SENTRON 3WA air circuit breakers Made for makers. Simply reliable. Software-supported testing Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – Protective function principle (functional chain) 3WA air circuit breakers ACB Function Blocks Function direction How we do this test today with the 3WL? ETU L1 3WL9111-0AT44-0AA0 Protective L2 L3 Function testing unit Analog Digital List price 28.700,00 € F5 Primary Protective Functions Secondary injection test Main Contacts Secondary injection test 1 Transformer 2 Analog-Digital converter 3 Protective functions 4 Tripping solenoid F5 5 Mechanic and main contacts Page 2 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Hand held tester 3WL9111-0AT32-0AA0 List price 2.600,00 € CT test & simple test function Software-supported testing 3WA air circuit breakers Software-supported testing for Primary Protective Functions LT / ST / INST / N or GF SENTRON powerconfig version 3.22 or higher 3WA firmware 2.2.0 or higher Extended Breaker Test • Basic Version for free • Software license “Standard” for Test report and more functions for one year (7KN2720-0CE00-1YC1) Software guided and failsafe Without assembly work Connection via USB-C Protection settings from the breaker Page 3 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing 3WA air circuit breakers Test principle The principle of software-assisted testing is that the SENTRON powerconfig configuration software transmits a test signal (current and/or voltage) to the ETU600 electronic trip unit via the USB-C interface. The test signal is generated individually according to the current circuit breaker protection settings and the selected test function (LT, ST INST, N, GF, etc.). The ETU600 treats the test signal like an actual current measured via the current sensors and behaves as specified by the set protection parameters. The protection function of the ETU600 is not in test mode, nor is the protection behavior affected. This allows you to check the real protection and system behavior and also detect incorrect protection settings. Page 4 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing 3WA air circuit breakers ACB Function Blocks Function direction ETU L1 Test = passed Analog ✓ ETU self-monitoring (1 -3) Protective L2 Digital L3 ✓ ETU-Tripping (4) F5 ✓ Tripping-time in tolerance (3) ✓ Main contacts open (4 – 5) Test report Main Contacts Precondition current < 100 A Page 5 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Test signal The test signal corresponds one-to-one to the actually measured signal (sample rate) coming from the analogto-digital converter. The test signal can be formed for up to nine measuring inputs. The test signal is generated individually by the SENTRON powerconfig configuration software on the basis of the current protection settings of the 3WA air circuit breaker and the desired trip. Software-supported testing 3WA air circuit breakers ACB Function Blocks Function direction ETU L1 Analog Protective L2 Digital L3 Primary Protective Functions F5 Main Contacts The monitoring function constantly checks the current sensors, the analog-to-digital converter, and the electronic components of the protection function. Errors are detected and reported immediately. The fault-free operation of these components can therefore always be detected and ensured. 1 Transformer 2 Analog-Digital converter 3 Protective functions 4 Tripping solenoid F5 5 Mechanic and main contacts Page 6 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 The set protection parameters and their correctness and the mechanical part of the circuit breaker (see points (4 - 5) are not checked by the self-monitoring function. This is where softwareassisted testing comes in, which together with selfmonitoring can test the entire functional chain. Software-supported testing – Protective function principle (functional chain) 3WA air circuit breakers Three levels of testing Self-monitoring of the ETU (watchdogs) Simple Trip-test in the ETU (Trip command) Extended Breaker Test of the tripping curve for LT, ST, INST, N or GF with Test-report (Test current samples) Page 7 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers SENTRON powerconfig version 3.22 or higher Put a 3WA from the library to the project Page 8 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Go to the communication cockpit Connect the Breaker via USB-C ands select USB as gateway Page 9 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers You can make a ping to test the connection Page 10 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Go the Extended Breaker Test cockpit The Extended Breaker Test is offline Page 11 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Go online. Powerconfig will load the current breaker settings. These setting are the base form the Test. Page 12 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers This message will come if the breaker are different to the data in the project. Please select yes. Page 13 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers The extended Breaker Test is online Now its possible to select a Curve-Test Protection setting of the connected Breaker Page 14 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers A Test current is selected and the Test can begin Page 15 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers You have to confirm that the main contacts are closed, if no BSS200 is available. If a BSS200 is available, the status of the main contacts is known and no query will appear Page 16 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers The Test can now start ETU-display during the Test Page 17 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Please confirm the status of the main contacts after the Test ETU-display during the Test Page 18 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Test results are transferred Page 19 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Test results overview ETU-display during the Test Page 20 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers You can save the Test results in the project Page 21 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers A detailed Test-Report is available. You can print this report or save the report as PDF if the software license Standard is active Page 22 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Upgrade for Basic to Standard For the upgrade is the Automation License Manager needed. Link SENTRON powerconfig License 7KN2720-0CE00-1YC1 Page 23 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers For the upgrade is the Automation License Manager needed. Link Page 24 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Test license type Standard With the License Standard its possible to select a specific test current Page 25 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers Standard With the License Standard its possible to to print a detailed Test-Report Page 26 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Software-supported testing – step by step 3WA air circuit breakers With the License Standard its possible to print a detailed Test-Report Page 27 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022 Contact Published by Siemens AG Smart Infrastructure Electrical Products siemens.com/3wa Seite 28 Unrestricted | © Siemens 2022 | SI EP | 08.12.2022