Co
m p ressors
Quick Reference Catalog
Valves
Ai
Wh
eel End
Air
Dryers
es
r D
isc Brak
Service Plants
U.S.A.
Huntington
1850 Riverfork Drive West
Huntington, IN 46750
260.356.9720
Ele
c tronics
Sparks
1095 Spice Island Drive
Suite 101
Sparks, NV 89431
775.353.4255
Canada
8851 Crescent 4
Anjou, Quebec
H1J 1A9
514.323.0303
901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com
BW1114 • © 2003 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group • All rights reserved • 2/2003 Printed in U.S.A.
Vi
sio
n System
s
H E
T R U S T E D
Y O U
T O
S E L L
H I M
T H E
Think you’re doing your customer a favor by selling him a cheaper knockoff or look-alike valve? Think again.
A knockoff hasn’t been built or tested like a Genuine Bendix valve. So, it’s not as reliable and could even lead
to uneven brake wear, poor brake balance and excessive leakage – which means money out of his pocket
for unexpected maintenance and unwanted downtime. That’s money he’d usually have to spend in your
business – that is if he ever comes back. Genuine Bendix is the industry standard valve system chosen by
leading OE manufacturers throughout North America. If it’s good enough for their engineers, why would
you want to sell your customers anything else? Don’t leave your customers stranded with a look-alike or
knockoff. Carry the best. Sell the best. Sell Genuine Bendix.
1-800-AIR-BRAKE www.bendix.com
© Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group • All rights reserved
B E S T .
Ahead of the curve.
Index
Product
Group
01
Page
Compressors & Governors
Compressors . . . . . . . . . . . . . . . . . . . . . . . 4-8
Inlet Check Valve . . . . . . . . . . . . . . . . . . . . . 8
Safety Valves, Governors & Gaskets . . . . 9, 10
Inlet Regulating Valve, Air Strainers . . . . . . . 9
Compressor Changeover . . . . . . . . . . . . . . 11
02
Actuators
Brake Chambers, Rotochambers, Spring Brakes,
Diaphragms, Springs, Yoke Assy. . . . . . . 12-13
03
Air System Components
Brake Valves
E-2, E-3, E-5 . . . . . . . . . . . . . . . . . . . . . . . . 14
E-8P, E-10P, E-10PR, E-12, E-14, E-15 . . . . 15
E-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
E-6, E-10, BVA-85 . . . . . . . . . . . . . . . . . . . 17
TC-2, TC-6, TC-7 . . . . . . . . . . . . . . . . . . . . 18
Inversion Valves
TR-2, TR-3 . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pressure Protection Valves
PR-2, PR-4 . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check Valves
Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Single, Right Angle Check Valves . . . . . . . . 21
Quick Release Valves
QR-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
QRN-2, QR-1, QRN . . . . . . . . . . . . . . . . . . 22
QR-1C, LQ-2, LQ-4 . . . . . . . . . . . . . . . . . . . 23
LQ-5, BP-1, BP-R1 . . . . . . . . . . . . . . . . . . . 24
Control Valves
PP-1, PP-2, PP-3 . . . . . . . . . . . . . . . . . . . . 25
PP-5, PP-7 . . . . . . . . . . . . . . . . . . . . . . . . . 26
PP-8, PP-DC . . . . . . . . . . . . . . . . . . . . . . . 27
RD-3, MV-2 . . . . . . . . . . . . . . . . . . . . . . . . . 28
MV-3, TC-4 . . . . . . . . . . . . . . . . . . . . . . . . . 29
TW-1, TW-2, TH-3 . . . . . . . . . . . . . . . . . . . 30
TW-3, TW-4, TW-11, SV-1 . . . . . . . . . . . . . 32
Relay Valves
R-6, R-8, R-8P . . . . . . . . . . . . . . . . . . . . . . 33
R-12, R-12P . . . . . . . . . . . . . . . . . . . . . . . . 34
R-14, RE-6, RE-6NC, HR-1 . . . . . . . . . . . . . 35
Safety Valves
ST-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Spring Brake Valves
SR-1, SR-2, SR-4 . . . . . . . . . . . . . . . . . . . . 36
SR-5, SR-7 . . . . . . . . . . . . . . . . . . . . . . . . . 37
R-7 Modulating Valve . . . . . . . . . . . . . . . . . 38
Tractor Protection Valves
TP-3, TP-4, TP-5 . . . . . . . . . . . . . . . . . 38, 39
TP-3DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Valve Changeover . . . . . . . . . . . . . . . . . . . . . 40
Product
Group
05
06
Page
Slack Adjusters
SureStroke™ Indicator . .
Manual . . . . . . . . . . . . . .
ASA-5, Yoke Adapters . . .
Service Piece Numbers .
Indicating & Warning Devices
DS-1, DS-2, TE-1 . . . . . .
SL-3, SL-4, SL-5 . . . . . . .
LP-2, LP-3 . . . . . . . . . . .
Air Horn Kits . . . . . . . . . .
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40
41
42
43
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44
45
46
47
07
Tubing & Fittings
C-5 Cut-Out Cock, Drain Cock, DV-2 . . . . . . 48
Tubing & Tubing Clamps . . . . . . . . . . . . . . . 49
Tubing Inserts, Nylon Tubing . . . . . . . . . . . . 49
Tubing Fittings . . . . . . . . . . . . . . . . . . . . 49-54
Reducer Bushings . . . . . . . . . . . . . . . . . . . . 52
Air Brake Hose
Hose, Hose Assy., Hose Fittings &
Suspension Spring . . . . . . . . . . . . . . . . . 55-57
Hose Couplings, Dummy Couplings . . . . 57-58
08
Air Dryers & Alcohol Evaporators
PuraGuard . . . . . . . . . . . . . . . . . . . . . . . . . 58
AD-9, AF-3 . . . . . . . . . . . . . . . . . . . . . . . . . 59
AD-4, AD-SP . . . . . . . . . . . . . . . . . . . . . . . 60
AD-IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
AD-IS . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63
AD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
EverFlow™ Air Dryer Module . . . . . . . . . . . . 65
Trailer System-Guard® . . . . . . . . . . . . . . . . . 65
09
Fan Clutch
FD-1, FD-L, TorqueMaster FD-3
Air Conditioning Override Kits,
Fan Clutch Controls Kits . . . . . . . . . . . . . . . 66
13
AntiLock
WS-20 Wheel Speed Sensor . . . . . . . . . 67-69
EC-30 Controller . . . . . . . . . . . . . . . . . . . . . 70
M-30 Modulator . . . . . . . . . . . . . . . . . . . . . 71
Truck, Bus, Coach . . . . . . . . . . . . . . . . . 71-72
15
Electronics
ET-2, ET-S2 . . . . . . . . . . . . . . . . . . . . . . . . 73
19
Safety & Comfort
XVision® . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
23
Air Disc Brake
SB-7000 Series . . . . . . . . . . . . . . . . . . . . . 75
98
Autobrake Retrofit Kit
SBI-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sales Promotions and Training Materials
Order Guide . . . . . . . . . . . . . . . . . . . . . . . 77-78
100
Typical Air Systems . . . . . . . . . . . . . . . . . . 79-80
3
Compressors & Governors 01
Section I: Compressor Sizes
BX-2150
TU-FLO 400
9.5 CFM AT 1250 RPM
7.25 CFM AT 1250 RPM
Compressors
TU-FLO 500
TU-FLO 501
12 CFM AT 1250 RPM
12 CFM AT 1250 RPM
TU-FLO 550
TU-FLO 600
TU-FLO 700
TU-FLO 750
13.2 CFM AT 1250 RPM
14.5 CFM AT 1250 RPM
15.5 CFM AT 1250 RPM
16.5 CFM AT 1250 RPM
TU-FLO 1000
TU-FLO 1400L
DURAFLO™ 596
BA-921
24 CFM AT 1250 RPM
31 CFM AT 1250 RPM
27 CFM AT 1250 RPM
15.8 CFM AT 1250 RPM
• Compressor information in this catalog is divided into three (3) sections. Section I - displays
various compressors in the Bendix product line. Section II - contains a series of charts
depicting the most popular engine/ compressor combinations and the appropriate mounting
flange. Section III - shows compressor maintenance kit information.
• Bendix air compressors are designed to meet a wide range of vehicle needs.
• Several sizes and various mounting configurations are available.
• Compressors are available remanufactured exchange.
V.M.R.S. 13-009-000
4
Part
No.
5008558
5008557
5008561
5008559
5012367
5012369
5012371
Description
Cylinder Head Gasket
Kit
Unloader Kit
Governor Adapter Kit
Compressor Seal Kit
CAT MD Seal Kit
CAT HD Seal Kit
Series 60 Seal Kit
Compressors
Compressors & Governors 01
Section II Compressors
REMANUFACTURED EXCHANGE COMPRESSORS
FLANGES
ENGINES
TU-FLO 500
TU-FLO 501
TU-FLO 700**
TU-FLO 1400
TU-FLO 550
TU-FLO 750
Caterpillar 3406
Caterpillar 3406B
Caterpillar 3408
Mack 6 Cylinder
See Bulletin
PRO-01-7 for
Mack c/o
Caterpillar 3116
285131
–
284310
284662
286546
103274
286552
286544
286620
289349
103278
289744
289340
–
104583
–
–
104584
–
107509
–
107511
–
107508
–
107510
–
–
–
–
107981
–
Mack 8 Cylinder
–
286574
286621
289348
–
107869
Cummins
NH,NTC,KT,KTA
Series Engines
See Bulletin
PRO-01-2
*284718*
284699
*286618*
286554
289339
107506
107507
–
–
–
–
286570
286570
–
101590
101590
Cummins
VTB-903
Cummins VT-903
Cummins VT-350
See Bulletin
PRO-01-2
Series 60
Detroit Diesel
0° Tilt
Detroit Diesel
0° Tilt
Detroit Diesel
45° Tilt
286619
106780
276962
286539
289941
285252
–
101158
–
107622
108779
107623
107513
107512
–
–
SERIES 60 COMPRESSORS MUST BE REPLACED WITH SERIES 60 COMPRESSORS ONLY. FAILURE TO DO SO WILL RESULT
IN COMPRESSOR DAMAGE.
**TOP DISCHARGE - CYLINDER HEAD
**TU FLO-700 CYLINDER HEAD INCORPORATES BOTH SIDE & TOP DISCHARGE
Model
Section III
Compressor Nameplates
A nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.)
and serial number (SER. NO.). When making reference
to a particular part compressor use the piece number
(PC. NO.) stamped on the nameplate.
The serial number is interpreted as follows: First is an
alpha character (A through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month
followed by the year (two digits for each). The sixth and
last character represents the manufacturing plant. For
example serial number H1295H indicates the product
was manufactured on August 12, 1995 in the Huntington,
Indiana facility.
Bendix Piece No.
123456
H1295H
Serial No.
Country of Manufacture
Model
Bendix Piece No.
123456
Serial No.
H1295H
Country of Manufacture
5
Compressors & Governors 01
Compressors
Compressor Maintenance and Service Kits
COMPRESSOR
MODEL
U-71/4
E & F-12
BX-2150
TU-FLO
300
TU-FLO
400
TU-FLO
500
TU-FLO
501
NUMBER OF
CYLINDERS
2
2
1
2
2
2
2
FIELD
MAINT. KIT
NA
NA
108848
109356 (CAT)
229415
229416
229417
287043
UNLOADER KIT
NA
NA
108847
279613
279614
279615
279615
GASKET SET
NA
NA
NA
NA
280511
280512
101558
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
Standard Size
226721
225514
104045
226778
226721 (4)
289603 (3)
225514
106105 (5)
.010 O.S.
226722
225515
104046
226779
226722 (4)
289604 (3)
225515
106106 (5)
.020 O.S.
226723
225516
104047
226780
226723 (4)
289605 (3)
225516
106107 (5)
.030 O.S.
226724
225517
104048
226781
226724 (4)
289606 (3)
225517
106108 (5)
.040 O.S.
NA
NA
NA
NA
NA
NA
5005216
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size
NA
NA
104049
225704*
289438
289928
106109 (5)
.010 O.S.
NA
NA
104050
226630*
289439
289929
106110 (5)
.020 O.S.
NA
NA
104051
226631*
289440
289930
106111 (5)
.030 O.S.
NA
NA
104052
226632*
289441
289931
106112 (5)
.040 O.S.
NA
NA
NA
NA
NA
NA
5005217
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts
229083
NA
NA
NA
229083
NA
NA
With Std. Inserts
229082
NA
102398 (Std.)
107465 (.010 O.S.)
107466 (.020 O.S.)
227479 (Std.)
283498 (.010 O.S.)
283499 (.020 O.S.)
283500 (.030 O.S.)
229082
NA
NA
STEEL CONNECTING RODS (services 1 connecting rod)
Without Inserts
NA
229085
NA
NA
NA
229085
286258
With Std. Inserts
NA
NA
NA
NA
NA
NA
286259
287057(M)
CONNECTING ROD INSERT KIT (services 1 connecting rod)
Standard Size
282763
282767
NA
NA
282763
282767
287062(M)
286254
287058(M)
.010 O.S.
282764
282768
NA
NA
282764
282768
287063(M)
286255
287059(M)
.020 O.S.
282765
282769
NA
NA
282765
282769
287064(M)
286256
287060(M)
.030 O.S.
282766
282770
NA
NA
282766
282770
286257
287061(M)
.040 O.S.
NA
NA
NA
NA
NA
NA
5005218
5005219(M)
PISTON, RINGS &
CONN. ROD KIT
(services the
entire compressor)
NA
NA
NA
NA
NA
NA
NA
CRANKSHAFT
BEARING KIT
NA
NA
NA
NA
NA
NA
NA
(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
6
Compressors
Compressors & Governors 01
Compressor Maintenance and Service Kits
COMPRESSOR
MODEL
TU-FLO
550
TU-FLO
600
TU-FLO
700
TU-FLO
750
TU-FLO
1000
TU-FLO
1400
NUMBER OF
CYLINDERS
2
2
2
2
4
4
FIELD
MAINT. KIT
107516
229417
289998
107516
229417
(2 req’d.)
104592
UNLOADER KIT
107515
279615
279615
107515
279615
(2 req’d.)
279615
(2 req’d.)
GASKET SET
NA
101559
101559
NA
NA
NA
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
Standard Size
107639
282525 (5)
282525
5005361
288646
282525
(2 req’d.)
.010 O.S.
107640
282526 (5)
282526
5005362
288647
282526
(2 req’d.)
.020 O.S.
107641
282527 (5)
282527
5005363
288648
282527
(2 req’d.)
.030 O.S.
107642
282528 (5)
282528
5005364
288649
282528
(2 req’d.)
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size
107647
289891
289891
107643
289928
289891
.010 O.S.
107648
289892
289892
107644
289929
289892
.020 O.S.
107649
289893
289893
107645
289930
289893
.030 O.S.
107650
289894
289894
107646
289931
289894
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts
NA
NA
NA
NA
NA
NA
With Std. Inserts
NA
NA
NA
NA
NA
NA
STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted)
Without Inserts
108841 (serv. 2)
229085
229085
108841 (serv. 2)
288661
229085
With Std. Inserts
NA
NA
NA
NA
NA
NA
CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted)
Standard Size
107651
(serv. 2)
282767
287062(M)
282767
107651
(serv. 2)
282751
282767
.010 O.S.
107652
(serv. 2)
282768
287063(M)
282768
287063(M)
107652
(serv. 2)
282752
282768
.020 O.S.
107653
(serv. 2)
282769
287064(M)
282769
287064(M)
107653
(serv. 2)
282753
282769
.030 O.S.
107654
(serv. 2)
282770
282770
107654
(serv. 2)
282754
282770
PISTON, RINGS &
CONN. ROD KIT
(services the
entire compressor)
108843 (std.)
5000334 (.010 O.S.)
5000333 (.020 O.S.)
5000332 (.030 O.S.)
NA
NA
108842 (std.)
5000331 (.010 O.S.)
5000330 (.020 O.S.)
5000329 (.030 O.S.)
NA
NA
CRANKSHAFT
BEARING KIT
107969
NA
NA
107969
NA
NA
(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
7
Compressors & Governors 01
Compressors
Inlet Check Valve
The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the
unloaded cycle. Do Not use the inlet check valve if the
compressor inlet is connected to the pressure side of the
supercharger or turbocharger.
Important: Installation of the inlet check valve assembly
must be as shown in all illustrations.
Applications & Kits
Comp.
Model
TF-300
TF-400
BX-2150
TF-500
TF-501
TF-550
TF-700
TF-750
TF-1000
TF-1400
Kit 107567
Kit
Comments
–
Not available for TF-300
107567
See Illustration & Notes Below
107567
107567
107567
107567
107567
107567
Two kits required
107567
Two kits required
Typical Multi-Cylinder
Compressor
Inlet Check Valve Kit 104670
for BX-2150 Cylinder Heads
This kit can be used on
cylinder heads with a plugged
boss as shown here.
Inlet Check Valve Kit 104670
8
Existing Inlet
Fitting or Air
Strainer
Compressors
Compressors & Governors 01
ST-4 Safety Valve
V.M.R.S. 13-010-073
ST-4
Pc. No.
131081
800019
800154
800155
800350
800533
800534
801116
Used in
Conjunction with
Tu-Flo 550 & 750
Compressor
Pressure
Setting
250 psi
Dryer Reservoir Module
150
250
200
150
250
250
250
psi
psi
psi
psi
psi
psi
psi
Thread
1/2 NPT
No. of
Holes
1
1/2-14 NPT
1/2-14 NPT
1/4-18 NPT
1/4-18 NPT
3/4-16 UNF-2A
M16 x 1.5-6H
7/8-14 UNF-2A
2
2
1
1
2
2
2
D-2 Governor
• Available Remanufactured Exchange
• Maintenance Kit With High Temperature
O-Rings PC. No. 280915
• Maintenance Kit With Standard O-Rings
276121
• Operating cut-in and cut-out pressures
are adjustable to O.E. equivalent
pressures except non-adjustable
V.M.R.S. 13-010-018
Pc. No.
065018
275200
275491
275508
275530
275707
277486
283657
284358
800361
Hole
Thread
BASIC VALVES
Pressure
Range
P.S.I.
Comments
100-120
NonAdjustable
90-105
–
100-120
–
95-110
–
105-125
–
105-125
–
110-130
–
115-135
–
105-125
See Note 1
105-130
NonAdjustable
1/8" P.T.
Exhaust
1/8" P.T.
Unloader
(3)
5"
1/8" P.T. Res. (3)
1 Governor supplied with high temperature
o-rings and waterproof cover
Inlet Regulating Valve
Outlet
Flange
Air Strainers
Inlet Regulating
Valve Pc. No.
104171
Do not use on a
BX-2150 Compressor.
Cannot be used on a
TF-300 Compressor.
Air Strainer
Kit Pc. No.
278500
Safety
Valve
3/4 P.T.
Turbocharger
Supply Port
Air
Strainer
279901
Air Strainer
Kit Pc. No.
227785
Air
Strainer
226469
Kit includes air strainer &
hardware.
Cannot be used on a TF-300
Compressor.
9
Compressors 01
Changeover Kits/Modules
D-2/SV-1 Module
Governor
SV-1
Used in conjunction with the DuraFlo™
596 Compressor.
D-2/SV-1
Pc. No.
5007116
5007404
Type
Standard
High Temperature w/unloader hose
Mounting Bracket
Gaskets
PC. NO. 243430
FOR ALL TF COMPR. EXCEPT TF-300
42° Today
A mixture
of clouds and sun.
Wind: SW 8-16
32° Tonight
Rain/snow
showers.
Wind: WNW 15-30
31°
25°
32°
17°
27°
19°
39°
33°
Wednesday
Thursday
Friday
Saturday
Increasing clouds;
snow.
Wind: SSW 10-20
Cloudy with
showers; snow.
Wind: W 12-22
Cloudy; snow
showers.
Wind: WNW 15-30
Breezy and
milder; some sun.
Wind: SW 12-24
T H E W E AT H E R I S U N P R E D I C TA B L E . G E N U I N E B E N D I X A I R D R Y E R S A R E A N Y T H I N G B U T.
Other companies rebuild or attempt to duplicate Bendix air dryers, but none pay as much attention to quality as
Bendix. Inferior workmanship and substandard parts reduce brake performance and increase the likelihood of component failure and costly breakdowns. Only Genuine Bendix air dryers meet our stringent testing procedures, which have
set the industry standard for nearly 30 years. And only Genuine Bendix assures you the protection of our warranty
plan. So you get quality and dependability you can count on. No matter what the weather.
Ahead of the curve.
1-800-AIR-BRAKE www.bendix.com
10
©2003 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group. All rights reserved.
Competitive Changeover
Tu-Flo 400
CAT
1W7146
7N4014
FORD
E1HT2875JB
E2HT2875AA
E3HT2875EB
EOHT2875N2A
IHC SERVICE
97193R91
130573R91
143018R91
149628R91
179022R91
261187C93
261187R93
276468C93
278668C92
287668C91
287668C92
295435C91
337806C91
338444C91
348566C91
398566C91
398567C92
398568C91
398568C92
467418C91
467876C91
468579C91
476521C91
476522C91
476523C91
476524C91
476525C91
480214C91
480446C91
480951C91
570291C91
861447R91
861447R92
861447R93
861448R91
861448R92
861448R93
866781R91
874706R92
874707R93
990003C91
990003C92
990007C91
990081C91
990176C91
990177C91
990178C91
990187C91(R,R)
990187C91(L,L)
990209C91
990210C91
990418C91
990419C91
990420C91
990421C91
994866C91
997064R91
997065R91
997104R91
997109R91
MACK
303GB-578
303GB-587
303GB-4194
MIDLAND O.E.
N5084 Series
N5085 Series
N5098,W,AW,CW,
DW,EW
N5303,B,D,F,H,M,
S,W,X
N5303,C,E,G,J,
N,V
N5308 A,C,D
N5308, B
289541
227404
227404
227404
227404
289444
289444
289444
227404
227403
227404
227404
227404
227404
227404
227403
227403
289444
289444
227404
227403
227404
227404
227404
227403
227403
Tu-Flo 500
Tu-Flo 501
Tu-Flo 700
284790
285131
286546
289336
289349
281042
281042
281042
281042
286542
286542
286542
286542
289342
289342
289342
289342
227320
283690
227320
227320
227320
283690
283690
283690
276961
276961
276961
227320
228344
228344
228344
228344
227322
227320
227320
281042
283690
280962
283690
280962
281042
284718
283690
285131
281042
281042
284718
228344
228344
228344
227320
227320
227320
280962
227322
227322
276961
276961
227320
228344
228344
227322
227320
286526
289350
286526
286526
286526
289350
289350
289350
286538
286538
286538
286526
289925
289925
289925
289350
228344
227320
281042
280962
284718
283690
280962
228344
227320
227322
227322
286527
286526
286526
286542
101256
289350
289350
289342
289925
286542
286546
286542
286542
286526
286526
286526
286527
286527
286538
286538
286526
Compressors 01
289925
289342
289339
289349
289342
289342
289339
289350
289350
289350
289925
101256
101256
289925
289925
289350
286527
286526
286527
286526
101256
289350
286526
286542
289350
289342
289925
289339
289925
286526
286527
286527
289350
101256
101256
284662
284662
283690
286544
286544
289340
289340
227404
227404
227404
227320
227320
227320
286526
286526
286526
289350
289350
289350
227404
227320
286526
289350
227403
227322
286527
101256
227404
227403
227320
227322
286526
286527
289350
101256
N5309
N5309A
N5310 Series
N5502 A,B,F
N5502 H
N5504 A
N5504 B
N5601 B,C,D,F,G,
K,M,P,V
N5601,E,J,L,R,
S,W
N5603 A,B,C
N5603, D
N6300 Series
N7002,A,C,F,G,H,
K,L,M,N,P,R,S,
T,V,W,X
N7004,A,B,C,D,F
N7005,A,B,C,D,E,
G,H,J,K,L,M,P,
V,W
N7006,B,C
N7009C,D,E,F,G
N7010A,B,C,D,E,
F,N
N7011,A,B
N7012A,B
N7015,A
NT7011 Series
MIDLAND
SERVICE
KN7000(L,L)
KN7000(R,R)
KN7010(L,L)
KN7030(L,L)
KN7030(R,R)
KN7040
KN7050
KN7070
KN7080
KN7170
KN7180
KNX12031(R,R)
KNX12031(L,L)
KN13040
KN13050(R,T)
KN13060
KN13070(R,T)
KN13090
KN13100(L,T)
KN13100(R,T)
KN13110
KNT13110
KNT13120
KNT13150
KNX7000(R,R)
KNX7010(L,L)
KNX7030(L,L)
KNX7030(R,R)
KNX7040
KNX7050
KNX7060
KNX7070
KNX7080
KNX7170
KNX7180
KNX13020
KNX13040
KNX13050(R,T)
KNX13060
KNX13070(R,T)
KNX13090
KNX13100(L,T)
KNX13100(R,T)
KNX13110
KNX13120
KNX13150
KNX13160
KTX13110
Tu-Flo 400
227404
227403
227404
289444
289444
Tu-Flo 500
227320
227322
227320
276961
276962
276962
276961
228344
Tu-Flo 501
286526
286527
286526
286538
286539
286539
286538
Tu-Flo 700
289350
101256
289350
289925
289941
289941
289925
228344
227320
283690
286526
289350
289818
289818
227404
284718
280962
283690
281042
281042
289541
227406
227407
284662
285131
284790
284662
289339
289925
286542
286542
289342
289342
286544
286546
286544
289340
289349
289336
289340
286526
289350
286526
286527
286538
286539
286526
286527
286527
286526
289350
101256
289925
289941
289350
101256
228344
228344
283429
283429
289444
227404
227403
276961
276962
227331
227322
284718
289339
286541
283690
289541
227407
281042
281042
285252
284662
284662
285131
284790
286541
286542
286542
289342
289342
286544
286544
286546
289340
289340
289349
289336
286526
289350
286526
286527
286538
286538
286539
286526
286527
289350
101256
228344
283429
283429
289444
289444
227404
227403
276961
276961
276962
227331
227322
283690
284718
289925
289941
289350
101256
289339
286541
283690
289541
281042
281042
285252
284662
285131
284790
281042
284662
286541
286542
286542
286544
286546
286542
286544
289342
289342
289340
289349
289336
289342
289340
R=Right, L=Left, T=Top for (Inlet, Discharge) designation
11
Actuators 02
Chambers
Brake Chambers
Push Rod
3/8" P.T. Inlet
Standard
B
Brake
A
Push
Chamber Overall
Rod
Type Diameter Thd.
9
5-1/4"
1/2-20
12
5-5/8"
1/2-20
16
6-1/2"
1/2-20
20
6-3/4"
5/8-18
24
7-3/8"
5/8-18
30
8-1/4"
5/8-18
36
9-1/16" 5/8-18
A
B
V.M.R.S. 13-010-034
Fully Threaded Push Rod
Service
Pc. No.
w/out Yoke
288789
800822
800823
800824
800825
800826
800827
Push
Rod
Length
12"
8-1/2"
8"
8-3/16"
8"
7-7/8"
7-1/2"
Weatherproof
w/Boot
w/Locknut–
Push
Less Yoke
Rod
Pc. No.
Length
288791
12"
288798
10-1/2"
288801
9"
288806
10-1/2"
288812
11"
288817
13-3/8"
288820
12"
Rotochambers
V.M.R.S. 13-010-034
Fully Threaded Push Rod
Note: Neoprene diaphragms
are available
Push Rod
Inlet
A
Inlet P.T. varies between 1/4" & 3/8" depending on
chamber size & diaph. type.
B
Roto
Type
9
12
16
20
24
30
36
50
Weatherproof–w/Boot &
Rubber Diaphragm
Less Nut–Less Yoke
229814
229815
229816
229817
229818
229819
229820
229821
A
Overall
Diameter
4-3/4"
5-9/32"
5-7/8"
6-13/32"
6-15/16"
7-17/32"
8-5/32"
9-13/32"
B
Push Rod
Length
13"
11"
7-7/8"
6-7/8"
5-13/16"
9-1/16"
8-1/16"
10-15/16"
Push
Rod
Thd.
1/2-20
1/2-20
1/2-20
1/2-20
1/2-20
5/8-18
5/8-18
3/4-16
Brake Chamber Diaphragms & Springs
Clamp Ring Type
A Dia.
Springs
Diaphragms
12
Brake
Chamber
Type
9
12
16
20
24
30
36
Diaphragm Material and Size
A
Rubber
Neoprene
Dia.
234433
236663
5"
234226
236664
5-15/32"
234189
236665
6-13/64"
234099
236666
5-19/32"
234100
236667
7"
234101
236668
7-7/8"
234362
236669
8-11/16"
Spring
Pc. No.
234435
234229
234192
234129
234130
234131
234365
Chambers
Actuators 02
Rotochamber Diaphragms & Springs
A Dia.
Springs
Diaphragms
Yoke Assemblies
For Brake Chambers
& Rotochambers
Diaphragm Material and Size
Rubber
Neoprene
A Dia.
231472
236524
4-5/16"
231506
236525
4-27/32"
231525
236526
5-7/16"
231928
236527
5-31/32"
231516
236528
6-7/16"
231543
236529
7-3/32"
231534
236530
7-21/32"
231491
236531
8-29/32"
Rotochamber
Type
9
12
16
20
24
30
36
50
Spring
Pc. No.
231481
231513
231531
231933
231522
231549
231540
231498
B
D
Yoke
Assembly
Pc. No.
205948
228790
228798
229496
282592
V.M.R.S. 13-004-018
A
C
Spring Brakes
Fully Threaded Push Rod
V.M.R.S. 13-010-025
Service
Diaphragm
Piggyback
Assembly
A
End to
Pin
1-3/4"
1-3/4"
1-3/4"
1-7/8"
2"
B
Slot
Width
9/16"
9/16"
9/16"
13/16"
13/16"
C
Pin
Dia.
1/2"
1/2"
5/8"
3/4"
3/4"
D
Thread
Size
1/2-20
5/8-18
5/8-18
5/8-18
3/4-16
Standard
Piece
No.
w/yoke
5007129
5007130
5007131
5007132
5007133
5007134
Standard
Piece
No.
w/o yoke
800828
800829
800830
800831
800832
800833
Model/
Size
T-20/24
T-24/24
T-24/30
T-30/30
T-30/36
T-36/36
Service
Piggyback Diaphragm
5007123
234099
5007124
234100
5007125
234100
5007126
234101
5007127
234101
5007128
234362
A
7.8
7.8
7.8
7.8
7.8
6.8
Long
Stroke
Piece
No.
w/yoke
5010434
5010435
Long
Stroke
Piece
No.
w/o yoke
5010402
5010414
Model/
Size
T-24/30
T-30/30
Service
Piggyback Diaphragm
801376
801378
801377
801379
A
7.8
7.8
A
13
Air System Components 03
Brake Valves
E-2 Brake Valve (Basic)
• Available Remanufactured Exchange
A
P.T.
Delivery
(4)
• Maintenance Kits
Pc. No. 276119 Minor Repair
Pc. No. 289324 Major Repair
Treadle and Mounting Plate
Not Furnished. If Required, Refer To
Master Parts Catalog
V.M.R.S. 13-010-019
4-5/16"
A
Pipe
Thread
(Delivery)
3/8"
1/2"
Basic
E-2
Pc. No.
229500
229501
1/2" P.T.
Supply
(2)
1/4" P.T. Auxiliary
(2)
A
P.T.
Delivery
(4)
E-3 Brake Valve (Basic)
• Available Remanufactured Exchange
• Maintenance Kits
Pc. No. 276119 Minor Repair
Pc. No. 289329 Major Repair
4-5/16"
Treadle and Mounting Plate
Not Furnished. If Required Refer To
Master Parts Catalog.
B
Aux. Del
Ports
V.M.R.S. 13-010-019
1/2" P.T.
Supply
Ports
(2)
1/4" P.T.
Auxiliary Sup.
Ports (2)
Basic
E-3
Pc. No.
277863
278998
A
Pipe
Thread
(Delivery)
1/2"
1/2"
B
Auxiliary
Ports
NONE
2-1/4"
E-5 Brake Valve (Basic)
• Available Remanufactured Exchange
• Maintenance Kits
Pc. No. 281084 Minor Repair
Pc. No. 289334 Major Repair
Pedal and Mounting Plate Not
Furnished. If Required Refer To Master
Parts Catalog.
V.M.R.S. 13-010-019
14
3-29/32"
1/4" P.T.
Supply
(5)
1/4" P.T.
Delivery (2)
2-1/2"
3-5/8"
3/8" P.T.
Delivery
Exhaust
Mtg. Stud
or Hole
1/8" P.T.
Supply
1/2" P.T.
Supply
1/2" P.T.
Delivery
Bottom
View
BASIC
E-5
PC. NO.
279950
Brake Valves
E-8P
Air System Components 03
E-10P
E-10P
Basic
Valve
NEW SERVICE
BASIC
E-8P
800629
800630
800631
REPLACES
E-12
065313, 800583
065458
065460, 800407
NEW SERVICE
BASIC
E-10P
800632
800632
REPLACES
E-15
065315
800318
NEW SERVICE
BASIC
E-10P
800632
REPLACES
E-15R
800319
COMMENTS
Lower Body Rotated 90°
Lower Body Rotated 90°
1/2 NPT Exhaust
E-10PR
E-12 & E-15 Dual Brake
Valves (Basic)
V.M.R.S. 13-010-051
Bendix Logo
Cast in Body
Position ‘A’
Primary Supply
(2)
Primary Delivery
(2)
5.17
Secondary Supply
(2)
KIT
Minor
Look for the location of the
Bendix Logo
to determine kit required
A
B
108367
106689
Bendix Logo
Cast in Body
Position ‘B’
Secondary Delivery
(2)
Exhaust
Exhaust
E-14 Dual Brake Valve (Basic)
Secondary Delivery
• Maintenance Kit
Pc. No. 108367 Minor
5.17
V.M.R.S. 13-010-051
Primary Delivery
BASIC
E-14
PC. NO.
065314
065317
065395
Secondary Supply
COMMENTS
–
Exhaust Port Threaded
Used with Manifold
Primary Supply
15
Air System Components 03
Brake Valves
E-7 Dual Brake Valve (Basic)
• Available Remanufactured Exchange
• Maintenance Kits
Pc. No. 289352 Minor Repair
Pc. No. 289353 Major Repair
J
E
K
F
L
G
Pedal and Mounting Plate Not
Furnished. If Required Refer To
Master Parts Catalog.
M
H
Right Side
View
Q
Left Side
View
V.M.R.S. 13-010-051
1/2" P.T.
Exhaust
1/8" P.T.
Supply
Basic
E-7
Pc. No.
A
No
†284760† Thd
286773 1/2
286775 1/2
287411 1/2
*287564* 1/2
*288383* 1/2
Port Thread Sizes
& Locations
B
No
Thd
1/2
1/2
1/2
1/2
1/2
C
No
Thd
1/2
1/2
1/2
1/2
1/2
D
No
Thd
1/2
1/2
1/2
1/2
1/2
E
F
G
H
J
K
L
M
1/4
1/4
1/4
1/4
1/4
1/4
–
1/4
1/4
1/4
3/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
–
1/4
1/4
1/4
3/8
1/4
–
1/4
1/4
3/8
1/4
1/4
–
1/4
1/4
3/8
1/4
1/4
–
1/4
1/4
3/8
1/4
1/4
–
1/4
1/4
3/8
1/4
1/4
A
B
N
O
C
† Ford Basic Valve Kit: INCLUDES BASIC VALVE,
(2) - 293561 - SEALING RINGS (6) - 247298 - SEALING RINGS
(2) - 247227 - SEALING RINGS
* EXHAUST PORT CONTAINS DIAPHRAGM
16
Mtg. Studs
in Positions Stud
Stud
“N”, “O” “P” Length Thread
Above
Q
Size
No
Yes
Yes
No
Yes
No
–
1-1/2
3/4
–
15/16
–
–
3/8-24
3/8-16
–
3/8-16
–
D
4-23/64"
Rear
View
P
5-1/16"
Brake Valves
Air System Components 03
E-6 Dual Brake Valve (Basic)
3/8" P.T.
Supply–#1
Reservoir
(2)
• Available Remanufactured Exchange
• Maintenance Kits
Pc. No. 287368 Minor Repair
Pc. No. 289335 Major Repair
Treadle and Mounting Plate Not Furnished. If
Required Refer To Master Parts Catalog.
V.M.R.S. 13-010-051
5-5/8"
3/8" P.T.
Delivery–#1
(2)
3/8" P.T.
Delivery–#2
(2)
BASIC
E-6
PC. NO.
286171
Exhaust
3/8" P.T.
Supply–#2
Reservoir (2)
E-10 Dual Brake Valves (Basic)
• Maintenance Kit
Pc. No. 102100
Treadle and Mounting Plate Not Furnished. If
Required, Refer to Master Parts Catalog.
V.M.R.S. 13-010-051
5-15/16"
3/8" P.T.
Delivery–#1
(2)
3/8" P.T.
Delivery–#2
(2)
3/8" P.T.
Supply–#2
Reservoir
(2)
Exhaust
Basic E-10
Pc. No.
101100
3/8" P.T.
Supply–#1
Reservoir (2)
BVA-85 Brake Valve Actuator
BVA-85
Pc. No.
5009593
5009594
Comments
Push to connect fittings
NPT Ports
BVA-85
E-6/E-10
Brake
Valve
17
Air System Components 03
Brake Valves
Clamp
(not included)
TC-2 Brake Valve (Basic)
3/8"-16 Thd.
Screw
• Available Remanufactured Exchange
• Maintenance Kit
Pc. No. 276122
Lock
Washer
Handle - Not Furnished. If Required
Refer To Master Parts Catalog.
A
B
C
V.M.R.S. 13-010-014
Basic
TC-2
Pc. No.
101460
276270
800172
800173
Grad.
Range
Final
Pressure
Delivery
(p.s.i.)
Pressure (p.s.i.)
5-125
125
5-80
Reservoir
5-125
Reservoir
5-80
80
Top View
A
2.35
3.44
1.25
1.25
B
Thd./Drill
Depth
1.4
1.1
Through
Through
1/4" P.T. Supply
C
.97
2.1
.09
.09
1/4 " P.T.
Exhaust
1/4" P.T.
Delivery
Bottom View
A°
TC-6 Brake Valve
• Maintenance Kit
Pc. No. 289890
B
Mounting Plate Not Furnished. If
Required Refer To Master Parts
Catalog.
V.M.R.S. 13-010-159
4-3/32"
1/4" P.T.
Exhaust
1/4" P.T.
Supply
Basic
E-6
Pc. No.
065512
106385
101786
289884
289885
5003601
A°
55
55
75
75
75
55
Handle
B inches
7.03
8.93 Self Returning
8.52
4.5
4.5
8.9
Final
Delivery
Pressure
(p.s.i.)
85
85
120
120
50
85
1/4" P.T.
Delivery
TC-7 Brake Valve
• Maintenance Kit
Pc. No. 102145
Supply
Handle and Mounting Bracket Not Furnished.
If Required Refer To Master Parts Catalog.
4-5/32"
V.M.R.S. 13-010-159
Basic
TC-7 Valve
Pc. No.
101860
102394
102707
108233
109389
109409
Remarks
Positioning
Self returning
Positioning
Self returning
Positioning
Self returning
*PTC - Push To Connect
18
Handle
Travel
71° CW
71° CW
50° CW
50° CW
71° CW
71° CW
Final
Delivery
Pressure Ports*
Reservoir 1/4 PT
Reservoir 1/4 PT
80 psi
1/4 PT
80 psi
1/4 PT
Reservoir 3/8 PTC
Reservoir 3/8 PTC
Delivery
Bottom
View
Exhaust
Inversion Valves
TR-2 Inversion Valve
Air System Components 03
1/4" P.T.
Supply
• Available Remanufactured Exchange
• Maintenance Kit 281138
V.M.R.S. 13-010-047
TR-2
PC. NO.
277340
4-5/8"
NOTE: With 125 P.S.I. supply pressure valve must begin to exhaust at
65 P.S.I. nominal ascending control
pressure. Valve must deliver full
supply pressure with 40 P.S.I. nominal descending control pressure.
1/4" P.T.
Delivery
(2)
1/4" P.T.
Control
(3)
Exhaust
1-1/2"
TR-3 Inversion Valve
• Available Remanufactured Exchange
1/8" P.T.
Control
V.M.R.S. 13-010-047
1/4" P.T.
Delivery
NOTE: With common control & supply
pressure inlet opens at “A” P.S.I.
descending pressure and exhaust opens
at “B” P.S.I. ascending pressure.
TR-3
Pc. No.
280758
281318
281459
*101450*
A
PSI
45
35
25
25
B
PSI
60
70
40
40
2-7/8"
1/4" P.T.
Supply
9/32" Mtg
Holes (2)
*Special Duty-Bus Application
1-7/32"
Air Brake Training from the Air Brake Experts
Bendix offers a four part computer-animated training video series entitled ‘Air Brake Systems.’ This complete
training package contains one four part video and five workbooks featuring Bendix air brake components and
related vehicle systems.
Informative and easy to understand video and workbooks
The video program teaches the entire air brake system in a building block format:
Part 1 presents the air generation system
Part 2 the service brake system
Part 3 the emergency and parking brake system
Part 4 the tractor equipment and complete trailer system
Each program is approximately 20 minutes and details air brake system components – from tractor to
trailer - along with their operation. Computer animation makes this video easy to understand – pistons
move, crankshafts rotate, and air changes color when pressure changes.
The workbook, which contains illustrations, system schematics, and questions and answers for immediate
viewer feedback are also part of this training package.
Order piece number BW1673.
19
Air System Components 03
Pressure Protection Valves
PR-2 Pressure Protection Valve
V.M.R.S. 13-010-044
Lead
Seal
With Adjustable Pressure Setting.
PR-2
Pc. No.
277147
277148
277222
277226
277227
279505
281467
282517
Nominal
Closing
Pressure
P.S.I.
Comments
65
85
95
60
75
65
w/lockwire
50
w/lockwire
60
w/lockwire
1/4" P.T.
Supply
Lock
Wire
3-15/32"
1/4" P.T.
Delivery
1-1/4"
PR-4 Pressure Protection Valve
• Maintenance Kit 287366 (Note: Not for use with 103976)
V.M.R.S. 13-010-044
Fixed Pressure Setting.
PR-4
Pc. No.
286500
288323
*103976*
Nominal
Closing
Pressure
85 P.S.I.
70 P.S.I.
45 P.S.I.
Supply
&
Delivery
Ports
1/4
1/4
1/2
3-13/16"
1/4" P.T.
Delivery
1/4" P.T.
Supply
*For use in aftercooler or air dryer installations where
the compressor inlet is turbocharged. See Product
Bulletin PRO-08-13 for installation instructions. Maint.
Kit 287366 may not be used.
1-7/16"
D
Double Check Valves
V.M.R.S. 13-010-092
B
B
A
A
DC-4 Double
Check Valve
Pc. No.
278614
278615
20
C
Pipe Thread Dimensions
A
B
C
3/8"
3/8"
3/8"
1/4"
1/4"
1/4"
C
DC-4 Double
Check Valve
Pc. No.
278595
278596
278597
278598
280809
A
1/4"
3/8"
1/4"
3/8"
3/8"
Pipe Thread Dimensions
B
C
D
1/4"
1/2"
1/4"
3/8"
1/2"
1/4"
1/4"
3/8"
1/4"
3/8"
3/8"
1/4"
3/8"
3/8"
3/8"
Check Valves
Air System Components 03
Single Check Valves – SC-3 valves replace both the SC-1 and SC-2 valves
V.M.R.S. 13-010-013
Inlet A
Outlet B
Single Check Valve: Female inlet – Female outlet
Service New
A
B
Part Numbers
1/4"
1/4"
801144
1/2"
1/2"
800370
3/4"
3/4"
800369
Single Check Valve: Female inlet – Male outlet
Service New
A
B
Part Numbers
Inlet A
1/4"
1/4"
3/8"
1/2"
Outlet B
1/8"
1/4"
3/8"
1/2"
800374
800375
800373
800372
Inlet A
Single Check Valve: Female inlet – Male outlet
Service New
A
B
Part Numbers
1/2"
1/2"
800376
Outlet B
Exhaust
QR-L Inline Quick Release Valve
1/2" P.T.
V.M.R.S. 13-010-008
1/2" P.T.
Service
Pc. No.
800332
800333
Description
Frame or Bracket Mount
Direct Mount
Direct Mount
1-1/8" UNS
Exhaust
1/2" P.T.
3/8" P.T.
Frame or Bracket Mount
21
Air System Components 03
Quick Release Valves
QRN-2 Quick Release Valve
The QRN-2 quick release valve is a lightweight, nonmetallic
quick release valve.
Supply port: 1/2" or 3/8"
V.M.R.S. 13-010-008
Supply
Port
3/8" NPT
1/2" NPT
1/2" P.T.C.
Crack
Press.
0 PSI
0 PSI
0 PSI
Supply
Piece Number,
Date Code, and
T.M.C. Identifications Stamped
Here
Quick Release
Valve Changeovers
QRN-2
Svc. Pc.
No.
800064
800063
800219
1.50"
Delivery
Ports
3/8" NPT
3/8" NPT
1/2" P.T.C.
Delivery
Body
Delivery
Exhaust
Cover
P.T.C. - Push-to-connect fittings
QR-1 Quick Release Valve
11/32"
Dia
Mtg
Holes
• Available Remanufactured Exchange
1-1/2"
B
Supply
V.M.R.S. 13-010-008
QR-1
Reman. Exch.
Pc. No.
229813X
229844X
229859X
229860X
281024X
*288251X*
278483X
102344X
289525X
289525X
QR-1
Service New
Pc. No.
229813
229844
229859
229860
281024
*288251*
278483
102344
289042
289525
Port P.T. Size
A
B
1/4"
3/8"
1/4"
1/2"
3/8"
3/8"
3/8"
1/2"
1/4"
1/4"
3/8"
3/8"
3/8"
1/2"
3/8"
3/8"
1/4"
3/8"
3/8"
3/8"
Crack
Press.
Comment
1 PSI
1 PSI
1 PSI
1 PSI
1 PSI
1 PSI
5-8 PSI
10-16 PSI
1 PSI max
w/insert
1 PSI max
w/insert
A
Delivery
(2)
2-1/2"
Exhaust
Unthreaded
3-1/4"
*3/8" P.T. Exhaust Port
QRN Quick Release Valve
11/32" Dia.
Mtg. Holes
• Maintenance Kit 104463
1-1/2"
A
Supply
V.M.R.S. 13-010-008
Port Sizes
QRN Quick
Release Valve
Service Pc. No.
065066
065067
065068
065212
065213
065214
065215
065311
065347
800439
22
2-1/4"
A
B
Crack
Supply Delivery
Press
1/2"
3/8"
1 PSI Max
3/8"
3/8"
1 PSI Max
3/8"
3/8"
5-8 PSI
3/8"
3/8"
1 PSI Max
3/8”
3/8”
4.5-7.5 PSI
3/8"
3/8"
2-4.5 PSI
1/2"
3/8"
5-8 PSI
1/2"
3/8"
4.5-7.5 PSI
1/2"
3/8"
2-4.5 PSI
1/2"
3/8"
2-4.5 PSI
Mtg.
.34 holes
.34 holes
.34 holes
.34 x .75 slots
.34 x .75 slots
.34 x .75 slots
.34 holes
.34 x .75 slots
.34 x .75 slots
–
B
Delivery
(2)
Exhaust
Unthreaded
Quick Release Valves
Air System Components 03
QR-1C Quick Release
1/4" P.T.
Balance
1-1/2"
• Available Remanufactured Exchange
• Supply and Delivery Differential is 0 PSI
V.M.R.S. 13-010-008
QR-1C
Reman. Exch.
Pc. No.
289182X
289714X
–
–
QR-1C
Service New
Pc. No.
289182
289714
107881
800539
11/32"
Dia.
Mtg.
Holes
A
Delivery
P.T. Size
1/4"
3/8"
3/8"
3/8"
B
Exhaust
P.T. Size
–
–
1/2" w/Silencer
–
Comments
–
–
–
1 psi max
differential
2-11/16"
1/4" P.T.
Supply
A
Delivery (2)
LQ-2 Limiting and Quick
Release Valve
B
Exhaust P.T.
1-1/2"
A P.T.
Supply
19/32" Dia
Mtg. Holes
• Available Remanufactured Exchange
• Maintenance Kit 282098
Control
1/4" P.T.
V.M.R.S. 13-010-008
3-19/32"
LQ-2
Reman. Exch.
Pc. No.
229505X
229507X
229509X
288417X
LQ-2
Service New
Pc. No.
229505
229507
229509
288417
A
Pipe
Thread
3/8"
1/2"
3/8"
3/8"
B
Pipe
Thread
3/8"
1/4"
1/4"
3/8"
B P.T.
Delivery
(2)
C
Pipe
Thread
–
–
–
3/8"
C P.T.
Exhaust
1-1/2"
LQ-4 Front Axle Ratio Valve
• Available Remanufactured Exchange
3/8" P.T.
Supply
19/32" Dia
Mtg Holes
• Maintenance Kit 289500
V.M.R.S. 13-010-034
4-5/16"
LQ-4
Reman. Exch.
Pc. No.
101311X
289144X
289148X
LQ-4
Service New
Pc. No.
101311
289144
289148
Nominal
Hold Off
Pressure
20
4
10
Nominal
Equalizing
Pressure
70
60
65
3/8" P.T.
Delivery
Exhaust
23
Air System Components 03 Limiting & Proportioning Valves
1-1/2"
LQ-5 Bobtail Limiting Valve
3/8" P.T.
Supply
• Available Remanufactured Exchange
• Maintenance Kit 107195
V.M.R.S. 13-010-010
Piece No.
1/8" P.T.
Control
LQ-5
Reman. Exch.
Pc. No.
065154X
LQ-5
Service New
Pc. No.
065154
3/8" P.T.
Delivery
Exhaust
BP-1 Air Brake Proportioning Valve
1-1/2"
3/8" P.T.
Supply
• BP-1 Front Maintenance Kit 104710
• BP-1 Rear Maintenance Kit 104711
Caution: The BP-1 front & BP-1 rear
valves are similar in appearance but are
NOT interchangeable. Note identification
tag located
V.M.R.S. 13-010-222
BP-1
Front
Pc. No.
104598
Nominal
Hold Off
Press
(P.S.I.)
4
Nominal
Equalizing
Pressure
(P.S.I.)
50
Piece No.
1/8" P.T.
Control
V.M.R.S. 13-010-222
3/8" P.T. Delivery
BP-1
Rear
Pc. No.
106284
Nominal
Inshot
Pressure
(P.S.I.)
8
Nominal
Equalizing
Pressure
(P.S.I.)
105
• Field Installation Kit 209923 (Vehicles without front axle limiting)
• Field Installation Kit 209924 (vehicles with front axle limiting)
1/8" P.T.
Control
BP-R1 Bobtail Brake Proportioning
Relay Valve
• Maintenance Kit 106932
• Universal Mounting Bracket 296010 furnished with
Exchange Valve
Exhaust
1/4" P.T.
Service
Exhaust
5-13/32"
V.M.R.S. 13-010-222
BP-R1
Reman. Exch.
Pc. No.
065145X
065146X
24
BP-R1
Service New
Pc. No.
065145
065146
Crack
Pressure
4
5.5
1/2" P.T.
Supply
3/8" P.T.
Delivery
Control Valves
Air System Components 03
PP-1 Control Valve
•
•
•
•
Available Remanufactured Exchange
Maintenance Kit 281126
Button and Mtg. Nut not Furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
A
P.T.
Delivery
(2)
V.M.R.S. 13-010-016
PP-1
Reman. Exch.
Pc. No.
276566X
276567X
278450X
*281587X*
283828X
287417X
287600X
PP-1
Service New
Pc. No.
276566
276567
278450
*281587*
283828
287417
287600
Automatic
Release
Pressure
20 PSI
40 PSI
–
40 PSI
60 PSI
30 PSI
40 PSI
3-19/32"
A
P.T.
1/8"
1/8"
1/8"
1/8"
1/8"
1/4"
1/4"
1/8" P.T.
Supply
(1)
*Remote controlled
PP-2 Control Valve (Pressure Balanced)
•
•
•
•
Available Remanufactured Exchange
Maintenance Kit 281127
Button and Mtg. Nut not Furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
Supply
(1)
4-3/8"
V.M.R.S. 13-010-104
PP-2
Reman. Exch.
Pc. No.
276462X
PP-2
Service New
Pc. No.
276462
1/8" P.T.
Delivery
(2)
Automatic
Release
Pressure
40 PSI
1/8" P.T.
Brk. Vlv.
(1)
PP-3 Control Valve (Automatic Tripper)
•
•
•
•
Available Remanufactured Exchange
Maintenance Kit 280857
Button and Mtg. Nut not Furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate
Pc. No.
1/8" P.T.
Supply
1/8" P.T.
Delivery
V.M.R.S. 13-010-016
4-5/8"
PP-3
Reman. Exch.
Pc. No.
†*279787X
288746X
289477X
*289512X*
PP-3
Service New
Pc. No.
†*279787†*
288746
289477
*289512*
A
P.T.
Delivery
A
P.T.
None
None
1/8"
1/8"
Tripper Exhausts at 30 P.S.I. & Charges
above 50 P.S.I. Plunger Trips at 40 P.S.I.
and Charges Manually.
1/4" P.T.
Delivery
*Remote Controlled
†Mtg. Nut Furnished
25
Air System Components 03
Control Valves
PP-5 Control Valve (With Pilot Air Release)
• Maintenance Kit 281949
• Button is Furnished with Valve Pc. No. 284744
• Refer to Master Parts Catalog for Button Pc. No.
1/8" P.T.
Supply
V.M.R.S. 13-010-104
PP-5
Pc. No.
281946
284744
Automatic
Release
Pressure
40 PSI
Manual
1/8" P.T.
Delivery
(2)
4-3/8"
1/8" P.T.
Pilot Air
Inlet
PP-7 Trailer Supply Valve
•
•
•
•
Available Remanufactured Exchange
Maintenance Kit 287367
Button and Mtg. Nut not Furnished with Exchange Valve.
Refer to Master Parts Catalog for Button or Dial Plate Pc.
No.
1/8" P.T.
Supply
V.M.R.S. 13-010-016
4-25/32"
Automatic Release
Pressure 40 PSI
PP-7
Reman. Exch.
Pc. No.
288239X
288241X
*288242X*
PP-7
Service New
Pc. No.
288239
288241
*288242*
* Remote Controlled
26
Threaded
Exhaust
Port
–
1/4"
–
Exhaust
1/8" P.T.
Control
1/4" P.T.
Delivery
Control Valves
Air System Components 03
PP-8 Control Valve
• Available Remanufactured Exchange
• Button and Mtg. Nut not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
3-27/32"
V.M.R.S. 13-010-104
PP-8
Reman. Exch.
Pc. No.
287238X
287418X
PP-8
Service New
Pc. No.
287238
287418
B
P.T.
Delivery (2)
1/8" P.T.
Supply
B
P.T.
1/8"
1/4"
1/8" P.T.
Exhaust
PP-DC Control Valve
Exhaust
• Maintenance Kit 5006939
Mounting Hole
Supply
V.M.R.S. 13-101-017
Supply
Mounting Hole
Cover View 2
Button
Cover View 1
Button
3.00"
Button
Cover View 1
2.54"
4.22"
Mounting Hole
Service
Pc. No.
Cover
View
Mounting
Hole
065643
2
.27" DIA.
065661
1
065690
1
800034
800142
2
1
800309
3
1
/4-20 THD.
.27" DIA.
.27" DIA.
/4-20 THD.
1
M-6
Port
Type
Push-to-connect
(3/8" O.D. Tubing)
Push-to-connect
(3/8" O.D. Tubing)
Push-to-connect
(3/8" O.D. Tubing)
1
/4"-18 N.P.T.
1
/4"-18 N.P.T.
Push-to-connect
(3/8" O.D. Tubing)
Supply
Delivery
Exhaust
Mtg.
Hole
Cover View 2
Cover
View 3
Button
27
Air System Components 03
Control Valves
RD-3 Push Type Control Valve
• Available Remanufactured Exchange
• Maintenance Kit 281126
• Button Not Furnished with Exchange Valve, Roll Pin
Furnished
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
Delivery
(2)
1/8" P.T.
Supply
(1)
1/4"-28
Thd.
3-19/32"
V.M.R.S. 13-010-104
Basic
RD-3
Pc. No.
286211
104644
Comments
–
See View 1
View 1
Exhaust
Gasket
293426
MV-2 Control Module
5-3/8"
• Buttons are not supplied with Spool Inserts. Refer to
Master Parts Catalog for Button Pc. Nos.
• Maintenance kit for dual circuit supply valve is Pc. No.
101557.
4-3/16"
V.M.R.S. 13-010-112
3-1/64"
MV-2
Control
Module
Pc. No.
101437
101890
102027
28
Mounting
Hole
1/4" UNTHREADED
1/4-20 THD.
#10-24 THD.
Valve “A”
Spool Assy.
101569
Valve “B”
Spool Assy.
101570
Valve
“A”
Valve
“B”
Mounting
Hole (4)
Control Valves
Air System Components 03
MV-3 Control Module
Auxiliary
Port
Trailer
Supply
• Maintenance Kit 107216 (old style) or 5002741 (new style)
• Shuttle Kit 107217 (old style) or 5002742 (new style)
(See check valve material to determine kit piece numbers)
Secondary
Supply
Tractor
Delivery
V.M.R.S. 13-010-112
Service
Mtg. Plate
Pc. No. Replaces
Figure
800257
065523
1
800259
800036
1
800516
065157
1
065159
800517
2
065379
800518
065160
1
800519
065186
1
800521
065192
3
800522
–
1
800523
065248
1
800573
065187
1
800584
065208
1
4.21
Mtg. Hole Aux. Port
Dia./Thd. Thd. (NPT)
Comments
0.27
–
Push-in Fittings-3/8”
1/4-20
–
Push-in Fittings-3/8”
0.27
–
M6 x 1-6H
–
0.27
1/4-20
1/4-20
M6 x 1-6H
#10-24
1/4-20
M6 x 1-6H
1/8-27
–
–
1/8-27
–
–
1/8-27
Check Valve
Surface Material
• Plastic - “Old
Style”
• Aluminum “New
Style”
Mtg.
Hole
3.00
Exhaust Port
Primary Supply
Tractor Delivery
5.75
Mtg.
Hole
Fig. 1
3.25
5.75
1.50
Mtg.
Hole
Fig. 2
2.25
Fig. 3
Auxiliary Port
Trailer Supply
Secondary Supply
Push-in fittings shown in bottom view.
TC-4 Modulating Control Valve
(With Lever Latch)
• Available Remanufactured Exchange
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.
Locking
Button
V.M.R.S. 13-010-104
Reman.
Exch.
Pc. No.
282368X
282382X
Service
Pc. No.
282368
282382
Locking
Button
Position
LEFT
LEFT
Delivery
Pressure
P.S.I.
Comments
86-100
–
86-100
Includes
Dial Plate
1/8" P.T.
Delivery
(2)
3-1/16"
1/8" P.T.
Exhaust
(2)
1/8" P.T.
Supply
29
Air System Components 03
Control Valves
Lever
TW-1 Control Valve
• Available Remanufactured Exchange
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.
V.M.R.S. 13-016-016
Reman.
Exch.
Pc. No.
228729X
229635X
277516X
Service
Pc. No.
228729
229635
277516
Lever
Mat’l and
Finish
Zinc-Chrome
Steel-Chrome
Nylon-Black
2-1/2"
1/8" P.T.
Delivery
(2)
1/8" P.T.
Supply
TW-2 & TH-3 Control Valve
(TW-2 Two Lever Positions)
(TH-3 Three Lever Positions)
• Available Remanufactured Exchange
• Maintenance Kit 282391
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.
2-5/8"
Basic
TW-2
Pc. No.
280905
30
Basic
TH-3
Pc. No.
280904
281560
Lever
Centering
Positioning
1/8" P.T. Supply
(1 or 2)
1/8" P.T.
Delivery (2)
er
:
g
n
i
r
u
Feat
d
cture
a
f
u
an
Rem ressors:
p
Com ins
m
Cum d
an
der
Midl n DeWan
o
Clayt
s
Valve
d
e
r
u
fact
anu
Rem d
an
Midl
o
Sealc
Berg r
e
Wagn
y
Newa ins
m
Cum Hayes
y
Kelse
ry
New CO Air D
e
c
i
Serv ell/WAB ds
a
w
Rock lic Disc P
au
Hydr ges
id
Cartr essor Kits
pr
Com Kits
Valve
Air System Components 03
Control Valves
Lever
TW-3 Control Valve
• Available Remanufactured Exchange
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.
V.M.R.S. 13-010-016
Reman.
Exch.
Pc. No.
*225892X*
*228762X*
283040X
Service
Pc. No.
*225892*
*228762*
283040
3"
Lever
Mat’l.
ZINC
STEEL
STEEL
1/4" P.T.
Delivery
(2)
* Vacuum Control
1/4" P.T.
Supply
TW-4 Control Valve
• Available Remanufactured Exchange
• Refer to Master Parts Catalog for Button Pc. No.
V.M.R.S. 32-004-007
3-1/8"
2-1/2"
Basic TW-4
Pc. No.
276635
1/8" P.T.
Delivery
(2)
1/8" P.T.
Supply
TW-11 Control Valve
• Used in conjunction with the HR-1 Hydraulic Relay Valve.
1/8" P.T.
Exhaust
1/8" P.T.
Delivery
(2)
TW-11
Pc. No.
065356
065316
Fig. B
Configuration
Fig. B
Fig. A
SV-1 Synchronizing Valve
1/8" P.T.
Supply
Fig. A
1/4" P.T.
Control
1/8" P.T.
Exhaust
SV-1
Pc. No.
278825
282472
283700
32
A
PSI
42
21
62
B
PSI
28
11
50
2-7/8"
With Common Control & Supply
Pressure, Inlet Opens at A and
Exhaust Opens at B
1/4" P.T.
Delivery
1-7/32"
1/4" P.T.
Supply
Relay Valves
Air System Components 03
R-6 Relay Valve
Bottom View
• Available Remanufactured Exchange
• Maintenance Kit 280856
B
P.T.
Supply
V.M.R.S. 13-010-009
Reman.
Exch.
Pc. No.
279180X
279952X
280375X
279952X
283940X
A
R-6 Basic Degrees
Relay
Service
Valve
Port
Pc. No.
Angle
279180
180
279952
180
280375
90
*280651*
180
283940
270
B
P.T.
–
3/4"
–
3/4"
3/8"
C
P.T.
3/8"
3/8"
1/2"
3/8"
3/8"
C
P.T.
Supply
4-5/8"
3/8"
P.T.
Delivery
(4)
Mtg.
Flange
2 Hole
2 Hole
2 Hole
2 Hole
4 Hole
3-11/16"
1/4" P.T.
Service
*Pipe Plugs & Gasket Attached
Crack Pressure 2 P.S.I.
Exhaust
A
Top View
R-8 Relay Valve
1/8" P.T. Balance Port
Located Under Exhaust
Cover
• Available Remanufactured Exchange
• Maintenance Kit 287370
Exhaust
Cover
V.M.R.S. 13-010-009
3/4" P.T.
Supply
1/2" P.T.
Delivery
4-5/16"
Reman.
Exch.
Service
Pc. No.
Pc. No.
286370X
286370
*286371X* *286371*
*287260X* *287260*
288369X
288369
288781X
288781
A
Service
Port
Location
(Degree)
90
90
180
180
180
1/4" P.T.
Delivery
1/4" P.T.
Service
Comments
5-13/16"
1/2" P.T.
Delivery
3/4" P.T.
Supply
Waterproof
A°
*No Exhaust Cover
Bottom
View
R-8P Relay Valve
3/4" P.T.
Supply
• Available Remanufactured Exchange
• Maintenance Kit 103799
1/2" P.T.
Delivery
V.M.R.S. 13-010-009
1/4" P.T.
Delivery
Supply
Reman.
Exch.
Pc. No.
287114X
Service
Pc. No.
287114
Comments
–
3/8" P.T.
Service
4-11/16"
1/2" P.T.
Delivery
3/4" P.T.
Supply
5-13/16"
Bottom
View
33
Air System Components 03
Relay Valves
1/4" P.T. Service (1)
R-12 Relay Valves
• Available Remanufactured Exchange
• All Universal R-12 and R-14 Relay Valves Include Installation
Instructions and a Universal Mounting Bracket as indicated.
V.M.R.S. 13-010-009
3-7/8"
2-1/16"
Vertical Delivery Ports
Reman.
Exch.
Pc. No.
5003365X
–
102626X
103912X
104561X
–
Crack
Delivery
Pressure Port Size
(P.S.I.)
(P.T.)
4
3/8
5.5
1/2
4
1/2
7.5
1/2
5.5
3/8
4
3/8
Service
Pc. No.
065104
065181
102626
103912
104561
*800365
Maint.
Kit
102802
102802
102802
102802
102802
102802
Mounting
Bracket
296010
296010
296010
296010
296010
296010
1/2"
Supply (1)
R-12
(Vertical Delivery Ports)
P.T.
Delivery
(4)
3-3/4"
Universal
Mounting
Bracket
1/4" P.T.
Service (1)
3-7/8"
Horizontal Delivery Ports
Reman.
Exch.
Pc. No.
–
–
–
103009X
104165X
–
–
–
–
Service
Pc. No.
065125
065309
065546
103009
104165
800238
800305
*800366*
*800365
Crack
Supply
Pressure Port Size
(P.S.I.)
(P.T.)
5.5
1/2
4
1/2
4
1/2
4
3/4
7.5
3/4
4
3/4
4
1/2
5.5
1/2
4
1/2
Maint.
Kit
102802
102802
109523
102802
102802
102802
5002831
5004029
5004029
Mounting
Bracket
296010
296010
296010
296010
296010
N/A
296010
296010
296010
Delivery
(P.T.)
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/8
1/2
P.T.
Delivery (2)
P.T.
Supply (2)
R-12
(Horizontal Delivery Ports)
1/4" P.T.
Service
*Self draining piston
R-12 Vert. (2) & Horizontal Delivery Ports
Service
Replacement
Pc. No.
065206
065303
800095
800441
800483
800484
800485
800486
800508
Crack
Delivery
Pressure Port Size
(P.S.I.)
(P.T.)
5.5
3/8
4
3/8
4
3/8
5.5
3/8
5.5
1/2
5.5
1/2
4
1/2
4
1/2
5.5
1/2
3-7/8"
Maint.
Kit
102802
102802
102802
102802
102802
102802
102802
102802
102802
Mounting
Bracket
296010
296010
102846**
102846**
N/A
296010
N/A
296010
N/A
P.T.
Delivery (2)
3/8" Delivery
(2)
1/2" Supply
(2)
**Mounting bracket 102846 includes two 5/16" mounting studs.
R-12P Pilot Relay Valve
Cover
1/4" Control
• Available Remanufactured Exchange
• Universal Mounting Bracket 296010 included
• Field Maintenance Kit 109265
Body
V.M.R.S. 13-010-009
R-12P
Service Pc. No.
065476
34
R-12P
Reman. Pc. No.
109264
3/8" Delivery (4)
1/2" Supply (2)
Relay & Safety Valves
Air System Components 03
1/8" P.T. Balance Port
(Beneath Exh. Cover)
Exhaust
Cover
R-14 Relay Valves
• Available Remanufactured Exchange
• Field Maintenance Kit for R-12 & R-14 is Pc. No.
102802
• All Universal R-12 and R-14 Relay Valves Include
Installation Instructions and a Universal Mounting
Bracket Pc. No. 296010.
Exhaust
Cover
R-14
Crack
Horizontal Press.
Pc. No.
PSI Supply
103010
4
3/4
103294
5.5
3/4
103835
7.5
3/4
104345
5
3/4
104574
4
1/2
1/4" P.T.
Service
(1)
4-7/16"
1/2" P.T.
Supply (1)
V.M.R.S. 13-010-009
1/8" P.T. Balance Port
(Beneath Exh. Cover)
1/4" P.T.
Service (1)
1/2" P.T.
Delivery (4)
4-7/16"
R-14
(Vertical Delivery Ports)
R-14 Vertical
Pc. No.
103028
103833
106313
Crack
Press. PSI
4
7.5
5.5
Pc. No.
065430
065675
800135
800136
Crack
4
4
4
4
Bracket
112632
–
5001356
–
3/4" P.T.
Supply (2)
1/2" P.T.
Delivery (2)
R-14
(Horizontal Delivery Ports)
5-5/64"
RE-6 & RE-6NC Relay Emergency Valves
• Available Remanufactured Exchange
• Maintenance Kits:
282812 Complete Valve
282813 Insert Only
1/4" P.T.
Service
V.M.R.S. 13-010-037
Reman.
Exch.
Pc. No.
281865X
281860X
–
Service
Pc. No.
281865
281860
065451
Model
RE-6
RE-6
RE-6NC
1/4" P.T.
Emergency
3/4" P.T.
Supply
A
P.T.
Delivery
3/8"
1/4"
1/4”
3/8" P.T.
Supply
1/4" P.T.
Delivery (2)
A P.T. Delivery (2)
The RE-6NC must be used in conjunction with a PR-3 reservoir control valve.
HR-1 Hydraulic Relay Valve
5-9/32"
7/8" UNF
Exhaust
V.M.R.S. 13-010-015
7/8" UNF
Delivery
Port
5-9/32"
HR-1
Service Pc. No.
065147
9/16" UNF
Supply
7/16" UNF
Control
Port
Vehicles
Ford, Navistar
7/16" UNF
Push Pull Delivery
7/16" UNF
Reservoir Port
ST-3 Safety Valve
ST-3
Pc. No.
284142
284143
285849
285850
V.M.R.S. 13-010-073
P.T.
A P.T.
P.T.
1/4
3/8
1/4
1/4
Pressure
Setting
150 P.S.I.
150 P.S.I.
175 P.S.I.
75 P.S.I.
35
Air System Components 03
Spring Brake Valves
SR-1 Spring Brake Valve
4-5/8"
• Available Remanufactured Exchange
• Maintenance Kit: 108123
1/4" P.T.
Delivery
V.M.R.S. 13-010-048
4-3/16"
1/4" P.T.
Res. No. 1
Reman.
Exch. Pc. No.
286364X
288063X
Service
Pc. No.
286364
288063
Cust.
Ident.
NONE
IHC-459271-C92
Reservoir
Trip Press.
55 PSI
30 PSI
1/4" P.T.
Control
1/4" P.T.
Supply
SR-2 Trailer Spring Brake Valve
1/4" P.T.
Serv. Res.
(2)
• Available Remanufactured Exchange
• Maintenance Kit 287691
V.M.R.S. 13-010-048
Reman.
Exch. Pc. No.
*287376X*
102761X
103061X
Service
Pc. No.
*287376*
102761
103061
5-17/32"
A Male P.T.
Res. Conn. (1)
A
P.T.
3/4"
3/4"
1/2"
3/8" P.T.
Delivery
(4)
*Does not have trailer service
port for anti-compound
1/4" P.T.
Trailer Service
SR-4 Trailer Spring Brake Valve
V.M.R.S. 13-010-048
Reman.
Exch. Pc. No.
101112X
101622X
Service
Pc. No.
101112
101622
A Male P.T.
Res. Conn. (1)
PR-3 Replacement
286460
• Available Remanufactured Exchange
• Maintenance Kit 102048
1/4" P.T.
Trailer Supply
5-3/4"
1/4" P.T.
Reservoir
Charging (2)
A
P.T.
3/4"
1/2"
3/8" P.T.
Delivery (4)
SR-4 New Configuration Trailer Spring
Brake Valve
1/4" P.T.
Trailer Service
1/4" P.T.
Trailer Supply
1/4" Res.
Charging
• Maintenance Kit 108259
SR-4
Basic Pc. No.
107539
–
SR-5
Basic Pc. No.
065437
065439
1/4" P.T. Trailer
Service
5.67
V.M.R.S. 13-010-111
A
3/4" NPT
1/2" NPT
Comments
with anticompounding
with anticompounding
A Male P.T.
Res. Conn.
3/8" P.T.
Delivery (4)
36
1/4" P.T. Trailer
Supply
Spring Brake Valves
Air System Components 03
SR-5 Trailer Spring Brake Valve
1/4 P.T. Service
• Maintenance Kit 109015
1/4 P.T.
Service/
Spring Brake
Reservoir
V.M.R.S. 13-010-048
Reman.
Exch. Pc. No.
109615X
109616X
109617X
109618X
Service
A
Pc. No. Male P.T.
065437
3/4"
065438
3/4"
065439
1/2"
065440
1/2"
SR-5 Identification
Hole
A
Reservoir
Mounting
Comments
With Anti-Compounding
–
With Anti-Compounding
–
1/4 P.T.
Trailer Supply
3/8 P.T.
Delivery (4)
Exhaust
1/4 P.T.
Trailer Service
SR-7 Valves
Check
Service
Valve
Pc. No.
A
Orientation
5010914
Plug
Shown
5010915
Plug
Rotate 180°
5010916 3/8" NPT
Shown
5010917 3/8" NPT Rotate 180°
5011179
Plug
Shown
5011180
Plug
Rotate 180°
3/8"-16 UNC
Mounting
Studs (2)
Single
Check
Valve 3/8"
O.D. Tube
3/8" O.D.
Tube
3/8" O.D.
Tube
A
Single
Check
Valve 1/2"
O.D. Tube
A
3/8" NPT
Delivery
3/8" NPT
Delivery
Exhaust
Spring Brake Relay
Single
Check
Valve 3/8"
O.D. Tube
3/8"-16
UNC
Mounting
Studs (2)
3/8" O.D.
Tube (2)
A
1/2" NPT
Pipe Plug
Exhaust
3/8" NPT
Delivery
A
3/8" NPT
Delivery
SR-7 Quick Release Valve
37
Air System Components 03
Tractor Protection Valves
R-7 Modulating Valve
• Available Remanufactured Exchange
• Maintenance Kit 283861
3/8" P.T.
Supply
V.M.R.S. 13-010-009
Reman.
Exch.
Pc. No.
103081X
Service
Pc. No.
103081
5-27/32"
Spring Brake
Release
Pressure P.S.I.
95
1/4"
Control
Balance Port
1/4" P.T.
Delivery Ports (2)
3/8" P.T.
Tractor
Control
(Primary)
3/8" P.T.
TP-3DC Tractor Protection Valve
Tractor
Control
(Secondary)
3/8" P.T.
• Maintenance Kit 5000073
V.M.R.S. 13-010-016
Trailer
Control
(Primary)
1/2" P.T.
Stop Light
Switch
1/4" P.T.
Service
Pc. No.
065706
Tractor
Supply
1/4" P.T.
Trailer
Supply
(Primary)
1/2" P.T.
Mounting
Holes
TP-3 Tractor Protection Valve
1/4" P.T.
Tractor
Emergency
• Available Remanufactured Exchange
• Maintenance Kit 280858
4-3/4"
38
Service
Pc. No.
279000
279692
280830
A
P.T.
1/2"
3/8"
1/2"
B
P.T.
1/2"
3/8"
A
P.T. Trailer
Emergency
B
P.T.
Trailer Service
V.M.R.S. 13-010-016
Reman.
Exch. Pc. No.
279000X
279692X
Auxiliary
Supply
1/4" P.T.
3/8" P.T.
Tractor
Service
TP-3 is used
with PP-3 or
PP-7 Valve
Valve Changeover
TP-4 Tractor Protection Valve
Formerly VM-1 Control Valve Manifold
• Available Remanufactured Exchange
• Maintenance Kit 283863
Air System Components 03
3/8" P.T.
No. 1
Delivery
5-1/4"
Trailer Emergency
Stop Light Switch
1/4" P.T.
V.M.R.S. 13-010-114
3/8" P.T.
Delivery No. 2
Trailer Emergency
Supply 1/4" P.T.
Reman.
Exch. Pc. No.
288301X
Stop Light
Switch
1/4" P.T.
Service
Pc. No.
288301
3-7/8"
Tractor Service Supply
1/4" P.T.
3 Sealing O-Rings Pc. No.
212268 Included with Valve
TP-5 Tractor Protection Valve
Formerly VM-2 Control Valve Manifold
• Available Remanufactured Exchange
• Maintenance Kit 289061
5-11/16"
3/8" P.T.
Serv.
Rear
V.M.R.S. 13-010-114
1/4" P.T.
Stop
Light
Switch
Reman.
Exch. Pc. No.
288605X
*289253X*
4-3/16"
Service
Pc. No.
288605
*289253*
*Use 289253 when a Trailer
Control (Hand Valve) such as
the TC-2 is not connected to the
Trailer Control Port of the TP-5.
1/2" P.T.
Trlr.
Emerg.
Supply
3/8" P.T.
Trlr. Serv. &
Emerg. Supply
(Rear)
3/8" P.T.
Trlr.
Control
1/2" P.T.
Trlr. Serv.
Supply
Exhaust
39
Air System Components 03
Valve Changeover
Valve Changeover
Model/Pc. No.
Bendix
R-1
R-1C
R-5
R-6
R-8
R-12
R-12H
R-14
R-14H
RE-1C
RE-4
RE-6
SR-1
SR-2
SR-4
Bendix Replacement
103009
103009
102626, 103009
102626, 103009
103010
102626
103009
103028
103010
229434
229434
281865
286364
287376
101112
Model/Pc. No.
Berg
12340
12341
12342
12343
12344
12345
12346
12352
12360
A86473
A86477
Kelsey Hayes
5468
5470
Bendix Replacement
Slack Adjusters 05
103009
103009
102626, 103009
102626, 103009
102626, 103009
102626, 103009
103009
101112 & 102626
101112, 101622
102626
102626
103009
102626
Model/Pc. No.
Midland
A104001
A104002
A104003
A104010
KN20541
KN28060
KN28061
KN28071
KN28132
KN28140
Sealco
9125
A1100
Wagner
A78882
A78887
A88802
A88812
A98730
A98731
A98732
Bendix Replacement
101112, 101622
101112, 101622
101112, 101622
101112, 101622
101112, 101622
103009
103009
103010
103009
103010
102626, 103009
102626
102626,
102626,
101112,
101112,
101112,
101112,
101112,
103009
103009
101622
101622
101622
101622
101622
SureStroke™ Indicator
Clevis Pin
Clevis Pin Style
Piece
Stroke/
No.
Travel
Power Units
PU175
1.75"
PU200
2.00"
PU250
2.50"
PU175CP
1.75"
PU200CP
2.00"
PU250CP
2.50"
Chamber
Sizes*
Type 16, 20 & 24
Type 30, 16L, 20L & 24L
Type 24L & 30L
Type 16, 20 & 24
Type 30
Type 24L & 30L
*L – denotes long stroke
40
Clamp Pin Style
Clevis Comments
Pin Dia.
1/2"
1/2"
1/2"
–
–
–
Clamp Pin
Clamp Pin
Clamp Pin
Piece
No.
Trailer
TL200
TL250
TL200CP
TL250CP
Stroke/
Travel
Chamber
Sizes*
Clevis
Pin Dia.
2.00"
2.50"
2.00"
2.50"
Type 30
Type 30L
Type 30
Type 30L
1/2"
1/2"
–
–
Comments
Clamp Pin
Clamp Pin
Manual Slack Adjusters
Straight Arm
V.M.R.S. 13-001-030 (FRONT)
13-002-028 (REAR)
SAE
Piece
Torque
No.
Rating-lbs Spline Teeth
278302
26,000
1-1/4”
10
278305
26,000
278323
26,000
278326
26,000
278008
30,000
1-1/2”
10
278010
30,000
278045
30,000
279634
30,000
101827
26,000
277959
26,000
102110
30,000
1-1/2”
10
278016
30,000
278017
30,000
278035
30,000
288282
26,000
286965
26,000
1-1/2”
28
288753
26,000
287899
30,000
101133
26,000
101134
26,000
101289
26,000
1-1/2”
28
101290
26,000
101214
30,000
101215
30,000
101216
30,000
283411
26,000
1-5/8”
37
1.
2.
3.
4.
5.
Selecting A Slack Adjuster
Determine if straight or offset arm. If offset determine if RH or LH is needed.
Identify spline size (diameter and number of teeth).
Select model needed.
Determine the arm hole used (if slack contains more than one).
Identify bushing diameter.
Arm Length (In.)
A
B
C
5.5
4.5
–
7.0
6.0
5.0
7.0
6.0
5.0
6.5
5.5
4.5
6.5
5.5
–
6.0
5.0
–
7.0
6.0
5.0
7.75 6.75
–
6.0
–
–
6.5
5.5
–
6.5
5.5
–
6.5
5.5
–
6.0
5.0
–
7.5
5.5
–
7.0
6.0
5.0
6.0
5.0
–
6.5
5.5
–
6.5
5.5
–
6.0
5.0
–
6.5
5.5
–
6.5
5.5
–
6.0
5.0
–
6.5
5.5
–
6.0
5.0
–
7.0
–
–
6.0
–
–
Bushing
Dia.
0.5
Lube
Fitting
Straight
Fitting
Direction
Straight
0.5
Straight
Straight
Bushing Diameter
A
B
0.625
0.5
0.625
0.5
90 Deg.
Straight
90 Deg.
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
90 Deg.
90 Deg.
Straight
Straight
Straight
Straight
Left
Straight
Down
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Right
Right
Straight
Straight
Straight
Straight
Left Hand (LH) Shown –
Right Hand (RH) Opposite
Offset Arm
SAE
Piece
Torque
No.
Rating-lbs Spline Teeth
278288
278289
278294
26,000
1-1/4”
10
278295
278252
278253
279300
279301
279946
26,000
1-1/2”
10
279947
280424
280425
282560
282561
279309
279350
20,000
1-1/2”
10
279351
288539
288540
288541
288542
101413
101414
20,000
1-1/2”
28
287896
287897
Slack Adjusters 05
Arm Length (In.)
A
B
C
6.0
5.0
4.0
6.0
5.0
4.0
5.5
4.5
–
5.5
4.5
–
5.5
4.5
–
5.5
4.5
–
5.25
–
–
5.25
–
–
7.0
6.0
–
7.0
6.0
–
6.0
5.0
4.0
6.0
5.0
4.0
6.5
5.5
–
6.5
5.5
–
5.75
–
–
7.0
–
–
7.0
–
–
6.5
5.5
–
6.5
5.5
–
6.0
5.0
–
6.0
5.0
–
5.5
–
–
5.5
–
–
6.5
5.5
–
6.5
5.5
–
Bushing
Dia.
0.5
0.5
Lube
Fitting
Straight
Straight
Offset
0.625
0.625
0.5
Straight
1.5
0.5
Straight
1.5
Handed
RH
LH
RH
LH
RH
LH
RH
LH
RH
LH
RH
LH
RH
LH
LH
RH
LH
RH
LH
RH
LH
LH
RH
RH
LH
C
Spline
Lube Fitting
Offset
Bushing Diameter
A
B
C
Spline
Lube Fitting
41
Slack Adjusters 05
Automatic Slack Adjusters
ASA-5 Automatic Slack Adjuster
V.M.R.S. 013-001-030 (FRONT)
013-002-028 (REAR)
Adapter
Thread
Size
“B”
Arm
Length
A
ASA-5 Maintenance Kits
Kit
Pc. No.
107162
107161
*107156*
107163
107164
107165
107157
107159
107158
107160
Description
1
/2" Adapter Kit - Quick Connect
5
/8" Adapter Kit - Quick Connect
Adjuster Kit
5" Link Kit
51/2" Link Kit
6" Link Kit
Quick Connect Yoke Kit (Straight)
Quick Connect Yoke Kit (Offset)
Easy-On Yoke Kit (Straight)
Easy-On Yoke Kit (Offset)
The most commonly used
adapter is supplied with the
slack adjuster. Other adapters
may be purchased separately.
Spline
Size
Offset
*Adjuster Kit 107156 is common to all ASA-5 Pc. Nos.
Refer to Service Parts Catalog for Kit Contents
All offset slack adjusters
are provided as shown. If
the opposite offset is
needed remove the yoke
and rotate 180°.
Straight
Standard Adapter
Extended Adapter
25/32"
1-9/32"
A
A
A
Yoke Adapter Push Rod
Pc. No.
Thread Size
291452
5/8"-18 UNF
292756
1/2"-20 UNF
42
A
Yoke Adapter Push Rod
Pc. No.
Thread Size
297700
5/8"-18 UNF
297701
1/2"-20 UNF
ASA-5
Exterior
Service Pc. Numbers
ASA-5
SERVICE
ASSY.
PC. NO.
ARM
LENGTH
A
ADAPTER
THREAD
SIZE
B
Slack Adjusters 05
SERVICE PARTS/KITS
YOKE
OFFSET
ADAPTER
YOKE
LINK
COMMENTS
1 1/4"-10C SPLINE
065162
5"
1/2-20
5/8"
292756
107160
107163
065163
5-1/2"
5/8-18
5/8"
291452
107160
107164
065244
5-1/2"
1/2-20
5/8"
292756
107160
107164
065164
5-1/2"
1/2-20
Straight
292756
107158
107164
801351
5-1/2"
5/8-18
Straight
291452
107158
107164
1 1/4"-24 SPLINE
065166
5"
1/2-20
5/8"
292756
107160
107163
065167
5-1/2"
5/8-18
Straight
291452
107158
107164
065274
5-1/2"
1/2-20
Straight
292756
107158
107164
065306
5-1/2"
1/2-20
5/8"
292756
107160
107164
Worm Gear Incorporates a lubrication passage
065335
5-1/2"
1/2-20
Straight
292756
107158
107164
Worm Gear Incorporates a lubrication passage
065403
5-1/2"
5/8-18
Straight
291452
107158
107164
Worm Gear Incorporates a lubrication passage
801357
5"
5/8-18
5/8"
291452
107160
107163
1 1/2"-10C SPLINE
065168
5"
1/2-20
Straight
292756
107158
107163
065169
5-1/2"
1/2-20
5/8"
292756
107160
107164
065170
5-1/2"
5/8-18
Straight
291452
107158
107164
065172
6"
5/8-18
Straight
291452
107158
107165
065344
6"
5/8-18
Straight
291452
107158
107165
065488
5-1/2"
5/8-18
5/8"
291452
107160
107164
Worm Gear Incorporates a lubrication passage
065508
5"
5/8-18
Straight
291452
107158
107163
Worm Gear Incorporates a lubrication passage
065700
5-1/2"
5/8-18
Straight
291452
107158
107164
Worm Gear Incorporates a lubrication passage
Worm Gear Incorporates a lubrication passage
801352
5"
5/8-18
Straight
291452
107158
107163
801353
5-1/2"
1/2-20
Straight
292756
107158
107164
801358
5-1/2"
5/8-18
5/8"
291452
107160
107164
801359
5"
5/8-18
5/8"
291452
107160
107163
065173
5"
1/2-20
Straight
292756
107158
107163
065174
5-1/2"
5/8-18
Straight
291452
107158
107164
065175
6"
5/8-18
Straight
291452
107158
107165
065176
6"
5/8-18
Straight
291452
107158
107165
065195
5-1/2"
5/8-18
Straight
291452
107158
107164
Customer Ident. Body
065221
5-1/2"
1/2-20
Straight
292756
107158
107164
Worm Gear Incorporates a lubrication passage
065245
5-1/2"
1/2-20
5/8"
292756
107160
107164
Worm Gear Incorporates a lubrication passage
065247
5-1/2"
5/8-8
Straight
291452
107158
107164
Worm Gear Incorporates a lubrication passage
065276
6"
1/2-20
5/8"
292756
107160
107165
Worm Gear Incorporates a lubrication passage
801354
5"
5/8-18
Straight
291452
107158
107163
801355
801356
5-1/2"
6"
1/2-20
1/2-20
Straight
Straight
292756
292756
107158
107158
107164
107165
1 1/2"-28 SPLINE
Worm Gear Incorporates a lubrication passage
1 5/8"-37 SPLINE
065177
6"
5/8-18
Straight
291452
107158
107165
065178
5-1/2"
5/8-18
Straight
291452
107158
107164
065179
6"
5/8-18
Straight
291452
107158
107165
Worm Gear Incorporates a lubrication passage
065182
5-1/2"
5/8-18
Straight
291452
107158
107164
Worm Gear Incorporates a lubrication passage
The easy-on-yoke assemblies are standard on the ASA-5 service basic slack adjusters, however, early production assemblies
may contain the quick connect yoke.
If the quick connect yoke is required it must be purchased separately and installed by the customer.
All ASA-5 slack adjusters are supplied with a 45° lube fitting unless otherwise noted.
43
Indicating and Warning 06
Stop Light Switches
DS-1 Combined Stop Light Switch
Double Check Valve
E
• Available Remanufactured Exchange
• Field Maintenance Kit 276142
A
C
V.M.R.S. 13-010-038
DS-1
Pc. No.
228050
228165
228520
229493
A
Male
P.T.
1/2"
3/8"
1/2"
1/2"
B
Female
P.T.
1/4"
1/4"
3/8"
1/4"
C
Female
P.T.
1/4"
1/4"
1/4"
1/4"
D
Female
P.T.
–
–
–
1/4"
2-13/16"
D
E
Terminal
Thread
8-32
8-32
8-32
8-32
B
DS-2 Combined Stop Light Switch
Double Check Valve
E
V.M.R.S. 13-010-038
A
3"
C
D
DS-2
Pc. No.
104563
286452
286453
286704
A
Male
P.T.
3/8"
3/8"
3/8"
–
3-1/16"
B
Female
P.T.
3/8"
3/8"
3/8"
3/8"
C
Female
P.T.
1/4"
3/8"
3/8"
3/8"
D
Female
P.T.
–
–
–
3/8"
E
Terminal
Thread
8-32
8-32
10-32
10-32
TE-1 Trailer Emergency Stop Light
Switch
B
3-1/2"
Terminal
8-32 Thrd.
V.M.R.S. 34-002-008
2-3/4"
TE-1
Pc. No.
228477
Circuit between terminals
to be closed from 60 PSI
to 0 PSI
1/8" P.T.
Air Supply
1-7/8"
44
Stop Light Switches
Indicating and Warning 06
SL-3 Stop Light Switch
2"
V.M.R.S. 34-002-008
2-9/16"
Terminal
10-32 Thrd.
SL-3
Pc. No.
226262
1/4" P.T.
Supply
SL-4 Stop Light Switch
Terminal
8-32 Thrd.
V.M.R.S. 34-002-008
Partial View
Terminal
2-32/64"
2-1/4"
SL-3
Pc. No.
228600
228687
228688
A
Pipe
Thread
1/4"
3/8"
1/4"
Fig.
No.
1
1
2
SL-5 Stop Light Switch
V.M.R.S. 34-002-008
SL-5
Pc. No.
286392
286404
Terminal
Thread
Size
8-32
10-32
A
Pipe
Thread
Supply
Fig. 2
1-5/8"
Fig. 1
2-1/16"
1-15/64"
Terminal
1/4" P.T.
Supply
45
Indicating and Warning 06
Low Pressure Indicator
Cable
Terminal
LP-2 Low Pressure Indicator
V.M.R.S. 03-001-037
224044
Cut-Out
Pressure
P.S.I.
60 + 5
–0
70 ± 6
288408
60 ± 6
LP-2
Pc. No.
223578
3-9/16"
Remarks
1/4" P.T.
Supply
Without Cable
Terminal
Weatherproof
1-7/8"
LP-3 Low Pressure Indicator
V.M.R.S. 03-001-037
Single Terminal
LP-3
Pc. No.
*104246*
279416
279472
280530
289397
Cut-Out
Pressure
P.S.I.
66 ± 6
60 ± 6
75 ± 6
70 ± 6
75 ± 6
A
Pipe
Thread
1/4"
1/4"
1/4"
1/4"
1/8"
1-15/16"
A
P.T.
*Push on terminal
Double Terminal
Cut-Out
LP-3
Pressure
Pc. No.
P.S.I.
228750
60 ± 6
**275083**
–
276599
30 ± 3
277155
50 ± 5
*280743*
60 ± 6
284793
80 ± 6
284833
70 ± 6
283029
60 ± 6
288522
66 ± 6
A
Pipe
Thread
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
Comments
w/o
w/o
w/o
w/o
w/o
cable
cable
cable
cable
cable
terminal
terminal
terminal
terminal
terminal
**Pc. No. 275083 has a cut-in pressure of 75 ± 6 PSI
46
Terminal
Screw
A
P.T.
1-15/16"
Cable
Terminal
Air Horns
Indicating and Warning 06
Air Horn Kits
• Kits Include Horn Valve, Tubing & Fittings
Air Horn
Kits
Application Description
207945 Includes Hand Operated Horn Valve 228013
207946 Includes Foot Operated Horn Valve 228672
Ahead of the Curve . . .
with Bendix Air Brake Training
• 25-4 Day Air Brake Training Courses in four locations across the
U.S. each year.
• Regional Training on site with 6 mobile training units stationed across
the U.S. & Canada
• Audio Visual Training programs available
• Service literature including manuals, wall charts, and handbooks
47
Tubing and Fittings 07
Cut-Out Cocks
C-5 Cut-Out Cocks
• Maintenance Kit 285938
Reducer
Bushing
C-5
Pc. No.
285172
285697
Clamping
Stud
Pc. No.
NONE
205730
1/2" P.T.
1/4" P.T.
1/4" P.T.
Reducer
Bushing
Pc. No.
NONE
212741
Clamping
Stud
1/2" P.T.
Drain Cocks
L
1-3/8"
1/4" P.T.
1/4 Pipe
Thd.
1"
1/4 Pipe
Thd.
1/4 Pipe
Thd.
Pc. No. 103385
Pc. No.
220332
226338
276068
‘L’
Length
1-7/8"
1-7/8"
2-3/8"
Pc. No. 221121
Comments
Closed as shown
Open as shown
Closed as shown
3-3/4"
DV-2 Automatic Reservoir Drain Valve
1/4"
P.T.
Adapter
• Available Remanufactured Exchange
• Maintenance Kit 282134
Port A
3/8" P.T.
V.M.R.S. 13-010-007
Reman.
Exch.
Service
Pc. No.
Pc. No.
281923X
281923
281924X
281924
*284412X* *284412*
*284795X* *284795*
*With Heater
48
Port A
Adapter
Pipe Plug
Pc. No.
Pc. No.
293248
–
–
233057
293248
–
–
233057
Port B
Adapter
Pipe Plug
Pc. No.
Pc. No.
–
233057
293248
–
–
233057
293248
–
Port B
3/8" P.T.
2-3/8"
Tubing and Fittings 07
Copper Tubing and Tubing Clamps
SAE Standard J844B Type 3 Nylon
Tubing
V.M.R.S. 13-010-053
V.M.R.S. 13-010-003
Tubing
Outside
Diameter
1/4"
1/4"
5/16"
5/16"
3/8"
3/8"
1/2"
1/2"
5/8"
3/4"
Carton of Coiled
Copper Tubing
Pc. No.
279567
279568
279569
279570
279571
279572
279573
279574
279575
279576
Tubing
Length
25 Ft.
50 Ft.
25 Ft.
50 Ft.
25 Ft.
50 Ft.
25 Ft.
50 Ft.
25 Ft.
25 Ft.
All tubing above conforms with SAE Spec. J844.
For Tubing
O.D. Size
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
1"
Tubing Clamp
(Rubber Covered)
Pc. No.
232821
232822
232823
232824
232825
232826
232827
O.D.
(Inches)
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
3/4
3/4
Wall
Thickness
(Inches)
.023
.023
.040
.040
.040
.040
.040
.040
.046
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.062
.092
.092
.092
Length
Feet
100
1000
100
250
100
100
100
1000
100
100
250
100
100
100
100
500
100
250
100
100
100
500
100
100
100
Tubing
Color
Black
Black
Black
Black
Red
Yellow
Green
Black
Black
Black
Black
Red
Yellow
Green
Orange
Black
Black
Black
Red
Green
Orange
Black
Black
Black
Green
Nylon
Tubing
Pc. No.
249094
112429
246113
246114
248441
248442
248443
291995
249095
246115
246116
248444
248445
248446
248447
291996
246117
246118
248448
248449
248450
291997
247606
247607
248451
Each carton of Nylon Tubing is designed for self dispensing.
Adaptable for use with Standard Air Brake Fittings with the use of
inserts.
Tube Inserts for Nylon Tubing
Can be used with
standard Bendix tubing fittings.
Standard Nuts and Sleeves
The tubing O.D. size
determines the nut and
sleeve used.
Nut
Sleeve
For Tube Size
O.D.
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
For Tubing Size
O.D.
1/4"
5/16"
3/8"
1/2"
5/8"
3/4"
1"
Pc. No.
246088
292802
246089
246090
247608
246091
Nut
Pc. No.
200455
200363
200360
203755
210613
203896
203899
Sleeve
Pc. No.
200457
200364
200361
203754
210612
203897
203900
49
Tubings & Fittings 07
Tubing Fittings (cont.)
A
Pipe
Thread
Male
Pipe
Thread
Female
Pipe
Thread
Male
B
A
Pipe
Thread
Male
1/8"
1/4"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
A
Tubing
O.D.
1/4"
3/8"
3/8"
3/8"
1/2"
1/2"
5/8"
5/8"
3/8"
1/2"
B
Tubing
O.D.
1/4"
3/8"
3/8"
1/2"
3/8"
1/2"
3/8"
5/8"
1/4"
1/2"
Tee
Pc. No.
221978
205104
217050
224647
215703
215701
222150
221986
224793
227842
Pipe
Thread
Female
A
Pipe
Thread
Male
P.T.
Female
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
P.T.
Male
1/4"
3/8"
3/8"
1/2"
3/8"
3/8"
1/2"
A
Tubing
O.D.
3/8"
3/8"
1/2"
5/8"
1/2"
5/8"
1/2"
A
Tee
Pc. No.
215954
224827
217640
224103
227900
228377
275284
P.T.
Female
1/4"
1/4"
1/4"
1/2"
P.T.
Male
1/4"
1/4"
3/8"
3/8"
A
Tubing
O.D.
1/4"
3/8"
1/2"
3/8"
A
B
Pipe
Thread
Male
P.T.
Male
1/8"
1/8"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
A
Tubing
O.D.
1/4"
3/8"
1/4"
3/8"
5/8"
3/8"
1/2"
1/2"
1/2"
5/8"
3/8"
B
Tubing
O.D.
1/4"
3/8"
3/8"
3/8"
5/8"
3/8"
3/8"
1/2"
1/2"
5/8"
5/8"
50
Tee
Pc. No.
205182
217051
225838
205103
223994
205177
224645
215700
224721
221982
223403
B
A
A
Tubing O.D.
1/4"
3/8"
1/2"
5/8"
3/4"
1"
Tee
Pc. No.
220478
217619
224799
223664
B
Tubing O.D.
1/4"
3/8"
1/2"
5/8"
3/4"
1"
Union
Pc. No.
205514
205134
215710
221826
216523
216339
B
Pipe Thread Female
P.T.
Female
1/4"
A
Tubing
O.D.
3/8"
B
Tubing
O.D.
3/8"
Tee
Pc. No.
224681
Tubings & Fittings 07
Tubing Fittings (cont.)
Pipe
Thread
Female
P.T.
Female
1/8"
1/8"
1/4"
3/8"
3/8"
1/2"
1/2"
1/2"
A
A
Tubing O.D.
1/4"
3/8"
3/8"
3/8"
1/2"
1/2"
5/8"
3/4"
Connector
Pc. No.
205101
205418
205826
205827
215711
225561
221987
229738
A
B
C
A
Tubing
O.D.
1/4"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
5/8"
5/8"
B
Tubing
O.D.
1/4"
3/8"
3/8"
3/8"
1/4"
1/2"
1/2"
5/8"
5/8"
C
Tubing
O.D.
1/4"
1/4"
3/8"
1/2"
3/8"
3/8"
1/2"
3/8"
5/8"
Tee
Pc. No.
221979
225760
205106
217663
226196
225836
215712
222064
221984
A
Pipe
Thread
Female
P.T.
Female
1/8"
1/8"
1/4"
3/8"
1/2"
A
Tubing O.D.
1/4"
3/8"
3/8"
3/8"
5/8"
Elbow
Pc. No.
221977
205426
205135
205830
221983
A
Pipe
Thread
Male
P.T.
Male
1/8"
1/8"
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
3/4"
3/4"
3/4"
3/4"
1"
A
Tubing O.D.
1/4"
3/8"
1/4"
5/16"
3/8"
1/2"
3/8"
1/2"
5/8"
3/8"
1/2"
5/8"
3/4"
1/2"
5/8"
3/4"
1"
1"
Connector
Pc. No.
205127
205509
205183
205054
205053
217690
205824
217525
216685
222063
217691
216684
217621
217689
221985
215762
225786
215763
B
Pipe
Thread
Male
P.T.
Male
1/8"
1/8"
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
3/4"
3/4"
3/4"
A
B
Tubing
Height to
O.D.
Tubing Center
1/4"
3/4"
3/8"
31/32"
1/4"
15/16"
3/8"
31/32"
3/8"
1-7/16"
1/2"
1-1/8"
3/8"
15/16"
1/2"
1-1/8"
5/8"
1-5/32"
3/8"
1-5/16"
1/2"
1-5/16"
5/8"
1-3/8"
1/2"
1-5/16"
5/8"
1-5/16"
3/4"
1-3/8"
Elbow
Pc. No.
205539
205522
224318
205102
222858
220475
205829
215709
221993
222062
216310
221825
221536
229108
216520
51
Tubings & Fittings 07
Tubing Fittings (cont.)
A
A External
B Internal
REDUCING
BUSHING
PC. NO.
212862
230130
230808
212349
234680
PIPE
THREAD
A
BRASS
3/8"
1/2"
1/2"
STEEL
1/2"
3/4"
B
B
A
Tubing O.D.
1/4"
3/8"
1/2"
5/8"
1/4"
1/4"
3/8"
B
Tubing O.D.
1/4"
3/8"
1/2"
5/8"
3/8"
1/2"
Pipe
Thread
Male
A
B
Pipe
Thread
Male
P.T.
Male
A
Tubing
O.D.
1/8"
1/2"
3/8"
3/4"
B
Height to
Tubing
Center
1-7/8"
1-3/8"
Elbow
Pc. No.
224317
205113
222359
222360
P.T.
Male
1/4"
3/8"
3/8"
1/2"
1/2"
1/2"
Elbow
Pc. No.
215953
217504
A
Tubing
O.D.
3/8"
3/8"
1/2"
3/8"
1/2"
5/8"
Elbow
(45°)
Pc. No.
220722
220291
220292
225650
227162
222065
Miscellaneous Fittings
V.M.R.S. 13-009-016
STREET
ELBOW
P.T.
90°
A
B
Pc. No.
BRASS
1/8" 1/8"
233567
1/4" 1/4"
233568
3/8" 3/8"
233569
1/2" 1/2"
233570
3/4" 3/4"
233571
A
B
PIPE
ELBOW
B
Pc. No.
BRASS
1/4"
202915
A
1/4"
B
52
B
A
P.T.
A
STREET
ELBOW
P.T.
45°
A
B
Pc. No.
BRASS
1/4" 1/4"
233572
REDUCING
ELBOW
P.T.
90°
A
B
Pc. No.
BRASS
1/8" 1/4"
232871
A
B
Tubings & Fittings 07
Miscellaneous Fittings (cont.)
A
Washer
Nut
A
B
B
A
Pipe Tap
1/4"
3/8"
B
Pipe Tap
1/4"
3/8"
C
Anchor Elbow
Pc. No.
201030
212765
A
A
Pipe
Tap
1/8"
1/4"
1/4"
3/8"
B
Pipe
Tap
1/8"
1/4"
1/4"
3/8"
Anchor
Coupling
Pc. No.
225740
221204
205465
217709
C
Length
1-17/32"
31/32"
1-17/32"
1-5/16"
Washer
Nut
A
Pipe Tap
1/4"
3/8"
B
Pipe Tap
1/4"
3/8"
Anchor Elbow
Pc. No.
201010
233420
D
B
Pipe
Tap
1/4"
1/4"
Clamping
Stud
Pc. No.
205498
205499
C
Length
1/8"
2-1/2"
B
Washer
Nut
A
A
3/4" Pipe
Thread
C
A
P.T.
1/2"
1/2"
Nut
Washer
B
A
A
C
A
P.T.
1/2"
1/2"
1/2"
B
Pipe
Tap
1/4"
1/4"
1/4"
C
Length
2-15/16"
3-15/16"
2-15/16"
D
Pipe
Tap
–
–
1/4"
Clamping
Stud
Pc. No.
205730
223464
228146
B
C
A
Pipe
Tap
3/8"
B
P.T.
3/8"
C
Length
1-7/8"
Anchor
Coupling
Pc. No.
215672
B
A
A
A
B
A
Pipe Tap
3/8"
C
B
B
Pipe Tap
1/4"
Manifold Fitting
Pc. No.
210398
A
Pipe Tap
1/4"
3/8"
3/8"
B
Pipe Tap
3/8"
3/8"
1/2"
C
Pipe Tap
1/4"
3/8"
3/8"
Anchor
Tee
Pc. No.
231379
236056
239727
53
Tubings and Fittings 07
Air Brake Hose
TYPE BW-101-M TYPE A HOSE is standard for all flexible connections in the air brake system where conditions
do not require larger hose. They are most commonly
used for Brake Chamber Hose connections, or Trailer
Hose connections.
Identify by inside and outside diameters and continuous
marking on the outside surface.
3/8" I.D.TYPE A (FRONT VIEW)
BENDIX
BW–101–M<>AU
TYPE A 3/8
SAE
BW-304-M TYPE B HOSE is standard for all flexible connections in the air brake system where conditions do not
require larger hose. It is most commonly used for Brake
Chamber Hose connections, or Trailer Hose connections.
Identify by inside and outside diameters and continuous
markings on the outside surface.
3/8" I.D.TYPE B (FRONT VIEW)
BENDIX
AU
10/74
TYPE B 3/8
SAE
J–1402b
BACK VIEW
J–1402b
DOT
BACK VIEW
DOT
BW–304–M<>AU
AU
10/74
3/8 AI&II
3/8 AI&II
BW-304-M HOSE is available as follows:
BW-101-M HOSE is available as follows:
PC. NO.
285496
DESCRIPTION
50 Ft. Coil Carton
ORDER BY
PIECE NUMBER
TYPE BW-432-M TYPE B HOSE is of similar construction to BW-101-M TYPE B HOSE but has larger inside
and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M.
Identify by inside and outside diameters and continuous
markings on the outside surface.
BW-127-M HOSE is available in a maximum length of 50
Ft. It is supplied as follows:
1/2" I.D. TYPE B (FRONT VIEW)
BENDIX
BW–432–M<>AU
TYPE B 1/2
SAE
J–1402
BACK VIEW
DOT
PC. NO.
5005978
5005979
5006705
54
AU
10/74
1/2 AI&II
DESCRIPTION
100 Ft. Coil Bulk
250 Ft. Coil Bulk
50 Ft. Coil Bulk
ORDER BY
PIECE NUMBER
PC. NO.
277546
285497
285498
DESCRIPTION
50 Ft. Coil Carton
100 Ft. Coil Carton
250 Ft. Coil Reel
ORDER BY
PIECE NUMBER
Air Brake Hose and Fittings
Tubings and Fittings 07
Swivel
Conn.
1/4" P.T.
1/4" P.T.
Conn.
233207
Stud
202687
A
BW-304-M Type B 3/8" I.D. x 3/4" O.D.
A
OVERALL
LENGTH
15-1/8
18-5/8
20-3/8
22-58/8
24-1/8
HOSE
ASSEMBLY
PC. NO.
228533
228535
228539
228541
228472
A
OVERALL
LENGTH
24-7/8
26-7/8
27-5/8
29-1/8
30-1/8
FOR 3/4 O.D. x 3/8 I.D. HOSE
3/8" I.D. TYPE B HOSE
HOSE
ASSEMBLY
PC. NO.
228544
228547
228548
228549
228550
A
OVERALL
LENGTH
32
34-3/8
36-1/8
38-1/8
42-5/8
Shell
236271
HOSE
ASSEMBLY
PC. NO.
228552
228554
228555
228557
228561
Body
A
OVERALL
LENGTH
45-1/8
50-1/8
54-1/8
68-5/8
HOSE
ASSEMBLY
PC. NO.
228563
228565
228566
228567
A
Pipe
Th’d.
Hose Connector
For BW-101-M & BW-304-M Hose
A
P.T.
1/4"
3/8"
1/2"
Hose Connector
Pc. No.
226134
226135
226136
Body
Pc. No.
236268
236269
236270
FOR 3/4 O.D. x 3/8 I.D. HOSE
Sleeve
Hose Union
For BW-101-M & BW-304-M Hose
Hose
Union
Pc. No.
216678
Sleeve
Nut
Body 2 Required 2 Required
Pc. No.
Pc. No.
Pc. No.
216694
203610
203624
Nut
Body
FOR 3/4 O.D. x 3/8 I.D. HOSE
Shell
Stud
1/4"
Pipe
Th’d.
Hose Connector (Swivel)
For BW-101-M & BW-304-M Hose
Hose
Connector
(Swivel)
Pc. No.
226293
Stud
Pc. No.
202687
Shell
Pc. No.
236271
55
Tubings and Fittings 07
Hose Fittings
Shell and
Spring Assy.
226950
A
Pipe
Th’d.
Spring
Guard
201045
Shell
Body
FOR 3/4 O.D. x 3/8 I.D. HOSE
Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose
Hose Connector
with Spring Guard
Pc. No.
226137
226138
226139
A
P.T.
1/4"
3/8"
1/2"
A
Pipe
Th’d.
Sleeve
Body
Nut
Body
Pc. No.
236268
236269
236270
Spring Guard
Hose Connector with Spring Guard
A
P.T.
1/4"
3/8"
3/8"
1/2"
For Hose
3/8" I.D. Types A & B
3/8" I.D. Types A & B
7/16" I.D. Types A & B
3/8" I.D. Types A & B
Body
Pc. No.
215993
233470
216173
215992
Sleeve
Pc. No.
203610
203610
204741
203610
Nut
Pc. No.
203613
203613
204742
203613
Spring
Guard
Pc. No.
201045
201045
204743
201045
A
Pipe
Th’d.
Hose Fittings
Hose
Connector
with
Spring
Pc. No.
215536
223907
216172
215535
Sleeve
Hose Connector
A
P.T.
1/2"
1/4"
3/8"
3/8"
1/4"
56
For
Hose No.
BW-101 & 304-M
BW-101 & 304-M
BW-127 & 348-M
BW-101 & 304-M
BW-379 & 378-M
Hose
Connector
Pc. No.
215539
215540
217604
224887
277810
Body
Pc. No.
215992
215993
216173
233470
243012
Sleeve
Pc. No.
203610
203610
204741
203610
243014
Nut
Pc. No.
203624
203624
212318
203624
243013
Body
Nut
Hose Fittings & Misc.
Tubings and Fittings 07
Hose Suspension Spring
Description
3/4" Dia.-Std.
1" Dia.-H.D.
1-1/16" Dia.-H.D.
Spring
Pc. No.
200661
249393
249394
Supply
Connection Tag
For ‘Supply’ Hose Line
Pc. No. 201499
Control
Connection Tag
For ‘Control’ Hose Line
Pc. No. 201500
Hose Couplings
V.M.R.S. 13-010-030
13-010-031
Filter
Screen
1/2" P.T.
Standard Die Cast
HC-1
Pc. No.
275150
*275824*
278698
Filter
Screen
Pc. No.
NONE
NONE
241839
Packing
Ring
* With 1/2" Nipple Pc. No. 212324
Filter Screen
Pc. No. 241839
Fits All Couplings
Packing Rings
Pc. No. 213630
Standard
Pc. No. 248579
Double Lip
Fits All
Couplings
TRU-CUPL
Hose Couplings
Hose
Filter
Coupling Screen
Pc. No. Pc. No.
278850
NONE
278851
NONE
278852
241839
278853
241839
Filter
Screen
Coupling
Type
CONTROL
SUPPLY
CONTROL
SUPPLY
1/2" P.T.
Packing
Ring
57
Tubings and Fittings 07
Hose Fittings & Misc.
Dummy Couplings
Dummy Coupling
with Chain
Pc. No.
220635
220636
224810
277994
Rivet
Eye
Pc. No.
NONE
NONE
234393
NONE
X
Hole
Body
X
Hole
Dia.
1/8"
NONE
NONE
NONE
Open End
Link
235646
Chain
Pc. No.
212930
212930
212930
212930
Chain
Rivet
Eye
X
Hole
Dummy Coupling
Pc. No.
212227
291991
X Hole
Dia.
NONE
3/16"
Air Dryers 08
PuraGuard
PuraGuard™
One Supply & one Delivery Port
(see arrow symbol on PuraGuard top
cover for air flow)
Service
Pc. No.
800691
Maintenance Kit ..................................................5006788
Rebuild Kit...........................................................5006789
Replacement Drain Cock ......................................226338
Mounting
Bracket
(2)
PuraGuard
Head
TOP
VIEW
Sump
Housing
Supply
Port
Delivery
Port
Drain Cock
EXTERIOR
VIEW
58
AD-9
Air Dryers 08
7.2"
AD-9 Air Dryer
• More Desiccant Works Longer
• Compact Size Saves Space
• Remanufactured Exchange
V.M.R.S. 13-010-033
14.1" Standard
Part No.
107796
107794X
109579
109578
107695
5005037
5005893
Description
Service New – Desiccant Cartridge
Reman. Exchg. – Desiccant Cartridge
24 Volt Heater & Thermo.
12 Volt Heater & Thermo.
Bracket Kit
Hard Seat Purge Valve Kit
Soft Seat Purge Valve Kit
16.5" w/Extended
Purge
Mounting Brkt.
Kit 107695
Control Port
End
Cover
Supply Port
Heater & Thermo
Wire Harness &
Connector
Check Valve
Delivery Port
Check
Valve
Heater & Thermo
Connection
9.3"
Delivery Port
Purge Valve Housing
Integral External
Check Valve
Supply Port
Delivery Port w/
special fitting
Safety
Valve
285849
Purge Exhaust Port
End Cover
Bottom View
Detail Parts or assemblies not displaying a part number
and not contained in a kit ARE NOT AVAILABLE
Integral “Make
Up” Line
Exhaust Cover
PC. NO. 112399
AD-9
Service
Part No.
065224
065225
065226
065227
065228
065243
800514
065499
065605
065649
065650
065651
065652
065647
AD-9
Reman.
Exch.
Part.
No.
–
109685X
109687X
109688X
–
–
–
–
–
–
109689X
109690X
109691X
–
Wiring Harness & Connector
PC. NO. 109869
End
Cover
Supply
Assy.
&
Complt. Delivery
New
Port Size
065229
.75" PT
065231
.50" PT
065230
.75" PT
065229
.75" PT
065230
.75" PT
065231
.50" PT
065454
.50" PT
065498
.50" PT
065605
.50" PT
065653
.75" PT
065654
.50" PT
065655
.75" PT
065653
.75" PT
–
.50" PT
Universal Mounting Plate
PC. NO. 113209
End Cover Information and Detail
Purge Valve Assy.
Purge Vlv. Purge Vlv.
Assy.
Assy.
Heater
Check
Heater
Complt.
Complt.
&
Valve
Voltage w/Heater w/Heater Thermo
Assy. (75 Watt)
New
Reman.
Kit
107799
24
5004338 5004342
109579
107800
12
800405
5004341
109578
107799
12
800405
5004341
109578
107799
24
5004338 5004342
109579
107799
12
800405
5004341
109578
107800
12
800405
5004341
109578
107800
24
5004338 5004342
109579
107800
12
5004339
–
109578
107800
24
5004340
–
109579
107799
24
5004338 5004342
109579
107800
12
800405
5004341
109578
107799
12
800405
5004341
109578
107799
24
5004338 5004342
109579
107800
12
800405
5004341
109578
Control
Supply
Delivery Port w/
special fitting
Integral External
Check Valve
AD-9 Drop In
Comments
Extended Purge
Extended Purge
Extended Purge
Extended Purge
Discharge Line Unloader Model
Discharge Line Unloader Model
Soft Seat
Soft Seat
Soft Seat
Soft Seat – Extended Purge
Drop In
59
Air Dryers 08
AD-SP & AD-4
5.62"
Widest
AD-SP Air Dryer
• System Purge
• Available Remanufactured Exchange
V.M.R.S. 13-010-033
AD-SP Field Installation Kits
Kit
Pc. No.
131031
131032
Voltage
12V
24V
Reman.
Pc. No.
109991X
109992X
Service
Pc. No.
800887
800972
Heater &
Thermostat
Volts-Watts
(See Note 2)
12v - 90w
24v - 90w
Note 1: All replacement air dryers include
109871, wire harness and splice kit.
Note 2: 12 & 24 volt AD-SP air dryers are
identified by connector color – White
= 12v, Gray = 24v
Maintenance Kits
Purge Valve Kit ...................................................109995
Check Valve Kit.................................................5005624
Silencer Kit........................................................5004224
Turbo Cut-off Kit .................................................109993
Heater & Thermostat Kit
• 12V .................................................................109495
• 24V .................................................................109496
Wire Harness & Splice Kit ..................................109871
Supply
1/2" PT
Delivery
1/2" PT
11.07"
Height
Control
1/4" PT
Heater &
Thermostat
Connector
1/2" Delivery
1/2" Supply
AD-SP
Cartridge
5008414
Tubing
Elbow
Make-Up
Air Line
(Kit 5000457)
Single Check
Valve
(Kit 5000457)
Delivery
Port
Adapter Fitting
(Kit 109961)
Supply Port
Adapter Fitting
(Kit 109961)
SC-PR
Single Check Protection Valve –
must be used in conjunction
with the AD-SP Air Dryer
065677 - Service New
5000148X - Reman
AD-SP Drop-In
AD-4 Air Dryer
Tubing
Elbow
Remanufactured
End Covers
065044X
Service & Reman. AD-4 Assys.
60
AD-4
Reman.
Pc. No.
065041X
065102X
Service
Pc. No.
065041
065102
AD-9
Reman. Heater Supply
Pc. No.
Volts
Ports
109685X
12
1/2 P.T.
065102X
12
3/4 P.T.
Comments
Extended Purge
Pc. No.
102657
103817
103818
103879
103980
103981
103982
104027
104358X
288918
12V. 1/2" Ports
Description
Thermostat Kit (single term.)
Major Kit
Purge Valve Kit
Seal Kit
End Cover Kit
Desiccant Cartridge Kit
Thermostat Kit (double term.)
Mounting Bracket Kit
Reman. Desiccant Cartridge
Thermostat Cover Kit (single)
AD-IP
Air Dryers 08
9.25"
Widest
AD-IP Air Dryer
• Integral Purge Air Dryer
V.M.R.S. 13-010-033
Maintenance Kits
Desiccant Cartridge
Service New
Remanufactured
Service Purge Valve
Cartridge Bolt Kit
Delivery Check Vlv. Kit
Heater & Thermo. Kit
12 Volt
24 Volt
Wire Harness & Splice Kit
Mounting Bracket Kit
Purge Valve Maint. Kit
*Extended Purge Kit
065624
109493X
800404
109498
109494
12.5"
Height
Control
1/4" P.T.
109495
109496
109871
5001247
5003547
5005309
3.33"
Note 5
1/8" P.T. ECON Port
Behind Supply Port
*For extended purge air dryers only
Service
Pc. No.
065612
065613
065693
800089
800618
800576
800577
Reman.
Pc. No.
109477X
109478X
109503X
5000985X
5006234X
5005556X
5005567X
Supply
Port
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2” PT
Delivery
Port
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2" PT
1/2” PT
Heater &
Thermo.
Volts-Watt
12v - 90w
24v - 90w
12v - 90w
12v - 90w
24v - 90w
12v - 90w
12v - 90w
Delivery
1/2" P.T.
Heater &
Thermostat
Connector
Comments
Notes 3, 4, 6
Notes 3, 4, 6
Notes 1, 3, 4
Notes 2, 3, 4, 6
Notes 3, 4, 6, 7
Notes 3, 4, 6, 7
Notes 2, 7
Supply
1/2" P.T.
Extended Purge Kit
5005309
Note
Note
Note
Note
1- No upper or lower mounting bracket.
2 - Has 1/8" PT ECON port (plugged). See illustration for port location.
3 - All replacement air dryers include 109871 (wire harness and splice kit).
4 - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray
= 24v
Note 5 - Center to center of slots in both brackets 5.64 inches
Note 6 - All replacement air dryers include 5001247 (mounting bracket kit)
Note 7 - Extended Purge
Wire Harness Assembly
(Use Kit 109871)
Universal
Mounting
Plate
Pc. No. 113209
(Can be used to
mount any air
dryer to vehicle)
Exhaust Cover 112609
(available as a separate item)
AD-IP Drop In
Service
Pc. No.
800067
800168
Reman.
Pc. No.
5000709X
5001751X
Supply
Port
1/2" PT
1/2" PT
Delivery
Port
1/2" PT
1/2" PT
Heater &
Thermo.
Volts-Watt
12v - 90w
12v - 90w
Comments
Notes 1, 2
Note 3
Note 1- All replacement air dryers include 109871 (wire harness and splice kit) and
5001247 (mounting bracket kit).
Note 2 - 12 & 24 volt air dryers are identified by connector color - White = 12v,
Gray = 24v
Note 3 - Includes ECon Check Valve Kit & no Mounting Kit
61
Air Dryers 08
AD-IS
AD-IS Air Dryer
Desiccant Cartridge
(not shown)
AD-IS to Reservoir
o-rings (2 used)
• Spin on cartridge
V.M.R.S. 13-010-033
Integrated
Purge
Reservoir
Safety Valve
AD-IS Governor
Heater &
Thermostat
AD-IS Air
Dryer
Reservoir
Purge
Reservoir
Drain Valve
(Not Shown)
Pressure Protection
Valves (4)
Purge Valve
KITS AND SERVICE PARTS
This port plugged on
DRM applications
Pressure Protection
Valves (4)
AD-IS to Reservoir o-rings (2 used) . . . . . . . . . . . . . . . . . . . 5002816
Delivery Check Valve Replacement Kit . . . . . . . . . . . . . . . . . 5004052
Desiccant Cartridge Replacement . . . . . . . . . . . . . . . . . . . . 5008414
Governor Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003698
Governor Check Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 5004049
Governor Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5007834
Heater & Thermostat Replacement (12 volt) . . . . . . . . . . . . . 109495
Heater & Thermostat Replacement (24 volt) . . . . . . . . . . . . . 109496
Mounting Bolt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5009233
Protective Boots (for pressure protection valves) . . . . . . . . . 5005163
Purge Valve Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . 5003547
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800350
Service Purge Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800404
Service Purge Valve Kit - DLU . . . . . . . . . . . . . . . . . . . . . . . 5009650
Splash Shield Kit (includes bracket and cover) . . . . . . . . . . . 5006698
Splash Shield Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005266
Wire Retainer (optional for cover) . . . . . . . . . . . . . . . . . . . . . 5009653
NOTE: There are no kits available for the pressure
protection valves. These are not serviceable
items - see warning below.
WARNING:
Air Suspension
Accessory
Mounting Bolt
and Washer - 3
62
Do not attempt to adjust or service the Pressure
Protection valves. Incorrect pressure protection
valve settings can result in automatic application of
vehicle spring brakes without prior warning.
AD-IS
Air Dryers 08
Bracket
B
B
C
Figure 1
C
C
B
Figure 2
B
Service and Remanufactured AD-IS Air
Dryers do not include DRM Reservoirs or
Purge Volume Reservoirs.
C
Figure 3
Figure 4
Dryer Reservoir Modules
AD-IS
Service
Pc. No.
800383
800838
801045
AD-IS
Reman.
Pc. No.
5004050X
5008332X
5009233X
Reservoir
Service
Pc. No.
5005313
5007588
5008939
'A'
Port*
Plug
without
without
without
Suspension
Port
1/4" NPT
1/4" PTC
1/4" NPT
Accessory
Ports
(Qty.)
1/4" NPT (4)
1/4" NPT (4)
1/4" NPT (4)
'A' Port
AD-IS Air Dryer with Purge Volume
AD-IS
Service
Pc. No.
800959
801147
801164
801266
801145
AD-IS
Reman.
Pc. No.
5008871X
5010133X
5010211X
5010696X
5010104X
'A'
Port*
Plug
without
with
with
with
with
Primary
Port
1/2" PTC
1/4" NPT
1/4" NPT
1/4" NPT
1/4" NPT
Secondary
Port
1/2" PTC
1/4" NPT
1/4" NPT
1/4" NPT
1/4" NPT
22
21
SEC PRI
Accessory
Ports
(Qty.)
1/4" NPT (4)
1/4" NPT (4)
1/4" NPT (4)
1/4" NPT (3)
1/4" NPT (4)
*AD-IS Dryers with a plugged port 'A'
cannot be interchanged with those
that do not have a port in this location.
Reservoirs
Service
Pc. No.
5005313
5009107
5007588
5008939
'B' Dia.
Inches
9
9
9
9
'C' Length
Inches
53.5
55.5
26
29.8
Compartment
Number
2
2
3
2
Comments
Steel
Aluminum
Steel
Steel
Figure
1
1
1
1
Purge Volume
Service
Pc. No.
5008781
5009028
5008574
5010563
'B' Dia.
Inches
9
9
9
9
'C' Length
Inches
3.9
6
3.9
6
Compartment
Mounting
Number
Bracket
1
Included
1
4 Hole SAE Mtg.
1
4 Hole SAE Mtg.
1
Included
Figure
2
3
3
4
PTC = Push to Connect
63
Air Dryers 08
AD-2
Pipe Plug
AD-2 Air Dryer
• End Cover Available Remanufactured Exchange
V.M.R.S. 13-010-033
Outlet w/Integral
Check Valve
21-3/16"
AD-2 Field Installation Kits For Trucks
Reman
Pc. No.
286934X
New
AD-2
Pc. No.
286934
Inlet/
Outlet
Size
1/2" P.T.
Inlet
Inlet
Remarks
12 V.D.C. - 60 W. Heater
1/4" P.T. Purge
Line Port
6-15/32"
End Covers
Reman
Pc. No.
103253X
286875X
286876X
Service
Pc. No.
103253
286875
286876
Remarks
24 V.D.C. - 120 W. Heater
12 V.D.C. - 60 W. Heater
24 V.D.C. - 60 W. Heater
PC. NO. 101900X IS REMFR. EXCH.
DESICCANT CARTRIDGE
Service/Maintenance Information
Maintenance Kits:
Pc. No.
102657
286718
287053
287298
287313
288918
64
Description
Thermostat Maintenance Kit
Desiccant Cartridge Refill Kit
Purge Valve Maintenance Kit
Check Valve Maintenance Kit
Replacement Desiccant Cartridge Kit
Thermostat Cover Maintenance Kit
EverFlow™ & Trailer Dryer
Air Dryers 08
EverFlow™ Module Assembly
Serv.
Pc. No.
800801
801074
801032
Model
AD-IP
AD-IP
AD-9
Air Dryer
Serv.
Pc. No.
065693
065693
065650
Mtg.
Brkt.
5001247
5001247
5009610
EverFlow™
Serv.
Mtg.
Pc. No.
Brkt.
800685
5008483
800685
5008483
800685
5008483
EverFlow™ Mounting
Bracket
Sup. & Del.
Port Location
Shown
Opposite
Shown
Packard
Connector
19.4"
1/8" NPT
RES 1
1/8" NPT
Gov Con 4
EverFlow™
Module
14"
1/2" NPT
Supply Port
Cable Assembly - Kit
Pc. No. 5008484
EverFlow™ Air Dryer Module
Retrofit Kit*
Pc. No.
800684
800723
Service
Pc. No.
800685
800722
Electrical
Connector
Voltage
12 V
24 V
1/8" NPT
Control Dryer
#2
*Includes EverFlow module & hardware
– does not include air dryers.
1/8" NPT
Control Dryer
#1
3/8"-16 UNC x .7 in. deep
Mounting Holes (2)
Trailer System-Guard® Air Dryer
Air Dryer
Mounting
Bracket
Control Outlet
1/8" NPT
RES
1/8" NPT
Control
Governor
Mounting – This Side
Control Inlet
Service
Pc. No.
800765
Supply Outlet
Supply Inlet
All Supply and Control ports 1/4" NPT
65
Fan Clutch 09
Fan Clutch/Maintenance Kits
FD-1, FD-L & TorqueMaster FD-3 Fan Clutch
V.M.R.S. 42-003-001
• Available Remanufactured Exchange
FD-1 & TorqueMaster
FD-3
Fan Clutch Maintenance Kits
Kit
Pc. No.
289319
288907
104937
104938
104939
104940
104941
104942
106733
106732
106731
Description
Minor Kit
Reline Kit
Minor Kit
Reline Kit
Rebuild Kit - Clockwise Rotation
Rebuild Kit Rotation
Rebuild Kit Rebuild Kit Rotation
Minor Kit
Reline Kit
Rebuild Kit
Model
FD-1
FD-1
FD-3
FD-3
FD-3
(Standard)
Counterclockwise
FD-3
(Standard)
Clockwise Rotation
FD-3
(2.56" Pilot)
Counterclockwise
FD-3
(2.56" Pilot)
FD-L
FD-L
FD-L
Fan Clutch Controls
Index Controls
Kit
Pc. No.
109750
109751
66
Description
Control Kit (Vehicles with Air Conditioning)
Control Kit (Vehicles without Air Conditioning)
Caution Fan Bolts must not enter
fan plate more than 1/2" or less
than 3/8". Fan Bolts that enter
the fan plate more than 5/8" will
cause immediate damage to the
TorqueMaster FD-3, FD-L and
eventual damage to the FD-1.
FD-L
WS-20 Wheel Speed Sensor
Antilock 13
WS-20 Wheel Speed Sensor
90°
0 Deg.
Speed Sensor
Straight
"A"
Stop shoulder
(In table below
* indicates shoulder
is present)
90 Deg.
Speed Sensor
Convoluted
Cable Sheath
Kabelmetal Connector
Service
Pc. No.
65640
65711
800111
800109
800308
800110
A
Inches
68
68
68
68
68
80
Sensor
Config.
0
0
0
90
90
90
Packard Metripack GT 150 Series
Connector
Comments
Convoluted Cable Sheath, Volvo
Convoluted Cable Sheath
With Spring Retainer
With Spring Retainer
Convoluted Cable Sheath, Volvo
With Spring Retainer
A
Service
Pc. No.
801096
801093
801252
801092
801091
801090
801251
A
Inches
62
64
64
64
64
88
98
97
139
139
Sensor
Config.
90
90
0*
0*
90*
0*
0*
90
0*
90
Sensor
Config.
90
0
90
0
0
0
0
Comments
Convoluted Cable
Convoluted Cable
Convoluted Cable
Convoluted Cable
Convoluted Cable
Convoluted Cable
Convoluted Cable
Sheath
Sheath
Sheath
Sheath
Sheath
Sheath
Sheath
B
Metripack 280 Series Connector
Service
Pc. No.
65357
800729
65363
65472
800730
65456
65459
65659
65280
65279
A
Inches
30
34
37
42
47
51
38
Fig.
A
A
A
B
B
B
A
A
A
A
Comments
Metripack 150 Series Connector
Service
Pc. No.
800669
800668
65473
65517
A
Inches
35
36
64
64
Sensor
Config.
0
0
0
90
800487
65518
801095
801094
64
76
85
83
90
90
90
90
Comments
Convoluted Cable
Convoluted Cable
GM # 15974484
Convoluted Cable
Convoluted Cable
Convoluted Cable
Convoluted Cable
Sheath
Sheath,
Sheath
Sheath
Sheath
Sheath
67
Antilock 13
Wheel Speed Sensor
0 Deg.
Speed Sensor
"A"
Stop shoulder
(In table below
* indicates shoulder
is present)
90 Deg.
Speed Sensor
Service
Pc. No.
801175
65502
65414
800793
65310
800791
65362
800792
800055
65528
800659
800717
65323
65368
65301
800715
65324
800716
65325
68
Convoluted
Cable Sheath
Deutsch DT04-2P Connector
Deutsch DTM06-2S Connector
NOTE:
Deutsch Model Number "DT04-2P" Molded Into
Connector Body
NOTE: Deutsch Model Number
"DTM06-2S" Molded Into
Connector Body
A
Inches
41
49
61
61
76
76
104
104
25
31
41
41
49
49
61
61
76
76
104
Sensor
Config.
0
0*
0*
0*
0*
0*
0*
0*
90
90
90
90
90
90
90
90
90
90
90
Comments
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath, Ford
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Service
Pc. No.
800542
800197
800306
800343
800592
800160
800544
800614
800543
800442
800489
800161
800198
800690
800132
800199
800344
800593
800655
800688
550532
800201
800356
800488
800708
800133
800689
800134
A
Inches
13
49
49
49
49
61
61
61
104
13
41
49
49
49
61
61
61
61
61
61
68
76
76
76
76
104
104
139
Sensor
Config.
0*
0*
0*
0*
0*
0*
0*
0
0*
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
Comments
Ford
Convoluted
Convoluted
Convoluted
Convoluted
Cable
Cable
Cable
Cable
Sheath
Sheath, Ford
Sheath, Ford
Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Ford
Convoluted
Ford
Convoluted
Convoluted
Convoluted
Cable Sheath
Cable Sheath, Ford
Cable Sheath, Ford
Cable Sheath
Convoluted Cable Sheath, Ford
With Spring Retainer
Convoluted Cable Sheath
Convoluted Cable Sheath
Convoluted Cable Sheath
Wheel Speed Sensor
WS-20
CHANGEOVER
O.E.
Service
Pc. No.
Pc. No.
65703
800110
65704
N/A
65705
550532
550285
65279
550286
65280
550335
65301
550341
65310
550384
65323
550385
65324
550386
65325
550387
800110
550395
N/A
550437
65357
550440
65362
550441
65363
550442
65368
550485
65456
550486
65459
550487
N/A
WS-20
CHANGEOVER
O.E.
Service
Pc. No.
Pc. No.
550532
550532
550534
65414
550607
65472
550610
65473
550656
65517
550657
65518
550686
65502
550715
65528
550759
65640
550767
65659
550796
65711
800200
800198
5000530
800055
5000795
65517
5000796
65518
5000889
800132
5000890
800161
5000891
800488
5000892
800133
Antilock 13
WS-20
CHANGEOVER
O.E.
Service
Pc. No.
Pc. No.
5001063
800109
5001064
800110
5001066
800111
5001167
800688
5001168
800689
5001243
800134
5001325
800197
5001326
800198
5001327
800199
5001328
800198
5001667
800356
5001694
800160
5001695
800690
5002037
800201
5003067
800306
5003100
800308
5003607
800343
5003608
800344
WS-20
CHANGEOVER
O.E.
Service
Pc. No.
Pc. No.
5004084
800160
5004459
800442
5004602
800489
5004719
800487
5005223
800542
5005224
800543
5005225
800544
5005706
800592
5005707
800593
5006177
800614
5006586
800659
5006663
800668
5006664
800669
5006828
800655
5007217
800729
5007218
800730
5007249
800708
5007338
800715
WS-20
CHANGEOVER
O.E.
Service
Pc. No.
Pc. No.
5007339
800716
5007340
800717
5007842
800791
5007843
800792
5007844
800793
5009120
801090
5009121
801091
5009122
801092
5009123
801093
5009124
801094
5009125
801095
5009126
801096
5010403
801175
5010644
801251
5010647
801252
5011303
801094
5011304
801095
Gen 4 and Gen 5 Wheel End Sensors and Related Components
NOTE: Formerly marketed under the Eaton® brand name
Service
Pc. No.
300083
300086
300085
300171
300150
300151
300084
300087
1.3
2.6
3.3
3.3
5.6
5.6
6.6
6.6
Cable
Length
ft. (0.40
ft. (0.80
ft. (1.00
ft. (1.00
ft. (1.70
ft. (1.70
ft. (2.00
ft. (2.00
m.)
m.)
m.)
m.)
m.)
m.)
m.)
m.)
Sensor
Config.
90
90
90
0
90
0
90
0
Comments
low temperature range applications
69
Antilock 13
Service Replacements
EC-30 Controller
Diagnostic
Window
Service
Pc. No.
801166
801167
801173
801174
801176
801177
801178
801179
801180
801181
801197
801198
801199
801200
801201
801202
801203
801204
801205
801206
801207
801208
801209
801210
801211
801212
801225
801226
801227
801228
801233
801234
801235
801236
801237
801238
801239
801333
801334
801335
Traction
Control1
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
NONE
NONE
DB
DB
NONE
DB
DB
NONE
NONE
NONE
DB
DB
NONE
DB
DB
NONE
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
EL, DB
NONE
NONE
EL, DB
NONE
EL, DB
EL, DB
Sensors
Modulators2
4X4
4X4
6X4
6X4
4X4
4X4
4X4
4X4
6X4
6X4
4X4
4X4
6X4
4X4
4X4
6X4
4X4
4X4
4X4
4X4
6X4
4X4
4X4
6X4
4X4
4X4
6X4
6X4
6X4
6X4
6X4
6X4
6X4
6X4
4X4
4X4
6X4
4X4
6X4
6x4
Communication
Protocol
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939, J1922
J1587, J1939, J1922
J1587, J1939, J1922
J1587, J1939, J1922
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
J1587, J1939
Blink
Code3
Y
Y
Power Line
Carrier
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
86 TOOTH
W/BRKT.
W/BRKT.
W/BRKT.
86 TOOTH
W/BRKT.
W/BRKT.
W/BRKT.
W/BRKT.
Y
Y
W/BRKT.
86 TOOTH
Y
Y
Y
Note 1: "EL" = Engine Limiting feature - "DB" = Differential Braking feature.
Note 2: Number of Speed Sensors presented first Modulators second.
Note 3: Blink Code for troubleshooting is programmed into controller.
70
Comment
Modulators & Controllers
Antilock 13
M-30 Antilock Modulator
M-30 MODULATOR SERVICE PART NUMBERS
Supply
Delivery
Conn.
Pc. No.
Port
Port
Color 1 Comments
800665 1/2" NPT 1/2" NPT
Black
800968 1/2" NPT 1/2" NPT
Black
Silenced
801077 1/2" NPT 1/2" NPT
White
801323 1/2" NPT 1/2" NPT
---Euro
801078 1/2" NPT 1/2" PTC
Black
801079 1/2" NPT 1/2" PTC
White
801080 1/2" NPT 1/2" STC
Black
801081 1/2" NPT 1/2" STC
White
800666 1/2" PTC 1/2" PTC
Black
800794 5/8" PTC 1/2" NPT
Black
800795 5/8" PTC 1/2" NPT
White
801082 5/8" PTC 1/2" STC
Black
801083 5/8" PTC 1/2" STC
White
V.M.R.S. 13-011-071
Supply
Port
Delivery
Port
Mounting
Holes (2)
.35" Dia.
1
Connector
The Black or White color of the M-30 electrical connector has no
effect on operation and is used by some vehicle manufacturers to
mate with like colored wiring connectors on the vehicle wiring
harness.
STC = Snap-To-Connect
PTC = Push-To-Connect
NPT - Pipe Thread
Exhaust
Port
Truck, Bus, Coach
Basic Generation 5 Control Unit
With Power Line Carrier (PLC)
4-Channel ABS only, No Engine Data Link,
Retarder Control via Relay . . . . . . . . . . . . . . . . . 300342
Basic Generation 4 Control Unit
4-Channel ABS Only, No Engine Data Link,
Basic Flanges, Retarder Control via Relay . . . . . 300222
Standard Generation 5 Control Unit
With Power Line Carrier (PLC)
6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300344
6-S/6-M, ATC, Retarder Control via Data
Link, J1939 (Special Order) . . . . . . . . . . . . . . . . 300366
4-S/4M, ATC, Retarder Control via Data
Link, J1939 (Special Order) . . . . . . . . . . . . . . . . 300365
Standard Generation 4 Control Unit
4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300223
4-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300410
Changeover:
Previous model 300325 is replaced by 300410
Previous model 300143 is replaced by 300410
Previous model 300209 is replaced by 300223
Connector
Not Used
Standard Generation 4 Control Unit
6-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300126
NOTE: Formerly marketed under the Eaton® brand name
71
Antilock 13
Modulators & Controllers
Truck, Bus, Coach
V.M.R.S. 13-011-069
Basic Generation 5 Control Unit
With Power Line Carrier (PLC)
4-Channel ABS only, No Engine Data Link . . . . . 300343
Connector
Not Used
Basic Generation 4 Control Unit
4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300199
4-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300208
Standard Generation 5 Control Unit
With Power Line Carrier (PLC)
6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300345
6-S/6-M, ATC, Retarder Control via Data Link,
J1939 (Special Order) . . . . . . . . . . . . . . . . . . . . 300368
4-S/4M, ATC, Retarder Control via Data Link,
J1939 (Special Order) . . . . . . . . . . . . . . . . . . . . 300367
Standard Generation 4 Control Unit
6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300345
6-Channel ABS/ATC, J1939, 24 volt (Military) . . . 300130
Replacement Cover. . . . . . . . . . . . . . . . . . . . . .300271
Pressure Modulator Valves
(Fig. 1) 12 volt, Threaded, Metric-Threaded Ports . . 300386
(Fig. 2) 12 volt, Twist-lock, NPT-Threaded Ports . . . 300387
Threaded
Connector
Basic Trailer ABS
1
Twist Lock
Connector
2
Standard Trailer ABS
2
(1) Relay Valve with Gen 5 ECU (300340), (PLC),
4.0 PSIG Crack Pressure, 4 Delivery Ports.
Frame-mounted with Bracket . . . . . . . . . . . . . . . 300358
(2) Relay Valve with Gen 5 ECU (300340), (PLC),
4.0 PSIG Crack Pressure, 4 Delivery Ports.
3/4 NPT Tank-mounted . . . . . . . . . . . . . . . . . . . 300360
72
1
1
2
(1) Relay Valve with Gen 5 ECU (300341), (PLC),
4.0 PSIG Crack Pressure, 4 Delivery Ports.
Frame-mounted with Bracket . . . . . . . . . . . . . . . .300362
(2) Relay Valve with Gen 5 ECU (300341), (PLC),
4.0 PSIG Crack Pressure, 4 Delivery Ports.
3/4 NPT Tank-mounted . . . . . . . . . . . . . . . . . . . .300364
NOTE: Formerly marketed under the Eaton® brand name
ET-2 & ET-S2
Electronics 15
Not Supplied
With Service
Replacement
ET-2 Electronic Throttle
• Pivot Pin Kit 550392
• Lever Shaft Spring Kit 550393
Treadle
Cover
V.M.R.S. No. 44-007-047
Cable
Assembly
ET-2 Assembly
Pc. No. Stamped Here
Service
Replacement
Pc. No.
065151
065290
O.E.
Minor Rebuild
Pc. No.
Kit
550200
550394
550305
550394
Comments
Ford
Roller
Mounting
Base
Connector
Potentiometer
(Detroit diesel
version shown)
ET-S2 Electronic Treadle
V.M.R.S. No. 44-007-047
Service
Treadle &
Potentiometer
Piece No. Spring Kit
Replacement Kit
800606
5006085 5002356 (Cummins)
800607
5006085
5006086 (DDC)
800608
5006085 5010163 (Caterpillar)
Treadle
Mounting
Plate
Piece number
stamped on opposite
side for identification
73
Safety & Comfort 19
XVision® System Retrofit Kit, Service Piece
No. 5010086 consists of the following:
Description
Camera Bracket Kit
CB Mounting Kit
Friction Hinge Mounting Kit
Harness Kit
Aiming Adjuster Tool
Camera/Display Combination
Service
Piece No.
5010078
5010081
5010082
5010083
–
–
XVision®
Replacement Kits
Description
Fold Mirror Replacement Kit
Combiner Mirror Replacement Kit
Aiming Adjuster Kit
Window Heater Kit
Window Replacement Kit
Service
Piece No.
5010189
5010190
5010079
5010193
5010192
Display
Camera
Aiming
Adjuster
Tool
74
Harness
Air Disc Brake 23
SB-7000 Series
Pad Retainer Pin
Pad
Retainer
Washer
Brake
Chamber
Spring Clip
Spring Brake
Pad
Caliper
Tappets
with
Boots
Assembly grease (green)
Rubber
Bushing
Pin
Bolt
Tappet Bushing
Adjuster
Cap
Pins
Ring
Brass
Bushing
Inner
Boot
Pin Bolt
Assembly grease (white)
Outer
Boot
Clip
Outer
Boot
O-Ring
Steel
Cap
Carrier
Pads
Pad set (Replacement for II339760062) . . . II180220062
Rotors
Rotor 22.5", 12mm, front and
tag axle (Prevost & Pierce) . . . . . . . . . . . . . . . . . II37415
Rotor 22.5", 12mm, drive axle (Prevost) . . . . . . . II37986
Grease
White (8g) for brass bushing . . . . . . . . . . . . . . . II14525
White (500g) for brass bushing . . . . . . . . . . . . . . II32868
Green (8g) for rubber bushing . . . . . . . . . . . . . . II32793
Green (500g) for rubber bushing . . . . . . . . . . . . . . . Z46
Kits and Misc. Parts
Adjuster caps (4 pcs.) . . . . . . . . . . . . . . . . . . II17934004
Tappets with Boots . . . . . . . . . . . . . . . . . . . II304130065
Kit for Floating Pin / Rubber Bushing Set . . II368470064
Pad retainer set . . . . . . . . . . . . . . . . . . . . . . II19712004
Set of seals, adjuster cap, fixed pin,
and inner spindle sealing . . . . . . . . . . . . . . II328090061
Set of seals, adjuster cap, fixed pin,
inner spindle sealing, floating pin,
rubber bushing & grease . . . . . . . . . . . . . . II328090062
Steel Cap Set (Pierce) . . . . . . . . . . . . . . . II39769F0063
Kit Steel Cap Screws (Pierce) . . . . . . . . . II40024F0067
Set for Guidance and Seals (Pierce) . . . . . II39769F0062
Tools
Tool Kit (all tools except Z1105,
set includes video and service manual) . . . . II37951004
Steel Cap Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . Z1105
Mounting Tool for Tappet with Boot . . . . . . . . . . . II19252
Mounting Tool for Boot . . . . . . . . . . . . . . . . . . . . II19253
Press-In Tool for Brass Bushing . . . . . . . . . . . . . II19254
Grooving Tool for brass bushing . . . . . . . . . . . . . II36797
Tool Fork for Bellow Cap . . . . . . . . . . . . . . . . . . II32202
75
Autobrake Retrofit Kit 98
SBI-1
SBI-1 Autobrake Retrofit Kits
Pc. No.
5011053
5008285
Comments
For Busses w/non-sequential lighting
For Busses w/sequential lighting
Module
Wiring
Harness
(included in
non-sequential
kit 5011053)
Park Brake
Pressure
Pressure
Switch
Low
Switch
Pressure (6-10 psi)
Switch
(15-25 psi)
PTC
76
Wiring
Harness
Sales Promotions and Training Materials
AUDIO VISUAL PROGRAMS
Form
Description
Package
Quantity
Cost $
Per Item
1 set
5
1
30.00
2.00
15.00
VHS/Book
Book
VHS
25
0
Product Sheet
25
25
25
25
25
0
0
0
0
0
Product
Product
Product
Product
Product
25
0
Brochure
25
25
0
0
Product Sheet
Product Sheet
25
0
Brochure
25
25
0
0
Product Sheet
Product Sheet
25
10
25
0
0
0
Brochure
Template
Product Sheet
25
25
25
0
0
0
Product Sheet
Product Sheet
Product Sheet
25
25
0
0
Brochure
Product Sheet
25
0
Card
25
1
5
1
1
1
1
0
1.25
0
15.00
12.00
10.00
10.00
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
1
10
1
5.00
0
15.00
CD
Handbook
SD
1
5.00
Catalog
AIR BRAKE SYSTEMS
BW1673
Four-part Video System Training with Workbooks
BW1678
Workbook for BW1673
BW1957
Four-part Video only
Format
BROCHURES & PRODUCT SHEETS
Actuating Devices
BW2116
Spring Brake
Air Dryers
BW2023
AD-IP System-Guard Air Dryer
BW2075
PuraGuard System Filter
BW2076
EverFlow Air Dryer Control Module
BW2088
AD-9 System-Guard Air Dryer
BW2213
AD-IS
Air Disc Brakes
BW2015
Air Disc Brakes
Antilock
BW2019
Truck/Tractor/Bus Antilock Braking Systems
BW2020
Trailer Antilock Braking Systems
Hydraulics
BW1399
Troubleshooting the Vacuum Hydraulic Brake System
Modules
BW2096
Dryer Reservoir Module
BW2132
Autobrake Product Sheet
Slack Adjusters
BW1268
ASA-5 Automatic Slack Adjuster
BW1641
ASA-5 Installation Template
BW2216
Sure Stroke
Valves
BW2047
Genuine Bendix Valves
BW2197
BVA-85
BW2215
Coreless Valves
Vision
BW2245
Vision
BW2246
Vision
Miscellaneous
BW2272
1-800-Air Brake Card
Sheet
Sheet
Sheet
Sheet
Sheet
Catalogs/Service Manuals/CDs
BW1114
Quick Reference
BW1419
FMSI Book
BW2231
Truck Products Catalog
BW9000
Air & Hydraulic Catalog Complete
BW9001
Air & Hydraulic Complete Catalog w/o Binder
BW9100
Air Parts Catalog Only
BW9200
Hydraulic Parts Catalog Only
Service Information
BW2031
Service Manual - CD
BW5057
Air Brake Handbook
BW9600
Service Data Manual Complete
Binders
BW1532
Empty Binder for Catalog, Service Manual & Bulletins
77
Sales Promotions and Training Materials
Form
Description
Package
Quantity
Cost $
Per Item
Format
Troubleshooting Cards & Wall Charts
Systems-Air
BW902
Bus System Wall Chart
BW1555
Air Pressure Balance Test
BW1231
Dual Systems Wallchart
BW1396
Dual Systems Troubleshooting Card
BW1397
Coach w/DD-3 Park System & Coach w/Spring Brake Park System
BW1779
Troubleshooting Charging & Air Supply Systems
Systems-Hydraulic
BW1398
Vacuum Hydraulic Wall Chart
BW1611
Power Hyd. Brake Systems Wall Chart
BW1705
Hydromax System Card w/Troubleshooting
Antilock
BW1742
MC-12 Trailer Antilock System Troubleshooting Card
BW1959
MC-12 Trailer ABS - Troubleshooting Card
BW1982
EC-17 Troubleshooting Card
BW2175
EC-30 Troubleshooting Card
BW2187
MC-30 Troubleshooting Card
Cores
BW1299
Core Group
BW1330
Mini Core Chart
Note: Cost $ = cost per each item.
Items must be ordered in multiples of the package quantity shown.
For additional product and literature information, visit our web site at http://www.Bendix.com
78
3
10
3
25
25
25
1.25
0
1.25
1.25
1.25
1.25
Wall Chart
Card
Card
Card
Card
Card
3
3
25
1.25
1.25
1.25
Wall Chart
Wall Chart
Card
25
50
50
25
25
1.25
2.50
2.50
1.25
1.25
Card
Card
Card
Card
Card
3
25
0
0
Wall Chart
Wall Chart
Typical Air Systems 100
TWO WHEEL TOWING TRAILER
Spring
Brake
HC-2
C-5
ASA
HC-2
Dummy
Coupling
Type 36
Brake Chamber
R-12
SR-2
HC-2
QR-1
3/8" I.D. Hose
C-5
HC-2
3/8" I.D. Hose
Dummy
Coupling
Automatic
Slack Adjuster (ASA)
SIX WHEEL TRUCK
Brake
Chamber
Spring
Brake
1/4"
PP-1
SR-1
ASA
ASA
ASA
Dual Brake Valve
QR-1
1/2"
SL-5
SL-5
1/2"
LP-3
Accessory
Supply
1/2"
5/8"
Air Dryer
ST-3 PR-4
SC-1
D-2
1/4"
1/2"
R-14
5/8"
DC-4
5/8"
3/8" I.D. Hose
R-12
3/8"
I.D. Hose
3/8" I.D. Hose
LP-3
3/8" I.D. Hose
5/8"
1/4"
SC-1
Compressor
ASA
ASA
Automatic
Slack Adjuster (ASA)
79
Typical Air Systems 100
SCHOOL BUS
PP-1
Brake
Chamber
Spring
Brake
1/4"
SR-1
ASA
ASA
Dual Brake Valve
SL-5
5/8"
5/8"
SL-5
1/2"
1/2"
DC-4
R-12
5/8"
5/8"
R-14
LP-3
Accessory
Supply
SC-1
5/8"
5/8"
SC-1
3/8" I.D. Hose
1/4"
1/2"
LP-3
Air Dryer
ST-3
PR-4
3/8" I.D. Hose
R-12
3/4"
3/8"
I.D. Hose
D-2
1/4"
SC-1
Compressor
ASA
Automatic
Slack Adjuster (ASA)
COACH (TAG AXLE) WITH A
TWO STEP PARKING BRAKE RELEASE (DD-3)
Service Interlock
Park Valve
PP-1
Brake
Chamber
Brake
Chamber
DD-3
ASA
ASA
SL-5
SC-1
3/8" or 1/2"
Dual Brake Valve
ASA
LP-3
TR-3
1/4"
3/8" or 1/2"
5/8"
5/8"
5/8"
DC-4
SL-5
R-12
5/8"
1/2"
LP-3
R-12
R-12
R-12
5/8"
3/4"
5/8"
3/8"
I.D. Hose
1/2"
Accessory
Supply
Air Dryer
5/8"
5/8"
1/2"
LP-3
PR-4
ST-3
SC-1
1/2"
SC-1
1/4"
3/8"
I.D. Hose
3/8"
I.D. Hose
3/8"
I.D. Hose
3/8"
I.D. Hose
D-2
1/4"
Compressor
Automatic
Slack Adjuster (ASA)
80
ASA
ASA
H E
T R U S T E D
Y O U
T O
S E L L
H I M
T H E
Think you’re doing your customer a favor by selling him a cheaper knockoff or look-alike valve? Think again.
A knockoff hasn’t been built or tested like a Genuine Bendix valve. So, it’s not as reliable and could even lead
to uneven brake wear, poor brake balance and excessive leakage – which means money out of his pocket
for unexpected maintenance and unwanted downtime. That’s money he’d usually have to spend in your
business – that is if he ever comes back. Genuine Bendix is the industry standard valve system chosen by
leading OE manufacturers throughout North America. If it’s good enough for their engineers, why would
you want to sell your customers anything else? Don’t leave your customers stranded with a look-alike or
knockoff. Carry the best. Sell the best. Sell Genuine Bendix.
1-800-AIR-BRAKE www.bendix.com
© Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group • All rights reserved
B E S T .
Ahead of the curve.
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m p ressors
Quick Reference Catalog
Valves
Ai
Wh
eel End
Air
Dryers
es
r D
isc Brak
Service Plants
U.S.A.
Huntington
1850 Riverfork Drive West
Huntington, IN 46750
260.356.9720
Ele
c tronics
Sparks
1095 Spice Island Drive
Suite 101
Sparks, NV 89431
775.353.4255
Canada
8851 Crescent 4
Anjou, Quebec
H1J 1A9
514.323.0303
901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com
BW1114 • © 2003 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group • All rights reserved • 2/2003 Printed in U.S.A.
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