JEDDAH DAMMAM Al-Faisal Steel Products Company P.O. Box 7600 Dammam, 31472 Saudi Arabia Tel.: +966 3 812 2212 • Fax: +966 3 812 2128 E-mail: fspc@altuwairqi.com Al-Faisal Steel Products Company (Makkah) P.O.Box 1166 Jeddah, 21431 SaudiArabia Tel.: +966 2 591 6330 • Fax: +966 2 591 6669 E-mail: fspc@altuwairqi.com Al-Faisal Steel Products Company (Al-Riyadh) P.O.Box 7918 Riyadh, 11472 SaudiArabia Tel.: +966 1 478 9912 • Fax: +966 1 476 7693 E-mail: fspc@altuwairqi.co WE PROVIDE SOLUATIONS www.altuwairqi.com PREQUALIFICATION أﺣﺪى ﺷﺮﻛﺎت ﺷﺮﻛﺔ اﻻﺗﻔﺎق ﻟﻠﺼﻨﺎﻋﺎت اﻟﺤﺪﻳﺪﻳﺔ Customer satisfaction thru excellence in service is the true purpose of our steel business enterprise. A s Kingdom of Saudi Arabia’s economic development emerge strongly, the steel industry has been enhancing and strengthening the kingdom economic policy and contributing its might. In this course Al-Faisal Steel Products Company (FSPC) was founded in the year of 2003. Since that time the company’s operations have expanded to keep pace with growing domestic market needs. Sales offices have been established throughout Saudi Arabia including Dammam, Riyadh and Jeddah. In 2006 Al-Faisal Steel Products Company established a production unit in Makkah to have better customer services in western province. FSPC is one of the leading companies in the manufacturing of steel mesh, spring wire, fabrication of rebar, fusion bonded epoxy coated rebar, hot and cold rolled rebar, LRPC Strand, Galvanized Steel Wire, Epoxy Coated Welded Wire Mesh, High Carbon steel, Low Carbon steel. FSPC is the largest downstream company in the region equipped with state-of-the-art production facility. Customized user requirements of pre-fabricated steel reinforcement are evaluated for detailing, fabrication and identification of the components for easy and efficient handling at site. FSPC is the first domestic downstream steel producer to be certified ISO 9001-2008. We are proud of this achievement and recognize that ISO certificate is the platform on which to build a total quality management system. 1 Vision The vison of FSPC is for a sustainable Saudi steel industrys trategically positioned for growth and innovation and emerge as “Leader in Steel Solutions” Mission We strive consistently to supply high quality products, vprovide related services and solutions in markets world wide by utilizing innovative technologies in an environment of motivated human resources, continuous improvement, highest business standards,work ethics and corporate citizenship, leading to add value to our customers. • • 2 FSPC identifies unique team spirit and team work, exhibits an excellent blend of experience and energy, be it in the field of managament, Administration, Production and Distribution. To influence market opinion in support of Saudi Arabian steel industries, committe to manufacture products that meet qualitative requirements of any project. 3 Approval Corporate Overview Al Faisal Steel Products Company (FSPC) is well reputed downstream industry and proudly a subsidiary of Al Ittefaq Steel Products Co. based in Dammam, Saudi Arabia. With an annual production of 600,000 MT, we set “New Standards of Our products are approved by the following “Benchmark Companies of Saudi Arabia” and also ISO 9001-2008 and SASO certified. Excellence” in the steel industries in GCC. Steel helps build the infrastructure of the modern world. Our position in the industry brings unique opportunities and unique responsibilities. Our future success partly depends on the wider world giving us the freedom and flexibility to succeed. We are growing by leveraging all the advantages we have in terms of geographical size and scale, product expertise and customer focus. Quality Policy Al Faisal Steel Products Co. dedicates itself to “Total Quality” and constantly strives for supplying world class goods and services at optimal cost and is committed to: 1. Implement effective Quality Management System and carry out continual improvement in all aspects of business. 2. Yearly plan to implement Quality objectives for each department and critically review achievements of the same end of year. 3. Encourage all employees to contribute effectively and positively in improving not only in Quality of Products but also Quality of life by creating and maintaining healthy, clean and safe work environment. 4. Enhance the productivity and efficiency by investing not only in latest technology but also in human asset to improve their knowledge and skill to deliver world class goods and services at optimal cost. 4 5 Our Products Epoxy Coating (FBEC) Welded Wire Mesh Black & Epoxy 6 Cut & Bend Black & Epoxy Low Relaxation Pre-Stressed Concrete Strand Galvanizing Wire Cold Drawn Wires Cold Rolled Coil and Deformed Bar Deformed Rebar, Rebar Coil & Plain Wire Rod 7 Technical Data Sheet of Fusion Bonded Epoxy Coating STANDARD: ASTM A775 / A775M. EPOXY POWDER FROM: JOTUN CORRO-COAT SAUDI ARABIA S.NO. DESCRIPTION STANDARD SPECIFIED REQUIREMENTS 1 VISUAL INSPECTION OF OIL AND GREASE FREE OF OIL AND GREASE 2 SHOT BLASTING AGAINSTSSP VIS 1 SSPC VIS 1 STANDARD (NEAR WHITE) 3 COPPER SULPHATE TEST MILL SCALE CONTAMINTION TURN RED COLOUR 4 CHLORIDE TEST STANDARD REFERENCE (<10 MICRO GRAM / sq cm. 5 SURFACE PROFILE TEST 40 – 115 MICRONS 6 BACK CONTAMINATION TAPE TEST BACK CONTAMINATION STANDARDS (<20%) 7 TEMPERATURE OF REBARS 232º – 239º C 8 MEK TEST NO REACTION OF MEK SOLUTION ON EPOXY COATING 9 HOLIDAY TEST 3 HOLES/ PER METER LENGTH (max) 10 THICKNESS OF COATING 175 – 300 MICRONS - Every 2 Hrs. 11 BENDING TEST BENDING AROUND 6D MANDREL- Every 4 Hrs. EPOXY COATED REBAR ASTM A775 Fusion Bonded Epoxy Coating (FBEC) Fusion Bonded Epoxy Coating commonly referred as FBE coating is widely used to protect concrete reinforcing bars used in construction. FBE coatings are in the form of dry powder at normal athmospheric temperature. The powder is applied electrostatically Nominal Diameter mm No. of Bars per bundle Nominal Weight kg/m Nominal CSA mm² 8 10 12 14 16 18 20 22 25 28 32 422 270 188 138 106 84 68 56 44 34 26 0.40 0.62 0.89 1.21 1.58 2.00 2.47 2.98 3.85 4.83 6.31 50.3 78.5 113 154 201 254 314 381 491 616 804 on to the cleaned surface of hot steel rebar, where it fuses, melts, flows and cures to an adherent continous chemi- cally cross-linked protective film. FBEC is used to protect reinforcing steel in concrete in the most adverse environments that are prone to corrosion over 8 the last 35 years all over the world. 9 Shapes, their method of measurement SHAPE CODE SHAPE CODE SHAPE SHAPE A Cut & Bend of Reinforcement Bar 1 C manufacturers for cutting from world 15 h C&B division is well equipped with modern state of art equipments renowned 2 & bending according to / Stirrup machines are with A B h 3 16 h 3. With minimum wastage of steel . 18 B E B (C) r A 6 C n n 5 A 19 (E) r B D C or r A A 20 (B) (C) r B 7 r A r A (C) 21 B 4. JIT approach reduces space and labour requirement at site. 5. Reduction in construction time . 6. Producing as per BS and ASTM standards r A (D) installation. 2.Production with delivery schedule as per customer’s requirement. (C) r D A A international practices for construction sector: 1. As per specification /drawings quick delivery is ready for D n 4 computerized programming features for different shapes and Main advantages we are giving to our coustomers by adopting r r 17 latest sizes, and are handled by highly skilled work force. A A (steel wastages / delivery time) and to have product with bender n D r A ACI-318, BS-4466, BS-8666 for reinforcing steel to reduce higher dimensional accuracy. Shear line /Double bender / B r m/c international standards ASTM,ACI-315, ACI-316 & Single Semi-circular B C (Black & Epoxy Coated Rebar) technology 14 A B≥2R + 2d 8 B A R 22 A (E) r B r B D≥2d C r (C) 9 D (E) (C) r D≥2d B or r r r D 23 A r C B C B 10 R (non standard 24 r (B) A 11 B r A 25 r (B) B r 12 A A 26 B C≥2r + 2d A Semi-circular r C (D) (C) (A) 13 B≥2r + 2d 27 C B B A 10 11 Welded Wire Mesh (Epoxy Coated and Galvanized) Welded “Wire Mesh” is a steel reinforcement material in Welded Wire Fabric B.S 4483 concrete. The mesh can replace traditional “cut & bend”. The TYPE welded mesh is an electric fusion welded pre-fabricated CODE reinforcement consisiting of a series of parallel longitudinal wires with accurate spacing weld to cross wires at the LONGITUDINAL WIRE MM MAIN CROSS WIRE DIAMETER MM MAIN CROSS CROSS SECTIONAL AREA IN MM MAIN CROSS WEIGHT KG S. MAIN CROSS SQUARE MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS A 393 200 200 10 10 393 393 71.00 6.16 required spacing according to national and international A 252 200 200 8 8 252 252 45.50 3.95 standard such as ASTM A 497, ASTM A 884/A, 884M, BS A 193 200 200 7 7 193 193 34.80 3.02 A 142 200 200 6 6 142 142 25.60 2.22 A 98 200 200 5 5 98 98 17.70 1.54 4483, DIN 488 and SASO. Welded Wire Mesh is made of high quality steel wire through automatic process and sophisticated welding technique used to produce the mesh with prcecise dimentional control and the product resullts in considerable saving in time, labour and money. STRUCTURAL MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS B 1131 100 200 12 8 1131 252 125.60 10.90 B 785 100 200 10 8 785 252 93.80 8.14 B 503 100 200 8 8 503 252 68.30 5.93 B 385 100 200 7 7 385 193 52.20 4.53 B 283 100 200 6 7 283 193 43.00 3.73 B 196 100 100 5 7 196 193 35.10 3.05 LONG MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS C 785 100 400 10 6 785 70.8 77.40 6.72 C 503 100 400 8 5 503 49 50.00 4.34 C 385 100 400 7 5 385 49 39.40 3.41 C 283 100 400 6 5 283 49 30.10 2.61 Standard Sheet to DIN 448 TYPE CODE WIRE PITCH MM MAIN CROSS WIRE DIAMETER MM MAIN CROSS CROSS SECTIONAL AREA IN MM MAIN CROSS WEIGHT KG S. MAIN CROSS MESH FABRICS IN 5M LONG X 2.15 WIDE SHEETS Q 188 150 150 6 Q 221 150 150 6.5+5 1.88 1.88 32.40 3.01 6.5 2.21 2.21 33.70 3.14 Q 257 150 150 Q 377 150 150 7+5 7 2.57 2.57 38.20 3.55 6 bdle 8.5 3.77 3.78 56.00 R 188 150 250 6 5.21 4 1.88 0.50 20.90 1.90 R 221 150 250 R 257 150 250 6.5+5 4 2.21 0.50 21.60 2.01 7+5 4.5 2.57 0.64 25.10 R 317 150 2.33 250 5.5 bdle 4.5 3.17 0.64 29.70 R 377 2.76 150 250 6 bdle 5 3.77 0.78 35.50 3.30 R 443 150 250 6.5 bdle 5.5 4.43 0.95 41.80 3.89 MESH FABRICS IN 6M LONG X 2.15 WIDE SHEETS 12 Q 513 150 100 7 bdle 8 5.13 5.03 90.80 7.04 R 513 150 250 7 bdle 6 5.13 1.13 58.60 4.54 R 589 150 250 7.5 bdle 6.5 5.89 1.33 67.50 5.24 K 664 100 250 6.5 bdle 6.5 6.64 1.33 69.60 5.39 K 770 100 250 7 bdle 7 7.7 1.54 80.80 6.27 K 884 100 250 7.5 bdle 7.5 8.84 1.77 92.90 7.20 13 Low Relaxation PC Stand Technical Data 7 Wires Uncoated Pre-Stressed Concrete Strand is manufactured in accordance with International standard such as: • ASTM A 416 • BS 5896 Low Relaxation Pre-Stressed Concrete Strand Grade ø Area Kg/m B.L 1% Elx Rol 1860 15.70 150 1200 279 251.4 3.5 2.5 ASTM A 416 LOW RELAXATION Nominal Area (mm²) Tensile Strength N/mm2 traditional construction materials, such as: rebar and wire rod. 9.53 52.0 432 89 80.1 405 115-152 It consist of helically laid wires spun together in the same 12.70 92.9 582 160 144.1 730 153-203 15.24 139.0 775 240 216.2 1090 183-243 Grade PC Strands widely used as steel material in place of the direction. The LRPC Strands Product contains 7 wires in a strand. Low Relaxation PC Strands is used in the pre-stressed concrete 1860 (270) girders for road, flyovers, river and railway bridges, pre-stressed concrete domes, hollow core slabs, beams and TT slabs, silos, hangers, aqueducts, viaducts and railway sleepers. By using LRPC Strand, 10% 1725 (250) reduction in steel requirement is possible. Through saving number of anchorages, ducts, sheatings, wedges and man hour, overall reduction of project cost is a must. Mass Kg/Km 9.53 55 1102 102 92.1 430 115-152 12.70 98.7 294 184 165.3 780 153-203 15.24 140 405 261 234.6 1100 183-243 15.7 150 548 279 251.4 1200 188-251 3.5 2.5 3.5 2.5 BS 5896 / LOW RELAXATION Due to reduced size of structural members reduction in concrete requirement is viable. Min.Breaking Min. Load Load @ 1% (KN) Extension (KN) Min. Elong Max. Lay Length @ 600 mm Relaxation (12-16)D mm Gauge at 1000 hrs. Length(%) 70% Nominal Size (mm) Grade Diameter (mm) 9.30 Tensil Strength Mpa Min. Breaking Load (kN) Load at 1% (kN) Nominal Mass Per Meter (Kg/Km) 52 1770 92 81 406.1 Nominal Area (mm²) Stadard 12.50 93 1770 165 145 726.3 Strand (1770) 15.70 150 1770 266 234 1172 9.30 52 1860 96.7 85.1 406.1 9.60 55 1860 102 89.8 429.6 Super 12.50 93 1860 173 152 726.3 Strand (1860) 12.90 100 1860 186 164 781 15.70 150 1860 279 246 1172 Min. Elong @ 600 mm Gauge Length(%) Max. Relaxation After 1000 hrs. @ 70% Load 3.5 2.5 3.5 2.5 Net Weight of Coil Approximately 3000 kgs or As Per Customer’s Requirement Packing The Strands will be furnished on reeless pack having a minimum core diameter of 610mm unless otherwise specified by the customer. Note: The Modulus of Elasticity may be taken to be 195 Gpa (kN/mm2) 14 15 Technical Data Sheet for Galvanized Armour Wire Galvanized steel wire is manufactured in accordance with International Specification such as: • Armouring Wire BS EN 10244, 10244-2, 10218-1, 10257-1 • Heavy Coating ASTM A 392 • Wipe Off Coating ASTM F-668 • Commercial Coating ASTM A 641 ARMOURING WIRE Size (mm) Min. Mass of Zinc Coating (g/m²) 0.80 1.25 1.60 2.00 2.50 3.15 145 180 195 215 245 255 Max. Resistance at 20° C(Ω/km) Adherence of Coating 273.5 112.45 68.64 43.93 28.11 17.71 4D 4D 4D 4D 4D 4D Tensile Strength Mpa 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 Elong % 7.5% 10% 10% 10% 10% 10% HEAVY COATING, WIPE OFF COATING & COMMERCIAL COATING Standard Heavy Coating ASTM A 392 Wipe Off ASTM F 668 Commwcial ASTM A 641 Min. Inner Coil Dia Max. Outer Coil Dia Approx. Net Weight Packaging Type Size (mm) Min. Mass of Zinc Coating (g/m²) Adherence of Coating Tensile Strength Mpa 3D 3D 1D 1D 1D 1D 1D 2D 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 340 - 500 3.76 366 4.50 366 2.00 to 2.65 92 3.00 to 3.76 92 1.80 65 2.00 to 2.50 70 3.00 to 3.76 70 4.00 70 In Coils of ID 300 mm Min. OD 800 mm Max. Max. 600 kg Air Coils Commercial 1.50 - 1.90 mm 1.90 - 2.30 mm 2.30 - 3.20 mm 3.20 - 4.00 mm Class- I 65 75 85 100 We certify that the above materials comply with the specification standard / Customers Standard Technical Data Sheet for Galvanized Cable Armour Wire Galvanizing Sl# FSPC has highly 1 2 3 4 5 6 7 8 sophisticated 32 wire hot dip galvanizing automated line with the facility of on-line annealing of drawn wire, nitrogen wiping facility for precise control of zinc coating weight and uniformity of coating. The line has computerized Zinc coating monitoring system and can produce sizes from 0.8 mm to 4.5 mm steel wire which are used for electrical cable armoring, fencing and construction, barbed wire, nail, tying and binding wire. Testing of Galvanized Wire is carried out round the clock by highly qualified and trained technicians by using hitech equipment specifications with the customer’s requirement. to conform Description Material Application Reference Standard Diameter (mm) Tolerance (mm) Min Mass of Zinc Coating (g/m2) Max Resistance at 20°C (Ω/Km) Dip Test 9 Torsion Gauge (Min Number of Turns) Turns 10 Wrap Test 11 Tensile Strength 12 Elongation (%) 13 Packing 14 Minimum Inner Coil Diameter 15 Maximum Outer Coil Diameter 16 Approximate Net coil Weight Galvanized Steel Wire Cable Armor Wire EN 10244-1, EN 1024402, EN 10257-1, EN 10218-1 0.80 0.90 1.25 1.60 2.00 2.50 3.15 ±0.035 ±0.035 ±0.040 ±0.045 ±0.050 ±0.060 ±0.070 145 155 180 195 215 245 255 275 216.92 112.45 68.64 43.93 28.11 17.71 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 75 75 75 150 150 150 150 33 33 24 37 30 24 19 4xD Min 340 Mpa, Max 500 Mpa 10% for Wire Dia >0.9 mm, 7.5% for Dia 0.4 mm <d ≤ 0.9 mm Air Coils 450 mm 800 mm Max 800 Kg Note: We can Produce Galvanized wire as per Customer Specification Shelf Life or Storage Life The Life of the Material depends on Storage Condition. Chemical Composition / properties remain same even with the passage of time. Mechanical Property like Tensile Strength may vary due to strain aging of extended period of time. Visual appearance like color of material may deteriorate depending on storage condition. Specification of Heavy Coating, Wipe Off & Commercial Coating for Galvanized Steel 16 Product Type / Standard Wire Dia (mm) Min Zinc Coating wt (g/m2) Tensile Strength (Mpa) HEAVY COATING ASTM A 392 ASTM A 392 3.76 366 340-500 Zinc Coated Steel Chain Link Fence Fabric 4.00 366 340-500 4.50 366 340-500 WIPE OFF ASTM F-668 2.00-3.76 92 340-500 PVC Coated Steel Chain Link Fence Fabric 1.50-1.90 65 340-500 1.90 - 2.30 75 340-500 COMMERCIAL ASTM A 641 Zinc Coated Carbon Steel Wire 2.30-3.20 85 340-500 3.20-4.00 100 340-500 17 Cold Drawn Wires Wire drawing division of FSPC has world’s best wire drawing machines with all advanced features of on line inspection with laser detected diameter measurement and tension sensors with PLC controlled mechanism. • Drawing mechanism is carefully designed to ensure optimum process. Cold Rolled Coil and Deformed Bar Cold Rolling division of FSPC has high speed rolling line from best European rolling line machine manufacturer with all modern PLC control mechanism to reduce diameter and increase tensile strength of plain hot roll steel with dimensional accuracy and standard ribs formation required for bonding stren- gth in construction sector. Rolling technology from EUROLLS has added another dimension in having consistency in product quality. • Uniform coil weight. • Traceability of coils. Cold drawn wires are produced as per ASTM and DIN standards from low carbon & medium carbon steel for different applications such as: 1. Spring wire for automobile industry. 2. Spring for General engineering . 3. Fasteners industry 4. Mattress spring industry 5. Construction sector 6. General industrial needs 18 19 Techenical Data Sheet for Deformed Rebar, Rebar Coil & Plain Wire Rod CHEMICAL COMPOSITION AND MECHANICAL PROPERTIES: C% Max S% Max p% Max YS Mpa min TS Mpa min EL% GL-200 Bend Test Grade 60 0.31 0.045 0.045 420 620 as per spc. as per spc. Grade 75 0.40 0.045 0.045 520 690 as per spc. as per spc. SAE 1006 0.08 0.045 0.045 210 320 as per spc. as per spc. SAE 1008 0.1 0.045 0.045 220 360 as per spc. as per spc. No. of Bars per bundle Nominal Weight kg/m Nominal CSA mm² Spacing Max mm Rib Height min mm max mm Rib Gap Max mm DIMENSIONS: a) Rebar And Coil ASTM A 615 Nominal Diameter mm Deformed Rebar, Rebar Coil & Plain Wire Rod It is part of our commitment to provide our customer an assurance that they are receiving a top quality product. Latest automation upgradation has enabled plian coil weigth upto 1700 Kg. each. 8 422 0.395 50.3 5.60 0.32 0.64 3.14 10 270 0.617 78.5 7.00 0.40 0.80 3.93 12 188 0.888 113 8.40 0.48 1.00 4.71 14 138 1.21 154 9.80 0.63 1.20 5.50 16 106 1.578 201 11.20 0.72 1.40 6.28 18 84 2.00 254 12.60 0.90 1.60 7.07 20 68 2.466 314 14.00 1.00 2.00 7.85 22 56 2.98 381 15.40 1.10 2.20 8.64 25 44 3.853 491 17.50 1.25 2.60 9.82 28 34 4.834 616 19.60 1.40 2.80 11.00 32 26 6.313 804 22.40 1.60 3.00 12.60 36 21 7.990 1018 25.20 1.80 3.00 13.80 40 17 9.865 1257 28.00 2.00 5.00 15.30 LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT b) Plain Round Rod. Nominal Diameter min Tolerance on Diameter min Ovality min 5.5 ± 0.30 0.4 7 ± 0.35 0.5 8.5 ± 0.35 0.5 11.5 ± 0.35 0.5 BS 4449:1997 GR 460 B & BS4449 : 2005 GR- B500B Rebar • Chemical Composition and mechanical properties: C% Max BS4449 GR 460 GR 8500 B p% max YS Mpa min TS Mpa min EL% GL-5D Agt min Rebend 1.08% above Actual YS 1.08% Actual YS 14% 5% as per spc. 5% as per spc. 0.25 0.05 0.05 460 0.22 0.05 0.05 500 DIMENSIONS: Nominal Diameter mm 20 S% Max No. of Bars per bundle kg/m Nominal Weight mm² Nominal CSA mm²/mm PRA 0.15d min 12 188 0.888 113 1.8 16 106 1.58 201 2.4 20 68 2.47 314 3 25 44 3.85 491 3.75 32 26 6.31 804 4.8 LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT 21 22 23 24 25 26 27 28 29 30 31 32 33