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Liceo de Cagayan University
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BrigadierKnowledgeMonkey611
PHARMA
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12/23/2020
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PHARMACEUTICAL MANUFACTURING (WITH REGULATORY PHARMACY, QUALITY ASSURANCE AND CGMP)
Pharmaceutics 2
Manufacturing (AO No. 43 s. 1999) – law of manufacturing pharmacy
• The complete set of activities to produce a drug that comprise production and quality control from
dispensing of materials to the release for distribution of the finished product.
• This includes designing, testing, pre-formulation, formulation, quality control, preparation of raw materials
and etc.
• Drug – diagnose, mitigate, treat, and cure
Pharmaceutical Manufacturing
• The manufacture, propagation, preparation and processing of a drug
product in a large scale.
• The making by physical, chemical, biological or any other procedure of
any article that meets the definition of drugs.
• The manipulation, sampling, testing or control procedures applied to the
final product or any other part of the process.
• The packaging, repacking or changing the container, wrapper or label of
any drug package in preparation for its distribution from the
manufacturer to the final user.
• Mass production of drug products.
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Extemporaneous
Compounding
Small scale preparation of
drug products
Prescription order
Specific for a particular
patient.
Done
in
community
pharmacy and hospital
pharmacy
E.g: Paper tablets
Types of Pharmaceutical Manufacturing
• Primary manufacturing – produces API and excipients, produce raw materials
• Secondary manufacturing – production of finished dosage form or drug product from API and excipients,
receive and order from primary manufacturer.
• Tertiary manufacturing – production of packaging, labelling, and repacking of bulk finished product, no direct
contact with API and excepients
• Toll manufacturing – an arrangement whereby a competent company processes raw materials, semifinished goods, and packages product for another company, used by facilities that cannot produce their own
medicine by hiring another manufacturing firm
o Advantages: time efficient, can save money and effort
Drug Establishment
• An organization or company involved in the manufacture, importation, repackaging and distributions of
drugs and medicines.
Any establishment engaged in operations involved in the production of drugs.
a) Proprietary/generic manufacturer – Ritemed , Rhea, Unilab (Proprietary)
b) Ethical manufacturer – Rx drugs/ prescribed drug
Drug
c) Biological manufacturer – vaccines, sputnik by Russian company
Manufacturer
d) Veterinary products manufacturer – animals
e) Medicinal chemical manufacturer – reagents, alcohols, disinfectants
f) Toll/Contract manufacturer
• Imports or exports raw materials, active ingredients or finished products for its own use
or for wholesale distribution on wholesale basis
Drug Distributor • Drug distributor (wholesaler)
• Produce raw materials, active ingredients and or finished product from local
establishment or for local distribution on wholesale basis.
• Registered owner of the drug product but subcontracts toll manufacturer of such
Drug Trader
products to a licensed manufacturer.
• May also engage in distribution and or marketing of products.
DEPARTMENT IN A DRUG ESTABLISHMENT
1. Research and development department
2. Production department
• Formulates and develops new product, improves existing • Manufacture drug products according to
products.
schedule (Manufacturing order)
• Does pharmaceutical, chemical and physiological • Warehousing, Inventory control, Storage
researchers
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3 facilities: Library, Animal house, Pilot plant
3. Quality control and quality assurance department
Ensure that all operations involved meet the standards of
quality, purity, safety and efficacy.
Assures the compliance to cGMP
“Heart and Soul” of a drug manufacturer
Sampling, testing and assaying of drugs
5. Engineering department
Install maintains and repairs equipment’s and facilities.
Ensure the safety of the plant and employees/personnel.
7. Medical department
Does annual or quarter physical and medical examination
of employees and applicants.
Does the clinical studies.
Prepares product inserts and literature.
Publishes company’s newsletter/organ
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4. Marketing department
Promotes maximum volume of sales of
products (advertisement)
Monitors product status, consumers
behaviour and market trends.
6. Purchasing department
Purchases, receives and inventories of
supplies.
8. Regulatory affairs department
Responsible for the processing of all
regulatory processes.
Responsible for product registration.
General Design and Construction Features of Pharmaceutical Plant
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Premises
The premises for manufacturing shall be suitable size, design, construction and location to facilitate proper
operation, cleaning and maintenance.
The individual working area shall be adequate so that any risk of confusion, cross contamination and other
mistakes that will adversely affect the quality of drugs and devices will be avoided.
Location, Construction, Design & Layout
• Shall be located and protected against contamination from the environment
• Shall be constructed and maintained to protect against weather, flood, ground seepage and the access and
harboring of vermin, rodents, birds, insects or other animals.
• In determining the design and layout of premises, consideration should be paid to:
• Compatibility of other manufacturing
operations that may carried out in the same or
adjacent premises.
• Allow production to take place in areas
connected in logical order according to the
sequence of the operations and to the requisite
cleanliness level.
• Adequacy of working space, which shall
allow orderly and logical placement of
equipment and materials to suit the operation,
efficient flow of work, effective communication
and supervision to avoid crowding and disorder.
• Avoid the use of production areas as general
traffic for personnel or materials or for storage
other than the materials in process.
The layout of rooms, corridors and spaces shall provide for logical movements of materials and personnel
with minimal traffic for operations to be carried out in defined area and to avoid cross-contamination. The
design and layout shall fulfill the following requirements:
• Prevent risk of mix-up between different drugs or their components, cross- contamination and omission of
any production step.
• Penicillin’s shall be produced only in separate buildings, with separate air handling facilities.
• Cephalosporins shall be produced in separate buildings with separate air handling facilities.
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