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FLQA-PRO-PRO-LP-001-00 Proposal A0

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ENGINEERING CONSULTANCY FOR
PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
Proposal
ISSUED FOR APPROVAL
28-Nov-2023
A0
Issued for Approval
LHPP
LHPP
DATE
REV
DESCRIPTION
ORIG
ENG’R
Approved by:
Client Approval:
Date: 28 November 2023
Date:
Area
Discipline
Doc.
Type
Originator
Sequence
Sheet
Revision
FLQA
PRO
PRO
LP
0001
00
A0
DOCUMENT CONTROL NO.
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
Revision History:
REV
A0
DATE
28-Nov-2023
DESCRIPTION
Issued for Approval
LHPP
Change Log:
REV
ENG’R
SECTION CHANGE DESCRIPTION
Document Hold
i
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
Table of Content
Page
Table of Content.................................................................................................................. ii
1.
Process Background ............................................................................................... 3
2.
Purpose of the Document ....................................................................................... 3
3.
Scope of the Document ........................................................................................... 3
4.
Terms........................................................................................................................ 3
5.
4.1
CLIENT.......................................................................................................... 3
4.2
CONSULTANT .............................................................................................. 3
4.3
PROJECT ...................................................................................................... 3
4.4
VENDOR ....................................................................................................... 3
Process Engineering Deliverables ......................................................................... 4
5.1
PROJECT DESIGN BASIS ........................................................................... 4
5.2
PROCESS FLOW DIAGRAM WITH HEAT AND MASS BALANCE ............. 4
5.3
EQUIPMENT DESIGN ................................................................................... 4
5.4
ECONOMIC ANALYSIS ................................................................................ 5
6.
Project Schedule ..................................................................................................... 6
7.
Summary .................................................................................................................. 6
ii
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
1.
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
Process Background
Client requested engineering consultancy services regarding skeet shooting plate
manufacturing plant. The plant must accommodate the ISSF requirement and passed the
engineering review from third party engineering consultance review services.
2.
Purpose of the Document
This document is prepared to supply information to the client regarding the document
deliverables, scope of work, and manhour requirements to finish the project.
3.
Scope of the Document
The scope of this document is limited to only propose regarding documents listed below:
a. Providing project design basis document.
b. Providing process flow diagram complete with heat and material balances.
c. Providing equipment design complete with calculations, datasheet, and reference.
d. Providing economic analysis of the project with method listed in the document.
4.
Terms
In this document there will be terms that are repeatedly used to simplify sentences and to
refer to someone else, those terms are.
4.1
Client
The client of this project is Fahed Tarmoom, contracted through Upwork platform.
4.2
Consultant
Consultant that is doing the project/engineering is Luqman H. P. Prasetyo, contracted
through Upwork Platform
4.3
Project
Project that are being done is “Engineering Consultancy Services For Preliminary Skeet
Shooting Plate Plant Design”.
4.4
Vendor
A third party that will supply documents and technical references if required by the client
or by the consultant.
Page 3 of 12
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
5.
5.1
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
Process Engineering Deliverables
Project Design Basis
The document aimed to provide same level of understanding between the client and
consultant regarding known information and engineering basis. Client will provide review
regarding the assumption and basis of the project. Project design basis will consist of:
a. Quantity of product guaranteed to be produced and designed capacity.
b. Assumption on material availability, including source of water, steam, and raw
materials.
c. International Design Standards used in equipment design phase.
d. Assumptions made on holding time and minimum stockage requirements.
e. Simple block flow diagram to be developed into Process Flow Diagram later during
the project.
f.
Software that will be used to design the equipment.
Project design basis will be completed normally in 30 hours.
5.2
Process Flow Diagram with Heat and Mass Balance
The document aimed to provide the client with an overall picture of the process
designed. Process flow diagram should consist of:
a. Main Process Designed
b. Heat and Material Balance of each equipment
c. Design Information regarding each equipment
d. Utility Flow Diagram
Process Flow Diagram with Heat and Mass Balance will be completed normally in 20
hours.
5.3
Equipment Design
The document aimed to provide the client with design of each equipment required for
the manufacture of skeet shooting plate. The document will consist of a report and a
detailed calculation sheet complete with reference being used during design stage.
No
1
Equipment Description
Qty of
Equipment
Manhour
Required
Remark
6
36
Each
exchanger will
be validated
against Aspen
EDR Software
Heat Exchanger



Petroleum pitch preheating
exchanger
Talc Preheating exchanger
Petroleum Pitch Heating
exchanger
Page 4 of 12
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
No
Equipment Description



2



5
6
6
5
25
2
10
3
12
1
6
Each Pumps
will
be
validated
using Aspen
HYSYS
to
check
the
calculation.
Talc Silo
Petroleum Pitch Silo
Vegetable Pitch Silo
Will provide general sizing
criteria, material
specification, and
construction material.
Total Manhour Required
5.4
1
Complete with agitator,
heating coils, drain system.
2 Mixer will be designed to
accommodate the use of
petroleum pitch and
vegetable pitch
Piping System

to check the
calculation.
Slurry Pumps
High Viscosity Pumps
Transfer Pump to
Reactor/Mixer
Transfer Pump from
Reactor/Mixer
Dosing Pump for Additives (If
available)
Silo



Remark
Will use blow dryer complete
with air tunnel
Jacketed Reactor/Mixer

Manhour
Required
Talc Heating exchanger
Vegetable Pitch Preheating
exchanger (Optional)
Vegetable Pitch Heating
exchanger (Optional)
Pumps



4
Qty of
Equipment
Dryer

3
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
95
hours
Economic Analysis
Economic analysis report will consist of:
a. Equipment Cost Estimates
b. Total Capital Investment
c. Utility Cost
d. Production Cost
e. Feasibility Analysis (Return on Investment and Internal Rate of Return Method)
Page 5 of 12
ENGINEERING CONSULTANCY SERVICES
FOR PRELIMINARY SKEET SHOOTING PLATE
PLANT DESIGN
f.
Proposal
FLQA-PRO-PRO-LP-0001-00
Rev. A0
Net Present Value Analysis
The outcome of economic analysis is an informed decision whether constructing the
plant is economically feasible or not using several methods available. The document will
take 20 hours to complete.
6.
Project Schedule
The deadline and target for deliverables for this project can be seen in the Gantt Chart
below.
Month
1
2
3
4
5
6
November
December 10 10 5 5
January
10 5
5
5
5
Date
Proposed
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Manhour
5 5
10
5 10 10 5 5 5 5 5 10 10 10 10 5
Day Off
135
20
Total Manhour
165
7
8
Note :
Project Design Basis Phase
PFD and HMB Phase
Equipment Design Phase
Day Off
Economic Analysis
7.
Summary
In summary, the deliverables complete with the manhour required to finish the document
can be seen below.
No
Deliverables
Manhour
Required
Target Document
Submission
1
Project Design Basis
30
3 December 2023
2
Process Flow Diagram c/w
Heat and Material Balance
20
6 December 2023
3
Equipment Design
95
19 December 2023
4
Economic Analysis
20
5 January 2024
Total
165
Page 6 of 12
Remark
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