Template For ENG STDS WORLDWIDE ENGINEERING STANDARDS CG757 Material Specification GMW3029 Polyamide 6 - Glass Fiber Reinforced, Heat Stabilized 1 Scope Note: Nothing in this standard supercedes applicable laws and regulations. Note: In the event of conflict between the English and domestic language, the English language shall take precedence. 1.1 Purpose/Material Description. This specification describes material types of glass fiber reinforced, heat stabilized Polyamide 6 (nylon 6), which are used in injected or extruded form for molded components. 1.2 Symbols. The symbol, per ISO 11469, shall be completed by the supplier according to the glass fiber content of the material. The material abbreviations according to ISO 11469 are shown in Table 1 and Table 2. 1.3 Applicability. Painted Wheel Covers, Pedals, Gears, Spacers, Relays, Brackets, Fans. 1.4 Remarks. Not applicable. 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. ISO 75-2 ISO 179-1/1eA ISO 188 ISO 294-1 ISO 527-1/2 ISO 1183-1 ISO 1183-2 ISO 3146 ISO 3451-1 ISO 3451-4 ISO 3795 ISO 11357-3 ISO 11469 ISO 15512 ISO 16396-2 GMW14444 GMW14797 GMW15634 GMW16172 GMW16853 2.2 GM Standards/Specifications. GMW3013 GMW3059 GMW3205 GMW3221 GMW3232 GMW3235 GMW14270 GMW14335 2.3 Additional References. • Plastic Submission Template. 3 Requirements --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- 3.1 Requirements on Test Specimens. Materials approved to this specification shall meet the requirements of GMW3013. Unless otherwise specified, injection molding of test specimens shall be accomplished per ISO 294-1 with the conditions for injection molding from ISO 16396-2. Test methods and specimen dimensions are also to be in accordance with ISO 16396-2. All values indicated herein are based on material considered to be in the dry-as-molded state with moisture content of 0.2% maximum (ISO 15512 Method A or Method B, or GMW14335). Immediately after molding, per ISO 16396-2, specimens shall be sealed in moisture-proof containers and stored at (23 ± 2) °C for at least 24 h. All tests shall be performed on unannealed specimens immediately after their removal from the containers in a controlled atmosphere per GMW3221, Code A, unless otherwise specified. In addition, tests specified at temperatures below or above (23 ± 2) °C shall be conducted at the specified temperature using specimens conditioned at the specified temperature for 4 h minimum. © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 1 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT GM WORLDWIDE ENGINEERING STANDARDS Template For ENG STDS GMW3029 The values specified in Table 1 shall be met by test specimens in natural, black or in a standard sampled color if natural or black are not available. See the Polyamide tab on the Plastics Submission Template and GMW3013 for test details and parameters. 3.2 Requirements on Delivery. Important physical, mechanical, and thermal properties that characterize the material are summarized in Table 1. The color shall be specified on drawings, in material specifications and otherwise. 3.3 Compound Properties (Natural and Black). The following are also required for full approval. The minimum number of lots per test required is one unless otherwise specified. See the Polyamide tab on the Plastics Submission Template and GMW3013 for test details and parameters. • Poisson’s Ratio • Stress/strain data points and curves at the following temperatures: -30 °C, +23 °C, +85 °C, +110 °C, +125 °C, +150 °C. Note: See GM Material Property Database (GMMPD) tab on Plastics Submission Template for test details (contact specification owning group named in Section 6 for access). • Coefficient of Linear Thermal Expansion (CLTE) data. Note: See GMMPD tab on Plastics Submission Template for test details (contact specification owning group named in Section 6 for access). • Differential Scanning Calorimetry (DSC) curve. • Fourier Transform Infrared (FTIR) spectroscopy curve. • Mold shrinkage. 3.4 Initial Source Approval. No shipments shall be made by any supplier until representative initial production samples have been approved by the appropriate Materials Engineering department(s) as meeting the requirements of this specification. 3.5 Requirements on Parts. Parts of this material type shall have a water content at delivery, when tested per GMW14335 or ISO 15512, Method A or Method B, of at least: 1.5% by mass for material types reinforced up to 20% by mass. • 1.0% by mass for material types reinforced over 20% by mass. Deviations from this shall be specifically indicated on the part drawings. 3.6 Performance Requirements. Performance requirements shall be specified on part drawings or in component specifications. All parts manufactured from these materials shall be resistant to the media contacted at the place of use, such as aliphatic and aromatic hydrocarbons, fuels, lubricants, oils, greases, and alcohols. 3.7 Emissions Testing of Interior Materials and Parts. For all Code E designated parts per GMW14444, reference GMW16853 for emissions testing of interior materials and parts. 3.8 Paintability. Plastics used for painted applications are required to meet Paint Performance Requirements for New Plastic Materials per GMW16172. Additionally, painted plastic parts are required to meet Painted Plastic Parts Performance Requirements per GMW14797. 3.9 All materials supplied to this standard shall comply with GMW3059, Restricted and Reportable Substances. For raw materials, non-dimensional materials (e.g., fluids, greases) and/or bulk materials that require approval into the GM Materials Approved Source List (GMMASL), an International Material Data System (IMDS) submission shall be made by the material supplier as a material Material Data Sheet (mMDS). After the mMDS is approved by the GM IMDS team, the materials supplier is to provide a “Header only report” to the responsible GM Materials Engineer. Further guidance can be found in the GM-specific instructions on the IMDS website. © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 2 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- • GM WORLDWIDE ENGINEERING STANDARDS GMW3029 Template For ENG STDS Nominal Glass Fiber Reinforcement Percentage 10% 15% 20% 25% Range Range Range Range Standard Unit 5% Range International Organization for Standardization (ISO) Symbol ISO 11469 - >PA6GF5< >PA6GF10< >PA6GF15< >PA6GF20< >PA6GF25< >PA6GF30< Ash ISO 3451-1 ISO 3451-4 % 4 to 7 8 to 12 13 to 17 18 to 22 22 to 28 27 to 33 Density ISO 1183-1 ISO 1183-2 g/cm3 Target Range 1.13 to 1.20 Target Range 1.18 to 1.23 Target Range 1.20 to 1.26 Target Range 1.22 to 1.28 Target Range 1.28 to 1.34 Target Range 1.33 to 1.39 5750 to 7250 7250 to 8750 8500 to 10 900 Property Note 1 Moisture Content Tensile Modulus Tensile Stress at Yield Tensile Elongation at Yield Tensile Stress at Break Tensile Elongation at Break Tensile Stress at Break after Heat Aging Note 2 Notched Charpy Impact Strength at +23 °C at -30 °C Notched Charpy Impact Strength after Heat Aging Note 2 Melting Temperature Heat Deflection Temperature under Load, 1.8 MPa ISO 15512 Method A or B, or GMW14335 ISO 5271/2 ISO 5271/2 ISO 5271/2 MPa 30% Range ≤ 0.2 % Report data Report data 4000 to 5200 ≥ 95 N/A % Report data ≥ 3.0 N/A ISO 5271/2 MPa Report data ≥ 85 ≥ 110 ≥ 125 ≥ 149 ≥ 155 ISO 5271/2 % Report data ≥ 4.0 ≥ 2.5 ≥ 2.0 ≥ 2.0 ≥ 2.0 ISO 188 ISO 5271/2 1000 h at +140 °C % Retention ISO 1791/1eA kJ/m2 MPa ISO 188 ISO 1791/1eA 1000 h at +140 °C ISO 3146 or ISO 113573 ≥ 80 Report data ≥3 ≥1 % Retention ISO 75-2 5000 to 6500 ≥ 90 ≥4 ≥3 ≥4 ≥3 ≥5 ≥4 ≥ 80 ≥6 ≥5 ≥ 85 °C Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 °C ≥ 120 ≥ 145 ≥ 185 ≥ 190 ≥ 198 ≥ 197 © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 3 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- Table 1: Compound Properties (Natural and Black) Glass Fiber Reinforcement, 5% through 30% GM WORLDWIDE ENGINEERING STANDARDS Property Note 1 Standard Unit 5% Range Template For ENG STDS GMW3029 Nominal Glass Fiber Reinforcement Percentage 10% 15% 20% 25% Range Range Range Range 30% Range GMW3232 or ISO 3795 Flammability Emission Testing of Interior Materials: For initial approval test 1 lot in black -Odor -Fogging -Emissions All reporting shall be in accordance with GMW3232 mm/minute Self-Extinguishing (SE) or ≤ 100 GMW16853 - - Rating ≥6 mg Requirements see GMW16853 μg/g μg/g Requirements see GMW16853 Requirements see GMW16853 GMW3205B3 GMW3235B-Y2-T2 GMW15634 Volatile Organic Compound (VOC) value Semi Volatile Organic Compound (SVOC) value Note 1: These values shall be determined in dry as molded condition. The mechanical properties of types conditioned to equilibrium at room temperature and 50% relative humidity have significantly altered values. Note 2: Specimens tested for stress at break to ISO 527-1/2 and notched Charpy impact strength to ISO 179-1/1eA at (+23 ± 3) °C after heat aging (1000 ± 5) h at (+140 ± 5) °C according to ISO 188, Method A (air oven method), shall have the minimum retention indicated in the table relative to unaged specimens tested concurrently. Charpy impact specimens shall be notched prior to aging. --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 4 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT GM WORLDWIDE ENGINEERING STANDARDS GMW3029 Template For ENG STDS Table 2: Compound Properties (Natural and Black) Glass Fiber Reinforcement, 35% through 60% Standard International Organization for Standardization (ISO) Symbol ISO 11469 Ash ISO 3451-1 ISO 3451-4 Density Moisture Content Tensile Modulus Tensile Stress at Break Tensile Elongation at Break Tensile Stress at Break after Heat Aging Note 2 Notched Charpy Impact Strength at +23 °C at -30 °C Notched Charpy Impact Strength after Heat Aging Note 2 Melting Temperature Heat Deflection Temperature under Load, 1.8 MPa Unit 35% Range Nominal Glass Fiber Reinforcement Percentage 40% 45% 50% 60% Range Range Range Range >PA6GF35< >PA6GF40< >PA6GF45< >PA6GF50< >PA6GF60< % 32 to 38 37 to 43 42 to 48 47 to 53 57 to 63 ISO 1183-1 ISO 1183-2 g/cm3 Target Range 1.37 to 1.43 Target Range 1.42 to 1.48 Target Range 1.47 to 1.53 Target Range 1.54 to 1.60 Target Range 1.68 to 1.76 ISO 15512 Method A or B, or GMW14335 % ISO 527-1/2 MPa 9500 to 12 500 10 700 to 14 300 Report data 14 400 to 18 600 17 400 to 24 000 ISO 527-1/2 MPa ≥ 175 ≥ 175 ≥ 170 ≥ 180 ≥ 200 ISO 527-1/2 % ≥ 2.0 ≥ 1.0 ≥ 1.0 ≥ 1.0 ≥ 1.0 ISO 188 ISO 527-1/2 1000 h at +140 °C % Retention ISO 1791/1eA kJ/m2 ≥ 10 ≥8 ≥ 12 ≥8 ISO 188 ISO 1791/1eA 1000 h at +140 °C % Retention ISO 3146 or ISO 11357-3 °C Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 Target Range 211 to 225 Target Range 210 to 225 ISO 75-2 °C ≥ 200 ≥ 200 ≥ 200 ≥ 205 ≥ 210 ≤ 0.2 ≥ 90 ≥7 ≥6 ≥8 ≥7 ≥8 ≥7 ≥ 85 GMW3232 or ISO 3795 Flammability All reporting shall be in accordance with GMW3232 mm/minute Self-Extinguishing (SE) or ≤ 100 © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 5 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- Property Note 1 GM WORLDWIDE ENGINEERING STANDARDS 35% Range Template For ENG STDS Nominal Glass Fiber Reinforcement Percentage 40% 45% 50% 60% Range Range Range Range Property Note 1 Standard Unit Emission Testing of Interior Materials: For initial approval test 1 lot in black GMW16853 - - Rating ≥6 mg Requirements see GMW16853 μg/g μg/g Requirements see GMW16853 Requirements see GMW16853 -Odor -Fogging -Emissions GMW3205B3 GMW3235-BY2-T2 GMW15634 VOC value SVOC value GMW3029 Note 1: These values shall be determined in dry as molded condition. The mechanical properties of types conditioned to equilibrium at room temperature and 50% relative humidity have significantly altered values. Note 2: Specimens tested for stress at break to ISO 527-1/2 and notched Charpy impact strength to ISO 179-1/1eA at (+23 ± 3) °C after heat aging (1000 ± 5) h at (+140 ± 5) °C according to ISO 188, Method A (air oven method), shall have the minimum retention indicated in the table relative to unaged specimens tested concurrently. Charpy impact specimens shall be notched prior to aging. 4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 Legal Regulations. All materials shall satisfy applicable laws, rules, regulations and recommendations. 5.2 Language. In the event of conflict between the English and domestic language, the English language shall take precedence. 5.3 Inspection and Rejection. Samples of components or materials released to a GM material specification shall be tested for conformity with the requirements of this material specification and approved by the responsible Engineering department prior to commencement of delivery of bulk supplies. A new approval shall be received for any changes, e.g., properties, manufacturing process, location of manufacture, etc. If not otherwise agreed, all testing and documentation normally required for initial release shall be completed. It is the responsibility of the supplier to inform the customer in a timely manner, without solicitation, and to include documentation of all modifications of materials and/or processes and to apply for a new release. 5.4 Safety Data Sheets. Safety Data Sheets (SDS) for chemicals supplied to GM for internal production processes, shall be submitted to GM Manufacturing in compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS) requirements or other country-specific SDS requirements. 6 Approved Sources Materials supplied to this specification shall be approved by GM Materials Engineering. A list of approved materials can be found in the GM Materials Approved Source List (GMMASL). To access this list, reference GMW14270 for latest location. This GM material file is provided to third parties to reduce redundant testing of materials. If an approved material is used, the part supplier can use the GM material file reference for Production Part Approval Process (PPAP) material approval. If the decision is made to use a not yet approved material, contact (GM Material Engineering) for details on the approval process. The material approval process shall be completed prior to PPAP start date of the part supplied to GM. © Copyright 2022 General Motors Company All Rights Reserved March 2022 Page 6 of 8 --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT GM WORLDWIDE ENGINEERING STANDARDS Template For ENG STDS GMW3029 7 Notes --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. CLTE Coefficient of Linear Thermal Expansion DSC Digital Scanning Calorimetry FTIR Fourier Transform Infrared GHS Globally Harmonized System GMMASL GM Materials Approved Source List GMMPD GM Material Property Data GSSLT Global Subsystem Leadership Team IMDS International Material Data System ISO International Organization for Standardization mMDS material Material Data Sheet PPAP Production Part Approval Process SDS Safety Data Sheet SE Self-Extinguishing SVOC Semi-Volatile Organic Compound VOC Volatile Organic Compound 8 Coding System 8.1 This standard shall be referenced in other documents, drawings, etc., as follows: GMW3029P-PA6-GFXXH Where: GMW = Validation Area (GM Worldwide) 3029 = Sequential number P = Material Type - Plastics PA6 = Plastic Type GFXX = Glass Fiber Content, percent by Mass H = Heat Stabilized For example: GMW3029P-PA6-GF30H is a heat stabilized, Polyamide 6 with 30% glass fiber reinforcement. © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 7 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT GM WORLDWIDE ENGINEERING STANDARDS Template For ENG STDS GMW3029 9 Release and Revisions This standard was originated in January 1998. It was first approved in July 1998. It was first published in March 1999. Issue Publication Date Description (Organization) 1 MAR 1999 Initial publication. 2 OCT 2000 Conversion to SGML and editorial changes (GME Specification Center) 3 OCT 2010 5 Year Refresh – inserted into 2010 template. (Global Plastics Team) 4 NOV 2014 Complete revision to remove the following code letters: Elastomer Modified (E), Flame Retardant (F), Exterior Weatherable (L), Polymer Modified (P), Silicone Lubricated (S), Interior UV Stabilized (U); Removed flexural modulus, unnotched Charpy impact, added interior emissions. (Materials - Plastics GSSLT) 5 NOV 2015 Addition of 60% glass fiber reinforcement grade. (Materials – Plastics Global Subsystem Leadership Team) 6 OCT 2020 Refresh. (Materials – Plastics Global Subsystem Leadership Team (GSSLT)) 7 MAR 2022 Added 10% glass fiber. (Materials – Plastics Global Subsystem Leadership Team (GSSLT)) Cross Reference of Replaced Specifications --`,,```,,`,```,,`,,```,``,,-`-`,,`,,`,`,,`--- GMW3029 Replaced Specifications GMW3029P-PA6-GF20H QK 002717H (GME) GMW3029P-PA6-GF25H GMP.PA6.004 (GMNA), QK 002712H (GME) GMW3029P-PA6-GF30H GMP.PA6.054 (GMNA), QK 002713 (GME) GMW3029P-PA6-GF35H QK 002714H (GME) GMW3029P-PA6-GF40H QK 002716H (GME) GMW3029P-PA6-GF45H GMP.PA6.015 (GMNA) GMW3029P-PA6-GF50H QK 002715H (GME) © Copyright 2022 General Motors Company All Rights Reserved March 2022 Copyright General Motors Provided by IHS Markit under license with General Motors Reproduction, distribution or publication of these standards is expressly prohib Page 8 of 8 Licensee=ADAC Automotive/5919064001, User=Somerlott, Abbey Not for Resale, 04/04/2022 09:14:58 MDT