Welcome to Introduction to Operations Management (SCMA2OM) Module 7/30/2023 Dr C.Chikandiwa 1 Introduction to Operations Management (SCMA2OM) Session 1 Dr Christopher Chikandiwa 7/30/2023 Dr C.Chikandiwa 2 Which organisations/ companies do you want to work for? 7/30/2023 Dr C.Chikandiwa 3 Organisations/companies ... 7/30/2023 Dr C.Chikandiwa 4 What do you know about Operations Management? 7/30/2023 Dr C.Chikandiwa 5 First Impressions ... 7/30/2023 Dr C.Chikandiwa 6 Session 1: Process View Key learning After following this session you will... •... think of a company in terms of the processes it covers. •... understand why customer value is important and know how to measure it. 7/30/2023 Dr C.Chikandiwa 7 The operations function Definition • Operations management is „ the direction and control of the processes that transform inputs into products and services“. •Inputs Materials Labor Energy Capital (Krajewski and Ritzman 2002, p. 6) Transformation Production/ Conversion Process •Information System C.T Outputs Products Services A more comprehensive view on Operations Management (OM) Traditional view: optimization Modern view: improvement Product-/ Process-Management Inventory Quality Capacity output = f(input) Input OM Output Supplier OM Customer Information Time Partnering/ Collaboration C.T Lets Get Started 7/30/2023 Dr C.Chikandiwa 10 Course Overview/ Outline Session One Topic Outline of the course and Relevance of Operations Management Two Three Four Five Six & Seven Eight & Nine 10,11, 12&13 Review Session; Revision 7/30/2023 Dr C.Chikandiwa 11 Course Overview/ Outline Session Topic Prescribed Text One Outline of the course and Relevance of Operations Management Two Operations Three Process Design Chapter 4 Four Nature of planning & Control & Capacity Management Chapters10 & 11 Five Inventory management Chapter 12 Six Supply chain management Chapter 13 Seven MRP & ERP Chapters 14 Eight Lean Management Chapter 15 Nine Project Management Chapter 16 Ten Quality Management & TQM Chapter 17 Eleven Operations Improvement Chapter 18 Review Session Review Session Management & Strategy Chapter 1 - 3 7/30/2023 Dr C.Chikandiwa 12 Introduction to Operations Management Expected Outcomes Discipline-specific knowledge, global business environment and competence – Gaining an appreciation of the role of operations management in organisations. Teamwork and responsible leadership – Gaining leadership competences from the joint developing of case study solutions Critical thinking and problem solving skills – Getting new perspectives on operation and supply chain management issues from class discussions with fellow students sharing work experiences 7/30/2023 Dr C.Chikandiwa 13 Contacts| Facilitator: Dr CT Chikandiwa Office Number: M1-318 Email: chikandiwa@ukzn.ac.za Phone: 031 260 8882 Administrative Officer: V Rushin Office M-236, M Block Tel: 031 260 3281 Email: rushinv@ukzn.ac.za Email all administrative queries to V Rushin. 7/30/2023 Dr C.Chikandiwa 14 Etiquette Reliability – Engagement, presence and timeliness are key pre-requisites Diversity – Take the opportunity to learn from each other Respect – for your colleagues and lecturers Trust – Confidentiality Enthusiasm – Enjoy the course, take part, try new ideas Professionalism – Behavior on highest standards Disturbances – Cell phone, Smart Phones etc. only during the break.! 7/30/2023 Dr C.Chikandiwa 15 OPERATIONS MANAGEMENT Managing business operations…...... Manufacturing Distribution Transportation Services 7/30/2023 Dr C.Chikandiwa 16 What is operations management? • Production is the creation of goods and services • Operations management is the set of activities that creates value in the form of goods and services by transforming inputs into outputs 7/30/2023 Dr C.Chikandiwa 17 What is operations management? Operations Management focuses on the effective management of the resources and activities that produce and deliver the goods and services of a business. » Resources – People, materials, equipment, information » Activities/Processes – Manufacturing, distribution, transportation, purchasing, planning, scheduling, services, transaction processing, etc. 7/30/2023 Dr C.Chikandiwa 18 Operations management defined Operations management is the activity of managing the resources which are devoted to the production and delivery of products and services. 7/30/2023 Dr C.Chikandiwa 19 The best way to start understanding the nature of ‘operations’ is to look around you Everything you can see around you (except the flesh and blood) has been processed by an operation Every service you consumed today (radio station, bus service, lecture, etc.) has also been produced by an operation Operations Managers create everything you buy, sit on, wear, eat, throw at people, and throw away 7/30/2023 Dr C.Chikandiwa 20 Back office operation in a bank Kitchen unit manufacturing operation They are all operations Retail operation Take-out / restaurant operation 7/30/2023 Dr C.Chikandiwa 21 The input-transformation-output model: TRANSFORMED RESOURCES MATERIALS INFORMATION CUSTOMERS INPUT TRANSFORMATION PROCESS OUTPUT GOODS AND SERVICES TRANSFORMING RESOURCES FACILITIES STAFF 7/30/2023 Dr C.Chikandiwa 22 Operations in the Service Sector Operation in a bank 7/30/2023 Dr C.Chikandiwa 23 Characteristics of Good & Services Goods Tangible product Consistent product definition Production usually separate from consumption Can be inventoried Low customer interaction 7/30/2023 Services intangible product Produced and consumed at the same time Often unique High customer interaction Inconsistent product definition Often knowledge based Frequently dispersed Dr C.Chikandiwa 24 Goods Versus Services Goods Can be resold Can be inventoried Some aspects of quality measurable Selling is distinct from production Product is transportable Services Reselling unusual Difficult to inventory Quality difficulty to measure Selling is part of service Provider, not product is transportable 7/30/2023 Dr C.Chikandiwa 25 Goods Versus Services- continued Goods Site of facility important for cost Often easy to automate Revenue generated primarily from tangible product 7/30/2023 Services Site of facility important for customer contact Often difficult to automate Revenue generated primarily from intangible service Dr C.Chikandiwa 26 Organisational Functions PERSONNEL PURCHASING OPERATIONS FUNCTIONS ENGINEERING 7/30/2023 ACCOUNTING AND FINANCE Dr C.Chikandiwa MARKETING PRODUCT DEVELOPMENT 27 Why Study OM? OM is one of four major functions (marketing, finance, human and operations) of any organization. We want (and need) to know how goods and services are produced. We want to understand what operations managers do. OM is such a costly part of an organization. 7/30/2023 Dr C.Chikandiwa 28 Problems OM`s Solve • Supply Chain/Distribution Network Design • Production/Inventory Control »global supply chain • Transportation Operations » Vehicle Routing, Fleet Management • Resource Optimization » Labor, equipment, space • Reduce Wait Time » Emergency Room, Amusement Park 7/30/2023 Dr C.Chikandiwa 29 Problems OM`s Solve • Facility Design and Layout » Plant, warehouse, store • Cost Analysis » Operations, Marketing, Budgeting • Process Analysis » Eliminate, transfer, automate, simplify, combine • Information Systems Development and Implementation 7/30/2023 Dr C.Chikandiwa 30 New challenges in OM From Local or national focus Batch shipments Low bid purchasing Length product development Standard products Job specialisation 7/30/2023 Dr C.Chikandiwa To Global focus Just-in-time Supply chain partnering Rapid product development, alliance Mass customisation Empowered employees, teams 31 Characteristics of OM`s • A drive to make organisations and activities run smoothly and efficiently • Communication skills • Problem solving skills • Math/ analytical skills 7/30/2023 Dr C.Chikandiwa 32 Introduction to Operations Management To be a great operations manager you need to... Enjoy getting things done – operations management is about doing things. Understand customer needs – operations management is about understanding what ‘value’ means for customers. Communicate and motivate – operations managers must be ‘people people’. Learn all the time – operations management is about learning, because without learning there can be no improvement. Commit to innovation – operations management is about being creative, imaginative, and (sometimes) unconventional. Know your contribution – operations management is about contributing to the effective working of other functions. Be capable of analysing – operations management is about evaluating decisions. Keep cool under pressure – operations managers need to be able to remain calm no matter what problems occur. 7/30/2023 Dr C.Chikandiwa 33 Homework • Discuss what quality, speed, dependability and flexibility could mean in the following operations: a) Restaurant b) Hospital c) Bus company 7/30/2023 Dr C.Chikandiwa 34 Q&A 30.07.2023 35 THANK YOU 30.07.2023 36 Back up! 30.07.2023 37 OM History • • • • Interchangeable parts - Eli Whitney » Muskets ~ 1793 Specialization of labor - Charles Babbage » Early European manufacturing ~ 1835 Time, motion, and work methods » Frederick Taylor 1881 » Frank Gilbreth 1885 Moving assembly lines - Henry Ford » Automobiles ~ 1900 7/30/2023 Dr C.Chikandiwa 38 OM History • WW-II » Optimization of military and transport operations » Radar coverage, antiaircraft systems, submarine • and ship search and detection, convoy size and U-boat evasion, deployment of mines, depth charge setting • 1970’s –1980’s: continuous quality improvement and global competitiveness • 1990’s: supply chain design, e-Commerce 7/30/2023 Dr C.Chikandiwa 39 OM History • Industrial Management (IM) » Prior to 1947: College of Engineering » 1947-1971: Industrial Management Option within the Management program » 1972-2002: Industrial Management Major • Operations Management (OM) » 2002-Present: OM Major 7/30/2023 Dr C.Chikandiwa 40