Industrial Electronics N4 Chapter 1 – Kirchhoff's Law KIRCHHOFF’S LAWS • Kirchhoff’s Current Law states that the algebraic sum of currents entering a point will be equal to the algebraic sum of the currents leaving that point. • Kirchhoff’s Voltage Law states that the algebraic sum of the individual voltage drops in a closed network is equal to the algebraic sum of the applied voltage. www.futuremanagers.com Chapter 1 – Kirchhoff's Law (continued) APPLICATION OF KIRCHHOFF’S LAWS In setting up two equations you must understand that theory will form the basis. Furthermore, the concepts of Ohm’s Law are equally applicable since Kirchhoff’s Laws has as origin Ohm’s Law. www.futuremanagers.com Chapter 2 – Superposition Theorem INTRODUCTION The Superposition Theorem states that all current magnitudes and directions may be determined by considering each supply on its own. www.futuremanagers.com Chapter 2 – Superposition Theorem (continued) CURRENT- AND VOLTAGE DIVISION • The current will divide between the two resistors and will always take the path of least resistance. • The voltage will divide between the two resistors and the largest resistor will also have the largest voltage drop. www.futuremanagers.com Chapter 3 – Thevenin’s Theorem INTRODUCTION Thevenin’s Theorem specifies that a complex network consisting of impedances and voltage sources may be replaced by a constant voltage source with a series impedance. www.futuremanagers.com Chapter 3 – Thevenin’s Theorem (continued) APPLICATION OF THEVENIN’S THEOREM It is however important that you must have a thorough background of Ohm’s Law since Thevenin’s Theorem has that law as basis. www.futuremanagers.com Chapter 4 – Series RLC-networks THE EFFECT OF AN ALTERNATING QUANTITY ON A RESISTOR Below we see: • A resistor connected across an alternating current supply (a); • A graphical representation of the phase relationship between the current and the supply voltage (b); and • A phasor diagram (c). www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) THE EFFECT OF AN ALTERNATING QUANTITY ON AN INDUCTOR Below we see: • An inductor connected across an alternating current supply (a); • A graphical representation of the phase relationship between the current and the supply voltage (b); and • A phasor diagram (c). www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) THE EFFECT OF AN ALTERNATING QUANTITY ON A CAPACITOR Below we see: • A capacitor connected across an alternating current supply (a); • A graphical representation of the phase relationship between the current and the supply voltage (b); and • A phasor diagram (c). www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) THE SERIES R-L NETWORK This is a network consisting of an inductor and resistor connected in series. www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) THE SERIES R-C NETWORK This is a network consisting of a capacitor and resistor connected in series. www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) THE SERIES RLC-NETWORK This is a network consisting of a resistor, capacitor and inductor connected in series. www.futuremanagers.com Chapter 4 – Series RLC-networks (continued) CONDITIONS FOR RESONANCE The following conditions will exist for • π = π and is minimum resonance in a series RLC-network. • π = 0° • ππΏ = ππ • ππΏ = ππ and is maximum • ππ = ππ www.futuremanagers.com • I is maximum • πΓ = 1 2×π× πΏ×πΆ 1 2 Chapter 5 – Parallel RLC-networks THE PARALLEL RL-NETWORK This is a network consisting of an inductor and resistor connected in parallel. www.futuremanagers.com Chapter 5 – Parallel RLC-networks (continued) THE PARALLEL RC-NETWORK This is a network consisting of a capacitor and resistor connected in parallel. www.futuremanagers.com Chapter 5 – Parallel RLC-networks (continued) THE PARALLEL RLC-NETWORK This is a network consisting a resistor, capacitor and inductor connected in parallel. www.futuremanagers.com Chapter 5 – Parallel RLC-networks (continued) CONDITIONS FOR RESONANCE The following conditions will exist for resonance in a parallel RLC-network. • π is minimum • ππΏ = ππ • π = 0° • πΌπΏ = πΌπ and is maximum • I is minimum • πΌπ = πΌπ www.futuremanagers.com • πΓ = 1 2×π× πΏ×πΆ 1 2 Chapter 5 – Parallel RLC-networks (continued) THE TUNED NETWORK A more practical parallel network is illustrated below and is termed a ‘tuned network’ or a ‘tank circuit’. www.futuremanagers.com Chapter 6 – Q-factor, Bandwidth and Complex Notation THE Q-FACTOR The Q-factor of a network is also termed the ‘magnification factor’ and is applicable to either a series- or parallel resonant network. This factor is mathematically expressed by: ππΏ π= π www.futuremanagers.com Chapter 6 – Q-factor, Bandwidth and Complex Notation (continued) BANDWIDTH The bandwidth may be defined as that range of frequencies between πΉ1 and πΉ2 where the power has fallen or dropped to half its value. www.futuremanagers.com Chapter 6 – Q-factor, Bandwidth and Complex Notation (continued) COMPLEX NOTATION Complex notation is a method used to calculate different quantities in alternating current networks in modulus and angle form which gives us a much easier method of calculation. www.futuremanagers.com Chapter 7 – Basic Atomic Theory THE STRUCTURE OF MATTER Matter may be defined as anything that has mass and that occupies space and can be composed of elementary substances that are found in nature. Matter can be divided into the following groups: • Solids; • Liquids; • Gasses; and • Plasma. www.futuremanagers.com Chapter 7 – Basic Atomic Theory (continued) ATOMS An atom may be defined as the smallest part of an element that can participate in a normal chemical reaction. All atoms consist of minute particles of electrical charges arranged in a set pattern and consist of: • Electrons; • Protons; and • Neutrons. www.futuremanagers.com Chapter 7 – Basic Atomic Theory (continued) ENERGY SHELLS In the diagram, the centre circle represents the nucleus consisting of the protons and neutrons and the outer circle or circles indicates the shells for the orbiting electrons. www.futuremanagers.com Chapter 7 – Basic Atomic Theory (continued) VALENCY The number of electrons in the outer shell of an atom, called the valence shell, will determine the valency of that element. Valency is an indication of the ability of an atom to gain or lose electrons and will determine the electrical properties of that element. www.futuremanagers.com Chapter 7 – Basic Atomic Theory (continued) CONDUCTION Movement of electrons or conduction can and will take place in any given conducting material, in a desired direction, should a source of power be applied across such material. The conduction process can be by either hole flow (transfer) or electron motion or by both. www.futuremanagers.com Chapter 7 – Basic Atomic Theory (continued) ENERGY BANDS In any given material, conducting or insulating, there are two distinct energy bands in which electrons may exist, namely the conduction band and the valence band but they will be separated by the forbidden gap. www.futuremanagers.com Chapter 8 – PN-Junction Theory INTRODUCTION There are two main elements that are used in the manufacture of semiconductor devices or components namely Silicon and Germanium. As the name Semi-conductor suggests, it is not a very good conductor and something needs to be done in order to improve on its conducting capabilities. www.futuremanagers.com Chapter 8 – PN-Junction Theory (continued) CRYSTAL LATTICE STRUCTURES In the diagram, the circles represent the nucleus of the atom and the squares indicate the valence electrons in the valence shell. This type of crystal lattice structure is found in all crystalline elements. www.futuremanagers.com Chapter 8 – PN-Junction Theory (continued) DONOR DOPING Donor doping is a mixing process that will generate a free (extra) electron in the conduction band of the atom as well as crystal lattice structure. www.futuremanagers.com Chapter 8 – PN-Junction Theory (continued) ACCEPTOR DOPING Acceptor doping is a mixing process that will generate a hole in the conduction band of the atom as well as crystal lattice structure. www.futuremanagers.com Chapter 8 – PN-Junction Theory (continued) FERMI-LEVELS The Fermi-level may be defined as the amount of energy the free electrons as well as the holes possess within the material. www.futuremanagers.com Chapter 8 – PN-Junction Theory (continued) THE PN-JUNCTION A PN-junction is formed when a P-type material and an N-type material is joined together. This joining together is not an electrical junction but is a junction which is achieved through a manufacturing process in which electrons and holes are uniformly distributed in the two types of material provided they have been doped to the same extent. www.futuremanagers.com Chapter 9 – Semi-conductor Diodes INTRODUCTION A diode may be defined a single PN-junction two terminal device which will offer a low resistance when forward biased and a high resistance when reverse biased. www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) THE DIODE AND CHARACTERISTIC CURVE The characteristic curve is depicted below: www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) BASIC RATING FACTORS OF A DIODE Rating factors will assist during the design phase of circuits so that reliable as well as satisfactory operation can be assured. They can be seen as: Low current - Up to 49 ampere; Medium current - 50 ampere to 199 ampere; and High current - 200 ampere and higher. www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) ELECTRICAL CHARACTERISTICS OF A DIODE The electrical characteristics of a diode are based on the absolute maximum rating system and provide information pertaining to the maximum values that may not be exceeded for a given diode. These specifications are always contained in the manufacturers’ specification sheets. www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) THE DIODE EQUATION π = πΌπ (π ππ/πΎπ )-1 Where i = forward current πΌπ = reverse saturation current q = electron charge V = potential difference across the diode K = Boltzmann’s constant T = temperature www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) FORWARD RESISTANCE OF A DIODE All diodes are manufactured from semi-conductor materials and will have a resistance caused by its atomic structure. This resistance is given by: πΎ×π π = π×πΌ Where K = Boltzmann’s constant T = temperature in Kelvin q = electron charge www.futuremanagers.com Chapter 9 – Semi-conductor Diodes (continued) THE DIODE LOAD-LINE The load-line for a diode is obtained by considering the maximum values of forward current and the maximum value of the forward bias for a particular rectifier diode. www.futuremanagers.com Chapter 10 – Diode Applications APPLICATION OF DIODES Diodes have applications such as: • Clippers; and • Rectifiers. www.futuremanagers.com Chapter 10 – Diode Applications (continued) RECTIFIER CONCEPTS There are a number of concepts that will determine the magnitude of the output obtained from a rectifier. These are: • The transformer ratio; • Average dc-voltage; • Ripple voltage; • Ripple factor; and • PIV-rating. www.futuremanagers.com Chapter 10 – Diode Applications (continued) FILTER NETWORKS A filter can be defined as a component that will remove the ripple (pulsating) component from the output of a rectifier circuit. www.futuremanagers.com Chapter 10 – Diode Applications (continued) NO-LOAD VOLTAGE The no-load voltage of any power supply may be defined as that voltage which is supplied by the secondary winding of the transformer when the load to that power supply is not connected. www.futuremanagers.com Chapter 10 – Diode Applications (continued) VOLTAGE REGULATION Voltage regulation may be defined as that change in the output voltage (fullload) for varying load conditions. www.futuremanagers.com Chapter 10 – Diode Applications (continued) VOLTAGE MANIPULATION At times, greater voltages are required and for this purpose we make use of voltage multiplication circuits which may, depending on the design, supply two or more times the peak input value as an output. www.futuremanagers.com Chapter 11 – Special Diodes and Applications THE ZENER DIODE The zener diode is constructed so that it is mainly used in the reverse bias mode. When operated in the forward bias mode, however, its forward characteristics are similar to that of an ordinary junction diode. www.futuremanagers.com Chapter 11 – Special Diodes and Applications (continued) THE VARACTOR DIODE The varactor diodes are semi-conductor, voltage-dependent, variable capacitors. Their mode of operation is determined by the capacitance that exists at the PN-junction when the device is reversed biased. www.futuremanagers.com Chapter 11 – Special Diodes and Applications (continued) THE TUNNEL DIODE The tunnel diode is also termed an Esaki diode. It is also a two-terminal device and is almost exclusively used as a high-frequency component in the following applications: • An amplifier; • An oscillator; and • A switch. www.futuremanagers.com Chapter 11 – Special Diodes and Applications (continued) PHOTO-DIODES A photo-diode is a semi-conductor PN-junction device whose area of operation is restricted to the reverse bias region. www.futuremanagers.com Chapter 12 – Transistors INTRODUCTION The transistor is a three-terminal two junction component and is commonly referred to as a ‘junction transistor’ but it must be noted that there are other types of transistors also available. www.futuremanagers.com Chapter 12 – Transistors (continued) THE TRANSISTOR The junction transistor consists of two types of extrinsic or doped semiconductor material. It has three terminals and one type of doped material (Nor P-type) sandwiched between two types of the other type of doped material (N-or P-type). This arrangement provides us with the opportunity of obtaining two types of transistors namely an NPN- or PNP-transistor. www.futuremanagers.com Chapter 12 – Transistors (continued) OPERATING REGIONS OF A TRANSISTOR • The cut-off region is that region where the emitter-base as well as the collector-base junctions is reverse biased. • The active region is that region where the emitter-base junction is forward biased and the collector-base junction is reverse biased. • The saturation region is that region where the emitter-base as well as the collector-base junctions is forward biased. www.futuremanagers.com Chapter 12 – Transistors (continued) THE SWITCHING SPEED OF A TRANSISTOR Response is not always immediate when an input current is applied to the base of a transistor since the electrons have, what is termed a ‘transit time’, to move across the junction as well as the junction capacitance to overcome. This rise time may be defined as the time it takes for the collector current to rise from 10% of its maximum value to 90% of its maximum value. www.futuremanagers.com Chapter 12 – Transistors (continued) THE TRANSISTOR AS A SWITCH A transistor can be utilised as an electronic switch as seen in the following diagram: www.futuremanagers.com Chapter 12 – Transistors (continued) THE TRANSISTOR AS AN AMPLIFIER The three configurations or modes of amplifier operation are: • Common emitter; • Common base; and • Common collector (emitter follower). www.futuremanagers.com Chapter 12 – Transistors (continued) COMMON EMITTER AMPLIFIER DEVELOPMENT It is important to consider bias in this operation: The biasing potentials, πππ and πππ for both PNP- and NPN-type transistors can be seen: www.futuremanagers.com Chapter 12 – Transistors (continued) COMMON EMITTER GRAPHICAL ANALYSIS The common emitter has three main characteristic curves which defines its behaviour. It will be possible to determine the transistor operation for static as well as dynamic conditions. These are the: • Input characteristics; • Transfer characteristics; and • Output characteristics. www.futuremanagers.com Chapter 13 – Amplification Classes, Coupling Methods and Feedback INTRODUCTION All amplifiers fall into a specific category of amplification which is dependant upon the application of the amplifier as well as the coupling method used. The class of amplification refers to the conduction period of the output signal compared to the input signal. www.futuremanagers.com Chapter 13 – Amplification Classes, Coupling Methods and Feedback (continued) CLASSES OF AMPLIFICATION There is: • Class A amplification; • Class B amplification; • Class AB amplification; and • Class C amplification. www.futuremanagers.com Chapter 13 – Amplification Classes, Coupling Methods and Feedback (continued) AMPLIFIER COUPLING METHODS It is sometimes required to connect two or more transistors in cascade in order to increase the gain since one transistor may not supply the required gain on its own. This can happen through: • RC-inter-stage coupling; • Direct inter-stage coupling; • Transformer inter-stage coupling; and • Pull-pull amplifiers. www.futuremanagers.com Chapter 13 – Amplification Classes, Coupling Methods and Feedback (continued) CROSS-OVER DISTORTION Distortion may be defined as a condition that will occur when the output waveform is not an amplified version of the input waveform. www.futuremanagers.com Chapter 13 – Amplification Classes, Coupling Methods and Feedback (continued) FEEDBACK Feedback can be defined as a process whereby a part of the output signal is fed back to the input in anti-phase so as to stabilise the gain of the amplifier or similar circuit. www.futuremanagers.com Chapter 14 – Hybrid-Parameters INTRODUCTION Any transistor has a relation to current, voltage and impedance and is very often referred to the parameters of the transistor. ‘Hybrid-parameters’ literally means ‘of mixed origin’. www.futuremanagers.com Chapter 14 – Hybrid-Parameters (continued) THE TRANSISTOR AS A TWO-PORT DEVICE The treatment of ac-analysis will be done in a manner that makes no distinction between an NPN and PNP transistor. This is depicted below: www.futuremanagers.com Chapter 14 – Hybrid-Parameters (continued) SMALL SIGNAL ANALYSIS (COMMON EMITTER) All amplifiers are basically two-port devices in that it will consist of two input terminals and two output terminals. www.futuremanagers.com Chapter 15 – Uni-Junction and Field Effect Transistors INTRODUCTION The Uni-Junction Transistor is mainly used in digital circuits and for the firing circuits in SCR-Control (Silicon Controlled Rectifier). www.futuremanagers.com Chapter 15 – Uni-Junction and Field Effect Transistors (continued) THE UJT-TRANSISTOR The construction of a UJT-transistor consists of a piece of N-type silicon material on which a heavily doped P-type material is attached and is termed the emitter. The UJT is a three-terminal device but only contains one PN-junction. www.futuremanagers.com Chapter 15 – Uni-Junction and Field Effect Transistors (continued) FIELD EFFECT TRANSISTOR These have the following characteristics over bi-polar transistors: • No off-set voltage when used as a switch; • Small gain-bandwidth; • Low noise level; • Relatively immune to radiation; • Extremely high input impedance; and • Good thermal stability. www.futuremanagers.com Chapter 16 – Power Control INTRODUCTION Power control forms an integral part in the electronic as well as electric field in modern industry today. www.futuremanagers.com Chapter 16 – Power Control (continued) THE SILICON CONTROLLED RECTIFIER An SCR may be defined as an ordinary diode with a control element namely the gate. www.futuremanagers.com Chapter 16 – Power Control (continued) DELAY ANGLE AND CONDUCTION ANGLE The delay angle may be defined as that part of the waveform for which no conduction will take place whereas the conduction angle may be defined as that part of the waveform for which conduction will take place. www.futuremanagers.com Chapter 16 – Power Control (continued) SCR APPLICATIONS SCR may be used for speed control or for a light dimmer. www.futuremanagers.com Chapter 16 – Power Control (continued) SCR CONTROL METHODS These include: • Phase control; • Cycle control; • Cyclotronic control; and • Duty control. www.futuremanagers.com Chapter 16 – Power Control (continued) THE DIAC A Diac is a two terminal bi-directional semi-conductor component which is normally used in conjunction with a Triac. A Diac can conduct in both directions and may be seen as two diodes connected back-to-back. www.futuremanagers.com Chapter 16 – Power Control (continued) THE TRIAC A Triac is a three terminal bi-directional gate-controlled semi-conductor component which is normally used in conjunction with a Diac. This component has the advantage that it may be triggered by a positive pulse on the gate for one half of the input waveform as well as a negative pulse on the other half of the input waveform thereby giving us full-wave control in a single component. www.futuremanagers.com Chapter 16 – Power Control (continued) POWER CONTROL USING A DIAC AND TRIAC Using a Diac and a Triac gives us the opportunity to make use of full-wave control. The purpose of the diac is mainly to allow a negative pulse on the gate during the negative half of the input waveform and to allow a positive pulse on the gate during the positive half of the input waveform. www.futuremanagers.com Chapter 16 – Power Control (continued) THE QUADRAC A Quadrac is a three terminal bi-directional semi-conductor component and consists of a Diac and a Triac in one package and has the characteristics of each component on its own. www.futuremanagers.com Chapter 16 – Power Control (continued) CONTROL SYSTEMS There are two types of main control systems available in industry today: • Open-loop control systems; and • Closed-loop control systems. www.futuremanagers.com Chapter 17 – Operational Amplifiers INTRODUCTION All circuits have to be constructed using discreet components (transistors, resistors, capacitors, inductors, diodes, etc.) and that it is quite a cumbersome effort. The operational amplifier solves this problem to quite an extent in that an amplifier is now available in a single integrated circuit (IC) package. www.futuremanagers.com Chapter 17 – Operational Amplifiers (continued) THE OPERATIONAL AMPLIFIER Various modes of operation can be obtained from an operational amplifier and the operation is based on the concept of a differential amplifier. An operational amplifier has two input terminals namely an inverting input marked - and a non-inverting input marked +. A single output can be obtained depending on which of the above terminals have been utilised as the input. www.futuremanagers.com Chapter 17 – Operational Amplifiers (continued) MODES OF OPERATION The good characteristics, size and cost of operational amplifiers makes them very versatile in a number of applications, such as: • The inverting amplifier; • The non-inverting amplifier; • The inverting summing amplifier; and • The voltage follower. www.futuremanagers.com Chapter 17 – Operational Amplifiers (continued) MATHEMATICAL FUNCTIONS USING OPERATIONAL AMPLIFIERS Operational amplifiers can be used for mathematical decision making applications such as: • The differentiator; and • The integrator. www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope INTRODUCTION In the field of Electronics it is required that use is made of different test instruments to perform our task. Some of these instruments are used to provide specific quantities such as the function generator and other instruments are used to be able to measure, but more so to observe such as the oscilloscope. www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope (continued) FUNCTION GENERATOR A function generator is an instrument that is capable of delivering a choice of waveforms and whose frequencies are adjustable over a fairly large range. The output wave forms available include: • Sine waves; • Triangular waves; • Square waves; and • Saw-tooth waves from terminals A, B and C. www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope (continued) OSCILLOSCOPE An oscilloscope is a measuring instrument which is not only capable of giving the magnitude of a measurement but also the shape of the variable. It may be used in the following applications: • Studying waveforms and indicating phase relationships of waveforms; • Ac- and dc-voltage measurement; • Amplification gain; • Frequency determination and/or distortion indication. www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope (continued) SYNCHRONISATION The signal to be studied and the time base signal must be synchronised in order to ensure a stable signal on the oscilloscope screen. www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope (continued) SIGNAL ANALYSIS We need to consider the layout of the CRT-screen: www.futuremanagers.com Chapter 18 – Function Generator and Oscilloscope (continued) WAVEFORMS During the process of utilising test instruments such as oscilloscopes and function generators one will meet up with various forms of waves such as sine-waves. www.futuremanagers.com Chapter 19 – Transducers INTRODUCTION A transducer can be defined as a device that converts one form of energy into another form of energy. www.futuremanagers.com Chapter 19 – Transducers (continued) SELECTION OF TRANSDUCERS There are numerous types of transducers available for use. The following criteria need to be taken into account when selecting a transducer: • Determine the physical quantity that needs to be measured. • Which transducer principle is best suited to measure a particular quantity? • What is the level of accuracy that will be required for this measurement? www.futuremanagers.com Chapter 19 – Transducers (continued) TRANSDUCER APPLICATIONS There are the following applications possible: • Mechanical transducers; and • Electrical transducers. www.futuremanagers.com Chapter 19 – Transducers (continued) CAPACITIVE TRANSDUCERS The capacitor is most commonly used include the following: • Air; • Mica; • Paper; • Ceramic; and • Electrolytic and each material will have its own given dielectric constant. www.futuremanagers.com Chapter 19 – Transducers (continued) INDUCTIVE TRANSDUCERS Inductive transducers make use of a change in magnetic field characteristics since it is impossible to alter the inductance value of the inductor. www.futuremanagers.com Chapter 19 – Transducers (continued) PHOTO-SENSITIVE TRANSDUCERS Semi-conductors exhibits the phenomena to change its characteristics when exposed to light whether it be natural light or artificial light hence the term ‘photosensitive’ which literally translates to being sensitive to light. www.futuremanagers.com Chapter 19 – Transducers (continued) THERMO-COUPLES It is possible to generate a voltage by means of a thermo-couple. A thermo couple consists of two dissimilar metal wires joined at one end termed the sensing or hot junction and terminated at the other end termed the reference or cold junction. www.futuremanagers.com