Drilling Overview Bottom Hole Assembly (BHA) Contents • • • • • • Introduction Components & Functions Design Types Summary References Components & Functions List of components: • • • • • • • • • • • Drilling bits(the major DS component) Drill collars HWDP Stabilizers Reamers Subs Thrusters Shock sub Jars Motors Turbines Components & Functions • Drilling bits ➢ Function ➢ Types 1) Rock-Bits ▪ According to cutters: ✓ Milled tooth bit ✓ Tungsten carbide insert bit (TCI) ▪ According to no. of cones: ✓ Two cone bit ✓ Three cone bit ✓ Four cone bit Components & Functions • Drilling bits 2) Fixed Cutter ▪ PDC bit ▪ Impregnated bit ▪ Composite bit Types Components & Functions • Drilling bits ➢ Bit selection ▪ ▪ ▪ ▪ ▪ Formation type Mud type Well profile Drilling parameters Bit size Components & Functions • Drilling bits ▪ Hole opener ▪ Core bits Components & Functions • Drill collars ➢Description and Function ➢Types 1) Spiral ▪ Reduce possibility of differential wall stuck 2) Square ▪ Prevent deviation from existing hole 3) NMDC ▪ Shield directional survey instruments Components & Functions • HWDP ➢Description ➢Function 1) Transition between DC and DP is more resistant to fatigue than DP 2) Recommended than DC for slim drilling 3) Recommended than DC for high angle drilling Components & Functions • HWDP ➢Advantages 1) Permits high speed drilling with less torque 2) Reduces differential stuck and torque (less contact area than DC) 3) Increases the buckling load (central upset limit) 4) Acquires faster tripping 5) No loss of BOP control Components & Functions • Differece between HWDP & DP Components & Functions • Stabilizers ➢ Description ➢ Types 1) 2) 3) 4) 5) Sleeve Replaceable blades Integral Long integral Nipple with welded-on blades Components & Functions • Stabilizers Types Components & Functions • Stabilizers ➢ Role in 1) 2) 3) 4) 5) 6) 7) Directional drilling BHA Centralizing Prevention of buckling Rock cutting BHA Vibration Pipe stuck Torque and drag Components & Functions • Reamers ➢ Description ➢ Types of Rollers 1) Milled teeth roller 2) Tungsten carbide roller 3) Slick roller Components & Functions • Reamers ➢ Functions 1) Reduce torque by reducing the friction on the BHA contact points 2) Cut gauge hole by the rollers 3) Reduce vibration Components & Functions • Subs ➢ Types 1) Crossover Sub 2) Float sub ✓ Advantages and disadvantages Components & Functions • Subs Types 3) Circulating Sub ▪ Position ✓Above the MWD or the motor in directional drilling ✓Above the bit in rotary drilling ▪ Function ✓Used for LCM pumping ✓Used for fast hole cleaning Components & Functions • Subs Types 4) Dart Sub ▪ Description ✓It is a landing sub for drop in back pressure valve ▪ Function ✓Used in Kick prevention during POOH Components & Functions • Subs Types 5) Bent Sub ▪ Description ✓Small collar provides an offset (fixed angle 1-3° in ½° increment) ▪ Function ✓Used as a deflection tool in the directional drilling Components & Functions • Thrusters ➢ Description ➢ Applications 1) In difficult transfer of DC wt. to the bit due to high drag 2) In high vibrations 3) In WOB control to optimize ROP Components & Functions • Shock Sub ➢ Function ➢ Choice constraints ▪ Spring rate should be such that the build up of a tri-lobed bottom hole pattern is prevented for the operated speed range. ▪ Should never be run fully closed or opened but in its mid position. Components & Functions • Jar ➢Description ➢Operation & Function ➢Types 1) Drilling jar 2) Fishing jar Components & Functions • Mud motor ▪ Rotating the bit while the drill string is stationary depends on rev/gallon (no. of loops). Components & Functions • Turbine motor ▪ Rotating the bit while the drill string is stationary depends on rev/gallon (no. of stages). ▪ Turbine motor gives more rpm than the mud motor. Design • Design involves determination of 1) Drill pipe length 2) Drill pipe weight 3) Drill pipe grade • Design depends on 1) 2) 3) 4) Hole depth and size Mud weight Safety factor (SF) Drill collar length and weight Design • BHA design criteria are 1) 2) 3) 4) Tension Collapse Shock Loading Torsion Components & Functions • Drill collars ➢Design 1) Buoyancy factor method ▪ ABW=BF * Wt.DC * SF 2) Pressure area method BF1= - P A BF2= + P A ▪ ABW=BF1+BF2+ Wt.DC Design Design Criteria 1) Tension • • P= (Ldp * Wdp + Ldc * Wdc) * BF where BF= (1- ρm/ρs) J So the Dp strength expressed in terms of yield strength should stand this load. P J Dp Dc Bit Design Design Criteria 1) Tension • • Max. tensile design load (Pa) is 90% of the theoretical yield strength (Pt). J Pa= Pt*0.9 Margin of overpull (MOP)= Pa-P • The design values of MOP ranges from 50000-100000 lb • SF= Pa/P = Pt*0.9/ (Ldp * Wdp + Ldc * Wdc) * BF • • P J Dp Dc Ldp= [Pt*0.9/ SF*Wdp*BF]- Wdc*Ldc/Wdp Bit Ldp= [(Pt*0.9-MOP)/Wdp*BF]Wdc*Ldc/Wdp Design Design Criteria 2) Collapse • • • It is the external pressure required to cause yielding of drillpipe or casing. This depends on the differential pressure across the pipe body. The differential pressure Δp can be expressed by the following equation Δp= (L* ρ1/144)- [(L-Y)* ρ2/144] Case 1: Empty pipe Case 2: ρ1=ρ2=ρ Y=0 & ρ2=0 Δp=Y* ρ/144 Δp=L* ρ1/144 Note: Length is in ft. and ρ is in pcf Design Design Criteria 3) Shock Loading • It arises whenever slips are set on moving drillpipe and can contribute to parting of pipe in marginal designs. Fs= 3200 Wdp; Wdp: weight per unit length in air Design Design Criteria 4) Torsion Case 1: Drillpipe subjected to pure torsion Case 2: Drillpipe subjected to both torsion and tension Q=0.096167*J* Ym/D Qt=[0.096167*J/D]*(Ym2P2/A2) Where, Q= torsional yield strength (lb-ft) Qt= torsional yield strength (lb-ft) J= polar moment of inertia =0.098175*(D4-d4) D= outside diameter (in), d= inside diameter (in) Ym=yield strength (psi) P= total load in tension (lb) A= cross-sectional area (in2) Types 1) Slick BHA • • • • defined as one in which no stabilizer is used. consists of bit, drill collars and drillpipe. is suitable only for mild crooked hole formations. are seldom used except to drill to Kick-off point in directional drilling. Types 2) Pendulum BHA • • is used to reduce hole deviation as in the dropoff section of an S-type directional well. is used to drill soft, unconsolidated formations. Pendulum technique: It relies on the principle that the force of gravity may be used to deflect the hole back to vertical θ F Types 2) Pendulum BHA • • • Pendulum BHA consists of several drill collars to provide the pendulum force. Maximum pendulum force can be obtained by placing the first stabilizer as high as possible. However, this exposes the pendulum technique to failure. Main disadvantage is obtaining misaligned hole difficult for running the casing. Solution: Min. drill collar OD =2(csg coupling OD)- bit OD Types 3) Packed hole assembly It relies on the principle that two points will contact and follow a sharp curve, while three points will follow a straight line. Types 3) Packed hole assembly It got three types depending on the severity of the crooked hole tendencies. Rest of string Zone III stabilizer stabilizer 30 ft drill collar 30 ft drill collar Vibration dampener Vibration dampener Zone II stabilizer Short drill collar Stabilizer or reamer Zone I bit Stabilizer or reamer bit bit Mild crooked hole Medium crooked hole Severe crooked hole Packed BHA Packed BHA Packed BHA Summary • BHA main components are bits, DC, DP, HWDP, stabilizers, reamers, subs, thrusters, jars, motors and turbines. • BHA design criteria are tension, collapse, shock loading and torsion. • BHA main types are Slick, Pendulum and Packed. References • CH.3, Part 1, Section 6,Vol 2, Well engineering knowledge, Shell round one • Rabia, Hussain. Oil well Drilling Engineering. 1985