiMoN22-5-3, 1.4362 X2CrNiN23-4, 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12, 1.4462 X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
UNS S31803, S32205
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
=0,03
Si
0,8
Mn
0,9
Cr
22,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
650
820
Ni
9,0
Mo
3,1
N
0,17
Elongation
(L0=5d0)
Impact values
in J CVN
%
25
+20°C:
55
-10°C:
50
35(N
=35
-20°C:
•
Operating data
Polarity = ± / ~
Dimensions (mm)
Amperage A
[
[
[
[
40-75
70-120
110-160
150-200
$SSURYDOVDQGFHUWL¿FDWHV
7h9' $%6 ( '19 'XSOH[ */ /5 ; 5,1$ 6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX CN 22/9 N-B
Solid wire electrode:
TIG rod:
CN 22/9 N-IG
Flu cored wire:
:LUHÀX[FRPELQDWLRQ
CN 22/9 N-UP/BB 202
CN 22/9 N-IG
CN 22/9 N-FD
CN 22/9 PW-FD
Filler Metals Bestseller for Joining Applications
37
$YHVWD
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
(1/5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSXŠDQG
similar grades. Thanks to the low molybdenum content, corrosion resistance in nitric acid containing
HQYLURQPHQWVLVYHU\JRRG7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEH
DGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2304
1.4362
S32304
-
-
2327
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
38
C
Si
0,02
0,8
)HUULWH)1:5&
Mn
0,8
Cr
24,8
Ni
9,0
Mo
0,2
N
0,12
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
640
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
780
%
23
+20°C:
40
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
50-80
80-120
100-160
Filler Metals Bestseller for Joining Applications
-40°C:
30
$YHVWD/';
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
(1/5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHIHUULWLFDXVWHQLWLF GXSOH[ VWDLQOHVVVWHHO2XWRNXPSX/';Š/';LVD³OHDQGXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQ
UHVLVWDQFH7KHVWHHOLVXVHGLQPDQ\YDULRXVDSSOLFDWLRQVVXFKDVEULGJHVSURFHVVHTXLSPHQWLQ
GHVDOLQDWLRQSUHVVXUHYHVVHOLQWKHSXOSSDSHULQGXVWU\DQGWUDQVSRUWDQGVWRUDJHWDQNVIRUFKHPLFDOV7RHQVXUHWKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO$YHVWD/';LVRYHUDOOR\HGZLWK
UHVSHFWWRQLFNHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWR
WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
LDX 2101
1.4162
S32101
-
-
-
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
0,04
0,8
)HUULWH)1:5&
Mn
0,7
Cr
23,5
Ni
7,0
Mo
0,3
N
0,14
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
640
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
780
%
25
+20°C:
45
-40°C:
35
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
3,25
4,0
50-80
70-120
100-160
Filler Metals Bestseller for Joining Applications
39
$YHVWD3
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E309MoL-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,WFDQDOVREHXVHGIRURYHUOD\ZHOGLQJSURYLGLQJDQ&U
1L0RGHSRVLWIURPWKHYHU\¿UVWOD\HU,WFDQDOVREHXVHGIRUZHOGLQJKLJKVWUHQJWKVWHHOV
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
+LJKDOOR\HGORZFDUERQHOHFWURGHIRUVXUIDFLQJXQDOOR\HGVWHHOMRLQWZHOGLQJPRO\EGHQXP
DOOR\HGVWDLQOHVVVWHHOWRXQDOOR\HGVWHHODQGIRUZHOGLQJFODGPDWHULDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
40
C
Si
0,02
0,8
)HUULWH)1:5&
Mn
0,8
Cr
22,5
Ni
13,5
Mo
2,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
%
30
+20°C:
30
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
30-60
45-80
70-120
90-160
150-220
Filler Metals Bestseller for Joining Applications
-40°C:
27
%g+/(5)2;&10R$
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(/5
E309LMo-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, austenitic stick electrode with rutile coating. High crack resistance with hard-toweld materiDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJVLVDFKLHYHGWKURXJKWKHLQFUHDVHGIHUULWHFRQWHQW )1a LQWKHZHOGPHWDO3DUWLFXODUO\JRRG¿QHZHOGLQJSURSHUWLHVDQGH[FHOOHQW$&ZHOGDELOLW\FKDUDFWHULVHWKLV
SURGXFW)RURSHUDWLQJWHPSHUDWXUHVXSWRƒ&IRUWKH¿UVWOD\HURIZHOGFODGGLQJVXSWRƒ&
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDODQGTXHQFKHGDQGWHPSHUHGVWHHOVDPRQJWKHPselves or among each other, unalloyed and alloyed boiler or structural steels with highalloy Cr, CrNi
DQG&U1L0RVWHHOV$XVWHQLWHIHUULWHMRLQWVIRUERLOHUDQGSUHVVXUHYHVVHOFRQVWUXFWLRQ3DUWLFXODUO\VXLWDEOHIRUWKH¿UVWOD\HURIFRUURVLRQUHVLVWDQW0RDOOR\HGZHOGFODGGLQJVRQ3*7+
3*7+613*+6161DQGRQFUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHG
¿QHJUDLQHGVWUXFWXUDOVWHHOVDFFRUGLQJWR$'+3WHVWJURXS
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,02
0,7
0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
580
720
Cr
23,0
Ni
12,5
Mo
2,7
41
Elongation
(L0=5d0)
Impact values
in J CVN
%
27
+20°C:
55
-20°C:
45
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
45-60
60-80
80-120
100-160
140-220
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7h9' $%6 (0R /5 ';9DQG2&0Q66 '19 0R/ %9 0R 5,1$
02 /7666(352=1$.6&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX CN 23/12-A
TIG rod:
CN 23/12-IG
Solid wire electrode:
CN 23/12-IG
:LUHÀX[FRPELQDWLRQ
CN 23/12-UP/BB 202
Metal powder wire:
CN 23/12-MC
Flu cored wire:
CN 23/12-FD
CN 23/12 PW-FD
CN 23/12 Mo-FD
CN 23/12 Mo PW-FD
Filler Metals Bestseller for Joining Applications
BÖHLER FOX FFB
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
E 25 20 B 2 2
E310-15 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGEDVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVW
steels such as in annealing shops, hardening shops, steam boiler construction, the petrochemical
LQGXVWU\DQGWKHFHUDPLFLQGXVWU\-RLQWZHOGVRQKHDWUHVLVWDQW&U6L$OVWHHOVWKDWDUHH[SRVHGWR
JDVHVFRQWDLQLQJVXOSKXUPXVWEHFDUULHGRXWXVLQJ%g+/(5)2;)$DVD¿QDOOD\HU'XHWRWKH
ULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQƒ&VKRXOGEHDYRLGHG5HVLVWDQWWR
scaling up to +1200 C. Cryogenic down to -196 C.
Base materials
austenitic 1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12, 1.4840 GX15Cr1L;&U1L*;&U1L6LIHUULWLFSHDUOLWLF;&U$O6L
1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
42
C
0,12
Si
0,6
Mn
3,2
Cr
25,0
Ni
20,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
36
+20°C:
100
-196°C:
•
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
50-75
80-110
110-140
140-180
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode:
FOX FFB-A
TIG rod:
FFB-IG
Filler Metals Bestseller for Joining Applications
Solid wire electrode:
FFB-IG
BÖHLER FOX FFB-A
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 3581-A:
AWS A5.4:
(5
E310-16
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGVWHHOVVXFKDV
in annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
WKHFHUDPLFLQGXVWU\7KH¿QDOOD\HURIMRLQWVWKDWDUHH[SRVHGWRUHGXFLQJJDVHVFRQWDLQLQJVXOSKXU
PXVWEHZHOGHGZLWK%g+/(5)2;)$7KH%g+/(5)2;))%EDVLFVWLFNHOHFWURGHLVSUHIHUDEOH
IRUWKLFNZDOOHGZHOGHGFRQVWUXFWLRQV6PRRWKVHDPVDQGHDV\VODJUHPRYDO5HVLVWDQWWRVFDOLQJ
XSWRƒ&'XHWRWKHULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQƒ&
should be avoided.
Base materials
austenitic 1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12, 1.4840 GX15Cr1L;&U1L*;&U1L6LIHUULWLFSHDUOLWLF;&U$O6L
1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,12
Si
0,5
Mn
2,2
Cr
26,0
Ni
21,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
+20°C:
75
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
40-60
50-80
80-110
110-140
$SSURYDOVDQGFHUWL¿FDWHV
6WDWRLO6(352=&(
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Stick electrode:
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Filler Metals Bestseller for Joining Applications
43
$YHVWD
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high-alloyed
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E310-17
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$YHVWDLVD&U1LHOHFWURGHIRUZHOGLQJ$6706DQGVLPLODUW\SHVRIKLJKWHPSHUDWXUHVWDLQOHVVVWHHOV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLFVWHHOV
and nickel base alloys, heat input and interpass temperature must be low and there must be as little
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Base materials
For welding steels such as
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EN
ASTM
BS
NF
SS
4845
1.4845
310S
310S16
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2361
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,10
44
Si
0,5
Mn
2,1
Cr
26,0
Ni
21,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
625
%
35
+20°C:
80
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
50-75
70-100
100-150
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50
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(1/5
E2594-16
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$YHVWD3UXWLOHLVGHVLJQHGIRUZHOGLQJVXSHUGXSOH[VWHHOVVXFKDV7KH
ZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKH
EDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2507
1.4410
S32750
-
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2328
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,5
Mn
1,3
Cr
25,2
Ni
9,5
Mo
3,6
N
0,23
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
700
45
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
900
%
26
+20°C:
80
-46°C:
45
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
50-70
80-100
100-140
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Stick electrode
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high-alloyed
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E 25 9 4 N L B 2 2
E2553-15 (mod.)
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6WDLQOHVV5HVLVWDQFHWRLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQXSWRƒ& ƒ) 9HU\JRRG
resistance to pitting corrosion and stress corrosion cracking due to the high CrMo(N) content (pitting
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7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,5
Mn
1,2
Cr
25,0
Mo
3,7
Ni
9,0
N
0,2
Cu
0,7
W
0,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
46
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
600
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
25
+20°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
55-80
80-105
90-140
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-50°C:
50
7KHUPDQLW+
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high-alloyed
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Stainless; resistant to intercrystalline corrosion – wet corrosion up to 350 C (662 F). Good
resistance to Cl-bearing environments, pitting corrosion and nitric acid. Huey test to ASTM A262-64:
ȝKPD[ JPK VHOHFWLYHDWWDFNȝPD[3DUWLFXODUO\VXLWHGWRFRUURVLRQFRQGLWLRQVLQXUHDV\QWKHVLVSODQWV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOV
)RUZHOGFODGGLQJRQKLJKWHPSHUDWXUHVWHHOVDQGIRUIDEULFDWLQJMRLQWVRQFODGGLQJV
Base materials
1.4465 – X2CrNiMoN25-25 1.4466 – X2CrNiMoN25-22-2 1.4435 – X2CrNiMo18-14-3
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0.035
Si
0,4
Mn
5,0
Cr
24,5
Mo
2,2
Ni
22,0
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
30
at RT
80
N
0,15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
55-80
80-105
90-135
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7h9 &HUWL¿FDWH1R
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$YHVWD3$&'&
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high-alloyed
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HG&U1LHOHFWURGHZLWKDSSUR[IHUULWHRIIHULQJKLJKWHQVLOHVWUHQJWK
DQGH[FHOOHQWUHVLVWDQFHWRFUDFNLQJ7KHFKHPLFDOFRPSRVLWLRQFRUUHVSRQGVWR$:6$(
$YHVWD3LVSULPDULO\LQWHQGHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVVWHHOKLJKVWUHQJWK
VWHHOVVXFKDV$UPR[ŠDQG+DUGR[ŠWRROVWHHOVSULQJVWHHODQG0QVWHHODVZHOODVRWKHU
GLI¿FXOWWRZHOGFRPELQDWLRQV
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
6SHFLDOO\GHVLJQHGIRUGLI¿FXOWWRZHOGVWHHOVVXFKDV0QVWHHOVWRROVWHHOVDQGKLJKWHPSHUDWXUH
grades.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
48
C
0,09
Si
0,8
Mn
0,8
Cr
29,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
620
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
810
%
20
+20°C:
25
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,5
3,25
4,0
5,0
50-80
80-120
100-160
160-220
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Ni
9,5
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873'KDVEHHQGHYHORSHGWRVDWLVI\WKHKLJKHVWUHTXLUHPHQWVIRUMRLQLQJDQGVXUIDFLQJ,WLV
H[WUHPHO\FUDFNUHVLVWDQWZKHQMRLQLQJVWHHOVRIGLI¿FXOWZHOGDELOLW\VXFKDVHJKDUGPDQJDQHVH
VWHHOVWRROVWHHOVVSULQJVWHHOVKLJKVSHHGVWHHOVDVZHOODVGLVVLPLODUPHWDOMRLQWV'XHWRWKH
JRRGFRUURVLRQDQGDEUDVLRQUHVLVWDQFHDQGKLJKWHQVLOHVWUHQJWK873'¿QGVLWVDSSOLFDWLRQ
SDUWLFXODUO\LQUHSDLUDQGPDLQWHQDQFHRIPDFKLQHDQGGULYHFRPSRQHQWVVXFKDVJHDUVFDPV
VKDIWVKRWFXWVKRWWULPSODWHVDQGGLHV$OVRLGHDOO\VXLWHGDVDQHODVWLFFXVKLRQLQJOD\HUIRUYHU\
KDUGVXUIDFLQJV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873'KDVRXWVWDQGLQJZHOGLQJSURSHUWLHV6WDEOHDUFVSDWWHUIUHH7KH¿QHO\ULSSOHGVHDPKDV
DKRPRJHQHRXVVWUXFWXUHYHU\JRRGVODJUHPRYDOVHOIOLIWLQJRQSDUWV*RRGZHOGDELOLW\LQDZNZDUG
positions. Stainless, creep resistant and workhardening.
:HOGLQJLQVWUXFWLRQV
COHDQWKHZHOGLQJ]RQHWKRURXJKO\3UHSDUH;9RU8JURRYHRQWKLFNZDOOHGZRUNSLHFHVZLWKDQ
DQJOHRIƒ3UHKHDWKLJK&FRQWDLQLQJVWHHOVDQGVROLGZRUNSLHFHVWRDSSUƒ&.HHS
stick electrode vertical and weld with a short arc, use stringer beads or slight weaving, as applicabOH5HGU\VWLFNHOHFWURGHVWKDWKDYHJRWGDPSIRUK±ƒ&
49
Base materials
hard manganese steels, tool steels, spring steels, high speed steels as well as dissimilar metal
MRLQWV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,1
Si
1,0
Mn
1,0
Cr
30,0
Ni
9,5
Fe
balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
640
Tensile
strength
Elongation
(L0=5d0)
MPa
800
%
20
Impact values
in J CVN
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
[
35-45
45-60
55-75
75-115
100-145
120-190
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high-alloyed
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Stainless; wet corrosion up to 300 C (572 F). High resistance to hot cracking: goot toughness at
KLJK\LHOGVWUHQJWK)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOVFDVWVWHHO
JUDGHV)RUIDEULFDWLQJWRXJKMRLQWVRQXQDOOR\HGORZDOOR\VWUXFWXUDOVWHHOVRIKLJKHUVWUHQJWK
on high anganese and CrNiMn steels, between dissimilar metals e.g. between stainless or heat
resistant and unalloyed/low alloy steels/cast steel grades.
Base materials
DB-approved parent metals 1.4006 – X10Cr13, 1.3401 – X120Mn12, S235 St 37 , E295 St 50 ;
8VHDEOHIRUMRLQWZHOGLQJRQOLPLWHGZHOGDEOHXQDOOR\HGDQGORZDOOR\HGVWHHOVRIKLJKHUVWUHQJWK
8VHGDVVWUHVVUHOLHYHGEXIIHUOD\HUZKHQFODGGLQJFROGDQGZDUPPDFKLQHWRROV)RUMRLQLQJVRQ
KLJKPDQJDQHVHVWHHODQG&U1L0QVWHHODVZHOODVIRUFRPELQDWLRQVRQVWHHOVRIGLIIHUHQWFKHPLFDO
composition or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
50
C
0,10
Si
1,1
Mn
0,8
Cr
29,0
Mo
9,0
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
20
at RT
25
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
1,0%
MPa
500
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
45-60
50-80
60-110
90-150
150-210
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Ni
0,1
%g+/(5)2;&1$
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high-alloyed
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AWS A5.4:
(5
E312-17
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGDXVWHQLWLFIHUULWLFVSHFLDOVWLFNHOHFWURGHVZLWKUXWLOHFRDWLQJ6XLWDEOHIRUKDUGWR
ZHOGPDWHULDOVRIKLJKVWUHQJWKVXFKDVSUHVVLQJDQGWULPPLQJWRROVGXHWRWKHKLJKIHUULWHFRQWHQW
DQGKLJKFUDFNUHVLVWDQFH-RLQWVEHWZHHQGLVVLPLODUVWHHOVWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRI
KDUGIDFLQJ6XLWDEOHIRUZHDUUHVLVWDQWVXUIDFLQJRQFRXSOLQJVWRRWKHGZKHHOVVKDIWVDQGWKH
OLNHGXHWRWKHKLJKPHFKDQLFDOVWUHQJWKDQGVWUDLQKDUGHQLQJFDSDFLW\&DQDOVREHXVHGIRUWRRO
UHSDLUV%g+/(5)2;&1$KDVH[FHSWLRQDOSRVLWLRQZHOGLQJSURSHUWLHVDQGLVSDUWLFXODUO\
VXLWDEOHIRUZHOGLQJZLWK$&SRZHU
Base materials
8VHIRUMRLQWZHOGLQJRIXQDOOR\HGDQGORZDOOR\VWHHOVRIKLJKVWUHQJWKDQGOLPLWHGZHOGDELOLW\
8VHDVEXIIHUOD\HUIRUVXUIDFLQJVRQFROGDQGKRWZRUNLQJWRROV$OVRVXLWDEOHIRUMRLQWVRQDXVWHQLWLF
0QVWHHODQG&U1L0QVWHHODVZHOODVIRUGLVVLPLODUMRLQWVRQVWHHOVRIGLIIHUHQWFKHPLFDOFRPSRVLtion or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,11
Si
0,9
Mn
0,7
Cr
28,8
Ni
9,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
650
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
790
%
24
+20°C:
30
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
60-80
80-110
110-140
140-180
$SSURYDOVDQGFHUWL¿FDWHV
DB (30.014.16, 20.014.07), CE
Filler Metals Bestseller for Joining Applications
51
873
Stick electrode
&ODVVLÀFDWLRQV
high-alloyed
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52
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873LVSDUWLFXODUO\VXLWDEOHIRUMRLQLQJVRQKDUGO\ZHOGDEOHVWHHOVZKHQKLJKHVWGHPDQGVRQWKH
ZHOGLQJVHDPDUHPDGH+LJKFUDFNUHVLVWDQFHZKHQMRLQLQJSDUHQWPHWDOVRIGLI¿FXOWZHOGDELOLW\
VXFKDVDXVWHQLWLFDQGIHUULWLFVWHHOVKLJKPDQJDQHVHVWHHOVZLWKDOOR\HGDQGQRQDOOR\HGVWHHOV
heat-treatable and tool steels. As cushion layer on these materials it is also ideally suited. UTP 65
¿QGVDYDULHW\RIDSSOLFDWLRQVLQWKHUHSDLUDQGPDLQWHQDQFHRIPDFKLQHDQGGULYHFRPSRQHQWVDV
well as in tool repairing.
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873LVYHU\HDVLO\ZHOGDEOHZLWKDVPRRWKDQGVWDEOHDUFKRPRJHQHRXV¿QHO\ULSSOHGEHDG
DSSHDUDQFHDQGJLYHVYHU\JRRGVODJUHPRYDOVHOIOLIWLQJLQSDUWV7KHDXVWHQLWLFIHUULWLFZHOG
deposit has highest strength values and high crack resistance. Workhardening, creep resistant and
stainless.
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&OHDQZHOGLQJDUHDWKRURXJKO\3UHKHDWLQJRIWKLFNZDOOHGIHUULWLFSDUWVWR±ƒ&.HHSWKH
arc short up to medium-long. Apply string beads with little weaving. Hold stick electrode as vertically
DVSRVVLEOH5HGU\VWLFNHOHFWURGHVWKDWKDYHJRWGDPSIRU
2 h / 120 – 200 C.
Base materials
'LVVLPLODUMRLQWV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,1
1,0
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
620
800
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
[
[
35-50
45-65
60-80
80-130
110-150
120-200
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DB (No. 82.138.01)
Filler Metals Bestseller for Joining Applications
Cr
29,0
Elongation
(L0=5d0)
%
22
Ni
9,0
Impact values
in J CVN
Fe
balance
$YHVWD/615
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&ODVVLÀFDWLRQV
high-alloyed
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/615$&'&LVDKLJK0RDOOR\HGHOHFWURGHFRUUHVSRQGLQJWR$:6$(/GHVLJQHGIRUZHOGLQJ$670/VWHHO
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4438
1.4438
317L
317S12
=&1'
2367
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,7
Mn
0,9
Cr
19,2
Ni
13,0
Mo
3,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
485
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
615
%
32
+20°C:
55
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
2,0
2,5
3,25
4,0
5,0
35-60
50-80
80-120
100-160
160-220
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53
8731E
Stick electrode
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
8731ELVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQW&U1LFDVWVWHHOV FHQWULIXJDODQG
PRXOGFDVWSDUWV RIWKHVDPHRURIVLPLODUQDWXUH
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWRƒ&LQFDUEXUL]HGORZVXOSKXUFRPEXVWLRQJDVHJ
UHIRUPLQJRYHQVLQSHWURFKHPLFDOSODQWV
:HOGLQJLQVWUXFWLRQV
Hold stick electrode vertically with a short arc and lowest heat input. String beads are welded. The
LQWHUSDVVWHPSHUDWXUHRIƒ&VKRXOGQRWEHH[FHHGHG5HGU\VWLFNHOHFWURGHVIRUKRXUVDW
250 - 300 C
Base materials
1.4852 G – X 40 NiCrSiNb 35 26
1.4857 G – X 40 NiCrSi 35 26
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
54
C
0,4
Si
1,0
Mn
1,5
Cr
25,0
Ni
35,0
Nb
1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
MPa
700
%
8
Operating data
Polarity: = +
Dimensions (mm)
Amperage A
[
[
[
[
50-70
70-120
100-140
Filler Metals Bestseller for Joining Applications
Impact values
in J CVN
Ti
0,1
Fe
balance
%g+/(5)2;1,%$6
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6625 (NiCr22Mo9Nb)
ENiCrMo-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGVSHFLDOVWLFNHOHFWURGHZLWKVSHFLDOEDVLFFRDWLQJIRUKLJKTXDOLW\ZHOGHGMRLQWVRIQLFNHOEDVHGDOOR\VZLWKDKLJK0RFRQWHQW HJ$OOR\DQG$OOR\ DQGRI&U1L0RVWHHOVZLWKDKLJK
0RFRQWHQW HJ0RVWHHOV 7KLVW\SHLVDOVRVXLWDEOHIRUFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQW
VWHHOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVGLVVLPLODUMRLQWVDQGORZDOOR\KDUGWRZHOGVWHHOV6XLWDEOH
IRUSUHVVXUHYHVVHOFRQVWUXFWLRQIRUƒ&WRƒ&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWRƒ&
VXOSKXUIUHHDWPRVSKHUH %HFDXVHRIWKHHPEULWWOHPHQWRIWKHEDVHPDWHULDOEHWZHHQDQGƒ&
use in this temperature range should be avoided. High resistance to hot cracking, in addition to which the
&GLIIXVLRQDWKLJKHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG([WUHPHO\
KLJKUHVLVWDQFHWRVWUHVVFRUURVLRQFUDFNLQJDQGSLWWLQJ 35(1 5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVV
IXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L 0R VWHHO([FHSWLRQDOZHOGLQJSURSHUWLHVLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQJRRGVODJGHWDFKDELOLW\KLJKUHVLVWDQFHWRSRURVLW\
QRWFKIUHHZHOGVHDPVKLJKGHJUHHRISXULW\7KHHOHFWURGHDQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\
UHTXLUHPHQWV
Base materials
2.4856 NiCr 22 Mo 9 Nb, 2.4858 NiCr 21 Mo, 2.4816 NiCr 15 Fe, 1.4583 X10CrNiMoNb18-12, 1.4876 X
10 NiCrAlTi 32 20 H, 1.4876 X 10 NiCrAlTi 32 21, 1.4529 X1NiCrMoCuN25-20-7, X 2 CrNiMoCuN 20 18 6,
1L&U0R&X-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVHJ
P265GH, P285NH, P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, N 08926, Alloy 600, Alloy 625,
$OOR\ + 1LVWHHOV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
0,025
0,4
0,7
22,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
530
800
Ni
bal.
Mo
9,0
Al
=0,4
Nb
3,3
Elongation
(L0=5d0)
Impact values
in J CVN
%
40
+20°C:
80
Co
=0,05
Fe
0,5
-196°C:
45
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
45-60
65-95
90-120
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6WDWRLO1$.6/7666(352=&( )2;1L&U7h9' 6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
Solid wire electrode:
NIBAS 625-IG
NiCr 625-IG A*
NIBAS 625-IG
:LUHÀX[FRPELQDWLRQ
Flu cored wire:
NIBAS 625-UP/BB 444
NiCr 625-IG A
NIBAS 625 PW-FD
* Brand name German
Filler Metals Bestseller for Joining Applications
55
7KHUPDQLW
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6625 (NiCr22Mo9Nb)
ENiCrMo-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKLJKUHVLVWDQFHWRFRUURVLYHHQYLURQPHQWV5HVLVWDQWWRVWUHVVFRUURVLRQFUDFNLQJ5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 7HPSHUDWXUHOLPLWƒ& ƒ) PD[LQVXOSKXUHRXV
DWPRVSKHUHV+LJKWHPSHUDWXUHUHVLVWDQWXSWRƒ& ƒ) &ROGWRXJKQHVVDWVXE]HUR
WHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) )RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJVLPLODU
corrosion resistant materials as well as on matching and similar heat resistant, high temperature
VWHHOVDQGDOOR\V)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKFU\RJHQLFDXVWHQLWLF&U1L 1 VWHHOVFDVWVWHHO
JUDGHVDQGRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr22Mo9Nb, 1.4539 – X2NiCrMo&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
56
C
0,04
Si
0,7
Mn
1
Cr
21,5
Mo
9,5
Ni
bal.
Nb
3,3
Fe
2,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
760
%
30
+20 °C:
75
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
45-70
65-105
85-130
130-160
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R $%6'19*/
Filler Metals Bestseller for Joining Applications
-196 °C:
60
8730R
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6625 (NiCr22Mo9Nb)
ENiCrMo-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSDUWLFXODUO\VXLWHGIRUMRLQLQJDQGVXUIDFLQJRQQLFNHODOOR\VDXVWHQLWLFVWHHOVORZ
WHPSHUDWXUHQLFNHOVWHHOVDXVWHQLWLFIHUULWLFMRLQWVDQGFODGGLQJVRIWKHVDPHRUVLPLODUQDWXUHOLNH
2.4856 (NiCr22Mo 9 Nb), 1.4876 (X30 NiCrAlTi 32 20), 1.4529 (X2 NiCrMoCu 25 20 5).
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVKHDWUHVLVWDQWDQGVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVXSWRƒ&,WPXVW
EHQRWHGWKDWDVOLJKWGHFUHDVHLQGXFWLOLW\ZLOORFFXULISURORQJHGKHDWWUHDWPHQWLVJLYHQZLWKLQWKH
temperature range 600 - 800 C. Scale-resisting in low-sulphur atmosphere up to 1100 C. High
creep strength.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[ƒURRWJDSDSSUR[PP:HOGVWLFNHOHFWURGH
ZLWKVOLJKWWLOWDQGVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRIƒ&DQGD
PD[ZHDYLQJZLWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5HGU\
WKHVWLFNHOHFWURGHV±KRXUVDW±ƒ&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPHOHFWURGH
carrier.
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr-22Mo9Nb, 1.4539 – X2NiCrMo&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
Si
0,4
Mn
0,6
Cr
22,0
Mo
9,0
Ni
bal.
Nb
3,3
Fe
1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
760
%
30
+20 °C:
75
-196 °C:
45
Operating data
Polarity: = +
Dimensions (mm)
Amperage A
[
[
[
[
50-70
70-95
90-120
120-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 03610), DNV, ABS, GL, BV
Filler Metals Bestseller for Joining Applications
57
%g+/(5)2;1,%$6
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6082 (NiCr20Mn3Nb)
ENiCrFe-3 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Core wire alloyed special stick electrode corresponding to AWS ENiCrFe-3 with special basic coating,
IRUKLJKTXDOLW\ZHOGLQJRIQLFNHOEDVHGDOOR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQGDOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV
$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJWHPSHUDWXUHV•ƒ&RUKHDWWUHDWPHQWV6XLWDEOHIRU
SUHVVXUHYHVVHOFRQVWUXFWLRQIRUƒ&WRƒ&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWRƒ&
VXOSKXUIUHHDWPRVSKHUH 'RHVQRWWHQGWRHPEULWWOHPHQWKLJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWLRQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\
LQKLELWHG5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ
&VWHHODQGDXVWHQLWLF&U1L 0R VWHHO([FHSWLRQDOZHOGLQJSURSHUWLHVLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQJRRGVODJGHWDFKDELOLW\KLJKUHVLVWDQFHWRSRURVLW\QRWFKIUHHZHOGVHDPVKLJKGHJUHH
RISXULW\7KHHOHFWURGHDQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\UHTXLUHPHQWV
Base materials
2.4816 NiCr15Fe, 2.4817 LC-NiCr15Fe Nickel and nickel alloys, low-temperature steels up to
;1LKLJKDOOR\HG&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU$OOR\
58
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
0,025
0,4
5,0
19,0
Ni
bal.
Mo
1,5
Ti
+
Nb
2,2
Co
=0,08
Fe
3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
680
%
40
+20°C:
120
-196°C:
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
40-70
70-105
90-125
120-160
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6WDWRLO/7666(352=&(1$.6 )2;1L&U1E7h9' .7$
1408.1 (08039.))
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod:
Flu cored wire:
NIBAS 70/20-IG
1L&U1E,*$
NIBAS 70/20-FD
Filler Metals Bestseller for Joining Applications
NIBAS 70/20-IG
1L&U1E,*$
:LUHÀX[FRPELQDWLRQ NIBAS 70/20-UP/BB 444
Solid wire electrode:
7KHUPDQLW1LFUR
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6082 (NiCr20Mn3Nb)
ENiCrFe-3 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKHDWUHVLVWDQWKLJKWHPSHUDWXUHUHVLVWDQW&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZ
DV±ƒ& ±ƒ) :HOOVXLWHGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQQRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYH
ƒ& ƒ) :HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJRQKHDWUHVLVWDQW&UDQG&U1LVWHHOVFDVWVWHHO
grades and Ni-base alloys. Temperature limits: 500 C (932 F) in sulphureous atmospheres, 800 C
PD[ ƒ) IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) Base materials
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9; 10CrMo9-10;
&RPELQDWLRQVEHWZHHQ±;&U1L0R1E±;1L&U0R&XDQGIHUULWLF
boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,05
Si
0,4
Mn
4,0
Cr
19,5
Ni
bal.
Nb
2,0
Fe
4,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
59
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
+20 °C:
90
-196 °C:
70
-269 °C:
50
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
45-70
65-100
85-130
130-160
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R 7h9 .7$ */
Filler Metals Bestseller for Joining Applications
873++
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6082 (NiCr20Mn3Nb)
E NiCrFe-3 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKHDWUHVLVWDQW1LEDVHDOOR\VKHDW
UHVLVWDQW DXVWHQLWHV FROG WRXJK 1LVWHHO DQG IRU MRLQLQJ KHDW UHVLVWDQW DXVWHQLWLFIHUULWLF PDWHULDOV
such as 2.4817 (LC NiCr15Fe), 2.4851 (NiCr23Fe), 1.4876 (X10 NiCrTiAl 32 20), 1.4941 (X8 CrNTi
6SHFLDOO\DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRU
IRUSHWURFKHPLFDOLQVWDOODWLRQVZLWKZRUNLQJWHPSHUDWXUHVXSWRƒ&7KHZHOGLQJGHSRVLWLVKRW
cracking resistant and does not tend to embrittlement.
Base materials
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9; 10CrMo9-10;
&RPELQDWLRQVEHWZHHQ±;&U1L0R1E±;1L&U0R&XDQGIHUULWLF
boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,03
60
Si
0,4
Mn
5
Cr
19,0
Mo
1,5
Nb
2,2
Fe
3
Ni
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
680
%
40
+20 °C:
120
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
50-70
70-95
90-120
120-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV, ABS, GL, BV, DNV, C
Filler Metals Bestseller for Joining Applications
-196 °C:
80
873&R
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6117 (NiCr22Co12Mo)
ENiCrCoMo-1 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873&RPRGLVVXLWDEOHIRUMRLQLQJKLJKWHPSHUDWXUHDQGVLPLODUQLFNHOEDVHDOOR\VKHDWUHsistant austenitic and cast alloys, such as 2.4663 (NiCr23Co12Mo), 2.4851 (NiCr23Fe), 1.4876 (X10
NiCrAlTi 32 21), 1.4859 (GX10 NiCrSiNb 32 20). The weld metal is resistant to hot-cracking and is
XVHGIRUVHUYLFHWHPSHUDWXUHVXSWRƒ&6FDOHUHVLVWDQFHXSWRƒ&LQR[LGL]LQJDQGFDUEXUL]HGDWPRVSKHUHVHJJDVWXUELQHVHWK\OHQHSURGXFWLRQSODQWV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873&RPRGFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ,WKDVDVWDEOHDUF7KHVHDP
LV¿QHO\ULSSOHGDQGQRWFKIUHH(DV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
+ROGVWLFNHOHFWURGHDVYHUWLFDOO\DVSRVVLEOHNHHSDVKRUWDUF8VHVWULQJEHDGWHFKQLTXH)LOOHQG
FUDWHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[ƒ&5HGU\VWLFNHOHFWURGHVIRU±K±ƒ&
Base materials
X10NiCrAlTi32-20 (1.4876) NiCr23Fe (2.4851) GX10NiCrNb32-20 (1.4859) NiCr23Co12Mo
(2.4663) UNS N06617, Alloy 617
61
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,06
Si
0,8
Mn
0,3
Cr
21,0
Mo
9,0
Ni
bal.
Co
11,0
Al
0,7
Ti
0,3
Fe
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
35
at RT
100
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
55-75
70-100
90-120
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 04661)
Filler Metals Bestseller for Joining Applications
7KHUPDQLW1LFUR
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6182 (NiCr15Fe6Mn)
ENiCrFe-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to scaling up to 950 C (1742 F), high temperature resistant up to 800 C (1472
ƒ) &ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) :HOOVXLWHGIRUDXVWHQLWLF
IHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQ
QRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYHƒ& ƒ) :HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJ
on heat resistant Cr- and CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 C
ƒ) LQVXOSKXUHRXVDWPRVSKHUHVƒ& ƒ) PD[IRUIXOO\VWUHVVHGZHOGV
)RUZHOGLQJZRUNRQFU\RJHQLFVWHHOVFDVWVWHHOJUDGHVLQFOXGLQJ1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQG
WHPSHULQJ)RUMRLQLQJDSSOLFDWLRQVRQVWHHOVZLWKDORZH[SDQVLRQFRHI¿FLHQW 'LODYDU,QYDU Base materials
±;1L&U$O7L±1L&U)H&U\RJHQLF1LVWHHOV;1L&RPELQDWLRQVRI±;&U1L0R1EDQGIHUULWLFERLOHUVWHHOVXSWR0R$OOR\ +
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
62
C
0,05
Si
0,5
Mn
6,5
Cr
16
Ni
bal.
Nb
2,0
Fe
6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
+20 °C:
90
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
45-70
65-100
95-130
130-160
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R 7h9 .7$ &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
-196 °C:
70
873.E
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6059 (NiCr23Mo16)
E NiCrMo-13
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873.ELVHPSOR\HGSULPDULO\IRUZHOGLQJFRPSRQHQWVLQHQYLURQPHQWDOSODQWVDQGSODQWVIRU
FKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLD-RLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV0DWHULDO1RRUVLPLODUPDWFKLQJPDWHULDOVDVPDWHULDO1R1L&U0R:-RLQWZHOGLQJRI
these materials with low-alloyed steels. Cladding on low-alloyed steels.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,QDGGLWLRQWRLWVJRRGUHVLVWDQFHWRFRQWDPLQDWHGR[LGDWLQJPLQHUDODFLGVDFHWLFDFLGVDQGDFHWLF
DQK\GULGHVKRWFRQWDPLQDWHGVXOSKXULFDQGSKRVSKRULFDFLG873.EKDVDQH[FHOOHQWUHVLVWDQFHDJDLQVWSLWWLQJDQGFUHYLFHFRUURVLRQ7KHVSHFLDOFRPSRVLWLRQRIWKHFRDWLQJH[WHQVLYHO\SUHYHQWV
WKHSUHFLSLWDWLRQRILQWHUPHWDOOLFSKDVHV
873.EFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUFHDV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[ƒURRWJDSDSSUR[PP:HOGVWLFNHOHFWURGHZLWK
VOLJKWWLOWDQGZLWKDVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRIƒ&DQG
DPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5H
GU\WKHVWLFNHOHFWURGHV±KRXUVDW±ƒ&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPVWLFN
electrode carrier.
63
Base materials
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,2
Mn
0,5
Cr
22,5
Mo
15,5
Ni
bal.
Fe
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
720
%
30
at RT
75
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
50-70
70-100
90-130
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 06687)
Filler Metals Bestseller for Joining Applications
7KHUPDQLW1LPR&
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6059 (NiCr23Mo16)
ENiCrMo-13
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV+LJKFRUURVLRQUHVLVWDQFHLQUHGXFLQJDQGDERYHDOOLQR[LGL]LQJHQYLURQPHQWV)RU
MRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHGVLGH
RISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,10
Mn
0,5
Cr
23,0
Mo
16,0
Ni
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
64
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
40
at RT
60
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
45-70
65-105
85-135
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
Fe
1,5
873
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6182 (NiCr15Fe6Mn)
E NiCrFe-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873LVHPSOR\HGIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOEDVHPDWHULDOV873LVDOVRUHFRPPHQGHGIRUZHOGLQJGLIIHUHQWPDWHULDOVVXFKDVDXVWHQLWLFWRIHUULWLFVWHHOVDVZHOODVIRUZHOGFODGGLQJVRQXQDOOR\HGDQGORZDOOR\HGVWHHOVHJIRUUHDFWRUFRQVWUXFWLRQ
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,:HOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUF JRRGVODJUHPRYDELOWL\7KHVHDPLV
¿QHO\ULSSOHGDQGQRWFKIUHH7KHZHOGGHSRVLWKDVDIXOO\DXVWHQLWLFVWUXFWXUHDQGLVKLJKWHPSHUDWXUH
resistant. Not prone to embrittlement either at high or low temperatures.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[ƒURRWJDSDSSUR[PP7KHVWLFNHOHFWURGHLV
ZHOGHGZLWKDVOLJKWWLOWDQGVKRUWDUF8VHVWULQJEHDGVZHOGLQJWHFKQLTXH7KHLQWHUSDVVWHPSHUDWXUH
RIƒ&DQGDPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEH
H[FHHGHG5HGU\VWLFNHOHFWURGHSULRUZHOGLQJIRU±KDW±ƒ&ZHOGLQJRXWRIDKRWVWLFN
electrode carrier.
Base materials
1L&U)H ,QFRQHO DQG 1L DOOR\V RI WKH VDPH RU VLPLODU FRPSRVLWLRQ KLJKO\ FUHHS UHVLVWDQW
DXVWHQLWLFVWHHOVHJ;&U1L1E;&U1L0R1E;&U1L0R91EDQGVWHHOVRIWKH
VDPH VWUHQJWK JURXS ZLWK WKH VDPH RU VLPLODU FRPSRVLWLRQ WR 1L VWHHOV LQFOXGLQJ ;1L
DQGMRLQWVEHWZHHQWKHDERYHPHQWLRQHGVWHHOJURXSVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVIRUXVHDW
higher temperatures, e.g. P235GH, P265GH, P235GH- P355GH, S255NB, P295GH, 16Mo3; low-alloy structural and boiler construction steels, as well as X20CrMoV12-1 and X20CrMoWV12-1 with
VWDLQOHVVFUHHSUHVLVWDQWDXVWHQLWLFVWHHOVDOVRVXLWDEOHIRUWKH,QFROR\PDWHULDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,025
Si
0,4
Mn
6,0
Cr
16,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
400
670
Ni
bal.
Nb
2,2
Elongation
(L0=5d0)
Impact values
in J CVN
%
40
+20°C:
120
Fe
6,0
-196°C:
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
50-70
70-95
90-120
120-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 00875), GL, DNV, KTA (No. 08036)
Filler Metals Bestseller for Joining Applications
65
8730R
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6093 (NiCr15Fe8NbMo)
E NiCrFe-2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDOKHDWUHVLVWDQW1L&U)HDOO\RVKHDWUHVLVWDQW
DXVWHQLWHVFROGWRXJK1LVWHHOVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOV6SHFLDOO\
DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900 C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGLQJGHSRVLWRI8730RLVKRWFUDFNLQJUHVLVWDQWGRHVQRWWHQGWRHPEULWWOHPHQWDQG
is scale resistant and resistant to cavitation at high temperatures.
:HOGLQJLQVWUXFWLRQV
Hold stick electrode as vertically as possible with a short arc, only a very little weaving. Fill end craWHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[ƒ&5HGU\VWLFNHOHFWURGHVIRU±K±ƒ&
Base materials
2.4816 (NiCr15 Fe), 2.4951 (NiCr 20 Ti), 1.4876 (X10 NiCrTiAl 32 20), 1.4941(X8 CrNiTi 18 10)
66
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,04
Si
0,4
Mn
3,0
Cr
16,0
Mo
1,5
Nb
2,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
35
at RT
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
50-70
70-95
90-120
120-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 05259), GL, DNV
Filler Metals Bestseller for Joining Applications
NI
bal.
Fe
6,0
8730R
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 6620 (NiCr14Mo7Fe)
ENiCrMo-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHKLJKQLFNHOVWLFNHOHFWURGH8730RLVHVSHFLDOO\VXLWHGIRUZHOGLQJFROGWRXJKQLFNHO
steels, such as X8Ni9.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730RLVGHVWLQDWHGIRUZHOGLQJZLWKDF,WLVZHOGDEOHLQDOOSRVLWLRQV6WDEOHDUFHDV\VODJ
removal.
I:HOGLQJLQVWUXFWLRQV
7KHZHOG]RQHPXVWEHFOHDQDQGSURSHUO\GHJUHDVHG3ULRUWRZHOGLQJWKHVWLFNHOHFWURGHVPXVW
EHGULHGIRU±KRXUVDW±ƒ&7KHVWLFNHOHFWURGHLVZHOGHGZLWKDVOLJKWWLOWVKRUWDUFDQG
VXI¿FLHQWO\KLJKDPSHUDJHDGMXVWPHQW7RDYRLGHQGFUDWHUFUDFNVWKHFUDWHUPXVWEH¿OOHGSURSHUO\
and the arc drawn away to the side.
Base materials
cold-tough nickel steels, such as X8Ni9
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,05
Si
0,6
Mn
3,5
Cr
13,0
Mo
7,0
Ni
bal.
Nb
1,0
W
1,2
Fe
7,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
690
%
35
-196°C:
70
Operating data
Polarity = + / ~
Dimensions (mm)
Amperage A
[
[
[
[
50-70
80-120
110-150
120-160
$SSURYDOVDQGFHUWL¿FDWHV
BV
Filler Metals Bestseller for Joining Applications
67
8730
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni 4060 (NiCu30Mn3Ti)
E NiCu-7
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730LVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOFRSSHUDOOR\VDQGRIQLFNHOFRSSHUFODG
VWHHOV8730LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHU
alloys, steel to nickel-copper alloys. These materials are employed in high-grade apparatus conVWUXFWLRQSULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKH
IDEULFDWLRQRIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730LVZHOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6PRRWKVWDEOHDUF7KHVODJLVHDVLO\
UHPRYHGWKHVHDPVXUIDFHLVVPRRWK7KHZHOGPHWDOZLWKVWDQGVVHDZDWHU
:HOGLQJLQVWUXFWLRQV
7KRURXJKFOHDQLQJRIWKHZHOG]RQHLVHVVHQWLDOWRDYRLGSRURVLW\9DQJOHRIVHDPDERXWƒZHOG
VWULQJEHDGVLISRVVLEOH:HOGZLWKGU\VWLFNHOHFWURGHVRQO\5HGU\VWLFNHOHFWURGHVKRXUVDW
200 C.
Base materials
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
68
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,05
Si
0,7
Mn
3,0
Ni
bal.
Cu
29,0
Ti
0,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
300
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
450
%
30
at RT
80
Operating data
Polarity = +
Dimensions (mm)
Amperage A
[
[
[
[
55-70
75-110
90-130
135-160
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 00248), ABS, GL
Filler Metals Bestseller for Joining Applications
Al
0,3
Fe
1,0
$YHVWD35EDVLF
Stick electrode
&ODVVLÀFDWLRQV
nickel-based
EN ISO 14172:
AWS A5.11:
E Ni Cr 22 Mo 9
ENiCrMo-12
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD35EDVLFLVDQLFNHOEDVHHOHFWURGHGHVLJQHUIRUZHOGLQJ0RVWHHOVVXFKDV602
,WFDQDOVREHXVHGIRUZHOGLQJQLFNHOEDVHDOOR\VVXFKDV,QFRQHODQG,QFROR\,QFKORULGH
FRQWDLQLQJHQYLURQPHQWVWKHHOHFWURGHRIIHUVSDUWLFXODUO\KLJKUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVVFRUURVLRQFUDFNLQJ7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLF
steels and nickel base alloys, heat input and interpass temperature must be low and there must be
DVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
254 SMO
1.4547
S31254
-
-
2378
$OVRIRUZHOGLQJQLFNHOEDVHDOOR\VWRVWDLQOHVVRUXQDOOR\HGVWHHOVDQGIRUVXUIDFLQJ
69
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,02
Si
0,4
Mn
0,4
Cr
21,5
Ni
bal.
Mo
9,5
Nb
2,2
Fe
3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
730
%
40
+20°C:
90
-40°C:
80
–196°C:
70
Operating data
Polarity = +
Dimensions (mm)
Amperage A
2,0
2,5
3,2
4,0
25-45
40-70
60-95
90-135
Filler Metals Bestseller for Joining Applications
Notes
Chapter 2.1 - TIG rod (unalloyed, low-alloyed)
Product name
B
B
EN ISO
AWS
M
i
M
i
nion
i
B
M
B
Mo i
M
rMo
nion Mo
nion
B
A
i
B
o
Mo
rMo
rMo
i
M
rMo
i
B
M
er anit M
nion
Page
A
B
rMo
rMo
rMo
rMo
nion
B
i
rMo
er anit M
o
B
i
rMo
B
er anit A
B
M
B
i
B
i
i
i
i
i
o
o
BÖHLER EMK 6
TIG rod
&ODVVLÀFDWLRQV
unalloyed
EN ISO 636-A:
AWS A5.18:
W 42 5 W3Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZHOGLQJURGZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
7KHZHOGLQJURGLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJ
structures.
%g+/(5(0.LVDOVRVXLWDEOHIRUXVHLQDFLGJDV +,&WHVWDFFRUGLQJWR1$&(70 9DOXHVIRUWKH66&WHVWDUHDOVRDYDLODEOH
Marks (rods only)
W3Si1
IURQW
back: ER70S-6
Base materials
2
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
S275NLS420NL,
S275ML-S420ML, P235GH-P355GH, P275NL1-P355NL1, P275NL2-P355NL2,
P215NL, P265NL, P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2,
P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E; A 662 Gr. A, B, C;
A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,8
Si
0,9
Mn
1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated
stress relieved*
Yield strength
0,2%
MPa
450
400
Elongation
(L0=5d0)
%
28
28
Tensile
strength
MPa
560
510
Impact values
in J CVN
+20°C:
-40°C:
180
80
180
110
ƒ&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
shielding gases: Argon
Dimensions (mm)
1,6
2,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (09717), LTSS, SEPROZ, CE
Filler Metals Bestseller for Joining Applications
2,4
3,0
BÖHLER EML 5
TIG rod
&ODVVLÀFDWLRQV
unalloyed
EN ISO 636-A:
AWS A5.18:
W 46 5 W2Si
ER70S-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZHOGLQJURGIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOV7KH7,*URGLVVXLWDEOHIRU
WKLQZDOOHGSODWHVDQGWKLQZDOOHGWXEHVDVZHOODVIRUURRWZHOGV7KHUHODWLYHO\ORZ6LFRQWHQWPDNHV
WKHZHOGLQJURGSDUWLFXODUO\VXLWDEOHIRUZHOGLQJMRLQWVWKDWZLOOODWHUEHHQDPHOOHGRUJDOYDQLVHG7KH
7,*URGVDUHSDUWLFXODUO\UHFRPPHQGHGIRUURRWZHOGV DSSURYHGGRZQWRƒ& %g+/(5(0/LVDOVRVXLWDEOHIRUXVHLQDFLGJDV +,&WHVWDFFRUGLQJWR1$&(70 Marks (rods only)
IURQW
W3Si1
back: ER70S-6
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
S275NL-S460NL, S275ML-S460ML, P235GH-P355GH, P275NL1-P460NL1, P275NL2P460NL2, P215NL, P265NL, P355N, P460N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42,
X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,01
Si
0,6
Mn
1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated
stress relieved*
Yield strength
0,2%
MPa
520
480
Tensile strength
MPa
620
580
Elongation
(L0=5d0)
%
26
28
Impact values
in J CVN
+20°C:
-20°C:
220
200
200
210
-50°C:
90
ƒ&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = Dimensions (mm)
1,6
2,0
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
Filler Metals Bestseller for Joining Applications
3
8QLRQ,
TIG rod
&ODVVLÀFDWLRQV
unalloyed
EN ISO 636-A
AWS A5.18:
W 42 5 W3Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*7$:VROLGURGDQGZLUHIRUWKHZHOGLQJZLWKDUJRQ7\SLFDO¿HOGVRIXVHERLOHUWDQNDQGSLSHOLQH
constructions and apparatus engineering.
Marks (rods only)
W II
Base materials
Unalloyed structural steels acc. to EN 10025: S185, S235JR, S235JRG1, S235JRG2, S275JR,
S235J0, S275J0, S355J0. Boiler steels P235GH, P265GH, P295GH, P355GH.
Fine grained structural steels up to S420N.ASTM A27 and A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr.
1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516
Gr. 55; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40, A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5 L Gr.
B, X42-X56.
4
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,08
Si
0,85
Mn
1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
Yield strength
0,2%
Tensile strength
Shielding gas
MPa
MPa
I1
440
560
Elongation Impact values
in J CVN
(L0=5d0)
at room
%
temperature
25
130
-50°C:
50
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6
2,0
2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R '19
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3,0
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TIG rod
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low-alloy
EN ISO 21952-A:
EN ISO 636-A:
AWS A5.28:
W MoSi
:0R IRUURG
ER70S-A1 (ER80S-G)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJLQERLOHUPDNLQJSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQ
crane building and steel construction. High-quality, very tough and crack-resistant weld metal, resistant
WRDJHLQJ6XLWDEOHIRUWKHWHPSHUDWXUHUDQJHIURPƒ&WRƒ& ƒ& 9HU\JRRGZHOGLQJDQG
ÀRZEHKDYLRXU
Marks (rods only)
WMoSi
IURQW
back: 1.5424
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLFFUDFNLQJ
16Mo3, 20MnMoNi4-5, 15NiCuMoNb5, S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2,
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE300
ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C, D; A 335
Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021, 1026; A
516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52, X60, X65
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
Si
Mn
0,1
0,6
1,1
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
Heat Treatment
Tensile strength
0,2%
Shielding gas
MPa
MPa
untreated
530
650
annealed*
480
570
Elongation
(L0=5d0)
%
26
27
Impact values
in J CVN
+20°C:
200
230
-30°C:
80
DQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$UJRQ
Operating data
VKLHOGLQJJDV$UJRQ
Polarity = Dimensions (mm)
1,6
2,0
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0020.), KTA 1408.1 (8066.), DB (42.014.09), BV (UP), DNV (I MS), CRS (3), CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
DMO-IG
FOX DMO Kb
SMAW electrode:
FOX DMO Ti
Flu cored wire:
DMO Ti-FD
SAW combination:
EMS 2 Mo/BB 24, EMS 2 Mo/
BB 306, EMS 2 Mo/BB 400
EMS 2 Mo/BB 418 TT
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
5
%g+/(5'&06,*
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo1Si
ER80S-B2 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGVFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQDOVRIRU
ZHOGLQJZRUNZLWKTXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV3UHIHUUHGIRU&U0R$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&6XLWDEOHIRUVWHSFRROLQJDSSOLFDWLRQV
%UXVFDWR”SSP 7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQGFUDFNUHVLVWDQFHLWLVUHVLVWDQWWRFDXVWLFFUDFNLQJFDQEHQLWULGHGDQGLVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ7KHFUHHSVWUHQJWK
LVLQWKHVDPHUDQJHDVWKH&U0RPDWHULDO9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Marks (rods only)
IURQW
W CrMo1 Si
back: 1.7339
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr.
T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
6
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
Si
Mn
Cr
0,1
0,6
1,0
1,2
Mo
0,5
P
”
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
Heat Treatment
Tensile strength
0,2%
MPa
MPa
annealed *
440
570
annealed 1**
510
620
Elongation
(L0=5d0)
%
25
22
As
”
Sb
”
Sn
”
Impact values
in J CVN
+20°C:
250
200
ƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$UJRQ ƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6
2,0
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
DMO-IG
SMAW electrode:
FOX DMO Kb
FOX DMO Ti
Gas welding rod:
DCMS
Flu cored wire:
SAW combination:
Filler Metals Bestseller for Joining Applications
DMO Ti-FD
EMS 2 CrMo/BB 24
EMS 2 CrMo/BB 24 SC
EMS 2 CrMo/BB 418 TT
8QLRQ,0R
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 636-A:
AWS A5.28
W 46 3 W2Mo
ER80S-G(A1)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWHGIRUORZDOOR\DQGFUHHSUHVLVWDQW
steels in pipe and tank construction.
Marks (rods only)
W MoSi / ER80S-G (A1)
Base materials
P235GH, P265GH, P295GH, 16 Mo 3, 17 MnMoV 64, 15 NiCuMoNb 5, 20 MnMo 45, 20 MnMoNi
55, Fine grained structural steels up to S460N, Pipe steels acc. to EN 10216 T2: P235GH, P265GH
ASTM A335 Gr. P1; A161-94 Gr. T1 A, A182M Gr. F1;A204M Gr. A, B, C; A250M Gr. T1; A217 Gr.
WC1
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,1
Si
0,6
Mn
1,15
Mo
0,5
7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
0,2%
MPa
480
Shielding gas
I1
Tensile strength
MPa
570
Elongation
(L0=5d0)
%
23
Impact values
in J CVN
at room temperature
110
-30°C:
47
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6
2,0
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
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8QLRQ,&U0R
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo1Si
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:HOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHSUHVLVWDQWVWHHOVLQ
boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo1Si / W IV
rod
Base materials
1.7335 – 13CrMo4-5, ASTM A193 Gr. B7;1.7357 – G17CrMo5-5, A217 Gr. WC6;
A335 Gr. P11 and P12
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,1
8
Si
0,6
Mn
1,0
Cr
1,1
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
0,2%
MPa
450
Shiedling Gas
A1
Tensile strength
MPa
560
Elongation
(L0=5d0)
%
22
Impact values
in J CVN
at room temperature
90
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
0,8
2,0
2,5
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
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3,0
%g+/(5&0,*
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo2Si
ER90S-B3 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQDQG
IRU WKH SHWURFKHPLFDO LQGXVWU\ HJ FUDFNLQJ SODQWV 3UHIHUUHG IRU &U0R DQG DOVR VXLWDEOH
IRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVHDW
RSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQG
crack resistance, as well as a creep strength very much in the same range as 10CrMo9-10. Very
JRRGZHOGLQJDQGÀRZEHKDYLRXU
Marks (rods only)
IURQW
W CrMo2 Si
back: 1.7384
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo910, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382
G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22;
A 426 Gr. CP22
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,08
Si
0,6
Mn
0,9
Cr
2,5
Mo
1,0
P
”
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
Heat Treatment
Tensile strength
0,2%
MPa
MPa
annealed *
470
600
Elongation
(L0=5d0)
%
23
As
”
Sb
”
Sn
”
Impact values
in J CVN
+20°C:
190
DQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6
2,0
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1564.), SEPROZ, CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
CM 2-IG
SMAW electrode:
FOX CM 2 Kb SC
SAW combination:
FOX CM 2 Kb
Flu cored wire:
CM 2 Ti-FD
CM 2-UP/BB 24
CM 2 SC-UP/BB 24 SCEMS 2
CM 2-UP/BB 418 TT
Filler Metals Bestseller for Joining Applications
9
%g+/(5&09,*
TIG rod
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo91
ER90S-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOVSDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&
Marks (rods only)
rod
IURQW
WCrMo91
back: ER 90S-B9
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
10
C
0,1
Si
0,3
Mn
0,5
Cr
9,0
Ni
0,5
Mo
0,9
V
0,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Elongation Impact values
Yield strength
Tensile strength
0,2%
in J CVN
(L0=5d0)
MPa
MPa
%
+20°C:
annealed *
640
760
19
150
DQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$UJRQ
Heat Treatment
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0
2,4
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (07106.), CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire:
C 9 MV-IG
Flu cored wire:
C 9 MV Ti-FD
SMAW electrode:
FOX C 9 MV
SAW combination:
C 9 MV-UP/BB 910
Metal cored wire:
C 9 MV-MC
Filler Metals Bestseller for Joining Applications
Nb
0,06
7KHUPDQLW076
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo91
ER90S-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRU
matching high temperature resistant parent metal T91 / P91 according to ASTM.
Marks (rods only)
W CrMo91 / ER90S-B9
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A199 Gr. T91; A355 Gr. P91(T91); A213/213M Gr. T91
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,1
Si
0,3
Mn
0,5
Cr
9,0
Ni
0,7
Mo
1,0
V
0,2
Nb
0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
760 C / 2 h
Yield strength
0,2%
MPa
530
11
Tensile strength
MPa
620
Elongation
(L0=5d0)
%
19
Impact values
in J CVN
+20°C:
150
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6
2,0
2,4
3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
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8QLRQ,&U0R
TIG rod
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low-alloyed
EN ISO 21952-A
AWS A5.28
W CrMo2Si
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHS
resistant steels in boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo2 Si / 1.7384
Base materials
rod
1.7380 – 10 CrMo 910, ASTM A355 Gr- P22; 1.7379 – G17CrMo9-10, A217 Gr. WC9
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,047
Si
0,6
Mn
1,0
Cr
2,55
Mo
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12
Yield strength
0,2%
MPa
470
Shielding gas
I1
Tensile strength
MPa
590
Elongation
(L0=5d0)
%
20
Impact values
in J CVN
at room temperature
80
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
2,0
2,5
3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
Filler Metals Bestseller for Joining Applications
8QLRQ,3
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
WZ CrMo2VTi/Nb
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWK$UJRQ6XLWDEOHIRUFUHHSUHVLVWDQWWXEHVDQG
pipes in power stations, especially 7CrMoVTi B10-10 (T24/P24)
Marks (rods only)
T / P24 / ER90S-G
Base materials
1.7378 – 7 CrMoVTiB 10-10; (P24/T24)
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,05
Si
0,3
Mn
0,5
Cr
2,2
Mo
1,0
V
0,22
Ti/Nb
0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
AW
740 C / 2 h
Yield strength
0,2%
MPa
600
500
Tensile strength
MPa
700
620
Elongation
(L0=5d0)
%
15
20
Impact values
in J CVN
at room temperature
47
100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
Spools
Rods
0,8
D100, B300
1,0
B300
1,2
B300
1,6
2,0
2,4
3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 $SSURYDOV&HUWL¿FDWH1R
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13
7KHUPDQLW076
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
WZ CrMoWVNb 9 0,5 1,5
ER90S-G ER90S-B9(mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSHrature resistant parent metal P92 according to ASTM A 335.
Marks (rods only)
P92
Base materials
rod
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92);A213 Gr. 92, 1.4901 X10CrWMoVNb9-2
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,1
Si
0,25
Mn
0,5
Cr
8,5
Mo
0,4
Ni
0,5
W
1,6
V
0,2
Nb
0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
14
Heat Treatment
ƒ&•K
Yield strength
0,2%
MPa
560
Tensile strength
MPa
720
Elongation
(L0=5d0)
%
15
Impact values
in J CVN
at room temperature
41
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
Spools
0,8
D200
Rods
1,6
2,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
2,4
3,2
N
0,04
7KHUPDQLW$76
TIG rod
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14343-A
AWS A5.9
W 19 9 H
ER19-10H
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 C (1292 F); resistant to scaling up to 800 C (1472 F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Marks (rods only)
W 19 9 H / ER19-10 H
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L7L
1.4850 – X6CrNiNb18-10 AISI 304H, 321H, 347H
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG :W
C
0,05
Si
0,4
Mn
1,8
Cr
18,8
Ni
9,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
AW
Yield strength
0,2%
MPa
400
Tensile strength
MPa
600
Elongation
(L0=5d0)
%
30
Impact values
in J CVN
at room temperature
100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6
2,0
2,4
3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV &HUWL¿FDWH1R
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15
BÖHLER MO
TIG rod
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low-alloyed
EN 12536
AWS A5.4
O IV
R60-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHG0RDOOR\HGJDVZHOGLQJURGSUHIHUUHGIRUSLSHZHOGLQJZLWKVWULFWLQVSHFWLRQ
UHTXLUHPHQWV9LVFRXVZHOGSRRO$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXS
WRƒ&
Marks (rods only)
rod
IURQW
O IV 2.0
back: R60-G
16
Base materials
Unalloyed and creep resistant structural steels with yield strengths up to 295 MPa. 16Mo3, S235JRS275JR, S275N, S275M, P195GH-P295GH, P195TR1-P265TR1, P195TR2-P265TR2, GE200GE240 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A; A 182 Gr. F1; A 283 Gr. B, C; A 501 Gr. B;
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untreated
Yield strength
0,2%
MPa
330
Tensile strength
MPa
470
Elongation
(L0=5d0)
%
24
Impact values
in J CVN
+20°C:
60
Operating data
Dimensions (mm)
1,6
2,0
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S275M-S460M, S275ML-S460ML, P355N, P355NH, P460N, P460NH, P275NL1-P460NL1,
P275NL2-P460NL2, L360NB, L415NB, L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E;
A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65;
A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52,
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untreated
Yield strength
0,2%
MPa
500
Tensile strength
MPa
600
Elongation
(L0=5d0)
%
25
Impact values
in J CVN
+20°C:
-50°C:
150
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Operating data
Polarity = -
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S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
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ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
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0,2%
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MPa
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510
600
Elongation
(L0=5d0)
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26
Impact values
in J CVN
+20°C:
-60°C:
280
80
Operating data
Polarity = -
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Dimensions (mm)
2,0
2,4
3,0
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460
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38
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strength
MPa
650
Impact values
in J CVN
+20°C:
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120
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MPa
450
Tensile strength
MPa
620
Elongation Impact values
in J CVN
(L0=5d0)
%
at room temperature
35
100
Operating data
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460
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untreated
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strength
MPa
620
Elongation
(L0=5d0)
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33
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in J CVN
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130
120
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70
Operating data
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640
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570
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35
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115
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70
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120
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100
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80
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90
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720
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100
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80
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Notes
Chapter 3.1 - (GMAW) Solid wire (unalloyed, low-alloyed)
Product name
EN ISO
AWS
BÖHLER EMK 6
G 42 4 M21 3Si1 / G 42 4 C1 3Si1
ER70S-6
Page
2
Union K 52
G 42 2 C1 3Si1 / G 46 4 M21 3Si1
ER70S-6
3
BÖHLER EMK 8
G 46 4 M21 4Si1 / G 46 4 C1 4Si1
ER70S-6
4
Union K 56
G 46 2 C G4Si1 / G 46 4 M G4Si1
ER70S-6
5
BÖHLER NiCU 1-IG
G 42 4 M21 Z3Ni1Cu / G 42 4 C1 Z3Ni1Cu
ER80S-G
6
BÖHLER NiMo 1-IG
G 55 6 M21 Mn3Ni1Mo / G 55 4 C1 Mn3Ni1Mo
ER90S-G
7
Union MoNi
G 62 5 M21 Mn3Ni1Mo
ER90S-G
8
Union NiMoCr
G 69 6 M21 Mn4Ni1,5CrMo
ER100S-G
9
BÖHLER NiCrMo 2,5-IG
G 69 6 M21 Mn3Ni2.5CrMo / G 69 4 C1 Mn3Ni2.5CrMo
ER110S-G
10
BÖHLER X 70-IG
G 69 5 M21 Mn3Ni1CrMo
ER110S-G
11
Union X 85
G 79 5 M21 Mn4Ni1,5CrMo
ER110S-G
12
BÖHLER X 90-IG
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
13
Union X 90
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
14
Union X 96
G 89 5 M21 Mn4Ni2,5CrMo
ER120S-G
15
BÖHLER DMO-IG
G MoSi
ER70S-A1
16
Union I Mo
G MoSi
ER80S-G(A1)
17
BÖHLER DCMS-IG
G CrMo1Si
ER80S-G ER80S-B2 (mod.)
18
Union I CrMo
G CrMo1Si
ER80S-G ER80S-B2 (mod.)
19
BÖHLER CM 2-IG
G CrMo2Si
ER90S-B3 (mod.)
20
BÖHLER C 9 MV-IG
G CrMo91
ER90S-B9
21
Thermanit MTS 3
G CrMo91
ER90S-B9
22
Union I CrMo 910
G CrMo2Si
ER90S-G
23
Thermanit MTS 616
GZ CrMoWVNb 9 0,5 1,5
ER90S-G ER90S-B9(mod.)
24
Thermanit ATS 4
G 19 9 H
ER19-10H
25
Union K 5 Ni
G 50 5 M21 3Ni1/G 46 3 C1 3Ni1
ER80S-G
26
BÖHLER SG 8-P
G 42 5 M21 3Ni1
ER80S-G
27
BÖHLER 2,5 Ni-IG
G 46 8 M21 2Ni2
ER80S-Ni2
28
Union K 52 Ni
G 50 6 M21 Z3Ni1/G 46 4 C1 Z3Ni1
ER80S-G ER80S-Ni1(mod.)
29
Union K NOVA Ni
G 42 5 M21 3Ni1
ER80S-G ER80S-Ni1(mod.)
30
Union Ni 2,5
G 50 7 M21 2Ni2
ER80S-Ni2
31
BÖHLER EMK 6
Solid Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14341-A:
AWS A5.18:
G 42 4 M21 3Si1/G 42 4 C1 3Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZLUHHOHFWURGHZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
ZKHWKHUXVLQJPL[HGJDVHVRUXQGHU&27KHZLUHHOHFWURGHLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJVWUXFWXUHV7KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWV
LWDOVRRIIHUVWKHLGHDOSURSHUWLHVIRUWKLFNVKHHWZHOGLQJ7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGH
ZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQDQGLVGHVLJQHGIRUPLQLPXPWHQGHQF\
WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFVHYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUH
SDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
2
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
P235GH-P355GH, P275NL1-P355NL1, P215NL, P265NL, P355N, P285NH-P420NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB,
L245MB-L415MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,9
Mn
1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated
stress relieved*
Yield
strength
0,2%
MPa
440
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
490
%
30
30
+20°C:
160
160
-40°C
80
ƒ&K±VKLHOGLQJJDV$UJRQ&2
Operating data
shielding gases:
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3036.), DB (42.014.11), ABS (3SA, 3 SA), CWB (X), DNV (III MS), GL (3 S),
LR (3S, 3 S H15), LTSS, SEPROZ, CE
Filler Metals Bestseller for Joining Applications
8QLRQ.
Solid Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14341-A
AWS A5.18
G 42 2 C1 3Si1/G 46 4 M21 3Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWKVKLHOGLQJJDV$OOSXUSRVHXVHDEOHZLWKJDVPL[WXUHRU&2ORZVSDWWHUWUDQVIHULQWKHVKRUWDQGVSUD\DUFUDQJH8VHGLQ
ERLOHUDQGSLSHOLQHFRQVWUXFWLRQVKLSEXLOGLQJYHKLFOHPDQXIDFWXULQJDQGVWUXFWXUDOHQJLQHHULQJ
Base materials
6-5*6-ERLOHUVWHHOV3*+3*+3*+¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR
S420N; ASTM A27 u. A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A,
B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55;
A556 Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50,
60; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,85
Mn
1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
CO2
M21
Yield
strength
0,2%
MPa
420
440
3
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
540
560
%
25
24
+20°C:
85
95
-20°C:
47
60
-40°C:
47
Operating data
3RODULW\ Shielding gas
(EN ISO 14175) M1 - M3 and C1
Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R $%6*/ <+6 /5'19
Filler Metals Bestseller for Joining Applications
BÖHLER EMK
Solid Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14341-A:
AWS A5.18:
G 46 4 M21 4Si1/ G 46 4 C1 4Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHDSSOLFDEOHXQLYHUVDOO\LQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUV
DQGEXLOGLQJVWUXFWXUHV,WH[KLELWVDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHUERWKXQGHUPL[HG
JDVHVDQGXQGHU&27KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWVLWKDVLGHDOSURSHUWLHVIRU
WKLFNVKHHWZHOGLQJ8VHORZGLDPHWHUZLUHIRUYHUWLFDOGRZQZHOGV
7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGHZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQ
DQGLWKDVEHHQGHVLJQHGIRUPLQLPXPWHQGHQF\WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFV
HYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUHSDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
4
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL 6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL,
P265NL, P355N, P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH,
L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A
32-E 36 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
API 5 L Gr. B, X42, X52, X56, X60, X65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
1,0
Mn
1,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated *
untreated 1**
stress relieved***
Yield
strength
0,2%
MPa
480
470
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
580
540
%
26
28
28
+20°C:
150
110
130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
VWUHVVUHOLHYHGƒ&K±VKLHOGLQJJDV$U&2
Operating data
shielding gases:
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3038.), DB (42.014.05), ABS (3SA, 3 SA), DNV (III MS), GL (3 S),
LR (3S, 3 S H15), SEPROZ, CE, NAKS
Filler Metals Bestseller for Joining Applications
-40°C
80
50
70
8QLRQ.
Solid Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14341-A
AWS A5.18
G 46 2 C G4Si1/ G 46 4 M G4Si1
ER70S-6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWK&2RUJDVPL[WXUH/RZ
VSDWWHUWUDQVIHULQVKRUWDQGVSUD\DUFUDQJH+LJKDUFVWDELOLW\DOVRDWKLJKZHOGLQJFXUUHQWDPSHUDJH/DUJHDSSOLFDWLRQUDQJHVSHFLDOO\VXLWHGIRUVWHHOVRIKLJKHUVWUHQJWKLQERLOHUDQG
SLSHOLQHFRQVWUXFWLRQVKLSEXLOGLQJYHKLFOHPDQXIDFWXULQJDQGVWUXFWXUDOHQJLQHHULQJ
Base materials
6-5*6-ERLOHUVWHHOV3*+3*+3*+3*+¿QHJUDLQHGVWUXFWXUDO
steels up to S460N; ASTM A27 and A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55;
A556 Gr. B2A;A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50,
60; A668 Gr. A, B; A907 Gr. 30,33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
1,05
Mn
1,65
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
CO2
M21
Yield
strength
0,2%
MPa
450
480
5
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
580
%
25
24
+20°C:
90
95
-20°C:
47
65
-40°C:
47
Operating data
3RODULW\ Shielding gas
(EN ISO 14175) M2, M3, C1
Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R $%6%9*/ <+6 /5'19
Filler Metals Bestseller for Joining Applications
BÖHLER N C
-I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A:
AWS A5.28:
G 42 4 M21 Z3Ni1Cu/ G 42 4 C1 Z3Ni1Cu
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1L&XDOOR\HGZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGPHWDODUFZHOGLQJRQZHDWKHUSURRI
structural steels and special structural steels. BÖHLER NiCu 1 IG achieves good welding both with
VKRUWDUFVDWORZYROWDJHDVZHOODVZLWKVSUD\DUFVDWKLJKHUYROWDJH7KHPHFKDQLFDOSURSHUWLHVRI
WKHZHOGPHWDOWKHUHVLVWDQFHWRSRURVLW\DQGWKHEHDGIRUPDWLRQGHSHQGRQWKHNLQGRIVKLHOGLQJ
JDVXVHGDQGRQWKHRWKHUZHOGLQJSDUDPHWHUV'XHWRWKHDOOR\HGFRSSHUWKHZHOGPHWDOIHDWXUHV
increased resistance to atmospheric corrosion.
Base materials
ZHDWKHUSURRIVWUXFWXUDOVWHHOV
S235JRG2Cu, S235J2G4Cu, S235J0Cu, S235JRW, S355J0Cu, S355J2G3Cu, S355J0W,
235J2W-S355J2W, S355K2W ASTM A 588 Gr. A, B, C, K; A 618 Gr. II; 709 Gr. C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
6
Si
0,5
Mn
1,1
Cu
0,4
Ni
0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated *
stressed relieved**
Yield
strength
0,2%
MPa
500
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
580
540
%
26
27
+20°C:
130
130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2RU&2
VWUHVVUHOLHYHGƒ&K±VKLHOGLQJJDV$U&2RU&2
Operating data
shielding gases:
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.08), CE
Filler Metals Bestseller for Joining Applications
1,2
-40°C
•
%g+/(51L0R,*
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A:
AWS A5.28:
G 55 6 M21 Mn3Ni1Mo/ G 55 4 C1 Mn3Ni1Mo
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQG
WHPSHUHG¿QHJUDLQHGVWHHOV7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5
1L0R,*\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJ
*RRGORZWHPSHUDWXUHLPSDFWHQHUJ\GRZQWRƒ&ÀDZOHVVIHHGLQJFKDUDFWHULVWLFVJRRG
FRSSHUDGKHVLRQDQGDORZWRWDOFRSSHUFRQWHQWDUHIXUWKHUTXDOLW\IHDWXUHV)RUMRLQWZHOGLQJLQ
VWHHOFRQWDLQHUSLSHOLQHDQGDSSDUDWXVFRQVWUXFWLRQ$SSURYHGIRUDUPRXUSODWHV$OVRVXLWDEOH
IRUORZWHPSHUDWXUHDSSOLFDWLRQV7KHFKHPLFDOFRPSRVLWLRQLQFOXGLQJWKH1LFRQWHQWPHHWVWKH
12562.VSHFL¿FDWLRQVIRUÄZDWHULQMHFWLRQV\VWHPV³
Base materials
TXHQFKHGDQGWHPSHUHGDQGFU\RJHQLFFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV
S460N, S460M, S460NL, S460ML, S460Q-S555Q, S460QL-S550QL, S460QL1-S550QL1,
460N,P460NH, P460NL1, P460NL2, L415NB, L415MB-L555MB, L415QB-L555QB,
DOIRUP00DOGXU44/4/DOGXU44/4/
20MnMoNi4-5, 15NiCuMoNb5-6-4 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L
X60, X65, X70, X80, X60Q,X65Q, X70Q, X80Q
7
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,6
Mn
1,8
Mo
0,3
Ni
0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated *
untreated 1**
Yield
strength
0,2%
MPa
620
590
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
680
%
23
22
+20°C:
140
120
-40°C
110
•
-60°C
•
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
Operating data
shielding gases:
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11763.), DB (42.014.06), GL (4 55S), SEPROZ, NAKS (1.2 mm), Gazprom (1.2 mm), CE,
VG 95132
Filler Metals Bestseller for Joining Applications
8QLRQ0R1L
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A
AWS A5.28
G 62 5 M21 Mn3Ni1Mo
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPRPHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWKKLJKHU\LHOG
VWUHQJWK2XWVWDQGLQJWRXJKQHVVYDOXHVRIWKHZHOGPHWDODWORZWHPSHUDWXUHVZKHQGHSRVLWHGZLWK
CO2 and gas mixture.
Base materials
S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5, 20 MnMoNi 55 etc; API Spec. 5L: X70, X80;
ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 Gr. E; A572 Gr. 65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,65
Mn
1,55
Mo
0,40
Ni
1,10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
8
Shielding
Gas
CO2
M21
Yield
strength
0,2%
MPa
550
620
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
700
%
20
18
+20°C:
80
100
-40°C:
47
-60°C:
47
Operating data
Shielding gas (EN ISO 14175) M2, M3
and C1
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R */'19:,:(%
Filler Metals Bestseller for Joining Applications
8QLRQ1L0R&U
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A
AWS A5.28
G 69 6 M21 Mn4Ni1,5CrMo
ER100S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPRPHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVIRUMRLQWZHOGLQJRIZHDUUHVLVWDQW
VWHHOV)RUXVHZLWK&2DQGJDVPL[WXUH2XWVWDQGLQJWRXJKQHVVVRIWKHZHOGPHWDODWORZWHPSHUDWXUHV)RUXVHLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ
Base materials
64/ DOIRUP0DOGXU4/64/60& DOIRUP0
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,6
Mn
1,70
Cr
0,2
Mo
0,5
Ni
1,50
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
CO2
M21
Yield
strength
0,2%
MPa
680
720
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
740
780
%
18
16
+20°C:
80
100
9
-40°C:
47
-60°C:
47
Operating data
Shielding gas (EN ISO 14175) M21
and C1
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R $%6'19
BV, GL (6 69S), LR
Filler Metals Bestseller for Joining Applications
%g+/(51L&U0R,*
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A:
AWS A5.28:
G 69 6 M21 Mn3Ni2.5CrMo/ G 69 4 C1 Mn3Ni2.5CrMo
ER110S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUMRLQWZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDO
VWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUHWRXJKQHVV GRZQWRƒ&GHSHQGLQJRQ
the shielding gas).
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUH
WRXJKQHVV6464/6464/64/64/DOIRUPSODWH00
aldur 620 Q, 620 QL, 620 QL1, aldur 700 Q, 700 QL, 700 QL1
ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q; A 709 Gr. HPS 100W
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,6
Mn
1,4
Cr
0,3
Ni
2,5
Mo
0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
10
Heat Treatment
untreated *
untreated 1**
Yield
strength
0,2%
MPa
810
780
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
910
890
%
18
17
+20°C:
120
70
-40°C
-60°C
•
•
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
Operating data
shielding gases:
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.07), ABS (X Q690X-5), BV (UP), DNV (5 69), GL (4 69S), LR (X), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX EV 85
SAW combination:
3 NiCrMo 2.5-UP/BB 24
Filler Metals Bestseller for Joining Applications
GTAW rod:
NiCrMo 2.5-IG
BÖHLER X 70-I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A:
AWS A5.28:
G 69 5 M21 Mn3Ni1CrMo
ER110S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXP\LHOGVWUHQJWKRI03D
7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5;,*\LHOGVDZHOGPHWDO
WKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJLQVSLWHRILWVKLJKVWUHQJWK
Good low-temperature impact energy down to -50 C.
Base materials
+LJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV6464/6464/DOIRUPSODWH0
700 M, aldur 620 Q, 620 QL, aldur 700 Q, 700 QL ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type E, F,
H, Q; A 709 Gr. HPS 100W
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,6
Mn
1,6
Cr
0,25
Ni
1,3
Mo
0,25
V
0,1
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated
Yield
strength
0,2%
MPa
800
11
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
900
%
19
+20°C:
190
-50°C
•
Operating data
shielding gas:
$UJRQ&2
3RODULW\ Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5547.), DB (42.014.19), ABS (X), BV (UP), DNV (IV 69), GL (5 69S), LR (X),
RMR (4 69), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX EV 85
SAW combination:
3 NiCrMo 2.5-UP/BB 24
GTAW rod:
NiCrMo 2.5-IG
Filler Metals Bestseller for Joining Applications
8QLRQ;
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A
AWS A5.28
G 79 5 M21 Mn4Ni1,5CrMo
ER110S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when
GHSRVLWHGZLWKJDVPL[WXUH*RRGGHIRUPDELOLW\RXWVWDQGLQJPHFKDQLFDOSURSHUWLHVHYHQ
DWKLJKHUHOHFWULFKHDWLQSXWSHUXQLWOHQJWKRIZHOG*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJK
SXULW\RIWKHZLUHVXUIDFH)RUXVHLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ
Base materials
64/ DOGXU4/DOIRUP0
60& DOIRUP0 DQGKLJKHUVWUHQJWKSLSHJUDGHV 64/
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,09
Si
0,7
Mn
1,7
Cr
0,3
Mo
0,6
Ni
1,85
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12
Shielding
Gas
CO2
M21
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
MPa
MPa
%
720
790
770
880
17
16
Impact values
in J CVN
at room
temperature
80
90
-50°C:
47
Operating data
Shielding gas (EN ISO 14175) M2, M3,
C1
3RODULW\ Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
'% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
BÖHLER X 90-I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A:
AWS A5.28:
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXPRIIVHW\LHOGVWUHQJWKRI03D
7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5;,*\LHOGVDZHOGPHWDO
WKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJLQVSLWHRILWVKLJKVWUHQJWK
Good low-temperature impact energy down to -60 C.
Base materials
KLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOVVXFKDV6464/DOIRUPSODWH0[WUHPH
DOIRUPSODWH0[WUHPH$670$*U7\SH%()+4+36:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,8
Mn
1,8
Cr
0,35
Ni
2,25
Mo
0,60
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
untreated
13
Yield
strength
0,2%
MPa
915
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
960
%
20
+20°C:
130
-60°C
•
Operating data
shielding gas:
$UJRQ&2
3RODULW\ Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5611.), DB (42.014.23), GL (6 89S), SEPROZ, CE
Filler Metals Bestseller for Joining Applications
8QLRQ;
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A
AWS A5.28
G 89 6 M21 Mn4Ni2CrMo
ER120S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when deposited
ZLWKJDVPL[WXUH*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJKSXULW\RIWKHZLUHVXUIDFH8VHGLQ
FUDQHDQGYHKLFOHPDQXIDFWXUH
Base materials
64/64/ DOIRUP0 60& DOIRUP0 60& DOIRUP0 USS-T1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,8
Mn
1,8
Cr
0,35
Mo
0,6
Ni
2,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
14
Shielding
Gas
M21
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
MPa
MPa
%
890
950
15
Impact values
in J CVN
at room
temperature
90
-60°C:
47
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M2, M3
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
8QLRQ;
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 16834-A
AWS A5.28
G 89 5 M21 Mn4Ni2,5CrMo
ER120S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ*RRGGHIRUPDELOLW\LQVSLWHRIYHU\
KLJKVWUHQJWKYDOXHV*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJKSXULW\RIWKHZLUHVXUIDFH
Base materials
64/ DOIRUP 64/60& DOIRUP0 60& DOIRUP0
OX 1002
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,12
Si
0,8
Mn
1,9
Cr
0,45
Mo
0,55
Ni
2,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
M21
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
MPa
MPa
%
930
980
14
Impact values
in J CVN
at room
temperature
80
15
-50°C:
47
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M2
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
'% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
BÖHLER MO-I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G MoSi
ER70S-A1 (ER80S-G)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUPDNLQJSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQFUDQHEXLOGLQJDQGVWHHOFRQVWUXFWLRQ+LJKTXDOLW\YHU\WRXJKDQGFUDFNUHVLVWDQWZHOG
PHWDOUHVLVWDQWWRDJHLQJ&U\RJHQLFGRZQWRƒ&$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&7KHZLUHHOHFWURGHKDVRXWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
*RRGFRSSHUDGKHVLRQZLWKDORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLF
FUDFNLQJ0R0Q0R1L1L&X0R1E6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NHP460NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MBL450MB, GE200-GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr.
WP1; A 283 Gr. B, C, D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021,
1026; A 513 Gr. 1021, 1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr.
1013; API 5 L B, X42, X52, X60, X65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
16
C
0,1
Si
0,6
Mn
1,1
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile
Heat Treatment
strength
strength
0,2%
MPa
500
470
450
untreated *
untreated 1**
annealed ***
MPa
600
590
570
Elongation
(L0=5d0)
Impact values
in J CVN
%
25
23
25
+20°C:
150
150
150
-40°C
•
•
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2 XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
*** DQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$U&2
Operating data
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0021.), DB (42.014.09), CL (0216), SEPROZ, CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
GTAW rod:
FOX DMO Kb, FOX DMO Ti DMO-IG
Filler Metals Bestseller for Joining Applications
Flu cored wire:
DMO Ti-FD
SAW wire:
EMS 2 Mo
8QLRQ,0R
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28
G MoSi
ER80S-G(A1)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUWKHZHOGLQJRIORZDOOR\DQGFUHHSUHVLVWDQWVWHHOV$OOSXUSRVH
medium-alloyed solid wire electrode, useable both with CO2 and with gas mixture. Applications
LQFOXGHWKHZHOGLQJRIORZDOOR\HGDQGFUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRU
construction.
Base materials
3*+3*+3*+0R¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
pipe steels according to DIN 17 175; ASTM A335 Gr. P1; A161-94 Gr. T1 A; A182M Gr. F1; A204M
Gr. A, B, C; A250M Gr. T1; A217 Gr. WC1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,6
Mn
1,15
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
CO2
M21
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
MPa
MPa
%
450
490
550
600
24
23
17
Impact values
in J CVN
at room
temperature
80
90
-50°C:
47
Operating data
Shielding gas (EN ISO 14175) M1- M3
and C1
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
BÖHLER CM -I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G CrMo1Si
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQ
DOVR IRU ZHOGLQJ ZRUN ZLWK TXHQFKHG DQG WHPSHUHG DQG FDVHKDUGHQLQJ VWHHOV 3UHIHUUHG IRU
&U0R$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&7KHZHOGPHWDO
H[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQGFUDFNUHVLVWDQFHLWLVUHVLVWDQWWRFDXVWLFFUDFNLQJFDQEH
QLWULGHGDQGLVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ7KHFUHHSVWUHQJWKLVLQWKHVDPHUDQJHDVWKH
&U0R PDWHULDO 7KH ZLUH HOHFWURGH KDV YHU\ JRRG VOLGLQJ DQG IHHGLQJ FKDUDFWHULVWLFV *RRG
FRSSHUDGKHVLRQORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable composition, heat treatable steels with comparable composition, steels resistant to caustic
FUDFNLQJ&U0R&U0R&U0R9&U0R
42CrMo4, 1.7258 24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193
Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A
426 Gr. CP12
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
18
C
0,11
Si
0,6
Mn
1,0
Cr
1,2
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation
Tensile
Heat Treatment
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
annealed*
440
570
23
ƒ&K2IHQELVƒ&/XIW±6FKXW]JDV$U&2
Impact values
in J CVN
+20°C:
140
Operating data
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1091.), DB (42.014.15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SAW
combination:
EMS 2 CrMo/BB 24
EMS 2 CrMo/BB 418 TT
GTAW rod:
FOX DCMS Kb
FOX DCMS Ti
DCMS-IG
Flux cored wire:
DCMS Ti-FD
Gas welding rod:
DCMS
SMAW electrode:
Filler Metals Bestseller for Joining Applications
8QLRQ,&U0R
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A
AWS A5.28
G CrMo1Si
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHXVHDEOHERWKZLWK&2DQGPL[HGJDV$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRI
FUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRUFRQVWUXFWLRQ
Base materials
1.7335 – 13CrMo4-5; ASTM A193 Gr. B7; A335 Gr. P11 und P12; 1.7357 – G17CrMo5-5 – A217
Gr. WC6
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,09
Si
0,6
Mn
1,05
Cr
1,1
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Shielding
Gas
M21
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
22
impact RT
80
19
Operating data
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1U '% 5HJIRUP1R
Filler Metals Bestseller for Joining Applications
%g+/(5&0,*
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G CrMo2Si
ER90S-B3 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQ
DQGIRUWKHSHWURFKHPLFDOLQGXVWU\HJFUDFNLQJSODQWV3UHIHUUHGIRU&U0RDQGDOVRVXLWDEOHIRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVH
DWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVV
DQGFUDFNUHVLVWDQFHDVZHOODVDFUHHSVWUHQJWKYHU\PXFKLQWKHVDPHUDQJHDV&U0R
7KHZLUHHOHFWURGHKDVYHU\JRRGVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV*RRGFRSSHUDGKHVLRQ
ORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
VDPHW\SHDVFUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVVLPLODUDOOR\TXHQFKHGDQGWHPSHUHG
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels
1.7380 10CrMo9-10, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10,
1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22;
335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
20
C
0,08
Si
0,6
Mn
0,95
Cr
2,6
Mo
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation Impact values
Tensile
Heat Treatment
strength
in J CVN
strength
(L0=5d0)
0,2%
MPa
MPa
%
+20°C:
annealed*
440
580
23
170
ƒ&K2IHQELVƒ&/XIW±6FKXW]JDV$U&2
Operating data
$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1085.), DB (42.014.39), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
GTAW rod:
FOX CM 2 Kb
FOX CM 2 Kb SC
CM 2-IG
Flux cored wire:
CM 2 Ti-FD
SMAW electrode:
Filler Metals Bestseller for Joining Applications
SAW
combination:
CM 2-UP/BB 24
CM 2 SC-UP/BB 24 SC
CM 2-UP/BB 418 TT
BÖHLER C 9 MV-I
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G CrMo91
ER90S-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
%g+/(5&09,*FDQEHHPSOR\HGIRUORQJWHUPRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,12
Si
0,3
Mn
0,5
Cr
9,0
Ni
0,5
Mo
0,9
V
0,2
Nb
0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation Impact values
Tensile
Heat Treatment
strength
strength
in J CVN
(L0=5d0)
0,2%
MPa
MPa
%
+20°C:
annealed*
620
760
18
80
ƒ&K2IHQELVƒ&/XIW±6FKXW]JDV$UJRQ&2
21
Operating data
shielding gas :
$UJRQ&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
1,6
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX C 9 MV
GTAW rod:
C 9 MV-IG
SAW
combination:
C 9 MV-UP/BB 910
Filler Metals Bestseller for Joining Applications
7KHUPDQLW076
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G CrMo91
ER90S-B9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWRƒ& ƒ) 6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRUPDWFKLQJKLJK
temperature resistant parent metal T91 / P91 according to ASTM.
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91)
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,3
Mn
0,5
Cr
9,0
Mo
1,0
Ni
0,7
Nb
0,06
others
0,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
22
Yield
strength
0,2%
MPa
520
Heat Treatment
760 C / 2 h
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
16
+20°C:
50
Operating data
3RODULW\ Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) M12,
(M13)
8QLRQ,&U0R
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G CrMo2Si
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJERWKZLWKJDVPL[WXUHDQG&2
$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRU
construction.
Base materials
1.7380 – 10CrMo9-10; ASTM A335 Gr. P22; 1.7379 – G17CrMo9-10 – A217 Gr. WC9
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,09
Si
0,55
Mn
0,9
Cr
2,55
Mo
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation Impact values
Tensile
strength
strength
in J CVN
(L0=5d0)
0,2%
Shielding Gas
MPa
MPa
%
at room temperature
M21
640
570
20
65
*) Also weldable with CO2. in this case the mechanical properties will change.
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M1- M3
and C1
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
23
7KHUPDQLW076
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
GZ CrMoWVNb 9 0,5 1,5
ER90S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with matching high temperature resistant parent metal P92 according to ASTM A 335.
Base materials
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92); A213 Gr. 92, 1.4901
– X10CrWMoVNb9-2
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
24
Si
0,25
Mn
0,5
Cr
8,5
Mo
0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile
Heat Treatment
strength
strength
0,2%
MPa
MPa
ƒ&•K
560
720
Ni
0,5
W
1,6
V
0,2
Elongation
(L0=5d0)
Impact values
in J CVN
%
15
+20°C:
41
Nb
0,06
N
0,04
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M12, (M13)
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
1,6
7KHUPDQLW$76
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 21952-A:
AWS A5.28:
G19 9 H
ER19-10 H
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 C (1292 F); resistant to scaling up to 800 C (1472 F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Base materials
1.4550 – X6CrNiNb18-10 1.4948 – X6CrNi18-1 1.4878 – X12CrNiTi18-9 AISI 304H; 321H; 347H
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,05
Si
0,3
Mn
1,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile
Heat Treatment
strength
strength
0,2%
MPa
MPa
AW
350
550
Cr
18,8
Ni
9,3
Elongation
(L0=5d0)
Impact values
in J CVN
%
35
at room temperature
70
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M12
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
25
8QLRQ.1L
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A
AWS A5.28:
G 50 5 M21 3Ni1/G 46 3 C1 3Ni1
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Shielding gases: Gas mixture and CO2 .Extremely metallurgically pure weld metal with good
low temperature toughness when deposited in combination with gas mixtures.
Base materials
S355NL - S500QL cryogenic special structural steels 15 MnNi 63
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,1
Si
0,7
Mn
1,4
Ni
1,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
26
Yield strength
0,2%
MPa
500
460
Shielding Gas
M21
CO2
Tensile
strength
MPa
590
560
Elongation
(L0=5d0)
%
24
24
Impact values
in J CVN
+20°C:
–30°C
130
110
47
–50°C
47
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M1- M3
and C1
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJ$SSURYDOVIRUP1R
Filler Metals Bestseller for Joining Applications
BÖHLER
-P
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A:
AWS A5.28:
G 42 5 M21 3Ni1
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(56*3LVDPLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJRISLSHOLQHV
7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHPperature impact energy down to -50 C, along with exceptional ductility and high resistance
WRFUDFNLQJ)XUWKHUTXDOLW\IHDWXUHVRIWKLVZLUHLQFOXGHH[FHSWLRQDOZHOGLQJDQGÀRZSURSHUWLHV
DORQJZLWKLGHDOIHHGLQJFKDUDFWHULVWLFV)XUWKHUDSSOLFDWLRQVDUHIRXQGLQVWHHOFRQWDLQHUDQG
apparatus construction.
Base materials
API5L: X42 – X60 EN 10208-2: L290MB-L415MB
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,06
Si
0,7
Mn
1,5
Ni
0,9
Ti
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation
Tensile
Heat Treatment
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
untreated *
500
590
24
untreated 1 **
470
560
25
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
27
Impact values
in J CVN
+20°C:
150
110
-50°C:
80
45
Operating data
3RODULW\ 6KLHOGLQJJDV$UJRQ&2
$UJRQ&22
&2
Dimensions (mm)
0,9
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
DNV (IV 46 MS)
Filler Metals Bestseller for Joining Applications
%g+/(51L,*
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A:
AWS A5.28:
G 46 8 M21 2Ni2
ER80S-Ni2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\ZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHG
FRQVWUXFWLRQVWHHOVDQGQLFNHODOOR\VWHHOV)RUKLJKTXDOLW\ZHOGLQJRQVWRUDJHWDQNVDQG
SLSHV\VWHPVIRUORZWHPSHUDWXUHDSSOLFDWLRQV$SSOLFDEOHGHSHQGLQJRQWKHVKLHOGLQJJDV
used, down to -80 C.
Base materials
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels.
10Ni14, 12Ni14, 13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M,
S275ML-S460ML, P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3;
A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A
572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
28
Si
0,6
Mn
1,0
Ni
2,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation
Tensile
Heat Treatment
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
untreated *
510
600
22
untreated 1 **
500
590
22
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
Impact values
in J CVN
+20°C:
170
120
-60°C:
-80°C:
•
•
Operating data
6KLHOGLQJJDV$UJRQ&2
&2
3RODULW\ Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (01080.), DB (42.014.16), ABS (X Q460X-5), BV (SA 3 M; UP), DNV (5 MS),
GL (6 38S), LR (5 40S H15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX 2.5 Ni
GTAW rod:
2.5 Ni-IG
SAW
combination:
Filler Metals Bestseller for Joining Applications
Ni 2-UP/BB 24, Ni 2-UP/BB 421 TT
8QLRQ.1L
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A
AWS A5.28:
G 50 6 M21 Z3Ni1/G 46 4 C1 Z3Ni1
ER80S-G ER80S-Ni1(mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHIRU*0$:ZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWHHOVGRZQWRƒ&IRU¿QH
grained steels up to S500.
Base materials
EN 10028-3 P355NL2 – P460NL2
EN 10025-6 S500QL1
API5L: X 42 – X 70 (X 80)
EN 120208-2: L290MB – L485MB
EN 10149-2 S355MC – S500MC
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,06
Si
0,7
Mn
1,5
Ni
0,9
Mo
0,08
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
0,2%
MPa
500
460
Shielding Gas
M21
CO2
Tensile
strength
MPa
590
560
Elongation
(L0=5d0)
%
24
24
Impact values
in J CVN
+20°C:
–40°C
150
140
47
29
–60°C
47
Operating data
3RODULW\ Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
ABS, DNV
Filler Metals Bestseller for Joining Applications
8QLRQ.1RYD1L
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A
AWS A5.28:
G 42 5 M21 3Ni1
ER80S-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
PLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJ7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJ
HOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHPSHUDWXUHLPSDFWHQHUJ\GRZQWRƒ&
DORQJZLWKH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJ)XUWKHUTXDOLW\IHDWXUHVRIWKLVZLUH
LQFOXGHH[FHSWLRQDOZHOGLQJDQGÀRZSURSHUWLHVDORQJZLWKLGHDOIHHGLQJFKDUDFWHULVWLFV$SSOLFDWLRQVDUHIRXQGLQVWHHOFRQWDLQHUDQGDSSDUDWXVFRQVWUXFWLRQ
Base materials
API5L: X42 – X60 EN 10208-2: L290MB-L415MB
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,06
Si
0,7
Mn
1,5
Ni
0,9
Ti
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
30
Yield strength
0,2%
MPa
500
470
Shielding Gas
M21
CO2
Tensile
strength
MPa
590
560
Elongation
(L0=5d0)
%
24
25
Impact values
in J CVN
+20°C:
150
110
–50°C
80
45
Operating data
3RODULW\ Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) M1- M3 and C1
8QLRQ1L
Solid Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14341-A
AWS A5.28:
G 50 7 M21 2Ni2
ER80S-Ni2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Outstanding toughness values at low temperatures when deposited in combination with gas
mixture.
Base materials
12Ni14G1, X12Ni5
P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3; ASTM A633 Gr. E;
A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350 Gr. LF3
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,6
Mn
1,0
Ni
2,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength
0,2%
Shielding Gas MPa
M21
510
M21 (SR)*
450
*SR (560 C (1040 F) – 4 h)
Tensile
strength
MPa
620
560
Elongation
(L0=5d0)
%
24
24
Impact values
in J CVN
+20°C:
–70°C
120
47
140
–80°C
47
Operating data
3RODULW\ Shielding gas (EN ISO 14175) M1, M2
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R $%6*/ <6 /5%9'19
Filler Metals Bestseller for Joining Applications
31
Notes
Chapter 3.2 - (GMAW) Solid wire (high-alloyed)
Product name
EN ISO
AWS
Avesta 307-Si
G 18 8 Mn
ER307 (mod.)
Page
2
BÖHLER A 7-IG / A 7 CN-IG
G 18 8 Mn
ER307 (mod.)
3
Thermanit X
G 18 8 Mn
ER307 (mod.)
4
Avesta 308L-Si/MVR-Si
G 19 9 L Si
ER308LSi
5
BÖHLER EAS 2-IG (Si)
G 19 9 L Si
ER308LSi
6
Thermanit JE-308L Si
G 19 9 L Si
ER308LSi
7
Avesta 309L-Si
G 23 12 L Si
ER309LSi
8
BÖHLER CN 23/12-IG
G 23 12 L
ER309L
9
Thermanit 25/14 E-309L Si
G 23 12 L Si
ER309LSi
10
BÖHLER FF-IG
G 22 12 H
ER309 (mod.)
11
Thermanit D
G 22 12 H
ER309 (mod.)
12
Avesta 316L-Si/SKR-Si
G 19 12 3 L Si
ER316LSi
13
BÖHLER EAS 4 M-IG (Si)
G 19 12 3 L Si
ER316LSi
14
Thermanit GE-316L Si
G 19 12 3 L Si
ER316LSi
15
Avesta 318-Si/SKNb-Si
G 19 12 3 Nb Si
-
16
BÖHLER ASN 5-IG (Si)
G Z18 16 5 N L
ER317L (mod.)
17
Thermanit A Si
G 19 12 3 Nb Si
ER318 (mod.)
18
BÖHLER SAS 2-IG (Si)
G 19 9 Nb Si
ER347Si
19
Thermanit H Si
G 19 9 Nb Si
ER347Si
20
BÖHLER CN 13/4-IG
G 13 4
ER410NiMo (mod.)
21
Avesta 2205
G 22 9 3 N L
ER2209
22
BÖHLER CN 22/9 N-IG
G 22 9 3 NL
ER2209
23
Thermanit 22/09
G 22 9 3 N L
ER2209
24
Avesta LDX 2101
G 23 7 N L
-
25
Avesta P5
G 23 12 2 L
-
26
Avesta 2507/P100
G 25 9 4 N L
-
27
Thermanit 25/09 CuT
G 25 9 4 N L
ER2594
28
BÖHLER FA-IG
G 25 4
-
29
Thermanit L
G 25 4
-
30
BÖHLER FFB-IG
G 25 20 Mn
ER310 (mod.)
31
BÖHLER SKWAM-IG
G Z 17 Mo
-
32
Thermanit 17/15 TT
G Z 17 15 Mn W
-
33
BÖHLER CAT 430L Cb-IG
G Z 18 L Nb
ER430 (mod.)
34
BÖHLER CAT 430L CbTi-IG
G Z Cr 18 NbTi L
ER430Nb (mod.)
35
Thermanit 439 Ti
G Z 18 Ti L
ER439 (mod.)
36
UTP A 2133 Mn
G Z 21 33 Mn Nb
-
37
UTP A 2535 Nb
G Z 25 35 Zr
-
38
Avesta P12
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
39
BÖHLER NiBAS 625-IG
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
40
Thermanit 625
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
41
UTP A 6222 Mo
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
42
BÖHLER NiBAS 70/20-IG
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
43
Thermanit Nicro 82
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
44
UTP A 068 HH
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
45
Thermanit 617
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
46
UTP A 6170 Co
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
47
UTP A 776
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
48
Thermanit NiMo C 24
S Ni 6059 (NiCr23Mo16)
ERNiCrMo-13
49
UTP A 759
S Ni 6059 (NiCr23Mo16)
ER NiCrMo-13
50
UTP A 80 M
S Ni 4060 (NiCu30Mn3Ti)
ERNiCu-7
51
Thermanit 35/45 Nb
S Ni Z (NiCr36Fe15Nb0,8)
-
52
UTP A 3545 Nb
G Z 35 45 Nb
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53
A
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Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343
AWS A5.9:
G 18 8 Mn
ER307 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD6LLVDKLJKDOOR\IXOO\DXVWHQLWLFZLUHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOVDVZHOODV0QVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVWHHOV
OLNH$UPR[Š+DUGR[ŠGXURVWDWŠ:HOGR[ŠDQGDOIRUPŠ$YHVWD6LRIIHUVDFUDFNUHVLVWDQW
weld with good mechanical properties.
Corrosion resistance:
3ULPDULO\LQWHQGHGIRUVWDLQOHVVWRPLOGVWHHOFRQQHFWLRQVEXWZLWKWKHVDPHFRUURVLRQUHVLVWDQFHDV
1.4301/ASTM 304.
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
Avesta 307-Si is primarily used in dissimilar welding between stainless and mild steel or low-alloy
steels.
2
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Ferrite 0 FN
Si
0,8
Mn
6,8
Cr
19,0
Ni
8,0
Mo
0,1
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
38
+20°C:
120
-40°C:
110
Operating data
Shielding gas
Polarity = +
$U2RU±&22.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8
1,0
1,2
Filler Metals Bestseller for Joining Applications
1,6
BÖHLER A 7-I BÖHLER A 7 CN-I
Solid Wire
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high-alloyed
EN ISO 14343-A:
AWS A5.9:
G 18 8 Mn
ER307 (mod.)
Solid
6ROLGZLUHHOHFWURGHIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUHKDUGWRZHOGDQG
0QVWHHOV:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJ:HDUUHVLVWDQWDQG
FRUURVLRQUHVLVWDQWVXUIDFLQJVRQUDLODQGSRLQWVFRPSRQHQWVYDOYHVHDWVDQGFDYLWDWLRQSURWHFWLRQ
DUPRXULQK\GURHOHFWULFPDFKLQHV3URSHUWLHVRIWKHZHOGPHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJ
very good cavitation resistance, crack resistant, resistant to thermal shock, resistant to scaling up
to +850 C, little tendency to sigma-phase embrittlement above +500 C. Cryogenic down to -110 C.
+HDWWUHDWPHQWLVSRVVLEOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJ
WHPSHUDWXUHVDERYHƒ&2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJ
DQGÀRZEHKDYLRXU,WLVDSSURYHGIRUZHOGLQJDUPRXUSODWHV
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
High-strength, unalloyed and alloyed structural and quenched and tempered steels among
themselves or among each other; unalloyed and alloyed steels with high-alloy Cr and CrNi
steels; heat-resistant steels up to +850 C; austenitic manganese steels together and with other
steels; cryogenic plate and pipe steels together with cryogenic austenitic materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,08
Si
0,9
Mn
7,0
Cr
19,2
Ni
9,0
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640
%
36
+20°C:
110
Operating data
shielding gas:
$UJRQPD[&22
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (06632.), DB (43.014.13), DB (43.014.07), SEPROZ, VG 95132, CE, NAKS (Ø 0.8; 1.0
mm), DNV (X), GL (4370S), (A 7 CN-IG: TÜV-D (00024.))
Similar Allo Filler Metals
SMAW electrode:
GTAW solid wire:
ro
ct
a e in
FOX A 7 / FOX A 7 CN*
Flu cored wire:
FOX A 7-A
A 7-IG / A 7 CN-IG*
SAW combination:
A 7-MC, A 7-FD,
A 7 PW-FD
A 7 CN-UP/BB 203
er an
Filler Metals Bestseller for Joining Applications
3
7KHUPDQLW;
Solid Wire
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high-alloyed
EN ISO 14343-A:
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ER307 (mod.)
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Stainless. Resistant to scaling up to 850 C (1562 F). No adequate resistance against sulphureous
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYHƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr-steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGIRUIDEULFDWLQJDXVWHQLWLFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUHƒ& ƒ) )RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
required in order to avoid brittle martensitic transition zones.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDQGLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWK
IHUULWLFVWHHOVXSWRERLOHUSODWH3*++LJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHG
and tempered, and armour steels, same parent metal or in combination; unalloyed and alloyed
boiler or structural steels with high alloyed Cr and CrNi steels; heat resistant steels up to 850 C
(1562 F); austenitic high manganese steel with matching and other steels. Cryogenic sheet metals
and pipe steels in combination with austenitic parent metals.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
4
C
0,08
Si
0,8
Mn
7,0
Cr
19,0
Ni
9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
370
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
35
at RT
100
Operating data
Shielding gas (EN ISO 14175) M12,M13,
M21
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R */ 6 '% 5HJIRUP1R '19
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high-alloyed
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ER308LSi
Base materials
Solid
$YHVWD/6L0956LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVR
EHXVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
and 1.4550/ASTM 347 in cases where the construction will be operating at temperatures below
400 C. For higher temperatures a niobium stabilized consumable such as Avesta 347-Si/MVNb-Si
is required.
&RUURVLRQUHVLVWDQFH
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
ire
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For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4301
1.4301
304
304S31
Z7 CN 18-09
2333
4307
1.4307
304L
304S11
Z3 CN 18-10
2352
4311
1.4311
304LN
304S61
Z3 CN 18-10 Az
2371
4541
1.4541
321
321S31
Z6 CNT 18-10
2337
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,02
0,85
Ferrite 8 FN; WRC-92
Mn
1,8
Cr
20,0
Ni
10,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
36
+20°C:
110
-196°C:
60
Operating data
Shielding gas
$U22RU±&22.
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
Filler Metals Bestseller for Joining Applications
5
BÖHLER EA
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Solid Wire
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high-alloyed
EN ISO 14343-A:
AWS A5.9:
G 19 9 L Si
ER308LSi
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
WH[WLOHDQGFHOOXORVHLQGXVWU\G\HZRUNVDQGPDQ\PRUH2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRDQRSHUDWLQJ
WHPSHUDWXUHRIƒ&&U\RJHQLFGRZQWRƒ&
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
”
6
Si
0,8
Mn
1,7
Cr
20,0
Ni
10,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
390
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
540
%
38
+20°C:
110
Operating data
shielding gases:
$UJRQPD[&22
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03159.), DB (43.014.09), DNV (308L), GL (4550S), SEPROZ, CE
Similar Allo Filler Metals
SMAW electrode:
FOX EAS 2
FOX EAS 2-A
SAW combination:
EAS 2-UP/BB 202
Filler Metals Bestseller for Joining Applications
Flu cored wire:
EAS 2-FD
EAS 2-MC
EAS 2 PW-FD (LF)
7KHUPDQLW-(/6L
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
G 19 9 L Si
ER308LSi
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L1±;&UNiNb18-10 AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9, A320 Gr. B8C or D.
Solid
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Corrosion-resistant similar to matching low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
VWHHOJUDGHV&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) )RUMRLQLQJ
DQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L 1 DQG&U1L0R 1 VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,9
Mn
1,7
Cr
20,0
Ni
10,0
7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
35
at RT
75
-196°C:
35
Operating data
Shielding gas (EN ISO 14175) M11,
M12, M13
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R &:% (5/6L '19
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high-alloyed
EN ISO 14343-A:
AWS A5.9:
G 23 12 L Si
ER309LSi
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6LLVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRIORZDOOR\VWHHOV
DQGGLVVLPLODUZHOGGEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
or 347.
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
$YHVWD/6LLVSULPDULO\XVHGZKHQVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
non-molybdenum-alloyed stainless and carbon steels.
8
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,02
0,8
Ferrite 9 FN; WRC-92
Mn
1,8
Cr
23,2
Ni
13,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
32
+20°C:
110
-40°C:
100
Operating data
Shielding gas
$U22RU±&22.
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
0,8
1,0
Filler Metals Bestseller for Joining Applications
1,2
1,6
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-I
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high-alloyed
EN ISO 14343-A:
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G 23 12 L
ER309L
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
Solid
6ROLGZLUHHOHFWURGHZLWKLQFUHDVHGIHUULWHFRQWHQW )1a LQWKHZHOGPHWDO+LJKFUDFNUHVLVWDQFH
ZLWKKDUGWRZHOGPDWHULDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJV'LOXWLRQLVWREHNHSWDV
ORZDVSRVVLEOH2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU8VDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQƒ&DQGƒ&
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
”
Si
0,5
Mn
1,7
Cr
23,5
Ni
13,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
9
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
32
+20°C:
90
-80°C:
•
Operating data
shielding gases:
$UJRQPD[&22
$UJRQPD[22
Preheating and subsequent heat treatment
depend on the base material being used.
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (4698.), DB (43.014.18), DNV (309L), GL (4332S), SEPROZ, CE
Similar Allo Filler Metals
SMAW electrode:
FOX CN 23/12-A
FOX CN 23/12 Mo-A
GTAW rod:
CN 23/12-UP/BB 202
SAW combination:
CN 23/12-UP/BB 202
Flu cored wire:
CN 23/12-MC
CN 23/12-FD
CN 23/12 PW-FD
CN 23/12 Mo-FD
CN 23/12 Mo PW-FD
Filler Metals Bestseller for Joining Applications
7KHUPDQLW(/6L
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
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G 23 12 L Si
ER309LSi
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV ZHWFRUURVLRQXSWRƒ& ƒ) :HOOVXLWHGIRUGHSRVLWLQJLQWHUPHGLDWHOD\HUV
ZKHQZHOGLQJFODGGHGPDWHULDOV)DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW)RUMRLQLQJ
unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr steels/cast steel grades
WRDXVWHQLWLFVWHHOVFDVWVWHHOJUDGHV)RUGHSRVLWLQJLQWHUPHGLDWHOD\HUVZKHQZHOGLQJWKHVLGHRI
SODWHVFODGZLWKORZFDUERQ±QRQVWDELOL]HGRUVWDELOL]HG±DXVWHQLWLF&U1L0R 1 DXVWHQLWLFPHWDOV
Base materials
-RLQWVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWDLQOHVV
IHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOVDVZHOODVZHOGFODGGLQJV
IRUWKH¿UVWOD\HURIFKHPLFDOUHVLVWDQWZHOGFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHG
VWUXFWXUDOVWHHO61IRUVWHDPERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQVDVZHOODVRQ
FUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&UD[[WROHDÀHW³6(::HUNVWRIIEODWW´1R
365, 366, 20MnMoNi5-5 and G18NiMoCr3-7.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
10
C
0,03
Si
0,9
Mn
2,0
Cr
24,0
Ni
13,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
30
at RT
55
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
0,8
1,0
$SSURYDOVDQGFHUWL¿FDWHV
GL (4332 S) CBW (ER309LSi)
Filler Metals Bestseller for Joining Applications
1,2
BÖHLER FF-I
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&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
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G 22 12 H
ER309 (mod.)
Base materials
DXVWHQLWLF;&U1L6L*;&U1L6L;&U1LIHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, ASTM A297HF
Solid
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVDVZHOODVIRUKHDW
UHVLVWDQWIHUULWLF&U6L$OVWHHOVVXFKDVLQDQQHDOLQJVKRSVKDUGHQLQJVKRSVVWHDPERLOHUFRQVWruction, the petrochemical industry and the ceramic industry. Austenitic weld metal containing
DERXWIHUULWH3UHIHUUHGIRUH[SRVXUHWRR[LGLVLQJJDVHV-RLQWVRQ&U6L$OVWHHOVWKDWDUH
exposed to gases containing sulphur must be carried out using BÖHLER FOX FA or BÖHLER
)$,*DVD¿QDOOD\HU5HVLVWDQWWRVFDOLQJXSWRƒ&
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0.1
Si
1,1
Mn
1,6
Cr
22,5
Ni
11,5
11
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
34
+20°C:
110
Operating data
Polarity = +
shielding gas:
$UJRQPD[&22
Preheating and interpass temperature according to the base material and its thickness.
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-A (26), SEPROZ
Similar Allo Filler Metals
SMAW electrode:
FOX FF
FOX FF-A
GTAW rod:
FF-IG
Filler Metals Bestseller for Joining Applications
7KHUPDQLW'
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
G 22 12 H
ER309(mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJ
similar heat resistant steels/cast steel grades.
Base materials
±;&U1L6L$,6,$670$+)
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,11
Si
1,2
Mn
1,2
Cr
22,0
Ni
11,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
30
at RT
70
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M13
Dimensions (mm)
0,8
1,0
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1,2
1,6
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EN ISO 14343-A:
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G 19 12 3 L Si
ER316LSi
Base materials
Solid
$YHVWD/6L6.56LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVR
VXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707L
IRUVHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJƒ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHG
consumable such as Avesta 318-Si/SKNb-Si should be used.
&RUURVLRQUHVLVWDQFH
Excellent resistance to general, pitting and intergranular corrosion in chloride containing environPHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
ire
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For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
Z7 CND 18-12-03
2343
4432
1.4432
316L
316S13
Z3 CND 17-12-03
2353
4429
1.4429
S31653
316S63
Z3 CND 17-12 Az
2375
4571
1.4571
316Ti
320S31
Z6 CNDT 17-12
2350
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,02
0,85
Ferrite 6 FN; WRC-92
Mn
1,7
Cr
18,5
Ni
12,2
Mo
2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
%
35
+20°C:
110
-196°C:
55
Operating data
Shielding gas
$U2RU±&2
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
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13
%g+/(5($60,* 6L
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G 19 12 3 L Si
ER316LSi
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6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
textile and cellulose industry, dye works, beverage production, synthetic resin plants and many
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Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNiMo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
”
14
Si
0,8
Mn
1,7
Cr
18,4
Ni
12,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
580
%
38
+20°C:
120
Operating data
shielding gases:
$UJRQPD[&2
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03233.), DB (43.014.11), DNV (316L), GL (4429S), Statoil, SEPROZ, CE
Similar Allo Filler Metals
FOX EAS 4 M
FOX EAS 4 M (LF)
SMAW electrode: FOX EAS 4 M-A
FOX EAS 4 M-VD
GTAW rod:
EAS 4 M-IG
Flu cored wire:
EAS 4 M-MC
EAS 4 M-FD
EAS 4 PW-FD
EAS 4 PW-FD (LF)
SAW combination: EAS 4 M-UP/BB 202
Filler Metals Bestseller for Joining Applications
Mo
2,8
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high-alloyed
EN ISO 14343-A:
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G 19 12 3 L Si
ER316LSi
Base materials
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Solid
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosion-resistance similar to matching low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast steel
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CrNi(N) and CrNiMo(N) steels and cast steel grades.
ire
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,8
Mn
1,7
Cr
18,8
Mo
2,8
Ni
12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
35
at RT
70
15
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
0,8
1,0
1,2
1,6
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$YHVWD6L6.1E6LLVGHVLJQHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXP
such as 1.4571/ASTM 316Ti and similar, providing improved high temperature properties, e.g.
creep resistance, compared to low-carbon non-stabilised materials. 318-Si/SKNb-Si shows better
SURSHUWLHVWKDQ/6L6.56LDWHOHYDWHGWHPSHUDWXUHVDQGLVWKHUHIRUHUHFRPPHQGHGIRU
applications with service temperatures above 400 C. A stabilised weldment has improved high
temperature properties, e.g. creep resistance, compared to low-carbon non-stabilised grades.
&RUURVLRQUHVLVWDQFH
Corresponding to 1.4571/ASTM 316Ti, i.e. good resistance to general, pitting and intergranular
corrosion.
Base materials
For welding steels such as
16
Outokumpu
EN
ASTM
BS
NF
SS
4571
1.4571
316Ti
320S31
Z6 CNDT 17-12
2350
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
Mn
0,04
0,85
1,3
Ferrite 10 FN; WRC-92 7 FN; WRC- 92
Cr
19,0
Ni
12,0
Mo
2,6
Nb
12xC
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
625
%
35
+20°C:
110
-40°C:
90
Operating data
Shielding gas
$U2RU±&2
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
0,8
1,0
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1,2
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Base materials
Solid
6ROLGZLUHHOHFWURGHIRUFRUURVLRQUHVLVWDQW0RDOOR\HG&U1LVWHHOV6XLWDEOHIRUVWURQJO\
FRUURVLYHFRQGLWLRQVHJLQWKHFKHPLFDOLQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVVHDZDWHU
GHVDOLQDWLRQSODQWDQGSDUWLFXODUO\LQWKHSDSHUWH[WLOHDQGFHOOXORVHLQGXVWULHV$OVRVXLWDEOHIRUIDQ
LPSHOOHUVFHQWULIXJHGUXPVHWFWKDWDUHH[SRVHGWRPHGLDFRQWDLQLQJFKORULGHV
The weld metal has distinct chemical resistance to stress corrosion cracking and to intergranular
corrosion, and is highly resistant to pitting (PREN 35). Resists intergranular corrosion up to an
RSHUDWLQJWHPSHUDWXUHRIƒ&&U\RJHQLFGRZQWRƒ&*RRGZHOGLQJDQGÀRZEHKDYLRXU
ire
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1.4436 X3CrNiMo17-13-3, 1.4439 X2CrNiMoN17-13-5, 1.4429 X2CrNiMoN17-13-3, 1.4438 X2CrNiMo18-15-4, 1.4583 X10CrNiMoNb18-12
AISI 316Cb, 316 LN, 317LN, 317L, UNS S31726
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,4
Mn
5,5
Cr
19,0
Ni
17,2
Mo
4,3
N
0,16
PREN
37,1
FN
”
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
35
+20°C:
110
-196°C:
•
Operating data
shielding gases:
$UJRQ+HPD[&2
$UJRQ+H&2
Polarity = +
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04139.), DNV (X), GL (4439S), CE
Similar Allo Filler Metals
SMAW electrode:
FOX ASN 5
FOX ASN 5-A
Flu cored wire:
E317L-FD*
E317L PW-FD*
GTAW rod:
ASN 5-IG
SAW combination: ASN 5-UP/BB 203
* onl for similar-allo base materials, not full austenitic
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ER318(mod.)
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Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). CorrosiRQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQ
RQPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L 1 DQG&U1L0R 1 VWHHOV
and cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1E$,6,/7L&E
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,05
Si
0,8
Mn
1,5
Cr
19,0
Mo
2,8
Ni
12,0
Nb
•[&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
18
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
390
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
30
at RT
70
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
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EN ISO 14343-A:
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G 19 9 Nb Si
ER347Si
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321, 302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
Solid
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVLQFOXGLQJ
KLJKHUFDUERQVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDO
apparatus and containers, the chemical, pharmaceutical and cellulose industries, and many more.
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LQWHUJUDQXODUFRUURVLRQXSWRDQRSHUDWLQJWHPSHUDWXUHRIƒ&&U\RJHQLFGRZQWRƒ&
ire
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C
”
Si
0,8
Mn
1,3
Cr
19,4
Ni
9,7
Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
19
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
33
+20°C:
110
Operating data
Shielding gases:
$UJRQPD[&2
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (00025.), GL (4550S), LTSS, SEPROZ, NAKS, CE
Similar Allo Filler Metals
SMAW electrode:
FOX SAS 2
FOX SAS 2-A
Flu cored wire:
SAS 2-FD
SAS 2 PW-FD
GTAW rod:
SAS 2-IG
SAW combination:
SAS 2-UP/BB 202
Filler Metals Bestseller for Joining Applications
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high-alloyed
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ER347Si
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). CorrosiRQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HGDXVWHQLWLF&U1LVWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L 1 steels and cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L1EDQGWKHSDUHQWPHWDOVDOVRFRYHUHGE\
VdTÜV-Merkblatt 1000; AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8C; A157 Gr.
C9; A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,06
Si
0,8
Mn
1,5
Cr
19,5
Ni
9,5
Nb
•[&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
20
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
30
at RT
65
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R
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EN ISO 14343-A:
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G 13 4
ER410NiMo (mod.)
Base materials
1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA6NM
Solid
6ROLGZLUHHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQWKH
FRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUDQGVWHDP9HU\JRRGZHOGLQJDQGÀRZ
behaviour.
ire
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0.01
Si
0,65
Mn
0,7
Cr
12,2
Ni
4,8
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Elongation
Yield
Tensile
Impact values
strength
(L0=5d0)
strength
in J CVN
0,2%
MPa
MPa
%
+20°C:
-20°C:
untreated
950
1210
12
36
annealed*
760
890
17
80
•
DQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLUVKLHOGLQJJDV$U&22
Heat
Treatment
Operating data
Polarity = +
shielding gases:
$UJRQ&22
3UHKHDWLQJDQGLQWHUSDVVWHPSHUDWXUHRIWKLFNZDOOHG
parts 100-160 C. Heat input max. 15 kJ/cm. Tempering at
580-620 C.
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04110.), SEPROZ, CE
Similar Allo Filler Metals
SMAW electrode:
FOX CN 13/4
FOX CN 13/4 SUPRA
Flu cored wire:
CN 13/4-MC
CN 13/4-MC (F)
GTAW solid wire:
CN 13/4-IG
SAW combination: CN 13/4-UP/BB 203
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$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[JUDGH2XWRNXPSXDQGVLPLODUEXWLW
FDQDOVREHXVHGIRUW\SHRIVWHHOV$YHVWDSURYLGHVDIHUULWLFDXVWHQLWLFZHOGPHQWWKDW
FRPELQHVPDQ\RIWKHJRRGSURSHUWLHVRIERWKIHUULWLFDQGDXVWHQLWLFVWDLQOHVVVWHHOV7KHZHOGLQJ
FDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJSXOVHGDUFSURYLGHVJRRGUHVXOWV
LQERWKKRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LVDFKLHYHGE\XVLQJSXOVHGDUFDQG
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WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Corrosion resistance
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
PREN 35. Meets the corrosion test requirements per ASTM G48 Methods A, B and E (22 C).
Base materials
For welding steels such as
22
Outokumpu
EN
ASTM
BS
NF
SS
2205
1.4462
S32205
318S13
Z3 CND 22-05 Az
2377
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,02
0,5
Ferrite 50 FN; WRC-92
Mn
1,6
Cr
22,8
Ni
8,5
Mo
3,1
N
0,17
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
560
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
780
%
30
+20°C:
150
-50°C:
100
Operating data
$U+H&2
$U2RU$U±&2
Polarity = +
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Dimensions (mm)
0,8
1,0
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1,6
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Solid
6ROLGZLUHHOHFWURGHLGHDOO\VXLWHGWRZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOV$VDUHVXOWRIWKH
FDUHIXOO\DGMXVWHGDOOR\WKHZHOGPHWDOQRWRQO\IHDWXUHVKLJKVWUHQJWKDQGWRXJKQHVVEXWLVDOVR
exceptionally resistant to stress corrosion cracking and to pitting (ASTM G48 / Method A). The
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back purging. Ferrite content 30-60 FN (WRC). The solid wire electrode has outstanding sliding and
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1.4462 X2CrNiMoN22-5-3, 1.4362 X2CrNiN23-4, 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12, 1.4462 X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
UNS S31803, S32205
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
”
Si
0,4
Mn
1,7
Cr
22,5
Ni
8,8
Mo
3,2
N
0,15
PREN
•
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
660
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
830
%
28
+20°C:
85
-40°C:
•
Operating data
Polarity = +
shielding gases:
$UJRQ+HPD[&22
$UJRQ+HPD[22
Preheating and subsequent heat treatment are not
QHFHVVDU\IRUWKHZHOGPHWDO7KHLQWHUSDVVWHPSHUDWXUHVKRXOGQRWEHDOORZHGWRH[FHHGDPD[LPXPRI
+150 C.
Dimensions (mm)
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04483.), DB (43.014.26), DNV (X), GL (4462S), Statoil, SEPROZ, CE
Similar Allo Filler Metals
FOX CN 22/9 N-B
SMAW electrode:
FOX CN 22/9 N
GTAW solid wire:
CN 22/9 N-IG
Flu cored wire:
CN 22/9 N-FD
CN 22/9 PW-FD
SAW combination:
CN 22/9 N-UP/BB 202
Filler Metals Bestseller for Joining Applications
23
7KHUPDQLW
Solid Wire
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high-alloyed
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ER2209
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(482 F). Good resistance to stress corrosion cracking in chlorine- and hydrogen sulphide-bearing
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VXUIDFLQJZRUNRQPDWFKLQJDQGVLPLODUDXVWHQLWFVWHHOVFDVWVWHHOJUDGHV$WWHQWLRQPXVWEHSDLGWR
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Base materials
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UNS S31803, S32205
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,025
24
Si
0,5
Mn
1,6
Cr
23,0
Mo
3,0
Ni
9,0
N
0,14
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
510
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
25
at RT
70
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
0,8
1,0
1,2
$SSURYDOVDQGFHUWL¿FDWHV
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1,6
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Solid Wire
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high-alloyed
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Solid
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GXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQUHVLVWDQFH7KHVWHHOLVPDLQO\LQWHQGHG
IRUDSSOLFDWLRQVVXFKDVFLYLOHQJLQHHULQJVWRUDJHWDQNVFRQWDLQHUVHWF$YHVWD/';LVRYHU
DOOR\HGZLWKUHVSHFWWRQLFNHOWRHQVXUHWKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO:HOGLQJFDQEH
SHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJSXOVHGDUFSURYLGHVJRRGUHVXOWVLQERWK
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Good resistance to general corrosion. Better resistance to pitting, crevice corrosion and stress
corrosion cracking than 1.4301/AISI 304
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Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
LDX 2101
1.4162
S32101
-
-
-
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,02
0,5
Ferrite 45 FN; WRC-92
Mn
0,8
Cr
23,2
Ni
7,3
Mo
0,5
N
0,14
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
520
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
710
%
32
+20°C:
150
-40°C:
110
Operating data
Shielding gas
$U+H&2
$U2RU±&2
:HOGLQJLVEHVWSHUIRUPHGXVLQJDUJRQ
ZLWKDQDGGLWLRQRIDSSUR[+HDQG
±&27KHDGGLWLRQRIKHOLXP
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Polarity = +
Dimensions (mm)
0,8
1,0
1,2
1,6
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25
$YHVWD3
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high-alloyed
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ORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,W
LVDOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNH$UPR[Š+DUGR[ŠGXURVWDWŠ:HOGR[ŠDQGDOIRUPŠ:KHQ
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Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
$YHVWD3LVSULPDULO\XVHGZKHQVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
molybdenum-alloyed stainless and carbon steels.
26
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,015
0,35
Ferrite 8 FN; WRC-92
Mn
1,4
Cr
21,5
Ni
15,0
Mo
2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
390
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
610
%
31
+20°C:
75
-40°C:
60
Operating data
Shielding gas
$U2RU±&2
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
0,8
1,0
Filler Metals Bestseller for Joining Applications
1,2
1,6
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Solid Wire
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high-alloyed
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G 25 9 4 N L
Base materials
Solid
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6DQG6:HOGLQJFDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJ
SXOVHGDUFSURYLGHVJRRGUHVXOWVLQERWKKRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LV
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Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
PREN 41.5. Meets the corrosion test requirements per ASTM G48 Methods A, B and E (40 C).
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For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
2507
1.4410
S32750
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2328
27
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
0,015
0,35
Ferrite 50 FN; WRC-92
Mn
0,5
Cr
25,0
Ni
9,5
Mo
3,9
N
0,25
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
600
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
830
%
27
+20°C:
140
-50°C:
100
Operating data
Polarity = +
Shielding gas
1. Ar
$U+H&2
$U2RU$U±&2
:HOGLQJXVLQJSXUHDUJRQZLOOJLYHDSRURVLW\IUHH
ZHOGEXWDWWKHFRVWRIDUFVWDELOLW\0L[WXUHVZLWK
&2RU2FDQDOVREHXVHGEXWPD\UHVXOWLQ
some porosity.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8
1,0
1,2
1,6
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7KHUPDQLW&X7
GMAW Wire
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high-alloyed
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(48 F). Very good resistance to pitting corrosion and stress corrosion cracking due to the high
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Base materials
±;&U1L0R&X18166
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1.4517 - GX3CrNiMoCuN25-6-3-3
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,3
Mn
1,5
Cr
25,5
Mo
3,7
Ni
9,5
N
0,22
Cu
0,8
W
0,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
28
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
650
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
25
at RT
80
-46°C:
50
Operating data
Polarity = +
Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) M12, M13
BÖHLER FA-I
Solid Wire
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high-alloyed
EN ISO 14343-A:
G 25 4
Base materials
IHUULWLFDXVWHQLWLF
1.4821 X15CrNiSi25-4, 1.4823 GX40CrNiSi27-4
IHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25,
1.4710 GX30CrSi7, 1.4740 GX40CrSi17
AISI 327, ASTM A297HC
Solid
6ROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKHDWUHVLVWDQWVDPHW\SHRUVLPLODUW\SH
steels. Ferritic-austenitic weld metal. Due to the low Ni content it is particularly recommended
when there will be exposure to oxidising or reducing combustion gases containing sulphur.
Resistant to scaling up to +1100 C.
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,07
Si
0,8
Mn
1,2
Cr
25,7
Ni
4,5
29
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
520
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
690
%
20
+20°C:
50
Operating data
Polarity = +
Shielding gas
$UJRQPD[&2
Dimensions (mm)
1,0
1,2
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX FA
GTAW rod:
FA-IG
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high-alloyed
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grades. Should parent metal be susceptible to embrittlement interpass temperature
must not be allowed to rise above 300 C (572 F). Resistant to scaling in air and oxidizing
combustion gases up to 1150 C (2102 F). Good resistance in sulphureous combustion gases at
elevated temperatures. For matching and similar heat resistant steels/cast steel grades.
Base materials
±*;&U1L±*;&U1L
±;&U1L6L$,6,$670$+&
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,06
30
Si
0,8
Mn
0,8
Cr
26,0
Ni
5,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
500
Tensile
strength
Elongation
(L0=5d0)
Hardness
HB30
MPa
650
%
20
180
Operating data
Polarity = +
Dimensions (mm)
1,2
1,6
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) M12, M13
BÖHLER FFB-I
Solid Wire
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high-alloyed
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ER310 (mod.)
Base materials
Solid
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVVXFKDVLQ
annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
WKHFHUDPLFLQGXVWU\)XOO\DXVWHQLWLFZHOGPHWDO3UHIHUUHGIRUH[SRVXUHWRJDVHVWKDWDUHR[LGLVLQJ
contain nitrogen or are low in oxygen. Joint welding on heat resistant Cr-Si-Al steels that
are exposed to gases containing sulphur must be carried out using BÖHLER FOX FA or
%g+/(5)$,*DVD¿QDOOD\HU5HVLVWDQWWRVFDOLQJXSWRƒ&&U\RJHQLFGRZQWRƒ&
'XHWRWKHULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQƒ&VKRXOGEHDYRLGHG
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austenitic
1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12,
1.4840 GX15CrNi25-20, 1.4846 X40CrNi25-21, 1.4826 GX40CrNiSi22-10
IHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25,
1.4710 GX30CrSi7, 1.4740 GX40CrSi17
AISI 305, 310, 314, ASTM A297 HF, A297 HJ
31
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,13
Si
0,9
Mn
3,2
Cr
24,6
Ni
20,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
620
%
38
+20°C:
95
-196°C:
•
Operating data
Shielding gas
$UJRQPD[&2
Polarity = +
Dimensions (mm)
0,8
1,0
1,2
Approvals
SEPRO
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX FFB
FOX FFB-A
GTAW rod:
FFB-IG
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Solid Wire
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high-alloyed
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G Z17 Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKDUGIDFLQJVRQVWDLQOHVVVWHHOVZLWK&UDVZHOODVRQJDVZDWHU
DQGVWHDP¿WWLQJVRIXQDOOR\HGRUORZDOOR\VWHHOVIRURSHUDWLQJWHPSHUDWXUHVXSWRƒ&
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Resistant to sea water and to scaling up to +900 C. The weld metal is usually still machinable,
DQGKDVWKHVDPHFRORXUDVEDVHPDWHULDOVRIDVLPLODUDOOR\)RUMRLQWZHOGLQJZHUHFRPPHQG
%g+/(5$,*IRUWKH¿OOHUSDVVHVWRLQFUHDVHWRXJKQHVVDQG%g+/(56.:$0,*DVWKH
cover pass.
Base materials
&RUURVLRQUHVLVWDQWVXUIDFLQJVDOOXQDOOR\HGDQGORZDOOR\EDVHPDWHULDOVVXLWDEOHIRUZHOGLQJ
-RLQWVFRUURVLRQUHVLVWDQW&UVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJZLWK&FRQWHQWV
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
32
C
”
Si
0,65
Mn
0,55
Cr
17,0
Mo
1,1
Ni
0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
Yield
strength
0,2%
MPa
Tensile
strength
Elongation
(L0=5d0)
MPa
%
untreated
annealed*
•
•
•
DQQHDOHGƒ&K±VKLHOGLQJJDV$U&22
Brinell-hardness HB:
350
200
Operating data
Polarity = +
Shielding gas
$UJRQ&2
$UJRQ2RUPD[&2
Dimensions (mm)
1,2
1,6
Approvals
KTA 1408.1 (08044.), DB (20.014.19), SEPRO , CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX SKWA
FOX SKWAM
Filler Metals Bestseller for Joining Applications
GTAW rod:
KWA-IG
SKWA-IG
7KHUPDQLW77
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
GZ 17 15 Mn W
3HUPLWWLQJWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) 6XLWDEOHIRUMRLQLQJ
applications with cryogenic austenitic CrNi(N) steels/cast steel grades and cryogenic Ni steels
VXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
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Base materials
Solid
7h9FHUWL¿HGSDUHQWPHWDO
±;1L±;&U1L1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,2
Si
0,4
Mn
10,5
Cr
17,5
Ni
14,0
W
3,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
430
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
30
at RT
80
33
-196°C:
50
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12,
M13, M21
Dimensions (mm)
1,2
Approvals
7h9 &HUWL¿FDWH1R %9 6$: */ 6 /5 IW95 '19 19>0@
Filler Metals Bestseller for Joining Applications
%g+/(5&$7/&E,*
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high-alloyed
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G Z18 L Nb
ER430 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6SHFLDOZLUHHOHFWURGHIRUFDWDO\WLFFRQYHUWHUVDQGVLOHQFHUVH[KDXVWPXIÀHUVSLSHMXQFWLRQV
DQGLQWDNHPDQLIROGVPDGHRIVDPHW\SHRUVLPLODUW\SHPDWHULDOV
5HVLVWDQWWRVFDOLQJXSWRƒ&2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
1.4511 X3CrNb17, 1.4016 X6Cr17 AISI 430
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,5
Mn
0,5
Cr
18,0
Nb
12xC
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
34
Brinell-hardness HB:
untreated
150
annealed
130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHGƒ&K±VKLHOGLQJJDV$U&2
Operating data
Polarity = +
Dimensions (mm)
1,0
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Shielding gas
$UJRQ&2
$UJRQ2
%g+/(5&$7/&E7L,*
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
G ZCr 18 NbTi L
ER430Nb (mod.)
Base materials
1.4509 X2CrTiNb18, 1.4016 X6Cr17, 1.4511 X3CrNb17 AISI 430, AISI 441
Solid
6SHFLDOZLUHHOHFWURGHIRUMRLQWVDQGVXUIDFLQJVLQH[KDXVWV\VWHPVZLWKVDPHW\SHRUVLPLODUW\SH
PDWHULDOV'RXEOHVWDELOLVHG 1E7L ZLWKUHGXFHGWHQGHQF\WRWKHIRUPDWLRQRIFRDUVH
grains. Resistant to scaling up to +900 C.
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0.02
Si
0,5
Mn
0,5
Cr
18,0
Nb
12xC
Ti
0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
35
Brinell-hardness HB:
untreated
150
annealed
130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHGƒ&K±VKLHOGLQJJDV$U&2
Operating data
Polarity = +
Shielding gas
$UJRQ&2
$UJRQ2
Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
7KHUPDQLW7L
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
GZ 18 Ti L
ER439(mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV6FDOLQJUHVLVWDQWXSWRƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJRIVLPLODUDQG
matching steels. Exhaust systems.
Base materials
±;&U±$,6,±;&U7L±;&U7L$,6,
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
”
Si
0,8
Mn
0,8
Cr
18,0
Ti
•[&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
36
Heat
Treatment
AW
800 C/1 h
Yield
strength
0,2%
MPa
280
Tensile
strength
Elongation
(L0=5d0)
MPa
%
430
20
Brinell-hardness HB:
HB30
§
§
Operating data
Polarity = +
Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) M12, M13
873$0Q
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high-alloyed
EN ISO 14343-A:
GZ 21 33 Mn Nb
873$0QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJKHDWUHVLVWDQWEDVHPDWHULDOVRILGHQWLFDODQGRI
similar nature, such as
G X 10 NiCrNb 32 20
X 10 NiCrAlTi 32 21
X 5 NiCrAlTi 31 20
X 8 NiCrAlTI 31 21
UNS N08800
UNS N08810
UNS N08811
Solid
1.4859
1.4876
1.4958
1.4959
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$W\SLFDODSSOLFDWLRQLVWKHURRWZHOGLQJRIFHQWULIXJDOO\FDVWSLSHVLQWKHSHWURFKHPLFDOLQGXVWU\IRU
operation temperatures up to 1050 C in dependence with the atmosphere.
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Scale resistant up to 1050 C. Good resistance to carburising atmosphere.
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Clean the weld area thoroughly. Low heat input. Max. interpass temperature 150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,12
Si
0,3
Mn
4,5
Cr
21,0
Ni
33,0
Nb
1,2
Fe
balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
20
at room temperature
70
Operating data
Polarity = +
Shielding gas I1
Dimensions (mm)
0,8
1,0
1,2
Approvals
T V (No. 10451)
Filler Metals Bestseller for Joining Applications
37
873$1E
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
GZ 25 35 Zr
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$1ELVVXLWDEOHIRUMRLQLQJVDQGEXLOGLQJXSRQLGHQWLFDODQGVLPLODUKLJKKHDWUHVLVWDQW
&U1LFDVWVWHHO FHQWULIXJDODQGPRXOGFDVWSDUWV VXFKDV
*±;1L&U6L1E
*±;1L&U6L
1.4852
1.4857
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The weld deposit is applicable in a low sulphur, carbon enriching atmosphere up to 1150 C, such
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:HOGLQJLQVWUXFWLRQ
&OHDQZHOGLQJDUHDFDUHIXOO\1RSUHKHDWLQJRUSRVWZHOGKHDWWUHDWPHQW.HHSKHDWLQSXWDVORZDV
possible and interpass temperature at max. 150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
38
C
0,4
Si
1,0
Mn
1,7
Cr
25,5
Ni
35,5
Nb
1,2
Ti
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
480
Tensile
strength
Elongation
(L0=5d0)
MPa
680
%
8
Impact values
in J CVN
Operating data
Polarity = +
Dimensions (mm)
1,0
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas I1
Zr
+
Fe
balance
A
P
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.14
S NiCr22Mo9Nb
ERNiCrMo-3
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,01
Si
0,2
Mn
0,1
Cr
22,0
Ni
balance
Mo
9,0
Nb
3,5
Fe
1.0
Solid
$YHVWD3LVDQLFNHOEDVHDOOR\GHVLJQHGIRUZHOGLQJ0RVWHHOVVXFKDV2XWRNXPSX
602,WLVDOVRVXLWDEOHIRUZHOGLQJQLFNHOEDVHDOOR\VW\SHDQGDQGIRUGLVVLPLODUZHOGV
EHWZHHQVWDLQOHVVRUQLFNHOEDVHDOOR\VDQGPLOGVWHHO7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQ
ZHOGLQJIXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEH
ORZDQGWKHUHPXVWEHDVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
740
%
41
+20°C
150
-40°C
140
-196°C
130
Operating data
Polarity = +
6KLHOGLQJJDV:HOGLQJLVEHVWSHUIRUPHGXVLQJ
SXOVHGDUFZLWKDVKLHOGLQJJDVRISXUHDUJRQ
RU$U+H&227KHDGGLWLRQRI
KHOLXP +H ZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWHOPLQ
Dimensions (mm)
Amperage (A)
0,8
90 - 130
1,0
185 - 215
1,2
200 - 250
Filler Metals Bestseller for Joining Applications
39
%g+/(51,%$6,*1L&U,*$
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 18274:
AWS A5.14:
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$OOR\DQGDOVRWR&U1L0RVWHHOVZLWKDKLJK0RFRQWHQW HJÄ0R³VWHHOV 7KLVW\SHLVDOVRVXLWDEOHIRUFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVGLVVLPLODUMRLQWVDQGORZDOOR\KDUGWRZHOGVWHHOV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQIRUƒ&
WRƒ&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWRƒ& VXOSKXUIUHHDWPRVSKHUH %HFDXVHRI
WKHHPEULWWOHPHQWRIWKHEDVHPDWHULDOEHWZHHQDQGƒ&XVHLQWKLVWHPSHUDWXUHUDQJHVKRXOG
EHDYRLGHG+LJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWLRQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHV
RUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG([WUHPHO\KLJKUHVLVWDQFHWRVWUHVV
FRUURVLRQFUDFNLQJDQGSLWWLQJ 35(1 5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLF/RZ
H[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L 0R VWHHO7KHZLUHDQGWKHZHOGPHWDO
meet the highest quality requirements.
Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12,
1.4876 X10NiCrAlTi32-21, 1.4529 X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6,
1L&U0R&X-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOV
such as P265GH, P285NH, P295GH, S355N, 16Mo3,
;1L$670$*U1$OOR\$OOR\$OOR\ + 1LVWHHOV
40
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
Mn
Cr
”
0,1
0,1
22,0
Ni
bal
Mo
9,0
Nb
3,6
Fe
”
Ti
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
510
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
780
%
40
+20°C
130
-196°C
80
Operating data
Polarity = +
Shielding gases:
$UJRQ
0 $UJRQ+H&22)
$U+H+2&22
The pulsed arc technique with argon or argon-helium mixtures is
UHFRPPHQGHGIRUZHOGLQJ
Dimensions (mm)
1,6
2,0
2,4
Approvals
T V-D (04323.), Statoil, SEPRO , CE (NiCr 625-IG A: T V-D (09404.), DB (43.014.25), CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX NIBAS 625
GTAW rod:
NIBAS 625-IG
NiCr 625-IG A*
Flu cored wire:
NIBAS 625 PW-FD
SAW combination:
NIBAS 625-UP/BB 444
* Product name in German
Filler Metals Bestseller for Joining Applications
873$0R
Solid Wire
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high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6625 (NiCr22Mo9Nb)
ER NiCrMo-3
UNS N08926
UNS N08904
UNS N08825
UNS N06625
1.4529
1.4539
2.4858
2.4856
X1 NiCrMoCuN25206
X1 NiCrMoCuN25205
NiCr21Mo
NiCr22Mo9Nb
,WFDQEHXVHGIRUMRLQLQJIHUULWLFVWHHOWRDXVWHQLWLFVWHHODVZHOODVIRUVXUIDFLQJRQVWHHO,WLVDOVR
SRVVLEOHWRZHOGQLFNHOVWHHOVXVLQJWKLVZLUHGXHWRLWVKLJK\LHOGVWUHQJWK,WVZLGHUDQJH
RIXVHVLVRISDUWLFXODUVLJQL¿DQFHLQDYLDWLRQLQFKHPLFDOLQGXVWU\DQGLQDSSOLFDWLRQVLQYROYLQJ
seawater.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHVSHFLDOIHDWXUHVRIWKHZHOGPHWDORI873$0RLQFOXGHDJRRGFUHHSUXSWXUHVWUHQJWK
corrosion resistance, resistance to stress and hot cracking. It is highly resistant and tough even at
ZRUNLQJWHPSHUDWXUHVXSWRƒ&,WKDVDQH[WUHPHO\JRRGIDWLJXHUHVLVWDQFHGXHWRWKHDOOR\LQJ
elements Mo and Nb in the NiCr-matrix. The weld metal is highly resistant to oxidation and is
almost immune to stress corrosion cracking. It resists intergranular penetration without having been
heat-treated.
:HOGLQJLQVWUXFWLRQV
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHV RLOSDLQWPDUNLQJV 0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 C. Linear energy input 12 kJ/cm
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,2
Cr
22,0
Mo
9,0
Ni
balance
Nb
3,5
Fe
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
740
%
30
+20°C
100
-196°C
85
Operating data
Polarity = +
Shielding gas Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
1,2
1,6
Approvals
7h9 1R */'19$%6/5 PP0,*
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Solid
873$0RKDVDKLJKQLFNHOFRQWHQWDQGLVVXLWDEOHIRUZHOGLQJKLJKVWUHQJWKDQGKLJKFRUURVLon resistant nickel-base alloys, e. g.
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
41
BÖHLER NIBA 70 0-I N C 70 N -I A
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 18274:
AWS A5.14:
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0,*ZLUHHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDOOR\VFUHHSUHVLVWDQWDQGKLJKO\
FUHHSUHVLVWDQWPDWHULDOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQGDOVRIRUORZDOOR\KDUGWR
ZHOGVWHHOVDQGGLVVLPLODUMRLQWV$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJWHPSHUDWXUHV
•ƒ&RUKHDWWUHDWPHQWV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQIRUƒ&WRƒ&
RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWRƒ& VXOSKXUIUHHDWPRVSKHUH 'RHVQRWWHQGWRHPEULWWOHPHQWKLJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWLRQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHV
RUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVV
IXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF&U1L 0R VWHHO7KHZLUH
and the weld metal meet the highest quality requirements.
Base materials
2.4816 NiCr15Fe, 2.4817 LC-NiCr15Fe, Alloy 600, Alloy 600 L Nickel and nickel alloys, low-tempeUDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLU
MRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRUWKH
Alloy 800 (H) material.
42
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
Si
Mn
Cr
0.02
0,1
3,1
20.5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Yield strength Tensile
Treatment
0,2%
strength
MPa
MPa
untreated
420
680
Ni
bal
Ti
+
Elongation
(L0=5d0)
%
40
Nb
2,6
Fe
”
Impact values
in J CVN
+20°C
160
-196°C
80
Operating data
Polarity = -
Shielding gas
$UJRQ
0 $UJRQ+H&22)
$U+H+2 &22
The pulsed arc technique with argon or argon-helium mixtures is
UHFRPPHQGHGIRUZHOGLQJ
Dimensions (mm)
0,8
1,0
1,2
Approvals
T V-D (04327.), Statoil, NAKS, SEPRO , CE (NiCr 70 Nb-IG A: T V-D (09402.), CE)
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX NIBAS 70/20
GMAW solid wire:
NIBAS 70/20-FD
NIBAS 70/20 Mn-FD SAW combination:
* Product Name German
Flu cored wire:
Filler Metals Bestseller for Joining Applications
NIBAS 70/20-IG
NiCr 70 Nb-IG A*
NIBAS 70/20-UP/BB 444
7KHUPDQLW1LFUR
Solid Wire
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high-alloyed
EN ISO 18274:
AWS A5.14:
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
Base materials
1.4876 - Alloy 800 - UNS N08800 - X10NiCrAlTi32-20, 1.4877 - X5NiCrCeNb32-27, 1.4958 - Alloy
800 H - UNS N08810 - X5NiCrAlTi31-20, 2.4816 - Alloy 600 - UNS N06600 - NiCr15Fe, 2.4817 Alloy 600 L - UNS N06600 - LC-NiCr15Fe, 2.4858 - Alloy 825 - UNS N08825 - NiCr21Mo, 2.4851
$OOR\81611L&U)H&RPELQDWLRQVRI;1L&U0R&X
;&U1L0R1EDQGIHUULWLFERLOHUVWHHOV;1L&U0R
Solid
Nickel based alloy; heat resistant; high temperature resistant. Cold toughness at subzero tempeUDWXUHVDVORZDVƒ& ƒ) *RRGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQH
WKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQDVDUHVXOWRIKHDWWUHDWPHQWV
DERYHƒ& ƒ) *RRGIRUIDEULFDWLQJWRXJKMRLQWVDQGVXUIDFLQJZLWKKHDWUHVLVWDQW&UDQG
CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 C (932 F) in sulphureous
DWPRVSKHUHVƒ& ƒ) PD[IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWRƒ&
(1832 F).
ire
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,2
Mn
2,8
Cr
19,5
Ni
67
Nb
2,5
Fe
2,0
43
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield strength
0,2%
MPa
380
Tensile
strength
MPa
620
Elongation
(L0=5d0)
%
35
Impact values
in J CVN
at RT
90
Operating data
Polarity = +
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
0,8
1,0
1,2
1,6
Approvals
7h9 &HUWL¿FDWH1R '19 191L */ 1L&U1E
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EN ISO 18274
AWS A5.14
S Ni 6082 (NiCr20Mn3Nb)
ER NiCr-3
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873$++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKLJKKHDWUHVLVWDQW1LEDVH
DOOR\VKHDWUHVLVWDQWDXVWHQLWHVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOVVXFKDV
UNS N06600
UNS N10665
UNS N08800
NiCr15Fe
LC- NiCr15Fe
X10 NiCrAlTi 32 20
X3 CrNiN 18 10
2.4816
2.4817
1.4876
1.6907
$OVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900 C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The welding deposit is hot cracking resistant and does not tend to embrittlement.
:HOGLQJLQVWUXFWLRQV
Clean weld area thoroughly. Keep heat input as low as possible and interpass temperature at
approx. 150 C.
44
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,02
Si
0,2
Mn
3,0
Cr
20,0
Ni
balance
Nb
2,7
Fe
0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
680
%
40
+20°C
160
-196°C
80
Operating data
Polarity = +
Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
Approvals
7h9 1R .7$$%6*/'19
Filler Metals Bestseller for Joining Applications
1,2
1,6
7KHUPDQLW
Solid Wire
&ODVVLÀFDWLRQV
S Ni 6617 (NiCr22Co12Mo9)
ERNiCrCoMo-1
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Resistant to scaling up to 1100 C (2012 F), high temperature resistant up to 1000 C (1832 F).
+LJKUHVLVWDQFHWRKRWJDVHVLQR[LGL]LQJUHVSFDUEXUL]LQJDWPRVSKHUHV6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODUKHDWUHVLVWDQWVWHHOVDQGDOOR\V)RUMRLQLQJDQG
VXUIDFLQJZRUNRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
1.4876 - Alloy 800 - UNS N08800 - X10NiCrAlTi32-20, 1.4958 - Alloy 800 H - UNS N08810 X5NiCrAlTi31-20, 1.4859 - UNS N08151 - GX10NiCrNb32-20, 2.4851 - Alloy 601 - UNS N06601
- NiCr23Fe, 2.4663 - Alloy 617 - UNS 06617 - NiCr23Co12Mo
Solid
AWS A5.14:
ire
high-alloyed
EN ISO 18274:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,05
Si
0,1
Mn
0,1
Cr
21,5
Mo
9,0
Ni
Rest
Co
11,0
Al
1,3
Ti
0,5
Fe
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield strength
0,2%
MPa
400
Tensile
strength
MPa
700
Elongation
(L0=5d0)
%
40
Impact values
in J CVN
at RT
100
Operating data
Polarity = +
Shielding gas (EN ISO 14175) I1, M12
$U+H&22
Dimensions (mm)
1,0
1,2
Approvals
-
Filler Metals Bestseller for Joining Applications
45
873$&R
Solid Wire
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high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6617 (NiCr22Co12Mo9)
ER NiCrCoMo-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$&RLVSDUWLFXODUO\XVHGIRUMRLQLQJKHDWUHVLVWDQWDQGFUHHSUHVLVWDQWQLFNHOEDVHDOOR\V
RILGHQWLFDODQGVLPLODUQDWXUHKLJKWHPSHUDWXUHDXVWHQLWLFDQGFDVWDOOR\VVXFKDV
UNS N08810
UNS N08811
UNS N06617
X5NiCrAlTi 31 20
X8NiCrAlTi 32 21
NiCr23Co12Mo
1.4958
1.4959
2.4663
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVUHVLWDQWWRKRWFUDFNLQJ,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWRƒ&
Scale-resistant at temperatures up to 1100 C in oxidizing resp. carburizing atmospheres, e. g. gas
turbines, ethylene production plants.
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&OHDQZHOGLQJDUHDFDUHIXOO\.HHSKHDWLQSXWDVORZDVSRVVLEOHDQGLQWHUSDVVWHPSHUDWXUHDWPD[
150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
46
C
0,06
Si
0,3
Cr
22,0
Mo
8,5
Ni
balance
Co
11,5
Ti
0,4
AI
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
30
at room temperature
120
Operating data
Polarity = +
I1, Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
Approvals
7h9 1R
Filler Metals Bestseller for Joining Applications
1,2
1,6
Fe
1,0
UTP A 776
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6276 (NiCr15Mo16Fe6W4)
ER NiCrMo-4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
NiMo16Cr15W
UNS N10276
DQGVXUIDFHZHOGLQJVRQORZDOOR\HGVWHHOV873$LVHPSOR\HGSULPDULO\IRUZHOGLQJFRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLDEXWDOVRIRUVXUIDFLQJSUHVV
tools, punches, etc. which operate at high temperature.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Excellent resistance against sulphuric acids at high chloride concentrations.
:HOGLQJLQVWUXFWLRQV
To avoid intermetallic precipitations, stick electrodes should be welded with lowest possible heat
input and interpass temperature.
Solid
2.4819
ire
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7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,01
Si
0,07
Cr
16,0
Mo
16,0
Ni
balance
V
0,2
W
3,5
Fe
6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
30
at room termperature
90
Operating data
Polarity = +
R1 Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
1,2
Approvals
7h9 1R
Filler Metals Bestseller for Joining Applications
47
7KHUPDQLW1LPR&
Solid Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 18274:
AWS A5.14:
S Ni 6059 (NiCr23Mo16)
ERNiCrMo-13
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidzing environments.
)RUMRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHG
VLGHRISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
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±$OOR\±8161±1L&U0R$O
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±$OOR\&±8161±1L0R&U:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,01
48
Si
0,10
Mn
0,5
Cr
23,0
Mo
16,0
Ni
balance
Fe
1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
40
at RT
60
Operating data
Shielding gas (DIN EN ISO 14175) I1;
Z - ArHeHC - 30/2/ 0,1
Polarity = +, pulsed arc
Dimensions (mm)
1,0
1,2
1,6
Approvals
7h9 &HUWL¿FDWH1R
Filler Metals Bestseller for Joining Applications
873$
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high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6059 (NiCr23Mo16)
ER NiCrMo-13
UNS N06022
UNS N06059
UNS N06455
UNS N10276
NiCr21Mo14W
NiCr23Mo16Al
NiMo16Cr16Ti
NiMo16Cr15W
2.4602
2.4605
2.4610
2.4819
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:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Good corrosion resistance against acetic acid and acetic hydride, hot contaminated sulphuric and
phosphoric acids and other contaminated oxidising mineral acids. Intermetallic precipitation will be
largely avoided.
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7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHV RLOSDLQWPDUNLQJV 0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 C. Linear energy input 12 kJ/cm
49
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,01
Si
0,1
Cr
22,5
Mo
15,5
Ni
balance
Fe
1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
720
%
35
at room temperature
100
Operating data
Polarity = +
Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
Solid
873$LVVXLWDEOHIRUZHOGLQJFRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYH
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ire
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1,2
1,6
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7h9 1R */
Filler Metals Bestseller for Joining Applications
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Solid Wire
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high-alloyed
EN ISO 18274
AWS A5.14
S Ni 4060 (NiCu30Mn3Ti)
ER NiCu-7
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3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
873$0LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHUDOOR\V
steel to nickel-copper alloys. These materials are employed in high-grade apparatus construction,
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RIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
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KHZHOGPHWDOKDVDQH[FHOOHQWUHVLVWDQFHWRDODUJHDPRXQWRIFRUURVLYHPHGLDVIURPSXUHZDWHU
to non-oxidising mineral acids, alkali and salt solutions.
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Clean the weld area thoroughly to avoid porosity. Opening groove angle about 70 . Weld stringer
beads.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0.02
50
Si
0,3
Mn
3,2
Cu
29,0
Ni
balance
Ti
2,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
300
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
450
%
30
at room temperature
80
Operating data
Polarity = +
I1, Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8
1,0
Approvals
7h9 1R $%6*/
Filler Metals Bestseller for Joining Applications
1,2
Fe
1,0
7KHUPDQLW1E
Solid Wire
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high-alloyed
EN ISO 18274:
S Ni Z (NiCr36Fe15Nb0,8)
5HVLVWDQWWRVFDOLQJXSWRƒ& ƒ) )RUMRLQLQJDQGVXUIDFLQJZRUNRQPDWFKLQJVLPLODU
heat resistant cast steel grades
Base materials
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Solid
GX45NiCrNbSiTi45-35
7\SLFDOFRPSRVLWLRQRIVROLGZLUH :W
C
0,42
Si
1,5
Mn
1,0
Cr
35,0
Ni
45,5
Nb
0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
245
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
450
%
6
at RT
-
Operating data
Polarity = +
Shielding gas (EN ISO 14175) M12, M13
Dimensions (mm)
1,2
Filler Metals Bestseller for Joining Applications
51
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high-alloyed
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GZ 35 45 Nb
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C
0,45
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1,5
Mn
0,8
Cr
35,0
Ni
45,0
Nb
1,0
Ti
0,1
Zr
0,05
Fe
balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
52
Yield
strength
0,2%
MPa
450
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
8
at room temperature
-
Operating data
Polarity = +
Dimensions (mm)
1,2
Filler Metals Bestseller for Joining Applications
Shielding gas (EN ISO 14175) I1
Chapter 4.1 - SAW Wire (low-alloyed, unalloyed)
Product name
EN ISO
AWS
BÖHLER EMS 2 + BB 24
S 38 6 FB S2
F7A8-EM12K (F6P6-EM12K)
Page
2
Union S 2
S2
EM12
3
Union S 2 Si
S2Si
EM12K
4
Union S 3
S3
EH10K
5
Union S 3 Si
S3Si
EH12K
6
BÖHLER EMS 2 Mo + BB 24
S 46 4 FB S2Mo
F8A4-EA2-A2/F8P0-EA2-A2
7
Union S 2 Mo
S2Mo
EA2
8
Union S 3 Mo
S3Mo
EA4
9
Union S 2 NiMo 1
SZ2Ni1Mo
ENi1
10
BÖHLER 3 NiMo 1-UP + BB 24
S 55 4 FB S3Ni1Mo
F9A4-EF3-F3
11
Union S 3 NiMo 1
S3Ni1Mo
EF3
12
Union S 3 NiMo
S3Ni1,5Mo
EG EF1 (mod.)
13
Union S 3 NiMoCr
SZ3Ni2,5CrMo
EG EF6 (mod.)
14
BÖHLER 3 NiCrMo 2,5-UP + BB 24
S 69 6 FB S3Ni2,5CrMo
F11A8-EM4 (mod.)-M4H4
15
BÖHLER EMS 2 CrMo + BB 24
S S CrMo1 FB
F8P2-EB2-B2
16
Union S 2 CrMo
S CrMo1
EB2R
17
Union S 1 CrMo 2
S CrMo2
EB3R
18
BÖHLER CM 2-UP + BB 418 TT
S S CrMo2 FB
F8P2-EB3-B3
19
BÖHLER C 9 MV-UP + BB 910
S S CrMo91 FB
EB9
20
Thermanit MTS 3
S CrMo91
EB9
21
Union S P 24
S Z CrMo2VNb
EG
22
Union S 1 CrMo 2 V
S ZCrMoV2
EG
23
Thermanit MTS 616
S ZCrMoWVNb 9 0,5 1,5
EG EB9(mod.)
24
BÖHLER Ni 2-UP + BB 24
S 46 6 FB S2Ni2
F8A8-ENi2-Ni2
25
Union S 2 Ni 2,5
S2Ni2
ENi2
26
Union S 2 Ni 3,5
S2Ni3
ENi3
27
BÖHLER EM
BÖHLER BB 4
SAW Wire
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unalloyed
EN ISO 14171-A:
AWS A5.17:
S 38 6 FB S2
F7A8-EM12K (F6P6-EM12K)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
The BÖHLER EMS 3 wire electrode is universally applicable in shipbuilding, steel construction
DQGLQWKHIDEULFDWLRQRIERLOHUVDQGFRQWDLQHUV,WLVVXLWDEOHIRUMRLQWZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOV%g+/(5%%LVDÀXRULGHEDVLFÀX[DQGIHDWXUHV
an almost neutral metallurgical behaviour. The weld metal demonstrates good toughness
properties down to -40 C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO ”POJ FKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHSURGXFWGDWDVKHHWIRUWKH
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Base materials
2
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL 6-56-56-26-26-
6-616160603*+3*+31/31/31/31/
P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NBL415NB, L245MBL415MB, GE200-GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A,
C; A 285 Gr. A, B, C; A 350 Gr. LF1; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A
516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B, C, K; A 633 Gr. C, D, E; A 662 Gr. B; A
711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,07
Si
0,25
Mn
1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
520
%
30
+20°C:
185
-20°C:
170
-60°C:
90
Operating data
UHGU\LQJIRUÀX[¡PP
300-350 C, min. 2 h
Polarity = ±
Dimensions (mm)
2,0
2,5
3,0
4,0
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Filler Metals Bestseller for Joining Applications
8QLRQ6
SAW Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14171
AWS A5.17
S2
EM12
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOVSLSHVWHHOV
XSWR/DQGXQDOOR\HGERLOHUWXEHV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR3161
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,1
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0,1
Mn
1,0
$YDLODEOHÀX[
Flu : UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.
3
Operating data
Polarity = ±
Dimensions (mm)
2,0
2,5
3,0
4,0
Filler Metals Bestseller for Joining Applications
8QLRQ66L
SAW Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14171
AWS A5.17
S2Si
EM12K
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+HVSHFLDOO\IRUSLSHVWHHOVXSWR
L360 and unalloyed boiler tubes.
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,1
Si
0,3
Mn
1,0
$YDLODEOHÀX[
UV 306, UV 400, UV 421 TT, UV 418 TT
4
Operating data
Polarity = ±
Dimensions (mm)
2,5
3,0
Filler Metals Bestseller for Joining Applications
4,0
8QLRQ6
SAW Wire
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14171
AWS A5.17
S3
EH10K
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOV¿QH
grained structural steels up to P355N, S355N.
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,10
Mn
1,50
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UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400
5
Operating data
Polarity = ±
Dimensions (mm)
3,0
4,0
5,0
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8QLRQ66L
SAW Wire
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unalloyed
EN ISO 14171
AWS A5.17
S3Si
EH12K
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*HQHUDOVWUXFWXUDOVWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR6131([SHFLDOO\IRU
RIIVKRUHVWHHOVZLWKÀX[8977 &2'WHVWHG Base materials
-
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C
0,10
Si
0,30
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1,70
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UV 421 TT, UV 418 TT
6
Operating data
Polarity = ±
Dimensions (mm)
2,5
3,0
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4,0
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low-alloyed
EN ISO14171-A:
AWS A5.23:
S 46 4 FB S2Mo
F8A4-EA2-A2/F8P0-EA2-A2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUFRQWDLQHUDQGSLSHOLQHFRQVWUXFWLRQ+LJKTXDOLW\WRXJKZHOGPHWDOFU\RJHQLFGRZQWRƒ&$SSURYHGIRUORQJWHUPXVHDW
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%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVWKDWDUHUHVLVWDQWWRDJHLQJDQG
WRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWK\LHOGVWUHQJWKVXSWR03D0R
0Q0R1L1L&X0R1E6-56-56-26-26-26-6-
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C,
D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021,
1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52,
X60, X65
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,07
Si
0,25
Mn
1,15
7
Mo
0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
540
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
25
+20°C:
140
-20°C:
80
-40°C:
Operating data
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2h
Polarity = ±
Dimensions (mm)
1,0
2,0
2,5
3,0
4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9' 1$.6:LUH7h9' .7$ '%
(52.014.06), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
GMAW solid wire:
GTAW rod
FOX DMO Kb
FOX DMO Ti
DMO-IG
Flu cored wire:
DMO Ti-FD
SAW combination:
EMS 2 Mo/BB 306
EMS 2 Mo/BB 400
EMS 2 Mo/BB 418 TT
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
8QLRQ60R
SAW Wire
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low-alloyed
EN ISO 14171
AWS A5.23
S2Mo
EA2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0R¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N, and corresponding pipeline steels up to StE 480 TM.
Base materials
ASTM A355 Gr. P1, A161-94 Gr. T1A, A182M Gr. F1, A204M Gr. A, B, C, A250M Gr. T1, A217 Gr.
WC1;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,10
Si
0,10
Mn
1,00
Mo
0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT, UV 400, UV 306, UV 309 P, UV 310 P
8
Operating data
Polarity = ±
Dimensions (mm)
3,0
4,0
Filler Metals Bestseller for Joining Applications
8QLRQ60R
SAW Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14171
AWS A5.23
S3Mo
EA4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0RDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N.
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,10
Mn
1,50
Mo
0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT
Operating data
9
Polarity = ±
Dimensions (mm)
3,0
4,0
5,0
Filler Metals Bestseller for Joining Applications
8QLRQ61L0R
SAW Wire
&ODVVLÀFDWLRQV
low-alloyed
EN ISO 14171
AWS A5.23
SZ2Ni1Mo
ENi1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/31/DQGFRUUHVSRQGLQJRIIVKRUHDQGSLSHVWHHOV
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,11
Si
0,10
Mn
1,0
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
10
Operating data
Polarity = ±
Dimensions (mm)
4,0
Filler Metals Bestseller for Joining Applications
Mo
0,25
Ni
0,90
%g+/(51L0R83%g+/(5%%
SAW Wire
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low-alloyed
EN ISO 26304-A:
AWS A5.23:
S 55 4 FB S3Ni1Mo
F9A4-EF3-F3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHGVWUXFWXUDO
VWHHOV7KHÀX[IHDWXUHVDQDOPRVWQHXWUDOPHWDOOXUJLFDOEHKDYLRXU7KHZHOGPHWDOGHPRQVWUDWHV
good toughness properties at low temperatures. A good seam appearance and good wetting
properties, together with good slag detachability and low hydrogen content in the weld
PHWDO +'”POJ FKDUDFWHULVHWKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRU
PXOWLSDVVZHOGLQJRIWKLFNSODWHV0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQ
WKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
¿QHJUDLQHGVWUXFWXUDOVWHHOV616061/60/646464/64/
S460QL1-S550QL1, P460N, P460NH, P460NL1, P460NL2, 20MnMoNi4-5, 15NiCuMoNb5-6-4,
/1%/0%/0%/4%/4%DOIRUP00DOGXU44/4/
aldur 550 Q, 550 QL, 550 QL1 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60,
X65, X70, X80, X60Q, X65Q, X70Q, X80Q
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,09
Si
0,25
Mn
1,65
Ni
0,90
Mo
0,55
11
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
600
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
690
%
22
+20°C:
180
±0°C:
160
-20°C:
100
-40°C:
60
Operating data
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2 h
Polarity = ±
Dimensions (mm)
2,5
3,0
4,0
$SSURYDOVDQGFHUWL¿FDWHV
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SAW Wire
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low-alloyed
EN ISO 14171
AWS A5.23
S3Ni1Mo
EF3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Reactor structural steels such as 22 NiMoCr 37, 20 MnMo 44, 20 MnMoNi55, WB 36, Welmonil
35, Welmonil 43,GS-18 NiMoCr 37; In Combination with UV 420 TTR tested according to KTA 1408.
Base materials
$670$*U$%&()+-.03$*U&$*U($*U
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,10
Mn
1,60
Mo
0,60
$YDLODEOHÀX[
UV 420 TT (R), UV 421 TT, UV 418 TT
12
Operating data
Polarity = ±
Dimensions (mm)
2,5
3,0
Filler Metals Bestseller for Joining Applications
4,0
Ni
0,95
8QLRQ61L0R
SAW Wire
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low-alloyed
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AWS A5.23
S3Ni1,5Mo
EG EF1 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/30/DQG:%:%
36, H 80.
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,08
Si
0,10
Mn
1,50
Mo
0,45
Ni
1,50
$YDLODEOHÀX[
UV 420 TTR, UV 421 TT, UV 418 TT
Operating data
13
Polarity = ±
Dimensions (mm)
3,0
4,0
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8QLRQ61L0R&U
SAW Wire
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low-alloyed
EN ISO 26304-A
AWS A5.23
SZ3Ni2,5CrMo
EG EF6 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
Fine grained structural steels water quenched and tempered up to P690Q such as N-A-XTRA 70, T
1 and H 100. USS-T 1 etc.;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,14
Si
0,10
Mn
1,70
Cr
0,35
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
14
Operating data
Polarity = ±
Dimensions (mm)
2,0
3,0
Filler Metals Bestseller for Joining Applications
4,0
Mo
0,60
Ni
2,10
%g+/(51L&U0R83%g+/(5%%
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low-alloyed
EN ISO 26304-A:
AWS A5.23:
S 69 6 FB S3Ni2,5CrMo
F11A8-EM4 (mod.)-M4H4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQVSHFLDOO\VXLWHGWRKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV7KHZHOG
PHWDOLVVXLWDEOHIRUVXEVHTXHQWTXHQFKLQJDQGWHPSHULQJ7KHÀX[IHDWXUHVDQDOPRVWQHXWUDO
metallurgical behaviour. The weld metal demonstrates good toughness properties at low temperatures down to -60 C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO ”POJ FKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHW
IRUWKLVZHOGLQJÀX[
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUH
WRXJKQHVV6464/64/DOIRUPSODWH0DOIRUPSODWH0DOGXU4
aldur 620 QL, aldur 620 QL1, aldur 700 Q, aldur 700 QL, aldur 700 QL1
ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q; A 709 Gr. HPS 100W
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,06
Si
0,3
Mn
1,5
Cr
0,5
Ni
2,2
Mo
0,5
15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
MPa
%
+20°C:
-20°C:
-40°C:
-60°C:
740
850
20
120
90
85
•
Operating data
Polarity = ±
UHGU\LQJRIVXEDUFÀX[
300-350 C / min. 2 h
Dimensions (mm)
3,0
4,0
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
GMAW solid wire:
FOX EV 85
X 70-IG
NiCrMo 2.5-IG
Filler Metals Bestseller for Joining Applications
%g+/(5(06&U0R%g+/(5%%
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low-alloyed
EN ISO 24598-A:
AWS A5.23:
S S CrMo1 FB
F8P2-EB2-B2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUFRQWDLQHUDQGSLSHOLQH
FRQVWUXFWLRQ$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&%UXVFDWR”
ppm. A good seam appearance and good wetting properties, together with good slag detachability
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0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHW
IRUWKLVZHOGLQJÀX[)RUVWHSFRROLQJDSSOLFDWLRQVWKH%g+/(5%%6&ZHOGLQJÀX[ZKLFKLV
VSHFLDOO\GHYHORSHGIRUWKLVSXUSRVHVKRXOGEHXVHG
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with
comparable composition, heat treatable steels with comparable composition, steels resistant
WRFDXVWLFFUDFNLQJ&U0R&U0R&U0R9&U0R
1.7225 42CrMo4, 1.7258 24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5
ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11;
A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
16
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
0,08
0,25
0,90
1,10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
a
•
(550-700)
n+a
•
•
Mo
0,45
P
”
As
”
Elongation
(L0=5d0)
Impact values
in J CVN
%
•
30
+20°C:
•
120
Sb
”
Sn
”
-30°C:
•
DDQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLUQDQRUPDOL]HGƒ&DQGDQQHDOHGƒ&K
Operating data
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2 h
Polarity = ±
Dimensions (mm)
2,5
3,0
4,0
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:LUHÀX[FRPELQDWLRQ7h9' :LUH7h9' 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
GTAW rod:
FOX DCMS Kb
FOX DCMS Ti
DCMS-IG
Flu cored wire:
EMS 2 CrMo/BB 24 SC
EMS 2 CrMo/BB 418 TT
DCMS Ti-FD
Gas welding rod:
DCMS
GMAW solid wire:
DCMS-IG
SMAW electrode:
Filler Metals Bestseller for Joining Applications
SAW combination:
8QLRQ6&U0R
SAW Wire
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low-alloyed
EN ISO 24598-A
AWS A5.23
S CrMo1
EB2R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&U0RDOOR\HGERLOHUSODWHVDQGERLOHUWXEHVRITXDOLW\&U0RDQGVLPLODUVWHHOV
Base materials
ASTM A193 Gr. B7, A355 Gr. P11 u. P12, A217 Gr. WC6;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,10
Mn
0,80
Cr
1,20
Mo
0,50
$YDLODEOHÀX[
UV 420 TTR (UV 420 TTR-W), UV 420 TT
Operating data
17
Polarity = ±
Dimensions (mm)
2,0
2,5
3,0
4,0
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8QLRQ6&U0R
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low-alloyed
EN ISO 24598-A
AWS A5.23
S CrMo2
EB3R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Creep resistant boiler structural steels 10CrMo9-10 i.g. 12CrMo9-10.
Base materials
ASTM A335 Gr. P22, A217 Gr. WC9; A387 Gr. 22;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,10
Si
0,10
Mn
0,50
Cr
2,40
Mo
1,00
$YDLODEOHÀX[
UV 420 TTR, UV 420 TTR-W
18
Operating data
Polarity = ±
Dimensions (mm)
2,5
3,0
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4,0
5,0
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low-alloyed
EN ISO 24598-A:
AWS A5.23:
S S CrMo2 FB
F8P2-EB3-B3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KLVFRQVXPDEOHPDWHULDOLVVXLWDEOHIRUVDPHDOOR\DQGVLPLODUDOOR\VWHHOVLQERLOHUSUHVVXUH
YHVVHODQGSLSHOLQHFRQVWUXFWLRQDQGSDUWLFXODUO\IRUFUDFNLQJSODQWVLQWKHSHWURFKHPLFDOLQGXVWU\
7KHZLUHÀX[FRPELQDWLRQFDQEHXVHGIRUORQJWHUPRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&7KH
KHDWFRQWUROGXULQJWKHZHOGLQJDQGWKHKHDWWUHDWPHQWIROORZLQJZHOGLQJPXVWEHFDUULHGRXWVLPLODUO\WRWKHVSHFL¿FDWLRQVRIWKHVWHHOPDQXIDFWXUHU0RUHGHWDLOHGLQIRUPDWLRQDERXW
%g+/(5%%77FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[)RUVWHS
FRROLQJDSSOLFDWLRQVWKH%%6&ZHOGLQJÀX[ZKLFKLVVSHFLDOO\GHYHORSHGIRUWKLVSXUSRVH
should be used.
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,08
Si
0,2
Mn
0,7
Cr
2,4
Mo
0,95
P
”
As
”
Sb
”
Sn
”
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
a
•
•
•
DDQQHDOHGƒ&KIXUQDFHGRZQWRƒ&DLU
Heat
Treatment
Impact values
in J CVN
+20°C:
•
-30°C:
•
Operating data
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2h
Polarity = ±
Dimensions (mm)
2,5
3,0
4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±:LUH7h9' .7$ 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
GTAW rod:
FOX CM 2 Kb
FOX CM 2 Kb SC
CM 2-IG
GMAW solid wire:
CM 2-IG
SMAW electrode:
SAW combination:
Flu cored wire:
CM 2 SC-UP/BB 24
CM 2 SC-UP/BB 24 SC
CM 2 Ti-FD
Filler Metals Bestseller for Joining Applications
19
%g+/(5&0983%g+/(5%%
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low-alloyed
EN ISO 24598-A:
AWS A5.23:
S S CrMo91 FB
EB9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWRƒ&0RUHGHWDLOHGLQIRUPDWLRQ
DERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,10
Si
0,25
Mn
0,65
Cr
8,70
Ni
0,45
Mo
0,93
V
0,19
Nb
0,05
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
20
Yield
Elongation
Tensile
strength
strength
(L0=5d0)
0,2%
MPa
MPa
%
annealed
•
(620-760)
•
DQQHDOHGƒ&KIXUQDFHXSWRƒ&DLU
Heat
Treatment
Impact values
in J CVN
+20°C:
•
Operating data
Polarity = ±
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2 h
Dimensions (mm)
2,5
3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9' 6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode:
FOX C 9 MV
Metal cored wire:
C 9 MV-MC
GTAW rod:
C 9 MV-IG
Flu cored wire:
C 9 MV Ti-FD
GMAW solid wire:
C 9 MV-IG
Filler Metals Bestseller for Joining Applications
N
0,04
7KHUPDQLW076
SAW Wire
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low-alloyed
EN ISO 24598-A
AWS A5.23
S CrMo91
EB9
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
&UHHSUHVLVWDQW&U6WDKOVXFKDV;&U0R91E$7$3$670$*U
T91, A335 Gr. P91 (T91), A213/213M Gr. T91;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,25
Mn
0,80
Cr
9,0
Mo
0,95
Ni
0,45
Nb
0,06
others
0,22 V
$YDLODEOHÀX[
Marathon 543
Operating data
21
Polarity = ±
Dimensions (mm)
2,0
2,5
3,2
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low-alloyed
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SZCrMo2VNb
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Base materials
7CrMoVTiB10-10; (1.7378); T/P 24
7\SLFDODQDO\VLVRIWKHZLUH :W
C
Si
Mn
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Mo
0,10
0,20
0,60
2,50
1,0
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22
Operating data
Polarity = ±
Dimensions (mm)
2,0
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others
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low-alloyed
EN ISO 24598-A
AWS A5.23
S ZCrMoV2
EG
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Base materials
&UHHSUHVLVWDQWVWHHORIW\SH&U0R9
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,12
Si
0,10
Mn
0,60
Cr
2,50
Mo
1,00
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0,02
others
0,30 V
$YDLODEOHÀX[
Operating data
23
Polarity = ±
Dimensions (mm)
4,0
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7KHUPDQLW076
SAW Wire
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low-alloyed
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AWS A5.23
S ZCrMoWVNb9 0,5 1,5
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWPDUWHQVLWLFVWHHORIW\SH39DFFWR$670$
Base materials
ASTM A355 Gr. P92 (T92), A213/213M Gr. T92;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
Si
Mn
Cr
Mo
Ni
Nb
0,11
0,25
0,80
8,8
0,45
0,45
0,06
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Marathon 543
24
Operating data
Polarity = ±
Dimensions (mm)
2,5
3,0
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1,65 W
0,22 V
%g+/(51L83%g+/(5%%
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low-alloyed
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S 46 6 FB S2Ni2
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:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFU\RJHQLFVWUXFWXUDODQGQLFNHOVWHHOV7KHZHOGPHWDO
(untreated and stress-relieved) is characterised by outstanding low-temperature toughness and
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Base materials
FU\RJHQLF¿QHJUDLQHGVWUXFWXUDODQG1LDOOR\VWHHOV1L1L0Q1L1L0Q
S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P275NL1-P460NL1,
P275NL2-P460NL2
ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3,
WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,07
Si
0,25
Mn
1,15
25
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2,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
(550-740)
%
•
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160
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100
-60°C:
•
Operating data
Polarity = ±
UHGU\LQJRIVXEDUFÀX[
300-350 C, min. 2 h
Dimensions (mm)
2,5
3,0
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GTAW rod:
2.5 Ni-IG
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8QLRQ61L
SAW Wire
&ODVVLÀFDWLRQV
low-alloyed
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S2Ni2
ENi2
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as 12 Ni 14 G 1.
Base materials
ASTM A633 Gr. E, A572 Gr. 65, A203 Gr. D, A333 and 334 Gr. 3, A350 Gr. LF;
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,10
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0,10
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1,00
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2,50
$YDLODEOHÀX[
UV 421 TT, UV418 TT
26
Operating data
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Dimensions (mm)
2,5
3,0
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4,0
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SAW Wire
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low-alloyed
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S2Ni3
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Base materials
)RUWKHZHOGLQJRIFU\RJHQLFVWHHOV1L6$*/)6$*U'
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,09
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0,15
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0,90
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3,30
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data
27
Polarity = ±
Dimensions (mm)
3,0
4,0
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Notes
Chapter 4.2 - SAW Wire (high-alloyed)
Product name
EN ISO
AWS
BÖHLER A 7 CN-UP + BB 203
S 18 8 Mn
ER307 (mod.)
Page
2
Thermanit X
S 18 8 Mn
ER307(mod.)
3
Avesta 308L/MVR
S 19 9 L
ER308L
4
Thermanit JE-308L
S 19 9 L
ER308L
5
Avesta 309L
S 23 12 L
ER309L
6
Thermanit 25/14 E-309L
S 23 12 L
ER309L
7
Avesta 316L/SKR
S 19 12 3 L
ER316L
8
BÖHLER EAS 4 M-UP + BB 202
S 19 12 3 L
ER316L
9
Thermanit GE-316L
S 19 12 3 L
ER316L
10
Thermanit A
S 19 12 3 Nb
ER318
11
Thermanit H-347
S 19 9 Nb
ER347
12
Avesta 2205
S 22 9 3 N L
ER2209
13
Thermanit 22/09
S 22 9 3 N L
ER2209
14
Avesta P5
S 23 12 2 L
ER309LMo(mod.)
15
Avesta LDX 2101
S 23 7 N L
-
16
Avesta 2507/P100
S 25 9 4 N L
ER2594
17
BÖHLER CN 13/4-UP
S 13 4
ER410NiMo (mod.)
18
Avesta P12
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
19
Thermanit 625
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
20
UTP UP 6222 Mo
S Ni 6625 (NiCr22Mo9Nb)
ERNiCrMo-3
21
Thermanit NicrO 82
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
22
Thermanit Nimo C 276
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
23
BÖHLER A7 CN-UP BÖHLER BB 0
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
S 18 8 Mn
ER307 (mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)RUMRLQWZHOGLQJEHWZHHQ&U1LVWHHOVDQGXQDOOR\HGVWHHOVDQGIRUEXLOGXSZHOGLQJRIWKHVHDOLQJ
VXUIDFHVRI¿WWLQJVDQGEXLOGXSZHOGLQJRQFRJJLQJELOOHWDQGSUR¿OHGUROOV3URSHUWLHVRIWKHZHOG
PHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWR
WKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWRƒ&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH
ƒ&&U\RJHQLFGRZQWRƒ&+HDWWUHDWPHQWLVSRVVLEOH%g+/(5%%LVDQDJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[DQG\LHOGVFOHDQ¿QHO\ULSSOHGZHOGVHDPV*RRGVODJGHWDFKDELOLW\
DQGORZK\GURJHQFRQWHQW0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKH
GHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
high-strength, unalloyed and alloyed structural, quenched and tempered and armour steels among
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloy
&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWRƒ&DXVWHQLWLFPDQJDQHVHVWHHOVWRJHWKHUDQG
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
2
C
0,08
Si
0,8
Mn
6,0
Cr
18,7
Ni
9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
•
%
•
-100°C:
•
Operating data
Polarity = ±
UHGU\LQJRIVXEDUFÀX[
ƒ&K
Dimensions (mm)
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
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SMAW electrode:
GMAW solid wire:
FOX A 7 / FOX A 7 CN*
Flu cored wire:
FOX A 7-A
A 7-IG / A 7 CN-IG*
GTAW rod:
Filler Metals Bestseller for Joining Applications
A 7-MC, A 7-FD,
A 7 PW-FD
A 7 CN-IG / A 7 CN-IG*
7KHUPDQLW;
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A
AWS A5.9
S 18 8 Mn
ER307(mod.)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJVRQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHG
and armur steels, same parent metal or in combination; unalloyed and alloyed boiler
RUVWUXFWXUDOVWHHOVZLWKKLJKDOOR\HG&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWRƒ& ƒ) DXVWHQLWLFKLJKPDQJDQHVHVWHHOZLWKPDWFKLQJDQGRWKHUVWHHOV&U\RJHQLFVKHHWPHWDOVDQG
pipe steels in combination with austenitic parent metals.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,1
Si
1,0
Mn
7,0
Cr
19,0
Ni
9,0
$YDLODEOHÀX[
3
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
Yield
strength
0,2%
MPa
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
%
at room temperature
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,0
2,4
3,0
4,0
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$YHVWD/095
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343
AWS A5.9
S 19 9 L
ER308L
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVREH
XVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$670DQG
$670LQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUDWXUHVEHORZƒ&
For higher temperatures a niobium stabilised consumable such as Avesta 347/MVNb is required.
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
For welding steels such as
4
2XWRNXPSX
EN
ASTM
BS
NF
SS
4301
1.4301
304
304S31
Z7 CN 18-09
2333
4307
1.4307
304L
304S11
Z3 CN 18-10
2352
4311
1.4311
304LN
304S61
=&1$]
2371
4541
1.4541
321
321S31
Z6 CNT 18-10
2337
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
0,02
0,40
Ferrite 8 FN; WRC - 92
Mn
1,7
Cr
20,0
Ni
10,0
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
strength
Treatment
0,2%
MPa
801
410
805
410
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
580
%
37
36
-20°C:
65
80
Operating data
Polarity = ±
Dimensions (mm)
1,6
2,4
3,2
$SSURYDOVDQGFHUWL¿FDWHV
Filler Metals Bestseller for Joining Applications
4,0
-40°C:
50
60
-196°C:
35
35
7KHUPDQLW-(/
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A
AWS A5.9
S 19 9 L
ER308L
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWRƒ& ƒ) &RUURVLRQUHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L 1 VWHHOVFDVWVWHHO
JUDGHV+LJKWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±ƒ& ±ƒ) )RUMRQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L 1 DQG&U1L0R 1 VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
Base materials
1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
B8C oder D
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,025
Si
0,6
Mn
1,8
Cr
20,0
Ni
9,8
$YDLODEOHÀX[
Marathon 431
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
•
%
35
RT
65
Operating data
Polarity = ±
Shielding gas (EN ISO 14175) I1, I3
Dimensions (mm)
2,4
3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R &:% (5/ '19
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$YHVWD/
SAW Wire
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high-alloyed
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AWS A5.9
S 23 12 L
ER309L
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGLQJEHWZHHQPLOGVWHHOVDQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
RU6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFH
HTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
For welding steels such as
2XWRNXPSX
EN
ASTM
BS
NF
SS
Avesta 309L is primarily used when oining non-molybdenum-alloyed stainless and carbon
VWHHOVDQGIRUVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOV
7\SLFDODQDO\VLVRIWKHZLUH :W
6
C
Si
0,02
0,40
Ferrite 9 FN; WRC-92
Mn
1,80
Cr
23,5
Ni
14,0
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
801
805
Yield
strength
0,2%
MPa
430
440
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
590
580
%
32
32
+20°C:
60
70
Operating data
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Dimensions (mm)
2,0
2,4
3,2
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Filler Metals Bestseller for Joining Applications
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50
60
7KHUPDQLW(/
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343
AWS A5.9
S 23 12 L
ER309L
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6WDLQOHVVZHWFRUURVLRQXSWRƒ& ƒ) )DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW
For oining unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr-steels/cast
steel grades to austenitic steels/cast steel grades.
Base materials
-RLQLQJVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOVVWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOV:HOGFODGGLQJVIRU¿UVWOD\HURI
FKHPLFDOUHVLVWDQWFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHGVWHHO61XVHGLQVWHDP
ERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQPRUHRYHUIRUFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV
1L0R&UDFFWROHDÀHW³6(::HUNVWRIIEODWW´1R0Q01LDQG*1L0R&U
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
”
Si
”
Mn
1,8
Cr
24,0
Ni
13,2
$YDLODEOHÀX[
7
Marathon 431
Operating data
Polarity = ±
Dimensions (mm)
2,4
3,2
4,0
Filler Metals Bestseller for Joining Applications
$YHVWD/6.5
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A
AWS A5.9:
S 19 12 3 L
ER316L
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVRVXLWDEOH
IRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707LIRUVHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJƒ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVXPDEOH
VXFKDV$YHVWD6.1EVKRXOGEHXVHG([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUJUDQXODU
FRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQPHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWH
hot acids.
S
ire
Base materials
8
For welding steels such as
2XWRNXPSX
EN
ASTM
BS
NF
SS
4436
1.4436
316
316S33
Z7 CND 18-12-03
2343
4432
1.4432
316L
316S13
Z3 CND 17-12-03
2353
4429
1.4429
S31653
316S63
=&1'$]
2375
4571
1.4571
316Ti
320S31
Z6 CndT 17-12
2350
7\SLFDODQDO\VLVRIWKHZLUH :W
C
Si
0,02
0,40
Ferrite 7 FN; WRC -92
Mn
1,7
Cr
18,5
Ni
12,2
Mo
2,6
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
801
805
Yield
strength
0,2%
MPa
410
415
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
560
%
35
36
+20°C:
70
80
-40°C:
60
70
Operating data
Polarity = ±
Dimensions (mm)
1,6
2,0
2,4
Filler Metals Bestseller for Joining Applications
3,2
4,0
-196°C:
30
35
%g+/(5($6083%g+/(5%%
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14343-A:
AWS A5.9:
S 19 12 3 L
ER316L
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
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0,02
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0,60
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1,2
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18,0
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12,2
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2,8
9
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Treatment
untreated
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strength
0,2%
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strength
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(L0=5d0)
Impact values
in J CVN
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•
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1.4583;
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11
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1.4541;
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1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
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0,17
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0,2%
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strength
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(L0=5d0)
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in J CVN
805
MPa
600
MPa
800
%
27
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100
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70
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2,4
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801, 805
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801
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strength
0,2%
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470
410
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strength
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620
600
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31
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50
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2,4
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steel is used in many various applications such as bridges, process equipment in desalination,
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805
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805
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strength
0,2%
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550
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strength
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700
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90
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environments. PREW 46. Meets the corrosion test requirements per ASTM G48 Methods A, B and
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9,5
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4,0
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0,25
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805
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805
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strength
0,2%
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600
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strength
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(L0=5d0)
Impact values
in J CVN
MPa
800
%
27
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80
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60
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2,4
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1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA 6 NM
S
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
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0,015
18
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Treatment
untreated
Si
0,65
Mn
0,7
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strength
0,2%
MPa
•
Cr
11,8
Ni
4,7
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strength
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•
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chloride containing environments. Meets the corrosion test requirements per ASTM G48 Methods
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1.4547
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-
19
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Si
0,01
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0,1
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22,0
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3,5
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1,0
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bal.
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9,0
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Treatment
805
Yield
strength
0,2%
MPa
470
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strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
730
%
41
+20°C:
90
-40°C:
80
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2,4
3,2
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and cryogenic steels
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Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
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P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, B443, B446, UNS N06625 N 08926, Alloy 600,
$OOR\$OOR\VWHHOVZLWK1L
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0,015
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22,0
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9,0
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bal.
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untreated
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strength
0,2%
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•
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strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
•
%
•
RT
•
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1,6
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2,4
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with the same or with a similar composition, e. g. Alloy 625 (UNS N06625) or NiCr22Mo9Nb,
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RIFRUURVLRQUHVLVWDQWSODQWV
Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
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9,0
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balance
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3,3
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2,0
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Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
725
%
40
+20°C:
80
-196°C:
65
Operating data
Polarity = ±
7KHZHOGLQJDUHDKDVWREHIUHHIURPLPSXULWLHV RLOSDLQWPDUNLQJV
HWF :HOGLQJPXVWEHSHUIRUPHGZLWKDORZKHDWLQSXW7KHPD[LPXPLQWHUSDVVWHPSHUDWXUHLVDWƒ&)OX[KDVWREHUHGULHGSULRU
WRZHOGLQJKRXUVDWƒ&
)OX[KHLJKWDSSUR[PP
6WLFNRXWDSSUR[PP
Dimensions (mm)
1,6
2,0
2,4
3,2
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7h9 1R
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21
7KHUPDQLW1LFUR
SAW Wire
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6082 (NiCr20Mn3Nb)
ERNiCr-3
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRIDXVWHQLWLFIHUULWLFVWHHOVGLVVLPLODUMRLQWVRIVWDLQOHVVVWHHOVKHDWUHVLVWDQWFUHHSUHVLVWDQW
and cryogenic steels
Base materials
ire
2.4816 NiCr15Fe, 2.4817 LC- NiCr15Fe, Alloy 600, Alloy 600 L
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,02
Si
0,2
Mn
3,2
Cr
20,5
Ni
bal.
Nb
2,6
S
$YDLODEOHÀX[
22
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
•
%
•
RT
•
Operating data
Polarity = ±
Dimensions (mm)
2,0
2,4
3,2
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Fe
•
7KHUPDQLW1LPR&
SAW Wire
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high-alloyed
EN ISO 18274
AWS A5.14
S Ni 6276 (NiCr15Mo16Fe6W4)
ERNiCrMo-4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
9HVVHOVDQGFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVHVSHFLDOO\IRUORZWHPSHUDWXUHVDSSOLFDWLRQGRZQ
WRƒ&HJ/1*WDQNV
7KHZHOGPHWDOLVVWDLQOHVVDQGFRUURVLRQUHVLVWDQWWRUHGXFLQJDQGR[LGDWLQJVXEVWDQFHV
Base materials
2.4819 NiMo16Cr15W UNS N10276
7\SLFDODQDO\VLVRIWKHZLUH :W
C
0,012
Si
0,1
Mn
0,5
Cr
15,5
Mo
16
Ni
bal.
Fe
7,0
W
3,8
$YDLODEOHÀX[
Marathon 104
23
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
•
%
•
RT
•
Operating data
Polarity = ±
Dimensions (mm)
2,4
Filler Metals Bestseller for Joining Applications
Notes
Chapter 4.3 - SAW Flux
Product Name
EN ISO
BÖHLER BB 418 TT
SA FB 1 55 AC H5
2,3
UV 418 TT
SA FB 1 55 AC H5
3,4,5
UV 421 TT
SA FB 1 55 AC H5
6,7,8
BÖHLER BB 24
SA FB 1 65 DC H5
UV 420 TT
SA FB 1 65 DC / SA FB 1 65 DC H5
11,12,13
UV 420 TTR / UV 420 TTR-W
SA FB 1 65 DC / SA FB 1 65 AC
14,15,16
UV 420 TTR-C
SA FB 1 65 DC
17
UV 310 P
SA AB 1 55 AC H5
18
BÖHLER BB 400
SA AB 1 67 AC H5
19
UV 400
SA AB 1 67 AC H5
20, 21
UV 309 P
SA AB 1 65 AC H5
22
UV 305
SA AR 1 76 AC H5
23
UV 306
SA AR 1 77 AC H5
24,25
Avesta FLUX 805
SA AF 2 Cr DC
BÖHLER BB 202
SA FB 2 DC
Marathon 431
SA FB 2 64 DC
28,29
BÖHLER BB 910
SA FB 2 DC H5
30
Marathon 543
SA FB 2 55 DC H5
31
Avesta FLUX 801
SA CS 2 Cr DC
32
Page
9,10
26
27
BÖHLER BB 4
TT
SAW Flux
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14174:
SA FB 1 55 AC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5%%77LVDQDJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[IRUMRLQWDQGEXLOGXSZHOGLQJRI
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7KHÀX[FDQEHZHOGHGXVLQJDOPRVWDQ\ZLUHHOHFWURGH7KHZHOGLQJÀX[FDQEHXVHGZLWK'&
RU$&SRZHUDQGFDQEHHPSOR\HGIRUWDQGHPDQGPXOWLSOHZLUHZHOGLQJ,WIHDWXUHVJRRGVODJ
GHWDFKDELOLW\
Base materials
8QDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
¿QHJUDLQHGVWUXFWXUDOVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
15
CaO+MgO
35
Al2O3+MnO
20
CaF2
25
Operating data
2
Polarity = + / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying:
300-350 C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
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BÖHLER BB 4
TT
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
SAW Wires
C
Si
Mn
BÖHLER EMS 2
0,07
0,2
0,95
BÖHLER
EMS 2 Mo
0,07
0,2
0,95
BÖHLER Ni 2-UP
0,06
0,25 0,95
BÖHLER
3 NiMo 1-UP
0,08
0,25 1,55
BÖHLER
3 NiCrMo 2.5-UP
0,05
0,3
1,3
BÖHLER
EMS 2 CrMo
0,8
BÖHLER CM 2-UP 0,08
Cr
Mo
Ni
0,45
2,25
0,55
0,9
0,5
0,5
2,2
0,15 0,9
1,1
0,45
0,2
2,4
0,95
0,7
EN ISO (wire)
(1,62 ZLUHÀX[FRPE $:6
A5.17 – AWS A5.23
S2
S 38 5 FB S2
F7A5-EM12K / F48A4-EM12K
S 2 Mo
S 46 4 FB S2Mo
F8A6-EA2-A2 / F55A5-EA2-A2
S2Ni2
S 46 8 FB S2Ni2
F8A10-ENi2-Ni2 /
F55A8-ENi2-Ni2
S3Ni1Mo
S 55 6 FB S3Ni1Mo
F7A8-EH12K / F48A6-EH12K
S3Ni2.5CrMo
S 69 6 FB S3Ni2.5CrMo
)$(0 PRG 0+
)$(0 PRG 0+
S CrMo1
S S CrMo1 FB
F8P2-EB2-B2 / F55P3-EB2-B2
S CrMo2
S S CrMo2 FB
F8P2-EB3-B3 / F55P3-EB3-B3
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UV 4
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SAW Flux
&ODVVLÀFDWLRQV
unalloyed
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SA FB 1 55 AC H5
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DQG0QSLFNXSVDQGEXUQRIIUDWHVDUHQHXWUDOEHFDXVHRILWVPHWDOOXUJLFDOEHKDYLRXU
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9HU\JRRGVODJGHWDFKDELOLW\
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SiO2+TiO2
15
CaO+MgO
38
Al2O3+MnO
20
CaF2
25
Operating data
Polarity = - / ~
4
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
Approvals
TÜV
DB
Union S 2
10410
51.132.05
Union S 2 Mo
11576
51.132.05
Union S 2 Ni 2,5
11575
Union S 3 Si
07276
51.132.05
Filler Metals Bestseller for Joining Applications
DNV
GL
LR
BV
X
X
X
X
UV 4
TT
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Cr
Mo
Ni
EN ISO 14171 /
EN ISO 26304-A
AWS A5.17 – SFA 5.17
AWS A5.23 – SFA 5.23
Designation
C
Si
Mn
Union S 2
Weld metal
0,10
0,07
0,10
0,20
1,00
0,95
Union S 2 Mo
Weld metal
0,10
0,07
0,10
0,20
1,00
0,95
Union S 2 Ni 2,5
Weld metal
0,10
0,07
0,10
0,20
1,00
0,95
2,30
2,20
S 46 8 FB S2Ni2
F8A10-ENi2-Ni2
Union S 2 Ni 3,5
Weld metal
0,09
0,06
0,15
0,20
0,90
0,85
3,30
3,20
S 46 8 FB S2Ni3
F8A15-ENi3-Ni3
Union S 2 NiMo 1
Weld metal
0,11
0,07
0,10
0,20
1,00
0,95
0,90
0,85
S 50 6 FB SZ2Ni1Mo
F8A10-ENi1-Ni1
Union S 2 Si
Weld metal
0,10
0,08
0,30
0,30
1,10
1,10
S 42 5 FB S2Si
F7A6-EM12K
Union S 3
Weld metal
0,12
0,08
0,10
0,20
1,50
1,35
S 38 4 FB S3
F7A6-EH10K
Union S 3 Mo
Weld metal
0,12
0,08
0,10
0,20
1,50
1,35
0,50
0,45
Union S 3 NiMo
Weld metal
0,08
0,06
0,10
0,20
1,50
1,40
0,45
0,40
1,50
1,40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0,12
0,08
0,10
0,25
1,60
1,55
0,60
0,55
0,95
0,90
S 50 6 FB S3Ni1Mo
F9A8-EG-F3
Union S 3 NiMoCr
Weld metal
0,14
0,08
0,10
0,20
1,75
1,50
0,60
0,58
2,10
2,00
S 69 6 FB SZ3Ni2, 5CrMo
F11A8-EG-F6
Union S 3 Si
Weld metal
0,10
0,08
0,30
0,30
1,70
1,55
S 35 4 FB S2
F7A5-EM12
0,50
0,45
0,25
0,23
0,35
0,32
S 46 4 FB S2Mo
F8A6-EA2-A2
S 46 4 FB S3Mo
F8A5-EA4-A4
S 46 6 FB S3Si
F7A8-EH12K
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UV 4
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SAW Flux
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unalloyed
EN ISO 14174:
SA FB 1 55 AC H5
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$JJORPHUDWHGÀXRULGHEDVLFÀX[ZLWKKLJKEDVLFLW\DQGQHXWUDOPHWDOOXUJLFDOEHKDYLRXU
,WLVVXLWDEOHIRUVLQJOH '&RU$& DQGWDQGHP '&DQG$& ZHOGLQJ
9HU\JRRGVODJGHWDFKDELOLW\([FHOOHQWIRUQDUURZJDSZHOGLQJ8977FDQEHXVHGLQFRPELQDWLRQZLWKVXLWDEOHVXEDUFZLUHVIRUMRLQWZHOGLQJRIPLOGPHGLXPDOOR\HGDQGKLJKWHQVLOHVWHHOV9HU\
JRRGLPSDFWWRXJKQHVVRIZHOGPHWDODWORZWHPSHUDWXUHV
Base materials
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
15
CaO+MgO
38
Al2O3+MnO
20
CaF2
25
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
Polarity = + / ~
6
Approvals
TÜV
ABS
Union S 2
05497
X
51.132.06
Union S 2 Mo
03344
X
51.132.06
Union S 2 Ni 2,5
02213
Union S 3
05498
Union S 3 Si
10424
X
BV
X
Union S 3 NiMo
Union S 3 NiMo1
10425
Union S 3 NiMoCr
05063
X
WIWEB GL
X
Filler Metals Bestseller for Joining Applications
X
X
X
X
X
LR
DNV
DB
X
X
51.132.06
X
X
51.132.06
X
X
X
X
X
X
51.132.06
UV 4
TT
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Cr
Mo
Ni
EN ISO 14171
EN ISO 26304-A
$:6$±6)$‡‡
$:6$±6)$
Designation
C
Si
Mn
Union S 2
Weld metal
0,10
0,07
0,10
0,20
1,00
1,05
Union S 2 Mo
Weld metal
0,10
0,07
0,10
0,20
1,00
1,05
Union S 2 Ni 2,5
Weld metal
0,10
0,07
0,10
0,20
1,00
1,05
2,30
2,20
S 46 8 FB S2Ni2
F8A10-ENi2-Ni2
Union S 2 Ni 3,5
Weld metal
0,09
0,06
0,15
0,20
0,90
0,90
3,30
3,20
S 46 8 FB S2Ni3
F8A15-ENi3-Ni3
Union S 2 NiMo 1
Weld metal
0,11
0,08
0,10
0,20
1,00
1,05
0,90
0,85
S 50 6 FB SZ2Ni1
F8A8-ENi1-Ni1
Union S 3
Weld metal
0,12
0,08
0,15
0,25
1,50
1,50
Union S 3 NiMo
Weld metal
0,08
0,06
0,10
0,20
1,50
1,50
0,45
0,42
1,50
1,45
S 55 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0,12
0,08
0,10
0,20
1,60
1,55
0,60
0,55
0,95
0,90
S 55 6 FB S3Ni1Mo
F9A8-EG-F3
Union S 3 NiMoCr
Weld metal
0,14
0,08
0,10
0,20
1,75
1,60
0,60
0,58
2,10
2,00
S 69 6 FB SZ3Ni2,5CrMo
F11A8-EG-F6
Union S 3 Si
Weld metal
0,10
0,08
0,30
0,30
1,70
1,55
S 35 4 FB S2
F7A6-EM12
0,50
0,47
0,25
0,22
S 46 4 FB S2Mo
F8A4-EA2-A2
S 38 5 FB S3
F7A6-EH10K
0,35
0,32
S 46 5 FB S3Si
F7A8-EH12K
Filler Metals Bestseller for Joining Applications
7
UV 4
TT
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Wire
HOHFWURGHV
XVHG
8
<LHOG
strength
0,2%
•03D
Tensile
strength
•03D
Union
400
510
S2
Union
470
560
S 2 Mo
Union
470
550
S 2 Ni 2,5
Union
470
560
S 2 Ni 3,5
Union
500
560
S 2 NiMo 1
Union
420
530
S3
Union
560
620
S 3 NiMo
Union
560
640
S 3 NiMo1
Union
690
780
S 3 NiMoCr
Union
460
550
S 3 Si
$YHUDJHYDOXHVIURPWHVWV
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Elongation
(L0 G0)
•
+20°C
± 0 °C
– 20 °C – 40 °C – 60 °C
26
150
130
100
47
24
140
120
100
47
24
160
140
120
80
60
25
160
140
120
100
47
24
160
140
120
100
47
26
150
150
120
60
27
22
140
120
100
80
47
22
140
120
100
70
47
17
120
100
80
60
47
26
150
120
80
60
47
Filler Metals Bestseller for Joining Applications
27
BÖHLER BB 4
SAW Flux
&ODVVLÀFDWLRQV
unalloyed
EN ISO 14174:
SA FB 1 65 DC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHG ÀXRULGHEDVLF ZHOGLQJ ÀX[ FKDUDFWHULVHG E\ LWV QHXWUDO PHWDOOXUJLFDO EHKDYLRXU ,Q
FRPELQDWLRQZLWKVXLWDEOHZLUHHOHFWURGHVWKHZHOGPHWDOH[KLELWVH[FHSWLRQDOWRXJKQHVVSURSHUWLHV
LQWKHORZWHPSHUDWXUHUDQJH7KH¿HOGRIDSSOLFDWLRQLVMRLQWDQGEXLOGXSZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOJUDGHV7KHÀX[LVRQHRIWKHK\GURJHQ
FRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQFRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
XQDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
¿QHJUDLQHGVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
15
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
Operating data
Polarity = + / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
EXONGHQVLW\NJGP3
JUDLQVL]HDFF(1,62 PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying:
300-350 C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
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9
BÖHLER BB 4
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
SAW Wires
C
Si
BÖHLER EMS 2
0,07
0,25 1,2
Mn
BÖHLER EMS 2 Mo 0,07
0,25 1,15
BÖHLER Ni 2-UP
0,07
0,25 1,15
BÖHLER
3 NiMo 1-UP
0,09
0,25 1,65
BÖHLER
3 NiCrMo 2.5-UP
0,06
0,3
BÖHLER
EMS 2 CrMo
0,08
BÖHLER CM 2-UP
0,08
Cr
Mo
Ni
0,45
2,2
0,55
0,9
0,5
0,5
2,2
0,25 0,95
1,1
0,45
0,25 0,75
2,4
0,95
1,5
10
Filler Metals Bestseller for Joining Applications
EN ISO (wire)
(1,62 ZLUHÀX[FRPE $:6
A5.17 – AWS A5.23
S2
S 38 6 FB S2
F7A8-EM12K / F48A6-EM12K
S 2 Mo
S 46 4 FB S2Mo
F8A4-EA2-A2 / F55A4-EA2-A2
S2Ni2
S 46 6 FB S2Ni2
F8A8-ENi2-Ni2 /
F55A6-ENi2-Ni2
S3Ni1Mo
S 50 4 FB S3Ni1Mo
F9A4-EF3-F3 / F62A4-EF3-F3
S3Ni2.5CrMo
S 69 6 FB S 3Ni2.5CrMo
)$(0 PRG 0
)$(0 PRG 0
S CrMo1
F8P2-EB2-B2 / F55P3-EB2-B2
S CrMo2
F8P2-EB3-B3 / F55P3-EB3-B3
UV 4 0 TT
SAW Flux
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unalloyed
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SA FB 1 65 DC / SA FB 1 65 DC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8977LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWK
JHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOV,WLVFKDUDFWHUL]HGE\LWVQHXWUDOPHWDOOXUJLFDOEHKDYLRXU:KHQXVHGLQFRPELQDWLRQZLWKVXLWDEOHZLUHHOHFWURGHVWKHZHOGPHWDOKDVKLJKWRXJKQHVVSURSHUWLHVDWVXE]HURWHPSHUDWXUHV
,WLVVXLWHGIRUVLQJOHZLUHDQGWDQGHPZHOGLQJ
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SiO2+TiO2
15
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
Operating data
Polarity = - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
Approvals:
TÜV
DB
Union S 2
03358
51.132.02
Union S 2 CrMo
01794
Union S 2 Mo
01793
Union S 3
01795
Union S 3 Mo
01796
Union S 3 NiMo
01797
Union S 3 NiMo 1
03020
Union S 3 NiMoCr
02206
Filler Metals Bestseller for Joining Applications
11
UV 4 0 TT
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12
9
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EN ISO 14171
EN ISO 26304-A
EN ISO 24598-A
$:6$±6)$‡‡
AWS A5.23 – SFA 5.23
Designation
C
Union S 2
Weld metal
0,10 0,10 1,00
0,07 0,25 1,05
Union S 2 Mo
Weld metal
0,10 0,10 1,00
0,07 0,25 1,05
Union S 3
Weld metal
0,12 0,10 1,50
0,08 0,25 1,50
Union S 3 Mo
Weld metal
0,12 0,10 1,50
0,08 0,25 1,50
Union S 1 CrMo 2
Weld metal
0,10 0,10 0,50 2,40 1,00
0,07 0,25 0,75 2,25 0,95
S S CrMo2 FB
F9P0-EB3R-B3
Union S 2 CrMo
Weld metal
0,12 0,10 0,80 1,20 0,50
0,08 0,25 0,95 1,10 0,45
S S CrMo1 FB
F8P0-EB2R-B2
Union S 2 Ni 2,5
Weld metal
0,10 0,10 1,00
0,07 0,25 1,05
2,50
2,40
Union S 3 NiMo
Weld metal
0,08 0,10 1,50
0,06 0,25 1,50
0,45 1,50
0,40 1,40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1*
Weld metal
0,12 0,10 1,60
0,08 0,25 1,55
0,60 0,95
0,55 0,90
S 50 6 FB S3Ni1Mo
F9A8-EG-F3
Union S 3 NiMoCr
Weld metal
0,14 0,10 1,70 0,35 0,60 2,10
0,08 0,25 1,55 0,32 0,58 2,00
Si
Mn
Cr
Mo
Ni
W
S 35 4 FB S2
F7A4-EM12
0,50
0,45
S 46 4 FB S2Mo
F8A4-EA2-A2
S 38 4 FB S3
F7A4-EH10K
0,50
0,45
S 46 4 FB S3Mo
F8A4-EA4-A4
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Filler Metals Bestseller for Joining Applications
S 46 6 FB S2Ni2
F8A8-ENi2-Ni2
S 69 4 FB SZ3Ni2,5CrMo
F11A6-EG-F6
UV 4 0 TT
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Wire
HOHFWURGHV
XVHG
<LHOG
strength
0,2%
•03D
Tensile
strength
Elongation ,PSDFWYDOXHV
(L0 G0)
LQ•-&91
•03D
•
+20°C
± 0 °C
– 20 °C
– 30 °C
Union S 2
400
510
26
160
140
100
47
Union S 2 Mo
470
550
24
140
120
80
47
Union S 2 Ni 2,5
470
550
24
160
140
100
47
Union S 3
400
510
26
160
140
100
47
Union S 3 Mo
470
550
24
140
120
80
47
Union S 3 NiMo
560
620
22
160
140
80
47
Union S 3 NiMo 1
560
620
20
160
140
80
47
Union S 3 NiMoCr
690
760
17
100
80
60
47
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UV 4 0 TTR UV 4 0 TTR-
SAW Flux
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unalloyed
EN ISO 14174:
SA FB 1 65 DC / SA FB 1 65 AC
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E\DKLJKGHJUHHRISXULW\,WLVSDUWLFXODUO\VXLWDEOHIRUZHOGLQJK\GURFUDFNHUVEHFDXVHRIWKHORZ3
SLFNXSRIPD[:KHQXVHGLQFRPELQDWLRQZLWKZLUHHOHFWURGHV8QLRQ6&U0R
DQG8QLRQ6&U0RLWLVSRVVLEOHWRPHHWWKHPRVWVWULQJHQWWRXJKQHVVUHTXLUHPHQWVDWVXE]HUR
WHPSHUDWXUHVHYHQDIWHUVWHSFRROLQJWUHDWPHQW89775:SHUPLWVVRXQGZHOGLQJRQ$&E\WKLV
DFKLHYLQJDKLJKHUOHYHORIWRXJKQHVVZKHQZHOGLQJZLWK&U0RDOOR\HGVXEDUFZLUHV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
15
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
Operating data
Polarity = - / ~
14
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
Approvals
TÜV
Union S 1 CrMo 2*
06541
Union S 1 CrMo 2
02734
Union S 2
03437
Union S 2 CrMo
03439
Union S 2 Mo
03438
Union S 3
03440
Union S 3 Mo
03441
Union S 3 NiMo
03442
Union S 3 NiMo 1
03021 / 08015
Union S 3 NiMoCr
03443
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Filler Metals Bestseller for Joining Applications
LR
X
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Ni
EN ISO 14171
EN ISO 24598-A
AWS A5.23 – SFA-5.23
Designation
C
Si
Mn
Cr
Mo
Union S 1 CrMo 2
Weld metal
0,10
0,07
0,10
0,20
0,50
0,75
2,40
2,25
1,00
0,95
S S CrMo2 FB
F9P2-EB3R-B3R
Union S 2 CrMo
Weld metal
0,12
0,08
0,10
0,20
0,80
1,00
1,20
1,10
0,50
0,45
S S CrMo1 FB
F8P2-EB2R-B2
Union S 2 Mo
Weld metal
0,10
0,07
0,10
0,20
1,00
1,05
0,50
0,45
S 46 4 FB S2Mo
F8A4-EA2-A2
Union S 3 NiMo
Weld metal
0,08
0,05
0,10
0,20
1,50
1,50
0,45
0,40
1,50
1,40
S 50 6 FB S3Ni1,5Mo
F9A8-EG-F1
Union S 3 NiMo 1
Weld metal
0,12
0,08
0,10
0,20
1,60
1,55
0,60
0,55
0,95
0,90
S 50 4 FB S3Ni1Mo
F9A6-EF3-F3-N
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Wire
HOHFWURGHV
XVHG
<LHOG
strength
0,2%
•03D
Tensile
strength
Union S 2 Mo
470
Union S 3 NiMo
Union S 3 NiMo 1
15
,PSDFWYDOXHV
LQ•-&91
•03D
Elongation
(L0 G0)
•
+20°C ± 0 °C
– 20 °C – 40 °C – 60 °C
550
25
140
120
100
47
560
660
22
140
120
100
47
47
560
680
22
140
120
100
47
27
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Wire
HOHFWURGHV
XVHG
Heat
7UHDWPHQW
7HVWWHPSHUDWXUHƒ&
<LHOG
Tensile
strength strength
0,2%
•03D •03D
Union
a*
380+
S 1 CrMo 2
Union
a*
380
S 2 CrMo
n + a*
200
Union
s
370
S 2 Mo
n+a
220
Union
s
450
S 3 NiMo
n+a
320
Union
s
420++
S 3 NiMo 1
so
420++
D WHPSHUHG±ƒ&/XIW
D WHPSHUHG±ƒ&
16
500
540
440
570
420
600
510
590++
580++
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so = 60 h 550 C + 40 h 620 C/air
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+
++
+
$YHUDJHYDOXHVIURPWHVWV
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= Values at test temperature 400 C
Filler Metals Bestseller for Joining Applications
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Elongation <LHOG
Tensile
(L0 G0)
strength strength
0,2%
•
•03D •03D
+
Elongation
(L0 G0)
•
20
270
360
26
22
19
24
25
20
25
24++
24++
280
180
280
170
320
220
290
190
420
340
380
310
410
350
410
330
26
24
26
30
24
28
25
32
UV 4 0 TTRC
SAW Flux
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unalloyed
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SA FB 1 65 DC
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89 775& LV DQ DJJORPHUDWHG ÀXRULGHEDVLF ÀX[ ZLWK KLJK EDVLFLW\ DQG QHXWUDO PHWDOOXUJLFDO
EHKDYLRXU89775&LVDVSHFLDOYDULDQWRIÀX[89775,WVXSSRUWVWKH&FRQWHQWRIWKH
ZLUHHOHFWURGHZKHQ'&ZHOGLQJ,QFRPSDULVRQZLWK89775WKH&FRQWHQWLQWKHDOOZHOGPHWDO
LVDERXWKLJKHU,WLVVXLWDEOHIRUPXOWLSDVVZHOGLQJIRUVLQJOHDQGWDQGHPZLUHV\VWHPV
89775&KDVSULPHLPSRUWDQFHIRU6$:RIWKHKLJKWHPSHUDWXUHUHVLVWDQWVWHHOIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQV
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SiO2+TiO2
15
CaO+MgO
35
Al2O3+MnO
21
CaF2
26
Operating data
Polarity = - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
:HOGPHWDOZLWK
AWS A5.23
EN ISO 26304-A
Union S 3 NiMo1
F10A6-EF3-F3
S 62 6 FB S3Ni1Mo
Filler Metals Bestseller for Joining Applications
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unalloyed
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$& ZHOGLQJ7KHÀX[LVHVSHFLDOO\VXLWHGIRU0Q0R7LDQG%RU0Q7LDQG%DOOR\HGZLUHHOHFWURGHVOLNH8QLRQ60R7L%DQG8QLRQ67L%,WLVVXLWHGWRDFKLHYHRSWLPDOFKDUDNWHULVWLFVIRUWKH
WRXJKQHVVRIWKHZHOGPHWDO
893LVVXLWDEOHIRUWKHZHOGLQJRISLSHVWHHOVDFFRUGLQJWR$3,;;;;RUDFFWR
EN 10208-2: L415 MB, L450 MB, L485 MB and L555 MB.
18
Note:
7KHPHFKDQLFDOWHFKQRORJLFDOEHKDYLRXURIWKHZHOGPHWDOSURGXFHGE\WKHWZRUXQWHFKQLTXH PDLQO\WKHWRXJKQHVV LVQRWRQO\LQÀXHQFHGE\WKHZLUHÀX[FRPELQDWLRQEXWE\PDQ\RWKHU
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SiO2+TiO2
18
CaO+MgO
25
Al2O3+MnO
32
CaF2
18
Operating data
Polarity = + / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
350-400 C, 2 h
Filler Metals Bestseller for Joining Applications
BÖHLER BB 400
SAW Flux
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unalloyed
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SA AB 1 67 AC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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ZHOGLQJRIJHQHUDOVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
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%g+/(5%%FDQEHZHOGHGXVLQJ'&RU$&SRZHU,WVJRRGZHOGLQJSURSHUWLHVDQGWKHJRRG
WHFKQLFDOSURSHUWLHVRIWKHZHOGPHWDOVWKDWFDQEHDFKLHYHGZLWKGLIIHUHQWZLUHHOHFWURGHVSHUPLW
universal application.
Base materials
*HQHUDOVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOERLOHUDQGSLSHVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
20
CaO+MgO
30
Al2O3+MnO
28
CaF2
16
Operating data
Polarity = + / - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying:
300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
SAW Wires
C
Si
BÖHLER EMS 2
0,06
0,35 1,35
BÖHLER EMS 2 Mo 0,06
0,35 1,35
Mn
Cr
Mo
0,35
Ni
EN ISO (wire)
(1,62 ZLUHÀX[FRPE $:6
A5.17 – AWS A5.23
S2
S 38 AB S2
F7A4-EM12K / F48A4-EM12K
S 2 Mo
S 46 4 AB S2Mo
F8A4-EA2-A4 / F55A4-EA2-A4
$SSURYDOVDQGFHUWL¿FDWHV
'% $VZLUHÀX[FRPELQDWLRQ%g+/(5%%WRJHWKHUZLWK%g+/(5ZLUHV
TÜV-D: EMS 2, EMS 2 Mo
DB: EMS 2, EMS 2 Mo
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UV 400
SAW Flux
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unalloyed
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
89LVDQDJJORPHUDWHGÀX[RIDOXPLQDWHEDVLFW\SHGHVLJQHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFD
WLRQVZLWKJHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
ÀX[LVFKDUDFWHUL]HGE\LWVORZVLOLFRQDQGPRGHUDWHPDQJDQHVHSLFNXS,WFDQEHXVHGRQ'&DQG
$&,WVJRRGZHOGLQJFKDUDFWHULVWLFVDQGWKHWHFKQRORJLFDOSURSHUWLHVRIWKHZHOGPHWDOSURGXFHGZLWK
GLIIHUHQWZLUHVSHUPLWXQLYHUVDOXVH
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SiO2+TiO2
20
CaO+MgO
30
Al2O3+MnO
28
CaF2
16
Operating data
Polarity = - / ~
20
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
C
Si
Mn
Union S 2
Weld metal
0,10
0,06
0,10
0,35
1,00
1,35
Union S 2 Mo
Weld metal
0,10
0,06
0,10
0,35
1,00
1,35
Union S 2 Si
Weld metal
0,10
0,06
0,30
0,35
1,00
1,50
S 42 4 AB S2Si
F7A4-EM12K
Union S 3
Weld metal
0,12
0,07
0,10
0,35
1,50
1,60
S 42 4 AB S3
F7A4-EH10K
Filler Metals Bestseller for Joining Applications
Mo
EN ISO 14171
AWS A5.17 – SFA 5.17
AWS A5.23 – SFA 5.23
Designation
S 38 4 AB S2
F7A4-EM12
0,50
0,45
S 46 4 AB S2Mo
F8A4-EA2-A2
UV 400
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Wire
HOHFWURGHV
XVHG
ConGLWLRQ
Union S 2
u
s
n
<LHOG
strength
0,2%
•03D
400
355
290
Union S 2 Mo
u
s
Union S 2 Si
Union S 3
Tensile
strength
Elongation ,PSDFWYDOXHV
(L0 G0)
LQ•-&91
•03D
480
480
460
•
22
25
22
+20°C
120
140
80
± 0 °C
100
120
60
470
470
550
550
22
22
100
100
90
100
47
60
47
47
u
s
420
355
500
480
22
25
100
140
80
120
47
80
47
47
u
s
420
380
500
500
22
25
120
140
120
120
60
100
47
47
– 20 °C
60
100
47
– 40 °C
47
47
$YHUDJHYDOXHVIURPWHVWV
X DVZHOGHG
s = stress relieved: 580 C / 5 h / air
Q QRUPDOL]HGƒ&KDLU
21
Approvals
TÜV
DB
ABS
BV
GL
LR
DNV
Union S 2
06170
51.132.03
X
X
X
X
X
Union S 2 Mo
06233
51.132.03
X
X
X
X
X
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
893LVDQDJJORPHUDWHGÀX[RIWKHDOXPLQDWHEDVLFW\SHZLWKQHXWUDOPHWDOOXUJLFDOEHKDYLRXU,W
LVHVSHFLDOO\VXLWHGIRUZHOGLQJVLQJOHDQGPXOWLZLUH '&DQG$& ZKHQPDQXIDFWXULQJORQJLWXGLQDO
DQGVSLUDOVHDPSLSHVZLWKWZRUXQWHFKQLTXH)RUWKHWZRUXQZHOGLQJRISLSHVWHHOVRI$3,*UDGH$
25, A, B, X 42, X 46, X 52, X 56, X 60, X 65, X 70, X 80 and according to EN 10208-2 L290MB up to
/0%LIZHOGHGLQFRPELQDWLRQZLWKFRUUHVSRQGLQJVXEDUFZLUHVVXFKDV8QLRQ68QLRQ60R
Union S 2 NiMo1, Union S 3 NiMo 1.
Note:
7KHPHFKDQLFDOWHFKQRORJLFDOEHKDYLRXURIWKHZHOGPHWDOSURGXFHGE\WKHWZRUXQWHFKQLTXH PDLQO\WKHWRXJKQHVV LVQRWRQO\LQÀXHQFHGE\WKHZLUHÀX[FRPELQDWLRQEXWE\PDQ\RWKHU
IDFWRUVVXFKDV
22
WKHLQÀXHQFHRIFKHPLFDOFRPSRVLWLRQRIWKHSDUHQWPHWDOGXHWRWKHKLJKGLOXWLRQ XSWR
WKHLQÀXHQFHRIWKHUHODWLYHORQJFRROLQJWLPHWIURPWKH
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&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
22
CaO+MgO
26
Al2O3+MnO
30
CaF2
15
Operating data
Polarity = - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
350-400 C, 2 h
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SAW Flux
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unalloyed
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SA AR 1 76 AC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
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GLUHFWDQGDOWHUQDWLQJFXUUHQW7KHÀX[LVVXLWHGIRUEXWWZHOGLQJLQWZRUXQWHFKQLTXHDQGIRUVKHHW
WKLFNQHVVXSWRPPIRU¿OOHWZHOGLQJ,WLVHVSHFLDOO\VXLWHGIRUZHOGLQJWXEHZDOOV
6XLWHGVXEDUFZLUHV
8QLRQ666L60RDQGIRUERLOHUZDOOVDOVR8QLRQ6&U0R6&U0R8QLRQ63,WKDV
RXWVWDQGLQJJRRGVODJGHWDFKDELOLW\ HYHQLQQDUURZJURRYHV DQGDOORZVKLJKZHOGLQJVSHHG
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
30
Al2O3+MnO
55
CaF2+CaO+ MgO
8
Operating data
Polarity = - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
7h9DSSURYDOV IRUPHPEUDQHZDOOV
Union S 2 Mo, Union S 2 CrMo, Union S 1 CrMo2, Union SP 24
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VSHHGXVLQJWKHWZRUXQWHFKQLTXHDVZHOODVIRU¿OOHWZHOGLQJ9HU\JRRGVODJUHPRYDELOLW\
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2
24
Al2O3+MnO
50
CaF2+ CaO+MgO
14
Operating data
Polarity = - / ~
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
24
C
Si
Mn
Union S 2
Weld metal
0,10
0,06
0,10
0,60
1,00
1,40
Union S 2 Mo
Weld metal
0,10
0,06
0,10
0,60
1,00
1,40
Union S 2 Si
Weld metal
0,10
0,06
0,30
0,75
1,00
1,60
S 42 2 AR S2Si
F7A2-EM12K
Union S 3
Weld metal
0,12
0,07
0,10
0,60
1,50
1,60
S 42 3 AR S3
F7A2-EH10K
Filler Metals Bestseller for Joining Applications
Mo
EN ISO 14171
AWS A5.17 – SFA 5.17
AWS A5.23 – SFA 5.23
Designation
S 42 3 AR S2
F7A2-EM12
0,50
0,45
S 46 2 AR S2Mo
F8A2-EA2-A2
UV 06
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Wire
HOHFWURGHV
XVHG
<LHOG
strength
0,2%
•03D
•03D
•
+20°C
± 0 °C
– 20 °C
– 30 °C
Union S 2
420
530
22
80
60
47
47
Union S 2 Mo
470
550
22
70
60
47
28
Union S 2 Si
420
540
22
70
50
47
28
Union S 3
420
520
22
80
60
47
47
Tensile
strength
Elongation ,PSDFWYDOXHV
(L0 G0)
LQ•-&91
$YHUDJHYDOXHVIURPWHVWV
Approvals
TÜV
DB
ABS
GL
LR
DNV
Union S 2
02590
51.132.04
X
X
X
X
Union S 2 Mo
07739
Union S 2 Si
X
25
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$YHVWD)OX[
SAW Flux
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14174:
SA AF 2 Cr DC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)OX[LVDEDVLFVOLJKWO\FKURPLXPFRPSHQVDWHGDJJORPHUDWHGÀX[,WLVSULPDULO\GHVLJQHG
IRUZHOGLQJZLWKKLJKDOOR\HGVWDLQOHVV¿OOHUVVXFKDV$YHVWD3/DQG6WDQGDUG&U1L
DQG &U1L0R ¿OOHUV FDQ DOVR EH ZHOGHG ZLWK H[FHOOHQW UHVXOWV )OX[ LV HVSHFLDOO\ VXLWDEOH IRU
DSSOLFDWLRQVZKHUHKLJKLPSDFWVWUHQJWKYDOXHVDUHUHTXLUHG)OX[SURYLGHVQHDWZHOGVXUIDFHV
YHU\JRRGZHOGLQJSURSHUWLHVDQGHDV\VODJUHPRYDO
‡%XONGHQVLW\NJGP
‡%DVLFLW\LQGH[ %RQLV]HZVNL
‡&RQVXPSWLRQNJÀX[NJZLUH 9 NJÀX[NJZLUH 9
)OX[FDUH
7KHÀX[VKRXOGEHVWRUHGLQGRRUVLQDGU\SODFH0RLVWÀX[FDQEHUHGULHGDW±ƒ&IRUKRXUV
%RWKKHDWLQJDQGFRROLQJPXVWEHFDUULHGRXWVORZO\
Basic materials
26
)RUZHOGLQJZLWKVXEPHUJHGDUFZLUHVXFKDV$YHVWD:HOGLQJ
/';3/3DQG3EXWDOVRZLWK/095091E/
6.56.1E/DQG3
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
C
Si
Mn
Cr
Ni
Mo
)1
316L/SKR
0,02
0.6
1,2
19,5
12,0
2,6
11
2205
0,02
0.7
1,0
23,5
8,0
3,1
50
P12
0,01
0.3
0,1
22,0
EDO
8,5
* According to WRC-92.
Wire
HOHFWURGHV
XVHG
<LHOG
strength
0,2%
•03D
•03D
•
+20°C
– 40°C
– 196°C
316L/SKR
415
560
36
80
40
35
2205
600
800
27
100
70
Tensile
strength
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Elongation ,PSDFWYDOXHV
(L0 G0)
LQ-&91
BÖHLER BB 0
SAW Flux
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14174:
SA FB 2 DC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[IRUMRLQWZHOGLQJWR&UVWHHOVDQGWRXQVWDELOLVHGRUVWDELOLVHGDXVWHQLWLF&U1L 0R VWHHOVDQGWRDXVWHQLWLFIHUULWLFGXSOH[VWHHOV7KH%g+/(5%%ÀX[
\LHOGVDZHOOÀRZHGVPRRWKVHDPDYHU\WKLQVODJDQGWKHUHIRUHDORZÀX[FRQVXPSWLRQ7KHÀX[
DOVRIHDWXUHVJRRGVODJGHWDFKDELOLW\DQGJRRG¿OOHWZHOGLQJSURSHUWLHV
Base materials
&UVWHHOVDQGXQVWDELOLVHGRUVWDELOLVHGDXVWHQLWLF&U1L 0R VWHHOVDVZHOODVDXVWHQLWLFIHUULWLF
duplex steels
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2
10
Al2O3
38
CaF2
50
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
JUDLQVL]HDFF(1,62 PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying:
300-350 C, 2 h
Polarity = ±
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
SAW Wires
C
Si
Mn
Cr
BÖHLER
EAS 4 M-U
0,02
0,6
1,2
18,0 2,8
Mo
Ni
EN ISO (wire)
A5.17 – AWS A5.23
12,2
S 19 12 3 L
ER316L
$SSURYDOVDQGFHUWL¿FDWHV
%g+/(5%%WRJHWKHUZLWK%g+/(5($60837h9'
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27
0DUDWKRQ
SAW Flux
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14174:
SA FB 2 64 DC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0DUDWKRQ LV DQ DJJORPHUDWHG EDVLF ZHOGLQJ ÀX[ IRU ZHOGLQJ VWDLQOHVV KLJK DOOR\HG &U1L 0R VWHHOV7KHZHOGVHDPVDUHVPRRWKDQG¿QHO\ULSSOHGZLWKRXWDQ\VODJUHVLGXHV%HVLGHVWKHJRRG
VODJGHWDFKDELOLW\WKHÀX[DOVRSURYLGHVJRRG¿OOHWZHOGSURSHUWLHV7KHZHOGPHWDOVVKRZKLJKGHJUHH
RISXULW\DQGJRRGPHFKDQLFDOSURSHUWLHV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2
10
Al2O3
38
CaF2
50
Operating data
Polarity = ±
28
EDVLFLW\DFF%RQLF]HZVNL0RO
JUDLQVL]HDFF(1,62 PP
re-drying:
300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
C
Si
Mn
Cr
Mo
Ni
1E
Thermanit A
Weld metal
0,040 0,50
0,038 0,60
1,7
1,2
19,5
19,0
2,8
2,8
11,5
11,5
0,65
0,50
Thermanit GE-316L
Weld metal
0,012 0,50
0,012 0,60
1,7
1,2
18,5
18,0
2,8
2,8
12,2
12,2
Thermanit H-347
Weld metal
0,040 0,50
0,038 0,60
1,8
1,3
19,5
19,0
9,5
9,5
Thermanit JE-308L
Weld metal
0,016 0,50
0,015 0,60
1,8
1,3
20,0
19,5
9,8
9,8
Thermanit 22/09
Weld metal
0,015 0,40
0,013 0,50
1,6
1,1
23,0
22,5
Thermanit 25/14 E-309L
Weld metal
0,014 0,50
0,013 0,60
1,8
1,3
24,0
23,8
Filler Metals Bestseller for Joining Applications
3,2
3,2
8,8
8,8
13,2
13,2
N
0,65
0,50
0,15
0,15
0DUDWKRQ
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
<LHOG
strength
0,2%
•03D
Tensile
strength
Elongation
(L0 G0)
.,PSDFWYDOXHV
LQ-&91DW57
•03D
•
•-
Thermanit A
380
550
30
70
Thermanit GE-316L
350
550
30
70
Thermanit H-347
380
550
30
65
Thermanit JE-308L
320
550
35
65
Thermanit 22/09
480
690
25
80
Thermanit 25/14 E-309L
380
600
30
100
Designation
([DPSOHVRIDSSOLFDWLRQ
0DWHULDOVSHFL¿FDWLRQ
Material No.
Designation
X2CrNiMoN22-5
1.4462
Thermanit 22/09
X6CrNiMoTi17-12-2
1.4571
Thermanit A
X2CrNiMo17-13-2
1.4404
Thermanit GE-316L
;&U1L1E
1.4550
Thermanit H-347
X2CrNi19-11
1.4306
Thermanit JE-308L
Approvals
TÜV
Thermanit A
06985
Thermanit GE-316L
06113
Thermanit H-347
06479
Thermanit JE-308L
06114
Thermanit 22/09
06112
29
ABS
DNV
GL
LR
X
X
X
X
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BÖHLER BB 9 0
SAW Flux
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high-alloyed
EN ISO 14174:
SA FB 2 DC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFVSHFLDOZHOGLQJÀX[IRUZHOGLQJKLJKO\FUHHSUHVLVWDQW&UVWHHOVRI
W\SHV373DQG1) W\SH37 7KHZHOGVHDPIHDWXUHVDVPRRWK¿QHO\ULSSOHG
VXUIDFHZLWKRXWXQGHUFXWV7KHÀX[LVRQHRIWKHK\GURJHQFRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQ
FRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
+LJKO\FUHHSUHVLVWDQW&UVWHHOVRIW\SHV37;&U0R91E W\SHV37
1)DQG;&U0R:91E &RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+Al2O3
35
CaF2 +CaO+MgO
60
Operating data
30
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
JUDLQVL]HDFF(1,62 PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying:
300-350 C, 2 h
Polarity = +-
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
SAW Wires
C
Si
Mn
Cr
Mo
Ni
9
1E
N
BÖHLER
C 9 MV-UP
0,1
0,22
0,6
8,7
0,93
0,45
0,18
0,05
0,04
Designation
BÖHLER C 9 MV-UP
ZLUHFODVVL¿FDWLRQ
FODVVL¿FDWLRQIRUZLUHÀX[FRPELQDWLRQ
EN ISO 24598
acc. EN ISO
acc. AWS A5.23
S S CrMo91
S S CrMo91 FB
F9PZ-EB9-B9 /
F62PZ-EB9-B9
$SSURYDOVDQGFHUWL¿FDWHV
%g+/(5%%WRJHWKHUZLWK%g+/(5($60837h9'
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0DUDWKRQ
SAW Flux
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14174:
SA FB 2 55 DC H5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0DUDWKRQLVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHZLWKDKLJKEDVLFLW\2XWVWDQGLQJJRRG
ZHOGLQJSURSHUWLHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVRIFUHHSUHVLVWDQW&U0RVWHHOVVXFKDVHJ
&U0R 0DW1R 37;&U0R91E 0DW1R 37
;&U0R:9 0DW1R ,QFRPELQDWLRQZLWKWKHQHZVXEDUFZLUHV7KHUPDQLW076
WKHÀX[LVVXLWHGIRUZHOGLQJVWHHOVRIW\SH3DFFRUGLQJWR$670$
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 + Al2O3
35
CaF2 + CaO + MgO
60
Operating data
EDVLFLW\DFF%RQLF]HZVNL
JUDLQVL]HDFF(1,62± ±PP
re-drying:
300-350 C, 2 h
Polarity = - / ~
Approvals
TÜV
Thermanit MTS 3
06527
Thermanit MTS 616
09391
31
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Marke
C
Si
Mn
Cr
Mo
Ni
9
1E
N
Thermanit MTS 3
Weld metal
0,11
0,09
0,25
0,22
0,50
0,70
9,00
8,90
0,95
0,93
0,40
0,40
0,22
0,18
0,06
0,05
0,05
0,04
Thermanit MTS 616
Weld metal
0,11
0,09
0,25
0,22
0,50
0,70
8,90
8,80
0,45
0,43
0,40
0,40
0,22
0,18
0,06
0,05
0,05
0,04
W
1,70
1,70
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
Heat
7UHDWPHQW
Test
WHPS
°C
<LHOG
strength
0,2%
•03D
Thermanit
MTS 3
750 C / 4 h
+ 20 C
400
460
500
540
400
380
360
Thermanit
MTS 616
760 C / 4 h
+ 20 C
600
560
290
Designation
Elongation
(L0 G0)
,PSDFWYDOXHV
LQ-&91
•03D
•
•-
700
540
500
360
18
14
14
14
47
700
350
18
16
41
Tensile
strength
*Special heat treatment
Filler Metals Bestseller for Joining Applications
$YHVWD)OX[
SAW Flux
&ODVVLÀFDWLRQV
high-alloyed
EN ISO 14174:
SA CS 2 Cr DC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)OX[LVDQHXWUDOFKURPLXPFRPSHQVDWHGDJJORPHUDWHGÀX[,WLVDJHQHUDOSXUSRVHÀX[
GHVLJQHGIRUERWKMRLQWZHOGLQJVWDLQOHVVVWHHODQGIRUFODGGLQJRQWRXQDOOR\HGRUORZDOOR\HGVWHHO
)OX[FDQEHXVHGLQFRPELQDWLRQZLWKDOOW\SHVRIVWDELOLVHGDQGQRQVWDELOLVHG&U1LDQG&U1L
0R¿OOHUV,WSURYLGHVQHDWZHOGVXUIDFHVYHU\JRRGZHOGLQJSURSHUWLHVDQGHDV\VODJUHPRYDO)OX[
LVFKURPLXPDOOR\HGWRFRPSHQVDWHIRUORVVHVLQWKHDUFGXULQJZHOGLQJ
‡%XONGHQVLW\NJGP
‡%DVLFLW\LQGH[ %RQLV]HZVNL
‡&RQVXPSWLRQNJÀX[NJZLUH 9 NJÀX[NJZLUH 9
)OX[FDUH
7KHÀX[VKRXOGEHVWRUHGLQGRRUVLQDGU\SODFH0RLVWÀX[FDQEHUHGULHGDW±ƒ&IRUKRXUV
%RWKKHDWLQJDQGFRROLQJPXVWEHFDUULHGRXWVORZO\
Basic materials
)RUZHOGLQJZLWKVXEPHUJHGDUFZLUHVXFKDV$YHVWD:HOGLQJ
308L/MVR, 316L/SKR, 309L and P5
32
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
C
Si
Mn
Cr
Ni
308L/MVR
0,02
0,9
1,0
20,0
9,5
316L/SKR
0,02
0,9
1,0
19,0
12,0
Mo
)1
11
2,6
10
* According to WRC-92.
Wire
HOHFWURGHV
XVHG
<LHOG
strength
0,2%
•03D
Tensile
strength
Elongation ,PSDFWYDOXHV
(L0 G0)
LQ•-&91
•03D
•
+20°C
– 40 °C
– 60 °C
308L/MVR
410
590
37
65
40
35
316L/SKR
430
580
36
70
60
30
Filler Metals Bestseller for Joining Applications
Chapter 5.1 - Flux cored wire (unalloyed, low-alloyed)
Product name
EN ISO
AWS
BÖHLER Ti 52-FD
T 46 4 P M 1 H10 / T 42 2 P C 1 H5
E71T1-M21A4-CS1-H8; E71T1-C1A2-CS1-H4
Page
2
Union TG 55 M
T 46 4 P M 1 H10 / T 42 2 P C 1 H5
E71T-1MJH8 / E71T-1CH8
3
BÖHLER PIPESHIELD 71 T8-FD
-
E71T8-A4-K6
4
BÖHLER PIPESHIELD 81 T8-FD
-
E81T8-A4-G ; E81T8-A4-Ni2
5
BÖHLER Ti 60-FD
T 50 6 1Ni P M 1 H5
E81T1-M21A8-Ni1-H4
6
BÖHLER Ti 70 PIPE-FD
T 55 4 Mn1Ni P M 1H5
E91T1-M21A4-G
7
BÖHLER DMO Ti-FD
T MoL P M 1 H10
E81T1-M21P -A1H8
8
BÖHLER DCMS Ti-FD
T CrMo1 P M 1 H10
E81T1-M21P -B2H8
9
BÖHLER T 5 -F
Flux cored wire
&ODVVLÀFDWLRQV
unalloyed rutile
EN ISO 17632-A:
AWS A5.36:
T 46 4 P M 1 H10; T 42 2 P C 1 H5
E71T1-M21A4-CS1-H8; E71T1-C1A2-CS1-H4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJ2XWVWDQGLQJZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV
([FHOOHQWPHFKDQLFDOSURSHUWLHVDQGJRRGVODJGHWDFKDELOLW\ORZVSDWWHUORVVHVVPRRWK¿QHO\
ULSSOHGVHDPVXUIDFHKLJK;UD\VHFXULW\QRWFKIUHHZHOGWRHV2XWRISRVLWLRQZHOGLQJFDQEHFDUULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWKLQFUHDVHGGHSRVLWLRQ
rate.
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03D NVL VKLHOGLQJJDV0
S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2, S275N-S460N,
S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL, P265NL, P355N,
P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NBL415NB,
L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1; A
414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013;
$*U$$3,/*U%;;;;;
2
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,06
Si
0,5
Mn
1,2
Ti
0,05
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
500
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
580
%
26
+20°C:
180
-20°C:
130
-40°C:
90
Operating data
Polarity = +
re-drying:
LIQHFHVVDU\ƒ&K
shielding gases:
$UJRQ&2
&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Dimensions (mm)
1,2
1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11164.), DB (42.014.35), ABS, GL, LR, DNV, BV, CRS, CE
Filler Metals Bestseller for Joining Applications
8QLRQ7*0
Flux cored wire
&ODVVLÀFDWLRQV
unalloyed rutile
EN ISO 17632-A:
AWS A5.20:
T 46 4 P M 1 H10; T 42 2 P C 1 H5
E71T-1MJH8 /; E71T-1CH8
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLRQ7*0LVDQDOOSRVLWLRQÀX[FRUHGZLUHWKDWGLVSOD\VH[FHSWLRQDOKLJKLPSDFWSURSHUWLHVLQ
WKHDVZHOGHGDVZHOODVLQWKHVWUHVVUHOLHYHGFRQGLWLRQZLWKPL[HGJDV0DFFWR(1,62
7KLV³ZHOGHUIULHQGO\´ZLUHZLWKLWVVRIWVSDWWHUIUHHDUFDOZD\VRSHUDWHVLQWKHVSUD\DUFPRGH,WLV
SRVVLEOHWRZHOGLQDOOSRVLWLRQVZLWKRQHGLDPHWHU PPIURP$WR$ VRLGHDOIRU¿WXS
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OLNHODFNRIIXVLRQDQGVODJLQFOXVLRQVDUHDYRLGHG7KHZLUHKDVDKLJKWROHUDQFHIRUSRRU
weld preparations. The slag is easily to detach. Good bead appearance with smooth tie-in. Single
VLGHGURRWUXQVDUHPDGHHFRQRPLFDOO\RQFHUDPLFEDFNLQJ&RPPHUFLDODSSOLFDWLRQLQFOXGHFRQVWUXFWLRQVKLSEXLOGLQJUDLOFDUDQGKHDY\HTXLSPHQWLQGXVWULHV
Base materials
S185, S235J2G3, S275JR, S355J2G3 (St 33, St 37-3N, St44-2, QSt 52-3N), E295 (St 50-2,
P235GH, P265GH, P295GH, P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2,
P460N (StE 285, EstE 285, EstE 355, StE 460), S275N, S275NL, S355N, S355NL, S460N (StE
285, TStE 285, StE 355, TStE 355, StE 460), L210, L240, L290, L360 (StE 210.7, StE 240.7, StE
6W( /1%/0%/0% 6W(706W(706W(70 ;
6W(70±;6W(70 $3,/; *6±*6
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,05
Si
0,45
Mn
1,35
P
”
S
”
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
AW
ƒ&K
AW
Shielding
Gas
M21
M21
C1
Yield
strength
0,2%
Tensile
strength
Elongation
(L0=5d0)
MPa
MPa
%
460
420
420
560
500
520
24
26
24
Impact values
in J CVN
at room
temperature
140
140
140
-40°C:
80
50
70
Operating data
Shielding gas (EN ISO 14175) M1- M3
and C1
Polarity = +
Dimensions (mm)
Amperage A
1,2
150-350
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7h9 &HUWL¿FDWH1R '% 5HJ$SSURYDOVIRUP1R
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3
6HOIVKLHOGLQJÀX[FRUHGZLUH
BÖHLER PIPE HIEL 7 T -F
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low-alloy pipeline
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&KDUDFWHULVWLFVDQG¿HOGRIXVH
6HOIVKLHOGLQJÀX[FRUHGZLUHLVVSHFLDOO\GHYHORSHGIRUSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ
* &DQDOVREHXVHGIRUZHOGLQJXQDOOR\HGVWHHOFRQVWUXFWLRQV%g+/(53LSHVKLHOG7)'
RIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJJRRGZHOGLQJSURSHUWLHVHDV\KDQGOLQJIRUWKHZHOGHU
DQGKLJKSURGXFWLYLW\7KHZLUHKDVJRRGPHFKDQLFDOSURSHUWLHVDQGKLJKLPSDFWHQHUJ\YDOXHV
DWORZWHPSHUDWXUHV$GYDQWDJHVLQYHUWLFDOGRZQZHOGLQJIRUKRWSDVV¿OOHUSDVVDQGFRYHUSDVV
ZHOGLQJ7KDQNVWRWKHÀXRULGHEDVLFFRUHWKHLQWHUSDVVWHPSHUDWXUHLVVLPLODUWRWKDWRIEDVLF
HOHFWURGHVZHUHFRPPHQGƒ&%g+/(5VHOIVKLHOGLQJÀX[FRUHGZLUHRIIHUVHDV\KDQGOLQJ
IRUWKHZHOGHUDVDUHVXOWRIWKHWROHUDQWVWLFNRXW,WDOVRRIIHUVDORZWHQGHQF\WRSRURVLW\HYHQ
ZKHQZHOGHGZLWKUHODWLYHO\ORQJDUFV
Base materials
$FFRUGLQJWR$3,/$%;;;;; ;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
4
C
0,045
Si
0,14
Mn
1,1
Al
0,8
Ni
0,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
435
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
535
%
28
+20°C:
200
-30°C:
150
-40°C:
100
Operating data
Polarity = Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
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no shielding gas
UHFRPPHQGHGVWLFNRXWPP
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low-alloy pipeline
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VHPLDXWRPDWLFSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ * &DQDOVREHXVHGIRUZHOGLQJ
ORZDOOR\VWHHOFRQVWUXFWLRQV7KLVZLUHRIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJDQGJRRG
ZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV%g+/(53LSHVKLHOG7)'RIIHUVJRRGPHFKDQLFDOSURSHUWLHV
DQGFRQVLVWHQWO\KLJKLPSDFWHQHUJ\YDOXHVDWORZWHPSHUDWXUHV,WRIIHUVDGYDQWDJHVLQYHUWLFDO
GRZQZHOGLQJIRUKRWSDVV¿OOHUSDVVDQGFRYHUSDVVZHOGLQJ7KDQNVWRWKHÀXRULGHEDVLFFRUH
WKHLQWHUSDVVWHPSHUDWXUHLVVLPLODUWRWKDWRIEDVLFHOHFWURGHVZHUHFRPPHQGƒ&%g+/(5
VHOIVKLHOGLQJÀX[FRUHGZLUHRIIHUVHDV\KDQGOLQJIRUWKHZHOGHUDVDUHVXOWRIWKHWROHUDQWVWLFNRXW
,WDOVRRIIHUVDORZWHQGHQF\WRSRURVLW\HYHQZKHQZHOGHGZLWKUHODWLYHO\ORQJDUFV
Base materials
$FFRUGLQJWR$3,/;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,05
Si
0,15
Mn
1,4
Al
0,8
Ni
1,95
5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
500
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
600
%
25
+20°C:
170
-30°C:
120
-40°C:
90
Operating data
Polarity = -
no shielding gas
UHFRPPHQGHGVWLFNRXWPP
Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
Filler Metals Bestseller for Joining Applications
BÖHLER T 60-F
Flux cored wire
&ODVVLÀFDWLRQV
low-alloy rutile high strength
EN ISO 17632-A:
AWS A5.36:
T 50 6 1Ni P M 1 H5
E81T1-M21A8-Ni1-H4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJIRUZHOGLQJORZWHPSHUDWXUHVWHHOV2XWVWDQGLQJ
welding properties in all positions. Exceptional mechanical strength and good slag detachability,
ORZVSDWWHUORVVHVVPRRWK¿QHO\ULSSOHGVHDPVXUIDFHQRWFKIUHHZHOGWRHV2XWRISRVLWLRQ
ZHOGLQJFDQEHFDUULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWK
LQFUHDVHGGHSRVLWLRQUDWH)RUKLJKTXDOLW\ZHOGLQJLQVKLSEXLOGLQJIRURIIVKRUHDSSOLFDWLRQVDQG
VWHHOVWUXFWXUHVZLWKKLJKVWUHQJWKUHTXLUHPHQWVDVZHOODVIRUORZWHPSHUDWXUHDSSOLFDWLRQVGRZQ
WRƒ&
Base materials
6
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
VSHFLDOTXDOLWLHV6-56-6-6-616161/61/60
S460M, S355ML-S460ML, S460Q, S500Q, S460QL, S500QL, S460QL1, S500QL1, P355GH,
P355NH, P420NH, P460NH, P355N-P460N, P355NH-P460NH, P355NL1-P460NL1,
P355NL2-P460NL2, L245NB-L415NB, L245MB-L485MB, L360QB-L485QB, aldur 500Q,
aldur 500QL, aldur 500QL1 ASTM A 350 Gr. LF2; A 516 Gr. 65, 70; A 572 Gr. 42, 50, 60, 65; A 573
Gr. 70; A 588 Gr. B, C, K; A 633 Gr. A, C, D, E; A 662 Gr. B, C; A 678 Gr. B; A 707 Gr. L2, L3; A 841
*U$%&$3,/;;;;;;4;4;4;4
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,06
Si
0,45
Mn
1,3
Ni
0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
530
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
570
%
27
+20°C:
140
-20°C:
120
-40°C:
100
-60°C:
60
Operating data
Polarity = +
re-drying: LIQHFHVVDU\ƒ&K
VKLHOGLQJJDV$UJRQ&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
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7h9 DSSOLHGIRU '% DSSOLHGIRU */ DSSOLHGIRU '19 DSSOLHGIRU $%6 DSSOLHGIRU /5
DSSOLHGIRU %9 DSSOLHGIRU
Filler Metals Bestseller for Joining Applications
BÖHLER T 70 P
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Flux cored wire
&ODVVLÀFDWLRQV
low-alloy rutile high strength
EN ISO 18276-A:
AWS A5.36:
T 55 4 Mn1Ni P M 1 H5
E91T1-M21A4-G
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0LFURDOOR\HGUXWLOHÀX[FRUHGZLUHIRUVLQJOHDQGPXOWLSDVVZHOGLQJRIFDUERQPDQJDQHVHVWHHOV
and high-strength steels using Ar-CO2 shielding gas. Outstanding welding properties in all posiWLRQVH[FHSWLRQDOEHDGDSSHDUDQFHQRVSDWWHUIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJ7KHXQXVXDO
PHFKDQLFDOSURSHUWLHVRIWKLVZLUHHYHQDWORZWHPSHUDWXUHV ƒ& DORQJZLWKLWVORZK\GURJHQ
FRQWHQWPDNHLWSDUWLFXODUO\XVHIXOIRUOD\LQJSLSHOLQHV2WKHUDSSOLFDWLRQVDUHIRXQGLQWKHRIIVKRUH
LQGXVWU\LQVKLSEXLOGLQJDQGIRUFRQVWUXFWLRQVXVLQJKLJKVWUHQJWKVWHHOV
Base materials
3LSHVWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOV66161/61/61&61&
/0%/0% /0% $3,VSHF/;; ;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
0,07
Si
0,5
Mn
1,5
Ni
0,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
•
7
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
640-820
%
•
-40°C:
•
Operating data
Polarity = +
UHGU\LQJLIQHFHVVDU\ƒ&K
VKLHOGLQJJDVHV$U&2
14-20 l/min
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
7KHSURGXFWLVDYDLODEOHRQNJDQG
NJVSRROV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
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%g+/(5'027L)'
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&ODVVLÀFDWLRQV
low-alloy rutile creep resistant
EN ISO 17634-A:
AWS A5.36:
T MoL P M 1 H10
E81T1-M21P -A1H8
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5 '02 7L)' LV D ÀX[ FRUHG ZLUH IRU ZHOGLQJ LQ ERLOHU SUHVVXUH YHVVHO SLSHOLQH DQG VWHHO
FRQVWUXFWLRQSUHIHUDEO\IRUFUHHSUHVLVWDQWVWHHOTXDOLWLHVZLWK0R7KHIDVWKDUGHQLQJVODJPDNHV
WKLVÀX[FRUHGZLUHSDUWLFXODUO\VXLWDEOHIRURXWRISRVLWLRQZHOGLQJZKHUHVLJQL¿FDQWVDYLQJVLQWLPHDQG
FRVWFDQEHDFKLHYHGWKURXJKWKHXVHRIDKLJKHUZHOGLQJFXUUHQW,WLVFKDUDFWHULVHGE\HDV\ZHOGLQJ
and spray arc welding in all welding positions. Good slag detachability, low spatter losses, smooth,
FOHDQÀRZLQJVHDPSUR¿OHVLQ;UD\TXDOLW\DUHIXUWKHUFKDUDFWHULVWLFVRIWKLVÀX[FRUHGZLUH
Base materials
similar alloy creep resistant steels and cast steel 16Mo3, S235JR-S355JR, P195TR1-P265TR1,
L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE300 ASTM A 29 Gr, 1016; A 106 Gr. A, B;
A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr., C, D; A 335 Gr. P1; A 501 Gr. B; A 510 Gr. 1013; A 512 Gr.
$*U$*U$3,/%;;;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
0,04
0,25
0,75
8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
540
600
annealed*
510
570
Mo
0,5
Elongation
(L0=5d0)
Impact values
in J CVN
%
23
23
+20°C:
120
140
ƒ&KIXUQDFHGRZQWRƒ&DLU±VKLHOGLQJJDV$U&2
Operating data
Polarity = +
re-drying: –
LQH[FHSWLRQDOFDVHVƒ&K
VKLHOGLQJJDVHV$UJRQ&2
Adapt the preheating and interpass temperatures and the subseTXHQWKHDWWUHDWPHQWWRWKHEDVHPDWHULDO3UHKHDWLQJWR•ƒ&LV
UHFRPPHQGHGIRUWKLFNFRPSRQHQWV6WUHVVUHOLHIDWEHWZHHQƒ&
DQGƒ&IRUDPLQLPXPGXUDWLRQRIRQHKRXU
Dimensions (mm)
Amperage A
1,2
150-330
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11120.), CE
6LPLODUDOOR\¿OOHUPHWDOV
GTAW rod:
DMO-IG
EMS 2 Mo/BB 400
SMAW electrode:
FOX DMO Kb
Gas welding rod:
DMO
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
SAW combination
EMS 2 Mo/BB 24
FOX DMO Ti
EMS 2 Mo/BB 306
GMAW solid wire:
DMO-IG
EMS 2 Mo/BB 418 TT
%g+/(5'&067L)'
Flux cored wire
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low-alloy rutile creep resistant
EN ISO 17634-A:
AWS A5.36:
T CrMo1 P M 1 H10
E81T1-M21P -B2H8
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KH%g+/(5'&067L)'ZHOGLQJFRQVXPDEOHLVDORZDOOR\VODJJLQJÀX[FRUHGZLUHZLWKUXWLOH
FRUHIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQSUHIHUDEO\IRUWKHFUHHS
UHVLVWDQWVWHHOTXDOLWLHVDOOR\HGZLWKFKURPLXPDQGPRO\EGHQXP7KHIDVWKDUGHQLQJ
VODJPDNHVWKLVÀX[FRUHGZLUHSDUWLFXODUO\VXLWDEOHIRURXWRISRVLWLRQZHOGLQJZKHUHVLJQL¿FDQW
VDYLQJVLQWLPHDQGFRVWFDQEHDFKLHYHGWKURXJKWKHXVHRIDKLJKHUZHOGLQJFXUUHQW
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable composition, heat treatable steels with comparable composition with tensile strengths
XSWR03DVWHHOVUHVLVWDQWWRFDXVWLFFUDFNLQJ&U0R&U0R
16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258 24CrMo5, 1.7354 G22CrMo5-4, 1.7357
G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11;
A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
0,06
0,22
0,75
1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
annealed*
•
555-740
ƒ&K±VKLHOGLQJJDV$U&2
Mo
0,47
P
0,015
As
0.005
Elongation
(L0=5d0)
Impact values
in J CVN
%
•
+20°C:
•
Sn
0.005
Sb
0.005
Operating data
Polarity = +
re-drying: –
in exceptional cases:
shielding gases:
$UJRQ&2
Adapt the preheating and interpass temperatures and the subseTXHQWKHDWWUHDWPHQWWRWKHEDVHPDWHULDO
Dimensions (mm)
Amperage A
1,2
150-330
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TÜV-D (11162.), CE
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SMAW electrode:
FOX DCMS Kb
SAW combination
DCMS-IG
GTAW rod:
GMAW solid wire:
EMS 2 CrMo/BB 24 SC
DCMS
Gas welding rod:
FOX DCMS Ti
EMS 2 CrMo/BB 24
DCMS-IG
EMS 2 CrMo/BB 418 TT
Filler Metals Bestseller for Joining Applications
9
Notes
Chapter 5.2 - Flux cored wire (high-alloyed)
Product name
EN ISO
AWS
Avesta FCW-2D 308L/MVR
T 19 9 L R M/C 3
E308LT0-4 ; E308LT0-1
Page
2
Avesta FCW 308L/MVR-PW
T 19 9 L P M/C 1
E308LT1-4 ; E308LT1-1
3
BÖHLER EAS 2-FD
T 19 9 L R M(C) 3
E308LT0-4 ; E308LT0-1
4
BÖHLER EAS 2 PW-FD
T 19 9 L P M(C) 1
E308LT1-4 ; E308LT1-1
5
Thermanit TG 308 L
T 19 9 L R M/C3
E308LT0-4 ; E308LT0-1
6
Avesta FCW-2D 309L
T 23 12 L R M/C 3
E309LT0-4 ; E309LT0-1
7
Avesta FCW 309L-PW
T 23 12 L P M/C1
E309LT1-4 ; E309LT1-1
8
BÖHLER CN 23/12-FD
T 23 12 L R M(C) 3
E309LT0-1 ; E309LT0-4
9
BÖHLER CN 23/12 PW-FD
T 23 12 L P M/C1
E309LT1-4 ; E309LT1-1
10
Thermanit TG 309 L
T 23 12 L R M(C) 3
E309LT0-4 ; E309LT0-1
11
Avesta FCW-2D 316L/SKR
T 19 12 3 L R M/C3
E316LT0-4 ; E316LT0-1
12
Avesta FCW 316L/SKR-PW
T 19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
13
BÖHLER EAS 4 M-FD
T 19 12 3 L R M(C) 3
E316LT0-4 ; E316LT0-1
14
BÖHLER EAS 4 PW-FD
T 19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
15
BÖHLER EAS 4 PW-FD (LF)
T Z19 12 3 L P M/C1
E316LT1-4 ; E316LT1-1
16
Thermanit TG 316 L
T 19 12 3 L R M(C) 3
E316LT0-4 ; E316LT0-1
17
Avesta FCW-2D 347/MVNb
T 19 9 Nb R M/C3
E347T0-4 ; E347T0-1
18
BÖHLER SAS 2-FD
T 19 9 Nb R M(C) 3
E347T0-4 ; E347T0-1
19
BÖHLER SAS 2 PW-FD
T 19 9 Nb P M(C) 1
E347T1-4 ; E347T1-1
20
Avesta FCW-2D 2205
T 22 9 3 NL R M/C3
E2209T0-4 ; E2209T0-1
21
Avesta FCW 2205-PW
T 22 9 3 N L P M(C) 1
E2209T1-4 ; E2209T1-1
22
BÖHLER CN 22/9 PW-FD
T 22 9 3 NL P M(C) 1
E2209T1-4 ; E2209T1-1
23
Avesta FCW-2D LDX 2101
T Z 24 9 N L R M(C) 3
E2307T0-4 ; E2307T0-1
24
Avesta FCW LDX 2101-PW
T Z 24 9 N L P M(C) 1
E2307T1-4 ; E2307T1-1
25
Avesta FCW 2507/P100-PW
T 25 9 4 N L P M21 (C1) 2
E2594T1-4 ; E2594T1-1
26
BÖHLER A7 FD
T 18 8 Mn R M(C) 3
E307T0-G
27
BÖHLER A 7-MC
T 18 8 Mn M M 1
EC307 (mod.)
28
Avesta FCW-2D P5
T 23 12 2 L R M/C3
E309LMoT0-4 ; E309LMoT0-1
29
BÖHLER CN 23/12 Mo-FD
T 23 12 2 L R M(C) 3
E309LMoT0-4 ; E309LMoT0-1
30
BÖHLER CN 23/12 Mo PW-FD
T 23 12 2 L P M(C) 1
E309LMoT1-4 ; E309LMoT1-1
31
BÖHLER CN 13/4-MC
T 13 4 M M 2
EC410NiMo (mod.)
32
Avesta FCW P12-PW
T Ni 6625 P M 2
ENiCrMo3T1-4
33
BÖHLER NiBAS 625 PW-FD
T Ni 6625 P M 2
ENiCrMo3T1-4
34
UTP AF 6222 MoPW
T Ni 6625 P M 2
ENiCrMo3T1-4
35
BÖHLER NiBAS 70/20-FD
T Ni 6082 R M 3
ENiCr3T0-4
36
UTP AF 068 HH
T Ni 6082 R M 3
ENiCr3T0-4
37
A
FC -
0 L MVR
Flux cored wire
&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 19 9 L R M/C 3
E308LT0-4 ; E308LT0-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHratures below 400 C. For higher temperatures a niobium stabilised consumable such as Avesta
)&:'091ELVUHTXLUHG$YHVWD)&:'/095SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDW
DVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\
done using FCW 308L/MVR-PW. FCW-2D 308L/MVR diam. 0.9 mm can be welded in all positions.
Avesta FCW-2D 308L/MVR should be welded using direct current positive polarity (DC+) with a
UHFRPPHQGHGZLUHVWLFNRXWRI±PP&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUH
FRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
For welding steels such as
2
Outokumpu
EN
ASTM
BS
NF
SS
4301
1.4301
304
304S31
Z7 CN 18-09
2333
4307
1.4307
304L
304S11
Z3 CN 18-10
2352
4311
1.4311
304LN
304S61
Z3 CN 18-10 Az
2371
4541
1.4541
321
321S31
Z6 CNT 18-10
2337
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Ferrite 7 FN; WRC-92
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
35
+20°C:
60
-40°C:
50
-196°C:
35
Operating data
Polarity = +
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm)
Amperage
100-160
125-280
200-350
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A
FC
0 L MVR-P
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&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 19 9 L P M/C 1
E308LT1-4 ; E308LT1-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/0953:LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUDtures below 400 C. For higher temperatures a niobium stabilized consumable such as Avesta FCW'091ELVUHTXLUHG$YHVWD)&:/0953:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJ
VODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQV
without changing the parameter settings. Weldability is excellent in the vertical-up and overhead
welding positions. Avesta FCW 308L/MVR-PW should be welded using direct current positive
SRODULW\ '& ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
&RUUHVSRQGLQJWR$670LHYHU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJ
acids and cold or dilute reducing acids.
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
4301
1.4301
304
304S31
Z7 CN 18-09
2333
4307
1.4307
304L
304S11
Z3 CN 18-10
2352
4311
1.4311
304LN
304S61
Z3 CN 18-10 Az
2371
4541
1.4541
321
321S31
Z6 CNT 18-10
2337
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Ferrite 9 FN;WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
390
570
Cr
Elongation
(L0=5d0)
Impact values
in J CVN
%
39
+20°C:
60
Ni
Operating data
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Polarity = +
Dimensions (mm)
Amperage
150-240
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BÖHLER EA
-F
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&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22
T 19 9 L R M/C 3
E308LT0-4 ; E308LT0-1
cored
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRU0$*ZHOGLQJRIDXVWHQLWLF&U1LVWHHOVSULPDULO\LQÀDWDQG
KRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHRI%g+/(5($6)'
UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHU
IRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQ
UHOLDEOHIXVLRQSHQHWUDWLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWVRISURFHVVLQJ
WHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(5JXDUDQWHHVDKLJK
OHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLVFU\RJHQLFGRZQ
to -196 C and resists intergranular corrosion up to +350 C. BÖHLER EAS 2-FD 0.9 mm is partiFXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHW DSSUR[PPLQSRVLWLRQIURPPP 7KHQDWXUH
RIWKHVODJKDVEHHQGHVLJQHGVRWKDWWKLVGLPHQVLRQFDQEHXVHGLQDOOSRVLWLRQV7KH¡PP
HOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURPDERXWPP
l
Base materials
4
;&U1L;&U1L;&U1L1*;&U1L
;&U1L7L;&U1L1E;&U1L1E$,6,//1
$670$*U&$*U%&RU'
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
40
+20°C:
60
-196°C:
35
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQ DQJOHRILQFLGHQFHDERXWƒ ZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm)
Amperage A
100-160
125-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% &:% (/7 */ &0 6(352=&(
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BÖHLER EA
P -F
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&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 19 9 L P M21 1 ; T 19 9 L P C1 1 E308LT1-4 ; E308LT1-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5($63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRU
SRVLWLRQZHOGLQJRIDXVWHQLWLF&U1LVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZV
RXWRISRVLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHVDQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHW
ORZVSDWWHUYHU\SRZHUIXOO\ZHOGLQJVSUD\DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJ
DQGWKHHIIHFWLYHO\ZHWWLQJVHDPIRUPDWLRQUHVXOWLQDKLJKZHOGTXDOLW\DWWKHVDPHWLPHDVVKRUW
ZHOGLQJWLPHV$GGLWLRQDODGYDQWDJHVWRLWVDSSOLFDWLRQUHVXOWIURPWKHHDVHRIKDQGOLQJWKHORZ
KHDWLQSXWGXHWRWKHKLJKZHOGLQJVSHHGDQGWKHVPDOODPRXQWVRIFOHDQLQJDQGSLFNOLQJUHTXLUHG
%g+/(5($6)'LVSUHIHUUHGIRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV 3$3% 7KHZHOGPHWDOLV
cryogenic down to -196 C and resists intergranular corrosion up to +350 C.
Base materials
;&U1L;&U1L;&U1L1*;&U1L
;&U1L7L;&U1L1E;&U1L1E$,6,//1
$670$*U&$*U%&RU'
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
380
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
40
+20°C:
70
-196°C:
40
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQ DQJOHRILQFLGHQFHDERXWƒ VOLJKWZHDYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV:LWK
&2WKHYROWDJHPXVWEHUDLVHGE\97KHJDV
quantity should be 15-18 l/min.
Dimensions(mm)
Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9' '% &:% (/7 */ 6 &0 6(352=&(
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high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 19 9 L R M 3 ; T 19 9 L R C 3
E308LT0-4 ; E308LT0-1
l
cored
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6
7KHUPDQLW7*/LVDQDXVWHQLWLF&U1LÀX[FRUHGZLUHZLWKUXWLOHVODJFKDUDFWHULVWLF,WLVVXLWHG
IRU*0$:ZHOGLQJZLWKPL[HGJDV0DQG&DFFWR(1,62RQPDWFKLQJDQGVLPLODU
non stabilized and stabilized corrosion resistant CrNi(N) steels/cast steel grades. The weld metal is
VWDLQOHVVDQGSURYLGHVJRRGUHVLVWDQFHWRQLWULFDFLGDQGLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQ
XSWRƒ& ƒ) FROGWRXJKQHVVGRZQWR±ƒ& ±ƒ) DQGUHVLVWDQFHWRVFDOLQJXS
WRƒ& ƒ) :HOGDEOHDOPRVWVSDWWHUIUHHDQGGXHWRWKHYHU\VORZIUHH]LQJUXWLOHVODJWKH
ZHOGPHWDOVKRZVYHU\¿QHDQGVPRRWKEHDGDSSHDUDQFH9HU\JRRGVODJGHWDFKDELOLW\DQGQRWFK
IUHHVHDPVZLWKORZDQQHDOLQJFRORXULQJHDV\WRFOHDQDQGSLFNOH7KHURRWZHOGLQJLVSURYHQRQ
ceramic backing bar.
Base materials
±;&U1L
±;&U1L1
±;&U1L
±;&U17L
±*;&U1L
±;&U1L1E
1.4552 - G-X5CrNiNb18-9
1.4948 - X6CrNi18-11
DOVRLQFOXGHGPDWHULDOVDFFRUGLQJWR9G7h9.HQQEODWW 0DWHULDO1RFHUWL¿HGRQO\
ZLWKVKLHOGLQJJDVRIJURXS0DFFRUGLQJWR(1,62
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
350
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
35
at RT
47
-196°C:
32
Welding position
Polarity = +
6KLHOGLQJJDV (1,62 0DQG&
Consumption : 15 - 20 l/min.
Dimensions(mm)
Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9 &HUWL¿FDWH1R '% 5HJIRUP1R */8'7
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&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 23 12 L R M/C 3
E309LT0-4 ; E309LT0-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPHKLJK
WHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:'/SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLV
SUHIHUDEO\GRQHXVLQJ)&:/3:)&:'/GLDPPPFDQEHZHOGHGLQDOOSRVLWLRQV
Avesta FCW-2D 309L should be welded using direct current positive polarity (DC+) with a recomPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/¿OOHUV:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQVUHVLVWDQFH
HTXLYDOHQWWRWKDWRILVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU)HUULWH)1:5&
Base materials
For welding steels such as
Outokumpu
EN
ASTM
BS
NF
SS
$YHVWD/LVSULPDULO\XVHGIRUVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
non-molybdenum-alloyed stainless and carbon steels.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
540
%
35
+20°C:
60
-60°C:
45
Operating data
Polarity = +
Dimensions (mm)
Amperage A
100-160
125-280
200-350
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\
EXW&2FDQDOVREHXVHG YROWDJHVKRXOGEH
increased by 2V).
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high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 23 12 L P M/C 1
E309LT1-4 ; E309LT1-1
cored
ire
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/3:LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRQORZDOOR\VWHHOVDQG
IRUGLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPH
KLJKWHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:/3:KDVDVWURQJHUDUF
DQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEH
used in all positions without changing the parameter settings. Avesta FCW 309L-PW should be welGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\ '& ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/¿OOHUV:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQVUHVLVWDQFH
HTXLYDOHQWWRWKDWRILVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
l
For welding steels such as
8
Outokumpu
EN
ASTM
BS
NF
SS
$YHVWD/LVSULPDULO\XVHGIRUVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
non-molybdenum-alloyed stainless and carbon steels.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
390
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
550
%
35
+20°C:
55
Operating data
Polarity = +
Dimensions (mm)
Amperage A
150-240
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
CO2 can also be used (voltage should be increased by
2V).
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&ODVVLÀFDWLRQV
high-alloyed rutile
EN ISO 17633-A:
AWS A5.22:
T 23 12 L R M21 (C1) 3
E309LT0-4 ; E309LT0-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRUZHOGLQJDXVWHQLWHIHUULWHMRLQWVDQGIRUZHOGFODGGLQJVSULPDULO\LQWKHÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHUHVXOW
LQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJEHKDYLRXUVHOIUHOHDVLQJVODJORZVSDWWHUIRUPDWLRQDQG
VHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOGVHDPVZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQUHOLDEOHIXVLRQ
SHQHWUDWLRQ7KHZHOGPHWDOLVVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQƒ&DQGƒ&
%g+/(5&1)'‘PPLVSDUWLFXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHW DSSUR[
PPLQSRVLWLRQIURPPP 7KHQDWXUHRIWKHVODJKDVEHHQGHVLJQHGVRWKDWWKLVGLPHQVLRQFDQ
EHXVHGLQDOOSRVLWLRQV7KH‘PPHOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURP
about 3 mm.
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
400
540
Mn
Cr
Elongation
(L0=5d0)
Impact values
in J CVN
%
33
+20°C:
60
Ni
-60°C:
45
Welding position
Polarity = +
Dimensions(mm)
re-drying: in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2&2
The gas quantity should be 15-18 l/min.
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80 ). It is recommended that the voltage is increased by
9LIWKHVKLHOGLQJJDVLV&23UHKHDWLQJDQG
interpass temperature as required by the base metal.
Amperage A
100-160
125-280
200-350
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EN ISO 17633-A:
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T 23 12 L P M21 1 ; T 23 12 L P C1 1
E309LT1-4 ; E309LT1-1
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJIRUSRVLWLRQZHOGLQJRIDXVWHQLWHIHUULWH
MRLQWVDQGIRUWKH¿UVWOD\HURIZHOGFODGGLQJVRIXQDOOR\HGDQGORZDOOR\%DVHPDWHULDOV7KHVXSSRUW
SURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZVRXWRISRVLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHV
DQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHWORZVSDWWHUYHU\LQWHQVHVSUD\DUFWKHUHOLDEOHIXVLRQ
SHQHWUDWLRQWKHVHOIUHOHDVLQJVODJDQGWKHJRRGZHWWLQJEHKDYLRXUUHVXOWLQDKLJKZHOGTXDOLW\DW
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7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
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Si
Mn
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Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
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400
540
Cr
Elongation
(L0=5d0)
Impact values
in J CVN
%
33
+20°C:
65
Ni
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50
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Polarity = +
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temperature as required by the base metal.
Dimensions(mm)
Amperage A
100-220
175-260
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steel grades with stainless and heat-resistant Cr steels/cast steel grades. For intermediate layers when welGLQJWKHFODGVLGHRISODWHVDQGFDVWPDWHULDOVFODGZLWKQRQVWDELOL]HGDQGVWDELOL]HG&U1L 0R1 DXVWHQLWLF
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proven on ceramic backing strips.
Base materials
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Yield
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strength
Treatment
strength
0,2%
MPa
MPa
untreated
380
540
Cr
Elongation
(L0=5d0)
Impact values
in J CVN
%
35
+20°C:
47
11
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32
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Polarity = +
Dimensions(mm)
6KLHOGLQJJDV (1,62 0DQG&
Consumption: 15 - 20 l/min.
Amperage A
100-180
120-280
200-350
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T 19 12 3 L R M/C 3
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using FCW 316L/SKR-PW. FCW-2D 316L/SKR diam. 0.9 mm can be welded in all positions. Avesta
FCW-2D 316L/SKR should be welded using direct current positive polarity (DC+) with a recommenGHGZLUHVWLFNRXWRI±PP
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Base materials
l
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Si
Mn
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Cr
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
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strength
Treatment
strength
0,2%
MPa
MPa
untreated
400
560
Ni
Mo
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(L0=5d0)
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in J CVN
%
33
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55
–40°C:
50
–196:°C
28
Operating data
Polarity = +
Dimensions (mm)
shielding gas:
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
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100-160
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200-350
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in all positions without changing the parameter settings. Weldability is excellent in the vertical-up
and overhead welding positions. Avesta FCW 316L/SKR-PW should be welded using direct current
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Base materials
For welding steels such as
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EN
ASTM
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4436
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Si
Ferrite 10 FN; WRC-92
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Cr
Ni
Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
37
+20°C:
60
–40°C:
55
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
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2V).
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Polarity = +
Dimensions (mm)
Amperage A
150-240
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down to -120 C and resists intergranular corrosion up to +400 C. BÖHLER EAS 4 M-FD 0.9 mm
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l
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untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
38
+20°C:
55
-120°C:
35
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Polarity = +
re-drying: in exceptional cases: 150 C/24 h
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Amperage A
100-160
125-280
200-350
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-120 C and resists intergranular corrosion up to +400 C.
Base materials
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Si
Mn
Cr
Ni
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untreated
Yield
strength
0,2%
MPa
400
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
560
%
38
+20°C:
65
-120°C:
45
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
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quantity should be 15-18 l/min.
Dimensions(mm)
Amperage A
100-220
175-260
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T Z19 12 3 L P M21 1 ; T Z19 12 3 L P C1 1
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and high welding speeds.
Base materials
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Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
390
550
Cr
Ni
Mo
Elongation
(L0=5d0)
Impact values
in J CVN
%
40
+20°C:
75
-196°C:
45
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
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CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm)
Amperage A
100-220
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Base materials
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Yield
Heat
Tensile
strength
Treatment
strength
0,2%
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MPa
untreated
350
560
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Mo
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(L0=5d0)
Impact values
in J CVN
%
35
at RT
47
17
Ni
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32
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Polarity = +
Dimensions(mm)
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Consumption: 15 - 20 l/min.
Amperage A
100-180
120-280
200-350
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T 19 9 Nb R M/C 3
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untreated
Yield
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0,2%
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420
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Impact values
in J CVN
MPa
600
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Amperage A
125-280
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420
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600
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600
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615
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800
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800
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740
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45
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the parameter settings. Weldability is excellent in the vertical-up and overhead welding positions.
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575
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765
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70
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50
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%
26
+20°C:
50
–40°C:
32
Operating data
Polarity = +
Dimensions (mm)
Amperage A
150-240
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temperatures above 650 C.
Base materials
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themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloy Cr
and Cr-Ni steels; heat-resistant steels up to +850 C; austenitic manganese steels together and with
other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
Cr
Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
420
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
630
%
39
+20°C:
60
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2
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temperature as required by the base metal.
Dimensions(mm)
Amperage A
$SSURYDOVDQG&HUWL¿FDWHV
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125-280
200-350
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quenched and tempered and armour steels among themselves or among each other; unalloyed
and alloyed boiler or structural steels with high-alloy Cr and Cr-Ni steels; heat-resistant steels up
to +850 C; austenitic manganese steels together and with other steels; cryogenic plate and pipe
steels together with cryogenic austenitic materials.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Mn
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
Tensile
strength
Treatment
strength
0,2%
MPa
MPa
untreated
400
600
Cr
Elongation
(L0=5d0)
Impact values
in J CVN
%
42
+20°C:
70
Ni
Welding position
Polarity = +
re-drying: in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2
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interpass temperature as required by the base metal. A
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and arc length 3-5 mm. The Pulsarc technique is to be
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wires.
Dimensions(mm)
Amperage A
60-280
100-370
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Base materials
For welding steels such as
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ASTM
BS
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$YHVWD3LVSULPDULO\XVHGZKHQVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
molybdenum-alloyed stainless and carbon steels.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Ferrite 25 FN; WRC-92
Mn
Cr
Ni
Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
500
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
700
%
30
+20°C:
55
Operating data
Polarity = +
Dimensions (mm)
Amperage A
125-280
200-350
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CO2 can also be used (voltage should be increased by
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Mo-alloyed eld claddings. The easy handling and high deposition rate result in high productivity with
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Base materials
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strength
0,2%
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500
700
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%
30
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55
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37
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Polarity = +
re-drying: - in exceptional cases: 150 C/24 h
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interpass temperature as required by the base metal.
Dimensions(mm)
Amperage A
120-160
125-280
200-350
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wetting behaviour result in a high weld quality at the same time as short welding times. Additional
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DQRSHUDWLQJWHPSHUDWXUHUDQJHEHWZHHQƒ&DQGƒ&%g+/(5&10R)'LVSUHIHUUHG
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Mn
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
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strength
Treatment
strength
0,2%
MPa
MPa
untreated
530
720
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Ni
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(L0=5d0)
Impact values
in J CVN
%
32
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65
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50
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Polarity = +
re-drying: in exceptional cases: 150 C/24 h
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recommended in all positions. It is recommended that the voltage
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and interpass temperature as required by the base metal.
Dimensions(mm)
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100-220
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Base materials
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Heat
Treatment
untreated
Si
Yield
strength
0,2%
MPa
760
Mn
Cr
Ni
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
900
%
16
+20°C:
65
Mo
-20°C:
60
Welding position
Polarity = +
re-drying: shielding gas: M1
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Arc length ~ 3 mm. Preheating and interpass temperature
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15 kJ/cm. Tempering at +580-620 C.
Dimensions(mm)
Amperage A
130-370
250-550
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T Ni 6625 P M 2
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$YHVWD)&:33:LVDQLFNHOEDVHZLUHSULPDULO\LQWHQGHGIRUZHOGLQJWKHQLFNHOEDVHDOOR\V
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and can be used in all positions without changing the parameter settings. Weldability is excellent in
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IXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQG
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mm.
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and stress corrosion cracking in chloride containing environments. Meets the corrosion test requirePHQWVSHU$670*0HWKRGV$%DQG( ƒ& Base materials
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254 SMO
1.4547
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7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO :W
C
Si
Ferrite 0 FN
Mn
Cr
Ni
bal.
Mo
Nb
Fe
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
460
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
40
+20°C:
75
-40°C:
60
-196°C:
45
Operating data
Polarity = +
VKLHOGLQJJDV$U±&2
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Dimensions (mm)
Amperage A
150-240
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content (e.g. Alloy 625 and Alloy 825) and also to CrNiMo steels with a high Mo content (e.g. 6 Mo
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Extremely high resistance to stress corrosion cracking and pitting (PREN 52). Resistant to thermal
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Mn
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Mo
Ni
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Nb
Fe
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
500
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
740
%
40
+20°C:
90
-196°C:
80
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Polarity = +
shielding gases:
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quantity should be 15-18 l/min.
Dimensions(mm)
Amperage A
150-250
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UTP AF 6222 MoPW tubular wire nickel alloy exhibits excellent behavior in welds out position and
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Base materials
DIN Nomenclature
Material No.
UNS No.
Alloy type
NiCr22Mo9Nb
2.4856
N 06625
625
X NiCrMoCu25 20 5
1.4539
N 08904
904
X NiCrNb 18 12
1.4583
StE 355
1.0562
X 8Ni9
1.5662
35
A 553 Tp.1
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Ni
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat
Treatment
untreated
Yield
strength
0,2%
MPa
490
Tensile
strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
750
%
30
-196°C:
60
Welding position
Polarity = +
shielding gases:
$UJRQ±&2
Dimensions(mm)
Amperage A
160-260
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KLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV6XLWDEOHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDOOR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWPDWHULDOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQG
DOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJ
WHPSHUDWXUHV•ƒ&RUZLWKVXEVHTXHQWKHDWWUHDWPHQWV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQ
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Base materials
1L&U)H/&1L&U)H$OOR\$OOR\/1LFNHODQGQLFNHODOOR\VORZWHPSHUDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQG
WKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU
the Alloy 800 (H) material.
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Mn
Cr
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Yield
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strength
Treatment
strength
0,2%
MPa
MPa
untreated
400
650
Ni
bal.
Nb
Elongation
(L0=5d0)
Impact values
in J CVN
%
39
+20°C:
135
Fe
”
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110
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Polarity = +
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should be 15-20 l/min.
Dimensions(mm)
Amperage A
130-260
150-350
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Base materials
DIN Nomenclature
Material No.
UNS No.
Alloy type
NiCr15Fe
2.4816
N06600
600
LC NiCr15Fe
2.4817
N01665
600 LC
X10CrNiMoNb18 12
1.4583*
X10NiCrAlTi 32 21
1.4876
GX10NiCrNb32 20
1.4859
StE 355
1.0562*
37
800
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Fe
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untreated
Yield
strength
0,2%
MPa
400
Tensile strength
Elongation
(L0=5d0)
Impact values
in J CVN
MPa
650
%
39
at RT
135
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Polarity = +
shielding gases:
$UJRQ±&2
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Notes
Chapter 6.1 Finishing Chemicals
Product name
Page
Avesta PICKLING GEL 122
2
Avesta BLUEONE PICKLING PASTE 130
3
Avesta REDONE PICKLING PASTE 140
4
Avesta PICKLING SPRA 204
5
Avesta REDONE PICKLING SPRA 240
6
Avesta PICKLING BATH 302
7
Avesta CLEANER 401
8
Avesta PASSiVATOR 601
9
Avesta FINiSHONE PASSiVATOR 630
10
A
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Finishing chemical
Pickling gel for use and storage in warmer climates
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paste to facilitate the application and to give a high coverage.
It can hence be used to clean with a good result.
Standard applications
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brush pickling of weld seams and smaller surfaces of all stainless
steel grades.
Characteristics
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WKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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Can be used and stored in warmer climates (the gel is heatstable up to +45 C).
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A unique patented, safer-to-use pickling paste!
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IXPHV7RLPSURYHVDIHW\ZKHQSLFNOLQJ$YHVWD)LQLVKLQJ&KHPLFDOVKDVGHYHORSHGD
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Standard applications
Avesta BlueOne Pickling Paste 130 is universal, suitable for brush pickling of welds and smaller
surfaces of all stainless steel grades.
Characteristics
5HVWRUHVGDPDJHGVWDLQOHVVVWHHOVXUIDFHVVXFKDVZHOGVHDPVE\UHPRYLQJZHOGR[LGHV
WKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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Finishing chemical
A powerful, low-fuming, safer-to-use pickling paste!
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IXPHV7RLPSURYHVDIHW\ZKHQSLFNOLQJ$YHVWD)LQLVKLQJ&KHPLFDOVKDVGHYHORSHGD
XQLTXHSDWHQWHGORZIXPLQJSLFNOLQJSDVWHZKLFKUHGXFHVWR[LFQLWULFIXPHVE\
Standard applications
Avesta RedOne Pickling Paste 140 is intended for powerful brush pickling of welds and smaller
VXUIDFHVRIKLJKDOOR\VWHHOJUDGHVLQWRXJKDSSOLFDWLRQV)RUQRQKHDY\GXW\DSSOLFDWLRQVZHVXJgest our low fuming Avesta BlueOne Pickling Paste 130 in order to improve the
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Characteristics
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WKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
Unique and patented.
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pickling result for larger stainless steel surfaces.
Standard applications
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KLJKDOOR\HGVWHHOVVXFKDVGXSOH[DQG602WKLFNHUZHOGR[LGHVDQGSLFNOLQJDWORZHU
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RedOne Pickling
Characteristics
Restores stainless steel surfaces that have been damaged during fabrication operations such
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Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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ORZIXPLQJSLFNOLQJVSUD\ZKLFKUHGXFHVWKHWR[LFQLWULFIXPHVE\
Standard applications
$YHVWD5HG2QHŒ3LFNOLQJ6SUD\LVXQLYHUVDODQGVXLWDEOHIRUVSUD\SLFNOLQJODUJHUVXUIDFHVRI
DOOVWDLQOHVVVWHHOJUDGHV+LJKDOOR\HGVWHHOVDQGGXSOH[VWHHOVPD\QHHGPRUHWKDQRQH
treatment.
Characteristics
6
Restores stainless steel surfaces that have been damaged during fabrication operations such
DVZHOGLQJIRUPLQJFXWWLQJDQGEODVWLQJ,WUHPRYHVZHOGR[LGHVWKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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FRQVLVWHQF\ZKLFKIDFLOLWDWHVDSSOLFDWLRQ
Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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Finishing chemical
For immersion pickling!
Avesta Pickling Bath 302 is a concentrate that should be diluted with water depending on the
stainless steel grade.
Standard applications
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WKDWDUHWLPHFRQVXPLQJWREUXVKRUVSUD\SLFNOH,WFDQDOVREHXVHGIRUFLUFXODWLRQSLFNOLQJRISLSH
V\VWHPV
Characteristics
Restores stainless steel surfaces that have been damaged during fabrication operations such
DVZHOGLQJIRUPLQJFXWWLQJDQGEODVWLQJ,WUHPRYHVZHOGR[LGHVWKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
:RUNLQJOLIHWKHEDWKÀXLGLVFRQVXPHGGXULQJXVDJHDQGWKHHIIHFWLYHZRUNLQJOLIHRIWKH
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KHQFHEHDQDO\VHGUHJXODUO\DQGQHZDFLGVKRXOGEHDGGHGZKHQQHHGHGLQRUGHUWRREWDLQ
DQRSWLPDOSLFNOLQJUHVXOW$YHVWD)LQLVKLQJ&KHPLFDOVPD\DVVLVWZLWKWKLVDQDO\VLVVHUYLFH
7
Recommended concentrations
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done if longer pickling timesc an be accepted.
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1 part of 302 into 1 part of water.
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Standard applications
Avesta Cleaner 401 is intended for a wide range of industrial cleaning applications, it offers a good
general cleaning result on stainless steel surfaces.
Characteristics
8
Restores and brightens stainless steel surfaces that have been contaminated during
fabrication or usage. It removes surface rust, water staining and lime deposits and organic
contamination such as oil and grease.
Pre-cleans before pickling. It removes organic contaminants such as grease, oil, etc. which
will inhibit pickling.
5HPRYHVDWPRVSKHULFVWDLQLQJFDXVHGE\VHDZDWHU³WHDVWDLQLQJ´UDLQZDWHU³ZDWHUVFDOH´
and road salt.
Passivation
Avesta Cleaner 401 can be used in combination with Avesta FinishOne Passivator 630, which
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Finishing chemical
A traditional nitric acid based, well-proven passivator
Avesta Passivator 601 is intended for use after mechanical descaling treatment of stainless steel
such as grinding, polishing and blasting. These processes leave a surface which, because of
remaining grinding dust and iron particles, is sensitive to corrosion. The product also restores the
SURWHFWLYHFKURPLXPR[LGHOD\HU
Standard applications
Avesta Passivator 601 is intended for use after mechanical descaling treatment of stainless steel
such as grinding, polishing and blasting. These processes leave a surface which, because of
remaining grinding dust and iron particles, is sensitive to corrosion. The product also restores the
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Characteristics
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Removes surface contaminants and iron particles from the stainless steel surface.
Surface restoration
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Finishing chemical
An acid-free passivator!
Avesta FinishOne Passivator 630 passivate without nitric or citric acid. It helps to remove free
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up the passivation process.
Standard applications
Avesta FinishOne Passivator 630 is intended for a wide range of industrial passivating applications. It offers a good general passivating result on stainless steel surfaces
Characteristics
10
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fabrication such as grinding, brushing, blasting etc or usage.
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150
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110
160
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300
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260
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23
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8
Main
group
Components in vol.
Subgroup
Oxidising
CO2
I
M1
M2
M3
C
R
N
O
Z
a
b
1
2
3
1
2
3
4
0
1
2
3
4
5
6
7
1
2
3
4
5
1
2
1
2
1
2
3
4
5
1
O2
0.5 - 5
0.5 - 5
0.5 - 3
0.5 - 5 0.5 - 3
5 - 15
15 - 25
3 - 10
0.5 - 5 3 - 10
5 - 15 0.5 - 3
5 - 15 3 - 10
15 - 25 0.5 - 3
15 - 25 3 - 10
25 - 50
10 - 15
25 - 50 2 - 10
5 - 25 10 - 15
25 - 50 10 - 15
100
bal. 0.5 - 30
Low
Reducing reactivity
Inert
Ar
100
bal.
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
bal.a
He
H2
Usual application
Comments
MIG, WIG,
plasma welding
inert
N2
100
0.5 - 95
0.5 - 5
Weak
reducing
MAG
Strong
oxidising
bal.a
bal.a
0.5 - 15
15 - 50
bal.a
bal.a
bal.a
100
0.5 - 5
5 - 50
0.5 - 10 0.5 - 5
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100
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low reactivity
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Submerged arc welding re uires a welding consumable (wire, strip or flux cored wire) and a nonmetallic auxiliary material, the welding flux.
The welding flux has a very significant effect on the resulting weld. As a result of the melting behaviour and of various physical properties such as viscosity, surface tension, density, thermal expansion and electrical conductivity it has a very strong effect on the appearance of the seam and on
the slag detachability.
The effect of the welding flux, through the metallurgical reaction, on the chemical composition and
therefore the mechanical properties of the weld metal is of great importance.
Depending on the method of manufacture a distinction is made between:
e
code F (fused)
Made by melting in an electric arc furnace homogenous, not sensitive to
moisture, resistant to abrasion, but a very limited metallurgical reaction, high
apparent density and relatively poor slag detachability.
mera e
code A (agglomerated), e.g. UV 420 TT.
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good metallurgical reaction, low apparent density, good slag detachability,
possibility of additional alloying, but sensitive to moisture and abrasion.
12
According to the basicity, the welding flux is classified into acid, neutral and basic welding flux. The
basicity is calculated from
basic constituents (CaO, CaF2, MgO, MnO)
B=
acid constituents (SiO2, TiO2, ZrO2)
If B is less than 1 we speak of an acid welding flux (predominantly acidic constituents) at a value
between 1 and 1.2 it is considered neutral above that we speak of a basic welding flux, and above
2 of a highly basic welding flux.
The following fluxes are in common use, classified according to their main constituents:
a
a e e
a
m
ae
ae
m aer
m ae a
r e a
e
e (MS), predominantly MnO and SiO2.
e (MS), predominantly CaO, MgO and SiO2.
e (AR), predominantly Al2O3 and TiO2.
(AB), predominantly Al2O3, CaO and MgO
(FB), predominantly CaO, MgO, MnO and CaF2
Other flux types are defined in the EN ISO 14174 standard.
Each type of flux has its own specific properties that must be taken account when making the selection for practical application.
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aults and causes
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Atomic hydrogen diffuses into the weld metal
and into the heat affected zone during welding.
This can result in cracking during and after cooling, particularly in regions of higher internal
stress and high dislocation density (e.g. at the
grain boundaries in martensite).
ounter-measures
Use of welding consumables that yield a
very low hydrogen content in the weld metal.
Redrying the welding consumable.
Preheating the joint.
Application of low-hydrogen annealing
straight from welding heat
In general, the toughness of certain parts of the
heat affected zone is impaired with respect to
the base material through the formation of coarse grains or through hardening. Unfavourable
crystallisation in the weld metal can lead to poor
figures.
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Solidification cracks are predominantly associated with trace elements such as sulphur or
phosphorus. These can precipitate in the centre
of the bead during solidification. They are the
result of the formation of low-melting films around the grain boundaries. These films reduce
the ability of the weld metal to deform, and
longitudinal cracks can then develop as a result
of the shrinkage stresses as the weld metal
solidifies.
Selection of the optimum welding temperature cycle, layer structure and/or bead geometry.
Modifying the welding parameters so that the
individual beads are broader and flatter, i.e.
reducing the depth-width ratio of a bead.
Reducing dilution with the base material.
Lowering the welding speed.
Note: Solidification cracks rarely occur in
steels with low sulphur and phosphorus contents.
Filler Metals Bestseller for Joining Applications
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aults and causes
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If no special measures are taken during manufacture of the steel, the toughness of flat products or
sections can be significantly less in the direction
of the thickness than in the longitudinal direction.
This is caused by the presence of non-metallic
inclusions which are lengthened by the rolling
process. Shrinkage stresses in the weld metal
that act in the direction of the thickness can
cause these inclusions to open, so causing fractures parallel to the surface of the plate.
ounter-measures
Use of steels with specified properties in the
direction of the thickness.
Avoidance of susceptible arrangements of
welded seams
Preheating
Observing DASt Guideline 014
Highly stressed T-butt joints and cruciform joints
tend to exhibit this fault.
52
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Carbide or nitride precipitation can occur during
stress-relief annealing if the annealing itself
and/or the composition of the steel are unfavourable. This can reduce the ability of the steel to
deform to such an extent that the stress relief
does not just lead to plastic deformation, but also
to the formation of cracks.
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Differences in the chemical composition, grain
size and stress between the weld and the base
material can result in different corrosion rates. In
the majority of cases it is the weld and the heat
affected zone that are preferentially attacked.
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A critical combination of stress, microstructure
and surrounding medium can lead to this form of
corrosion. All three of these factors must be present at the same time.
Reduction of the stress concentration by grinding the weld toes.
Reducing the proportion of coarse grains in
the heat affected zone through a correct
se uence of weld beads.
Use of the optimum heat treatment process.
Selection of a suitable welding consumable
(in some cases of a higher alloy content than
the base material)
Reduction of the internal welding stresses
Proper subse uent treatment of welded
seams (e.g. pickling).
Avoiding stress concentrations.
Reducing stress in all welds.
Stress-relief annealing
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aults and causes
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High nitrogen content in the base material and
the welding consumable
Nitriding through plasma cutting
Inade uate screening of the arc region from
the atmosphere by:
- arc too long
- incorrect angle of attack of the electrode
- damaged electrode covering
ounter-measures
Use of welding consumables appropriate
for the base material, having an increased
capacity to dissolve nitrogen (e.g. higher
Cr and Mn contents in austenitic alloys)
Grind the cutting edge
Weld with a short arc
Weld with a steep angle of attack
Ensure that the electrode covering is
undamaged and centralised
- blowing effect
Ensure a symmetrical contact with the
material, weld with AC if possible
Too little shielding gas through:
Change the setting suitably
- setting too low
Look for and remedy leaks
- leaking line
Correct association of capillary and pressure
reducer
- capillary hole too small
- not enough input pressure to the pressure
reducer
Inade uate gas shield through:
- draughts through open windows, doors etc.
- gas uantity too low at the beginning or end
of welding
- gas nozzle distance too great
- wire electrode outlet off-centre
- wrong gas nozzle shape
- wrong gas nozzle adjustment
The pressure in the bottle and in the line
must correspond to the necessary input
pressure to the pressure reducer
Avoid draughts, position the suction unit differently
Allow the gas to flow for a longer time before
or after welding
Reduce the gas nozzle distance
Align the wire electrode better, arrange the
contact tube centrally
Match the gas nozzle shape to the prepared
seam
Arrange the gas nozzle behind the torch
(seen in the welding direction) if possible
Turbulence due to:
Reduce the gas uantity
- shielding gas flow rate too high
Clean the gas nozzle and the contact tube
during welding pauses
- spatters on the gas nozzle or contact tube
- unsteady arc
Clean the gas nozzle, rectify faults in the
wire feed, increase the voltage of spluttering
wire electrode, ensure good current transfer
in the contact tube, proper ground connection, remove slag from previously welded
seams
Filler Metals Bestseller for Joining Applications
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aults and causes
Thermal up-current or chimney effect
due to:
- weld pool temperature being too high
- workpiece temperature being too high
- unimpeded draft in pipelines
Moisture due to:
- moist electrode coating (increased H contents)
ounter-measures
Reduce size of weld pool
Reduce preheat or interpass temperature
(if possible metallurgically)
Seal pipes
Re-dry electrodes according to manufacturer s instructions
- condensation on wire electrode
E ualize temperature of filler metal, store in
a dry place
- moisture on base metal
Dry weld area by skin-drying or preheating
- leaking water-cooled torch
Look for leaks and remedy, dry wire transport hose in case water has got in
- condensation on shielding gas nozzle
Check torch cooling for excess capacity
Weld over arc strikes
Incorrect handling of basic electrodes
Use basic electrode with higher Mn content
Rounding of segregation zones
Reduce penetration by decreasing the arc
power or increasing the welding speed.
Rusty and scaly surfaces
Clean weld area prior to welding
54
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Inclusion of air in the area immediately
surrounding the weld
Create opportunities for entrained air to
escape e.g. increase welding gap, use butt
welds instead of fillet or lap welds
Moisture in welding gap, possibly chemically
bonded to rust
Remove moisture by preheating, remove
rust or layers of scale, use butt welds
instead of fillet or lap welds
Layers of grease in welding gap, present either
as contamination or to prevent corrosion or
applied intentionally for lubrication purposes
Remove grease using solvents, increase
welding gap and dry well, use butt welds
instead of fillet or lap welds
Metallic coatings (e.g. tin, zinc)
Comply with recommended layer thicknesses, remove metal coatings if necessary,
increase welding gap, use butt welds instead
of fillet or lap welds
Coating materials (e.g. production coatings)
Choose favourable coating material, comply
with prescribed coating thickness, remove
any layers that are too thick if necessary,
ensure good degasification in the gap, use
butt welds to replace fillet or lap welds
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VABWA 09/2013 ENG3000
voestalpine Böhler Welding Austria GmbH
Böhler-Welding-St. 1
8605 Kapfenberg / AUSTRIA
Phone: +43 (0) 3862-301-0
Telefax: +43 (0) 3862-301-95193