2/13/2023 Learning Outcomes: PIPE FLOW: Boundary Layer (Lecture 2) At the end of this session, learners are able to: ▪ Differentiate between laminar and turbulent pipe flows in terms of the Reynold‘s number ▪ Sketch and calculate the typical velocity profile for turbulent pipe flow and estimate the thickness of the viscous sublayer and the transition zone between laminar and turbulent flows ▪ Recognize the condition for fully smooth and fully rough pipes in terms of Reynold‘s number and absolute surface roughness ▪ Use the turbulent velocity profile to improve the estimate for kinetic energy and momentum, which are usually based on the average velocity INSTRUCTOR: Dr S Rwanga Department of Civil Engineering Sciences University of Johannesburg Department of Civil Engineering Sciences 1 2 Reynold’s Experiment Reynolds designed an experiment in which a filament of dye was injected into a flow of water (below). The discharge was carefully controlled and passed through a glass tube so that observations could be made. Reynolds discovered 3 4 1 2/13/2023 Reynolds Number In summary, Reynolds” experiments revealed that the onset of turbulence was a function of fluid velocity, viscosity and a typical dimension. This led to the formation of the dimensionless Reynolds number (symbol Re): It is also possible to show that the Reynolds number represents a ratio of forces 5 6 Development of Boundary Layers Figure right: Shows the development of laminar flow in a pipe. At entry to the pipe, a laminar boundary layer begins to grow. However, the growth of the boundary layer is halted when it reaches the pipe centreline, and thereafter the flow consists entirely of a boundary layer of thickness r. The resulting velocity distribution is as shown in Figure a. For the case of turbulent flow shown in Figure b, the growth of the boundary layer is not suppressed until it becomes a turbulent boundary layer with the accompanying laminar sublayer. The resulting velocity profile therefore differs considerably from the laminar case. The existence of the laminar sublayer is of prime importance in explaining the difference between smooth and rough pipes. 7 Boundary layers and velocity distributions: (a) laminar flow and (b) turbulent flow. 8 2 2/13/2023 9 10 11 12 3 2/13/2023 A parabolic velocity distribution The discharge (Q) may be determined as well Momentum equation Derived elsewhere 13 14 Example In practice, it is usual to express (V) in terms of frictional head loss by making the substitution Oil flows through a 25 mm diameter pipe with a mean velocity of 0.3 m/s. Given that μ = 4.8 × 10−2 kg/m s and ρ = 800 kg/m3, calculate (a) the pressure drop in a 45 m length and (b) the maximum velocity. This is the Hagen–Poiseuille equation, named after the two people who first (independently) carried out the experimental work leading to it. 15 16 4 2/13/2023 17 18 Fully developed laminar flow in a circular pipe Pressure Drop and Head Loss This equation is known as Poiseuille’s law, and this flow is called Hagen– Poiseuille flow in 19 20 5 2/13/2023 Examples Flow Rates in Horizontal and Inclined Pipes Inclined Pipes Oil at 20°C (density = 888 kg/m3 and m 0.800 kg/m · s) is flowing steadily through a 5-cm-diameter, 40-m-long pipe (Fig. below). The pressure at the pipe inlet and outlet are measured to be 745 and 97 kPa, respectively. Determine the flow rate of oil through the pipe assuming the pipe is (a) horizontal, (b) inclined 15° upward, (c) inclined 15° downward. Also verify that the flow through the pipe is laminar. 21 22 The pressure drop across the pipe and the pipe cross-sectional area are Solution Assumptions i. The flow is steady and incompressible. ii. The entrance effects are negligible, and thus the flow is fully developed. iii. The pipe involves no components such as bends, valves, and connectors. iv. The piping section involves no work devices such as a pump or a turbine. 23 The flow rate for all three cases can be determined 24 6 2/13/2023 Discussion Note that the flow is driven by the combined effect of pressure difference and gravity. As can be seen from the flow rates we calculated, gravity opposes uphill flow, but enhances downhill flow. Gravity has no effect on the flow rate in the horizontal case. Downhill flow can occur even in the absence of an applied pressure difference. For the case of P1 = P2 = 97 kPa (i.e., no applied pressure difference), the pressure throughout the entire pipe would remain constant at 97 Pa, and the fluid would flow through the pipe at a rate of 0.00043 m3/s under the influence of gravity. The flow rate increases as the tilt angle of the pipe from the horizontal is increased in the negative direction and would reach its maximum value when the pipe is vertical. 25 26 27 28 7 2/13/2023 Power-law velocity profile – Turbulent Flow Power-law velocity profile • The velocity profile in turbulent flow is flatter in the central part of the pipe (i.e., in the turbulent core) than in laminar flow. The flow velocity drops rapidly, extremely close to the walls. This is due to the diffusivity of the turbulent flow. • In the case of turbulent pipe flow, there are many empirical velocity profiles. The simplest and the best known is the power-law velocity profile: 29 30 where the exponent n is a constant whose value depends on the Reynolds number. This dependency is empirical, and it is shown in the picture. In short, the value n increases with increasing Reynolds number. The one-seventh power-law velocity profile approximates many industrial flows. Example on turbulent velocity profile In an experimental setup, a flow velocity of 1.36 m/s is measured 45 mm away from the wall of the pipe with diameter of 250 mm. Calculate the Vmax. Choose n = 7 Turbulent Velocity Profile Turbulent flow – profiles 31 32 8 2/13/2023 Solution 33 9