R
20
00
0
RIGGING PLAN
LIFTING FOR
POWER CONTROL CENTERS
CRANE LAY OUT
MOVING OBJECT FROM A TO B
A
B
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
START
No
05. RIGGING TOOLS
No
Equipment
01
Sling dia. 1.5" x 13 M
02
Chain Block
03
Shackle SWL
04
Manila Rope 7/8"x10M
Qty
4 pcs
2 pcs
10 pcs
2 pcs
Capacities
17 ton
10 ton
10 ton
06. SAFETY REQUIREMENTS
No
Equipment
01
Safety Barricade Red White
02
Safety Cone
Qty
77 mtr
7 pcs
07. SAFETY FACTOR CALCULATION
No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Spreader Beam
05
Shackle
06
Total Weight
07
Crane Capacity
Qty
22.00 T
1.33 T
0.15 T
0.60 T
0.15 T
24.23 T
26.62 T
48
80 ton
Remark
New
New
New
ME
TER
Capacities
150 ton
TAILING DESIGN
MONO CRANE
Risk
Qty
1 unit
1 unit
1 unit
OM
Yes
04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 48 meter
03
Trailer
BO
REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
NEED DUO CRANE
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
DATA MATERIAL
1. DIMENSION
2. WEIGHT
7.
01. OBJECTIVE
Rigging Study of Lifting Power Control Centers.
JOB SAFETY ANALISYS
RIGGING PLAN
3 METER
SLING 1
Safe
ACTION
08
1.1
26.62
SF = 24.23
= 1.1
CONTROL
Final Inspection by
HaGun Engineering
Safety Factor
No
Steel plates 1.5m x 6m x 20 mm thk for track
Yes
Prepare Final Report for ApprovaL
Handover
FINISH
20000
LIFTING STUDY
OBJECT 40 TON
BY CRAWLER CRANE 150TON
OVER ELEVATION 32 METER
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Gasifier.
05. RIGGING TOOLS
No
Equipment
01
Sling dia. 1.5" x 8 M
02
Chain Block
03
Shackle SWL
04
Manila Rope 7/8"x100M
Qty
4 pcs
2 pcs
8 pcs
2 pcs
Capacities
17 ton
10 ton
10 ton
06. SAFETY REQUIREMENTS
No
Equipment
01
Safety Barricade Red White
02
Safety Cone
Qty
77 mtr
7 pcs
07. SAFETY FACTOR CALCULATION
No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Spreader Beam
05
Shackle
06
Total Weight
07
Crane Capacity
Qty
40.00 T
1.33 T
0.15 T
0.60 T
0.15 T
42.23 T
49.50 T
Remark
New
New
FL+32000
TER
Capacities
150 ton
57 ME
Qty
1 unit
1 unit
BOOM
04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 57 meter
SLING
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
FL+29400
FL+26400
FL+23700
FL+16000
08
Safety Factor
SF =
49.50
42.23
1.17
= 1.17
Steel plates 1.5m x 6m x 20 mm thk for track
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
R max 14000 mm
START
DATA MATERIAL
1. DIMENSION
2. WEIGHT
REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
12. AWS Dl4.1/D14.1M:2005 Specification for Welding of
Industrial and Mill Cranes and Other Material Handling Equipment
3.
NEED DUO CRANE
No
CRANE LAY OUT
Yes
TAILING DESIGN
MONO CRANE
JOB SAFETY ANALISYS
Safe
RIGGING PLAN
ACTION
CONTROL
Yes
Prepare Final Report for ApprovaL
Handover
FINISH
No
00
Final Inspection by
HaGun Engineering
40
Risk
R1
7.
Main Crane:
Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton
Length of boom is 108 m.
Counter weight is 640 t.
Radius operational 30 m with capacity 613 t.
Equipment to be lifted is 582 T.
From analyze we find safety factor is 1,05.
00
00
Tailing Crane:
Crawler Crane Terex Demag cc2400-1 Capacities 440 ton
Length of boom is 118.1 ft.
Counter weight is 352.7klb + 88.2 klb ZB.
Radius operational 23.0 ft with capacity 679.0.
Equipment to be lifted is (582/2 = 291 ton) T.
From analyze we find safety factor is 1,05.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step
of Lifting Vessel 590 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 108 meter
Qty
1 unit
1 unit
Capacities
1600 ton
05. RIGGING TOOLS
No
Equipment
01
Sling
02
Shackle SWL
04
Manila Rope 7/8"x100M
Qty
4 pcs
8 pcs
2 pcs
Capacities
06. SAFETY REQUIREMENTS
No
Equipment
01
Safety Barricade Red White
02
Safety Cone
Qty
77 mtr
7 pcs
07. SAFETY FACTOR CALCULATION
No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Spreader Beam
05
Shackle
06
Total Weight
07
Crane Capacity
Qty
590.00 T
2.6 T
0.4 T
0.7 T
0.4 T
594.1 T
613.0 T
08
Safety Factor
SF =
613.0
594.1
Lifting study
Object 590ton by CC 1600ton
Tailing Design
R3
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
1.03
= 1.03
Steel plates 1.5m x 6m x 20 mm thk for track
Remark
New
New
LIFTING STUDY
OBJECT 7.5 TON
BY MOBILE CRANE 160TON
ON OPERATING RADIUS 14 METER
Body of Silo L = 5.165 mtr
07. SAFETY FACTOR CALCULATION
No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Shackle
05
Spreader Beam
05
Total Weight
06
Crane Capacity
07
Safety Factor
21.4
SF = 9.425
= 2.21
Top of Elevation 35867mm
Qty
7.5 T
1.7 T
0.2 T
0.1 T
0.2
9.7 T
21.4T in Operating Radius 14 meter
Boom 50 meter
2.21
Maximum Allowable Wind Speed is
Steel plates 1.5m x 6m x 20 mm thickness for out rigger
LIFTING STUDY
OBJECT 75 TON
BY CRAWLER CRANE 550TON
ON OPERATING RADIUS 24 METER
R24000
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step
of Lifting Vessel 75 ton.
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No
Equipment
01
Crawler Crane
02
Boom Length 42 meter
Qty
1 unit
1 unit
Capacities
550 ton
05. RIGGING TOOLS
No
Equipment
01
Sling dia. 2.5" x 8 M
02
Shackle SWL
04
Manila Rope 7/8"x100M
Qty
4 pcs
8 pcs
2 pcs
Capacities
22 ton
20 ton
06. SAFETY REQUIREMENTS
No
Equipment
01
Safety Barricade Red White
02
Safety Cone
Qty
77 mtr
7 pcs
07. SAFETY FACTOR CALCULATION
No
Equipment
01
Weight of material
02
Crane Block
03
Wire Sling
04
Spreader Beam
05
Shackle
06
Total Weight
07
Crane Capacity
Qty
75.00 T
1.8 T
0.3 T
0.6 T
0.4 T
78.1 T
86.4 T
08
Safety Factor
SF =
86.4
78.1
1.11
= 1.11
Steel plates 1.5m x 6m x 20 mm thk for track
Remark
New
New